The document describes an electronic weighing coal feeder (model EG2490) that is used to transport coal from a hopper into a boiler. Key details include:
- It has a maximum output of 110 tons per hour and uses a belt, drive system, and electronic control unit to precisely meter and feed coal into the boiler.
- Six of these coal feeders are installed on each boiler to provide continuous and evenly fed coal that can be regulated quickly based on boiler demands.
- It aims to accurately and reliably measure and control the coal feeding process within 1% precision and 15,000 hours of fault-free operation.
The document describes an electronic weighing coal feeder (model EG2490) that is used to transport coal from a hopper into a boiler. Key details include:
- It has a maximum output of 110 tons per hour and uses a belt, drive system, and electronic control unit to precisely meter and feed coal into the boiler.
- Six of these coal feeders are installed on each boiler to provide continuous and evenly fed coal that can be regulated quickly based on boiler demands.
- It aims to accurately and reliably measure and control the coal feeding process within 1% precision and 15,000 hours of fault-free operation.
The document describes an electronic weighing coal feeder (model EG2490) that is used to transport coal from a hopper into a boiler. Key details include:
- It has a maximum output of 110 tons per hour and uses a belt, drive system, and electronic control unit to precisely meter and feed coal into the boiler.
- Six of these coal feeders are installed on each boiler to provide continuous and evenly fed coal that can be regulated quickly based on boiler demands.
- It aims to accurately and reliably measure and control the coal feeding process within 1% precision and 15,000 hours of fault-free operation.
This chapter is applicable for EG 2490 weighing type coal feeder (produced by Shenyang Shi DaoKe Electric Power Equipment Co., Ltd.) maintenance and overhaul and to offer references and guides for the maintenance personnel. Quoted materials: EG 2490 Weighing Type Coal Feeder Storage, Installation, Maintenance and opration (Combined book) Shenyang Shi DaoKe Electric Power Equipment Co., Ltd 2.1 Equipment Brief Introduction and Parameter 2.1.1 Coal Feeder Brief Introduction Six (6) electronic weighing type coal feeders produced by Shenyang Shi DaoKe Electric Power Equipment Company limited are equipped for each boiler, which mainly consists of coal feeder body, belt, drive device, cleaning transportation chain, drive and transmission device, coal feeder electronic control device and Micro-processor control device. During work, raw coal drops from raw coal hopper to transportation belt of coal feeder, which transports raw coal to inlet pipe of chute under bringing of transmission device. Regulate tension degree of belt through tightening shaft and regulate coal feeding amount through running speed of belt. 2.1.2 Parameter, Capacity 2.1.2.1 Equipment name: electronic weighing coal feeder Type: electronic weighing type Model: EG2490 type, output regulable range: 11~110t/h Belt speed when maximum output: 0.26 m/s Quantity: Six (6) coal feeders are equipped for each boiler, 12 sets installed for this project. Coal feeder belt width: 840 mm Feeding coal distance (coal feeder inlet & outlet centerline distance): 2500 mm (interim) Nominal height with interface of raw coal bunker outlet: 20.5m (interim) Nominal height with interface of coal mill inlet: 10.150m (interim) Interface dimension of raw coal bunker outlet: 940×10 (interim) Interface dimension of mill inlet: 720×10 (interim) Chute inlet: Length_1890_mm, Pipe diameter (outer diameter) 1000 ~ 629mm, wall thickness 10mm, Material: Stainless steel Chute inlet: Length_4150_mm, Pipe diameter (outer diameter) 629mm, wall thickness 10mm, Material: Stainless steel Coal inlet flange inner diameter (inlet coal valve inner diameter):_929_mm, material: Q-235A Coal outlet flange inner diameter (outlet coal valve inner diameter):_929_mm, material: Q- 235A 2.1.2.2 Interface dimension with mill: outer diameter 720 (final dimension of institute is prevailed)mm, wall thickness _10_mm 2.1.2.3 Main drive motor Type: Y3-4P Power: 3kW Power supply: 380V, three phases 50Hz Full load start torque: 1132Nm 2.1.2.4 Motor of cleaning chain Model: Y0.37-4P Power: 0.37kW Power supply: 380V, three phases 50Hz 2.1.2.5 Motor sealing air Sealing air pressure (outlet differential pressure with mill): 500Pa Sealing air amount: 10Nm3/min 2.1.2.6 Block excluding air: Block excluding air pressure: >0.5MPa Block excluding air amount: 0.2Nm3/min 2.1.2.7 Required minimum coal column height of sealing: 1.5 m 2.1.2.8 Coal gate valve purging air (if there is): Purging air pressure: 0.5MPa Purging air amount: 0.2Nm3/min 2.1.2.9 Fire fighting steam parameter: Pressure: >0.4 MPa Temperature: <250℃ Coal feeder body weight: 4000 kg Inlet coal gate valve weight: 1000 kg Outlet coal gate valve: 800 kg Inlet chute and other accessories weight: 310 kg Outlet chute and other accessories weight: 1400 kg Coal feeder maximum weight when charged with coal: 8500 kg 2.1.2.10 Raw coal pile specific gravity: 0.9381 t/m3 (design coal) 0.8491 t/m3 (checked coal) 2.1.3 Basic performance Life of coal feeder should be no less than 30 years. Coal feeder can supply coal continuously and evenly, weighing is right and reliable, regulate coal feeder output quickly and rightly according to boiler combustion control system to make actual coal feeding amount match with boiler load. Coal feeder can start with full load. Coal feeder measuring precision: ±0.25%。 Coal feeder control precision: ±1%。 Running with no fault: 15000h Anti-explosion of coal feeder is designed as per 0.35Mpa. Coal feeder has capacity measuring function, when electronic weighing system is in fault, it can be converted to volume measuring type and send alarm signal. During normal operation of coal feeder, noise at place 1m away from shell should not exceed 85dB (A). 2.1.4 Structure and System Configuration Coal feeder shell, inlet & outlet flashboard valve, inlet & outlet chute and regulable connector are pressure resistant design with pressure resistant degree of 0.35Mpa. Ensure sealing performance fine and no powder leakage. Sealing air is even and regulable, avoid upward return of hot air powder in mill effectively and blowing coal on belt away. Watch window is set in coal feeder shell and explosion-proof spot light are set in coal feeder shell for watching operation condition inside shell. Compressed air nozzles are installed on watch window for cleaning dust from inner surface, thus it is not necessary to open valve or stop coal feeder. 2.1.5 Coal Transportation Machine Main drive roller has function of anti-sliding and anti-deflection. Driven roller has self-cleaning function. Rubber belt tensioning device is set for coal feeder to keep constant tension of rubber belt and ensure stable measuring precision. Tensioning device should be convenient for regulation. Measures should be taken to avoid rubber belt deflection. Coal feeders are equipped with functions of supervision and alarming of breaking coal, blocking coal and insufficient coal. Cleaning device is set at lower section of coal feeder. Inlet and outlet chute of coal feeder should ensure no coal blocking and wall thickness should be no less than 10mm, materials of all metal parts contacting with coal flow adopts stainless steel. Inlet and outlet coal gate valves are able to open or close manually or automatically, its action should be agile and reliable, valve position indication is set. During coal block, coal feeder can turn in reversal to unload coal and necessary emergent coal discharging device is also set. Coal feeder is equipped with sealing air interface and fire fighting interface. Valve convenient for maintenance id set for coal feeder, measuring transportation part can be dismantled with special tools and can be drawn out wholly from shell for the convenience of maintenance. Coal feeder weighing measuring device consists of weighing type transducer, weighing roller and measuring roller. Weighing type transducer is anti-dust and anti-explosion type and can work