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Catálogo BRG 2019
Catálogo BRG 2019
Catálogo BRG 2019
... dry-tech bearings ... 2019 ... plastics for longer life
... ... ... ..
® ®
.bearings
... linear systems and ball bearings ... motion? plastics!
ww.igus.eu/dry-tec
Improve technology and reduce costs
igus® dry-tech® bearings offer an alternative to lubricated plain, linear and
rolling bearings. igus® develops tribopolymers for continuous dry operation.
By avoiding lubrication, dry-tech® bearing technology attains superior service
life: from -100°C up to +250°C at continuous exposure, from cleanrooms
to extreme dirt exposure, from vacuum to extreme humidity.
Order hotline
Phone +49 2203 9649-145
Fax +49 2203 9649-334
Resistant to dirt with igus®. No lubrication with igus®. No maintenance with igus®. Corrosion-free with igus®.
Zero-maintenance and dirt resistance The lubrication-free design of iglidur® Various iglidur® materials for a wide Lightweight, corrosion resistance
are not the only advantages of drylin®. also permits its use in the food and variety of operating conditions. Large as well as zero maintenance and
Cost down, life up! pharmaceutical industries. Don't wait program of dimensions compatible lubrication achieve solutions for nearly
any longer! with nearly all applications. Predicta- all types of applications. Fit and forget!
ble service life!
2
Reduce process
costs: bearings
online
For every product in this catalogue, there is a special quick
link or direct online pointer to further details, data and facts.
These include:
●● Online tools for calculating service life
●● 3D CAD files
●● DXF data
●● Download of current catalogues, brochures, videos
and assembly instructions
●● Application pictures
●● Imperial dimensions
●● Personal support
●● Catalogue and sample ordering ORDER
●● Online price list and online shop iglidur® online catalogue
The online catalogue is just a click away. See
More than 30 online tools help you to quickly find, configure all important product details, information and
and calculate the right product. No registration necessary. tools by clicking again on the corresponding
3D CAD models online for downloading. Easy to use. link
4
Quality from the
igus laboratory ®
More than 12,000 tribological tests per year ... 549 customer tests per year ... ... or heavy duty tests up to 250MPa
on 50 test rigs ...
8,0
7,0
6,0
5,0
4,0
Wear [µm/km]
3,0
2,0
1,0
0,0
0 1 2 3 4 5
Load [MPa]
Cf53 304 SS HR carbon steel Hard-chromed
4,0
3,5
Hard-anodised aluminium
3,0
2,5
Cf53, hard-chromed
2,0
High grade steel
HR carbon steel
Wear [µm/km]
1,5
1,0
Cf53
0,5
0,0
Shaft material
The results of more than 12,000 tests are fed to our database
annually.
Certified Certified
according to according to RoHS
ISO 9001:2015 IATF 16949:2016
8
The flexible
igus factory ®
10
Fit and forget
For all tasks – the appropriate solution in
any batch size from stock
Different industries need different solutions. From mechanical
engineering, automotive assembly or medical technology,
to the robotics industry – igus® offers customised solutions
for specific applications. igus® possesses many years of
experience in most branches of industry and has competent
specialists that can be contacted when necessary. If your
No lubrication necessary in the overload element Extremely wear-resistant iglidur® plain bearings drylin® linear guide system in the EURO-C welding
industry is not listed, please let us know. We're here to help.
of carat 9 (intensive grubber). in a hip joint system. tongue for the automotive industry.
Lead screw linear system with accessories ensures Flexible without fault: Adjustable camera tripod igubal® rod end bearings made from plastic display
speedy, precisely repeatable format adjustments. with drylin® W slider guide for quiet operation. their strength in the demanding environment.
12
Worldwide
individual
consultation:
by phone or at
your premises In a face-to-face meeting Technical consultation at your premises Worldwide open offices – for example in China
●● Customer-specific projects and special solutions: igus® at trade fairs igus® company trade fair stand Worldwide modular factories - for example in the
for every challenge, we will work with you to find a USA
solution and provide a sample for your application free
of charge
●● We are wherever you need us:
numerous e-chain® and polymer bearing consultants
are at your disposal at any time
●● Hands-on with our products at 140 trade fairs
worldwide
●● Individually at your premises with our mobile company
trade fair stand
the customer
Plug valve for catalogue, material: shaft guide linear guides bearings tom design: igubal® coupling ted slewing ring sys- tribo-tape wear-resistant according to lightweight:
the company 8 pages iglidur® G Ø 10-100mm joints tems with universal components "Hygienic Delta robot
Design Guide-
Pierburg sliding elements
lines"
since 1964
From a garage to the global market with
tribopolymers 1994 2003 2007 2009 2011 2012 2013 2014 2016 2017 2018
What began in 1964 with a single injection moulding First drylin® W drylin® ZLW robolink® drylin® E – drylin® SLN High efficiency: iglidur® tribo- drylin® carriage ibow angle D1 dryve
igubal® modular linear toothed belt articulated arms linear axes miniature axes dryspin® filament for for curved rails adapter for pri- motor control
machine in a garage in Cologne has within half a century rod end guide systems axes with motor high helix 3D printing celess flexibility
become a global enterprise. It all started more than 50 years threads
the customers receive exactly the product they need for build or buy
100,000
1977 1991
Company Relocation xigus 1.0 95,000
founders to Locher electronic
Günter and mühle in catalogue
Margret Blase Bergisch
80,000 3,800
in front of their Gladbach 2,950
double garage
from 1964
45,000
1994
Relocation
1,800
to the new
igus® 1,200
factory in
Cologne 35
30
2012 2013 2014
2009 2nd factory "Offline" confi-
16 60% factory extension guration for 30
extension in Cologne years of iglidur®:
Products with variants in Cologne dry-tech® box
160 2015
Employees Guarantee Change your
Turnover 27 bearing now:
10 igus.eu/change-
Subsidiaries bearing
8,000 month guarantee
16 3 1,000
Legal information: the information in this catalogue, and the data in the Design section in particular, is based on our current knowledge of the products
described. A legally binding assurance of certain properties or the suitability for a certain application cannot be derived. igus® is unable to assume liability
of any nature for damage, loss or injury resulting from application of the products. Due to constant technical development, we reserve the right at all
times to make technical changes and improvements to the products. Subject to printing errors.
Our offers are exclusively directed to dealers / resellers. The delivery times indicated correspond to the time until the goods are dispatched, whe-
reby transport costs are not included in the price. We recommend that you always check the suitability of the products for a particular purpose
in a practical trial. Please avail of our consulting services.
All products that are marked "New" in the catalogue have been added since the last version of the catalogue was published in February 2017.
The terms "igus", "chainflex", "CFRIP", "conprotect", "CTD", "drylin", "dry-tech", "dryspin", "easy chain", "e-chain", "e-chain systems", "e-ketten",
"e-kettensysteme", "e-skin", "flizz", "iglidur", "igubal", "manus", "motion plastics", "pikchain", "readychain", "readycable", "speedigus", "triflex", "plastics
for longer life", "robolink" and "xiros" are legally protected trademarks of the igus® GmbH/Cologne in the Federal Republic of Germany and, where appli-
cable, in some foreign countries.
iglidur...
Polymer plain bearings
...
...
...plastics
Application examples: iglidur®
Materials for
general purpose The classic Even more universal: The robust all-rounder Specialist for pivoting, For series production: The cost-effective outdoor Versatile and
all-rounder: according to ISO 2795: rolling applications and all-rounder: cost-effective:
iglidur® G iglidur® G1 iglidur® M250 more: iglidur® P210 iglidur® P230 iglidur P
®
iglidur® K
Page 81 Page 97 Page 107 Page 117 Page 125 Page 131 Page 141
iglidur® plain bearings made from tribo-plastics: ... ... Endurance runner
Materials
Low-cost material for
for long The versatile The classic endurance Specialist for pivoting Endurance runner with high Ideal for plastic Endurance runner
high-volume production:
service life endurance runner: runner up to 30MPa: and pulsating loads: dimensional stability at high shafts: up to +180°C:
iglidur® GLW iglidur® J iglidur® W300 iglidur® J3 temperature: iglidur® J350 iglidur® J260 iglidur® W360
Page 149 Page 159 Page 171 Page 183 Page 191 Page 199 Page 207
For fast rotating For high rotational For extreme rotational Low-cost: Low-cost Specialist for
applications: speeds: speeds: with silicone: aluminium shafts:
iglidur® L250 iglidur® L350 iglidur® L500 iglidur® R iglidur® D iglidur® J200
Page 215 Page 223 Page 231 Page 239 Page 247 Page 253
Materials for
use at high The chemical and Extremely long service life The high temperature For soft shafts and All-rounder for steam For hot liquids:
temperatures temperature specialist: under extreme conditions: specialists up to +250°C: high temperatures: sterilisation:
iglidur® X iglidur® Z iglidur® X6 iglidur® V400 iglidur® HSD350 iglidur® UW500
Page 263 Page 273 Page 283 Page 291 Page 299 Page 307
Materials
with good media Endurance runner with Extremely long service The classic with high High temperature The Low cost specialist
resistance high media resistance: life under water: resistance to media and endurance runner: for chemicals and
iglidur® H1 iglidur® H370 temperature: iglidur® H iglidur® C500 temperatures: iglidur® H2
Page 317 Page 325 Page 335 Page 343 Page 351
22 23
iglidur® plain bearings | Product overview
iglidur® plain bearings made from tribo-plastics: for contact with food
Materials
for contact The universal bearing The endurance runner at higher The media and temperature The all-rounder The "food-classic" for Food bearing with high The robust one with with
with food for contact with food: temperatures in the food sector: specialist in the food for food: low speeds: media resistance high abrasions resistance:
iglidur® A181 iglidur® A350 sector: iglidur® A500 iglidur® A180 iglidur® A200 up to +90°C: iglidur® A160 iglidur® A290
Page 361 Page 369 Page 377 Page 385 Page 393 Page 403 Page 411
iglidur® plain bearings made from tribo-plastics: for contact with food
Materials for
heavy-duty
applications The durable heavy-duty The peak of stability: Heavy-duty The heavy-duty bearing up to
bearing: on soft shafts: 200MPa static and 140MPa
iglidur® Q2 iglidur® Q iglidur® Q290 dynamic: iglidur® TX1
Page 437 Page 445 Page 453 Page 459
Materials
for special Electrically conductive: The ESD-compatible The automotive For fast rotation The biopolymer: Low-cost all-rounder Versatile and cost-
application areas all-rounder: standard: under water: for fire protection: effective:
iglidur® F iglidur® F2 iglidur® H4 iglidur® UW iglidur® N54 iglidur® G V0 iglidur® J2
Page 471 Page 479 Page 487 Page 495 Page 503 Page 511 Page 519
The first antibacterial Complies with DIN EN The flexible one: Free from PTFE
iglidur® plain bearing: 45545 HL3, R22/R23: and silicone:
iglidur® AB iglidur® RW370 iglidur® B iglidur® C
Page 527 Page 535 Page 543 Page 549
24 25
iglidur® plain bearings | Technical properties – quick selection
iglidur® G G1 M250 P210 P230 P K GLW J W300 J3 J350 J260 W360 L250 L350 L500 R D J200
Installation tolerances E10 E10 D11 E10 E10 E10 E10 E10 E10 E10 E10 F10 E10 E10 E10 F10 F10 E10 E10 E10
Descriptive technical specifications
Wear resistance at +23°C
Resistant to impacts/shock
Resistant to dirt
Corrosion-free
Electrically conductive
RoHS-II 2011/65/EU
FDA-compliant
EU10/2011-compliant
Fire class in accordance with UL-94 HB HB V-2 HB HB HB HB HB HB HB HB V-0 V-2 HB HB V-0 V-0 HB HB HB
Availabilities / variants
Type S, sleeve
tribo-tape liner
Page 81 97 107 117 125 131 141 149 159 171 183 191 199 207 215 223 231 239 247 253
26
Online tools and more information www.igus.eu/iglidur 3D CAD files, prices and delivery time online www.igus.eu/iglidur 27
iglidur® plain bearings | Technical properties – quick selection
iglidur® X Z X6 V400 HSD350 UW500 H1 H370 H C500 H2 A181 A350 A500 A180 A200 A160 A290
Installation tolerances F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 E10 F10 F10 E10 D11 E10 D11
Descriptive technical specifications
Wear resistance at +23°C
Resistant to impacts/shock
Resistant to dirt
Corrosion-free
Electrically conductive
RoHS-II 2011/65/EU
FDA-compliant
EU10/2011-compliant
Fire class in accordance with UL-94 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 HB V-0 V-1 HB V-2 HB HB
Availabilities / variants
Type S, sleeve
tribo-tape liner
Page 263 273 283 291 299 307 317 325 335 343 351 361 369 377 385 393 403 411
28
Online tools and more information www.igus.eu/iglidur 3D CAD files, prices and delivery time online www.igus.eu/iglidur 29
iglidur® plain bearings | Technical properties – quick selection
iglidur® UW160 T220 Q2 Q Q290 F F2 H4 UW N54 G V0 J2 AB RW370 B C
Installation tolerances E10 E10 E10 E10 D11 D11 E10 F10 E10 E10 E10 E10 E10 F10 D11 D11
Descriptive technical specifications
Wear resistance at +23°C
Resistant to impacts/shock
Resistant to dirt
Corrosion-free
Electrically conductive
RoHS-II 2011/65/EU
FDA-compliant
EU10/2011-compliant
Availabilities / variants
Type S, sleeve
tribo-tape liner
Page 419 427 437 445 453 471 479 487 495 503 511 519 527 535 543 549
30
Online tools and more information www.igus.eu/iglidur 3D CAD files, prices and delivery time online www.igus.eu/iglidur 31
iglidur® plain bearings | Material properties
iglidur® Unit G G1 M250 P210 P230 P K GLW J W300 J3 J350 J260 W360 L250 L350 L500 R D J200
General properties
Density [g/cm3] 1.46 1.58 1.14 1.40 1.57 1.58 1.52 1.36 1.49 1.24 1.42 1.44 1.35 1.34 1.5 1.54 1.53 1.39 1.4 1.72
Colour
Max. total moisture absorption [% weight] 4.0 1.7 7.6 0.5 0.3 0.4 0.6 5.5 1.3 6.5 1.3 1.6 0.4 1.6 3.9 1.4 0.3 1.1 1.1 0.7
Coefficient of sliding friction, 0.08– 0.08– 0.18– 0.07– 0.06– 0.06– 0.06– 0.10– 0.06– 0.08– 0.06– 0.10– 0.06– 0.07– 0.08– 0.15– 0.19– 0.09– 0.08– 0.11–
[µ]
dynamic against steel 0.15 0.15 0.40 0.19 0.21 0.21 0.21 0.24 0.18 0.23 0.20 0.20 0.20 0.21 0.19 0.20 0.26 0.25 0.26 0.17
pv value, max. (dry) [MPa · m/s] 0.42 0.60 0.12 0.4 0.30 0.39 0.3 0.3 0.34 0.23 0.5 0.45 0.35 0.35 0.4 3.0 4.0 0.27 0.27 0.3
Mechanical properties
Flexural modulus [MPa] 7,800 11,486 2,700 2,500 6,532 5,300 3,500 7,700 2,400 3,500 2,700 2,000 2,200 3,829 1,950 15,882 12,015 1,950 2,000 2,800
Flexural strength at +20°C [MPa] 210 178 112 70 173 120 80 235 73 125 70 55 60 119 67 210 201 70 72 58
Min. operating temperature [°C] –40 –40 –40 –40 –30 –40 –40 –40 –50 –40 –50 –100 –100 –40 –40 –100 –100 –50 –50 –50
Thermal conductivity [W/m · K] 0.24 0.46 0.24 0.25 0.34 0.25 0.25 0.24 0.25 0.24 0.25 0.24 0.24 0.24 0.24 0.61 0.45 0.25 0.25 0.24
Electrical properties
Specific contact resistance [Ωcm] > 1013 > 109 > 1013 > 1012 > 1012 > 1013 > 1012 > 1011 > 1013 > 1013 > 1012 > 1013 > 1012 > 1013 > 1010 > 105 > 1010 > 1012 > 1014 > 108
Surface resistance [Ω] > 1011 > 1011 > 1011 > 1011 > 1012 > 1012 > 1012 > 1011 > 1012 > 1012 > 1012 > 1010 > 1010 > 1012 > 1011 > 105 > 1012 > 1012 > 1014 > 108
Page 81 97 107 117 125 131 141 149 159 171 183 191 199 207 215 223 231 239 247 253
32
Online tools and more information www.igus.eu/iglidur 3D CAD files, prices and delivery time online www.igus.eu/iglidur 33
iglidur® plain bearings | Material properties
iglidur® Unit X Z X6 V400 HSD350 UW500 H1 H370 H C500 H2 A181 A350 A500 A180 A200 A160 A290
General properties
Density [g/cm3] 1.44 1.4 1.53 1.51 1.39 1.49 1.53 1.66 1.71 1.37 1.72 1.38 1.42 1.28 1.46 1.14 1.00 1.41
Colour
Max. total moisture absorption [% weight] 0.5 1.1 0.5 0.2 1.2 0.5 0.3 0.1 0.3 0.5 0.2 1.3 1.9 0.5 1.3 7.6 0.1 7.3
Coefficient of sliding friction, 0.09– 0.06– 0.09– 0.15– 0.07– 0.20– 0.06– 0.07– 0.07– 0.07– 0.07– 0.10– 0.10– 0.26– 0.05– 0.10– 0.09– 0.13–
[µ]
dynamic against steel 0.27 0.14 0.25 0.20 0.23 0.36 0.20 0.17 0.20 0.19 0.30 0.21 0.20 0.41 0.23 0.40 0.19 0.40
pv value, max. (dry) [MPa · m/s] 1.32 0.84 1.35 0.5 0.3 0.35 0.80 0.74 1.37 0.7 0.58 0.31 0.40 0.28 0.31 0.09 0.25 0.23
Mechanical properties
Flexural modulus [MPa] 8,100 2,400 16,000 4,500 2,150 16,000 2,800 11,100 12,500 3,300 10,300 1,913 2,000 3,600 2,300 2,500 1,151 8,800
Flexural strength at +20°C [MPa] 170 95 290 95 67 260 55 135 175 100 210 48 110 140 88 116 19 250
Shore D hardness 85 81 89 74 77 86 77 82 87 80 88 76 76 83 76 81 60 88
Min. operating temperature [°C] –100 –100 –100 –50 –40 –100 –40 –40 –40 –100 –40 –50 –100 –100 –50 –40 –50 –40
Thermal conductivity [W/m · K] 0.60 0.62 0.55 0.24 0.24 0.6 0.24 0.5 0.6 0.24 0.24 0.25 0.24 0.24 0.25 0.24 0.30 0.24
Electrical properties
Specific contact resistance [Ωcm] < 105 > 1011 < 105 > 1012 > 1013 < 109 > 1012 < 105 < 105 > 1014 > 1015 > 1012 > 1011 > 1014 > 1012 > 1013 > 1012 > 1011
Surface resistance [Ω] < 103 > 1011 < 103 > 1012 > 1014 < 109 > 1011 < 105 < 102 > 1013 > 1014 > 1012 > 1011 > 1013 > 1011 > 1012 > 1012 > 1011
Page 263 273 283 291 299 307 317 325 335 343 351 361 369 377 385 393 403 411
34
Online tools and more information www.igus.eu/iglidur 3D CAD files, prices and delivery time online www.igus.eu/iglidur 35
iglidur® plain bearings | Material properties
General properties
Density [g/cm3] 1.04 1.28 1.46 1.4 1.27 2.1 1.25 1.52 1.79 1.52 1.13 1.53 1.44 1.11 1.34 1.15 1.1
Colour
Max. total moisture absorption [% weight] 0.1 0.5 4.6 4.9 9.3 0.1 8.4 0.4 0.2 0.8 3.6 4.0 1.3 1.6 1.2 6.3 6.9
Coefficient of sliding friction, 0.17– 0.20– 0.22– 0.05– 0.14– 0.09– 0.10– 0.16– 0.08– 0.15– 0.15– 0.07– 0.11– 0.18– 0.13– 0.18– 0.17–
[µ]
dynamic against steel 0.31 0.32 0.42 0.15 0.26 0.37 0.39 0.22 0.25 0.35 0.23 0.20 0.27 0.31 0.17 0.28 0.25
pv value, max. (dry) [MPa · m/s] 0.22 0.28 0.7 0.55 0.70 0.89 0.34 0.31 0.70 0.11 0.5 0.5 0.23 0.25 1.2 0.15 0.10
Mechanical properties
Flexural modulus [MPa] 1,349 1,800 8,370 4,500 3,074 12,000 11,600 7,418 7,500 9,600 1,800 7,900 3,605 1,850 2,997 1,800 1,900
Flexural strength at +20°C [MPa] 22 65 240 120 97 55 260 93 120 90 70 140 101 50 100 55 60
Min. operating temperature [°C] –50 –40 –40 –40 –40 –60 –40 –40 –40 –50 –40 –40 –50 –40 –50 –40 –40
Thermal conductivity [W/m · K] 0.50 0.24 0.24 0.23 0.24 0.24 0.65 0.61 0.24 0.6 0.24 0.25 0.25 0.24 0.22 0.24 0.24
Electrical properties
Specific contact resistance [Ωcm] > 1012 > 1010 > 1013 > 1015 > 1012 > 1011 < 103 < 109 > 1013 < 105 > 1013 > 1012 > 1013 > 1012 > 1012 > 1010 > 1010
Surface resistance [Ω] > 1012 > 1010 > 1011 > 1012 > 1012 > 1013 < 102 < 109 > 1012 < 105 > 1011 > 1011 > 1012 > 1012 > 1012 > 109 > 109
Page 419 427 437 445 453 459 471 479 487 495 503 511 519 527 535 543 549
36
Online tools and more information www.igus.eu/iglidur 3D CAD files, prices and delivery time online www.igus.eu/iglidur 37
dry-tech® bearing technology | Lubrication-free made easy iglidur® | High-performance polymers
Change now and save up to 40% Properties and design
iglidur® plain bearings made from high-
performance polymers
Wear-resistant tribo-polymers improved by precise General properties of
additions of strengthening materials and solid lubricants, iglidur® plain bearings
tested thousands of times and proven millions of times -
that is iglidur®. igus® engineers develop and test more than
●● Lubrication-free
267 new plastic compounds every year. The finely tuned
combination of plastic matrix, strengthening components ●● Corrosion-resistant
and solid lubricants in every single tribo-polymer results in an
●● Good media resistance
individual properties profile in each case. In more than 12,000
individual tests a year on over 200 test rigs in the igus® test ●● High compressive strength
laboratory, all materials are thoroughly tested. The findings
●● High mechanical dampening
go into a unique knowledge database on the tribology of
maintenance-free plastic plain bearings. This database ●● Low coefficient of friction
enables us to select the ideal iglidur® plain bearing for our
●● Maintenance-free
customers depending on the application and to calculate
dry-tech®: Enhance technology without Tested thousands of times. Proven millions of
its anticipated service life. If necessary, it is also possible to ●● High resistance to contamination
lubrication – reduce cost by using tribo- times.
develop an application-specific material, exactly adapted
polymers Applications with high cycle rates, speeds and accelerations ●● Lightweight
to the thermal, mechanical and tribological requirements,
igus dry-tech bearings offer an alternative to lubricated
® ®
in demanding environmental conditions require tested and
which goes beyond the existing iglidur® product range. In ●● High wear resistance
plain, linear and rolling element bearings. igus® develops reliable systems for all igus® products. igus® constantly
addition, freely accessible and user-friendly online tools
tribo-polymers for continuous dry operation. By avoiding conducts tests in its in-house laboratory under real-world ●● Excellent price-performance ratio
enable every user to select his personal plain bearing
lubrication, dry-tech® bearing technology attains superior conditions. Every year, more than 12,000 tests are conducted
from the iglidur® product range. Whether iglidur® product
service life: from -100°C up to +250°C at continuous on plain bearings and over 4,100 tests on e-chains® and
finder or iglidur® service life calculation, piston ring or bar
exposure, from cleanrooms to extreme dirt, from vacuum cables. The findings go into a unique knowledge database
stock configurator: with a few clicks and application-related
to extreme humidity. Reduce cost with igus® dry-tech® plain on the tribology of maintenance-free plastic plain bearings.
information a suitable bearing is quickly found. Over and above the general properties, each iglidur ®
bearings. A direct product comparison shows that you can Our laboratory is also at your disposal. If we don’t have
www.igus.eu/online-tools bearing material possesses a series of special properties
reduce your current costs for bearing components by as data for your type of application, we can conduct a test
and strengths, which make it specially suitable for
much as 50%. representative of your requirements.
certain applications and requirements. You can find a
comprehensive description of the materials in the respective
chapters before the dimensions tables.
Picture 02: Injection-moulded iglidur® plain bearings Picture 03: Base polymers with fibres and solid
are homogeneously structured. Base polymer, bonding lubricants, magnified 200 times, dyed
materials and solid lubricants mutually complement
Picture 01: igus® test lab: 12,000 tribological tests (friction and wear) in 300 test set-ups in the industry's largest each other.
laboratory (2,750m2). View inside bearing laboratory in Cologne
38 Online tools and more information www.igus.eu/iglidur 3D CAD files, prices and delivery time online www.igus.eu/iglidur 39
iglidur® | High-performance polymers iglidur® | Technical data
Properties and design Load
120
The traditional solution The load of a plain bearing is expressed by the surface
Hard shells with soft coating. Every lubricated bearing The iglidur® solution: pressure (p) in MPa (corresponding to N/mm2). For this 100
works according to this principle, and also a number of the self-lubricating effect purpose, the radial load is determined on the projected 80
easily removed. 20
●● Base polymer p = F
p = F
d1 · b1 (d22 - d12 ) · π
0
Base polymers and technical fibres ●● Fibres and filling material 4 20 50 80 120 150
The radial pressure with which the bearings are loaded ●● Solid lubricants Temperature [°C]
is received by the polymer material. In the contact area, iglidur® G iglidur® J260 iglidur® A290
In these equations: iglidur® M250 iglidur® L250 iglidur® T220
this material provides a support to the shaft. The polymer These components are not applied in layers, iglidur® P iglidur® R iglidur® Q
F load in [N] iglidur® GLW iglidur® D iglidur® F
base material ensures that the lubricants do not receive but instead are mixed together homogeneously. iglidur® J iglidur® J200 iglidur® UW
d1 bearing inner diameter in [mm] iglidur® W300 iglidur® A180 iglidur® B
a surface pressure that is too high. The base material is The advantage of this design is clear when the iglidur® J3 iglidur® A200 iglidur® C
b1 bearing length in [mm]
also reinforced by technical fibres or filling materials. These requirements on the bearings surface are studied:
d2 outer diameter of the bearing in [mm]
additional materials stabilise the bearing especially in cases
160
of continuous load. 1. The coefficient of friction, which is determined
140
especially by the surface of the bearing, should
120
Incorporated self-lubrication be as low as possible. Max. recommended surface pressure
Wear [µm/km]
independently and prevent friction of the system. temperatures in the test.
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iglidur® | Technical data iglidur® | Technical data
Pressure and wear Pressure and coefficient of friction
The load of the plain bearing has an effect on the wear of the each pressure, there is an optimal plain bearing available. With increasing load, the coefficient of friction of the plain and the surface finish are also significant.
bearing. The following diagrams show the wear behaviour of The wear is shown as a wear rate in [μm/km]. bearing typically decreases. In this context, shaft materials Coefficient of friction, page 47
the iglidur® bearing materials. It is easily recognised that for
0 0.10 0.20 0.30 0.40 0.50 0.60 Diagram 08:
iglidur® G Coefficient of friction
100
iglidur® G iglidur® G1 of iglidur® materials
iglidur® J iglidur® M250 with Cf53 shaft, rotating
iglidur® M250 iglidur® P210
10 iglidur® W300 iglidur® P
iglidur® P iglidur® K
iglidur® L250
iglidur® R iglidur® GLW
iglidur® A180 iglidur® P230
1.0
iglidur® A200 iglidur® J
iglidur® A500 iglidur® W300
iglidur® A290 iglidur® J3
iglidur® F
0.1 iglidur® J350
iglidur® Q
0.25 0.75 1 2 5 iglidur® X iglidur® J260
iglidur® V400 iglidur® W360
iglidur® Z iglidur® L250
iglidur® H iglidur® L350
100 iglidur® H370 iglidur® L500
iglidur® H4
iglidur® R
iglidur® D
10
iglidur® J200
iglidur® X
iglidur® Z
iglidur® X6
1.0 iglidur® V400
iglidur® HSD350
iglidur® UW500
iglidur® H1
0.1
0.25 0.75 1 2 5
iglidur® H370
iglidur® H
iglidur® C500
iglidur® H2
100 iglidur® A181
iglidur® A350
iglidur® A500
iglidur® A180
10
iglidur® A200
iglidur® A160
iglidur® A290
1.0 iglidur® UW160
Wear [µm/km]
iglidur® T220
iglidur® Q2
iglidur® Q
0.1 iglidur® Q290
0.25 0.75 1 2 5
iglidur® F
Load [MPa] iglidur® F2
iglidur® H4
iglidur® UW
iglidur® N54
iglidur® G V0
Diagrams 05–07: Wear of iglidur® plain bearings under low pressures iglidur® J2
iglidur® AB
iglidur® RW370
iglidur® B
iglidur® C
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iglidur® | Technical data Material Rotating Oscillating Linear
Surface Speed Long-term Short-term Long-term Short-term Long-term Short-term
iglidur® G 1.0 2.0 0.7 1.4 4.0 5.0
The peripheral speed is always significant in plain bearings. 01 shows the permissible surface speed of iglidur plain
®
iglidur® G1 1.3 2.5 1.0 1.8 5.0 6.0
The absolute speed is not crucial, but the relative speed bearings for rotating, pivoting, and linear movements. These iglidur® M250 0.8 2.0 0.6 1.4 2.5 5.0
between the shaft and the bearing. The surface speed is surface speeds are limit values assuming minimal pressure iglidur® P210 1.0 2.0 0.7 1.4 3.0 4.0
expressed in meters per second [m/s] and calculated from loading of the bearing. In practice, these limit values are iglidur® P 1.0 2.0 0.7 1.4 3.0 4.0
the speed n [rpm] with the following formula. rarely reached due to an inverse relationship between load iglidur® K 1.0 2.0 0.7 1.4 3.0 4.0
With varying speeds for example with pivoting movements, and speed. Each pressure increase leads unavoidably to a iglidur® GLW 0.8 1.0 0.6 0.7 2.5 3.0
the value needed is the average surface speed v (see above reduction of the permissible surface speeds and vice versa. iglidur® P230 1.0 2.0 0.7 1.4 3.0 4.0
iglidur® J 1.5 3.0 1.1 2.1 8.0 10.0
formula). The speed limit is determined by the thermal properties of
iglidur® W300 1.0 2.5 0.7 1.8 4.0 6.0
the bearing. This is also the reason why different surface
iglidur® J3 1.5 3.0 1.1 2.1 8.0 10.0
speeds can occur for the different movement types. For
iglidur® J350 1.3 3.0 1.0 2.3 4.0 8.0
linear movements, more heat can be dissipated via the shaft, iglidur® J260 1.0 2.0 0.7 1.4 3.0 4.0
Rotational movement: v =
n · d1 · π m
60 · 1,000 s [ ] since the bearing uses a longer surface area on the shaft. iglidur® W360
iglidur® L250
1.2
1.0
2.7
1.5
0.9
0.7
2.0
1.1
3.0
2.0
5.0
3.0
Surface speed and wear iglidur® L350 3.0 4.0 1.5 3.0 4.0 6.0
Pivoting movement:
360 1,000 s [ ]
v = d1 · π · 2 · ß · f m Considerations regarding the permissible surface speeds
should also include the wear resistance of the plain bearing.
iglidur® L500
iglidur® R
3.0
0.8
4.0
1.2
1.5
0.6
3.0
1.0
5.0
3.5
8.0
5.0
In these equations: High surface speeds automatically bring correspondingly iglidur® D 1.5 3.0 1.1 2.1 8.0 10.0
d1 = Shaft diameter [mm] ß high wear rates with them. With higher surface speed, not iglidur® J200 1.0 1.5 0.7 1.1 10.0 15.0
f = Frequency per second only the wear rate rises but also the absolute wear. iglidur® X 1.5 3.5 1.1 2.5 5.0 10.0
iglidur® Z 1.5 3.5 1.1 2.5 5.0 6.0
ß = Angle of motion per cycle [°]
iglidur® X6 1.5 3.5 1.1 2.5 5.4 10.0
n = rpm Surface speed and coefficient of friction
iglidur® V400 0.9 1.3 0.6 0.9 2.0 3.0
In practice the coefficient of friction of plain bearings is
iglidur® UW500 0.8 1.5 0.6 1.1 2.0 3.0
a result of the surface speed. High surface speeds have
iglidur® H1 2.0 2.5 1.0 1.5 5.0 7.0
Permissible surface speeds a higher coefficient of friction than low surface speeds. iglidur® H370 1.2 1.5 0.8 1.1 4.0 5.0
iglidur® plain bearings were primarily developed for low Diagram 08 shows this relationship by using the example iglidur® H 1.0 1.5 0.7 1.1 3.0 4.0
to average surface speeds in continuous operation. Table of a steel shaft (Cf53) with a load of 0.7MPa. iglidur® C500 0.9 1.1 0.7 1.0 2.4 2.8
iglidur® H2 0.9 1.0 0.6 0.7 2.5 3.0
iglidur® A181 0.8 1.2 0.6 1.0 3.5 5.0
iglidur® A350 1.0 1.2 0.8 0.9 2.5 3.0
iglidur® A500 0.6 1.0 0.4 0.7 1.0 2.0
iglidur® A180 0.8 1.2 0.6 1.0 3.5 5.0
iglidur® A200 0.8 1.5 0.6 1.1 2.0 3.0
iglidur® A160 0.5 0.7 0.4 0.6 2.0 3.0
iglidur® A290 1.0 2.0 0.7 1.4 3.0 4.0
iglidur® UW160 0.3 0.5 0.3 0.4 1.0 2.5
iglidur® T220 0.4 1.0 0.3 0.7 1.0 2.0
iglidur® Q2 1.0 2.0 0.7 1.4 4.0 5.0
iglidur® Q 1.0 2.0 0.7 1.4 5.0 6.0
iglidur® Q290 0.8 2.0 0.6 1.4 1.0 2.0
iglidur® TX1 0.4 0.9 0.2 0.5 1.0 2.0
iglidur® F 0.8 1.5 0.6 1.1 3.0 5.0
iglidur® F2 0.8 1.4 0.7 1.1 3.0 5.0
iglidur® H4 1.0 1.5 0.7 1.1 1.0 2.0
iglidur® UW 0.5 1.5 0.4 1.1 2.0 3.0
iglidur® N54 0.8 1.5 0.6 1.1 1.0 2.0
iglidur® G V0 1.0 2.0 0.7 1.4 4.0 5.0
iglidur® J2 0.8 1.9 0.7 1.1 3.0 5.0
iglidur® AB 0.7 1.0 0.5 0.7 1.0 1.8
iglidur® B 0.7 1.0 0.5 0.7 2.0 3.0
iglidur® C 1.0 1.5 0.7 1.1 2.0 3.0
Table 01: Surface speeds of iglidur® plain bearings in m/s; long and short-term
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iglidur® | Technical data
pv value and coefficient of friction
For plain bearings, the product is given a new value Lubrication Lubrication Correction factor Depending on whether an application is starting from a
depending on the pressure [p] and the surface speed [v]. The Although iglidur ® plain bearings are designed for dry Dry operation 1.0 stationary position or the movement is in progress and
pv value can be considered a measure of the frictional heat operation, they are quite compatible with standard oils During installation 1.3 needs to be maintained, a distinction is made between
and can be used as an analytical tool to answer questions and greases. A single lubrication during the installation Continuous, grease 2.0 a static coefficient of friction and a dynamic coefficient of
concerning the proper application of a plain bearing. For this improves the start-up behaviour and the coefficient of Continuous, water 4.0 friction.
purpose the actual pv value is compared with a permitted friction, thus reducing the frictional heat. Due to this effect, Continuous, oil 5.0
pv value calculable for the height. The permitted pv value the permissible loads for plain bearings can be increased Coefficient of friction and surfaces
Table 02: Correction of the tolerated pv value by
depends on the shaft material, the ambient temperature by lubrication. Table 02 shows the correction factors for pv Shown here is the relationship between coefficient of friction
means of lubrication
and the service time. value using lubrication. and surface finish of shaft materials. It is clearly shown that
Material Thermal conductivity [W/m · k] the amount of friction is composed of different factors.
Correction factor Steel 46 If the shaft is too rough, abrasion levels play an important
8
The permissible pv value can be increased in practical Aluminium 204 role. Small areas of unevenness that can interlock with each
7
operation if the bearing temperature never reaches the Grey cast iron 58 other must be worn off the surface.
6
maximum limit because of the short operating time. Tests 304 stainless steel 16 When the surfaces are too smooth, however, higher
5
have shown that this is true for operating times below 10 Ceramics 1.4 adhesion results, i.e. the surfaces stick to each other.
4
Correction factor
minutes. It is known that a longer dwell time makes a greater Plastic 0.24 Higher forces are necessary to overcome the adhesion,
3
contribution to re-cooling. An important qualifier here is the which results from an increased coefficient of friction.
2 Table 03: Heat conductivity values of shaft or housing
ratio of the operating time and dwell times. The different Stick-slip can be the result of a large difference between
1 materials
curves of diagram 09 represent different ratios (3 x means static and dynamic friction and of a higher adhesive tendency
0
that the dwell time is three times longer than the operating 0 1 2 3 4 5 6 7 8 9 of mating surfaces. Stick-slip also occurs due to intermittent
time). Operating time [min] Coefficient of friction running behaviour and can result in loud squeaking. Over
4 times 3 times 2 times 1 time iglidur® plain bearings are self-lubricating with the addition and over again, it is observed that these noises do not occur
Diagram 09: Correction factor for p · v of solid lubricants. The solid lubricants lower the coefficient or can be eliminated with rough shafts. Thus for applications
of friction of the plain bearings and thus increase the wear that have a great potential for stick-slip - slow movements,
resistance. The coefficient of friction μ is proportional to the large resonance of the housing - attention must be paid to
normal force and describes which force is needed to move the optimal surface finish of the shafts.
a body in relation to another.
pv value
pv
perm.
= ( )
[K1 · π · k · ∆T ] [K2 · π · s · ∆T ]
µ · s
+
µ · b1 · 2
· 10–3
In these equations:
K1, K2 = Constant for heat dissipation (K1 = 0.5, K2 = 0.042)
s = Bearing wall thickness mm
b1 = Bearing length mm
μ = Coefficient of friction
s = Thermal conductivity of the shaft
k = Thermal conductivity of the bearing
∆T = (Ta - Tu)
Tu = Ambient temperature [°C]
Ta = max. Application Temperature [°C]
Picture 05: Better products for less - a key element is the industry's largest test lab. 2,750m2 lab, more than
12,000 tests and 2 billion test strokes per year.
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iglidur® | Technical data –100 –50 0 +50 +100 +150 +200 +250 +300 Material Temperature [°C]
iglidur G
®
iglidur G
®
+80
Temperatures iglidur® G1 iglidur® G1 +120
iglidur® M250 iglidur® M250 +60
The temperature resistance of high-performance polymer addition to the press-fit. The table 04 shows the temperature iglidur® P210 iglidur® P210 +50
plain bearings is usually underestimated. Data is often found in at which additional securing of the iglidur® plain bearing is iglidur® P iglidur P
®
+90
the literature about the continuous operating temperature. The required, even under low axial loads. The greater the forces, iglidur® K iglidur® K +70
continuous operating temperature is the highest temperature, the more reasons to engage such a fastening. iglidur® GLW iglidur® GLW +80
which the plastic can withstand for a period of time without a iglidur® P230 iglidur P230
®
+100
reduction in the tensile strength of the material above or below Temperature and load iglidur® J iglidur® J +60
iglidur® W300 iglidur® W300 +60
a prespecified value. This standardised test however yields The diagrams 02 and 03 ( Page 41) show the maximum
iglidur® J3 iglidur J3
®
+60
only a less relevant characteristic value, as bearings are almost recommended surface pressure [p] of the iglidur® plain
iglidur® J350 iglidur® J350 +140
always subjected to a load. The application temperatures of bearings as a function of temperature. With increasing tem- iglidur® J260 iglidur® J260 +80
the materials are more revealing. perature, this value decreases continuously. With plain iglidur® W360 iglidur W360
®
+90
bearings it is important to note that, due to the friction, the iglidur® L250 iglidur® L250 +55
Application temperatures bearing temperature may be higher than the ambient tem- iglidur® L350 iglidur® L350 +140
The minimum application temperature is the temperature perature. iglidur® L500 iglidur® L500 +135
iglidur® R iglidur R
®
+50
below which the material is so rigid and hard that it
iglidur® D iglidur® D +50
becomes too brittle for standard applications. The maximum Coefficient of thermal expansion
iglidur® J200 iglidur® J200 +60
continuous application temperature is the temperature The thermal expansion of polymers is approximately 10 iglidur® X iglidur X
®
+135
which the material can endure without the properties to 20 times higher than metals. In contrast to metal, this iglidur® Z iglidur® Z +145
changing considerably. expansion is non-linear in plastics. The coefficient of thermal iglidur® X6 iglidur® X6 +165
The maximum, short-term application temperature is the expansion of the iglidur® plain bearing is a significant iglidur® V400 iglidur V400
®
+100
temperature above which the material becomes so soft, reason for the bearing clearance. At the given application iglidur® HSD350 iglidur® HSD350 +130
that it can only withstand small external loads. "Short term" clearance, seizing of the bearing to the shaft does not iglidur® UW500 iglidur® UW500 +150
iglidur® H1 iglidur H1
®
+80
is defined as a period of a few minutes. occur at high temperatures. The coefficient of thermal
iglidur® H370 iglidur® H370 +100
If the plain bearings are moved axially or axial forces occur, expansion of iglidur® plain bearings was examined for
iglidur® H iglidur® H +120
there is more opportunity for the bearing to lose press-fit. significant temperature ranges and the results are given in iglidur® C500 iglidur® C500 +130
In these cases, axial securing of the bearing is necessary in the individual materials tables, at the start of each chapter. iglidur® H2 iglidur H2
®
+110
iglidur® A181 iglidur® A181 +60
iglidur® A350 iglidur® A350 +140
iglidur® A500 iglidur® A500 +130
iglidur® A180 iglidur® A180 +60
iglidur® A200 iglidur® A200 +50
iglidur® A160 iglidur A160
®
+60
iglidur® A290 iglidur® A290 +110
iglidur® UW160 iglidur® UW160 +70
iglidur® T220 iglidur® T220 +50
iglidur® Q2 iglidur Q2
®
+70
iglidur® Q iglidur® Q +50
iglidur® Q290 iglidur® Q290 +80
iglidur® TX1 iglidur TX1
®
+100
iglidur® F iglidur® F +105
iglidur® F2 iglidur® F2 +70
iglidur® H4 iglidur H4
®
+110
iglidur® UW iglidur® UW +80
iglidur® N54 iglidur® N54 +60
iglidur® G V0 iglidur G V0
®
+100
iglidur® J2 iglidur® J2 +60
iglidur® AB iglidur® AB +50
iglidur® RW370 iglidur RW370
®
+120
iglidur® B iglidur® B +50
iglidur® C iglidur® C +40
Diagram 10: Comparison of the continuous and short-term upper Table 04: Temperature at which
Picture 06: Material tests are possible up to +250°C application temperature limits [°C] additional securing of the iglidur®
plain bearing is required
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iglidur® | Technical data
Wear resistance
The wear of components depends on many different Wear and temperature
factors, therefore it is difficult to make general statements Within wide temperature ranges, the wear resistance of the
about the wear behaviour. In many experiments and tests, iglidur® plain bearings shows little change. In the maximum
the measurement of the wear is a primary factor. In testing, temperature range, however, the temperature increases
it has become clear what variances are possible between and the wear of the plain bearing increases. One particular
different material pairings. For given loads and surface exception is represented by iglidur® X. The wear resistance
speeds, the wear resistance can easily vary by a factor of of iglidur® X greatly increases as temperature increases and
10 between material pairings that run well together. reaches the optimum wear resistance at a temperature of
+160°C. Then resistance decreases again, gradually.
Shaft materials, page 52
Wear during abrasive dirt accumulation
Wear under load Special wear problems frequently occur if abrasive dirt
Different loads greatly influence the bearing wear. Among particles get into the bearing. iglidur® plain bearings can
the iglidur® plain bearings, certain materials are optimised clearly improve the operating time of machines and systems
for low loads, while others are suitable for use with high or in these situations. The high wear resistance of the materials
extremely high loads. and the dry operation result in the highest service life. As
no oil or grease is on the bearing, dirt particles cannot
adhere or penetrate as easily into the bearing. Most debris
100
simply falls away from the bearing thus limiting potential
damage. If however, a hard particle penetrates into the
10
bearing area, then an iglidur® plain bearing can absorb this
particle. The foreign body becomes embedded in the wall
Wear [µm/km]
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iglidur® | Technical data
Wear and shaft materials
The shaft is, apart from the plain bearing itself, the most The low wear results of the systems with hard-chromed 15 15
important parameter in a bearing system. It is in direct shafts are especially impressive. This very hard, but also
12 12
contact with the bearing, and like the bearing, it is affected smooth shaft gives excellent results on the wear behaviour
by relative motion. The shaft will wear in any case. Modern with many bearing combinations. The wear of many igli- 9 9
bearing systems however are designed in a way that the dur® plain bearings is lower on this shaft than on any other
wear of the shafts is so small that it cannot be detected with shaft material tested. However, it should be pointed out 6 6
Wear [µm/km]
Wear [µm/km]
traditional methods of measurement technology. Shafts can that because of the low surface roughness, the danger of
3 3
W300
W300
M250
M250
A180
A180
J350
J350
be distinguished and classified according to their hardness stick-slip on hard-chromed shafts is especially high.
H1
H1
X6
X6
J3
J3
G
G
P
P
X
X
Z
Z
J
J
and according to the surface finish. With high-grade steel, a similarly good result is obtained. 0 0
Cf53 standard shafts give very good results, too. With Diagram 13: Wear with Cf53 shaft, Diagram 17: Wear with hard-anodised
Coefficient of friction, page 47 other shaft materials, the wear results vary considerably. p = 1MPa, v = 0.30m/s, Ra = 0.20μm aluminium shaft, p = 1MPa, v = 0.30m/s,
Wear resistance, page 50 For example, in tests with 304 stainless steel shafts at low Ra = 0.20μm
loads, extremely positive results can be found with the right 15 15
The hardness of the shaft also plays an important role. bearing material. It must be said on the other side, that no
12 12
When the shafts are less hard, the shaft is worn smooth other shaft material shows a bigger variation of wear results
during the break-in phase. Abrasive points are worn off and with different bearing materials. Therefore, the choice of the 9 9
the surface is rebuilt. For some materials, this effect has most suitable bearing material is particularly important with
positive influences, and the wear resistance of the polymer the shaft materials 304 stainless steel and HR carbon steel. 6 6
Wear [µm/km]
Wear [µm/km]
bearing increases. In the following graphs, the most com- The test results give only a sample of the existing data. All of
3 3
W300
W300
M250
M250
A180
A180
J350
J350
mon shaft materials are listed and the iglidur® materials that the results shown were made with same loads and speeds.
H1
H1
X6
X6
J3
J3
G
G
P
P
X
X
Z
Z
J
J
are best suited are compared. For easier comparison, the 0 0
scaling of the wear axis is the same in all graphs. Diagram 14: Wear with 304 stainless steel Diagram 18: Wear with free cutting steel
shaft, p = 1MPa, v = 0.30m/s, Ra = 0.20μm shaft, p = 1MPa, v = 0.30m/s, Ra = 0.20μm
15 15
12 12
9 9
6 6
Wear [µm/km]
Wear [µm/km]
3 3
W300
W300
M250
M250
A180
A180
J350
J350
H1
H1
X6
X6
J3
J3
G
G
P
P
X
X
Z
Z
J
J
0 0
Diagram 15: Wear with HR carbon steel shaft, Diagram 19: Wear with high grade steel shaft,
p = 1MPa, v = 0.30m/s, Ra = 0.20μm p = 1MPa,v = 0.30m/s, Ra = 0.20μm
15
12
6
Wear [µm/km]
W300
M250
A180
J350
H1
X6
J3
G
Z
0 J
Picture 10: Pivoting wear test rig for testing the wear Picture 11: Pivoting wear test rig for testing the wear Diagram 16: Wear with Cf53 hard-chromed
in pivoting movements at low loads in pivoting movements at medium loads shaft, p = 1MPa, v = 0.30m/s, Ra = 0.20μm
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iglidur® | Technical data iglidur® | Technical data
Chemical resistance Material Greases, UV resistance
Hydro- Weak Weak
oils, without
iglidur® plain bearings can come into contact with many carbons acids alkaline Radioactive radiation changed by the absorption of moisture. In experiments, it
additives
chemicals during their use. This contact can lead to iglidur G
®
+ + 0 to – + A comparison of the resistance to radioactive radiation is should be tested whether the required properties are also
changes of the structural properties. The behaviour of iglidur® G1 + + 0 to – + shown in table 07. iglidur® X, UW500, and Z are by far the stable when the conditions are changing.
plastics towards a certain chemical is dependent on the iglidur® M250 + + 0 to – + most resistant materials.
temperature, the length of exposure, and the type and iglidur® P210 – – 0 –
Material Radiation
iglidur P
®
– + 0 –
amount of the mechanical stress. If iglidur® plain bearings UV resistance resistance
iglidur® K + + 0 to – +
are resistant to a chemical, they can be used in these Plain bearings can be exposed to constant weathering when X, Z, UW500, A160 1 · 105 Gy
iglidur® GLW + + 0 to – +
media. Sometimes, the surrounding media can even take iglidur P230
®
+ + + + they are used outside. The UV resistance is an important X6, A500 2 · 105 Gy
on the role of a lubricant. Therefore plain bearings may iglidur® J + + 0 to – + measure that states whether a material is affected by UV M250, J3, A200, N54 1 · 104 Gy
also be used lubricated. However, in dirty environments, iglidur® W300 + + 0 to – + radiation. The effects can extend from slight changes in L250 3 · 104 Gy
a traditional lubricant can decrease the wear resistance iglidur® J3 + + 0 to – + colour to brittleness of the material. A comparison of the V400, C 2 · 104 Gy
when compared to dry operation. The following overview iglidur J350 + up to 0
®
+ + + materials to each other is shown in table 08. The results P, K 5 · 102 Gy
iglidur® J260 + 0 to – – + up to 0
demonstrates this. You’ll find a detailed list of chemical show that iglidur® plain bearings are suitable for outside use. G, G1, J, W300, P210, P230, J260, J200, R, 3 · 102 Gy
iglidur® W360 + + 0 to – +
resistances in the rear of the catalogue. Only for a few iglidur® materials are any changes expected. D, C500, A180, A290, UW160, T220, F, F2, Q,
iglidur® L250 + + 0 to – +
Chemical table, page 1542 iglidur L350 + up to 0
®
+ + + Q2, UW, G V0, J2, B, GLW, L500, Q290, AB
iglidur® L500 + + + + Vacuum J350, H, H1, H370, H2, H4, A181, 2 · 102 Gy
iglidur® R + + 0 to – + iglidur® plain bearings can be used in a vacuum to a limited A350, W360, TX1
iglidur D
®
+ + 0 to – + extent. Only a small amount of outgassing takes place.
Applications in the food industry iglidur® J200 + + 0 to – + Table 06: Comparison of the radiation resistance of
In most iglidur® plain bearings, the outgassing does not
The iglidur product range with specially developed
®
iglidur® X + + + + iglidur® plain bearings
change the material properties. Generally, materials with
bearing materials is prepared for the special requirements iglidur® Z + + + +
low moisture absorption are recommended.
in machines and equipment for the food industry. The iglidur X6
®
+ + + + Material Surface resistance [Ω]
materials of the iglidur® A series (except for iglidur® A290) iglidur® V400 + + + +
Electrical properties iglidur X®
< 103
iglidur® HSD350 + + + +
and of iglidur® T220 are made according to the requirements iglidur® X6 < 105
iglidur® UW500 + + + + In the product range of the maintenance-free, self-lubricating
of the American Food and Drugs Administration (FDA) for iglidur® UW500 < 109
iglidur H1
®
+ + + up to 0 + iglidur® plain bearings, there are both insulating as well as
the repeated contact with food. iglidur® H370 + + + up to 0 + iglidur® H < 102
electrically conductive materials. The electrical properties
iglidur® H + + + up to 0 + iglidur® H370 < 105
are given in detail in the individual material descriptions.
iglidur C500
®
+ + + + iglidur® F < 102
Table 07 compares the surface resistance of "conductive"
iglidur® H2 + + + up to 0 +
iglidur® plain bearings. The iglidur® plain bearings not iglidur® F2 < 109
iglidur® A181 + + 0 to – +
mentioned here are usually electrically insulating. Please iglidur® UW < 105
iglidur® A350 + up to 0 + + +
iglidur® A500 + + + + observe that for some materials the properties can be Table 07: Electrical properties of conductive iglidur®
iglidur® A180 + + 0 to – + plain bearings
iglidur® A200 + + 0 to – +
iglidur® A160 + + + +
iglidur A290
®
+ + 0 to – +
iglidur® UW160 + + + + Material UV Material UV Material UV Material UV
iglidur® T220 – + 0 – resistance resistance resistance resistance
iglidur Q2
®
+ + 0 to – + iglidur® G 5 iglidur® L250 3 iglidur® H 2 iglidur® Q290 4
iglidur® Q + + 0 to – + iglidur G1
®
4 iglidur L350
®
5 iglidur C500
®
4 iglidur F
®
5
iglidur® Q290 + + 0 to – + iglidur® M250 4 iglidur® L500 5 iglidur® H2 1 iglidur® F2 3
iglidur® TX1 + + + + iglidur® P210 3 iglidur® R 4 iglidur® A181 3 iglidur® H4 1
iglidur F
®
+ + 0 to – + iglidur® P 5 iglidur® D 4 iglidur® A350 4 iglidur® UW 3
iglidur® F2 – + 0 – iglidur® K 4 iglidur® J200 4 iglidur® A500 3 iglidur® N54 4
iglidur® H4 + + + up to 0 + iglidur GLW
®
5 iglidur X
®
5 iglidur A180
®
3 iglidur G V0
®
3
iglidur® UW + + 0 to – + iglidur® P230 3 iglidur® Z 3 iglidur® A200 4 iglidur® J2 2
iglidur N54
®
+ + 0 to – + iglidur® J 3 iglidur® X6 5 iglidur® A160 4 iglidur® AB 2
Table 05 (right): iglidur® W300 3 iglidur® V400 3 iglidur® A290 4 iglidur® RW370 3
iglidur® G V0 + + 0 to – +
Chemical resistance of iglidur® materials iglidur® J2 + + 0 to – + iglidur® J3 3 iglidur® HSD350 3 iglidur® UW160 4 iglidur® B 1
+ Resistant iglidur AB
®
+ + 0 to – + iglidur J350
®
2 iglidur® UW500 5 iglidur® T220 2 iglidur C
®
1
54 Online tools and more information www.igus.eu/iglidur 3D CAD files, prices and delivery time online www.igus.eu/iglidur 55
iglidur® | Technical data iglidur® | Technical data
Fitting instructions Tolerances and measurement system
iglidur® plain bearings are press-fit bearings. The inner The installation dimensions and tolerances of the iglidur®
diameter adjusts only after press-fit in the proper housing plain bearings are a function of the material and wall thick-
hole with a recommended (H7) tolerance. The press-fit nesses. For each material, the moisture absorption and
excess dimension can be up to 2% of the inner diameter. the thermal expansion are imperative. Plain bearings with
This ensures the secure press-fitting of the bearing. Axial or low moisture absorption can be designed with a minimal
radial movement in the housing are also prevented this way. amount of bearing clearance. For wall thickness, the rule is:
The hole in the housing should be produced with the the thicker the bearings are, the larger the tolerances must
recommended tolerance (H7) for all bearings and be be. Thus, different tolerance classes exist for iglidur® plain
smooth, flat and chamfered at between 20 and 30 degrees. bearings. Within these tolerances, iglidur® plain bearings
The bearing should be press-fitted using a flat press. The can operate in the permissible temperature range and in
use of centring or calibrating pins can cause damage to the humidity conditions up to 70% according to the installati-
bearings and bring a greater amount of clearance. on recommendations. Should higher air moisture levels be
present, or the bearing is used under water, we provide
Adhesion advice with regard to applications, in order to help you use
It is not usually necessary to use an adhesive to fit the Picture 12: The bearing should be press-fitted using your bearings correctly. Picture 13: Measurement of the inner diameter of a
bearing. If a bearing is likely to lose its firm fit on account a flat press press-fit plain bearing
of high temperatures, a more temperature-resistant plain Testing methods
bearing should be used. If, however, there are plans to iglidur® plain bearings are press-fit bearings for housings
secure the bearings with adhesive, it will be necessary Press-fitting plain bearings with a H7 standard hole. This press-fitting of the bearing
1
to perform suitable tests in each case. It is not possible made easy fixes the bearing in the housing, and the inner diameter of
to simply transfer the successful results seen in other the plain bearing is also formed upon press-fit.
iglidur® plain bearings are press-fit bearings, which are
applications. The bearing size test is performed when the bearing is
dimensionally oversized and pressed into a housing
installed in a hole with the minimum specified dimension; 2
with H7 tolerance. This is not always done in an
both using a 3 point probe and a plug gauge:
assembly line using suitable tools. The igus® assembly
Machining ●● The "Go-Side" of the plug gauge, pressed into the
aid flexibly and reliably accepts plain bearings for shaft
iglidur ® plain bearings are delivered ready-to-fit. The hole, must pass easily through the bearing
diameters from 13–50mm (PT-1350) and 6–20mm
extensive product line makes it possible to use a standard ●● With the 3 point probe, the inner diameter of the
(PT-0620) and even permits assembly using a hammer 3
dimension in most cases. If for some reason, a subsequent bearing must lie within the prescribed tolerance on the
- simple and fast.
machining of the plain bearing is necessary, the adjacent measurement plane (diagram 20)
table shows the machining standard values. The subsequent
Ø
machining of the sliding surfaces is to be avoided if possible. Troubleshooting
Higher wear rate is most often the result. In spite of careful manufacturing and assembly of the Diagram 20: Positions of the measurement lines
An exception is iglidur ® M250 which is suitable for bearings, differences and questions regarding the
subsequent machining. In other iglidur® plain bearings, recommended installation dimensions and tolerances can
disadvantages of a sliding surface machining can be result. For this reason, we have compiled a list of the most
counteracted by lubrication during installation. frequent reasons for differences. In many cases, with this
PT-1350 PT-0620 troubleshooter, the reasons for the differences can be found
quickly:
●● The hole is not chamfered correctly, so the bearing
material is removed upon press-fitting
●● A centring pin was used which expanded the inside
Process Turning Drilling Milling diameter of the bearing during press-fit 20– 30°
Tool material Stainless steel Stainless steel Stainless steel ●● The hole does not meet the recommended housing
Feed [mm] 0.1…0.5 0.1…0.5 to 0.5 hole specifications (usually H7)
Clearance angle 5…15 10…12 3 ●● The housing is made out of a soft material that was
Rake angle 0…10 3…5 expanded by the bearing installation
Cutting speed [m/min] 200…500 50…100 to 1,000 ●● The shaft is not within recommended tolerances
Table 09: Guidelines for machining ●● The measuring doesn't take place within the
measuring lines Diagram 21: Press-fit of the bearing (section view)
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iglidur® | Calculation iglidur® | Calculation
Tolerances igus® formulas
Installation tolerances Short cuts and formulae for polymer plain bearings
iglidur® plain bearings are standard bearings for shafts with housing, in standard cases the inner diameter automatically Surface pressure F = Load [N]
h-tolerance (recommended minimum h9). The bearings adjusts to the correct tolerances. For particular dimensions FR = Friction force [N]
Radial bearing: Thrust bearing:
are designed for press-fit into a housing machined to a the tolerance differs depending on the wall thickness. d1 = Inner diameter of the bearing [mm]
p = F p = F
H7 tolerance. After being assembled into a nominal size b1 = Bearing length [mm]
d1 · b1 (d22 - d12 ) · π
4 d2 = Outer diameter of the bearing [mm]
ISO tolerances for iglidur® plain bearings [mm] p = Surface pressure [N/mm2]
Diameter Housing Shaft Tolerances according to ISO 3547-1 Surface speed v = Surface Speed [m/s]
d1 H7 h9 E10 F10 D11 Rotational movement: n = Revolutions per minute
[ ]
up to 3 +0.000 +0.010 –0.025 +0.000 +0.014 +0.054 +0.006 +0.046 +0.020 +0.080 ß = Angle [°]
v = n · d1 · π m
> 3 to 6 +0.000 +0.012 –0.030 +0.000 +0.020 +0.068 +0.010 +0.058 +0.030 +0.105 60 · 1.000 s f = Frequency in Hertz
> 6 to 10 +0.000 +0.015 –0.036 +0.000 +0.025 +0.083 +0.013 +0.071 +0.040 +0.130 K1, K2 = Constant for heat dissipation
> 10 to 18 +0.000 +0.018 –0.043 +0.000 +0.032 +0.102 +0.016 +0.086 +0.050 +0.160 Pivoting movement: (K1 = 0.5 K2 = 0.042) [N]
[ ]
> 18 to 30 +0.000 +0.021 –0.052 +0.000 +0.040 +0.124 +0.020 +0.104 +0.065 +0.195 s = Bearing wall thickness [mm]
v = d1 · π · 2 · ß · f m
> 30 to 50 +0.000 +0.025 –0.062 +0.000 +0.050 +0.150 +0.025 +0.125 +0.080 +0.240 360 1.000 s μ = Coefficient of friction
> 50 to 80 +0.000 +0.030 –0.074 +0.000 +0.060 +0.180 +0.030 +0.150 +0.100 +0.290 λs = Thermal conductivity of the shaft
> 80 to 120 +0.000 +0.035 –0.087 +0.000 +0.072 +0.212 +0.036 +0.176 +0.120 +0.340 λk = Thermal conductivity of the bearing
> 120 to 180 +0.000 +0.040 –0.100 +0.000 +0.085 +0.245 +0.043 +0.203 +0.145 +0.395 pv value ΔT = (Ta - Tu )
58 Online tools and more information www.igus.eu/iglidur 3D CAD files, prices and delivery time online www.igus.eu/iglidur 59
iglidur standards:
®
Materials for
general purpose The classic Even more universal: The robust all-rounder Specialist for pivoting, The cost-effective outdoor
all-rounder: according to ISO 2795: rolling applications and all-rounder:
iglidur® G iglidur® G1 iglidur® M250 more: iglidur® P210 iglidur® P
Page 81 Page 97 Page 107 Page 117 Page 131
Materials
for long The versatile The classic endurance Specialist for pivoting Endurance runner with high
service life endurance runner: runner up to 30MPa: and pulsating loads: dimensional stability at high
iglidur® J iglidur® W300 iglidur® J3 temperature: iglidur® J350
Page 159 Page 171 Page 183 Page 191
Materials for
use at high The chemical and Extremely long service life
temperatures temperature specialist: under extreme conditions:
iglidur® X iglidur® Z
Page 263 Page 273
Materials
with good media Endurance runner with Extremely long service life
resistance high media resistance: under water:
iglidur® H1 iglidur® H370
Page 317 Page 325
iglidur® plain bearings made from tribo-plastics: for contact with food iglidur® plain bearings made from tribo-plastics: for high loads
Materials
Materials
for heavy-duty
for contact with The universal bearing The endurance runner at higher The media and temperature applications The durable heavy-duty
food for contact with food: temperatures in the food sector: specialist in the food bearing:
iglidur® A181 iglidur® A350 sector: iglidur® A500 iglidur® Q2
Page 361 Page 369 Page 377 Page 437
62 63
iglidur®
iglidur standard product range | Materials overview
® standard
product
range
Coefficient of friction
Temperature [°C] 123)
Surface pressure
Price index
[MPa] 124)
[µ] 125)
The iglidur® standard product range now features ●● Lubrication and maintenance-free iglidur® J3 – the new endurance runner: specialist for
standardisation for the main materials with the ●● Service life can be calculated online pivoting and pulsating loads Up to 10MPa up to three
most common standard dimensions (up to a ●● No minimum order quantities, no surcharges times more wear-resistant than iglidur® J 45
90 0.13
50mm shaft diameter) - with or without flange. This ●● No minimum order quantity Page 183
0.07
means that the standard catalogue range offers ●● More than 1,900 dimensions
iglidur® J350 – endurance runner with high
more than 1,900 dimensions. Finding, calculating 180
dimensional stability at high temperature
and ordering the most suitable plain bearing for 60
Can be used with many kinds of shafts and loads 0.16
1.14
your application that is guaranteed to work has
Coefficient of friction
Temperature [°C] 123)
Page 191
never been easier; for (virtually) any application
Surface pressure
Price index
0.31
automotive. Up to 150MPa static
[MPa] 124)
250 150
[µ] 125)
Page 263
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iglidur®
iglidur standards | Technical properties – quick selection
® standard
product
range
Resistant to impacts/shock
Resistant to dirt
Corrosion-free
Electrically conductive
RoHS-II 2011/65/EU
FDA-compliant
EU10/2011-compliant
Fire class in accordance with UL-94 HB HB V-2 HB HB HB HB HB V-0 V-0 V-0 V-0 V-0 HB V-0 V-1 HB
Availabilities / variants
Type S, sleeve
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iglidur®
iglidur standards | Material properties table
® standard
product
range
iglidur® Unit G G1 M250 P210 P J W300 J3 J350 X Z H1 H370 A181 A350 A500 Q2
General properties
Density [g/cm3] 1.46 1.58 1.14 1.40 1.58 1.49 1.24 1.42 1.44 1.44 1.4 1.53 1.66 1.38 1.42 1.28 1.46
Colour
Max. total moisture absorption [% weight] 4.0 1.7 7.6 0.5 0.4 1.3 6.5 1.3 1.6 0.5 1.1 0.3 0.1 1.3 1.9 0.5 4.6
0.08– 0.08– 0.18– 0.07– 0.06– 0.06– 0.08– 0.06– 0.10– 0.09– 0.06– 0.06– 0.07– 0.10– 0.10– 0.26– 0.22–
Coefficient of sliding friction, dynamic, against steel [µ]
0.15 0.15 0.40 0.19 0.21 0.18 0.23 0.20 0.20 0.27 0.14 0.20 0.17 0.21 0.20 0.41 0.42
pv value, max. (dry) [MPa · m/s] 0.42 0.60 0.12 0.4 0.39 0.34 0.23 0.5 0.45 1.32 0.84 0.80 0.74 0.31 0.40 0.28 0.7
Mechanical properties
Flexural modulus [MPa] 7,800 11,486 2,700 2,500 5,300 2,400 3,500 2,700 2,000 8,100 2,400 2,800 11,100 1,913 2,000 3,600 8,370
Flexural strength at +20°C [MPa] 210 178 112 70 120 73 125 70 55 170 95 55 135 48 110 140 240
Shore D hardness 81 81 79 75 75 74 77 73 80 85 81 77 82 76 76 83 80
Max. continuous operating temperature [°C] +130 +180 +80 +100 +130 +90 +90 +90 +180 +250 +250 +200 +200 +90 +180 +250 +130
Max. short-term operating temperature [°C] +220 +220 +170 +160 +200 +120 +180 +120 +220 +315 +310 +240 +240 +110 +210 +300 +200
Min. operating temperature [°C] –40 –40 –40 –40 –40 –50 –40 –50 –100 –100 –100 –40 –40 –50 –100 –100 –40
Thermal conductivity [W/m · K] 0.24 0.46 0.24 0.25 0.25 0.25 0.24 0.25 0.24 0.60 0.62 0.24 0.5 0.25 0.24 0.24 0.24
Electrical properties
Specific contact resistance [Ωcm] > 1013 > 109 > 1013 > 1012 > 1013 > 1013 > 1013 > 1012 > 1013 < 105 > 1011 > 1012 < 105 > 1012 > 1011 > 1014 > 1013
Surface resistance [Ω] > 1011 > 1011 > 1011 > 1011 > 1012 > 1012 > 1012 > 1012 > 1010 < 103 > 1011 > 1011 < 105 > 1012 > 1011 > 1013 > 1011
68 Online tools and more information www.igus.eu/iglidur 3D CAD files, prices and delivery time online www.igus.eu/iglidur 69
_SM iglidur® standards | Product range iglidur® standards | Product range _SM
Sleeve bearings (form S) Absolute flexibility: all iglidur® standard sizes available from stock
30°
G1 The new standard
Type Dimensions [mm] M(250) The robust all-rounder according to ISO 2795
P210 Specialist for pivoting, rolling applications and more
d1
d2
0,5
0.5
P The cost-effective outdoor all-rounder
J The versatile endurance runner
iglidur® material
30°
Total length b1
b1 W(300) The classic endurance runner up to 30MPa
Outer Ø d2
Inner Ø d1
J3 The new endurance runner: specialist for pivoting and pulsating loads
Form S
Metric
J350 Endurance runner with high dimensional stability at high temperature
2)
Thickness < 0.6mm: chamfer = 20° X The chemical and temperature specialist
Z Extremely long service life under extreme conditions
H1 Endurance runner with high media resistance
Chamfer in relation to d1 Choose the suitable material and
d1 [mm]: Ø1-6 Ø 6 - 12 Ø 12 - 30 Ø > 30 dimensions for your application H370 Extremely long service life under water
f [mm]: 0.3 0.5 0.8 1.2 A181 The universal bearing for food contact
Dimensions according to ISO 3547-1 A350 The endurance runner at higher temperatures in the food sector
With the exception of iglidur® M250: ISO 2795 A500 The media and temperature specialist in the food sector
Q2 The durable heavy-duty bearing
Imperial dimensions available
From page 1456
to the tolerances (more information in material specific chapters) to the tolerances (more information in material specific chapters)
70 Online tools and more information www.igus.eu/iglidur 3D CAD files, prices and delivery time online www.igus.eu/iglidur 71
_FM iglidur® standards | Product range iglidur® standards | Product range _FM
Flanged bearing (form F) Absolute flexibility: all iglidur® standard sizes available from stock
,.5
ax
.0
Order key G The classic all-rounder
f1
30
m
r
G1 The new standard
°
Type Dimensions [mm] M(250) The robust all-rounder according to ISO 2795
P210 Specialist for pivoting, rolling applications and more
d2
d3
d1
P The cost-effective outdoor all-rounder
J The versatile endurance runner
iglidur® material
Total length b1
b2 W(300) The classic endurance runner up to 30MPa
Outer Ø d2
Inner Ø d1
b1 J3 The new endurance runner: specialist for pivoting and pulsating loads
Form F
Metric
J350 Endurance runner with high dimensional stability at high temperature
2)
Thickness < 0.6mm: chamfer = 20° X The chemical and temperature specialist
Z Extremely long service life under extreme conditions
H1 Endurance runner with high media resistance
Chamfer in relation to d1 Choose the suitable material and
d1 [mm]: Ø1-6 Ø 6 - 12 Ø 12 - 30 Ø > 30 dimensions for your application H370 Extremely long service life under water
f [mm]: 0.3 0.5 0.8 1.2 A181 The universal bearing for food contact
Dimensions according to ISO 3547-1 A350 The endurance runner at higher temperatures in the food sector
With the exception of iglidur® M250: ISO 2795 A500 The media and temperature specialist in the food sector
Q2 The durable heavy-duty bearing
Imperial dimensions available
From page 1458
to the tolerances (more information in material specific chapters) to the tolerances (more information in material specific chapters)
72 Online tools and more information www.igus.eu/iglidur 3D CAD files, prices and delivery time online www.igus.eu/iglidur 73
_TM iglidur® standards | Product range iglidur® standards | Product range _TM
Thrust washer (form T) Absolute flexibility: all iglidur® standard sizes available from stock
d1
Order key
s
d2
d5
d4
iglidur® material
Total length b1
Outer Ø d2
d6
Inner Ø d1
h
Form T
Metric
Dimensions according to ISO 3547-1
and special dimensions
Choose the suitable material and
Imperial dimensions available dimensions for your application
74 Online tools and more information www.igus.eu/iglidur 3D CAD files, prices and delivery time online www.igus.eu/iglidur 75
Materials for general purpose
Bearing technology | Plain bearings | iglidur® All-rounder
Price index – +
Price index – +
Price index – +
Price index – +
123)
Max. long-term application temperature 124)
Max. recommended surface pressure at +20°C 125)
Best combination for p = 1MPa,
v = 0.3m/s, rotating
78 3D CAD, finder and service life calculation ... www.igus.eu/G Lubrication-free made easy ... from stock ... no minimum order quantity 79
The classic all-rounder
Excellent price-performance ratio
iglidur® G
Bar stock,
Excellent price-performance ratio Compressive strength MPa 78
round bar: Max. recommended surface pressure (+20°C) MPa 80
Page 629 Shore D hardness 81 DIN 53505
iglidur® G plain bearings cover an extremely wide range of different requirements – they are truly „all-round“.
The material is ideal for universal applications, a truly „all-round“. Typical applications include medium to Physical and thermal properties
high loads, medium surface speeds and medium temperatures. Max. application temperature long-term °C +130
●● Over 650 sizes available from stock Max. application temperature short-term °C +220
●● High wear resistance Min. application temperature °C –40
Bar stock, ●● Resistant to dirt Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 ●● Cost-effective Coefficient of thermal expansion (at +23°C) K-1 · 10-5 9 DIN 53752
●● Lubrication-free Electrical properties
●● Maintenance-free Specific contact resistance Ωcm > 1013 DIN IEC 93
Surface resistance Ω > 1011 DIN 53482
Typical application areas Table 01: Material properties table
tribo-tape ●● Agricultural machines
liner:
Page 657 ●● Construction machinery industry 100.0 Radiation resistance
●● Sports and leisure Plain bearings made from iglidur® G are resistant up to a
●● Automotive industry 10.0 radiation intensity of 3 · 10²Gy.
●● Mechatronics
●● Machine building UV resistance
1.0
iglidur® G plain bearings are resistant to permanent UV
Piston rings:
Page 562 radiation.
0.1
Load [MPa]
Descriptive technical specifications
Chemicals Resistance
0.01
Wear resistance at +23°C – + Alcohols + up to 0
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Hydrocarbons +
Diagram 01: Permissible pv values for iglidur® G plain Greases, oils without additives +
Two hole flange Wear resistance at +150°C – +
bearing: bearings with a wall thickness of 1mm, dry operation against Fuels +
Page 557 Diluted acids 0 up to –
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Strong acids –
Low moisture absorption – + Diluted alkalines +
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture absorption Strong alkalines 0
of iglidur® G plain bearings is approximately 0.7% weight. + resistant 0 conditionally resistant – not resistant
Moulded High media resistance – +
special parts: The saturation limit in water is 4.0% weight. This must be All information given at room temperature [+20°C]
Page 602 Resistant to edge pressures – + taken into account for these types of applications. Table 02: Chemical resistance
82 3D CAD, finder and service life calculation ... www.igus.eu/G Lubrication-free made easy ... from stock ... no minimum order quantity 83
iglidur® G iglidur® G
+130°C +130°C
80MPa 80MPa
Bearing technology | Plain bearings | iglidur® G Technical data
0.35 200
iglidur® G is the decathlete among iglidur® materials. It Permissible surface speeds 180 rotating
performs exceedingly well in all technical disciplines and is iglidur® G has been developed for low to medium surface 0.30 oscillating
160
the classic all-rounder, primarily with respect to the overall speeds. The maximum values shown in table 03 can only 0.25 140
general, mechanical, thermal and tribological specifications. be achieved at low pressures. At the given speeds, friction 120
Wear [µm/km]
With increasing temperatures, the compressive strength of to varying application conditions. 40
iglidur® G plain bearings decreases. Diagram 02 shows this 0.05
20
inverse relationship. However, at the long-term maximum Surface speed, page 44 0.00 0
temperature of +130°C the permissible surface pressure 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
is around 35MPa. The maximum recommended surface rotating oscillating linear Load [MPa] Load [MPa]
pressure is a mechanical material parameter. No conclu- long-term m/s 1.0 0.7 4.0 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
sions regarding the tribological properties can be drawn short-term m/s 2.0 1.4 5.0 v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
from this. Table 03: Maximum surface speeds function of the load
120
Temperature
Shaft materials Installation tolerances
100 The ambient temperatures strongly influence the proper-
The friction and wear are also dependent, to a large iglidur ® G plain bearings are standard bearings for
80
ties of plain bearings. The temperatures prevailing in the
degree, on the shaft material. Shafts that are too smooth, shafts with h tolerance (recommended minimum h9).
bearing system also have an influence on the wear. With
60 increase both the coefficient of friction and the wear of the The bearings are designed for press-fit into a housing
increasing temperatures, the wear increases and this
bearing. For iglidur® G a ground surface with an average machined to a H7 tolerance. After being assembled into a
40 effect is significant when temperatures rise over +120°C.
surface finish Ra = 0.8μm is recommended. Diagram 06 nominal size housing, in standard cases the inner diameter
For temperatures over +80°C an additional securing is
Load [MPa]
20 shows results of testing different shaft materials with plain automatically adjusts to the E10 tolerances. For particular
required.
bearings made from iglidur® G. It is important to notice that dimensions the tolerance differs depending on the wall
0
with increasing loads, the recommended hardness of the thickness (please see product range table).
20 30 40 50 60 70 80 90 100 110 120 130 Application temperatures, page 49
shaft increases. The „soft“ shafts tend to wear more easily
Temperature [°C] Additional securing, page 49
and thus the wear of the overall system increases. If the Testing methods, page 57
Diagram 02: Maximum recommended surface pressure as a
loads exceed 2MPa it is important to recognise that the
function of temperature (80MPa at +20°C) Friction and wear Housing Plain bearing Shaft
wear rate (the gradient of the curves) clearly decreases with
Similar to wear resistance, the coefficient of friction µ also Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
the hard shaft materials. If the shaft material you plan on
Diagram 03 shows the elastic deformation of iglidur® G changes with the surface speed and load (diagrams 04 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
using is not shown in these test results, please contact us.
at radial loads. The plastic deformation is minimal up to and 05). >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
a pressure of approximately 100MPa. However, it is also > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
Shaft materials, page 52
dependent on the service time. Coefficient of friction and surfaces, page 47 > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
Wear resistance, page 50 Dry Greases Oil Water > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
Surface pressure, page 50 Coeff. of friction [µ] 0.08 – 0.15 0.09 0.04 0.04 > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
Table 04: Coefficient of friction against steel (Ra = 1μm, > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
10
0.3
2
Wear [µm/km]
Cf53 steel
0 0.1
2
0 25 50 75 100 0.05 0.10 0.15 0.20 0.25 0.30 0.35
Load [MPa] Surface speed [m/s] 0
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface Diagram 06: Wear, rotating with different shaft materials,
speed, p = 0.75MPa pressure, p = 1MPa, v = 0.3m/s
84 3D CAD, finder and service life calculation ... www.igus.eu/G Lubrication-free made easy ... from stock ... no minimum order quantity 85
iglidur® G iglidur® G
+130°C +130°C
80MPa 80MPa
Bearing technology | Plain bearings | iglidur® G Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f1 Tolerance3) h13 Tolerance3) h13
30°
[mm] [mm] [mm] [mm] [mm] [mm]
8.0 10.0 18.0 GSM-0810-18 12.0 +0.032 15.0 6.0 GSM-1215-06
8.0 +0.025 10.0 20.0 GSM-0810-20 12.0 +0.102 15.0 22.0 GSM-1215-22
d1
d2
0.5 8.0 +0.083 10.0 22.0 GSM-0810-22 12.0 +0.050 16.0 10.0 GSM-1216-10
8.0 10.0 25.0 GSM-0810-25 12.0 +0.160 16.0 20.0 GSM-1216-20
30°
+0.040 13.0 15.0 7.0 GSM-1315-070
b1 8.0 12.0 9.0 GSM-0812-09
+0.130 13.0 15.0 7.5 GSM-1315-075
9.0 +0.013 10.0 12.0 GSM-0910-12 13.0 15.0 10.0 GSM-1315-10
2)
Thickness < 0.6mm: Chamfer = 20° 9.0 +0.049 10.0 16.0 GSM-0910-16 13.0 15.0 15.0 GSM-1315-15
Chamfer in relation to d1 9.0 +0.025 11.0 6.0 GSM-0911-06 13.0 15.0 20.0 GSM-1315-20
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 9.0 +0.083 11.0 20.0 GSM-0911-20 13.0 15.0 25.0 GSM-1315-25
f [mm] 0.3 0.5 0.8 1.2 special dimensions 10.0 11.0 6.0 GSM-1011-06 14.0 16.0 3.0 GSM-1416-03
+0.032
10.0 11.0 7.0 GSM-1011-07 14.0 16.0 6.0 GSM-1416-06
+0.102
Order example: GSM-0103-02 – no minimum order quantity. 10.0 +0.013 11.0 10.0 GSM-1011-10 14.0 16.0 8.0 GSM-1416-08
G iglidur® material S Sleeve bearing M Metric 01 Inner Ø d1 03 Outer Ø d2 02 Total length b1 10.0 +0.049 11.0 20.0 GSM-1011-20 14.0 16.0 10.0 GSM-1416-10
10.0 11.0 25.0 GSM-1011-25 14.0 16.0 12.0 GSM-1416-12
10.0 11.0 30.0 GSM-1011-30 14.0 16.0 15.0 GSM-1416-15
10.0 12.0 4.0 GSM-1012-04 14.0 16.0 20.0 GSM-1416-20
10.0 12.0 4.5 GSM-1012-045 14.0 16.0 25.0 GSM-1416-25
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. 10.0 12.0 5.0 GSM-1012-05 14.0 16.0 45.0 GSM-1416-45
Tolerance3) h13 Tolerance3) h13 10.0 12.0 6.0 GSM-1012-06 15.0 +0.016 16.0 10.0 GSM-1516-10
[mm] [mm] [mm] [mm] [mm] [mm] 10.0 12.0 7.0 GSM-1012-07 15.0 +0.059 16.0 15.0 GSM-1516-15
1.5 3.0 2.0 GSM-0103-02 6.0 8.0 5.5 GSM-0608-055 10.0 12.0 8.0 GSM-1012-08 15.0 17.0 4.0 GSM-1517-04
2.0 3.5 3.0 GSM-0203-03 6.0 8.0 6.0 GSM-0608-06 10.0 +0.025 12.0 9.0 GSM-1012-09 15.0 17.0 10.0 GSM-1517-10
2.5 +0.014 4.5 5.0 GSM-02504-05 6.0 8.0 8.0 GSM-0608-08 10.0 +0.083 12.0 10.0 GSM-1012-10 15.0 17.0 12.0 GSM-1517-12
+0.020
3.0 +0.054 4.5 3.0 GSM-0304-03 6.0 8.0 9.5 GSM-0608-09 10.0 12.0 12.0 GSM-1012-12 15.0 17.0 15.0 GSM-1517-15
+0.068
3.0 4.5 5.0 GSM-0304-05 6.0 8.0 10.0 GSM-0608-10 10.0 12.0 14.0 GSM-1012-14 15.0 17.0 20.0 GSM-1517-20
3.0 4.5 6.0 GSM-0304-06 6.0 8.0 11.8 GSM-0608-11 10.0 12.0 15.0 GSM-1012-15 15.0 17.0 25.0 GSM-1517-25
4.0 5.5 4.0 GSM-0405-04 6.0 8.0 13.8 GSM-0608-13 10.0 12.0 17.0 GSM-1012-17 16.0 18.0 5.5 GSM-1618-055
4.0 +0.020 5.5 6.0 GSM-0405-06 7.0 +0.013 8.0 10.0 GSM-0708-10 10.0 12.0 20.0 GSM-1012-20 16.0 18.0 8.0 GSM-1618-08
4.0 +0.068 7.0 5.5 GSM-0407-05 7.0 +0.049 8.0 19.0 GSM-0708-19 10.0 13.0 13.5 GSM-1013-13 16.0 +0.032 18.0 10.0 GSM-1618-10
4.5 6.0 8.0 GSM-0406-08 7.0 9.0 8.0 GSM-0709-08 10.0 +0.025 14.0 10.0 GSM-1014-10 16.0 +0.102 18.0 12.0 GSM-1618-12
5.0 6.0 4.6 GSM-0506-046 7.0 +0.025 9.0 9.0 GSM-0709-09 10.0 +0.115 14.0 20.0 GSM-1014-20 16.0 18.0 13.5 GSM-1618-13.5
+0.010
5.0 6.0 5.0 GSM-0506-05 7.0 +0.083 9.0 10.0 GSM-0709-10 +0.040 16.0 18.0 15.0 GSM-1618-15
+0.040 10.0 16.0 10.0 GSM-1016-10
5.0 6.0 7.0 GSM-0506-07 7.0 9.0 12.0 GSM-0709-12 +0.130 16.0 18.0 20.0 GSM-1618-20
5.0 7.0 5.0 GSM-0507-05 8.0 9.0 5.0 GSM-0809-05 12.0 13.0 4.7 GSM-1213-047 16.0 18.0 25.0 GSM-1618-25
5.0 +0.020 7.0 7.0 GSM-0507-07 8.0 +0.013 9.0 6.0 GSM-0809-06 12.0 +0.016 13.0 10.0 GSM-1213-10 16.0 18.0 30.0 GSM-1618-30
5.0 +0.068 7.0 8.0 GSM-0507-08 8.0 +0.049 9.0 8.0 GSM-0809-08 12.0 +0.059 13.0 12.0 GSM-1213-12 16.0 18.0 38.5 GSM-1618-38.5
5.0 7.0 10.0 GSM-0507-10 8.0 9.0 12.0 GSM-0809-12 12.0 13.0 15.0 GSM-1213-15 16.0 18.0 50.0 GSM-1618-50
6.0 7.0 6.0 GSM-0607-06 8.0 10.0 5.0 GSM-0810-05 12.0 14.0 4.0 GSM-1214-04 17.0 19.0 15.0 GSM-1719-15
6.0 7.0 12.0 GSM-0607-12 8.0 10.0 6.0 GSM-0810-06 12.0 14.0 5.0 GSM-1214-05 +0.016
+0.010 18.0 19.0 15.0 GSM-1819-15
6.0 7.0 17.0 GSM-0607-17 8.0 10.0 6.8 GSM-0810-07 12.0 14.0 6.0 GSM-1214-06 +0.059
+0.040
6.0 7.0 17.5 GSM-0607-17.5 8.0 10.0 8.0 GSM-0810-08 12.0 14.0 8.0 GSM-1214-08 18.0 20.0 6.0 GSM-1820-06
6.0 7.0 19.0 GSM-0607-19 8.0 +0.025 10.0 10.0 GSM-0810-10 12.0 +0.032 14.0 10.0 GSM-1214-10 18.0 20.0 10.0 GSM-1820-10
6.0 8.0 1.5 GSM-0608-015 8.0 +0.083 10.0 12.0 GSM-0810-12 12.0 +0.102 14.0 12.0 GSM-1214-12 18.0 20.0 12.0 GSM-1820-12
+0.032
6.0 8.0 2.5 GSM-0608-025 8.0 10.0 13.8 GSM-0810-13 12.0 14.0 14.0 GSM-1214-14 18.0 20.0 15.0 GSM-1820-15
+0.020 +0.102
6.0 8.0 3.0 GSM-0608-03 8.0 10.0 14.0 GSM-0810-14 12.0 14.0 15.0 GSM-1214-15 18.0 20.0 20.0 GSM-1820-20
+0.068
6.0 8.0 4.0 GSM-0608-04 8.0 10.0 15.0 GSM-0810-15 12.0 14.0 20.0 GSM-1214-20 18.0 20.0 25.0 GSM-1820-25
6.0 8.0 5.0 GSM-0608-05 8.0 10.0 16.0 GSM-0810-16 12.0 14.0 25.0 GSM-1214-25 18.0 20.0 34.0 GSM-1820-34
3)
After press-fit. Testing methods page 57 3)
After press-fit. Testing methods page 57
86 3D CAD, finder and service life calculation ... www.igus.eu/G Lubrication-free made easy ... from stock ... no minimum order quantity 87
iglidur® G iglidur® G
+130°C +130°C
80MPa 80MPa
Bearing technology | Plain bearings | iglidur® G Product range
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13 Tolerance3) h13 Tolerance3) h13
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
18.0 20.0 38.0 GSM-1820-38 25.0 28.0 12.0 GSM-2528-12 40.0 44.0 16.5 GSM-4044-16 +0.100
+0.032 62.0 67.0 35.0 GSM-6267-35
18.0 20.0 45.0 GSM-1820-45 25.0 28.0 15.0 GSM-2528-15 40.0 44.0 20.0 GSM-4044-20 +0.250
+0.102
18.0 22.0 30.0 GSM-1822-30 25.0 28.0 20.0 GSM-2528-20 40.0 44.0 30.0 GSM-4044-30 62.0 67.0 72.0 GSM-6267-72
19.0 22.0 6.0 GSM-1922-06 25.0 28.0 24.0 GSM-2528-24 40.0 44.0 40.0 GSM-4044-40 65.0 70.0 30.0 GSM-6570-30
+0.040
19.0 22.0 28.0 GSM-1922-28 25.0 28.0 25.0 GSM-2528-25 40.0 44.0 50.0 GSM-4044-50 65.0 70.0 50.0 GSM-6570-50
+0.124
19.0 22.0 35.0 GSM-1922-35 25.0 28.0 30.0 GSM-2528-30 40.0 44.0 52.5 GSM-4044-525 65.0 70.0 104.0 GSM-6570-104
+0.020 25.0 28.0 35.0 GSM-2528-35 42.0 46.0 40.0 GSM-4246-40 68.0 73.0 60.0 GSM-6873-60
20.0 21.0 20.0 GSM-2021-20
+0.072 25.0 28.0 50.0 GSM-2528-50 44.0 48.0 20.0 GSM-4448-20 70.0 +0.060 75.0 60.0 GSM-7075-60
+0.040
20.0 22.0 3.0 GSM-2022-03 26.0 30.0 16.0 GSM-2630-16 45.0 50.0 10.0 GSM-4550-10 72.0 +0.180 77.0 24.5 GSM-7277-24.5
+0.124
20.0 22.0 8.0 GSM-2022-08 27.0 30.0 5.0 GSM-2730-05 45.0 50.0 20.0 GSM-4550-20 72.0 77.0 76.0 GSM-7277-76
20.0 22.0 10.5 GSM-2022-105 28.0 32.0 10.5 GSM-2832-105 45.0 +0.050 50.0 22.0 GSM-4550-22 75.0 80.0 40.0 GSM-7580-40
20.0 22.0 15.0 GSM-2022-15 28.0 32.0 12.0 GSM-2832-12 45.0 +0.150 50.0 23.5 GSM-4550-235 75.0 80.0 60.0 GSM-7580-60
20.0 22.0 20.0 GSM-2022-20 28.0 32.0 15.0 GSM-2832-15 45.0 50.0 30.0 GSM-4550-30 80.0 85.0 60.0 GSM-8085-60
20.0 22.0 22.0 GSM-2022-22 28.0 32.0 20.0 GSM-2832-20 45.0 50.0 38.0 GSM-4550-38 80.0 85.0 100.0 GSM-8085-100
20.0 22.0 28.0 GSM-2022-28 28.0 32.0 23.0 GSM-2832-23 45.0 50.0 40.0 GSM-4550-40 85.0 90.0 100.0 GSM-8590-100
20.0 22.0 30.0 GSM-2022-30 28.0 32.0 25.0 GSM-2832-25 45.0 50.0 50.0 GSM-4550-50 90.0 95.0 100.0 GSM-9095-100
20.0 22.0 47.0 GSM-2022-47 28.0 32.0 30.0 GSM-2832-30 50.0 55.0 20.0 GSM-5055-20 95.0 100.0 100.0 GSM-95100-100
20.0 23.0 4.5 GSM-2023-045 28.0 +0.065 35.0 19.0 GSM-2835-19 50.0 55.0 25.0 GSM-5055-25 100.0 105.0 21.5 GSM-100105-21.5
20.0 23.0 10.0 GSM-2023-10 28.0 +0.195 35.0 28.0 GSM-2835-28 50.0 55.0 30.0 GSM-5055-30 100.0 +0.072 105.0 30.0 GSM-100105-30
20.0 23.0 15.0 GSM-2023-15 +0.040 50.0 55.0 40.0 GSM-5055-40 100.0 +0.212 105.0 32.0 GSM-100105-32
29.0 33.0 6.0 GSM-2933-06
20.0 23.0 20.0 GSM-2023-20 +0.124 50.0 55.0 50.0 GSM-5055-50 100.0 105.0 100.0 GSM-100105-100
20.0 23.0 24.0 GSM-2023-24 30.0 31.0 5.0 GSM-3031-05 50.0 55.0 60.0 GSM-5055-60 105.0 110.0 100.0 GSM-105110-100
+0.020
20.0 +0.040 23.0 25.0 GSM-2023-25 30.0 31.0 12.0 GSM-3031-12 52.0 57.0 20.0 GSM-5257-20 110.0 115.0 100.0 GSM-110115-100
+0.072
20.0 +0.124 23.0 30.0 GSM-2023-30 30.0 31.0 30.0 GSM-3031-30 55.0 60.0 20.0 GSM-5560-20 120.0 125.0 100.0 GSM-120125-100
20.0 23.0 35.0 GSM-2023-35 30.0 34.0 12.0 GSM-3034-12 55.0 60.0 40.0 GSM-5560-40 125.0 130.0 100.0 GSM-125130-100
22.0 24.0 8.0 GSM-2224-08 30.0 34.0 15.0 GSM-3034-15 55.0 60.0 50.0 GSM-5560-50 130.0 135.0 100.0 GSM-130135-100
22.0 24.0 10.0 GSM-2224-10 30.0 34.0 20.0 GSM-3034-20 55.0 +0.060 60.0 60.0 GSM-5560-60 135.0 +0.085 140.0 80.0 GSM-135140-80
22.0 24.0 12.0 GSM-2224-12 30.0 34.0 24.0 GSM-3034-24 60.0 +0.180 65.0 30.0 GSM-6065-30 140.0 +0.245 145.0 100.0 GSM-140145-100
+0.040
22.0 24.0 15.0 GSM-2224-15 30.0 34.0 25.0 GSM-3034-25 60.0 65.0 40.0 GSM-6065-40 140.0 145.0 104.0 GSM-140145-104
+0.124
22.0 24.0 17.0 GSM-2224-17 30.0 34.0 30.0 GSM-3034-30 60.0 65.0 50.0 GSM-6065-50 150.0 155.0 100.0 GSM-150155-100
22.0 24.0 20.0 GSM-2224-20 30.0 34.0 35.0 GSM-3034-35 60.0 65.0 60.0 GSM-6065-60
22.0 24.0 30.0 GSM-2224-30 30.0 34.0 40.0 GSM-3034-40 60.0 65.0 70.0 GSM-6065-70
22.0 24.0 48.0 GSM-2224-48 30.0 34.0 52.5 GSM-3034-525 3)
After press-fit. Testing methods page 57
22.0 25.0 15.0 GSM-2225-15 32.0 36.0 15.0 GSM-3236-15
22.0 25.0 20.0 GSM-2225-20 32.0 36.0 20.0 GSM-3236-20
22.0 25.0 25.0 GSM-2225-25 32.0 36.0 30.0 GSM-3236-30
22.0 25.0 30.0 GSM-2225-30 32.0 36.0 40.0 GSM-3236-40
22.0 25.0 38.5 GSM-2225-38.5 35.0 39.0 14.0 GSM-3539-14 Available from stock Ordering note
+0.020 35.0 39.0 20.0 GSM-3539-20 Detailed information about delivery time online. Our prices are scaled according to order
24.0 25.0 25.0 GSM-2425-25 www.igus.eu/24 quantities, current prices can be found online.
+0.072 35.0 39.0 25.0 GSM-3539-25
+0.050
24.0 27.0 6.0 GSM-2427-06 35.0 39.0 30.0 GSM-3539-30 Online ordering
+0.150 Discount scaling
24.0 27.0 15.0 GSM-2427-15 35.0 39.0 40.0 GSM-3539-40 including delivery times, prices, online tools
24.0 +0.040 27.0 20.0 GSM-2427-20 35.0 39.0 50.0 GSM-3539-50 1–9 50 – 99 500 – 999
www.igus.eu/G
24.0 +0.124 27.0 24.0 GSM-2427-24 35.0 41.0 50.0 GSM-3541-50 10 – 24 100 – 199 1,000 – 2,499
24.0 27.0 25.0 GSM-2427-25 36.0 40.0 20.0 GSM-3640-20 25 – 49 200 – 499 2,500 – 4,999
24.0 27.0 30.0 GSM-2427-30 37.0 41.0 20.0 GSM-3741-20 No minimum order value.
25.0 +0.020 26.0 23.0 GSM-2526-23 38.0 42.0 25.0 GSM-3842-25 No low-quantity surcharges.
25.0 +0.072 26.0 25.0 GSM-2526-25 40.0 44.0 10.0 GSM-4044-10 Free shipping within Germany for orders
3)
After press-fit. Testing methods page 57 above €150.
88 3D CAD, finder and service life calculation ... www.igus.eu/G Lubrication-free made easy ... from stock ... no minimum order quantity 89
iglidur® G iglidur ® G
+130°C +130°C
80MPa 80MPa
Bearing technology | Plain bearings | iglidur® G Product range
Flange bearing (form F) .5 d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
.0
ax
f1 Tolerance3) d13 h13 –0,14 Tolerance3) d13 h13 –0,14
30
m
r
°
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
8.0 10.0 18.0 3.0 1.00 GFM-081018-03 +0.016
+0.025 12.0 13.0 17.0 12.0 0.50 GFM-1213-12
8.0 10.0 15.0 3.0 1.00 GFM-0810-03 +0.059
d2
+0.083
d3
d1
8.0 10.0 15.0 4.0 1.00 GFM-0810-04 12.0 14.0 20.0 3.0 1.00 GFM-1214-03
+0.040 12.0 14.0 18.0 4.0 1.00 GFM-121418-04
8.0 10.0 14.0 5.0 1.00 GFM-081014-05
+0.098 12.0 14.0 20.0 5.0 1.00 GFM-1214-05
b2
8.0 10.0 15.0 5.5 1.00 GFM-0810-05 12.0 14.0 20.0 6.0 1.00 GFM-1214-06
b1 8.0 10.0 14.0 6.0 1.00 GFM-081014-06 12.0 14.0 20.0 7.0 1.00 GFM-1214-07
2)
Thickness < 0.6mm: Chamfer = 20° 8.0 10.0 15.0 6.5 1.00 GFM-0810-065 12.0 14.0 18.0 8.0 1.00 GFM-121418-08
+0.025
Chamfer in relation to d1 8.0 10.0 15.0 7.5 1.00 GFM-0810-07 12.0 14.0 20.0 9.0 1.00 GFM-1214-09
+0.083
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 8.0 10.0 13.0 8.0 1.00 GFM-081013-08 12.0 14.0 18.0 10.0 1.00 GFM-121418-10
f [mm] 0.3 0.5 0.8 1.2 special dimensions 8.0 10.0 14.0 8.0 1.00 GFM-081014-08 12.0 14.0 20.0 10.0 1.00 GFM-1214-10
8.0 10.0 15.0 9.5 1.00 GFM-0810-09 12.0 14.0 20.0 11.0 1.00 GFM-1214-11
Order example: GFM-0304-02 – no minimum order quantity. +0.040 12.0 14.0 20.0 12.0 1.00 GFM-1214-12
8.0 10.0 14.0 10.0 1.00 GFM-081014-10
G iglidur® material F Flange bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 02 Total length b1 +0.098 12.0 14.0 18.0 12.0 1.00 GFM-121418-12
8.0 10.0 15.0 10.0 1.00 GFM-0810-10 12.0 14.0 20.0 15.0 1.00 GFM-1214-15
8.0 10.0 14.0 11.0 1.00 GFM-0810-11 12.0 14.0 18.0 15.0 1.00 GFM-121418-15
8.0 10.0 16.0 11.5 1.50 GFM-081016-11 12.0 14.0 20.0 17.0 1.00 GFM-1214-17
+0.032
d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No. 8.0 10.0 12.0 12.5 1.00 GFM-081012-125 12.0 14.0 20.0 20.0 1.00 GFM-1214-20
+0.025 +0.102
Tolerance3) d13 h13 –0,14 Tolerance3) d13 h13 –0,14 8.0 10.0 16.0 15.0 1.50 GFM-081016-15 12.0 14.0 18.0 20.0 1.00 GFM-121418-20
+0.083
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 8.0 10.0 15.0 15.0 1.00 GFM-0810-15 12.0 14.0 20.0 24.0 1.00 GFM-1214-24
3.0 4.5 7.5 2.0 0.50 GFM-0304-02 6.0 +0.010 7.0 11.0 6.0 0.50 GFM-0607-06 8.0 10.0 17.0 15.0 1.00 GFM-081017-15 12.0 14.0 20.0 31.0 1.00 GFM-1214-31
3.0 4.5 7.5 2.7 0.75 GFM-0304-0275 6.0 +0.040 7.0 11.0 10.0 0.50 GFM-0607-10 8.0 10.0 15.0 25.0 1.00 GFM-0810-25 12.0 14.0 20.0 40.0 1.00 GFM-1214-40
+0.014
3.0 4.5 7.5 3.0 0.75 GFM-0304-03 6.0 8.0 12.0 2.5 1.00 GFM-0608-025 8.0 10.0 15.0 30.0 1.00 GFM-0810-30 13.0 15.0 22.0 6.0 1.00 GFM-1315-06
+0.054
3.0 4.5 7.5 5.0 0.75 GFM-0304-05 6.0 8.0 14.0 2.8 1.00 GFM-060814-028 8.0 +0.040 12.0 16.0 6.0 2.00 GFM-0812-06 13.0 15.0 22.0 8.0 1.00 GFM-1315-08
3.0 4.5 7.0 5.0 0.75 GFM-030407-05 6.0 8.0 12.0 4.0 1.00 GFM-0608-04 8.0 +0.130 12.0 21.0 8.0 2.00 GFM-081221-08 13.0 15.0 22.0 40.0 1.00 GFM-131522-40
4.0 +0.010 5.0 9.5 4.0 0.50 GFM-04050-04 6.0 8.0 12.0 4.8 1.00 GFM-0608-048 9.0 +0.013 10.0 15.0 6.5 0.50 GFM-0910-065 14.0 16.0 22.0 3.0 1.00 GFM-1416-03
4.0 +0.040 5.0 9.5 6.0 0.50 GFM-04050-06 6.0 8.0 12.0 5.0 1.00 GFM-0608-05 9.0 +0.049 10.0 15.0 17.5 0.50 GFM-0910-17 14.0 16.0 22.0 4.0 1.00 GFM-1416-04
4.0 5.5 9.5 2.5 0.75 GFM-0405-0255 6.0 +0.020 8.0 12.0 6.0 1.00 GFM-0608-06 +0.013 14.0 16.0 22.0 6.0 1.00 GFM-1416-06
10.0 11.0 20.0 3.5 0.50 GFM-1011-03
4.0 5.5 9.5 3.0 0.75 GFM-0405-03 6.0 +0.068 8.0 12.0 7.0 1.00 GFM-0608-07 +0.046 14.0 16.0 22.0 8.0 1.00 GFM-1416-08
+0.020
4.0 5.5 9.5 4.0 0.75 GFM-0405-04 6.0 8.0 12.0 8.0 1.00 GFM-0608-08 10.0 +0.013 11.0 15.0 4.4 0.50 GFM-1011-044 14.0 16.0 22.0 10.0 1.00 GFM-1416-10
+0.068
4.0 5.5 9.5 6.0 0.75 GFM-0405-06 6.0 8.0 12.0 10.0 1.00 GFM-0608-10 10.0 +0.049 11.0 15.0 10.0 0.50 GFM-1011-10 14.0 16.0 22.0 12.0 1.00 GFM-1416-12
4.0 5.5 8.0 10.0 1.00 GFM-040508-10 6.0 8.0 14.0 12.0 1.00 GFM-060814-12 10.0 12.0 18.0 3.5 1.00 GFM-1012-035 14.0 16.0 22.0 17.0 1.00 GFM-1416-17
5.0 6.0 10.0 3.5 0.50 GFM-0506-035 6.0 8.0 12.0 25.0 1.00 GFM-0608-25 10.0 12.0 18.0 4.0 1.00 GFM-1012-04 14.0 16.0 22.0 21.0 1.00 GFM-1416-21
5.0 6.0 10.0 4.0 0.50 GFM-0506-04 6.0 8.0 12.0 35.0 1.00 GFM-0608-35 10.0 12.0 18.0 5.0 1.00 GFM-1012-05 15.0 16.0 20.0 2.0 0.50 GFM-1516-02
+0.010
5.0 6.0 10.0 5.0 0.50 GFM-0506-05 7.0 8.0 12.0 1.7 0.50 GFM-0708-017 10.0 12.0 18.0 6.0 1.00 GFM-1012-06 15.0 +0.016 16.0 20.0 2.5 0.50 GFM-1516-025
+0.040
5.0 6.0 10.0 6.0 0.50 GFM-0506-06 7.0 +0.013 8.0 12.0 3.0 0.50 GFM-0708-03 10.0 12.0 16.0 6.0 1.00 GFM-101216-06 15.0 +0.059 16.0 20.0 3.0 0.50 GFM-1516-03
5.0 6.0 10.0 15.3 0.50 GFM-0506-15 7.0 +0.049 8.0 12.0 6.0 0.50 GFM-0708-06 10.0 12.0 18.0 7.0 1.00 GFM-1012-07 15.0 16.0 20.0 15.0 0.50 GFM-1516-15
5.0 7.0 11.0 3.5 1.00 GFM-0507-03 7.0 8.0 12.0 8.0 0.50 GFM-0708-08 10.0 +0.025 12.0 16.0 9.0 1.00 GFM-101216-09 15.0 17.0 23.0 4.0 1.00 GFM-1517-04
5.0 7.0 15.0 4.0 1.00 GFM-050715-04 7.0 9.0 15.0 3.5 1.00 GFM-0709-035 10.0 +0.083 12.0 18.0 9.0 1.00 GFM-1012-09 15.0 17.0 23.0 4.5 1.00 GFM-1517-045
5.0 7.0 11.0 4.0 1.00 GFM-0507-04 7.0 9.0 15.0 6.0 1.00 GFM-0709-06 10.0 12.0 18.0 10.0 1.00 GFM-1012-10 15.0 17.0 23.0 5.0 1.00 GFM-1517-05
+0.025
5.0 7.0 9.5 5.0 1.00 GFM-050709-05 7.0 9.0 19.0 10.0 1.00 GFM-070919-10 10.0 12.0 18.0 12.0 1.00 GFM-1012-12 15.0 17.0 23.0 9.0 1.00 GFM-1517-09
+0.020 +0.083
5.0 7.0 11.0 5.0 1.00 GFM-0507-05 7.0 9.0 15.0 10.0 1.00 GFM-0709-10 10.0 12.0 15.0 12.0 1.00 GFM-101215-12 15.0 17.0 23.0 12.0 1.00 GFM-1517-12
+0.068 +0.032
5.0 7.0 11.0 7.0 1.00 GFM-0507-07 7.0 9.0 15.0 12.0 1.00 GFM-0709-12 10.0 12.0 18.0 15.0 1.00 GFM-1012-15 15.0 17.0 23.0 17.0 1.00 GFM-1517-17
+0.102
5.0 7.0 11.0 11.0 1.00 GFM-0507-11 8.0 9.0 15.0 3.0 0.50 GFM-0809-03 10.0 12.0 16.0 15.0 1.00 GFM-101216-15 15.0 17.0 23.0 20.0 1.00 GFM-1517-20
5.0 7.0 11.0 14.5 1.00 GFM-0507-145 8.0 9.0 13.0 3.5 0.50 GFM-0809-035 10.0 12.0 18.0 17.0 1.00 GFM-1012-17 15.0 18.0 24.0 32.0 1.50 GFM-151824-32
+0.013
5.0 7.0 11.0 30.0 1.00 GFM-0507-30 8.0 9.0 13.0 5.5 0.50 GFM-0809-055 11.0 12.0 16.0 6.0 0.50 GFM-1112-06 16.0 18.0 24.0 4.0 1.00 GFM-1618-04
+0.049 +0.016
6.0 +0.010 7.0 11.0 2.4 0.50 GFM-0607-024 8.0 9.0 13.0 8.0 0.50 GFM-0809-08 12.0 13.0 17.0 3.0 0.50 GFM-1213-03 16.0 18.0 24.0 5.0 1.00 GFM-1618-05
+0.059
6.0 +0.040 7.0 11.0 4.5 0.50 GFM-0607-045 8.0 9.0 13.0 12.0 0.50 GFM-0809-12 12.0 13.0 15.0 12.0 0.50 GFM-121315-12 16.0 18.0 24.0 6.0 1.00 GFM-1618-06
3)
After press-fit. Testing methods page 57 3)
After press-fit. Testing methods page 57
90 3D CAD, finder and service life calculation ... www.igus.eu/G Lubrication-free made easy ... from stock ... no minimum order quantity 91
iglidur ® G iglidur® G
+130°C +130°C
80MPa 80MPa
Bearing technology | Plain bearings | iglidur® G Product range
d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
Tolerance3) d13 h13 –0,14 Tolerance3) d13 h13 –0,14 Tolerance3) d13 h13 –0,14 Tolerance3) d13 h13 –0,14
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
16.0 18.0 24.0 9.0 1.00 GFM-1618-09 28.0 30.0 36.0 31.0 1.00 GFM-283036-31 65.0 70.0 78.0 50.0 2.00 GFM-6570-50 110.0 115.0 123.0 100.0 2.50 GFM-110115-100
+0.072
16.0 18.0 24.0 12.0 1.00 GFM-1618-12 28.0 30.0 35.0 36.0 1.00 GFM-2830-36 70.0 75.0 83.0 50.0 2.00 GFM-7075-50 120.0 125.0 133.0 80.0 2.50 GFM-120125-80
+0.212
16.0 18.0 24.0 16.0 1.00 GFM-1618-16 28.0 30.0 35.0 48.0 1.00 GFM-2830-48 70.0 +0.060 75.0 83.0 85.5 2.00 GFM-7075-855 120.0 125.0 133.0 100.0 2.50 GFM-120125-100
16.0 18.0 24.0 17.0 1.00 GFM-1618-17 28.0 32.0 39.0 20.0 2.00 GFM-283239-20 75.0 +0.180 80.0 88.0 50.0 2.00 GFM-7580-50 125.0 130.0 138.0 100.0 2.50 GFM-125130-100
16.0 18.0 24.0 21.0 1.00 GFM-1618-21 28.0 32.0 50.0 35.0 2.00 GFM-283250-35 80.0 85.0 93.0 50.0 2.50 GFM-8085-50 130.0 135.0 143.0 100.0 2.50 GFM-130135-100
+0.085
17.0 19.0 25.0 9.0 1.00 GFM-1719-09 30.0 31.0 36.0 20.0 0.50 GFM-3031-20 80.0 85.0 93.0 100.0 2.50 GFM-8085-100 140.0 145.0 153.0 100.0 2.50 GFM-140145-100
+0.245
17.0 19.0 25.0 16.0 1.00 GFM-1719-16 30.0 31.0 35.0 30.0 0.50 GFM-3031-30 85.0 90.0 98.0 100.0 2.50 GFM-8590-100 150.0 155.0 163.0 40.0 2.50 GFM-150155-40
17.0 19.0 25.0 25.0 1.00 GFM-1719-25 30.0 32.0 37.0 4.0 1.00 GFM-3032-04 90.0 95.0 103.0 100.0 2.50 GFM-9095-100 150.0 155.0 163.0 100.0 2.50 GFM-150155-100
+0.040 +0.072
18.0 20.0 26.0 4.0 1.00 GFM-1820-04 30.0 32.0 37.0 12.0 1.00 GFM-3032-12 95.0 100.0 108.0 100.0 2.50 GFM-95100-100 +0.100 GFM-195205240-
+0.032 +0.124 +0.212 195.0 205.0 240.0 65.0 5.00
18.0 20.0 26.0 6.0 1.00 GFM-1820-06 30.0 32.0 37.0 17.5 1.00 GFM-3032-17 100.0 105.0 113.0 42.5 2.50 GFM-100105-425 +0.285 65
+0.102
18.0 20.0 22.0 6.0 1.00 GFM-182022-06 30.0 32.0 37.0 22.0 1.00 GFM-3032-22 100.0 105.0 113.0 100.0 2.50 GFM-100105-100
18.0 20.0 26.0 9.0 1.00 GFM-1820-09 30.0 34.0 42.0 9.0 2.00 GFM-3034-09 3)
After press-fit. Testing methods page 57
18.0 20.0 26.0 11.0 1.00 GFM-1820-11 30.0 34.0 40.0 10.0 2.00 GFM-303440-10
18.0 20.0 26.0 12.0 1.00 GFM-1820-12 30.0 34.0 42.0 16.0 2.00 GFM-3034-16
18.0 20.0 26.0 17.0 1.00 GFM-1820-17 30.0 34.0 42.0 20.0 2.00 GFM-3034-20
18.0 20.0 26.0 22.0 1.00 GFM-1820-22 30.0 34.0 42.0 26.0 2.00 GFM-3034-26
18.0 20.0 26.0 30.0 1.00 GFM-1820-30 30.0 34.0 42.0 37.0 2.00 GFM-3034-37
18.0 20.0 26.0 32.0 1.00 GFM-1820-32 32.0 36.0 40.0 16.0 2.00 GFM-3236-16
18.0 22.0 26.0 28.0 2.00 GFM-1822-28 32.0 36.0 40.0 26.0 2.00 GFM-3236-26
20.0 21.0 26.0 3.5 0.50 GFM-2021-035 34.0 38.0 50.0 35.0 2.00 GFM-343850-35
+0.020
20.0 21.0 25.0 15.0 0.50 GFM-2021-15 35.0 39.0 47.0 5.8 2.00 GFM-3539-058
+0.072
20.0 21.0 25.0 20.0 0.50 GFM-2021-20 35.0 39.0 47.0 7.0 2.00 GFM-3539-07
20.0 23.0 30.0 7.0 1.50 GFM-2023-07 35.0 39.0 47.0 12.0 2.00 GFM-3539-12
20.0 23.0 26.0 7.0 1.50 GFM-202326-07 35.0 39.0 47.0 16.0 2.00 GFM-3539-16
20.0 23.0 30.0 11.5 1.50 GFM-2023-11 35.0 39.0 47.0 26.0 2.00 GFM-3539-26
20.0 23.0 28.0 15.0 1.50 GFM-202328-15 35.0 39.0 47.0 36.0 2.00 GFM-3539-36
20.0 23.0 30.0 16.5 1.50 GFM-2023-16 38.0 42.0 54.0 22.0 2.00 GFM-3842-22
20.0 23.0 29.0 20.0 1.50 GFM-202329-20 40.0 44.0 52.0 7.0 2.00 GFM-4044-07
20.0 23.0 30.0 21.5 1.50 GFM-2023-21 40.0 44.0 52.0 14.0 2.00 GFM-4044-14
+0.040
20.0 23.0 26.0 21.5 1.50 GFM-202326-21 40.0 +0.050 44.0 52.0 20.0 2.00 GFM-4044-20
+0.124
22.0 24.0 30.0 25.0 1.00 GFM-2224-25 40.0 +0.150 44.0 52.0 30.0 2.00 GFM-4044-30
22.0 25.0 29.0 4.5 1.50 GFM-222529-045 40.0 44.0 52.0 40.0 2.00 GFM-4044-40
22.0 25.0 30.0 21.5 1.50 GFM-222530-215 40.0 44.0 52.0 50.0 2.00 GFM-4044-50
22.0 25.0 30.0 25.0 1.50 GFM-222530-25 40.0 46.0 50.0 20.0 2.00 GFM-4046-20
22.0 25.0 35.0 31.5 1.50 GFM-222535-315 42.0 46.0 53.0 19.0 2.00 GFM-4246-19
24.0 27.0 32.0 7.0 1.50 GFM-2427-07 45.0 50.0 58.0 25.0 2.00 GFM-4550-25
24.0 27.0 32.0 10.5 1.50 GFM-2427-10 45.0 50.0 58.0 30.0 2.00 GFM-4550-30
+0.020 45.0 50.0 58.0 50.0 2.00 GFM-4550-50 Available from stock Ordering note
25.0 26.0 30.0 25.0 0.50 GFM-2526-25 Detailed information about delivery time online. Our prices are scaled according to order
+0.072 50.0 55.0 63.0 7.0 2.00 GFM-5055-07
25.0 27.0 32.0 7.0 1.00 GFM-2527-07 50.0 55.0 63.0 10.0 2.00 GFM-5055-10 www.igus.eu/24 quantities, current prices can be found online.
