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Efficiency enhancement of ZnO/Cu2O solar cells with well oriented and micrometer

grain sized Cu2O films


Zhigang Zang

Citation: Appl. Phys. Lett. 112, 042106 (2018);


View online: https://doi.org/10.1063/1.5017002
View Table of Contents: http://aip.scitation.org/toc/apl/112/4
Published by the American Institute of Physics

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APPLIED PHYSICS LETTERS 112, 042106 (2018)

Efficiency enhancement of ZnO/Cu2O solar cells with well oriented and


micrometer grain sized Cu2O films
Zhigang Zanga)
Key Laboratory of Optoelectronic Technology & Systems, Ministry of Education, Chongqing University,
Chongqing 400044, China
(Received 23 November 2017; accepted 12 January 2018; published online 25 January 2018)
Cu2O is one of the attractive photovoltaic materials for solar cells because of its low cost,
nontoxicity, and good mobility. In this paper, an obvious enhancement of power conversion
efficiency (PCE) for ZnO/Cu2O solar cells with perfectly oriented and micrometer grain sized
Cu2O films was experimentally demonstrated. Cu2O was fabricated using radical oxidation of Cu

foils at a low temperature of 500 C. When followed by a rapid quenching and post annealing
treatment, the perfectly oriented and micrometer sized Cu2O crystals (34 lm) could be obtained.
The crystal structure and optical properties of Cu2O were investigated in detail. Compared to
conventional solar cells without any treatment, the PCE of the solar cells based on Cu2O with
treatment was 3.18%, corresponding to a significant PCE improvement of 60.6%. Published by AIP
Publishing. https://doi.org/10.1063/1.5017002

Thin film solar cells based on CdS/CdTe and CdS/ the energy band position of ZnO and Cu2O semiconductors
CuInSe2 heterostructures play an important role in modern contributes to separation of photogenerated electrons and
life due to their high power conversion efficiency (PCE) and holes, i.e., the conduction band minimum (CBM) of Cu2O is
high stability.1–3 Therefore, they have been widely used for a little higher than the CBM of ZnO and the valance band
photovoltaic power stations, traffic lights, satellites, space maximum (VBM) of ZnO is lower than the VBM of Cu2O.
exploration, etc. Nevertheless, these traditional solar cells Moreover, all the constituent elements of Cu2O and ZnO are
are not eco-friendly because their constituent elements are nontoxic, low cost, and abundant. While ZnO/Cu2O solar
intrinsic toxicity (Cd) or rare in the earth (Te, In, and Se), cells have such advantages, a reported PCE over 1% is diffi-
which cause serious damage to human health and the global cult to achieve in the initial stage. Thus, a lot of ZnO/Cu2O
environment. Thus, it is urgent to develop heterostructure heterojunction solar cells using different fabrication techni-
materials with abundance, low cost, and nontoxicity for thin ques have been proposed. For example, Cui et al.18 and
film solar cells. All metal oxide semiconductors have the Musselman et al.19 reported the nanostructured ZnO/Cu2O
potential to meet these requirements and are promising alter- solar cells with a PCE of 0.88% and 0.47%, respectively.
natives for applications to the heterojunction solar cells.4 Recently, the electrodeposited ZnO/Cu2O solar cells with a
Cuprous oxide (Cu2O) is such a potential oxide semiconduc- PCE of 1.43% were reported by Fujimoto et al.20 More
tor material for low cost photovoltaic applications, as it recently, Minami et al. demonstrated a multi-junction of an
shows several significant advantages, such as low cost, non- Al-doped ZnO (AZO)/non-doped ZnO (ZO)/Cu2O solar cell
toxicity, good mobility, high absorption coefficient, and with a PCE of 3.83%.21 The main reason for the PCE
direct bandgap (about 2.1 eV).5 These obvious advantages improvements of the Al-doped ZnO (AZO)/non-doped ZnO
make Cu2O suitable for acting as an efficient absorber layer (ZO)/Cu2O solar cell is the optimization the n-type oxide
in solar cells. Cu2O has been fabricated using various techni- thin film and the resistivity of the Cu2O sheet while main-
ques such as thermal oxidation,6,7 chemical vapor deposi- taining high mobility. Although the multi-junction structure
tion,8 electrodeposition,9 and reactive sputtering.10,11 In our contributes to improving the conversion efficiency, it
previous report, high quality Cu2O films could also be requires a complex fabrication process and is high cost. Till
obtained by radical oxidation of Cu films at a low tempera- now, the highest PCE of the single heterojunction of the
ture of 500  C,12,13 which is totally different with the method ZnO/Cu2O solar cell is about 2%,22 which is still much lower
of thermal oxidation of Cu films above 1000  C. The low than the theoretical maximum PCE of 20%. One main reason
growth temperature (500  C) for Cu2O films is beneficial for for the low PCE of ZnO/Cu2O solar cells is that the reported
the cost reduction. Cu2O has a small grain size and the interface between Cu2O
Until now, Cu2O based heterojunction architectures and the ZnO film is rough, causing poor separation of photo-
combing with various n-type metal oxides have been widely generated electrons and holes and low PCE.12 To solve this
investigated, such as TiO2, CdO, and ZnO.14–16 In particular, issue, we develop a feasible and low cost strategy, i.e., dip-
the heterojunction of p-Cu2O with n-ZnO is very attractive, ping the fabricated Cu2O films into HNO3 solution by a rapid
which is considered as one of the next generation solar cells, quenching technique followed by a rapid annealing tech-
as ZnO has been found to be most stable, efficient, and trans- nique, which could generate a large grain size and flat
parent conductive metal oxides.17 The relative position of surface.
In this letter, we report on the utilization of a rapid
a)
Author to whom correspondence should be addressed: zangzg@cqu.edu.cn quenching and post annealing treatment to obtain perfectly

