Professional Documents
Culture Documents
Camden Gas Project - Environmental Health and Safety Management Plan
Camden Gas Project - Environmental Health and Safety Management Plan
Camden Gas Project - Environmental Health and Safety Management Plan
28 March 2007
10
Page 3 of 82
AGL Operations EHSMP
Preface
This Environmental, Health and Safety Management Plan (EHSMP) is for the operation of
the Camden Gas Project comprising the Gas Fields and associated facilities at the
Rosalind Park Gas Plant and Ray Beddoe Gas Treatment Plants in the Camden /
Campbelltown / Wollondilly district. This EHSMP addresses issues:
• identified in the EIS for the Camden Gas Project Stage II for the operation of the
Rosalind Park Gas Plant;
• identified in the EIS for PPL 1 and 2 for Ray Beddoe Treatment Plant;
• contained within the Development Consent conditions for the Camden Gas Project
– Stage 2, and
• detailing AGL’s responsibilities under all OH&S Acts and Regulations.
This EHSMP provides an outline of the environmental and OH&S management initiatives
that will be undertaken and is based on recognised petroleum and pipeline industry
procedures and guidelines of environmental and OH&S best practice.
The aim of this EHSMP is to provide the guidance necessary to facilitate Gas Field and
Treatment Plant operations and any construction or project activities to be carried out
with minimal impact on all aspects of the environment and with minimum harm to our
employees, our contractors, any visitors and the general public.
In June 2003, AGL’s Joint Venture partner for the Camden Gas Project, Sydney Gas,
submitted the Environmental Management Plan and Camden Gas Project Stage II –
Environmental Impact Statement for the operation of the Rosalind Park Gas Plant. Those
documents formed the basis of environmental approval for the Rosalind Park Gas Plant.
This document integrates the Safety and Environmental Management requirements into
one document that can be effectively used by AGL personnel throughout the Operations
phase of the Camden Gas Project.
• Annually;
• Following any major incident; and
• When directed by the Director-General of the Department of Planning.
Page 4 of 82
Contents
1. Introduction 8
Page 5 of 82
6. Specific Requirements 40
7. Emergency Response 54
List of Figures
Figure 2.1: Camden Gas Project 13
List of Tables
Table 3-1: Construction and Post-Construction Objectives and Goals 15
Page 6 of 82
Appendices
Appendix A Environmental and Health & Safety Commitments.
Appendix I Work Permits – Hot, Cold, Excavation and Confined Space Entry
Page 7 of 82
1. Introduction
AGL Gas Production (Camden) has recently entered into a long term contract
with AGL Wholesale Gas (AGLWG) to supply gas to the Sydney domestic and
industrial market from its Rosalind Park Gas Plant (RPGP) (Stage 2, refer
Figure 2.1) that requires the plant to be operated to fulfil a gas sales contract.
Sales Gas from RPGP is delivered into the Moomba to Sydney Natural Gas
pipeline via a 500 metre pipeline.
Existing AGL personnel carry out the operation of the well fields, gas gathering
system, Treatment Plants and Sales Gas pipeline.
Page 8 of 82
1.2 Statutory Framework
AGL activities in NSW come under the control of the following legislation:
There are also two additional documents which are specifically referred to in
the Petroleum (Onshore) Act 1991 Regulation. These are the Department of
Mineral Resources Schedule of Onshore Petroleum Exploration and Production
Safety Requirements (August 1992) and the Australian Petroleum Exploration
Association's Code of Environmental Practice - Onshore (1991).
Development approvals for works carried out within the Petroleum Production
Lease areas are granted under the Environmental Planning and Assessment
Act, 1979. Works carried out in the Petroleum Exploration Lease areas are
regulated by the Department of Primary Industries under the Petroleum
(Onshore) Act, 19991. A list of the approvals for the Camden Gas Project is
provided below:
Page 9 of 82
Type of Approval Name/Number Description
Petroleum Exploration
PEL2 Petroleum Exploration Licence 2
Licence
Petroleum Production
PPL1 Petroleum Production Lease 1
Lease
Petroleum Production
PPL2 Petroleum Production Lease 4
Lease
Petroleum Production
PPL4 Petroleum Production Lease 4
Lease
Petroleum Production
PPL5 Petroleum Production Lease 5
Lease
Environmental Protection AGL Gas Production (Camden) Pty Ltd - Ray Beddoe
11713
Licence Treatment Plant
DA 246-8-2002-
DA Conditions of Consent Camden Gas Project Stage 1 – Kay Park
I
Licence No.
