Professional Documents
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Serp3816-35 Vol I Cdmaster
Serp3816-35 Vol I Cdmaster
July 2009
VOLUME I
Pages 1-628
Parts
Manual See “General Information”
for New Parts Manual
Features.
Delivery Date:
Product Information
Model:
Attachment Information:
Dealer Information
Name: Branch:
Address:
Sales:
Parts:
Service:
MEMORANDA
MEMORANDA SEBP3816-35
TABLE OF CONTENTS
Name Page Name Page
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1135
PUMP GP-CHARGE . . . . . . . . . . . . . . . . . . . . . . 1135
8. CAPTIONS
Captions located at the beginning each information
Quality Caterpillar replacement parts are available from element identify the part number and part name
Caterpillar dealers throughout the world. Their parts along with additional descriptive information. S/N
inventories are up to date and include all parts normally information found in each caption should be used
required to protect your investment in Caterpillar to select correct information for a specific engine.
Engines. Dealers may offer repair kits or remanufactured Field replacement options, identification of optional
parts to allow selection of the most effective repair attachment components, and where used ("part of")
alternative for a particular situation. When ordering parts, information is also provided.
your order should specify the quantity, part number, The first line of a caption is shown in larger type font
part name, and the serial number/product identification to indicate the beginning of an information element.
number of the engine for which the parts are needed. Captions for additional pages that may be required
to illustrate an information element will be shown in
3. PARTS MANUAL ORGANIZATION standard type font and will include the term (contd.) .
4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning of the
manual. The TOC lists each section of the manual with
a complete list of all information elements organized as
they appear in the manual. Page numbers are provided
for quick reference to detailed parts identification
illustrations and serviceable consist lists.
REMANUFACTURED COMPONENTS
As an option when making repairs consider Caterpillar Remanufactured Components. Components that are available
through the Caterpillar Remanufactured Program are identified three ways in the parts book:
• with the letter R in the note field of the parts list
• with an R* at the beginning of the first line of the caption
• with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program include:
ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPGRADE TO NEW
CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS - COMPLETE
TURBOCHARGER CARTRIDGES
WATER PUMPS
Caterpillar Remanufactured engines for many engine arrangements are also available.
CUSTOMER BENEFITS:
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
• Provides measured coolant conditioner.
DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Caterpillar's DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA
added to the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a
spin-on element. (No Spin-on available for 3600 Family of Engines)
NOTE:
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.
NOTE:
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.
PARTS NEEDED:
Cooling System Capacity Liquid SCA at Spin-on SCA
Liquid SCA at Initial Fill
Liters Gallons Maintenance* Maintenance Element*
* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.
BASIC ENGINE
BELT-SERPENTINE 243-1276 1 PULLEY GP 394
316-7714 1 BELT GP-SERPENTINE 77
341-4938 1 BELT TENSIONER GP 79
BELT-SERPENTINE (FAN DRIVE) 284-1215 1 BELT GP-SERPENTINE 78
CAP AS-FILLER (ENGINE OIL) 113-5253 1 COVER GP-VALVE MECHANISM 127
CAP AS-OIL FILLER (ENGINE) 2W-6225 1 COVER GP-VALVE MECHANISM 113
