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I.E IMP Questions
I.E IMP Questions
I.E IMP Questions
1. Name three persons with his/her key contribution in the field of industrial engineering. (S-2017, 3
marks)
Ans. The name of persons with his/her key contribution in the field of industrial engineering are:
1) Frederick W. Taylor
2) Adam Smith
3) Charles W. Babbage
2. Define industrial engineering and production system (Topic 1.5 in book)? (W-2019, 2 marks)
3. Define Industrial Engineering. State at least Six Techniques of Industrial Engineering. (W-2018, 3
marks)
4. State various techniques of Industrial engineering. (W-2017, 2 marks)
5. Define and state various techniques used in industrial engineering. (S-2018, 3 marks)
6. State various techniques of Industrial engineering. (W-2017, 2 marks)
7. Define Industrial Engineering. State at least Five Objectives of Industrial Engineering. (W-2018, 3
marks)
18. State relationship between industrial engg. And prosperity. (S-2019, 3 marks)
CH 2 – WORK STUDY:
2.1 Work Study
1. State various recording techniques used in Work Study. (W-2018, 3 marks)
10. In which chart only two activities are plotted. (W-2017, 2 marks)
11. Sketch the signs of Repeat Activity and Alternative Processes. (W-2018, 2 marks) (Topic – 2.5.3 –
Outline process chart)
12. Prepare operation process chart for activity “manufacturing electric motor”. (W-2019, 4 marks)
13. Prepare Man type flow process chart for “polishing the specimen for metallographic study”. (W-
2017, 4 marks)
Jiteshsir’s Om Namah Shivay
14. Prepare material type flow process chart for activity “Stripping, cleaning and degreasing prior to
inspection”. (S-2019, 4 marks)
16. Why should we suggest proposed method after recording present method? (S-2017, 3 marks)
17. List and draw standard symbols used in F.P.C. (S-2018, 3 marks)
18. Describe the symbols used in FPC with examples of each. (W-2018, 3 marks)
19. Explain all symbols used in flow process chart? (W-2019, 3 marks)
25. Write a note on String Diagram with neat sketch and state its uses. (W-2018, 3 marks)
26. In which condition string diagram is preferred? (W-2019, 2 marks)
27. In which condition string diagram is preferred than flow diagram? (S-2019, 2 marks)
28. Sketch the Symbols used in Two Handed Process Chart with name. (W-2018, 2 marks)
30. List various points to be kept in mind while designing workplace. (S-2017, 4 marks) (Topic 2.8.2 –
Arrangement of work place in the book)
36. State any four Therbligs with symbol, Abbreviation, Color code of each. (W-2018, 2 marks)
43. Explain different types of stop watches used in time study? (W-2019, 4 marks)
44. Illustrate rules for breaking work into work elements. (W-2017, 3 marks)
45. Define “Work Element”. Describe briefly various types of Work. Elements. (W-2018, 3 marks)
53. Outline stepwise procedure to calculate standard time of a given job. (S-2017, 3 marks)
54. What is standard time explain its importance. (S-2019, 4 marks)
55. List various allowances applied for standard time calculation with its normal range of values. (S-
2017, 3 marks)
56. State and briefly describe various types of allowances used in Time Study. (W-2018, 4 marks)
57. Define relaxation allowance and fatigue allowance? (W-2019, 2 marks)
58. List various allowances in time study and explain any one in brief. (S-2019, 3 marks)
62. The observation time is 20 min, rating factor is1, contingency allowances are 5%, Find the standard
time. (S-2018, 2 marks)
63. In machine shop of diploma institute, the following times are noted for turning operation. If the
performance of turner has been rated at 120% and allowances stipulated 15%, calculate standard
time. (W-2019, 4 marks)
64. Production rate needs to be 12 units an hour. The allowances assigned are 25%. If rating given is
80% for the activity. Find the time recorded for the operator by rater. (W-2018, 2 marks)
65. In making a time study of a laboratory technician performance an analysis of processed food in
canning factory, the following times were noted for a particular operation. If the performance of a
technician has been rated at 120% and allowances stipulated 13%, calculate average observed
time. (S-2019, 4 marks)
69. Calculate standard time from following data as per work sampling. (i) Output per shift (of 8 hours)
=200 pieces (ii) production time (as per work sampling) = 80%, Rating 110 %, overall allowance = 20
% (W-2017, 4 marks)
70. Find the number of observations required for 95% confidence level, 5% accuracy and activity under
consideration reaming idle for 25%. (S-2019, 3 marks)
CH 3 – Quality Assurance:
10. Draw frequency chart using following statistical data. (W-2019, 4 marks)
12. Calculate mean, mode, median and spread for observations 7, 8, 4, 3, 6, 9, 4, 5. (S-2017, 4 marks)
13. The observations are 4,8,2,3,4,9,8,6. find mean .mode and median. (S-2018, 2 marks)
14. Find “ median” for the following observations 6,13,11,9,10,5,3,1,7 (W-2017, 2 marks)
15. Find median and mode for readings: 35,39,33,36,34,35,37,36. (W-2018, 2 marks)
16. Find the median of observations 4,6,9,4,2,8 and 10. (S-2019, 2 marks)
17. Find the mode of observations 12,12,14,10,11,12,13,11,12,11,14 and 11. (W-2019, 2 marks)
18. Find the standard deviation of the following observations. 5,8,9,13,14,3,5,15 (W-2017, 3 marks)
19. Calculate Median and Standard Deviation for given frequency distribution. (W-2018, 4 marks)
20. Find mean and standard deviation from given data in table. (S-2018, 4 marks)
Jiteshsir’s Om Namah Shivay
23. The 10,000 students have appeared in 5th sem diploma in mechanical engineering examination
conducted by gtu in summer 2018. Average percentage received by students in said examination is
62% and standard deviation is 4. Find 1. Number of students who got percentage between 60% and
76%, 2. Number of students who got percentage more than 76%. (S-2019, 3 marks)
24. In mass production of a part is found to have a mean diameter of 24.98 mm with a standard
deviation of 0.12 mm. Assuming a normal distribution, find out percentage of pieces you would
expect to lie outside the drawing limits or specified limits 25.00 ±0.20 mm. (take A= 0.0668 for Z-
value = -1.5 and A=0.9664 for Z-value = +1.83) (W-2019, 3 marks)