Bore Water Licence Camden Gas Project Stage 2
10BL159415
Page 10 of 82
Occupational Health and Safety
The objectives of this Schedule are, "to ensure that the operator of either a
petroleum exploration program or production facility:
• accepts responsibility for the safety of employees, visitors on site and
members of the general public who might be affected by those operations;
• has identified the major hazards on a site or installation; and
• has implemented the appropriate controls in order to ensure that the
management, design, construction, operation and maintenance of each
site or installation and its associated services are safe.”
The OH&S component of this Management Plan satisfies all requirements of
the Schedule.
Environment
Regulation 28 of the Petroleum (Onshore) Act 1991 states that all exploration
or other activity carried out under the authority of a petroleum title is to
conform with the Code of Environmental Practice - Onshore published by the
Australian Petroleum Exploration Association Limited (APEA) in January 1991.
Page 11 of 82
2. Operations EHS Management System
• Ongoing consultation to seek input from and inform all parties of relevant
issues; and
Page 12 of 82
Figure 2.1: Camden Gas Project Operations
Page 13 of 82
3. Operations Management
Page 14 of 82
3.3 Environmental Objectives
Table 3-1: Operations Objectives and Goals
Page 15 of 82
Issue Objective Goal
3.4 Strategy
To achieve the environmental and OH&S objectives, AGL undertakes to carry
out the following:
• to describe specific roles for Management, Employees and Contractors;
• to establish corporate controls to ensure that policy is implemented and
maintained;
• to conduct activities in a manner consistent with environmental, and
OH&S requirements;
• to comply with applicable health, safety and environmental laws and
regulations;
• to identify potential hazards of an operation and implement the
appropriate controls or procedures prior to undertaking such operations;
• to ensure as far as practicable, and within appropriate standards, that
design and operation of equipment and site facilities are safe and are
maintained in a safe condition;
• to establish a manual of Emergency Response Procedures applicable to
Operations and to ensure this is displayed and readily accessible and that
personnel are familiar with its contents;
• to establish the level of training and experience of employees and
contractors and ensure that they are adequate and maintained;
• to deal promptly and effectively with any incidents by such means as to
give priority to the safety of employees, Contractors and the public and in
a manner which minimises impact on the environment;
• to conduct activities in a manner which has due and proper regard for the
safety and welfare of employees, Contractors, visitors on site and
members of the general public who might be affected by AGL operations;
and
• to monitor the environmental and OH&S performance.
3.5 Procedures
The procedures included in this EHSMP aim to meet the AGL commitments
(Appendix A) and to achieve the enabling objectives and goals. The
procedures are intended to provide clear and practical guidance to the
operations and maintenance workforce. As such, general (aspect/phase) and
specific (activity/task) procedures are structured.
3.6 Responsibilities
AGL is responsible for overall environmental and OH&S management of the
Gas Field operation. However, all personnel and contractors are accountable
through conditions of employment or contracts. Each individual is responsible
for ensuring that their work complies with regulatory requirements, AGL
commitments and the appropriate procedures.
Page 16 of 82
The proposed organisation and accountabilities are shown in Table 3-2. It is
understood that the organisation of AGL is not static and that change may
occur from time to time.
Position Responsibilities
Field Development Manager Directly responsible for the management of the field
development, including all environmental aspects and OH&S
issues.
Reports to the General Manager Gas Development.
Technical & Production Manager
Production Manager Directly responsible for the overseeing and fulfilment of
commitments contained in this EHSMP.
Reports to the Technical & Production Manager regarding the
Operations environmental and OH&S performance and due
diligence.
Land and Construction Manager Field staff responsible for landowner consultation.
