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Cimuka (2010)
Cimuka (2010)
2, JUNE 2010
Abstract—Flywheel energy storage systems (FESSs) improve the The actual decentralized electricity sources cannot partici-
quality of the electric power delivered by wind generators, and help pate in the ancillary services of the power grid (voltage and
these generators contributing to the ancillary services. Presently, frequency control, black start, and islanding operation). From
FESSs containing a flux-oriented controlled induction machine
(IM) are mainly considered for this kind of application. The paper the viewpoint of the power grid, these sources are like nega-
proposes the direct torque control (DTC) for an IM-based FESS tive charges, i.e., they do not consume the electric energy but
associated to a variable-speed wind generator, and proves through generate it, without participating in the ancillary services. The
simulation and experimental results that it could be a better al- mains voltage and frequency control is always reported to the
ternative. This DTC application entails two specific aspects: 1) the classical generators. Hence, the penetration rate (i.e., the ratio
IM must operate in the flux-weakening region, and 2) it must shift
quickly and repeatedly between motoring and generating opera- of the generated power to the consumed power) of the decen-
tion modes. DTC improvement for increasing the FESS efficiency, tralized electricity production is restricted in order to keep the
when it operates at small power values, is discussed. Some aspects power grid’s stability. This is particularly right for the renewable
concerning the flywheel design and the choice of the filter used in energy sources, whose primary energy source is very fluctuant
the FESS supervisor are also addressed. and unpredictable. The wind generators belong to this category
Index Terms—DC-link voltage regulation, direct torque control of energy sources, and to give them the possibility to partic-
(DTC), flywheel energy storage, flux-oriented controlled (FOC), ipate in the ancillary services, a generating system, which is
induction machine (IM), power flow supervision, variable-speed able to feed isolated loads or to be integrated in the network,
wind generator (VSWG).
has to be considered. In order to reach these objectives, an en-
ergy buffer is needed for controlling the power flow between
I. INTRODUCTION the wind generator and the power grid [2]–[9]. In this paper, the
energy buffer is represented by a flywheel energy storage system
HE LIBERALIZATION of the European electricity mar-
T ket and the development of the decentralized electricity
production reveal new scientific and technical problems related
(FESS).
During the past decade, FESSs have been rediscovered by
the industry due to their advantages in comparison with other
to the new type of electricity sources, as well as to the structure energy storage systems. FESSs have thus found a specific appli-
and control of power grids [1]. cation in enhancing the electric power quality, as far as voltage
and frequency are kept within preset limits. By virtue of their
high dynamics, long lifetime, and good efficiency, FESSs are
well suited for short-term storage systems, which are generally
Manuscript received April 18, 2007; revised December 7, 2007; accepted sufficient to improve the electric power quality [10]–[12].
October 22, 2008. Date of current version May 21, 2010. This work was sup-
ported in part by the Romanian Ministry of Education and Research. The test In this paper, a low-speed FESS coupled to a variable-speed
bench development was supported by the Regional Council Nord-Pas de Calais, wind generator (VSWG) is investigated. Fig. 1 provides a block
by the European Regional Development Fund, by the Technological Research diagram of the VSWG–FESS assembly under study. By means
National Center, Lille, by the Forclum Ingénierie Verquin, Innovelect, and by
the Ecole des Hautes Etudes d’Ingénieur. Paper no. TEC-00121-2007. of power electronic converters, the energy generation and stor-
G. Cimuca is with the Powertrain Control Group, Renault Technologie age systems can be coupled via a dc-link circuit. In such a con-
Roumanie, Bucharest 077190, Romania (e-mail: gabriel.cimuca@renault.com). figuration, the FESS ensures the dc-link voltage control [3], [4],
S. Breban and M. M. Radulescu are with the Department of Electric Ma-
chines and Special Electric Machines and Light Electric Traction Group, thus contributing to the generation/consumption balance of en-
Technical University of Cluj-Napoca, Cluj-Napoca 400020, Romania (e-mail: ergy. The power converter connected to the network can then
stefan.breban@mae.utcluj.ro; mircea.radulescu@mae.utcluj.ro). be concerned with the mains voltage and frequency control, and
C. Saudemont and B. Robyns are with the Laboratoire d’Electrotechnique
et d’Electronique de Puissance de Lille, Ecole des Hautes Etudes the wind generator can contribute to the ancillary services.