25.0 27.0 32.0 48.0 1.00 GFM-2527-48 50.0 55.0 63.0 25.0 2.00 GFM-5055-25 Online ordering
25.0 28.0 30.0 10.0 1.50 GFM-252830-10 50.0 55.0 63.0 40.0 2.00 GFM-5055-40 Discount scaling
including delivery times, prices, online tools
25.0 28.0 35.0 11.5 1.50 GFM-2528-11 50.0 55.0 63.0 50.0 2.00 GFM-5055-50 1–9 50 – 99 500 – 999
+0.040 www.igus.eu/G
25.0 28.0 35.0 16.5 1.50 GFM-2528-16 60.0 65.0 73.0 7.0 2.00 GFM-6065-07 10 – 24 100 – 199 1,000 – 2,499
+0.124 25 – 49 200 – 499 2,500 – 4,999
25.0 28.0 35.0 21.5 1.50 GFM-2528-21 60.0 65.0 73.0 22.0 2.00 GFM-6065-22
+0.060
26.0 30.0 37.0 12.0 2.00 GFM-2630-12 60.0 65.0 73.0 30.0 2.00 GFM-6065-30 No minimum order value.
+0.180
27.0 30.0 38.0 20.0 1.50 GFM-2730-20 60.0 65.0 73.0 50.0 2.00 GFM-6065-50 No low-quantity surcharges.
28.0 30.0 36.0 10.0 1.00 GFM-2830-10 60.0 65.0 80.0 62.0 2.00 GFM-606580-62 Free shipping within Germany for orders
3)
After press-fit. Testing methods page 57 above €150.
92 3D CAD, finder and service life calculation ... www.igus.eu/G Lubrication-free made easy ... from stock ... no minimum order quantity 93
iglidur® G iglidur® G
+130°C +130°C
80MPa 80MPa
Bearing technology | Plain bearings | iglidur® G Product range
Thrust washer (form T) d1
d1 d2 d4 d5 h d6 s Part No.
+0.25 -0.25 -0.12 +0.375 +0.2/-0.2 +0.12 -0.05
s
+0.12 +0.125
d2
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
14 20 4) 4)
1 20 1.5 GTM-1420-015
14 26 20 2 1 26 1.5 GTM-1426-015
15 19 4) 4)
0.5 19 0.8 GTM-1519-008
15 22 4) 4)
0.5 22 0.8 GTM-1522-008
d5
15 24 19.5 1.5 1 24 1.5 GTM-1524-015
d4
15 24 4) 4)
2 24 2.75 GTM-1524-0275
16 28 4) 4)
0.7 28 1 GTM-1628-010
d6
16 30 22 2 1 30 1.5 GTM-1630-015
h
Dimensions according to ISO 3547-1 and 18 32 25 2 1 32 1.5 GTM-1832-015
special dimensions 20 36 28 3 1 36 1.5 GTM-2036-015
22 30 4) 4)
1 30 1.5 GTM-2230-015
Order example: GTM-0408-005 – no minimum order quantity. 22 38 30 3 1 38 1.5 GTM-2238-015
G iglidur® material T Thrust washer M Metric 04 Inner Ø d1 08 Outer Ø d2 005 Thickness s 24 42 33 3 1 42 1.5 GTM-2442-015
26 44 35 3 1 44 1.5 GTM-2644-015
28 48 38 4 1 48 1.5 GTM-2848-015
d1 d2 d4 d5 h d6 s Part No. 28.5 35.8 4) 4)
0.2 35.8 0.5 GTM-2835-005
+0.25 -0.25 -0.12 +0.375 +0.2/-0.2 +0.12 -0.05 32 45.8 4) 4)
0.7 45.8 1 GTM-3246-010
+0.12 +0.125
32 54 43 4 1 54 1.5 GTM-3254-015
[mm] [mm] [mm] [mm] [mm] [mm] [mm] 38 62 50 4 1 62 1.5 GTM-3862-015
4 8 4) 4)
0.2 8 0.5 GTM-0408-005 42 66 54 4 1 66 1.5 GTM-4266-015
4 9 4) 4)
0.3 9 0.6 GTM-0409-006 48 60 61 4 1.5 74 2 GTM-4860-020
4 9 4) 4)
0.3 9 1.6 GTM-0409-016 48 74 61 4 1.5 74 2 GTM-4874-020
4 10 4) 4)
0.2 10 0.5 GTM-0410-005 52 78 65 4 1.5 78 2 GTM-5278-020
4 11 4) 4)
0.2 11 0.5 GTM-0411-005 52.5 69 4) 4)
1.5 69 2 GTM-52569-020
5 9.5 4) 4)
0.3 9.5 0.6 GTM-0509-006 62 78 4) 4)
1.5 78 2 GTM-6278-020
6 12 4) 4)
1 12 1.5 GTM-0612-015 62 90 4) 4)
0.7 90 1 GTM-6290-010
6 15 4) 4)
1 15 1.5 GTM-0615-015 62 90 76 4 1.5 90 2 GTM-6290-020
6 20 13 1.5 1 20 1.5 GTM-0620-015 68 81 4) 4)
1.5 81 2 GTM-6881-020
6.2 11 4) 4)
0.7 11 1 GTM-0611-010 78 114 4) 4)
1 114 1.5 GTM-78114-015
7 12 4) 4)
0.2 12 0.5 GTM-0712-005 80.5 114 4) 4)
1 114 1.5 GTM-80114-015
7 13 4) 4)
0.2 13 0.5 GTM-0713-005 4) Design without fixing hole
8 15 4) 4)
0.2 15 0.5 GTM-0815-005
8 15 4) 4)
1 15 1.5 GTM-0815-015
8 18 4) 4)
0.7 18 1 GTM-0818-010
8 18 13 1.5 1 18 1.5 GTM-0818-015
8 18 4) 4)
1.5 18 2 GTM-0818-020
9 13 4) 4)
0.7 13 1 GTM-0913-010 Available from stock Ordering note
9 18 13.5 1.5 1 18 1.5 GTM-0918-015 Detailed information about delivery time online. Our prices are scaled according to order
10 17.8 4) 4)
0.2 17.8 0.5 GTM-1018-005 www.igus.eu/24 quantities, current prices can be found online.
10 18 4) 4)
0.7 18 1 GTM-1018-010 Online ordering
10 18 4) 4)
1 18 1.5 GTM-1018-015 Discount scaling
including delivery times, prices, online tools
10 18 4) 4)
1.5 18 2 GTM-1018-020 1–9 50 – 99 500 – 999
www.igus.eu/G
10 20 4) 4)
0.7 20 1.5 GTM-1020-015 10 – 24 100 – 199 1,000 – 2,499
11 15 4) 4)
0.7 15 1 GTM-1115-010 25 – 49 200 – 499 2,500 – 4,999
11 27 4) 4)
0.2 27 0.5 GTM-1127-005 No minimum order value.
12 24 18 1.5 1 24 1.5 GTM-1224-015 No low-quantity surcharges.
12 30 4) 4)
1 30 1.5 GTM-1230-015 Free shipping within Germany for orders
Design without fixing hole
4)
above €150.
94 3D CAD, finder and service life calculation ... www.igus.eu/G Lubrication-free made easy ... from stock ... no minimum order quantity 95
More universal
The advanced development of iglidur® G
iglidur® G1
Bar stock,
The advanced development of iglidur® G Compressive strength MPa 115
round bar: Max. recommended surface pressure (+20°C) MPa 91
Page 629 Shore D hardness 81 DIN 53505
The most successful plastic bearing in the world - iglidur® G - improved all round: iglidur® G1, the new
standard. Physical and thermal properties
●● Double service life at high loads Max. application temperature long-term °C +180
●● Up to 4 times less wear at low loads Max. application temperature short-term °C +220
●● Continuous operating temperatures up to +180°C Min. application temperature °C –40
Bar stock, ●● Press-fit up to +120°C (iglidur® G: up to +80°C) Thermal conductivity W/m · K 0.25 ASTM C 177
plate:
Page 651 ●● Moisture absorption reduced by 50 % Coefficient of thermal expansion (at +23°C) K-1 · 10-5 3.7 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm > 109 DIN IEC 93
●● Mechanical engineering Surface resistance Ω > 109 DIN 53482
●● Automation Table 01: Material properties table
tribo-tape ●● Sports and leisure 100.0 Plain bearings made from iglidur® G1 are resistant up to a
liner:
Page 657 ●● Automotive industry radiation intensity of 3 · 10²Gy.
●● Mechatronics 10.0
UV resistance
iglidur® G1 plain bearings are resistant to permanent UV
1.0
radiation.
Load [MPa]
Descriptive technical specifications Chemicals Resistance
0.01
Alcohols + up to 0
0.001 0.01 0.1 1.0 10.0
Wear resistance at +23°C – + Hydrocarbons +
Surface speed [m/s]
Wear resistance at +90°C – + Diagram 01: Permissible pv values for iglidur® G1 plain Greases, oils without additives +
bearings with a wall thickness of 1mm, dry operation against Fuels +
Two hole Wear resistance at +150°C – +
flange bearing: a steel shaft, at +20°C, mounted in a steel housing Diluted acids 0 up to –
Page 581 Strong acids –
Low coefficient of friction – +
Moisture absorption Diluted alkalines +
Low moisture absorption – + Strong alkalines 0
Under standard climatic conditions, the moisture absorption
Wear resistance under water – + of iglidur® G1 plain bearings is approximately 0.2% weight. + resistant 0 conditionally resistant – not resistant
The saturation limit in water is 1.7% weight. This must be All information given at room temperature [+20°C]
Moulded spe- High media resistance – +
cial parts: taken into account for these types of applications. Table 02: Chemical resistance
Page 602 Resistant to edge pressures – +
Vacuum Chemical table, page 1542
Suitable for shock and impact loads – +
In vacuum, any present moisture is released as vapour. Use
Resistant to dirt – + in vacuum is only possible with dehumidified iglidur® G1
bearings.
igubal® Online product finder Online service life calculation
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert Radiation resistance
98 3D CAD, finder and service life calculation ... www.igus.eu/G1 Lubrication-free made easy ... from stock ... no minimum order quantity 99
iglidur® G1 iglidur® G1
+180°C +180°C
91MPa 91MPa
Bearing technology | Plain bearings | iglidur® G1 Technical data
0.35 200
The requirement profile is demanding: comprehensive Permissible surface speeds 180 rotating
advanced development of the successful all-round classic iglidur® G1 has been developed for low to medium surface 0.30 oscillating
160
iglidur® G. This has been achieved especially in terms of speeds. The maximum values shown in table 03 can only 0.25 140
moisture absorption, thermal properties and consistently be achieved at low pressures. At the given speeds, friction 120
Wear [µm/km]
be achieved. to varying application conditions. 40
0.05
20
Mechanical properties Surface speed, page 44 0.00 0
With increasing temperatures, the compressive strength 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
of iglidur® G1 plain bearings decreases. Diagram 02 rotating oscillating linear Load [MPa] Load [MPa]
shows this inverse relationship. However, at the long-term long-term m/s 1.3 1.0 5.0 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
maximum temperature of +180°C the permissible surface short-term m/s 2.5 1.8 6.0 v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
pressure is around 40MPa. The maximum recommended Table 03: Maximum surface speeds function of the load
surface pressure is a mechanical material parameter. No
conclusions regarding the tribological properties can be Temperature Shaft materials Installation tolerances
drawn from this. The ambient temperatures strongly influence the proper- The friction and wear are also dependent, to a large iglidur® G1 plain bearings are standard bearings for
ties of plain bearings. The temperatures prevailing in the degree, on the shaft material. Shafts that are too smooth, shafts with h tolerance (recommended minimum h9).
100
bearing system also have an influence on the wear. With increase both the coefficient of friction and the wear of the The bearings are designed for press-fit into a housing
80 increasing temperatures, the wear increases and this effect bearing. For iglidur® G1 a ground surface with an average machined to a H7 tolerance. After being assembled into a
is significant when temperatures rise over +120°C. For surface finish Ra = 0.8μm is recommended. Diagram 06 nominal size housing, in standard cases the inner diameter
60 temperatures over 120°C an additional securing of the shows results of testing different shaft materials with plain automatically adjusts to the F10 tolerances. For particular
bearings in the housing is required. bearings made from iglidur® G1. It can be observed that dimensions the tolerance differs depending on the wall
40
iglidur® G1 achieves good to very good wear results with thickness (please see product range table).
20 Application temperatures, page 49 all shaft materials. The results for stainless steel types are
Load [MPa]
Additional securing, page 49 most likely slightly lower. Diagram 07 compares the wear Testing methods, page 57
0 in rotating and pivoting applications. As with many of the
20 40 60 80 100 120 140 160 180 Friction and wear iglidur® materials, wear rate is better in pivoting applica- Housing Plain bearing Shaft
Temperature [°C] The coefficient of friction μ of a plain bearing among other tions. Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
Diagram 02: Maximum recommended surface pressure as a factors is influenced by the surface speed and the load 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
function of temperature (91MPa at +20°C) (diagrams 04 and 05). Shaft materials, page 52 >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
> 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
Diagram 03 shows the elastic deformation of iglidur® G1 Coefficient of friction and surfaces, page 47 Dry Greases Oil Water > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
at radial loads. The plastic deformation is minimal up to Wear resistance, page 50 Coeff. of friction [µ] 0.10 – 0.29 0.09 0.04 0.04 > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
a pressure of approximately 100MPa. However, it is also Table 04: Coefficient of friction against steel (Ra = 1μm, > 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
dependent on the service time. 50HRC) > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
> 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
Surface pressure, page 41 > 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
Cf53 steel
0.1
2 1
0 0.0 0
0 25 50 75 100 0.1 0.5 0.7 1.0 1.2 1.5 2.0
Diagram 06: Wear, rotating with different shaft materials,
Load [MPa] Surface speed [m/s]
pressure, p = 1MPa, v = 0.3m/s
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 1MPa
100 3D CAD, finder and service life calculation ... www.igus.eu/G1 Lubrication-free made easy ... from stock ... no minimum order quantity 101
iglidur® G1 iglidur® G1
+180°C +180°C
91MPa 91MPa
Bearing technology | Plain bearings | iglidur® G1 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f2 f1
Tolerance3) h13 Tolerance3) h13
30°
30°
[mm] [mm] [mm] [mm] [mm] [mm]
²
²
30.0 34.0 25.0 G1SM-3034-25 40.0 44.0 40.0 G1SM-4044-40
+0.040
30.0 34.0 30.0 G1SM-3034-30 40.0 44.0 50.0 G1SM-4044-50
+0.124
d1
d2
max. R0.2
30.0 34.0 40.0 G1SM-3034-40 45.0 50.0 20.0 G1SM-4550-20
32.0 36.0 20.0 G1SM-3236-20 45.0 50.0 30.0 G1SM-4550-30
32.0 36.0 30.0 G1SM-3236-30 45.0 50.0 40.0 G1SM-4550-40
+0.050
b1 32.0 36.0 40.0 G1SM-3236-40 45.0 50.0 50.0 G1SM-4550-50
+0.150
35.0 39.0 20.0 G1SM-3539-20 50.0 55.0 20.0 G1SM-5055-20
+0.050
2)
Thickness < 0.6mm: Chamfer = 20° 35.0 39.0 30.0 G1SM-3539-30 50.0 55.0 30.0 G1SM-5055-30
+0.150
Chamfer in relation to d1 35.0 39.0 40.0 G1SM-3539-40 50.0 55.0 40.0 G1SM-5055-40
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 35.0 39.0 50.0 G1SM-3539-50 50.0 55.0 50.0 G1SM-5055-50
f [mm] 0.3 0.5 0.8 1.2 special dimensions 40.0 44.0 20.0 G1SM-4044-20 50.0 55.0 60.0 G1SM-5055-60
40.0 44.0 30.0 G1SM-4044-30
Order example: G1SM-0405-04 - no minimum order quantity. 3)
After press-fit. Testing methods page 57
G1 iglidur® material S Sleeve bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 04 Total length b1
102 3D CAD, finder and service life calculation ... www.igus.eu/G1 Lubrication-free made easy ... from stock ... no minimum order quantity 103
iglidur® G1 iglidur® G1
+180°C +180°C
91MPa 91MPa
Bearing technology | Plain bearings | iglidur® G1 Product range
Flange bearing (form F) .5 d1 d1 d2 d3 b1 b2 Part No.
.0
ax
f1 Tolerance3) d13 h13 –0,14
30
m
r
°
[mm] [mm] [mm] [mm] [mm]
25.0 28.0 35.0 21.5 1.50 G1FM-2528-21
30.0 +0.040 +0.124 34.0 42.0 16.0 2.00 G1FM-3034-16
d2
d3
d1
30.0 34.0 42.0 26.0 2.00 G1FM-3034-26
35.0 39.0 47.0 16.0 2.00 G1FM-3539-16
35.0 39.0 47.0 26.0 2.00 G1FM-3539-26
b2
40.0 +0.050 +0.150 44.0 52.0 30.0 2.00 G1FM-4044-30
b1 40.0 44.0 52.0 40.0 2.00 G1FM-4044-40
2)
Thickness < 0.6mm: Chamfer = 20° 45.0 50.0 58.0 50.0 2.00 G1FM-4044-50
Chamfer in relation to d1 3)
After press-fit. Testing methods page 57
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions
d1 d1 d2 d3 b1 b2 Part No.
Tolerance3) d13 h13 –0,14
[mm] [mm] [mm] [mm] [mm]
6.0 8.0 12.0 4.0 1.00 G1FM-0608-04
+0.020 +0.068
6.0 8.0 12.0 8.0 1.00 G1FM-0608-08
8.0 10.0 15.0 5.5 1.00 G1FM-0810-05
8.0 10.0 15.0 7.5 1.00 G1FM-0810-07
8.0 10.0 15.0 9.5 1.00 G1FM-0810-09
10.0 +0.025 +0.083 12.0 18.0 7.0 1.00 G1FM-1012-07
10.0 12.0 18.0 9.0 1.00 G1FM-1012-09
10.0 12.0 18.0 12.0 1.00 G1FM-1012-12
10.0 12.0 18.0 17.0 1.00 G1FM-1012-17
12.0 14.0 20.0 7.0 1.00 G1FM-1214-07
12.0 14.0 20.0 9.0 1.00 G1FM-1214-09
12.0 14.0 20.0 12.0 1.00 G1FM-1214-12
12.0 14.0 20.0 17.0 1.00 G1FM-1214-17
14.0 16.0 22.0 12.0 1.00 G1FM-1416-12
14.0 16.0 22.0 17.0 1.00 G1FM-1416-17
15.0 17.0 23.0 9.0 1.00 G1FM-1517-09
+0.032 +0.102
15.0 17.0 23.0 12.0 1.00 G1FM-1517-12
15.0 17.0 23.0 17.0 1.00 G1FM-1517-17 Available from stock Ordering note
16.0 18.0 24.0 12.0 1.00 G1FM-1618-12 Detailed information about delivery time online. Our prices are scaled according to order
16.0 18.0 24.0 17.0 1.00 G1FM-1618-17 www.igus.eu/24 quantities, current prices can be found online.
18.0 20.0 26.0 12.0 1.00 G1FM-1820-12
18.0 20.0 26.0 17.0 1.00 G1FM-1820-17 Online ordering
Discount scaling
18.0 20.0 26.0 22.0 1.00 G1FM-1820-22 including delivery times, prices, online tools
1–9 50 – 99 500 – 999
20.0 23.0 30.0 11.5 1.50 G1FM-2023-11 www.igus.eu/G1
10 – 24 100 – 199 1,000 – 2,499
20.0 23.0 30.0 16.5 1.50 G1FM-2023-16 25 – 49 200 – 499 2,500 – 4,999
20.0 +0.040 +0.124 23.0 30.0 21.5 1.50 G1FM-2023-21
25.0 28.0 35.0 11.5 1.50 G1FM-2528-11 No minimum order value.
25.0 28.0 35.0 16.5 1.50 G1FM-2528-16 No low-quantity surcharges.
Free shipping within Germany for orders
3)
After press-fit. Testing methods page 57
above €150.
104 3D CAD, finder and service life calculation ... www.igus.eu/G1 Lubrication-free made easy ... from stock ... no minimum order quantity 105
The robust all-rounder according to
ISO 2795
Excellent vibration dampening
iglidur® M250
Bar stock,
Excellent vibration dampening Compressive strength MPa 52
round bar: Max. recommended surface pressure (+20°C) MPa 20
Page 636 The self-lubricating plain bearing made from iglidur® M250 distinguishes itself through its impact resistance, Shore D hardness 79 DIN 53505
vibration dampening and wear resistance. They excel in applications in which vibration dampening is Physical and thermal properties
necessary, for example, in fitness and packaging machines. Max. application temperature long-term °C +80
●● Over 450 sizes available from stock Max. application temperature short-term °C +170
●● Excellent vibration dampening Min. application temperature °C –40
Bar stock, ●● Suitable for high edge pressures Thermal conductivity W/m · K 0.24 ASTM C 177
plate: ●● Suitable for impact loads
Page 651 Coefficient of thermal expansion (at +23°C) K-1 · 10-5 10 DIN 53752
●● Thick-walled according to ISO 2795 Electrical properties
●● Dirt can become embedded for shaft protection, page 1507 Specific contact resistance Ωcm > 1013 DIN IEC 93
●● Lubrication-free Surface resistance Ω > 1011 DIN 53482
●● Maintenance-free
Table 01: Material properties table
●● Thrust washers available only in imperial sizes
tribo-tape 100.0 Radiation resistance
liner:
Page 657 Plain bearings made from iglidur® M250 have limited use
Typical application areas
10.0 under radioactive radiation. They are resistant to radiation
●● Agricultural machines
up to an intensity of 1 · 10⁴Gy.
●● Furniture/Industrial design
●● Textile industry 1.0
UV resistance
●● Doors and gates
iglidur® M250 plain bearings are resistant to permanent
Piston rings: ●● Mechanical engineering 0.1
Page 562 UV radiation.
Load [MPa]
Descriptive technical specifications 0.01
Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Wear resistance at +23°C – + Alcohols + up to 0
Surface speed [m/s]
Wear resistance at +90°C – + Diagram 01: Permissible pv values for iglidur® M250 plain Hydrocarbons +
bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
Two hole Wear resistance at +150°C – +
flange bearing: a steel shaft, at +20°C, mounted in a steel housing Fuels +
Page 581 Diluted acids 0 up to –
Low coefficient of friction – +
Moisture absorption Strong acids –
Low moisture absorption – + Diluted alkalines +
Under standard climatic conditions, the moisture absorption
Wear resistance under water – + of iglidur® M250 plain bearings is approximately 1.4% Strong alkalines 0
weight. The saturation limit in water is 7.6% weight. This + resistant 0 conditionally resistant – not resistant
Moulded High media resistance – +
special parts: must be taken into account for these types of applications. All information given at room temperature [+20°C]
Page 602 Resistant to edge pressures – + Table 02: Chemical resistance
Vacuum
Suitable for shock and impact loads – +
In vacuum, any present moisture is released as vapour. Chemical table, page 1542
Resistant to dirt – + The use in vacuum is only possible to a limited extent.
igubal® Online product finder Online service life calculation
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
108 3D CAD, finder and service life calculation ... www.igus.eu/M250 Lubrication-free made easy ... from stock ... no minimum order quantity 109
iglidur® iglidur®
M250 M250
+80°C +80°C
20MPa 20MPa
Bearing technology | Plain bearings | iglidur® M250 Technical data
0.6 30
The self-lubricating plain bearing made from iglidur® M250 Permissible surface speeds ■ rotating ■ oscillating
distinguishes itself through its impact resistance, vibration As standard, iglidur® M250 is manufactured as a thick- 0.5 25
dampening and wear resistance. They excel in applications walled bearing. iglidur® M250 is best suited for low to 0.4 20
in which vibration dampening is necessary, for example, in medium surface speeds. The maximum permissible surface
Wear [µm/km]
nally able to absorb dirt, they are also suited for agricultural (linear). In practice, though, this level is rarely reached due 0.2 10
machines and garden appliances. to varying application conditions.
0.1 5
this inverse relationship. The maximum recommended long-term m/s 0.8 0.6 2.5 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for rotating and oscillating applications
surface pressure is a mechanical material parameter. No short-term m/s 2.0 1.4 5.0 v = 0.01m/s with different shaft materials, p = 2MPa
conclusions regarding the tribological properties can be Table 03: Maximum surface speeds
drawn from this. Shaft materials Installation tolerances
Temperature The friction and wear are also dependent, to a large iglidur® M250 plain bearings require a relatively large
50
Short-term application temperatures up to +170°C are degree, on the shaft material. If you observe the coeffi- amount of clearance for optimal operation. This ensures
40 permitted. However, iglidur® M250 plain bearings can only cient of friction, then the ideal shaft surface finish for that the bearing remains reliable during temperature
be exposed to this temperature if no additional load is iglidur® M250 bearings is Ra = 0.6mm. Diagrams 06 and change and water absorption. The disadvantages of the
30 applied. The maximum long-term application temperature 07 show the test results of iglidur® M250 plain bearings bearings clearance are minimised by the vibration-dam-
is +80°C. This is also the point of the wear limit, i. e. the running against various shaft materials. Up to loads of pening properties. The bearings are designed for press-fit
20
temperature over which the wear increases exponentially. 2MPa the shaft material plays a relatively small role for into a housing machined to a H7 tolerance. After being
10 For temperatures over +60°C an additional securing is rotational movements. Therefore, a suitable shaft material assembled into a nominal size housing, in standard
Load [MPa]
required. must be considered for higher loads. These are hardened cases the inner diameter automatically adjusts to the D11
0 shafts, such as Cf53 or hard-chromed. Diagram 07 shows tolerances. For particular dimensions the tolerance differs
20 30 40 50 60 70 80 Application temperatures, page 49 that iglidur® M250 is considerably better for rotational than depending on the wall thickness (please see product range
Temperature [°C] Additional securing, page 49 for pivoting movements. However, it must be mentioned table). The shaft should have a recommended minimum
Diagram 02: Maximum recommended surface pressure as a that pivoting movements often cause high vibrations. Here, h9 tolerance.
function of temperature (20MPa at +20°C) Friction and wear iglidur® M250 can utilise its special dampening properties.
The coefficient of friction μ of a plain bearing among other In our test, these vibrations are excluded for clarity so that Testing methods, page 57
iglidur® M250 plain bearings can withstand a maximum factors is influenced by the surface speed and the load the comparison between rotation and pivoting operation
recommended surface pressure of 20MPa. Compared with (diagrams 04 and 05). is accurate. Housing Plain bearing Shaft
other iglidur® materials iglidur® M250 plain bearings are highly Ø d1 [mm] H7 [mm] D11 [mm] h9 [mm]
elastic. By this elasticity they can yield very well, but retain Coefficient of friction and surfaces, page 47 Shaft materials, page 52 0–3 +0.000 +0.010 +0.020 +0.080 –0.025 +0.000
their original shape again. A plastic deformation is minimal up Wear resistance, page 50 >3–6 +0.000 +0.012 +0.030 +0.105 –0.030 +0.000
to the maximum recommended surface pressure. Dry Greases Oil Water > 6 – 10 +0.000 +0.015 +0.040 +0.130 –0.036 +0.000
Coeff. of friction [µ] 0.18 – 0.40 0.09 0.04 0.04 > 10 – 18 +0.000 +0.018 +0.050 +0.160 –0.043 +0.000
Surface pressure, page 41 Table 04: Coefficient of friction against steel (Ra = 1μm, > 18 – 30 +0.000 +0.021 +0.065 +0.195 –0.052 +0.000
1 0.3
Wear [µm/km]
Cf53 steel
0 0.2
1
0 5 10 15 20 0.05 0.10 0.15 0.20 0.25 0.30 0.35
Load [MPa] Surface speed [m/s] 0
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface Diagram 06: Wear, rotating with different shaft materials,
speed, p = 0.75MPa pressure, p = 1MPa, v = 0.3m/s
110 3D CAD, finder and service life calculation ... www.igus.eu/M250 Lubrication-free made easy ... from stock ... no minimum order quantity 111
iglidur® iglidur®
M250 M250
+80°C +80°C
20MPa 20MPa
Bearing technology | Plain bearings | iglidur® M250 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f1 Tolerance3) h13 Tolerance3) h13
30°
[mm] [mm] [mm] [mm] [mm] [mm]
10.0 12.0 15.0 MSM-1012-15 16.0 21.0 7.0 MSM-1621-07
10.0 12.0 20.0 MSM-1012-20 16.0 22.0 12.0 MSM-1622-12
d1
d2
0.5 10.0 14.0 6.0 MSM-1014-06 16.0 22.0 15.0 MSM-1622-15
10.0 14.0 8.0 MSM-1014-08 16.0 22.0 16.0 MSM-1622-16
30°
10.0 14.0 10.0 MSM-1014-10 16.0 22.0 20.0 MSM-1622-20
b1 +0.040
10.0 14.0 16.0 MSM-1014-16 16.0 22.0 25.0 MSM-1622-25
+0.130 +0.050
10.0 16.0 6.0 MSM-1016-06 18.0 20.0 15.0 MSM-1820-15
+0.160
2)
Thickness < 0.6mm: Chamfer = 20° 10.0 16.0 8.0 MSM-1016-08 18.0 20.0 20.0 MSM-1820-20
Chamfer in relation to d1 10.0 16.0 10.0 MSM-1016-10 18.0 20.0 25.0 MSM-1820-25
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 2795 and 10.0 16.0 16.0 MSM-1016-16 18.0 24.0 12.0 MSM-1824-12
f [mm] 0.3 0.5 0.8 1.2 special dimensions 10.0 16.0 50.0 MSM-1016-50 18.0 24.0 20.0 MSM-1824-20
12.0 14.0 10.0 MSM-1214-10 18.0 24.0 30.0 MSM-1824-30
Order example: MSM-0103-02 - no minimum order quantity. 12.0 14.0 12.0 MSM-1214-12 18.0 24.0 40.0 MSM-1824-40
M250 iglidur® material S Sleeve bearing M Metric 01 Inner Ø d1 03 Outer Ø d2 02 Total length b1 12.0 14.0 15.0 MSM-1214-15 20.0 23.0 10.0 MSM-2023-10
12.0 14.0 20.0 MSM-1214-20 20.0 23.0 15.0 MSM-2023-15
12.0 16.0 15.0 MSM-1216-15 20.0 23.0 20.0 MSM-2023-20
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. 12.0 16.0 20.0 MSM-1216-20 20.0 23.0 25.0 MSM-2023-25
Tolerance3) h13 Tolerance3) h13 12.0 18.0 8.0 MSM-1218-08 20.0 23.0 30.0 MSM-2023-30
[mm] [mm] [mm] [mm] [mm] [mm] 12.0 18.0 10.0 MSM-1218-10 20.0 25.0 14.0 MSM-2025-14
1.0 3.0 2.0 MSM-0103-02 6.0 10.0 4.0 MSM-0610-04 12.0 18.0 15.0 MSM-1218-15 20.0 25.0 20.0 MSM-2025-20
1.5 4.0 2.0 MSM-0104-02 6.0 10.0 6.0 MSM-0610-06 12.0 18.0 20.0 MSM-1218-20 20.0 25.0 30.0 MSM-2025-30
2.0 5.0 1.0 MSM-0205-01 6.0 10.0 8.0 MSM-0610-08 13.0 15.0 10.0 MSM-1315-10 20.0 26.0 12.0 MSM-2026-12
+0.030
2.0 5.0 2.0 MSM-0205-02 6.0 10.0 10.0 MSM-0610-10 13.0 15.0 20.0 MSM-1315-20 20.0 26.0 15.0 MSM-2026-15
+0.105
2.0 +0.020 5.0 3.0 MSM-0205-03 6.0 11.0 4.0 MSM-0611-04 14.0 16.0 8.5 MSM-1416-085 20.0 26.0 20.0 MSM-2026-20
2.5 +0.080 6.0 3.0 MSM-0206-03 6.0 12.0 6.0 MSM-0612-06 14.0 16.0 10.0 MSM-1416-10 20.0 26.0 30.0 MSM-2026-30
3.0 5.0 3.0 MSM-0305-03 6.0 12.0 10.0 MSM-0612-10 14.0 16.0 15.0 MSM-1416-15 22.0 24.0 8.0 MSM-2224-08
3.0 5.0 4.0 MSM-0305-04 7.0 10.0 5.0 MSM-0710-05 14.0 16.0 20.0 MSM-1416-20 22.0 25.0 15.0 MSM-2225-15
3.0 6.0 3.0 MSM-0306-03 7.0 10.0 8.0 MSM-0710-08 14.0 16.0 25.0 MSM-1416-25 22.0 25.0 20.0 MSM-2225-20
3.0 6.0 4.0 MSM-0306-04 7.0 10.0 10.0 MSM-0710-10 14.0 16.0 29.0 MSM-1416-29 22.0 25.0 25.0 MSM-2225-25
+0.050
4.0 5.5 4.0 MSM-0405-04 7.0 11.0 16.0 MSM-0711-16 14.0 18.0 20.0 MSM-1418-20 22.0 25.0 30.0 MSM-2225-30
+0.160 +0.065
4.0 5.5 6.0 MSM-0405-06 8.0 10.0 6.0 MSM-0810-06 14.0 20.0 10.0 MSM-1420-10 22.0 26.0 15.0 MSM-2226-15
+0.195
4.0 7.0 3.0 MSM-0407-03 8.0 10.0 8.0 MSM-0810-08 14.0 20.0 15.0 MSM-1420-15 22.0 28.0 10.0 MSM-2228-10
4.0 7.0 4.0 MSM-0407-04 8.0 10.0 10.0 MSM-0810-10 14.0 20.0 20.0 MSM-1420-20 22.0 28.0 15.0 MSM-2228-15
4.0 7.0 6.0 MSM-0407-06 8.0 10.0 12.0 MSM-0810-12 15.0 17.0 10.0 MSM-1517-10 22.0 28.0 20.0 MSM-2228-20
4.0 8.0 4.0 MSM-0408-04 8.0 11.0 6.0 MSM-0811-06 15.0 17.0 15.0 MSM-1517-15 22.0 28.0 30.0 MSM-2228-30
4.0 8.0 6.0 MSM-0408-06 8.0 11.0 8.0 MSM-0811-08 15.0 17.0 20.0 MSM-1517-20 24.0 27.0 15.0 MSM-2427-15
5.0 7.0 5.0 MSM-0507-05 8.0 +0.040 11.0 12.0 MSM-0811-12 15.0 17.0 25.0 MSM-1517-25 24.0 27.0 20.0 MSM-2427-20
5.0 7.0 10.0 MSM-0507-10 8.0 +0.130 12.0 4.0 MSM-0812-04 15.0 21.0 10.0 MSM-1521-10 24.0 27.0 25.0 MSM-2427-25
+0.030
5.0 8.0 4.0 MSM-0508-04 8.0 12.0 6.0 MSM-0812-06 15.0 21.0 15.0 MSM-1521-15 24.0 27.0 30.0 MSM-2427-30
+0.105
5.0 8.0 5.0 MSM-0508-05 8.0 12.0 8.0 MSM-0812-08 15.0 21.0 20.0 MSM-1521-20 24.0 30.0 15.0 MSM-2430-15
5.0 8.0 8.0 MSM-0508-08 8.0 12.0 10.0 MSM-0812-10 15.0 21.0 23.0 MSM-1521-23 24.0 30.0 20.0 MSM-2430-20
5.0 9.0 5.0 MSM-0509-05 8.0 12.0 12.0 MSM-0812-12 16.0 18.0 12.0 MSM-1618-12 24.0 30.0 30.0 MSM-2430-30
5.0 9.0 8.0 MSM-0509-08 8.0 14.0 6.0 MSM-0814-06 16.0 18.0 15.0 MSM-1618-15 25.0 28.0 12.0 MSM-2528-12
6.0 8.0 6.0 MSM-0608-06 8.0 14.0 10.0 MSM-0814-10 16.0 18.0 20.0 MSM-1618-20 25.0 28.0 15.0 MSM-2528-15
6.0 8.0 8.0 MSM-0608-08 9.0 12.0 14.0 MSM-0912-14 16.0 18.0 25.0 MSM-1618-25 25.0 28.0 20.0 MSM-2528-20
6.0 8.0 10.0 MSM-0608-10 10.0 12.0 8.0 MSM-1012-08 16.0 20.0 20.0 MSM-1620-20 25.0 28.0 25.0 MSM-2528-25
6.0 9.0 6.0 MSM-0609-06 10.0 12.0 10.0 MSM-1012-10 16.0 20.0 25.0 MSM-1620-25 25.0 28.0 30.0 MSM-2528-30
6.0 10.0 2.5 MSM-0610-02 10.0 12.0 12.0 MSM-1012-12 16.0 20.0 30.0 MSM-1620-30 25.0 30.0 20.0 MSM-2530-20
3)
After press-fit. Testing methods page 57 3)
After press-fit. Testing methods page 57
112 3D CAD, finder and service life calculation ... www.igus.eu/M250 Lubrication-free made easy ... from stock ... no minimum order quantity 113
iglidur® iglidur®
M250 M250
+80°C +80°C
20MPa 20MPa
Bearing technology | Plain bearings | iglidur® M250 Bearing technology | Plain bearings | iglidur® M250
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. Flange bearing (form F) .5
.0
ax
f1
30
Tolerance3) h13 Tolerance3) h13 rm
°
[mm] [mm] [mm] [mm] [mm] [mm]
25.0 30.0 30.0 MSM-2530-30 30.0 38.0 20.0 MSM-3038-20
25.0 30.0 40.0 MSM-2530-40 30.0 +0.065 38.0 30.0 MSM-3038-30
d2
d3
d1
25.0 32.0 10.0 MSM-2532-10 30.0 +0.195 38.0 40.0 MSM-3038-40
25.0 32.0 12.0 MSM-2532-12 30.0 40.0 40.0 MSM-3040-40
25.0 32.0 20.0 MSM-2532-20 32.0 36.0 20.0 MSM-3236-20
b2
25.0 32.0 30.0 MSM-2532-30 32.0 36.0 30.0 MSM-3236-30
b1
25.0 32.0 35.0 MSM-2532-35 32.0 36.0 40.0 MSM-3236-40
25.0 32.0 40.0 MSM-2532-40 32.0 40.0 20.0 MSM-3240-20 2)
Thickness < 0.6mm: Chamfer = 20°
26.0 30.0 20.0 MSM-2630-20 32.0 40.0 30.0 MSM-3240-30 Chamfer in relation to d1
26.0 32.0 30.0 MSM-2632-30 32.0 40.0 40.0 MSM-3240-40 d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 2795 and
27.0 34.0 20.0 MSM-2734-20 35.0 39.0 20.0 MSM-3539-20 f [mm] 0.3 0.5 0.8 1.2 special dimensions
27.0 34.0 30.0 MSM-2734-30 35.0 39.0 30.0 MSM-3539-30
27.0 +0.065 34.0 40.0 MSM-2734-40 35.0 39.0 40.0 MSM-3539-40 Order example: MFM-0103-02 - no minimum order quantity.
28.0 +0.195 32.0 20.0 MSM-2832-20 35.0 39.0 50.0 MSM-3539-50 M250 iglidur® material F Flange bearing M Metric 01 Inner Ø d1 03 Outer Ø d2 02 Total length b1
28.0 32.0 25.0 MSM-2832-25 35.0 42.0 50.0 MSM-3542-50
28.0 32.0 30.0 MSM-2832-30 40.0 44.0 20.0 MSM-4044-20
+0.080
28.0 33.0 20.0 MSM-2833-20 40.0 44.0 30.0 MSM-4044-30
+0.240
28.0 36.0 20.0 MSM-2836-20 40.0 44.0 40.0 MSM-4044-40
28.0 36.0 30.0 MSM-2836-30 40.0 44.0 50.0 MSM-4044-50 d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
28.0 36.0 40.0 MSM-2836-40 40.0 46.0 20.0 MSM-4046-20 Tolerance3) d13 h13 –0,14 Tolerance3) d13 h13 –0,14
30.0 34.0 20.0 MSM-3034-20 45.0 50.0 20.0 MSM-4550-20 [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
30.0 34.0 25.0 MSM-3034-25 45.0 50.0 30.0 MSM-4550-30 1.0 3.0 5.0 2.0 1.00 MFM-0103-02 8.0 11.0 13.0 8.0 2.00 MFM-0811-08
30.0 34.0 30.0 MSM-3034-30 45.0 50.0 40.0 MSM-4550-40 1.5 4.0 6.0 2.0 1.00 MFM-0104-02 8.0 12.0 16.0 6.0 2.00 MFM-0812-06
+0.020
30.0 34.0 40.0 MSM-3034-40 45.0 50.0 50.0 MSM-4550-50 2.0 5.0 8.0 3.0 1.50 MFM-0205-03 8.0 12.0 16.0 8.0 2.00 MFM-0812-08
+0.080
30.0 35.0 20.0 MSM-3035-20 50.0 55.0 20.0 MSM-5055-20 2.5 6.0 9.0 3.0 1.50 MFM-0206-03 8.0 12.0 16.0 12.0 2.00 MFM-0812-12
30.0 35.0 40.0 MSM-3035-40 50.0 55.0 30.0 MSM-5055-30 3.0 6.0 9.0 4.0 1.50 MFM-0306-04 8.0 14.0 16.0 6.0 3.00 MFM-081416-06
+0.032 50.0 55.0 40.0 MSM-5055-40 4.0 8.0 12.0 4.0 2.00 MFM-0408-04 8.0 14.0 18.0 6.0 3.00 MFM-0814-06
30.0 38.0 3.0 MSM-3038-03
+0.102 50.0 55.0 50.0 MSM-5055-50 4.0 8.0 12.0 6.0 2.00 MFM-0408-06 8.0 14.0 16.0 10.0 3.00 MFM-081416-10
+0.065 50.0 55.0 60.0 MSM-5055-60 4.0 8.0 12.0 8.0 2.00 MFM-0408-08 8.0 14.0 18.0 10.0 3.00 MFM-0814-10
30.0 38.0 4.5 MSM-3038-045
+0.195 +0.100 5.0 9.0 13.0 5.0 2.00 MFM-0509-05 9.0 14.0 19.0 6.0 2.00 MFM-0914-06
75.0 80.0 60.0 MSM-7580-60
+0.080 +0.290 5.0 9.0 13.0 6.0 2.00 MFM-0509-06 9.0 14.0 19.0 10.0 2.00 MFM-0914-10
30.0 38.0 17.0 MSM-3038-17
+0.240 5.0 9.0 13.0 8.0 2.00 MFM-0509-08 9.0 14.0 19.0 14.0 2.00 MFM-0914-14
3)
After press-fit. Testing methods page 57 6.0 +0.030 8.0 12.0 4.0 1.00 MFM-0608-04 10.0 12.0 18.0 7.0 1.00 MFM-1012-07
6.0 +0.105 8.0 12.0 8.0 1.00 MFM-0608-08 10.0 +0.040 12.0 18.0 9.0 1.00 MFM-1012-09
6.0 10.0 14.0 4.0 2.00 MFM-0610-04 10.0 +0.130 12.0 18.0 9.0 1.00 MFM-1014-09
6.0 10.0 14.0 6.0 2.00 MFM-0610-06 10.0 12.0 18.0 12.0 1.00 MFM-1012-12
6.0 10.0 14.0 10.0 2.00 MFM-0610-10 10.0 12.0 18.0 17.0 1.00 MFM-1012-17
Available from stock Ordering note 6.0 11.0 14.0 4.0 2.00 MFM-0611-04 10.0 14.0 19.0 8.0 2.00 MFM-101419-08
Detailed information about delivery time online. Our prices are scaled according to order 6.0 12.0 14.0 6.0 3.00 MFM-0612-06 10.0 14.0 19.0 10.0 2.00 MFM-1014-10
www.igus.eu/24 quantities, current prices can be found online. 6.0 12.0 14.0 10.0 3.00 MFM-0612-10 10.0 14.0 20.0 12.0 2.00 MFM-101420-12
Online ordering 7.0 11.0 15.0 6.0 2.00 MFM-0711-06 10.0 14.0 19.0 12.0 1.50 MFM-101419-12
Discount scaling 7.0 11.0 15.0 8.0 2.00 MFM-0711-08 10.0 14.0 17.5 14.0 1.00 MFM-1014-14
including delivery times, prices, online tools
1–9 50 – 99 500 – 999 8.0 9.0 13.0 5.5 0.50 MFM-0809-055 10.0 14.0 17.5 19.0 1.00 MFM-1014-19
www.igus.eu/M250 +0.040
10 – 24 100 – 199 1,000 – 2,499 8.0 10.0 15.0 5.5 1.00 MFM-0810-05 10.0 14.0 17.5 24.0 1.00 MFM-1014-24
25 – 49 200 – 499 2,500 – 4,999 +0.130
8.0 10.0 15.0 7.5 1.00 MFM-0810-07 10.0 14.0 17.5 34.0 1.00 MFM-1014-34
No minimum order value. 8.0 10.0 15.0 9.5 1.00 MFM-0810-09 10.0 16.0 20.0 6.0 3.00 MFM-101620-06
No low-quantity surcharges. 8.0 11.0 13.0 5.0 2.00 MFM-0811-05 10.0 16.0 22.0 8.0 3.00 MFM-1016-08
Free shipping within Germany for orders 3)
After press-fit. Testing methods page 57
above €150.
114 3D CAD, finder and service life calculation ... www.igus.eu/M250 Lubrication-free made easy ... from stock ... no minimum order quantity 115
iglidur®
M250
+80°C
20MPa
Bearing technology | Plain bearings | iglidur® M250
d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
Tolerance3) d13 h13 –0,14 Tolerance3) d13 h13 –0,14
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
10.0 16.0 22.0 10.0 3.00 MFM-1016-10 +0.050
+0.040 18.0 24.0 30.0 30.0 3.00 MFM-1824-30
10.0 16.0 20.0 10.0 3.00 MFM-101620-10 +0.160
+0.130
10.0 16.0 22.0 16.0 3.00 MFM-1016-16 19.0 24.0 27.0 12.0 2.00 MFM-192427-12
12.0 14.0 20.0 7.0 1.00 MFM-1214-07 20.0 23.0 30.0 11.5 1.50 MFM-2023-11
12.0 14.0 20.0 9.0 1.00 MFM-1214-09 20.0 23.0 30.0 16.5 1.50 MFM-2023-16
12.0 14.0 20.0 12.0 1.00 MFM-1214-12 20.0 23.0 30.0 21.5 1.50 MFM-2023-21
12.0 14.0 20.0 17.0 1.00 MFM-1214-17 20.0 26.0 28.0 12.0 3.00 MFM-202628-12
12.0 16.0 22.0 10.0 2.00 MFM-1216-10 20.0 26.0 32.0 15.0 3.00 MFM-2026-15
12.0 16.0 22.0 20.0 2.00 MFM-1216-20 20.0 26.0 32.0 20.0 3.00 MFM-2026-20
12.0 18.0 24.0 8.0 3.00 MFM-1218-08 20.0 26.0 32.0 30.0 3.00 MFM-2026-30
12.0 18.0 22.0 10.0 3.00 MFM-1218-10 22.0 28.0 34.0 15.0 3.00 MFM-2228-15
12.0 18.0 24.0 12.0 3.00 MFM-1218-12 22.0 28.0 34.0 20.0 3.00 MFM-2228-20
12.0 18.0 22.0 15.0 3.00 MFM-1218-15 22.0 28.0 34.0 30.0 3.00 MFM-2228-30
12.0
13.0
18.0
15.0
22.0
20.0
20.0
14.0
3.00 MFM-1218-20
2.00 MFM-1315-14
24.0
24.0
30.0
30.0
36.0
36.0
15.0
20.0
3.00 MFM-2430-15
3.00 MFM-2430-20 Specialist for pivoting, rolling
13.0 16.0 24.0 8.0 2.00 MFM-131624-08 24.0 30.0 36.0 30.0 3.00 MFM-2430-30
14.0
14.0
16.0
16.0
22.0
22.0
12.0
17.0
1.00 MFM-1416-12
1.00 MFM-1416-17
25.0
25.0
28.0
28.0
35.0
35.0
11.5
16.5
1.50 MFM-2528-11
1.50 MFM-2528-16
applications and more
14.0
14.0
20.0
20.0
25.0
25.0
7.0
10.0
3.00 MFM-1420-07
3.00 MFM-1420-10
25.0
25.0
+0.065 28.0
+0.195 32.0
35.0
38.0
21.5
12.0
1.50 MFM-2528-21
4.00 MFM-2532-12 Low coefficient of friction and wear
14.0 20.0 25.0 15.0 3.00 MFM-1420-15
on almost every shaft
25.0 32.0 38.0 15.0 4.00 MFM-2532-15
14.0 20.0 25.0 20.0 3.00 MFM-1420-20 25.0 32.0 38.0 20.0 4.00 MFM-2532-20
15.0 17.0 23.0 9.0 1.00 MFM-1517-09 25.0 32.0 38.0 30.0 4.00 MFM-2532-30
+0.050
15.0
15.0
+0.160
17.0
17.0
23.0
23.0
12.0
17.0
1.00 MFM-1517-12
1.00 MFM-1517-17
25.0
27.0
32.0
34.0
38.0
40.0
40.0
20.0
4.00 MFM-2532-40
4.00 MFM-2734-20 iglidur® P210
15.0 21.0 27.0 10.0 3.00 MFM-1521-10 27.0 34.0 40.0 30.0 4.00 MFM-2734-30
15.0 21.0 27.0 15.0 3.00 MFM-1521-15 27.0 34.0 40.0 40.0 4.00 MFM-2734-40
15.0 21.0 27.0 20.0 3.00 MFM-1521-20 28.0 36.0 42.0 20.0 4.00 MFM-2836-20
15.0 21.0 27.0 25.0 3.00 MFM-1521-25 28.0 36.0 42.0 30.0 4.00 MFM-2836-30 When to use it?
16.0 18.0 28.0 8.0 2.00 MFM-1618-08/02 28.0 36.0 42.0 40.0 4.00 MFM-2836-40 ●● When a universal plain bearing for use in a moist environment is required
16.0 18.0 24.0 12.0 1.00 MFM-1618-12 30.0 34.0 42.0 16.0 2.00 MFM-3034-16 ●● When a wear-resistant plain bearing for pivoting applications at medium loads is required
16.0 18.0 24.0 17.0 1.00 MFM-1618-17 30.0 34.0 42.0 26.0 2.00 MFM-3034-26 ●● When edge loads and shocks occur
16.0 22.0 28.0 12.0 3.00 MFM-1622-12 30.0 35.0 44.0 20.0 4.00 MFM-3035-20 ●● When the surface pressure of iglidur® J is insufficient
16.0 22.0 28.0 15.0 3.00 MFM-1622-15 30.0 38.0 44.0 20.0 4.00 MFM-3038-20
16.0 22.0 28.0 20.0 3.00 MFM-1622-20 30.0 38.0 44.0 30.0 4.00 MFM-3038-30
16.0 22.0 28.0 25.0 3.00 MFM-1622-25 30.0 38.0 44.0 40.0 4.00 MFM-3038-40
18.0 20.0 26.0 12.0 1.00 MFM-1820-12 32.0 40.0 46.0 20.0 4.00 MFM-3240-20 When not to use?
18.0 20.0 26.0 17.0 1.00 MFM-1820-17 32.0 40.0 46.0 30.0 4.00 MFM-3240-30 ●● When a universal plain bearing with the largest possible range of dimensions is required
18.0 20.0 26.0 22.0 1.00 MFM-1820-22 32.0 40.0 46.0 40.0 4.00 MFM-3240-40 iglidur® G
18.0 24.0 26.0 7.8 3.00 MFM-182426-078 35.0 +0.080 39.0 47.0 16.0 2.00 MFM-3539-16 ●● When a plain bearing for highly loaded pivoting applications is required
18.0 24.0 30.0 8.0 3.00 MFM-1824-08 35.0 +0.240 39.0 47.0 26.0 2.00 MFM-3539-26 iglidur® Q, iglidur® Q2
18.0 24.0 30.0 12.0 3.00 MFM-1824-12 40.0 44.0 52.0 30.0 2.00 MFM-4044-30 ●● When temperatures are higher than +100°C
18.0 24.0 30.0 18.0 3.00 MFM-1824-18 40.0 44.0 52.0 40.0 2.00 MFM-4044-40 iglidur® G, iglidur® J350
18.0 24.0 30.0 20.0 3.00 MFM-1824-20 45.0 50.0 58.0 50.0 2.00 MFM-4550-50
3)
After press-fit. Testing methods page 57
Bar stock,
more: Compressive strength MPa 50
Max. recommended surface pressure (+20°C) MPa 50
round bar:
Page 636 Low coefficient of friction and wear on almost every Shore D hardness 75 DIN 53505
shaft Physical and thermal properties
Max. application temperature long-term °C +100
This versatile material has already proven its worth in many customer-specific solutions and as a bar Max. application temperature short-term °C +160
stock material. Clip-on or pre-loaded designs as well as vehicle interior applications are possible. Now Min. application temperature °C –40
Bar stock, available in a standard size range from stock. Thermal conductivity W/m · K 0.25 ASTM C 177
plate:
Page 651 ●● Low moisture absorption Coefficient of thermal expansion (at +23°C) K-1 · 10-5 8 DIN 53752
●● Versatile: performance on many different shafts Electrical properties
●● Suitable for high edge pressures Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Lubrication-free Surface resistance Ω > 1011 DIN 53482
●● Maintenance-free Table 01: Material properties table
tribo-tape
liner:
Page 657 Typical application areas
100.0
●● Agricultural machines Radiation resistance
●● Furniture/Industrial design Plain bearings made from iglidur® P210 have limited use
●● Textile industry 10.0 under radioactive radiation. They are resistant to radiation
●● Doors and gates up to an intensity of 3 · 10²Gy.
●● Mechanical engineering 1.0
Piston rings:
Page 562 UV resistance
0.1 iglidur® P210 bearings have a good resistance to UV
Descriptive technical specifications
Load [MPa]
radiation.
Wear resistance at +23°C – + 0.01
0.001 0.01 0.1 1.0 10.0 Chemicals Resistance
Wear resistance at +90°C – +
Surface speed [m/s] Alcohols +
Two hole Wear resistance at +150°C – + Diagram 01: Permissible pv values for iglidur® P210 plain
flange bearing: Hydrocarbons –
Page 581 bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
Low coefficient of friction – +
a steel shaft, at +20°C, mounted in a steel housing Fuels +
Low moisture absorption – + Diluted acids 0
Moisture absorption Strong acids –
Wear resistance under water – +
Under standard climatic conditions, the moisture absorption Diluted alkalines –
Moulded High media resistance – + of iglidur® P210 plain bearings is approximately 0.3% Strong alkalines –
special parts:
Page 602 weight. The saturation limit in water is 0.5% weight. This low
Resistant to edge pressures – + + resistant 0 conditionally resistant – not resistant
moisture absorption is well below the values of iglidur® G.
All information given at room temperature [+20°C]
Suitable for shock and impact loads – +
Table 02: Chemical resistance
Vacuum
Resistant to dirt – +
In vacuum, any present moisture is released as vapour.
Chemical table, page 1542
The use in vacuum is only possible to a limited extent.
igubal® Online product finder Online service life calculation
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
118 3D CAD, finder and service life calculation ... www.igus.eu/P210 Lubrication-free made easy ... from stock ... no minimum order quantity 119
iglidur® iglidur®
P210 P210
+100°C +100°C
50MPa 50MPa
Bearing technology | Plain bearings | iglidur® P210 Technical data
0.30 120
iglidur® P210 plain bearings provide the user with versatile Permissible surface speeds
all-round bearings, which have proven to have above Plain bearings made from iglidur® P210 are maintenance- 0.25 100 rotating
oscillating
average service life, primarily in pivoting applications at free, they are developed for low to medium surface speeds. 0.20 80
medium loads of up to 20MPa. The maximum values given in table 03 can only be achieved
Mechanical properties is the speed at which an increase up to the continuous use 0.10 40
Wear [µm/km]
With increasing temperatures, the compressive strength of temperature occurs due to friction.
0.05 20
iglidur® P210 plain bearings decreases. Diagram 02 shows
this inverse relationship. The maximum recommended Surface speed, page 44 0.00 0
surface pressure is a mechanical material parameter. No 0 10 20 30 40 50 0 5 10 15 20 25 30 35 40 45
conclusions regarding the tribological properties can be rotating oscillating linear Load [MPa] Load [MPa]
drawn from this. long-term m/s 1.0 0.7 3.0 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
short-term m/s 2.0 1.4 4.0 v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
60
Table 03: Maximum surface speeds function of the load
50
40
Temperature
Due to its maximum long-term application temperature Shaft materials Installation tolerances
30 of +100°C, iglidur® P210 is suitable for a wide range of Diagram 06 shows results of testing different shaft iglidur® P210 plain bearings are standard bearings for
20 applications. If even higher temperatures are required, materials with plain bearings made from iglidur® P210. shafts with h tolerance (recommended minimum h9).
iglidur® G is also available with a max. long-term application For rotational movements at radial loads below 1MPa, The bearings are designed for press-fit into a housing
Load [MPa]
10
temperature of +130°C. The temperatures prevailing in the iglidur® P210 has generally very low wear. Wear is only machined to a H7 tolerance. After being assembled into a
0 bearing system also have an influence on the wear. The significantly higher in combination with HR carbon steel nominal size housing, in standard cases the inner diameter
20 30 40 50 60 70 80 90 100 wear rises with increasing temperatures. For temperatures shafts. Generally, rotational wear will be higher than for a automatically adjusts to the E10 tolerances. For particular
Temperature [°C] over +50°C an additional securing is required. pivoting application of equal load. This is only reversed at dimensions the tolerance differs depending on the wall
Diagram 02: Maximum recommended surface pressure as a loads above 25MPa (diagram 07). thickness (please see product range table).
function of temperature (50MPa at +20°C) Application temperatures, page 49
Additional securing, page 49 Shaft materials, page 52 Testing methods, page 57
Diagram 03 shows the elastic deformation of iglidur® P210
at radial loads. At the maximum recommended surface Friction and wear Dry Greases Oil Water Housing Plain bearing Shaft
pressure of 50MPa at room temperature the deformation Similar to wear resistance, the coefficient of friction µ also Coeff. of friction [µ] 0.07 – 0.19 0.09 0.04 0.04 Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
is less than 3%. changes with the surface speed and load (diagrams 04 Table 04: Coefficient of friction against steel (Ra = 1μm, 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
and 05). 50HRC) >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
Surface pressure, page 41 > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
Coefficient of friction and surfaces, page 47 5 > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
Wear resistance, page 50 > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
4 > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
Wear [µm/km]
10 0.40
Cf53 steel
Table 05: Important tolerances for plain bearings according
0.35 1
8 to ISO 3547-1 after press-fit
0.30
■ +23 °C ■ +60 °C 0
6 0.25
Coefficient of friction [µ]
0.10
2
0.05
0 0.00
0 25 50 75 0.10 0.15 0.20 0.25 0.30 0.35 0.40
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 1MPa
120 3D CAD, finder and service life calculation ... www.igus.eu/P210 Lubrication-free made easy ... from stock ... no minimum order quantity 121
iglidur® iglidur®
P210 P210
+100°C +100°C
50MPa 50MPa
Bearing technology | Plain bearings | iglidur® P210 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f1 Tolerance3) h13 Tolerance3) h13
30°
[mm] [mm] [mm] [mm] [mm] [mm]
30.0 34.0 25.0 P210SM-3034-25 40.0 44.0 40.0 P210SM-4044-40
+0.040
30.0 34.0 30.0 P210SM-3034-30 40.0 44.0 50.0 P210SM-4044-50
+0.124
d1
d2
0.5 30.0 34.0 40.0 P210SM-3034-40 45.0 50.0 20.0 P210SM-4550-20
32.0 36.0 20.0 P210SM-3236-20 45.0 50.0 30.0 P210SM-4550-30
30°
32.0 36.0 30.0 P210SM-3236-30 45.0 50.0 40.0 P210SM-4550-40
b1 +0.050
32.0 36.0 40.0 P210SM-3236-40 45.0 50.0 50.0 P210SM-4550-50
+0.150
35.0 39.0 20.0 P210SM-3539-20 50.0 55.0 20.0 P210SM-5055-20
+0.050
2)
Thickness < 0.6mm: Chamfer = 20° 35.0 39.0 30.0 P210SM-3539-30 50.0 55.0 30.0 P210SM-5055-30
+0.150
Chamfer in relation to d1 35.0 39.0 40.0 P210SM-3539-40 50.0 55.0 40.0 P210SM-5055-40
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 35.0 39.0 50.0 P210SM-3539-50 50.0 55.0 50.0 P210SM-5055-50
f [mm] 0.3 0.5 0.8 1.2 special dimensions 40.0 44.0 20.0 P210SM-4044-20 50.0 55.0 60.0 P210SM-5055-60
40.0 44.0 30.0 P210SM-4044-30
Order example: P210SM-0405-06 - no minimum order quantity. 3)
After press-fit. Testing methods page 57
P210 iglidur® material S Sleeve bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 06 Total length b1
122 3D CAD, finder and service life calculation ... www.igus.eu/P210 Lubrication-free made easy ... from stock ... no minimum order quantity 123
iglidur®
P210
+100°C
50MPa
Bearing technology | Plain bearings | iglidur® P210
Flange bearing (form F) .5
.0
ax
f1
30
m
r
°
d2
d3
d1
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions
Bar stock,
Well-balanced properties at a low price Compressive strength MPa 101
round bar: Max. recommended surface pressure (+20°C) MPa 60
Page 629 Shore D hardness 80 DIN 53505
Developed for (large-scale) series application, iglidur® P230 has a well-balanced properties compared to
other iglidur® low-cost materials. Physical and thermal properties
●● Good wear resistance Max. application temperature long-term °C +110
●● High media resistance Max. application temperature short-term °C +180
●● Cost-effective Min. application temperature °C –30
Bar stock, ●● For low and medium loads Thermal conductivity W/m · K 0.34 ASTM C 177
plate:
Page 651 ●● For applications with low pv values Coefficient of thermal expansion (at +23°C) K-1 · 10-5 5 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm >1012 DIN IEC 93
●● Industrial series-production applications Surface resistance Ω >1012 DIN 53482
●● Machine building and jig construction Table 01: Material properties table
tribo-tape ●● Two-wheeler
liner:
Page 657 100.0 Radiation resistance
Plain bearings made from iglidur® P230 have limited use
10.0 under radioactive radiation. They are resistant to radiation
up to an intensity of 3 · 10² Gy.
1.0
UV resistance
Piston rings:
Page 559 iglidur® P230 bearings have a good resistance to UV
0.1
radiation.
Load [MPa]
Descriptive technical specifications
0.01
Wear resistance at +23°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Alcohols + up to 0
Diagram 01: Permissible pv values for iglidur® P230 plain Hydrocarbons +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
Page 581 Fuels +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Diluted acids +
Low moisture absorption – + Strong acids +
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture Diluted alkalines +
absorption of iglidur® P230 plain bearings is approximately Strong alkalines + up to 0
Moulded High media resistance – +
special parts: 0.1% weight. The saturation limit in water is 0.3% weight. + resistant 0 conditionally resistant – not resistant
Page 602 Resistant to edge pressures – + This low moisture absorption is well below the values of All information given at room temperature [+20°C]
iglidur® M250 or iglidur® G. Table 02: Chemical resistance
Suitable for shock and impact loads – +
126 3D CAD, finder and service life calculation ... www.igus.eu/P230 Lubrication-free made easy ... from stock ... no minimum order quantity 127
iglidur® iglidur®
P230 P230
+110°C +110°C
60MPa 60MPa
Bearing technology | Plain bearings | iglidur® P230 Technical data
iglidur® P230 is a material with low moisture absorption and Permissible surface speeds Shaft materials Installation tolerances
well-balanced thermal properties for use in cost-sensitive iglidur® P230 was developed for low to average surface Diagram 06 shows results of testing different shaft iglidur® P230 plain bearings are standard bearings for
series-production applications. Good wear resistance at speeds. During continuous operation, a maximum speed materials with plain bearings made from iglidur® P230. For shafts with h tolerance (recommended minimum h9). The
low pv values and low to medium speeds and loads round of 1.0m/s (rotating) or 3.0m/s (linear) is permissible. The rotational movements with 1MPa radial load, wear on all bearings are designed for press-fit into a housing machined
off the all-round profile. maximum values shown in table 03 can only be achieved shafts is low, with the „soft“ shaft types providing the higher to a H7 tolerance. After being assembled into a nominal
at low pressures. At the given speeds, friction can cause coefficient of wear. The comparison of pivoting and rotati- size housing, the inner diameter automatically adjusts to
Mechanical properties a temperature increase to maximum permissible levels. In onal movements (diagram 07) shows fewer differences the E10 tolerances. For particular dimensions the tolerance
With increasing temperatures, the compressive strength of practice, though, this level is rarely reached due to varying than with many other iglidur® materials. The limitation of differs depending on the wall thickness (please see product
iglidur® P230 plain bearings decreases. Diagram 02 shows application conditions. iglidur® P230 to low to medium loads becomes clear. range table).
this inverse relationship. The maximum recommended
surface pressure is a mechanical material parameter. No Surface speed, page 44 Shaft materials, page 52 Testing methods, page 57
conclusions regarding the tribological properties can be
drawn from this. rotating oscillating linear Dry Greases Oil Water Housing Plain bearing Shaft
long-term m/s 1.0 0.7 3.0 Coeff. of friction [µ] 0.13 – 0.32 0.09 0.04 0.04 Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
70 short-term m/s 2.0 1.4 4.0 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
Table 04: Coefficient of friction against steel (Ra = 1μm,
60 >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
Table 03: Maximum surface speeds 50HRC)
50 > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
H.a. aluminium
0
2
Wear [µm/km]
20 30 40 50 60 70 80 90 100 110 bearing system also have an influence on the wear. The Table 05: Important tolerances for plain bearings according
Cf53 steel
Temperature [°C] wear rises with increasing temperatures. For temperatures 1
to ISO 3547-1 after press-fit
Diagram 02: Maximum recommended surface pressure as a over +100°C an additional securing is required.
Product range
function of temperature (60MPa at +20°C) 0
iglidur® P230 plain bearings are currently manufactured
Application temperatures, page 49
Diagram 06: Wear, rotating with different shaft materials, to special order.
Diagram 03 shows the elastic deformation of iglidur® P230 Additional securing, page 49
pressure, p = 1MPa, v = 0.3m/s
at radial loads. At the maximum recommended surface
pressure of 60MPa at room temperature the deformation Friction and wear
is less than 3%. A plastic deformation can be negligible Similar to wear resistance, the coefficient of friction µ also
120
up to this value. It is however also dependent on the duty changes with the surface speed and load (diagram 04).
cycle of the load. 100 rotating
oscillating
Coefficient of friction and surfaces, page 47 80
Surface pressure, page 41 Wear resistance, page 50
60
40
Wear [µm/km]
2.5 0.45 20
0.40
2.0 0
0.35
■ +23 °C ■ +60 °C 0 10 20 30 40 50 60 70 80
0.30
1.5
Coefficient of friction [µ]
0.15
0.5 0.10 function of the load
0.05
0.0 0.00
0 10 25 50 0.1 0.3 0.5 0.7 1.0
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 1MPa
128 3D CAD, finder and service life calculation ... www.igus.eu/P230 Lubrication-free made easy ... from stock ... no minimum order quantity 129
The cost-effective outdoor all-rounder
No moisture absorption even with high
ambient humidity
iglidur® P
Bar stock,
No moisture absorption even with high ambient Compressive strength MPa 66
Max. recommended surface pressure (+20°C) MPa 50
round bar:
Page 629 humidity Shore D hardness 75 DIN 53505
Physical and thermal properties
Due to thermal stability and low water absorption, the iglidur® P bearings are among the most dimensi- Max. application temperature long-term °C +130
onally strong all-round bearings under varying environmental conditions. iglidur® P plain bearings are Max. application temperature short-term °C +200
recommended for pivoting and rotational movements at average loads. Min. application temperature °C –40
Bar stock, ●● Low moisture absorption Thermal conductivity W/m · K 0.25 ASTM C 177
plate: ●● High wear resistance
Page 651 Coefficient of thermal expansion (at +23°C) K-1 · 10-5 4 DIN 53752
●● Suitable for high loads Electrical properties
●● Cost-effective Specific contact resistance Ωcm > 1013 DIN IEC 93
●● Lubrication-free Surface resistance Ω > 1012 DIN 53482
●● Standard range from stock
Table 01: Material properties table
●● Maintenance-free
tribo-tape
liner:
Page 657 100.0
Typical application areas Radiation resistance
●● Solar technology Plain bearings made from iglidur® P have limited use under
●● Mechanical engineering 10.0 radioactive radiation. They are resistant to radiation up to
●● Doors and gates an intensity of 5 · 10²Gy.
●● Railway technology 1.0
Piston rings: ●● Sports and leisure UV resistance
Page 562
0.1 iglidur® P bearings have a good resistance to UV radiation.
Load [MPa]
Descriptive technical specifications
0.01
Wear resistance at +23°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Alcohols +
Diagram 01: Permissible pv values for iglidur® P plain Hydrocarbons –
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
Page 581 Fuels +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Diluted acids 0
Low moisture absorption – + Strong acids –
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture Diluted alkalines –
absorption of iglidur® P plain bearings is approximately Strong alkalines –
Moulded High media resistance – +
special parts: 0.2% weight. The saturation limit in water is 0.4% weight. + resistant 0 conditionally resistant – not resistant
Page 602 Resistant to edge pressures – + This low moisture absorption is well below the values of All information given at room temperature [+20°C]
iglidur® G. Table 02: Chemical resistance
Suitable for shock and impact loads – +
132 3D CAD, finder and service life calculation ... www.igus.eu/P Lubrication-free made easy ... from stock ... no minimum order quantity 133
iglidur® P iglidur® P
+130°C +130°C
50MPa 50MPa
Bearing technology | Plain bearings | iglidur® P Technical data
0.25 180
The iglidur® P plain bearings are a cost-effective, maintenance- Permissible surface speeds rotating
160
free bearing solution for the user. Compared to iglidur® G, Plain bearings made from iglidur® P are maintenance-free, 0.20 oscillating
140
plain bearings made from iglidur® P are suitable for use they are developed for low to medium surface speeds. The 120
with rotational movements and average loads. maximum values given in table 03 can only be achieved at 0.15
Wear [µm/km]
With increasing temperatures, the compressive strength temperature occurs due to friction. 0.05 40
of iglidur® P plain bearings decreases. Diagram 02 shows 20
this inverse relationship. The maximum recommended Surface speed, page 44 0.00 0
surface pressure is a mechanical material parameter. No 0 5 10 15 20 25 30 35 0 10 20 30 40 50
conclusions regarding the tribological properties can be rotating oscillating linear Load [MPa] Load [MPa]
drawn from this. long-term m/s 1.0 0.7 3.0 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
short-term m/s 2.0 1.4 4.0 v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
60
Table 03: Maximum surface speeds function of the load
50
40
Temperature
Even with its maximum long-term application temperature Shaft materials Installation tolerances
30 of +130°C, the values for iglidur® P do not quite come up Diagram 06 shows results of testing different shaft iglidur ® P plain bearings are standard bearings for
20 to those of iglidur® G. The temperatures prevailing in the materials with plain bearings made from iglidur® P. For shafts with h tolerance (recommended minimum h9).
bearing system also have an influence on the wear. The rotational movements, the wear of iglidur® P with Cf53 The bearings are designed for press-fit into a housing
Load [MPa]
10
wear rises with increasing temperatures. For temperatures and HR carbon steel shafts is very low. On the other hand, machined to a H7 tolerance. After being assembled into a
0 over +90°C an additional securing is required. the bearings hard-chromed shafts result in higher wear nominal size housing, in standard cases the inner diameter
20 30 40 50 60 70 80 90 100 110 120 130 than other shaft materials even in the low load range. For automatically adjusts to the E10 tolerances. For particular
Temperature [°C] Application temperatures, page 49 example at a load of 2MPa, cold rolled steel is six times dimensions the tolerance differs depending on the wall
Diagram 02: Maximum recommended surface pressure as a Additional securing, page 49 better than 304 stainless steel. For pivoting movements, thickness (please see product range table).
function of temperature (50MPa at +20°C) however, is the „soft“ HR carbon steel shaft significantly
Friction and wear less favourable than the hardened shaft versions or the Testing methods, page 57
Diagram 03 shows the elastic deformation of iglidur® P The coefficient of friction declines just as the wear 304 stainless steel shafts.
at radial loads. At the maximum recommended surface resistance with increasing load (diagrams 04 and 05). Housing Plain bearing Shaft
pressure of 50MPa the deformation is less than 4%. iglidur® P plain bearings obtain a minimum coefficient of Shaft materials, page 52 Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
friction on shafts with a surface finish Ra from 0.1 – 0.2μm. 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
Surface pressure, page 41 Both smoother and rougher shaft surface finish cause the Dry Greases Oil Water >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
friction to clearly increase. Coeff. of friction [µ] 0.06 – 0.21 0.09 0.04 0.04 > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
Table 04: Coefficient of friction against steel (Ra = 1μm, > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
Coefficient of friction and surfaces, page 47 50HRC) > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
Wear resistance, page 50 > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
H.a. aluminium
Wear [µm/km] 8
■ +23 °C ■ +60 °C 0.3
6
Cf53 steel
6
Coefficient of friction [µ]
4
4 2
Deformation [%]
0.2
0
2
Diagram 06: Wear, rotating with different shaft materials,
0 0.1 pressure, p = 1MPa, v = 0.3m/s
0 10 20 30 40 50 0.05 0.10 0.15 0.20 0.25 0.30 0.35
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
134 3D CAD, finder and service life calculation ... www.igus.eu/P Lubrication-free made easy ... from stock ... no minimum order quantity 135
iglidur® P iglidur® P
+130°C +130°C
50MPa 50MPa
Bearing technology | Plain bearings | iglidur® P Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f1 Tolerance3) h13 Tolerance3) h13
30°
[mm] [mm] [mm] [mm] [mm] [mm]
24.0 27.0 15.0 PSM-2427-15 35.0 39.0 40.0 PSM-3539-40
24.0 27.0 20.0 PSM-2427-20 35.0 39.0 50.0 PSM-3539-50
d1
d2
0.5 24.0 27.0 25.0 PSM-2427-25 40.0 44.0 20.0 PSM-4044-20
24.0 27.0 30.0 PSM-2427-30 40.0 44.0 30.0 PSM-4044-30
30°
25.0 28.0 15.0 PSM-2528-15 40.0 44.0 40.0 PSM-4044-40
b1
25.0 28.0 20.0 PSM-2528-20 40.0 44.0 50.0 PSM-4044-50
25.0 28.0 25.0 PSM-2528-25 40.0 +0.050 44.0 58.0 PSM-4044-58
2)
Thickness < 0.6mm: Chamfer = 20° 25.0 28.0 30.0 PSM-2528-30 45.0 +0.150 50.0 20.0 PSM-4550-20
Chamfer in relation to d1 25.0 +0.040 28.0 35.0 PSM-2528-35 45.0 50.0 30.0 PSM-4550-30
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 26.0 +0.124 30.0 25.0 PSM-2630-25 45.0 50.0 40.0 PSM-4550-40
f [mm] 0.3 0.5 0.8 1.2 special dimensions 28.0 32.0 20.0 PSM-2832-20 45.0 50.0 50.0 PSM-4550-50
28.0 32.0 25.0 PSM-2832-25 50.0 55.0 20.0 PSM-5055-20
Order example: PSM-0304-03 - no minimum order quantity. 28.0 32.0 30.0 PSM-2832-30 50.0 55.0 30.0 PSM-5055-30
P iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 03 Total length b1 30.0 34.0 20.0 PSM-3034-20 50.0 55.0 40.0 PSM-5055-40
30.0 34.0 25.0 PSM-3034-25 50.0 55.0 50.0 PSM-5055-50
30.0 34.0 30.0 PSM-3034-30 50.0 55.0 60.0 PSM-5055-60
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. 30.0 34.0 40.0 PSM-3034-40 60.0 +0.060 65.0 50.0 PSM-6065-50
Tolerance3) h13 Tolerance3) h13 30.0 34.0 45.0 PSM-3034-45 60.0 +0.180 65.0 60.0 PSM-6065-60
[mm] [mm] [mm] [mm] [mm] [mm] 32.0 36.0 20.0 PSM-3236-20 65.0 70.0 50.0 PSM-6570-50
+0.014 15.0 17.0 20.0 PSM-1517-20 32.0 36.0 30.0 PSM-3236-30 75.0 80.0 80.0 PSM-7580-80
3.0 4.5 3.0 PSM-0304-03 +0.050
+0.054 15.0 17.0 25.0 PSM-1517-25 32.0 36.0 40.0 PSM-3236-40 90.0 +0.072 95.0 100.0 PSM-9095-100
+0.150
4.0 5.5 4.0 PSM-0405-04 16.0 18.0 15.0 PSM-1618-15 35.0 39.0 20.0 PSM-3539-20 95.0 +0.212 100.0 100.0 PSM-95100-100
4.0 5.5 6.0 PSM-0405-06 16.0 18.0 20.0 PSM-1618-20 35.0 39.0 30.0 PSM-3539-30
+0.020
5.0 7.0 5.0 PSM-0507-05 16.0 +0.032 18.0 25.0 PSM-1618-25 3)
After press-fit. Testing methods page 57
+0.068
5.0 7.0 10.0 PSM-0507-10 16.0 +0.102 18.0 42.0 PSM-1618-42
6.0 8.0 6.0 PSM-0608-06 18.0 20.0 15.0 PSM-1820-15
6.0 8.0 8.0 PSM-0608-08 18.0 20.0 20.0 PSM-1820-20
6.0 8.0 10.0 PSM-0608-10 18.0 20.0 25.0 PSM-1820-25
8.0 10.0 8.0 PSM-0810-08 18.0 20.0 33.0 PSM-1820-33
8.0 10.0 10.0 PSM-0810-10 20.0 22.0 22.0 PSM-2022-22
8.0 10.0 11.5 PSM-0810-11 20.0 22.0 30.0 PSM-2022-30
+0.025
8.0 10.0 12.0 PSM-0810-12 20.0 22.0 48.0 PSM-2022-48
+0.083
10.0 12.0 8.0 PSM-1012-08 20.0 22.0 51.0 PSM-2022-51
10.0 12.0 10.0 PSM-1012-10 20.0 23.0 10.0 PSM-2023-10
10.0 12.0 12.0 PSM-1012-12 20.0 23.0 15.0 PSM-2023-15
10.0 12.0 15.0 PSM-1012-15 20.0 23.0 20.0 PSM-2023-20
10.0 12.0 20.0 PSM-1012-20 20.0 23.0 25.0 PSM-2023-25
12.0 14.0 10.0 PSM-1214-10 20.0 23.0 30.0 PSM-2023-30 Available from stock Ordering note
+0.040 Detailed information about delivery time online. Our prices are scaled according to order
12.0 14.0 12.0 PSM-1214-12 22.0 24.0 42.0 PSM-2224-42
+0.124 www.igus.eu/24 quantities, current prices can be found online.
12.0 14.0 15.0 PSM-1214-15 22.0 24.0 45.0 PSM-2224-45
12.0 14.0 20.0 PSM-1214-20 22.0 25.0 15.0 PSM-2225-15 Online ordering
12.0 14.0 25.0 PSM-1214-25 22.0 25.0 20.0 PSM-2225-20 Discount scaling
+0.032 including delivery times, prices, online tools
13.0 15.0 10.0 PSM-1315-10 22.0 25.0 25.0 PSM-2225-25 1–9 50 – 99 500 – 999
+0.102 www.igus.eu/P
13.0 15.0 20.0 PSM-1315-20 22.0 25.0 30.0 PSM-2225-30 10 – 24 100 – 199 1,000 – 2,499
14.0 16.0 15.0 PSM-1416-15 22.0 25.0 45.0 PSM-2225-45 25 – 49 200 – 499 2,500 – 4,999
14.0 16.0 20.0 PSM-1416-20 23.0 25.0 37.0 PSM-2325-37 No minimum order value.
14.0 16.0 25.0 PSM-1416-25 23.0 25.0 58.0 PSM-2325-58 No low-quantity surcharges.
15.0 17.0 15.0 PSM-1517-15 23.0 25.0 68.0 PSM-2325-68 Free shipping within Germany for orders
3)
After press-fit. Testing methods page 57 above €150.
136 3D CAD, finder and service life calculation ... www.igus.eu/P Lubrication-free made easy ... from stock ... no minimum order quantity 137
iglidur® P iglidur® P
+130°C +130°C
50MPa 50MPa
Bearing technology | Plain bearings | iglidur® P Product range
Flange bearing (form F) .5 d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
.0
ax
f1 Tolerance3) d13 h13 –0,14 Tolerance3) d13 h13 –0,14
30
m
r
°
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
30.0 +0.040 34.0 42.0 30.0 2.00 PFM-3034-30 45.0 +0.050 50.0 58.0 50.0 2.00 PFM-4550-50
30.0 +0.124 34.0 42.0 37.0 2.00 PFM-3034-37 50.0 +0.150 55.0 63.0 50.0 2.00 PFM-5055-50
d2
d3
d1
35.0 39.0 47.0 16.0 2.00 PFM-3539-16 60.0 65.0 73.0 40.0 2.00 PFM-6065-40
35.0 +0.050 39.0 47.0 26.0 2.00 PFM-3539-26 60.0 +0.060 65.0 73.0 50.0 2.00 PFM-6065-50
40.0 +0.150 44.0 52.0 30.0 2.00 PFM-4044-30 70.0 +0.180 75.0 83.0 50.0 2.00 PFM-7075-50
b2
40.0 44.0 52.0 40.0 2.00 PFM-4044-40 80.0 85.0 93.0 100.0 2.50 PFM-8085-100
b1 3)
After press-fit. Testing methods page 57
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions
138 3D CAD, finder and service life calculation ... www.igus.eu/P Lubrication-free made easy ... from stock ... no minimum order quantity 139
Versatile and cost-effective
For medium temperatures and wet
environments
iglidur® K
Bar stock,
For medium temperatures and wet environments Compressive strength MPa 60
round bar: Max. recommended surface pressure (+20°C) MPa 50
Page 629 Shore D hardness 72 DIN 53505
iglidur® K is the cost-effective general purpose bearing for medium temperatures, low moisture absorption
and good environmental resistance. Physical and thermal properties
●● Low moisture absorption Max. application temperature long-term °C +170
●● Wear-resistant Max. application temperature short-term °C +240
●● Cost-effective Min. application temperature °C –40
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.25 ASTM C 177
plate:
Page 651 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K-1 · 10-5 3 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Printing industry Surface resistance Ω > 1012 DIN 53482
●● Electronics industry Table 01: Material properties table
tribo-tape ●● Packaging
liner:
Page 657 ●● Medical technology 100.0 Radiation resistance
●● Polymer processing machines Plain bearings made from iglidur® K are resistant up to a
10.0 radiation intensity of 5 · 10²Gy.
UV resistance
1.0
iglidur ® K plain bearings become discoloured when
Piston rings:
Page 559 exposed to UV radiation. However, the material proper-
0.1
ties are not affected.
Load [MPa]
Descriptive technical specifications
0.01
Wear resistance at +23°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Alcohols + up to 0
Diagram 01: Permissible pv values for iglidur® K plain Hydrocarbons +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
Page 581 Fuels +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Diluted acids 0 up to –
Low moisture absorption – + Strong acids –
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture Diluted alkalines +
absorption of iglidur® K plain bearings is approximately Strong alkalines 0
Moulded High media resistance – +
special parts: 0.1% weight. The saturation limit in water is 0.6% weight. + resistant 0 conditionally resistant – not resistant
Page 602 Resistant to edge pressures – + These values are so low that a moisture expansion need All information given at room temperature [+20°C]
to be considered only in extreme cases. Table 02: Chemical resistance
Suitable for shock and impact loads – +
142 3D CAD, finder and service life calculation ... www.igus.eu/K Lubrication-free made easy ... from stock ... no minimum order quantity 143
iglidur® K iglidur® K
+170°C +170°C
50MPa 50MPa
Bearing technology | Plain bearings | iglidur® K Technical data
0.25 45
iglidur® K is characterised by its good wear characte- Permissible surface speeds 0.24 rotating
40
ristics at low moisture absorption and good thermal and iglidur® K has been developed for low to medium surface 0.23 oscillating
35
mechanical specifications. This supports a very universal speeds. The maximum values shown in table 03 can only 0.22 30
application spectrum. be achieved at low pressures. At the given speeds, friction 0.21
Wear [µm/km]
With increasing temperatures, the compressive strength to varying application conditions. 0.17 10
of iglidur® K plain bearings decreases. Diagram 02 shows 0.16 5
this inverse relationship. The maximum recommended Surface speed, page 44 0.15 0
surface pressure is a mechanical material parameter. No 0 10 20 30 40 50 60 0 10 20 30 40 50 60
conclusions regarding the tribological properties can be rotating oscillating linear Load [MPa] Load [MPa]
drawn from this. long-term m/s 1.0 0.7 3.0 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
short-term m/s 2.0 1.4 4.0 v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
80
Table 03: Maximum surface speeds function of the load
60
Temperature Shaft materials Installation tolerances
The temperatures prevailing in the bearing system also The friction and wear are also dependent, to a large degree, iglidur ® K plain bearings are standard bearings for
40 have an influence on the wear. With increasing tempera- on the shaft material. Shafts that are too smooth, increase shafts with h tolerance (recommended minimum h9).
tures, the wear increases and this effect is significant when both the coefficient of friction and the wear of the bearing. The bearings are designed for press-fit into a housing
20 temperatures rise over +100°C. For temperatures over For iglidur® K a ground surface with an average surface machined to a H7 tolerance. After being assembled into a
Load [MPa]
+70°C an additional securing is required. finish Ra = 0.15 – 0.2μm is recommended. Diagram 06 nominal size housing, in standard cases the inner diameter
0 shows results of testing different shaft materials with plain automatically adjusts to the E10 tolerances. For particular
20 50 80 120 150 170 Application temperatures, page 49 bearings made from iglidur® K. It is important to notice dimensions the tolerance differs depending on the wall
Temperature [°C] Additional securing, page 49 that with increasing loads, the recommended hardness of thickness (please see product range table). In relation to
Diagram 02: Maximum recommended surface pressure as a the shaft increases. The „soft“ shafts tend to wear more the installation tolerance, the inner diameter changes with
function of temperature (50MPa at +20°C) Friction and wear easily and thus increase the wear of the overall system, the absorption of humidity.
Similar to wear resistance, the coefficient of friction µ also if the loads exceed 2MPa. The comparison of rotation
Diagram 03 shows the elastic deformation of iglidur® K changes with the surface speed and load (diagrams 04 and pivoting shows that the wear is almost identical at a Testing methods, page 57
at radial loads. At the maximum recommended surface and 05). pressure up to 5MPa. The higher the loads, the greater
pressure of 50MPa the deformation is less than 3%. A the difference (diagram 07). Housing Plain bearing Shaft
possible deformation could be, among others, dependant Coefficient of friction and surfaces, page 47 Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
on the duty cycle of the load. Wear resistance, page 50 Shaft materials, page 52 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
Surface pressure, page 41 Dry Greases Oil Water > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
Coeff. of friction [µ] 0.06 – 0.21 0.09 0.04 0.04 > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
Table 04: Coefficient of friction against steel (Ra = 1μm, > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
3
Deformation [%]
0.20
Cf53 steel
2
1.0
1
0.0 0.15 0
0 10 20 30 40 50 60 0.05 0.10 0.15 0.20 0.25 0.30 0.35
Diagram 06: Wear, rotating with different shaft materials,
Load [MPa] Surface speed [m/s]
pressure, p = 1MPa, v = 0.3m/s
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
144 3D CAD, finder and service life calculation ... www.igus.eu/K Lubrication-free made easy ... from stock ... no minimum order quantity 145
iglidur® K iglidur® K
+170°C +170°C
50MPa 50MPa
Bearing technology | Plain bearings | iglidur® K Bearing technology | Plain bearings | iglidur® K
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 special dimensions f [mm] 0.5 0.8 special dimensions
Order example: KSM-0608-06 - no minimum order quantity. Order example: KFM-0608-06 - no minimum order quantity.
K iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 K iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
146 3D CAD, finder and service life calculation ... www.igus.eu/K Lubrication-free made easy ... from stock ... no minimum order quantity 147
Low-cost material for high-volume
production
For applications with mainly static loads
iglidur® GLW
Bar stock,
For applications with mainly static loads Compressive strength MPa 74
round bar: Max. recommended surface pressure (+20°C) MPa 80
Page 637 Shore D hardness 78 DIN 53505
iglidur® GLW plain bearings are preferred in applications with static load, where only occasional movement
takes place. Physical and thermal properties
●● Applications with static loads Max. application temperature long-term °C +100
●● Cost-effective Max. application temperature short-term °C +160
●● Resistant to dirt Min. application temperature °C –40
Bar stock, ●● Resistant to vibrations Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 ●● Lubrication-free Coefficient of thermal expansion (at +23°C) K-1 · 10-5 17 DIN 53752
●● Maintenance-free Electrical properties
Specific contact resistance Ωcm > 1011 DIN IEC 93
Typical application areas Surface resistance Ω > 1011 DIN 53482
●● Automation Table 01: Material properties table
tribo-tape ●● Automotive
liner:
Page 657 ●● Industrial handling 100.0
Radiation resistance
Plain bearings made from iglidur® GLW are resistant up to
10.0 a radiation intensity of 3 · 10²Gy.
1.0 UV resistance
Piston rings: iglidur® GLW plain bearings are resistant to permanent
Page 559
0.1 UV radiation.
Load [MPa]
Descriptive technical specifications
0.01
Wear resistance at +23°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Alcohols + up to 0
Diagram 01: Permissible pv values for iglidur® GLW plain Hydrocarbons +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
Page 581 Fuels +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Diluted acids 0 up to –
Low moisture absorption – + Strong acids –
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture absorption Diluted alkalines +
of iglidur® GLW plain bearings is approximately 1.3% Strong alkalines 0
Moulded High media resistance – +
special parts: weight. The saturation limit in water is 5.5% weight. This + resistant 0 conditionally resistant – not resistant
Page 602 Resistant to edge pressures – + must be taken into account for these types of applications. All information given at room temperature [+20°C]
Table 02: Chemical resistance
Suitable for shock and impact loads – +
Vacuum
Resistant to dirt – + In vacuum, any present moisture is released as vapour. Chemical table, page 1542
150 3D CAD, finder and service life calculation ... www.igus.eu/GLW Lubrication-free made easy ... from stock ... no minimum order quantity 151
iglidur® iglidur®
GLW GLW
+100°C +100°C
80MPa 80MPa
Bearing technology | Plain bearings | iglidur® GLW Technical data
10 0.35 100
With plain bearings made from iglidur® GLW, we can offer
our customers an alternative to iglidur® G for high-volume 30
8
0.30
production applications. Featuring similar mechanical 25
H.a. aluminium
4 15
Wear [µm/km]
these applications, in which the dynamic properties of
Deformation [%]
Cf53 steel
0.20 10
iglidur® G to a large extent are unimportant, iglidur® GLW 2
presents a cost-effective alternative. 5
0 0.15 0
Mechanical properties 0 10 20 30 40 50 60 70 80 0.05 0.10 0.15 0.20 0.25 0.30 0.35
With increasing temperatures, the compressive strength of Load [MPa] Surface speed [m/s] Diagram 06: Wear, rotating with different shaft materials,
iglidur® GLW plain bearings decreases. Diagram 02 shows Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface pressure, p = 1MPa, v = 0.3m/s
this inverse relationship. The maximum recommended speed, p = 0.75MPa
surface pressure is a mechanical material parameter. No
conclusions regarding the tribological properties can be Permissible surface speeds 0.30 Installation tolerances
drawn from this. iglidur® GLW has been developed for low to medium iglidur® GLW plain bearings are standard bearings for
0.25
surface speeds. During continuous operation, a maximum shafts with h tolerance (recommended minimum h9).
120
speed of 0.8m/s (rotating) or 2.5m/s (linear) is permis- 0.20 The bearings are designed for press-fit into a housing
20 0 10 20 30 40 50 60 70
Testing methods, page 57
rotating oscillating linear Load [MPa]
0
long-term m/s 0.8 0.6 2.5 Diagram 05: Coefficient of friction as a function of the load, Housing Plain bearing Shaft
20 30 40 50 60 70 80 90 100
short-term m/s 1.0 0.7 3.0 v = 0.01m/s Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
Temperature [°C]
Diagram 02: Maximum recommended surface pressure as a Table 03: Maximum surface speeds 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
function of temperature (80MPa at +20°C) Shaft materials >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
Temperature The friction and wear are also dependent, to a large > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
Diagram 03 shows the elastic deformation of iglidur® GLW The ambient temperatures strongly influence the properties degree, on the shaft material. Shafts that are too smooth, > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
at radial loads. At the maximum recommended surface of plain bearings. Diagram 02 shows this inverse relati- increase both the coefficient of friction and the wear of the > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
pressure of 80MPa at room temperature the deformation onship. The wear rises with increasing temperatures. bearing. For iglidur® GLW a ground surface with an average > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
is less than 3%. A plastic deformation can be negligible For temperatures over +80°C an additional securing is surface finish Ra = 0.1 – 0.2μm is recommended. Diagram > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
up to this value. It is however also dependent on the duty required. 06 shows results of testing different shaft materials with > 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
cycle of the load. plain bearings made from iglidur® GLW. If the shaft material > 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
Application temperatures, page 49 you plan on using is not shown in these test results, please Table 05: Important tolerances for plain bearings according
Surface pressure, page 41 Additional securing, page 49 contact us. to ISO 3547-1 after press-fit
Product range
Friction and wear Shaft materials, page 52
iglidur® GLW plain bearings are manufactured to special
Similar to wear resistance, the coefficient of friction µ also
Dry Greases Oil Water order. For high volume applications, please request
changes with the surface speed and load (diagrams 04
Coeff. of friction [µ] 0.10 – 0.24 0.09 0.04 0.04 iglidur® GLW plain bearings as an alternative to iglidur® G.
and 05).
Table 04: Coefficient of friction against steel (Ra = 1μm,
Coefficient of friction and surfaces, page 47 50HRC)
Wear resistance, page 50
152 3D CAD, finder and service life calculation ... www.igus.eu/GLW Lubrication-free made easy ... from stock ... no minimum order quantity 153
Materials for long service life
Bearing technology | Plain bearings | iglidur® Endurance runner
156 3D CAD, finder and service life calculation ... www.igus.eu/J Lubrication-free made easy ... from stock ... no minimum order quantity 157
The versatile endurance runner
Wear resistance on (almost) all shafts,
very low coefficient of friction
iglidur® J
158
iglidur® J iglidur® J
+90°C +90°C
35MPa 35MPa
Bearing technology | Plain bearings | iglidur® J Technical data
General properties Testing method
Bar stock,
Wear resistance on (almost) all shafts, very low Compressive strength MPa 60
Max. recommended surface pressure (+20°C) MPa 35
round bar:
Page 638 coefficient of friction Shore D hardness 74 DIN 53505
Physical and thermal properties
One main advantage of iglidur® J plain bearings is the combination of a low coefficient of friction in dry Max. application temperature long-term °C +90
operation and the low stickslip tendency. With a maximum recommended surface pressure of 35MPa, Max. application temperature short-term °C +120
iglidur® J plain bearings are not suitable for extreme loads. Min. application temperature °C –50
Bar stock, ●● Over 250 sizes available from stock Thermal conductivity W/m · K 0.25 ASTM C 177
plate: ●● High wear resistance
Page 652 Coefficient of thermal expansion (at +23°C) K-1 · 10-5 10 DIN 53752
●● Low coefficient of friction Electrical properties
●● Vibration-dampening Specific contact resistance Ωcm > 1013 DIN IEC 93
●● High chemical resistance Surface resistance Ω > 1012 DIN 53482
●● Recommended for soft shafts
Table 01: Material properties table
●● Low moisture absorption
tribo-tape
liner:
Page 657 100.0 Radiation resistance
Typical application areas
Plain bearings made from iglidur® J are resistant up to a
●● Automation
10.0 radiation intensity of 3 · 10²Gy.
●● Printing industry
●● Beverage industry
UV resistance
●● Aerospace engineering 1.0
iglidur ® J plain bearings become discoloured when
Piston rings: ●● Cleanroom
Page 562 exposed to UV radiation. However, the material proper-
0.1
ties are not affected.
Load [MPa]
Descriptive technical specifications
0.01
Wear resistance at +23°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Alcohols +
Diagram 01: Permissible pv values for iglidur® J plain Hydrocarbons +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
Page 581 Fuels +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Diluted acids 0 up to –
Low moisture absorption – + Strong acids –
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture absorp- Diluted alkalines +
tion of iglidur® J plain bearings is approximately 0.3% Strong alkalines + up to 0
Moulded High media resistance – +
special parts: weight. The saturation limit in water is 1.3% weight. These + resistant 0 conditionally resistant – not resistant
Page 602 Resistant to edge pressures – + values are so low that a moisture expansion need to be All information given at room temperature [+20°C]
considered only in extreme cases. Table 02: Chemical resistance
Suitable for shock and impact loads – +
160 3D CAD, finder and service life calculation ... www.igus.eu/J Lubrication-free made easy ... from stock ... no minimum order quantity 161
iglidur® J iglidur® J
+90°C +90°C
35MPa 35MPa
Bearing technology | Plain bearings | iglidur® J Technical data
0.30 3.5
One main advantage of iglidur® J plain bearings is the Permissible surface speeds ■ rotating ■ oscillating
combination of a low coefficient of friction in dry operation The low coefficient of friction and the very low stick 0.25 3.0
and the low stickslip tendency. slip tendency of iglidur® J plain bearings are particularly 0.20
2.5
important at very low speeds. However, iglidur® J can also
Wear [µm/km]
With increasing temperatures, the compressive strength of static friction is very low and stick slip does not occur. The 0.10
1.0
iglidur® J plain bearings decreases. Diagram 02 shows this maximum values shown in table 03 can only be achieved
0.05 0.5
inverse relationship. However, at the long-term maximum at low pressures. At the given speeds, friction can cause
temperature of +90°C the permissible surface pressure a temperature increase to maximum permissible levels. In 0.00 0.0
is around 20MPa. The maximum recommended surface practice, though, this level is rarely reached due to varying 0 5 10 15 20 25 30 35 Cf53 hard 304SS HR carbon
pressure is a mechanical material parameter. No conclu- application conditions. Load [MPa] chromed steel
sions regarding the tribological properties can be drawn Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for rotating and oscillating applications
from this. Surface speed, page 44 v = 0.01m/s with different shaft materials, p = 2MPa
20
above +80°C. For temperatures over +60°C an additional iglidur® materials, iglidur® J plain bearings have very low thickness (please see product range table).