Field Environment & Safety Provides advice to the workforce, through the Field
Officer Development Manager, regarding the implementation of the
EHSMP.
Coordinates the monitoring and audit program.
Sr. Production Field based personnel responsible for ensuring Operations
Engineer/Operations comply with the environmental and OH&S objectives and the
Supervisors and Field Engineers EHSMP.
Maintenance Contractors Responsible for ensuring that works are in compliance with
the EHSMP, meeting regulatory requirements, and ensuring
that all environmental and OH&S objectives contained in the
contracts are attained.
Environmental / OH&S Auditors External to AGL and contracted to conduct periodic audits
according to the principles of this EHSMP and relevant
environmental and OH&S legislative compliance.
The Auditors are coordinated by the Field Environment &
Safety Officer.
Environmental / Heritage Specialist external contractors used in the field to provide
Advisers advice on specific environmental and cultural heritage
matters on an as needs basis.
Report to the Field Environment & Safety Officer.
• Erosion control;
Page 17 of 82
• Water quality;
• Air quality;
• Bushfire management;
• Noise;
In addition and where required, job specific training shall be conducted prior to
the commencement of work.
3.8.1 Inspection
Page 18 of 82
3.8.2 Monitoring
The Field Environment & Safety Officer shall monitor operations activities to
assess compliance with the EHSMP and conditions of approval.
Monitoring of the gas gathering system and Sales Gas pipeline during
operations shall be incorporated into AGL monitoring program.
3.8.3 Auditing
The Land and Construction Manager shall continue to liaise closely with the
landowner. This shall ensure that the landowner is kept informed of land
access requirements and rehabilitation activities. Relevant landowner details
and contact details are given in Appendix B.
3.10 Reporting
AGL shall maintain an appropriate and auditable record system in accordance
with its Wellbeing, safety & Environmental Management System.
Environmental and OH&S reporting shall be conducted in accordance with
licence conditions and regulatory requirements.
Page 19 of 82
• Operations Compliance Checklists (AGL-FM-4.27, Appendix D);
• Monitoring results.
• Summary of peripheral activities eg. construction and civil works and well
service operations;
Page 20 of 82
4. Ongoing Minor Construction Activities
Planning • Develop an induction program to be delivered to all personnel Field Environment &
before commencing work on the project. Safety Officer
• Prepare an Incident (Non-Compliance) Reporting Procedure. Field Environment &
Safety Officer
• Identify required work areas and access tracks. Field Environment &
Safety Officer
Construction
Contractor
• Consult with affected stakeholders to ensure that necessary Field Environment &
action is taken to address concerns throughout and after Safety Officer, Land &
construction. Approvals Manager
• Provide the landowner with adequate notification prior to Land & Construction
entry at the commencement of the construction. Manager, Land &
Approvals Manager
• Complete Job Safety Analysis for each construction activity Construction
and obtain approval from AGL. Contractor
• Schedule activities to minimise delay between initial clearing Land & Construction
and restoration. Manager, Field
Environment & Safety
Officer
• All infrastructure, power, telephone and utility poles and Field Environment &
buried cables and pipelines shall be identified and made safe Safety Officer
by the construction contractor prior to clear and grade.
• Cultural Heritage management shall comply with the EHSMP Field Environment &
Section 5.14. Safety Officer
Page 21 of 82
5. General Guidelines
• At any change of responsibility, the off going supervisor shall inform the
oncoming supervisor of any special hazards or ongoing work that may
affect the safety of the crew;
Page 22 of 82
• All equipment and vehicular movements are to be controlled through a
traffic management plan.
Housekeeping
• Work areas should be maintained reasonably clean and free of debris to
remove slip and trip hazards.
• Equipment operators shall only operate machinery for which they are
authorised by their supervisors.
All AGL employees and contractors are to be supplied with personal protective
equipment and must use it where required. This equipment will include but is
not necessarily limited to:
• Hard hat;
• Safety glasses and face shield appropriate to the job;
• Hearing protection;
• Safety boots, i.e. steel toe capped boots;
• Gloves; and
• Protective apron
• Full length clothing.