PLUG-DRAIN (ENGINE OIL PAN) 109-5839 1 PAN GP-OIL 346
1 PAN GP-OIL 348
1 PAN GP-OIL 350
1 PAN GP-OIL 353
1 PAN GP-OIL 355
9X-6451 1 PAN GP-OIL 335
3 PAN GP-OIL 336
1 PAN GP-OIL 338
3 PAN GP-OIL 339
3 PAN GP-OIL 340
3 PAN GP-OIL 342
3 PAN GP-OIL 344
1 PAN GP-OIL 352
2 PLUG GP-OIL PAN 387
1 PLUG GP-OIL PAN 388
1 PLUG GP-OIL PAN 389
PLUG-O-RING 9S-4185 1 AIR COMPRESSOR GP 62
1 AIR COMPRESSOR GP 67
1 HOUSING GP-FLYWHEEL 275
1 HOUSING GP-FLYWHEEL 279
SEAL-VALVE COVER 242-9537 1 COVER GP-VALVE MECHANISM 112
1 COVER GP-VALVE MECHANISM 113
1 COVER GP-VALVE MECHANISM 114
1 COVER GP-VALVE MECHANISM 115
1 COVER GP-VALVE MECHANISM 116
1 COVER GP-VALVE MECHANISM 126
1 COVER GP-VALVE MECHANISM 127
1 COVER GP-VALVE MECHANISM 128
1 COVER GP-VALVE MECHANISM 137
V-BELT (ALTERNATOR) 4N-8216 1 MOUNTING GP-ALTERNATOR 314
1 MOUNTING GP-ALTERNATOR 316
1 MOUNTING GP-ALTERNATOR 322
6N-0341 1 MOUNTING GP-ALTERNATOR 313
6N-7135 1 MOUNTING GP-ALTERNATOR 317
1 MOUNTING GP-ALTERNATOR 318
1 MOUNTING GP-ALTERNATOR 319
COOLING SYSTEM
CAP-PRESSURE (7-PSI) (RADIATOR) 6L-8617 1 RADIATOR GP 591
1 RADIATOR GP 626
FILTER-COOLANT CONDITIONER 9N-3717 1 COOLANT CONDITIONER GP 512
1 COOLANT CONDITIONER GP 514
1 FILTER AS-COOLANT CONDITIONER 541
9N-3718 1 FILTER AS-COOLANT CONDITIONER 541
1 FILTER AS-COOLANT CONDITIONER 542
9N-6123 1 COOLANT CONDITIONER GP 514
1 FILTER AS-COOLANT CONDITIONER 541
1 FILTER AS-COOLANT CONDITIONER 542
FILTER-COOLANT CONDITIONER 9N-3366 1 COOLANT CONDITIONER GP 512
(PRECHARGE)
9N-3367 1 COOLANT CONDITIONER GP 524
GASKET-REGULATOR (HOUSING) 139-3550 1 LINES GP-WATER 566
PLUG-O-RING 9S-4185 1 LINES GP-WATER 556
1 LINES GP-WATER 558
1 LINES GP-WATER 560
REGULATOR-TEMPERATURE 248-5513 2 LINES GP-WATER 566
(92-DEG C)
REGULATOR-WATER TEMPERATURE 247-7133 2 LINES GP-WATER 556
(98-DEG C)
2 LINES GP-WATER 558
2 LINES GP-WATER 560
2 LINES GP-WATER 570
REGULATOR-WATER TEMPERATURE 247-7133 2 LINES GP-WATER 550
(98-DEG C) (COOLANT)
2 LINES GP-WATER 552
2 LINES GP-WATER 554
2 LINES GP-WATER 562
2 LINES GP-WATER 564
2 LINES GP-WATER 568
SEAL (TEMPERATURE REGULATOR 166-2340 1 LINES GP-WATER 550
HOUSING)
1 LINES GP-WATER 552
1 LINES GP-WATER 556
1 LINES GP-WATER 558
1 LINES GP-WATER 560
1 LINES GP-WATER 562
1 LINES GP-WATER 564
1 LINES GP-WATER 568
SEAL (WATER TEMPERATURE 166-2340 1 LINES GP-WATER 554
REGULATOR)
1 LINES GP-WATER 570
SEAL-LIP TYPE 3S-9643 2 LINES GP-WATER 570
SEAL-LIP TYPE (WATER 3S-9643 2 LINES GP-WATER 552
TEMPERATURE REGULATOR)
2 LINES GP-WATER 562
2 LINES GP-WATER 566
ENGINE ARRANGEMENT
V-BELT SET (INCLUDES 3-BELTS) 164-4526 1 ENGINE AR-COMPLETE 8
FUEL SYSTEM
FILTER AS-WATER SEP & FUEL 326-1643 1 FILTER GP-WATER SEP & FUEL 796
FILTER ELEMENT-FUEL (PRIMARY) 9M-2342 1 FILTER GP-FUEL 792
FILTER-FUEL 1R-0749 1 FILTER GP-FUEL 793
(ADVANCED EFFICIENCY)
1 FILTER GP-FUEL 794
FILTER-FUEL 1R-0749 1 PUMP GP-FUEL PRM & SEC FILTER 875
(ADVANCED EFFICIENCY)
(SECONDARY)
1 PUMP GP-FUEL PRM & SEC FILTER 876
1 PUMP GP-FUEL PRM & SEC FILTER 883
GASKET (FUEL PRIMING PUMP) 1P-0436 1 FILTER GP-FUEL 793
1 FILTER GP-FUEL 794
1 PUMP GP-FUEL PRM & SEC FILTER 875
2 PUMP GP-FUEL PRM & SEC FILTER 876
2 PUMP GP-FUEL PRM & SEC FILTER 883
PLUG-O-RING 9S-4185 2 MANIFOLD GP-FUEL 863
SEAL-RING (FUEL FILTER) 220-8678 1 FILTER GP-WATER SEP & FUEL 796
LUBRICATION SYSTEM
CAP AS-ENGINE OIL FILLER 163-9361 1 FILLER GP-ENGINE OIL 439
CAP AS-FILLER (ENGINE OIL) 5L-2952 1 FILLER GP-ENGINE OIL 440
CAP-OIL FILLER (ENGINE) 068-4497 1 FILLER GP-ENGINE OIL 434
1 FILLER GP-ENGINE OIL 437
9L-8439 1 FILLER GP-ENGINE OIL 435
1 FILLER GP-ENGINE OIL 436
1 FILLER GP-ENGINE OIL 438
FILTER AS-ENGINE OIL 1R-0716 1 FILTER GP-ENGINE OIL 441
(STANDARD EFFICIENCY)
2 FILTER GP-ENGINE OIL 446
FILTER-ENGINE OIL 1R-1808 1 FILTER GP-ENGINE OIL 443
(ADVANCED EFFICIENCY)
1 FILTER GP-ENGINE OIL 445