0 securing is required. wear results at low loads compared with all shaft materials
20 30 40 50 60 70 80 90 tested. Also, for increasing loads up to 5MPa, the wear Testing methods, page 57
Temperature [°C] Application temperatures, page 49 resistance of iglidur® J is excellent. If the shaft material you
Diagram 02: Maximum recommended surface pressure as a Additional securing, page 49 plan on using is not shown in these test results, please Housing Plain bearing Shaft
function of temperature (35MPa at +20°C) contact us. Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
Friction and wear 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
With a maximum recommended surface pressure of Similar to wear resistance, the coefficient of friction µ also Shaft materials, page 52 >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
35MPa, iglidur® J plain bearings are not suitable for changes with the surface speed and load (diagrams 04 > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
extreme loads. Diagram 03 shows the elastic deformation and 05). Dry Greases Oil Water > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
of iglidur® J at radial loads. Coeff. of friction [µ] 0.06 – 0.18 0.09 0.04 0.04 > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
Coefficient of friction and surfaces, page 47 Table 04: Coefficient of friction against steel (Ra = 1μm, > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
Surface pressure, page 41 Wear resistance, page 50 50HRC) > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
HR carbon steel
0.6 H.a. aluminium
Deformation [%]
0.2
Wear [µm/km]
0.4
Cf53 steel
2.5
0.2
0.0 0.1
0.0 12.5 25.0 37.5 50.0 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.0
Load [MPa] Surface speed [m/s]
Diagram 06: Wear, rotating with different shaft materials,
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
pressure, p = 1MPa, v = 0.3m/s
speed, p = 0.75MPa
162 3D CAD, finder and service life calculation ... www.igus.eu/J Lubrication-free made easy ... from stock ... no minimum order quantity 163
iglidur® J iglidur® J
+90°C +90°C
35MPa 35MPa
Bearing technology | Plain bearings | iglidur® J Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f1 Tolerance3) h13 Tolerance3) h13
30°
[mm] [mm] [mm] [mm] [mm] [mm]
10.0 12.0 12.0 JSM-1012-12 20.0 22.0 20.0 JSM-2022-20
+0.025
10.0 12.0 15.0 JSM-1012-15 20.0 22.0 30.0 JSM-2022-30
+0.083 +0.040
d1
d2
0.5 10.0 12.0 20.0 JSM-1012-20 20.0 23.0 10.0 JSM-2023-10
+0.124
10.0 +0.040 14.0 10.0 JSM-1014-10 20.0 23.0 15.0 JSM-2023-15
30°
10.0 +0.130 14.0 16.0 JSM-1014-16 20.0 23.0 20.0 JSM-2023-20
b1
12.0 14.0 6.0 JSM-1214-06 20.0 +0.020 23.0 25.0 JSM-2023-25
12.0 14.0 8.0 JSM-1214-08 20.0 +0.104 23.0 30.0 JSM-2023-30
2)
Thickness < 0.6mm: Chamfer = 20° 12.0 14.0 9.0 JSM-1214-09 20.0 26.0 6.0 JSM-2026-06
+0.032
Chamfer in relation to d1 12.0 14.0 10.0 JSM-1214-10 20.0 +0.065 26.0 20.0 JSM-2026-20
+0.102
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 12.0 14.0 12.0 JSM-1214-12 20.0 +0.195 26.0 25.0 JSM-2026-25
f [mm] 0.3 0.5 0.8 1.2 special dimensions 12.0 14.0 15.0 JSM-1214-15 20.0 26.0 30.0 JSM-2026-30
12.0 14.0 20.0 JSM-1214-20 21.0 24.0 12.0 JSM-2124-12
Order example: JSM-0104-02 - no minimum order quantity. 12.0 +0.050 16.0 12.0 JSM-1216-12 22.0 25.0 15.0 JSM-2225-15
J iglidur® material S Sleeve bearing M Metric 01 Inner Ø d1 04 Outer Ø d2 02 Total length b1 12.0 +0.160 16.0 17.0 JSM-1216-17 22.0 25.0 20.0 JSM-2225-20
13.0 15.0 10.0 JSM-1315-10 22.0 25.0 25.0 JSM-2225-25
13.0 15.0 20.0 JSM-1315-20 22.0 25.0 30.0 JSM-2225-30
13.0 16.0 18.5 JSM-1316-185 23.0 26.0 12.0 JSM-2326-12
14.0 16.0 5.0 JSM-1416-05 24.0 27.0 15.0 JSM-2427-15
14.0 +0.032 16.0 8.0 JSM-1416-08 24.0 27.0 20.0 JSM-2427-20
+0.040
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. 14.0 +0.102 16.0 10.0 JSM-1416-10 24.0 27.0 25.0 JSM-2427-25
+0.124
Tolerance3) h13 Tolerance3) h13 14.0 16.0 15.0 JSM-1416-15 24.0 27.0 30.0 JSM-2427-30
[mm] [mm] [mm] [mm] [mm] [mm] 14.0 16.0 20.0 JSM-1416-20 24.0 27.0 46.0 JSM-2427-46
1.5 +0.014 4.0 2.0 JSM-0104-02 6.0 8.0 4.3 JSM-0608-043 14.0 16.0 25.0 JSM-1416-25 25.0 28.0 12.0 JSM-2528-12
2.0 +0.054 3.5 7.0 JSM-0203-07 6.0 8.0 6.0 JSM-0608-06 14.0 18.0 18.0 JSM-1418-18 25.0 28.0 15.0 JSM-2528-15
+0.020
2.0 +0.020 5.0 2.5 JSM-0205-02 6.0 8.0 8.0 JSM-0608-08 +0.050 25.0 28.0 20.0 JSM-2528-20
+0.068 14.0 20.0 20.0 JSM-1420-20
2.5 +0.080 6.0 2.5 JSM-0206-02 +0.160 25.0 28.0 25.0 JSM-2528-25
6.0 8.0 10.0 JSM-0608-10
3.0 +0.014 4.5 5.0 JSM-0304-05 15.0 17.0 6.0 JSM-1517-06 25.0 28.0 30.0 JSM-2528-30
3.0 +0.054 4.5 9.0 JSM-0304-09 6.0 +0.030 9.0 6.0 JSM-0609-06 15.0 17.0 10.0 JSM-1517-10 25.0 28.0 60.0 JSM-2528-60
3.0 5.0 4.0 JSM-0305-04 6.0 +0.105 10.0 10.0 JSM-0610-10 15.0 17.0 12.0 JSM-1517-12 25.0 30.0 40.0 JSM-2530-40
3.0 +0.020 7.0 14.0 JSM-0307-14 7.0 9.0 5.0 JSM-0709-05 15.0 17.0 15.0 JSM-1517-15 25.0 32.0 25.0 JSM-2532-25
+0.065
3.0 +0.080 8.0 4.0 JSM-0308-04 7.0 9.0 7.0 JSM-0709-07 15.0 17.0 20.0 JSM-1517-20 25.0 32.0 32.0 JSM-2532-32
+0.195
3.0 8.0 5.0 JSM-0308-05 7.0 9.0 9.0 JSM-0709-09 15.0 +0.032 17.0 25.0 JSM-1517-25 25.0 32.0 35.0 JSM-2532-35
4.0 5.5 4.0 JSM-0405-04 7.0 9.0 12.5 JSM-0709-125 15.0 +0.102 18.0 10.0 JSM-1518-10 26.0 30.0 20.0 JSM-2630-20
4.0 5.5 6.0 JSM-0405-06 8.0 10.0 3.0 JSM-0810-03 16.0 18.0 10.0 JSM-1618-10 +0.040
+0.025 27.0 30.0 20.0 JSM-2730-20
4.0 5.5 8.0 JSM-0405-08 8.0 10.0 4.0 JSM-0810-04 16.0 18.0 12.0 JSM-1618-12 +0.124
+0.020 +0.083
5.0 7.0 4.6 JSM-0507-046 8.0 10.0 6.0 JSM-0810-06 16.0 18.0 15.0 JSM-1618-15 28.0 32.0 20.0 JSM-2832-20
+0.068 +0.065
5.0 7.0 5.0 JSM-0507-05 8.0 10.0 8.0 JSM-0810-08 16.0 18.0 20.0 JSM-1618-20 28.0 32.0 25.0 JSM-2832-25
+0.195
5.0 7.0 10.0 JSM-0507-10 8.0 10.0 10.0 JSM-0810-10 16.0 18.0 25.0 JSM-1618-25 28.0 32.0 30.0 JSM-2832-30
5.0 7.0 14.0 JSM-0507-14 8.0 10.0 12.0 JSM-0810-12 16.0 20.0 16.0 JSM-1620-16 30.0 34.0 20.0 JSM-3034-20
+0.050
+0.020 8.0 10.0 16.0 JSM-0810-16 16.0 22.0 16.0 JSM-1622-16 30.0 +0.040 34.0 25.0 JSM-3034-25
5.0 7.0 15.0 JSM-0507-15 +0.160
+0.080 8.0 +0.040 12.0 10.0 JSM-0812-10 16.0 22.0 20.0 JSM-1622-20 30.0 +0.124 34.0 30.0 JSM-3034-30
+0.030 8.0 +0.130 12.0 12.0 JSM-0812-12 17.0 19.0 6.0 JSM-1719-06 30.0 34.0 40.0 JSM-3034-40
5.0 8.0 5.0 JSM-0508-05
+0.105 9.0 11.0 10.0 JSM-0911-10 18.0 20.0 10.0 JSM-1820-10 +0.065
30.0 38.0 40.0 JSM-3038-40
6.0 7.0 3.0 JSM-0607-03 10.0 12.0 5.0 JSM-1012-05 18.0 +0.032 20.0 15.0 JSM-1820-15 +0.195
6.0 7.0 5.0 JSM-0607-05 10.0 +0.025 12.0 6.0 JSM-1012-06 18.0 +0.102 20.0 20.0 JSM-1820-20 32.0 36.0 20.0 JSM-3236-20
+0.010 +0.050
6.0 7.0 8.0 JSM-0607-08 10.0 +0.083 12.0 8.0 JSM-1012-08 18.0 20.0 25.0 JSM-1820-25 32.0 36.0 30.0 JSM-3236-30
+0.058 +0.150
6.0 7.0 12.5 JSM-0607-12.5 10.0 12.0 10.0 JSM-1012-10 19.0 22.0 14.0 JSM-1922-14 32.0 36.0 40.0 JSM-3236-40
6.0 7.0 14.0 JSM-0607-14 10.0 12.0 11.0 JSM-1012-11
3)
After press-fit. Testing methods, page 57 3)
After press-fit. Testing methods, page 57
164 3D CAD, finder and service life calculation ... www.igus.eu/J Lubrication-free made easy ... from stock ... no minimum order quantity 165
iglidur® J iglidur® J
+90°C +90°C
35MPa 35MPa
Bearing technology | Plain bearings | iglidur® J Bearing technology | Plain bearings | iglidur® J
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. Flange bearing (form F) .5
.0
ax
f1
30
Tolerance3) h13 Tolerance3) h13 rm
°
[mm] [mm] [mm] [mm] [mm] [mm]
32.0 37.0 25.0 JSM-3237-25 45.0 +0.025 50.0 40.0 JSM-4550-40
32.0 38.0 50.0 JSM-3238-50 45.0 +0.125 50.0 50.0 JSM-4550-50
d2
d3
d1
35.0 39.0 20.0 JSM-3539-20 50.0 55.0 20.0 JSM-5055-20
35.0 39.0 30.0 JSM-3539-30 50.0 55.0 30.0 JSM-5055-30
+0.050
35.0 39.0 40.0 JSM-3539-40 50.0 55.0 40.0 JSM-5055-40
+0.150 b2
35.0 +0.050 39.0 50.0 JSM-3539-50 50.0 55.0 50.0 JSM-5055-50
b1
36.0 +0.150 40.0 45.0 JSM-3640-45 50.0 55.0 60.0 JSM-5055-60
40.0 44.0 20.0 JSM-4044-20 55.0 60.0 60.0 JSM-5560-60 2)
Thickness < 0.6mm: Chamfer = 20°
40.0 44.0 30.0 JSM-4044-30 60.0 65.0 60.0 JSM-6065-60 Chamfer in relation to d1
40.0 44.0 35.0 JSM-4044-35 65.0 70.0 50.0 JSM-6570-50 d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
+0.060
40.0 44.0 40.0 JSM-4044-40 70.0 75.0 60.0 JSM-7075-60 f [mm] 0.3 0.5 0.8 1.2 special dimensions
+0.180
40.0 44.0 50.0 JSM-4044-50 75.0 80.0 60.0 JSM-7580-60
+0.080 80.0 85.0 100.0 JSM-8085-100 Order example: JFM-0306-10 - no minimum order quantity.
42.0 46.0 73.0 JSM-4246-73
+0.240 80.0 86.0 60.0 JSM-8086-60 J iglidur® material F Flange bearing M Metric 03 Inner Ø d1 06 Outer Ø d2 10 Total length b1
45.0 +0.025 50.0 20.0 JSM-4550-20 100.0 +0.072 105.0 100.0 JSM-100105-100
45.0 +0.125 50.0 30.0 JSM-4550-30 110.0 +0.212 115.0 60.0 JSM-110115-60
3)
After press-fit. Testing methods, page 57 d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
Tolerance3) d13 h13 –0,14 Tolerance3) d13 h13 –0,14
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
3.0 4.5 7.5 3.0 0.75 JFM-0304-03 10.0 12.0 15.0 3.5 1.00 JFM-101215-035
+0.014
3.0 4.5 7.5 4.5 0.75 JFM-0304-045 10.0 12.0 18.0 5.0 1.00 JFM-1012-05
+0.054
3.0 4.5 7.5 5.0 0.75 JFM-0304-05 10.0 12.0 18.0 7.0 1.00 JFM-1012-07
+0.020 10.0 12.0 18.0 9.0 1.00 JFM-1012-09
3.0 6.0 9.0 10.0 1.50 JFM-0306-10
+0.080 10.0 12.0 18.0 10.0 1.00 JFM-1012-10
+0.025
4.0 5.5 9.5 3.0 0.75 JFM-0405-03 10.0 12.0 18.0 12.0 1.00 JFM-1012-12
+0.083
4.0 5.5 9.5 6.0 0.75 JFM-0405-06 10.0 12.0 18.0 15.0 1.00 JFM-1012-15
5.0 6.0 10.0 5.0 0.50 JFM-0506-05 10.0 12.0 18.0 17.0 1.00 JFM-1012-17
5.0 7.0 11.0 3.0 1.00 JFM-0507-03 10.0 12.0 18.0 18.0 1.00 JFM-1012-18
+0.020
5.0 7.0 11.0 5.0 1.00 JFM-0507-05 10.0 14.0 17.5 14.0 1.00 JFM-1014-14
+0.068
6.0 8.0 12.0 4.0 1.00 JFM-0608-04 10.0 16.0 22.0 16.0 3.00 JFM-1016-16
6.0 8.0 12.0 6.0 1.00 JFM-0608-06 11.0 13.0 18.0 5.0 1.00 JFM-1113-05
6.0 8.0 12.0 8.0 1.00 JFM-0608-08 12.0 14.0 20.0 4.0 1.00 JFM-1214-04
6.0 8.0 12.0 10.0 1.00 JFM-0608-10 12.0 14.0 18.0 4.5 1.00 JFM-121418-045
+0.030 12.0 14.0 20.0 5.0 1.00 JFM-1214-05
6.0 10.0 14.0 10.0 2.00 JFM-0610-10
+0.105 12.0 +0.032 14.0 20.0 7.0 1.00 JFM-1214-07
8.0 10.0 15.0 3.8 1.00 JFM-0810-038 12.0 +0.102 14.0 20.0 9.0 1.00 JFM-1214-09
8.0 10.0 15.0 5.0 1.00 JFM-0810-05 12.0 14.0 18.0 10.0 1.00 JFM-121418-10
Available from stock Ordering note 8.0 10.0 15.0 6.0 1.00 JFM-0810-06 12.0 14.0 20.0 12.0 1.00 JFM-1214-12
Detailed information about delivery time online. Our prices are scaled according to order 8.0 10.0 15.0 7.5 1.00 JFM-0810-07 12.0 14.0 20.0 15.0 1.00 JFM-1214-15
www.igus.eu/24 quantities, current prices can be found online. 8.0 10.0 15.0 8.0 1.00 JFM-0810-08 12.0 14.0 20.0 17.0 1.00 JFM-1214-17
Online ordering 8.0 10.0 15.0 9.5 1.00 JFM-0810-09 12.0 18.0 24.0 8.0 3.00 JFM-1218-08
Discount scaling +0.025 +0.050
including delivery times, prices, online tools 8.0 10.0 12.5 10.0 1.00 JFM-0810125-10 12.0 18.0 24.0 12.0 3.00 JFM-1218-12
1–9 50 – 99 500 – 999 +0.083 +0.160
www.igus.eu/J 8.0 10.0 14.0 10.0 1.00 JFM-081014-10 12.0 18.0 22.0 20.0 3.00 JFM-1218-20
10 – 24 100 – 199 1,000 – 2,499 8.0 10.0 15.0 10.0 1.00 JFM-0810-10 14.0 16.0 22.0 3.0 1.00 JFM-1416-03
25 – 49 200 – 499 2,500 – 4,999 8.0 10.0 16.0 11.0 2.00 JFM-081016-11 14.0 16.0 22.0 10.0 1.00 JFM-1416-10
+0.032
No minimum order value. 8.0 10.0 12.0 16.0 1.00 JFM-081012-16 14.0 16.0 22.0 12.0 1.00 JFM-1416-12
+0.102
No low-quantity surcharges. 8.0 12.0 16.0 6.0 2.00 JFM-0812-06 14.0 16.0 22.0 17.0 1.00 JFM-1416-17
Free shipping within Germany for orders 8.0 12.0 16.0 9.0 2.00 JFM-0812-09 14.0 18.0 22.0 20.0 2.00 JFM-141822-20
above €150. 3)
After press-fit. Testing methods page 57
166 3D CAD, finder and service life calculation ... www.igus.eu/J Lubrication-free made easy ... from stock ... no minimum order quantity 167
iglidur ® J iglidur® J
+90°C +90°C
35MPa 35MPa
Bearing technology | Plain bearings | iglidur® J Bearing technology | Plain bearings | iglidur® J
d1
d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No. Thrust washer (form T)
Tolerance3) d13 h13 –0,14 Tolerance3) d13 h13 –0,14
s
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] d2
14.0 18.0 25.0 24.0 2.00 JFM-141825-24 25.0 28.0 35.0 12.0 1.50 JFM-2528-12
+0.040
15.0 17.0 23.0 4.0 1.00 JFM-1517-04 25.0 28.0 35.0 14.5 1.50 JFM-2528-14.5
+0.124
15.0 +0.032 17.0 23.0 5.5 1.00 JFM-1517-055 25.0 28.0 35.0 21.5 1.50 JFM-2528-21
15.0 +0.102 17.0 23.0 9.0 1.00 JFM-1517-09 25.0 32.0 38.0 20.0 4.00 JFM-2532-20
+0.065
15.0 17.0 23.0 12.0 1.00 JFM-1517-12 25.0 32.0 38.0 25.0 4.00 JFM-2532-25
d5
+0.195
15.0 17.0 23.0 17.0 1.00 JFM-1517-17 28.0 32.0 35.0 7.0 2.00 JFM-283235-07 d4
+0.050 28.0 32.0 39.0 20.0 2.00 JFM-283239-20
15.0 21.0 27.0 20.0 3.00 JFM-1521-20
+0.160 30.0 32.0 40.0 12.0 1.00 JFM-303240-12
+0.040 d6
16.0 18.0 24.0 6.0 1.00 JFM-1618-06 30.0 34.0 42.0 16.0 2.00 JFM-3034-16
h
+0.124
16.0 +0.032 18.0 24.0 12.0 1.00 JFM-1618-12 30.0 34.0 42.0 20.0 2.00 JFM-3034-20 Dimensions according to ISO 3547-1 and
16.0 +0.102 18.0 24.0 16.0 1.00 JFM-1618-16 30.0 34.0 42.0 26.0 2.00 JFM-3034-26 special dimensions
16.0 18.0 24.0 17.0 1.00 JFM-1618-17 +0.080
30.0 38.0 44.0 20.0 4.00 JFM-3038-20
16.0 +0.050 22.0 28.0 12.0 3.00 JFM-1622-12 +0.240 Order example: JTM-1224-015 - no minimum order quantity.
16.0 +0.160 22.0 28.0 15.0 3.00 JFM-1622-15 30.0 +0.065 38.0 44.0 30.0 4.00 JFM-3038-30 J iglidur® material T Thrust washer M Metric 12 Inner Ø d1 24 Outer Ø d2 015 Thickness s
17.0 19.0 25.0 9.0 1.00 JFM-1719-09 30.0 +0.195 38.0 44.0 36.0 4.00 JFM-3038-36
17.0 19.0 25.0 21.0 1.00 JFM-1719-21 35.0 39.0 47.0 12.0 2.00 JFM-3539-12
18.0 20.0 26.0 4.0 1.00 JFM-1820-04 35.0 39.0 47.0 16.0 2.00 JFM-3539-16 d1 d2 d4 d5 h d6 s Part No.
18.0 20.0 26.0 12.0 1.00 JFM-1820-12 35.0 39.0 47.0 26.0 2.00 JFM-3539-26 +0.25 -0.25 -0.12 +0.375 +0.2/-0.2 +0.12 -0.05
+0.032 +0.12 +0.125
18.0 20.0 26.0 17.0 1.00 JFM-1820-17 40.0 44.0 52.0 20.0 2.00 JFM-4044-20
+0.102
18.0 20.0 26.0 22.0 1.00 JFM-1820-22 40.0 44.0 52.0 30.0 2.00 JFM-4044-30 [mm] [mm] [mm] [mm] [mm] [mm] [mm]
+0.050
18.0 21.0 25.0 12.0 1.00 JFM-1821-12 40.0 44.0 52.0 40.0 2.00 JFM-4044-40 12 24 18 1.5 1 24 1.5 JTM-1224-015
+0.150
19.0 22.0 26.0 23.0 1.00 JFM-1922-23 45.0 50.0 58.0 12.0 2.00 JFM-4550-12 12 34 4) 4)
1 34 1.5 JTM-1234-015
19.0 22.0 26.0 36.0 1.00 JFM-1922-36 45.0 50.0 58.0 20.0 2.00 JFM-4550-20 14 20 4) 4)
1 20 1.5 JTM-1420-015
20.0 23.0 30.0 11.5 1.50 JFM-2023-11 45.0 50.0 58.0 50.0 2.00 JFM-4550-50 20 36 28 3 1 36 1.5 JTM-2036-015
20.0 +0.040 23.0 30.0 15.5 1.50 JFM-2023-15.5 50.0 55.0 63.0 11.5 2.00 JFM-5055-115 28 42 35 3 1 42 2 JTM-2842-020
20.0 +0.124 23.0 30.0 16.5 1.50 JFM-2023-16 50.0 55.0 63.0 50.0 2.00 JFM-5055-50 30 39 4) 4)
1 39 1.5 JTM-3039-015
20.0 23.0 30.0 21.5 1.50 JFM-2023-21 55.0 60.0 68.0 50.0 2.00 JFM-5560-50 56 70 4) 4)
0.7 70 1 JTM-5670-010
20.0 26.0 32.0 15.0 3.00 JFM-2026-15 60.0 65.0 73.0 37.0 2.00 JFM-6065-37 139 188 4) 4)
1.5 188 2 JTM-139188-020
+0.065 +0.060
20.0 26.0 32.0 20.0 3.00 JFM-2026-20 60.0 65.0 73.0 50.0 2.00 JFM-6065-50 Design without fixing hole
4)
+0.195 +0.180
20.0 26.0 32.0 25.0 3.00 JFM-2026-25 60.0 70.0 78.0 60.0 2.00 JFM-6570-60
22.0 25.0 32.0 8.0 1.50 JFM-222532-08 70.0 75.0 83.0 50.0 2.00 JFM-7075-50
24.0 30.0 36.0 30.0 3.00 JFM-2430-30 90.0 95.0 103.0 100.0 2.50 JFM-9095-100
25.0 +0.040 28.0 39.0 5.0 1.50 JFM-252839-05 100.0 +0.072 105.0 113.0 100.0 2.50 JFM-100105-100
25.0 +0.124 28.0 35.0 6.0 1.50 JFM-2528-06 110.0 +0.212 115.0 123.0 100.0 2.50 JFM-110115-100
25.0 28.0 39.0 7.5 1.50 JFM-252839-075 120.0 125.0 133.0 100.0 2.50 JFM-120125-100
25.0 28.0 35.0 11.5 1.50 JFM-2528-11
3)
After press-fit. Testing methods page 57
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
168 3D CAD, finder and service life calculation ... www.igus.eu/J Lubrication-free made easy ... from stock ... no minimum order quantity 169
The classic endurance runner
up to 30MPa
Excellent wear resistance on (virtually)
all shafts
iglidur® W300
Bar stock,
Excellent wear resistance on (virtually) all shafts Compressive strength MPa 61
round bar: Max. recommended surface pressure (+20°C) MPa 60
Page 638 Shore D hardness 77 DIN 53505
iglidur® W300 gives excellent wear resistance, even in harsh environments or when used with rough shafts.
Of all iglidur® materials, iglidur® W300 is the most resistant to these conditions. Physical and thermal properties
●● Over 400 sizes available from stock Max. application temperature long-term °C +90
●● Very long service life Max. application temperature short-term °C +180
●● Low coefficient of friction Min. application temperature °C –40
Bar stock, ●● Very wear-resistant Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 ●● Suitable for applications with soft shafts Coefficient of thermal expansion (at +23°C) K-1 · 10-5 9 DIN 53752
●● Lubrication-free Electrical properties
●● Maintenance-free Specific contact resistance Ωcm > 1013 DIN IEC 93
Surface resistance Ω > 1012 DIN 53482
Typical application areas Table 01: Material properties table
tribo-tape ●● Automation
liner:
Page 657 ●● Printing industry 100.0
Radiation resistance
●● Woodworking
Plain bearings made from iglidur® W300 are resistant up
●● Mechatronics 10.0 to a radiation intensity of 3 · 10²Gy.
●● Test engineering and quality assurance
1.0 UV resistance
Piston rings: iglidur® W300 plain bearings are resistant to permanent
Page 562
0.1 UV radiation. A slight change in colour will not significantly
Load [MPa]
Descriptive technical specifications influence their properties.
0.01
Wear resistance at +23°C – +
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Chemicals Resistance
Diagram 01: Permissible pv values for iglidur W300 plain
® Alcohols + up to 0
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Hydrocarbons +
Page 581 Greases, oils without additives +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Fuels +
Low moisture absorption – + Diluted acids 0 up to –
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture absorption Strong acids –
of iglidur® W300 plain bearings is approximately 1.3% Diluted alkalines +
Moulded High media resistance – + Strong alkalines 0
special parts: weight. The saturation limit in water is 6.5% weight. This
Page 602 Resistant to edge pressures – + must be taken into account for these types of applications. + resistant 0 conditionally resistant – not resistant
All information given at room temperature [+20°C]
Suitable for shock and impact loads – +
Vacuum Table 02: Chemical resistance
Resistant to dirt – + In vacuum, any present moisture is released as vapour.
The use in vacuum is only possible to a limited extent. Chemical table, page 1542
igubal® Online product finder Online service life calculation
spherical balls:
Page 787 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
172 3D CAD, finder and service life calculation ... www.igus.eu/W300 Lubrication-free made easy ... from stock ... no minimum order quantity 173
iglidur® iglidur®
W300 W300
+90°C +90°C
60MPa 60MPa
Bearing technology | Plain bearings | iglidur® W300 Technical data
0.30 70
iglidur® W300 gives excellent wear resistance, even in Permissible surface speeds
60 rotating
harsh environments or when used with rough shafts. This Even at higher surface speeds, the coefficient of friction of 0.25
oscillating
material is the most tolerant of these external effects out iglidur® W300 plain bearings remains the same. In relation 0.20
50
of all the iglidur® range. to other materials, somewhat higher surface speeds can
Wear [µm/km]
With increasing temperatures, the compressive strength of long periods at high speeds, due to exceptional wear
0.05 10
iglidur® W300 plain bearings decreases. Diagram 02 shows resistance. Relatively high speeds can be obtained with
this inverse relationship. The maximum recommended iglidur® W300 bearings on hardened shafts with the 0.00 0
surface pressure is a mechanical material parameter. No recommended surface finish. 0 10 20 30 40 50 60 0,25 0,75 2,00 5,00 10,00 45,00 76,00
conclusions regarding the tribological properties can be Load [MPa] Load [MPa]
drawn from this. Surface speed, page 44 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
rotating oscillating linear function of the load
120 long-term m/s 1.0 0.7 4.0
100 short-term m/s 1.5 1.8 6.0 Shaft materials Installation tolerances
80
Table 03: Maximum surface speeds The friction and wear are also dependent, to a large iglidur® W300 plain bearings are standard bearings for
degree, on the shaft material. Shafts that are too smooth, shafts with h tolerance (recommended minimum h9).
60 Temperature increase both the coefficient of friction and the wear of The bearings are designed for press-fit into a housing
40 iglidur® W300 plain bearings retain their exceptional wear the bearing. Smooth shafts have the danger of stick slip. machined to a H7 tolerance. After being assembled into a
resistance even up to the highest permissible application Squeaking as an effect of stick slip is usually the result nominal size housing, in standard cases the inner diameter
Load [MPa]
20
temperatures and at the same time resist becoming brittle of shafts that are too smooth. Shaft surface finish of automatically adjusts to the E10 tolerances. For particular
0 at low temperatures. For temperatures over +60°C an 0.4 – 0.5µm have proven to be the best. For iglidur® W300, dimensions the tolerance differs depending on the wall
20 30 40 50 60 70 80 90 additional securing is required. the wear resistance is still excellent with this surface finish thickness (please see product range table).
Temperature [°C] as the friction adopts the minimum value. Diagram 06
Diagram 02: Maximum recommended surface pressure as a Application temperatures, page 49 shows results of testing different shafts. Hardened shafts Testing methods, page 57
function of temperature (60MPa at +20°C) Additional securing, page 49 are preferred for applications for higher loads. If the shaft
material you plan on using is not shown in these test Housing Plain bearing Shaft
Friction and wear results, please contact us. Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
iglidur® W300 presents a very high compressive strength Similar to wear resistance, the coefficient of friction μ 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
in spite of its high elasticity. Diagram 03 shows the elastic also changes with the load. In contrast to other iglidur® Shaft materials, page 52 >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
deformation of iglidur ® W300 at radial loads. At the materials, the coefficient of friction of iglidur® W300 remains > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
maximum recommended surface pressure of 60MPa the consistently low at higher rotational speeds. Dry Greases Oil Water > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
deformation is less than 3%. Coeff. of friction [µ] 0.08 – 0.23 0.09 0.04 0.04 > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
Coefficient of friction and surfaces, page 47 Table 04: Coefficient of friction against steel (Ra = 1μm, > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
Surface pressure, page 41 Wear resistance, page 50 50HRC) > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
HR carbon steel
0.8 H.a. aluminium
Deformation [%]
Wear [µm/km]
0.6
Cf53 steel
2
0.4
0 0.4 0.2
0 15 30 45 60 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.0
Load [MPa] Surface speed [m/s]
Diagram 06: Wear, rotating with different shaft materials,
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
pressure, p = 1MPa, v = 0.3m/s
speed, p = 0.75MPa
174 3D CAD, finder and service life calculation ... www.igus.eu/W300 Lubrication-free made easy ... from stock ... no minimum order quantity 175
iglidur® iglidur®
W300 W300
+90°C +90°C
60MPa 60MPa
Bearing technology | Plain bearings | iglidur® W300 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f1 Tolerance3) h13 Tolerance3) h13
30°
[mm] [mm] [mm] [mm] [mm] [mm]
14.0 16.0 7.3 WSM-1416-07 22.0 25.0 30.0 WSM-2225-30
14.0 16.0 10.0 WSM-1416-10 24.0 27.0 15.0 WSM-2427-15
d1
d2
0.5 14.0 16.0 15.0 WSM-1416-15 24.0 27.0 20.0 WSM-2427-20
14.0 16.0 20.0 WSM-1416-20 24.0 27.0 25.0 WSM-2427-25
30°
14.0 16.0 25.0 WSM-1416-25 24.0 27.0 30.0 WSM-2427-30
b1
14.0 16.0 33.0 WSM-1416-33 25.0 28.0 12.0 WSM-2528-12
15.0 17.0 10.0 WSM-1517-10 25.0 28.0 14.0 WSM-2528-14
2)
Thickness < 0.6mm: Chamfer = 20° 15.0 17.0 15.0 WSM-1517-15 25.0 28.0 15.0 WSM-2528-15
Chamfer in relation to d1 15.0 17.0 20.0 WSM-1517-20 25.0 28.0 20.0 WSM-2528-20
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 15.0 17.0 25.0 WSM-1517-25 25.0 28.0 25.0 WSM-2528-25
f [mm] 0.3 0.5 0.8 1.2 special dimensions 16.0 18.0 7.0 WSM-1618-07 25.0 28.0 30.0 WSM-2528-30
16.0 18.0 8.0 WSM-1618-08 25.0 28.0 50.0 WSM-2528-50
Order example: WSM-0203-03 - no minimum order quantity. 16.0 +0.032 18.0 11.5 WSM-1618-11 26.0 30.0 16.0 WSM-2630-16
W300 iglidur® material S Sleeve bearing M Metric 02 Inner Ø d1 03 Outer Ø d2 03 Total length b1 16.0 +0.102 18.0 12.0 WSM-1618-12 26.0 30.0 25.0 WSM-2630-25
+0.040
16.0 18.0 15.0 WSM-1618-15 28.0 30.0 10.0 WSM-2830-10
+0.124
16.0 18.0 20.0 WSM-1618-20 28.0 31.0 10.0 WSM-2831-10
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. 16.0 18.0 25.0 WSM-1618-25 28.0 32.0 20.0 WSM-2832-20
Tolerance3) h13 Tolerance3) h13 16.0 18.0 30.0 WSM-1618-30 28.0 32.0 25.0 WSM-2832-25
[mm] [mm] [mm] [mm] [mm] [mm] 16.0 18.0 35.0 WSM-1618-35 28.0 32.0 30.0 WSM-2832-30
2.0 3.5 3.0 WSM-0203-03 8.0 10.0 15.0 WSM-0810-15 16.0 18.0 45.0 WSM-1618-45 30.0 34.0 16.0 WSM-3034-16
2.0 4.0 1.8 WSM-0204-018 8.0 10.0 16.0 WSM-0810-16 18.0 20.0 12.0 WSM-1820-12 30.0 34.0 20.0 WSM-3034-20
2.5 +0.014 4.0 3.0 WSM-0204-03 8.0 10.0 20.0 WSM-0810-20 18.0 20.0 15.0 WSM-1820-15 30.0 34.0 24.0 WSM-3034-24
3.0 +0.054 4.5 3.0 WSM-0304-03 8.0 10.0 21.0 WSM-0810-21 18.0 20.0 20.0 WSM-1820-20 30.0 34.0 25.0 WSM-3034-25
3.0 4.5 5.0 WSM-0304-05 9.0 11.0 6.0 WSM-0911-06 18.0 20.0 25.0 WSM-1820-25 30.0 34.0 30.0 WSM-3034-30
3.0 4.5 6.0 WSM-0304-06 10.0 12.0 4.0 WSM-1012-04 18.0 20.0 33.0 WSM-1820-33 30.0 34.0 36.0 WSM-3034-36
4.0 5.5 4.0 WSM-0405-04 10.0 12.0 6.0 WSM-1012-06 18.0 20.0 35.0 WSM-1820-35 30.0 34.0 38.0 WSM-3034-38
+0.025
4.0 5.5 6.0 WSM-0405-06 10.0 12.0 8.0 WSM-1012-08 19.0 22.0 28.0 WSM-1922-28 30.0 34.0 40.0 WSM-3034-40
+0.083
4.0 5.5 8.0 WSM-0405-08 10.0 12.0 9.0 WSM-1012-09 20.0 22.0 11.5 WSM-2022-11 30.0 34.0 45.0 WSM-3034-45
+0.020
4.0 5.5 10.0 WSM-0405-10 10.0 12.0 10.0 WSM-1012-10 20.0 22.0 12.0 WSM-2022-12 30.0 34.0 47.0 WSM-3034-47
+0.068
5.0 7.0 5.0 WSM-0507-05 10.0 12.0 12.0 WSM-1012-12 20.0 22.0 15.0 WSM-2022-15 32.0 36.0 20.0 WSM-3236-20
5.0 7.0 8.0 WSM-0507-08 10.0 12.0 15.0 WSM-1012-15 20.0 22.0 20.0 WSM-2022-20 32.0 36.0 25.0 WSM-3236-25
5.0 7.0 10.0 WSM-0507-10 10.0 12.0 17.0 WSM-1012-17 20.0 22.0 30.0 WSM-2022-30 32.0 36.0 30.0 WSM-3236-30
+0.010 10.0 12.0 20.0 WSM-1012-20 20.0 23.0 8.0 WSM-2023-08 32.0 36.0 40.0 WSM-3236-40
6.0 7.0 14.0 WSM-0607-14
+0.058 10.0 12.0 25.5 WSM-1012-25.5 20.0 23.0 10.0 WSM-2023-10 35.0 39.0 20.0 WSM-3539-20
6.0 8.0 6.0 WSM-0608-06 11.0 13.0 8.0 WSM-1113-08 20.0 23.0 12.0 WSM-2023-12 35.0 39.0 30.0 WSM-3539-30
6.0 8.0 8.0 WSM-0608-08 12.0 14.0 4.0 WSM-1214-04 20.0 23.0 15.0 WSM-2023-15 35.0 39.0 40.0 WSM-3539-40
6.0 +0.020 8.0 9.5 WSM-0608-09 12.0 14.0 5.0 WSM-1214-05 20.0 +0.040 23.0 20.0 WSM-2023-20 35.0 39.0 50.0 WSM-3539-50
6.0 +0.068 8.0 10.0 WSM-0608-10 12.0 14.0 6.0 WSM-1214-06 20.0 +0.124 23.0 23.0 WSM-2023-23 35.0 40.0 7.0 WSM-3540-07
+0.050
6.0 8.0 11.8 WSM-0608-11 12.0 14.0 8.0 WSM-1214-08 20.0 23.0 25.0 WSM-2023-25 40.0 44.0 20.0 WSM-4044-20
+0.150
6.0 8.0 13.8 WSM-0608-13 12.0 14.0 10.0 WSM-1214-10 20.0 23.0 30.0 WSM-2023-30 40.0 44.0 30.0 WSM-4044-30
7.0 9.0 9.0 WSM-0709-09 12.0 +0.032 14.0 12.0 WSM-1214-12 22.0 24.0 15.0 WSM-2224-15 40.0 44.0 40.0 WSM-4044-40
7.0 9.0 12.0 WSM-0709-12 12.0 +0.102 14.0 15.0 WSM-1214-15 22.0 24.0 20.0 WSM-2224-20 40.0 44.0 50.0 WSM-4044-50
7.0 9.0 12.5 WSM-0709-125 12.0 14.0 20.0 WSM-1214-20 22.0 24.0 30.0 WSM-2224-30 45.0 50.0 20.0 WSM-4550-20
8.0 +0.025 10.0 6.0 WSM-0810-06 12.0 14.0 25.0 WSM-1214-25 22.0 24.0 35.0 WSM-2224-35 45.0 50.0 30.0 WSM-4550-30
8.0 +0.083 10.0 8.0 WSM-0810-08 13.0 15.0 7.0 WSM-1315-07 22.0 24.0 45.0 WSM-2224-45 45.0 50.0 40.0 WSM-4550-40
8.0 10.0 10.0 WSM-0810-10 13.0 15.0 10.0 WSM-1315-10 22.0 25.0 15.0 WSM-2225-15 45.0 50.0 50.0 WSM-4550-50
8.0 10.0 12.0 WSM-0810-12 13.0 15.0 15.0 WSM-1315-15 22.0 25.0 20.0 WSM-2225-20 50.0 55.0 20.0 WSM-5055-20
8.0 10.0 13.8 WSM-0810-13 13.0 15.0 20.0 WSM-1315-20 22.0 25.0 25.0 WSM-2225-25 50.0 55.0 30.0 WSM-5055-30
3)
After press-fit. Testing methods page 57 3)
After press-fit. Testing methods page 57
176 3D CAD, finder and service life calculation ... www.igus.eu/W300 Lubrication-free made easy ... from stock ... no minimum order quantity 177
iglidur® iglidur®
W300 W300
+90°C +90°C
60MPa 60MPa
Bearing technology | Plain bearings | iglidur® W300 Bearing technology | Plain bearings | iglidur® W300
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. Flange bearing (form F) .5
.0
ax
f1
30
Tolerance3) h13 Tolerance3) h13 rm
°
[mm] [mm] [mm] [mm] [mm] [mm]
50.0 55.0 40.0 WSM-5055-40 65.0 70.0 60.0 WSM-6570-60
50.0 +0.050 55.0 50.0 WSM-5055-50 70.0 75.0 60.0 WSM-7075-60
d2
d3
d1
+0.060
50.0 +0.150 55.0 55.0 WSM-5055-55 75.0 80.0 100.0 WSM-7580-100
+0.180
50.0 55.0 60.0 WSM-5055-60 80.0 85.0 20.0 WSM-8085-20
55.0 60.0 40.0 WSM-5560-40 80.0 85.0 100.0 WSM-8085-100
b2
55.0 +0.060 60.0 60.0 WSM-5560-60 90.0 +0.072 95.0 100.0 WSM-9095-100
b1
60.0 +0.180 65.0 30.0 WSM-6065-30 100.0 +0.212 105.0 100.0 WSM-100105-100
60.0 65.0 60.0 WSM-6065-60 2)
Thickness < 0.6mm: Chamfer = 20°
3)
After press-fit. Testing methods page 57 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions
178 3D CAD, finder and service life calculation ... www.igus.eu/W300 Lubrication-free made easy ... from stock ... no minimum order quantity 179
iglidur® iglidur®
W300 W300
+90°C +90°C
60MPa 60MPa
Bearing technology | Plain bearings | iglidur® W300 Bearing technology | Plain bearings | iglidur® W300
d1
d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No. Thrust washer (form T)
Tolerance3) d13 h13 –0,14 Tolerance3) d13 h13 –0,14
s
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] d2
15.0 17.0 23.0 20.0 1.00 WFM-1517-20 30.0 +0.040 34.0 42.0 26.0 2.00 WFM-3034-26
16.0 18.0 24.0 9.0 1.00 WFM-1618-09 30.0 +0.124 34.0 42.0 37.0 2.00 WFM-3034-37
16.0 18.0 24.0 12.0 1.00 WFM-1618-12 32.0 36.0 40.0 16.0 2.00 WFM-3236-16
16.0 18.0 24.0 17.0 1.00 WFM-1618-17 32.0 36.0 40.0 26.0 2.00 WFM-3236-26
17.0 19.0 25.0 12.0 1.00 WFM-1719-12 35.0 39.0 47.0 9.0 2.00 WFM-3539-09
d5
+0.032
17.0 19.0 25.0 18.0 1.00 WFM-1719-18 35.0 39.0 47.0 16.0 2.00 WFM-3539-16 d4
+0.102
17.0 19.0 25.0 25.0 1.00 WFM-1719-25 35.0 39.0 47.0 26.0 2.00 WFM-3539-26
18.0 20.0 26.0 6.0 1.00 WFM-1820-06 35.0 +0.050 39.0 50.0 35.0 2.00 WFM-353950-35
d6
18.0 20.0 26.0 12.0 1.00 WFM-1820-12 38.0 +0.150 42.0 50.0 22.0 2.00 WFM-3842-22
h
18.0 20.0 26.0 17.0 1.00 WFM-1820-17 40.0 44.0 52.0 30.0 2.00 WFM-4044-30 Dimensions according to ISO 3547-1 and
18.0 20.0 26.0 22.0 1.00 WFM-1820-22 40.0 44.0 52.0 40.0 2.00 WFM-4044-40 special dimensions
20.0 23.0 30.0 11.5 1.50 WFM-2023-11 45.0 50.0 58.0 50.0 2.00 WFM-4550-50
20.0 23.0 30.0 14.5 1.50 WFM-2023-14 50.0 55.0 63.0 40.0 2.00 WFM-5055-40 Order example: WTM-0509-006 - no minimum order quantity.
20.0 23.0 30.0 16.5 1.50 WFM-2023-16 50.0 55.0 63.0 50.0 2.00 WFM-5055-50 W300 iglidur® material T Thrust washer M Metric 05 Inner Ø d1 09 Outer Ø d2 006 Thickness s
20.0 23.0 30.0 21.5 1.50 WFM-2023-21 55.0 60.0 68.0 60.0 2.00 WFM-5560-60
24.0 27.0 32.0 10.5 1.50 WFM-2427-10 57.0 62.0 67.0 40.0 2.00 WFM-5762-40
25.0 28.0 35.0 11.5 1.50 WFM-2528-11 60.0 65.0 73.0 60.0 2.00 WFM-6065-60 d1 d2 d4 d5 h d6 s Part No.
+0.040 +0.060
25.0 28.0 31.0 13.5 1.50 WFM-252831-13 65.0 70.0 78.0 60.0 2.00 WFM-6570-60 +0.25 -0.25 -0.12 +0.375 +0.2/-0.2 +0.12 -0.05
+0.124 +0.180 +0.12 +0.125
25.0 28.0 35.0 16.5 1.50 WFM-2528-16 70.0 75.0 83.0 100.0 2.50 WFM-7075-100
25.0 28.0 35.0 21.5 1.50 WFM-2528-21 75.0 80.0 88.0 100.0 2.50 WFM-7580-100 [mm] [mm] [mm] [mm] [mm] [mm] [mm]
25.0 28.0 32.0 30.0 1.50 WFM-2528-30 80.0 85.0 93.0 100.0 2.50 WFM-8085-100 5 9.5 4) 4)
0.3 9.5 0.6 WTM-0509-006
28.0 30.0 35.0 36.0 1.00 WFM-2830-36 90.0 95.0 103.0 100.0 2.50 WFM-9095-100 6 20 13 1.5 1 20 1.5 WTM-0620-015
+0.072
30.0 34.0 42.0 10.0 2.00 WFM-3034-10 100.0 105.0 113.0 100.0 2.50 WFM-100105-100 8 18 13 1.5 1 18 1.5 WTM-0818-015
+0.212
30.0 34.0 42.0 16.0 2.00 WFM-3034-16 120.0 125.0 133.0 100.0 2.50 WFM-120125-100 10 18 4) 4)
0.7 18 1 WTM-1018-010
3)
After press-fit. Testing methods page 57 10 18 4) 4)
1 18 1.5 WTM-1018-015
12 24 18 1.5 1 24 1.5 WTM-1224-015
14 26 20 2 1 26 1.5 WTM-1426-015
15 24 19.5 1.5 1 24 1.5 WTM-1524-015
16 30 23 2 1 30 1.5 WTM-1630-015
18 32 25 2 1 32 1.5 WTM-1832-015
18 44 30 7 1 44 1.5 WTM-1844-015
20 36 28 3 1 36 1.5 WTM-2036-015
22 38 30 3 1 38 1.5 WTM-2238-015
24 42 33 3 1 42 1.5 WTM-2442-015
26 44 35 3 1 44 1.5 WTM-2644-015
28 40 38 4 1 48 1.5 WTM-2840-015
28 48 38 4 1 48 1.5 WTM-2848-015
Available from stock Ordering note 32 54 43 4 1 54 1.5 WTM-3254-015
Detailed information about delivery time online. Our prices are scaled according to order 38 62 50 4 1 62 1.5 WTM-3862-015
www.igus.eu/24 quantities, current prices can be found online. 42 66 54 4 1 66 1.5 WTM-4266-015
Online ordering 48 74 61 4 1.5 74 2 WTM-4874-020
Discount scaling 52 78 65 4 1.5 78 2 WTM-5278-020
including delivery times, prices, online tools
1–9 50 – 99 500 – 999 62 90 76 4 1.5 90 2 WTM-6290-020
www.igus.eu/W300
10 – 24 100 – 199 1,000 – 2,499 82 110 4) 4)
1.5 110 2 WTM-82110-020
25 – 49 200 – 499 2,500 – 4,999 102 130 4) 4)
1.5 130 2 WTM-102130-020
No minimum order value. 120 150 4) 4)
1.5 150 2 WTM-120150-020
No low-quantity surcharges. Design without fixing hole
4)
180 3D CAD, finder and service life calculation ... www.igus.eu/W300 Lubrication-free made easy ... from stock ... no minimum order quantity 181
The new endurance runner:
specialist for pivoting applications
and pulsating loads
Up to 10MPa, up to three times more
wear-resistant than iglidur® J
iglidur® J3
Bar stock,
pivoting applications and pulsating loads: Compressive strength MPa 60
Max. recommended surface pressure (+20°C) MPa 45
round bar:
Page 639 Up to 10MPa, up to three times more wear- Shore D hardness 73 DIN 53505
resistant than iglidur® J Physical and thermal properties
Max. application temperature long-term °C +90
iglidur® J3 is a material with improved wear resistance at low to medium loads and high speed. The service Max. application temperature short-term °C +120
life is up to 300% longer than iglidur® J – the proven top endurance runner material. Min. application temperature °C –50
Bar stock, ●● Low coefficient of friction Thermal conductivity W/m · K 0.25 ASTM C 177
plate:
Page 651 ●● High media resistance Coefficient of thermal expansion (at +23°C) K-1 · 10-5 13 DIN 53752
●● Low moisture absorption Electrical properties
●● PTFE-free Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Lubrication-free Surface resistance Ω > 1012 DIN 53482
●● Maintenance-free Table 01: Material properties table
tribo-tape
liner: 100.0 Radiation resistance
Page 657 Typical application areas
Resistant to radiation up to an intensity of 1 · 10⁴Gy.
●● Automation
●● Printing industry 10.0
UV resistance
●● Beverage industry
iglidur® J3 plain bearings become discoloured when
●● Glass industry 1.0
exposed to UV radiation. However, hardness, compres-
●● Aerospace engineering
Piston rings: sive strength and wear resistance of the material do not
Page 562 0.1
change.
Load [MPa]
Descriptive technical specifications
0.01
Wear resistance at +23°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Surface speed [m/s]
Alcohols +
Wear resistance at +90°C – + Hydrocarbons +
Diagram 01: Permissible pv values for iglidur® J3 plain
Two hole Wear resistance at +150°C – + bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
flange bearing:
Page 581 a steel shaft, at +20°C, mounted in a steel housing Fuels +
Low coefficient of friction – + Diluted acids 0 up to –
Low moisture absorption – + Moisture absorption Strong acids –
Under standard climatic conditions, the moisture Diluted alkalines +
Wear resistance under water – + Strong alkalines + up to 0
absorption of iglidur® J3 plain bearings is approximately
Moulded High media resistance – + 0.3% weight. The saturation limit in water is 1.3% weight. + resistant 0 conditionally resistant – not resistant
special parts:
Page 602 These values are so low that a moisture expansion need All information given at room temperature [+20°C]
Resistant to edge pressures – +
to be considered only in extreme cases. Table 02: Chemical resistance
Suitable for shock and impact loads – +
Vacuum Chemical table, page 1542
Resistant to dirt – +
In vacuum, any present moisture is released as vapour.
Use in vacuum is only possible with dehumidified
igubal® Online product finder Online service life calculation
spherical balls: iglidur® J3 bearings.
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
184 3D CAD, finder and service life calculation ... www.igus.eu/J3 Lubrication-free made easy ... from stock ... no minimum order quantity 185
iglidur® J3 iglidur® J3
+90°C +90°C
45MPa 45MPa
Bearing technology | Plain bearings | iglidur® J3 Technical data
0.25 45
With respect to its general mechanical and thermal specifi- Permissible surface speeds rotating
40
cations, iglidur® J3 is directly comparable to our classic, iglidur® J3 is also suitable for medium to high surface oscillating
35
iglidur® J. speeds. The maximum values shown in table 03 can only 0.20 30
be achieved at low pressures. At the given speeds, friction
Wear [µm/km]
of iglidur® J3 plain bearings decreases. Diagram 02 shows to varying application conditions. 10
this inverse relationship. The maximum recommended 5
surface pressure is a mechanical material parameter. No Surface speed, page 44 0.10 0
conclusions regarding the tribological properties can be 0 15 25 35 45 0 5 10 15 20 25 30 35 40 45
drawn from this. rotating oscillating linear Load [MPa] Load [MPa]
long-term m/s 1.5 1.1 8.0 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
90 short-term m/s 3.0 2.1 10.0 v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
80
Table 03: Maximum surface speeds function of the load
70
60
Temperature
50 Shaft materials Installation tolerances
The temperatures prevailing in the bearing system also
40 The friction and wear are also dependent, to a large degree, iglidur ® J3 plain bearings are standard bearings for
have an influence on the wear. With increasing tempera-
30 on the shaft material. Shafts that are too smooth, increase shafts with h tolerance (recommended minimum h9).
20
tures, the wear increases and this effect is significant
both the coefficient of friction and the wear of the bearing. The bearings are designed for press-fit into a housing
Load [MPa]
10 0.25 1.6 > 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
1.4
8
1.2 Table 05: Important tolerances for plain bearings according
0.6
Deformation [%]
0.15
Cf53 steel
0.4
2
0.2
0 0.10 0.0
0 5 10 15 20 25 30 35 40 45 0.05 0.10 0.15 0.20 0.25 0.30 0.35
Diagram 06: Wear, rotating with different shaft materials,
Load [MPa] Surface speed [m/s]
pressure, p = 1MPa, v = 0.3m/s
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
186 3D CAD, finder and service life calculation ... www.igus.eu/J3 Lubrication-free made easy ... from stock ... no minimum order quantity 187
iglidur® J3 iglidur® J3
+90°C +90°C
45MPa 45MPa
Bearing technology | Plain bearings | iglidur® J3 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f1 Tolerance3) h13 Tolerance3) h13
30°
[mm] [mm] [mm] [mm] [mm] [mm]
30.0 34.0 25.0 J3SM-3034-25 40.0 44.0 40.0 J3SM-4044-40
+0.040
30.0 34.0 30.0 J3SM-3034-30 40.0 44.0 50.0 J3SM-4044-50
+0.124
d1
d2
0.5 30.0 34.0 40.0 J3SM-3034-40 45.0 50.0 20.0 J3SM-4550-20
32.0 36.0 20.0 J3SM-3236-20 45.0 50.0 30.0 J3SM-4550-30
30°
32.0 36.0 30.0 J3SM-3236-30 45.0 50.0 40.0 J3SM-4550-40
b1 +0.050
32.0 36.0 40.0 J3SM-3236-40 45.0 50.0 50.0 J3SM-4550-50
+0.150
35.0 39.0 20.0 J3SM-3539-20 50.0 55.0 20.0 J3SM-5055-20
+0.050
2)
Thickness < 0.6mm: Chamfer = 20° 35.0 39.0 30.0 J3SM-3539-30 50.0 55.0 30.0 J3SM-5055-30
+0.150
Chamfer in relation to d1 35.0 39.0 40.0 J3SM-3539-40 50.0 55.0 40.0 J3SM-5055-40
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 35.0 39.0 50.0 J3SM-3539-50 50.0 55.0 50.0 J3SM-5055-50
f [mm] 0.3 0.5 0.8 1.2 special dimensions 40.0 44.0 20.0 J3SM-4044-20 50.0 55.0 60.0 J3SM-5055-60
40.0 44.0 30.0 J3SM-4044-30
Order example: J3SM-0304-05 - no minimum order quantity. 3)
After press-fit. Testing methods page 57
J3 iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 05 Total length b1
188 3D CAD, finder and service life calculation ... www.igus.eu/J3 Lubrication-free made easy ... from stock ... no minimum order quantity 189
iglidur® J3
+90°C
45MPa
Bearing technology | Plain bearings | iglidur® J3
Flange bearing (form F) .5
.0
ax
f1
30
m
r
°
d2
d3
d1
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions
Bar stock,
stability at high temperatures: Compressive strength MPa 60
Max. recommended surface pressure (+20°C) MPa 60
round bar:
Page 639 Can be used with many kinds of shafts and loads Shore D hardness 80 DIN 53505
Physical and thermal properties
An outstanding plain bearing for rotating applications - and for a wide range of different shaft materials: Max. application temperature long-term °C +180
with iglidur® J350 plain bearings, the service life can often be increased for applications between 2 and Max. application temperature short-term °C +220
50MPa. In addition, the high temperature resistance makes it a very versatile material. Min. application temperature °C –100
Bar stock, ●● Recommended for steel shafts Thermal conductivity W/m · K 0.24 ASTM C 177
plate: ●● Continuous operating temperatures up to +180°C
Page 651 Coefficient of thermal expansion (at +23°C) K-1 · 10-5 7 DIN 53752
●● Suitable for medium and high loads Electrical properties
●● Suitable for rotating applications Specific contact resistance Ωcm > 1013 DIN IEC 93
●● Lubrication-free Surface resistance Ω > 1010 DIN 53482
●● Maintenance-free
Table 01: Material properties table
tribo-tape
liner: Typical application areas
Page 657 100.0
●● Automation Radiation resistance
●● Mechanical engineering Plain bearings made from iglidur® J350 are resistant up to
●● Automotive 10.0 a radiation intensity of 2 · 10²Gy.
●● Glass industry
1.0 UV resistance
Piston rings: iglidur® J350 plain bearings are partially resistant to UV
Page 559
0.1 radiation.
Load [MPa]
Descriptive technical specifications
Chemicals Resistance
0.01
Wear resistance at +23°C – + Alcohols +
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Hydrocarbons + up to 0
Diagram 01: Permissible pv values for iglidur® J350 plain Greases, oils without additives +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Fuels +
Page 581 Diluted acids +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Strong acids + up to 0
Low moisture absorption – + Diluted alkalines +
Moisture absorption
Wear resistance under water – + The moisture absorption of iglidur® J350 is low and can be Strong alkalines +
ignored when using standard plain bearings. Even when + resistant 0 conditionally resistant – not resistant
Moulded High media resistance – +
special parts: saturated with water, iglidur® J350 does not absorb more All information given at room temperature [+20°C]
Page 602 Resistant to edge pressures – + than 1.6% weight of water (by weight). Table 02: Chemical resistance
192 3D CAD, finder and service life calculation ... www.igus.eu/J350 Lubrication-free made easy ... from stock ... no minimum order quantity 193
iglidur® iglidur®
J350 J350
+180°C +180°C
60MPa 60MPa
Bearing technology | Plain bearings | iglidur® J350 Technical data
0.40 3.0
iglidur® J350 blends universally good wear resistance, Permissible surface speeds
flexibility and temperature resistance into a very versatile iglidur® J350 plain bearings are suitable for low and 2.5
0.30
iglidur® material with a broad application spectrum. medium speeds in rotating and oscillating applications.
H.a. aluminium
Wear [µm/km]
With increasing temperatures, the compressive strength of linear movements. 1.0
Cf53 steel
iglidur® J350 plain bearings decreases. Diagram 02 shows 0.10
0.5
this inverse relationship. The maximum recommended Surface speed, page 44
surface pressure is a mechanical material parameter. No 0.00 0.0
conclusions regarding the tribological properties can be rotating oscillating linear 0 10 20 30 40 50 60
drawn from this. long-term m/s 1.3 1.0 4.0 Load [MPa] Diagram 07: Wear, rotating with different shaft materials,
short-term m/s 3.0 2.3 8.0 Diagram 05: Coefficient of friction as a function of the load, pressure, p = 1MPa, v = 0.3m/s
Table 03: Maximum surface speeds v = 0.01m/s
80
Temperature
60
The temperatures prevailing in the bearing system also have Shaft materials Installation tolerances
an influence on the wear. The wear-rate of iglidur® J350 Diagrams 06 and 07 show the test results of iglidur® J350 iglidur® J350 plain bearings are standard bearings for
40 bearings changes very little at high temperatures. In some plain bearings running against various shaft materials. shafts with h tolerance (recommended minimum h9).
cases, wear even decreases at +100°C. For temperatures iglidur® J350 plain bearings can be combined with various The bearings are designed for press-fit into a housing
20 over +140°C an additional securing is required. shaft materials. One shaft - bearing combination stands out machined to a H7 tolerance. After being assembled into a
Load [MPa]
when looking at the wear results of the test: iglidur® J350 nominal size housing, in standard cases the inner diameter
0 Application temperatures, page 49 with soft 304 stainless steel. Not many bearing materials automatically adjusts to the F10 tolerances. For particular
20 40 60 80 100 120 140 160 180 Additional securing, page 49 are suitable for use with this rather difficult soft stainless dimensions the tolerance differs depending on the wall
Temperature [°C] steel material (304 stainless steel) and achieve good wear thickness (please see product range table).
Diagram 02: Maximum recommended surface pressure as a Friction and wear results. Also, good properties are reached with hard-an-
function of temperature (60MPa at +20°C) The coefficient of friction of iglidur® J350 in dry operation odised aluminium shafts. If the shaft material you plan on Testing methods, page 57
against steel is very good. They decrease significantly at using is not shown in these test results, please contact us.
iglidur® J350 plain bearings are adequate for medium higher surface speeds. This benefits the service life of the Housing Plain bearing Shaft
and high loads. Diagram 03 shows the elastic deforma- plain bearings in continuous operations with high surface Shaft materials, page 52 Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
tion of iglidur® J350 at radial loads. It shows the material speeds. Diagram 04 illustrates this relationship. Especi- 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
behaviour submitted to a short-term load. The ambient ally with loads higher than 2MPa, the iglidur® J350 plain Dry Greases Oil Water >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
temperatures are only noticeable at 60MPa. bearings are clearly superior to other bearings in rotating Coeff. of friction [µ] 0.10 – 0.20 0.09 0.04 0.04 > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
applications. Table 04: Coefficient of friction against steel (Ra = 1μm, > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
Surface pressure, page 41 50HRC) > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
Coefficient of friction and surfaces, page 47 > 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
Wear resistance, page 50 > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
> 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
> 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
3 0.20 0.25
Wear [µm/km]
Deformation [%]
2 0.20
0.15
1 0.15
0 0.10 0.00
0 10 20 30 40 50 60 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.4 0.6 0.8 1.0 1.2 1.4 1.6
Load [MPa] Surface speed [m/s] Surface finishes Ra [μm]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface Diagram 06: Coefficient of friction as a function of the shaft
speed, p = 1MPa surface (Cf53 shaft)
194 3D CAD, finder and service life calculation ... www.igus.eu/J350 Lubrication-free made easy ... from stock ... no minimum order quantity 195
iglidur® iglidur®
J350 J350
+180°C +180°C
60MPa 60MPa
Bearing technology | Plain bearings | iglidur® J350 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f1 Tolerance3) h13 Tolerance3) h13
30°
[mm] [mm] [mm] [mm] [mm] [mm]
+0.020 40.0 44.0 40.0 J350SM-4044-40
30.0 34.0 40.0 J350SM-3034-40
+0.104 40.0 44.0 50.0 J350SM-4044-50
d1
d2
0.5 32.0 36.0 20.0 J350SM-3236-20 45.0 50.0 20.0 J350SM-4550-20
32.0 36.0 30.0 J350SM-3236-30 45.0 50.0 30.0 J350SM-4550-30
30°
32.0 36.0 40.0 J350SM-3236-40 45.0 50.0 40.0 J350SM-4550-40
b1 +0.025
35.0 39.0 20.0 J350SM-3539-20 45.0 50.0 50.0 J350SM-4550-50
+0.025 +0.125
35.0 39.0 30.0 J350SM-3539-30 50.0 55.0 20.0 J350SM-5055-20
+0.125
2)
Thickness < 0.6mm: Chamfer = 20° 35.0 39.0 40.0 J350SM-3539-40 50.0 55.0 30.0 J350SM-5055-30
Chamfer in relation to d1 35.0 39.0 50.0 J350SM-3539-50 50.0 55.0 40.0 J350SM-5055-40
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 40.0 44.0 20.0 J350SM-4044-20 50.0 55.0 50.0 J350SM-5055-50
f [mm] 0.3 0.5 0.8 1.2 special dimensions 40.0 44.0 30.0 J350SM-4044-30 50.0 55.0 60.0 J350SM-5055-60
3)
After press-fit. Testing methods page 57
Order example: J350SM-0405-06 - no minimum order quantity.
J350 iglidur® material S Sleeve bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 06 Total length b1
196 3D CAD, finder and service life calculation ... www.igus.eu/J350 Lubrication-free made easy ... from stock ... no minimum order quantity 197
iglidur®
J350
+180°C
60MPa
Bearing technology | Plain bearings | iglidur® J350
Flange bearing (form F) .5
.0
ax
f1
30
m
r
°
d2
d3
d1
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions
Bar stock,
Wear-resistant at medium temperatures and loads Compressive strength MPa 50
round bar: Max. recommended surface pressure (+20°C) MPa 40
Page 640 Shore D hardness 77 DIN 53505
Time and again the iglidur® J260 material proves its worth where the maximum service life and best
coefficient of friction are required under special application conditions – particularly in connection with Physical and thermal properties
plastic shafts! Max. application temperature long-term °C +120
●● For low and medium loads Max. application temperature short-term °C +140
●● High media resistance Min. application temperature °C –100
Bar stock, ●● Slightly higher temperature rating than iglidur® J Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 ●● Long service life – even on polymer shafts and other special cases Coefficient of thermal expansion (at +23°C) K-1 · 10-5 13 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Automation Surface resistance Ω > 1010 DIN 53482
●● Plant construction Table 01: Material properties table
tribo-tape ●● Test engineering and quality assurance
liner: 100.0 Radiation resistance
Page 657 ●● Robotics industry
Resistant to radiation up to an intensity of 3 · 10²Gy.
●● Electronics industry
10.0
UV resistance
iglidur® J260 plain bearings are partially resistant to UV
1.0
radiation.
Piston rings:
Page 559 0.1
Load [MPa]
Chemicals Resistance
Descriptive technical specifications Alcohols + up to 0
0.01
Wear resistance at +23°C – + Hydrocarbons +
0.001 0.01 0.1 1.0 10.0
Surface speed [m/s]
Greases, oils without additives 0 up to –
Wear resistance at +90°C – + Fuels –
Diagram 01: Permissible pv values for iglidur® J260 plain
Two hole Wear resistance at +150°C – + bearings with a wall thickness of 1mm, dry operation against Diluted acids –
flange bearing:
Page 581 a steel shaft, at +20°C, mounted in a steel housing Strong acids –
Low coefficient of friction – + Diluted alkalines + up to 0
Low moisture absorption – + Moisture absorption Strong alkalines + up to 0
Under standard climatic conditions, the moisture + resistant 0 conditionally resistant – not resistant
Wear resistance under water – +
absorption of iglidur® J260 plain bearings is approximately All information given at room temperature [+20°C]
Moulded High media resistance – + 0.2% weight. The saturation limit in water is 0.4% weight. Table 02: Chemical resistance
special parts:
Page 602 These values are so low that a moisture expansion need
Resistant to edge pressures – +
to be considered only in extreme cases. Chemical table, page 1542
Suitable for shock and impact loads – +
Vacuum
Resistant to dirt – +
In vacuum, any present moisture is released as vapour. Use
in vacuum is only possible with dehumidified iglidur® J260
igubal® Online product finder Online service life calculation
spherical balls: bearings.
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
200 3D CAD, finder and service life calculation ... www.igus.eu/J260 Lubrication-free made easy ... from stock ... no minimum order quantity 201
iglidur® iglidur®
J260 J260
+120°C +120°C
40MPa 40MPa
Bearing technology | Plain bearings | iglidur® J260 Technical data
0.25 120
Similar to the classic, iglidur® J, iglidur ® J260 is an Permissible surface speeds
endurance runner with outstanding wear behaviour, but iglidur® J260 has been developed for low to medium 100 rotating
0.20 oscillating
provides increased reserves at its long-term application surface speeds. The maximum values shown in table 03 80
temperature of +120°C. can only be achieved at low pressures. At the given
Wear [µm/km]
With increasing temperatures, the compressive strength of is rarely reached due to varying application conditions. 0.10
20
iglidur® J260 plain bearings decreases. Diagram 02 shows
this inverse relationship. The maximum recommended Surface speed, page 44 0.00 0
surface pressure is a mechanical material parameter. No 0 10 20 30 40 0 5 10 15 20 25 30 35 40
conclusions regarding the tribological properties can be rotating oscillating linear Load [MPa] Load [MPa]
drawn from this. long-term m/s 1.0 0.7 3.0 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
short-term m/s 2.0 1.4 4.0 v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
Table 03: Maximum surface speeds function of the load
60
50 Temperature
40
The temperatures prevailing in the bearing system also Shaft materials Installation tolerances
have an influence on the wear. With increasing tempera- The friction and wear are also dependent, to a large iglidur® J260 plain bearings are standard bearings for
30 tures, the wear increases and this effect is significant degree, on the shaft material. Shafts that are too smooth, shafts with h tolerance (recommended minimum h9).
20 when temperatures rise over +80°C. For temperatures increase both the coefficient of friction and the wear of the The bearings are designed for press-fit into a housing
over +80°C an additional securing is required. bearing. For iglidur® J260 a ground surface with an average machined to a H7 tolerance. After being assembled into a
Load [MPa]
10
surface finish Ra = 0.8µm is recommended. Diagram 06 nominal size housing, in standard cases the inner diameter
0 Application temperatures, page 49 shows the test results of iglidur® J260 plain bearings automatically adjusts to the E10 tolerances. For particular
20 30 40 50 60 70 80 90 100 110 120 Additional securing, page 49 running against various shaft materials. It is important dimensions the tolerance differs depending on the wall
Temperature [°C] to notice that with increasing loads, the recommended thickness (please see product range table).
Diagram 02: Maximum recommended surface pressure as a Friction and wear hardness of the shaft increases. The „soft“ shafts tend to
function of temperature (40MPa at +20°C) Similar to wear resistance, the coefficient of friction μ also wear more easily and thus increase the wear of the overall Testing methods, page 57
changes with the load. The coefficient of friction decreases system, if the loads exceed 2MPa. The comparison of
Diagram 03 shows the elastic deformation of iglidur® J260 considerably with increasing pressures, whereas a slight rotating and pivoting movements in diagram 07 makes it Housing Plain bearing Shaft
at radial loads. At the maximum recommended surface increase in surface speed causes an increase of the coeffi- very clear that iglidur® J260 plain bearings are most suited Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
pressure of 40MPa at room temperature the deformation cient of friction (diagrams 04 and 05). for rotating operation. 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
is less than 2.5%. A possible deformation could be, among >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
others, dependant on the duty cycle of the load. Coefficient of friction and surfaces, page 47 Shaft materials, page 52 > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
Wear resistance, page 50 > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
Surface pressure, page 41 Dry Greases Oil Water > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
Coeff. of friction [µ] 0.06 – 0.20 0.09 0.04 0.04 > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
Table 04: Coefficient of friction against steel (Ra = 1μm, > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
0.15
Wear [µm/km]
1 1.0
Cf53 steel
0.5
0 0.10
0.0 12.5 25.0 37.5 50.0 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.0
Load [MPa] Surface speed [m/s]
Diagram 06: Wear, rotating with different shaft materials,
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
pressure, p = 1MPa, v = 0.3m/s
speed, p = 0.75MPa
202 3D CAD, finder and service life calculation ... www.igus.eu/J260 Lubrication-free made easy ... from stock ... no minimum order quantity 203
iglidur® iglidur®
J260 J260
+120°C +120°C
40MPa 40MPa
Bearing technology | Plain bearings | iglidur® J260 Bearing technology | Plain bearings | iglidur® J260
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 special dimensions f [mm] 0.3 0.5 0.8 special dimensions
Order example: J260SM-0608-06 - no minimum order quantity. Order example: J260FM-0608-06 - no minimum order quantity.
J260 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 J260 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
204 3D CAD, finder and service life calculation ... www.igus.eu/J260 Lubrication-free made easy ... from stock ... no minimum order quantity 205
Endurance runner up to +180°C
For applications that are clean and dry
iglidur® W360
Bar stock,
For applications that are clean and dry Compressive strength MPa 75
round bar: Max. recommended surface pressure (+20°C) MPa 75
Page 629 Shore D hardness 80 DIN 53505
The new iglidur® material combines outstanding endurance running properties with excellent temperature
resistance, reduced moisture absorption and good value for money - a real all-rounder in the endurance Physical and thermal properties
field. Max. application temperature long-term °C +180
●● High wear resistance Max. application temperature short-term °C +200
●● Temperature-resistant up to +180°C Min. application temperature °C –40
Bar stock, ●● Suitable for wet environments Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 ●● Good price-performance ratio Coefficient of thermal expansion (at +23°C) K-1 · 10-5 6 DIN 53752
●● Lubrication-free Electrical properties
●● Maintenance-free Specific contact resistance Ωcm > 1013 DIN IEC 93
Surface resistance Ω > 1012 DIN 53482
Typical application areas Table 01: Material properties table
tribo-tape ●● Material handling
liner:
Page 657 ●● Automation 100.0 Radiation resistance
●● Two-wheel technology Plain bearings made from iglidur® W360 are resistant up
●● Electromobility 10.0 to a radiation intensity of 2 · 10²Gy.
UV resistance
1.0
iglidur® W360 plain bearings are partially resistant to UV
Piston rings:
Page 559 radiation.
0.1
Load [MPa]
Descriptive technical specifications
Chemicals Resistance
0.01
Wear resistance at +23°C – + Alcohols 0 up to –
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Hydrocarbons +
Diagram 01: Permissible pv values for iglidur® W360 plain Greases, oils without additives +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Fuels +
Page 581 Diluted acids 0 up to –
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Strong acids 0 up to –
Low moisture absorption – + Diluted alkalines +
Moisture absorption
Wear resistance under water – + The moisture absorption of iglidur® W360 is low and can Strong alkalines +
be disregarded when used in a humid environment. With + resistant 0 conditionally resistant – not resistant
Moulded High media resistance – +
special parts: a full saturation of 1.6% weight, however, underwater use All information given at room temperature [+20°C]
Page 602 Resistant to edge pressures – + is only possible to a very restricted extent. Table 02: Chemical resistance
208 3D CAD, finder and service life calculation ... www.igus.eu/W360 Lubrication-free made easy ... from stock ... no minimum order quantity 209
iglidur® iglidur®
W360 W360
+180°C +180°C
75MPa 75MPa
Bearing technology | Plain bearings | iglidur® W360 Technical data
0.25 5
Low moisture absorption and high temperature resistance Permissible surface speeds
result in an extremely broad range of uses for this extremely iglidur® W360 plain bearings are suitable for low and 0.20 4
wear-resistant material. medium speeds in rotating and oscillating applications.
H.a. aluminium
0.10 2
Wear [µm/km]
With increasing temperatures, the compressive strength linear movements.
Cf53 steel
of iglidur® W360 plain bearings decreases. Diagram 02 0.05 1
shows this inverse relationship. However, at the long-term Surface speed, page 44
maximum temperature of +180°C the permissible surface 0.00 0
pressure is around 10MPa. The maximum recommended rotating oscillating linear 0 10 20 30 40 50 60 70
surface pressure is a mechanical material parameter. No long-term m/s 1.2 0.9 3.0 Load [MPa] Diagram 07: Wear, rotating with different shaft materials, p =
conclusions regarding the tribological properties can be short-term m/s 2.7 2.0 5.0 Diagram 05: Coefficient of friction as a function of the load, 1MPa, v = 0.3m/s
drawn from this. Table 03: Maximum surface speeds v = 0.01m/s
Temperature
80
The temperature resistance makes iglidur® W360 a very Shaft materials Installation tolerances
universal material for plain bearings in different industries. In the case of iglidur® W360, the shaft’s surface finish has iglidur® W360 plain bearings are standard bearings for
60
Short-term application temperatures up to +200°C are practically no effect on the coefficient of friction in the range shafts with h tolerance (recommended minimum h9). The
permitted. For temperatures over +90°C an additional of up to 1.6MPa (diagram 06). Diagram 07 shows results bearings are designed for press-fit into a housing machined
40 securing is required. of testing different shafts. iglidur® W360 plain bearings are to a H7 tolerance. After being assembled into a nominal
suitable for all sliding surfaces. During rotation with a load size housing, in standard cases the inner diameter automa-
20 Application temperatures, page 49 of 1MPa, all HC aluminium, Cf53 and stainless steel shafts tically adjusts to the E10 tolerances.
Load [MPa]
Additional securing, page 49 stand out. A similar picture also exists with other loads
0 or pivoting movements. If the shaft material you plan on Testing methods, page 57
20 40 60 80 100 120 140 160 180 Friction and wear using is not shown in these test results, please contact us.
Temperature [°C] The coefficient of friction of iglidur® W360 in dry operation Housing Plain bearing Shaft
Diagram 02: Maximum recommended surface pressure as a against steel is very good. They constantly remain at a Shaft materials, page 52 Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
function of temperature (75MPa at +20°C) low level regardless of the speed. Diagram 04 illustrates 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
this relationship. As the load increases, the coefficient of Dry Greases Oil Water >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
iglidur® W360 plain bearings are suitable for a broad friction decreases. The correlation is especially strong up Coeff. of friction [µ] 0.07 – 0.21 0.09 0.04 0.04 > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
range of loads. Diagram 03 shows the deformation under to approximately 15MPa (diagram 05). Table 04: Coefficient of friction against steel (Ra = 1μm, > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
temperature. It shows the material behaviour submitted 50HRC) > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
to a short-term load. Coefficient of friction and surfaces, page 47 > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
Wear resistance, page 50 > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
Surface pressure, page 41 > 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
2.0
0.10 0.08
Wear [µm/km]
Deformation [%]
1.0
0.05 0.04
210 3D CAD, finder and service life calculation ... www.igus.eu/W360 Lubrication-free made easy ... from stock ... no minimum order quantity 211
iglidur® iglidur®
W360 W360
+180°C +180°C
75MPa 75MPa
Bearing technology | Plain bearings | iglidur® W360 Bearing technology | Plain bearings | iglidur® W360
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 special dimensions f [mm] 0.3 0.5 0.8 special dimensions
Order example: W360SM-0608-06 - no minimum order quantity. Order example: W360FM-0608-06 - no minimum order quantity.
W360 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 W360 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
212 3D CAD, finder and service life calculation ... www.igus.eu/W360 Lubrication-free made easy ... from stock ... no minimum order quantity 213
For fast rotating applications
Low coefficient of friction under low load
iglidur® L250
Bar stock,
Low coefficient of friction under low load Compressive strength MPa 47
round bar: Max. recommended surface pressure (+20°C) MPa 45
Page 629 Shore D hardness 68 DIN 53505
Plain bearings for high speed rotation applications, especially for fans and motors.
●● Suitable for high rotating speeds Physical and thermal properties
●● Very low coefficient of friction Max. application temperature long-term °C +90
●● Very wear-resistant Max. application temperature short-term °C +180
●● Lubrication-free Min. application temperature °C –40
Bar stock, ●● Maintenance-free Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 Coefficient of thermal expansion (at +23°C) K-1 · 10-5 10 DIN 53752
Typical application areas Electrical properties
●● Automotive industry Specific contact resistance Ωcm > 1010 DIN IEC 93
●● Electronics industry Surface resistance Ω > 1011 DIN 53482
●● Mechatronics Table 01: Material properties table
tribo-tape ●● Optical industry
liner: 100.0
Page 657 ●● Test engineering and quality assurance Radiation resistance
Plain bearings made from iglidur® L250 are resistant up to
10.0 a radiation intensity of 3 · 10⁴Gy. Higher radiation weakens
the material and may result in a significant decrease in
1.0 mechanical properties.
Piston rings:
Page 559 0.1 UV resistance
Load [MPa]
iglidur® L250 plain bearings become discoloured when
Descriptive technical specifications
0.01 exposed to UV radiation. However, the material properties
Wear resistance at +23°C – + 0.001 0.01 0.1 1.0 10.0 are not affected.
Surface speed [m/s]
Wear resistance at +90°C – +
Diagram 01: Permissible pv values for iglidur® L250 plain Chemicals Resistance
Two hole Wear resistance at +150°C – + bearings with a wall thickness of 1mm, dry operation against
flange bearing: Alcohols + up to 0
Page 581 a steel shaft, at +20°C, mounted in a steel housing Hydrocarbons +
Low coefficient of friction – +
Greases, oils without additives +
Low moisture absorption – + Fuels +
Moisture absorption
Wear resistance under water – + With regard to applications where the smallest bearing Diluted acids 0 up to –
clearances are concerned, please take the moisture Strong acids –
Moulded High media resistance – + Diluted alkalines +
special parts: absorption into consideration.
Page 602 Resistant to edge pressures – + Strong alkalines 0
Vacuum + resistant 0 conditionally resistant – not resistant
Suitable for shock and impact loads – +
In vacuum, any present moisture is released as vapour. Use All information given at room temperature [+20°C]
Resistant to dirt – + in vacuum is only possible with dehumidified iglidur® L250 Table 02: Chemical resistance
bearings.
igubal® Online product finder Online service life calculation Chemical table, page 1542
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
216 3D CAD, finder and service life calculation ... www.igus.eu/L250 Lubrication-free made easy ... from stock ... no minimum order quantity 217
iglidur® iglidur®
L250 L250
+90°C +90°C
45MPa 45MPa
Bearing technology | Plain bearings | iglidur® L250 Technical data
0.7 200
iglidur® L250 is a bearing material for high rotation speeds Permissible surface speeds 180 rotating
and low coefficient of friction. The iglidur® L250 material iglidur® L250 has been developed especially for high 0.6 oscillating
160
can feature these advantages particularly with low loads. surface speeds with low loads. Besides the physical limit, 0.5 140
Applications which feature these advantages are fans, which is pre-set by the heating of the bearing, the coeffi- 120
120
Temperature Shaft materials Installation tolerances
100 The iglidur® L250 plain bearings can be used in short-term As seen in diagram 06, many shafts are recommendable for iglidur® L250 plain bearings are standard bearings for
80
temperatures up to +180°C. Note that a mechanical low loads and low rotations. The low coefficient of friction is shafts with h tolerance (recommended minimum h9).
securing of the bearing is recommended from tempera- additionally retained over a wide range of recommendable The bearings are designed for press-fit into a housing
60 tures of +55°C. Higher temperatures can also cause the shaft surfaces finish. For loads higher than 1MPa, particular machined to a H7 tolerance. After being assembled into a
40 plain bearing to lose its press-fit and move in the hole. attention should be paid to the shaft material used. nominal size housing, in standard cases the inner diameter
automatically adjusts to the E10 tolerances. For particular
Load [MPa]
20
Application temperatures, page 49 Shaft materials, page 52 dimensions the tolerance differs depending on the wall
0 Additional securing, page 49 thickness (please see product range table).
20 30 40 50 60 70 80 90 Dry Greases Oil Water
Temperature [°C] Friction and wear Coeff. of friction [µ] 0.08 – 0.19 0.09 0.04 0.04 Testing methods, page 57
Diagram 02: Maximum recommended surface pressure as a In the best pairing (with 304 stainless steel shafts), coeffi- Table 04: Coefficient of friction against steel (Ra = 1μm,
function of temperature (45MPa at +20°C) cient of friction of 0.14µ is already reached with low loads. 50HRC) Housing Plain bearing Shaft
Coefficient of friction under 0.1 was measured already Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
Diagram 03 shows the elastic deformation of iglidur® L250 below 10MPa (diagrams 04 and 05). 0.6 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
at radial loads. At the maximum recommended surface >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
0.5 > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
pressure of 45MPa at room temperature the deformation Coefficient of friction and surfaces, page 47
H.a. aluminium
cycle of the load. > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
Wear [µm/km]
0.2 > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
Cf53 steel
Surface pressure, page 41 > 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
0.1
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
0.5 0.0
Table 05: Important tolerances for plain bearings according
■ +23 °C ■ +60 °C
10 Diagram 06: Wear, rotating with different shaft materials, to ISO 3547-1 after press-fit
0.4
pressure, p = 1MPa, v = 0.3m/s
Coefficient of friction [µ]
0.3
5
Deformation [%]
0.2
0 0.1
0 15 30 45 0.05 0.10 0.15 0.20 0.25 0.30
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
218 3D CAD, finder and service life calculation ... www.igus.eu/L250 Lubrication-free made easy ... from stock ... no minimum order quantity 219
iglidur® iglidur®
L250 L250
+90°C +90°C
45MPa 45MPa
Bearing technology | Plain bearings | iglidur® L250 Bearing technology | Plain bearings | iglidur® L250
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 special dimensions f [mm] 0.3 0.5 0.8 special dimensions
Order example: L250SM-0608-06 - no minimum order quantity. Order example: L250FM-0608-06 - no minimum order quantity.
L250 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 L250 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
220 3D CAD, finder and service life calculation ... www.igus.eu/L250 Lubrication-free made easy ... from stock ... no minimum order quantity 221
For high rotational speeds
High performance at lower cost
iglidur® L350
Bar stock,
High performance at lower cost Compressive strength MPa 210
round bar: Max. recommended surface pressure (+20°C) MPa 59
Page 629 Shore D hardness 80 DIN 53505
iglidur® L350 is extremely long-lasting. Developed for the best coefficient of wear and friction at speeds
of 1.5m/s and more, this material outperforms classic plain bearings in high-speed rotation operation. Physical and thermal properties
●● Up to 3.5m/s rotating Max. application temperature long-term °C +180
●● Temperature-resistant up to +210°C in continuous use Max. application temperature short-term °C +210
●● Low moisture absorption Min. application temperature °C –100
Bar stock, ●● Good price-performance ratio Thermal conductivity W/m · K 0.61 ASTM C 177
plate:
Page 651 ●● Extremely wear-resistant Coefficient of thermal expansion (at +23°C) K-1 · 10-5 7 DIN 53752
●● Lubrication and maintenance-free Electrical properties
●● Standard range from stock Specific contact resistance Ωcm > 105 DIN IEC 93
Surface resistance Ω > 105 DIN 53482
Typical application areas Table 01: Material properties table
tribo-tape ●● Electric motors
liner:
Page 657 ●● Fans 100.0
Radiation resistance
●● Household appliances
Plain bearings made from iglidur® L350 are resistant up to
10.0 a radiation intensity of 2 · 10²Gy. Higher radiation affects
the material and may result in a significant decrease in
1.0 mechanical properties.
Piston rings:
Page 559
0.1 UV resistance
Load [MPa]
Descriptive technical specifications The material properties of iglidur® L350 plain bearings do
0.01 not change under UV rays or other weathering effects.
Wear resistance at +23°C – +
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s] Chemicals Resistance
Two hole Diagram 01: Permissible pv values for iglidur® L350 plain Alcohols +
Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against
Page 581 Hydrocarbons + up to 0
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing Greases, oils without additives +
Low moisture absorption – + Fuels +
Moisture absorption Diluted acids +
Wear resistance under water – + Strong acids +
The very low moisture absorption of 0.4% weight in
Moulded High media resistance – + standard climatic conditions and 1.4% weight at maximum Diluted alkalines +
special parts:
water absorption also enables continuous operation in high Strong alkalines +
Page 602 Resistant to edge pressures – +
humidity or in liquid media. + resistant 0 conditionally resistant – not resistant
Suitable for shock and impact loads – + All information given at room temperature [+20°C]
Vacuum Table 02: Chemical resistance
Resistant to dirt – +
In vacuum, the moisture content is released as vapour. Due
to its low moisture absorption, use in a vacuum is possible. Chemical table, page 1542
igubal® Online product finder Online service life calculation
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
224 3D CAD, finder and service life calculation ... www.igus.eu/L350 Lubrication-free made easy ... from stock ... no minimum order quantity 225
iglidur® iglidur®
L350 L350
+180°C +180°C
59MPa 59MPa
Bearing technology | Plain bearings | iglidur® L350 Technical data
5 0.20
With iglidur L350, another lubrication and maintenance-free Permissible surface speeds
material is now available, which is designed for continuous iglidur® L350 has been developed especially for high 4
0.15
high speeds. Due to the low thermal expansion and low surface speeds with low loads. Due to the high tempera-
moisture absorption, bearings can be manufactured with ture resistance of iglidur® L350, the limit of the bearing has 3
80
Temperature Shaft materials Installation tolerances
70
The iglidur® L350 plain bearings can be used in tempera- Diagram 05 compares the wear of a sintered bearing with iglidur® L350 plain bearings are standard bearings for
60
tures up to +210°C for the short-term. Note that a that of bearings made of the materials iglidur® L500 and shafts with h tolerance (recommended minimum h9).
50
mechanical securing of the bearing is recommended L350. At a surface speed of 1.5m/s or more, the wear of The bearings are designed for press-fit into a housing
40 from temperatures of +140°C. Higher temperatures can the sintered bearing increases exponentially whereas the machined to a H7 tolerance. After being assembled into a
30 sometimes cause the plain bearings to lose their press-fit wear of the iglidur® plain bearings almost remains the same nominal size housing, in standard cases the inner diameter
20 and move in the housing. up to a speed of more than 3m/s. automatically adjusts to the F10 tolerances. For particular
Load [MPa]
at radial loads. At the maximum recommended surface 1.8 >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
pressure of 59MPa at room temperature the deformation Coefficient of friction and surfaces, page 47 > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
1.5 > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
is less than 2.5%. A plastic deformation can be negligible Wear resistance, page 50
H.a. aluminium
> 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
Wear [µm/km]
0.6 > 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
Cf53 steel
Surface pressure, page 41
> 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
0.3
4.0 0.20
Table 05: Important tolerances for plain bearings according
0.0
to ISO 3547-1 after press-fit
3.0 0.15
Diagram 06: Wear, rotating with different shaft materials,
■ +23 °C ■ +60 °C
Coefficient of friction [µ]
p = 1MPa, v = 0.3m/s
2.0 0.10
Deformation [%]
1.0 0.05
0.0 0.00
0 10 20 30 40 50 60 0.0 0.5 1.0 1.5 2.0 2.5 3.0
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
226 3D CAD, finder and service life calculation ... www.igus.eu/L350 Lubrication-free made easy ... from stock ... no minimum order quantity 227
iglidur® iglidur®
L350 L350
+180°C +180°C
59MPa 59MPa
Bearing technology | Plain bearings | iglidur® L350 Bearing technology | Plain bearings | iglidur® L350
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 special dimensions f [mm] 0.3 0.5 special dimensions
Order example: L350SM-0304-03 - no minimum order quantity. Order example: L350FM-0304-05 - no minimum order quantity.
L350 iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 03 Total length b1 L350 iglidur® material F Flange bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 05 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
228 3D CAD, finder and service life calculation ... www.igus.eu/L350 Lubrication-free made easy ... from stock ... no minimum order quantity 229
For extreme rotational speeds
Temperature-resistant and
media-resistant
iglidur® L500
Bar stock,
Temperature-resistant and media-resistant Compressive strength MPa 70
round bar: Max. recommended surface pressure (+20°C) MPa 70
Page 629 Shore D hardness 81 DIN 53505
Specially developed for fast continuous operation under low loads, iglidur® L500, inter alia, is intended
for fan and electric motor applications. Physical and thermal properties
●● Temperature-resistant up to +250°C Max. application temperature long-term °C +250
●● For rotational movements with surface speeds up to 5m/s Max. application temperature short-term °C +315
●● Very wear-resistant Min. application temperature °C –100
Bar stock, ●● Low moisture absorption Thermal conductivity W/m · K 0.45 ASTM C 177
plate:
Page 651 ●● Low thermal expansion Coefficient of thermal expansion (at +23°C) K-1 · 10-5 6 DIN 53752
●● Lubrication-free Electrical properties
●● Maintenance-free Specific contact resistance Ωcm > 1010 DIN IEC 93
Surface resistance Ω > 1012 DIN 53482
Typical application areas Table 01: Material properties table
tribo-tape ●● Cooling fans
liner:
Page 657 ●● Electric motors 100.0
Radiation resistance
●● Fans, etc.
Plain bearings made from iglidur® L500 are resistant up to
10.0 a radiation intensity of 3 · 10²Gy. Higher radiation weakens
the material and may result in a significant decrease in
1.0 mechanical properties.
Piston rings:
Page 559
0.1 UV resistance
Load [MPa]
Descriptive technical specifications The material properties of iglidur® L500 plain bearings do
0.01 not change under UV rays or other weathering effects.
Wear resistance at +23°C – +
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s] Chemicals Resistance
Two hole Diagram 01: Permissible pv values for iglidur® L500 plain Alcohols +
Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against
Page 581 Hydrocarbons +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing Greases, oils without additives +
Low moisture absorption – + Fuels +
Moisture absorption Diluted acids +
Wear resistance under water – + Strong acids +
The very low moisture absorption of 0.1% weight in
Moulded High media resistance – + standard climatic conditions and 0.3% weight at maximum Diluted alkalines +
special parts:
water absorption also enables continuous operation in high Strong alkalines +
Page 602 Resistant to edge pressures – +
humidity or in liquid media. + resistant 0 conditionally resistant – not resistant
Suitable for shock and impact loads – + All information given at room temperature [+20°C]
Vacuum Table 02: Chemical resistance
Resistant to dirt – +
In vacuum, any present moisture is released as vapour.
The use in vacuum is generally possible. Chemical table, page 1542
igubal® Online product finder Online service life calculation
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
232 3D CAD, finder and service life calculation ... www.igus.eu/L500 Lubrication-free made easy ... from stock ... no minimum order quantity 233
iglidur® iglidur®
L500 L500
+250°C +250°C
70MPa 70MPa
Bearing technology | Plain bearings | iglidur® L500 Technical data
0.20 4
iglidur® L500 is a plain bearing material for high speeds Permissible surface speeds
iglidur® L500
and fast sliding movements with low loads. Due to the iglidur® L500 has been developed especially for high Sinter bearing
0.15 3
low thermal expansion and low moisture absorption, surface speeds with low loads. Due to the high tempera-
bearings can be manufactured with minimal potential to ture resistance of iglidur® L500, the limit of the bearing has
fans, small motors, fast-running sensors or the magnet wear allows the high acceleration speeds to be reached
Wear [µm/km]
technology. and maintained. The maximum speeds are shown in 0.05 1
table 03.
Mechanical properties 0.00 0
With increasing temperatures, the compressive strength of Surface speed, page 44 0 10 20 30 40 50 60 70 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
iglidur® L500 plain bearings decreases. Diagram 02 shows Load [MPa] Surface speed [m/s]
this inverse relationship. The maximum recommended rotating oscillating linear Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Rotating wear against Cf53, p = 0.25MPa,
surface pressure is a mechanical material parameter. No long-term m/s 4.0 1.5 5.0 v = 0.01m/s T = +23°C
conclusions regarding the tribological properties can be short-term m/s 5.0 3.0 8.0
drawn from this. Table 03: Maximum surface speeds
Shaft materials Installation tolerances
80
Temperature Diagram 07 shows the result of a comparison test between iglidur® L500 plain bearings are standard bearings for
70
The iglidur® L500 plain bearings can be used in short-term iglidur® L500 and a sintered bearing. The wear of the shafts with h tolerance (recommended minimum h9).
60
temperatures up to +315°C. For temperatures over +135°C sintered bearing increases exponentially above 1.5m/s, The bearings are designed for press-fit into a housing
50
an additional securing is required. Higher temperatures can while the iglidur® L500 plain bearing retains a near constant machined to a H7 tolerance. After being assembled into a
40 also cause the plain bearing to lose its press-fit and move wear rate up to and above 4m/s. nominal size housing, in standard cases the inner diameter
30 in the hole. automatically adjusts to the F10 tolerances. For particular
20 Shaft materials, page 52 dimensions the tolerance differs depending on the wall
Load [MPa]
Diagram 03 shows the elastic deformation of iglidur® L500 the load increases, the coefficient of friction decreases, >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
2.5 > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
at radial loads. At the maximum recommended surface especially in the range up to 20MPa (diagram 05).
H.a. aluminium
up to this value. It is however also dependent on the duty Wear resistance, page 50 > 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
Wear [µm/km]
1.0 > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
Cf53 steel
cycle of the load.
> 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
0.5
Surface pressure, page 41 > 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
0.0
Table 05: Important tolerances for plain bearings according
4.0 0.20
Diagram 06: Wear, rotating with different shaft materials, to ISO 3547-1 after press-fit
pressure, p = 1MPa, v = 0.3m/s
3.0 0.15
■ +23 °C ■ +60 °C
Coefficient of friction [µ]
2.0 0.10
Deformation [%]
1.0 0.05
0.0 0.00
0 10 20 30 40 50 60 70 0.0 0.5 1.0 1.5 2.0 2.5 3.0
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
234 3D CAD, finder and service life calculation ... www.igus.eu/L500 Lubrication-free made easy ... from stock ... no minimum order quantity 235
iglidur® iglidur®
L500 L500
+250°C +250°C
70MPa 70MPa
Bearing technology | Plain bearings | iglidur® L500 Bearing technology | Plain bearings | iglidur® L500
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 special dimensions f [mm] 0.3 0.5 special dimensions
Order example: L500SM-0304-03 - no minimum order quantity. Order example: L500FM-0304-05 - no minimum order quantity.
L500 iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 03 Total length b1 L500 iglidur® material F Flange bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 05 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
236 3D CAD, finder and service life calculation ... www.igus.eu/L500 Lubrication-free made easy ... from stock ... no minimum order quantity 237
Low-cost
Good abrasion resistance
iglidur® R
Bar stock,
Good abrasion resistance Compressive strength MPa 68
round bar: Max. recommended surface pressure (+20°C) MPa 23
Page 640 Shore D hardness 77 DIN 53505
Low-cost material with low coefficient of friction and good wear resistance at low to medium loads.
●● High wear resistance Physical and thermal properties
●● Low coefficient of friction Max. application temperature long-term °C +90
●● Cost-effective Max. application temperature short-term °C +110
●● Low moisture absorption Min. application temperature °C –50
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.25 ASTM C 177
plate:
Page 651 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K-1 · 10-5 11 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Sports and leisure Surface resistance Ω > 1012 DIN 53482
●● Model making Table 01: Material properties table
tribo-tape ●● Furniture industry
liner:
Page 657 ●● Mechatronics 100.0
Radiation resistance
Plain bearings made from iglidur® R are resistant up to a
10.0 radiation intensity of 3 · 10²Gy.
1.0 UV resistance
Piston rings: iglidur® R plain bearings are resistant to UV radiation,
Page 559
0.1 but the tribological properties are reduced by permanent
Load [MPa]
Descriptive technical specifications exposure.
0.01
Wear resistance at +23°C – +
0.001 0.01 0.1 1.0 10.0 Chemicals Resistance
Wear resistance at +90°C – + Surface speed [m/s] Alcohols +
Two hole Diagram 01: Permissible pv values for iglidur® R plain bearings Hydrocarbons +
Wear resistance at +150°C – +
flange bearing: with a wall thickness of 1mm, dry operation against a steel
Page 581 Greases, oils without additives +
Low coefficient of friction – + shaft, at +20°C, mounted in a steel housing Fuels +
Low moisture absorption – + Diluted acids 0 up to –
Moisture absorption Strong acids –
Wear resistance under water – + Under standard climatic conditions, the moisture Diluted alkalines +
absorption of iglidur® R plain bearings is approximately Strong alkalines + up to 0
Moulded High media resistance – +
special parts: 0.2% weight. The saturation limit in water is 1.1% weight.
Page 602 + resistant 0 conditionally resistant – not resistant
Resistant to edge pressures – + This must be taken into account for these types of applica-
All information given at room temperature [+20°C]
tions.
Suitable for shock and impact loads – + Table 02: Chemical resistance
240 3D CAD, finder and service life calculation ... www.igus.eu/R Lubrication-free made easy ... from stock ... no minimum order quantity 241
iglidur® R iglidur® R
+90°C +90°C
23MPa 23MPa
Bearing technology | Plain bearings | iglidur® R Technical data
0.35 10
The development of the iglidur® R as a bearing material Permissible surface speeds 9 ■ rotating ■ oscillating
focused on high performance and very low cost. Especially iglidur® R plain bearings are suitable for high surface 0.30
8
in the dry operation low coefficient of friction and wear speeds. Speeds of up to 5.0m/s are permitted in linear 0.25 7
were to be achieved. Plain bearings made from iglidur® R motions. The maximum values shown in table 03 can only 6
Wear [µm/km]
PTFE and silicon-free material achieves extremely low the speed at which due to friction an increase in tempera-
0.10 3
coefficient of friction in dry operation and runs largely free ture up to the long-term permitted value can occur. 2
of stick-slip effects. 0.05
1
Surface speed, page 44 0.00 0
Mechanical properties 0 5 10 15 20 Cf53 hard 304SS HR carbon
With increasing temperatures, the compressive strength rotating oscillating linear Load [MPa] chromed steel
of iglidur® R plain bearings decreases. Diagram 02 shows long-term m/s 0.8 0.6 3.5 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for rotating and oscillating applications
this inverse relationship. The maximum recommended short-term m/s 1.2 1.0 5.0 v = 0.01m/s with different shaft materials, p = 2MPa
surface pressure is a mechanical material parameter. No Table 03: Maximum surface speeds
conclusions regarding the tribological properties can be
drawn from this. Temperature Shaft materials Installation tolerances
With increasing temperatures, the compressive strength Diagrams 06 and 07 show the test results of iglidur® R iglidur ® R plain bearings are standard bearings for
25
of iglidur® R plain bearings decreases. Diagram 02 shows plain bearings running against various shaft materials. At shafts with h tolerance (recommended minimum h9).
20 this inverse relationship. The temperatures prevailing in 0.3m/s and 1MPa, the high grade steel and Cf53 shafts The bearings are designed for press-fit into a housing
the bearing system also have an influence on the wear. are the best materials. With increasing loads the iglidur® machined to a H7 tolerance. After being assembled into a
15 For temperatures over +50°C an additional securing is R bearings feature the best wear behaviour with Cf53 and nominal size housing, in standard cases the inner diameter
required. 304 stainless steel shafts. In pivoting applications, the automatically adjusts to the E10 tolerances. For particular
10
hard-chromed shaft proves to be the ideal mating surface. dimensions the tolerance differs depending on the wall
5 Application temperatures, page 49 If the shaft material you plan on using is not shown in these thickness (please see product range table).
Load [MPa]
which high pv values are induced mainly through the high Table 04: Coefficient of friction against steel (Ra = 1μm, >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
Diagram 03 shows the elastic deformation of iglidur® R surface speed rather than surface pressure. Less distinct is 50HRC) > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
at radial loads. At the maximum recommended surface the dependency of the coefficient of friction of the iglidur® R > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
pressure of 23MPa the deformation is about 4% at room plain bearings on the shaft surface. 4.0 > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
temperature. A plastic deformation can be negligible up > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
3.5
to this value. However, it is also dependent on the service Coefficient of friction and surfaces, page 47 > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
3.0
H.a. aluminium
Surface pressure, page 41 Table 05: Important tolerances for plain bearings according
Wear [µm/km]
0.5 1.5
Cf53 steel
to ISO 3547-1 after press-fit
10 1.0
0.4 0.5
8
0.0
Coefficient of friction [µ]
■ +23 °C ■ +60 °C
6 0.3 Diagram 06: Wear, rotating with different shaft materials,
pressure, p = 1MPa, v = 0.3m/s
4 0.2
Deformation [%]
2
0.1
0 0.05 0.10 0.15 0.20 0.25 0.30 0.35
0 4 8 12 16 20 24 Surface speed [m/s]
Load [MPa] Diagram 04: Coefficient of friction as a function of the surface
Diagram 03: Deformation under pressure and temperature speed, p = 0.75MPa
242 3D CAD, finder and service life calculation ... www.igus.eu/R Lubrication-free made easy ... from stock ... no minimum order quantity 243
iglidur® R iglidur® R
+90°C +90°C
23MPa 23MPa
Bearing technology | Plain bearings | iglidur® R Bearing technology | Plain bearings | iglidur® R
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions f [mm] 0.3 0.5 0.8 special dimensions
Order example: RSM-0203-07 - no minimum order quantity. Order example: RFM-0405-03 - no minimum order quantity.
R iglidur® material S Sleeve bearing M Metric 02 Inner Ø d1 03 Outer Ø d2 07 Total length b1 R iglidur® material F Flange bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 03 Total length b1
244 3D CAD, finder and service life calculation ... www.igus.eu/R Lubrication-free made easy ... from stock ... no minimum order quantity 245
Low-cost with silicone
Good abrasion resistance
iglidur® D
Bar stock,
Good abrasion resistance Compressive strength MPa 70
round bar: Max. recommended surface pressure (+20°C) MPa 23
Page 629 Shore D hardness 78 DIN 53505
Low-cost-material with low coefficient of friction and good wear resistance at low loads.
●● Low coefficient of friction Physical and thermal properties
●● For low loads Max. application temperature long-term °C +90
●● Cost-effective Max. application temperature short-term °C +110
●● Vibration-dampening Min. application temperature °C –50
Bar stock, ●● Very low moisture absorption Thermal conductivity W/m · K 0.25 ASTM C 177
plate:
Page 651 ●● Lubrication-free Coefficient of thermal expansion (at +23°C) K-1 · 10-5 11 DIN 53752
●● Suitable for high surface speeds Electrical properties
Specific contact resistance Ωcm > 1014 DIN IEC 93
Typical application areas Surface resistance Ω > 1014 DIN 53482
●● Sports and leisure Table 01: Material properties table
tribo-tape ●● Model making
liner:
Page 657 ●● Furniture industry 100.0
Radiation resistance
●● Mechatronics
Plain bearings made from iglidur® D are resistant up to a
10.0 radiation intensity of 3 · 10²Gy.
1.0 UV resistance
Piston rings: iglidur® D plain bearings are resistant to UV radiation,
Page 559
0.1 but the tribological properties are reduced by permanent
Load [MPa]
Descriptive technical specifications exposure.
0.01
Wear resistance at +23°C – +
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Chemicals Resistance
Diagram 01: Permissible pv values for iglidur D plain
® Alcohols +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Hydrocarbons +
Page 581 Greases, oils without additives +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Fuels +
Low moisture absorption – + Diluted acids 0 up to –
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture absorption Strong acids –
of iglidur® D plain bearings is approximately 0.3% weight. Diluted alkalines +
Moulded High media resistance – + Strong alkalines + up to 0
special parts: The saturation limit in water is 1.1% weight. This low
Page 602 Resistant to edge pressures – + moisture absorption allows its use in wet environments. + resistant 0 conditionally resistant – not resistant
All information given at room temperature [+20°C]
Suitable for shock and impact loads – +
Vacuum Table 02: Chemical resistance
Resistant to dirt – + In vacuum, any present moisture is released as vapour.