The equipment that is worn by each employee or contractor at any time will
depend on the job at hand. Employees shall wear protective clothing and
protective equipment when working under conditions where there is
reasonable potential for injury, illness or death that can be prevented by use
of such equipment.
Page 23 of 82
Fire Prevention
Sources of fuel on site are: Process Gas, Petroleum products used as fuel
and lubricants (diesel, petrol, grease and oils), compressed gas, glycol, rags,
bags, rope, timber, combustible waste, etc.
General Precautions
• All Site personnel and visitors are to be conversant with the safety
regulations governing fire prevention;
• Smoking shall not be permitted within controlled work places (eg, fenced
drilling area, inside production well fencing, Treatment Plant);
• Board with emergency numbers to be displayed;
• All internal combustion engines used for the powering of equipment and its
ancillary equipment are to be, as far as practical, diesel engines fitted with
efficient flame and/or spark arresters;
• The area around the Treatment Plant and support equipment must be kept
clear of dry brush and grass for a distance of 20 metres;
• Notices prohibiting naked flames, smoking and mobile phones will be
prominently displayed;
• Electrical work will only be carried out by certified electricians;
• Compressed gas cylinders must not be used without a pressure recording
regulator and appropriate and accurate pressure gauges;
• Spilled hydrocarbons will be cleaned up immediately, even if it is necessary
to curtail operations;
• Engine oil will be drained into containers for removal from Site and will not
be allowed to drain loose under engines, mountings, etc; and
• Flammable waste including oily rags, sacks, rope, etc., will be collected and
stored safely prior to removal from Site.
Special Precautions for Cutting and Welding
Cutting and welding are prime sources of fire ignition and require special
consideration. Cutting and welding are permitted by a qualified operator,
provided authorisation has been granted by the Person in Charge through the
Hot Work Permit process.
Page 24 of 82
• ensure that the Welder is qualified for the job;
• Each Work Site shall have readily accessible and in good operating
condition, not less than four (4) 8kg capacity fire extinguishers;
• Fire extinguishers and other fire fighting equipment will comply with the
appropriate Australian Standards and are to be used for fire fighting and
training purposes only;
• Fire protection equipment shall be periodically inspected, documented and
maintained;
• Fire fighting equipment shall be readily available near welding operations;
and
• Crew members should be familiarised with the location of fire control
equipment and trained in the use of such equipment.
There are three types of fire and they can be controlled as follows:
(b) Water is the best medium for putting out CLASS A fires. Water is
particularly useful in cooling materials to the point where they cannot
reignite and in penetrating to deep-seated fires.
(c) Water Type Extinguishers are also excellent for putting out CLASS
A fires.
Page 25 of 82
(d) Foam Extinguishers may also be used. Other types of
extinguishers will put out small CLASS A fires but they are not as
effective as water.
(f) CAUTION: Never use water on a Class B fire as it may spread the
burning liquid except if Methanol is known to be the fuel.
(g) Foam Extinguishers are the best for putting out burning liquids in
containers when the liquid is likely to be hot enough to reignite on
contact with oxygen.
(h) Dry Powder chemicals and carbon dioxide gas (CO2) extinguishers
are excellent for putting out CLASS B fires.
(b) Dry powder chemical and carbon dioxide (CO2) extinguishers are
effective in putting out CLASS C fires.
The Emergency Response Plan includes the contact number for fire
emergency services.
• Any person presenting himself or herself for duty while under the influence
of alcohol will be treated under AGL’s guidelines. NOTE: It is entirely up
to the Leader or the Field Development or Technical & Production Manager
or designate as to what constitutes a condition which is considered unfit
for the safe execution of a person's duties.
• The driving of any vehicle either private or Company to or from the AGL
facilities while under the influence of alcohol will be treated under AGL’s
guidelines.
Page 26 of 82
Illegal Drugs
• To meet the general provisions of the OHS Act (including Duty of Care and
employee involvement).
• Part of a review.
Page 27 of 82
Quality Criteria for JSA
• JSA should, where possible, involve personnel actually doing the job,
including contractors.
Responsibilities
Preparation of JSA
• There should be no more than 10 steps per JSA, ideally six or less steps.
Where steps exceed 10, group under headings or separate JSA.