0003-6951/2018/112(4)/042106/5/$30.00 112, 042106-1 Published by AIP Publishing.


042106-2 Zhigang Zang Appl. Phys. Lett. 112, 042106 (2018)

were exposed to oxygen (O 2) plasma for 90 min at 500  C in


a remote-plasma-enhanced chemical vapor deposition (RPE-
CVD) chamber, in which the O 2 plasma power and flow rate
were kept at 30 W and 50 sccm, respectively, with a pressure
of 0.11 Torr. The detailed fabrication of this step can be
found in our previous report.13 The second step is dipping
the oxidized samples into 8M HNO3 solution immediately to
remove very thin CuO. The third step was post annealing of
the samples under an argon (Ar) and hydrogen (H2) gas
(Ar:H2 ¼ 3:1) atmosphere for 1 h at 500  C. The high perfor-
mance of Cu2O crystals as a substrate for solar cells could be
obtained after these three steps. The obtained Cu2O crystals
were placed on the RPE-CVD chamber again for ZnO depo-
sition to form a ZnO/Cu2O hetero-junction. The flow rate of
the O2 reaction gas and Zn was fixed at 20 sccm and 8 lmol/
min, respectively. Finally, to form the electrical contact and
fabricate ZnO/Cu2O solar cells, the Ag film and indium tin
oxide (ITO) film were deposited on the back side of the
Cu2O sheet and on the top side of ZnO, respectively. We can
get the thickness of each layer by using DEKTAK 150. The
thickness of the Cu2O sheet, ZnO, ITO, and Ag is 170 lm,
200 nm, 120 nm and 100 nm, respectively.
Two different types of Cu2O films were treated by two
different methods, and their structural, morphological, and
optical properties were investigated in detail. The photo-
graphs of the as-prepared Cu2O films with and without rapid
quenching and post annealing treatment are shown in Figs.
FIG. 1. (a) and (b) Photograph of the synthesized Cu2O films and (c) and 1(a) and 1(b), respectively, and their corresponding top-view
(d) their corresponding scanning electron microscopy (SEM) images. (a)
and (c) With rapid quenching and post annealing treatment and (b) and (d)
scanning electron microscopy (SEM) images are shown in
without treatment. The insets are the corresponding magnified SEM images. Figs. 1(c) and 1(d). With rapid quenching and post annealing
(e) EDS spectra and (f) XPS spectra of the synthesized Cu2O films with treatment, the color of Cu2O films shows bright red, and the
treatment. surface is smoother than that of Cu2O films without treat-
ment. Figure 2(c) shows the SEM image of Cu2O films
oriented and micrometer grain sized Cu2O crystals to treated by rapid quenching and post annealing treatment,
enhance the PCE of ZnO/Cu2O solar cells. A detailed analy- which shows that the Cu2O crystals have an average size of
sis for the crystal structure and optical properties of Cu2O is around 3 lm. We can observe a large crystal size and smooth
given. The fabricated solar cells based on Cu2O with treat- surface in the case of Cu2O films with treatment. For Cu2O
ment show an improved open-circuit voltage (Voc ¼ 0.557 V) films without treatment, the Cu2O films are well-defined
and a short-circuit current density (Jsc ¼ 11.43 mAcm2). In cubic shape with sharp edges and uniform shape but with a
particular, a high PCE of 3.18% is demonstrated. relatively small size distribution and rough surface, as shown
Cu2O crystals used in this experiment were fabricated in Fig. 2(d). Thus, the SEM images clearly indicate that the
by racial oxidation of high purity Cu foils (99.9%) with a influence of rapid quenching and post annealing treatment on
2.5  2.5 cm2 size. The fabrication process consists of three the growth of Cu2O films with different morphologies, i.e.,
steps. In the first step, Cu foils with a thickness of 100 lm the rapid quenching and post annealing treatment, leads to