The use in vacuum is only possible to a limited extent. Chemical table, page 1542
igubal® Online product finder Online service life calculation
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
248 3D CAD, finder and service life calculation ... www.igus.eu/D Lubrication-free made easy ... from stock ... no minimum order quantity 249
iglidur® D iglidur® D
+90°C +90°C
23MPa 23MPa
Bearing technology | Plain bearings | iglidur® D Technical data
0.35 10
During the development process of iglidur® D as a bearing Permissible surface speeds 9 ■ rotating ■ oscillating
material, high performance and low price were the top iglidur® D plain bearings are suitable for high surface 0.30
8
requirements. In particular, low coefficient of friction was speeds. Speeds of up to 10.0m/s are permitted in linear 0.25 7
required at high speeds in dry operation. This material motions. The maximum values shown in table 03 can only 6
Wear [µm/km]
operation and runs with virtually no stick-slip. the speed at which due to friction an increase in tempera-
0.10 3
ture up to the long-term permitted value can occur. 2
Mechanical properties 0.05
1
With increasing temperatures, the compressive strength Surface speed, page 44 0.00 0
of iglidur® D plain bearings decreases. Diagram 02 shows 0 5 10 15 20 Cf53 hard 304SS HR carbon
this inverse relationship. The maximum recommended rotating oscillating linear chromed steel
long-term m/s 1.5 1.1 8.0 Load [MPa]
surface pressure is a mechanical material parameter. No
short-term m/s 3.0 2.1 10.0 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for rotating and oscillating applications
conclusions regarding the tribological properties can be
v = 0.01m/s with different shaft materials, p = 2MPa
drawn from this. Table 03: Maximum surface speeds
30
Temperature Shaft materials Installation tolerances
With increasing temperatures, the compressive strength Diagrams 06 and 07 show the test results of iglidur® D iglidur ® D plain bearings are standard bearings for
20
of iglidur® D plain bearings decreases. Diagram 02 shows plain bearings running against various shaft materials. If shafts with h tolerance (recommended minimum h9).
this inverse relationship. The temperatures prevailing in the shaft material you plan on using is not shown in these The bearings are designed for press-fit into a housing
the bearing system also have an influence on the wear. test results, please contact us. machined to a H7 tolerance. After being assembled into a
10 For temperatures over +50°C an additional securing is nominal size housing, in standard cases the inner diameter
required. Shaft materials, page 52 automatically adjusts to the E10 tolerances. For particular
Load [MPa]
H.a. aluminium
3%. A plastic deformation can be negligible up to this Wear resistance, page 50 > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
Wear [µm/km]
3
> 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
Cf53 steel
value. However, it is also dependent on the service time.
2
> 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
1 > 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
Surface pressure, page 41
0 > 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
Diagram 06: Wear, rotating with different shaft materials, Table 05: Important tolerances for plain bearings according
10 0.4
pressure, p = 1MPa, v = 0.3m/s to ISO 3547-1 after press-fit
8
Product range
■ +23 °C ■ +60 °C 0.3 iglidur® D plain bearings are manufactured to special order.
6
Coefficient of friction [µ]
4
Deformation [%]
0.2
2
0 0.1
0 4 8 12 16 20 24 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
250 3D CAD, finder and service life calculation ... www.igus.eu/D Lubrication-free made easy ... from stock ... no minimum order quantity 251
Specialist for aluminium shafts
Low wear with low coefficient of friction
iglidur® J200
Bar stock,
Low wear with low coefficient of friction Compressive strength MPa 43
round bar: Max. recommended surface pressure (+20°C) MPa 23
Page 641 Shore D hardness 70 DIN 53505
The specialist for low coefficient of friction and minimal wear with hard-anodised aluminium shafts.
●● Recommended for hard-anodised aluminium shafts Physical and thermal properties
●● Low coefficient of friction Max. application temperature long-term °C +90
●● High wear resistance Max. application temperature short-term °C +120
●● For low and medium loads Min. application temperature °C –50
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K-1 · 10-5 8 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm > 108 DIN IEC 93
●● Automation Surface resistance Ω > 108 DIN 53482
●● Linear technology Table 01: Material properties table
tribo-tape ●● Actuator
liner:
Page 657 100.0
Radiation resistance
Plain bearings made from iglidur® J200 are resistant up to
10.0 a radiation intensity of 3 · 10²Gy.
1.0 UV resistance
Piston rings: iglidur ® J200 plain bearings are very resistant to UV
Page 559
0.1 radiation.
Load [MPa]
Descriptive technical specifications
0.01
Wear resistance at +23°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Alcohols +
Diagram 01: Permissible pv values for iglidur® J200 plain Hydrocarbons +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
Page 581 Fuels +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Diluted acids 0 up to –
Low moisture absorption – + Strong acids –
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture absorp Diluted alkalines +
tion of iglidur® J200 plain bearings is approximately 0.2 % Strong alkalines + up to 0
Moulded High media resistance – +
special parts: weight. The saturation limit in water is 0.7 % weight. These + resistant 0 conditionally resistant – not resistant
Page 602 Resistant to edge pressures – + values are so low that a moisture expansion need to be All information given at room temperature [+20°C]
considered only in extreme cases. Table 02: Chemical resistance
Suitable for shock and impact loads – +
254 3D CAD, finder and service life calculation ... www.igus.eu/J200 Lubrication-free made easy ... from stock ... no minimum order quantity 255
iglidur® iglidur®
J200 J200
+90°C +90°C
23MPa 23MPa
Bearing technology | Plain bearings | iglidur® J200 Technical data
0.5 80
iglidur® J200 is the result of the development of extremely Permissible surface speeds rotating
70
low friction plain bearing materials. When using plain iglidur® J200 attains high surface speeds due to its excellent oscillating
0.4 60
bearings in linear motion, friction can be critical. Many coefficient of friction. Continuous rotation speeds of 1.0m/s
50
materials can give low coefficient of friction under high are possible. The permitted speeds are clearly higher yet
even at low loads. of over 15.0m/s have been successfully tested in linear 30
Wear [µm/km]
applications. 0.2 20
Mechanical properties 10
With increasing temperatures, the compressive strength of Surface speed, page 44 0.1 0
iglidur® J200 plain bearings decreases. Diagram 02 shows 0.05 0.10 0.15 0.20 0 5 10 15 20 25
this inverse relationship. The maximum recommended rotating oscillating linear Surface speed [m/s] Load [MPa]
surface pressure is a mechanical material parameter. No long-term m/s 1.0 0.7 10.0 Diagram 04: Coefficient of friction as a function of the surface Diagram 07: Wear for oscillating and rotating applications
conclusions regarding the tribological properties can be short-term m/s 1.5 1.1 15.0 speed, p = 0.75MPa with shaft material Cf53 hardened and ground steel, as a
drawn from this. Table 03: Maximum surface speeds function of the load
0.70
Temperature 0.60
25
The maximum permissible temperature of +120°C should 0.50 Installation tolerances
not be exceeded. Therefore the ambient temperature genera iglidur® J200 plain bearings are standard bearings for
Application temperatures, page 49 0 5 10 15 20 dimensions the tolerance differs depending on the wall
0 Additional securing, page 49 Load [MPa] thickness (please see product range table).
20 30 40 50 60 70 80 90 Diagram 05: Coefficient of friction as a function of the load,
Temperature [°C] Friction and wear v = 0.01m/s Testing methods, page 57
Diagram 02: Maximum recommended surface pressure as a Among all the iglidur® materials, iglidur® J200 exhibits
function of temperature (23MPa at +20°C) the lowest coefficient of friction. The average coefficient Shaft materials Housing Plain bearing Shaft
of friction of all measurements, even with different shaft The shaft material has a great impact on the wear resistance. Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
At the maximum permissible load of 23MPa, the deforma- materials, is 0.11μ. The use of hard-anodised aluminium as In fact, all shaft materials (smooth or hardened) are suitable 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
tion is approximately 3.5% (diagram 03). A plastic deforma- a shaft material is also of importance. The comparison with for use with iglidur® J200, but the best results are achieved >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
tion can be negligible up to this value. However, it is also the rest of the iglidur® materials shows that iglidur® J200 with hard-anodised aluminium. In particular when used in > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
dependent on the service time. plain bearings are suitable for rather low loads. The linear motion, this running surface has proven its value. > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
influence of surface speed and load on the coefficient of > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
Surface pressure, page 41 friction is small. The change of the coefficient of friction at Shaft materials, page 52 > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
high loads is in the normal range (diagrams 04 and 05). > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
Surface finishes (Ra) of the shaft between 0.2 – 0.4µm Dry Greases Oil Water > 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
are ideal. The influence of the shaft material on the wear Coeff. of friction [µ] 0.11 – 0.17 0.09 0.04 0.04 > 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
10.0
resistance is significant. Even at low loads, we recommend Table 04: Coefficient of friction against steel (Ra = 1μm, 50HRC) Table 05: Important tolerances for plain bearings according
8.0 to have a closer look into the wear database. to ISO 3547-1 after press-fit
5.0
■ +23 °C ■ +60 °C 4.5
6.0 Coefficient of friction and surfaces, page 47 4.0 Product range
Wear resistance, page 50 iglidur® J200 plain bearings are manufactured to special
2.0
2.0
Wear [µm/km]
Cf53 steel
1.5
0.0 1.0
0 8 16 24 0.5
Load [MPa] 0.0
Diagram 03: Deformation under pressure and temperature Diagram 06: Wear, rotating with different shaft materials,
pressure, p = 1MPa, v = 0.3m/s
256 3D CAD, finder and service life calculation ... www.igus.eu/J200 Lubrication-free made easy ... from stock ... no minimum order quantity 257
Plain bearing materials
for high temperatures
Bearing technology | Plain bearings | iglidur® High temperatures
Plain bearing materials for high temperatures Temperature [°C] 123) +180 – +
Online product finder Online service life calculation Surface pressure [MPa] 124) 140 – +
www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert iglidur® UW500:
Coefficient of friction [µ] 125) 0.33 – +
For hot liquids
Wear [µm/km] 125) 2.20 – +
Price index – +
Price index – +
Price index – +
Price index – +
Price index – +
123)
Max. long-term application temperature 124)
Max. recommended surface pressure at +20°C 125)
Best combination for p = 1MPa,
v = 0.3m/s, rotating
260 3D CAD, finder and service life calculation ... www.igus.eu/X Lubrication-free made easy ... from stock ... no minimum order quantity 261
The chemical and temperature
specialist
Up to 150MPa
iglidur® X
Bar stock,
Up to 150MPa Compressive strength MPa 100
round bar: Max. recommended surface pressure (+20°C) MPa 150
Page 642 Shore D hardness 85 DIN 53505
iglidur® X is defined by its combination of very high temperature resistance with high compressive strength,
along with high resistance to chemicals. iglidur® X is designed for higher speeds than other iglidur® bearings. Physical and thermal properties
●● Continuous operating temperature from –100°C to +250°C Max. application temperature long–term °C +250
●● Extremely high chemical resistance Max. application temperature short–term °C +315
●● High compressive strength Min. application temperature °C –100
Bar stock, ●● Very low moisture absorption Thermal conductivity W/m · K 0.60 ASTM C 177
plate:
Page 651 ●● High wear resistance Coefficient of thermal expansion (at +23°C) K–1 · 10–5 5 DIN 53752
Electrical properties5)
Typical application areas Specific contact resistance Ωcm < 105 DIN IEC 93
●● Beverage industry Surface resistance Ω < 103 DIN 53482
●● Woodworking
5)
The good conductivity of this material can favour the generation of corrosion on the metallic contact components.
Load [MPa]
Wear resistance at +23°C – +
0.1
Wear resistance at +90°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Surface speed [m/s]
Alcohols +
Two hole Wear resistance at +150°C – +
flange bearing: Diagram 01: Permissible pv values for iglidur® X plain Hydrocarbons +
Page 583 Greases, oils without additives +
Low coefficient of friction – + bearings with a wall thickness of 1mm, dry operation against
a steel shaft, at +20°C, mounted in a steel housing Fuels +
Low moisture absorption – + Diluted acids +
Wear resistance under water – + Moisture absorption Strong acids 0 up to –
The moisture absorption of iglidur® X plain bearings is Diluted alkalines +
Moulded High media resistance – + Strong alkalines +
special parts: very low. It is approximately 0.1% weight under standard
Page 602 Resistant to edge pressures – + climatic conditions. The maximum moisture absorption + resistant 0 conditionally resistant – not resistant
is 0.5% weight. All information given at room temperature [+20°C]
Suitable for shock and impact loads – +
Table 02: Chemical resistance
Resistant to dirt – + Vacuum
In vacuum, any present moisture is released as vapour. Chemical table, page 1542
igubal® Online product finder Online service life calculation The use in vacuum is generally possible.
spherical balls:
Page 789 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
264 3D CAD, finder and service life calculation ... www.igus.eu/X Lubrication-free made easy ... from stock ... no minimum order quantity 265
iglidur® X iglidur® X
+250°C +250°C
150MPa 150MPa
Bearing technology | Plain bearings | iglidur® X Technical data
0.35 70
iglidur® X has an excellent combination of high tempera- Permissible surface speeds
0.30 60 ■ rotating
ture resistance, high compressive strength, and excellent iglidur® X is designed for higher speeds than other iglidur® ■ oscillating
resistance to chemicals. The aspect of temperature bearings. This is enabled by its high temperature resistance 0.25 50
resistance and pressure susceptibility is also reflected in and excellent thermal conductivity. This is also made clear
Wear [µm/km]
only the smallest radial loads may act on the bearings.
0.10 20
Mechanical properties At the given speeds, friction can cause a temperature
With increasing temperatures, the compressive strength increase to maximum permissible levels. 0.05 10
20 onal securing is required. At temperatures over +170°C running against various shaft materials. If the shaft material dimensions the tolerance differs depending on the wall
0 the axial security of the bearing in the housing needs to you plan on using is not shown in these test results, please thickness (please see product range table).
20 50 100 150 200 250 be tested. Please contact us if you have questions on contact us.
Temperature [°C] bearing use. Testing methods, page 57
Diagram 02: Maximum recommended surface pressure as a Shaft materials, page 52
function of temperature (150MPa at +20°C) Application temperatures, page 49 Housing Plain bearing Shaft
Additional securing, page 49 Dry Greases Oil Water Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
Diagram 03 shows the elastic deformation of iglidur® X Coeff. of friction [µ] 0.09 – 0.27 0.09 0.04 0.04 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
at radial loads. Friction and wear Table 04: Coefficient of friction against steel (Ra = 1μm, >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
Similar to wear resistance, the coefficient of friction µ also 50HRC) > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
Surface pressure, page 41 changes with the surface speed and load (diagrams 04 > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
and 05). 35.0 > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
> 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
30.0
Coefficient of friction and surfaces, page 47 > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
25.0
Wear [µm/km]
8 0.4
Cf53 steel
10.0 to ISO 3547-1 after press-fit
5.0
6
0.3 0.0
■ +23 °C ■ +60 °C
Coefficient of friction [µ]
0.2
2
0 0.1
0 25 50 75 100 0.05 0.10 0.15 0.20 0.25 0.30 0.35
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, v = 0.01m/s
266 3D CAD, finder and service life calculation ... www.igus.eu/X Lubrication-free made easy ... from stock ... no minimum order quantity 267
iglidur® X iglidur® X
+250°C +250°C
150MPa 150MPa
Bearing technology | Plain bearings | iglidur® X Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f1 Tolerance3) h13 Tolerance3) h13
30°
[mm] [mm] [mm] [mm] [mm] [mm]
+0.016 30.0 34.0 20.0 XSM-3034-20
20.0 22.0 14.0 XSM-2022-140
+0.086 30.0 +0.020 34.0 25.0 XSM-3034-25
d1
d2
0.5 20.0 22.0 14.5 XSM-2022-145 30.0 +0.104 34.0 30.0 XSM-3034-30
20.0 22.0 17.0 XSM-2022-17 30.0 34.0 40.0 XSM-3034-40
30°
20.0 22.0 18.0 XSM-2022-18 32.0 36.0 20.0 XSM-3236-20
b1
20.0 22.0 20.0 XSM-2022-20 32.0 36.0 25.0 XSM-3236-25
20.0 23.0 7.0 XSM-2023-07 32.0 36.0 30.0 XSM-3236-30
2)
Thickness < 0.6mm: Chamfer = 20° 20.0 23.0 10.0 XSM-2023-10 32.0 36.0 35.0 XSM-3236-35
Chamfer in relation to d1 20.0 23.0 15.0 XSM-2023-15 32.0 36.0 40.0 XSM-3236-40
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 20.0 23.0 20.0 XSM-2023-20 32.0 36.0 54.0 XSM-3236-54
f [mm] 0.3 0.5 0.8 1.2 special dimensions 20.0 23.0 25.0 XSM-2023-25 35.0 39.0 20.0 XSM-3539-20
20.0 23.0 30.0 XSM-2023-30 35.0 39.0 30.0 XSM-3539-30
Order example: XSM-0203-03 - no minimum order quantity. 22.0 25.0 15.0 XSM-2225-15 35.0 39.0 40.0 XSM-3539-40
X iglidur® material S Sleeve bearing M Metric 02 Inner Ø d1 03 Outer Ø d2 03 Total length b1 22.0 25.0 20.0 XSM-2225-20 35.0 39.0 50.0 XSM-3539-50
22.0 25.0 25.0 XSM-2225-25 40.0 44.0 20.0 XSM-4044-20
+0.025
22.0 25.0 30.0 XSM-2225-30 40.0 44.0 30.0 XSM-4044-30
+0.125
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. 24.0 26.0 20.0 XSM-2426-20 40.0 44.0 40.0 XSM-4044-40
Tolerance3) h13 Tolerance3) h13 24.0 27.0 6.0 XSM-2427-06 40.0 44.0 50.0 XSM-4044-50
[mm] [mm] [mm] [mm] [mm] [mm] 24.0 27.0 15.0 XSM-2427-15 45.0 50.0 20.0 XSM-4550-20
2.0 3.5 3.0 XSM-0203-03 12.0 14.0 3.5 XSM-1214-035 24.0 +0.020 27.0 20.0 XSM-2427-20 45.0 50.0 30.0 XSM-4550-30
+0.006
3.0 4.5 3.0 XSM-0304-03 12.0 14.0 6.0 XSM-1214-06 24.0 +0.104 27.0 25.0 XSM-2427-25 45.0 50.0 40.0 XSM-4550-40
+0.046
3.0 4.5 6.0 XSM-0304-06 12.0 14.0 8.0 XSM-1214-08 24.0 27.0 30.0 XSM-2427-30 45.0 50.0 50.0 XSM-4550-50
4.0 5.5 4.0 XSM-0405-04 12.0 14.0 10.0 XSM-1214-10 25.0 28.0 7.7 XSM-2528-077 50.0 55.0 20.0 XSM-5055-20
4.0 5.5 6.0 XSM-0405-06 12.0 14.0 12.0 XSM-1214-12 25.0 28.0 9.0 XSM-2528-09 50.0 55.0 30.0 XSM-5055-30
4.0 5.5 9.0 XSM-0405-09 12.0 14.0 15.0 XSM-1214-15 25.0 28.0 12.0 XSM-2528-12 50.0 55.0 40.0 XSM-5055-40
4.0 5.5 10.0 XSM-0405-10 12.0 14.0 20.0 XSM-1214-20 25.0 28.0 13.0 XSM-2528-13 50.0 55.0 50.0 XSM-5055-50
5.0 7.0 3.5 XSM-0507-035 12.0 14.0 25.0 XSM-1214-25 25.0 28.0 15.0 XSM-2528-15 50.0 55.0 60.0 XSM-5055-60
5.0 +0.010 7.0 5.0 XSM-0507-05 13.0 15.0 10.0 XSM-1315-10 25.0 28.0 20.0 XSM-2528-20 55.0 60.0 50.0 XSM-5560-50
5.0 +0.058 7.0 8.0 XSM-0507-08 13.0 15.0 20.0 XSM-1315-20 25.0 28.0 25.0 XSM-2528-25 60.0 65.0 45.0 XSM-6065-45
5.0 7.0 10.0 XSM-0507-10 14.0 16.0 12.0 XSM-1416-12 25.0 28.0 30.0 XSM-2528-30 60.0 65.0 60.0 XSM-6065-60
+0.030
6.0 8.0 6.0 XSM-0608-06 14.0 16.0 15.0 XSM-1416-15 25.0 28.0 35.0 XSM-2528-35 65.0 70.0 50.0 XSM-6570-50
+0.150
6.0 8.0 8.0 XSM-0608-08 14.0 16.0 20.0 XSM-1416-20 26.0 28.0 10.0 XSM-2628-10 70.0 75.0 70.0 XSM-7075-70
6.0 8.0 10.0 XSM-0608-10 14.0 16.0 25.0 XSM-1416-25 27.0 30.0 5.7 XSM-2730-05 75.0 80.0 60.0 XSM-7580-60
+0.016
6.0 8.0 13.8 XSM-0608-13 15.0 17.0 7.0 XSM-1517-07 28.0 32.0 20.0 XSM-2832-20 80.0 85.0 100.0 XSM-8085-100
+0.086
7.0 9.0 10.0 XSM-0709-10 15.0 17.0 10.0 XSM-1517-10 28.0 32.0 25.0 XSM-2832-25 90.0 95.0 100.0 XSM-9095-100
7.0 9.0 12.0 XSM-0709-12 15.0 17.0 15.0 XSM-1517-15 28.0 32.0 30.0 XSM-2832-30 100.0 +0.036 105.0 100.0 XSM-100105-100
8.0 10.0 6.0 XSM-0810-06 15.0 17.0 20.0 XSM-1517-20 28.0 32.0 69.0 XSM-2832-69 110.0 +0.176 115.0 100.0 XSM-110115-100
8.0 10.0 8.0 XSM-0810-08 15.0 17.0 25.0 XSM-1517-25 30.0 34.0 15.0 XSM-3034-15 120.0 125.0 100.0 XSM-120125-100
8.0 10.0 10.0 XSM-0810-10 16.0 18.0 10.0 XSM-1618-10 3)
After press-fit. Testing methods page 57
8.0 10.0 12.0 XSM-0810-12 16.0 18.0 12.0 XSM-1618-12
8.0 +0.013 10.0 15.0 XSM-0810-15 16.0 18.0 15.0 XSM-1618-15
10.0 +0.071 12.0 3.5 XSM-1012-035 16.0 18.0 20.0 XSM-1618-20
10.0 12.0 6.0 XSM-1012-06 16.0 18.0 25.0 XSM-1618-25
10.0 12.0 8.0 XSM-1012-08 16.0 18.0 35.0 XSM-1618-35
10.0 12.0 10.0 XSM-1012-10 17.0 19.0 20.0 XSM-1719-20
10.0 12.0 12.0 XSM-1012-12 18.0 20.0 15.0 XSM-1820-15
10.0 12.0 15.0 XSM-1012-15 18.0 20.0 20.0 XSM-1820-20
10.0 12.0 20.0 XSM-1012-20 18.0 20.0 25.0 XSM-1820-25
3)
After press-fit. Testing methods page 57
268 3D CAD, finder and service life calculation ... www.igus.eu/X Lubrication-free made easy ... from stock ... no minimum order quantity 269
iglidur® X iglidur® X
+250°C +250°C
150MPa 150MPa
Bearing technology | Plain bearings | iglidur® X Product range
Flange bearing (form F) .5 d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
.0
ax
f1 Tolerance3) d13 h13 –0,14 Tolerance3) d13 h13 –0,14
30
m
r
°
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
30.0 +0.020 34.0 42.0 26.0 2.00 XFM-3034-26 40.0 44.0 52.0 30.0 2.00 XFM-4044-30
30.0 +0.104 34.0 42.0 40.0 2.00 XFM-3034-40 40.0 +0.025 44.0 52.0 40.0 2.00 XFM-4044-40
d2
d3
d1
32.0 36.0 45.0 15.0 2.00 XFM-3236-15 45.0 +0.125 50.0 58.0 50.0 2.00 XFM-4550-50
32.0 36.0 45.0 26.0 2.00 XFM-3236-26 50.0 55.0 63.0 40.0 2.00 XFM-5055-40
+0.025
35.0 39.0 47.0 16.0 2.00 XFM-3539-16 60.0 65.0 73.0 40.0 2.00 XFM-6065-40
b2 +0.125 +0.030
35.0 39.0 47.0 26.0 2.00 XFM-3539-26 70.0 75.0 83.0 40.0 2.00 XFM-7075-40
b1
+0.150
40.0 44.0 52.0 22.0 2.00 XFM-4044-22 75.0 80.0 88.0 50.0 2.00 XFM-7580-50
2)
Thickness < 0.6mm: Chamfer = 20° 3)
After press-fit. Testing methods page 57
Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions
270 3D CAD, finder and service life calculation ... www.igus.eu/X Lubrication-free made easy ... from stock ... no minimum order quantity 271
iglidur® X
+250°C
150MPa
Bearing technology | Plain bearings | iglidur® X
Thrust washer (form T) d1
s
d2
d5
d4
d6
h
Dimensions according to ISO 3547-1 and
special dimensions
4)
4)
4)
1
0.7
30
18
1.5
1
XTM-0830-015
XTM-1018-010 iglidur® Z
12 24 18 1.5 1 24 1.5 XTM-1224-015
14 26 20 2 1 26 1.5 XTM-1426-015
15 22 4) 4)
0.5 22 0.8 XTM-1522-008
15 24 19.5 1.5 1 24 1.5 XTM-1524-015 When to use it?
16 30 22 2 1 30 1.5 XTM-1630-015 ●● For temperatures up to +250°C long-term or +310°C short-term
18 32 25 2 1 32 1.5 XTM-1832-015 ●● When low wear is required especially under high radial loads
20 36 28 3 1 36 1.5 XTM-2036-015 ●● For high surface speeds
22 38 30 3 1 38 1.5 XTM-2238-015 ●● For edge pressure in connection with high surface pressures
24 42 33 3 1 42 1.5 XTM-2442-015
26 44 35 3 1 44 1.5 XTM-2644-015
28 48 38 4 1 48 1.5 XTM-2848-015
32 54 43 4 1 54 1.5 XTM-3254-015 When not to use?
38 62 50 4 1 62 1.5 XTM-3862-015 ●● For low loads and temperatures
42 66 54 4 1 66 1.5 XTM-4266-015 iglidur® P
48 74 61 4 1.5 74 2 XTM-4874-020 ●● When a cost-effective all-round plain bearing is required
52 78 65 4 1.5 78 2 XTM-5278-020 iglidur® G
62 90 76 4 1.5 90 2 XTM-6290-020 ●● When electrically conductive plain bearings are required
iglidur® F, iglidur® H, iglidur® H370
Design without fixing hole
4)
Bar stock,
Resistant to wear and impact even at high loads Compressive strength MPa 65
Max. recommended surface pressure (+20°C) MPa 150
round bar:
Page 629 and temperatures Shore D hardness 81 DIN 53505
Physical and thermal properties
Extremely high compressive strength coupled with high flexibility enables iglidur® Z bearings to attain Max. application temperature long–term °C +250
their prominent properties in association with soft shafts, edge loads and impacts. At the same time the Max. application temperature short–term °C +310
bearings suitable for temperatures up to +250°C. Min. application temperature °C –100
Bar stock, ●● Excellent wear resistance especially with high loads Thermal conductivity W/m · K 0.62 ASTM C 177
plate: ●● High temperature resistance
Page 651 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 4 DIN 53752
●● Suitable for very high loads Electrical properties
●● Suitable for high surface speeds Specific contact resistance Ωcm > 1011 DIN IEC 93
●● Suitable for high edge pressures Surface resistance Ω > 1011 DIN 53482
●● Lubrication-free
Table 01: Material properties table
●● Maintenance-free
tribo-tape
liner:
Page 657 1,000.0
Typical application areas Radiation resistance
●● Construction machinery industry Plain bearings made from iglidur® Z are resistant up to a
●● Mechanical engineering 100.0 radiation intensity of 1 · 10⁵Gy.
●● Textile industry
●● Aerospace engineering 10.0 UV resistance
Piston rings: ●● Glass industry Exposed to UV radiation, iglidur® Z plain bearings lose
Page 562
1.0 approximately 50 % of their tribological properties (wear
Load [MPa]
Descriptive technical specifications resistance).
0.1
Wear resistance at +23°C – +
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Chemicals Resistance
Diagram 01: Permissible pv values for iglidur Z plain
® Alcohols 0
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Hydrocarbons +
Page 581 Greases, oils without additives +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Fuels +
Low moisture absorption – + Diluted acids +
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture Strong acids –
absorption of iglidur® Z plain bearings is approximately Diluted alkalines +
Moulded High media resistance – + Strong alkalines –
special parts: 0.3% weight. The saturation limit in water is 1.1% weight.
Page 602 Resistant to edge pressures – + + resistant 0 conditionally resistant – not resistant
Vacuum All information given at room temperature [+20°C]
Suitable for shock and impact loads – +
In vacuum, any present moisture is released as vapour. Table 02: Chemical resistance
Resistant to dirt – + Use in vacuum is only possible with dehumidified iglidur® Z
bearings. Chemical table, page 1542
igubal® Online product finder Online service life calculation
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
274 3D CAD, finder and service life calculation ... www.igus.eu/Z Lubrication-free made easy ... from stock ... no minimum order quantity 275
iglidur® Z iglidur® Z
+250°C +250°C
150MPa 150MPa
Bearing technology | Plain bearings | iglidur® Z Technical data
0.25 140
In addition to iglidur® X, iglidur® Z is among the best-sel- Permissible surface speeds
120 rotating
ling iglidur® high-temperature materials. Specifically worth iglidur® Z is a high temperature bearing material, which 0.20 oscillating
noting is the outstanding wear behaviour under extreme is suitable for applications involving very high specific 100
conditions (high loads and temperatures). loads. The maximum values shown in table 03 can only 0.15
Wear [µm/km]
With increasing temperatures, the compressive strength levels. In practice, though, this level is rarely reached due 0.05
of iglidur® Z plain bearings decreases. Diagram 02 shows to varying application conditions. 20
20 tures iglidur® Z is also the most wear-resistant material in Provided a Cf53 hardened and ground steel shaft is used, nominal size housing, in standard cases the inner diameter
0 dry operation. For temperatures over +145°C an additional the wear is still only 15µm/km at 45MPa. At low loads automatically adjusts to the F10 tolerances. For particular
20 50 80 120 150 200 250 securing is required. iglidur® Z plain bearings wear less in pivoting applica- dimensions the tolerance differs depending on the wall
Temperature [°C] tions than in rotating applications. 304 stainless steel and thickness (please see product range table).
Diagram 02: Maximum recommended surface pressure as a Application temperatures, page 49 hard-chromed shafts are of interest here.
function of temperature (150MPa at +20°C) Additional securing, page 49 Testing methods, page 57
Shaft materials, page 52
iglidur® Z is suitable for both medium and – due to its Friction and wear Housing Plain bearing Shaft
high heat resistance – high speeds. Diagram 03 shows The coefficient of friction declines just as the wear Dry Greases Oil Water Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
the elastic deformation of iglidur® Z at radial loads. At the resistance with increasing load (diagrams 04 and 05). Coeff. of friction [µ] 0.06 – 0.14 0.09 0.04 0.04 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
maximum recommended surface pressure of 150MPa the Table 04: Coefficient of friction against steel (Ra = 1μm, >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
deformation is about 5.5% at room temperature. Coefficient of friction and surfaces, page 47 50HRC) > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
Wear resistance, page 50 > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
Surface pressure, page 41 12.0 > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
> 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
10.0 > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
H.a. aluminium
8 0.4
Table 05: Important tolerances for plain bearings according
Wear [µm/km]
7 4.0
Cf53 steel
to ISO 3547-1 after press-fit
6
0.3 2.0
5 ■ +23 °C ■ +60 °C
Coefficient of friction [µ]
4 0.0
0.2
2 pressure, p = 1MPa, v = 0.3m/s
1
0 0.1
0 30 60 90 120 150 0.05 0.10 0.15 0.20 0.25 0.30 0.35
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
276 3D CAD, finder and service life calculation ... www.igus.eu/Z Lubrication-free made easy ... from stock ... no minimum order quantity 277
iglidur® Z iglidur® Z
+250°C +250°C
150MPa 150MPa
Bearing technology | Plain bearings | iglidur® Z Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f1 Tolerance3) h13 Tolerance3) h13
30°
[mm] [mm] [mm] [mm] [mm] [mm]
25.0 28.0 20.0 ZSM-2528-20 40.0 44.0 40.0 ZSM-4044-40
25.0 28.0 25.0 ZSM-2528-25 40.0 44.0 47.0 ZSM-4044-47
d1
d2
0.5 25.0 28.0 30.0 ZSM-2528-30 40.0 44.0 50.0 ZSM-4044-50
25.0 28.0 48.0 ZSM-2528-48 45.0 50.0 20.0 ZSM-4550-20
30°
25.0 30.0 20.0 ZSM-2530-20 45.0 50.0 30.0 ZSM-4550-30
b1
26.0 30.0 34.0 ZSM-2630-34 45.0 +0.025 50.0 40.0 ZSM-4550-40
28.0 +0.020 32.0 20.0 ZSM-2832-20 45.0 +0.125 50.0 50.0 ZSM-4550-50
2)
Thickness < 0.6mm: Chamfer = 20° 28.0 +0.104 32.0 25.0 ZSM-2832-25 50.0 55.0 20.0 ZSM-5055-20
Chamfer in relation to d1 28.0 32.0 30.0 ZSM-2832-30 50.0 55.0 30.0 ZSM-5055-30
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 28.0 34.0 29.0 ZSM-2834-29 50.0 55.0 40.0 ZSM-5055-40
f [mm] 0.3 0.5 0.8 1.2 special dimensions 30.0 34.0 20.0 ZSM-3034-20 50.0 55.0 50.0 ZSM-5055-50
30.0 34.0 25.0 ZSM-3034-25 50.0 55.0 60.0 ZSM-5055-60
Order example: ZSM-0405-04 - no minimum order quantity. 30.0 34.0 30.0 ZSM-3034-30 55.0 60.0 60.0 ZSM-5560-60
Z iglidur® material S Sleeve bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 04 Total length b1 30.0 34.0 40.0 ZSM-3034-40 60.0 65.0 60.0 ZSM-6065-60
+0.030
32.0 35.0 44.0 ZSM-3235-44 70.0 75.0 70.0 ZSM-7075-70
+0.150
32.0 36.0 20.0 ZSM-3236-20 80.0 85.0 60.0 ZSM-8085-60
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. 32.0 36.0 30.0 ZSM-3236-30 80.0 85.0 80.0 ZSM-8085-80
Tolerance3) h13 Tolerance3) h13 32.0 36.0 40.0 ZSM-3236-40 85.0 90.0 60.0 ZSM-8590-60
+0.036
[mm] [mm] [mm] [mm] [mm] [mm] 35.0 39.0 20.0 ZSM-3539-20 85.0 90.0 100.0 ZSM-8590-100
+0.025 +0.176
4.0 5.0 8.0 ZSM-0405-08 14.0 16.0 25.0 ZSM-1416-25 35.0 39.0 30.0 ZSM-3539-30 95.0 100.0 60.0 ZSM-95100-60
+0.125
4.0 5.5 4.0 ZSM-0405-04 15.0 17.0 15.0 ZSM-1517-15 35.0 39.0 40.0 ZSM-3539-40 +0.072
100.0 105.0 100.0 ZSM-100105-100
4.0 5.5 6.0 ZSM-0405-06 15.0 17.0 20.0 ZSM-1517-20 35.0 39.0 50.0 ZSM-3539-50 +0.212
5.0 7.0 5.0 ZSM-0507-05 15.0 17.0 22.0 ZSM-1517-22 40.0 44.0 15.0 ZSM-4044-15 +0.043
120.0 125.0 100.0 ZSM-120125-100
5.0 7.0 9.0 ZSM-0507-09 15.0 17.0 25.0 ZSM-1517-25 40.0 44.0 20.0 ZSM-4044-20 +0.203
+0.010
5.0 7.0 10.0 ZSM-0507-10 16.0 18.0 12.0 ZSM-1618-12 40.0 44.0 30.0 ZSM-4044-30
+0.058 +0.016
6.0 8.0 6.0 ZSM-0608-06 16.0 18.0 15.0 ZSM-1618-15 3)
After press-fit. Testing methods page 57
+0.086
6.0 8.0 8.0 ZSM-0608-08 16.0 18.0 20.0 ZSM-1618-20
6.0 8.0 10.0 ZSM-0608-10 16.0 18.0 25.0 ZSM-1618-25
6.0 8.0 12.0 ZSM-0608-12 18.0 20.0 15.0 ZSM-1820-15
6.0 10.0 6.0 ZSM-0610-06 18.0 20.0 20.0 ZSM-1820-20
8.0 10.0 6.0 ZSM-0810-06 18.0 20.0 24.0 ZSM-1820-24
8.0 10.0 8.0 ZSM-0810-08 18.0 20.0 25.0 ZSM-1820-25
8.0 10.0 10.0 ZSM-0810-10 20.0 23.0 10.0 ZSM-2023-10
8.0 10.0 12.0 ZSM-0810-12 20.0 23.0 15.0 ZSM-2023-15
+0.013
10.0 12.0 8.0 ZSM-1012-08 20.0 23.0 20.0 ZSM-2023-20
+0.071
10.0 12.0 10.0 ZSM-1012-10 20.0 23.0 25.0 ZSM-2023-25
10.0 12.0 12.0 ZSM-1012-12 20.0 23.0 30.0 ZSM-2023-30
10.0 12.0 15.0 ZSM-1012-15 20.0 23.0 35.0 ZSM-2023-35 Available from stock Ordering note
10.0 12.0 20.0 ZSM-1012-20 22.0 24.0 30.0 ZSM-2224-30 Detailed information about delivery time online. Our prices are scaled according to order
12.0 14.0 8.0 ZSM-1214-08 22.0 +0.020 25.0 15.0 ZSM-2225-15 www.igus.eu/24 quantities, current prices can be found online.
12.0 14.0 10.0 ZSM-1214-10 22.0 +0.104 25.0 20.0 ZSM-2225-20 Online ordering
12.0 14.0 12.0 ZSM-1214-12 22.0 25.0 25.0 ZSM-2225-25 Discount scaling
including delivery times, prices, online tools
12.0 14.0 15.0 ZSM-1214-15 22.0 25.0 30.0 ZSM-2225-30 1–9 50 – 99 500 – 999
+0.016 www.igus.eu/Z
12.0 14.0 20.0 ZSM-1214-20 24.0 27.0 15.0 ZSM-2427-15 10 – 24 100 – 199 1,000 – 2,499
+0.086 25 – 49 200 – 499 2,500 – 4,999
13.0 15.0 10.0 ZSM-1315-10 24.0 27.0 20.0 ZSM-2427-20
13.0 15.0 20.0 ZSM-1315-20 24.0 27.0 25.0 ZSM-2427-25 No minimum order value.
14.0 16.0 15.0 ZSM-1416-15 24.0 27.0 30.0 ZSM-2427-30 No low-quantity surcharges.
14.0 16.0 20.0 ZSM-1416-20 25.0 28.0 15.0 ZSM-2528-15 Free shipping within Germany for orders
3)
After press-fit. Testing methods page 57 above €150.
278 3D CAD, finder and service life calculation ... www.igus.eu/Z Lubrication-free made easy ... from stock ... no minimum order quantity 279
iglidur® Z iglidur® Z
+250°C +250°C
150MPa 150MPa
Bearing technology | Plain bearings | iglidur® Z Product range
Flange bearing (form F) .5 d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
.0
ax
f1 Tolerance3) d13 h13 –0,14 Tolerance3) d13 h13 –0,14
30
m
r
°
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
+0.025 75.0 +0.030 80.0 88.0 50.0 2.50 ZFM-7580-50
50.0 55.0 63.0 50.0 2.00 ZFM-5055-50
+0.125 75.0 +0.150 80.0 94.0 65.0 3.00 ZFM-758094-65
d2
d3
d1
+0.030
60.0 65.0 73.0 50.0 2.50 ZFM-6065-50
+0.150
3)
After press-fit. Testing methods page 57
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions
280 3D CAD, finder and service life calculation ... www.igus.eu/Z Lubrication-free made easy ... from stock ... no minimum order quantity 281
iglidur® Z
+250°C
150MPa
Bearing technology | Plain bearings | iglidur® Z
Thrust washer (form T) d1
s
d2
d5
d4
d6
h
Dimensions according to ISO 3547-1 and
special dimensions
4)
4)
4)
1
1
35
23
1.5
1.5
ZTM-1540-015
ZTM-1623-015 iglidur® X6
20 36 28 3 1 36 1.5 ZTM-2036-015
22 38 30 3 1 38 1.5 ZTM-2238-015
22 50 30 3 1 38 0.5 ZTM-2250-005
22 50 30 3 1 38 1.5 ZTM-2250-015 When to use it?
28 38 4) 4)
1 38 1.5 ZTM-2838-015 ●● When temperatures are higher than +150°C
32 54 43 4 1 54 1.5 ZTM-3254-015 ●● When the wear resistance of iglidur® X in pivoting and rotating applications is not sufficient
62 90 4) 4)
1.5 90 2 ZTM-6290-020 ●● When the press-fit should be improved over iglidur® X
●● When high media resistance is required
Design without fixing hole
4) 146)
d4 +/-0,2, d5 +/-0,1
●● When a bearing which is free of PTFE is required
Bar stock,
Up to six times more wear-resistant than iglidur® X Compressive strength MPa 190
round bar: Max. recommended surface pressure (+20°C) MPa 150
Page 629 Shore D hardness 89 DIN 53505
Due to nanotechnology, iglidur® X6 shows up to six longer service life than iglidur® X in many pivoting
and rotating applications - even at temperatures over +100°C. Physical and thermal properties
●● Continuous operating temperatures up to +250°C Max. application temperature long–term °C +250
●● Up to 50 % better press-fit than iglidur® X Max. application temperature short–term °C +315
●● High compressive strength Min. application temperature °C –100
Bar stock, ●● Extremely high chemical resistance Thermal conductivity W/m · K 0.55 ASTM C 177
plate:
Page 651 ●● PTFE-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 1.1 DIN 53752
●● Lubrication-free Electrical properties5)
●● Maintenance-free Specific contact resistance Ωcm < 105 DIN IEC 93
Surface resistance Ω < 103 DIN 53482
Typical application areas
5)
The good conductivity of this material can favour the generation of corrosion on the metallic contact components.
UV resistance
Piston rings: 10.0 iglidur® X6 plain bearings are partially resistant to UV
Page 559
radiation.
Descriptive technical specifications 1.0
Load [MPa]
Wear resistance at +23°C – + Chemicals Resistance
0.1 Alcohols +
Wear resistance at +90°C – + 0.001 0.01 0.1 1.0 10.0 Hydrocarbons +
Two hole Surface speed [m/s] Greases, oils without additives +
Wear resistance at +150°C – +
flange bearing: Diagram 01: Permissible pv values for iglidur® X6 plain
Page 581 Fuels +
Low coefficient of friction – + bearings with a wall thickness of 1mm, dry operation against Diluted acids +
a steel shaft, at +20°C, mounted in a steel housing Strong acids +
Low moisture absorption – +
Diluted alkalines +
Wear resistance under water – + Moisture absorption Strong alkalines +
Under standard climatic conditions, the moisture
Moulded High media resistance – + + resistant 0 conditionally resistant – not resistant
special parts: absorption of iglidur® X6 plain bearings is approximately
Page 602 All information given at room temperature [+20°C]
Resistant to edge pressures – + 0.1% weight. The saturation limit in water is 0.5% weight.
Table 02: Chemical resistance
These values are so low that a moisture expansion need
Suitable for shock and impact loads – +
to be considered only in extreme cases.
Chemical table, page 1542
Resistant to dirt – +
Vacuum
igubal® Online product finder Online service life calculation In vacuum, any present moisture is released as vapour.
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert The use in vacuum is generally possible.
284 3D CAD, finder and service life calculation ... www.igus.eu/X6 Lubrication-free made easy ... from stock ... no minimum order quantity 285
iglidur® X6 iglidur® X6
+250°C +250°C
150MPa 150MPa
Bearing technology | Plain bearings | iglidur® X6 Technical data
0.35 50
With respect to its general mechanical and thermal Permissible surface speeds 45 rotating
specifications, iglidur® X6 is directly comparable to our The high temperature resistance and good thermal 0.30 oscillating
40
high-temperature classic, iglidur® X, and may even provide conductivity values mean that iglidur® X6 is suitable for 0.25 35
advantages, such as its wear behaviour. high-speed applications. At the given speeds, friction can 30
Wear [µm/km]
With increasing temperatures, the compressive strength of to varying application conditions. 10
iglidur® X6 plain bearings decreases. Diagram 02 shows 0.05
5
this inverse relationship. The maximum recommended Surface speed, page 44 0.00 0
surface pressure is a mechanical material parameter. No 0 10 20 30 40 50 60 70 80 90 0 1 2 3 4 5 6 7 8 9 10
conclusions regarding the tribological properties can be rotating oscillating linear Load [MPa] Load [MPa]
drawn from this. long-term m/s 1.5 1.1 5.0 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
short-term m/s 3.5 2.5 10.0 v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
Table 03: Maximum surface speeds function of the load
150
135
120 Temperature Shaft materials Installation tolerances
105 The ambient temperatures strongly influence the properties The friction and wear are also dependent, to a large degree, iglidur ® X6 plain bearings are standard bearings for
90 of plain bearings. With regard to temperature resistance, on the shaft material. Shafts that are too smooth, increase shafts with h tolerance (recommended minimum h9).
75 iglidur® X6 is among the highest in the iglidur® range. In both the coefficient of friction and the wear of the bearing. The bearings are designed for press-fit into a housing
60
many tests it has shown a six times higher wear resistance The best case for iglidur® X6 is a ground surface with machined to a H7 tolerance. After being assembled into a
45
30 compared to the established high-temperature specialist an average surface finish Ra = 0.4 – 0.7µm. Diagram 06 nominal size housing, in standard cases the inner diameter
Load [MPa]
15 iglidur® X. For temperatures over +165°C an additional shows the test results of iglidur® X6 plain bearings running automatically adjusts to the F10 tolerances. For particular
0 securing is required. against various shaft materials. The best performance is dimensions the tolerance differs depending on the wall
20 50 80 120 150 200 250 achieved with the plain shaft materials free cutting steel and thickness (please see product range table). In relation to
Temperature [°C] Application temperatures, page 49 plain steel 1.0037. At higher loads, we recommend harder the installation tolerance, the inner diameter changes with
Diagram 02: Maximum recommended surface pressure as a Additional securing, page 49 steel qualities. Non-hardened steel shafts can be worn by the absorption of humidity.
function of temperature (150MPa at +20°C) the bearing at pressures over 2MPa. The wear database
Friction and wear shows that iglidur® X6 is more suitable for rotating than Testing methods, page 57
Diagram 03 shows the elastic deformation of iglidur® X6 Similar to wear resistance, the coefficient of friction μ for pivoting applications (diagram 07). If the shaft material
at radial loads. At the maximum recommended surface also changes with the load. The coefficient of friction of you plan on using is not shown in these test results, please Housing Plain bearing Shaft
pressure of 150MPa the deformation is less than 2%. A iglidur® X6 declines with higher pressure and is practically contact us. Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
possible deformation could be, among others, dependant constant for pressures above 30MPa. A higher speed 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
on the duty cycle of the load. of the shaft also results in a lower coefficient of friction Shaft materials, page 52 >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
(diagram 04 and 05). > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
Surface pressure, page 41 Dry Greases Oil Water > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
Coefficient of friction and surfaces, page 47 Coeff. of friction [µ] 0.09 – 0.25 0.09 0.04 0.04 > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
Wear resistance, page 50 Table 04: Coefficient of friction against steel (Ra = 1μm, > 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
HR carbon steel
H.a. aluminium
Deformation [%]
1.0 3
Wear [µm/km]
0.20
Cf53 steel
0.5 2
0.0 0.15 1
286 3D CAD, finder and service life calculation ... www.igus.eu/X6 Lubrication-free made easy ... from stock ... no minimum order quantity 287
iglidur® X6 iglidur® X6
+250°C +250°C
150MPa 150MPa
Bearing technology | Plain bearings | iglidur® X6 Bearing technology | Plain bearings | iglidur® X6
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions f [mm] 0.3 0.5 0.8 1.2 special dimensions
Order example: X6SM-0304-03 - no minimum order quantity. Order example: X6FM-0304-05 - no minimum order quantity.
X6 iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 03 Total length b1 X6 iglidur® material F Flange bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 05 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
288 3D CAD, finder and service life calculation ... www.igus.eu/X6 Lubrication-free made easy ... from stock ... no minimum order quantity 289
For soft shafts and high temperatures
Wear and media-resistant
iglidur® V400
Bar stock,
Wear and media-resistant Compressive strength MPa 47
round bar: Max. recommended surface pressure (+20°C) MPa 45
Page 629 Shore D hardness 74 DIN 53505
Highly wear-resistant bearings for soft shafts and temperatures up to +200°C with low moisture absorption
and excellent resistance to chemicals. Physical and thermal properties
●● Excellent wear resistance with soft shaft materials and for temperatures up to +200°C Max. application temperature long–term °C +200
●● High chemical resistance Max. application temperature short–term °C +240
●● High elasticity Min. application temperature °C –50
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 3 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Plant construction Surface resistance Ω > 1012 DIN 53482
●● Automotive industry Table 01: Material properties table
tribo-tape ●● Automation
liner:
Page 663 ●● Aerospace engineering 100.0
Radiation resistance
●● Mechatronics
Plain bearings made from iglidur® V400 are resistant up to
10.0 a radiation intensity of 2 · 10⁴Gy. Higher radiation affects
their mechanical properties.
1.0
Piston rings: UV resistance
Page 559
0.1 iglidur® V400 plain bearings are resistant to UV radiation
Load [MPa]
Descriptive technical specifications to a large extent.
0.01
Wear resistance at +23°C – +
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Chemicals Resistance
Diagram 01: Permissible pv values for iglidur V400 plain
® Alcohols +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Hydrocarbons +
Page 581 Greases, oils without additives +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Fuels +
Low moisture absorption – + Diluted acids +
Moisture absorption
Wear resistance under water – + The moisture absorption of iglidur® V400 plain bearings is Strong acids +
only 0.2% weight after saturation in water. Diluted alkalines +
Moulded High media resistance – + Strong alkalines –
special parts:
Page 602 Resistant to edge pressures – + Vacuum + resistant 0 conditionally resistant – not resistant
In vacuum, any present moisture is released as vapour. All information given at room temperature [+20°C]
Suitable for shock and impact loads – +
The use in vacuum is only possible to a limited extent. Table 02: Chemical resistance
Resistant to dirt – +
Chemical table, page 1542
igubal® Online product finder Online service life calculation
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
292 3D CAD, finder and service life calculation ... www.igus.eu/V400 Lubrication-free made easy ... from stock ... no minimum order quantity 293
iglidur® iglidur®
V400 V400
+200°C +200°C
45MPa 45MPa
Bearing technology | Plain bearings | iglidur® V400 Technical data
0.35 200
iglidur® V400 plain bearings are not suitable for high Permissible surface speeds 180 rotating
pressures or static high loads. However they are characte- iglidur® V400 also permits high surface speeds due to the 0.30 oscillating
160
rised by a high wear resistance all the way up to the high temperature resistance. The very favourable coeffi- 0.25 140
maximum recommended surface pressure. cient of friction of the bearing enables maximum surface 120
Wear [µm/km]
With increasing temperatures, the compressive strength of 40
iglidur® V400 plain bearings decreases. Diagram 02 shows Surface speed, page 44 0.05
20
this inverse relationship. The maximum recommended 0.00 0
surface pressure is a mechanical material parameter. No rotating oscillating linear 0 5 10 15 20 25 30 35 40 45 0 5 10 15 20 25 30 35 40 45
conclusions regarding the tribological properties can be long-term m/s 0.9 0.6 2.0 Load [MPa] Load [MPa]
drawn from this. short-term m/s 1.3 0.9 3.0 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
Table 03: Maximum surface speeds v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
80 function of the load
70 Temperature
60 The maximum long-term application temperature is
Shaft materials Installation tolerances
50 +200°C. For temperatures over +100°C an additional
The influence of the shaft material on the wear resistance iglidur® V400 plain bearings are standard bearings for
40 securing is required. Then, however, the wear resistance
is bigger than on the friction. Here, even at low loads shafts with h tolerance (recommended minimum h9).
30 of the bearings is very good and adopts a leading position
(0.75MPa), significant differences occur, as shown in The bearings are designed for press-fit into a housing
among all iglidur® materials. With increasing temperatures,
20 diagram 06. With regard to wear, iglidur® V400 plain machined to a H7 tolerance. After being assembled into a
Load [MPa]
H.a. aluminium
5 > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
Wear [µm/km]
4 > 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
Cf53 steel
3
> 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
2
5.0 0.5 1 Table 05: Important tolerances for plain bearings according
0
ISO 3547-1 after press-fit
to
4.0 Diagram 06: Wear, rotating with different shaft materials,
0.4
■ +23 °C ■ +60 °C pressure, p = 1MPa, v = 0.3m/s
3.0
Coefficient of friction [µ]
0.3
2.0
Deformation [%]
0.2
1.0
0.0 0.1
0 15 30 45 0.05 0.10 0.15 0.20 0.25 0.30
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
294 3D CAD, finder and service life calculation ... www.igus.eu/V400 Lubrication-free made easy ... from stock ... no minimum order quantity 295
iglidur® iglidur®
V400 V400
+200°C +200°C
45MPa 45MPa
Bearing technology | Plain bearings | iglidur® V400 Bearing technology | Plain bearings | iglidur® V400
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 special dimensions f [mm] 0.3 0.5 0.8 special dimensions
Order example: VSM-0608-06 - no minimum order quantity. Order example: VFM-0608-06 - no minimum order quantity.
V400 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 V400 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
296 3D CAD, finder and service life calculation ... www.igus.eu/V400 Lubrication-free made easy ... from stock ... no minimum order quantity 297
All-rounder for steam sterilisation
Low-cost, media-resistant and hygienic
iglidur® HSD350
Bar stock,
Low-cost, media-resistant and hygienic Compressive strength MPa 44
round bar: Max. recommended surface pressure (+20°C) MPa 30
Page 642 Shore D hardness 77 DIN 53505
The new material enables continuous operation where hygiene is important, including regular sterilisation,
with an outstanding price-performance ratio. Physical and thermal properties
●● Temperature-resistant up to +180°C Max. application temperature long–term °C +180
●● Suitable for wet environments Max. application temperature short–term °C +210
●● High media resistance Min. application temperature °C –40
Bar stock, ●● Corrosion-free Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 ●● Lubrication-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 7 DIN 53752
●● Sterilisable Electrical properties
●● Maintenance-free Specific contact resistance Ωcm > 1013 DIN IEC 93
Surface resistance Ω > 1014 DIN 53482
Typical application areas Table 01: Material properties table
tribo-tape ●● Filling technology
liner:
Page 657 ●● Medical and laboratory technology 100.0
Radiation resistance
Plain bearings made from iglidur® HSD350 are resistant
10.0 up to a radiation intensity of 3 · 10²Gy.
1.0 UV resistance
Piston rings: iglidur® HSD350 plain bearings become discoloured when
Page 559
0.1 exposed to UV radiation. However, hardness, compressive
Load [MPa]
Descriptive technical specifications strength and wear resistance of the material do not change.
0.01
Wear resistance at +23°C – +
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s] Chemicals Resistance
Two hole Diagram 01: Permissible pv values for iglidur® HSD350 plain Alcohols + up to 0
Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against
Page 581 Hydrocarbons +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing Greases, oils without additives +
Low moisture absorption – + Fuels + up to 0
Moisture absorption Diluted acids +
Wear resistance under water – + Strong acids 0
Under standard climatic conditions, the moisture absorption
Moulded High media resistance – + of iglidur® HSD350 plain bearings is approximately 0.6% Diluted alkalines +
special parts:
weight. The saturation limit in water is 1.2% weight. These Strong alkalines 0
Page 602 Resistant to edge pressures – +
values are so low that a moisture expansion need to be + resistant 0 conditionally resistant – not resistant
Suitable for shock and impact loads – + considered only in extreme cases. All information given at room temperature [+20°C]
Table 02: Chemical resistance
Resistant to dirt – +
Vacuum
In vacuum, the moisture content is released as vapour. Due Chemical table, page 1542
igubal® Online product finder Online service life calculation
spherical balls: to its low moisture absorption, use in a vacuum is possible.
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
300 3D CAD, finder and service life calculation ... www.igus.eu/HSD350 Lubrication-free made easy ... from stock ... no minimum order quantity 301
iglidur® iglidur®
HSD350 HSD350
+180°C +180°C
30MPa 30MPa
Bearing technology | Plain bearings | iglidur® HSD350 Technical data
iglidur HSD350 was specially developed for use in applica- Permissible surface speeds Shaft materials Installation tolerances
tions where decontamination by steam (e.g. in autoclaves) Due to its rather good thermal conductivity and thermal Diagrams 06 and 07 display a summary of the test results iglidur® HSD350 plain bearings are standard bearings
is necessary. iglidur® HSD350 offers an excellent price-per- resistance, iglidur HSD350 is suitable for speeds in the with different shaft materials conducted with plain bearings for shafts with h tolerance (recommended minimum h9).
formance ratio. medium range. The permissible surface speed decreases made from iglidur® HSD350. At 0.3m/s and 1MPa surface The bearings are designed for press-fit into a housing
with increasing surface pressure. pressure, a wide variety of shafts are suitable and provide machined to a H7 tolerance. After being assembled into a
Mechanical properties good wear results. Hard-anodised aluminium, free cutting nominal size housing, in standard cases the inner diameter
With increasing temperatures, the compressive Surface speed, page 44 steel, hard-chromed Cf53, 304 stainless steel and high automatically adjusts to the F10 tolerances. For particular
strength of iglidur® HSD350 plain bearings decreases. grade steel exhibit low wear. If the shaft material you plan on dimensions the tolerance differs depending on the wall
Diagram 02 shows this inverse relationship. The maximum rotating oscillating linear using is not shown in these test results, please contact us. thickness (please see product range table). In relation to
recommended surface pressure is a mechanical material long-term m/s 1.1 0.8 3.0 the installation tolerance, the inner diameter changes with
parameter. No conclusions regarding the tribological short-term m/s 1.2 1.0 3.2 Shaft materials, page 52 the absorption of humidity.
properties can be drawn from this. Table 03: Maximum surface speeds
Dry Greases Oil Water Testing methods, page 57
Temperature Coeff. of friction [µ] 0.07 – 0.23 0.09 0.04 0.04
35 Housing Plain bearing Shaft
The ambient temperatures strongly influence the proper- Table 04: Coefficient of friction against steel (Ra = 1μm,
30
ties of plain bearings. According to its field of application 50HRC) Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
25 as autoclavable material, iglidur® HSD350 offers good 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
thermal resistance. For temperatures over +130°C an 12 >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
20
axial securing is required. > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
15 10 > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
H.a. aluminium
0 > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
Wear [µm/km]
4 > 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
Cf53 steel
20 50 80 120 150 Friction and wear
Temperature [°C] The coefficient of friction increases constantly and slowly > 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
2
Diagram 02: Maximum recommended surface pressure as a over the speed, but remains below 0.3µ up to a speed Table 05: Important tolerances for plain bearings according
0
function of temperature (30MPa at +20°C) of 2.0m/s. to ISO 3547-1 after press-fit
Diagram 06: Wear, rotating with different shaft materials,
Diagram 03 shows the elastic deformation of iglidur® HSD350 Coefficient of friction and surfaces, page 47 pressure, p = 1MPa, v = 0.3m/s
at radial loads. At the maximum recommended surface Wear resistance, page 50
pressure of 30MPa the deformation is less than 2%. A
500
possible deformation could be, among others, dependant rotating
on the duty cycle of the load. 400 oscillating
200
3.5 0.70
Wear [µm/km]
100
3.0 0.60
■ +23 °C ■ +60 °C 0.50
2.5 0
Coefficient of friction [µ]
2.0 0.40 0 20 40 60 80
Load [MPa]
1.5 0.30
Diagram 07: Wear for oscillating and rotating applications
Deformation [%]
1.0 0.20
with shaft material Cf53 hardened and ground steel, as a
0.5 0.10 function of the load
0.0 0.00
0 10 20 30 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 1MPa
302 3D CAD, finder and service life calculation ... www.igus.eu/HSD350 Lubrication-free made easy ... from stock ... no minimum order quantity 303
iglidur® iglidur®
HSD350 HSD350
+180°C +180°C
30MPa 30MPa
Bearing technology | Plain bearings | iglidur® HSD350 Bearing technology | Plain bearings | iglidur® HSD350
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and
f [mm] 0.5 0.8 special dimensions f [mm] 0.5 0.8 special dimensions
Order example: HSD350SM-0608-06 - no minimum order quantity. Order example: HSD350FM-0608-06 - no minimum order quantity.
HSD350 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 HSD350 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
304 3D CAD, finder and service life calculation ... www.igus.eu/HSD350 Lubrication-free made easy ... from stock ... no minimum order quantity 305
For hot liquids
Continuous wear resistance in liquids
iglidur® UW500
Bar stock,
Continuous wear resistance in liquids Compressive strength MPa 140
round bar: Max. recommended surface pressure (+20°C) MPa 140
Page 629 Shore D hardness 86 DIN 53505
iglidur® UW500 was developed for underwater applications at higher temperatures up to +250°C. In
addition, the plain bearings will run in chemicals which would act as a lubricant. Physical and thermal properties
●● High temperature resistance Max. application temperature long–term °C +250
●● Suitable for high surface speeds Max. application temperature short–term °C +300
●● Lubrication-free Min. application temperature °C –100
Bar stock, ●● Suitable for underwater applications Thermal conductivity W/m · K 0.60 ASTM C 177
plate:
Page 651 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 4 DIN 53752
Electrical properties5)
Typical application areas Specific contact resistance Ωcm < 109 DIN IEC 93
●● Plant construction Surface resistance Ω < 109 DIN 53482
●● Pumps The good conductivity of this material can favour the generation of corrosion on the metallic contact components.
5)
All results were obtained under laboratory conditions with demineralised water. For application with direct water
6)
tribo-tape ●● Chemical industry contact, we recommend tests under real application conditions.
liner: Table 01: Material properties table
Page 657
1,000.0
Radiation resistance
Plain bearings made from iglidur® UW500 are resistant
100.0 up to a radiation intensity of 1 · 10⁵Gy. They resist to hard
gamma radiation (1,000Mrad) and alpha or beta radiation
Piston rings:
Page 559 10.0 (10,000Mrad).
Load [MPa]
Wear resistance at +23°C – + iglidur® UW500 plain bearings are resistant to permanent
0.1 UV radiation.
Wear resistance at +90°C – +
0.001 0.01 0.1 1.0 10.0
Two hole Wear resistance at +150°C – + Surface speed [m/s]
flange bearing: Chemicals Resistance
Page 581 Diagram 01: Permissible pv values for iglidur® UW500 plain Alcohols +
Low coefficient of friction – +
bearings with a wall thickness of 1mm, dry operation against Hydrocarbons +
Low moisture absorption – + a steel shaft, at +20°C, mounted in a steel housing Greases, oils without additives +
Wear resistance under water – + Moisture absorption Fuels +
Under standard climatic conditions, the moisture absor Diluted acids +
Moulded High media resistance – + Strong acids +
special parts: ption of iglidur® UW500 plain bearings is below 0.1%
Page 602 Resistant to edge pressures – + weight. The maximum moisture absorption is 0.5% weight. Diluted alkalines +
iglidur® UW500 plain bearings can be used for underwater Strong alkalines +
Suitable for shock and impact loads – +
applications. + resistant 0 conditionally resistant – not resistant
Resistant to dirt – + All information given at room temperature [+20°C]
Vacuum Table 02: Chemical resistance
igubal® Online product finder Online service life calculation In vacuum, any present moisture is released as vapour.
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert The use in vacuum is generally possible. Chemical table, page 1542
308 3D CAD, finder and service life calculation ... www.igus.eu/UW500 ... from stock ... no minimum order quantity
Lubrication-free made easy 309
iglidur® iglidur®
UW500 UW500
+250°C +250°C
140MPa 140MPa
Bearing technology | Plain bearings | iglidur® UW500 Technical data
0,7 200
The plain bearings made from iglidur ® UW500 were Permissible surface speeds 180 rotating
developed for underwater applications with high tempera- iglidur® UW500 plain bearings can be used in applica- 0,6 oscillating
160
tures. Examples for this are water pumps in automotive tions involving dry operation as well as in liquids in a wide 0,5 140
engineering, but also the field of medical engineering variety of applications. Due to hydrodynamic lubrication 120
Wear [µm/km]
iglidur® UW500 in dry operation. 40
Surface speed, page 44 0,1
20
Mechanical properties 0,0 0
With increasing temperatures, the compressive strength rotating oscillating linear 0 10 20 30 40 50 60 70 80 0 1 2 3 4 5 6 7 8 9 10
of iglidur® UW500 plain bearings decreases. Diagram 02 long-term m/s 0.8 0.6 2.0 Load [MPa] Load [MPa]
shows this inverse relationship. The maximum short-term m/s 1.5 1.1 3.0 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
recommended surface pressure is a mechanical material Table 03: Maximum surface speeds v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
parameter. No conclusions regarding the tribological function of the load
properties can be drawn from this. Temperature
iglidur® UW500 can be used in applications where there
160 Shaft materials Installation tolerances
are continuous temperatures of +150°C. If the bearings
140 Diagram 06 shows results of testing different shaft materials iglidur® UW500 plain bearings are standard bearings for
are mechanically secured, these temperatures can be even
120 with plain bearings made from iglidur® UW500. shafts with h tolerance (recommended minimum h9).
higher than +200°C. iglidur® UW500 belongs to the most
100 The bearings are designed for press-fit into a housing
temperature-resistant iglidur® materials. For temperatures
80 Shaft materials, page 52 machined to a H7 tolerance. After being assembled into a
over +150°C an additional securing is required.
60 nominal size housing, in standard cases the inner diameter
Dry Greases Oil Water automatically adjusts to the F10 tolerances. For particular
40 Application temperatures, page 49 Coeff. of friction [µ] 0.20 – 0.36 0.09 0.04 0.04
Load [MPa]
H.a. aluminium
> 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
Wear [µm/km]
10 > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
Cf53 steel
Surface pressure, page 41 Coefficient of friction and surfaces, page 47 > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
5
Wear resistance, page 50 > 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
0 > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
15 0.5 Diagram 06: Wear, rotating with different shaft materials, > 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
pressure, p = 1MPa, v = 0.3m/s > 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
■ +23 °C ■ +60 °C Table 05: Important tolerances for plain bearings according
0.4
10 to ISO 3547-1 after press-fit
Coefficient of friction [µ]
5
0.2 order.
0 0.1
0 50 100 140 0.05 0.10 0.15 0.20 0.25 0.30
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
310 3D CAD, finder and service life calculation ... www.igus.eu/UW500 Lubrication-free made easy ... from stock ... no minimum order quantity 311
Plain bearing materials with good
media resistance
Bearing technology | Plain bearings | iglidur® High media resistance
Plain bearing materials with good media resistance Temperature [°C] 123) +200 – +
Price index – +
Price index – +
Price index – +
Price index – +
123)
Max. long-term application temperature 124)
Max. recommended surface pressure at +20°C 125)
Best combination for p = 1MPa,
v = 0.3m/s, rotating
314 3D CAD, finder and service life calculation ... www.igus.eu/H1 Lubrication-free made easy ... from stock ... no minimum order quantity 315
Endurance runner with high media
resistance
Excellent coefficient of friction and wear
iglidur® H1
Bar stock,
Excellent coefficient of friction and wear Compressive strength MPa 78
round bar: Max. recommended surface pressure (+20°C) MPa 80
Page 643 Shore D hardness 77 DIN 53505
iglidur® H1 is the first choice when long service life is required in extreme environmental conditions.
Extreme wear resistance is coupled with excellent resistance to temperature and media - not only in the Physical and thermal properties
packaging and food industries or the automotive industry. Max. application temperature long–term °C +200
●● High wear resistance in extreme ambient conditions Max. application temperature short–term °C +240
●● Very low coefficient of friction Min. application temperature °C –40
Bar stock, ●● High temperature resistance Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 ●● For underbonnet applications Coefficient of thermal expansion (at +23°C) K–1 · 10–5 6 DIN 53752
●● Lubrication-free Electrical properties
●● High chemical resistance Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Maintenance-free Surface resistance Ω > 1011 DIN 53482
Table 01: Material properties table
tribo-tape Typical application areas
liner:
Page 657 ●● Beverage industry 100.0
Radiation resistance
●● Automation
Resistant to radiation up to an intensity of 2 · 10²Gy.
●● Packaging 10.0
●● Textile industry
UV resistance
●● Optical industry
1.0 iglidur® H1 plain bearings are partially resistant to UV
Piston rings: radiation.
Page 562
0.1
Load [MPa]
Descriptive technical specifications
Chemicals Resistance
0.01
Wear resistance at +23°C – + Alcohols +
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Hydrocarbons +
Diagram 01: Permissible pv values for iglidur® H1 plain Greases, oils without additives +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Fuels +
Page 581 Diluted acids + up to 0
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Strong acids + up to –
Low moisture absorption – + Diluted alkalines +
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture Strong alkalines + up to –
absorption of iglidur® H1 plain bearings is approximately + resistant 0 conditionally resistant – not resistant
Moulded High media resistance – +
special parts: 0.1% weight. The saturation limit in water is 0.3% weight. All information given at room temperature [+20°C]
Page 602 Resistant to edge pressures – + Therefore iglidur® H1 is very well suited for use in wet Table 02: Chemical resistance
environments.
Suitable for shock and impact loads – +
Chemical table, page 1542
Resistant to dirt – + Vacuum
In vacuum, any present moisture is released as vapour.
igubal® Online product finder Online service life calculation The use in vacuum is generally possible.
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
318 3D CAD, finder and service life calculation ... www.igus.eu/H1 Lubrication-free made easy ... from stock ... no minimum order quantity 319
iglidur® H1 iglidur® H1
+200°C +200°C
80MPa 80MPa
Bearing technology | Plain bearings | iglidur® H1 Technical data
0.20 7
iglidur® H1 plain bearings have been specially developed Permissible surface speeds ■ rotating ■ oscillating
for use under extreme environmental conditions. Their Due to their excellent coefficient of friction, rotating surface 6
0.15
strengths are the extremely high wear resistance and the speeds of up to 2.0m/s are possible with iglidur® H1 plain 5
excellent coefficient of friction even in applications in which bearings in dry operation. Linear speeds up to 5.0m/s
Wear [µm/km]
aggressive chemicals. iglidur® H1 plain bearings can be values for the lowest bearing loads. With higher loads, the
2
used completely free of lubrication; in wet area applica- permitted speed drops with the extent of the load due to 0.05
tions, the surrounding medium acts as additional lubricant. the limitations by the pv value. 1
0.00 0
Mechanical properties Surface speed, page 44 0 10 20 30 40 50 60 70 80 Cf53 hard 304SS HR carbon
With increasing temperatures, the compressive strength of Load [MPa] chromed steel
iglidur® H1 plain bearings decreases. Diagram 02 shows rotating oscillating linear Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for rotating and oscillating applications
this inverse relationship. The maximum recommended long-term m/s 2.0 1.0 5.0 v = 0.01m/s with different shaft materials, p = 2MPa
surface pressure is a mechanical material parameter. No short-term m/s 2.5 1.5 7.0
conclusions regarding the tribological properties can be Table 03: Maximum surface speeds
drawn from this. Shaft materials Installation tolerances
Temperature Diagrams 06 and 07 show the test results of iglidur® H1 iglidur ® H1 plain bearings are standard bearings for
iglidur® H1 is a very temperature-stable material. The plain bearings running against various shaft materials. The shafts with h tolerance (recommended minimum h9).
80
temperatures prevailing in the bearing system also have iglidur® H1 plain bearings display excellent wear behaviour The bearings are designed for press-fit into a housing
70
an influence on the wear. The wear rises with increasing in combination with a wide variety of shaft materials both machined to a H7 tolerance. After being assembled into a
60
temperatures. In the case of iglidur® H1 in particular, in rotating and pivoting applications. On the 304 stainless nominal size housing, in standard cases the inner diameter
50
however, this increase is very low. For temperatures over steel shafts in particular, iglidur® H1 attains very low wear automatically adjusts to the F10 tolerances. For particular
40 +80°C an additional securing is required. rates both in rotating and pivoting operations. Even on dimensions the tolerance differs depending on the wall
30 hard-anodised aluminium shafts, iglidur® H1 plain bearings thickness (please see product range table).
20 Application temperatures, page 49 attain high service life in rotating applications with low to
Load [MPa]
function of temperature (80MPa at +20°C) (diagrams 04 and 05). Coeff. of friction [µ] 0.06 – 0.20 0.09 0.04 0.04 >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
Table 04: Coefficient of friction against steel (Ra = 1μm, > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
Diagram 03 shows the elastic deformation of iglidur® H1 Coefficient of friction and surfaces, page 47 50HRC) > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
at radial loads. Among the iglidur® H materials, iglidur® H1 Wear resistance, page 50 > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
material has the greatest flexibility. This must be considered 12 > 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
for applications with high surface pressure or edge loads. > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
10 > 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
H.a. aluminium
7 0.25
to ISO 3547-1 after press-fit
Wear [µm/km]
6 4
Cf53 steel
0.20
■ +23 °C ■ +60 °C
5 2
0.15
Coefficient of friction [µ]
4
0
3 0.10
Diagram 06: Wear, rotating with different shaft materials,
Deformation [%]
2
0.05 pressure, p = 1MPa, v = 0.3m/s
1
0 0.00
0 20 40 60 80 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
320 3D CAD, finder and service life calculation ... www.igus.eu/H1 Lubrication-free made easy ... from stock ... no minimum order quantity 321
iglidur® H1 iglidur® H1
+200°C +200°C
80MPa 80MPa
Bearing technology | Plain bearings | iglidur® H1 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f1 Tolerance3) h13 Tolerance3) h13
30°
[mm] [mm] [mm] [mm] [mm] [mm]
32.0 36.0 20.0 H1SM-3236-20 40.0 44.0 50.0 H1SM-4044-50
32.0 36.0 30.0 H1SM-3236-30 45.0 50.0 20.0 H1SM-4550-20
d1
d2
0.5 32.0 36.0 40.0 H1SM-3236-40 45.0 50.0 30.0 H1SM-4550-30
35.0 39.0 20.0 H1SM-3539-20 45.0 50.0 40.0 H1SM-4550-40
30°
35.0 +0.025 39.0 30.0 H1SM-3539-30 45.0 +0.025 50.0 50.0 H1SM-4550-50
b1
35.0 +0.125 39.0 40.0 H1SM-3539-40 50.0 +0.125 55.0 20.0 H1SM-5055-20
35.0 39.0 50.0 H1SM-3539-50 50.0 55.0 30.0 H1SM-5055-30
2)
Thickness < 0.6mm: Chamfer = 20° 40.0 44.0 20.0 H1SM-4044-20 50.0 55.0 40.0 H1SM-5055-40
Chamfer in relation to d1 40.0 44.0 30.0 H1SM-4044-30 50.0 55.0 50.0 H1SM-5055-50
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 40.0 44.0 40.0 H1SM-4044-40 50.0 55.0 60.0 H1SM-5055-60
f [mm] 0.3 0.5 0.8 1.2 special dimensions 3)
After press-fit. Testing methods page 57
322 3D CAD, finder and service life calculation ... www.igus.eu/H1 Lubrication-free made easy ... from stock ... no minimum order quantity 323
iglidur® H1
+200°C
80MPa
Bearing technology | Plain bearings | iglidur® H1
Flange bearing (form F) .5
.0
ax
f1
30
m
r
°
d2
d3
d1
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions
3.0
+0.006
[mm] [mm] [mm] [mm]
Bar stock,
High media resistance Compressive strength MPa 79
round bar: Max. recommended surface pressure (+20°C) MPa 75
Page 629 Shore D hardness 82 DIN 53505
iglidur® H370 is the right solution for underwater applications. The bearings absorb extremely high loads,
are resistant to chemicals and can be used at temperatures up to +200°C. Physical and thermal properties
●● Suitable for underwater applications Max. application temperature long–term °C +200
●● Temperature-resistant from –40°C to +200°C Max. application temperature short–term °C +240
●● High chemical resistance Min. application temperature °C –40
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.50 ASTM C 177
plate:
Page 651 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 5 DIN 53752
Electrical properties5)
Typical application areas Specific contact resistance Ωcm < 105 DIN IEC 93
●● Offshore Surface resistance Ω < 105 DIN 53482
●● Ship building
5)
The good conductivity of this material can favour the generation of corrosion on the metallic contact components.
Load [MPa]
Wear resistance at +23°C – +
0.01 Chemicals Resistance
Wear resistance at +90°C – +
0.001 0.01 0.1 1.0 10.0 Alcohols +
Two hole Wear resistance at +150°C – + Surface speed [m/s]
flange bearing: Hydrocarbons +
Page 581 Diagram 01: Permissible pv values for iglidur® H370 plain Greases, oils without additives +
Low coefficient of friction – +
bearings with a wall thickness of 1mm, dry operation against Fuels +
Low moisture absorption – + a steel shaft, at +20°C, mounted in a steel housing Diluted acids + up to 0
Wear resistance under water – + Moisture absorption Strong acids + up to –
Under standard climatic conditions, the moisture absorption Diluted alkalines +
Moulded High media resistance – + Strong alkalines +
special parts: of iglidur® H370 plain bearings is below 0.1% weight. The
Page 602 Resistant to edge pressures – + saturation limit in water is also below 0.1% weight. For + resistant 0 conditionally resistant – not resistant
this reason, iglidur® H370 plain bearings are often used All information given at room temperature [+20°C]
Suitable for shock and impact loads – +
for underwater applications. Table 02: Chemical resistance
Resistant to dirt – +
Vacuum Chemical table, page 1542
igubal® Online product finder Online service life calculation In vacuum, any present moisture is released as vapour.
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert The use in vacuum is generally possible.
326 3D CAD, finder and service life calculation ... www.igus.eu/H370 Lubrication-free made easy ... from stock ... no minimum order quantity 327
iglidur® iglidur®
H370 H370
+200°C +200°C
75MPa 75MPa
Bearing technology | Plain bearings | iglidur® H370 Technical data
0.25 22.5
iglidur® H370 is an advanced development of the iglidur® H Permissible surface speeds ■ rotating ■ oscillating
20.0
series. The material is characterised by particularly low The maximum permitted surface speed is dependent on 0.20 17.5
moisture absorption and clearly enhanced wear resistance. whether the temperature at the bearing point becomes too 15.0
With regard to the mechanical and thermal characte- high or not. iglidur® H370 is suitable for surface speeds 0.15
Wear [µm/km]
iglidur® H. maximum values stated in table 03 are valid only with 7.5
minimum pressure loads and are often not attained in 0.05 5.0
Mechanical properties practice. 2.5
With increasing temperatures, the compressive strength of 0.00 0.0
iglidur® H370 plain bearings decreases. Diagram 02 shows Surface speed, page 44 0 15 30 45 60 75 Cf53 hard 304SS HR carbon
this inverse relationship. The maximum recommended Load [MPa] chromed steel
surface pressure is a mechanical material parameter. No rotating oscillating linear Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for rotating and oscillating applications
conclusions regarding the tribological properties can be long-term m/s 1.2 0.8 4.0 v = 0.01m/s with different shaft materials, p = 2MPa
drawn from this. short-term m/s 1.5 1.1 5.0
Table 03: Maximum surface speeds Shaft materials Installation tolerances
Diagrams 06 and 07 show the test results of iglidur® H370 iglidur® H370 plain bearings are standard bearings for
80
Temperature plain bearings running against various shaft materials. For shafts with h tolerance (recommended minimum h9).
70
With increasing temperatures, the compressive strength of loads up to 2MPa in rotating applications, the hard-chromed The bearings are designed for press-fit into a housing
60
iglidur® H370 plain bearings decreases. The temperatures shaft is the best material for the iglidur ® H370 plain machined to a H7 tolerance. After being assembled into a
50
prevailing in the bearing system also have an influence on bearings. The high coefficient of wear with 304 stainless nominal size housing, in standard cases the inner diameter
40 the wear. The wear rises with increasing temperatures. steel shafts, which due to their extremely ground surfaces automatically adjusts to the F10 tolerances. For particular
30 For temperatures over +100°C an additional securing is are prone to the stick-slip effect, is striking. Despite same dimensions the tolerance differs depending on the wall
20 required. values in the lowest range, the HR carbon steel shaft thickness (please see product range table).
Load [MPa]
resistance with increasing load and surface speed Dry Greases Oil Water >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
Diagram 03 shows the elastic deformation of iglidur® H370 (diagrams 04 and 05). Coeff. of friction [µ] 0.07 – 0.17 0.09 0.04 0.04 > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
at radial loads. At the maximum recommended surface Table 04: Coefficient of friction against steel (Ra = 1μm, > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
pressure of 75MPa at room temperature the deformation Coefficient of friction and surfaces, page 47 50HRC) > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
is less than 2.5%. Wear resistance, page 50 > 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
Surface pressure, page 41 > 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
7.0
> 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
6.0
H.a. aluminium
8 0.4
Wear [µm/km]
7 3.0
Cf53 steel
6 ■ +23 °C ■ +60 °C 2.0
0.3 1.0
5
Coefficient of friction [µ]
4 0.0
0.2
2 pressure, p = 1MPa, v = 0.3m/s
1
0 0.1
0 25 50 75 0.05 0.10 0.15 0.20 0.25 0.30 0.35
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
328 3D CAD, finder and service life calculation ... www.igus.eu/H370 Lubrication-free made easy ... from stock ... no minimum order quantity 329
iglidur® iglidur®
H370 H370
+200°C +200°C
75MPa 75MPa
Bearing technology | Plain bearings | iglidur® H370 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f1 Tolerance3) h13 Tolerance3) h13
30°
[mm] [mm] [mm] [mm] [mm] [mm]
30.0 34.0 25.0 H370SM-3034-25 40.0 44.0 50.0 H370SM-4044-50
+0.020
30.0 34.0 30.0 H370SM-3034-30 45.0 50.0 20.0 H370SM-4550-20
+0.104 +0.025
d1
d2
0.5 30.0 34.0 40.0 H370SM-3034-40 45.0 50.0 30.0 H370SM-4550-30
+0.125
32.0 36.0 20.0 H370SM-3236-20 45.0 50.0 40.0 H370SM-4550-40
30°
32.0 36.0 30.0 H370SM-3236-30 45.0 50.0 50.0 H370SM-4550-50
b1
32.0 36.0 40.0 H370SM-3236-40 50.0 55.0 20.0 H370SM-5055-20
35.0 39.0 20.0 H370SM-3539-20 50.0 55.0 30.0 H370SM-5055-30
+0.000
2)
Thickness < 0.6mm: Chamfer = 20° 35.0 +0.025 39.0 30.0 H370SM-3539-30 50.0 55.0 40.0 H370SM-5055-40
+0.100
Chamfer in relation to d1 35.0 +0.125 39.0 40.0 H370SM-3539-40 50.0 55.0 50.0 H370SM-5055-50
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 35.0 39.0 50.0 H370SM-3539-50 50.0 55.0 60.0 H370SM-5055-60
f [mm] 0.3 0.5 0.8 1.2 special dimensions 40.0 44.0 20.0 H370SM-4044-20 55.0 60.0 26.0 H370SM-5560-26
+0.030
40.0 44.0 30.0 H370SM-4044-30 60.0 65.0 60.0 H370SM-6065-60
+0.150
Order example: H370SM-0304-03 - no minimum order quantity. 40.0 44.0 40.0 H370SM-4044-40 75.0 80.0 60.0 H370SM-7580-60
H370 iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 03 Total length b1 3)
After press-fit. Testing methods page 57
330 3D CAD, finder and service life calculation ... www.igus.eu/H370 Lubrication-free made easy ... from stock ... no minimum order quantity 331
iglidur® iglidur®
H370 H370
+200°C +200°C
75MPa 75MPa
Bearing technology | Plain bearings | iglidur® H370 Product range
Flange bearing (form F) .5 d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
.0
ax
f1 Tolerance3) d13 h13 –0,14 Tolerance3) d13 h13 –0,14
30
m
r
°
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
40.0 44.0 52.0 40.0 2.00 H370FM-4044-40 60.0 +0.030 65.0 73.0 50.0 2.00 H370FM-6065-50
+0.025
45.0 50.0 58.0 50.0 2.00 H370FM-4550-50 70.0 +0.150 75.0 83.0 50.0 2.00 H370FM-7075-50
d2
+0.125
d3
d1
50.0 55.0 63.0 50.0 2.00 H370FM-5055-50
3)
After press-fit. Testing methods page 57
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions
332 3D CAD, finder and service life calculation ... www.igus.eu/H370 Lubrication-free made easy ... from stock ... no minimum order quantity 333
The classic with high resistance to
media and temperature
Up to +200°C
iglidur® H
Bar stock,
and temperature: Compressive strength MPa 81
Max. recommended surface pressure (+20°C) MPa 90
round bar:
Page 629 Up to +200°C Shore D hardness 87 DIN 53505
Physical and thermal properties
Suitable for temperatures up to +200°C. Very low coefficient of friction when used with hardened shafts. Max. application temperature long–term °C +200
●● Suitable for underwater applications Max. application temperature short–term °C +240
●● High temperature resistance Min. application temperature °C –40
Bar stock, ●● Resistant to chemicals Thermal conductivity W/m · K 0.60 ASTM C 177
plate: ●● Lubrication-free
Page 651 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 4 DIN 53752
●● Maintenance-free Electrical properties5)
Specific contact resistance Ωcm < 105 DIN IEC 93
Typical application areas Surface resistance Ω < 102 DIN 53482
●● Offshore 5)
The good conductivity of this plastic material under certain circumstances can favour the generation of corrosion on
●● Ship building the metallic contact components.
tribo-tape
liner: ●● Beverage industry Table 01: Material properties table
Page 657 ●● Medical technology
●● Mechatronics 100.0
Radiation resistance
iglidur® H withstands neutron and gamma particle radiation.
10.0 Plain bearings made from iglidur® H are resistant up to a
radiation intensity of 2 · 10²Gy.
Piston rings:
Page 559 1.0
UV resistance
Descriptive technical specifications
0.1 iglidur® H plain bearings are partially resistant to UV
Load [MPa]
Wear resistance at +23°C – + radiation.
0.01
Wear resistance at +90°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Two hole Wear resistance at +150°C – + Surface speed [m/s]
Alcohols +
flange bearing:
Page 581 Diagram 01: Permissible pv values for iglidur® H plain Hydrocarbons +
Low coefficient of friction – + Greases, oils without additives +
bearings with a wall thickness of 1mm, dry operation against
Low moisture absorption – + a steel shaft, at +20°C, mounted in a steel housing Fuels +
Diluted acids + up to 0
Wear resistance under water – + Strong acids + up to –
Moisture absorption
Moulded High media resistance – + Under standard climatic conditions, the moisture absorp- Diluted alkalines +
special parts:
tion of iglidur® H plain bearings is below 0.1% weight. The Strong alkalines +
Page 602 Resistant to edge pressures – +
saturation limit in water is 0.3% weight. iglidur® H is very + resistant 0 conditionally resistant – not resistant
Suitable for shock and impact loads – + well suited for use in wet environments. All information given at room temperature [+20°C]
Table 02: Chemical resistance
Resistant to dirt – +
Vacuum
In vacuum, any present moisture is released as vapour. Chemical table, page 1542
igubal® Online product finder Online service life calculation
spherical balls: The use in vacuum is generally possible.
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
336 3D CAD, finder and service life calculation ... www.igus.eu/H Lubrication-free made easy ... from stock ... no minimum order quantity 337
iglidur® H iglidur® H
+200°C +200°C
90MPa 90MPa
Bearing technology | Plain bearings | iglidur® H Technical data
0.20 45
iglidur® H is a fibre-reinforced thermoplastic material Permissible surface speeds ■ rotating ■ oscillating
40
especially developed for applications in high atmospheric The maximum permitted surface speed is dependent on
0.15 35
humidity or under water. Plain bearings made from whether the temperature at the bearing point becomes 30
iglidur® H can be used completely free of lubrication; in too high or not. iglidur® H is suitable for maximum surface
Wear [µm/km]
lubricant. operation. Linear movements enable higher surface 15
speeds, as a large area of the shaft contributes to the 0.05 10
Mechanical properties cooling. 5
With increasing temperatures, the compressive strength 0.00 0
of iglidur® H plain bearings decreases. Diagram 02 shows Surface speed, page 44 0 10 20 30 40 50 60 70 80 Cf53 hard 304SS HR carbon
this inverse relationship. The maximum recommended Load [MPa] chromed steel
surface pressure is a mechanical material parameter. No rotating oscillating linear Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for rotating and oscillating applications
conclusions regarding the tribological properties can be long-term m/s 1.0 0.7 3.0 v = 0.01m/s with different shaft materials, p = 2MPa
drawn from this. short-term m/s 1.5 1.1 4.0
Table 03: Maximum surface speeds
Shaft materials Installation tolerances
160
Temperature Diagrams 06 and 07 show the test results of iglidur® H iglidur ® H plain bearings are standard bearings for
140
With increasing temperatures, the compressive strength plain bearings running against various shaft materials. shafts with h tolerance (recommended minimum h9).
120
of iglidur® H plain bearings decreases. Diagram 02 shows The iglidur® H plain bearings give different results when The bearings are designed for press-fit into a housing
100
this inverse relationship. The temperatures prevailing in used in rotating and pivoting applications on different shaft machined to a H7 tolerance. After being assembled into a
80 the bearing system also have an influence on the wear. materials. The Cf53 and HR carbon steel shafts give the nominal size housing, in standard cases the inner diameter
60 For temperatures over +120°C an additional securing is best wear values in rotating applications, whereas the 304 automatically adjusts to the F10 tolerances. For particular
40 required. stainless steel shafts (which are not so good for rotation) dimensions the tolerance differs depending on the wall
Load [MPa]
20 give the best results in pivoting applications. Hard-chromed thickness (please see product range table).
0 Application temperatures, page 49 shafts only give an advantage at low pressures when used
20 30 40 50 120 130 Additional securing, page 49 with iglidur® H bearings. Testing methods, page 57
Temperature [°C]
Diagram 02: Maximum recommended surface pressure as a Friction and wear Shaft materials, page 52 Housing Plain bearing Shaft
function of temperature (90MPa at +20°C) Both the wear resistance and the coefficient of friction Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
change depending on the load. Interestingly, the coefficient Dry Greases Oil Water 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
Diagram 03 shows the elastic deformation of iglidur® H of friction µ lowers slightly with the increase of surface Coeff. of friction [µ] 0.07 – 0.20 0.09 0.04 0.04 >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
at radial loads. At the maximum recommended surface speed at constant load (see diagrams 04 and 05). Table 04: Coefficient of friction against steel (Ra = 1μm, > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
pressure of 90MPa the deformation is about 2.5% at room 50HRC) > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
temperature. Coefficient of friction and surfaces, page 47 > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
Wear resistance, page 50 18 > 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
Surface pressure, page 41 > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
15
> 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
H.a. aluminium
3.5 0.4
to ISO 3547-1 after press-fit
Wear [µm/km]
3.0 6
Cf53 steel
■ +23 °C ■ +60 °C
2.5 3
0.3
Coefficient of friction [µ]
2.0
0
1.5
Diagram 06: Wear, rotating with different shaft materials,
Deformation [%]
0.2
1.0
pressure, p = 1MPa, v = 0.3m/s
0.5
0.0 0.1
0 25 50 75 100 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
338 3D CAD, finder and service life calculation ... www.igus.eu/H Lubrication-free made easy ... from stock ... no minimum order quantity 339
iglidur® H iglidur® H
+200°C +200°C
90MPa 90MPa
Bearing technology | Plain bearings | iglidur® H Bearing technology | Plain bearings | iglidur® H
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions f [mm] 0.3 0.5 0.8 1.2 special dimensions
Order example: HSM-0304-03 - no minimum order quantity. Order example: HFM-0405-04 - no minimum order quantity.
H iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 03 Total length b1 H iglidur® material F Flange bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 04 Total length b1
Online ordering
Discount scaling
including delivery times, prices, online tools
1–9 50 – 99 500 – 999
www.igus.eu/H
10 – 24 100 – 199 1,000 – 2,499
25 – 49 200 – 499 2,500 – 4,999
340 3D CAD, finder and service life calculation ... www.igus.eu/H Lubrication-free made easy ... from stock ... no minimum order quantity 341
High temperature endurance runner
Extreme wear and media resistance
up to +250°C
iglidur® C500
Bar stock,
Extreme wear and media resistance up to +250°C Compressive strength MPa 110
round bar: Max. recommended surface pressure (+20°C) MPa 80
Page 643 Shore D hardness 80 DIN 53505
iglidur® C500 can be used up to +250°C and is extremely media-resistant (even in cleaning processes
using hydrogen peroxide). It is also wear-resistant and has low coefficient of friction. Also suitable for Physical and thermal properties
various special designs. The colour represents extreme environmental conditions. Max. application temperature long–term °C +250
●● High temperature resistance Max. application temperature short–term °C +300
●● Resistant to water vapour Min. application temperature °C –100
Bar stock, ●● Low coefficient of friction Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 ●● Lubrication-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 9 DIN 53752
●● High wear resistance Electrical properties
●● High media resistance Specific contact resistance Ωcm > 1014 DIN IEC 93
●● Maintenance-free Surface resistance Ω > 1013 DIN 53482
Table 01: Material properties table
tribo-tape Typical application areas
liner:
Page 657 ●● Plant construction 1,000.0
Radiation resistance
●● Valves
iglidur® C500 withstands neutron and gamma particle
●● Chemical industry 100.0 radiation without detectable losses of its excellent
●● Process technology
mechanical properties. Plain bearings made from
10.0 iglidur® C500 are resistant up to a radiation intensity of
Piston rings: 3 · 10²Gy.
Page 559
1.0
Load [MPa]
Descriptive technical specifications UV resistance
0.1 iglidur® C500 plain bearings are resistant to permanent
Wear resistance at +23°C – +
0.001 0.01 0.1 1.0 10.0 UV radiation.
Wear resistance at +90°C – + Surface speed [m/s]
Two hole Diagram 01: Permissible pv values for iglidur® C500 plain
Wear resistance at +150°C – + Chemicals Resistance
flange bearing: bearings with a wall thickness of 1mm, dry operation against
Page 581 Alcohols +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Hydrocarbons +
Low moisture absorption – + Greases, oils without additives +
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture absorption Fuels +
of iglidur® C500 plain bearings is below 0.3% weight. The Diluted acids +
Moulded High media resistance – + Strong acids +
special parts: saturation limit in water is also below 0.5% weight.
Page 602 Resistant to edge pressures – + Diluted alkalines +
Vacuum Strong alkalines +
Suitable for shock and impact loads – +
In vacuum, any present moisture is released as vapour. + resistant 0 conditionally resistant – not resistant
Resistant to dirt – + The use in vacuum is generally possible. All information given at room temperature [+20°C]
Table 02: Chemical resistance
igubal® Online product finder Online service life calculation
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert Chemical table, page 1542
344 3D CAD, finder and service life calculation ... www.igus.eu/C500 ... from stock ... no minimum order quantity
Lubrication-free made easy 345
iglidur® iglidur®
C500 C500
+250°C +250°C
80MPa 80MPa
Bearing technology | Plain bearings | iglidur® C500 Technical data
0.30 5
iglidur® C500 is a member of the family of extremely media Permissible surface speeds
and temperature-resistant iglidur® materials X, X6 and The maximum recommended surface speed is based on 0.25 4
A500. This material is characterised by improved wear the friction heat generated at the bearing surface. The
H.a. aluminium
2
Wear [µm/km]
Mechanical properties respect to wear and dimensional integrity. The maximum 0.10
Cf53 steel
With increasing temperatures, the compressive strength values stated in table 03 are valid only with minimum 1
0.05
of iglidur® C500 plain bearings decreases. Diagram 02 pressure loads and are often not attained in practice.
shows this inverse relationship. However, at an operation 0.00 0
temperature of +200°C the permissible surface pressure Surface speed, page 44 0.10 0.15 0.20 0.25 0.30 0.35 0.40
is close to 20MPa. The maximum recommended surface Surface speed [m/s] Diagram 06: Wear, rotating with different shaft materials,
pressure is a mechanical material parameter. No conclu- rotating oscillating linear Diagram 04: Coefficient of friction as a function of the surface pressure, p = 1MPa, v = 0.3m/s
sions regarding the tribological properties can be drawn long-term m/s 0.9 0.7 2.4 speed, p = 1MPa
from this. short-term m/s 1.1 1.0 2.8
0.35 200
Table 03: Maximum surface speeds rotating
180
0.30 oscillating
120 160
Temperature 0.25 140
100 iglidur® C500 belongs to the most temperature-resistant 120
Wear [µm/km]
60 temperatures rise. The temperatures prevailing in the 40
bearing system also have an influence on the wear. The 0.05
40 20
wear rises with increasing temperatures. For temperatures 0.00 0
Load [MPa]
20
over +130°C an additional securing is required. 0 10 20 30 40 50 60 70 80 0 5 10 15 20 25 30 35 40 45
0 Load [MPa] Load [MPa]
20 50 80 120 150 200 250 Application temperatures, page 49 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
Temperature [°C] Additional securing, page 49 v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
Diagram 02: Maximum recommended surface pressure as a function of the load
function of temperature (80MPa at +20°C) Friction and wear
The coefficient of friction and wear in iglidur® C500 are Shaft materials Installation tolerances
Diagram 03 shows the elastic deformation of iglidur® C500 more favourable than in the other high temperature Diagram 06 shows the test results of iglidur® C500 plain iglidur® C500 plain bearings are standard bearings for
at radial loads. At the maximum recommended surface materials iglidur® X and A500. The coefficient of friction bearings running against various shaft materials. Using shafts with h tolerance (recommended minimum h9). The
pressure of 80MPa the deformation is less than 4.5%. increases moderately as the sliding speed increases. The the example of a rotating motion at 1MPa and a speed bearings are designed for press-fit into a housing machined
coefficient of friction initially drops rapidly to less than 0.1 of 0.3m/s, it becomes apparent that iglidur® C500 has to a H7 tolerance. After being assembled into a nominal
Surface pressure, page 41 under loads of up to approximately 20MPa, and then only very consistent wear characteristics across a variety of size housing, in standard cases the inner diameter automa-
marginally increases as loads continue to increase. The shaft types. This wear rate spikes in combination with free tically adjusts to the F10 tolerances.
friction and wear are also dependent, to a large degree, cutting steel, and, notably so, reduces in combination with
on the shaft material. Shafts that are too smooth, increase HC aluminium. The wear under rotational loads is higher, Testing methods, page 57
both the coefficient of friction and the wear of the bearing. specifically with increasing radial loads as compared to
10 Housing Plain bearing Shaft
Ideal are ground surfaces with an average surface finish pivoting movements (diagram 07).
of 0.6 – 0.8µm. Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
8
Shaft materials, page 52 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
■ +23 °C ■ +60 °C
6 Coefficient of friction and surfaces, page 47 >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
Wear resistance, page 50 Dry Greases Oil Water > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
4 Coeff. of friction [µ] 0.07 – 0.19 0.09 0.04 0.04 > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
Deformation [%]
Table 04: Coefficient of friction against steel (Ra = 1μm, > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
2
50HRC) > 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
0 25 50 75 100 120 > 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
Load [MPa] > 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
Diagram 03: Deformation under pressure and temperature Table 05: Important tolerances for plain bearings according
to ISO 3547-1 after press-fit
346 3D CAD, finder and service life calculation ... www.igus.eu/C500 Lubrication-free made easy ... from stock ... no minimum order quantity 347
iglidur® iglidur®
C500 C500
+250°C +250°C
80MPa 80MPa
Bearing technology | Plain bearings | iglidur® C500 Bearing technology | Plain bearings | iglidur® C500
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions f [mm] 0.5 0.8 special dimensions
Order example: C500SM-0608-06 - no minimum order quantity. Order example: C500FM-0608-06 - no minimum order quantity.
C500 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 C500 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
348 3D CAD, finder and service life calculation ... www.igus.eu/C500 Lubrication-free made easy ... from stock ... no minimum order quantity 349
The low-cost specialist for chemicals
and temperatures
Up to +200°C, most capable under
static load
iglidur® H2
Bar stock,
temperatures: Compressive strength MPa 109
Max. recommended surface pressure (+20°C) MPa 110
round bar:
Page 629 Up to +200°C, most capable under static load Shore D hardness 88 DIN 53505
Physical and thermal properties
For applications with high temperature requirements. Can be conditionally used in dry operation; excellent Max. application temperature long–term °C +200
properties with additional lubrication. Max. application temperature short–term °C +240
●● Suitable for underwater applications Min. application temperature °C –40
Bar stock, ●● Cost-effective Thermal conductivity W/m · K 0.24 ASTM C 177
plate: ●● Resistant to chemicals
Page 651 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 4 DIN 53752
●● High temperature resistance Electrical properties
●● Lubrication-free Specific contact resistance Ωcm > 1015 DIN IEC 93
●● Maintenance-free Surface resistance Ω > 1014 DIN 53482
Table 01: Material properties table
Typical application areas
tribo-tape
liner: ●● Automotive industry
Page 657 ●● Actuator 1,000.0
Radiation resistance
●● Bicycle industry
iglidur ® H2 withstands neutron and gamma particle
100.0 radiation. Plain bearings made from iglidur ® H2 are
resistant up to a radiation intensity of 2 · 10²Gy.
10.0
Piston rings:
Page 559 UV resistance
1.0 The use of iglidur® H2 in applications that are permanently
Descriptive technical specifications
Load [MPa]
exposed to UV should be closely investigated.
Wear resistance at +23°C – + 0.1
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Chemicals Resistance
Surface speed [m/s]
Two hole Wear resistance at +150°C – + Diagram 01: Permissible pv values for iglidur® H2 plain Alcohols +
flange bearing:
Page 581 bearings with a wall thickness of 1mm, dry operation against Hydrocarbons +
Low coefficient of friction – + Greases, oils without additives +
a steel shaft, at +20°C, mounted in a steel housing
Low moisture absorption – + Fuels +
Moisture absorption Diluted acids + up to 0
Wear resistance under water – + Strong acids 0 up to –
Under standard climatic conditions, the moisture absorption
Moulded High media resistance – + of iglidur® H2 plain bearings is below 0.1% weight. The Diluted alkalines +
special parts:
saturation limit in water is 0.2% weight. iglidur® H2 is an Strong alkalines +
Page 602 Resistant to edge pressures – +
ideal material for wet environments. + resistant 0 conditionally resistant – not resistant
Suitable for shock and impact loads – + All information given at room temperature [+20°C]
Vacuum Table 02: Chemical resistance
Resistant to dirt – +
In vacuum, any present moisture is released as vapour.
The use in vacuum is generally possible. Chemical table, page 1542
igubal® Online product finder Online service life calculation
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
352 3D CAD, finder and service life calculation ... www.igus.eu/H2 Lubrication-free made easy ... from stock ... no minimum order quantity 353
iglidur® H2 iglidur® H2
+200°C +200°C
110MPa 110MPa
Bearing technology | Plain bearings | iglidur® H2 Technical data
0.30 150
In applications with iglidur® H2 plain bearings, economical Permissible surface speeds
■ rotating ■ oscillating
aspects are in focus. It is the first time that it is possible to offer During the development of iglidur ® H2, costs and 0.25 125
such a high-performance bearing for high volume applica- mechanical stability were the main considerations. The 0.20 100
tions with these technical advantages at such a low price: permitted surface speeds of this bearing are rather
Wear [µm/km]
up to 110N/mm², and excellent chemical resistance. The movements or in intermittent service. 0.10 50
iglidur® H2 plain bearings are self-lubricating and suitable
0.05 25
for all motions. Surface speed, page 44
0.00 0
Mechanical properties rotating oscillating linear 0 10 20 30 40 50 60 70 80 Cf53 hard 304SS HR carbon
With increasing temperatures, the compressive strength of long-term m/s 0.9 0.6 2.5 Load [MPa] chromed steel
iglidur® H2 plain bearings decreases. Diagram 02 shows short-term m/s 1.0 0.7 3.0 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for rotating and oscillating applications
this inverse relationship. The maximum recommended Table 03: Maximum surface speeds v = 0.01m/s with different shaft materials, p = 2MPa
surface pressure is a mechanical material parameter. No
conclusions regarding the tribological properties can be Temperature
drawn from this. iglidur® H2 is an extremely temperature-resistant material. Shaft materials Installation tolerances
The short-term maximum permissible temperature is Regarding the wear resistance of combinations with iglidur ® H2 plain bearings are standard bearings for
160
+240°C and allows the use of iglidur® H2 plain bearings iglidur® H2, it must be indicated once again that this shafts with h tolerance (recommended minimum h9).
140
in applications where the bearings are not subjected to bearing was developed for statically high mechanical The bearings are designed for press-fit into a housing
120
any additional load such as a paint drying process. The stability. The wear resistance however does not attain, machined to a H7 tolerance. After being assembled into a
100
temperatures prevailing in the bearing system also have with none of the bearing-shaft combinations, the values nominal size housing, in standard cases the inner diameter
80 an influence on the wear. The wear rises with increasing of iglidur® H370 with the corresponding shaft. When automatically adjusts to the F10 tolerances. For particular
60 temperatures. For temperatures over +110°C an additional the iglidur® H2 bearings are used, they should not be dimensions the tolerance differs depending on the wall
40 securing is required. combined with hard-chromed shafts. Shafts made from thickness (please see product range table).
Load [MPa]
changes with different surface speeds, loads and surface Coeff. of friction [µ] 0.07 – 0.30 0.09 0.04 0.04 >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
Diagram 03 shows the elastic deformation of iglidur® H2 finishes, as indicated in the diagrams 04 and 05. Table 04: Coefficient of friction against steel (Ra = 1μm, > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
at radial loads. At the maximum recommended surface 50HRC) > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
pressure of 110MPa at room temperature the deforma- Coefficient of friction and surfaces, page 47 > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
tion is less than 3%. The values for tensile and compres- Wear resistance, page 50 > 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
25.0 > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
sive strength are higher than those of iglidur® H at room
temperature. > 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
20.0
> 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
Cf53 steel
Product range
5
0.3 5.0 iglidur® H2 plain bearings are manufactured to special
■ +23 °C ■ +60 °C
Coefficient of friction [µ]
2
pressure, p = 1MPa, v = 0.3m/s
1
0.1
0 0.05 0.10 0.15 0.20 0.25 0.30 0.35
0 10 20 30 40 50 60 70 80 90 100 110 Surface speed [m/s]
Load [MPa] Diagram 04: Coefficient of friction as a function of the surface
Diagram 03: Deformation under pressure and temperature speed, p = 0.75MPa
354 3D CAD, finder and service life calculation ... www.igus.eu/H2 Lubrication-free made easy ... from stock ... no minimum order quantity 355
Plain bearing materials
for contact with food
Bearing technology | Plain bearings | iglidur® Contact with food
Plain bearing materials for contact with food Temperature [°C] 123) +80 – +
Price index – +
Price index – +
Price index – +
123)
Max. long-term application temperature 124)
Max. recommended surface pressure at +20°C 125)
Best combination for p = 1MPa,
v = 0.3m/s, rotating
358 3D CAD, finder and service life calculation ... www.igus.eu/A181 Lubrication-free made easy ... from stock ... no minimum order quantity 359
The universal bearing for food contact
Compliant with Regulation (EU)
No. 10/2011 and FDA guidelines
iglidur® A181
Bar stock,
Compliant with Regulation (EU) No. 10/2011 and Compressive strength MPa 60
Max. recommended surface pressure (+20°C) MPa 31
round bar:
Page 629 FDA guidelines Shore D hardness 76 DIN 53505
Physical and thermal properties
The iglidur® A181 material is compliant with Regulation (EU) No. 10/2011 and also with FDA specifications. Max. application temperature long–term °C +90
The blue colour also facilitates the often required “optical detectability” in the food industry. Max. application temperature short–term °C +110
●● Compliant with Regulation (EU) No. 10/2011 Min. application temperature °C –50
Bar stock, ●● FDA-compliant Thermal conductivity W/m · K 0.25 ASTM C 177
plate: ●● Universal installation
Page 651 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 11 DIN 53752
●● High media resistance Electrical properties
●● Wear-resistant Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Lubrication-free Surface resistance Ω > 1012 DIN 53482
●● Maintenance-free
Table 01: Material properties table
tribo-tape
liner: Typical application areas 100.0
Page 657 Radiation resistance
●● Food industry
Plain bearings made from iglidur® A181 are resistant up to
●● Beverage technology 10.0 a radiation intensity of 2 · 10²Gy.