Page 28 of 82
• Identifying hazard controls/safe operating procedures - The listing of
controls should be restricted to mandatory items and the responsibilities
for the actions are to be defined.
• List “hold points.” Where applicable, list points where process or electrical
isolations need to be verified before proceeding to the next step or where
work done to that point needs checking before proceeding.
Using JSA
Competency
5.4 Access
Access to the well heads and gas gathering system or to an operating gas
plant for project jobs will be required on a regular basis. Access to the
properties will be via public roads and internal property roads as agreed with
the landowner and, if applicable the Gas Plant Supervisors.
Wherever practicable, existing roads and tracks shall be used and the location
and creation of new tracks (if needed) shall be constructed in consultation with
the landowner and, if applicable the Gas Plant Supervisors.
Page 29 of 82
Activity Management Strategies Responsibility
Planning • The workforce induction program shall inform site • Field Environment &
personnel of the required procedures regarding Safety Officer
protection of land use and infrastructure.
Operations • In general, Field Operations shall be limited to • Operations leaders
daylight hours between 7:00am to 6:00pm • Field Environment &
weekdays, 8:00am to 1:00pm on Saturday, with Safety Officer
no work on Sundays or Public Holidays.
• If Field operations are approved outside these
hours AGL will ensure potential impacts are
minimised through a specific noise management
plan and monitoring.
For some parts of the Camden Gas Project specific noise management plans
and monitoring are specified.
Page 30 of 82
5.6 Air Quality
Air emissions associated with the Project are limited to dust, vehicle emissions
and greenhouse gases associated with commissioning of the gas wells and gas
gathering system.
• Minimise the potential for emissions that may cause public concern.
Page 31 of 82
Activity Management Strategies Responsibility
Page 32 of 82
Activity Management Strategies Responsibility
Planning The induction program shall inform personnel Field Environment &
of the required procedures for the control of Safety Officer
weeds species.
Operations • The restored areas and access tracks shall be • Field Environment &
inspected following the completion of Safety Officer
operations, for evidence of weeds and pest All personnel
animals.
• Active weed and pest control shall be
required at infested sites for at least one year
after operations. Additional appropriate
control measures shall be utilised after this
time, on the basis of monitoring results.
• Disturbed areas shall be progressively
rehabilitated as soon as practicable.
• Waste management shall be implemented to
avoid attracting vertebrate pests.
Page 33 of 82
5.10 Waste Management
Domestic and industrial wastes will be generated during Operation and
project/construction activities.
• Minimise the potential for pest animals to utilise waste storage areas; and
Page 34 of 82
(b) impermeable gloves;
Files containing the MSDS for all substances are kept in the Treatment
Plant control room, the “Red” NSW Fire Brigade box at the entrance
gate to the Treatment Plant, the AGL field office and with the Senior
EHS Officer in Sydney.
Should you wish to introduce any new chemical onto site then procedures
must be followed (Appendix H)
Page 35 of 82
Activity Management Strategies Responsibility
Page 36 of 82
Activity Management Strategies Responsibility
Planning • The workforce induction program shall inform site • Field Environment
personnel of the required procedures for protection of & Safety Officer
cultural heritage.
Operations • All operations and project/construction activities shall be • Field Environment
restricted to the well site area, site office, lay down, & Safety Officer
workshop, gas plant and designated access routes. • All personnel
For works being carried out in the EMAI and Razorback areas Aboriginal
Cultural Heritage Management Plans have been developed to manage any
potential heritage issues. Any works carried out in these areas should be
informed by these plans.
Page 37 of 82
5.14 Bushfire Risk Management
Operations activities have the potential to ignite bushfires through the
operation of flammable fuel powered equipment and vehicles.
People and • All visitors must be accompanied at all times. • Field Environment
Property • The above ground components shall be adequately & Safety Officer
fenced to provide satisfactory protection of the
safety of those outside the area. • All personnel
• Adequate signage at the aboveground facilities
shall highlight the dangers presented by the gas.
• The Project is located on private property and in
an area of low population density.