d’Ingénieur, Lille Cédex 59046, France (e-mail: christophe.saudemont@hei.fr; The FESS contains an induction machine (IM) for which
benoit.robyns@hei.fr). the direct torque control (DTC) is proposed as an alternative
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. to the flux-oriented control (FOC) reported in [3]–[9]. Besides,
Digital Object Identifier 10.1109/TEC.2010.2045925 experimental results with an FESS coupled to a VSWG and
0885-8969/$26.00 © 2010 IEEE
CIMUCA et al.: DESIGN AND CONTROL STRATEGIES OF AN INDUCTION-MACHINE-BASED FLYWHEEL ENERGY STORAGE SYSTEM 527
Preg is the power required from the FESS-VSWG assembly, and V. DTC AND FOC FOR THE FESS IM
Pwg is the active power generated by the VSWG, the reference A. DTC Principle
value of the active power exchanged between FESS and dc-link
circuit is determined as follows: In the DTC, IM torque and stator-flux amplitudes are con-
trolled by means of two independent hysteresis controllers (see
Pref = Preg − Pwg − ∆P. (6) Fig. 5), and the feedback signals (T ∗ and Ψ∗ ) are calculated
From (6), the IM reference torque can be computed as follows: from IM stator voltages and currents.
∗
The stator-flux space vector Ψ is obtained from the stator
Pref voltage equation
Tref = + BΩ + Ts (7)
Ω
∗ ∗
where Ω is the flywheel speed, B is the viscous friction coeffi- Ψ = (V s − Rs I s )dt (11)
cient, and Ts is the load torque.
The Pref value must be limited at the IM-rated power, other- where Rs is the stator resistance, I s is the stator-current space
∗
wise, the torque reference can exceed the IM torque capability; vector. The stator-voltage space vector V s is computed using
moreover, by using the DTC in generator operation mode and the dc-link voltage Vdc and the inverter switch gating signals
flux-weakening region, the IM flux cannot be regulated and falls Sa , Sb , and Sc
to zero [9].
∗ 2Vdc
The IM used on the test bench has four pole pairs. The fly- Vs = (Sa + e2π j /3 Sb + e4π j /3 Sc ). (12)
wheel speed range is from 800 to 3000 r/min, the high-speed 3
limit being imposed by mechanical constraints. Hence, the IM The stator-current space vector is derived from the measured
must operate in the flux-weakening region over an extended currents ia , ib , and ic
flywheel speed range. 2
A fuzzy-logic-based supervisor imposes the value of the (ia + e2π j /3 ib + e4π j /3 ic )
Is = (13)
3
power delivered to the power grid, i.e., the value of Preg in
(6). The supervisor prevents the flywheel speed from reaching and the IM electromagnetic torque results from the dot product
∗
its upper limits and, depending on the supervisory method and of I s and Ψ :
the flywheel capacity, the power delivered to the grid is much 3p ∗
more smoothed than the wind-generated power. Fig. 4 shows the T∗ = (I s · jΨ ) (14)
2
diagram of this supervisor, whose description is given in [12]. where p is the IM pole-pair number.
The power converter can deliver only eight voltage vectors,
IV. CHOICE OF THE FILTER CONSTANT which are selected with reference to the flux sector and the
The aforementioned supervisor uses filtered values of the hysteresis controllers’ outputs. Fig. 6 shows the variations of the
generated power Pwgf as input. The choice of the filter constant stator flux corresponding to the first sector, and Table I provides
is of paramount importance for the FESS design, being related all the possible voltage-vector selections. The principle of the
to the flywheel capacity. This constant can be determined for two hysteresis controllers is presented in Fig. 7, and it can be
the highest charging (or discharging) rate of the FESS, i.e., the seen that the torque controller is a three-level comparator, while
flywheel is accelerated from the base speed Ωb to the maximum the flux controller is a two-level comparator.
CIMUCA et al.: DESIGN AND CONTROL STRATEGIES OF AN INDUCTION-MACHINE-BASED FLYWHEEL ENERGY STORAGE SYSTEM 529
TABLE I
SELECTION OF THE VOLTAGE VECTORS IN THE BASIC DTC
The analog hysteresis controllers have the well-known dis- by the stator direct-axis current id and the quadrature-axis cur-
advantage of a variable switching frequency. However, it can rent iq , respectively (see Fig. 9).
be avoided by using discrete hysteresis controllers; in con- The q-axis stator-current reference is computed from the
trast with its analog counterpart, the discrete controller oper- torque reference as follows:
ates at fixed sampling time Ts , involving a constant switching
frequency [19]. Fig. 8 shows the operation mode of the discrete- Tref L∗r
iq ref = (15)
hysteresis torque controller. pM ∗ Ψref
where M ∗ and L∗r are the estimated mutual and rotor induc-
B. FOC Principle
tances, respectively, and Ψref is the rotor-flux reference value.