●● Medical technology
1.0 UV resistance
iglidur® A181 plain bearings are partially resistant to UV
Piston rings:
Page 562 0.1 radiation.
Load [MPa]
Descriptive technical specifications Chemicals Resistance
0.01
Wear resistance at +23°C – + Alcohols +
0.001 0.01 0.1 1.0 10.0
Surface speed [m/s]
Hydrocarbons +
Wear resistance at +90°C – + Greases, oils without additives +
Diagram 01: Permissible pv values for iglidur® A181 plain
Two hole Wear resistance at +150°C – + bearings with a wall thickness of 1mm, dry operation against Fuels +
flange bearing:
Page 581 a steel shaft, at +20°C, mounted in a steel housing Diluted acids 0 up to –
Low coefficient of friction – + Strong acids –
Low moisture absorption – + Moisture absorption Diluted alkalines +
Under standard climatic conditions, the moisture Strong alkalines + up to 0
Wear resistance under water – +
absorption of iglidur® A181 plain bearings is approxima- + resistant 0 conditionally resistant – not resistant
Moulded High media resistance – + tely 0.2% weight. The saturation limit in water is 1.3% All information given at room temperature [+20°C]
special parts:
Page 602 weight. This must be taken into account for these types Table 02: Chemical resistance
Resistant to edge pressures – +
of applications.
Suitable for shock and impact loads – + Chemical table, page 1542
Vacuum
Resistant to dirt – +
In vacuum, any present moisture is released as vapour. Use
in vacuum is only possible with dehumidified iglidur® A181
igubal®
Online product finder Online service life calculation
spherical balls: bearings.
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
362 3D CAD, finder and service life calculation ... www.igus.eu/A181 Lubrication-free made easy ... from stock ... no minimum order quantity 363
iglidur® iglidur®
A181 A181
+90°C +90°C
31MPa 31MPa
Bearing technology | Plain bearings | iglidur® A181 Technical data
0.26 200
Due to their technical specifications and their confor- Permissible surface speeds
rotating
mity with the relevant regulations, iglidur® A181 plain iglidur® A181 was developed for low surface speeds. 0.23
oscillating
150
bearings are predestined for applications in food techno- Maximum speeds of up to 0.8m/s (rotating) and 3.5m/s 0.20
logy. Compared to iglidur® A180 with regard to the (linear), respectively, are permissible during continuous dry
Wear [µm/km]
resistance in most cases. temperature occurs. This increase is a result of friction. In 50
practice, though, this level is rarely reached, due to varying 0.08
Diagram 02: Maximum recommended surface pressure as a Table 04: Coefficient of friction against steel (Ra = 1μm, >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
function of temperature (31MPa at +20°C) Friction and wear 50HRC) > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
Similar to wear resistance, the coefficient of friction µ also > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
Diagram 03 shows the elastic deformation of iglidur® A181 changes with the surface speed and load (diagrams 04 3.0 > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
at radial loads. and 05). For iglidur® A181 plain bearings, the alteration of > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
2.5
the coefficient of friction μ depends on surface speed and > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
H.a. aluminium
Coefficient of friction and surfaces, page 47 Table 05: Important tolerances for plain bearings according
Wear [µm/km]
1.0
Cf53 steel
Wear resistance, page 50 to ISO 3547-1 after press-fit
0.5
10 0.4
0.0
8
0.3
■ +23 °C ■ +60 °C Diagram 06: Wear, rotating with different shaft materials,
6
Coefficient of friction [µ]
0.1
2
0 0.0
0 5 10 15 20 25 30 35 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 1MPa
364 3D CAD, finder and service life calculation ... www.igus.eu/A181 Lubrication-free made easy ... from stock ... no minimum order quantity 365
iglidur® iglidur®
A181 A181
+90°C +90°C
31MPa 31MPa
Bearing technology | Plain bearings | iglidur® A181 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f1 Tolerance3) h13 Tolerance3) h13
30°
[mm] [mm] [mm] [mm] [mm] [mm]
32.0 36.0 40.0 A181SM-3236-40 45.0 50.0 20.0 A181SM-4550-20
35.0 39.0 20.0 A181SM-3539-20 45.0 50.0 30.0 A181SM-4550-30
d1
d2
0.5 35.0 39.0 30.0 A181SM-3539-30 45.0 50.0 40.0 A181SM-4550-40
35.0 39.0 40.0 A181SM-3539-40 45.0 50.0 50.0 A181SM-4550-50
+0.050 +0.050
30°
35.0 39.0 50.0 A181SM-3539-50 50.0 55.0 20.0 A181SM-5055-20
b1 +0.150 +0.150
40.0 44.0 20.0 A181SM-4044-20 50.0 55.0 30.0 A181SM-5055-30
40.0 44.0 30.0 A181SM-4044-30 50.0 55.0 40.0 A181SM-5055-40
2)
Thickness < 0.6mm: Chamfer = 20° 40.0 44.0 40.0 A181SM-4044-40 50.0 55.0 50.0 A181SM-5055-50
Chamfer in relation to d1 40.0 44.0 50.0 A181SM-4044-50 50.0 55.0 60.0 A181SM-5055-60
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 3)
After press-fit. Testing methods page 57
f [mm] 0.3 0.5 0.8 1.2 special dimensions
366 3D CAD, finder and service life calculation ... www.igus.eu/A181 Lubrication-free made easy ... from stock ... no minimum order quantity 367
iglidur®
A181
+90°C
31MPa
Bearing technology | Plain bearings | iglidur® A181
Flange bearing (form F) .5
.0
ax
f1
30
m
r
°
d2
d3
d1
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.5 0.8 1.2 special dimensions
Bar stock,
in the food sector: Compliant with Regulation (EU) Compressive strength MPa 78
Max. recommended surface pressure (+20°C) MPa 60
round bar:
Page 644 No. 10/2011 and FDA guidelines Shore D hardness 76 DIN 53505
A universal plain bearing for use in the area of food and pharmaceutical industries. Composition of Physical and thermal properties
FDA-compliant materials allows the use in areas where other plain bearings cannot be used due to the Max. application temperature long–term °C +180
contact with food. With good tribological and mechanical properties, iglidur® A350 plain bearings are Max. application temperature short–term °C +210
suitable for all-round use in and around food machinery. Min. application temperature °C –100
Bar stock, ●● Compliant with Regulation (EU) No. 10/2011 Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 653 ●● FDA-compliant Coefficient of thermal expansion (at +23°C) K–1 · 10–5 8 DIN 53752
●● Temperature-resistant up to +180°C Electrical properties
●● Suitable for medium and high loads Specific contact resistance Ωcm > 1011 DIN IEC 93
●● Suitable for pivoting applications Surface resistance Ω > 1011 DIN 53482
●● Lubrication-free Table 01: Material properties table
tribo-tape ●● Standard range from stock
liner:
Page 657 ●● Suitable for rotating applications 100.0
Radiation resistance
●● Maintenance-free
Plain bearings made from iglidur® A350 are resistant up to
Typical application areas 10.0 a radiation intensity of 2 · 10²Gy.
●● Food industry
●● Beverage technology 1.0 UV resistance
Piston rings: ●● Medical technology iglidur® A350 plain bearings are resistant to UV radiation.
Page 562
0.1
Load [MPa]
Descriptive technical specifications
Chemicals Resistance
0.01
Wear resistance at +23°C – + Alcohols +
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Hydrocarbons + up to 0
Diagram 01: Permissible pv values for iglidur® A350 plain Greases, oils without additives +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Fuels +
Page 581 Diluted acids +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Strong acids +
Low moisture absorption – + Diluted alkalines +
Moisture absorption
Wear resistance under water – + The moisture absorption of iglidur® A350 is low and can be Strong alkalines +
ignored when using standard plain bearings. Even when + resistant 0 conditionally resistant – not resistant
Moulded High media resistance – +
special parts: saturated with water, iglidur® A350 does not absorb more All information given at room temperature [+20°C]
Page 602 Resistant to edge pressures – + than 1.9% weight of water (by weight). Table 02: Chemical resistance
370 3D CAD, finder and service life calculation ... www.igus.eu/A350 Lubrication-free made easy ... from stock ... no minimum order quantity 371
iglidur® iglidur®
A350 A350
+180°C +180°C
60MPa 60MPa
Bearing technology | Plain bearings | iglidur® A350 Technical data
0.19 25
iglidur® A350 plain bearings are made for practically all Permissible surface speeds
loads in food and packaging machinery. Even high loads, iglidur® A350 plain bearings are suitable for low and 0.17
20
often seen in lifting equipment, are taken easily and the medium speeds in rotating and oscillating applications. 0.15
bearings work flawlessly without any external lubrication. iglidur® A350 is also excellent for linear movements. In the 15
Wear [µm/km]
With increasing temperatures, the compressive strength of of these bearings is lower. 5
iglidur® A350 plain bearings decreases. Diagram 02 shows 0.07
this inverse relationship. The maximum recommended Surface speed, page 44 0.05 0
surface pressure is a mechanical material parameter. No 0 5 10 15 20 25 30 35 40 45 50 55 60 1.0 2.0 3.0 4.0 5.0
conclusions regarding the tribological properties can be rotating oscillating linear Load [MPa] ■ Cf53 ■ V2A ■ X90
drawn from this. long-term m/s 1.0 0.8 2.5 Diagram 05: Coefficient of friction as a function of the load, Load [MPa]
short-term m/s 1.2 0.9 3.0 v = 0.01m/s Diagram 07: Wear, rotating with different shaft materials, as a
Table 03: Maximum surface speeds function of the load
80
good wear results at +100°C on all tested shaft materials. are all suitable. Hard-anodised aluminium is also well suited automatically adjusts to the F10 tolerances. For particular
0 for both linear and rotational movements. dimensions the tolerance differs depending on the wall
20 40 60 80 100 120 140 160 180 Application temperatures, page 49 thickness (please see product range table).
Temperature [°C] Additional securing, page 49 Shaft materials, page 52
Diagram 02: Maximum recommended surface pressure as a Testing methods, page 57
function of temperature (60MPa at +20°C) Friction and wear Dry Greases Oil Water
The coefficient of friction of iglidur® A350 on a steel shaft Coeff. of friction [µ] 0.10 – 0.20 0.09 0.04 0.04 Housing Plain bearing Shaft
Diagram 03 shows the elastic deformation of iglidur® A350 is in the mid range (diagrams 04 and 05). Table 04: Coefficient of friction against steel (Ra = 1μm, Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
at radial loads. At the maximum recommended surface 50HRC) 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
pressure of 60MPa at room temperature the deformation Coefficient of friction and surfaces, page 47 >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
is less than 5%. Wear resistance, page 50 4.5 > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
Surface pressure, page 41 3.5 > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
Wear [µm/km]
6 0.4 1.5 > 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
Cf53 steel
1.0
5 Table 05: Important tolerances for plain bearings according
0.3 0.5
■ +23 °C ■ +60 °C to ISO 3547-1 after press-fit
4 0.0
Coefficient of friction [µ]
3 0.2
Diagram 06: Wear, rotating with different shaft materials,
pressure, p = 1MPa, v = 0.3m/s
Deformation [%]
2
0.1
1
0 0.0
0 10 20 30 40 50 60 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 1MPa
372 3D CAD, finder and service life calculation ... www.igus.eu/A350 Lubrication-free made easy ... from stock ... no minimum order quantity 373
iglidur® iglidur®
A350 A350
+180°C +180°C
60MPa 60MPa
Bearing technology | Plain bearings | iglidur® A350 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f1 Tolerance3) h13 Tolerance3) h13
30°
[mm] [mm] [mm] [mm] [mm] [mm]
32.0 36.0 20.0 A350SM-3236-20 40.0 44.0 50.0 A350SM-4044-50
32.0 36.0 30.0 A350SM-3236-30 45.0 50.0 20.0 A350SM-4550-20
d1
d2
0.5 32.0 36.0 40.0 A350SM-3236-40 45.0 50.0 30.0 A350SM-4550-30
35.0 39.0 20.0 A350SM-3539-20 45.0 50.0 40.0 A350SM-4550-40
30°
35.0 +0.025 39.0 30.0 A350SM-3539-30 45.0 +0.025 50.0 50.0 A350SM-4550-50
b1
35.0 +0.125 39.0 40.0 A350SM-3539-40 50.0 +0.125 55.0 20.0 A350SM-5055-20
35.0 39.0 50.0 A350SM-3539-50 50.0 55.0 30.0 A350SM-5055-30
2)
Thickness < 0.6mm: Chamfer = 20° 40.0 44.0 20.0 A350SM-4044-20 50.0 55.0 40.0 A350SM-5055-40
Chamfer in relation to d1 40.0 44.0 30.0 A350SM-4044-30 50.0 55.0 50.0 A350SM-5055-50
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 40.0 44.0 40.0 A350SM-4044-40 50.0 55.0 60.0 A350SM-5055-60
f [mm] 0.3 0.5 0.8 1.2 special dimensions 3)
After press-fit. Testing methods page 57
374 3D CAD, finder and service life calculation ... www.igus.eu/A350 Lubrication-free made easy ... from stock ... no minimum order quantity 375
iglidur®
A350
+180°C
60MPa
Bearing technology | Plain bearings | iglidur® A350
Flange bearing (form F) .5
.0
ax
f1
30
m
r
°
d2
d3
d1
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions
Bar stock,
food sector: Compressive strength MPa 118
Max. recommended surface pressure (+20°C) MPa 120
round bar:
Page 645 Compliant with Regulation (EU) No. 10/2011 and Shore D hardness 83 DIN 53505
FDA guidelines Physical and thermal properties
Max. application temperature long–term °C +250
Plain bearings made from iglidur® A500 can be exposed to extremely high temperatures and are suitable Max. application temperature short–term °C +300
for direct contact with food (FDA-compliant). Min. application temperature °C –100
Bar stock, ●● Compliant with Regulation (EU) No. 10/2011 Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 ●● FDA-compliant Coefficient of thermal expansion (at +23°C) K–1 · 10–5 9 DIN 53752
●● Temperature-resistant from –100°C to +250°C Electrical properties
●● High chemical resistance Specific contact resistance Ωcm > 1014 DIN IEC 93
●● Lubrication-free Surface resistance Ω > 1013 DIN 53482
●● Maintenance-free Table 01: Material properties table
tribo-tape
liner:
Page 657 Typical application areas 1,000.0
Radiation resistance
●● Food industry
Plain bearings made from iglidur® A500 are resistant up to
●● Beverage technology 100.0 a radiation intensity of 2 · 10⁵Gy.
●● Medical technology
10.0 UV resistance
Piston rings: iglidur® A500 plain bearings are resistant to UV radiation
Page 562
1.0 to a large extent.
Load [MPa]
Descriptive technical specifications
Chemicals Resistance
0.1
Wear resistance at +23°C – + Alcohols +
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Hydrocarbons +
Diagram 01: Permissible pv values for iglidur® A500 plain Greases, oils without additives +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Fuels +
Page 581 Diluted acids +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Strong acids +
Low moisture absorption – + Diluted alkalines +
Moisture absorption
Wear resistance under water – + The moisture absorption of iglidur® A500 plain bearings is Strong alkalines +
only 0.5% weight after saturation in water. + resistant 0 conditionally resistant – not resistant
Moulded High media resistance – +
special parts: All information given at room temperature [+20°C]
Page 602 Resistant to edge pressures – + Vacuum Table 02: Chemical resistance
In vacuum, any present moisture is released as vapour.
Suitable for shock and impact loads – +
The use in vacuum is only possible to a limited extent. Chemical table, page 1542
Resistant to dirt – +
igubal® Online product finder Online service life calculation
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
378 3D CAD, finder and service life calculation ... www.igus.eu/A500 Lubrication-free made easy ... from stock ... no minimum order quantity 379
iglidur® iglidur®
A500 A500
+250°C +250°C
120MPa 120MPa
Bearing technology | Plain bearings | iglidur® A500 Technical data
0.7 200
Plain bearings made from iglidur® A500 can be used at high Permissible surface speeds rotating
temperatures and are permitted for use in direct contact iglidur® A500 also permits high surface speeds due to the 0.6 oscillating
160
with food (FDA-compliant). They exhibit an exceptionally high temperature resistance. The coefficient of friction rises 0.5
good chemical resistance and are suitable for heavy-duty however by these high speeds leading to a higher heating 120
Wear [µm/km]
compressive strength even at high temperatures. movements, and the permitted pv values are also higher 40
in pivoting applications. 0.1
20 +130°C an additional securing is required. the shaft material you plan on using is not shown in these thickness (please see product range table).
0 test results, please contact us.
20 50 80 120 150 200 250 Application temperatures, page 49 Testing methods, page 57
Temperature [°C] Additional securing, page 49 Shaft materials, page 52
Diagram 02: Maximum recommended surface pressure as a Housing Plain bearing Shaft
function of temperature (120MPa at +20°C) Friction and wear Dry Greases Oil Water Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
The coefficient of friction is dependent on the load that Coeff. of friction [µ] 0.26 – 0.41 0.09 0.04 0.04 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
Diagram 02 shows the maximum recommended surface acts on the bearing (diagrams 04 and 05). Table 04: Coefficient of friction against steel (Ra = 1μm, >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
pressure of the bearing as a function of the temperature. 50HRC) > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
The combination of high stability and high flexibility acts Coefficient of friction and surfaces, page 47 > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
very positively during vibrations and edge loads. As the Wear resistance, page 50 > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
30 > 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
wear of the plain bearing rapidly escalates from pressures 27
of 10 to 20MPa, we recommend a particularly accurate > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
24
testing of the application above these limits. > 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
H.a. aluminium
Table 05: Important tolerances for plain bearings according
0.5 12
Wear [µm/km]
to ISO 3547-1 after press-fit
Cf53 steel
10 9
6
0.4
8 3
Coefficient of friction [µ]
■ +23 °C ■ +60 °C 0
6 0.3
Diagram 06: Wear, rotating with different shaft materials,
4 pressure, p = 1MPa, v = 0.3m/s
0.2
Deformation [%]
2
0.1
0 0.05 0.10 0.15 0.20 0.25 0.30 0.35
0 20 40 60 80 100 120 Surface speed [m/s]
Load [MPa] Diagram 04: Coefficient of friction as a function of the surface
Diagram 03: Deformation under pressure and temperature speed, p = 0.75MPa
380 3D CAD, finder and service life calculation ... www.igus.eu/A500 Lubrication-free made easy ... from stock ... no minimum order quantity 381
iglidur® iglidur®
A500 A500
+250°C +250°C
120MPa 120MPa
Bearing technology | Plain bearings | iglidur® A500 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f1 Tolerance3) h13 Tolerance3) h13
30°
[mm] [mm] [mm] [mm] [mm] [mm]
30.0 +0.020 34.0 30.0 A500SM-3034-30 40.0 44.0 40.0 A500SM-4044-40
30.0 +0.104 34.0 40.0 A500SM-3034-40 40.0 44.0 50.0 A500SM-4044-50
d1
d2
0.5 32.0 36.0 20.0 A500SM-3236-20 45.0 50.0 20.0 A500SM-4550-20
32.0 36.0 30.0 A500SM-3236-30 45.0 50.0 30.0 A500SM-4550-30
30°
32.0 36.0 40.0 A500SM-3236-40 45.0 50.0 40.0 A500SM-4550-40
b1 +0.025
35.0 39.0 20.0 A500SM-3539-20 45.0 50.0 50.0 A500SM-4550-50
+0.025 +0.125
35.0 39.0 30.0 A500SM-3539-30 50.0 55.0 20.0 A500SM-5055-20
+0.125
2)
Thickness < 0.6mm: Chamfer = 20° 35.0 39.0 40.0 A500SM-3539-40 50.0 55.0 30.0 A500SM-5055-30
Chamfer in relation to d1 35.0 39.0 50.0 A500SM-3539-50 50.0 55.0 40.0 A500SM-5055-40
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 40.0 44.0 20.0 A500SM-4044-20 50.0 55.0 50.0 A500SM-5055-50
f [mm] 0.3 0.5 0.8 1.2 special dimensions 40.0 44.0 30.0 A500SM-4044-30 50.0 55.0 60.0 A500SM-5055-60
3)
After press-fit. Testing methods page 57
Order example: A500SM-0405-06 - no minimum order quantity.
A500 iglidur® material S Sleeve bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 06 Total length b1
382 3D CAD, finder and service life calculation ... www.igus.eu/A500 Lubrication-free made easy ... from stock ... no minimum order quantity 383
iglidur®
A500
+250°C
120MPa
Bearing technology | Plain bearings | iglidur® A500
Flange bearing (form F) .5
.0
ax
f1
30
m
r
°
d2
d3
d1
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions
Bar stock,
FDA-compliant Compressive strength MPa 78
round bar: Max. recommended surface pressure (+20°C) MPa 28
Page 645 Shore D hardness 76 DIN 53505
FDA-compliant material for applications with low to medium loads in immediate environments of (or contact
with) food or drugs, as well as humidity. Physical and thermal properties
●● FDA-compliant Max. application temperature long–term °C +90
●● Compliant with Regulation (EU) No. 10/2011 Max. application temperature short–term °C +110
●● High media resistance Min. application temperature °C –50
Bar stock, ●● Suitable for wet environments Thermal conductivity W/m · K 0.25 ASTM C 177
plate:
Page 653 ●● High wear resistance Coefficient of thermal expansion (at +23°C) K–1 · 10–5 11 DIN 53752
●● Lubrication-free Electrical properties
●● Maintenance-free Specific contact resistance Ωcm > 1012 DIN IEC 93
Surface resistance Ω > 1011 DIN 53482
Typical application areas Table 01: Material properties table
tribo-tape ●● Food industry
liner: 100.0
Page 657 ●● Beverage technology Radiation resistance
●● Medical technology Plain bearings made from iglidur® A180 are resistant up to
10.0 a radiation intensity of 3 · 10²Gy.
1.0 UV resistance
iglidur® A180 plain bearings are resistant to UV radiation,
Piston rings:
Page 559 0.1 but the tribological properties are reduced by permanent
Load [MPa]
exposure.
Descriptive technical specifications
0.01
Wear resistance at +23°C – + 0.001 0.01 0.1 1.0 10.0
Surface speed [m/s]
Chemicals Resistance
Wear resistance at +90°C – + Alcohols +
Diagram 01: Permissible pv values for iglidur® A180 plain
Two hole Wear resistance at +150°C – + bearings with a wall thickness of 1mm, dry operation against Hydrocarbons +
flange bearing:
Page 581 a steel shaft, at +20°C, mounted in a steel housing Greases, oils without additives +
Low coefficient of friction – + Fuels +
Low moisture absorption – + Moisture absorption Diluted acids 0 up to –
Under standard climatic conditions, the moisture absorption Strong acids –
Wear resistance under water – + Diluted alkalines +
of iglidur® A180 plain bearings is approximately 0.2%
Moulded High media resistance – + weight. The saturation limit in water is 1.3% weight. This Strong alkalines + up to 0
special parts:
Page 602 must be taken into account for these types of applications. + resistant 0 conditionally resistant – not resistant
Resistant to edge pressures – +
All information given at room temperature [+20°C]
Suitable for shock and impact loads – + Vacuum Table 02: Chemical resistance
In vacuum, any present moisture is released as vapour. Use
Resistant to dirt – +
in vacuum is only possible with dehumidified iglidur® A180 Chemical table, page 1542
bearings.
igubal®
Online product finder Online service life calculation
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
386 3D CAD, finder and service life calculation ... www.igus.eu/A180 Lubrication-free made easy ... from stock ... no minimum order quantity 387
iglidur® iglidur®
A180 A180
+90°C +90°C
28MPa 28MPa
Bearing technology | Plain bearings | iglidur® A180 Technical data
0.3 20
Plain bearings made from iglidur® A180 are suitable for Permissible surface speeds
rotating
application in direct contact with food. Hence they are the iglidur® A180 was developed for low surface speeds. The oscillating
15
ideal solution for bearing locations on machines for the given values in table 03 indicate the limits at which an 0.2
food and packaging industries, the medical equipment increase up to the continuous permissible temperature
The iglidur® A180 distinguishes itself also in wet cleaning though, this level is rarely reached due to varying applica- 0.1
Wear [µm/km]
or where process-dependent contact with wet media is the tion conditions. 5
business of the day by its extremely low humidity absorption.
Surface speed, page 44 0.0 0
Mechanical properties 0 5 10 15 20 25 30 0.25 0.75 2.00 5.00 10.00 20.00
With increasing temperatures, the compressive strength of rotating oscillating linear Load [MPa] Load [MPa]
iglidur® A180 plain bearings decreases. Diagram 02 shows long-term m/s 0.8 0.6 3.5 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
this inverse relationship. The maximum recommended short-term m/s 1.2 1.0 5.0 v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
surface pressure is a mechanical material parameter. No Table 03: Maximum surface speeds function of the load
conclusions regarding the tribological properties can be
drawn from this. Temperature Shaft materials Installation tolerances
The iglidur® A180 plain bearings can be used in short-term Diagram 06 shows the test results of iglidur® A180 plain iglidur® A180 plain bearings are standard bearings for
30
temperatures up to +110°C. With increasing temperatures, bearings running against various shaft materials. The shafts with h tolerance (recommended minimum h9).
25 the compressive strength of iglidur® A180 plain bearings combination “iglidur® A180/hard-anodised aluminium” The bearings are designed for press-fit into a housing
20
decreases. Diagram 02 shows this inverse relationship. clearly stands out. It attains good to excellent wear rates machined to a H7 tolerance. After being assembled into a
The temperatures prevailing in the bearing system also also with other shafts. With Cf53 shafts, the higher wear nominal size housing, in standard cases the inner diameter
15 have an influence on the wear. For temperatures over in pivoting applications is exemplary compared to rotating automatically adjusts to the E10 tolerances. For particular
10 +60°C an additional securing is required. applications (diagram 07). dimensions the tolerance differs depending on the wall
thickness (please see product range table).
Load [MPa]
5
Application temperatures, page 49 Shaft materials, page 52
0 Additional securing, page 49 Testing methods, page 57
20 30 40 50 60 70 80 90 Dry Greases Oil Water
Temperature [°C] Friction and wear Coeff. of friction [µ] 0.05 – 0.23 0.09 0.04 0.04 Housing Plain bearing Shaft
Diagram 02: Maximum recommended surface pressure as a Similar to wear resistance, the coefficient of friction µ also Table 04: Coefficient of friction against steel (Ra = 1μm, Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
function of temperature (28MPa at +20°C) changes with the surface speed and load (diagrams 04 50HRC) 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
and 05). The coefficient of friction decreases with increa- >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
Diagram 03 shows the elastic deformation of iglidur® A180 sing load. > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
3.5 > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
at radial loads. At the maximum recommended surface
pressure of 28MPa the deformation is less than 2.5%. Coefficient of friction and surfaces, page 47 3.0 > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
A plastic deformation can be negligible up to this value. Wear resistance, page 50 2.5 > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
H.a. aluminium
1.5
Wear [µm/km]
Surface pressure, page 41 > 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
Cf53 steel
1.0
Table 05: Important tolerances for plain bearings according
10 0.6 0.5 to ISO 3547-1 after press-fit
8 0.5 0.0
■ +23 °C ■ +60 °C 0.4 Diagram 06: Wear, rotating with different shaft materials,
6
Coefficient of friction [µ]
0.2
2 0.1
0 0.0
0 5 10 15 20 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
388 3D CAD, finder and service life calculation ... www.igus.eu/A180 Lubrication-free made easy ... from stock ... no minimum order quantity 389
iglidur® iglidur®
A180 A180
+90°C +90°C
28MPa 28MPa
Bearing technology | Plain bearings | iglidur® A180 Bearing technology | Plain bearings | iglidur® A180
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and
f [mm] 0.5 0.8 special dimensions f [mm] 0.3 0.5 0.8 special dimensions
Order example: A180SM-0608-10 - no minimum order quantity. Order example: A180FM-0608-06 - no minimum order quantity.
A180 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 10 Total length b1 A180 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
390 3D CAD, finder and service life calculation ... www.igus.eu/A180 Lubrication-free made easy ... from stock ... no minimum order quantity 391
The “food-classic” for low duty
FDA-compliant
iglidur® A200
Bar stock,
FDA-compliant Compressive strength MPa 54
round bar: Max. recommended surface pressure (+20°C) MPa 18
Page 629 Shore D hardness 81 DIN 53505
FDA-compliant material for applications with low to medium loads in immediate environs of (or contact)
with food or drugs. Physical and thermal properties
●● FDA-compliant Max. application temperature long–term °C +80
●● Suitable for contact with food Max. application temperature short–term °C +170
●● Suitable for low surface speeds Min. application temperature °C –40
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 ●● Standard range from stock Coefficient of thermal expansion (at +23°C) K–1 · 10–5 10 DIN 53752
●● Maintenance-free Electrical properties
●● Thrust washers available only in imperial sizes, page 1507 Specific contact resistance Ωcm > 1013 DIN IEC 93
Surface resistance Ω > 1012 DIN 53482
Typical application areas Table 01: Material properties table
tribo-tape ●● Food industry
liner:
Page 657 100.0
Radiation resistance
Plain bearings made from iglidur® A200 are resistant up to
10.0 a radiation intensity of 1 · 10⁴Gy.
1.0 UV resistance
Piston rings: iglidur® A200 plain bearings are resistant to UV radiation.
Page 559
0.1
Load [MPa]
Descriptive technical specifications
Chemicals Resistance
0.01
Wear resistance at +23°C – + Alcohols + up to 0
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Hydrocarbons +
Diagram 01: Permissible pv values for iglidur® A200 plain Greases, oils without additives +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Fuels +
Page 581 Diluted acids 0 up to –
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Strong acids –
Low moisture absorption – + Diluted alkalines +
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture absorption Strong alkalines 0
of iglidur® A200 plain bearings is approximately 1.5% + resistant 0 conditionally resistant – not resistant
Moulded High media resistance – +
special parts: weight. The saturation limit in water is 7.6% weight. This All information given at room temperature [+20°C]
Page 602 Resistant to edge pressures – + must be taken into account for these types of applications. Table 02: Chemical resistance
394 3D CAD, finder and service life calculation ... www.igus.eu/A200 Lubrication-free made easy ... from stock ... no minimum order quantity 395
iglidur® iglidur®
A200 A200
+80°C +80°C
18MPa 18MPa
Bearing technology | Plain bearings | iglidur® A200 Technical data
1.0 70
Plain bearings made from iglidur® A200 are suitable for 10
60 ■ rotating
application in direct contact with food. Hence they are 0.9
■ oscillating
the ideal solution for bearing requirements in machines 8 50
0.8
for the food industry, medical equipment manufacturing, ■ +23 °C ■ +60 °C
Wear [µm/km]
ration of solid lubricants is dispensed with in favour of 4 0.6
Deformation [%]
20
food compatibility, the thermoplastic composition of
2 0.5 10
iglidur® A200 is especially adjusted for abrasion resistance.
In addition the iglidur® A200 is characterised by its capacity 0.4 0
0
to embed dirt and by its quiet operating behaviour. The 0.05 0.10 0.15 0.20 0.25 0.30 0.35 Cf53 hard 304SS HR carbon
0 3 6 9 12 15 18 chromed steel
good wear properties, dirt resistance and the possibility for Surface speed [m/s]
Load [MPa]
dry operation allow to replace elaborately sealed, lubricated Diagram 04: Coefficient of friction as a function of the surface Diagram 07: Wear for rotating and oscillating applications
Diagram 03: Deformation under pressure and temperature
bearings for little costs. speed, p = 0.75MPa with different shaft materials, p = 2MPa
0.8
Mechanical properties Permissible surface speeds
With increasing temperatures, the compressive strength of iglidur® A200 was developed for low surface speeds. The Installation tolerances
0.6
iglidur® A200 plain bearings decreases. Diagram 02 shows given values in table 03 indicate the limits at which an iglidur® A200 plain bearings are standard bearings for
this inverse relationship. The maximum recommended increase up to the continuous permissible temperature shafts with h tolerance (recommended minimum h9).
plain bearings running against various shaft materials. In >3–6 +0.000 +0.012 +0.030 +0.105 –0.030 +0.000
The iglidur® A200 plain bearings can be used in short-term
pivoting applications below a load of 2MPa, the wear > 6 – 10 +0.000 +0.015 +0.040 +0.130 –0.036 +0.000
0 temperatures up to +170°C. The temperatures prevailing
of iglidur® A200 plain bearings is higher than in rotating > 10 – 18 +0.000 +0.018 +0.050 +0.160 –0.043 +0.000
20 30 40 50 60 70 80 in the bearing system also have an influence on the wear.
applications with equal load. Here the HR carbon steel > 18 – 30 +0.000 +0.021 +0.065 +0.195 –0.052 +0.000
Temperature [°C] For temperatures over +50°C an additional securing is
shaft is a positive exception. > 30 – 50 +0.000 +0.025 +0.080 +0.240 –0.062 +0.000
Diagram 02: Maximum recommended surface pressure as a required.
function of temperature (18MPa at +20°C) Shaft materials, page 52 > 50 – 80 +0.000 +0.030 +0.100 +0.290 –0.074 +0.000
Application temperatures, page 49 > 80 – 120 +0.000 +0.035 +0.120 +0.340 –0.087 +0.000
Diagram 03 shows the elastic deformation of iglidur® A200 Additional securing, page 49 Dry Greases Oil Water > 120 – 180 +0.000 +0.040 +0.145 +0.395 –0.100 +0.000
at radial loads. At the maximum recommended surface Coeff. of friction [µ] 0.10 – 0.40 0.09 0.04 0.04 Table 05: Important tolerances for plain bearings according
pressure of 18MPa the deformation is less than 2%. A Friction and wear Table 04: Coefficient of friction against steel (Ra = 1μm, 50HRC) to ISO 3547-1 after press-fit
plastic deformation can be negligible up to this value. Similar to wear resistance, the coefficient of friction µ also
6
However, it is also dependent on the service time. changes with the surface speed and load (diagrams 04
and 05). 5
Surface pressure, page 41
Cf53 steel
1
0
Diagram 06: Wear, rotating with different shaft materials,
pressure, p = 1MPa, v = 0.3m/s
396 3D CAD, finder and service life calculation ... www.igus.eu/A200 Lubrication-free made easy ... from stock ... no minimum order quantity 397
iglidur® iglidur®
A200 A200
+80°C +80°C
18MPa 18MPa
Bearing technology | Plain bearings | iglidur® A200 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f1 Tolerance3) h13 Tolerance3) h13
30°
[mm] [mm] [mm] [mm] [mm] [mm]
14.0 20.0 15.0 ASM-1420-15 22.0 28.0 15.0 ASM-2228-15
14.0 20.0 20.0 ASM-1420-20 22.0 28.0 20.0 ASM-2228-20
d1
d2
0.5 15.0 17.0 10.0 ASM-1517-10 22.0 28.0 30.0 ASM-2228-30
15.0 17.0 15.0 ASM-1517-15 24.0 30.0 15.0 ASM-2430-15
30°
15.0 21.0 10.0 ASM-1521-10 24.0 30.0 20.0 ASM-2430-20
b1
15.0 21.0 15.0 ASM-1521-15 24.0 30.0 30.0 ASM-2430-30
15.0 21.0 20.0 ASM-1521-20 25.0 28.0 12.0 ASM-2528-12
2)
Thickness < 0.6mm: Chamfer = 20° 16.0 18.0 12.0 ASM-1618-12 25.0 28.0 20.0 ASM-2528-20
Chamfer in relation to d1 16.0 18.0 20.0 ASM-1618-20 25.0 30.0 20.0 ASM-2530-20
+0.050
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 16.0 20.0 20.0 ASM-1620-20 25.0 30.0 30.0 ASM-2530-30
+0.160
f [mm] 0.3 0.5 0.8 1.2 special dimensions 16.0 20.0 25.0 ASM-1620-25 25.0 30.0 40.0 ASM-2530-40
16.0 22.0 12.0 ASM-1622-12 25.0 32.0 20.0 ASM-2532-20
Order example: ASM-0103-02 - no minimum order quantity. 16.0 22.0 15.0 ASM-1622-15 25.0 +0.065 32.0 30.0 ASM-2532-30
A200 iglidur® material S Sleeve bearing M Metric 01 Inner Ø d1 03 Outer Ø d2 02 Total length b1 16.0 22.0 16.0 ASM-1622-16 25.0 +0.195 32.0 40.0 ASM-2532-40
16.0 22.0 20.0 ASM-1622-20 26.0 30.0 20.0 ASM-2630-20
16.0 22.0 25.0 ASM-1622-25 26.0 32.0 30.0 ASM-2632-30
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. 18.0 24.0 12.0 ASM-1824-12 27.0 34.0 20.0 ASM-2734-20
Tolerance3) h13 Tolerance3) h13 18.0 24.0 20.0 ASM-1824-20 27.0 34.0 30.0 ASM-2734-30
[mm] [mm] [mm] [mm] [mm] [mm] 18.0 24.0 30.0 ASM-1824-30 27.0 34.0 40.0 ASM-2734-40
1.0 3.0 2.0 ASM-0103-02 8.0 10.0 10.0 ASM-0810-10 20.0 23.0 15.0 ASM-2023-15 28.0 33.0 20.0 ASM-2833-20
1.5 4.0 2.0 ASM-0104-02 8.0 11.0 8.0 ASM-0811-08 20.0 23.0 20.0 ASM-2023-20 28.0 36.0 20.0 ASM-2836-20
2.0 5.0 2.0 ASM-0205-02 8.0 11.0 12.0 ASM-0811-12 20.0 25.0 15.0 ASM-2025-15 28.0 36.0 30.0 ASM-2836-30
2.0 5.0 3.0 ASM-0205-03 8.0 12.0 6.0 ASM-0812-06 20.0 25.0 20.0 ASM-2025-20 28.0 36.0 40.0 ASM-2836-40
+0.020
2.5 6.0 3.0 ASM-0206-03 8.0 12.0 8.0 ASM-0812-08 20.0 +0.065 25.0 30.0 ASM-2025-30 30.0 38.0 20.0 ASM-3038-20
+0.080
3.0 5.0 3.0 ASM-0305-03 8.0 12.0 10.0 ASM-0812-10 20.0 +0.195 26.0 15.0 ASM-2026-15 30.0 38.0 30.0 ASM-3038-30
3.0 5.0 4.0 ASM-0305-04 8.0 12.0 12.0 ASM-0812-12 20.0 26.0 20.0 ASM-2026-20 30.0 38.0 40.0 ASM-3038-40
3.0 6.0 3.0 ASM-0306-03 8.0 14.0 6.0 ASM-0814-06 20.0 26.0 30.0 ASM-2026-30 32.0 40.0 20.0 ASM-3240-20
+0.080
3.0 6.0 4.0 ASM-0306-04 8.0 +0.040 14.0 10.0 ASM-0814-10 22.0 26.0 15.0 ASM-2226-15 32.0 40.0 30.0 ASM-3240-30
+0.240
4.0 7.0 3.0 ASM-0407-03 9.0 +0.130 12.0 14.0 ASM-0912-14 22.0 28.0 10.0 ASM-2228-10 32.0 40.0 40.0 ASM-3240-40
4.0 7.0 4.0 ASM-0407-04 10.0 12.0 10.0 ASM-1012-10 3)
After press-fit. Testing methods page 57
4.0 7.0 6.0 ASM-0407-06 10.0 14.0 6.0 ASM-1014-06
4.0 8.0 6.0 ASM-0408-06 10.0 14.0 8.0 ASM-1014-08
5.0 8.0 4.0 ASM-0508-04 10.0 14.0 10.0 ASM-1014-10
5.0 8.0 5.0 ASM-0508-05 10.0 14.0 16.0 ASM-1014-16
5.0 8.0 8.0 ASM-0508-08 10.0 16.0 6.0 ASM-1016-06
5.0 +0.030 9.0 5.0 ASM-0509-05 10.0 16.0 10.0 ASM-1016-10
5.0 +0.105 9.0 8.0 ASM-0509-08 10.0 16.0 16.0 ASM-1016-16
6.0 8.0 10.0 ASM-0608-10 12.0 14.0 20.0 ASM-1214-20 Available from stock Ordering note
6.0 9.0 6.0 ASM-0609-06 12.0 16.0 15.0 ASM-1216-15 Detailed information about delivery time online. Our prices are scaled according to order
6.0 10.0 4.0 ASM-0610-04 12.0 16.0 20.0 ASM-1216-20 www.igus.eu/24 quantities, current prices can be found online.
6.0 10.0 6.0 ASM-0610-06 12.0 18.0 8.0 ASM-1218-08 Online ordering
6.0 10.0 10.0 ASM-0610-10 12.0 18.0 10.0 ASM-1218-10 Discount scaling
+0.050 including delivery times, prices, online tools
6.0 12.0 6.0 ASM-0612-06 12.0 18.0 15.0 ASM-1218-15 1–9 50 – 99 500 – 999
+0.160 www.igus.eu/A200
6.0 12.0 10.0 ASM-0612-10 12.0 18.0 20.0 ASM-1218-20 10 – 24 100 – 199 1,000 – 2,499
7.0 10.0 5.0 ASM-0710-05 14.0 16.0 10.0 ASM-1416-10 25 – 49 200 – 499 2,500 – 4,999
7.0 +0.040 10.0 8.0 ASM-0710-08 14.0 16.0 15.0 ASM-1416-15 No minimum order value.
8.0 +0.130 10.0 6.0 ASM-0810-06 14.0 16.0 20.0 ASM-1416-20 No low-quantity surcharges.
8.0 10.0 8.0 ASM-0810-08 14.0 20.0 10.0 ASM-1420-10 Free shipping within Germany for orders
3)
After press-fit. Testing methods page 57 above €150.
398 3D CAD, finder and service life calculation ... www.igus.eu/A200 Lubrication-free made easy ... from stock ... no minimum order quantity 399
iglidur® iglidur®
A200 A200
+80°C +80°C
18MPa 18MPa
Bearing technology | Plain bearings | iglidur® A200 Product range
Flange bearing (form F) .5 d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
.0
ax
f1 Tolerance3) d13 h13 –0,14 Tolerance3) d13 h13 –0,14
30
m
r
°
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
22.0 28.0 34.0 15.0 3.00 AFM-2228-15 27.0 34.0 40.0 40.0 4.00 AFM-2734-40
22.0 28.0 34.0 20.0 3.00 AFM-2228-20 28.0 36.0 42.0 20.0 4.00 AFM-2836-20
d2
d3
d1
22.0 28.0 34.0 30.0 3.00 AFM-2228-30 28.0 36.0 42.0 30.0 4.00 AFM-2836-30
+0.065
24.0 30.0 36.0 15.0 3.00 AFM-2430-15 28.0 36.0 42.0 40.0 4.00 AFM-2836-40
+0.195
24.0 30.0 36.0 20.0 3.00 AFM-2430-20 30.0 38.0 44.0 20.0 4.00 AFM-3038-20
b2 +0.065
24.0 30.0 36.0 30.0 3.00 AFM-2430-30 30.0 38.0 44.0 30.0 4.00 AFM-3038-30
b1
+0.195
25.0 32.0 38.0 20.0 4.00 AFM-2532-20 30.0 38.0 44.0 40.0 4.00 AFM-3038-40
2)
Thickness < 0.6mm: Chamfer = 20° 25.0 32.0 38.0 30.0 4.00 AFM-2532-30 32.0 40.0 46.0 20.0 4.00 AFM-3240-20
+0.080
Chamfer in relation to d1 25.0 32.0 38.0 40.0 4.00 AFM-2532-40 32.0 40.0 46.0 30.0 4.00 AFM-3240-30
+0.240
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 27.0 34.0 40.0 20.0 4.00 AFM-2734-20 32.0 40.0 46.0 40.0 4.00 AFM-3240-40
f [mm] 0.3 0.5 0.8 1.2 special dimensions 27.0 34.0 40.0 30.0 4.00 AFM-2734-30
3)
After press-fit. Testing methods page 57
Order example: AFM-0103-02 - no minimum order quantity.
A200 iglidur® material F Flange bearing M Metric 01 Inner Ø d1 03 Outer Ø d2 02 Total length b1
400 3D CAD, finder and service life calculation ... www.igus.eu/A200 Lubrication-free made easy ... from stock ... no minimum order quantity 401
“Food” bearing with media resistance
up to +90°C
Compliant with Regulation (EU)
No. 10/2011 and FDA guidelines
iglidur® A160
Bar stock,
up to +90°C: Compressive strength MPa 37
Max. recommended surface pressure (+20°C) MPa 15
round bar:
Page 646 Compliant with Regulation (EU) No. 10/2011 and Shore D hardness 60 DIN 53505
FDA guidelines Physical and thermal properties
Max. application temperature long–term °C +90
iglidur® A160 offers maximum media resistance in the medium temperature range and is therefore a true Max. application temperature short–term °C +100
low-cost iglidur®. The profile of properties is completed by the suitability for applications in the food industry. Min. application temperature °C –50
Bar stock, ●● Compliant with Regulation (EU) No. 10/2011 Thermal conductivity W/m · K 0.30 ASTM C 177
plate:
Page 653 ●● FDA-compliant Coefficient of thermal expansion (at +23°C) K–1 · 10–5 11 DIN 53752
●● High media resistance Electrical properties
●● Cost-effective Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Lubrication-free Surface resistance Ω > 1012 DIN 53482
●● Maintenance-free Table 01: Material properties table
tribo-tape
liner:
Page 660 Typical application areas 100.0
Radiation resistance
●● Food industry
Plain bearings made from iglidur® A160 are resistant up to
●● Beverage technology 10.0 a radiation intensity of 1 · 10⁵Gy.
●● Medical technology
1.0 UV resistance
Piston rings: iglidur® A160 plain bearings are partially resistant to UV
Page 559
0.1 radiation.
Load [MPa]
Descriptive technical specifications
0.01
Wear resistance at +23°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Alcohols +
Diagram 01: Permissible pv values for iglidur® A160 plain Hydrocarbons +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
Page 581 Fuels + up to 0
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Diluted acids +
Low moisture absorption – + Strong acids +
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture Diluted alkalines +
absorption of iglidur® A160 plain bearings is approxima- Strong alkalines +
Moulded High media resistance – +
special parts: tely 0.1% weight. The saturation limit submerged in water + resistant 0 conditionally resistant – not resistant
Page 602 Resistant to edge pressures – + is also approximately 0.1% weight. All information given at room temperature [+20°C]
Table 02: Chemical resistance
Suitable for shock and impact loads – +
Vacuum
Resistant to dirt – + In vacuum, any present moisture is released as vapour. Use Chemical table, page 1542
in vacuum is only possible with dehumidified iglidur® A160
igubal® Online product finder Online service life calculation bearings.
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
404 3D CAD, finder and service life calculation ... www.igus.eu/A160 Lubrication-free made easy ... from stock ... no minimum order quantity 405
iglidur® iglidur®
A160 A160
+90°C +90°C
15MPa 15MPa
Bearing technology | Plain bearings | iglidur® A160 Technical data
0.3 160
iglidur® A160 plain bearings are characterised by extreme Permissible surface speeds
rotating
media resistance at a low cost. Tribologically optimised, the iglidur® A160 was developed for low surface speeds. oscillating
120
material can be used in temperatures up to +90°C and also Maximum speeds of up to 0.5m/s (rotating) and 2.0m/s 0.2
conforms to demands of the food processing sector. The (linear), respectively, are permissible during continuous dry
bility”, i.e. the blue colour, often required in the industry. at which an increase up to the continuous permissible 0.1
Wear [µm/km]
temperature occurs. This increase is a result of friction. In 40
Mechanical properties practice, though, this level is rarely reached, due to varying
With increasing temperatures, the compressive strength of application conditions. 0.0 0
iglidur® A160 plain bearings decreases. Diagram 02 shows 0.0 2.5 5.0 7.5 10.0 12.5 15.0 5 10 15 20
this inverse relationship. The maximum recommended Surface speed, page 44 Load [MPa] Load [MPa]
surface pressure is a mechanical material parameter. No Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
conclusions regarding the tribological properties can be rotating oscillating linear v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
drawn from this. long-term m/s 0.5 0.4 2.0 function of the load
short-term m/s 0.7 0.6 3.0
Table 03: Maximum surface speeds Shaft materials Installation tolerances
20
Diagram 06 shows results of testing different shaft materials iglidur® A160 plain bearings are standard bearings for
Temperature with plain bearings made from iglidur® A160. For rotational shafts with h tolerance (recommended minimum h9). The
15
The temperatures prevailing in the bearing system also applications with low loads, the most interesting, media bearings are designed for press-fit into a housing machined
have an influence on the wear. For temperatures over and corrosion-resistant shaft materials 304 stainless steel, to a H7 tolerance. After being assembled into a nominal
10 +60°C an additional securing is required. high grade steel and hard-chromed steel reveal themselves size housing, in standard cases the inner diameter automa-
as particularly good counter partners. On high grade steel tically adjusts to the E10 tolerances.
5 Application temperatures, page 49 shafts, however, the wear increases the fastest with the
Load [MPa]
Additional securing, page 49 load (diagram 06). With Cf53 shafts, the wear in pivoting Testing methods, page 57
0 applications is exemplary compared to rotating applica-
20 30 40 50 60 70 80 90 Friction and wear tions. In rotation the wear, as with many other iglidur® Housing Plain bearing Shaft
Temperature [°C] Coefficient of friction and wear resistance are dependent materials, is higher than when pivoting (diagram 07). Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
Diagram 02: Maximum recommended surface pressure as a on the application parameters (diagrams 04 and 05). For 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
function of temperature (15MPa at +20 °C) iglidur® A160 plain bearings, the alteration of the coefficient Shaft materials, page 52 >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
of friction µ as a function of surface speed is less distinct. > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
Diagram 03 shows the elastic deformation of iglidur® A160 The coefficient of friction decreases with increasing load. Dry Greases Oil Water > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
at radial loads. Plastic deformation is minimal up to a Surface finishes (Ra) of the shaft between 0.6 – 0.7µm Coeff. of friction [µ] 0.09 – 0.19 0.08 0.03 0.04 > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
radial load of 15MPa. However, it is also dependent on are ideal. Table 04: Coefficient of friction against steel (Ra = 1μm, > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
the service time. 50HRC) > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
Coefficient of friction and surfaces, page 47 > 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
Surface pressure, page 41 Wear resistance, page 50 2.0 > 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
H.a. aluminium
10 0.5
Wear [µm/km]
Cf53 steel
■ +23 °C ■ +60 °C
8 0.4 0.5
Coefficient of friction [µ]
6 0.3
0.0
Deformation [%]
4 0.2
Diagram 06: Wear, rotating with different shaft materials,
2 0.1
pressure, p = 1MPa, v = 0.3m/s
0 0.0
0 3 6 9 12 15 0.1 0.2 0.3 0.4 0.5
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 1MPa
406 3D CAD, finder and service life calculation ... www.igus.eu/A160 Lubrication-free made easy ... from stock ... no minimum order quantity 407
iglidur® iglidur®
A160 A160
+90°C +90°C
15MPa 15MPa
Bearing technology | Plain bearings | iglidur® A160 Bearing technology | Plain bearings | iglidur® A160
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and
f [mm] 0.5 0.8 special dimensions f [mm] 0.5 0.8 special dimensions
Order example: A160SM-0608-06 - no minimum order quantity. Order example: A160FM-0608-06 - no minimum order quantity.
A160 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 A160 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
408 3D CAD, finder and service life calculation ... www.igus.eu/A160 Lubrication-free made easy ... from stock ... no minimum order quantity 409
The robust one with high abrasion
resistance
iglidur® A290
1.0 UV resistance
Piston rings: iglidur® A290 is resistant to UV radiation but its tribological
Page 559
0.1 properties can be affected.
Load [MPa]
Descriptive technical specifications
0.01 Chemicals Resistance
Wear resistance at +23°C – +
0.001 0.01 0.1 1.0 10.0 Alcohols + up to 0
Wear resistance at +90°C – + Surface speed [m/s] Hydrocarbons +
Two hole Diagram 01: Permissible pv values for iglidur® A290 plain Greases, oils without additives +
Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against
Page 581 Fuels +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing Diluted acids 0 up to –
Low moisture absorption – + Strong acids –
Moisture absorption Diluted alkalines +
Wear resistance under water – + Under standard climatic conditions, the moisture Strong alkalines + up to 0
absorption of iglidur® A290 plain bearings is approximately
Moulded High media resistance – + + resistant 0 conditionally resistant – not resistant
special parts: 1.7% weight. The saturation limit in water is 7.3% weight.
Page 602 All information given at room temperature [+20°C]
Resistant to edge pressures – + A disadvantage which must be accounted for by all means
Table 02: Chemical resistance
in applications in humid and wet areas.
Suitable for shock and impact loads – +
Chemical table, page 1542
Resistant to dirt – + Vacuum
In vacuum, any present moisture is released as vapour.
igubal® Online product finder Online service life calculation The use in vacuum is only possible to a limited extent.
spherical balls:
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412 3D CAD, finder and service life calculation ... www.igus.eu/A290 Lubrication-free made easy ... from stock ... no minimum order quantity 413
iglidur® iglidur®
A290 A290
+140°C +140°C
70MPa 70MPa
Bearing technology | Plain bearings | iglidur® A290 Technical data
0.50 60
iglidur® A290 plain bearings were developed for high Permissible surface speeds
0.45 ■ rotating ■ oscillating
abrasion resistance and quiet operation. Compared to iglidur® A290 was developed for low surface speeds. Due 50
0.40
the bearings made from iglidur® A200, the tribological to the relatively high friction particularly in the low load 40
0.35
properties could be significantly improved. range, the temperature of the iglidur® A290 plain bearings
Wear [µm/km]
Mechanical properties the friction also increases. 0.25
20
With increasing temperatures, the compressive strength of 0.20
10
iglidur® A290 plain bearings decreases. Diagram 02 shows Surface speed, page 44 0.15
this inverse relationship. The maximum recommended 0.10 0
surface pressure is a mechanical material parameter. No rotating oscillating linear 0 10 20 30 40 50 60 70 Cf53 hard 304SS HR carbon
conclusions regarding the tribological properties can be long-term m/s 1.0 0.7 3.0 Load [MPa] chromed steel
drawn from this. short-term m/s 2.0 1.4 4.0 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for rotating and oscillating applications
Table 03: Maximum surface speeds v = 0.01m/s with different shaft materials, p = 2MPa
120
Temperature
100 The temperatures prevailing in the bearing system also Shaft materials Installation tolerances
80
have an influence on the wear. With increasing tempera- Diagrams 06 and 07 show the test results of iglidur® A290 iglidur® A290 plain bearings are standard bearings for
tures, the wear increases and this effect is significant when plain bearings running against various shaft materials. shafts with h tolerance (recommended minimum h9).
60 temperatures rise over +120°C. For temperatures over Compared to iglidur® A200, the improved tribological The bearings are designed for press-fit into a housing
40 +110°C an additional securing is required. properties of iglidur® A290 are also reflected in the coeffi- machined to a H7 tolerance. After being assembled into a
cient of wear. At low loads, the differences in the wear nominal size housing, in standard cases the inner diameter
Load [MPa]
20
Application temperatures, page 49 resistance of the combinations of iglidur® A290 with automatically adjusts to the D11 tolerances. For particular
0 Additional securing, page 49 different shaft materials are very distinct. dimensions the tolerance differs depending on the wall
20 50 80 120 140 thickness (please see product range table).
Temperature [°C] Friction and wear Shaft materials, page 52
Diagram 02: Maximum recommended surface pressure as a The coefficient of friction alters similarly to the wear Testing methods, page 57
function of temperature (70MPa at +20°C) resistance with increasing load and surface speed Dry Greases Oil Water
(diagrams 04 and 05). Coeff. of friction [µ] 0.13 – 0.40 0.09 0.04 0.04 Housing Plain bearing Shaft
At this load, the deformation is only about 2.5% at room Table 04: Coefficient of friction against steel (Ra = 1μm, Ø d1 [mm] H7 [mm] D11 [mm] h9 [mm]
temperature. A plastic deformation can be negligible Coefficient of friction and surfaces, page 47 50HRC) 0–3 +0.000 +0.010 +0.020 +0.080 –0.025 +0.000
up to this value. However, it is also dependent on the Wear resistance, page 50 >3–6 +0.000 +0.012 +0.030 +0.105 –0.030 +0.000
service time. Diagram 03 shows the elastic deformation 30 > 6 – 10 +0.000 +0.015 +0.040 +0.130 –0.036 +0.000
of iglidur® A290 at radial loads. 27 > 10 – 18 +0.000 +0.018 +0.050 +0.160 –0.043 +0.000
24 > 18 – 30 +0.000 +0.021 +0.065 +0.195 –0.052 +0.000
H.a. aluminium
> 80 – 120 +0.000 +0.035 +0.120 +0.340 –0.087 +0.000
12
Wear [µm/km]
10 0.6 > 120 – 180 +0.000 +0.040 +0.145 +0.395 –0.100 +0.000
Cf53 steel
9
6 Table 05: Important tolerances for plain bearings according
8
3
■ +23 °C ■ +60 °C to ISO 3547-1 after press-fit
0.5 0
6
Coefficient of friction [µ]
Diagram 06: Wear, rotating with different shaft materials,
4
pressure, p = 1MPa, v = 0.3m/s
Deformation [%]
0.4
2
0 0.3
0 10 20 30 40 50 60 70 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
414 3D CAD, finder and service life calculation ... www.igus.eu/A290 Lubrication-free made easy ... from stock ... no minimum order quantity 415
iglidur® iglidur®
A290 A290
+140°C +140°C
70MPa 70MPa
Bearing technology | Plain bearings | iglidur® A290 Bearing technology | Plain bearings | iglidur® A290
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions f [mm] 0.3 0.5 0.8 1.2 special dimensions
Order example: A290SM-0304-03 - no minimum order quantity. Order example: A290FM-0405-06 - no minimum order quantity.
A290 iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 03 Total length b1 A290 iglidur® material F Flange bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
416 3D CAD, finder and service life calculation ... www.igus.eu/A290 Lubrication-free made easy ... from stock ... no minimum order quantity 417
Suitable for contact with drinking water
KTW-compliant
iglidur® UW160
Bar stock,
KTW-compliant Compressive strength MPa 32
round bar: Max. recommended surface pressure (+20°C) MPa 15
Page 646 Shore D hardness 60 DIN 53505
iglidur® UW160 is tribologically optimised for continuous operation in liquid media. Its superior media
resistance not only permits uses with potable water contact. Physical and thermal properties
●● Suitable for applications in liquids Max. application temperature long–term °C +90
●● Suitable for contact with drinking water (KTW-compliant) Max. application temperature short–term °C +100
●● High media resistance Min. application temperature °C –50
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.50 ASTM C 177
plate:
Page 651 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 18 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Fluid technology Surface resistance Ω > 1012 DIN 53482
●● Pumps Table 01: Material properties table
tribo-tape ●● Water meters
liner:
Page 657 100.0
Radiation resistance
Plain bearings made from iglidur® UW160 are resistant up
10.0 to a radiation intensity of 3 · 10²Gy.
1.0 UV resistance
Piston rings: iglidur® UW160 plain bearings are partially resistant to UV
Page 559
0.1 radiation.
Load [MPa]
Descriptive technical specifications
0.01
Wear resistance at +23°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Alcohols +
Diagram 01: Permissible pv values for iglidur® UW160 plain Hydrocarbons +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
Page 581 Fuels + up to 0
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Diluted acids +
Low moisture absorption – + Strong acids +
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture absorption Diluted alkalines +
of iglidur® UW160 plain bearings is approximately 0.1% Strong alkalines +
Moulded High media resistance – +
special parts: weight. The saturation limit in water is 0.1% weight. + resistant 0 conditionally resistant – not resistant
Page 602 Resistant to edge pressures – + All information given at room temperature [+20°C]
Vacuum Table 02: Chemical resistance
Suitable for shock and impact loads – +
In vacuum, any present moisture is released as vapour.
Resistant to dirt – + Use in vacuum is only possible with dehumidified Chemical table, page 1542
iglidur® UW160 bearings.
igubal® Online product finder Online service life calculation
spherical balls:
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420 3D CAD, finder and service life calculation ... www.igus.eu/UW160 Lubrication-free made easy ... from stock ... no minimum order quantity 421
iglidur® iglidur®
UW160 UW160
+90°C +90°C
15MPa 15MPa
Bearing technology | Plain bearings | iglidur® UW160 Technical data
0.6 15
iglidur® UW160 was developed quite specifically with Permissible surface speeds
regard to maximum wear resistance in media-based The maximum recommended surface speed is based on 0.5 12
continuous operation. In such applications, low radial loads the friction heat generated at the bearing surface. The
H.a. aluminium
6
Wear [µm/km]
complete the profile of properties. respect to wear and dimensional integrity. The maximum 0.2
Cf53 steel
values specified in table 03 are for the dry operation. In 3
0.1
Mechanical properties media-based application, sometimes significantly higher
With increasing temperatures, the compressive strength speeds are achieved due to reduced heat generation 0.0 0
of iglidur® UW160 plain bearings decreases. Diagram 02 depending on the installation. 0.1 0.2 0.3 0.4 0.5
shows this inverse relationship. The maximum Surface speed [m/s] Diagram 06: Wear, rotating with different shaft materials,
recommended surface pressure is a mechanical material Surface speed, page 44 Diagram 04: Coefficient of friction as a function of the surface pressure, p = 1MPa, v = 0.3m/s
parameter. No conclusions regarding the tribological speed, p = 1MPa
properties can be drawn from this. rotating oscillating linear 160
long-term m/s 0.3 0.3 1.0 0.3 rotating
short-term m/s 0.5 0.4 2.5 oscillating
120
20
Table 03: Maximum surface speeds
0.2
80
Wear [µm/km]
0.1 40
10 in the normal and medium temperature range. As in the
case of all thermoplastics, the compression strength of
0
5 iglidur® UW160 decreases when temperatures rise. The
Load [MPa]
0.0 5 10 15 20
temperatures prevailing in the bearing system also have
0.0 2.5 5.0 7.5 10.0 12.5 15.0 Load [MPa]
0 an influence on the wear. The wear rises with increasing
Load [MPa] Diagram 07: Wear for oscillating and rotating applications
20 30 40 50 60 70 80 90 temperatures. For temperatures over +70°C an additional
Diagram 05: Coefficient of friction as a function of the load, with shaft material Cf53 hardened and ground steel, as a
Temperature [°C] securing is required.
v = 0.01m/s function of the load
Diagram 02: Maximum recommended surface pressure as a
function of temperature (15MPa at +20 °C) Application temperatures, page 49
Shaft materials Installation tolerances
Additional securing, page 49
Diagram 06 shows results of testing different shaft iglidur® UW160 plain bearings are standard bearings for
Diagram 03 shows the elastic deformation of iglidur® UW160
materials with plain bearings made from iglidur® UW160. shafts with h tolerance (recommended minimum h9). The
at radial loads. Friction and wear
In the example of a rotational movement with radial loads bearings are designed for press-fit into a housing machined
Similar to wear resistance, the coefficient of friction µ also
of 1MPa and a speed of 0.3m/s, it becomes clear that to a H7 tolerance. After being assembled into a nominal
Surface pressure, page 41 changes with the surface speed and load (diagrams 04 and
iglidur® UW160 achieves good coefficient of wear with size housing, in standard cases the inner diameter automa-
05). The influence of surface speed and surface finish of the
the most varied shafts. It is also clear that there are better tically adjusts to the E10 tolerances.
shaft on the friction coefficient is low, but with increasing
10 iglidur® materials for dry operation. As with many other
radial load the coefficient of friction decreases significantly,
iglidur® materials in dry operation, diagram 07 shows the Testing methods, page 57
8 mainly in the range of up to 7.5MPa.
significantly higher wear in rotation than in pivoting with
■ +23 °C ■ +60 °C otherwise identical parameters. Housing Plain bearing Shaft
6 Coefficient of friction and surfaces, page 47 Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
Wear resistance, page 50 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
4 Shaft materials, page 52
Deformation [%]
422 3D CAD, finder and service life calculation ... www.igus.eu/UW160 Lubrication-free made easy
... from stock ... no minimum order quantity 423
iglidur® iglidur®
UW160 UW160
+90°C +90°C
15MPa 15MPa
Bearing technology | Plain bearings | iglidur® UW160 Bearing technology | Plain bearings | iglidur® UW160
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 special dimensions f [mm] 0.3 0.5 special dimensions
Order example: UW160SM-0304-03 - no minimum order quantity. Order example: UW160FM-0304-05 - no minimum order quantity.
UW160 iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 03 Total length b1 UW160 iglidur® material F Flange bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 05 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
424 3D CAD, finder and service life calculation ... www.igus.eu/UW160 Lubrication-free made easy ... from stock ... no minimum order quantity 425
For the tobacco industry
FDA-compliant
iglidur® T220
Bar stock,
FDA-compliant Compressive strength MPa 55
round bar: Max. recommended surface pressure (+20°C) MPa 40
Page 647 Shore D hardness 76 DIN 53505
Plain bearings that constitute only materials “recommended” for the tobacco industry. They are free from
carcinogenic additives like, for instance, PTFE. Physical and thermal properties
●● Free from banned ingredients as requested by main manufacturers of tobacco products Max. application temperature long–term °C +100
●● FDA-compliant Max. application temperature short–term °C +160
●● Lubrication-free Min. application temperature °C –40
Bar stock, ●● Maintenance-free Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 11 DIN 53752
Typical application areas Electrical properties
●● Tobacco industry Specific contact resistance Ωcm > 1010 DIN IEC 93
Surface resistance Ω > 1010 DIN 53482
Table 01: Material properties table
tribo-tape
liner: 100.0
Page 657 Radiation resistance
Plain bearings made from iglidur® T220 are resistant up to
10.0 a radiation intensity of 3 · 10²Gy.
1.0 UV resistance
iglidur ® T220 plain bearings are not resistant to UV
Piston rings:
Page 559 0.1 radiation.
Load [MPa]
Descriptive technical specifications
0.01
Wear resistance at +23°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Surface speed [m/s]
Alcohols +
Wear resistance at +90°C – + Hydrocarbons –
Diagram 01: Permissible pv values for iglidur® T220 plain
Two hole Wear resistance at +150°C – + bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
flange bearing:
Page 581 a steel shaft, at +20°C, mounted in a steel housing Fuels +
Low coefficient of friction – + Diluted acids 0
Low moisture absorption – + Moisture absorption Strong acids –
Under standard climatic conditions, the moisture absorption Diluted alkalines –
Wear resistance under water – + Strong alkalines –
of iglidur® T220 plain bearings is approximately 0.3% weight.
Moulded High media resistance – + The saturation limit in water is 0.5% weight. These values + resistant 0 conditionally resistant – not resistant
special parts:
Page 602 are so low that consideration of expansion by moisture All information given at room temperature [+20°C]
Resistant to edge pressures – +
absorption is only required under extreme circumstances. Table 02: Chemical resistance
Suitable for shock and impact loads – +
Vacuum Chemical table, page 1542
Resistant to dirt – +
In vacuum, any present moisture is released as vapour. Use
in vacuum is only possible with dehumidified iglidur® T220
igubal® Online product finder Online service life calculation
spherical balls: bearings.
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
428 3D CAD, finder and service life calculation ... www.igus.eu/T220 Lubrication-free made easy ... from stock ... no minimum order quantity 429
iglidur® iglidur®
T220 T220
+100°C +100°C
40MPa 40MPa
Bearing technology | Plain bearings | iglidur® T220 Technical data
0,7 100
iglidur® T220 is a special material for applications in the Permissible surface speeds
tobacco processing industry. It fulfils the demands of the The maximum speeds of iglidur® T220 plain bearings when 0,6 rotating
80
tobacco industry (engineering database). The material is rotating continuously is 0.4m/s. The friction and the associ- 0,5 oscillating
free of undesirable or banned ingredients, as requested ated temperature increase limit the permissible speeds. 60
Wear [µm/km]
Mechanical properties 20
With increasing temperatures, the compressive strength of Surface speed, page 44 0,1
20
dimensions the tolerance differs depending on the wall
0 Friction and wear Shaft materials, page 52 thickness (please see product range table).
20 30 40 50 60 70 80 90 100 By the observance of the tobacco processing industry
Temperature [°C] specifications, the coefficient of friction and wear of Dry Greases Oil Water Testing methods, page 57
Diagram 02: Maximum recommended surface pressure as a iglidur® T220 plain bearings remain behind those of the Coeff. of friction [µ] 0.20 – 0.32 0.09 0.04 0.04
function of temperature (40MPa at +20 °C) best iglidur® plain bearings. The coefficient of friction Table 04: Coefficient of friction against steel (Ra = 1μm, Housing Plain bearing Shaft
decreases with the load and increases only slightly with 50HRC) Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
iglidur® T220 plain bearings can be stressed up to the higher speeds. 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
permitted limit of 40MPa, the elastic deformation is less 7.0 >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
than 2% at room temperature. The permitted load is limited Coefficient of friction and surfaces, page 47 > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
6.0
by higher temperatures (diagram 03). Wear resistance, page 50 > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
5.0
Wear [µm/km]
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
Cf53 steel
2.0
12.8 0.5 > 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
1.0
■ +23 °C ■ +60 °C Table 05: Important tolerances for plain bearings according
10.0 0.0
0.4
to ISO 3547-1 after press-fit
Coefficient of friction [µ]
0.0 0.1
0 15 30 45 0.05 0.10 0.15 0.20 0.25 0.30
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
430 3D CAD, finder and service life calculation ... www.igus.eu/T220 Lubrication-free made easy ... from stock ... no minimum order quantity 431
Plain bearing materials for
heavy-duty applications
Bearing technology | Plain bearings | iglidur® High loads
Price index – +
Price index – +
Price index – +
iglidur® TX1:
The heavy–duty bearing for up
to 200MPa static and 140MPa
dynamic
123)
Max. long-term application temperature 124)
Max. recommended surface pressure at +20°C 125)
Best combination for p = 1MPa,
v = 0.3m/s, rotating
434 3D CAD, finder and service life calculation ... www.igus.eu/Q2 Lubrication-free made easy ... from stock ... no minimum order quantity 435
The durable heavy-duty bearing
Combined wear resistance and
compressive strength at high loads
iglidur® Q2
Bar stock,
Combined wear resistance and compressive Compressive strength MPa 130
Max. recommended surface pressure (+20°C) MPa 120
round bar:
Page 649 strength at high loads Shore D hardness 80 DIN 53505
Physical and thermal properties
Where previous iglidur® bearing solutions are limited within the scope of extreme loads and strong impact Max. application temperature long–term °C +130
forces, the iglidur® Q2 starts. Made for heavy-duty pivoting applications under extreme conditions. Max. application temperature short–term °C +200
●● Wear-resistant Min. application temperature °C –40
Bar stock, ●● Good price-performance ratio Thermal conductivity W/m · K 0.24 ASTM C 177
plate: ●● Lubrication-free
Page 651 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 8 DIN 53752
●● Maintenance-free Electrical properties
●● High rigidity Specific contact resistance Ωcm > 1013 DIN IEC 93
●● Suitable for high loads Surface resistance Ω > 1011 DIN 53482
Table 01: Material properties table
Typical application areas
tribo-tape
liner: ●● Agricultural engineering
Page 657 1,000.0
●● Utility and construction vehicles Radiation resistance
●● Mechanical engineering Plain bearings made from iglidur® Q2 are resistant up to a
100.0 radiation intensity of 3 · 10²Gy.
10.0 UV resistance
Piston rings: iglidur® Q2 plain bearings are resistant to permanent UV
Page 562
1.0 radiation.
Load [MPa]
Descriptive technical specifications
0.1
Wear resistance at +23°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Alcohols +
Diagram 01: Permissible pv values for iglidur® Q2 plain Hydrocarbons +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
Page 581 Fuels +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Diluted acids 0 up to –
Low moisture absorption – + Strong acids –
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture absorption Diluted alkalines +
of iglidur® Q2 plain bearings is approximately 1.1% weight. Strong alkalines 0
Moulded High media resistance – +
special parts: The saturation limit in water is 4.6% weight. This must be + resistant 0 conditionally resistant – not resistant
Page 602 Resistant to edge pressures – + taken into account for these types of applications. All information given at room temperature [+20°C]
Table 02: Chemical resistance
Suitable for shock and impact loads – +
Vacuum
Resistant to dirt – + In vacuum, any present moisture is released as vapour. Chemical table, page 1542
The use in vacuum is only possible to a limited extent.
igubal® Online product finder Online service life calculation
spherical balls:
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438 3D CAD, finder and service life calculation ... www.igus.eu/Q2 Lubrication-free made easy ... from stock ... no minimum order quantity 439
iglidur® Q2 iglidur® Q2
+130°C +130°C
120MPa 120MPa
Bearing technology | Plain bearings | iglidur® Q2 Technical data
0.6 200
iglidur® Q2 plain bearings represent high load capaci- Permissible surface speeds
180
ties and good abrasion resistance at high loads. The Typical applications for iglidur® Q2 plain bearings are 0.5 160
price-performance ratio is outstanding. Solid lubricants pivoting movements under high loads at comparatively low
Wear [µm/km]
other iglidur® plain bearings, especially for heavily loaded bearing loads. With higher loads, the permitted speed
Cf53 steel
60
pivoting applications. drops with the extent of the load due to the limitations 0.2 40
by the pv value. 20
Mechanical properties 0.1 0
With increasing temperatures, the compressive strength Surface speed, page 44 0.1 0.2 0.3 0.4 0.5 0.6 0.7 Diagram 06: Wear, pivoting with different shaft materials,
of iglidur® Q2 plain bearings decreases. Diagram 02 Surface speed [m/s] pressure p = 45MPa, v = 0.01m/s
shows this inverse relationship. However, at the long-term rotating oscillating linear Diagram 04: Coefficient of friction as a function of the surface
long-term m/s 1.0 0.7 4.0 670
maximum temperature of +130°C the permissible surface speed, p = 0.75MPa rotating
180
pressure is around 20MPa. The maximum recommended short-term m/s 2.0 1.4 5.0 oscillating
0.35 160
surface pressure is a mechanical material parameter. No Table 03: Maximum surface speeds 140
conclusions regarding the tribological properties can be 0.30 120
drawn from this. Temperature 0.25 100
80
iglidur® Q2 is a very temperature-stable material. The
Wear [µm/km]
long-term upper temperature limit of +130°C permits the 0.15 40
140
broad use in applications typical for the agricultural, utility 20
120 0.10
vehicle or construction equipment sectors. With increa- 0
100 0.05
sing temperatures, the compressive strength of iglidur® Q2 1 2 10 20 45 76 100
80 plain bearings decreases. For temperatures over +70°C an 0.00 Load [MPa]
60 additional securing is required. When considering tempera- 0 10 20 30 40 50 60 70 80 Diagram 07: Wear for oscillating and rotating applications
40 tures, the additional frictional heat in the bearing system Load [MPa] with shaft material Cf53 hardened and ground steel, as a
Load [MPa]
20 must be taken into account. Diagram 05: Coefficient of friction as a function of the load, function of the load
0 v = 0.01m/s
20 30 40 50 60 70 80 90 100 110 120 130 Application temperatures, page 49 Installation tolerances
Temperature [°C] Additional securing, page 49 Shaft materials iglidur® Q2 plain bearings are standard bearings for
Diagram 02: Maximum recommended surface pressure as a In high load applications, we generally recommend the use shafts with h tolerance (recommended minimum h9).
function of temperature (120MPa at +20°C) Friction and wear of hardened shafts. Furthermore, even at low to medium The bearings are designed for press-fit into a housing
iglidur® Q2 has a low coefficient of friction. Please note that loads, iglidur® Q2 will attain increased service life with machined to a H7 tolerance. After being assembled into a
Diagram 03 shows the elastic deformation of iglidur® Q2 a sliding surface with a rough surface finish will increase “hard” shafts as compared to “soft” shafts. But for low nominal size housing, in standard cases the inner diameter
at radial loads. the friction. The highest coefficient of friction occurs at load applications, the results are outstanding with free automatically adjusts to the E10 tolerances. For particular
Ra = 1μm. Surface finishes (Ra) of the shaft between cutting steel as well. For high loads, the wear in pivoting dimensions the tolerance differs depending on the wall
Surface pressure, page 41 0.1 – 0.4µm are ideal. Furthermore, the coefficient of applications is much lower than for rotation. If the shaft thickness (please see product range table).
friction of iglidur® Q2 plain bearings largely depends on material you plan on using is not shown in these test
the speed and load. As the surface speed increases, the results, please contact us. Testing methods, page 57
coefficient of friction will quickly increase as well. However,
9.0 Housing Plain bearing Shaft
as the load is reduced, the coefficient of friction initially Shaft materials, page 52
8.0
drops significantly, then moderately. Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
7.0
Dry Greases Oil Water 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
6.0 ■ +23 °C ■ +60 °C
Coefficient of friction and surfaces, page 47 Coeff. of friction [µ] 0.22 – 0.42 0.09 0.04 0.04 >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
5.0
Wear resistance, page 50 Table 04: Coefficient of friction against steel (Ra = 1μm, > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
4.0
50HRC) > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
Deformation [%]
3.0
> 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
2.0
> 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
1.0
0.0 > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
Load [MPa] > 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
Diagram 03: Deformation under pressure and temperature Table 05: Important tolerances for plain bearings according
to ISO 3547-1 after press-fit
440 3D CAD, finder and service life calculation ... www.igus.eu/Q2 Lubrication-free made easy ... from stock ... no minimum order quantity 441
iglidur® Q2 iglidur® Q2
+130°C +130°C
120MPa 120MPa
Bearing technology | Plain bearings | iglidur® Q2 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f1 Tolerance3) h13 Tolerance3) h13
30°
[mm] [mm] [mm] [mm] [mm] [mm]
32.0 36.0 40.0 Q2SM-3236-40 45.0 50.0 40.0 Q2SM-4550-40
32.0 40.0 40.0 Q2SM-3240-40 45.0 50.0 50.0 Q2SM-4550-50
d1
d2
0.5 35.0 39.0 20.0 Q2SM-3539-20 50.0 55.0 20.0 Q2SM-5055-20
+0.050
35.0 39.0 30.0 Q2SM-3539-30 50.0 55.0 30.0 Q2SM-5055-30
+0.150
30°
35.0 39.0 40.0 Q2SM-3539-40 50.0 55.0 40.0 Q2SM-5055-40
b1
35.0 +0.050 39.0 50.0 Q2SM-3539-50 50.0 55.0 50.0 Q2SM-5055-50
40.0 +0.150 44.0 20.0 Q2SM-4044-20 50.0 55.0 60.0 Q2SM-5055-60
2)
Thickness < 0.6mm: Chamfer = 20° 40.0 44.0 30.0 Q2SM-4044-30 60.0 65.0 60.0 Q2SM-6065-60
Chamfer in relation to d1 40.0 44.0 40.0 Q2SM-4044-40 65.0 +0.060 70.0 60.0 Q2SM-6570-60
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and 40.0 44.0 50.0 Q2SM-4044-50 70.0 +0.180 75.0 60.0 Q2SM-7075-60
f [mm] 0.3 0.5 0.8 1.2 special dimensions 45.0 50.0 20.0 Q2SM-4550-20 75.0 80.0 40.0 Q2SM-7580-40
45.0 50.0 30.0 Q2SM-4550-30
Order example: Q2SM-0405-04 - no minimum order quantity. 3)
After press-fit. Testing methods page 57
Q2 iglidur® material S Sleeve bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 04 Total length b1
442 3D CAD, finder and service life calculation ... www.igus.eu/Q2 Lubrication-free made easy ... from stock ... no minimum order quantity 443
iglidur® Q2
+130°C
120MPa
Bearing technology | Plain bearings | iglidur® Q2
Flange bearing (form F) .5
.0
ax
f1
30
m
r
°
d2
d3
d1
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions
Bar stock,
Long service life at medium to high loads Compressive strength MPa 89
round bar: Max. recommended surface pressure (+20°C) MPa 100
Page 629 Shore D hardness 83 DIN 53505
iglidur® Q is the cost-effective solution for heavy-duty cycles with extreme loads. Plain bearings made from
this material can be used in all types of motion, but is best suited for pivoting applications. Physical and thermal properties
●● Very wear-resistant Max. application temperature long–term °C +135
●● Very high pv values Max. application temperature short–term °C +155
●● Low coefficient of friction Min. application temperature °C –40
Bar stock, ●● Resistant to dirt Thermal conductivity W/m · K 0.23 ASTM C 177
plate:
Page 651 ●● Lubrication-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 5 DIN 53752
●● Standard range from stock Electrical properties
●● Maintenance-free Specific contact resistance Ωcm > 1015 DIN IEC 93
Surface resistance Ω > 1012 DIN 53482
Typical application areas Table 01: Material properties table
tribo-tape ●● Construction machinery industry
liner: 100.0
Page 657 ●● Sheet metal industry Radiation resistance
●● Agricultural machines Plain bearings made from iglidur® Q are resistant up to a
●● Railway technology 10.0 radiation intensity of 3 · 10²Gy.
●● Doors and gates
1.0 UV resistance
The tribological properties of iglidur® Q plain bearings stay
Piston rings:
Page 559 0.1 constant for the most part under weathering effects.
Load [MPa]
Descriptive technical specifications
0.01
Wear resistance at +23°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Surface speed [m/s]
Alcohols + up to 0
Wear resistance at +90°C – + Hydrocarbons +
Diagram 01: Permissible pv values for iglidur® Q plain
Two hole Wear resistance at +150°C – + bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
flange bearing:
Page 581 a steel shaft, at +20°C, mounted in a steel housing Fuels +
Low coefficient of friction – + Diluted acids 0 up to –
Low moisture absorption – + Moisture absorption Strong acids –
Under standard climatic conditions, the moisture absorption Diluted alkalines +
Wear resistance under water – + Strong alkalines 0
of iglidur® Q plain bearings is approximately 0.9% weight.
Moulded High media resistance – + The saturation limit in water is 4.9% weight. This must be + resistant 0 conditionally resistant – not resistant
special parts:
Page 602 taken into account for these types of applications. All information given at room temperature [+20°C]
Resistant to edge pressures – +
Table 02: Chemical resistance
Suitable for shock and impact loads – + Vacuum
In vacuum, any present moisture is released as vapour. Chemical table, page 1542
Resistant to dirt – +
Use in vacuum is only possible with dehumidified iglidur® Q
bearings.
igubal® Online product finder Online service life calculation
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
446 3D CAD, finder and service life calculation ... www.igus.eu/Q Lubrication-free made easy ... from stock ... no minimum order quantity 447
iglidur® Q iglidur® Q
+135°C +135°C
100MPa 100MPa
Bearing technology | Plain bearings | iglidur® Q Technical data
0.4 200
iglidur ® Q plain bearings were developed especially Permissible surface speeds 180 rotating
for extreme loads. Under high loads, iglidur® Q figures Under extreme radial loads, the iglidur® Q plain bearings can 160 oscillating
0.3
among the iglidur® materials that display the best wear reach the maximum pv values which are possible during 140
resistance. From a radial pressure of 25MPa, it outclasses dry operation with plain bearings. Although iglidur® Q plain 120
Wear [µm/km]
into the material, ensure that the maintenance-free dry due to the excellent coefficient of friction of these bearings. 0.1
40
operation is guaranteed under any load. The given values in table 03 indicate the limits at which 20
an increase up to the continuous permissible temperature 0.0 0
Mechanical properties occurs. This increase is a result of friction. 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 0 10 20 30 40 50 60 70 80 90 100
With increasing temperatures, the compressive strength Load [MPa] Load [MPa]
of iglidur® Q plain bearings decreases. Diagram 02 shows Surface speed, page 44 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
this inverse relationship. The maximum recommended v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
surface pressure is a mechanical material parameter. No rotating oscillating linear function of the load
conclusions regarding the tribological properties can be long-term m/s 1.0 0.7 5.0
drawn from this. short-term m/s 2.0 1.4 6.0 Shaft materials Installation tolerances
Table 03: Maximum surface speeds Diagram 06 shows results of testing different shaft iglidur® Q plain bearings are standard bearings for shafts
120
materials with plain bearings made from iglidur® Q. The with h tolerance (recommended minimum h9). After
100 Temperature strengths offered by iglidur® heavy-duty materials become being assembled into a nominal size housing, in standard
80
Plain bearings made from iglidur® Q retain their excellent clear from 30MPa. iglidur® Q stands out in particular. Other cases the inner diameter automatically adjusts to the E10
wear resistance even at high temperatures. For tempera- heavy-duty materials such as iglidur® Q2 and TX1 only offer tolerances. For particular dimensions the tolerance differs
60 tures over +50°C an additional securing is required. the best performances in terms of wear when subjected depending on the wall thickness (please see product range
40 It should also be noted that the coefficient of friction to even higher loads. iglidur® Q offers strikingly good wear table).
increases considerably at temperatures above approxi- properties on many different shaft materials.
Load [MPa]
20
mately +100°C. Testing methods, page 57
0 Shaft materials, page 52
20 40 60 80 100 120 135 Application temperatures, page 49 Housing Plain bearing Shaft
Temperature [°C] Additional securing, page 49 Dry Greases Oil Water Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
Diagram 02: Maximum recommended surface pressure as a Coeff. of friction [µ] 0.05 – 0.15 0.09 0.04 0.04 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
function of temperature (100MPa at +20°C) Friction and wear Table 04: Coefficient of friction against steel (Ra = 1μm, >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
Many plastic bearings feature decreasing coefficient of 50HRC) > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
iglidur® Q is a material used when high pv values are friction with increasing pressure in dry operation. iglidur® Q > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
reached with high loads. Diagram 03 shows the elastic goes further than most, under high pressures the material 60 > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
20MnV6, unhardened,
hard chrome-plated
hard-chrome plated
Coefficient of friction and surfaces, page 47 > 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
St52 galvanised
30
Surface pressure, page 41 Wear resistance, page 50 Table 05: Important tolerances for plain bearings according
Wear [µm/km]
20
to ISO 3547-1 after press-fit
7 0.4
10
St52
C45
6
■ +23 °C ■ +60 °C 0.3 0
5
Coefficient of friction [µ]
2 0.1
1
0 0.0
0 25 50 75 100 0.05 0.10 0.15 0.20 0.25 0.30 0.35
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
448 3D CAD, finder and service life calculation ... www.igus.eu/Q Lubrication-free made easy ... from stock ... no minimum order quantity 449
iglidur® Q iglidur® Q
+135°C +135°C
100MPa 100MPa
Bearing technology | Plain bearings | iglidur® Q Bearing technology | Plain bearings | iglidur® Q
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions f [mm] 0.3 0.5 0.8 1.2 special dimensions
Order example: QSM-0608-10 - no minimum order quantity. Order example: QFM-0608-03 - no minimum order quantity.
Q iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 10 Total length b1 Q iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 03 Total length b1
450 3D CAD, finder and service life calculation ... www.igus.eu/Q Lubrication-free made easy ... from stock ... no minimum order quantity 451
iglidur® Q
+135°C
100MPa
Bearing technology | Plain bearings | iglidur® Q
Thrust washer (form T) d1
s
d2
d5
d4
d6
h
Dimensions according to ISO 3547-1 and
special dimensions
Online ordering
Discount scaling
including delivery times, prices, online tools
1–9 50 – 99 500 – 999
www.igus.eu/Q
10 – 24 100 – 199 1,000 – 2,499
25 – 49 200 – 499 2,500 – 4,999
Bar stock,
For medium to high loads, especially on soft shafts Compressive strength MPa 68
round bar: Max. recommended surface pressure (+20°C) MPa 55
Page 629 Shore D hardness 80 DIN 53505
iglidur® Q290 shows outstanding service life in tough pivoting applications, as they are frequently found
in agricultural machinery, especially on “soft” coated shafts (e.g. galvanised). The wear on the shafts is Physical and thermal properties
minimal. Max. application temperature long–term °C +140
●● Recommended for soft shafts Max. application temperature short–term °C +180
●● Suitable for high edge pressures Min. application temperature °C –40
Bar stock, ●● Temperature-resistant up to +140°C Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 ●● Good price-performance ratio Coefficient of thermal expansion (at +23°C) K–1 · 10–5 7 DIN 53752
●● Lubrication-free Electrical properties
●● Maintenance-free Specific contact resistance Ωcm > 1012 DIN IEC 93
Surface resistance Ω > 1012 DIN 53482
Typical application areas Table 01: Material properties table
tribo-tape ●● Agricultural engineering
liner:
Page 657 ●● Utility and construction vehicles 100.0
Radiation resistance
Plain bearings made from iglidur® Q290 are resistant up
10.0 to a radiation intensity of 3 · 10²Gy.
1.0 UV resistance
Piston rings: iglidur® Q290 plain bearings have a good resistance to UV
Page 559
0.1 radiation and other weathering effects.
Load [MPa]
Descriptive technical specifications
0.01
Wear resistance at +23°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Alcohols + up to 0
Diagram 01: Permissible pv values for iglidur® Q290 plain Hydrocarbons +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
Page 581 Fuels +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Diluted acids 0 up to –
Low moisture absorption – + Strong acids –
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture Diluted alkalines +
absorption of iglidur® Q290 plain bearings is 3% weight. Strong alkalines + up to 0
Moulded High media resistance – +
special parts: The saturation limit in water is 9.3% weight. + resistant 0 conditionally resistant – not resistant
Page 602 Resistant to edge pressures – + All information given at room temperature [+20°C]
Vacuum Table 02: Chemical resistance
Suitable for shock and impact loads – +
In vacuum, any present moisture is released as vapour.
Resistant to dirt – + The use in vacuum is only possible to a limited extent. Chemical table, page 1542
454 3D CAD, finder and service life calculation ... www.igus.eu/Q290 Lubrication-free made easy ... from stock ... no minimum order quantity 455
iglidur® iglidur®
Q290 Q290
+140°C +140°C
55MPa 55MPa
Bearing technology | Plain bearings | iglidur® Q290 Technical data
0.20 240
iglidur® Q290 plain bearings do not have the highest static Permissible surface speeds
load capacity within the iglidur® product range, instead the Typical applications for iglidur® Q290 plain bearings include 200 rotating
0.15 oscillating
material shows its strengths at medium to high dynamic medium to high-load pivoting movements at compara- 160
loads: outstanding service life is achieved for tough tively slow speeds. However, relatively high speeds are
machinery, and especially on “soft” shafts, for both the values for low bearing loads. They do not provide any 80
Wear [µm/km]
shafts and bearings! indication of the wear resistance under these parameters. 0.05
40
20 40 60 80 100 120 140 finish will increase the friction. The coefficient of friction Dry Greases Oil Water
Coeff. of friction [µ] 0.14 – 0.26 0.09 0.04 0.04 Installation tolerances
Temperature [°C] of iglidur ® Q290 increases as the speed increases
iglidur® Q290 plain bearings are standard bearings for
Diagram 02: Maximum recommended surface pressure as a (diagram 04). In contrast, the coefficient of friction drops Table 04: Coefficient of friction against steel (Ra = 1μm,
shafts with h tolerance (recommended minimum h9).
function of temperature (55MPa at +20°C) continually with the radial load, as illustrated by diagram 05. 50HRC)
The bearings are designed for press-fit into a housing
machined to a H7 tolerance. After being assembled into a
Diagram 03 shows the elastic deformation of iglidur® Q290 Coefficient of friction and surfaces, page 47 16.0
nominal size housing, in standard cases the inner diameter
at radial loads. These high elastic deformation values, even Wear resistance, page 50 14.0
automatically adjusts to the E10 tolerances. For particular
for loads of more than 50MPa, contribute significantly to 12.0
dimensions the tolerance differs depending on the wall
H.a. aluminium
Testing methods, page 57
Wear [µm/km]
6.0
Cf53 steel
Surface pressure, page 41
0.50 4.0
Housing Plain bearing Shaft
25 2.0
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
0.40
0.0 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
20
0.30 >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
Coefficient of friction [µ]
■ +23 °C ■ +60 °C Diagram 06: Wear, rotating with different shaft materials,
15 pressure, p = 1MPa, v = 0.3m/s > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
0.20 > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
10 > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
Deformation [%]
0.10
> 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
5
0.00 > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
0 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 > 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
0 15 30 45 60 Surface speed [m/s] > 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
Load [MPa] Diagram 04: Coefficient of friction as a function of the surface Table 05: Important tolerances for plain bearings according
Diagram 03: Deformation under pressure and temperature speed, p = 1MPa to ISO 3547-1 after press-fit
456 3D CAD, finder and service life calculation ... www.igus.eu/Q290 Lubrication-free made easy ... from stock ... no minimum order quantity 457
iglidur®
Q290
+140°C
55MPa
Bearing technology | Plain bearings | iglidur® Q290
Sleeve bearing (form S)
f1
30°
d1
d2
0.5
30°
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.8 1.2 special dimensions
Bar stock,
and 140MPa dynamic: Compressive strength MPa 220
Max. recommended surface pressure (+20°C) MPa 200
round bar:
Page 629 For pivoting applications under extreme loads Shore D hardness 94 DIN 53505
Physical and thermal properties
Outstanding rigidity and durability especially under high radial loads during pivoting operations characterise Max. application temperature long–term °C +120
the plain bearings in the new iglidur® TX1 series. Thanks to the closed-loop wound structure, excellent Max. application temperature short–term °C +170
dimensional stability is achieved in cases of major jolts and impacts. Min. application temperature °C –60
Bar stock, ●● Suitable for static loads up to 200MPa Thermal conductivity W/m · K 0.24 ASTM C 177
plate: ●● Wear-resistant
Page 651 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 3 DIN 53752
●● High media resistance Electrical properties
●● Lubrication-free Specific contact resistance Ωcm > 1 x 1011 DIN IEC 93
●● Suitable for dynamic loads up to 140MPa Surface resistance Ω > 1 x 1013 DIN 53482
●● Maintenance-free
Table 01: Material properties table
●● High rigidity
tribo-tape
liner:
Page 657 Typical application areas
1,000.0
●● Agricultural engineering Radiation resistance
●● Utility and construction vehicles Plain bearings made from iglidur® TX1 are resistant up to
●● Heavy equipments 100.0 a radiation intensity of 2 · 10²Gy.
Load [MPa]
0.1
0.001 0.01 0.1 1.0 10.0 Chemicals Resistance
Two hole Surface speed [m/s] Alcohols 0
flange bearing: Diagram 01: Permissible pv values for iglidur® TX1 plain Hydrocarbons +
Page 581
bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
a steel shaft, at +20°C, mounted in a steel housing Fuels +
Diluted acids +
Moisture absorption Strong acids –
Under standard climatic conditions, the moisture Diluted alkalines +
Moulded
special parts: absorption of iglidur® TX1 plain bearings is 0.2% weight. Strong alkalines –
Page 602 The saturation limit in water is 0.5% weight. + resistant 0 conditionally resistant – not resistant
All information given at room temperature [+20°C]
Vacuum Table 02: Chemical resistance
In vacuum, any present moisture is released as vapour.
The use in vacuum is only possible to a limited extent. Chemical table, page 1542
igubal® Online product finder Online service life calculation
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
460 3D CAD, finder and service life calculation ... www.igus.eu/TX1 Lubrication-free made easy ... from stock ... no minimum order quantity 461
iglidur® TX1 iglidur® TX1
+120°C +120°C
200MPa 200MPa
Bearing technology | Plain bearings | iglidur® TX1 Technical data
0.50 40
iglidur® TX1 plain bearings represent excellent load bearing Permissible surface speeds
capacity under high radial loads coupled with good Typical applications for iglidur® TX1 plain bearings are 0.40
30
abrasion resistance. The special design not only ensures pivoting movements under high loads at comparatively low
HR carbon steel
St52 galvanised
but also allows lubrication and maintenance-free operation The speeds shown in table 03 are threshold values for low 20
Cromax 482H
Cromax 280X
0.20
Wear [µm/km]
thanks to solid lubricants. High dirt and media resistance bearing loads. They do not provide any indication of the
Cf53 steel
round off the list of properties. wear resistance under these parameters. 10
0.10
Wear [µm/km]
and press-out forces of iglidur® TX1 plain bearings are 0.10 rotating
10
150 oscillating
very high over the entire temperature range. As a result, 0.05
125
additional axial securing is usually not necessary. Although 0.00 0
100 these forces remain very high, a certain decrease can be 0 10 20 30 40 50 60 70 0 20 40 60 80 100 120 140
75 observed at temperatures above +100°C and, in some Load [MPa] Load [MPa]
50 cases axial securing is therefore recommended above Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
Load [MPa]
25 this temperature. When considering temperatures, the v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
0 additional frictional heat in the bearing system must be function of the load
20 40 60 80 100 120 taken into account.
Temperature [°C] Shaft materials Installation tolerances
Diagram 02: Maximum recommended surface pressure as a Application temperatures, page 49 In high load applications, we generally recommend the iglidur® TX1 plain bearings are standard bearings for
function of temperature (200MPa at +20°C) Additional securing, page 49 use of hardened shafts. This particularly applies when shafts with h tolerance (recommended minimum h9). The
using iglidur® TX1. However, acceptable wear rates are bearings are designed for press-fit into a housing machined
Diagram 03 shows the elastic deformation of iglidur® TX1 Friction and wear also achieved on soft shafts with heavy-duty pivoting of to a H7 tolerance. After being assembled into a nominal
at radial loads. Please note that a sliding surface with a rough surface less than 100MPa. The comparison of the wear rate during size housing, in standard cases the inner diameter automa-
finish will increase the friction. Shafts that are too smooth rotation and pivoting shown in Diagram 07 highlights that tically adjusts to the tolerances as stated.
Surface pressure, page 41 also increase the coefficient of friction of the bearing. the strength of iglidur® TX1 lies in heavy-duty pivoting.
Surface finishes (Ra) of the shaft between 0.4 – 0.7µm are Testing methods, page 57
ideal. Furthermore, the coefficient of friction of iglidur® TX1 Shaft materials, page 52
8.0 Housing Plain bearing Shaft
plain bearings largely depends on the speed and load. As
7.0 Dry Greases Oil Water Ø d1 [mm] H7 [mm] [mm] h9 [mm]
the surface speed increases, the coefficient of friction will
6.0 Coeff. of friction [µ] 0.09 – 0.37 0.09 0.04 0.04 20 – 40 +0.000 +0.021 +0.020 +0.150 –0.052 +0.000
quickly increase as well. With increasing load, the coeffi-
5.0 ■ +23 °C ■ +60 °C > 40 – 70 +0.000 +0.025 +0.025 +0.175 –0.062 +0.000
cient of friction however decreases continuously. Table 04: Coefficient of friction against steel (Ra = 1μm,
4.0 50HRC) > 70 – 80 +0.000 +0.030 +0.050 +0.200 –0.074 +0.000
3.0 Coefficient of friction and surfaces, page 47 Table 05: Important tolerances for plain bearings according
Deformation [%]
2.0 Wear resistance, page 50 to ISO 3547-1 after press-fit without possible expansion of
1.0 the housing bore
0.0
0 25 50 75 100 125 150 170
Load [MPa]
Diagram 03: Deformation under pressure and temperature
462 3D CAD, finder and service life calculation ... www.igus.eu/TX1 Lubrication-free made easy ... from stock ... no minimum order quantity 463
iglidur® TX1
+120°C
200MPa
Bearing technology | Plain bearings | iglidur® TX1
Sleeve bearing (form S)
15
0,5
°
d2
d1
b1
2)
Thickness < 0.6mm: Chamfer = 20°
d1 d1 d2 b1 Part No.
Tolerance3) h13
[mm] [mm] [mm]
20.0 25.0 20.0 TX1SM-2025-20
20.0 25.0 30.0 TX1SM-2025-30
20.0 25.0 40.0 TX1SM-2025-40
20.0 30.0 30.0 TX1SM-2030-30
25.0 30.0 20.0 TX1SM-2530-20
25.0 +0.020 +0.150 30.0 30.0 TX1SM-2530-30
25.0 30.0 40.0 TX1SM-2530-40
30.0 35.0 30.0 TX1SM-3035-30
30.0 35.0 40.0 TX1SM-3035-40
30.0 40.0 40.0 TX1SM-3040-40
40.0 45.0 40.0 TX1SM-4045-40
40.0 50.0 50.0 TX1SM-4050-50
50.0 55.0 50.0 TX1SM-5055-50
50.0 60.0 60.0 TX1SM-5060-60
+0.025 +0.175
60.0 65.0 60.0 TX1SM-6065-60
60.0 70.0 80.0 TX1SM-6070-80
70.0 75.0 60.0 TX1SM-7075-60
70.0 80.0 100.0 TX1SM-7080-100
80.0 +0.050 +0.200 85.0 100.0 TX1SM-8085-100
80.0 90.0 100.0 TX1SM-8090-100
3)
After press-fit of the bearing in a housing with nominal dimension
Plain bearing materials for special application areas Temperature [°C] 123) +80 – +
Price index – +
468 3D CAD, finder and service life calculation ... www.igus.eu/F Lubrication-free made easy ... from stock ... no minimum order quantity 469
Electrically conductive
Pressure-resistant
iglidur® F
Bar stock,
Pressure-resistant Compressive strength MPa 98
round bar: Max. recommended surface pressure (+20°C) MPa 105
Page 629 Shore D hardness 84 DIN 53505
Outstanding rigidity and hardness as well as high conductivity: iglidur® F plain bearings can only be
used in dry operations to a limited extent, but offer their fully mechanical benefits when lubricated with Physical and thermal properties
oil and grease. Max. application temperature long–term °C +140
●● Electrically conductive Max. application temperature short–term °C +180
●● High compressive strength Min. application temperature °C –40
Bar stock, ●● High temperature resistance Thermal conductivity W/m · K 0.65 ASTM C 177
plate:
Page 651 ●● High pv values Coefficient of thermal expansion (at +23°C) K–1 · 10–5 12 DIN 53752
●● High chemical resistance Electrical properties5)
Specific contact resistance Ωcm < 103 DIN IEC 93
Typical application areas Surface resistance Ω < 102 DIN 53482
●● Textile industry
5)
The good conductivity of this material can favour the generation of corrosion on the metallic contact components.
10.0 UV resistance
Piston rings:
Page 559 iglidur® F plain bearings are resistant to permanent UV
1.0 radiation.
Descriptive technical specifications
Load [MPa]
Wear resistance at +23°C – + 0.1
Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Alcohols + up to 0
Surface speed [m/s]
Two hole Wear resistance at +150°C – + Diagram 01: Permissible pv values for iglidur® F plain Hydrocarbons +
flange bearing:
Page 581 bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
Low coefficient of friction – + Fuels +
a steel shaft, at +20°C, mounted in a steel housing
Low moisture absorption – + Diluted acids 0 up to –
Moisture absorption Strong acids –
Wear resistance under water – + Diluted alkalines +
Under standard climatic conditions, the moisture absorption
Moulded High media resistance – + of iglidur® F plain bearings is approximately 1.8% weight. Strong alkalines + up to 0
special parts:
Page 602 The saturation limit in water is 8.4% weight. This must be + resistant 0 conditionally resistant – not resistant
Resistant to edge pressures – +
taken into account for these types of applications. All information given at room temperature [+20°C]
Suitable for shock and impact loads – + Table 02: Chemical resistance
Vacuum
Resistant to dirt – +
In vacuum, any present moisture is released as vapour. Chemical table, page 1542
Use in vacuum is only possible with dehumidified iglidur® F
igubal®
Online product finder Online service life calculation
spherical balls: bearings.
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472 3D CAD, finder and service life calculation ... www.igus.eu/F Lubrication-free made easy ... from stock ... no minimum order quantity 473
iglidur® F iglidur® F
+140°C +140°C
105MPa 105MPa
Bearing technology | Plain bearings | iglidur® F Technical data
0.5 40
When plain bearings need to be electrically conductive, Permissible surface speeds
especially in applications that should keep out static, The maximum permitted surface speeds are based on the ■ rotating ■ oscillating
0.4
30
iglidur® F is the right choice. Moreover, the iglidur® F operation period and the type of motion. A plain bearing
plain bearings are extremely pressure-resistant. At room is the most stressed in long-term rotating motions. Here 0.3
Wear [µm/km]
0.8m/s. The speeds stated in table 03 are limit values for
Mechanical properties the lowest bearing loads. In practice, though, this level 10
0.1
With increasing temperatures, the compressive strength of is rarely reached due to varying application conditions.
iglidur® F plain bearings decreases. Diagram 02 shows this 0.0 0
inverse relationship. However, at the long-term maximum Surface speed, page 44 0 10 20 30 40 50 60 70 80 Cf53 hard 304SS HR carbon
temperature of +140°C the permissible surface pressure Load [MPa] chromed steel
is around 50MPa. The maximum recommended surface rotating oscillating linear Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for rotating and oscillating applications
pressure is a mechanical material parameter. No conclu- long-term m/s 0.8 0.6 3.0 v = 0.01m/s with different shaft materials, p = 2MPa
sions regarding the tribological properties can be drawn short-term m/s 1.5 1.1 6.0
from this. Table 03: Maximum surface speeds
Shaft materials Installation tolerances
160
Temperature Diagrams 06 and 07 show the test results of iglidur® F iglidur® F plain bearings are standard bearings for shafts
140
The ambient temperatures strongly influence the proper- plain bearings running against various shaft materials. In with h tolerance (recommended minimum h9). After
120
ties of plain bearings. With increasing temperatures, the lowest load range, the hard-chromed shafts prove to being assembled into a nominal size housing, in standard
100
the compressive strength of iglidur® F plain bearings be the most suitable shaft in rotating applications with cases the inner diameter automatically adjusts to the D11
80 decreases. The wear also increases. For temperatures iglidur® F bearings. tolerances. For particular dimensions the tolerance differs
60 over +105°C an additional securing is required. depending on the wall thickness (please see product range
40 Shaft materials, page 52 table).
Load [MPa]
other iglidur® materials. However iglidur® plain bearings 12 >3–6 +0.000 +0.012 +0.030 +0.105 –0.030 +0.000
Diagram 03 shows the elastic deformation of iglidur® F can be lubricated without any problems, and iglidur® F > 6 – 10 +0.000 +0.015 +0.040 +0.130 –0.036 +0.000
10 > 10 – 18 +0.000 +0.018 +0.050 +0.160 –0.043 +0.000
at radial loads. At the maximum recommended surface bearings attain excellent results among the lubricated
H.a. aluminium
up to this value. However, it is also dependent on the Coefficient of friction and surfaces, page 47 > 50 – 80 +0.000 +0.030 +0.100 +0.290 –0.074 +0.000
Wear [µm/km]
4 > 80 – 120 +0.000 +0.035 +0.120 +0.340 –0.087 +0.000
Cf53 steel
service time. Wear resistance, page 50
> 120 – 180 +0.000 +0.040 +0.145 +0.395 –0.100 +0.000
2
Surface pressure, page 41 Table 05: Important tolerances for plain bearings according
0
to ISO 3547-1 after press-fit
10 0.6
Diagram 06: Wear, rotating with different shaft materials,
8 pressure, p = 1MPa, v = 0.3m/s
4
Deformation [%]
0.4
2
0 0.3
0 15 30 45 60 75 90 105 0.05 0.10 0.15 0.20 0.25 0.30 0.35
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
474 3D CAD, finder and service life calculation ... www.igus.eu/F Lubrication-free made easy ... from stock ... no minimum order quantity 475
iglidur® F iglidur® F
+140°C +140°C
105MPa 105MPa
Bearing technology | Plain bearings | iglidur® F Bearing technology | Plain bearings | iglidur® F
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions f [mm] 0.3 0.5 0.8 1.2 special dimensions
Order example: FSM-0203-03 - no minimum order quantity. Order example: FFM-0405-06 - no minimum order quantity.