Emergency • All operations and contractors’ personnel shall • Field Environment
Response Plans have access to the Emergency Response Plan, & Safety Officer
which contains: • All personnel
• notification of relevant organisations and
personnel
• Verification;
Page 38 of 82
Activity Management Strategies Responsibility
Page 39 of 82
6. Specific Requirements
Hazards
• Gas leak.
Preventative Measures
• Ensure all ignition sources used in the Hazardous Area (Appendix M) are
conducted under Hot Work Permit. Ignition sources to be kept outside of
Hazardous Area in the event of gas leak, fire or spillage or liquid
hydrocarbon.
• Ensure all operators are familiar with the equipment and its operation.
Page 40 of 82
Activity Management Strategies Responsibility
Planning • The workforce induction program shall inform site • Field Environment
personnel of the required clear and grade & Safety Officer
procedures.
Operation • Noise management shall comply with EHSMP • Field Environment
Section 5.5. & Safety Officer
• Air management shall comply with EHSMP • All personnel
Section 5.6.
• Water management shall comply with EHSMP
Section 5.7.
• Cultural Heritage management shall comply with
EHSMP Section 5.13.
Pipeline warning signs will clearly and permanently mark the location of the
gas gathering system in line of sight and will not be obscured between
adjacent markers.
Pipeline warning signs clearly and permanently mark the location of the
pipeline in line of sight and will not be obscured between adjacent markers.
Operations • Ensure that warning signs are erected along the gas • Field
gathering routes to inform the general public of the Environment &
underground infrastructure. Safety Officer
• Routine inspection of the gas gathering system • All personnel
route.
• Annual leak detection services are carried out by
third party consultants.
Page 41 of 82
Issue Management Strategies Responsibility
Hazards
• Spillage of TEG resulting in skin or eye injuries and possible fire resulting
from ignition.
Preventative Measures
• Ensure all ignition sources used in the Hazardous Area (Appendix M) are
used in accordance with the Hot Work Permit system. Ignition sources
must be kept outside of Hazardous Area in the event of a gas leak, fire or
spillage of hydrocarbons.
• Ensure all operators are familiar with the equipment and its operation.
Page 42 of 82
• Always conduct work within the Permit to Work System.
• Always use the appropriate level of PPE for the area and the hazards
involved.
Ensure all vessels are positively isolated and/or fully depressured before
opening any section of a vessel or associated piping to atmosphere
Hazards
Preventative Measures
• Ensure all ignition sources used in the Hazardous Area (see Appendix M)
are used in accordance with the Hot Work Permit system. Ignition sources
to be kept outside of Hazardous Area in the event of gas leak, fire or
spillage of hydrocarbons.
• Ensure all operators are familiar with the equipment and its operation.
Page 43 of 82
6.3.3 Butane, TEG and Odorant Facilities
Hazards
• Any toxic and/or flammable vapour from vents and accumulated in bunds.
Preventative Measures
• Ensure all ignition sources used in the Hazardous Area (see Appendix M)
are used in accordance with the Hot Work Permit system. Ignition sources
to be kept out side of Hazardous Area in the event of gas leak, fire or
spillage of hydrocarbons.
• Ensure all operators are familiar with the equipment and its operation.
• Report any suspected equipment defects no matter how small to the Gas
Plant Supervisor or Operations leaders, or Production Manager or
designate .
• Always ensure both pump and trucks are electrically earthed before
starting transfer operation.
Page 44 of 82
6.3.4 Backup Generator (If Installed)
Hazards
• Electrocution.
• Burns.
Preventative Measures
• Ensure all operators are familiar with the equipment and its operation.
Hazards
Preventative Measures
• Wear eye protection whenever working with the compressed air system.
Hazards
Preventative Measures
Page 45 of 82
• Ensure all ignition sources are kept outside the Hazardous Area. See
Appendix H.
• Ensure all operators are familiar with the equipment and its operation.
Page 46 of 82
6.3.7 Vehicles on Location
Hazards
Preventative Measures
• Drive within the specified speed limits while on location and within stated
limits at all other times.
• Vehicles are not to proceed into the controlled section of the plant facilities
unless a hot work permit is in place and the gas detection test indicates no
flammable gases in the area.