normally in abominable environment. Coal feeder rubber belt is fire resistant, high intension, continuous type rubber belt, ring has no tie-in and its permanent extension rate is less than 1%, wave baffle with skirt at two sides can prevent coal powder from leaking out from belt. Inside and outside cleaning devices are set for coal feeder to remove coal powder used on rubber belt surface. Cleaning device scraper material should not damage rubber belt. Scraper chain cleaning machine is set for coal feeder and installed on shell bedplate under rubber belt for cleaning coal removed from rubber belt and coal dropped during running, all of which makes shell bottom free from accumulated coal. Air sealing of inlet and outlet motor-driven coal gate valve of coal feeder is fine and water discharging interfaces are set. Materials of all metal parts contacting with coal flow adopts stainless steel, structure design of coal gate valve meets the requirements of NFPA and can bear 0.35MPa explosion pressure. Motor-driven coal gate valve has self-cleaning function, and could not be blocked by coal particles after repeat operation; it can be closed or opened easily by manual. Inlet coal gate valve inner diameter should not be less than 900mm and outlet coal gate valve inner diameter should be no less than 600mm. 2.1.6 Motor Drive device speed regulation control mode: frequency conversion speed regulation (transducer inlet) Motor voltage: 380V Motor protection grade is: IP54。 Motor has proper position for connecting fixed earth lead. Motor outlet box direction, position: from motor to coal feeder, outlet box is at left side. Maximum noise at place 1.5m away from motor shell and 1.2m from operation platform should not exceed 85dB(A). Motor is with grade F insulation system, sealing or static winding of welding sealing. Motor bearing structure is sealed, be able to isolate feculence and water and lubricant can not enter into winding. Bearing temperature measuring element adopts double supporter’s type and is reliably installed. Down-lead and drive line of temperature detection element are separated and are led to junction box separately. 2.1.7 Reducer transmission is stable and reliable and be with nine sealing and oil leakage. 2.1.8 Transducer AC Power Supply Parameter Rated voltage 380V Voltage normal variation range +10%~-10% Bus line voltage when motor start automatically as a whole 60% Un Bus line voltage when high voltage and low voltage start in series 55% Un Rated frequency 50Hz Frequency variation range +3%~-3% short circuit current at 380V bus line side 50kA (effective value) Neutral point Non-earth system 2.1.9 DC Power Supply: DC drives 220V, DC control 110V. Transducer has the function of cutting off power for locking within limited time, that is, power supply recovers after a long time of power cutting of bus line, and transducer will not start immediately. Current limit control, limit maximum current be within 1.0~1.1 rated value (including starting and speed regulating), that is constant torque control. Emergency button and current signal can satisfy remote transmission. It is able to start automatically after instantaneous power cutting and continue state before power cutting off to satisfy current requirement. Protection functions of transducer, motor short circuit and overload are completed inside transducer, the buyer supply power to transducer through air breaker. No harmful effect should happen to equipments at state grid side, such as insulation damage, protection control system error etc. Harmonious wave produced by frequency conversion speed regulation system not only can satisfy regulation of ‘GB/T 14549 Power energy quality common grid harmonious wave’, but also ‘GB/T13926 electromagnetic compatibility of industrial process measuring and control device’ and related electromagnetism compatibility requirement of “GB/T14598. 