In the FOC, the d–q reference frame is locked to the rotor-flux The d-axis stator-current reference id ref is obtained using a
vector. Hence, the flux and torque can be separately controlled flux controller (see Fig. 9), and the rotor-flux position results
530 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 25, NO. 2, JUNE 2010
from the rotor speed ωm and slip frequency ωsl where Tp.u. is the IM reference torque and Ψp.u. is the IM’s
stator flux, both expressed in p.u. It should be noted that the
θr = (ωm + ωsl ) dt (16) stator-flux reference has a lower limit at 0.3 Wb; this is due to
the fact that when the IM flux is too small, the IM operation
and becomes unstable.
M ∗ Rr∗ iq ref Simulation and experimental results clearly showed that us-
ωsl = (17)
L∗r Ψref ing (19) for the stator-flux reference computation, a notable
improvement of the energy efficiency is obtained when the IM’s
where Rr∗ is the estimated rotor resistance.
load is much smaller than the rated load; however, if the IM’s
As readily seen, the aforementioned equations refer to a par-
load is closer to the rated load, the classical method of the flux
ticularly case of the FOC, i.e., the rotor flux-oriented control.
reference computation leads to better IM efficiency. By com-
bining the advantages of both methods, a real-time dynamic
C. Flux Reference Determination for the DTC
selection of the stator-flux reference was adopted
From (7), the torque reference of the IM is a function of
FESS’ reference power and flywheel speed. Ψref = kΨref 1 + (1 − k)Ψref 2 (20)
In the case of the classical DTC, the stator-flux reference is
computed as follows: where k = Tref Ω/PIM and PIM is the IM-rated power. Further
in the paper, the DTC using (20) will be called “energy-efficient
Ψrat , if |Ω| ≤ Ωb
Ψref1 = Ωb (18) DTC” to distinguish it from the “classical DTC,” which uses
Ψrat , if |Ω| > Ωb (18).
|Ω|
Simulations were performed in MATLAB/Simulink environ-
where Ωb is the IM base speed and Ψrat is the IM-rated stator ment to validate the proposed method for computing the IM flux
flux. This strategy offers good results when the IM’s load is close reference. As the rated power of the IM is 3 kW, the simula-
to the rated load. However, as it can be seen from Fig. 3, the tions were performed for 11 different power values from 500 W
IM’s load is steadily changing, and the IM frequently operates to 3 kW, with a step of 250 W. Therefore, the IM operates
below its rated load. at constant power and accelerates the flywheel from 1500 to
If the IM is under-load, a smaller flux is sufficient for its 3000 r/min (charging mode). After reaching the speed of
operation; moreover, a smaller flux yields less core losses in 3000 r/min, the flywheel decelerates to 1500 r/min (discharging
the IM. Based on this observation, the following method for mode).
determining the stator-flux reference is proposed: In order to evaluate the FESS efficiency, simulations were
Tp.u. performed for a charge/discharge cycle (CDC). By measuring
Ψrat , if |Ω| ≤ Ωb
Ψp.u. the input/output energy, the FESS efficiency can be determined
Ψref2 = (19)
Ψrat Ωb Tp.u. , if |Ω| > Ωb
for each CDC [8]. The FESS efficiency results obtained from
|Ω| Ψp.u. simulations are given in Fig. 10 and Table II.
CIMUCA et al.: DESIGN AND CONTROL STRATEGIES OF AN INDUCTION-MACHINE-BASED FLYWHEEL ENERGY STORAGE SYSTEM 531
Fig. 10. Simulation results of FESS efficiency for one CDC with IM operating Fig. 12. Experimental results of FESS efficiency for one CDC with IM oper-
at constant power in flux-weakening region. ating at constant power in flux-weakening region.