25. Token coins are expected to have average weight of 19.5 gm and Standard deviation be 0.5 gm.
Calculate the number of token coins having weight between 19.0gm and 20.5 gm in a lot of 500.
For z=1, A= 0.3413; z=2 A=0.4772 ; z=3 A=0.4987. (W-2019, 4 marks)
5. During production of carbon steel pins on lathe machine, 11 samples each 4 pins were randomly
taken and inspection was carried out. Using following inspection data, construct X ̅ – R chart and
establish control limits. (Take A2 = 0.729, D4 = 2.282, D3 = 0.0 and d2 = 2.058) (W-2019, 4 marks)
Jiteshsir’s Om Namah Shivay
6. Find control limit for X and R chart from the following data. Also find process capability. ∑
X=357.50, ∑R= 9.90, No of sub group =20, A2=0.18, D3=0.41, D4=1.59 and d2=3.735 (W-2017, 4
marks)
7. A machine produce plug to a nominal diameter of 0.5000 ± 0.030 mm using following data, plot 𝑥̅ –
R chart and write your conclusion. (Take A2 = 0.58,D4 = 2.11 and D3 = 0.0) (S-2019, 4 marks)
Take A2=1.02, d2=1.69, D3=0, D4=2.57 (for sample size of 3 items). Draw X bar - R chart and
conclude.
9. Draw the pattern of “extreme variation” and “eratic fluctuation”. (W-2017, 2 marks)
10. Draw the pattern of trends and Stratification. (S-2018, 2 marks)
13. Following data refers to quality characteristic of a part of mechanical clutch. Calculate control limit
and plot suitable chart. (S-2019, 4 markss)
14. For the following data draw appropriate chart make conclusion. (S-2018, 4 marks)
Jiteshsir’s Om Namah Shivay
19. Calculate control limits and process capability for given data: (W-2018, 4 marks)
20. Explain following possibilities of incidences of happening control limits and specification limits.
1. When control limits are more than specification limits.
2. When control limits are same as specification limits.
3. When control limits are smaller than specification limits. (W-2019, 4 marks)
If 8 defectives items were found in 1st sample, in which condition a whole lot will be accepted?
Jiteshsir’s Om Namah Shivay
27. For a lot of 3000 pistons, double sampling plan is to be applied as per following details. Prepare the
sampling plan. (W-2018, 4 marks)
28. Define AQL and LTPD related to operation characteristic curve. (S-2019, 2 marks)
29. What is producer’s risk? (W-2017, 2 marks)
30. With neat sketch briefly describe various parts of real operating characteristic curve. (W-2018, 4
marks)
31. Define producer’s risk and consumer’s risk related to operation characteristic curve? (W-2019, 2
marks)
32. Draw and explain ideal and real O.C curve. (W-2017, 7 marks)
33. What is consumer’s risk? (S-2018, 2 marks)
6.1 Introduction
19. Briefly explain role of ISO. (S-2017, 4 marks)
6.4 Kaizen
29. Explain concept of “kaizen” and its application. (W-2017, 4 marks)
30. What is mean by kaizen? (S-2018, 2 marks)
31. Define Kaizen and Re engineering. (W-2018, 2 marks)
32. What do you mean by KAIZEN? (S-2019, 2 marks)
6.5 Re-engineering
33. Write a short note on Re-Engineering. (S-2018, 4 marks)
6.8 Ergonomics
36. Explain ergonomics. (S-2017, 3 marks)
37. State the concept of Ergonomics. State its objectives and applications. (W-2018, 3 marks)
38. State objectives and applications of ergonomics? (W-2019, 4 marks)
39. What is ergonomics? Write its objectives. (S-2019, 4 marks)
40. Explain in brief “Normal and maximum work area”. (W-2017, 4 marks)
Jiteshsir’s Om Namah Shivay
41. Draw neat sketch showing normal & maximum work areas. (S-2017, 3 marks)
42. Explain normal and maximum working area. (W-2019, 4 marks) (S-2019, 4 marks)
43. Write environmental requirements of work area. (W-2019, 4 marks) (S-2019, 4 marks)
3. State information required for prepare process planning and information available from process
planning? (W-2019, 7 marks)
Ans. Information required to prepare process planning
1. Quantity of work to be done along with product specifications.
2. Quality of work to be completed.
3. Availability of equipments, tools and personals.
4. Sequence in which operations will be performed on the raw material.
5. Names of equipemnts on which the operations will be performed.
6. Standard time for each operation.
7. When the operations will be performed?
8. Name of person who will perform the required task.
Information available from process planning
1. Sequence of operation.
2. Tools and equipments required for performing process.
3. Place at which process is being done.
4. Information about Inspection and stages of inspection.
5. Time of operation.
6. Whether the process is present or proposed.
Jiteshsir’s Om Namah Shivay
5. Explain job enrichment, job satisfaction and job analysis. Job enrichment, job satisfaction and job
analysis. (S-2019, 4 marks)
6. Explain in brief principles of statistical tolerencing. (S-2019, 4 marks)