• Vehicles are not to proceed into the controlled well site work place unless
a hot work permit is in place and the gas detection test indicates no
flammable gases in the area.
• All visitors’ vehicles must remain in the car park outside the perimeter of
the Treatment Plant.
6.3.8 Office
Hazards
• Fires.
• Electrocution.
Preventative Measures
Page 47 of 82
6.3.9 Positive Isolation
• Double block and bleed utilising two independent valves and bleed valve
or one twin seal valve and bleed valve, spectacle blind or blind flange for
ANSI Class 600# and higher pressure rated piping and equipment.
6.4.1 General
Work permits are raised for any work (Appendix I), which may adversely
affect the safety of personnel, the environment or the operations/production
facilities. Work permits must be considered for any work. A JSA prior to the
commencement of work shall determine the requirement for a work permit.
Hot Work Permits (“HWP”) are raised for any work that provides a source of
ignition within an area containing hydrocarbons. Typical examples are vehicle
access, welding, grinding and photography. Hot work must be limited to work
deemed essential and alternatives must be sought wherever possible.
Cold Work Permits (“CWP”) must be raised for all other work on site that is
beyond the normal requirement of Treatment Plant operation and so require
an analysis of the job safety implications prior to commencement of work. For
example, replacing the level control mechanism of a separator should be
covered by a CWP.
Excavation Work Permits (“EWP”) must be raised for all work involving
removal of soil or rock to create a hole, face or cavity in addition to any
requirement for a Hot or Cold Work Permit. An Excavation Work Permit must
be issued in association with a Hot or Cold Work Permit and cannot replace
either.
The objectives of the Permit to Work system are to ensure all work on site is
carried out in a safe and controlled manner. To this end the Permit to Work
system includes the following procedures.
Page 48 of 82
6.4.2 Permit To Work System - Procedures
The Gas Plant Supervisor onsite must review all work to be undertaken and
designate it as Hot, Cold, Excavation or work not requiring a permit. If in
doubt, the Gas Plant Supervisor will refer to the Production Manager or the
Field Environment & Safety Officer or designate as to the nature of the work to
be undertaken.
The Gas Plant Supervisor will co-ordinate the issuing of all work permits and
may issue and authorise all Cold Work and Hot Work Permits and Excavation
Work Permits.
Separate folders are to be maintained for Hot Work and Cold Work Permits. An
index at the front of each folder is to be maintained which summarises the
nature of the work undertaken and status of the permits.
A copy of the Excavation Work Permit must accompany all copies of the
associated Hot or Cold Work Permit.
If there is doubt that a work permit situation exists always assume it does and
initiate the permit procedure.
HWP situations include but are not limited to: welding, cutting, grinding,
heating, the use of power tools, diesel or petrol engines, non intrinsically safe
battery powered equipment and any operation that may generate heat or a
spark.
CWP situations include but are not limited to any operation that involves the
breaking, loosening or removal of a flange or flanged equipment or removal of
equipment that may affect the physical flow of the process stream.
Permits affecting other permits or for the same areas/items of plant must be
cross-referenced on the permits.
Page 49 of 82
6.5 Confined Spaces
6.5.1 Definition
3. The vessel must be isolated. The confined space must be drained and de-
pressured.
6. The atmosphere within the vessel must be tested prior to entry and
continuously whilst any person is in the space.
Page 50 of 82
6.5.3 Isolation
2. Ensure all isolations (valves, switches, circuits, pumps and motors) are
checked and personally tagged;
7. Always have spare personal protective equipment on hand that has been
checked;
9. Monitor the environment inside the space for toxic or flammable gases,
oxygen, and temperature;
10. Monitor the conditions outside of the space for weather, temperature,
sources of ignition, other activities or conditions that may influence the
confined space;
13. For tasks of a duration that may exceed SCBA capacity establish a control
board; and
14. All persons involved with the entry into a confined space where SCBA is
used must be trained in the use of SCBA.
Page 51 of 82
6.5.4 Atmospheric Monitoring
Atmospheric monitoring is achieved using the hand held gas detectors at the
Gas Plant.