FIG. 2. (a) X-ray diffraction patterns


and (b) UV-vis absorption spectra of
the synthesized Cu2O films with and
without rapid quenching and post
annealing treatment.
042106-3 Zhigang Zang Appl. Phys. Lett. 112, 042106 (2018)

better smooth Cu2O films with large grain size. The chemical To evaluate the photo-electrical performance of the fabri-
composition of Cu2O was confirmed by energy-dispersive cated Cu2O films, we measured the photocurrent of the Cu2O
spectroscopy (EDS), as shown in Fig. 1(e). The EDS spec- films under light irradiation of a continuous laser (k ¼ 532 nm
trum measured from the surface of Cu2O films indicates that and the optical power of 20 mW), as shown in Fig. 3. It is
the main chemical elements are Cu and O existing in the obvious that the Cu2O films with treatment show a significant
samples, the percentages of which are 67.3% and 32.4% photocurrent enhancement as compared to the Cu2O films
(nearly 2:1), respectively, which is consistent with Cu2O without treatment. The photoresponse results verify our
film formation. The EDS spectrum of Cu2O films is in accor- assumptions that the Cu2O films with large grain size will
dance with the data in the previous published literature.23 enhance the photocurrent, as the large grain crystal effectively
Chemical states of Cu2O films were studied by X-ray photo- contributes to the separation of the photo-generated carriers,
electron spectroscopy (XPS). The binding energy peaks at which has already been confirmed by the previous report.26
932.25 eV and 952.15 eV are Cu 2p3/2 and Cu 2p1/2 of Cu2O, We think that the enhanced photocurrent in Cu2O films with
respectively, corresponding to a monovalent Cu.24 Thus, the treatment will also contribute to the performance enhance-
XPS results confirm that there is no existence of CuO. ment in the solar cell. Thus, we fabricated the solar cells based
The crystal structure and composition of the obtained on Cu2O films. For comparison, both the solar cells have the
Cu2O films are analysed by X-ray diffraction (XRD). Figure same thickness of Cu2O and ZnO, as schematically shown in
2(a) shows their diffraction patterns and the standard card Fig. 4(a). The external quantum efficiency (EQE) spectra of
(JCPDS No. 05–0667). Both synthesized Cu2O films exhibit the ZnO/Cu2O heterojunction solar cell are shown in Fig.
(110), (111), (220), and (222) diffraction peaks of cubic 4(b); it can be seen that the EQE of the solar cell with treat-
phase Cu2O, indicating that no other impure phases such as ment is higher than that of the solar cell without treatment,
Cu or CuO are observed. The diffraction peaks are strong thus indicating a good absorbance and charge collection in
and sharp, which means that the synthesized Cu2O films are this cell. The current density-voltage (J-V) curves of the devi-
highly crystalline. For the Cu2O films without rapid quench- ces with and without rapid quenching and post annealing treat-
ing and post annealing treatment, the strongest intensity of ment are shown in Fig. 4(c). It was found that the rapid
the diffraction peak is the (220) crystal direction. However, quenching and post annealing treatment contributed to a signif-
in the case of Cu2O films with rapid quenching and post icant performance improvement on the devices. Compared to
annealing treatment, a highly (111) oriented Cu2O film was the devices without treatment, both the open-circuit voltage
generated, and the intensity of the (220) diffraction peak is (Voc) and short-circuit current density (Jsc) of the devices
much lower than that of Cu2O films without rapid quenching treated by rapid quenching and post annealing improved
and post annealing treatment. Meanwhile, as shown in Fig. remarkably, with improvement in Voc (from 0.502 to 0.557 V)
1(a), we observe that the intensity of (220) and (222) diffrac- and Jsc (from 7.47 to 11.43 mAcm2). The fill factor (FF) for
tion peaks is low. Thus, Cu2O films show the (111) preferen- all the devices exceeds 0.50. More importantly, the former
tial orientation after rapid quenching and post annealing exhibited a maximum PCE of 3.18% under 100 mW/cm2 illu-
treatment, which may suggest that there is only main growth mination of simulated AM 1.5G sunlight, while the latter
direction along the (111) direction. It has been known that showed only 1.98%. This result corresponds to a significant
the crystal faces with a main growth direction will be PCE improvement of 60.6%. The detailed photovoltaic param-
exposed to less different facet and consequently exhibit rela- eters of ZnO/Cu2O solar cells are summarized in Table I. By
tively smoothness on the surface morphology. These results combining the rapid quenching and post annealing treatment
are also confirmed by the SEM images. on the surface of Cu2O films, high PCE was achieved due to
The optical properties of the as-prepared Cu2O films the increase in the grain size and the improvement of the
were investigated by UV-visible spectrometry. The wave-
length dependent absorption spectra of both synthesized
Cu2O films with the same thickness are shown in Fig. 2(b).
The absorption spectra for both Cu2O films exhibit a broad
absorption in the UV and visible ranges. It is remarkable that
there is strong absorption at photon energies greater than
2 eV, which coincides with the optical bandgap of Cu2O.
There is no sharpness peak in the whole absorption spectra
because of the “direct bandgap” nature of Cu2O. By inter-
cepting the two linearly extrapolated lines, the estimated
bandgap of both samples is 2.1 eV according to the absorp-
tion edge positions. The absorption of Cu2O films with treat-
ment is higher than that of Cu2O films without treatment,
which will contribute to improving the performance of the
solar cell. The absorbance property of the Cu2O films may
be influenced by grain size and morphology.25 As the serious
roughness appears on the surface of Cu2O films without
treatment, the optical absorption of the Cu2O films without
treatment is obviously reduced in almost the full visible FIG. 3. Photoresponse of the synthesized Cu2O films with and without rapid
region compared to those of Cu2O films with treatment. quenching and post annealing treatment.
042106-4 Zhigang Zang Appl. Phys. Lett. 112, 042106 (2018)