TABLE II
FESS EFFICIENCIES FOR ONE CDC—SIMULATION RESULTS
Simulation results in Fig. 11 reveal 18% efficiency improve- where PIM is the IM output power, Tem IM is the IM electro-
ment in the case of energy-efficient DTC, for the IM power magnetic torque, ΩIM is the IM mechanical speed, p is the
operated at 500 W. pole-pair number, M is the mutual inductance, Lr is the rotor
Experiments were carried out on the test bench in order to inductance, and Ψr d is the d-axis rotor-flux component. From
check the simulation results. The same conditions were set, but (21), the rotor-flux reference value can be calculated as follows:
for IM power values ranging from 500 to 1750 W; this is because PIM rat L∗r 1
Ψref (ΩIM ) = ∗
(22)
the IM encounters a power step twice of reference power, when pM isq m ax ΩIM m es
the FESS is changing its operation modes, for example, if the
where PIM rat is the IM rated power and ΩIM m es is the IM
IM operates at 1750 W and the FESS shifts from the charging
measured speed. In (22), the IM parameters marked with asterisk
mode to the discharging one, the IM power suddenly drops to
define the estimated parameters. The experimental results have
−1750 W; therefore, the IM must bear a 3.5-kW power shock,
proven that PIM rat value has a notable influence on the FESS
which will cause notable dc-link voltage variations.
efficiency [8].
Table III and Fig. 12 provide experimental results for FESS
efficiency during one CDC, and Fig. 13 displays the measured
VI. EXPERIMENTAL RESULTS
FESS energy outcome for IM operating at 500 W.
By comparing Figs. 10 and 12, it can be observed that 18% Fig. 14 provides the wind speed, which was measured in the
efficiency improvement at 500 W is gained in both simulation northern part of France, where a wind farm was installed. These
and experiment, thus validating the energy-efficient method for wind speed values were used to control a wind turbine emulator
stator-flux reference computation. Nevertheless, for higher IM (WTE) that drives the VSWG [12].
532 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 25, NO. 2, JUNE 2010
Fig. 19. (Continuous curve) Generated power and (pointed curve) delivered
power for the DTC case.
Fig. 16. Power delivered into the power grid, without FESS.
Fig. 17. (Continuous curve) Generated power and (pointed curve) delivered
power for the FOC case.
REFERENCES
[1] M. Crappe, Commande et Régulation des Réseaux Électriques. Paris:
Hermès Science, 2003. Gabriel Cimuca received the M.S. degree from the
[2] F. Hardan, J. A. M. Bleijs, R. Jones, and P. Bromley, “Bi-directional Technical University of Cluj-Napoca, Cluj-Napoca,
power control for flywheel energy storage system with vector-controlled Romania, in 2001, and the Ph.D. degree jointly from
induction machine drive,” in Proc. IEE Conf. Publ., 1998, pp. 456–477. the Technical University of Cluj-Napoca and the
[3] R. Cardenas, R. Pena, G. Asher, and J. Clare, “Control strategies for Ecole Nationale Supérieure d’Arts et Métiers de Lille,
enhanced power smoothing in wind energy systems using a flywheel driven Lille, France, in 2005, both in electrical engineering.
by a vector-controlled induction machine,” IEEE Trans. Ind. Electron., Between March 2006 and April 2007, he was
vol. 48, no. 3, pp. 625–635, Jun. 2001. in the Powertrain Department, Siemens VDO Auto-
[4] R. Cardenas, R. Pena, G. Asher, J. Clare, and R. Blasco-Giménez, “Control motive, Timisoara, Romania. Since April 2007, he
strategies for power smoothing using a flywheel driven by a sensorless has been with the Powertrain Control Group, Renault
vector-controlled induction machine operating in a wide speed range,” Technologie Roumanie, Bucharest, Romania. He is
IEEE Trans. Ind. Electron., vol. 51, no. 3, pp. 603–614, Jun. 2004. author or coauthor of more than 15 technical papers and reports.
534 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 25, NO. 2, JUNE 2010
Stefan Breban (M’09) received the M.S. degree Christophe Saudemont received the Ph.D. degree
from the Technical University of Cluj-Napoca, Cluj- in electrical engineering from the Université des Sci-
Napoca, Romania, in 2005, and the Ph.D. degree ences et Technologies de Lille, Lille, France, in 1999.
jointly from the Technical University of Cluj-Napoca Since 2001, he has been in the Electrical En-
and the Ecole Nationale Supérieure d’Arts et Métiers gineering Department, Ecole des Hautes Etudes
de Lille, Lille, France, in 2008, both in electrical en- d’Ingenieur, Lille. Since 2002, he has also been a
gineering. Researcher with the Laboratoire d’Electrotechnique
He is currently an Assistant Lecturer in the De- et d’Electronique de Puissance de Lille, Lille. His
partment of Electric Machines, Technical University current research interests include the renewable en-
of Cluj-Napoca, where he is also a Researcher in the ergies, decentralized electric energy production, and
Special Electric Machines and Light Electric Trac- integration of dispersed renewable energy sources.
tion Group. Dr. Saudemont is a member of the Société Française des Electriciens et des
Electroniciens.