When using these detectors ensure the unit is correctly calibrated, verify that
it is working, and ensure the batteries are charged. If a gas detector is
suspect in any way do not use it.
Acceptable levels:
6.6 Rehabilitation
On completion of operations and Project/construction activities, all areas shall
be cleaned up and rehabilitated, with the aim of returning the land to pre-
operations uses and values.
• Minimise adverse impacts of the well site on other existing land use.
Page 52 of 82
Activity Management Strategies Responsibility
Soils and Terrain • Compacted areas shall be deep ripped or • Field Environment
scarified for relief as required. & Safety Officer
• Disturbed areas shall be graded to reinstate
pre-existing surface contours and natural • Contractors
drainage patterns.
• Erosion and sediment control devices shall be
installed. Topsoil shall not be used for the
installation of contour berms.
• Stockpiled topsoil and seed stock shall be
respread across the work areas from which it
was removed.
• Surface roughness shall be encouraged when
respreading topsoil to assist water retention
and seed trapping.
Access • Private roads and tracks used during operations • Field Environment
shall be returned to their pre-operations state, & Safety Officer
or to a condition agreed by the landholder.
Property • Any infrastructure disturbed during operations • Field Environment
Infrastructure and project/construction activities shall be & Safety Officer
restored to the landholder’s satisfaction. Contractors
• All fences which were cut and replaced by gates
during operations shall be repaired to at least
the equivalent pre-operations condition, unless
permanent gates or other arrangements are
agreed with the landholder.
Page 53 of 82
7. Emergency Response
A comprehensive first aid kit sufficient to deal with all minor injuries and for
emergency first aid for major injuries is available on Site. Included in the kit is
a first aid manual and a chart showing resuscitation procedures.
This first aid kit is kept in a secure container (but not locked) and kept in a
designated and signposted location.
It is the responsibility of the Person in Charge, at the time the kit is used, to
ensure that the kit is restocked.
Flushing Water
Page 54 of 82
7.3 Notices and Sign
Contact numbers and street addresses for all local emergency services is
prominently displayed on a Safety Bulletin Board at the site office. Where
necessary, maps will be included showing the most direct routes for access to
these emergency facilities. The site copy of the Emergency Response Plan is
readily available and kept in the site office. Prohibited or restricted areas are
also clearly signposted. Such signs conform to AS 1319 “Rules for the Design
and Use of Safety Signs in the Occupational Environment”.
Page 55 of 82
This page left intentionally blank.
Page 56 of 82
Appendix A
Health, Safety and Environment Policy
Page 57 of 82
Page 58 of 82
Appendix B
Contact Directory and Landholder Details
Page 59 of 82
Page left deliberately blank.
Page 60 of 82
Appendix C
Operations Audit (AGL-FM-4.28)
Page 61 of 82
Page left deliberately blank.
Page 62 of 82
Appendix D
Operations Compliance Checklist (AGL-FM-4.27)
Page 63 of 82
Page left deliberately blank.
Page 64 of 82
Appendix E
Chemical Manifest
Page 65 of 82
Page left deliberately blank.
Page 66 of 82
Appendix F
Job Safety Analysis
Page 67 of 82
Page left deliberately blank.
Page 68 of 82
Appendix G
Non-Compliance Report
Page 69 of 82
Page left deliberately blank.
Page 70 of 82
Appendix H
Procedure for Accidental Discovery, New Work Site or Space
Page 71 of 82
Page left deliberately blank
Page 72 of 82
Appendix I
Work Permits – Hot, Cold, Excavation and Confined Space Entry
Page 73 of 82
Page left deliberately blank
Page 74 of 82
Appendix J
Change of Locked Closed – Locked Open Status Authorisation
Page 75 of 82
Page left deliberately blank
Page 76 of 82
Appendix K
Material Safety Data Sheets
Page 77 of 82
Page left deliberately blank
Page 78 of 82
Appendix L
Obtaining Hazardous Substances
Page 79 of 82
Page left deliberately blank
Page 80 of 82
Appendix M
Site Safety and Hazardous Area Drawings
Page 81 of 82
Page left deliberately blank
Page 82 of 82