F iglidur® material S Sleeve bearing M Metric 02 Inner Ø d1 03 Outer Ø d2 03 Total length b1 F iglidur® material F Flange bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 06 Total length b1
476 3D CAD, finder and service life calculation ... www.igus.eu/F Lubrication-free made easy ... from stock ... no minimum order quantity 477
ESD-compatible all-rounder:
Electrically conductive
iglidur® F2
Bar stock,
Electrically conductive Compressive strength MPa 61
round bar: Max. recommended surface pressure (+20°C) MPa 47
Page 647 Shore D hardness 72 DIN 53505
iglidur® F2 helps to prevent the build-up of electrostatic charges. Good resistance to media and tempera-
ture, suitable even in wet conditions due to low moisture absorption and good universal coefficient of Physical and thermal properties
wear pave the way for a wide range of applications. Max. application temperature long–term °C +120
●● Used to prevent electro-static charges Max. application temperature short–term °C +165
●● Suitable for wet environments Min. application temperature °C –40
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.61 ASTM C 177
plate:
Page 651 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 5 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm > 109 DIN IEC 93
●● Mechanical engineering Surface resistance Ω > 109 DIN 53482
●● Jig construction Table 01: Material properties table
tribo-tape ●● Industrial handling
liner:
Page 657 100.0
Radiation resistance
Plain bearings made from iglidur® F2 are resistant up to a
10.0 radiation intensity of 3 · 10²Gy.
1.0 UV resistance
Piston rings: iglidur® F2 plain bearings are partially resistant to UV
Page 559
0.1 radiation.
Load [MPa]
Descriptive technical specifications
0.01
Wear resistance at +23°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Alcohols +
Diagram 01: Permissible pv values for iglidur® F2 plain Hydrocarbons –
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
Page 581 Fuels +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Diluted acids 0
Low moisture absorption – + Strong acids –
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture absorption Diluted alkalines –
of iglidur® F2 plain bearings is approximately 0.2% weight. Strong alkalines –
Moulded High media resistance – +
special parts: The saturation limit in water is 0.4% weight. + resistant 0 conditionally resistant – not resistant
Page 602 Resistant to edge pressures – + All information given at room temperature [+20°C]
Vacuum Table 02: Chemical resistance
Suitable for shock and impact loads – +
In vacuum, any present moisture is released as vapour.
Resistant to dirt – + Use in vacuum is only possible with dehumidified Chemical table, page 1542
iglidur® F2 bearings.
igubal® Online product finder Online service life calculation
spherical balls:
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480 3D CAD, finder and service life calculation ... www.igus.eu/F2 Lubrication-free made easy ... from stock ... no minimum order quantity 481
iglidur® F2 iglidur® F2
+120°C +120°C
47MPa 47MPa
Bearing technology | Plain bearings | iglidur® F2 Technical data
0.5 500
The prevention of electrostatic charge is an important Permissible surface speeds rotating
requirement in many application areas. At the same The maximum permitted surface speeds are based on the 0.4 400 oscillating
time other technical application parameters such as operation period and the type of motion. A plain bearing
wear resistance, media and temperature resistance, is the most stressed in long-term rotating motions. Here 0.3 300
Wear [µm/km]
another universal bearing for numerous “ESD-suitable” to varying application conditions. 0.1 100
applications.
Surface speed, page 44 0.0 0
Mechanical properties 0 10 20 30 40 50 5 10 20 30 40
With increasing temperatures, the compressive strength of rotating oscillating linear Load [MPa] Load [MPa]
iglidur® F2 plain bearings decreases. Diagram 02 shows long-term m/s 0.8 0.7 3.0 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
this inverse relationship. The maximum recommended short-term m/s 1.4 1.1 5.0 v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
surface pressure is a mechanical material parameter. No Table 03: Maximum surface speeds function of the load
conclusions regarding the tribological properties can be
drawn from this. Temperature Shaft materials Installation tolerances
The ambient temperatures strongly influence the proper- Diagram 06 shows the test results of iglidur® F2 plain iglidur ® F2 plain bearings are standard bearings for
70 ties of plain bearings. With increasing temperatures, bearings running against various shaft materials. In the shafts with h tolerance (recommended minimum h9). The
60 the compressive strength of iglidur® F2 plain bearings lower region of the load, free cutting steel and hard-ano- bearings are designed for press-fit into a housing machined
decreases. Diagram 02 shows this inverse relationship. dised aluminium shafts, as well as HR carbon steel and to a H7 tolerance. After being assembled into a nominal
50
For temperatures over +70°C an additional securing is hard-chromed steel shafts prove to be the most favourable size housing, in standard cases the inner diameter automa-
40
required. in rotating applications with iglidur® F2 plain bearings with tically adjusts to the E10 tolerances.
30 respect to wear. Diagram 07 shows significantly less wear
20 Application temperatures, page 49 in rotation compared to pivoting movements over the entire Testing methods, page 57
Load [MPa]
H.a. aluminium
Wear [µm/km]
7 0.6 4
Cf53 steel
6 0.5 2
5
■ +23 °C ■ +60 °C
0.4 0
Coefficient of friction [µ]
4
0.3 Diagram 06: Wear, rotating with different shaft materials,
3
pressure, p = 1MPa, v = 0.3m/s
Deformation [%]
0.2
2
1 0.1
0 0.0
0 15 30 45 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 1MPa
482 3D CAD, finder and service life calculation ... www.igus.eu/F2 Lubrication-free made easy ... from stock ... no minimum order quantity 483
iglidur® F2 iglidur® F2
+120°C +120°C
47MPa 47MPa
Bearing technology | Plain bearings | iglidur® F2 Bearing technology | Plain bearings | iglidur® F2
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 special dimensions f [mm] 0.3 0.5 0.8 special dimensions
Order example: F2SM-0507-10 - no minimum order quantity. Order example: F2FM-0608-06 - no minimum order quantity.
F2 iglidur® material S Sleeve bearing M Metric 05 Inner Ø d1 07 Outer Ø d2 10 Total length b1 F2 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
484 3D CAD, finder and service life calculation ... www.igus.eu/F2 Lubrication-free made easy ... from stock ... no minimum order quantity 485
The automotive standard
Up to +200°C, media-resistant
iglidur® H4
Bar stock,
Up to +200°C, media-resistant Compressive strength MPa 50
round bar: Max. recommended surface pressure (+20°C) MPa 65
Page 629 Shore D hardness 80 DIN 53505
Cost-effective high-temperature material with good dry-operation properties and “engine compartment
resistance”. Physical and thermal properties
●● Low coefficient of friction Max. application temperature long–term °C +200
●● High wear resistance Max. application temperature short–term °C +240
●● Temperature-resistant from –40°C to +200°C Min. application temperature °C –40
Bar stock, ●● High chemical resistance Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 ●● Lubrication-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 5 DIN 53752
●● Maintenance-free Electrical properties
Specific contact resistance Ωcm > 1013 DIN IEC 93
Typical application areas Surface resistance Ω > 1012 DIN 53482
●● Automotive industry Table 01: Material properties table
tribo-tape ●● Automation
liner:
Page 657 ●● Packaging 100.0
Radiation resistance
Plain bearings made from iglidur® H4 are resistant up to a
10.0 radiation intensity of 2 · 10²Gy.
1.0 UV resistance
Piston rings: iglidur® H4 plain bearings change under the influence of
Page 559
0.1 UV radiation and other weathering effects.
Load [MPa]
Descriptive technical specifications
0.01
Wear resistance at +23°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Alcohols +
Diagram 01: Permissible pv values for iglidur® H4 plain Hydrocarbons +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
Page 581 Fuels +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Diluted acids + up to 0
Low moisture absorption – + Strong acids 0 up to –
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture absorption Diluted alkalines +
of iglidur® H4 plain bearings is below 0.1% weight. The Strong alkalines +
Moulded High media resistance – +
special parts: saturation limit in water is 0.2% weight. iglidur® H4 is + resistant 0 conditionally resistant – not resistant
Page 602 Resistant to edge pressures – + therefore an ideal material for wet environments. All information given at room temperature [+20°C]
Table 02: Chemical resistance
Suitable for shock and impact loads – +
Vacuum
Resistant to dirt – + In vacuum, any present moisture is released as vapour. Chemical table, page 1542
The use in vacuum is generally possible.
igubal® Online product finder Online service life calculation
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
488 3D CAD, finder and service life calculation ... www.igus.eu/H4 Lubrication-free made easy ... from stock ... no minimum order quantity 489
iglidur® H4 iglidur® H4
+200°C +200°C
65MPa 65MPa
Bearing technology | Plain bearings | iglidur® H4 Technical data
0.7 200
iglidur® H4 plain bearings stand for high carrying capacity, Permissible surface speeds 180 rotating
good abrasion resistance and good temperature resistance, In contrast to the similarly cost-effective iglidur® H2 plain 0.6 oscillating
160
besides the obvious economic factors. Temperatures up bearings, iglidur® H4 has an essentially favourable coeffi- 0.5 140
to +200°C, permitted surface pressure up to 65MPa, cient of friction. This accounts for the higher permitted 120
Wear [µm/km]
of friction and support the wear resistance, which was bearing loads. With higher loads, the permitted speed 40
considerably improved compared to the likewise cost-ef- drops with the extent of the load due to the limitations 0.1
20
fective iglidur® H2 plain bearings. iglidur® H4 bearings are by the pv value. 0.0 0
self-lubricating and suitable for all motions. 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50
Surface speed, page 44 Load [MPa] Load [MPa]
Mechanical properties Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
With increasing temperatures, the compressive strength of rotating oscillating linear v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
iglidur® H4 plain bearings decreases. Diagram 02 shows long-term m/s 1.0 0.7 1.0 function of the load
this inverse relationship. The maximum recommended short-term m/s 1.5 1.1 2.0
surface pressure is a mechanical material parameter. No Table 03: Maximum surface speeds Shaft materials Installation tolerances
conclusions regarding the tribological properties can be With many of the suitable shaft materials, iglidur® H4 is the iglidur® H4 plain bearings are standard bearings for shafts
drawn from this. Temperature economical alternative to many other high-temperature with h tolerance (recommended minimum h9). After being
iglidur® H4 is a temperature-resistant material and therefore bearings. The important thing is however the selection of assembled into a nominal size housing, in standard cases the
70
iglidur® H4 plain bearings can be used in applications the suitable shaft material. It cannot be generally stated that inner diameter automatically adjusts to the F10 tolerances.
60
where the bearings for instance undergo a drying process iglidur® H4 is suitable for use with hard or soft shafts. Tests For particular dimensions the tolerance differs depending on
50 without further load. With increasing temperatures, the have however shown that pivoting applications yield better the wall thickness (please see product range table).
40 compressive strength of iglidur ® H4 plain bearings wear data. In rotating applications, the wear increases
30
decreases. When considering temperatures, the additi- markedly from 10MPa. Testing methods, page 57
onal frictional heat in the bearing system must be taken
20 Housing Plain bearing Shaft
into account. For temperatures over +110°C an additional Shaft materials, page 52
Load [MPa]
20 50 80 120 150 200 Application temperatures, page 49 Coeff. of friction [µ] 0.08 – 0.25 0.09 0.04 0.04 >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
Temperature [°C] Additional securing, page 49 Table 04: Coefficient of friction against steel (Ra = 1μm, > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
Diagram 02: Maximum recommended surface pressure as a 50HRC) > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
function of temperature (65MPa at +20 °C) Friction and wear > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
The coefficient of friction of the iglidur® H4 plain bearings 10 > 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
Diagram 03 shows the elastic deformation of iglidur® H4 is very low (diagrams 04 and 05). Please note that a sliding 9 > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
8 > 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
at radial loads. surface with a rough surface finish will increase the friction.
H.a. aluminium
Wear resistance, page 50 4 to ISO 3547-1 after press-fit
Wear [µm/km]
Cf53 steel
3
5.0 0.5
2
1
4.0 0
0.4
■ +23 °C ■ +60 °C
3.0
Coefficient of friction [µ]
0.2
1.0
0.0 0.1
0 20 40 65 0.05 0.10 0.15 0.20 0.25 0.30
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
490 3D CAD, finder and service life calculation ... www.igus.eu/H4 Lubrication-free made easy ... from stock ... no minimum order quantity 491
iglidur® H4 iglidur® H4
+200°C +200°C
65MPa 65MPa
Bearing technology | Plain bearings | iglidur® H4 Bearing technology | Plain bearings | iglidur® H4
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions f [mm] 0.3 0.5 0.8 1.2 special dimensions
Order example: H4SM-0405-04 - no minimum order quantity. Order example: H4FM-0405-04 - no minimum order quantity.
H4 iglidur® material S Sleeve bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 04 Total length b1 H4 iglidur® material F Flange bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 04 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
492 3D CAD, finder and service life calculation ... www.igus.eu/H4 Lubrication-free made easy ... from stock ... no minimum order quantity 493
For fast rotation under water
Extreme wear resistance in liquid under
continuous operation
iglidur® UW
Bar stock,
Extreme wear resistance in liquid under continuous Compressive strength MPa 70
Max. recommended surface pressure (+20°C) MPa 40
round bar:
Page 629 operation Shore D hardness 78 DIN 53505
Physical and thermal properties
The best iglidur® plain bearing for underwater applications. Extremely wear-resistant under water, tested Max. application temperature long–term °C +90
and maintenance-free. The first choice for pumping applications. Max. application temperature short–term °C +110
●● Suitable for underwater applications Min. application temperature °C –50
Bar stock, ●● For fast and constant rotation Thermal conductivity W/m · K 0.60 ASTM C 177
plate: ●● Long service life
Page 651 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 6 DIN 53752
●● Lubrication-free Electrical properties5)
●● Maintenance-free Specific contact resistance Ωcm < 105 DIN IEC 93
Surface resistance Ω < 105 DIN 53482
Typical application areas The good conductivity of this material can favour the generation of corrosion on the metallic contact components.
5)
●● Fluid technology All results were obtained under laboratory conditions with demineralised water. For application with direct water
6)
100.0
Vacuum
In vacuum, any present moisture is released as vapour.
10.0 The use in vacuum is only possible to a limited extent.
Piston rings:
Page 559 1.0 Radiation resistance
Plain bearings made from iglidur® UW are resistant up to
Descriptive technical specifications
0.1 a radiation intensity of 3 · 10²Gy.
Load [MPa]
Wear resistance at +23°C – +
0.01 UV resistance
Wear resistance at +90°C – +
0.001 0.01 0.1 1.0 10.0 iglidur® UW plain bearings are resistant to UV radiation.
Two hole Wear resistance at +150°C – + Surface speed [m/s]
flange bearing:
Page 581 Diagram 01: Permissible pv values for iglidur® UW plain Chemicals Resistance
Low coefficient of friction – +
bearings with a wall thickness of 1mm, dry operation against Alcohols +
Low moisture absorption – + a steel shaft, at +20°C, mounted in a steel housing Hydrocarbons +
Wear resistance under water – + Greases, oils without additives +
Moisture absorption Fuels +
Moulded High media resistance – + Diluted acids 0 up to –
special parts: Under standard climatic conditions, the moisture
Page 602 Resistant to edge pressures – + absorption of iglidur® UW plain bearings is approximately Strong acids –
0.2% weight. The saturation limit in water is 0.8% weight. Diluted alkalines +
Suitable for shock and impact loads – + Strong alkalines + up to 0
These values are so low that a moisture expansion need
Resistant to dirt – + to be considered only in extreme cases. + resistant 0 conditionally resistant – not resistant
All information given at room temperature [+20°C]
igubal® Online product finder Online service life calculation Table 02: Chemical resistance
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
Chemical table, page 1542
496 3D CAD, finder and service life calculation ... www.igus.eu/UW Lubrication-free made easy ... from stock ... no minimum order quantity 497
iglidur® UW iglidur® UW
+90°C +90°C
40MPa 40MPa
Bearing technology | Plain bearings | iglidur® UW Technical data
0.7 60
iglidur ® UW was developed for underwater applica- Permissible surface speeds
0.6 ■ rotating ■ oscillating
tions in which the maximum temperatures are lower iglidur® UW is very good in both wet and dry operation. 50
than +100°C. For application temperatures above this Due to hydrodynamic lubrication at high speeds, surface 0.5
40
limit, the plain bearings made from iglidur® UW500 are speeds far above 2m/s can be achieved. In dry operation
Wear [µm/km]
tion in liquids, it is also suitable for dry operation. This short-term. 20
0.2
one is particularly important in applications that call for
0.1 10
both dry and wet operations. These applications can be Surface speed, page 44
seen often in practice. The features of the bearings made 0.0 0
from iglidur® UW described in this section apply to the rotating oscillating linear 0 10 20 30 40 Cf53 hard 304SS HR carbon
dry operation. Unless it is expressly mentioned otherwise. long-term m/s 0.5 0.4 2.0 Load [MPa] chromed steel
short-term m/s 1.5 1.1 3.0 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for rotating and oscillating applications
Mechanical properties Table 03: Maximum surface speeds v = 0.01m/s with different shaft materials, p = 2MPa
With increasing temperatures, the compressive strength of
iglidur® UW plain bearings decreases. Diagram 02 shows Temperature
Shaft materials Installation tolerances
this inverse relationship. The maximum recommended As stated earlier, iglidur® UW plain bearings are required
Diagrams 06 and 07 show the test results of iglidur® UW iglidur® UW plain bearings are standard bearings for
surface pressure is a mechanical material parameter. No for use in the low temperature range. As the liquid usually
plain bearings running against various shaft materials. For shafts with h tolerance (recommended minimum h9). After
conclusions regarding the tribological properties can be dissipates heat in underwater applications the temperature
low loads with rotation, the combinations achieve the best being assembled into a nominal size housing, in standard
drawn from this. of the liquid is very important. For temperatures over +80°C
coefficient of wear with high grade steel and 304 stainless cases the inner diameter automatically adjusts to the E10
an additional securing is required.
40 steel. The conditions shift with increasing loads. It is also tolerances. For particular dimensions the tolerance differs
35 important to note that the wear rate increases significantly depending on the wall thickness (please see product range
Application temperatures, page 49
30 from loads > 5MPa. table).
Additional securing, page 49
25
20 Shaft materials, page 52 Testing methods, page 57
Friction and wear
15 The surface finish of the shafts should not be extremely Dry Greases Oil Water Housing Plain bearing Shaft
10 smooth in order to prevent a high adhesion effect and Coeff. of friction [µ] 0.15 – 0.35 0.09 0.04 0.04 Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
Load [MPa]
5 the related increase of the coefficient of friction. Please 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
Table 04: Coefficient of friction against steel (Ra = 1μm,
0 contact us for the specifications of shaft surface finishes >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
50HRC)
20 30 40 50 60 70 80 90 in underwater applications. > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
Temperature [°C] 8.0 > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
Diagram 02: Maximum recommended surface pressure as a Coefficient of friction and surfaces, page 47 7.0 > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
function of temperature (40MPa at +20 °C) Wear resistance, page 50 > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
6.0
H.a. aluminium
at radial loads. At the maximum recommended surface > 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
Wear [µm/km]
3.0
pressure of 40MPa the deformation is less than 1%.
Cf53 steel
2.0 Table 05: Important tolerances for plain bearings according
1.0 to ISO 3547-1 after press-fit
Surface pressure, page 41
0.5 0.0
7
6 0.4 Diagram 06: Wear, rotating with different shaft materials,
■ +23 °C ■ +60 °C pressure, p = 1MPa, v = 0.3m/s
Coefficient of friction [µ]
5
0.3
4
3
0.2
Deformation [%]
1 0.1
0 0.05 0.10 0.15 0.20 0.25 0.30
0 15 30 40 Surface speed [m/s]
Load [MPa] Diagram 04: Coefficient of friction as a function of the surface
Diagram 03: Deformation under pressure and temperature speed, p = 0.75MPa
498 3D CAD, finder and service life calculation ... www.igus.eu/UW Lubrication-free made easy ... from stock ... no minimum order quantity 499
iglidur® UW iglidur® UW
+90°C +90°C
40MPa 40MPa
Bearing technology | Plain bearings | iglidur® UW Bearing technology | Plain bearings | iglidur® UW
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 special dimensions f [mm] 0.3 0.5 0.8 special dimensions
Order example: UWSM-0304-05 - no minimum order quantity. Order example: UWFM-0304-05 - no minimum order quantity.
UW iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 05 Total length b1 UW iglidur® material F Flange bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 05 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
500 3D CAD, finder and service life calculation ... www.igus.eu/UW Lubrication-free made easy ... from stock ... no minimum order quantity 501
The biopolymer
Based on renewable resources
iglidur® N54
Bar stock,
Based on renewable resources Compressive strength MPa 30
round bar: Max. recommended surface pressure (+20°C) MPa 36
Page 629 Shore D hardness 74 DIN 53505
Based on 54% renewable resources, this material also meets high technical requirements.
●● Based on renewable resources Physical and thermal properties
●● Universal installation Max. application temperature long–term °C +80
●● Lubrication-free Max. application temperature short–term °C +120
●● Maintenance-free Min. application temperature °C –40
Bar stock, Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 Typical application areas Coefficient of thermal expansion (at +23°C) K–1 · 10–5 9 DIN 53752
●● Consumer products Electrical properties
●● General mechanical engineering Specific contact resistance Ωcm > 1013 DIN IEC 93
●● Furniture industry Surface resistance Ω > 1011 DIN 53482
●● Industrial design Table 01: Material properties table
tribo-tape
liner:
Page 657 100.0
Radiation resistance
Plain bearings made from iglidur® N54 have limited use
10.0 under radioactive radiation. They are resistant to radiation
up to an intensity of 1 · 10⁴Gy.
1.0
Piston rings: UV resistance
Page 559
0.1 iglidur® N54 plain bearings are resistant to UV radiation.
Load [MPa]
Descriptive technical specifications
0.01
Wear resistance at +23°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Alcohols + up to 0
Diagram 01: Permissible pv values for iglidur® N54 plain Hydrocarbons +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
Page 581 Fuels +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Diluted acids 0 up to +
Low moisture absorption – + Strong acids –
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture absorption Diluted alkalines +
of iglidur® N54 plain bearings is below 1.6% weight. The Strong alkalines 0
Moulded High media resistance – +
special parts: saturation limit in water is 3.6% weight. + resistant 0 conditionally resistant – not resistant
Page 602 Resistant to edge pressures – + All information given at room temperature [+20°C]
Vacuum Table 02: Chemical resistance
Suitable for shock and impact loads – +
In vacuum, any present moisture is released as vapour.
Resistant to dirt – + The use in vacuum is only possible to a limited extent. Chemical table, page 1542
504 3D CAD, finder and service life calculation ... www.igus.eu/N54 Lubrication-free made easy ... from stock ... no minimum order quantity 505
iglidur® N54 iglidur® N54
+80°C +80°C
36MPa 36MPa
Bearing technology | Plain bearings | iglidur® N54 Technical data
10
iglidur® N54 is the first iglidur® material based largely on Permissible surface speeds 0.5
9
biopolymers. In addition to the proven lubrication-free Although the typical applications of iglidur ® N54 plain 8
properties of all iglidur® materials, this is one further bearings are generally in the area of intermittent operation,
H.a. aluminium
0.3
4
Wear [µm/km]
life ensure that this material has a permanent place in the table 03 are limit values for the lowest bearing loads. With
Cf53 steel
3
iglidur® product range. higher loads, the permitted speed drops with the extent of 2
0.2
the load due to the limitations by the pv value. 1
Mechanical properties 0
0.1
With increasing temperatures, the compressive strength Surface speed, page 44 Diagram 06: Wear, rotating with different shaft materials,
0.05 0.10 0.15 0.20 0.25 0.30
of iglidur® N54 plain bearings decreases. Diagram 02 pressure, p = 1MPa, v = 0.3m/s
rotating oscillating linear Surface speed [m/s]
shows this inverse relationship. However, at the long-term
long-term m/s 0.8 0.6 1.0 Diagram 04: Coefficient of friction as a function of the surface 200
maximum temperature of +80°C the permissible surface 180 rotating
short-term m/s 1.5 1.1 2.0 speed, p = 1MPa
pressure is around 10MPa. The maximum recommended 160 oscillating
surface pressure is a mechanical material parameter. No Table 03: Maximum surface speeds 0.5 140
conclusions regarding the tribological properties can be 120
0.4 100
drawn from this. Temperature
80
The short-term permissible temperature limit is +120°C,
0.3
Wear [µm/km]
which allows the use of iglidur® N54 plain bearings in all 40
applications involving elevated ambient temperatures. 0.2 20
30
With increasing temperatures, the compressive strength of 0
iglidur® N54 plain bearings decreases. When considering 0.1 0 10 20 30
20 temperatures, the additional frictional heat in the bearing Load [MPa]
0.0
system must be taken into account. For temperatures over Diagram 07: Wear for oscillating and rotating applications
0 10 20 30 40 50 60 70 80
10 +60°C an additional securing is required. with shaft material Cf53 hardened and ground steel, as a
Load [MPa]
Load [MPa]
function of the load
Diagram 05: Coefficient of friction as a function of the load,
0 Application temperatures, page 49
v = 0.01m/s
20 40 80 120 Additional securing, page 49 Installation tolerances
Temperature [°C] iglidur® N54 plain bearings are standard bearings for
Diagram 02: Maximum recommended surface pressure as a Friction and wear Shaft materials shafts with h tolerance (recommended minimum h9).
function of temperature (36MPa at +20°C) iglidur® N54 has a low coefficient of friction. Please note It is important to select a suitable shaft material. As a rule, The bearings are designed for press-fit into a housing
that a sliding surface with a rough surface finish will iglidur® N54 is suitable for use with hard or soft shafts, machined to a H7 tolerance. After being assembled into a
Diagram 03 shows the elastic deformation of iglidur® N54 increase the friction. Surface finishes (Ra) of the shaft but “hard” shaft surfaces tend to give better service life. nominal size housing, in standard cases the inner diameter
at radial loads. between 0.1 – 0.4µm are ideal. The coefficient of friction Starting at loads of 1MPa, wear increases measurably and automatically adjusts to the E10 tolerances. For particular
of iglidur® N54 plain bearings is only marginally dependent continuously. If the shaft material you plan on using is not dimensions the tolerance differs depending on the wall
Surface pressure, page 41 on the surface speed. The influence of the load is greater; shown in these test results, please contact us. thickness (please see product range table).
an increase in load lowers the coefficient of friction to as
low as 0.8. Shaft materials, page 52 Testing methods, page 57
Load [MPa] > 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
Diagram 03: Deformation under pressure and temperature Table 05: Important tolerances for plain bearings according
to ISO 3547-1 after press-fit
506 3D CAD, finder and service life calculation ... www.igus.eu/N54 Lubrication-free made easy ... from stock ... no minimum order quantity 507
iglidur® N54 iglidur® N54
+80°C +80°C
36MPa 36MPa
Bearing technology | Plain bearings | iglidur® N54 Bearing technology | Plain bearings | iglidur® N54
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and
f [mm] 0.5 0.8 special dimensions f [mm] 0.5 0.8 special dimensions
Order example: N54SM-0608-06 - no minimum order quantity. Order example: N54FM-0608-06 - no minimum order quantity.
N54 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 N54 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
508 3D CAD, finder and service life calculation ... www.igus.eu/N54 Lubrication-free made easy ... from stock ... no minimum order quantity 509
Low-cost all-rounder for fire
protection
UL94 V0 rating
iglidur® G V0
Bar stock,
UL94 V0 rating Compressive strength MPa 100
round bar: Max. recommended surface pressure (+20°C) MPa 75
Page 629 Shore D hardness 80 DIN 53505
The material achieves the UL94 V0 rating and is therefore ideally suited for applications with stringent fire
protection regulations (vehicle and aircraft interiors, building interior systems, etc.). Other properties are Physical and thermal properties
similar to the all-rounder material iglidur® G. Max. application temperature long–term °C +130
●● UL94 V0-compliant Max. application temperature short–term °C +210
●● High wear resistance Min. application temperature °C –40
Bar stock, ●● Universal installation Thermal conductivity W/m · K 0.25 ASTM C 177
plate:
Page 651 ●● Lubrication-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 9 DIN 53752
●● Maintenance-free Electrical properties
Specific contact resistance Ωcm > 1012 DIN IEC 93
Typical application areas Surface resistance Ω > 1011 DIN 53482
●● Passenger seats Table 01: Material properties table
tribo-tape ●● Elevators
liner:
Page 657 ●● Escalators 100.0
Radiation resistance
●● Switch cabinets
Plain bearings made from iglidur® G V0 are resistant up to
●● Hinges 10.0 a radiation intensity of 3 · 10²Gy.
1.0 UV resistance
Piston rings: iglidur® G V0 plain bearings are resistant to permanent
Page 559
0.1 UV radiation.
Load [MPa]
Descriptive technical specifications
0.01
Wear resistance at +23°C – + Chemicals Resistance
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Alcohols + up to 0
Diagram 01: Permissible pv values for iglidur® G V0 plain Hydrocarbons +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Greases, oils without additives +
Page 581 Fuels +
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Diluted acids 0 up to –
Low moisture absorption – + Strong acids –
Moisture absorption
Wear resistance under water – + Under standard climatic conditions, the moisture absorption Diluted alkalines +
of iglidur® G V0 plain bearings is approximately 0.7% weight. Strong alkalines 0
Moulded High media resistance – +
special parts: The saturation limit in water is 4.0% weight. This must be + resistant 0 conditionally resistant – not resistant
Page 602 Resistant to edge pressures – + taken into account for these types of applications. All information given at room temperature [+20°C]
Table 02: Chemical resistance
Suitable for shock and impact loads – +
Vacuum
Resistant to dirt – + In vacuum, any present moisture is released as vapour. Use Chemical table, page 1542
in vacuum is only possible with dehumidified iglidur® G V0
igubal® Online product finder Online service life calculation bearings.
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
512 3D CAD, finder and service life calculation ... www.igus.eu/GV0 Lubrication-free made easy ... from stock ... no minimum order quantity 513
iglidur® iglidur®
G V0 G V0
+130°C +130°C
75MPa 75MPa
Bearing technology | Plain bearings | iglidur® G V0 Technical data
0.35 200
iglidur® GV0 is the first iglidur® material with a UL94 V0 Permissible surface speeds 180 rotating
rating for universal use in the normal temperature range. iglidur® G V0 has been developed for low to medium surface 0.30 oscillating
160
All other iglidur® materials with V0 rating are part of the speeds. The maximum values shown in table 03 can only 0.25 140
high-temperature segment. The general mechanical be achieved at low pressures. In practice, though, this level 120
Wear [µm/km]
Surface speed, page 44 40
Mechanical properties 0.05
20
With increasing temperatures, the compressive strength rotating oscillating linear 0.00 0
of iglidur® G V0 plain bearings decreases. Diagram 02 long-term m/s 1.0 0.7 4.0 0 10 20 30 40 50 60 70 80 0 5 10 15 20 25 30 35 40 45
shows this inverse relationship. However, at the long-term short-term m/s 2.0 1.4 5.0 Load [MPa] Load [MPa]
maximum temperature of +130°C the permissible surface Table 03: Maximum surface speeds Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
pressure is around 35MPa. The maximum recommended v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
surface pressure is a mechanical material parameter. No Temperature function of the load
conclusions regarding the tribological properties can be The ambient temperatures strongly influence the properties
drawn from this. of plain bearings. The short-term maximum permissible Shaft materials Installation tolerances
temperature is +210°C and allows the use of iglidur® G V0 The friction and wear are also dependent, to a large degree, iglidur® G V0 plain bearings are standard bearings for
120
plain bearings in applications where the bearings are not on the shaft material. Shafts that are too smooth, increase shafts with h tolerance (recommended minimum h9). The
100 subjected to any additional load such as a paint drying both the coefficient of friction and the wear of the bearing. bearings are designed for press-fit into a housing machined
80
process. The temperatures prevailing in the bearing For iglidur® G V0 a ground surface with an average surface to a H7 tolerance. After being assembled into a nominal
system also have an influence on the wear. With increasing finish Ra = 0.6 – 0.8 µm is recommended. Diagram 06 size housing, in standard cases the inner diameter automa-
60 temperatures, the wear increases and this effect is signifi- shows results of testing different shaft materials with plain tically adjusts to the E10 tolerances.
40 cant when temperatures rise over +120°C. For tempera- bearings made from iglidur® G V0. It is important to notice
tures over +100°C an additional securing is required. that with increasing loads, the recommended hardness of Testing methods, page 57
Load [MPa]
20
the shaft increases. The “soft” shafts tend to wear more
0 Application temperatures, page 49 easily and thus the wear of the overall system increases. Housing Plain bearing Shaft
20 30 40 50 60 70 80 90 100 110 120 130 Additional securing, page 49 If the loads exceed 2MPa it is important to recognise that Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
Temperature [°C] the wear rate (the gradient of the curves) clearly decreases 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
Diagram 02: Maximum recommended surface pressure as a Friction and wear with the hard shaft materials. The comparison of rotation >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
function of temperature (75MPa at +20°C) Similar to wear resistance, the coefficient of friction μ and pivoting shows that iglidur® G V0 provides advantages > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
also changes with the load. The coefficient of friction in pivoting movements (diagram 07). If the shaft material > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
Diagram 03 shows the elastic deformation of iglidur® G V0 decreases considerably with increasing loads, whereas a you plan on using is not shown in these test results, please > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
at radial loads. The plastic deformation is minimal up to slight increase in surface speed causes an increase of the contact us. > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
a pressure of approximately 100MPa. However, it is also coefficient of friction. This relationship explains the excellent > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
dependent on the service time. results of iglidur® G V0 plain bearings for high loads and Shaft materials, page 52 > 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
low speeds (diagrams 04 and 05). > 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
Surface pressure, page 41 Dry Greases Oil Water Table 05: Important tolerances for plain bearings according
Coefficient of friction and surfaces, page 47 Coeff. of friction [µ] 0.07 – 0.20 0.09 0.04 0.04 to ISO 3547-1 after press-fit
Wear resistance, page 50
Table 04: Coefficient of friction against steel (Ra = 1μm,
10 0.5 50HRC)
8 0.4 9
8
■ +23 °C ■ +60 °C
6 0.3 7
Coefficient of friction [µ]
4
Wear [µm/km]
2 0.1
3
Cf53 steel
2
0 0.0
1
0 25 50 75 100 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50
0
Load [MPa] Surface speed [m/s]
Diagram 06: Wear, rotating with different shaft materials,
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
pressure, p = 1MPa, v = 0.3m/s
speed, p = 1MPa
514 3D CAD, finder and service life calculation ... www.igus.eu/GV0 Lubrication-free made easy ... from stock ... no minimum order quantity 515
iglidur® iglidur®
G V0 G V0
+130°C +130°C
75MPa 75MPa
Bearing technology | Plain bearings | iglidur® G V0 Bearing technology | Plain bearings | iglidur® G V0
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 1.2 special dimensions f [mm] 0.3 0.5 0.8 1.2 special dimensions
Order example: GV0SM-0608-06 - no minimum order quantity. Order example: GV0FM-0608-06 - no minimum order quantity.
G V0 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 G V0 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
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516 3D CAD, finder and service life calculation ... www.igus.eu/GV0 Lubrication-free made easy ... from stock ... no minimum order quantity 517
Versatile and cost-effective
For applications with infrequent
movement or continuous lubrication
iglidur® J2
Bar stock,
For applications with infrequent movement or Compressive strength MPa 77
Max. recommended surface pressure (+20°C) MPa 46
round bar:
Page 648 continuous lubrication Shore D hardness 74 DIN 53505
Physical and thermal properties
iglidur® J2 has good universal media resistance, comparable to that of iglidur® J and similar materials. The Max. application temperature long–term °C +90
mechanical specifications in sporadically moved applications are better although, in comparison, clear Max. application temperature short–term °C +110
compromises have to be made with regard to friction and wear. Like all iglidur® materials, iglidur® J2 is Min. application temperature °C –50
Bar stock, PFOA-free. Thermal conductivity W/m · K 0.25 ASTM C 177
plate: ●● Robust
Page 651 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 7 DIN 53752
●● Cost-effective Electrical properties
●● High media resistance Specific contact resistance Ωcm > 1013 DIN IEC 93
●● Lubrication-free Surface resistance Ω > 1012 DIN 53482
●● Maintenance-free
Table 01: Material properties table
tribo-tape
liner: Typical application areas 100.0
Page 657 Radiation resistance
●● Jig construction
Plain bearings made from iglidur® J2 are resistant up to a
●● Industrial handling 10.0 radiation intensity of 3 · 10²Gy.
1.0 UV resistance
iglidur® J2 plain bearings become discoloured when
Piston rings:
Page 559 0.1 exposed to UV radiation. However, hardness, compres-
Load [MPa]
sive strength and wear resistance of the material do not
Descriptive technical specifications
0.01 change.
Wear resistance at +23°C – + 0.001 0.01 0.1 1.0 10.0
Surface speed [m/s]
Wear resistance at +90°C – + Chemicals Resistance
Diagram 01: Permissible pv values for iglidur® J2 plain
Two hole Wear resistance at +150°C – + bearings with a wall thickness of 1mm, dry operation against Alcohols +
flange bearing:
Page 581 a steel shaft, at +20°C, mounted in a steel housing Hydrocarbons +
Low coefficient of friction – + Greases, oils without additives +
Low moisture absorption – + Moisture absorption Fuels +
Under standard climatic conditions, the moisture Diluted acids 0 up to –
Wear resistance under water – + Strong acids –
absorption of iglidur® J2 plain bearings is approximately
Moulded High media resistance – + 0.2% weight. The saturation limit in water is 1.3% weight. Diluted alkalines +
special parts:
These values are so low that a moisture expansion need Strong alkalines + up to 0
Page 602 Resistant to edge pressures – +
to be considered only in extreme cases. + resistant 0 conditionally resistant – not resistant
Suitable for shock and impact loads – + All information given at room temperature [+20°C]
Vacuum Table 02: Chemical resistance
Resistant to dirt – +
In vacuum, any present moisture is released as vapour.
Use in vacuum is only possible with dehumidified Chemical table, page 1542
igubal® Online product finder Online service life calculation
spherical balls: iglidur® J2 bearings.
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
520 3D CAD, finder and service life calculation ... www.igus.eu/J2 Lubrication-free made easy ... from stock ... no minimum order quantity 521
iglidur® J2 iglidur® J2
+90°C +90°C
46MPa 46MPa
Bearing technology | Plain bearings | iglidur® J2 Technical data
0.30 400
With respect to its general mechanical and thermal Permissible surface speeds
350 rotating
specifications, iglidur® J2 is directly comparable to our iglidur® J2 is mainly suitable for low surface speeds in oscillating
0.25 300
classic, iglidur® J. Therefore the iglidur® J2 is superior to dry operation, but the specified values shown in table
250
iglidur® J with respect to the mechanical properties, such 03 can only be achieved at very low pressures. At the
wear resistance is reduced in dry operation. to maximum permissible levels. In practice, though, this 150
Wear [µm/km]
level is rarely reached due to varying application conditions. 0.15 100
Mechanical properties 50
With increasing temperatures, the compressive strength Surface speed, page 44 0.10 0
of iglidur® J2 plain bearings decreases. Diagram 02 shows 0 5 10 15 20 25 30 40 5 10 20 30 40
this inverse relationship. The maximum recommended rotating oscillating linear Load [MPa] Load [MPa]
surface pressure is a mechanical material parameter. No long-term m/s 0.8 0.7 3.0 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
conclusions regarding the tribological properties can be short-term m/s 1.9 1.1 5.0 v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
drawn from this. Table 03: Maximum surface speeds function of the load
10 Additional securing, page 49 is sometimes significantly higher on other shafts. Unlike the absorption of humidity.
0 many other iglidur® materials, the wear rate in pivoting
20 30 40 50 60 70 80 90 Friction and wear is slightly higher compared to the rate in rotation with Testing methods, page 57
Temperature [°C] Coefficient of friction and wear resistance are dependent otherwise identical parameters (diagram 07).
Diagram 02: Maximum recommended surface pressure as a on the application parameters (diagrams 04 and 05). Housing Plain bearing Shaft
function of temperature (46MPa at +20 °C) Shaft materials, page 52 Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
Coefficient of friction and surfaces, page 47 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
Diagram 03 shows the elastic deformation of iglidur® J2 Wear resistance, page 50 Dry Greases Oil Water >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
at radial loads. A possible deformation could be, among Coeff. of friction [µ] 0.11 – 0.27 0.08 0.07 0.04 > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
others, dependant on the duty cycle of the load. Table 04: Coefficient of friction against steel (Ra = 1μm, > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
Surface pressure, page 41 > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
> 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
HR carbon steel
H.a. aluminium
Deformation [%]
0.15
4.0
Wear [µm/km]
Cf53 steel
2
2.0
0 0.10
0 5 10 15 20 25 30 35 40 45 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.0
Load [MPa] Surface speed [m/s]
Diagram 06: Wear, rotating with different shaft materials,
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
pressure, p = 1MPa, v = 0.3m/s
speed, p = 1MPa
522 3D CAD, finder and service life calculation ... www.igus.eu/J2 Lubrication-free made easy ... from stock ... no minimum order quantity 523
iglidur® J2 iglidur® J2
+90°C +90°C
46MPa 46MPa
Bearing technology | Plain bearings | iglidur® J2 Bearing technology | Plain bearings | iglidur® J2
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and
f [mm] 0.5 0.8 special dimensions f [mm] 0.5 0.8 special dimensions
Order example: J2SM-0608-06 - no minimum order quantity. Order example: J2FM-0608-06 - no minimum order quantity.
J2 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 J2 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
524 3D CAD, finder and service life calculation ... www.igus.eu/J2 Lubrication-free made easy ... from stock ... no minimum order quantity 525
The first antibacterial iglidur®
plain bearing
According to ISO 22 196:2011
iglidur® AB
Bar stock,
According to ISO 22 196:2011 Flexural strength at +20°C MPa 50 DIN EN ISO 178
round bar: Compressive strength MPa 40
Page 629 Max. recommended surface pressure (+20°C) MPa 25
Plain bearings made from iglidur® AB help to reduce the bacteria in bearing points that are difficult to
access. Shore D hardness 70 DIN 53505
●● Antibacterial Physical and thermal properties
●● Universal installation Max. application temperature long–term °C +70
●● High media resistance Max. application temperature short–term °C +140
Bar stock, ●● Lubrication-free Min. application temperature °C –40
plate:
Page 651 ●● Maintenance-free Thermal conductivity W/m · K 0.24 ASTM C 177
Coefficient of thermal expansion (at +23°C) K–1 · 10–5 10 DIN 53752
Typical application areas Electrical properties
●● Medical technology Specific contact resistance Ωcm >1012 DIN IEC 93
●● Laboratory technology Surface resistance Ω >1012 DIN 53482
tribo-tape ●● Ventilation systems Table 01: Material properties table
liner:
Page 657 ●● Sanitary furniture and equipment
●● Bearings of patient and care furniture 100.0
Radiation resistance
Plain bearings made from iglidur® AB are resistant up to a
10.0 radiation intensity of 3 · 10²Gy.
Load [MPa]
sive strength and wear resistance of the material do not
Wear resistance at +23°C – +
0.01 change.
Wear resistance at +90°C – + 0.001 0.01 0.1 1.0 10.0
Two hole Surface speed [m/s] Chemicals Resistance
Wear resistance at +150°C – +
flange bearing: Diagram 01: Permissible pv values for iglidur® AB plain
Page 581 Alcohols + up to 0
Low coefficient of friction – + bearings with a wall thickness of 1mm, dry operation against Hydrocarbons +
a steel shaft, at +20°C, mounted in a steel housing Greases, oils without additives +
Low moisture absorption – +
Fuels +
Wear resistance under water – + Diluted acids 0 up to –
Moisture absorption
Moulded High media resistance – + Under standard climatic conditions, the moisture Strong acids –
special parts:
absorption of iglidur® AB plain bearings is approximately Diluted alkalines +
Page 602 Resistant to edge pressures – +
0.8% weight. The saturation limit in water is 1.6% weight. Strong alkalines 0
Suitable for shock and impact loads – + + resistant 0 conditionally resistant – not resistant
Vacuum All information given at room temperature [+20°C]
Resistant to dirt – +
In vacuum, any present moisture is released as vapour. Use Table 02: Chemical resistance
in vacuum is only possible with dehumidified iglidur® AB
igubal®
Online product finder Online service life calculation
spherical balls: bearings. Chemical table, page 1542
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
528 3D CAD, finder and service life calculation ... www.igus.eu/AB Lubrication-free made easy ... from stock ... no minimum order quantity 529
iglidur® AB iglidur® AB
+70°C +70°C
25MPa 25MPa
Bearing technology | Plain bearings | iglidur® AB Technical data
0.3 400
iglidur® AB was specially developed for applications in Permissible surface speeds 360 rotating
areas with hygienic requirements. These types of applica- iglidur® AB is mainly suitable for low surface speeds in 320 oscillating
tions often involve manually actuated pivoting units (doors, dry operation, but the specified values shown in table 03 0.2 280
furniture in the medical sector, etc.). The material reduces can only be achieved at very low pressures. At the given 240
Wear [µm/km]
measures. is rarely reached due to varying application conditions. 80
40
Mechanical properties Surface speed, page 44 0.0 0
With increasing temperatures, the compressive strength of 0 5 10 15 20 25 30 0 5 10 15 20 25
iglidur® AB plain bearings decreases. Diagram 02 shows rotating oscillating linear Load [MPa] Load [MPa]
this inverse relationship. The maximum recommended long-term m/s 0.7 0.5 1.0 Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
surface pressure is a mechanical material parameter. No short-term m/s 1.0 0.7 1.8 v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
conclusions regarding the tribological properties can be Table 03: Maximum surface speeds function of the load
drawn from this.
Temperature Shaft materials Installation tolerances
60
The temperatures prevailing in the bearing system also The friction and wear are also dependent, to a large iglidur® AB plain bearings are standard bearings for
50 have an influence on the wear. With increasing tempera- degree, on the shaft material. Shafts that are too smooth, shafts with h tolerance (recommended minimum h9).
40
tures, the wear increases and this effect is significant increase both the coefficient of friction and the wear of The bearings are designed for press-fit into a housing
when temperatures rise over +60°C. For temperatures the bearing. Diagram 06 shows results of testing different machined to a H7 tolerance. After being assembled into a
30 over +50°C an additional securing is required. shafts. When rotating at a load of 1MPa, the wear on nominal size housing, in standard cases the inner diameter
20 all tested shafts is very similar. Only the hard-anodised automatically adjusts to the E10 tolerances. In relation to
Application temperatures, page 49 aluminium shafts cause a noticeable increase in the wear. the installation tolerance, the inner diameter changes with
Load [MPa]
10
Additional securing, page 49 As illustrated in diagram 07, the wear rate from pivoting the absorption of humidity. For particular dimensions the
0 and rotational movements at loads in increasing levels is tolerance differs depending on the wall thickness (please
20 30 40 50 60 70 Friction and wear also quite similar if the remaining parameters are identical. see product range table).
Temperature [°C] Coefficient of friction and wear resistance are dependent
Diagram 02: Maximum recommended surface pressure as a on the application parameters (diagrams 04 and 05). Shaft materials, page 52 Testing methods, page 57
function of temperature (25MPa at +20°C)
Coefficient of friction and surfaces, page 47 Dry Greases Oil Water Housing Plain bearing Shaft
Diagram 03 shows the elastic deformation of iglidur® AB Wear resistance, page 50 Coeff. of friction [µ] 0.18 – 0.31 0.09 0.04 0.04 Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
at radial loads. A possible deformation could be, among Table 04: Coefficient of friction against steel (Ra = 1μm, 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
others, dependant on the duty cycle of the load. 50HRC) >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
> 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
Surface pressure, page 41 0.5 > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
> 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
0.4 > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
Wear [µm/km]
12
Cf53 steel
0.8 Table 05: Important tolerances for plain bearings according
10 0.1 to ISO 3547-1 after press-fit
0.6
Coefficient of friction [µ]
8
0.0
6 0.4
Diagram 06: Wear, rotating with different shaft materials,
Deformation [%]
4
0.2 pressure, p = 1MPa, v = 0.3m/s
■ +23 °C ■ +60 °C
2
0 0.0
0 10 20 30 40 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 1MPa
530 3D CAD, finder and service life calculation ... www.igus.eu/AB Lubrication-free made easy ... from stock ... no minimum order quantity 531
iglidur® AB iglidur® AB
+70°C +70°C
25MPa 25MPa
Bearing technology | Plain bearings | iglidur® AB Bearing technology | Plain bearings | iglidur® AB
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1–6 Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and
f [mm] 0.3 0.5 0.8 special dimensions f [mm] 0.3 0.5 0.8 special dimensions
Order example: ABSM-0608-06 - no minimum order quantity. Order example: ABFM-0608-08 - no minimum order quantity.
AB iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 AB iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 08 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
532 3D CAD, finder and service life calculation ... www.igus.eu/AB Lubrication-free made easy ... from stock ... no minimum order quantity 533
For the rail industry, complies with
DIN EN 45545 HL3, R22/R23
Wear-resistant for rail technology
iglidur® RW370
Bar stock,
DIN EN 45545 HL3, R22/R23: Compressive strength MPa 129
Max. recommended surface pressure (+20°C) MPa 75
round bar:
Page 648 Wear-resistant for rail technology Shore D hardness 80 DIN 53505
Physical and thermal properties
The first iglidur® material that fulfills the European fire safety standard for rail vehicles is suitable for many Max. application temperature long–term °C +170
wear-stressed applications in railway technology due to its very complete property profile. Max. application temperature short–term °C +190
●● Complies with the European fire protection standard DIN EN 45545 HL3 requirement set R22/R23 Min. application temperature °C –50
Bar stock, ●● Flame-retardant Thermal conductivity W/m · K 0.22 ASTM C 177
plate: ●● High wear resistance
Page 651 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 5 DIN 53752
●● Low coefficient of friction Electrical properties
●● Lubrication and maintenance-free Specific contact resistance Ωcm >10 12 DIN IEC 93
Surface resistance Ω > 1012 DIN 53482
Typical application areas
Table 01: Material properties table
●● Door guides and hinges
tribo-tape
liner: ●● Rotating joint
Page 657 ●● Entrance staircases
100.0
●● Seat table mechanisms Radiation resistance
Plain bearings made from iglidur® RW370 are resistant up
10.0 to a radiation intensity of 3 · 10²Gy.
Load [MPa]
sive strength and wear resistance of the material do not
Wear resistance at +23°C – +
0.01 change.
Wear resistance at +90°C – + 0.001 0.01 0.1 1.0 10.0
Two hole Surface speed [m/s] Chemicals Resistance
Wear resistance at +150°C – +
flange bearing: Diagram 01: Permissible pv values for iglidur® RW370 plain
Page 581 Alcohols + up to 0
Low coefficient of friction – + bearings with a wall thickness of 1mm, dry operation against Hydrocarbons –
a steel shaft, at +20°C, mounted in a steel housing Greases, oils without additives +
Low moisture absorption – +
Fuels + up to 0
Wear resistance under water – + Diluted acids +
Moisture absorption
Moulded High media resistance – + Under standard climatic conditions, the moisture Strong acids –
special parts:
absorption of iglidur® RW370 plain bearings is below Diluted alkalines +
Page 602 Resistant to edge pressures – +
0.25% weight. The saturation limit in water is 1.2% weight. Strong alkalines –
Suitable for shock and impact loads – + + resistant 0 conditionally resistant – not resistant
Vacuum All information given at room temperature [+20°C]
Resistant to dirt – +
In vacuum, the moisture content is released as vapour. Due Table 02: Chemical resistance
to its low moisture absorption, use in a vacuum is possible.
igubal®
Online product finder Online service life calculation
spherical balls: Chemical table, page 1542
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
536 3D CAD, finder and service life calculation ... www.igus.eu/RW370 Lubrication-free made easy ... from stock ... no minimum order quantity 537
iglidur® iglidur®
RW370 RW370
+170°C +170°C
75MPa 75MPa
Bearing technology | Plain bearings | iglidur® RW370 Technical data
0.70 500
iglidur ® RW370 was specially developed for the fire Permissible surface speeds rotating
protection requirements in railway technology. It fulfils the Although the typical applications of iglidur® RW370 plain 0.60 oscillating
400
specification of DIN EN 45545. Plain bearings made of bearings are generally in the area of intermittent operation, 0.50
iglidur® RW370 are used primarily in door systems, seat the maximum attainable speeds can be quite high, 300
Wear [µm/km]
Mechanical properties higher loads, the permitted speed drops with the extent of 100
With increasing temperatures, the compressive strength the load due to the limitations by the pv value. 0.10
strength of iglidur® RW370 plain bearings decreases. suitable glide surfaces. Shafts made from 304 stainless automatically adjusts to the F10 tolerances. For particular
0 When considering temperatures, the additional frictional steel or high grade steel also show good results. If the dimensions the tolerance differs depending on the wall
20 50 80 120 150 heat in the bearing system must be taken into account. shaft material you plan on using is not shown in these test thickness (please see product range table).
Temperature [°C] For temperatures over +120°C an additional securing is results, please contact us.
Diagram 02: Maximum recommended surface pressure as a required. Testing methods, page 57
function of temperature (75MPa at +20°C) Shaft materials, page 52
Application temperatures, page 49 Housing Plain bearing Shaft
Diagram 03 shows the elastic deformation of iglidur® RW370 Additional securing, page 49 Dry Greases Oil Water Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
at radial loads. A possible deformation could be, among Coeff. of friction [µ] 0.13 – 0.17 0.09 0.04 0.04 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
others, dependant on the duty cycle of the load. Friction and wear Table 04: Coefficient of friction against steel (Ra = 1μm, >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
The excellent coefficient of friction level of iglidur® RW370 in 50HRC) > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
Surface pressure, page 41 dry operation decreases with speed, to a value of 1.1m/s. > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
12 > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
Diagram 04 shows this with respect to a steel shaft. Above
4.5 a speed of 1.25m/s the coefficient of friction increases 10 > 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
significantly as the load limit of the material is reached. > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
HR carbon steel
3.0 Coefficient of friction and surfaces, page 47 6 > 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
H.a. aluminium
Wear [µm/km]
2.5 Wear resistance, page 50 Table 05: Important tolerances for plain bearings according
4
Cf53 steel
2.0 to ISO 3547-1 after press-fit
Deformation [%]
1.5 2
1.0
0
0.5
0.0 Diagram 06: Wear, rotating with different shaft materials,
0 25 50 75 pressure, p = 1MPa, v = 0.3m/s
Load [MPa]
Diagram 03: Deformation under pressure and temperature
538 3D CAD, finder and service life calculation ... www.igus.eu/RW370 Lubrication-free made easy ... from stock ... no minimum order quantity 539
iglidur® iglidur®
RW370 RW370
+170°C +170°C
75MPa 75MPa
Bearing technology | Plain bearings | iglidur® RW370 Bearing technology | Plain bearings | iglidur® RW370
Sleeve bearing (form S) Flange bearing (form F) .5
.0
ax
f1
30
f1 rm
30°
°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 6–12 Ø 12–30 Dimensions according to ISO 3547-1 and
f [mm] 0.5 0.8 special dimensions f [mm] 0.5 0.8 special dimensions
Order example: RW370SM-0608-06 - no minimum order quantity. Order example: RW370FM-0608-08 - no minimum order quantity.
RW370 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 RW370 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 08 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.eu/24 quantities, current prices can be found online. www.igus.eu/24 quantities, current prices can be found online.
540 3D CAD, finder and service life calculation ... www.igus.eu/RW370 Lubrication-free made easy ... from stock ... no minimum order quantity 541
The flexible one
For simple bearing applications
iglidur® B
Bar stock,
For simple bearing applications Compressive strength MPa 20
round bar: Max. recommended surface pressure (+20°C) MPa 40
Page 629 Shore D hardness 69 DIN 53505
Vibration dampening is the predominant feature of the iglidur® B material, which are also well-suited for
edge loads at low pressure. Physical and thermal properties
●● Elimination of noise Max. application temperature long–term °C +100
●● High flexibility Max. application temperature short–term °C +130
●● Sealing function possible Min. application temperature °C –40
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 12 DIN 53752
Electrical properties
Specific contact resistance Ωcm > 1010 DIN IEC 93
Surface resistance Ω > 109 DIN 53482
Table 01: Material properties table
tribo-tape
liner: 100.0
Page 657 Radiation resistance
Plain bearings made from iglidur® B are resistant up to a
10.0 radiation intensity of 3 · 10²Gy.
1.0 UV resistance
iglidur® B plain bearings are not resistant to UV radiation.
Piston rings:
Page 559 0.1
Load [MPa]
Descriptive technical specifications Chemicals Resistance
0.01
Wear resistance at +23°C – + Alcohols + up to 0
0.001 0.01 0.1 1.0 10.0
Surface speed [m/s]
Hydrocarbons –
Wear resistance at +90°C – + Greases, oils without additives –
Diagram 01: Permissible pv values for iglidur® B plain
Two hole Wear resistance at +150°C – + bearings with a wall thickness of 1mm, dry operation against Fuels –
flange bearing:
Page 581 a steel shaft, at +20°C, mounted in a steel housing Diluted acids 0 up to –
Low coefficient of friction – + Strong acids –
Low moisture absorption – + Moisture absorption Diluted alkalines –
Under standard climatic conditions, the moisture absorption Strong alkalines –
Wear resistance under water – +
of iglidur® B plain bearings is approximately 1% weight. The + resistant 0 conditionally resistant – not resistant
Moulded High media resistance – + saturation limit in water is 6.3% weight. This must be taken All information given at room temperature [+20°C]
special parts:
Page 602 into account for these types of applications. Table 02: Chemical resistance
Resistant to edge pressures – +
Suitable for shock and impact loads – + Vacuum Chemical table, page 1542
In vacuum, any present moisture is released as vapour.
Resistant to dirt – +
Use in vacuum is only possible with dehumidified iglidur® B
bearings.
igubal ®
Online product finder Online service life calculation
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
544 3D CAD, finder and service life calculation ... www.igus.eu/B Lubrication-free made easy ... from stock ... no minimum order quantity 545
iglidur® B iglidur® B
+100°C +100°C
40MPa 40MPa
Bearing technology | Plain bearings | iglidur® B Technical data
0.7 200
The compressive strength of the iglidur® B plain bearings Permissible surface speeds 180 rotating
is on the one hand low, but on the other, is an important iglidur® B plain bearings can be continuously used up to 0.6 oscillating
160
property of the bearing. They are mainly used where 0.7m/s in rotating applications. The frictional heat provides 0.5 140
vibration dampening and acoustic separation are required. the speed limits. In practice, though, this level is rarely 120
Wear [µm/km]
With increasing temperatures, the compressive strength Surface speed, page 44 40
of iglidur® B plain bearings decreases. Diagram 02 shows 0.1
20
this inverse relationship. The maximum recommended rotating oscillating linear 0.0 0
surface pressure is a mechanical material parameter. No long-term m/s 0.7 0.5 2.0 0 10 20 30 40 0 10 20 30 40
conclusions regarding the tribological properties can be short-term m/s 1.0 0.7 3.0 Load [MPa] Load [MPa]
drawn from this. Table 03: Maximum surface speeds Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
Temperature function of the load
120
The maximum long-term application temperature is
100 +100°C. For temperatures over +50°C an additional Shaft materials Installation tolerances
80
securing is required. The wear resistance also decreases The influence of the shaft is not very large on the wear iglidur ® B plain bearings are standard bearings for
exponentially from +70°C upwards. resistance. Diagrams 06 and 07 clarify that very similar shafts with h tolerance (recommended minimum h9).
60 wear data are attained with different shaft materials. If The bearings are designed for press-fit into a housing
40 Application temperatures, page 49 high running performances are expected, the bearing load machined to a H7 tolerance. After being assembled into a
Additional securing, page 49 should not be too high. nominal size housing, in standard cases the inner diameter
Load [MPa]
20
automatically adjusts to the D11 tolerances. For particular
0 Friction and wear Shaft materials, page 52 dimensions the tolerance differs depending on the wall
20 30 40 50 60 70 80 90 100 The coefficient of friction increase slightly with the speed thickness (please see product range table).
Temperature [°C] and decrease with the load. Surface finishes (Ra) of the Dry Greases Oil Water
Diagram 02: Maximum recommended surface pressure as a shaft between 0.4 – 0.6µm are ideal. As far as the bearing Coeff. of friction [µ] 0.18 – 0.28 0.09 0.04 0.04 Testing methods, page 57
function of temperature (40MPa at +20 °C) load is not too high, the attained coefficient of wear is pretty Table 04: Coefficient of friction against steel (Ra = 1μm,
good. An increase in load results in a disproportionate 50HRC) Housing Plain bearing Shaft
Diagram 03 shows the elastic deformation of iglidur® B increase in abrasion. Ø d1 [mm] H7 [mm] D11 [mm] h9 [mm]
at radial loads. At the maximum recommended surface 2.5 0–3 +0.000 +0.010 +0.020 +0.080 –0.025 +0.000
pressure of 40MPa the deformation is about 5.3% at room Coefficient of friction and surfaces, page 47 >3–6 +0.000 +0.012 +0.030 +0.105 –0.030 +0.000
2.0 > 6 – 10 +0.000 +0.015 +0.040 +0.130 –0.036 +0.000
temperature. Wear resistance, page 50
Wear [µm/km]
> 50 – 80 +0.000 +0.030 +0.100 +0.290 –0.074 +0.000
Cf53 steel
18.0 0.5 > 80 – 120 +0.000 +0.035 +0.120 +0.340 –0.087 +0.000
0.5
15.0 > 120 – 180 +0.000 +0.040 +0.145 +0.395 –0.100 +0.000
0.4 0.0
■ +23 °C ■ +60 °C Table 05: Important tolerances for plain bearings according
12.0
Coefficient of friction [µ]
Diagram 06: Wear, rotating with different shaft materials, to ISO 3547-1 after press-fit
9.0 0.3 pressure, p = 1MPa, v = 0.3m/s
Deformation [%]
6.0
Product range
0.2
3.0 iglidur® B plain bearings are manufactured to special order.
0.0 0.1
0 10 20 30 40 0.05 0.10 0.15 0.20 0.25 0.30
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
546 3D CAD, finder and service life calculation ... www.igus.eu/B Lubrication-free made easy ... from stock ... no minimum order quantity 547
Free from PTFE and silicone
For simple applications
iglidur® C
Bar stock,
For simple applications Compressive strength MPa 30
round bar: Max. recommended surface pressure (+20°C) MPa 40
Page 629 Shore D hardness 72 DIN 53505
Although iglidur® C dispenses with the use of PTFE and silicone as lubricants, the bearings still have
excellent wear resistance under low loads. Physical and thermal properties
●● Maintenance-free dry operation Max. application temperature long–term °C +90
●● High wear resistance Max. application temperature short–term °C +130
●● Lubrication-free Min. application temperature °C –40
Bar stock, ●● Maintenance-free Thermal conductivity W/m · K 0.24 ASTM C 177
plate:
Page 651 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 15 DIN 53752
Electrical properties
Specific contact resistance Ωcm > 1010 DIN IEC 93
Surface resistance Ω > 109 DIN 53482
Table 01: Material properties table
tribo-tape
liner:
Page 657 100.0
Radiation resistance
Plain bearings made from iglidur® C are resistant up to a
10.0 radiation intensity of 2 · 10⁴Gy.
1.0 UV resistance
Piston rings: iglidur® C plain bearings are not resistant to UV radiation.
Page 559
0.1
Load [MPa]
Descriptive technical specifications
Chemicals Resistance
0.01
Wear resistance at +23°C – + Alcohols + up to 0
0.001 0.01 0.1 1.0 10.0
Wear resistance at +90°C – + Surface speed [m/s]
Hydrocarbons +
Diagram 01: Permissible pv values for iglidur® C plain Greases, oils without additives +
Two hole Wear resistance at +150°C – +
flange bearing: bearings with a wall thickness of 1mm, dry operation against Fuels +
Page 581 Diluted acids 0 up to –
Low coefficient of friction – + a steel shaft, at +20°C, mounted in a steel housing
Strong acids –
Low moisture absorption – + Diluted alkalines +
Moisture absorption
Wear resistance under water – + The moisture absorption of iglidur® C plain bearings is Strong alkalines 0
approximately 6.9% weight when saturated in water. This + resistant 0 conditionally resistant – not resistant
Moulded High media resistance – +
special parts: must be taken into account for these types of applications. All information given at room temperature [+20°C]
Page 602 Resistant to edge pressures – + Table 02: Chemical resistance
Vacuum
Suitable for shock and impact loads – +
In vacuum, any present moisture is released as vapour. Chemical table, page 1542
Resistant to dirt – + The use in vacuum is only possible to a limited extent.
igubal® Online product finder Online service life calculation
spherical balls:
Page 783 www.igus.eu/iglidur-finder www.igus.eu/iglidur-expert
550 3D CAD, finder and service life calculation ... www.igus.eu/C Lubrication-free made easy ... from stock ... no minimum order quantity 551
iglidur® C iglidur® C
+90°C +90°C
40MPa 40MPa
Bearing technology | Plain bearings | iglidur® C Technical data
0,7 200
Plain bearings made from iglidur ® C were developed Permissible surface speeds 180 rotating
especially for applications where the use of PTFE and Although important solid lubricants were intentionally 0,6 oscillating
160
silicon is not possible. Such applications can be found in avoided in the development of iglidur ® C, the plain 0,5 140
electronics, tobacco and beverages industry and in many bearings are very wear-resistant and therefore also suitable 120
Wear [µm/km]
reasonable. speeds of up to 1.5m/s, the main applications should 40
nevertheless involve speeds of less than 0.5m/s. 0,1
20
Mechanical properties 0,0 0
With increasing temperatures, the compressive strength Surface speed, page 44 0 10 20 30 40 50 60 70 80 0 10 20 30 40
of iglidur® C plain bearings decreases. Diagram 02 shows Load [MPa] Load [MPa]
this inverse relationship. The maximum recommended rotating oscillating linear Diagram 05: Coefficient of friction as a function of the load, Diagram 07: Wear for oscillating and rotating applications
surface pressure is a mechanical material parameter. No long-term m/s 1.0 0.7 2.0 v = 0.01m/s with shaft material Cf53 hardened and ground steel, as a
conclusions regarding the tribological properties can be short-term m/s 1.5 1.1 3.0 function of the load
drawn from this. Table 03: Maximum surface speeds
Shaft materials Installation tolerances
60
Temperature Diagram 06 clearly shows how important the most iglidur ® C plain bearings are standard bearings for
50 The iglidur® C plain bearings can be used in short-term “suitable” shaft can be. Although all shown results of these shafts with h tolerance (recommended minimum h9).
40
temperatures up to +130°C. However no real loads are rotation experiments can be understood as very good, The bearings are designed for press-fit into a housing
possible at this temperature. It therefore makes sense the difference is sometimes significant. This difference machined to a H7 tolerance. After being assembled into a
30 to limit the temperature to around +80°C to +90°C. increases still further with increasing loads. nominal size housing, in standard cases the inner diameter
20 For temperatures over +40°C an additional securing is automatically adjusts to the D11 tolerances. For particular
required. Shaft materials, page 52 dimensions the tolerance differs depending on the wall
Load [MPa]
10
thickness (please see product range table).
0 Application temperatures, page 49 Dry Greases Oil Water
20 30 40 50 60 70 80 90 Additional securing, page 49 Coeff. of friction [µ] 0.17 – 0.25 0.09 0.04 0.04 Testing methods, page 57
Temperature [°C] Table 04: Coefficient of friction against steel (Ra = 1μm,
Diagram 02: Maximum recommended surface pressure as a Friction and wear 50HRC) Housing Plain bearing Shaft
function of temperature (40MPa at +20°C) The coefficient of friction of the iglidur® C plain bearing is Ø d1 [mm] H7 [mm] D11 [mm] h9 [mm]
dependent to a large degree on the surface finish of the 1.0 0–3 +0.000 +0.010 +0.020 +0.080 –0.025 +0.000
Diagram 03 shows the elastic deformation of iglidur® C at shaft. The wear of the bearing is very good in applications 0.9 >3–6 +0.000 +0.012 +0.030 +0.105 –0.030 +0.000
0.8 > 6 – 10 +0.000 +0.015 +0.040 +0.130 –0.036 +0.000
radial loads. The high flexibility makes the bearing suitable with rotating or pivoting movements with low loads.
H.a. aluminium
Surface pressure, page 41 Wear resistance, page 50 > 30 – 50 +0.000 +0.025 +0.080 +0.240 –0.062 +0.000
0.4
Wear [µm/km]
> 50 – 80 +0.000 +0.030 +0.100 +0.290 –0.074 +0.000
Cf53 steel
0.3
0.2 > 80 – 120 +0.000 +0.035 +0.120 +0.340 –0.087 +0.000
0.1 > 120 – 180 +0.000 +0.040 +0.145 +0.395 –0.100 +0.000
0.0
Table 05: Important tolerances for plain bearings according
15.8 0.5
Diagram 06: Wear, rotating with different shaft materials, to ISO 3547-1 after press-fit
■ +23 °C ■ +60 °C
pressure, p = 1MPa, v = 0.3m/s
0.4
Product range
Coefficient of friction [µ]
0.2
0.0 0.1
0 10 20 30 40 0.05 0.10 0.15 0.20 0.25 0.30
Load [MPa] Surface speed [m/s]
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the surface
speed, p = 0.75MPa
552 3D CAD, finder and service life calculation ... www.igus.eu/C Lubrication-free made easy ... from stock ... no minimum order quantity 553
iglidur...
More products
...
...
...plastics
iglidur® – other designs | Product overview
iglidur® piston rings and clip bearings
An alternative to Easy to install, security with Easy to install due to With anti-rotation
PTFE tape: the double flange design: split design: feature
Piston rings Clip bearings Split bearings
Page 559 Page 563 Page 569 Page 570
Press in and fold down: Press and plug: Join and snap into place:
Special solution
Flanged bearings Double flange bearings Clip On
Page 571 Page 572 Page 573
For precise conveying: Secured by screws: Zero clearance: Cushion and dampen:
iglidur® two hole flange Clearance-free pre-loaded
iglidur® knife edge rollers bearings plain bearings Disc springs polysorb
Page 575 Page 581 Page 585 Page 589
igus® Service
556 557
iglidur piston rings
®
Easy installation
Cost-effective
More wear-resistant than PTFE-strips
High load capacity
Standard range from stock
558
iglidur®
piston rings iglidur® piston rings | Advantages iglidur® piston rings | Product range iglidur®
piston rings
Easy and cost-effective: iglidur® piston rings iglidur® J piston rings, from stock
R max. 0.2 R max. 0.2
iglidur® J is our all-round material when it comes to an outstanding running performance and low coefficient of
Easy installation
iglidur® piston rings friction on the broadest range of shafts. The flexibility of iglidur® J enables the typical assembly expected with
piston rings using the push over/clip on method. Good media resistance rounds off the range of properties.
R max. 0.1
Why complicate things if you do not need to?
dH
dG
dG
dS
Some things can actually be very easy: Replace bG bG R max. 0.1 Order key
Cost-effective complex stamped PTFE strips with a single clip-
on ring, for example in cylinders, control valves Type Dimensions [mm]
and fittings. In addition to the standard iglidur® J
More wear-resistant range, it is also possible to configure your required
than PTFE-strip piston ring from the entire iglidur® bearing range.
iglidur® material
Piston ring
T
High load When to use it?
d2
d1
b2
Outer Ø
Inner Ø
Length
Metric
capacity ●● When piston rings with excellent wear
properties are required
●● When simple assembly is of great importance
R max. 0.2 R max. 0.2 b1 R max. 0.2 R max
●● When high edge loads occur
Maintenance-free ●● When tailor-made solutions based on iglidur®
materials are required
R max. 0.1 R max. 0.1
dH
dH
dG
dG
dG
dG
dS
dS
bG bG R max. 0.1 bG bG
When not to use it? Installation recommendation for piston Installation recommendation for housing
●● When the piston rings should also act as a Dimensions dG dH bG Dimensions dS dG bG
seal [mm] (h tolerance) (H tolerance) [mm] (h tolerance) (H tolerance)
●● When different diameters should be covered Nominal size dG = d1 dH = d2 bG = b1 +0.2 Nominal size dS = d1 dG = d2 bG = b1 +0.2
by one part
Dimensions [mm]
d1 d2 b1 b2 T Part No. d1 d2 b1 b2 T Part No.
T
h13 ±0.5 [°] h13 ±0.5 [°]
d2
d2
d1
d1
b2
b2
6 8 6 1.0 0 JPRM-0608-06 45 50 5.4 2.5 20 JPRM-4550-054
8 10 10 1.0 0 JPRM-0810-10 45 50 10 2.0 0 JPRM-4550-10
10 12 5.4 2.5 20 JPRM-1012-054 50 55 5.4 2.5 20 JPRM-5055-054
12 b1
14 5.4 2.5 20 JPRM-1214-054 50 55 10 2.0 0 b1
JPRM-5055-10
Alternative solutions: 13 15 5.4 2.5 20 JPRM-1315-054 58 63 9.5 (–0.22) 2.5 25 JPRM-5863-095
14 16 5.4 2.5 20 JPRM-1416-054 60 65 5.4 2.5 20 JPRM-6065-054
14 16 10 1.0 20 JPRM-1416-10 70 75 5.4 2.5 20 JPRM-7075-054
1 2 3 4 5
16 18 5.4 2.5 20 JPRM-1618-054 More Information about iglidur® material
17 22 5.4 2.5 25 JPRM-1722-054 and technical data
20 23 5.4 2.5 20 JPRM-2023-054 iglidur® J Page 159
25 28 5.4 2.5 20 JPRM-2528-054
With iglidur®: 28 32 10 1.0 20 JPRM-2832-10 Max. +90 °C
28 32 20 1.0 20 JPRM-2832-20 Min. –50 °C
28 33 5.4 2.5 25 JPRM-2833-054
Ø 6–70mm
1 2
30 34 5.4 2.5 20 JPRM-3034-054
35 39 5.4 2.5 20 JPRM-3539-054 More dimensions upon request
35 40 5.4 2.5 25 JPRM-3540-054 Available from stock
40 44 5.4 2.5 20 JPRM-4044-054 Detailed information about delivery time online.
560 Online tools and more information www.igus.eu/pistonring 3D CAD files, prices and delivery time online www.igus.eu/pistonring 561
iglidur®
piston rings iglidur® piston rings | Product range
Custom-made piston rings
In addition to the stock range of iglidur® J piston rings, you can also select your required piston ring
on the basis of the
R max. 0.2 entire iglidur bearing range.
® R max. 0.2
Use the entire iglidur plain bearing range and choose the material best suited to your application. Your
®
dH
dG
dG
dS
Required outer Ø
Required inner Ø
required material
Required length
T
Piston ring
d2
d1
b2
iglidur®
Metric
R max. 0.2 b1 R max. 0.2 R max. 0.2
R max. 0.1
dH
dH
dG
dG
dG
dS
●● iglidur® A180: FDA-compliant Page 385 made easy. With just a few clicks, the piston ring
For fitting shafts
d2
d1
d1
b2
b2
●● iglidur® J350: > +90 °C Page 191 finder can find the optimum iglidur® material and
●● iglidur® H1: Temperatures up to +200 °C select the appropriate dimensions from the standard
Page 317 catalogue range in order to define a piston ring in a
Easy installation
b1 customised width. b1
In addition to mechanical processing of existing www.igus.eu/pistonring-finder
Abrasion-resistant
iglidur® plain bearings to piston rings, we also develop
Predictable service life
custom-made piston ring solutions for your volume
requirements. Talk to us! We will support you with
your design and create an appropriate proposal.
Custom versions possible
Lubrication and maintenance-free
Standard range from stock
564 Online tools and more information www.igus.eu/clips 3D CAD files, prices and delivery time online www.igus.eu/clips 565
iglidur® clip bearings | Application examples iglidur® clip bearings | Technical data
General properties With lubrication the permissible surface speeds can be
The clip bearings have an angled slot which allows the increased.
bearings to be fitted from one side. After fitting, the bea-
ring expands and forms a lining for the hole in the metal Surface speed, page 44
plate. The shaft prevents the clip bearing from falling out the
housing. Even during linear movement, the bearing cannot m/s Rotating Oscillating Linear
slide out. iglidur® clip bearings are made from wear-resistant Long-term 0.8 0.6 2.5
material iglidur® M250. Short-term 2 1.4 5
iglidur® M250 is a plain bearing material with strong wear
Table 01: Maximum surface speeds
resistance at average loads. The plain bearings are self-
lubricating and can be used dry. If required the plain bea-
rings can also be lubricated. The material iglidur® M250 is Temperatures
This cutting mechanism is used in the beverage industry. All Easy-to-clean and cost-effective iglidur® flanged bearings
resistant to all common lubricants. For operating temperatures up to +80 °C iglidur® clip bea-
used components meet the requirement of freedom from and clip bearings are used in a honeycomb.
rings display high wear resistance. Even in the cold, the
lubrication with low weight and low cost.
plain bearings remain elastic and abrasion-resistant.
Mechanical properties
The permissible static surface pressure of iglidur® M250 at
Application temperatures, page 49
room temperature is 20MPa. Due to the possibility of high
tolerances in the housing hole, the clip bearing has a high
compressive strength even for punched holes. iglidur® M250 Application temperature
For bearing surfaces that are very small, the vibration dam- Minimum –40 °C
pening properties and the resistance to edge pressure are Max. long-term +80 °C
especially important. Maximum, short-term +170 °C
Table 02: Temperature limits
iglidur M250, Page 107
®
Assembly
50
For installation, the plain bearings are pressed together on
40 the side with the large flange. The angled slot makes the
bearing spiral shaped so that it can be placed easily into
By using wear-resistant iglidur® clip bearings, the lowering The guide rod in this pharmacy printer has been attached 30
the metal plate. The slot also compensates for expansions
mechanism for radiator mascots on luxury cars could be using igus® clip bearings.
20
of the circumference. In this way, a tight clearance is
improved.
possible with the clip bearings. The bearing clearance is
Load [MPa]
10 dimensioned in such a way that in a housing hole with a
nominal diameter, a shaft made with the same nominal
0
20 30 40 50 60 70 80 diameter turns easily. The clip bearings should be fitted into
Temperature [°C] a housing with a "H" class tolerance, up to H13. The clip
Diagram 01: Maximum recommended surface pressure bearing can also rotate within the housing hole.
as a function of temperature (20MPa at +20 °C)
Diameter Shaft h9 Tolerances Housing H7
d1 [mm] [mm] D11 [mm] [mm]
Permissible surface speeds up to 3 0–0.025 +0.020 +0.080 0 +0.010
Clip bearings are extremely wear-resistant in slow rotating, > 3 to 6 0–0.030 +0.030 +0.105 0 +0.012
oscillating, and linear movements. The maximum surface > 6 to 10 0–0.036 +0.040 +0.130 0 +0.015
speeds for the different movements are the same as for the > 10 to 18 0–0.043 +0.050 +0.160 0 +0.018
material iglidur® M250 (table 01). > 18 to 30 0–0.052 +0.065 +0.195 0 +0.021
Rattle-free positioning of seat systems with iglidur ® clip > 30 to 50 0–0.062 +0.080 +0.240 0 +0.025
bearings, e.g. inner/tilt and seat height adjustment. > 50 to 80 0–0.074 +0.100 +0.290 0 +0.030
Table 03: Important tolerances for plain bearings
according to ISO 3547-1 after press-fit
566 Online tools and more information www.igus.eu/clips 3D CAD files, prices and delivery time online www.igus.eu/clips 567
iglidur®
MCM iglidur® clip bearings | Product range iglidur® clip bearings | Product range iglidur®
MYM
Clip bearings for sheet metals – captive with double flange Split bearings (clips2) – easy assembly
iglidur® material
Total length b1
Image exemplary Image exemplary
Inner Ø d1
Inner Ø d1
b1
d3 b1
Design
Design
Metric
Metric
s
b2
b1
s
Material: Material:
30°
max.
.
25°
0,5
0.5
d1
d4
d2
d3
d1
d2
With anti-rotation feature Page 570
Imperial dimensions available
30°
From page 1510 Imperial dimensions available
r = max. 0.5mm From page 1510
568 Online tools and more information www.igus.eu/clips 3D CAD files, prices and delivery time online www.igus.eu/clips2 569
iglidur®
MYM...K iglidur® clip bearings | Product range iglidur® clip bearings | Product range iglidur®
MKM
Split bearings with anti-rotation feature Flanged bearings - press in and fold down
iglidur® material
iglidur® material
Total length b1
Image exemplary
Outer Ø d2
Inner Ø d1
Inner Ø d1
Design
Design
s
d2
Metric
Metric
d3
d1
d2
ma x.
25°
Material: Material:
iglidur® M250 Page 107 b2 iglidur® M250 Page 107
b1
b1
Imperial dimensions available
From page 1510 Sample dimension [mm]
0,5
0.5
b2
Fitting:
k k
Dimensions [mm]
d1 d1 tolerance8) d29) d3 b1 b2 k Part No.
±0.40 –0.40 –0.13
4 +0.025 +0.075 5.20 7.00 4.00 0.60 1.0 MYM-04-04-K
5 +0.025 +0.075 6.20 8.00 5.00 0.60 1.0 MYM-05-05-K
6 +0.025 +0.075 7.20 9.50 6.00 0.60 1.5 MYM-06-06-K
10 +0.025 +0.075 11.60 15.00 10.00 0.80 2.0 MYM-10-10-K Press in, fold down, ready: captive, axial load on both sides
14 +0.025 +0.075 15.60 21.00 14.00 0.80 3.0 MYM-14-14-K
8)
d1 value is measured with a plug gauge after fitting into a reference housing d2 (+0.005)
9)
Recommended housing hole tolerance: H9
Please contact us if you need a custom-made double flange bearing for your application.
We will help you with your design and create an appropriate proposal, drawing on the experience that we have
with a large number of custom bearing solutions.
570 Online tools and more information www.igus.eu/clip2 3D CAD files, prices and delivery time online www.igus.eu/mkm 571
iglidur®
MDM iglidur® clip bearings | Product range iglidur® special solutions | Product range iglidur®
Clip On
Double flange bearings – press and plug iglidur® Clip On: Join and snap into place
s
Order key
b1
s
s
b1
Type Dimensions [mm]
d1
d2
Outer Ø d2
Inner Ø d1
d3
d1
d2
Design
Metric
The solution for all applications in stamped Material:
sheet metal retainers iglidur® M250 Page 107
Material:
iglidur Clip On are frequently used in seat and convertible
®
iglidur RN89
®
Page 1562
iglidur® M250 Page 107
top systems and multi-joint hinges. iglidur® Clip On bearings
facilitate captive assembly even in punched sheet metal/
Sample dimension [mm] steering arms with limited fine blanking content.
d1 d1 tolerance8) d2 d3 b1 s Part No.
12 +0.050 +0.160 13 16.5 7 0.5 MDM-1213-06 ●● Compensation of axial clearance
●● Captive pre-assembly possible
8)
d1 value is measured with a plug gauge after fitting into a reference housing d2 (+0.005)
●● Electrically conductive materials are available
●● Pressure-resistant materials up to 80MPa
Fitting:
The disc is clipped onto the flange bushing with
undercuts.
Please contact us if you need a custom-made double flange bearing for your application. We will help you with Please contact us if you need this special solution for your application. We will help you with your design and create
your design and create an appropriate proposal, drawing on the experience that we have with a large number of an appropriate proposal, drawing on the experience that we have with a large number of custom bearing solutions.
custom bearing solutions.
572 Online tools and more information www.igus.eu/mdm 3D CAD files, prices and delivery time online www.igus.eu/clipon 573
My sketches
100 % lubrication-free
Low drive power
Tight deflection radii
Long service life of the belt
Cost-effective
Long service life
Standard range from stock
574
iglidur® iglidur®
knife edge iglidur knife edge rollers | Advantages
®
iglidur knife edge rollers | Technical data
® knife edge
rollers rollers
Lubrication-free and precise deflection of conveyor belts
Material properties
iglidur P210: Universal
iglidur ®
®
General properties Unit iglidur® iglidur® iglidur® iglidur® Testing
P210 A180 A350 H1 method
Tight deflection radii
knife edge rollers Density
Colour
g/cm3 1.40
yellow
1.46
white
1.42
blue
1.53
cream
iglidur® A180: igus® has developed its own knife-edge rollers Max. moisture absorption at +23 °C/50 % r. h. % weight 0.3 0.2 0.6 0.1 DIN 53495
FDA-compliant to deflect conveyor belts in materials handling Max. total moisture absorption % weight 0.5 1.3 1.9 0.3
up to +90 °C applications. The iglidur® solution is characterised 0.07– 0.05– 0.1– 0.06–
Coefficient of sliding friction, dynamic,
by tight deflection radii and a low level of required µ
against steel 0.19 0.23 0.2 0.20
Long service life drive power. pv value, max. (dry) MPa · m/s 0.4 0.31 0.4 0.8
Mechanical properties
iglidur® A350: Flexural modulus MPa 2,500 2,300 2,000 2,800 DIN 53457
FDA-compliant Flexural strength at +20 °C MPa 70 88 110 55 DIN 53452
up to +180 °C When to use it? Compressive strength MPa 50 78 78 78
●● When a lubrication-free conveyor belt is Max. recommended surface pressure (+20 °C) MPa 50 28 60 80
Low driving power required Shore D hardness 75 76 76 77 DIN 53505
●● When a precise guiding is required Physical and thermal properties
iglidur® H1: ●● When a cost-effective and lightweight Max. continuous application temperature °C +100 +90 +180 +200
For higher solution is required Max. short-term application temperature °C +160 +110 +210 +240
transport speeds Min. continuous application temperature °C –40 –50 –100 –40
Thermal conductivity W/m · K 0.25 0.25 0.24 0.24 ASTM C 177
Coefficient of thermal expansion (at +23 °C) K · 10
–1 –5
8 11 8 6 DIN 53752
When not to use it? Electrical properties
●● When high speeds occur Specific contact resistance Ωcm > 1012 > 1012 > 1011 > 1012 DIN IEC 93
●● When high forces are applied on the belts Surface resistance Ω > 10 11
> 10 11
> 10 11
> 10 11
DIN 53482
●● When a static knife edge is required Table 01: Material properties table
4 materials 1.5
Ø 9–20mm
More dimensions upon request 1.0 0.94
Wear [µm/km]
0.53
0.5 0.43
0.31
0.12 0.09 0.24 0.24
0
P210 A180 A350 PET-P POM-C
All-rounder FDA-compliant competitors
576 Online tools and more information www.igus.eu/rlm 3D CAD files, prices and delivery time online www.igus.eu/rlm 577
iglidur® iglidur®
knife edge iglidur knife edge rollers | Product range
® knife edge
rollers rollers
Order key
d1
d1
Type Dimensions [mm]
d2 d2 b1 b1
Options:
iglidur® material
P210: iglidur® P210
iglidur® material
Total length b1
A180: iglidur® A180
A350: iglidur® A350
Outer Ø d2
Inner Ø d1
H1: iglidur® H1
Metric
Roller
Knife edge rollers made from iglidur® P210 – universal, up to +100 °C Knife edge rollers made from iglidur® A350 – FDA-compliant, up to +180 °C
d1 +0.1 [mm] d2147) ±0.1 [mm] b1 –0.3 [mm] Part No. d1 +0.1 [mm] d2147) ±0.1 [mm] b1 –0.3 [mm] Part No.
3.1 9.0 50.0 P210RLM-0309-50 3.1 9.0 50.0 A350RLM-0309-50
4.1 9.0 50.0 P210RLM-0409-50 6.1 12.0 70.0 A350RLM-0612-70
5.1 11.0 70.0 P210RLM-0511-70 6.1 14.0 70.0 A350RLM-0614-70
5.1 14.0 70.0 P210RLM-0514-70 8.1 18.0 70.0 A350RLM-0818-70
6.1 12.0 70.0 P210RLM-0612-70
6.1 14.0 70.0 P210RLM-0614-70
8.1 12.0 70.0 P210RLM-0812-70
8.1 14.0 70.0 P210RLM-0814-70
8.1 16.0 77.0 P210RLM-0816-77
8.1 18.0 70.0 P210RLM-0818-70
10.1 20.0 70.0 P210RLM-1020-70
Knife edge rollers made from iglidur® A180 – FDA-compliant, up to +90 °C Knife edge rollers made from iglidur® H1 for higher transport speeds, up to +200 °C
d1 +0.1 [mm] d2147) ±0.1 [mm] b1 –0.3 [mm] Part No. d1 +0.1 [mm] d2147) ±0.1 [mm] b1 –0.3 [mm] Part No.
3.1 9.0 50.0 A180RLM-0309-50 3.1 9.0 50.0 H1RLM-0309-50
4.1 9.0 50.0 A180RLM-0409-50 4.1 9.0 50.0 H1RLM-0409-50
5.1 11.0 70.0 A180RLM-0511-70 5.1 11.0 70.0 H1RLM-0511-70
5.1 14.0 70.0 A180RLM-0514-70 6.1 12.0 70.0 H1RLM-0612-70
6.1 12.0 70.0 A180RLM-0612-70 6.1 14.0 70.0 H1RLM-0614-70
6.1 14.0 70.0 A180RLM-0614-70 8.1 12.0 70.0 H1RLM-0812-70
8.1 12.0 70.0 A180RLM-0812-70 8.1 14.0 70.0 H1RLM-0814-70
8.1 14.0 70.0 A180RLM-0814-70 147)
Measured with gauge
8.1 18.0 70.0 A180RLM-0818-70
10.1 20.0 70.0 A180RLM-1020-70
147)
Measured with gauge
578 Online tools and more information www.igus.eu/rlm 3D CAD files, prices and delivery time online www.igus.eu/rlm 579
My sketches
580
iglidur® two iglidur® two
hole flange iglidur two hole flange bearings | Advantages
®
iglidur two hole flange bearings | Product range
® hole flange
bearings bearings
Maintenance-free dry operation Two hole flange bearings
d6
iglidur – maintenance-
®
R
Order key
d5
iglidur® G: Type Size [mm]
Standard material for d1
allround applications
bearings d2
Options:
With this design it is possible to use iglidur high
®
iglidur® material
iglidur® material
b1
b3
b2
performance plain bearings in locations where d7 G: iglidur® G
recommended housing hole tolerances are not d3
J: iglidur® J
bearings
Inner Ø
possible. Due to the design of the bearing, high X: iglidur® X
iglidur® J: loads are possible although there is a minimal A180: iglidur® A180
Material for low wear precision requirement of the housing.
●● Very good wear resistance Dimensions [mm]
●● Lightweight d1 d1 tolerance3) d213) d3 d4 d5 d6 d7 b1 b2 b3 R Part No.
●● Lubrication-free (±0.2)
10 +0.025 +0.083 12 30 14 15 4.5 22 6 2 1 4 GFL-10
iglidur® X: Assembly 12 +0.032 +0.102 14 36 16 18 4.5 26 6 2 1 4.5 GFL-12
Material for high tempe- For low radial loads, it is sufficient to mount iglidur® 14 +0.032 +0.102 16 42 18 21 5.5 30 6 2 1 5 GFL-14
rature applications two hole flange bearings on one surface simply 16 +0.032 +0.102 18 48 20 24 5.5 34 6 2 1 5.5 GFL-16
with two bolts. For higher radial loads, it advisable 18 +0.032 +0.102 20 54 22 27 6.5 39 6 2 1 7 GFL-18
to support the iglidur® two hole flange bearing in 20 +0.040 +0.124 23 60 26 30 6.5 44 10 3 2 7 GFL-20
a housing or boss. For this hole, large tolerances 25 +0.040 +0.124 28 75 30 35 6.5 55 10 3 2 8.5 GFL-25
are permitted, since it serves only as additional 30 +0.040 +0.124 34 90 36 40 8.5 66 10 3 2 10 GFL-30
iglidur® A180: support for the iglidur® two hole flange bearing. 35 +0.050 +0.150 39 95 41 55 8.5 77 10 3 2 12 GFL-35
Material for use in the In order to achieve higher radial loads in the 10 +0.025 +0.083 12 30 14 15 4.5 22 6 2 1 4 JFL-10
food sector bearings, the iglidur® two hole flange bearing can 12 +0.032 +0.102 14 36 16 18 4.5 26 6 2 1 4.5 JFL-12
be press-fit into a recommended housing hole 14 +0.032 +0.102 16 42 18 21 5.5 30 6 2 1 5 JFL-14
with H7 tolerances. The additional bolts ensure 16 +0.032 +0.102 18 48 20 24 5.5 34 6 2 1 5.5 JFL-16
the fit of the bearing in the housing. 20 +0.040 +0.124 23 60 26 30 6.5 44 10 3 2 7 JFL-20
25 +0.040 +0.124 28 75 30 35 6.5 55 10 3 2 8.5 JFL-25
30 +0.040 +0.124 34 90 36 40 8.5 66 10 3 2 10 JFL-30
35 +0.050 +0.150 39 95 41 55 8.5 77 10 3 2 12 JFL-35
10 +0.013 +0.071 12 30 14 15 4.5 22 6 2 1 4 XFL-10
12 +0.016 +0.086 14 36 16 18 4.5 26 6 2 1 4.5 XFL-12
Available from stock Material properties: 14 +0.016 +0.086 16 42 18 21 5.5 30 6 2 1 5 XFL-14
Detailed information about delivery time online. iglidur® G Page 81 16 +0.016 +0.086 18 48 20 24 5.5 34 6 2 1 5.5 XFL-16
iglidur J
®
Page 159 20 +0.020 +0.104 23 60 26 30 6.5 44 10 3 2 7 XFL-20
Depending on material: iglidur X
®
Page 263 25 +0.020 +0.104 28 75 30 35 6.5 55 10 3 2 8.5 XFL-25
iglidur® G: –40 °C up to +130 °C iglidur A180
®
Page 385 30 +0.020 +0.104 34 90 36 40 8.5 66 10 3 2 10 XFL-30
iglidur® J: –50 °C up to +90 °C 35 +0.025 +0.125 39 95 41 55 8.5 77 10 3 2 12 XFL-35
iglidur X:
®
–100 °C up to +250 °C 1 type, 4 materials 10 +0.025 +0.083 12 30 14 15 4.5 22 6 2 1 4 A180FL-10
iglidur A180: –50 °C up to
®
+90 °C Ø 10–35mm 12 +0.032 +0.102 14 36 16 18 4.5 26 6 2 1 4.5 A180FL-12
More dimensions upon request 16 +0.032 +0.102 18 48 20 24 5.5 34 6 2 1 5.5 A180FL-16
20 +0.040 +0.124 23 60 26 30 6.5 44 10 3 2 7 A180FL-20
25 +0.040 +0.124 28 75 30 35 6.5 55 10 3 2 8.5 A180FL-25
30 +0.040 +0.124 34 90 36 40 8.5 66 10 3 2 10 A180FL-30
35 +0.050 +0.150 39 95 41 55 8.5 77 10 3 2 12 A180FL-35
3)
After press-fit. Testing methods Page 57 13) Press-fit in H7 tolerance housing hole
582 Online tools and more information www.igus.eu/iglidur-flange 3D CAD files, prices and delivery time online www.igus.eu/iglidur-flange 583
My sketches
plain bearings
Radial and axial pre-load
Clearance-free in unloaded condition
Material: iglidur® J
Maintenance-free and predictable service life
584
iglidur® iglidur®
JVSM/ iglidur JVSM/JVFM | Advantages
®
iglidur JVSM/JVFM | Product range
® JVSM/
JVFM JVFM
Zero-clearance and rattle-free – pre-loaded iglidur® J plain bearing Clearance-free, pre-loaded sleeve plain bearings
Order key
Clearance-free and
iglidur® clearance-
free pre-loaded plain
Type Dimensions
° °
pre-loaded bearings
60 60
6× 6×
bearings Options:
Form:
iglidur ® JVSM and JVFM plain bearings are
S: sleeve
Outer Ø d2 [mm]
clearance-free in unloaded condition due to the
Inner Ø d1 [mm]
b1 b1
iglidur® material
Length b1 [mm]
F: with flange
Clearance-free in axial and/or radial pre-load. The iglidur® J material
Pre-loaded
unloaded condition possesses extremely low coefficient of friction in
Form S
dry operation and a very low stick-slip effect. Ideal d1
Metric
b3 b3
d1
d2
for "antivibration mounting" of pedal box bearings,
d2
etc.
Dimensions [mm]
d1 d1 tolerance14) d2 b1 b3 Part No.
E10 h13
Maintenance-free and
predictable service life When to use it? 6.0 +0.020 +0.068 8.0 6.0 2.0 JVSM-0608-06
●● When a radial and/or axial pre-load of plain 8.0 +0.025 +0.083 10.0 8.0 2.0 JVSM-0810-08
bearings is required 10.0 +0.025 +0.083 12.0 10.0 2.0 JVSM-1012-10
●● When a rattle-free bearing in the unloaded 12.0 +0.032 +0.102 14.0 12.0 2.0 JVSM-1214-12
state is required 14.0 +0.032 +0.102 16.0 14.0 2.0 JVSM-1416-14
●● When you need a clearance-free feel 15.0 +0.032 +0.102 17.0 15.0 2.5 JVSM-1517-15
18.0 +0.032 +0.102 20.0 18.0 2.5 JVSM-1820-18
20.0 +0.040 +0.124 23.0 20.0 2.5 JVSM-2023-20
14)
d1 measured after press-fit in housing hole. d2 H7 within the measurement plane
When not to use it?
●● When a plain bearing solution with reduced Clearance-free, pre-loaded flanged bearings
clearance is needed
Please contact us
●● When the pre-load has to withstand high
radial forces
d3
d1
d2
h0
●● When total zero clearance feature is required
at high loads
b2 b3
r = max. 0.5mm
Available from stock 2 types b1
Detailed information about delivery time online. Ø 6–20mm
Dimensions [mm]
More dimensions upon request
Material: d1 d1 tolerance14) d2 d3 b1 b2 b3 h0 Part No.
E10 h13 ±0.1
iglidur® J Page 159 Imperial dimensions available
From page 1511 8 +0.025 +0.083 10 15 10 1.0 2.0 0.44 JVFM-0810-10
Max. +90 °C 10 +0.025 +0.083 12 18 10 1.0 2.0 0.53 JVFM-1012-10
Min. –50 °C 12 +0.032 +0.102 14 20 12 1.0 2.0 0.53 JVFM-1214-12
14 +0.032 +0.102 16 22 12 1.0 2.0 0.53 JVFM-1416-12
15 +0.032 +0.102 17 23 15 1.0 2.5 0.53 JVFM-1517-15
18 +0.032 +0.102 20 26 11 1.0 2.5 0.53 JVFM-1820-11
18 +0.032 +0.102 20 26 18 1.0 2.5 0.53 JVFM-1820-18
20 +0.040 +0.124 23 30 20 1.5 2.5 0.62 JVFM-2023-20
14)
d1 measured after press-fit in housing hole. d2 H7 within the measurement plane
586 Online tools and more information www.igus.eu/jvsm 3D CAD files, prices and delivery time online www.igus.eu/jvsm 587
My sketches
588
polysorb polysorb | Advantages polysorb | Technical data polysorb
When not to use it? The force deformation curves of polysorb disc springs are
Lightweight ●● When constant spring forces are necessary approximately linear.
30
over a wide temperature range
●● When high spring forces are required 25
Additional properties
Chemical resistance 15
polysorb disc springs are resistant to a variety of chemicals.
10
iglidur® A500 has a higher resistance than iglidur® J.
5
Chemicals Resistance 0
iglidur® J iglidur® A500 0 20 40 60 80 100 120 140 160 180 200 220
Ambient temperature [°C]
Alcohols + +
JTEM A500TEM
Available upon request Depending on material: Hydrocarbons + +
Diagram 02: Effect of ambient temperature on the
Detailed information about delivery time online. iglidur® J: –50 °C up to +90 °C Greases, oils without additives + +
spring force
iglidur A500: –100 °C up to +250 °C
® Fuels + +
Material properties: Diluted acids 0 to – +
iglidur® J Page 159 1 type, 2 materials Strong acids – +
iglidur A500 Page 377
®
Ø 5–20mm Diluted alkalines + +
More dimensions upon request Strong alkalines + up to 0 +
590 Online tools and more information www.igus.eu/polysorb 3D CAD files, prices and delivery time online www.igus.eu/polysorb 591
polysorb polysorb | Product range
Plastic disc springs
Order key
Options:
iglidur J
®
iglidur A500
®
iglidur® J for
iglidur® material
"Elastic spring"
De iglidur® A500
for high temperature
Inner Ø d1
Di applications requiring
Metric
FDA-compliance
Material:
t
Dimensions [mm]
Standard values: Weight Part No.15)
Spring lengths and forces
De Di t h0 F1.0 iglidur® J F1.0 iglidur® A500
[N] [N] [g]
10.0 5.2 0.5 0.25 5 8 0.04 TEM-05
12.5 6.2 0.7 0.30 10 15 0.11 TEM-06
16.0 8.2 0.9 0.35 16 24 0.20 TEM-08
24 35
iglidur PEP
20.0 10.2 1.1 0.45 0.33 TEM-10 ®
25.0 12.2 1.5 0.55 45 70 0.85 TEM-12
31.5 16.3 1.75 0.70 65 85 1.44 TEM-16
40.0 20.4 2.25 0.90 130
The standard values for the spring lengths and forces are rounded mean values.
150 3.10 TEM-20
multi-component bearings
aterial: iglidur® J: JTEM, standard
M
15)
multi-component
2.5
Can be used with any coating and/or lubrication. It is evident that shaft materials
2.0
shaft material are as important as the plain bearing itself. igus® is forging
bearings
1.5
Wear [µm/km]
a new path with a plain bearing that is self-contained and
Comb. 1
Comb. 2
Comb. 3
Comb. 4
Comb. 5
Comb. 6
Comb. 7
1.0
maintenance-free.
PEP
0.5
In standard plain bearing solutions, the shaft has iglidur® PEP is an innovative design for lubrication-free pla-
0.0
Cost-effective a critical part to play, as important as the bearing stic plain bearing systems with an inner and outer ring. The
Load [MPa]
itself. With the iglidur® PEP bearings, igus® is special feature; the sliding surface is the inner ring, and for
Wear on outer ring
forging new trail with this enclosed and mainte the first, time shaft materials and shaft surfaces are not a
Wear on inner ring
nance-free plain bearing design. concern. Even threads, rust and scratches do not affect the
Diagram 01: Wear experiments of different material
Easy installation performance or reliability. With the control over the sliding
combinations, p = 0.75MPa, v = 0.3 m/s
surface and through considerable testing, the long-term
behaviour of the bearing system can be predicted precisely.
0.8
When to use it? Similar to ball bearings, the inner ring turns with the shaft
Low coefficient of friction ●● When a cost-effective plastic plain bearing in the plastic PEP plain bearing. Relative movements of
0.6
system is required the shaft with respect to the bearing are eliminated. This
●● When independence from the shaft material protects the shaft surface from wear and saves costs. An
0.4
and shaft surface is required additional benefit; even the most sensitive or unusual mate-
Wear [µm/km]
●● For the protection of expensive and sensitive rials can be used as the rotating shaft with this polymer
0.2
shafts plain bearing. Due to the bearing materials used, the PEP
plastic bearing is totally corrosion-free.
0.0
0.125 0.250 0.500 0.750
Load [MPa]
When not to use it? Wear resistance iglidur® J plain bearings iglidur® PEP bearings
●● For high surface speeds For loads up to 5N/mm2 the wear test results are com- Diagram 02: Wear of iglidur® PEP bearings as a function
iglidur® J, page 159 pelling. Here PEP plastic bearings obtain values that are of the load, v = 0.3 m/s
●● At high loads comparable to most wear-resistant metal-backed bearing
iglidur® G, page 81 systems. This is a very positive result, when you consider
iglidur® Q, page 445 the reduced costs compared with the required shaft sur-
●● At high temperatures face finish which is demanded by traditional bearings. The Assembly
iglidur® V400, page 291 consistently low coefficient of friction is also an advantage The installation of the PEP plain bearing could not be easier
iglidur® X, page 263 to the user. Since the running surfaces are fixed, the tri- or faster. The bearings are manufactured to be press-fitted
iglidur® Z, page 273 bological data can be calculated. The coefficient of friction into a recommended housing hole of H7 tolerance. Then,
●● When low clearance bearings are required of the lubrication-free PEP bearings is no longer based on the shaft is inserted and fits tightly onto the inner ring. The
iglidur® P, page 131 the shaft materials or surface properties. If necessary, the inner bearing is clipped into the outer ring. This design
iglidur® X, page263 coefficient of friction can be reduced further with a small makes it possible to pull the shaft out without removing the
amount of lubricant. inner ring.
594 Online tools and more information www.igus.eu/pep 3D CAD files, prices and delivery time online www.igus.eu/pep 595
iglidur®
PEP iglidur® PEP | Product range
Sleeve bearings (form S)
d2 Order key
b1
30
°
Total length b1
iglidur® type
d1
Outer Ø d2
Inner Ø d1
Form S
Metric
Material:
iglidur® J Page 159
Dimensions [mm]
d1 d2 b1 Part No.
6 10 10 PEPSM-0610-10
8 12 12 PEPSM-0812-12
10 14 12 PEPSM-1014-12
12 16 15 PEPSM-1216-15
16 20 20 PEPSM-1620-20
20 23 20 PEPSM-2023-20
Order key
Seals against iglidur®
the rotating shaft
lip seal bearings
Type Dimensions [mm]
Reduced space Easy and quick to fit polymer plain bearing made
requirement of iglidur® J (JDSM) or iglidur® V400 (VDSM)
with an integrated rotary lip seal, which protects
against dust, dirt, and all depressurised liquids.
iglidur® material
Total length b1
JDSM VDSM
Easy and fast installation
Outer Ø d2
Inner Ø d1
Form S
Metric
When to use it?
Seal
30°
Can be manufactured ●● When the penetration of dirt and water spray
with different types of seal should be prevented
●● When only a small installation space is Material:
d1
available in the axial direction iglidur® J Page 159
High temperature option ●● When an existing seal should be integrated in iglidur® V400 Page 291
available (made of iglidur® V400) a plain bearing
d2 b3
b1
When not to use it?
●● When pressurised media should be sealed Dimensions [mm]
●● When a permanent tensioned seal is required d1 d1 tolerance3) d2 b1 b3 f Part No.