9、GB/T14598.10、GB/T14598.13、GB/T14598.14”. Equipment supplier supplies proper fittings to allow many transducers being connected in parallel on the same bus line. Transducer main technical parameter Input rectifying bridge 12 impulse or higher Inverter type Voltage source type Inverter power element IGBT or IGCT Auxiliary power supply 380V AC Control mode PWM or DTC Output voltage sine wave Output frequency 0~50Hz Cooling type air cooling or forceful air cooling Isolation power supply part Fiber-optic Cable Protection grade IP54 Transducer control system adopts digital microprocessor controller. There is operation interface on transducer cabinet door, there are touching keyboard and LCD/LED display on operation interface. There is start, stop transducer on cabinet door for regulating frequency. Be with fault diagnose display. 1. 2.1.10 Instrumental Meters and Control At least there are remote instructions inputs on cabinet of control box and drive box of coal feeder: Start coal feeder Stop coal feeder Control coal feeding amount (4-20mADC) At least there are remote instruction outputs on cabinet of control box and drive box of coal feeder: Coal feeder run, stop state Coal feeder current (4-20mADC) Cleaner run, stop state Belt conveyor motor fault Cleaner motor fault Instantaneous coal feeding amount Accumulated feeding coal amount Coal flow abnormal in chute at inlet side of coal feeder (coal block) Coal flow abnormal in chute at outlet side of coal feeder (coal block) Coal feeding rate error high Belt lacks coal (coal feeding stopped) Coal feeder is blocked by coal Over-high temperature in coal feeder Local or remote control Sequence control fault Cubage running signal Belt conveyor normal running signal Rubber belt reversal running signal Coal feeder at least has following interlock protections: Coal feeder stops automatically according to signal of ‘take two from three’ when chute at outlet of coal feeder is seriously blocked When belt conveyor motor is in fault, it cuts off power supply automatically When cleaner motor is in fault, it cuts off power supply automatically Inlet & outlet gate valve electric-control box of coal feeder at least have following functions: Manual control of local electric control box Open, close coal gate valve Locally manual or remotely manual (automatic) transfer of control mode Local electric control box display: coal gate valve full open, full close Coal feeder electric control box at least has remote instruction input of opening, closing coal gate valve: Coal feeder electric control box at least has following instruction outputs: Coal gate valve full open, full close Coal gate valve suffocate to open, close (over torque) On-off output supplied by seller is passive junction signal, its junction volume is no less than 220V AC 3A, 220V DC 1A. 2. 2.1.11 Performance Guarantee 1. Output regulation range: 11~110t/h Coal feeder measuring precision: ±0.25% 2. Coal feeder control precision: ± 0.5% 3. Noise (1m away) ≤75dB(A) 4. Power consumption: 8kW 3. 2.1.12 Equipment Radius and Interface Regulations On coal feeder, from coal bunker outlet flange connection to connection of chute in middle of mill, including (but not limited): Coal feeder proper (including motor, reducer, electronic weighing system) 1. Electric control box, drive box 2. Inlet, outlet coal gate valve (including electric-driven device and control box) 3. Inlet and outlet chute 4. Coal flow supervisor 5. Regulable connector 6. Counter flange and tightening fittings are offered to all flange interfaces 7. Maintenance chain 8. Reversal turning material unloading slot 9. Maintenance platform car 10. Spare parts 11. Special tools 4. 2.1.13 Equipment Component Production No. Name Specification Unit Qty Manufacturer Remark area Coal feeder proper (pressure resistant sleeve, roller coal flow molding device, roller, sleeve, belt, anti-explosion lighting device, cleaning chain, coal smashing hole, EG2490 set 6 Shenyang STOCK tensioning device, maintenance valve, watch hole, sealing air interface, manual valve coal sampling device, all flange and bolts tightening piece) 2 Coal feeder control cabinet 196NT MPC America STOCK Integer (integrated with drive cabinet) import Mainly contain following set 6 parts: piece 6 196 microprocessor controller piece 6 Transducer