FIG. 4. (a) Schematic of ZnO/Cu2O


solar cells, (b) external quantum effi-
ciency (EQE) spectra,(c) current-density
(J-V) characteristics of the device, and
(d) photoluminescence spectrum of the
ZnO/Cu2O heterojunction.

smooth surface. Meanwhile, the photoluminescence (PL) spec- of incident light. When ZnO and Cu2O are coupled for a
tra of the ZnO/Cu2O heterojunction with and without rapid hetero-junction system, the band bending will appear in
quenching and post annealing treatment were measured to their interface and can form a good type-II band alignment,
observe the charge generation of the solar cells. As shown in i.e., the CBM of Cu2O is a little higher than the CBM of
Fig. 4(d), a strong PL emission of the heterojunction without ZnO and the VBM of ZnO is lower than the VBM of Cu2O.
treatment was observed. In contrast, we observed a significant Thus, the photo-generated carrier recombination is greatly
PL quenching effect when Cu2O subject to a treatment. inhibited, as the electrons are excited from the valence
Obviously, the PL of the ZnO/Cu2O heterojunction with treat- band to the conduction band and then transfer to ZnO films
ment was quenched much more seriously than the ZnO/Cu2O rapidly.
heterojunction without treatment. The large grains will contrib- In conclusion, we fabricated perfectly oriented and
ute larger nonradiative relaxation rates over the surface states, micrometer sized Cu2O crystals by a rapid quenching and
which leads to a decrease in PL intensity.26–28 These results post annealing treatment of radical oxidized Cu2O. The per-
indicate that electrons and holes can be more efficiently fectly oriented and micrometer sized Cu2O crystals improved
extracted by the ZnO/Cu2O heterojunction with treatment, the PCE of ZnO/Cu2O solar cells. A maximum PCE
resulting in higher efficient solar cells, accordingly.
To well understand the working principle of the single
hetero-junction of ZnO/Cu2O solar cells, a schematic band
alignment of ZnO and Cu2O by using the Anderson model
is shown in Fig. 5. As the bandgaps of ZnO and Cu2O mate-
rials are 3.3 eV and 2.1 eV, respectively, the ZnO/Cu2O
hetero-junction will be capable of absorbing a broad region

TABLE I. Photovoltaic parameters of ZnO/Cu2O solar cells with and with-


out treatment.

ZnO/Cu2O solar cell VOC JSC FF PCE (%)

Without treatment 0.503 7.48 0.529 1.99


With treatment 0.557 11.42 0.498 3.17
FIG. 5. (a) Schematic diagram of energy levels of Ag, ZnO/Cu2O, and ITO.
042106-5 Zhigang Zang Appl. Phys. Lett. 112, 042106 (2018)

10
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