E11 Ø h13
10 +0.025 +0.135 15 14 10 1 JDSM-1015-14
10 +0.025 +0.135 15 14 10 1 VDSM-1015-14
3)
After press-fit. Testing methods Page 57
Available upon request Depending on material: Please contact us if you want to combine your seal with an iglidur® plain bearing.
Detailed information about delivery time online. iglidur® J: –50 °C up to +90 °C We will support you with the design, will check the integration and create an appropriate proposal.
iglidur V400: –50 °C up to +200 °C
®
Material properties:
iglidur® J Page 159 1 type, 2 materials
iglidur V400
®
Page 291 Ø 10mm
More dimensions upon request
598 Online tools and more information www.igus.eu/jdsm 3D CAD files, prices and delivery time online www.igus.eu/jdsm 599
My sketches
600
speedimold Plain bearings | Customised injection-moulded parts Plain bearings | Customised special parts speedimold
With this idea, Günter Blase founded igus® over 50 years ago, and it still holds true today: hence,
Submit an enquiry:
customer-specific series solutions are part of our daily work just like catalogue parts.
www.igus.eu/specialbearings-enquiry
Custom manufactured
With speedimold, there are two different methods: first, You can produce from just one piece up to 500 parts,
custom-made plastic parts can be produced with 3D-printed prototypes or small batches from a 3D-printed injection
injection moulds and second, with the aid of machined mould.
aluminium tools.
For batches between 200 and 2,000 pieces, the injection
In the 3D printing process, users can choose their custom- moulded part can also be produced with an aluminium
made part from over 50 different iglidur® tribological tool. This lean manufacturing method also saves the user
materials optimised for friction and wear. The material time and money here: aluminium tools are also lower cost
of the 3D-printed mould is tailored to withstand the high and faster to produce than steel moulds, as no lengthy
temperatures and pressure prevailing in injection moulding. hardening is required.
602 Online tools and more information www.igus.eu/specialbearings 3D CAD files, prices and delivery time online www.igus.eu/specialbearings 603
iglidur...
Slewing ring bearings
...
...
...plastics
iglidur® PRT | Product overview
iglidur® PRT – polymer slewing ring bearings
606 607
iglidur PRT -
®
608
iglidur® PRT | Advantages iglidur® PRT | Application examples
Maintenance-free slewing ring bearings
610 Online tools and more information www.igus.eu/prt 3D CAD files, prices and delivery time online www.igus.eu/prt 611
iglidur® PRT | Technical data iglidur® PRT | Technical data
Slewing ring bearings general properties Type 01
Type 01 2,000 100
Properties Unit -20 -30 -50 -60 -100 -150 -200 -300
1,500 75
Weight kg 0.2 0.4 1.0 1.1 1.3 2.2 3.2 7.6
Axial load, static N 15,000 27,000 40,000 50,000 55,000 80,000 100,000 150,000 1,000 50
Axial load, dynamic N 4,000 7,000 10,000 15,000 16,000 25,000 30,000 90,000
Properties Unit -80 Diagram 02: Required drive torque versus applied moment
Weight kg 0.47
Axial load, static (compressive force direction) N 45,000
Axial load, static (tensile force direction) 154) N 5,000 0.3 0.05
Deflection [°]
0.1
Max. permissible tilting moment 154) Nm 120 0.01
612 Online tools and more information www.igus.eu/prt 3D CAD files, prices and delivery time online www.igus.eu/prt 613
iglidur®
PRT iglidur® PRT | Product range iglidur® PRT | Product range iglidur®
PRT
Slewing ring bearing, high rigidity – type 01 Slewing ring bearing with gear teeth
Stainless steel
Slewing Ring
up to +180 °C
Tooth profile
Sliding elements
●● 4 standards for outer rings are available
Body material
Inner Ø
version
Design
Slewing Ring
– A classic spur gear according to DIN3967
type
– Commercially available belt profiles:
Inner Ø
Design
H
T10, AT10, HTD8M T2 X
S1
●● The outer ring carries the item to be moved
Options:
Stainless steel version ESD-compliant ●● Outer ring available in stainless steel as an option
Body material Sliding elements
(suffix "-ES")
d2
D1
d1
D
d
●● Aluminium or stainless steel body (upon request) Blank: Aluminium Blank: iglidur® J
R1
T1
●● Replaceable maintenance-free sliding elements made ES: 316 stainless steel H1: iglidur® H1,
R2
K1 B
B
of iglidur® J (Standard) Page 159, iglidur® H1 (for high temperature
temperatures up to +180 °C) Page 317, F2: iglidur® F2, Dimensions [mm]
S2
h
235 165.0 150 220 25 12x30 ° 16x22.5 ° M5 5.5 ISO 4762 M5 110 96.5 5.5 (36.5) PRT-01-150-TO-...
T2
T1
285 215.0 200 274 30 12x30 ° 16x22.5 ° M6 7.0 ISO 4762 M6 137 124.0 7.0 (41.5) PRT-01-200-TO-...
T2
X 430 320.0 300 410 30 12x30 ° 16x22.5 ° M8 9.0 DIN 7984 M8 205 186.5 8.5 (43.5) PRT-01-300-TO-...
D1
d2
d1
D
d
T1
K1 Spur gearing Toothed belt profile Toothed belt profile Toothed belt profile
DIN3967 AT10 T10 HTD5M (-20)/HTD8M
R1
B B
R2
h
S2
Dimensions [mm]
D10) D1 d1 d d2 H h T1 T2 S1 S2 K1 R1 R2 B Part No.
±0.2 for screw
80 70 31 20 60 24 8 3 x 120 ° 6 x 60 ° M4 4.5 DIN 7984 M4 30 20 3.5 PRT-01-20-...
100 91 42.5 30 82 29 10 4 x 90 ° 8 x 45 ° M4 4.5 DIN 7984 M4 41 29 4.5 PRT-01-30-...
150 135 65 50 120 33 10 8 x 45 ° 16 x 22.5 ° M6 6.6 ISO 4762 M6 60 46.5 4.5 PRT-01-50-... D m z Part No. D z Part No. D z Part No. D z Part No.
160 145 74 60 130 33 10 10 x 36 ° 20 x 18 ° M5 5.5 ISO 4762 M5 65 51.5 4.5 PRT-01-60-... add-on add-on add-on add-on
185 170 112 100 160 34 12 12 x 30 ° 16 x 22.5 ° M5 5.5 ISO 4762 M5 80 69 5.5 PRT-01-100-... (88) – 42 ...-ST (87.25) 28 ...-AT10 (87.25) 28 ...-T10 (81.25) 52 ...-HTD5M
250 235 165 150 220 35 12 12 x 30 ° 16 x 22.5 ° M5 5.5 ISO 4762 M5 110 96.5 5.5 PRT-01-150-... (112) 2 54 ...-ST (106.4) 34 ...-AT10 (106.4) 34 ...-T10 (110.7) 44 ...-HTD8M
300 285 215 200 274 38 15 12 x 30 ° 16 x 22.5 ° M6 6.6 ISO 4762 M6 137 124 7.0 PRT-01-200-... (160) 2 78 ...-ST (157.3) 50 ...-AT10 (157.3) 50 ...-T10 (161.6) 64 ...-HTD8M
450 430 320 300 410 42 15 12 x 30 ° 16 x 22.5 ° M8 9.0 DIN 7984 M8 205 186.6 7.0 PRT-01-300-... (184) 2 90 ...-ST (163.8) 52 ...-AT10 (163.8) 52 ...-T10 (166.7) 66 ...-HTD8M
10)
Tolerance according to DIN ISO 2768 mK (196) 2 96 ...-ST (189.2) 60 ...-AT10 (189.2) 60 ...-T10 (187.1) 74 ...-HTD8M
(256) 2 126 ...-ST (252.9) 80 ...-AT10 (252.9) 80 ...-T10 (253.3) 100 ...-HTD8M
All stainless steel versions (308) 2 152 ...-ST (303.9) 96 ...-AT10 (303.9) 96 ...-T10 (304.3) 120 ...-HTD8M
upon request (462) 3 152 ...-ST (456.7) 144 ...-AT10 (456.7) 144 ...-T10 (457.1) 180 ...-HTD8M
614 Online tools and more information www.igus.eu/prt 3D CAD files, prices and delivery time online www.igus.eu/prt 615
iglidur®
PRT iglidur® PRT | Product range iglidur® PRT | Product range iglidur®
PRT
Slewing ring bearing, lightweight – type 02 Slewing ring bearing, low-cost – type 03
s1
s2
Order key Order key
K1
T2
Type Size [mm] Options Type Size [mm]
D1
d1
d
Standard Stainless steel version
Body material
Collar clamps
T1
Slewing Ring
Slewing Ring
H
Inner Ø
Inner Ø
Design
Design
Options:
Low-cost version All plastic version
Body material Collar clamps iglidur® PRT slewing ring bearing in a low-cost design.
s1
s2
AL: Aluminium Blank: iglidur® J4 Through consistent downsizing, an additional design has Stainless steel
ES: V4A stainless steel A180: iglidur® A180, been created that relies even more on plastic. K1
T2
LC: Low-cost FDA-compliant ●● Maintenance and lubrication-free
P: Solid plastic ●● Cost-effective and lightweight
iglidur®
●● Reduced space requirement
D1
d1
d
●● Ready to fit
Anodised
●● For temperatures from 0 to +60 °C
FDA-compliant aluminium
T1
●● Slewing rings with extremely light weight
●● Outer ring made from anodised aluminium, H
316 stainless steel (upon request) or iguton G
●● Collar clamps made from iglidur® J4 or FDA-compliant
iglidur® A180 Dimension [mm]
●● 30 % lighter with plastic screws D D1 d1 d H T1 T2 s1 s2 K1 Part No.
for screw
160 145 90 80 18 10 x 36 ° 10 x 36 ° M6 5.5 DIN 7984 M6 PRT-03-80
Dimensions [mm]
D D1 d1 d d2 H h T1 T2 S2 K1 K2 Part No.
for screw for screw nut
80 70 31 20 60 16 5 3 x 120 ° 6 x 60 ° 4.5 DIN 6912 M5 ISO 4035 M5 PRT-02-20-
100 91 42.5 30 80 19 6 4 x 90 ° 8 x 45 ° 4.5 DIN 7984 M5 ISO 4035 M5 PRT-02-30-
150 135 65 50 120 20 6 16 x 22.5 ° 8 x 45 ° 6.6 Through-hole 6.5mm PRT-02-50-
160 145 86.0 60 130 30 10 12 x 30 ° 20 x 18 ° 5.5 Counterbore Ø16 and 6.5 deep PRT-02-60- 116)
Only available with body made from aluminium and stainless steel
116)
616 Online tools and more information www.igus.eu/prt 3D CAD files, prices and delivery time online www.igus.eu/prt 617
iglidur®
PRT iglidur® PRT | Product range | Special geometries iglidur® PRT | Product range | Special geometries iglidur®
PRT
Type 01 Type 01
Slewing ring bearing with square flange for direct mounting on flat surfaces Slewing ring bearing with seal (-D: one-sided, -DD: both-sided)
H
d1
S2 h2 X
X
T2
K1
S1
K1
R1
d2
D1
d1
D
d
T1
d2
D
d
A
E
R2
B B
S1
●● No through-hole necessary
T1
S2
K1
●● No separate spacing ring E h1
h
A H
●● Fix with only 4 screws
Slewing ring bearing with collar clamp Slewing ring bearing with angle stop – easily adjustable
H
H
X
X
S1
K1
S1
T1
T2
D1
d1
d2
D
R1
T3
D1
d1
d2
D
d
T1
R2
B B
T2
K1
S2
S2
h
h
Slewing ring bearing with collar clamp PRT-01-30-C Collar clamp for
PRT-01-30-C ●● Angle range in 2° steps
The slewing ring bearing PRT-01-30 with collar clamp for 30h7 tolerance shafts. ●● Quick adjustment of the stop
●● For simple handling designs ●● Load ratings identical to standard type 01
●● Quick and easy assembly
●● Max. tightening torque: 5Nm
618 Online tools and more information www.igus.eu/prt 3D CAD files, prices and delivery time online www.igus.eu/prt 619
iglidur®
PRT iglidur® PRT | Product range | Accessories iglidur® PRT | Product range | Accessories iglidur®
PRT
For type 01 For type 01
Drive pin Slewing ring bearing with enlarged outer ring
T1
D1
dz
D1
D
PRT with
db
hz
assembled drive
S2
dp hp
pin
Dimensions [mm] Dimensions [mm] – other dimensions similar to standard type PRT-01 Page 614
dp hp dz hz D1 T1 db Part No. D D1 S2 Part No. 11)
55 5 10 15 42.5 8x45° 4.5 PRT-AZ-30 205 185 5.5 PRT-01-100-M-ARG
90 5 14 15 74 10x36° 5.5 PRT-AZ-60 205 185 M6 PRT-01-100-M-ARGG
205 185 5.5 PRT-01-100-M-ARGS
320 300 7.0 PRT-01-200-M-ARG
K1
Manual clamp
D
D1
T2
W
w
11)
Ending: -G standard hole, -GG threaded hole or -GS counterbore
T2
W
gk manual clamp
Spacing rings made from anodised aluminium or polymer (POM)
h
H
PRT-HK-30
gk PRT-HK-50/60/100/200
h
Dimensions [mm]
D D1 T2 K1 H h gk W Part No.
for screw
Aluminium Plastic PRT with mounted
100 91 45 ° Ø 4.5 8 3.2 M5 60 ° PRT-HK-30 spacing ring
150 135 22.5 ° ISO 4762 M6 – 10 M6 40 ° PRT-HK-50 Dimensions [mm]
160 145 18 ° DIN 7984 M5 – 10 M6 35 ° PRT-HK-60
D D1 T2 S2 D3 h1 Part No.39)
205 185 22.5 ° DIN 7984 M5 – 10 M6 40 ° PRT-HK-10012)
80 70 6 x 60 ° 4.5 62 10 PRT-01-20-DR
320 300 22.5 ° DIN 7984 M6 – 10 M6 40 ° PRT-HK-20012)
100 91 8 x 45 ° 4.5 84 11 PRT-01-30-DR
12)
To be connected only with enlarged outer ring 150 135 16 x 22.5 ° 6.6 122 13 PRT-01-50-DR
160 145 20 x 18 ° 5.5 132 13 PRT-01-60-DR
Manual clamp 185 170 16 x 22.5 ° 5.5 162 13 PRT-01-100-DR
250 235 16 x 22.5 ° 5.5 222 13 PRT-01-150-DR
●● For type 01, size 60 300 285 16 x 22.5 ° 7.0 276 13 PRT-01-200-DR
450 430 16 x 22.5 ° 9.0 412 15 PRT-01-300-DR
Part No. 39)
Please add suffix "-POM" for plastic version (not available for sizes 150 and 300)
PRT-HK-60-K
620 Online tools and more information www.igus.eu/prt 3D CAD files, prices and delivery time online www.igus.eu/prt 621
iglidur®
PRT iglidur® PRT | Product range | Accessories My sketches
Universal sliding elements
Customise your own slewing ring systems
Using the versatile iglidur® PRT universal sliding elements, large slewing ring systems can be tailored to the type 01.
Depending on the number of elements, slewing ring systems are possible with inner diameters from 0.5 to 5m. We will
happily support you with the design and detailed layout.
0.00
3 +- 0.25
0.00
2.5 +- 0.25
0.0
39.5 +- 0.5
Part No.
JRS-500S/45S
...
...
...plastics
iglidur® bar stock | Product overview
iglidur® round bars – all-rounder Endurance runner
iglidur® M250: iglidur® P210: Good iglidur® J4: iglidur® GLW: iglidur® J: iglidur® W300: iglidur® J3: iglidur® J350: Endurance
Excellent vibration coefficient of friction and Cost-effective and wear- Low-cost material for high The versatile endurance The classic endurance Specialist for pivoting and runner with high dimensional
dampening wear on almost every shaft resistant volumes runner runner up to 30MPa pulsating loads stability at high temperature
Page 636 Page 636 Page 637 Page 637 Page 638 Page 638 Page 639 Page 639
iglidur® J260: iglidur® R: iglidur® J200: iglidur® JB: iglidur® X: iglidur® HSD350: iglidur® H1: iglidur® C500:
ideal for plastic shafts Low-cost material Specially for aluminium Extremely wear-resistant The chemical and All-rounder for steam Endurance runner with For extreme
shafts in black temperature specialist sterilisation high media resistance ambient conditions
Page 640 page 640 Page 641 Page 641 Page 642 Page 642 Page 643 Page 643
iglidur® A181: The all- iglidur® A350: The FDA- iglidur® A500: iglidur® A180: iglidur® A160: "Food" iglidur® UW160: iglidur® T220:
rounder for food, FDA and compliant endurance The media and temperature The all-rounder for food material with high media For contact with drinking For the tobacco industry
EU 10/2011-compliant runner at high temperatures specialist in the food sector resistance up to +90 °C water
Page 644 Page 644 Page 645 Page 645 Page 646 Page 646 Page 647
iglidur® F2: iglidur® J2: iglidur® RW370: For the rail industry, iglidur® Q2: For long iglidur® J: speedicut:
Used to prevent electro- Versatile and cost-effective flame-retardant, complies with service life under extreme The versatile endurance Special parts fast,
static charges DIN EN 45545 HL3, R22/R23 loads runner machined to drawing
Page 647 Page 648 Page 648 Page 649 Page 650 Page 655
iglidur® J and JB iglidur® A350/A160/A180: iglidur® plate stripes Material iglidur® A160: Material iglidur® B160: Material iglidur® W160: Material iglidur® V400:
(in black) For applications with food in 15mm FDA-compliant For use in visible areas Lubrication-free tribo-tape Extremely high wear
from 2 to 40mm contact; 10–30mm in white – hardly any wear resistance
Page 652 Page 653 Page 651 Page 660 Page 661 Page 662 Page 663
626 627
iglidur bar stock
®
628
iglidur® bar stock | Advantages iglidur® bar stock | Product overview
Round bars and plates for free design Round bars and plates for free design
Available from stock igus® constantly expands its range of available Turned or milled component made from bar stock
Detailed information about delivery time online. materials and dimensions. Check the current stock igus® manufactures your custom components,
Further materials and dimensions upon request. online www.igus.eu/barstock prototypes and small batch series of iglidur® high-
performance polymer bar stock in three easy steps:
Operation temperatures: In addition to bar stock, we will also gladly offer 1. Submit an enquiry and upload, for example, a CAD file
–50 °C up to +90 °C (standard iglidur® J) you mechanical processing in line with a drawing. of the component. After our specialists contacted you
–100 °C up to +250 °C (depending on for a consultation, you will receive a quotation.
material) 2. We manufacture your custom component.
3. Your required component is ready to ship and
27 materials Service life calculation delivered quickly.
Round bars: Ø 10–100mm www.igus.eu/barstock-expert
Plate thickness: 2–40mm Submit an enquiry:
Tubes: up to 150mm outer Ø www.igus.eu/specialbearings-enquiry
630 Product finder online www.igus.eu/barstock-finder Service life calculation online www.igus.eu/barstock-expert 631
iglidur® materials | Technical properties – quick selection
iglidur® M250 P210 J4 GLW J W300 J3 J350 J260 R J200 JB X HSD350 H1 C500 A181 A350 A500 A180 A160 UW160 T220 Q2 F2 J2 RW370 W160 B160 V400
Descriptive technical specifications
Wear resistance
at +23 °C
Wear resistance
at +90 °C
Wear resistance
at +150 °C
Low coefficient of
friction
Low moisture
absorption
Wear resistance
under water
High media
resistance
Resistant to
edge loads
Suitable for shock
and impact loads
Resistant to dirt
Price index141)
Corrosion-free
Electrically
conductive
Approvals and standards
RoHS-II
2011/65/EU
FDA-compliant
EU
10/2011-compliant
Fire class in accor
V-2 HB F HB HB HB HB V-0 V-2 HB HB HB V-0 V-0 V-0 V-0 HB V-0 V-1 HB HB HB HB HB HB HB V-0 HB HB V-0
dance with UL-94
Availabilities / variants
Bar stock,
round bar
Machined parts
made from
bar stock
tribo-tape liner
141)
Price index low price medium Highest
category price category price category
632 Product finder online www.igus.eu/barstock-finder Service life calculation online www.igus.eu/barstock-expert 633
iglidur® bar stock | Material properties
iglidur® Unit M250 P210 J4 GLW J W300 J3 J350 J260 R J200 JB X HSD350 H1 C500 A181 A350 A500 A180 A160 UW160 T220 Q2 F2 J2 RW370
General properties
Density [g/cm3] 1.14 1.40 1.48 1.36 1.49 1.24 1.42 1.44 1.35 1.39 1.72 1.49 1.44 1.39 1.53 1.37 1.38 1.42 1.28 1.46 1.00 1.04 1.28 1.46 1.52 1.44 1.34
Colour
pv value, max. (dry) [MPa · m/s] 0.12 0.4 0.30 0.30 0.34 0.23 0.5 0.45 0.35 0.27 0.3 0.34 1.32 0.3 0.80 0.7 0.31 0.40 0.28 0.31 0.25 0.22 0.28 0.7 0.31 0.23 1.2
Mechanical properties
Flexural modulus [MPa] 2,700 2,500 2,350 7,700 2,400 3,500 2,700 2,000 2,200 1,950 2,800 2,400 8,100 2,150 2,800 3,000 1,913 2,000 3,600 2,300 1,151 1,349 1,800 8,370 7,418 3,605 2,997
Flexural strength at +20 °C [MPa] 112 70 70 235 73 125 70 55 60 70 58 73 170 67 55 100 48 110 140 88 19 22 65 240 93 101 100
Min. application temperature [°C] –40 –40 –50 –40 –50 –40 –50 –100 –100 –50 –50 –50 –100 –40 –40 –100 –50 –100 –100 –50 –50 –50 –40 –40 –40 –50 –50
Thermal conductivity [W/m · K] 0.24 0.25 0.25 0.24 0.25 0.24 0.25 0.24 0.24 0.25 0.24 0.25 0.60 0.24 0.24 0.24 0.25 0.24 0.24 0.25 0.30 0.50 0.24 0.24 0.61 0.25 n.s.
Coefficient of thermal
[K–1 · 10–5] 10 8 10 17 10 9 13 7 13 11 8 10 5 7 6 9 11 8 9 11 11 18 11 8 5 7 n.s.
expansion at +23 °C
Electrical properties
Specific contact resistance [Ωcm] > 1013 > 1012 > 1013 > 1011 > 1013 > 1013 > 1012 > 1013 > 1012 > 1012 > 108 > 1013 < 105 > 1013 > 1012 > 1014 > 1012 > 1011 > 1014 > 1012 > 1012 > 1012 > 1010 > 1013 < 109 > 1013 > 1012
Surface resistance [Ω] > 1011 > 1011 > 1013 > 1011 > 1012 > 1012 > 1012 > 1010 > 1010 > 1012 > 108 > 1012 < 103 > 1014 > 1011 > 1013 > 1012 > 1011 > 1013 > 1011 > 1012 > 1012 > 1010 > 1011 < 109 > 1012 > 1012
Page 636 636 637 637 638 638 639 639 640 640 641 641 642 642 643 643 644 644 645 645 646 646 647 649 647 648 648
634 Product finder online www.igus.eu/barstock-finder Service life calculation online www.igus.eu/barstock-expert 635
iglidur® bar
stock iglidur® round bars | Product range iglidur® round bars | Product range iglidur® bar
stock
Excellent vibration dampening – iglidur® M250 Cost-effective and wear-resistant – iglidur® J4
Order key for round bars Order key for round bars
In your required
length, freely se- In your required
iglidur® material
iglidur® material
lectable between length, freely selecta-
50 and 1,000mm. ble between 50 and
Round bar
Round bar
Bar stock
Bar stock
Cut-to-size parts 1,000mm. Cut-to-size
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
are delivered parts are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No.
10 50–1,000 SFRM250-1000- 16)
50 50–1,000 SFRM250-5000- 16)
10 50–1,000 SFRJ4-1000- 16)
50 50–1,000 SFRJ4-5000-
16)
15 50–1,000 SFRM250-1500-
16)
55 50–1,000 SFRM250-5500- 16)
15 50–1,000 SFRJ4-1500-
16)
55 50–1,000 SFRJ4-5500- 16)
20 50–1,000 SFRM250-2000-
16)
60 50–1,000 SFRM250-6000- 16)
20 50–1,000 SFRJ4-2000-
16)
60 50–1,000 SFRJ4-6000- 16)
25 50–1,000 SFRM250-2500-
16)
65 50–1,000 SFRM250-6500- 16)
25 50–1,000 SFRJ4-2500-
16)
65 50–1,000 SFRJ4-6500- 16)
30 50–1,000 SFRM250-3000-
16)
70 50–1,000 SFRM250-7000- 16)
30 50–1,000 SFRJ4-3000-
16)
70 50–1,000 SFRJ4-7000- 16)
35 50–1,000 SFRM250-3500-
16)
80 50–1,000 SFRM250-8000- 16)
35 50–1,000 SFRJ4-3500-
16)
80 50–1,000 SFRJ4-8000- 16)
40 50–1,000 SFRM250-4000-
16)
90 50–1,000 SFRM250-9000- 16)
40 50–1,000 SFRJ4-4000-
16)
90 50–1,000 SFRJ4-9000- 16)
45 50–1,000 SFRM250-4500-
16)
100 50–1,000 SFRM250-10000- 16)
45 50–1,000 SFRJ4-4500-
16)
100 50–1,000 SFRJ4-10000- 16)
Good coefficient of friction and wear on almost every shaft – iglidur® P210 Low-cost material for high volumes – iglidur® GLW
Order key for round bars Order key for round bars
iglidur® material
iglidur® material
Round bar
Round bar
Bar stock
Bar stock
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
15 50–1,000 SFRP210-1500- 16)
55 50–1,000 SFRP210-5500- 16)
15 50–1,000 SFRGLW-1500-
16)
55 50–1,000 SFRGLW-5500-
16)
20 50–1,000 SFRP210-2000-
16)
60 50–1,000 SFRP210-6000- 16)
20 50–1,000 SFRGLW-2000-
16)
60 50–1,000 SFRGLW-6000-
16)
25 50–1,000 SFRP210-2500-
16)
65 50–1,000 SFRP210-6500- 16)
25 50–1,000 SFRGLW-2500-
16)
65 50–1,000 SFRGLW-6500-
16)
30 50–1,000 SFRP210-3000-
16)
70 50–1,000 SFRP210-7000- 16)
30 50–1,000 SFRGLW-3000-
16)
70 50–1,000 SFRGLW-7000- 16)
35 50–1,000 SFRP210-3500-
16)
80 50–1,000 SFRP210-8000- 16)
35 50–1,000 SFRGLW-3500-
16)
80 50–1,000 SFRGLW-8000- 16)
40 50–1,000 SFRP210-4000-
16)
90 50–1,000 SFRP210-9000- 16)
40 50–1,000 SFRGLW-4000-
16)
90 50–1,000 SFRGLW-9000- 16)
45 50–1,000 SFRP210-4500-
16)
100 50–1,000 SFRP210-10000- 16)
45 50–1,000 SFRGLW-4500-
16)
100 50–1,000 SFRGLW-10000- 16)
Available from stock igus® constantly expands its range of available materials and dimensions. Please contact us in case the required
Upon request/check availability diameter is not available.
636 Product finder online www.igus.eu/barstock-finder Service life calculation online www.igus.eu/barstock-expert 637
iglidur® bar
stock iglidur® round bars | Product range iglidur® round bars | Product range iglidur® bar
stock
The versatile endurance runner – iglidur® J Specialist for pivoting and pulsating loads – iglidur® J3
Order key for round bars Order key for round bars
iglidur® material
iglidur® material
length, freely selecta- length, freely selecta-
ble between 50 and ble between 50 and
Round bar
Round bar
Bar stock
Bar stock
1,000mm. Cut-to-size 1,000mm. Cut-to-size
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
parts are delivered parts are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No.
10 50–1,000 SFRJ-1000- 16)
50 50–1,000 SFRJ-5000- 16)
10 50–1,000 SFRJ3-1000- 16)
50 50–1,000 SFRJ3-5000-
16)
15 50–1,000 SFRJ-1500-
16)
55 50–1,000 SFRJ-5500-
16)
15 50–1,000 SFRJ3-1500-
16)
55 50–1,000 SFRJ3-5500-
16)
20 50–1,000 SFRJ-2000-
16)
60 50–1,000 SFRJ-6000-
16)
20 50–1,000 SFRJ3-2000-
16)
60 50–1,000 SFRJ3-6000-
16)
25 50–1,000 SFRJ-2500-
16)
65 50–1,000 SFRJ-6500- 16)
25 50–1,000 SFRJ3-2500-
16)
65 50–1,000 SFRJ3-6500- 16)
30 50–1,000 SFRJ-3000-
16)
70 50–1,000 SFRJ-7000- 16)
30 50–1,000 SFRJ3-3000-
16)
70 50–1,000 SFRJ3-7000- 16)
35 50–1,000 SFRJ-3500-
16)
80 50–1,000 SFRJ-8000- 16)
35 50–1,000 SFRJ3-3500-
16)
80 50–1,000 SFRJ3-8000- 16)
40 50–1,000 SFRJ-4000-
16)
90 50–1,000 SFRJ-9000- 16)
40 50–1,000 SFRJ3-4000-
16)
90 50–1,000 SFRJ3-9000- 16)
45 50–1,000 SFRJ-4500-
16)
100 50–1,000 SFRJ-10000- 16)
45 50–1,000 SFRJ3-4500-
16)
100 50–1,000 SFRJ3-10000- 16)
The classic endurance runner up to 30MPa – iglidur® W300 Endurance runner with high dimensional stability at high temperature – iglidur® J350
Order key for round bars Order key for round bars
iglidur material
iglidur® material
Round bar
Round bar
Bar stock
Bar stock
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
15 50–1,000 SFRW-1500-
16)
55 50–1,000 SFRW-5500- 16) 15 50–1,000 SFRJ350-1500- 16)
55 50–1,000 SFRJ350-5500- 16)
20 50–1,000 SFRW-2000-
16)
60 50–1,000 SFRW-6000- 16) 20 50–1,000 SFRJ350-2000-
16)
60 50–1,000 SFRJ350-6000- 16)
25 50–1,000 SFRW-2500-
16)
65 50–1,000 SFRW-6500- 16) 25 50–1,000 SFRJ350-2500-
16)
65 50–1,000 SFRJ350-6500- 16)
30 50–1,000 SFRW-3000-
16)
70 50–1,000 SFRW-7000- 16) 30 50–1,000 SFRJ350-3000-
16)
70 50–1,000 SFRJ350-7000- 16)
35 50–1,000 SFRW-3500-
16)
80 50–1,000 SFRW-8000- 16) 35 50–1,000 SFRJ350-3500-
16)
80 50–1,000 SFRJ350-8000- 16)
40 50–1,000 SFRW-4000-
16)
90 50–1,000 SFRW-9000- 16) 40 50–1,000 SFRJ350-4000-
16)
90 50–1,000 SFRJ350-9000- 16)
45 50–1,000 SFRW-4500-
16)
100 50–1,000 SFRW-10000- 16) 45 50–1,000 SFRJ350-4500-
16)
100 50–1,000 SFRJ350-10000- 16)
Available from stock igus® constantly expands its range of available materials and dimensions. Please contact us in case the required
Upon request/check availability diameter is not available.
638 Product finder online www.igus.eu/barstock-finder Service life calculation online www.igus.eu/barstock-expert 639
iglidur® bar
stock iglidur® round bars | Product range iglidur® round bars | Product range iglidur® bar
stock
Ideal for plastic shafts – iglidur® J260 Specially for aluminium shafts – iglidur® J200
Order key for round bars Order key for round bars
iglidur® material
iglidur® material
lectable between lectable between
50 and 1,000mm. 50 and 1,000mm.
Round bar
Round bar
Bar stock
Bar stock
Cut-to-size parts Cut-to-size parts
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
are delivered are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No.
10 50–1,000 SFRJ260-1000- 16)
50 50–1,000 SFRJ260-5000- 16)
10 50–1,000 SFRJ200-1000- 16)
50 50–1,000 SFRJ200-5000-
16)
15 50–1,000 SFRJ260-1500-
16)
55 50–1,000 SFRJ260-5500- 16)
15 50–1,000 SFRJ200-1500-
16)
55 50–1,000 SFRJ200-5500-
16)
20 50–1,000 SFRJ260-2000-
16)
60 50–1,000 SFRJ260-6000- 16)
20 50–1,000 SFRJ200-2000-
16)
60 50–1,000 SFRJ200-6000-
16)
25 50–1,000 SFRJ260-2500-
16)
65 50–1,000 SFRJ260-6500- 16)
25 50–1,000 SFRJ200-2500-
16)
65 50–1,000 SFRJ200-6500- 16)
30 50–1,000 SFRJ260-3000-
16)
70 50–1,000 SFRJ260-7000- 16)
30 50–1,000 SFRJ200-3000-
16)
70 50–1,000 SFRJ200-7000- 16)
35 50–1,000 SFRJ260-3500-
16)
80 50–1,000 SFRJ260-8000- 16)
35 50–1,000 SFRJ200-3500-
16)
80 50–1,000 SFRJ200-8000- 16)
40 50–1,000 SFRJ260-4000-
16)
90 50–1,000 SFRJ260-9000- 16)
40 50–1,000 SFRJ200-4000-
16)
90 50–1,000 SFRJ200-9000- 16)
45 50–1,000 SFRJ260-4500-
16)
100 50–1,000 SFRJ260-10000- 16)
45 50–1,000 SFRJ200-4500-
16)
100 50–1,000 SFRJ200-10000- 16)
Order key for round bars Order key for round bars
iglidur® material
length, freely selecta- length, freely selecta-
ble between 50 and ble between 50 and
Round bar
Round bar
Bar stock
Bar stock
1,000mm. Cut-to-size 1,000mm. Cut-to-size
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
parts are delivered parts are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No.
10 50–1,000 SFRR-1000- 16)
50 50–1,000 SFRR-5000- 16)
10 50–1,000 SFRJB-1000- 16)
50 50–1,000 SFRJB-5000-
16)
15 50–1,000 SFRR-1500- 16)
55 50–1,000 SFRR-5500- 16)
15 50–1,000 SFRJB-1500-
16)
55 50–1,000 SFRJB-5500- 16)
20 50–1,000 SFRR-2000-
16)
60 50–1,000 SFRR-6000- 16)
20 50–1,000 SFRJB-2000-
16)
60 50–1,000 SFRJB-6000- 16)
25 50–1,000 SFRR-2500-
16)
65 50–1,000 SFRR-6500- 16)
25 50–1,000 SFRJB-2500-
16)
65 50–1,000 SFRJB-6500- 16)
30 50–1,000 SFRR-3000-
16)
70 50–1,000 SFRR-7000- 16)
30 50–1,000 SFRJB-3000-
16)
70 50–1,000 SFRJB-7000- 16)
35 50–1,000 SFRR-3500-
16)
80 50–1,000 SFRR-8000- 16)
35 50–1,000 SFRJB-3500-
16)
80 50–1,000 SFRJB-8000- 16)
40 50–1,000 SFRR-4000-
16)
90 50–1,000 SFRR-9000- 16)
40 50–1,000 SFRJB-4000-
16)
90 50–1,000 SFRJB-9000- 16)
45 50–1,000 SFRR-4500-
16)
100 50–1,000 SFRR-10000- 16)
45 50–1,000 SFRJB-4500-
16)
100 50–1,000 SFRJB-10000- 16)
Available from stock igus® constantly expands its range of available materials and dimensions. Please contact us in case the required
Upon request/check availability diameter is not available.
640 Product finder online www.igus.eu/barstock-finder Service life calculation online www.igus.eu/barstock-expert 641
iglidur® bar
stock iglidur® round bars | Product range iglidur® round bars | Product range iglidur® bar
stock
The chemical and temperature specialist – iglidur® X Endurance runner with high media resistance – iglidur® H1
Order key for round bars Order key for round bars
iglidur® material
iglidur® material
length, freely selecta- length, freely selecta-
ble between 50 and ble between 50 and
Round bar
Round bar
Bar stock
Bar stock
1,000mm. Cut-to-size 1,000mm. Cut-to-size
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
parts are delivered parts are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No.
10 50–1,000 SFRX-1000- 16)
50 50–1,000 SFRX-5000- 16)
10 50–1,000 SFRH1-1000- 16)
50 50–1,000 SFRH1-5000-
16)
15 50–1,000 SFRX-1500-
16)
55 50–1,000 SFRX-5500-
16)
15 50–1,000 SFRH1-1500-
16)
55 50–1,000 SFRH1-5500- 16)
20 50–1,000 SFRX-2000-
16)
60 50–1,000 SFRX-6000-
16)
20 50–1,000 SFRH1-2000-
16)
60 50–1,000 SFRH1-6000- 16)
25 50–1,000 SFRX-2500-
16)
65 50–1,000 SFRX-6500- 16)
25 50–1,000 SFRH1-2500-
16)
65 50–1,000 SFRH1-6500- 16)
30 50–1,000 SFRX-3000-
16)
70 50–1,000 SFRX-7000- 16)
30 50–1,000 SFRH1-3000-
16)
70 50–1,000 SFRH1-7000- 16)
35 50–1,000 SFRX-3500-
16)
80 50–1,000 SFRX-8000- 16)
35 50–1,000 SFRH1-3500-
16)
80 50–1,000 SFRH1-8000- 16)
40 50–1,000 SFRX-4000-
16)
90 50–1,000 SFRX-9000- 16)
40 50–1,000 SFRH1-4000-
16)
90 50–1,000 SFRH1-9000- 16)
45 50–1,000 SFRX-4500-
16)
100 50–1,000 SFRX-10000- 16)
45 50–1,000 SFRH1-4500-
16)
100 50–1,000 SFRH1-10000- 16)
All-rounder for steam sterilisation – iglidur® HSD350 For extreme ambient conditions – iglidur® C500
Order key for round bars Order key for round bars
In your required
length, free- In your required
ly selectable length, freely se-
iglidur® material
iglidur material
between 50 and lectable between
1,000mm. Cut- 50 and 1,000mm.
Round bar
Round bar
Bar stock
Bar stock
to-size parts Cut-to-size parts
Outer Ø
Outer Ø
Inner Ø
Inner Ø
®
Length
Length
are delivered are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No.
10 50–1,000 SFRHSD350-1000- 16)
50 50–1,000 SFRHSD350-5000- 16)
10 50–1,000 SFRC500-1000- 16)
50 50–1,000 SFRC500-5000-
16)
15 50–1,000 SFRHSD350-1500-
16)
55 50–1,000 SFRHSD350-5500- 16)
15 50–1,000 SFRC500-1500-
16)
55 50–1,000 SFRC500-5500- 16)
20 50–1,000 SFRHSD350-2000-
16)
60 50–1,000 SFRHSD350-6000- 16)
20 50–1,000 SFRC500-2000-
16)
60 50–1,000 SFRC500-6000- 16)
25 50–1,000 SFRHSD350-2500-
16)
65 50–1,000 SFRHSD350-6500- 16)
25 50–1,000 SFRC500-2500-
16)
65 50–1,000 SFRC500-6500- 16)
30 50–1,000 SFRHSD350-3000-
16)
70 50–1,000 SFRHSD350-7000- 16)
30 50–1,000 SFRC500-3000-
16)
70 50–1,000 SFRC500-7000- 16)
35 50–1,000 SFRHSD350-3500-
16)
80 50–1,000 SFRHSD350-8000- 16)
35 50–1,000 SFRC500-3500-
16)
80 50–1,000 SFRC500-8000- 16)
40 50–1,000 SFRHSD350-4000-
16)
90 50–1,000 SFRHSD350-9000- 16)
40 50–1,000 SFRC500-4000-
16)
90 50–1,000 SFRC500-9000- 16)
45 50–1,000 SFRHSD350-4500-
16)
100 50–1,000 SFRHSD350-10000- 16)
45 50–1,000 SFRC500-4500-
16)
100 50–1,000 SFRC500-10000- 16)
642 Product finder online www.igus.eu/barstock-finder Service life calculation online www.igus.eu/barstock-expert 643
iglidur® bar
stock iglidur® round bars | Product range iglidur® round bars | Product range iglidur® bar
stock
The all-rounder for food, FDA and EU 10/2011-compliant – iglidur® A181 The media and temperature specialist in the food sector – iglidur® A500
Order key for round bars Order key for round bars
iglidur® material
iglidur® material
lectable between lectable between
50 and 1,000mm. 50 and 1,000mm.
Round bar
Round bar
Bar stock
Bar stock
Cut-to-size parts Cut-to-size parts
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
are delivered are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No.
10 50–1,000 SFRA181-1000- 16)
50 50–1,000 SFRA181-5000- 16)
10 50–1,000 SFRA500-1000- 16)
50 50–1,000 SFRA500-5000-
16)
15 50–1,000 SFRA181-1500-
16)
55 50–1,000 SFRA181-5500-
16)
15 50–1,000 SFRA500-1500-
16)
55 50–1,000 SFRA500-5500- 16)
20 50–1,000 SFRA181-2000-
16)
60 50–1,000 SFRA181-6000-
16)
20 50–1,000 SFRA500-2000-
16)
60 50–1,000 SFRA500-6000- 16)
25 50–1,000 SFRA181-2500-
16)
65 50–1,000 SFRA181-6500- 16)
25 50–1,000 SFRA500-2500-
16)
65 50–1,000 SFRA500-6500- 16)
30 50–1,000 SFRA181-3000-
16)
70 50–1,000 SFRA181-7000- 16)
30 50–1,000 SFRA500-3000-
16)
70 50–1,000 SFRA500-7000- 16)
35 50–1,000 SFRA181-3500-
16)
80 50–1,000 SFRA181-8000- 16)
35 50–1,000 SFRA500-3500-
16)
80 50–1,000 SFRA500-8000- 16)
40 50–1,000 SFRA181-4000-
16)
90 50–1,000 SFRA181-9000- 16)
40 50–1,000 SFRA500-4000-
16)
90 50–1,000 SFRA500-9000- 16)
45 50–1,000 SFRA181-4500-
16)
100 50–1,000 SFRA181-10000- 16)
45 50–1,000 SFRA500-4500-
16)
100 50–1,000 SFRA500-10000- 16)
The FDA-compliant endurance runner at higher temperatures – iglidur® A350 The all-rounder for food – iglidur® A180
Order key for round bars Order key for round bars
iglidur® material
lectable between lectable between
50 and 1,000mm. 50 and 1,000mm.
Round bar
Round bar
Bar stock
Bar stock
Cut-to-size parts Cut-to-size parts
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
are delivered are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No.
10 50–1,000 SFRA350-1000- 16)
50 50–1,000 SFRA350-5000- 16)
10 50–1,000 SFRA180-1000- 16)
50 50–1,000 SFRA180-5000-
16)
15 50–1,000 SFRA350-1500- 16)
55 50–1,000 SFRA350-5500- 16)
15 50–1,000 SFRA180-1500- 16)
55 50–1,000 SFRA180-5500- 16)
20 50–1,000 SFRA350-2000-
16)
60 50–1,000 SFRA350-6000- 16)
20 50–1,000 SFRA180-2000-
16)
60 50–1,000 SFRA180-6000- 16)
25 50–1,000 SFRA350-2500-
16)
65 50–1,000 SFRA350-6500- 16)
25 50–1,000 SFRA180-2500-
16)
65 50–1,000 SFRA180-6500- 16)
30 50–1,000 SFRA350-3000-
16)
70 50–1,000 SFRA350-7000- 16)
30 50–1,000 SFRA180-3000-
16)
70 50–1,000 SFRA180-7000- 16)
35 50–1,000 SFRA350-3500-
16)
80 50–1,000 SFRA350-8000- 16)
35 50–1,000 SFRA180-3500-
16)
80 50–1,000 SFRA180-8000- 16)
40 50–1,000 SFRA350-4000-
16)
90 50–1,000 SFRA350-9000- 16)
40 50–1,000 SFRA180-4000-
16)
90 50–1,000 SFRA180-9000- 16)
45 50–1,000 SFRA350-4500-
16)
100 50–1,000 SFRA350-10000- 16)
45 50–1,000 SFRA180-4500-
16)
100 50–1,000 SFRA180-10000- 16)
Available from stock igus® constantly expands its range of available materials and dimensions. Please contact us in case the required
Upon request/check availability diameter is not available.
644 Product finder online www.igus.eu/barstock-finder Service life calculation online www.igus.eu/barstock-expert 645
iglidur® bar
stock iglidur® round bars | Product range iglidur® round bars | Product range iglidur® bar
stock
"Food" material with high media resistance up to +90 °C – iglidur® A160 For the tobacco industry – iglidur® T220
Order key for round bars Order key for round bars
iglidur® material
iglidur® material
lectable between lectable between
50 and 1,000mm. 50 and 1,000mm.
Round bar
Round bar
Bar stock
Bar stock
Cut-to-size parts Cut-to-size parts
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
are delivered are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No.
10 50–1,000 SFRA160-1000- 16)
50 50–1,000 SFRA160-5000- 16)
10 50–1,000 SFRT220-1000- 16)
50 50–1,000 SFRT220-5000-
16)
15 50–1,000 SFRA160-1500-
16)
55 50–1,000 SFRA160-5500- 16)
15 50–1,000 SFRT220-1500-
16)
55 50–1,000 SFRT220-5500- 16)
20 50–1,000 SFRA160-2000-
16)
60 50–1,000 SFRA160-6000- 16)
20 50–1,000 SFRT220-2000-
16)
60 50–1,000 SFRT220-6000- 16)
25 50–1,000 SFRA160-2500-
16)
65 50–1,000 SFRA160-6500- 16)
25 50–1,000 SFRT220-2500-
16)
65 50–1,000 SFRT220-6500- 16)
30 50–1,000 SFRA160-3000-
16)
70 50–1,000 SFRA160-7000- 16)
30 50–1,000 SFRT220-3000-
16)
70 50–1,000 SFRT220-7000- 16)
35 50–1,000 SFRA160-3500-
16)
80 50–1,000 SFRA160-8000- 16)
35 50–1,000 SFRT220-3500-
16)
80 50–1,000 SFRT220-8000- 16)
40 50–1,000 SFRA160-4000-
16)
90 50–1,000 SFRA160-9000- 16)
40 50–1,000 SFRT220-4000-
16)
90 50–1,000 SFRT220-9000- 16)
45 50–1,000 SFRA160-4500-
16)
100 50–1,000 SFRA160-10000- 16)
45 50–1,000 SFRT220-4500-
16)
100 50–1,000 SFRT220-10000- 16)
For contact with drinking water – iglidur® UW160 Used to prevent electro-static charges – iglidur® F2
Order key for round bars Order key for round bars
In your required
length, freely se- In your required
iglidur® material
iglidur® material
lectable between length, freely selecta-
50 and 1,000mm. ble between 50 and
Round bar
Round bar
Bar stock
Bar stock
Cut-to-size parts 1,000mm. Cut-to-size
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
are delivered parts are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No.
10 50–1,000 SFRUW160-1000- 16)
50 50–1,000 SFRUW160-5000- 16)
10 50–1,000 SFRF2-1000- 16)
50 50–1,000 SFRF2-5000-
16)
20 50–1,000 SFRUW160-2000-
16)
60 50–1,000 SFRUW160-6000- 16)
20 50–1,000 SFRF2-2000-
16)
60 50–1,000 SFRF2-6000- 16)
25 50–1,000 SFRUW160-2500-
16)
65 50–1,000 SFRUW160-6500- 16)
25 50–1,000 SFRF2-2500-
16)
65 50–1,000 SFRF2-6500- 16)
30 50–1,000 SFRUW160-3000-
16)
70 50–1,000 SFRUW160-7000- 16)
30 50–1,000 SFRF2-3000-
16)
70 50–1,000 SFRF2-7000- 16)
35 50–1,000 SFRUW160-3500-
16)
80 50–1,000 SFRUW160-8000- 16)
35 50–1,000 SFRF2-3500-
16)
80 50–1,000 SFRF2-8000- 16)
40 50–1,000 SFRUW160-4000-
16)
90 50–1,000 SFRUW160-9000- 16)
40 50–1,000 SFRF2-4000-
16)
90 50–1,000 SFRF2-9000- 16)
45 50–1,000 SFRUW160-4500-
16)
100 50–1,000 SFRUW160-10000- 16)
45 50–1,000 SFRF2-4500-
16)
100 50–1,000 SFRF2-10000- 16)
Available from stock igus® constantly expands its range of available materials and dimensions. Please contact us in case the required
Upon request/check availability diameter is not available.
646 Product finder online www.igus.eu/barstock-finder Service life calculation online www.igus.eu/barstock-expert 647
iglidur® bar
stock iglidur® round bars | Product range iglidur® round bars | Product range iglidur® bar
stock
Versatile and cost-effective – iglidur® J2 For long service life under extreme loads – iglidur® Q2
Order key for round bars Order key for round bars
iglidur® material
iglidur® material
length, freely selecta- length, freely selecta-
ble between 50 and ble between 50 and
Round bar
Round bar
Bar stock
Bar stock
1,000mm. Cut-to-size 1,000mm. Cut-to-size
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
parts are delivered parts are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No. Ø Lengths16) Part No.
10 50–1,000 SFRJ2-1000- 16)
50 50–1,000 SFRJ2-5000- 16)
10 50–1,000 SFRQ2-1000- 16)
50 50–1,000 SFRQ2-5000-
16)
15 50–1,000 SFRJ2-1500-
16)
55 50–1,000 SFRJ2-5500- 16)
15 50–1,000 SFRQ2-1500-
16)
55 50–1,000 SFRQ2-5500- 16)
20 50–1,000 SFRJ2-2000-
16)
60 50–1,000 SFRJ2-6000- 16)
20 50–1,000 SFRQ2-2000-
16)
60 50–1,000 SFRQ2-6000- 16)
25 50–1,000 SFRJ2-2500-
16)
65 50–1,000 SFRJ2-6500- 16)
25 50–1,000 SFRQ2-2500-
16)
65 50–1,000 SFRQ2-6500- 16)
30 50–1,000 SFRJ2-3000-
16)
70 50–1,000 SFRJ2-7000- 16)
30 50–1,000 SFRQ2-3000-
16)
70 50–1,000 SFRQ2-7000- 16)
35 50–1,000 SFRJ2-3500-
16)
80 50–1,000 SFRJ2-8000- 16)
35 50–1,000 SFRQ2-3500-
16)
80 50–1,000 SFRQ2-8000- 16)
40 50–1,000 SFRJ2-4000-
16)
90 50–1,000 SFRJ2-9000- 16)
40 50–1,000 SFRQ2-4000-
16)
90 50–1,000 SFRQ2-9000- 16)
45 50–1,000 SFRJ2-4500-
16)
100 50–1,000 SFRJ2-10000- 16)
45 50–1,000 SFRQ2-4500-
16)
100 50–1,000 SFRQ2-10000- 16)
For the rail industry, flame-retardant, complies with DIN EN 45545 HL3, R22/R23 – iglidur® RW370
In your required
length, freely
selectable
iglidur material
between 50
and 1,000mm.
Round bar
Bar stock
Cut-to-size parts
Outer Ø
Inner Ø
®
Length
are delivered
oversized.
Dimensions [mm]
Ø Lengths16) Part No. Ø Lengths16) Part No.
10 50–1,000 SFRRW370-1000- 16)
50 50–1,000 SFRRW370-5000-
16)
20 50–1,000 SFRRW370-2000-
16)
60 50–1,000 SFRRW370-6000- 16)
25 50–1,000 SFRRW370-2500-
16)
65 50–1,000 SFRRW370-6500- 16)
30 50–1,000 SFRRW370-3000-
16)
70 50–1,000 SFRRW370-7000- 16)
35 50–1,000 SFRRW370-3500-
16)
80 50–1,000 SFRRW370-8000- 16)
40 50–1,000 SFRRW370-4000-
16)
90 50–1,000 SFRRW370-9000- 16)
45 50–1,000 SFRRW370-4500-
16)
100 50–1,000 SFRRW370-10000- 16)
Available from stock igus® constantly expands its range of available materials and dimensions. Please contact us in case the required
Upon request/check availability diameter is not available.
648 Product finder online www.igus.eu/barstock-finder Service life calculation online www.igus.eu/barstock-expert 649
iglidur® bar
stock iglidur® tubes | Product range iglidur® plates | Product range iglidur® bar
stock
The versatile endurance runner – iglidur® J Solve wear problems quickly with iglidur® plate stripes
Material thickness
length, freely length, freely
iglidur® material
iglidur® material
selectable between selectable be
50 and 1,000mm. tween 50 and
Bar stock
Bar stock
Cut-to-size parts 1,000mm. Cut-to-
Outer Ø
Inner Ø
Length
Length
Width
Plate
Tube
are delivered size parts are deli-
oversized. vered oversized.
Available from stock igus® constantly expands its range of available materials and dimensions. Please contact us in case the required
Upon request/check availability diameter is not available.
650 Product finder online www.igus.eu/barstock-finder Service life calculation online www.igus.eu/barstock-expert 651
iglidur® bar
stock iglidur® plates | Product range iglidur® plates | Product range iglidur® bar
stock
The versatile endurance runner – iglidur® J The FDA-compliant endurance runner at higher temperatures – iglidur® A350
Plastic plates made from iglidur® can be supplied cut to size, with thickness ranging from 2mm to
40mm and available in up to 7 standard sizes.
Material thickness
iglidur® material
Dimensions Material thickness s Part No. Tolerances
(L x B) Material thickness Tolerance
Bar stock
500x300 15 / 20 / 25 / 30 SFPA350--500-300 15 +0.300 +1.500
Length
Width
500x610 15 / 20 / 25 / 30 SFPA350--500-610 20 +0.300 +1.500
Plate
1,000x610 15 / 20 / 25 / 30 SFPA350--1000-610 25 +0.300 +1.500
30 +0.500 +2.500
Dimensions Material thickness s Part No. Tolerances
(L x B) Material thickness Tolerance
500x240 2/3/4/5/6 SFPJ--500-240 2 +0.000 +0.200 FDA and EU 10/2011-compliant - iglidur® A160
500x300 10 / 15 / 20 / 25 / 30 / 40 SFPJ--500-300 3 +0.000 +0.200
500x500 2/3/4/5/6 SFPJ--500-500 4 +0.000 +0.250
500x610 10 / 15 / 20 / 25 / 30 / 40 SFPJ--500-610 5 +0.000 +0.250
1,000x500 2/3/4/5/6 SFPJ--1000-500 6 +0.000 +0.300
1,000x610 10 / 15 / 20 / 25 / 30 / 40 SFPJ--1000-610 10 +0.200 +0.900
1,000x1,000 2/3/4/5/6 SFPJ--1000-1000 15 +0.300 +1.500
20 +0.300 +1.500
25 +0.300 +1.500
30 +0.500 +2.500 Dimensions Material thickness s Part No. Tolerances
40 +0.500 +2.500 (L x B) Material thickness Tolerance
500x300 10 / 20 SFPA160--500-300 10 +0.200 +0.900
500x610 10 / 20 SFPA160--500-610 20 +0.300 +1.500
Extremely wear-resistant in black – iglidur® JB 1,000x610 10 / 20 SFPA160--1000-610
652 Product finder online www.igus.eu/barstock-finder Service life calculation online www.igus.eu/barstock-expert 653
iglidur® bar stock | Processing information iglidur® bar stock | Small quantities and prototypes
Processing information for iglidur® bar stock Individual manufacture
General information for achieving good results changes caused by absorbed water, larger
when processing iglidur® bar stock: production tolerances are required for plastics
●● Use tools made from high-speed steels (HSS) than for metal parts
and hard metal (HM) ●● To reduce any retrospective warping as a result
●● Always ensure the tools are extremely sharp of machining stresses, if large material volumes
and in perfect condition are to be machined, interim tempering should
●● In view of the far greater thermal expansion be used before the refined finishing stage
compared to metals and the dimensional
Sawing Turning Milling Drilling Special parts and machined special designs for prototypes and small series requirements made of
HM with alternate teeth igus® tribo-plastics, calculated online and delivered without delay.
Tool material HSS HSS HSS
or trapezoidal flat teeth
Clearance angle 5–30° 2–10° 2–30° 3–16° Find & compare bar stock
Rake angle 0–15° 0–8° 0–15° 5–30° This material finder helps you find the right iglidur®
Tooth pitch 2–14mm – – – material for your project with a few clicks!
Setting angle – 45–60° – – www.igus.eu/barstock-finder
Tip angle – – – 90–130°
Cutting speed max. 300 m/min. 100–500 m/min. 80–500 m/min. 20–200 m/min.
Feed rate – 0.05–0.5mm/rpm 0.02–0.3mm/rpm
Table: General processing information
Tempering
speedicut
Interim tempering reduces inner tensions caused by the tempering temperatures indicated below
Fast manufacturing - fast delivery
the machining process and thus creates narrower over a period of 3–4 hours by slowly heating the
Manufacturing of custom parts made from iglidur®
tolerances. The optimum values ultimately depend part from room temperature. Depending on the
bar stock. A speedicut part is manufactured from
on the volume of material machined, the machining thickness of the part, this tempering temperature
a standard iglidur® bar stock using a customer's
parameters and the geometric design of the end should be maintained for 1 hour per cm of wall
drawing (3D model or 2D drawing). After uploading
product; these values have to be determined by thickness.
the drawing you will receive a quotation and the
tests. If the machined part cools too quickly, tension
delivery date.
As the plastic has low thermal conductivity, the can once again be induced in it. This is avoided
●● Delivered from 24hrs to 3 days
plastic bar stock has to be heated slowly. by using a slow cooling process with a maximum
●● Precise manufacturing according to drawing
Where possible, the entire bar stock should be reduction of –20 °C per hour until room temperature
●● Ideal for small quantities
evenly heated. It is therefore important to achieve is reached.
●● Max. diameter 100mm
www.igus.eu/speedicut
654 Product finder online www.igus.eu/barstock-finder Service life calculation online www.igus.eu/barstock-expert 655
My sketches
Choice of 4 materials
Lubrication and maintenance-free
Wear-resistant
Easy to cut
Can be glued
Standard widths from stock
656
iglidur® tribo-tape | Advantages iglidur® tribo-tape | Technical data iglidur®
tribo-tape
Versatile: iglidur® tribo-tape
Material properties
Material: iglidur® A160
Easy-to-fit protection General properties Unit iglidur® iglidur® iglidur® iglidur® Testing
●● Low coefficient of friction
●● Wear resistance: ++
for all surfaces: Density g/cm3
A160
1.00
B160
1.00
W160
0.95
V400
1.51
method
●● Up to +90 °C
Page 660
iglidur® tribo-tape Colour blue black white
cream-
white
igus® tribo-tape is designed for lining areas of wear Max. moisture absorption at +23 °C/50 % r. h. % weight 0.1 0.1 0.1 0.1 DIN 53495
and where frequent maintenance is required, an Max. total moisture absorption % weight 0.1 0.1 0.1 0.2
example is for machine beds etc. At just 0.5mm 0.09– 0.13– 0.12– 0.15–
Coefficient of sliding friction, dynamic, against steel µ
thick (0.71mm including the adhesive back), the 0.19 0.20 0.20 0.20
space requirement is extremely low. The ease of Mechanical properties
use (the tape can simply be cut using scissors) Flexural modulus MPa 1,151 852 799 4,500 DIN 53457
Material: iglidur® B160 and optional self-adhesive back open up almost Flexural strength at +20 °C MPa 19 14 14 95 DIN 53452
endless possibilities for the product's use. Shore D hardness 60 59 58 74 DIN 53505
●● Lubrication and maintenance-free Physical and thermal properties
●● For use in
●● Easy to cut Max. continuous application temperature °C +90 +90 +90 +200
visible areas
●● For compact areas Max. short-term application temperature °C +100 +100 +100 +240
●● Wear resistance: ++++
●● With or without self-adhesive back Min. continuous application temperature °C –50 –50 –50 –50
●● Up to +90 °C
●● Standard widths from stock Thermal conductivity W/m · K 0.30 0.32 0.30 0.24 ASTM C 177
Page 661
●● Individual required widths in continuous range Coefficient of thermal expansion (at +23 °C) K–1 · 10–5 11 11 11 3 DIN 53752
from 10-500mm Electrical properties
Specific contact resistance Ωcm > 1012 > 1012 > 1012 > 1012 DIN IEC 93
Available from stock Surface resistance Ω > 10 12
> 10 12
> 10 12
> 10 12
DIN 53482
Detailed information about delivery time online. Table 01: Material properties table
658 Online tools and more information www.igus.eu/tribotape 3D CAD files, prices and delivery time online www.igus.eu/tribotape 659
iglidur®
tribo-tape iglidur® tribo-tape | Product range iglidur® tribo-tape | Product range iglidur®
tribo-tape
FDA-compliant – iglidur® A160 For use in visible areas – iglidur® B160
G= G=
Optional Optional
iglidur® material
iglidur® material
Adhesive back
Adhesive back
self-adhesive self-adhesive
back back
Thickness
Thickness
Width
Width
Tape
Tape
The low-cost iglidur® A160 tribo-tape has high tribo-tape from iglidur® A160 with adhesive back Especially where the iglidur® tribo-tape is a visible tribo-tape from iglidur® B160 with adhesive back
wear resistance compared to similar, thin plastic Temperature –40 °C up to +90 °C part, the new black option now offers even more Temperature –40 °C up to +90 °C
products. creative freedom. In addition the wear resistance
has been improved once again compared to
Dimensions [mm] iglidur® A160.
Material thickness Material thickness Width Part No. Part No.
without adhesive back with adhesive back +/-1.0 without adhesive back with adhesive back Dimensions [mm]
+/-0.1 +/-0.121 Material thickness Material thickness Width Part No. Part No.
0.5 0.71 20 A160-T-005-0020 A160-T-005-0020-G without adhesive back with adhesive back +/-1.0 without adhesive back with adhesive back
0.5 0.71 50 A160-T-005-0050 A160-T-005-0050-G +/-0.1 +/-0.121
0.5 0.71 100 A160-T-005-0100 A160-T-005-0100-G 0.5 0.71 20 B160-T-005-0020 B160-T-005-0020-G
0.5 0.71 500 A160-T-005-0500 A160-T-005-0500-G 0.5 0.71 50 B160-T-005-0050 B160-T-005-0050-G
1.0 1.21 500 A160-T-010-0500 A160-T-010-0500-G 0.5 0.71 100 B160-T-005-0100 B160-T-005-0100-G
0.5 0.71 500 B160-T-005-0500 B160-T-005-0500-G
Individual widths upon request Cutting service 1.0 1.21 500 B160-T-010-0500 B160-T-010-0500-G
Continuously from 10–500mm Design tribo-tape flexibly
www.igus.eu/tape-cut-to-size Individual widths upon request Cutting service
Continuously from 10–500mm Design tribo-tape flexibly
www.igus.eu/tape-cut-to-size
6 160
140
5
120 6 140
4
Wear/Weight decrease
100 120
5
3 80
Max. pull-off force
100
4
Wear/Weight decrease
60
2 80
PTFE 40 3
iglidur® A160
[mg/km]
1 fibre glass 60
20
104 93 108 104 2
PTFE 40
0 0
[N/50mm]
iglidur® B160
[mg/km]
1 fibre glass
Linear wear against stainless steel pin (AISI 303) A160 A160 A160 A160 20
at +23 °C at –30 °C at +60 °C after 102 90 97 108
F = 10 N, v = 9,600mm/min and 50 % and 5 % and 90 % showered 0 0
humidity humidity humidity Linear wear against stainless steel pin (AISI 303) B160 B160 B160 B160
at +23 °C at –30 °C at +60 °C after
180° pull-off test after various exposure conditions F = 10 N, v = 9,600mm/min and 50 % and 5 % and 90 % showered
humidity humidity humidity
This material complies with EU directive 10/2011 and also with FDA (Food and 180° pull-off test after various exposure conditions
Drug Administration) specifications for repeated contact with food.
660 Online tools and more information www.igus.eu/tribotape 3D CAD files, prices and delivery time online www.igus.eu/tribotape 661
iglidur®
tribo-tape iglidur® tribo-tape | Product range iglidur® tribo-tape | Product range iglidur®
tribo-tape
White and UV-stabilised – iglidur® W160 High media resistance – iglidur® V400
G= G=
Optional Optional
iglidur® material
iglidur® material
Adhesive back
Adhesive back
self-adhesive self-adhesive
back back
Thickness
Thickness
Width
Width
Tape
Tape
With its white colour and UV-stabilised additives, tribo-tape from iglidur® W160 with adhesive back iglidur® V400 tribo-tape is not only extremely tribo-tape from iglidur® V400 with adhesive back
iglidur® W160 tribo-tape offers even more design Temperature –40 °C up to +90 °C wear-resistant but also extremely media and Temperature –40 °C up to +160 °C
freedom.148) temperature-resistant. In fact, it has been proven
in tests to be up to 10 times more wear-resistant
than special products for machine beds.
6 140 30 200
180
5 120 25 160
100 140
4 20
Wear/Weight decrease
Wear/Weight decrease
80 120
3 15 100
Max. pull-off force
[N/50mm]
iglidur® W160 iglidur® V400 40
[mg/km]
[mg/km]
662 Online tools and more information www.igus.eu/tribotape 3D CAD files, prices and delivery time online www.igus.eu/tribotape 663
iglidur...
Tribo 3D printing
...plastics
iglidur®
iglidur tribo 3D printing | Advantages
®
iglidur | Injection moulding tools
® tribo
3D printing
Parts as required – everything a question of quantity Making tools quickly and at low cost
Lubrication-free
printing
Extremely abrasion and wear-resistant tribo-
plastics for additive manufacturing via selective
laser sintering (SLS) or with filament (FDM/FFF)
allow you to use the printed component or to test
the function of the part reliably and completely
from the prototype or production batch onward.
●● Very high abrasion resistance
●● Lubrication and maintenance-free
3D printing / SLS ●● No tool costs Tools for injection moulding from the ●● High variety of materials: all iglidur® plain
For prototypes or small quantities made from ●● Design freedom 3D printers bearing materials can be requested as
tribo-filaments with the laser sintering method ●● 3D printing of parts on site Due to 3D printing, igus® is able to make custo samples
Wear-resistant materials for 3D printing and the ●● Can be processed by commercially available mised injection moulds in a short time with up to ●● Cost-efficient and delivered quickly
laser sintering method – print parts yourself or 3D printers 80 % lower costs. Maintenance-free plastic plain ●● No minimum order quantity
have igus® print them for you. ●● Predictable service life bearings in the required shape can be made quickly ●● For simple geometries
●● Up to 50 times more abrasion-resistant than and, above all, cost-effectively.
conventional 3D print materials Typical application areas
●● Various iglidur® materials available for FDM/ ●● Special wear-resistant parts
FFF (filament) and SLS (powder) ●● Jig construction igus® continually tests the available iglidur®
●● No tool costs; cost-effective, no minimum ●● Single pieces and small volumes materials – talk to us to obtain further information.
order quantity
Available from stock
Detailed information about delivery time online. The manufacture of maintenance-free plastic
plain bearings from 3D printed injection moulds
More information about 3D printing is worthwhile compared to direct 3D printing of
www.igus.eu/tribo-printing the iglidur® materials especially if:
●● Special material characteristics are needed,
Calculate service life online and such as conductivity, high temperature,
order directly. underwater use, KTW compliance
www.igus.eu/iglidur-expert ●● Small volumes in the same iglidur® material
are to be sampled as is a later high volume
from a classic injection moulding tool
Printed tools
For small quantities made from iglidur®
granules
3D-printed injection moulds. Wear-resistant parts Configure your custom iglidur® plain bearing
with a simple geometry can be made from most ●● Configure your required iglidur® plain bearing ●● Use plain bearings immediately without any
iglidur® materials. and thrust washer rework
●● Customised parts delivered from 4 business ●● Any dimension, 1–170mm ●● Clearance after press-fit: 0.03–0.23mm
days ●● Minimum wall thickness: 0.7mm www.igus.eu/3d-model
●● Up to 80 % more cost-effective than
conventional injection mould tools
●● For prototypes and small volumes Calculation of the anticipated service life, now also
Delivery time
for the 3D printing materials iglidur® J260 (FDM) and www.igus.eu/3d-tools
from 4 business days
iglidur® I6 (SLS)
666 Online tools and more information www.igus.eu/tribo-printing Prices and delivery time online www.igus.eu/tribofilament 667
iglidur® iglidur®
tribo iglidur SLS | Laser sintering
®
iglidur SLS | Laser sintering
® tribo
3D printing 3D printing
iglidur® I3 for 3D printing via SLS iglidur® I6 for 3D printing via SLS
At least 3 times more wear-resistant: Durable gears made of iglidur® I6 via laser
iglidur® I3 for 3D printing via SLS sintering
The material iglidur® I3, specially developed for laser The material iglidur® I6 was specifically developed
sintering, proved to have an abrasion resistance for laser sintering for use as a gear. The tests in
at least 3 times higher than conventional materials the igus® test laboratory showed a longer service
for laser sintering during tribological tests in the life than conventional - e.g. machined POM gears.
igus® test laboratory. This means the degree of This greatly increases the flexibility in the design
design freedom for wear-resistant parts has been of gears, since no tools are necessary due to the
further increased. laser sintering process and gears can be produced
●● Lubrication and maintenance-free efficiently without minimum order quantity.
●● Wear-resistant ●● Abrasion-resistant
●● Good mechanical properties ●● Extremely long operating times
1,200,000
25 ●● Detail accuracy with exact surfaces ●● Lubrication and maintenance-free
●● Can be processed using the standard 1,000,000 ●● Cost-efficient from batch size 1
20
parameter set 800,000 ●● No tool costs
15 ●● Refresh rate: 75 % ●● Delivery time 24 hrs to 3 days
600,000
●● Compliant according to FMV SS 302 ●● Detail accuracy with exact surfaces
Wear rate [µm/km]
Rotation cycle
10 400,000 ●● Also suitable for medium-sized series,
200,000 e.g. 5,000 pieces
5
www.igus.eu/gear
0
0
PBT POM iglidur® I6
PA12 PA12 iglidur® I3
+glass balls
Service life test worm wheel. 12 rpm; 4.9 Nm
Cf53 304 stainless steel
Rotating wear: p = 1MPa; v = 0.3m/s
Part No. raw material (10 kg) Delivery time Delivery time
I3-PL-10000 5 days 1–3 days
668 Online tools and more information www.igus.eu/tribo-printing Prices and delivery time online www.igus.eu/tribofilament 669
iglidur® iglidur®
tribo iglidur tribo 3D printing | 3D printing service
®
iglidur tribo 3D printing | Gear configurator
® tribo
3D printing 3D printing
Individual wear-resistant parts in 3 days – order online Wear-resistant gears in 60 seconds using the new igus® gear configurator
3D printing with
tribo-filaments
50 times more abrasion-resistant than
standard materials for maximum service life
Components made of igus® tribo-filament are up
to 50 times more wear-resistant than standard
Material: iglidur® I150 Material: iglidur® I180
materials for 3D printing and therefore have an
Wear-resistant parts printed the easy way Best combination of ability to be processed and
extremely long service life. Due to their excellent
●● High abrasion resistance at low speeds service life
tribological properties, they are suited for 3D
●● Good mechanical properties ●● Abrasion-resistant
printing of replacement parts for e.g. plain bearings,
●● The easiest to process tribo-filament (even without a ●● Good mechanical properties
drive nuts, gears and other wear-resistant parts.
heated print bed) ●● Nozzle temperature: +250–260 °C
The igus® tribo-filaments can be processed on 3D
●● Nozzle temperature: +240–250 °C ●● Also in black (iglidur® I180-BL)
printers that are based on the fused-deposition-
Page 676 Page 677
modelling method (FDM/FFF) and that allow the
nozzle temperature to be set as required.
672 Online tools and more information www.igus.eu/tribo-printing Prices and delivery time online www.igus.eu/tribofilament 673
iglidur® iglidur®
tribo iglidur tribo-filament | Tested
®
iglidur tribo-filament | Test results
® tribo
3D printing 3D printing
Printed as good as injection-moulded
3D print filament impresses during tests Wear-resistant parts made of iglidur® tribo-filament with the The following tests also show "printed as good as injection-
with injection moulding quality 3D printing method or parts made of iglidur® I3 with the moulded": the 3D-printed iglidur® plain bearings are
Our iglidur® J260 tribo-filament is more wear-resistant than SLS method are much more wear-resistant than standard comparable to conventionally made plain bearings with
standard print material. Our series of tests show: printed 3D printing materials. respect to wear resistance.
plain bearings from our latest filament iglidur® J260 are
equally as wear-resistant as our injection-moulded parts
20
from the same material. The tests have also proven that igli-
dur® 3D print filaments have a considerably lower coefficient
15
of friction and are up to 50 times more abrasion-resistant
than conventional 3D printing materials.
600
ABS PA12
200
50 50 0
45 45 ABS PA12 iglidur® iglidur® iglidur® iglidur®
40 40 (FDM) (SLS) I180 J260 I3 W300
35 35 (FDM) (FDM) (SLS) moul-
ded
30 30
Wear, rotating p =20MPa; v = 0.01m/s, 304 stainless
Wear rate [µm/km]
25 25
20 20
steel iglidur® I3 iglidur® I180
15 15
10 10
5 50.3 Failed 0.9 1.6 0.8 1.3 5 94.8 163.4 1.9 0.5 0.6 0.3 300
0 0
250
ABS iglidur® iglidur® ABS iglidur® iglidur®
printed J260 J260 printed J260 J260 200
printed moulded printed moulded Wear rate [µm/km]
150
Cf53 304 stainless steel Cf53 304 stainless steel
Rotating wear: p = 1MPa; v = 0.3m/s Linear wear: p = 1MPa; v = 0.3m/s; l = 5mm 100
50
ABS printed iglidur® I180
0
iglidur® iglidur® iglidur® iglidur®
I3 I180 G W300
printed printed moulded moulded
674 Online tools and more information www.igus.eu/tribo-printing Prices and delivery time online www.igus.eu/tribofilament 675
iglidur® iglidur®
tribo iglidur tribo-filament | Product range
®
iglidur tribo-filament | Product range
® tribo
3D printing 3D printing
iglidur® material
tribo-filament
tribo-filament
Ø [mm · 100]
Ø [mm · 100]
iglidur® I150 iglidur® I180
676 Online tools and more information www.igus.eu/tribo-printing Prices and delivery time online www.igus.eu/tribofilament 677
iglidur® iglidur®
tribo iglidur tribo-filament | Product range
®
iglidur tribo-filament | Product range
® tribo
3D printing 3D printing
iglidur® material
tribo-filament
tribo-filament
Ø [mm · 100]
Ø [mm · 100]
iglidur® J260 iglidur® I170
iglidur® J260 – extremely long service life iglidur® I170 – optimised service life
●● Outstanding abrasion resistance of tribo-filaments ●● Improved abrasion resistance
●● Application temperature from –100 °C to +120 °C ●● Application temperature: +80 °C
●● For experts: high-quality processing ●● For experts: high-quality processing
●● Recommended printing surface: ●● Recommended printing surface:
igus® adhesive film Page 681 igus® adhesive film Page 681
Material properties
General properties Unit iglidur® iglidur®
J260 I170
Density g/cm3 1.35 1.21
Colour yellow yellow
Max. moisture absorption at +23 °C/50 % r. h. % weight 0.2 0.5
Max. total moisture absorption % weight 0.4 1.6
Mechanical properties
Flexural modulus MPa 1,000 1,000
Flexural strength at +20 °C MPa 41/13 130)
33/17130)
Shore D hardness 66 64
Physical and thermal properties
Max. continuous application temperature °C +120 +75
Max. short-term application temperature °C +140 +85 Processing and accessories Complete processing instructions
Min. continuous application temperature °C –100 –40 Page 681 online www.igus.eu/tribofilament
Electrical properties
Specific contact resistance Ωcm > 1012 > 1012 Part No. adhesive film for print bed
Surface resistance Ω > 1010 > 1011 PF-01-0203-0203 (203 x 203mm)
Table 01: Material properties table 130)
Printed flat/upright PF-01-0254-0228 (254 x 228mm)
678 Online tools and more information www.igus.eu/tribo-printing Prices and delivery time online www.igus.eu/tribofilament 679
iglidur® iglidur®
tribo iglidur tribo-filament | Product range
®
iglidur tribo-filament | Processing and accessories
® tribo
3D printing 3D printing
tribo-filament
Ø [mm · 100]
iglidur® C210
Material properties
General properties Unit iglidur®
C210 Spool Example: Part No. test kits
Density g/cm3 1.40 250g of iglidur® tribo-filaments are wound onto a spool I150-PF-0175-0025
Colour white with an outer diameter of 205mm, a width of 55mm. It has for 25g of filament, loose with 1.75mm diameter
Max. moisture absorption at +23 °C/50 % r. h. % weight 0.3 an inner diameter of 55mm. Test kits with 25g filament are made of the iglidur® material I150
Max. total moisture absorption % weight 0.7 also available; this is not wound onto a spool.
Mechanical properties
Flexural modulus MPa 1,600 Filament thickness
Flexural strength at +20 °C MPa 38/30130) The iglidur® tribo-filaments are available with 1.75mm and
Shore D hardness 70 3mm thickness. The 3mm filaments can be used without
Physical and thermal properties problems in 3D printers that need a 2.85mm filament.
Max. continuous application temperature °C +100
Max. short-term application temperature °C +180 3x more material
Min. continuous application temperature °C –30 With the bigger spool size, each spool contains 750g fila-
Electrical properties ment (300m filament in 1.75mm diameter or 90m filament
Specific contact resistance Ωcm > 1013 in 3mm diameter).
Surface resistance Ω > 1012
Table 01: Material properties table 130)
Printed flat/upright
680 Online tools and more information www.igus.eu/tribo-printing Prices and delivery time online www.igus.eu/tribofilament 681
igubal...
Polymer spherical bearings
..
...plastics
igubal® igubal® bearing elements | Application examples
Classic design Integrated lock nut Selectable spherical ball Space-saving, selectable For temperatures Classic design Higher forces
for easy assembly: material spherical ball material up to +200 °C
KBRM/KBLM KBRM-CL/KBLM-CL KCRM/KCLM EBRM/EBLM EBRM-HT/EBLM-HT KARM/KALM KARM-CL/KALM-CL
Page 698 Page 700 Page 702 Page 708 Page 712 Page 704 Page 706
... with male thread igubal® angled and in-line ball ... ... and socket joints
Space-saving, selectable For temperatures Angled ball and Angled ball and Easy assembly In-line ball and In-line ball and
spherical ball material up to +200 °C socket joints socket joints, low-cost and disassembly: socket joint socket joints, low-cost
EARM/EALM EARM-HT/EALM-HT WGRM/WGLM WGRM-LC/WGLM-LC WGRM-DE/WGLM-DE AGRM/AGLM AGRM-LC/AGLM-LC
Page 710 Page 713 Page 714 Page 715 Page 716 Page 717 Page 718
igubal® clevis joint combinations igubal® clevis joints combinations ... ... and single components
Clevis joints with clevis pin Clevis joints with spring- Clevis joint combination Clevis joints with spring- Clevis joints, high Spring-loaded fixing clips Clevis pins
and circlip loaded fixing clip loaded fixing clip rigidity and circlips
GERMK/GELMK GERMF/GELMF GERMKE/GELMKE GERMFE/GELMFE GERM/GELM GEFM GBM/GSR
Page 726 Page 727 Page 728 Page 729 Page 724 Page 730 Page 731
Easy to disassemble, Easy to fit For quick assembly and low Split housings Extremely light, Split pillow block bearings
split housing and ball total moisture absorption with parallel hole compact design for square profiles
KSTM-GT ESTM ESTM-GT-GT ESTM-GT ESTM-SL ESQM
Page 740 Page 741 Page 742 Page 743 Page 744 Page 745
igubal® pillow block bearings – standard design igubal® fixed flange bearings for supporting the centre or ends of shafts
Compensation of Easy to fit For high radial loads Universal and quick Universal and quick
misalignments errors assembly, female thread assembly, male thread
KSTM EFOM EFSM GFSM-IG GFSM-AG
Page 738 Page 752 Page 754 Page 756 Page 757
686 687
igubal® bearing elements | Product overview
igubal® fixed flange bearings for supporting the centre or ends of shafts igubal® spherical bearings
High static load, For temperatures For temperatures Standard, easy to fit Easy to fit, For extremely narrow Space-saving
split housing up to +200 °C up to +200 °C cost-effective installation space
KFSM-GT EFOM-HT EFSM-HT KGLM KGLM-LC KGLM-SL EGLM
Page 758 Page 759 Page 760 Page 766 Page 767 Page 768 Page 769
Cost-effective, selectable Simply snap For high axial and Tolerance compensation, select Clip into sheet metal, can
spherical ball material into sheet metal radial loads able spherical ball material be assembled on both sides
EGLM-LC ECLM ECLM-HD EGFM-T ZCLM
Page 770 Page 771 Page 772 Page 773 Page 774
igubal® double joints and coupling joints igubal® spherical thrust bearings igubal® spherical balls – ...
Robust plastic Selectable materials, Removable, Selectable materials, Resistant to edge loads Standard, low coefficient Cost-effective, good wear
individual dimensions selectable materials individual dimensions of friction resistance
EGZM WDGM WDGM-DE KDGM SAM WKM/WEM RKM/REM
Page 775 Page 777 Page 778 Page 776 Page 782 Page 787 Page 788
igubal® spherical balls – different material options igubal® spherical balls – different material options
New!
For temperatures Low moisture absorption Cost-effective and low For underwater Pre-loaded Detectable Interchangeable spherical balls Cost-effective alternative
up to +250 °C total moisture absorption applications for metallic bearing housings to machined options
XKM/XEM JKM/JEM J4KM/J4EM UWEM J4VEM RN248KM/RN248EM JEM/A180EM/A350EM JEM-SP
Page 789 Page 790 Page 793 Page 794 Page 795 Page 796 Page 797 Page 798
Ball studs, Ball studs, Adapter screws Adapter for pillow block bea Rod end bearings Clevis joints and spring- Spherical balls
female thread male thread with circlip rings, dimensional E series loaded fixing clip
GZRM-IG GZRM-AG PKRM/PKLM AD-01-ESTM
Page 800 Page 801 Page 802 Page 803 Page 808 Page 810 Page 796
688 689
igubal® igubal® spherical bearings | Advantages igubal® bearing elements | Technical data igubal®
Self-aligning maintenance-free spherical bearings made from high-performance polymers Loads to +200 °C. Diagram 01 trends indicate the effect of
The load capacity of the maintenance-free igubal bearing ®
temperature on the maximum tensile strength of igubal®
igubal® is a system of self-aligning bearing elements com- Further to the standard material iglidur® W300, spherical
element parts is very high at normal ambient temperatures. rod end bearings.
pletely made from plastic. igubal® puts a complete system balls are now available in seven other materials presenting
igubal® bearings absorb high forces and weigh only one
of self-aligning bearings – rod end bearings, clevis joints, particular advantages: igubal® Application temperature
fifth of traditional, metal bearing housings. The excellent
fixed flange bearings, spherical bearings and pillow block ●● iglidur® X for high temperatures Standard HT version
dampening properties are based on the fact that the
bearings – at the developer’s fingertips. ●● iglidur® J for low moisture absorption Minimum –30 °C –40 °C
polymer material of the two part bearing can absorb
Self-aligning bearings are easy to fit, adapt to all angular ●● iglidur® J4 for low moisture absorption at lower costs Max. long-term +80 °C +200 °C
vibrations differently than steel.
deviations and replace special housings in many cases. ●● iglidur® R as a low-cost alternative Maximum, short-term +120 °C +240 °C
However, plastic specific properties, such as dependence
With igubal®, the user can take advantage of all the benefits ●● iglidur® UW for underwater applications
on temperature and behaviour under long-term stress, must Table 01: Temperature limits of igubal® bearing elements
of high performance polymers. They can be used in dry ●● iglidur® RN248 as detectable material
be taken into consideration when using igubal® bearings.
operation and have excellent vibration dampening proper- ●● iglidur® J4V with clearance-free spherical ball Thread type Pitch [mm]
The load capacity of the rod end should therefore be
ties. They are resistant to dirt, can operate in liquids and M2 0.40
Spherical balls, page 783 checked in a practical test, particularly if it will be used
even in chemicals and are completely resistant to corrosion. M3 0.50
under continuous high loads and at elevated temperatures.
The weight of the igubal® parts is approximately 80 % lighter Do not hesitate to ask for technical support concerning the M4 0.70
than comparable steel parts. Additional savings are cost- choice of the material. M5 0.80
100
savings at the time of purchasing and during operation. M6 1.00
690 Online tools and more information www.igubal.eu 3D CAD files, prices and delivery time online www.igubal.eu 691
igubal® igubal® bearing elements | Technical data
Tolerances
igubal® spherical bearings can be used with different
tolerances according to each application. They are designed igubal rod end bearings
®
igubal® rod ends can also be used in rough environments. They are corrosion-resistant in humid Typical sectors of industry
environments and resistant to weak acids and media. Depending on the version (HT) the operation and application areas
temperature is from –40 °C to +200 °C. Rod ends are also resistant to dirt and dust, they are also ● Bicycle manufacturing ● Plant design
available as detectable version. ● Packaging ● Offshore etc.
Maintenance-free
When to use it?
dry operation
●● If you want to save weight
●● For rotating, oscillating and linear movements
●● If high-frequency oscillations/vibrations occur
●● If silent operation is required
Robust ●● If you need an electrically insulating part
●● If corrosion resistance is required Improve technology and reduce costs –
●● In combination with pneumatic cylinders and 110 exciting examples online
gas struts www.igus.eu/igubal-applications
●● If chemical resistance is required
Durable
●● If high rigidity is required
●● If they should be detectable
694 Online tools and more information www.igus.eu/rod-end 3D CAD files, prices and delivery time online www.igus.eu/rod-end 695
igubal®
rod ends igubal® rod ends | Technical data igubal® rod ends | Product overview igubal®
rod ends
igubal® rod end bearings with female thread
Advantages Coefficient of sliding friction and speed
●● Maintenance-free dry operation Rotary movements of a mounted shaft take place directly
●● Robust in the spherical portion, made from iglidur® W300. The
●● Durable in varying loads advantage therefore lies in the polymer vs. steel relationship.
●● Compensation of misalignment errors Polymer produces lower friction and permits high speeds,
●● Resistant to edge loads even in dry operation. Taking the radial loads into account,
●● Resistant to dirt, dust and lint maximum surface speeds up to 0.5m/s rotating can be Classic design Easy assembly Selectable Space-saving For Classic design, Space-saving,
●● Resistant to corrosion and chemicals attained. spherical ball temperatures imperial imperial
material up to +200 °C dimensions dimensions
●● Vibration-dampening The maintenance-free igubal® rod end bearings permit linear
K series K series K series E series E series K series E series
●● Suitable for rotating, oscillating and linear movements and oscillating movements of the shaft.
From page 698 Page 700 Page 702 Page 708 Page 712 Page 1514 Page 1512
●● Lightweight
●● Dimensional K and E series, according to standard
igubal® rod end bearings with male thread
DIN ISO 12240 Temperatures
●● Available with stainless steel sleeve for higher The igubal® rod ends can be used in temperatures from
tightening torque –30 °C up to +80 °C. The igubal® rod ends made from
HT material are suitable for temperatures up to +200 °C
(E series, female and male threads).
Product range
igubal® rod ends are available in the dimensional K and
E series for shaft diameters of 2 to 30mm according to Tolerances Classic design Higher forces Space-saving For Classic design,
standard DIN ISO 12240 igubal rod ends can be used at different tolerances
® temperatures imperial dimensions
up to +200 °C
depending on the individual application. They are designed
K series K series E series E series K series
●● Form A – with male thread and with a large clearance in the standard product, which
From page 704 Page 706 From page 710 Page 713 From page 1513
●● Form B – with female thread enables a secure operation even under high peripheral
speeds. The hole of the spherical ball is produced to a
igubal® angled and in-line ball and socket joints
standard tolerance range E10. Shafts should also meet
Stainless steel sleeve recommended tolerances h6 and h9. Please contact us in
The dimensional K and partially E series are available in case you require lower or other bearing tolerances.
imperial dimensions, as well as a special version containing
a stainless steel sleeve in the spherical ball. This allows a
significantly higher tightening torque than for the standard Pivot angle
polymer race. Please ask us for more dimensions.
Angled ball and Angled ball and Easy In-line ball and In-line ball and
socket joints socket joints, assembly and socket joints socket joints,
α low-cost disassembly low-cost
Loads
Page 714 Page 715 Page 716 Page 717 Page 718
igubal® rod ends handle high loads at ambient temperatures,
have excellent dampening properties and weigh only a
igubal® accessories for rod ends
fifth of traditional metallic bearing housings. In applications
with high continuous loads and high temperatures, the
load capacity of igubal® rod ends should be tested in an
experiment that simulates the application.
www.igus.eu/igubal-finder
696 Online tools and more information www.igus.eu/rod-end 3D CAD files, prices and delivery time online www.igus.eu/rod-end 697
igubal®
rod ends igubal® rod ends | Product range igubal® rod ends | Product range igubal®
rod ends
Rod ends with female thread: KBRM and KBLM Rod ends with female thread:
KBRM and KBLM Order key
●● Maintenance-free dry operation
●● Robust Type Size [mm] Options
B
●● Durable in varying loads d2 C1
●● Compensation of misalignment errors
●● Resistant to edge loads Thread
d1
●● Resistant to corrosion and chemicals R = Right-hand thread
●● Vibration-dampening
l2
●● Suitable for rotating, oscillating and linear movements MH =
h1
●● Lightweight With stainless steel
K series
Inner Ø
Thread
●● Dimensional K series according to DIN ISO 12240 sleeve
Metric
Standard design Stainless steel sleeve
l1
●● Available with stainless steel sleeve for higher tightening
version (MH)
torque
d4 d3
●● Adapter screw with circlip available d5 W Material:
Service life calculation online Accessories, page 802 Housing: igumid G Page 1560
www.igus.eu/igubal-expert Spherical ball: iglidur® W300 Page 171
698 Online tools and more information www.igus.eu/rod-end 3D CAD files, prices and delivery time online www.igus.eu/rod-end 699
igubal®
rod ends igubal® rod ends | Product range igubal® rod ends | Product range igubal®
rod ends
Rod ends, female thread; 2nd generation: Rod ends, female thread; 2nd generation:
KBRM CL and KBLM CL KBRM CL and KBLM CL Order key
d1
h3
l2
2nd generation
h2
h1
K series
l1
Inner Ø
Thread
Metric
m
d3
Service life calculation online Simple assembly due to the hexagonal body and the W Options: Add-on:
www.igus.eu/igubal-expert integrated lock nut Thread MH =
L = Left-hand thread With stainless steel sleeve
R = Right-hand thread
Material:
Housing: igumid G Page 1560
Spherical ball: iglidur® W300 Page 171
Other spherical ball materials upon request
Page 783
700 Online tools and more information www.igus.eu/rod-end 3D CAD files, prices and delivery time online www.igus.eu/rod-end 701
igubal®
rod ends igubal® rod ends | Product range igubal® rod ends | Product range igubal®
rod ends
Rod ends with female thread: Rod ends with female thread:
KCRM and KCLM KCRM and KCLM Order key
l2
Add-on:
tightening torque
h1
MH =
●● Dimensional K series according to DIN ISO 12240
K series
With stainless steel
Inner Ø
Thread
●● Adapter screw with circlip available
Metric
l1
sleeve
Accessories, page 802
d3
Service life calculation online Material:
www.igus.eu/igubal-expert W Housing: igumid G Page 1560
Spherical ball: iglidur® W300 Page 171
Other spherical ball materials upon request
Page 783
702 Online tools and more information www.igus.eu/rod-end 3D CAD files, prices and delivery time online www.igus.eu/rod-end 703
igubal®
rod ends igubal® rod ends | Product range igubal® rod ends | Product range igubal®
rod ends
Rod ends with male thread: Rod ends with male thread:
KARM and KALM KARM and KALM Order key
●● Maintenance-free dry operation
B Type Size [mm] Options
●● Robust d2 C1
●● Durable in varying loads
●● Compensation of misalignment errors
Thread
●● Resistant to edge loads
L = Left-hand thread
d1
●● Resistant to dirt, dust and lint
l2
Add-on:
h1
●● Suitable for rotating, oscillating and linear movements
MH =
●● Lightweight
l1
K series
With stainless steel
Inner Ø
Thread
●● Dimensional K series according to DIN ISO 12240
Metric
sleeve
●● Available with stainless steel sleeve for higher
Standard design Stainless steel sleeve d3
tightening torque
version (MH)
●● Adapter screw with circlip available Material:
Accessories, page 802 Housing: igumid G Page 1560
Service life calculation online Spherical ball: iglidur® W300 Page 171
www.igus.eu/igubal-expert
Imperial dimensions available
Page 1513
704 Online tools and more information www.igus.eu/rod-end 3D CAD files, prices and delivery time online www.igus.eu/rod-end 705
igubal®
rod ends igubal® rod ends | Product range My sketches
Thread
d1
L = Left-hand
Right-hand thread
R = Right-hand
h1
2nd generation
thread
l1
Add-on:
K series
Inner Ø
MH = With
Metric
d3
stainless steel sleeve
●● Smooth design no dirt traps
●● Compensation of misalignment errors
●● Lightweight
●● Absolute corrosion resistance
●● Available with stainless steel sleeve for higher Material:
tightening torque Housing: igumid G Page 1560
●● Dimensional K series according to DIN ISO 12240 Spherical ball: iglidur® W300 Page 171
●● Adapter screw with circlip available Other spherical ball materials upon request
Accessories, page 802 Page 783
Technical data
Part No. Max. static Max. static Min. Max. Max. tightening torque Weight
tensile strain axial force thread tightening through ball
depth torque without with
stainless steel stainless steel
Short-term Long-term Short-term Long-term Thread Male thread sleeve sleeve
[N] [N] [N] [N] [mm] [Nm] [Nm] [Nm] [g]
KA M-06 CL 1,000 500 100 50 15 0.5 10 15 3.5
KA M-08 CL 1,700 850 200 100 18 2.0 12 40 6.2
KA M-10 CL 2,500 1,250 300 150 20 5.0 20 50 11.2
KA M-12 CL 2,700 1,350 400 200 22 6.0 30 70 15.6
Dimensions [mm]
Part No. d1 d2 d3 C1 B h1 l1 l2 Max.
E10 without stainless with stainless pivot
steel sleeve steel sleeve angle
+0.2
KA M-06 CL 6 20 M6 7.0 9 9.2 36 21 46 40°
KA M-08 CL 8 24 M8 9.0 12 12.2 42 25 55 35°
KA M-10 CL 10 30 M10 10.5 14 14.2 48 28 63 35°
KA M-12 CL 12 34 M12 12.0 16 16.2 54 32 71 35°
Rod ends can be ordered in metric dimensions with stainless steel sleeve with the addition of MH after the part numbers
listed here. Example: KARM-10 CL MH (Inner Ø: 10mm).
For another spherical bearing material than iglidur® W300, please add "J" to the part number, for example. Example:
KARM-10 CL J.
Rod ends with female thread: Rod ends with female thread:
EBRM and EBLM EBRM and EBLM Order key
●● Maintenance-free dry operation
Type Size [mm] Options
●● Robust B
●● Durable in varying loads d2 C1
●● Compensation of misalignment errors
Thread
●● Resistant to edge loads
L = Left-hand thread
d1
R = Right-hand thread
●● Resistant to corrosion and chemicals
●● Vibration-dampening
l2
●● Suitable for rotating, oscillating and linear movements
h1
●● Lightweight
E series
Inner Ø
Thread
●● Dimensional E series according to DIN ISO 12240
Metric
l1
●● For temperatures up to +200 °C we recommend
EARM-HT and EALM-HT Page 712 d4 d3
●● Detectable version Page 809 d5 W Material:
Service life calculation online Housing: igumid G Page 1560
www.igus.eu/igubal-expert Spherical ball: iglidur® W300 Page 171
Other spherical ball materials upon request
Page 783
Technical data Dimensions [mm]
Part No. Max. static Max. static Min. Max. Max. Weight Part No. d1 d2 d3 d4 d5 C1 B h1 l1 l2 W Max.
tensile strain axial force thread tightening tightening E10 pivot
depth torque torque angle
Short-term Long-term Short-term Long-term Thread Female thread through ball
[N] [N] [N] [N] [mm] [Nm] [Nm] [g]
EB M-04 800 400 100 50 7 0.4 2.0 1.8 EB M-0417) 4 15 M4 – – 3.5 5 22.5 9.5 30.0 SW8 33°
EB M-05 1,300 650 150 75 8 0.5 2.0 3.2 EB M-05 5 19 M5 9.0 11 4.4 6 30 12.0 39.5 SW9 33°
EB M-06 1,500 750 200 100 8 1.5 2.5 4.0 EB M-06 6 21 M6 11.0 13 4.4 6 30 12.0 40.5 SW11 27°
EB M-08 2,000 1,000 450 225 11 5.0 7.0 6.9 EB M-08 8 24 M8 13.0 16 6.0 8 36 14.0 48.0 SW14 24°
EB M-10 2,300 1,150 500 250 13 15.0 14.0 11.2 EB M-10 10 29 M10 15.0 19 7.0 9 43 18.0 57.5 SW17 24°
EB M-10 F 2,300 1,150 500 250 13 6.0 14.0 11.2 EB M-10 F 10 29 M10 x 1.25 15.0 19 7.0 9 43 18.0 57.5 SW17 24°
EB M-12 3,300 1,650 550 275 14 20.0 25.0 17.1 EB M-12 12 34 M12 18.0 22 8.0 10 50 20.0 67.0 SW19 21°
EB M-12 F 3,300 1,650 550 275 14 15.0 25.0 17.1 EB M-12 F 12 34 M12 x 1.25 18.0 22 8.0 10 50 20.0 67.0 SW19 21°
EB M-15 4,800 2,400 800 400 18 25.0 30.0 28.9 EB M-15 15 40 M14 21.0 26 10.0 12 61 26.0 81.0 SW22 21°
EB M-16 5,000 2,500 850 425 18 20.0 32.0 32.6 EB M-1617) 16 43 M16 – – 10.5 13 64.5 26.5 86.0 SW22 21°
EB M-16 F 5,000 2,500 850 425 18 15.0 32.0 32.6 EB M-16 F17) 16 43 M16 x 1.5 – – 10.5 13 64.5 26.5 86.0 SW22 21°
EB M-17 5,300 2,650 1,100 550 19 30.0 35.0 42.4 EB M-17 17 46 M16 24.0 30 11.0 14 67 27.0 90.0 SW27 18°
EB M-17 F 5,300 2,650 1,100 550 19 27.5 35.0 42.4 EB M-17 F 17 46 M16 x 1.5 24.0 30 11.0 14 67 27.0 90.0 SW27 18°
EB M-20 7,200 3,600 1,800 900 22 60.0 40.0 65.8 EB M-20 20 53 M20 x 1.5 27.0 34 13.0 16 77 31.0 103.5 SW30 16°
EB M-20 M20 7,200 3,600 1,800 900 22 60.0 40.0 65.8 EB M-20 M20 20 53 M20 x 2.5 27.0 34 13.0 16 77 31.0 103.5 SW30 16°
EB M-25 10,000 5,000 2,600 1,300 27 115.0 55.0 125.9 EB M-25 25 64 M24 x 2.0 34.0 41 17.0 20 94 38.0 126.5 SW36 16°
EB M-30 10,500 5,250 3,000 1,500 33 130.0 70.0 184.1 EB M-30 30 73 M30 x 2.0 41.0 48 19.0 22 110 47.0 146.5 SW41 13°
Special design with hexagonal foot
17)
Alternative spherical ball materials Page 783 For another spherical bearing material than iglidur® W300, please add "J" to the part number, for example. Example:
EBRM-05 J.
J4VEM: JEM: Low REM: J4EM:
Clearance- moisture Low-cost Low-cost and low Imperial dimensions available
free, preloaded absorption moisture absorption Page 1512
708 Online tools and more information www.igus.eu/rod-end 3D CAD files, prices and delivery time online www.igus.eu/rod-end 709
igubal®
rod ends igubal® rod ends | Product range igubal® rod ends | Product range igubal®
rod ends
Rod ends with male thread: Rod ends with male thread:
EARM and EALM EARM and EALM Order key
●● Maintenance-free dry operation
B Type Size [mm] Options
●● Robust
●● Durable in varying loads d2 C1
d1
●● Resistant to dirt, dust and lint
l2
●● Suitable for rotating, oscillating and linear movements
h1
●● Lightweight
E series
Inner Ø
Thread
l1
●● Dimensional E series according to DIN ISO 12240
Metric
For temperatures up to +200 °C we recommend
EARM-HT and EALM-HT Page 713 d3
Service life calculation online Material:
www.igus.eu/igubal-expert Housing: igumid G Page 1560
Spherical ball: iglidur® W300 Page 171
Other spherical ball materials upon request
Page 783
710 Online tools and more information www.igus.eu/rod-end 3D CAD files, prices and delivery time online www.igus.eu/rod-end 711
igubal®
rod ends igubal® rod ends | Product range igubal® rod ends | Product range igubal®
rod ends
High temperature rod ends with female High temperature rod ends with male
thread: EBRM-HT and EBLM-HT Order key thread: EARM-HT and EALM-HT Order key
d1
d1
High temperature
High temperature
l2
h1
h1
l1
l1
E series
E series
Inner Ø
Inner Ø
Thread
Thread
Metric
Metric
d4 d3
d5 W d3
712 Online tools and more information www.igus.eu/rod-end 3D CAD files, prices and delivery time online www.igus.eu/rod-end 713
igubal® angled igubal® angled
ball and igubal angled ball and socket joints | Product range
®
igubal angled ball and socket joints | Product range
® ball and
socket joint socket joint
Angled ball and socket joints: Angled ball and socket joint (low-cost):
WGRM and WGLM Order key WGRM LC and WGLM LC Order key
Thread (housing)
Thread (housing)
Angled ball and
socket joint
socket joint
●● Ball studs made of plastic,
Low-cost
galvanised steel
Inner Ø
Inner Ø
Metric
Metric
and stainless steel19)
Accessories, page 799
S1
d2
R = Right-hand thread ●● Ball studs made of plastic, galvanised steel R = Right-hand thread
h2
l1
h3
Ball stud19) and stainless steel19) Accessories, page 799 Ball stud19)
Blank = Made of plastic Blank = Made of plastic
l2
l6
Service life calculation online Material: Service life calculation online Material:
www.igus.eu/igubal-expert Housing: igumid G Page 1560 www.igus.eu/igubal-expert Housing: igumid G Page 1560
Spherical cap: iglidur® W300 Page 171
Technical data
Technical data Part No. Max. static Max. static com- Max. axial Max. axial tensile Weight
Part No. Max. static Max. static com- Max. axial Max. axial tensile Weight tensile force pressive strength tensile force force steel stud
tensile force pressive strength tensile force force steel stud (Ball stud axis) (Ball stud axis) (Housing axis) (Housing axis)
(Ball stud axis) (Ball stud axis) (Housing axis) (Housing axis) Short-term Long-term Short-term Long-term Short-term Long-term Short-term Long-term
Short-term Long-term Short-term Long-term Short-term Long-term Short-term Long-term [N] [N] [N] [N] [N] [N] [N] [N] [g]
[N] [N] [N] [N] [N] [N] [N] [N] [g] WG M-04 LC-MS20) 100 50 150 75 – – 500 250 2.4
WG M-05 30 15 200 100 100 50 600 300 2.6 WG M-05 LC 30 15 200 100 100 50 600 300 2.6
WG M-06 35 17.5 300 150 140 70 800 400 3.8 WG M-06 LC 35 17.5 300 150 140 70 800 400 4.0
WG M-08 250 125 500 250 200 100 1,500 750 8.0 WG M-08 LC 250 125 500 250 200 100 1,500 750 8.2
WG M-10 250 125 900 450 400 200 1,900 950 13.7 WG M-10 LC 250 125 900 450 400 200 1,900 950 13.8
714 Online tools and more information www.igus.eu/rod-end 3D CAD files, prices and delivery time online www.igus.eu/rod-end 715
igubal® angled igubal® in-line
ball and igubal angled ball and socket joints | Product range
®
igubal in-line ball and socket joints | Product range
® ball and
socket joint socket joints
Thread (housing)
Thread (housing)
Angled ball and
socket joint
Inner Ø
Inner Ø
Metric
Metric
●● Cost-effective ball joint
●● Lightweight
●● Absolute corrosion resistance Options: Options:
●● Easy assembly and disassembly Thread (housing) Thread (housing)
●● High holding strength when assembled (260N) L = Left-hand thread L = Left-hand thread
●● Ball studs made of plastic, galvanised steel R = Right-hand thread d1 R = Right-hand thread
and stainless steel19) Accessories, page 799 Ball stud19) d4 S1 Ball stud19)
Blank = Made of plastic Blank = Made of plastic
Material: MS = Made of galvanised steel MS = Made of galvanised steel
e
Housing: igumid G Page 1560 ES = Made of stainless steel28) ES = Made of stainless steel28)
a
b
h3
d1 d4 b
Material:
l1
a S1 Housing: igumid G Page 1560
Spherical cap: iglidur® W300 Page 171
l2
l6
h1
d2
l5
●● Maintenance-free, predictable service life
●● Resistant to corrosion and chemicals
l2
l6
●● Vibration-dampening
S2 d2 ●● Ball studs made of plastic, galvanised steel
and stainless steel19) Accessories, page 799
716 Online tools and more information www.igus.eu/rod-end 3D CAD files, prices and delivery time online www.igus.eu/rod-end 717
igubal® in-line
ball and igubal® in-line ball and socket joints | Product range
socket joints
Thread (housing)
In-line ball and
socket joint
Low-cost
Inner Ø
Metric
Options:
Thread (housing)
d4 S1
L = Left-hand thread
d1
R = Right-hand thread
Ball stud19)
e
Material:
Housing: igumid G Page 1560
l2
l6
Technical data
Part No. max. static Max. static Weight High tensile force
tensile strain compressive force
Short-term Long-term Short-term Long-term
Vibration-dampening
[N] [N] [N] [N] [g]
AG M-06 LC 100 50 2,000 1,000 10.8 Noise-dampening
Can be combined with E series rod end
Dimensions [mm]
Part No. d1 d2 d4 l1 l2 l6 h3 S1 S2 a b e Max. pivot Lightweight
+0.1 +0.5 +0.2 +0.3 +0.5 +0.3 +0.5 angle
–0.1 –0.5 –0.2 –0.3 Min. –0.5 –0.3 –0.5 Min. Recom. Max.
AG M-06 LC 10 M6 14.8 11 11.25 7.25 47.25 SW9 SW10 25 29.9 13 18° 25°
19)
Ball stud with right-hand thread; left-hand thread upon request
28)
Stainless steel ball stud upon request
igubal® clevis joints are all made from solid plastic igumid G to DIN 71752, which can be combined Typical sectors of industry
with E series rod ends. Available components are clevis joint, clevis pin and circlip or as an alternative, and application areas
spring-loaded fixing clip. Detectable version available. ● Food industry ● Packaging
● Heavy Duty ● Automotive
● Renewable energy ● Automation etc.
Noise-dampening
When not to use it?