Production No. Name Specification Unit Qty Manufacturer Remark area Display panel and keyboard piece 6 Power supply plate set 6 A1 card(input card) set 6 A2 card(Feedback card) set 12 A/D converter Inlet coal gate valve (including motor-driven 3 device, control box, raw coal 36-RR-VB set 6 Shenyang STOCK bunker outlet flange and tightening fittings) Outlet coal gate valve 4 (including motor-driven 24-RR-VB-SP set 6 Shenyang STOCK device, control box) Clean chain drive motor and 5 AE-100 set 6 Zhejiang JIE reducer Rubber drive motor and 6 set 6 Zhejiang JIE reducer Outlet coal block alarm 7 set 18 America STOCK device 8 Belt breaking coal alarm set 6 America STOCK Inlet, outlet chute pipe 9 Ae-100 set 6 Shenyang STOCK ultrasonic coal flow inspector Temperature alarm device Special 10 set 6 Wuxi instrumental meter 11 Rotating measuring detector set 6 America STOCK 12 Maintenance chain set 6 Shenyang STOCK Regulable connector (inlet, 13 set 6 Shenyang STOCK outlet) 14 Inlet and outlet chute set 6 Shenyang STOCK 15 Electronic weighing system set 6 America STOCK Mainly including following parts Weighing sensor piece 12
Weighing roller piece 6
Bearing piece 12 Production No. Name Specification Unit Qty Manufacturer Remark area Sealing ring piece 24 Weighing lever piece 12 subassemblies piece 5. 2.1.14 Special Tools No Specificatio Qt Productio Name Unit Manufacturer Remark . n y n area Plane calibration 2 Special tool piec 1 lever (measuring Shenyang STOCK for e feeler gauge) measuring Detector (nominal piec 2 2 America STOCK detector) e Cable of detector piec 2 3 America STOCK e Glisten paper piec 16 4 America 3M e Nominal poise piec 2 5 Shenyang STOCK e Roller wheel piec Special tool 6 1 Shenyang STOCK dismantling seat e for maintenance Roller lifting lever piec 7 1 Shenyang STOCK e Roller wheel connection lever piec 8 2 Shenyang STOCK (extension guide e track) Tool box piec 9 1 Shenyang STOCK e Reversal coal piec 10 1 Shenyang STOCK discharging slot e Maintenance piec 11 1 Shenyang STOCK platform car e 6. 2.1.15 Imported Piece List Specificatio Productio Manufacture Remar No. Name Unit Qty n n area r k 1 Electric weighing America STOCK Integer system import set 6 Mainly including following parts: piec 12 Specificatio Productio Manufacture Remar No. Name Unit Qty n n area r k Weighing sensor e Weighing roller piec e 6 Bearing piec 12 Sealing ring e 24 Weighing lever piec 12 subassemblies e set outlet coal block 2 set 18 America STOCK alarm device
Coal feeding control
system: 6
196 microprocessor set
controller piec 6 Transducer (AB) e 6 Display panel and 196NT piec Integer 3 keyboard 6 America STOCK MPC e import Power supply plate 12 piec A1 card (input card) e 6
A2 card (feedback set 6
card) set 12 A/D converter Set Belt breaking coal 4 Set 6 America STOCK alarm Speed measuring 5 Set 6 America STOCK device 6 Bearing Set 6 Sweden STOCK Detector (nominal Piec 7 2 America STOCK detector) e 7. 2.1.16 Spare Parts 2.1.16.1 Spare parts brought with machine Production No. Name Specification Unit Qty Manufacturer Remark area 1 Air breaker set 1 France Schneider 2 Bearing set 1 Sweden STOCK Scraper chain 3 Group 2 Shenyang STOCK subassemblies 4 Sealing ring set 1 Shenyang STOCK Middle relay Piece 2 France Schneider AC contactor Piece 1 France Schneider Hot relay Piece 1 France Schneider Knob switch Piece 2 France Schneider Transformer Piece 1 America STOCK
2.1.16.2 Recommended spare parts for three-year business operation
Specific Production No. Name Unit Qty Manufacturer Remark ation area 1 Weighing 2 (Respective transducer Piece America STOCK one at left and right) 2 Coal feeder belt 1 set Zhejiang JIE motor transducer 3 Coal feeder belt 2 Xiangshan Piece Zhejiang rubber 4 Scraper chain 2 set Shenyang STOCK subassemblies 5 Weighing roller Piece 2 Shenyang STOCK 6 Clean motor 1 reducer with set Germany FLENDER scraper 7 Rotating speed 1 set America STOCK measuring detector 8 196 1 microprocessor piece America STOCK controller (CPU)
2.2 Overhaul Sort, Cycle and Period
Sort Cycle Period Major overhaul 3 years 60 days Minor overhaul 1 year 15 days