●● When temperatures are higher than +200 °C
●● When diameters above 20mm are required
Can be combined with
E series rod end
Lightweight
www.igus.eu/food www.igus.eu/packaging
Max. +80 °C
Min. –30 °C
4 types
Ø 4–20mm
720 Online tools and more information www.igus.eu/clevis 3D CAD files, prices and delivery time online www.igus.eu/clevis 721
igubal®
clevis igubal® clevis joints | Product overview My sketches
joints
Clevis joints with clevis Clevis joints with spring- Combination, Combination,
pin and circlip loaded fixing clip easy to fit easy to fit
E series E series E series E series
Page 726 Page727 Page 728 Page 729
Clevis joints: GERM and GELM Clevis joints: GERM and GELM
Order key
d1
●● Lightweight b1 Type Size [mm] Options
●● Robust
●● Absolute corrosion resistance
Thread
●● High tensile force
L = Left-hand thread
●● Can be combined with E series rod end
R = Right-hand thread
g
●● Vibration-dampening
l2
●● Noise-dampening
h1
Add-on:
●● Available with left- (GELM) and right-hand-thread
LS = Longer shank
Clevis joint
(GERM)
l1
E series
Inner Ø
Thread
Metric
d2
d3
a1
Service life calculation online Material:
www.igus.eu/igubal-expert igumid G Page 1560
a2
Technical data Dimensions [mm]
Part No. max. static Max. static Max. Weight Part No. d1 g a1 a2 b1 d2 d3 I2 h1 I1
tensile strain axial force tightening +0.1 h11 +0.3 +0.3 B13 +0.3 +0.5 +0.3 +0.2
Short-term Long-term Short-term Long-term torque –0.16 –0.16 –0.3 –0.5 –0.3 –0.2
[N] [N] [N] [N] [Nm] [g]
GE M-04 M3.5 650 325 250 125 0.4 0.9 GE M-04 M3.5 4 8 8 8 4 M3.5 8 21.0 16 6.0
GE M-04 650 325 250 125 0.4 0.9 GE M-04 4 8 8 8 4 M4 8 21.0 16 6.0
GE M-05 DIN M4 1,000 500 250 125 0.4 1.5 GE M-05 DIN M4 5 10 10 10 5 M4 9 24.5 20 7.5
GE M-05 DIN M5 1,000 500 250 125 0.5 1.5 GE M-05 DIN M5 5 10 10 10 5 M5 9 24.5 20 7.5
GE M-05 1,200 600 250 125 0.5 2.7 GE M-05 5 12 12 12 6 M5 10 31.0 24 9.0
GE M-05 DIN M5 LS22) 1,000 500 130 65 0.5 2.3 GE M-05 DIN M5 LS22) 5 20 10 10 5 M5 9 36.0 30 7.5
GE M-06 1,400 700 300 150 1.5 2.5 GE M-06 6 12 12 12 6 M6 10 31.0 24 9.0
GE M-06 LS22) 1,400 700 130 65 1.5 3.6 GE M-06 LS22) 6 24 12 12 6 M6 10 43.0 36 9.0
GE M-08 2,700 1,350 650 325 5.0 6.3 GE M-08 8 16 16 16 8 M8 14 42.0 32 12.0
GE M-10 4,700 2,350 800 400 15.0 13.2 GE M-10 10 20 20 20 10 M10 18 52.0 40 15.0
GE M-10 F 4,700 2,350 800 400 6.0 13.2 GE M-10 F 10 20 20 20 10 M10 x 1.25 18 51.3 40 15.0
GE M-12 5,700 2,850 900 450 20.0 20.2 GE M-12 12 24 24 24 12 M12 20 61.3 48 18.0
GE M-12 F 5,700 2,850 900 450 15.0 20.2 GE M-12 F 12 24 24 24 12 M12 x 1.25 20 61.3 48 18.0
GE M-14 6,600 3,300 1,000 500 25.0 29.9 GE M-14 14 28 27 27 14 M14 24 71.3 56 22.5
GE M-14 F 6,600 3,300 1,000 500 20.0 29.9 GE M-14 F 14 28 27 27 14 M14 x 1.5 24 71.3 56 22.5
GE M-15 3,200 1,600 1,000 500 25.0 30.0 GE M-15 15 28 27 27 14 M14 24 71.3 56 22.5
GE M-16 7,500 3,750 1,200 600 30.0 49.9 GE M-16 16 32 32 32 16 M16 26 81.9 64 24.0
GE M-16 F 7,500 3,750 1,200 600 27.5 49.9 GE M-16 F 16 32 32 32 16 M16 x 1.5 26 81.9 64 24.0
GE M-17 3,600 1,800 1,200 600 30.0 50.0 GE M-17 17 32 32 32 16 M16 26 83.0 64 24.0
GE M-17 F 3,600 1,800 1,200 600 27.5 50.0 GE M-17 F 17 32 32 32 16 M16 x 1.5 26 83.0 64 24.0
GE M-20 9,500 4,750 3,000 1,500 60.0 105.0 GE M-20 20 40 40 40 20 M20 x 1.5 34 105.0 80 30.0
GE M-20 M20 9,500 4,750 3,000 1,500 80.0 105.0 GE M-20 M20 20 40 40 40 20 M20 x 2.5 34 105.0 80 30.0
22)
LS = longer shank 22)
LS = longer shank
724 Online tools and more information www.igus.eu/clevis 3D CAD files, prices and delivery time online www.igus.eu/clevis 725
igubal® igubal®
clevis igubal clevis joints | Product range
®
igubal clevis joints | Product range
® clevis
joints joints
Clevis joints with clevis pin and circlip: Clevis joints with spring-loaded fixing clip:
GERMK and GELMK Order key GERMF and GELMF Order key
Thread Thread
Clevis joint
Clevis joint
Add-on: Add-on:
E series
E series
Inner Ø
Inner Ø
Thread
Thread
Metric
Metric
LS = Longer shank LS = Longer shank
●● Lightweight ●● One-piece design
●● Absolute corrosion resistance ●● Easy assembly/disassembly
●● High tensile force Material: ●● Easy assembly also for use in hard to reach locations Material:
●● Can be combined with E series rod end igumid G Page 1560 ●● Can be combined with E series rod end igumid G Page 1560
●● Corrosion-resistant and lightweight
Service life calculation online Service life calculation online
www.igus.eu/igubal-expert www.igus.eu/igubal-expert
726 Online tools and more information www.igus.eu/clevis 3D CAD files, prices and delivery time online www.igus.eu/clevis 727
igubal® igubal®
clevis igubal clevis joints | Product range
®
igubal clevis joints | Product range
® clevis
joints joints
Thread Thread
L = L =
With spring-loaded
thread thread
R = Right-hand R = Right-hand
Clevis joint
thread thread
E series
E series
Inner Ø
Inner Ø
Thread
Thread
Metric
Metric
Material: Material:
●● Lightweight
igumid G Page 1560 igumid G Page 1560
●● Absolute corrosion resistance
●● High tensile force Service life calculation online Service life calculation online
●● Can be combined with E series rod end www.igus.eu/igubal-expert www.igus.eu/igubal-expert
728 Online tools and more information www.igus.eu/clevis 3D CAD files, prices and delivery time online www.igus.eu/clevis 729
igubal® igubal®
clevis igubal clevis joints | Product range
®
igubal clevis joints | Product range
® clevis
joints joints
Material: Material:
d1
d1
d3
d2
igumid G Page 1560 igumid G Page 1560
l1
h1
l1
l2
Dimensions [mm]
Part No. d1 d2 d3 I l1 m Clip Weight
h11 [g]
GBM-04 4 3.2 7 12.5 8 1.05 GSR-04 0.3
GBM-05 5 4.0 8 16.5 12 1.15 GSR-06 0.5
d2 GBM-05 DIN 5 4.0 8 14.5 10 1.15 GSR-06 0.5
GBM-06 6 4.0 9 16.5 12 1.15 GSR-06 0.7
GBM-08 8 5.0 12 21.5 16 1.15 GSR-08 1.5
Dimensions [mm] GBM-10 10 7.0 15 27.0 20 1.35 GSR-10 3.0
Part No. d1 d2 a b C l1 h1 l2 Weight GBM-12 12 9.0 18 31.5 24 1.50 GSR-12 4.8
h11 ±0.5 [g] GBM-14 14 12.0 22 36.0 27 1.70 GSR-16 5.7
GEFM-04 4 8 9.5 10.5 8 19.0 15 4.5 0.5 GBM-15 15 12.0 23 36.0 27 1.70 GSR-16 8.3
GEFM-05 DIN 5 9 12 13.5 8 23.0 19 5.5 0.8 GBM-16 16 12.0 24 42.0 32 1.70 GSR-16 10.4
GEFM-05 DIN M5 LS22) 5 9 12 13.5 8 33.0 29 5.5 1.0 GBM-17 17 12.0 25 42.0 32 1.70 GSR-16 12.3
GEFM-05 5 10 14 15.5 8 27.0 23 6.5 1.1 GBM-20 20 15.0 30 51.0 40 2.00 GSR-20 19.2
GEFM-06 LS22) 6 10 14 15.5 8 39.0 35 6.5 1.0
GEFM-06 6 10 14 15.5 8 27.0 23 6.5 1.2 Circlips: GSR
GEFM-08 8 14 19 21.0 11 35.5 30 8.0 2.8
GEFM-10 10 18 23 25.5 14 45.0 38 10.0 5.0
GEFM-12 12 20 28 31.0 16 53.0 45 12.0 8.3
GEFM-16 16 26 36 40.0 22 73.0 62 16.0 18.3
22)
LS = longer shank Material:
POM Page 1561
d1 b
d2
Dimensions [mm]
Part No. d1 d2 b Weight
[g]
GSR-04 3.2 7.0 1.0 0.05
GSR-06 4.0 9.0 1.1 0.06
GSR-08 5.0 11.0 1.1 0.12
GSR-10 7.0 14.0 1.3 0.16
GSR-12 9.0 18.5 1.4 0.31
GSR-16 12.0 23.0 1.6 0.58
GSR-20 15.0 28.0 1.9 0.96
730 Online tools and more information www.igus.eu/clevis 3D CAD files, prices and delivery time online www.igus.eu/clevis 731
My sketches
732
igubal® igubal®
pillow block igubal pillow block bearings
®
igubal pillow block bearings | Application examples
® pillow block
bearings bearings
igubal® pillow block bearings are bearing units especially easy to install and which are able to compensate Typical sectors of industry
alignment errors and prevent edge pressure. and application areas
● Plant design ● Machine building
● Packaging etc.
Maintenance-free
dry operation When to use it?
●● If chemical resistance is required
●● If a cost-effective option is requested
Robust ●● If you need dirt-resistant bearings
●● To adjust misalignment
●● If you need split components
Durable
Improve technology and reduce costs –
110 exciting examples online
When not to use it? www.igus.eu/igubal-applications
●● When temperatures are higher than +80 C
●● When an integrated fixing collar is required
●● When diameters above 50mm are required
Maintenance and ●● When rotation speeds higher than 0.5m/s are
lubrication-free required
Media-resistant
Max. +80 °C
Min. –30 °C
6 types
Ø 5–150mm
734 Online tools and more information www.igus.eu/pillow-block 3D CAD files, prices and delivery time online www.igus.eu/pillow-block 735
igubal® igubal®
pillow block igubal pillow block bearings | Technical data
®
igubal pillow block bearings | Product overview
® pillow block
bearings bearings
736 Online tools and more information www.igus.eu/pillow-block 3D CAD files, prices and delivery time online www.igus.eu/pillow-block 737
igubal® igubal®
pillow block igubal pillow block bearings | Product range
®
igubal pillow block bearings | Product range
® pillow block
bearings bearings
h2
●● Resistant to corrosion and chemicals
h1
K series
Inner Ø
Metric
C1
d2
Imperial dimensions available
B
Page 1515
x2
Material:
Service life calculation online
Housing: igumid G Page 1560
www.igus.eu/igubal-expert
Spherical ball: iglidur® W300 Page 171
738 Online tools and more information www.igus.eu/pillow-block 3D CAD files, prices and delivery time online www.igus.eu/pillow-block 739
igubal® igubal®
pillow block igubal pillow block bearings | Product range
®
igubal pillow block bearings | Product range
® pillow block
bearings bearings
Pillow block bearings with split housing: Pillow block bearings: ESTM
KSTM-GT Order key Order key
C1
m
B
R1
h1
E series
Inner Ø
Split housing
m d1
Metric
C1
sw
B
d3
Split ball
K series
Inner Ø
Metric
h2
d1 Material:
a Housing: igumid G Page 1560
d3 (2x) Material: Spherical ball: iglidur® W300 Page 171
Housing: RN33 Page 1562 d2 Combination with xiros® ball bearings
h2
Technical data ESTM-08 2,500 1,250 4,300 2,150 600 300 1.3 5.0
ESTM-10 3,400 1,700 5,300 2,650 700 350 2.5 7.1
Part No. Max. radial tensile/ Max. axial tensile/ Max. tightening torque Weight
ESTM-12 4,500 2,250 6,500 3,250 750 375 2.5 9.0
compressive strength compressive strength through ball fixing holes
ESTM-16 6,700 3,350 8,500 4,250 1,100 550 4.5 17.5
Short-term Long-term Short-term Long-term
ESTM-20 8,500 4,250 11,000 5,750 1,400 700 4.5 27.4
[N] [N] [N] [N] [Nm] [Nm] [g]
ESTM-25 13,500 6,750 18,500 9,250 2,300 1,150 10.5 50.8
KSTM-GT35 23)
11,000 5,500 2,500 1,250 5 15 250.3
ESTM-3025) 10,000 5,000 16,500 8,250 2,500 1,250 10.5 79.7
KSTM-GT40 11,000 5,500 2,500 1,250 5 15 235.0
KSTM-GT40-GT24) 11,000 5,500 2,500 1,250 5 15 235.0
25)
Lower values loads due to different manufacturing method
KSTM-GT4523) 15,000 7,500 3,000 1,500 5 20 405.2 Dimensions [mm]
KSTM-GT50 15,000 7,500 3,000 1,500 5 20 389.2
Part No. d1, E10 d2 d3 h h1 h2 a m C1 B R1 Max. pivot angle
KSTM-GT50-GT24) 15,000 7,500 3,000 1,500 5 20 389.2
ESTM-08 8 4.5 – 19 9.5 – 31 22 9 8 4.5 22°
Dimensions [mm] ESTM-10 10 5.5 – 22 11.0 – 36 26 10 9 5.0 22°
ESTM-12 12 5.5 – 26 13.0 – 38 28 10 10 5.0 22°
Part No. d1 d3 h h1 h2 SW a m C1 B Max. pivot
ESTM-16 16 6.6 10.6 34 17.0 6.4 50 37 13 13 6.5 22°
E10 angle
ESTM-20 20 9.0 14.0 40 20.0 8.6 62 46 16 16 8.0 22°
KSTM-GT35 23)
35.0 13.5 79.0 39.5 12.6 19.0 120.5 91.0 29.5 48.5 24°
ESTM-25 25 9.0 14.0 48 24.0 8.6 72 54 18 20 9.0 20°
KSTM-GT40 40.0 13.5 79.0 39.5 12.6 19.0 120.5 91.0 29.5 48.5 24°
ESTM-30 30 11.0 17.0 56 28.0 10.6 86 64 22 22 11.0 20°
KSTM-GT40-GT24) 40.0 13.5 79.0 39.5 12.6 19.0 120.5 91.0 29.5 48.5 24°
KSTM-GT4523) 45.0 13.5 100.0 50.0 12.6 19.0 149.0 114.0 35.0 60.0 24° Alternative spherical ball materials Page 783
KSTM-GT50 50.0 13.5 100.0 50.0 12.6 19.0 149.0 114.0 35.0 60.0 24°
KSTM-GT50-GT24) 50.0 13.5 100.0 50.0 12.6 19.0 149.0 114.0 35.0 60.0 24° J4VEM: JEM: Low REM: J4EM:
Clearance- moisture Low-cost Low-cost and low
23)
Diameter reduced by plain bearing; 24) Split housing and split ball
free, preloaded absorption moisture absorption
740 Online tools and more information www.igus.eu/pillow-block 3D CAD files, prices and delivery time online www.igus.eu/pillow-block 741
igubal® igubal®
pillow block igubal pillow block bearings | Product range
®
igubal pillow block bearings | Product range
® pillow block
bearings bearings
Pillow block bearings with split housing and Split housings with parallel holes:
split ball: ESTM-GT...-GT Order key ESTM-GT Order key
Split housing
Split ball
E series
Dimension
Inner Ø
Metric
E series
Inner Ø
Metric
h Material: h
h1 h1
Housing: RN33 Page 1562 Material:
Spherical ball: iglidur® J Page 159 igumid G Page 1560
C1
C1
B
R1 R1
m d1 m d1
●● Save time during assembly and disassembly
d3
d3
●● Low installation space and lightweight ●● Easy to assemble and disassemble
●● High stiffness and durability ●● Ideal for outside applications
h2
h2
742 Online tools and more information www.igus.eu/pillow-block 3D CAD files, prices and delivery time online www.igus.eu/pillow-block 743
igubal® igubal®
pillow block igubal pillow block bearings | Product range
®
igubal pillow block bearings | Product range
® pillow block
bearings bearings
Pillow block bearings, Slim Line: Split pillow block bearings for square profiles:
ESTM SL Order key ESQM Order key
Edge length
Slim Line
E series
E series
Inner Ø
C1
Metric
Metric
d1
h m h
Material: Material:
R1
h1
SW
C1
B
Spherical ball: iglidur® J Page 159 Spherical ball: iglidur® J4 Page 1558
h2
●● Maintenance and lubrication-free ●● Lightweight
d2
●● With M3 thread, e. g. ESTM-10-SL-M3 a
●● Compensation of misalignment errors
Service life calculation online ●● For self tapping screw with outer diameter 3.5mm
www.igus.eu/igubal-expert ●● Dimensional E series according to DIN ISO 12240
Short-term Long-term Short-term Long-term Short-term Long-term Short-term Long-term ESQM-110 110.5 24 17.5 228 108 13.6 260 225 60 50 1,255
[N] [N] [N] [N] [N] [N] [N] [N] [g] ESQM-120 120.0 24 17.5 228 108 13.6 260 225 60 50 1,210
ESTM-05-SL-M3 1,500 750 1,400 700 900 450 150 75 1.6
ESTM-06-SL-M3 1,500 750 1,400 700 900 450 150 75 1.7
ESTM-08-SL-M3 1,600 800 1,400 700 950 475 100 50 1.7
ESTM-10-SL-M3 1,600 800 1,400 700 1,000 500 100 50 1.9
Dimensions [mm]
Part No. d1 d2 h h1 h2 a m C1 R1 Max. pivot
E10 angle
ESTM-05-SL-M3 5 2.5 18 10 6.5 16 10 6 8 17°
ESTM-06-SL-M3 6 2.5 18 10 6.5 16 10 6 8 17°
ESTM-08-SL-M3 8 2.5 19 10 6.5 18 12 6 9 17°
ESTM-10-SL-M3 10 2.5 20 10 6.5 20 14 6 10 17°
744 Online tools and more information www.igus.eu/pillow-block 3D CAD files, prices and delivery time online www.igus.eu/pillow-block 745
My sketches
746
igubal® igubal®
fixed flange igubal fixed flange bearings
®
igubal fixed flange bearings | Application examples
® fixed flange
bearings bearings
igubal® fixed flange bearings have been developed for supporting the centre or ends of shafts. Like Typical sectors of industry
all standard igubal® products, these bearings consist of an igumid G housing and an iglidur® W300 and application areas
spherical ball. For temperatures up to +200 °C please select the HT version (High Temperature). igubal® ● Plant design ● Automation ● Agricultural
fixed flange bearings are made to the dimensional E series and are offered with two or four mounting machines ● Machine building ● Food
holes. industry etc.
Maintenance-free
dry operation
When to use it?
●● If chemical resistance is required
●● If a cost-effective option is requested
●● If you need dirt-resistant bearings
Robust ●● To adjust misalignment
●● If you need split components Improve technology and reduce costs –
●● If temperatures higher than +200 °C are 110 exciting examples online
required www.igus.eu/igubal-applications
Durable
Max. + 200 °C
Min. –40 °C
(depending on material: standard from –30 °C to
+80 °C; HT from –40 °C to +200 °C)
5 types
Ø 4–50mm
748 Online tools and more information www.igus.eu/igubal-flange 3D CAD files, prices and delivery time online www.igus.eu/igubal-flange 749
igubal® igubal®
fixed flange igubal fixed flange bearings | Technical data
®
igubal fixed flange bearings | Product overview
® fixed flange
bearings bearings
Easy to fit For higher radial load Universal and quick assembly
Assembly E series E series Female thread
igubal® fixed flange bearings are designed for mounting with From page 752 From page 754 Page 756
two or four bolts, depending on the design. The 2-hole types are
provided with elongated holes, which allow easy and flexible
installation. An exact positioning of the bearing housing is
not necessary, since the fixed flange bearing compensates
for alignment errors. Special adjusting rings can be used
to fix the shaft.
750 Online tools and more information www.igus.eu/igubal-flange 3D CAD files, prices and delivery time online www.igus.eu/igubal-flange 751
igubal® igubal®
fixed flange igubal fixed flange bearings | Product range
®
igubal fixed flange bearings | Product range
® fixed flange
bearings bearings
d2
L
m
Service life calculation online
h
www.igus.eu/igubal-expert
E series
Inner Ø
2 holes
Metric
Ag
A1
Material:
x2
Housing: igumid G Page 1560
Spherical ball: iglidur® W300 Page 171
Combination with xiros® ball bearings Page 883
752 Online tools and more information www.igus.eu/igubal-flange 3D CAD files, prices and delivery time online www.igus.eu/igubal-flange 753
igubal® igubal®
fixed flange igubal fixed flange bearings | Product range
®
igubal fixed flange bearings | Product range
® fixed flange
bearings bearings
N
●● Easy to fit
●● Compensation of misalignment errors
●● Absolute corrosion resistance
m
h
●● Lightweight
E series
Inner Ø
4 holes
Metric
Ag
A1
d1
Material:
dB
Housing: igumid G Page 1560
Spherical ball: iglidur® W300 Page 171
Combination with xiros® ball bearings Page 882
754 Online tools and more information www.igus.eu/igubal-flange 3D CAD files, prices and delivery time online www.igus.eu/igubal-flange 755
igubal® igubal®
fixed flange igubal fixed flange bearings | Product range
®
igubal fixed flange bearings | Product range
® fixed flange
bearings bearings
Complete housing with ball stud, Complete housing with ball stud,
female thread: GFSM-...-IG Order key male thread: GFSM-...-AG Order key
Flange mounted
Flange mounted
Female thread
Male thread
Inner Ø
Inner Ø
4 holes
4 holes
Metric
Metric
●● Maintenance and corrosion-free ●● Maintenance and corrosion-free
●● Easy connection – easy assembly ●● Easy connection – easy assembly
●● Compensation of misalignment errors Options: ●● Compensation of misalignment errors Options:
Ball stud Ball stud19)
Blank = Made of galvanised steel Blank = Made of galvanised steel
NN
N
S1
mm
hh
S1
S1
m
h
Material: Material:
Housing: igumid G Page 1560 Housing: igumid G Page 1560
Ball stud: galvanised and stainless steel28) Ball studs: plastic, galvanised steel and stainless
d2 Accessories, page 800 d2 steel28) Accessories, page 801
d2
I6I6
I6
Ag
Ag
Ag
Force test Force test
direction direction
A1
A1
A1
Technical data Technical data
Part No. Max. static tensile strain Max. static compressive force Weight Part No. Max. static tensile strain Max. static compressive force Weight
Short-term Long-term Short-term Long-term Short-term Long-term Short-term Long-term
[N] [N] [N] [N] [g] [N] [N] [N] [N] [g]
GFSM-06-IG 150 75 350 175 16.4 GFSM-06-AG 150 75 350 175 10.6
GFSM-08-IG 250 125 750 375 34.0 GFSM-08-AG 250 125 750 375 23.1
GFSM-10-IG 140 70 1,200 600 61.1 GFSM-10-AG 140 70 1,200 600 41.2
756 Online tools and more information www.igus.eu/igubal-flange 3D CAD files, prices and delivery time online www.igus.eu/igubal-flange 757
igubal® igubal®
fixed flange igubal fixed flange bearings | Product range
®
igubal fixed flange bearings | Product range
® fixed flange
bearings bearings
Fixed flange bearings with 4 mounting holes High-temperature fixed flange bearings with
and split housing: KFSM GT Order key 2 mounting holes: EFOM-HT Order key
High temperature
With push-in feet
●● High stiffness and durability
Split housing
Inner Ø [mm]
●● Predictable service life
dB
K series
●● Maintenance-free dry
E series
Inner Ø
4 holes
2 holes
Metric
Metric
operation d1
●● Mounting:
with push-in feet M10,
Material: Material:
without push-in feet M12
d2
Housing: RN33 Page 1562 Housing: iguton G Page 1560
L
Spherical ball: iglidur® J Page 159 Spherical ball: iglidur® X Page 263
h
B m m ●● Applicable up to +200 °C
A1
h ●● Easy to fit
●● Compensation of misalignment errors
●● Absolute corrosion resistance
●● Lightweight
Ag
A1
●● Chemical resistant (chemical table
dn
d1
x2 Page 1542 )
A2
dk
d3
Technical data
N Example: KFSM-GT-40-A
Part No. Max. permissible Max. permissible Max. tightening Weight
Technical data axial load radial load torque
Part No. Max. static radial load Max. static axial load Weight Short-term Long-term Short-term Long-term Holes
Short-term Long-term Short-term Long-term [N] [N] [N] [N] [Nm] [g]
[N] [N] [N] [N] [g] EFOM-05-HT 275 138 460 230 0.6 2.5
KFSM-GT-35-A 23)
5,000 2,500 4,500 2,250 183.5 EFOM-06-HT 300 150 611 305 0.6 2.3
KFSM-GT-40-A 5,000 2,500 4,500 2,250 161.6 EFOM-08-HT 644 322 934 467 1.3 5.0
KFSM-GT-45-A23) 6,000 3,000 5,000 2,500 294.6 EFOM-10-HT 764 382 1,000 500 2.5 8.3
KFSM-GT-50-A 6,000 3,000 5,000 2,500 260.1 EFOM-12-HT 874 437 1,290 645 2.5 10.7
Max. tightening torque for fixing: 30Nm
Dimensions [mm]
Dimensions [mm] Part No. d1 dB h L m A1 Ag d2 x2 Max. pivot
E10 Length Width Hole Height Total Elongated angle
Part No. d1 dn d3 dk A1 A2 B m h N Max. pitch of plate height hole
E10 pivot angle ±0.1
KFSM-GT-35-A 23)
35.0 59.0 26.0 66.0 30.0 45.0 48.5 66.0 92.0 13.5 24° EFOM-05-HT 5 14 33.8 16 24 4.5 8.5 3.2 5.0 29°
KFSM-GT-40-A 40.0 59.0 26.0 66.0 30.0 45.0 48.5 66.0 92.0 13.5 24° EFOM-06-HT 6 14 33.8 16 24 4.5 8.5 3.2 5.5 27°
KFSM-GT-45-A23) 45.0 72.0 26.0 82.0 40.0 60.0 60.0 78.0 104.0 13.5 24° EFOM-08-HT 8 18 44.2 22 31 5.5 10.5 4.3 6.5 24°
KFSM-GT-50-A 50.0 72.0 26.0 82.0 40.0 60.0 60.0 78.0 104.0 13.5 24° EFOM-10-HT 10 22 52.0 26 36 6.5 12.0 5.3 8.0 24°
For KFSM with distance pieces, please add an "A" to the Part No. Example: KFSM-GT-50-A EFOM-12-HT 12 25 56.7 31 41 7.0 13.0 5.3 8.0 21°
23)
Diameter given by iglidur® J bore reducer Other dimensions available upon request
758 Online tools and more information www.igus.eu/igubal-flange 3D CAD files, prices and delivery time online www.igus.eu/igubal-flange 759
igubal®
fixed flange igubal® fixed flange bearings | Product range
bearings
High temperature
E series
Inner Ø
4 holes
Metric
N
Material:
m
h
●● Applicable up to +200 °C
●● Easy to fit
●● Compensation of misalignment errors
●● Absolute corrosion resistance
Ag
A1
●● Lightweight
d1 ●● Chemical resistant (chemical table
Page 1542 )
dB ●● For underwater applications
Technical data
Part No. Max. permissible
axial load
Max. permissible
radial load
Max. tightening
torque
Weight
igubal spherical bearings
®
Dimensions [mm]
Lightweight
Part No. d1 dB h m A1 Ag N Max. pivot Robust
E10 Width Hole pitch Height Total Hole angle
of plate height
±0.1 d
EFSM-05-HT 5 14 25 17 4.5 8.5 3.2 29°
EFSM-06-HT 6 14 25 17 4.5 8.5 3.2 25°
EFSM-08-HT 8 18 33 22 5.5 10.5 4.3 25°
EFSM-10-HT 10 22 38 26 6.5 12.0 5.3 25°
EFSM-12-HT 12 25 40 28 7.0 13.0 5.3 21°
Other dimensions available upon request
The use of spherical bearings is usually associated with heavy materials, difficult installation, and high Typical sectors of industry
costs. Most of the time, maintenance is still necessary long-term, and the bearings are only corrosion- and application areas
resistant in special designs. igubal® spherical bearings put an end to all of these disadvantages: they ● Food industry ● Railway technology
are easy to fit, cost-effective, lightweight and robust. ● Automotive ● Plant design etc.
Easy to fit
When to use it?
●● For high axial and radial loads
●● When an easy installation is required
Cost-effective ●● In case of reduced installation space Improve technology and reduce costs –
●● If chemical resistance is required 110 exciting examples online
●● If a cost-effective option is requested www.igus.eu/igubal-applications
●● If you need dirt-resistant bearings
●● To adjust misalignment
Chemical resistance
Robust
www.igus.eu/food www.igus.eu/traffic
Available from stock
Detailed information about delivery time online.
Max. +80 °C
Min. –30 °C
13 types
Ø 2–40mm
762 Online tools and more information www.igus.eu/pressfit-sphericals 3D CAD files, prices and delivery time online www.igus.eu/pressfit-sphericals 763
igubal® igubal®
spherical igubal spherical bearings | Technical data
®
igubal spherical bearings | Product overview
® spherical
bearings bearings
Simply snap For high axial and For tolerance compensa Clip into sheet metal,
into sheet metal radial loads, selectable tion, selectable spherical can be assembled on
spherical ball material ball material both sides
764 Online tools and more information www.igus.eu/pressfit-sphericals 3D CAD files, prices and delivery time online www.igus.eu/pressfit-sphericals 765
igubal® igubal®
spherical igubal spherical bearings | Product range
®
igubal spherical bearings | Product range
® spherical
bearings bearings
Spherical bearing
Spherical bearing
d2
d1
d1
d2
Low-cost
K series
K series
Inner Ø
Inner Ø
Metric
Metric
f f
30°
30°
●● Compensation of misalignment and edge loads Material: ●● Variety of ball materials Material:
●● Corrosion-free Housing: igumid G Page 1560 ●● Easy to fit Housing: igumid G Page 1560
●● Vibration-dampening Spherical ball: iglidur® W300 Page 171 ●● Cost-effective Spherical ball: iglidur® W300 Page 171
●● Excellent vibration dampening ●● Split housing Other spherical ball materials upon request
Imperial dimensions available
●● Suitable for rotating, oscillating and axial movements Page 783
Page 1516
Technical data
Service life calculation online Part No. Max. static load Max. tightening Weight
www.igus.eu/igubal-expert on the housing torque
radial axial29) through ball
[N] [N] [Nm] [g]
KGLM-05 LC 1,300 500 5 1.0
KGLM-08 LC 2,700 1,200 12 2.9
KGLM-10 LC 4,000 1,400 20 4.3
Technical data and dimensions [mm] KGLM-12 LC 5,400 1,500 30 6.9
Part No. Max. static Max. tightening d1 d2 B C f Weight Max. pivot KGLM-14 LC 6,000 2,500 35 9.0
load on the torque E10 angle KGLM-16 LC 8,000 3,000 40 12.7
housing through ball KGLM-18 LC 9,000 4,000 45 16.6
radial axial29) KGLM-20 LC 10,000 5,000 55 23.6
[N] [N] [Nm] [g] KGLM-25 LC 13,600 7,500 65 38.9
KGLM-02 300 60 1 2 8 4 3.0 0.8 0.1 32° KGLM-30 LC 20,000 9,000 70 61.0
KGLM-03 550 200 2 3 10 6 4.5 0.8 0.5 32° 29)
The maximum static axial load is determined when fitted into a blind housing
KGLM-05 1,300 500 5 5 13 8 6.0 0.8 1.0 30°
KGLM-06 1,800 650 10 6 16 9 6.5 0.8 1.6 29° Dimensions [mm]
KGLM-08 2,700 1,200 12 8 19 12 9.0 0.8 2.9 25° Part No. d1 d230) B C f Max. pivot
KGLM-10 4,000 1,400 20 10 22 14 10.5 0.8 4.4 25° E10 angle
KGLM-12 5,400 1,500 30 12 26 16 12.0 0.8 7.0 25° KGLM-05 LC 5 13 8 6.0 0.8 30°
KGLM-14 6,000 2,500 35 14 28 19 13.5 0.8 9.1 23° KGLM-08 LC 8 19 12 9.0 0.8 29°
KGLM-16 8,000 3,000 40 16 32 21 15.0 0.8 12.8 23° KGLM-10 LC 10 22 14 10.5 0.8 25°
KGLM-18 9,000 4,000 45 18 35 23 16.5 0.8 16.6 23° KGLM-12 LC 12 26 16 12.0 0.8 25°
KGLM-20 10,000 5,000 55 20 40 25 18.0 0.8 24.4 23° KGLM-14 LC 14 28 19 13.5 0.8 23°
KGLM-22 11,700 6,500 60 22 42 28 20.0 0.8 28.5 22° KGLM-16 LC 16 32 21 15.0 0.8 23°
KGLM-25 13,600 7,500 65 25 47 31 22.0 0.8 39.3 22° KGLM-18 LC 18 35 23 16.5 0.8 23°
KGLM-30 20,000 9,000 70 30 55 37 25.0 1.0 62.6 22° KGLM-20 LC 20 40 25 18.0 0.8 23°
29)
The maximum static axial load is determined when fitted into a blind housing KGLM-25 LC 25 47 31 22.0 0.8 22°
KGLM-30 LC 30 55 37 25.0 1.0 22°
30)
In press-fitted condition
766 Online tools and more information www.igus.eu/pressfit-sphericals 3D CAD files, prices and delivery time online www.igus.eu/pressfit-sphericals 767
igubal® igubal®
spherical igubal spherical bearings | Product range
®
igubal spherical bearings | Product range
® spherical
bearings bearings
d2
d1
d2
d1
Spherical bearing
Spherical bearing
f
30°
Slim Line
f
30°
K series
E series
Inner Ø
Inner Ø
Metric
Metric
●● Very small installation space Material: ●● Compensation of misalignment and edge loads Material:
●● Wall thickness 50 % thinner than KGLM Housing: igumid G Page1560 ●● Corrosion-free Housing: igumid G Page 1560
●● Angle compensation up to 5° Spherical ball: iglidur® W300 Page 171 ●● Vibration-dampening Spherical ball:
●● Lightweight ●● Excellent vibration dampening Spherical balls with 04–30mm diameters made of
Service life calculation online
●● Dimensions according to DIN 1850 ●● Suitable for rotating, oscillating and linear movements iglidur® W300 Page 171
www.igus.eu/igubal-expert
Spherical balls with 40mm diameter made of
iglidur® J Page 159
Other spherical ball materials upon request
(Ø 04–12mm and 40mm)
Technical data and dimensions [mm] Technical data and dimensions [mm]
Part No. Max. static Max. static d1 d2 B f Weight Max. pivot Part No. Max. static Max. tightening d1 d2 B C f Weight Max. pivot
load (short-term) load (long-term) E10 angle load on the torque E10 angle
radial axial radial axial housing through ball
[N] [N] [N] [N] [g] radial axial29)
KGLM-08 SL 2,700 450 1,350 225 8 14 9.0 0.5 1.1 5° [N] [N] [Nm] [g]
KGLM-10 SL 4,000 750 2,000 375 10 16 10.5 0.5 1.5 5° EGLM-04 600 50 1.0 4 12 5 3.0 0.5 0.4 37°
KGLM-12 SL 4,500 750 2,250 375 12 18 12.0 0.5 2.0 5° EGLM-05 1,000 130 2.0 5 14 6 4.0 0.5 0.8 33°
KGLM-16 SL 6,500 500 3,250 250 16 22 15.0 0.5 3.1 5° EGLM-06 1,200 150 2.5 6 14 6 4.0 0.5 0.9 27°
EGLM-08 1,800 175 7.0 8 16 8 5.0 0.5 1.2 24°
EGLM-10 2,500 400 14.0 10 19 9 6.0 0.5 1.9 24°
EGLM-12 3,800 650 25.0 12 22 10 7.0 0.5 2.8 21°
EGLM-15 5,500 1,000 30.0 15 26 12 9.0 0.5 6.9 21°
EGLM-16 6,000 1,150 32.0 16 28 13 9.5 0.5 9.0 21°
EGLM-17 6,300 1,200 35.0 17 30 14 10.0 1.0 10.6 21°
EGLM-20 9,000 1,400 40.0 20 35 16 12.0 1.0 16.3 18°
EGLM-25 14,000 2,900 55.0 25 42 20 16.0 1.0 29.0 16°
EGLM-30 17,000 4,000 70.0 30 47 22 18.0 1.0 37.4 13°
EGLM-40 22,500 2,500 80.0 40 62 28 22.0 1.0 57.0 15°
29)
The maximum static axial load is determined when fitted into a blind housing
768 Online tools and more information www.igus.eu/pressfit-sphericals 3D CAD files, prices and delivery time online www.igus.eu/pressfit-sphericals 769
igubal® igubal®
spherical igubal spherical bearings | Product range
®
igubal clip bearings | Product range
® spherical
bearings bearings
d3
d2
d1
Spherical bearing
Clip bearing
Low-cost
f y
30°
E series
E series
Inner Ø
Inner Ø
Metric
Metric
B
●● Easy to fit Material: ●● Very easy installation by clipping into sheet metal Material:
●● Cost-effective Housing: igumid G Page 1560 ●● No additional locating spigot necessary Housing: igumid G Page 1560
●● Chemical- and corrosion-resistant Spherical ball: iglidur® W300 Page 171 ●● Extremely small installation space: space-saving, thin- Spherical ball: iglidur® J Page 159
●● Robust Other spherical ball materials upon request walled design
Service life calculation online
●● Compensation of misalignment errors Page 783
www.igus.eu/igubal-expert
Service life calculation online
www.igus.eu/igubal-expert
770 Online tools and more information www.igus.eu/pressfit-sphericals 3D CAD files, prices and delivery time online www.igus.eu/pressfit-sphericals 771
igubal® igubal®
spherical igubal clip bearings | Product range
®
igubal clip bearings | Product range
® spherical
bearings bearings
d1
d3
d2
Tolerance compensation
d1
d3
d2
Metal sheet thickness
y
Clip bearing
Clip bearing
b2
Heavy duty
with flange
Inner Ø d1
Inner Ø d1
E series
E series
B
Metric
Metric
●● High axial and radial loads Material: ●● Maintenance-free dry operation Material:
●● Adjustment of axial and radial clearance by pre-loading Housing: igumid G Page 1560 ●● Easy to fit Housing: igumid G Page 1560
●● Very easy installation by clipping into sheet metal Spherical ball: iglidur® W300 Page 171 ●● Max. tolerance compensation ±0.2mm Spherical ball: iglidur® W300 Page 171
●● No additional locating spigot necessary Other spherical ball materials upon request Other spherical ball materials upon request
●● For plate thickness 4–8mm Page 783 Page 783
772 Online tools and more information www.igus.eu/pressfit-sphericals 3D CAD files, prices and delivery time online www.igus.eu/pressfit-sphericals 773
igubal® igubal®
spherical igubal clip bearings | Product range
®
igubal double joints | Product range
® double
bearings joints
Ball stud19)
d3
d2
d1
MS = a
x
Made of galvanised steel
ES =
Double joints
Made of stainless steel28)
Inner Ø d1
Clip bearings
b2
Ball stud M6
Blank =
E series
both sides
Pitch X
Metric
b1
without ball stud
Metric
b
d2
774 Online tools and more information www.igus.eu/pressfit-sphericals 3D CAD files, prices and delivery time online www.igus.eu/pressfit-sphericals 775
igubal® igubal®
double igubal double joints | Product range
®
igubal coupling joints | Product range
® double
joints joints
Tube material
Double joints
(A, B, C or D)
K series
(A or B)
Inner Ø
Metric
Metric
Version A Version B Version A Version B Version C Version D
Angle
B B d2 d2
d1
d1
Options: Spherical ball material ●● Socket cup M5, M6, M8 Options:
d1 d1
Tube material Blank = iglidur® W300 and M10 Tube material Ball stud material
SR = Galvanised steel J = iglidur® J ●● Individual centre distance SR = Galvanised steel SZ = Galvanised steel
ER = Stainless steel J4 = iglidur® J4 ●● Individual alignment of the ER = Stainless steel EZ = Stainless steel28)
d3 d3
(1.4305) R = iglidur® R bearing position d3 d3 (1.4305) PZ = igumid G
x
x
x
x
EK = Stainless steel
Material:
(1.4305)
Housing: igumid G Page 1560
Material: Ball stud: Plastic, galvanised or stainless steel28)
d1
d1
Housing: igumid G Page 1560 Tube: Galvanised or stainless steel
Ball: variable Page 783
d2 d2 C C
Tube: Galvanised or stainless steel R R
B B h1 h1
h2 h2 S1 S1
●● Ball diameters 6, 8, 10 and 12mm
●● Individual centre distance Dimensions [mm]
●● Individual alignment of the bearing position Part No. d1 d2 d3 X B h1 h2 S1 R Max.
Width pivot
Dimensions [mm] Min. across flats
angle
Part No. d1 d2 d3 X B C Max. WDGM-05-A-SR-SZ
32)
M5 12.8 8 64 10.8 4.6 19.2 SW8 6.4 23°
pivot WDGM-06-A-ER-SZ 145)
32)
M6 14.8 10 80 12.3 6.1 23.5 SW9 7.4 25°
E10 Min. angle WDGM-08-A-SR-SZ 32) M8 19.3 12 80 16.2 5.9 29.5 SW12 9.7 24°
KDGM-06-A-SR-J
32)
6 20 6 72 9 7.0 40° WDGM-10-A-SR-SZ 32) M1033) 19.3 12 90 16.2 7.9 36.0 SW14 9.7 24°
KDGM-08-A-SR-J 32) 8 24 8 84 12 9.0 35° 145)
Size only available with stainless steel tube (ER)
KDGM-10-A-ER-J145)
32)
10 30 10 96 14 10.5 35° 28)
Stainless steel ball stud upon request
KDGM-12-A-SR-J 32) 12 34 12 108 16 12.0 35° 32)
Please add the required centre distance in mm
32)
Please add the required centre distance in mm 33)
Housing’s size 8 with a special M10 stud, available only in metal
145)
Size only available with stainless steel tube (ER)
Order example, WDGM-05-A-SR-SZ, 100: Coupling joint with 5mm ball stud thread, version A, tube material
made of steel, ball stud made of steel, centre distance 100mm
776 Online tools and more information www.igus.eu/pressfit-sphericals 3D CAD files, prices and delivery time online www.igus.eu/pressfit-sphericals 777
igubal®
double igubal® coupling joints | Product range
joints
Tube material
(A, B, C or D)
Disassembly
Metric
Angle
Version A Version B Version C Version D
d2 h2
R Options:
●● Socket cup M6
Tube material Ball stud material
●● Individual centre distance
d1
S1 h1
B
t
Dimensions [mm] igubal spherical thrust bearings
®
A, tube material made of stainless steel, ball stud made of steel, centre distance 150mm
Assembly:
igubal® self-aligning spherical thrust bearings are very easy to fit and help to compensate for alignment Mechanical properties Coefficient of sliding friction and speed
errors and prevent edge pressure. igubal self-aligning spherical thrust bearings are very
®
Taking into account the radial load, maximum surface
easy to fit and help to compensate for alignment errors speeds up to 0.5m/s rotating are possible.
and prevent edge pressure. The housing pad is made of
the impact-resistant, thermoplastic composite igumid G.
Easy to fit When to use it? The spherical washer is made of iglidur® W300 material. Assembly
●● If you want to save weight This combination provides exceptionally good friction and The housing pad is installed so that it is countersunk and
●● If corrosion resistance is requested wear properties. secured. The spherical washer is loosely fitted in the socket
Compensation of
●● If a bearing with a good coefficient of friction and is held in place by the shaft that is placed into the
misalignment errors
is required bearing.
Loads
Resistant to The load capacity of igubal® spherical thrust bearings is very
edge loads high in standard ambient temperatures. For high continuous Product range
When not to use it? loads and high temperatures, the load capacity of the igubal® spherical thrust bearings are available in standard
●● At very high loads spherical thrust bearings should be tested in an experiment form to suit diameters from 5 to 20mm. Please contact us
Very good friction and
●● When temperatures are higher than +80 °C that simulates the application. if you require other dimensions.
wear properties
●● When high speeds have to be achieved
Max. +80 °C
Min. –30 °C
Type 1
Ø 5–20mm
780 Online tools and more information www.igus.eu/spherical-thrust-bearings 3D CAD files, prices and delivery time online www.igus.eu/spherical-thrust-bearings 781
igubal®
spherical
thrust igubal® spherical thrust bearing | Product range
bearings
Inner Ø d1
Metric
Spherical washer
Type
R
Material:
h1
R
d1 Spherical washer: iglidur® W300 Page 171
h1
d3
h2
d3
Technical data
Part No. Max. static Max. static Weight
axial compressive strength axial compressive strength
Short-term Long-term
Dimensions [mm]
High compressive strength
Part No. d1
Spherical washer
d3
Housing pad
d2 h1
Spherical
h2
Housing pad Overall height
H34) R
Radius
Compensati- Flexible
on angle
DIN 2768 medium DIN 2768 medium washer
SAM-05 5.2 7.0 15 3.0 3.5 4.7 15 3º Lightweight
SAM-06 6.2 7.5 16 3.0 4.0 5.3 16 3º
SAM-08 8.2 10.0 20 4.0 5.0 6.8 20 2º Different materials
SAM-10 10.2 12.0 24 4.5 5.5 7.5 24 2º
SAM-12 12.5 14.5 30 5.0 6.2 8.0 32 2º Spherical balls for metallic bearing housings
SAM-16 16.2 19.0 36 5.5 6.5 8.7 40 2º
SAM-20 20.2 23.0 44 6.0 7.0 8.6 45 2º
34)
In assembled condition
Every single iglidur® material has its own special properties, which determines the suitability for your Typical sectors of industry
special applications and requirements. We have available spherical balls made from iglidur® materials and application areas
W300 (standard), J, J4, R, RN248, UW and X. The spherical balls for metallic bearing housings are ● Plant design ● Model building
available in three materials for housing numbers 203 to 210. ● Furniture/Industrial design etc.
Maintenance-free,
When to use it?
dry operation
●● If you need maintenance-free material
●● When dimensional E and K series
components should be fitted
Corrosion-resistant
●● If different iglidur® materials should be tested
●● If high compressive strength is required Improve technology and reduce costs –
●● If high flexibility is required 110 exciting examples online
High compressive strength
●● Replacing ball bearings in metallic housings www.igus.eu/igubal-applications
Tolerances
Lightweight
Maintenance-free igubal ® spherical balls are
designed with a tolerance of the inner diameter
of E10. The shaft tolerance should be included
between h6 and h9. All values and tolerances
according to DIN ISO 2768-m.
Different materials
784 Online tools and more information www.igus.eu/spherical-balls 3D CAD files, prices and delivery time online www.igus.eu/spherical-balls 785
igubal® igubal®
spherical igubal spherical balls | Product overview
®
igubal spherical balls | Product range
® spherical
balls balls
Series
d1
dk
30°
K = Dimensional K series
Dimensional series
Dimensional K series Dimensional E series Dimensional K series Dimensional E series
metric/imperial metric/imperial metric metric B
Page 787 Page 787 Page 788 Page 788
Inner Ø d1
+90º
Metric
Width
High temperatures – Low moisture absorption
balls
igubal® spherical balls igubal® spherical balls
d1
dk
–40º
30°
iglidur® X Page 263 iglidur® J Page 159
Imperial dimensions available
Page 1516
786 Online tools and more information www.igus.eu/spherical-balls 3D CAD files, prices and delivery time online www.igus.eu/spherical-balls 787
igubal® igubal®
spherical igubal spherical balls | Product range
®
igubal spherical balls | Product range
® spherical
balls balls
d1 Series Series
d1
dk
dk
30°
30°
iglidur® R spherical balls
K = Dimensional K series K = Dimensional K series
Dimensional series
Dimensional series
Inner Ø d1 [mm]
B B
Inner Ø d1
+90º +250º
Metric
Metric
Width
Width
d1
d1
dk
dk
–50º –100º
30°
30°
Dimensions [mm] Dimensions [mm]
Part No. d1 dK B Weight Part No. d1 dK B Weight
E10 [g] E10 [g]
RKM-10-14 10 19 14 2.9 XKM-10-14 10 19.10 14 2.9
788 Online tools and more information www.igus.eu/spherical-balls 3D CAD files, prices and delivery time online www.igus.eu/spherical-balls 789
igubal® igubal®
spherical igubal spherical balls | Product range
®
igubal spherical balls | Product range
® spherical
balls balls
Low moisture absorption spherical balls: Low moisture absorption spherical balls:
JKM and JEM Order key JKM Order key
B
B
Type Size [mm] Options Type Size [mm]
d1
dk
Series
d1
dk
30°
30°
K = Dimensional K series
Dimensional series
B JKM spherical ball with plain bearing
B
+90º
Inner Ø d1
Inner Ø d1
K series
Metric
Metric
Width
Width
d1
dk
d1
dk
–50º
30°
30°
JEM
Dimensions [mm]
Part No. d1 dK B Weight
E10 [g]
JEM-04-05 4 8.30 5 0.3
JEM-05-06 5 10.20 6 0.4
JEM-06-06 6 10.20 6 0.4
JEM-08-08 8 13.30 8 0.8
JEM-10-09 10 16.10 9 1.3
JEM-12-10 12 18.10 10 1.7
JEM-15-12 15 22.00 12 2.9
JEM-16-13 16 24.10 13 3.9
JEM-17-14 17 25.20 14 4.1
JEM-20-16 20 29.10 16 6.4
JEM-25-20 25 35.60 20 11.5
JEM-30-22 30 40.90 22 14.5
JEM-40-28 40 53.00 28 31.0
790 Online tools and more information www.igus.eu/spherical-balls 3D CAD files, prices and delivery time online www.igus.eu/spherical-balls 791
igubal® igubal®
spherical igubal spherical balls | Product range
®
igubal spherical balls | Product range
® spherical
balls balls
Series
d1
d1
dk
dk
Dimensional series
Inner Ø d1 [mm]
B
+90º
Inner Ø d1
+90º
Split ball
K series
Metric
Metric
Width
–50º
d1
dk
–50º
30°
Dimensions [mm] Dimensions [mm]
Part No. d1 dK B Weight Part No. d1 dK B Weight
E10 [g] E10 [g]
JKM-GT40 40 66.30 49 54.5 J4KM-10-14 10 19.10 14 3.1
JKM-GT50 50 82.40 60 92.1 J4KM-12-16 12 22.10 16 4.7
Dimensions [mm]
Low moisture absorption split spherical balls:
JEM-GT Order key Part No. d1 dK B Weight
E10 [g]
B Type Version Size [mm] J4EM-04-05 4 8.25 5 0.3
J4EM-05-06 5 10.20 6 0.4
J4EM-06-06 6 10.20 6 0.4
J4EM-08-08 8 13.30 8 0.8
d1
dk
Dimensions [mm]
Part No. d1 dK B Weight
E10 [g]
JEM-GT16 16 23.7 13 3.7
JEM-GT20 20 28.9 16 6.1
JEM-GT25 25 35.6 20 10.9
JEM-GT30 30 40.8 22 14.6
792 Online tools and more information www.igus.eu/spherical-balls 3D CAD files, prices and delivery time online www.igus.eu/spherical-balls 793
igubal® igubal®
spherical igubal spherical balls | Product range
®
igubal spherical balls | Product range
® spherical
balls balls
+100º
–50º
–50º
30°
B B
Inner Ø d1
Inner Ø d1
Preloaded
0.5 (6x)
0.5 (6x)
E series
E series
Metric
Metric
Width
Width
d1
d1
dk
dk
● Can be combined with all E series housings
● Sizes from 8 to 20mm
● Clearance-free, pre-loaded
● Totally clearance-free in unloaded state
794 Online tools and more information www.igus.eu/spherical-balls 3D CAD files, prices and delivery time online www.igus.eu/spherical-balls 795
igubal® igubal®
spherical igubal spherical balls | Product range
®
igubal spherical balls | Product range
® spherical
balls balls
Detectable spherical balls: Slim spherical balls made of iglidur® materials for various metallic UC type bearing housings
RN248KM and RN248EM Order key
B
B
Type Size [mm] Options
Series
d1
dk
d1
dk
30°
K = Dimensional K
series
iglidur® J iglidur® A180 iglidur® A350
Dimensional series
E = Dimensional E
iglidur® RN248
series
spherical balls
B
●● 3 different spherical ball materials available: ●● Maintenance-free, dry operation
Inner Ø d1
+90º iglidur® J, A180 and A350 ●● Durable
●● Eight dimensions for housing numbers from 203 ●● Corrosion-free
Metric
Width
to 210 ●● Resistant to dirt
d1
–50º
dk
30°
Dimensions [mm]
Part No. Housing No. d1 dk B Max. static compressive force
E10 radial axial
[kN] [kN]
Dimensions [mm]
made of iglidur® J, low coefficient of friction (material information From page 159)
Part No. d1 dK B Weight
JEM-17-17 UC203 17 47 17 10.0 7.5
E10 [g]
JEM-20-17 UC204 20 47 17 11.5 7.5
RN248KM-06-09 6 12.80 9 1
JEM-25-17 UC205 25 52 17 14.5 7.5
JEM-30-19 UC206 30 62 19 19.5 9.5
Dimensions [mm] JEM-35-20 UC207 35 72 20 24.0 10.5
Part No. d1 dK B Weight JEM-40-21 UC208 40 80 21 29.0 12.0
E10 [g] JEM-45-22 UC209 45 85 22 34.0 13.0
RN248EM-05-06 5 10.30 6 0.4 JEM-50-24 UC210 50 90 24 41.5 15.5
RN248EM-06-06 6 10.20 6 0.4 made of iglidur A180, FDA-compliant all-rounder (material information From page 361)
®
796 Online tools and more information www.igus.eu/spherical-balls 3D CAD files, prices and delivery time online www.igus.eu/spherical-balls 797
igubal®
spherical igubal® spherical balls | Product range
balls
Cost-effective spherical balls made of iglidur® J for various UC type metallic bearing
housings
dk
d1
B
Dimensions [mm]
Part No. Housing No. d1 dk B Max. static compressive force
E10 radial axial
[kN] [kN]
made of iglidur® J, low coefficient of friction (material information From page 159)
JEM-17-17-SP UC203 17 47 17 7.5 4.0
JEM-20-17-SP UC204 20 47 17 8.0 4.0
JEM-25-17-SP UC205 25 52 17 9.0 3.5
JEM-30-19-SP UC206 30 62 19 13.5 5.0
JEM-35-20-SP UC207 35 72 20 14.5 6.5
JEM-40-21-SP UC208 40 80 21 21.0 6.0
JEM-45-22-SP UC209 45 85 22 23.0 5.5
JEM-50-24-SP UC210 50 90 24 25.0 5.5
igubal accessories
®
Image exemplary
Steel ball studs with female thread Plastic and steel ball studs with male thread
Order key Order key
d1 d1
SØ SØ
S1
S1
l1
l1
l4
l4
l3
l3
In-line ball and
socket joint
l2
l2
S2
S2
l6
l6
Inner Ø
Inner Ø
Thread
Thread
Metric
Metric
d2 d2
l1
l1
(upon request) (upon request)
l4
l4
S1
l3
S1
S1
l3
l3
Material: Material:
l2
l2
l2
Galvanised and stainless steel (1.4305)
l6
l6
●● Easy to fit
d2 ●● DIN connection size ●● Easy to fit
●● Corrosion-free d2 d2 ●● DIN connection size
d3 d3 ●● Corrosion-free
WGR(L)M WGR(L)M LC WGR(L)M-DE GFSM-IG ZCLM-06-10 WDGM WDGM-DE WGR(L)M WGR(L)M LC WGR(L)M-DE GFSM-IG ZCLM-06-10 WDGM WDGM-DE
800 Online tools and more information www.igus.eu/igubal-accessories 3D CAD files, prices and delivery time online www.igus.eu/igubal-accessories 801
igubal®
accessories igubal® accessories | Product range igubal® accessories | Product range igubal®
accessories
d1
Type Size [mm] Options Type Size [mm]
l1
Thread L
h1 h1
L = Left-hand thread
l3
l4
R = Right-hand thread Mx Mx
Adapter screw
J
d2
K series
Adapter
E series
Inner Ø
Inner Ø
Thread
R
Metric
Metric
R
A
SW
A
m N1
Material:
m N1
POM Page 1561
●● Same dimensions as metallic pillow block bearings
Fz Fd
●● Lightweight
Solid plastic adapter screws with corresponding circlips ●● Lightweight ●● For pillow block bearings of dimensional E series
are used as accessories for dimensional K series rod ends. ●● Absolute corrosion resistance (ESTM, ESTM-GT) Fa Fs
In contrast to other "black" components of stock igubal® ●● Can be combined with K series rod end ●● Chemical and corrosion-resistant
parts, the igubal® adapter screws consist of the material ●● Vibration-dampening ●● Fits directly
POM. This component effectively transforms a standard K ●● Easy to fit ●● Space-saving
series rod end into an angled ball and socket joint. ●● Left-hand thread upon request ●● Same screws as traditional metallic versions
802 Online tools and more information www.igus.eu/igubal-accessories 3D CAD files, prices and delivery time online www.igus.eu/igubal-accessories 803
My sketches
igubal detectable
®
804
igubal®
detectable igubal® detectable igubal® detectable | Product overview igubal®
detectable
Following igubal® bearings can be found quickly in case of accidental damage of the system through Available from stock
metal detectable material. Even the smallest fragment can be found by metal detectors.
Detectable
When to use it?
●● When particles should be detectable
Easy assembly Space-saving Clevis joints, Spring-loaded Clevis joints with Spherical balls
●● If you need maintenance-free material high strength fixing clip spring-loaded fixing
●● When dimensional E and K series clip
Resistant to dust and dirt
components should be fitted K series E series E series E series E series Dimensional K and
●● If high compressive strength is required E series
Page 808 Page 809 Page 810 Page 812 Page 813 Page 796
Lubrication and
maintenance-free
Upon request
When not to use it?
●● When temperatures are higher than +80 °C Rod ends Pillow block bearings
●● When diameters above 16mm are required
●● When rotation speeds higher than 0.5m/s are
required
Vibration-dampening
4 types
Ø 4–16mm
Easy to fit For higher radial
load
Online product finder Page 752 Page 754
www.igus.eu/igubal-finder
Spherical bearings
Easy to fit, For extremely Space-saving Simply snap For tolerance Robust plastic
cost-effective narrow into sheet metal compensation
installation
space
Page 767 Page 768 Page 769 Page 771 Page 773 Page 775
806 Online tools and more information www.igus.eu/detectable 3D CAD files, prices and delivery time online www.igus.eu/detectable 807
igubal®
detectable igubal® detectable | Product range igubal® detectable | Product range igubal®
detectable
Rod ends with female thread, detectable: Rod ends with female thread, detectable:
KBRM-CL-DT and KBLM-CL-DT Order key EBRM-DT and EBLM-DT Order key
BB
B B Type Size [mm] Version d2
d2 Type Size [mm] Version
C1
C1
d2 d2
C1 C1
d1
d1
Housing (female thread)
l2
l2
h2 h3
h3
l2
l2
h1
h1
2nd generation
h2
h1
h1
Detectable
Detectable
l1
l1
l1
l1
K series
E series
Inner Ø
Inner Ø
Thread
Thread
Metric
Metric
m
m
d3
d3
d4
d4
WW
d3 d3 d5
d5
W W Options: Options:
Thread Thread
L = Left-hand thread L = Left-hand thread
●● Smooth design no dirt traps R = Right-hand thread ●● Smooth design no dirt traps R = Right-hand thread
●● Compensation of misalignment errors ●● Spherical ball is clipped in
●● Lightweight Material: ●● Compensation of misalignment errors Material:
●● Absolute corrosion resistance Housing: RN246 Page 1562 ●● Lightweight Housing: RN246 Page 1562
●● Dimensional K series according to DIN ISO 12240 Spherical ball: RN248KM Page 796 ●● Absolute corrosion resistance Spherical ball: RN248EM Page 796
808 Online tools and more information www.igus.eu/detectable 3D CAD files, prices and delivery time online www.igus.eu/detectable 809
igubal®
detectable igubal® detectable | Product range igubal® detectable | Product range igubal®
detectable
g
l2
h1
Clevis joint
Detectable
E series
Inner Ø
Thread
Metric
l1
d2
●● Resistant to dust and dirt d3 Options:
a1
●● Maintenance and lubrication-free Thread
●● Vibration-dampening L = Left-hand thread
●● Lightweight a2 R = Right-hand thread
Material:
RN246 Page 1562
810 Online tools and more information www.igus.eu/detectable 3D CAD files, prices and delivery time online www.igus.eu/detectable 811
igubal®
detectable igubal® detectable | Product range igubal® detectable | Product range igubal®
detectable
Spring-loaded fixing clips, detectable: Clevis joints with spring-loaded fixing clips,
GEFM-DT Order key detectable: GERMF-DT and GELMF-DT Order key
b
Type Size [mm] Version Type Size [mm] Version
a c
d1
Clevis joint
Clevis joint
Detectable
Detectable
E series
E series
Inner Ø
Inner Ø
Thread
Metric
Metric
d2
Material: Options:
RN246 Page 1562 Thread
L = Left-hand thread
R = Right-hand thread
●● Resistant to dust and dirt ●● Resistant to dust and dirt
●● Maintenance and lubrication-free ●● Maintenance and lubrication-free
●● Vibration-dampening ●● Vibration-dampening Material:
●● Lightweight ●● Lightweight RN246 Page 1562
Individual components: Clevis joint GERM-DT and spring-loaded fixing clip GEFM-DT
Page 810 and 812
812 Online tools and more information www.igus.eu/detectable 3D CAD files, prices and delivery time online www.igus.eu/detectable 813
xiros ...
Polymer ball bearings
...
...plastics
xiros® polymer ball bearings | Application examples
Other exciting applications www.igus.eu/xiros-applications
816 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 817
xiros® polymer ball bearings | Product overview
The classic: Cost-effective FDA-compliant: With shield or labyrinth Cost-effective, black: High resistance For high temperatures For heat and chemicals:
and FDA-compliant: seal: xirodur S180, to chemicals: up to +120 °C: xirodur A500,
PA cage B180 cage PE cage LCC with B180 cage PA cage xirodur C160, PP cage xirodur A500, PA cage PEEK cage
Page 828 Page 828 Page 828 Page 834 Page 836 Page 842 Page 846 Page 846
xiros® radial deep groove ball bearings – standard product range xiros® radial deep groove ball bearings – further materials
New!
Lightweight and Antistatic: Antistatic and Conductive: High Detectable: For the tobacco industry: For temperatures
non-metallic: xirodur F180, FDA-compliant: xirodur F182, speeds: xirodur M180 xirodur T220, up to +120 °C:
xirodur A500, PAI balls PA cage xirodur F180, PE cage PA cage xirodur D180, PA cage xirodur M180 cage PP cage xirodur G220, PP cage
Page 846 Page 850 Page 850 Page 852 Page 854 Page 855 Page 856 Page 857
xiros® radial deep groove ball bearings with flange and guide rollers
Single flange: With double flange: Antistatic: Guide roller: Guide roller: Guide roller: End caps:
xirodur B180, xirodur B180, xirodur F180, Aluminium tube Plastic approved for food Carbon fibre tube with xirodur B180,
PA cage PA cage PA cage contact ball bearing PA cage
Page 858 Page 858 Page 858 Page 860 Page 861 Page 862 Page 864
With profile: Spherical radial deep Double row for Multi-axis bearing: Skate wheel: Fixed flange ball bearing, Polymer balls Axial polymer ball
groove ball bearings: higher loads: xirodur B180, xirodur B180, FDA-compliant, fixed transfer units: transfer units:
xirodur B180 xirodur B180 xirodur B180 PP balls PA cage version: xirodur B180 xirodur B180, POM balls with spherical roller
Page 866 Page 867 Page 868 Page 869 Page 870 Page 871 Page 872 Page 873
xiros® thrust bearings and slewing ring bearings xiros® combinations with igubal®
New!
Single row: Double row: Thrust bearing: Slewing ring bearing: Pillow block ball bearing, Pillow block ball bearing, 4-hole fixed flange ball 2-hole fixed flange ball
xirodur B180, xirodur B180, xirodur B180, xirodur B180, FDA-compliant, fixed fixed or pivoting bearing, pivoting bearing, pivoting
glass or stainless steel balls glass/PAI/stainless steel balls glass or stainless steel balls with gear teeth or with cage version: xirodur B180
Page 874 Page 874 Page 875 Page 876 Page 878 Page 880 Page 882 Page 883
818 819
xiros® polymer ball bearings | Advantages xiros® polymer ball bearings | Product overview
Lubrication and maintenance-free Overview types
Lubrication-free
polymer ball bearings
xiros® polymer ball bearings revolutionise the ball
bearing market. Where conventional metallic ball
xiros® radial deep groove ball bearings – standard product range for 6 materials:
bearings are suitable, many applications can be
●● xirodur B180 – cost–effective standard ●● xirodur F180 – antistatic
successfully implemented by their maintenance-
●● xirodur S180 – cost–effective, black ●● xirodur F182 – conductive
free dry operation and the use of xirodur high-
●● xirodur C160 – resistant to chemicals ●● xirodur D180 – high speeds
performance polymers.
●● xirodur A500 – for heat and chemicals From page 828
●● Lubrication and maintenance-free
●● Corrosion-resistant
●● Non-metallic (due to the use of glass and
plastic balls), therefore non-magnetic
●● For temperatures up to +150 °C (depending
on material)
●● High media resistance, suitable for washdown
●● Lightweight
xiros® radial deep groove ball bearings – xiros® radial deep groove ball bearings with
●● Electrically insulating (or ESD-compliant)
materials for special applications flange and guide rollers
●● FDA-compliant (depending on material)
●● xirodur M180 – detectable ●● With single or double flange
●● Predictable service life
●● xirodur T220 – for the tobacco industry ●● Made from xirodur B180 or F180
●● xirodur G220 – for temperatures up to +120 °C ●● xiros® system solution: Aluminium, PVC or carbon fibre
Typical application areas
From page 855 tube with 2 fixed flange ball bearings
●● Packaging
From page 858
●● Textile industry
●● Test engineering and quality assurance
●● Optical industry
●● Model making
10 xirodur materials
Ø 3–60mm
820 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 821
xiros® polymer ball bearings | Technical data xiros® polymer ball bearings | Technical data
Radial deep groove ball bearings design Other designs Development and tests Predictability
The xiros polymer ball bearings are single-row deep
®
xiros radial deep groove ball bearings
®
Through numerous tests the race materials were optimised. As part of the development of xiros® polymer ball bearing
groove ball bearings based on DIN 625. The lubrication and The other designs include: The polymers we have developed for use with ball bearings tests are carried out continuously. The high number of test
maintenance-free ball bearings consist of four components: ●● Convex rollers which can run directly on a profile allow higher speeds, greater loads, and longer service life. results makes it very difficult to present this information in
●● Profiled rollers, e.g. for thread/cable guidance But the development continues. We believe that polymer ball tabular form. It is for this reason that igus® has developed
The outer and inner races ●● Thrust and slewing ring bearings for absorbing axial loads bearing technology will continue to advance, especially with the online service life calculator, which uses real test results
The suitability of a xiros® polymer ball bearings is largely ●● Multi-axis bearings for linear and radial movements our experience in the development of tribological polymer to give an accurate calculation.
determined by the materials of the two races. These are ●● Ball bearings designed e.g. for installation in tube ends materials. Challenge us, talk to us about your applications,
made from igus® tribo-polymers to maximise service life and (also for guide rollers) tell us what you need from a polymer ball bearing. In the The predictability of xiros® polymer ball bearings is one
minimise friction. Choice of 5 materials. They allow different ●● Double-row bearings for absorbing higher forces igus® test laboratory the service life and wear of xiros® of the most important advantages. Based on the results
values of application temperature, media resistance and polymer ball bearings are tested. In addition to the actual of many wear tests, the user can calculate the service life
price. The table of materials ( Page 824) provides exact Pillow block and fixed flange bearings material comparison, tests indicate these experiments also of xiros® polymer ball bearings reliably and interpret the
information on this topic. This range is made up by combining xiros® polymer ball answer questions about the impact of external influences application.
bearings with the igubal® pillow block and fixed flange such as temperature, humidity or dust.
Outer race housings, resulting in a higher flexibility in terms of installation
of the bearings. The bearing housings make it easy for
the user to install these maintenance-free components.
Inner race
Both fixed flange and pillow block bearings are available
as fixed or as pivoting design. The difference between the www.igus.eu/xiros-expert
two options is that the pivoting type can compensate for
Cage
shaft and/or bearing misalignment. A spherical outer race
Balls is pressed into the bearing housing, ensuring self-aligning
action. If necessary, the inner bearing can be pivoted in
all directions. Possible misalignment of two bearing points
lying together can thus be compensated for.
The cage
The material of the ball bearing cage must fit well to the Measurement requirement for injection-
application. The various material options have quite different moulded xiros® polymer ball bearings
chemical and temperature resistance values. The cage The outer race of our ball bearings has a conical shape.
materials are compatible with all the different race options This simplifies the installation in a suitable housing (with the
within xiros®. narrow side first). After press-fit into a housing machined to
a H7 tolerance the bearing clearance is reduced. Therefore
The balls the bearings must be measured over the entire width of the
The ball materials differ most significantly. In addition to ball bearing. Starting at an angle of 90° from the injection
steel, glass or plastics are used. This produces a large point.
difference in mass, which in turn affects inertia, weight Download the online
and chemical resistance. Stainless steel balls (1.4401) are tool app now
cost-effective, resistant to chemicals and suitable for high igus® extends the xiros® test stand in the industry's
temperatures, but are the heaviest in the range. Glass balls largest test laboratory for plastics in motion
(soda-lime glass) are also resistant to chemicals and have a
medium weight. Just like polymer balls, they are non-metallic
and non-magnetic. In addition to their excellent chemical
resistance, the polymer balls (PAI) are even lighter than
stainless steel or glass balls.
822 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 823
xiros® polymer ball bearings | Technical data
Material properties and chemical resistance
+150 (PEEK)
Max. long-term application temperature °C +80 +80 +60 +80 +80 +80 +80 +100 +100 +120
+120 (PA)
Min. long-term application temperatures –100 (PEEK)
°C –40 -45 0 –40 –40 –50 –40 –40 –40 –40
(in combination with cage material) –40 (PA)
1)
Depending on the geometry
Table 01: Material data
824 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 825
xiros® polymer ball bearings | Selection guide
According to material properties
xirodur B180 S180 C160 A500 F180 F182 D180 M180 T220 G220
Smooth running
Low moisture
absorption
Chemical resistance
Seawater-resistant
Dirt-resistant
Higher temperatures
Higher speeds
Cost-effective
Antistatic
Conductive
Non-metallic
Detectable
Availabilities / variants
Radial deep groove ball
bearings
Radial deep groove ball
bearings with flange
End cap
Double row
Thrust bearing
826 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 827
xiros® xiros® radial deep groove ball bearings | Product range xiros®
Order key
Type Material
d1
xirodur B180 cage, xirodur B180 cage, PA cage, PA cage,
BB-623-B180-10-ES
stainless steel balls glass balls stainless steel balls glass balls Options:
Dimensions according
d2 b1 Cage material
10 = PA
30 = xirodur B180
Cage material
Race material
Ball bearings
to DIN 625-1
Ball material
50 = PE
Ball material
ES = Stainless steel
PE cage, Special designs made from xirodur B180 GL = Glass
stainless steel balls From page 867
Imperial dimensions available
Page 1517
828 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 829
xiros® xiros® radial deep groove ball bearings | Product range xiros®
830 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 831
xiros® xiros® radial deep groove ball bearings | Product range xiros®
832 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 833
xiros® xiros® radial deep groove ball bearings | Product range xiros®
Order key
Type Material
d1
d2
Options:
BB-623-B180-10-ES-C Cage material
PA cage, with shield on 10 = PA
Dimensions according
b1
one side stainless steel or 30 = xirodur B180
glass balls Ball material
ES = Stainless steel
Cage material
Race material
Ball bearings
to DIN 625-1
Ball material
GL = Glass
With shield
Shield or labyrinth
seal
C = One-sided
shield
d2
d1
LCC =
Labyrinth seal
Order example:
BB-623-B180-10-ES-C = Radial deep groove ball bearing with race material xirodur B180, PA cage, stainless Available
steel balls and shield from stock
834 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 835
xiros® xiros® radial deep groove ball bearings | Product range xiros®
Order key
Type Material
d1
BB-608-S180-10-ES
PA cage, PA cage,
Dimensions according
stainless steel balls glass balls d2 b1
Cage material
10 = PA
Cage material
Race material
Ball bearings
to DIN 625-1
Ball material
Options:
Ball material
ES = Stainless steel
GL = Glass
Order example:
Available from stock
BB-628-S180-10-ES = Radial deep groove ball bearing with race material xirodur S180, PA cage and stainless
Upon request
steel balls
838 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 839
xiros® xiros® radial deep groove ball bearings | Product range xiros®
Order example:
Available from stock
BB-6706-S180-10-ES = Radial deep groove ball bearing with race material xirodur S180, PA cage and
Upon request
stainless steel balls
840 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 841
xiros® xiros® radial deep groove ball bearings | Product range xiros®
Order key
Type Material
d1
BB-623-C160-20-ES
PP cage, PP cage,
Dimensions according
stainless steel balls glass balls d2 b1
Cage material
20 = PP
Cage material
Race material
Ball bearings
to DIN 625-1
Ball material
Options:
Ball material
ES = Stainless steel
GL = Glass
Order example:
Available from stock
BB-623-C160-20-ES = Radial deep groove ball bearing with race material xirodur C160, PP cage and stainless
Upon request
steel balls
842 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 843
xiros® xiros® radial deep groove ball bearings | Product range xiros®
Order example:
Available from stock
BB-6004-C160-20-ES = Radial deep groove ball bearing with race material xirodur C160, PP cage and
Upon request
stainless steel balls
844 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 845
xiros® xiros® radial deep groove ball bearings | Product range xiros®
Order key
Type Material
d1
PA cage, PEEK cage, PEEK cage, PEEK cage,
BB-623-A500-10-ES
stainless steel balls stainless steel balls glass balls PAI balls Options:
Dimensions according
d2 b1 Cage material
10 = PA
70 = PEEK
Cage material
Race material
Ball bearings
to DIN 625-1
Ball material
Ball material
ES = Stainless steel
GL = Glass
PAI = Polyamide-
imide
Order example:
Available from stock
BB-623-A500-10-ES = Radial deep groove ball bearing with race material xirodur A500, PA cage and stainless
Upon request
steel balls
846 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 847
xiros® xiros® radial deep groove ball bearings | Product range xiros®
Order example:
Available from stock
BB-623-A500-10-ES = Radial deep groove ball bearing with race material xirodur A500, PA cage and stainless
Upon request
steel balls
848 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 849
xiros® xiros® radial deep groove ball bearings | Product range xiros®
Order key
Type Material
d1
BB-623-F180-10-ES
PA cage, PE cage,
Dimensions according
stainless steel balls stainless steel balls d2 b1
Options:
Cage material
Cage material
Race material
Ball bearings
to DIN 625-1
Ball material
10 = PA
Special designs 50 = PE
made from xirodur F180 Ball material
Page 858 ES = Stainless steel
Order example:
Available
BB-623-F180-10-ES = Radial deep groove ball bearing with race material xirodur F180, PA cage and stainless
from stock
steel balls
850 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 851
xiros® xiros® radial deep groove ball bearings | Product range xiros®
Order key
Type Material
d1
BB-608-F182-10-ES
PA cage,
Dimensions according
stainless steel balls d2 b1
Cage material
Race material
Ball bearings
to DIN 625-1
Ball material
Cage material
10 = PA
Ball material
ES = Stainless steel
Order example:
Available from stock
BB-608-F182-10-ES = Radial deep groove ball bearing with race material xirodur F182, PA cage and stainless
Upon request
steel balls
852 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 853
xiros® xiros® radial deep groove ball bearings | Product range xiros® radial deep groove ball bearings | Product range xiros®
Races made of xirodur D180 – for high speeds xirodur M180 – detectable
BB-623-D180-10-ES BB-6000-M180-40-ES
PA cage, xirodur M180 cage,
Dimensions according
Dimensions according
stainless steel balls stainless steel balls
Cage material
Cage material
Race material
Race material
Ball bearings
Ball bearings
to DIN 625-1
to DIN 625-1
Ball material
Ball material
Cage material Cage material
10 = PA 40 = xirodur M180
Ball material Ball material
d1
d1
d1
d1
ES = Stainless steel ES = Stainless steel
d2 d2 b1 b1 d2 d2 b1 b1
Available Available
from stock from stock
854 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 855
xiros® xiros® radial deep groove ball bearings | Product range xiros® radial deep groove ball bearings | Product range xiros®
xirodur T220 – for the tobacco industry xirodur G220 – for temperatures up to +120 °C
BB-6002-T220-20-ES BB-6000-G220-10-ES
PP cage, PA cage,
Dimensions according
Dimensions according
stainless steel balls stainless steel balls
Cage material
Cage material
Race material
Race material
Ball bearings
Ball bearings
to DIN 625-1
to DIN 625-1
Ball material
Ball material
Cage material Cage material
20 = PP 10 = PA
Ball material Ball material
d1
d1
d1
d1
ES = Stainless steel ES = Stainless steel
d2 d2 b1 b1 d2 d2 b1 b1
Available Available
from stock from stock
856 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 857
xiros® xiros® radial deep groove ball bearings with flange | Product range xiros®
Dimensions according
Dimensions according
xirodur B180, xirodur S180,
PA cage, stainless PA cage, stainless
steel balls steel balls
Double flange
Cage material
Cage material
Race material
Race material
Double shield
Outer Ø [mm]
Ball bearings
Ball bearings
Single flange
to DIN 625-1
to DIN 625-1
Ball material
Ball material
Double flange with shield
Order example:
BB-6000F2830-B180-10-ES = Radial deep groove ball bearing with single flange for system solution BBT Available
(guide roller), race material xirodur B180 with PA cage and stainless steel balls from stock
858 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 859
xiros® xiros® guide rollers | Product range xiros® guide rollers | Product range xiros®
xiros® system solution – aluminium tube xiros® system solution – plastic for food contact
Dimensions according
Dimensions according
●● Components for use in food in accordance
Aluminium tube
Cage material
Cage material
Race material
Race material
with 10/2011/EU and 1935/2004/EG
to DIN 625-1
to DIN 625-1
Ball material
Ball material
Ball bearing
Ball bearing
guide roller
guide roller
PVC tube
Outer Ø
Outer Ø
b1 b1
A
d2
d1
d3
d1
d3
ball bearings with 10 = PA 30 = xirodur B180
flange also available 30 = xirodur B180 Ball material
as individual parts Ball material A ES = Stainless steel
Page 858 ES = Stainless steel
Available Available
from stock from stock
860 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 861
xiros® xiros® guide rollers | Product range xiros® guide rollers | Product range xiros®
xiros® system solution – Carbon fibre tube xiros® system solution – closed on one end
Aluminium tube
Cage material
Cage material
Race material
to DIN 625-1
Ball material
Ball material
Outer Ø
Outer Ø
Cage material Ready-to-install complete systems with shaft Cage material
30 = xirodur B180 to required size upon request 30 = xirodur B180
Ball material Ball material
Carbon fibre tube with xirodur F180 ball bearing ES = Stainless steel ES = Stainless steel
b1 L1
d1
d2
d2
d1
d3
L2
862 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 863
xiros® xiros® end caps | Product range My sketches
xirodur B180
Order key
Type Material
BB-6204EC44.5-B180-10-ES
PA cage, PA cage,
stainless steel or stainless steel balls
Cage material
Race material
Ball material
Outer Ø (d2)
End cap
●● Fast and easy retrofits in many standard tubes
●● Good axial stability
Cage material Options:
10 = PA Ball material
ES = Stainless steel
GL = Glass
Example "6204EC" Example "6204ECM8"
d4
d4
d2
d3
d2
d3
d1
d1
d1
d2
d3
b1 b1 b1
b2 b2 b2
S S b3 b3
Technical data
Installation Radial load capacity Max. speed Weight
size stat. dyn. PA/ES PA/GL
[N] [N] [rpm] [g] [g]
6204 245 294 1,800 41.66 29.85
6204 245 294 1,800 48.44 –
Dimensions [mm]
Outer Width S Cage/ball material Part No.
Inner Ø
Ø combination
d1 d2 d3 d4 b1 b2 b3 PA/ES PA/GL
20 44.5 50 – 35.8 38.5 – – BB-6204EC44.5-B180-10-
10 44.5 50 20 35.8 38.5 47.3 M8 BB-6204ECM8-B180-10-ES
Order example:
BB-6204EC44.5-B180-10-ES = End cap with race material xirodur B180, with PA cage and stainless steel balls
Available
from stock
Dimensions according
Cage material
Dimensions according
stainless steel balls stainless steel balls PA cage, PA cage,
30 = xirodur B180
Type 6000PP3 Type 608P6 stainless steel balls glass balls
Spherical outer Ø
Ball material
Cage material
Race material
Ball bearings
to DIN 625-1
Ball material
Cage material
Race material
Ball bearings
ES = Stainless steel
With shield
to DIN 625-1
Ball material
Profile P6
Shield
●● One-piece design ●● Use in skewed/curved/twisted profiles
C = Shield on one
●● Replaces several components ●● Prevents edge stress
side
R
10 = PA
Options:
Ball material
d2
d1
ES = Stainless steel
GL = Glass
b1
Available Available
from stock from stock
866 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 867
xiros® xiros® double row ball bearing | Product range xiros® multi-axis bearing | Product range xiros®
BB-6000-B180-10-ES-D BB-MB-1633-11-B180-PP
PA cage, PP balls
Dimensions according
stainless steel or
Multi-axis bearing
glass balls Cage material
Housing material
10 = PA Housing material
Cage material
Race material
Ball bearings
Ball bearings
to DIN 625-1
Ball material
Ball material
Outer Ø (d2)
Inner Ø (d1)
Double row
Options: B180 =
Width (b)
Ball material xirodur B180
●● Higher loads ●● For rotary and linear motions
ES = Stainless steel Ball material
●● More cost-effective than two comparable bearings
GL = Glass PP = Polypropylene
d1
d2
d1
d2
b1
b1
Available Available
from stock from stock
868 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 869
xiros® xiros® skate wheels | Product range xiros® fixed flange ball bearings | Product range xiros®
BB-6004SW100-B180-10-ES BB-FL-608-B180-30-ES
Dimensions according
Dimensions according
stainless steel balls glass balls Stainless steel balls
Housing material
Cage material
Cage material
Race material
Ball bearings
Ball bearings
●● Larger outer diameter for smaller shafts ●● For less precise holding fixtures
to DIN 625-1
to DIN 625-1
Ball material
Ball material
Skate wheel
●● Also used as roller in profiles
Outer Ø
Cage material Cage material
b1
d3
d1
d2
dh
d1 10 = PA 30 = xirodur B180
d2
Options: Ball material
h2
Ball material ES = Stainless steel
b2
ES = Stainless steel h1 b1
GL = Glass
Available Available
from stock from stock
870 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 871
xiros® xiros® polymer ball transfer units | Product range xiros® polymer ball transfer units | Product range xiros®
Polymer ball transfer units made from xirodur B180 Axial polymer ball transfer unit made from xirodur B180
BB-522B-B180-POM BB-522A-B180-HS
For high loads (HH) With soft roller made
Housing material
Housing material
Ball transfer unit
Ball bearings
Ball bearings
h2
POM = POM (ball HH (Hard roller) =
h2
h2
h1
transfer unit) xirodur B180
h1
h1
Type
Type
Option HS (Soft roller) =
d1
d1 d1 B = New generation xirodur D180
d2 d2
d2
Technical data and dimensions [mm] Technical data and dimensions [mm]
Installation Max. stat. Inner Ø Height Weight Part No. Installation Max. stat. Inner Ø Height Weight Part No.
size load capacity size load capacity HS HH
axial [N] d1 d2 h1 h2 [g] axial [N] d1 d2 h1 h2 [g] [g]
505 35 10.4 12.0 8.4 4.3 0.88 BB-505-B180-POM 515A 150 24.0 31.0 14.3 5.3 9.96 9.99 BB-515A-B180-
515 80 24.0 31.0 21.0 9.8 10.73 BB-515-B180-POM 522A 300 36.0 45.0 21.25 7.05 24.69 24.71 BB-522A-B180-
522 110 36.0 45.0 30.0 9.8 28.80 BB-522-B180-POM Order example:
BB-515A-B180-HS = Axial polymer ball transfer unit with housing material xirodur B180 and soft roller made from
Technical data and dimensions [mm]
xirodur D180
Installation Max. stat. Inner Ø Height Weight Part No.
size load capacity Available
axial [N] d1 d2 h1 h2 [g] from stock
505B 150 10.4 12.0 8.4 4.3 0.92 BB-505B-B180-POM
515B 300 24.0 31.0 21.0 9.8 11.19 BB-515B-B180-POM Accessories: Clamping rings for xiros® polymer ball transfer units
522B 500 36.0 45.0 30.0 9.8 29.97 BB-522B-B180-POM
d1 xiros® clamping rings made of stainless steel offer the
Recommended tolerances possibility to install xiros® polymer ball transfer units in
0,3
0.3
We recommend the following hole tolerances for the ball transfer units housings: another orientation than the standard horizontal position.
7
Installation size Easy assembly and disassembly.
505 10.40mm H7 d2
515/515A 23.95mm H7
522/522A 35.95mm H7
Dimensions [mm]
In general: The height tolerance of all installation sizes is ± 0.2mm
For ball transfer unit d1 d2 Weight Part No.
Housing hole
[g]
Order example:
BB-505-B180-POM = Polymer ball transfer unit with housing material xirodur B180 and POM ball transfer unit BB-515-B180-POM/BB-515A-B180- 24 31 25H7 0.91 BB-515-CR
BB-522-B180-POM/BB-522A-B180- 36 41 37H7 1.61 BB-522-CR
Available Available
from stock from stock
872 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 873
xiros® xiros® thrust bearings | Product range xiros® thrust washers | Product range xiros®
BB-51104-B180-ES-D BB-6004TW-B180-ES-SL
Single or double row, Standard type with Slim Line design with
Dimensions according
Dimensions according
with stainless steel or glass balls Options stainless steel or stainless steel or glass Options
Race/cage material
Ball material glass balls balls Ball material
ES = Stainless steel ES = Stainless steel
Thrust washer
Race material
Ball bearings
Ball bearings
to DIN 625-1
Ball material
Ball material
Double row
GL = Glass GL = Glass
to DIN 711
Slim Line
Suffix Suffix
Blank = Single row Blank = Standard
D = Double row SL = Slim Line
d3
d3
d1
d1
d2
d2
b1
d1 b2
b1 b1 d2
Available Available
from stock from stock
874 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 875
xiros® xiros® slewing ring ball bearings | Product range xiros®
Stainless steel balls Glass balls Stainless steel balls, Stainless steel balls,
BB-RT-01-60-ES BB-RT-01-60-B180-30-ES
with cage made from with outer drive ring (HDT5)
xirodur B180
Cage material
Race material
d
Ball bearings
Ball bearings
Ball material
Ball material
d1
d1 D Options
T
T
Ball material
Type 01
Type 01
Inner Ø
Inner Ø
D1
D1 ES = Stainless steel
D
GL = Glass
k2 k2
k1
h k1
H
Order example:
BB-RT-01-60-ES = S
tandard slewing ring bearing with race material xirodur B180 and stainless steel balls
BB-RT-01-60-B180-30-ES = Slewing ring bearing with race material xirodur B180, cage and stainless steel balls
BB-RT-01-60-HDT5-B180-ES = Slewing ring bearing with race material xirodur B180, outer drive ring and
stainless steel balls
BB-RT-01-60-HDT5-B180-30-ES = Slewing ring bearing with race material xirodur B180, outer drive ring, cage Available
and stainless steel balls from stock
876 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 877
xiros® xiros® pillow block ball bearing | Product range My sketches
FDA-compliant, fixed version – "like for like" replacement possible
Order key
Type Material
ESTM-BB1-F25-B180-ES-SL
Race/cage material
Fixed version
Ball material
●● FDA-compliant components
Slim Line
●● Can withstand loads of up to approximately 50kg
Inner Ø
(depending on installation size)
R
Race/cage material
B180 = xirodur B180
Ball material
ES = Stainless steel
h2
d1
h1
t
b1
l1
l2
Technical data
Type Load capacity, radial Max. speed Weight
stat. dyn. stainless steel
[N] [N] [rpm] [g]
ESTM-F15 270 350 1,250 86
ESTM-F17 280 360 1,200 85
ESTM-F20 290 370 1,150 83
ESTM-F25 480 520 850 119
ESTM-F30 500 550 840 163
Technical data
d1 b1 h1 h2 l1 l2 R Thread t Part No.
Available
from stock
Pivoting version
Race material
Race material
Fixed version
Ball material
Ball material
●● Assembly-friendly ●● Compensation of misalignment errors
Inner Ø
Inner Ø
m h h
h1 Race material m Race material
h1
B180 = xirodur B180 B180 = xirodur B180
C1
C1
B
Options:
B
Options:
R1 Ball material R1 Ball material
d1 d1
a ES = Stainless steel a ES = Stainless steel
d3 GL = Glass d3 GL = Glass
h2
h2
d2 d2
Available Available
from stock from stock
880 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 881
xiros® xiros® 4-hole fixed flange ball bearings | Product range xiros® 2-hole fixed flange ball bearings | Product range xiros®
Pivoting version
Pivoting version
glass balls glass balls
Race material
Race material
Ball material
Ball material
bearings
bearings
●● Compensation of misalignment errors ●● Trouble-free readjustment thanks to elongated holes
Inner Ø
Inner Ø
●● Precise alignment of the bearings not necessary
Ag
Ag
A1
A1
Ball material Ball material
ES = Stainless steel ES = Stainless steel
J
N (4
x) GL = Glass GL = Glass
J
L
N
L
H
Available Available
from stock from stock
882 Online tools and more information www.igus.eu/xiros 3D CAD files, prices and delivery time online www.igus.eu/xiros 883
dr ylin...
Linear technology
...
...plastics
Application examples: drylin®
Label feeding system (packaging technology) Champagne bottle sealing machine Forming, filling and sealing machine
Quick and flexible lubrication-free format adjustment at Due to freedom from lubricants and chemical resistance, Lubrication-free drylin® high temperature linear bearings (up
lower costs – implemented with drylin® T rail guide. Further drylin® guides score highly in facilities in the food sector. to +120°C) are used in the tool guide system of this forming,
advantage: guide carriage with manual clamp. (Sick International Kellereimaschinen GmbH, Germany) filling and sealing machine. (Unifill SpA, Italy)
(Geset Etikettier-Systeme GmbH, Germany)
886 Online tools and more information www.igus.eu Other exciting applications www.igus.eu/drylin-applications 887
drylin® linear technology | Product overview
Single rails, square: Pillow blocks, square: Single rails, round: Single rails, round Pillow blocks, round: Pillow blocks, round Tandem pillow blocks: Manual clearance
made of stainless steel: made of stainless steel adjustment:
WSQ-XX WJ200QM WS-XX WS-XX-ES-(FG) WJ200UM WJUM-XX-ES-(FG) WJ200UMT-XX-AL WJ(200)UME
Page 920 Page 921 Page 922 Page 923 Page 924 Page 924 Page 925 Page 926
With spring pre-load: Pillow blocks, single, Double rails: High torsional rigidity: Linear guides – lightweight, Linear guides – lightweight, Complete carriages: Mono-slide carriages:
round: square/round high profile rails non-metallic: non-metallic: square/round
WJ(200)UM-XX-P WJ200UMA-XX-AL WSQ-/WS-XX-XX WSX WSPC WSPG WW/WWQ WWC
Page 927 Page 928 Page 930/936 Page 931/937 Page 932 Page 933 Page 934/939 Page 935
Round double rail, Assembled stainless steel Curved rail profiles: Single bearings Carriages Double rails with Complete carriages Hybrid slider carriages with
made of stainless steel: guide carriage, round: for curved rails: for curved rails: machine recesses: for slider: four double roller bearings:
WS-XX-XX-ES-(FG) WW-XX-XX-GESG-PES WSB WI3UBP-XX-LLZ WWB WS(Q)-XX-CAM WW-XX-SL WWH-XX-SL
Page 938 Page 940 Page 942 Page 944 Page 945 Page 946 Page 947 Page 948
Single hybrid Double hybrid Hybrid single and double Hybrid carriages for lateral Hybrid carriages with four Hybrid carriages for
roller bearings: roller bearings: rollers, stainless steel: installation: double roller bearings: horizontal installation:
WJRM-01 WJRM-21 WRJM-XX-ES-FG WWR-21-XX WWH-21 WWH-10
Page 954 Page 955 Page 956 Page 958 Page 959 Page 960
Manual clamp for simple Manual clamp for higher Manual clamp for drylin® W Liners made from Plastic liners: End caps for drylin® high
positioning: holding force: hybrid roller bearings: dry-tech® polymers profile rails WSX:
WHKA-XX-(AL)/WHKAQ WHKD WJRM-21-XX-HKA J200UMA-XX WSX-XX-EC
Page 962/963 Page 963 Page 964 Page 965 Page 966 Page 967
888 Online tools and more information www.igus.eu 3D-CAD files, prices and delivery time online www.igus.eu 889
drylin® linear technology | Product overview
For small spaces and The largest variety Suitable for aluminium High loads with Telescopic rails: Telescopic rails Accessories: Accessories:
high load capacity: of carriages (options): construction profiles: reduced height: with locking mechanism: Manual clamp End cap
Installation size 17 Installation size 27 Installation size 40 Installation size 80 NT-35 NT-LM-35 NW-XX-HKA NSKB, NSK
Page 976 Page 978 Page 980 Page 982 Page 988 Page 989 Page 990 Page 991
Guide rails: High performance Manual clearance Automatic clearance With manual Heavy-duty Compact design: Accessories:
carriages: adjustment: adjustment: clamp: version:
TS-01 TW-12 TW-01 TW-01 TW-01-XX-HKA TW-02 TW-03 TWBM-11
Page 1000 Page 1001 Page 1002 Page 1003 Page 1004 Page1005 Page 1006 Page 1007
Long, closed design Long, open design Long, closed design, Long, open design, Short, closed design Long, closed design Long, open design
for shafts: for supported shafts: precise precise: for shafts: for shafts: for shafts:
JUM-01 JUMO-01 JUM-11 JUMO-11 JUM-02 J200UM-01 J200UMO-01
Page 1020 Page 1021 Page 1022 Page 1023 Page 1024 Page 1025 Page 1026
Long, closed design Long, open design Short, closed design Long, closed design, Long, open design, Short, closed design,
for shafts: for supported shafts: for shafts: high temperature: high temperature: high temperature:
E7UM-01 E7UMO-01 E7UM-02 XUM-01 XUMO-01 XUM-02
Page 1027 Page 1028 Page 1029 Page 1030 Page 1031 Page 1032
890 Online tools and more information www.igus.eu 3D-CAD files, prices and delivery time online www.igus.eu 891
drylin® linear technology | Product overview
... made from iglidur® A180 ... made from iglidur® A160 drylin® R liners
Long, closed design Long, open design Long, closed design Slide disks for large force Clip-on liners Press-fit bearings
for shafts: for supported shafts: for shafts: displacement made from iglidur® L100
A180UM-01 A180UMO-01 A160UM-01 RSDJ JUCM WLM/WLFM
Page 1034 Page 1035 Page 1036 Page 1038 Page 1039 Page 1040/1041
Standard design Standard design, precise, Japanese dimensions Low-cost Closed aluminium Closed aluminium Closed adapters made of Closed, anodised aluminium
made from iglidur® J made from iglidur® J made from iglidur® J4 made from iglidur® J260 adapters adapters, precise stainless steel 303 adapters, short design
RJM-01 RJMP-01 RJ4JP-01 RJ260UM-02 RJUM-01 RJUM-11 RJUM-ES RJUM-02
Page 1042 Page 1043 Page 1044 Page 1045 Page 1046 Page 1047 Page 1048 Page 1049
Closed, anodised Closed, anodised aluminium Closed aluminium adapters Split aluminium adapters Split aluminium adapters, Open, anodised aluminium Open aluminium adapters,
aluminium adapter adapters, short design floating bearings floating bearings adapters, for supported shafts floating bearing
RE7UM-01 RE7UM-02 RJUM-03 TJUM-01 TJUM-03 OJUM-01 OJUM-03
Page 1050 Page 1051 Page 1052 Page 1053 Page 1054 Page 1055 Page 1056
Closed aluminium Closed, adjustable aluminium Split aluminium adapters, Closed aluminium Closed aluminium Closed aluminium adapters, Closed housings, Open housings,
adapters, short design adapters, short design short design adapters, tandem design adapters, long design with manual clamp floating bearings floating bearings
RJUM-05 RJUME-05 TJUM-05 RJUMT-05 RJUM-06 RJUM-06-XX-HK RJUM-06-XX-LL OJUM-06-XX-LL
Page 1058 Page 1059 Page 1060 Page 1061 Page 1062 Page 1063 Page 1064 Page 1065
Open aluminium adapters, Open aluminium adapters, Open, adjustable aluminium Closed aluminium Closed aluminium Closed aluminium adapters, Closed aluminium adapters,
long design with manual clamp adapters, long design adapters, round flange adapters, square flange round flange, tandem design square flange, tandem design
OJUM-06 OJUM-06-XX-HK OJUME-06 FJUM-01 FJUM-02 FJUMT-01 FJUMT-02
Page 1066 Page 1067 Page 1068 Page 1070 Page 1072 Page 1074 Page 1076
892 Online tools and more information www.igus.eu 3D-CAD files, prices and delivery time online www.igus.eu 893
drylin® linear technology | Product overview
Quad blocks, Quad blocks, Closed tandem design Open tandem design Closed, long design Open, long design Closed, short design Open, short design
closed design open design
RQA OQA RTA OTA RGA OGA RGAS OGAS
Page 1078 Page 1079 Page 1080 Page 1081 Page 1082 Page 1083 Page 1084 Page 1085
drylin® R shafts
Precision aluminium Supported aluminium Steel shafts Supported Stainless steel Supported stainless steel Low level supported Partially supported
shafts shafts steel shafts shafts shafts stainless steel shafts stainless steel shafts
AWMP/AWMR AWMU SWM/SWMH SWUM/SWUMN EWM/EEWM/EWMR EWUM EWUMN EWUM-ES/EWUMS-ES
Page 1092 Page 1093 Page 1094 Page 1095 Page 1096 Page 1098 Page 1099 Page 1100
drylin® R shafts
Low level partially supported Carbon fibre shafts Shaft end supports, Shaft end supports, Shaft end blocks, Shaft end blocks, Shaft end block, Flange shaft support
stainless steel shafts floating fixed standard design compact design narrow design
EWUMN-/EWUMSN-ES CWM TA TAF WA WAC WAS WAF
Page 1102 Page 1104 Page 1105 Page 1106 Page 1107 Page 1108 Page 1109 Page 1110
Square section linear rails Adjustable linear carriages Adjustable linear carriages Pillow blocks Fixed flange bearings Fixed flange bearings Solid plastic Accessories
with manual clamp with round flange: with square flange: linear bearings for drylin® Q
AWMQ QWE-01 QWE-01-XX-HKA QJRM(T)-05 QJFM(T)-01 QJFM(T)-02 QJRMP-01
Page 1116 Page 1117 Page 1118 Page 1119 Page 1120 Page 1120 Page 1121 Page 1122
Prism rails Pre-load prism slide, Pre-load prism slide, Pillow blocks, round, Measuring systems Prism module for precise Telescopic rails
standard design long design with spring pre-load with rail scale adjustment with locking mechanism
NSV NWV-21-27-35 NWV-21-27-60 WJ200UM-01-XX-P40 NKV-27-MES SLNV NT-LM-35
Page 1126 Page 1127 Page 1128 Page 1130 Page 1132 Page 1133 Page 1134
894 Online tools and more information www.igus.eu 3D-CAD files, prices and delivery time online www.igus.eu 895
drylin® linear technology | Product overview
Integrated measuring Ready-to-install measuring systems Digital measuring system Measuring system with positionable Measuring systems for external
systems for drylin® Q for drylin® SLW linear modules for drylin® W readout display for drylin® W data output for drylin® W
QKM SLWM WKM2 WKMEDR WKMEX
Page 1140 Page 1141 Page 1142 Page 1143 Page 1144
Extremely lightweight Non-metallic Linear module with Linear module with Carbon fibre
linear guides toothed belt axis carbon fibre high profile carbon fibre hollow shaft hollow shafts
WSPC, WWPL ZLW-XX-P SAW-XX-P SHTP-XX-CWM CWM
Page 1150 Page 1151 Page 1152 Page 1153 Page 1154
Closed stainless steel adapters Stainless steel guides, Pillow blocks, made from Hybrid roller bearings Assembled stainless steel Stainless steel Supported stainless steel Partially supported
made of stainless steel 303 single/double rails 316 stainless steel made of stainless steel guide carriages, round shafts shafts stainless steel shafts
RJUM-XX-ES WS-XX-ES-FG WJUM-XX-ES-FG WJRM-01/WJRM-21 WW-XX-GESG-PES EWM/EEWM/EWMR EWUM EWUM-ES/EWUMS-ES
Page 1157 Page 1158/1161 Page 1159 Page 1160 Page 1162 Page 1164 Page 1166 Page 1168
Low level supported Low level partially suppor Stainless steel "Hygienic design" Stainless steel linear XY-tables Reverse modular axes
stainless steel shafts ted stainless steel shafts linear modules linear module modules Stainless steel version
EWUMN EWUMN SHT-ESJ SHTC-XX-HYD SLW-ES SLW-XY-ES ZLW-20
Page 1170 Page 1172 Page 1174 Page 1175 Page 1176 Page 1177 Page 1178
896 Online tools and more information www.igus.eu 3D-CAD files, prices and delivery time online www.igus.eu 897
drylin® linear technology | Advantages drylin® linear technology | Overview
drylin® rail guides
Lubrication-free drylin ®
Measuring systems
From page 1135
898 Online tools and more information www.igus.eu 3D-CAD files, prices and delivery time online www.igus.eu 899
drylin® linear technology | Slides instead of rolling! drylin® linear technology | Slides instead of rolling!
drylin® is a range of maintenance and lubrication-free linear plain bearings. This range includes linear units dB dB Quiet
with lead screw, rack and toothed belt drives. The focus is on, besides the freedom from maintenance and Ball bearings drylin ®
The quiet operation is also a benefit of sliding rather than
lubrication, the ruggedness and insensitivity to influences such as dirt, water, chemicals, heat or impacts. rolling. There are no loud collisions between a hard steel
ball and the shaft or rail. The sliding motion is extremely
quiet and only a light friction noise is audible.
Speed Speed
900 Online tools and more information www.igus.eu 3D-CAD files, prices and delivery time online www.igus.eu 901
drylin® linear technology | Slides instead of rolling! drylin® linear technology | Materials
Corrosion behaviour
The low humidity absorption of iglidur® J, J200 and X
permits even underwater applications. The application of
stainless steel or anodised aluminium shafts provide for a The endurance The Blue Sky Thinking
The All-rounder – The specialist – The extreme –
runner – FDA-compliant – FDA/EU-compliant –
corrosion-resistant guide. Anodised aluminium is resistant iglidur® J iglidur® J200 iglidur® X
iglidur® E7 iglidur® A180 iglidur® A160
to chemically neutral substances in the range pH 2 to 7. For Application temperature from –50°C to +90°C from –50°C to +90°C from –100°C to +250°C from –50°C to +70°C from –50°C to +90°C from –50°C to +90°C
special applications separate tests are recommended for Best coefficient of friction Hard-anodised Hard-chromed Steel/stainless Hardened stainless
Steel shaft Stainless steel shaft
coated aluminium sample parts for that specific application. with aluminium steel steel shaft steel shafts
Volume resistance > 1013Ωcm > 108Ωcm < 105Ωcm > 109Ωcm > 1012Ωcm > 1012Ωcm
Moisture absorption 1.3% weight 0.7% weight 0.5% weight < 0.1% weight 0.2% weight < 0.1% weight
Chemical resistance
Maximum service life Hard-anodised Hard-anodised Hardened Steel/stainless Stainless steel Hardened stainless
iglidur® J is resistant to weak acids, diluted alkalis as well with aluminium aluminium stainless steel steel shaft shaft steel shafts
as to fuels and all kinds of lubricants. The intensive cleaning Potential Hard-anodised Hardened Steel/stainless
Extreme application conditions in the offshore industry counter partner
All shaft materials
aluminium stainless steel steel shaft
All shaft materials Stainless steel
of machines with standard commercial cleaning agents,
Permissible stat.
even in the food sector, is therefore not a problem for the surface pressure
35MPa 23MPa 150MPa 18MPa 28MPa 15MPa
guides. For applications in environments with aggressive Part No. JUM-... J200UM-... XUM-... E7UM-... A180UM-... A160UM-...
chemicals, it is recommended to use drylin® R linear
bearings equipped with iglidur® X liners. The resistance of igus® provides various materials for sliding elements and
linear bearing systems is equally dependent on the counter counter partners for drylin ® linear systems. Extensive
partner. The most chemical-resistant option can be a high- lab tests and years of field experience have shown that
alloyed steel stainless steel shaft, for instance high grade iglidur® J, J 200 and X are the ideal materials for most
Coefficient of friction
steel (AISI 440B), or alternatively the use of soft VA steels linear applications due to their favourable wear and friction
(e.g. (AISI 316Ti). properties.
Operating temperatures
Ideal material combinations
Filling machine, Krones AG, Rosenheim (Germany) Sliding elements made from iglidur® J and J200 can be
iglidur® J: AWM SWM EWM EEWM hv
used in the temperature range between –40 and +90°C.
●● Maintenance-free dry operation J200 J X
The continuous operating temperature for overmoulded
●● Low coefficient of friction with all materials
sliding elements is +50°C. In applications with aluminium
●● Excellent wear resistance
shafts and/or rails, distinctly higher loads and speeds can
●● Very low humidity absorption
be attained due to the excellent thermal conductivity. Sliding
More about iglidur® J From page 159
elements made from iglidur® X can be used in the range of
–100°C to +250°C. iglidur® J200:
●● Completely maintenance-free
Use in dirt ●● Extremely high service life on hard-anodised aluminium
Wear
Even the application under coarse dirt and sand is possible. ●● Low coefficient of friction with anodised aluminium
Particles are repelled from the contact surface by the ●● Excellent wear resistance with anodised aluminium