2 FILTER GP-ENGINE OIL 449
2 FILTER GP-ENGINE OIL 451
SCREEN AS 3T-6471 1 LINES GP-ENGINE OIL 484
OPERATOR STATION
CIRCUIT BREAKER AS (15-AMPERE) 6T-3643 1 PANEL GP-INSTRUMENT 1163
1 PANEL GP-INSTRUMENT 1176
INDICATOR 336-6576 1 PANEL GP-INSTRUMENT 1175
(COOLANT TEMPERATURE)
INDICATOR (FUEL PRESSURE) 336-6581 1 PANEL GP-INSTRUMENT 1175
INDICATOR (OIL PRESSURE) 336-6591 1 PANEL GP-INSTRUMENT 1175
INDICATOR (TACHOMETER) 336-6598 1 PANEL GP-INSTRUMENT 1175
LAMP (12-VOLT) 8L-9801 3 PANEL GP-INSTRUMENT 1175
LAMP (24-VOLT, 0.2-AMPERE) 7N-5876 3 PANEL GP-INSTRUMENT 1162
VOLTMETER GP (VOLTMETER) 336-6605 1 PANEL GP-INSTRUMENT 1175
A 900
902
ACTUATOR GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . 1187 904
ACTUATOR GP-VALVE . . . . . . . . . . . . . . . . . . . . . . . . 31 906
32 908
33 910
34 912
35 914
36 915
37 916
38 918
ADAPTER GP-AIR CLEANER . . . . . . . . . . . . . . . . . . 629 919
ADAPTER GP-AIR INLET . . . . . . . . . . . . . . . . . . . . . . 630 921
ADAPTER GP-ENGINE TO TMSN . . . . . . . . . . . . . . 39 923
ADAPTER GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506 AMMETER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1136
507
508
509 B
510
BASE GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1123
ADAPTER GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . . 40
BASE GP-FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . 785
41
884
ADAPTER GP-OIL PAN DRAIN . . . . . . . . . . . . . . . . . 42
BASE GP-OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . 431
ADAPTER GP-PUMP DRIVE . . . . . . . . . . . . . . . . . . . 43
BASE GP-OIL FILTER–ENGINE . . . . . . . . . . . . . . . . 430
AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631
432
632
BASE GP-VALVE COVER & INJ HARN . . . . . . . . . 69
633
71
635
72
636
73
637
74
639
75
640
BATTERY (12-VOLT) (DRY) . . . . . . . . . . . . . . . . . . . . 925
641
BATTERY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 925
642
926
643
927
644
BATTERY GP (12-VOLT) (DRY) . . . . . . . . . . . . . . . . 926
645
BATTERY GP
646
(12-VOLT, MAINTENANCE FREE, DRY) . . . . . . 927
647
BELT GP-SERPENTINE . . . . . . . . . . . . . . . . . . . . . . . 77
AIR COMPRESSOR GP . . . . . . . . . . . . . . . . . . . . . . . 44
BELT GP-SERPENTINE–FAN DRIVE . . . . . . . . . . . 78
46
BELT TENSIONER GP . . . . . . . . . . . . . . . . . . . . . . . . 79
48
BELT TIGHTENER GP . . . . . . . . . . . . . . . . . . . . . . . . . 81
50
BELT-SERPENTINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
52
79
53
394
54
BELT-SERPENTINE (FAN DRIVE) . . . . . . . . . . . . . . 78
56
BOX GP-INSTRUMENT PANEL . . . . . . . . . . . . . . . . 1137
58
1138
60
62
64 C
65
67 CABLE GP-BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . 928
ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . . 891 929
894 CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
897 84
85
I 295
296
INDICATOR (AIR SHUTOFF) . . . . . . . . . . . . . . . . . . . 742 297
745 298
INDICATOR (COOLANT TEMPERATURE) . . . . . . 1175 299
INDICATOR (FUEL PRESSURE) . . . . . . . . . . . . . . . 1175 300
INDICATOR (OIL PRESSURE) . . . . . . . . . . . . . . . . . 1175 LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 686
INDICATOR (TACHOMETER) . . . . . . . . . . . . . . . . . . 1175 687
INDICATOR AS (ENGINE OIL PRESSURE) . . . . . 1158 692
INDICATOR AS (FUEL PRESSURE) . . . . . . . . . . . . 1158 694
INDICATOR AS (VOLTMETER) . . . . . . . . . . . . . . . . . 1184 697
1185 698
INDICATOR GP-AIR FILTER CHANGE . . . . . . . . . . 633 699
635 703
INDICATOR GP-AIR FILTER CHANGE 707
(CLEANER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637 709
INDICATOR GP-AIR FILTER CHANGE LINES GP-AIR–AFTERCOOLER . . . . . . . . . . . . . . . 684
(ENGINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631 LINES GP-AIR–CLEANER . . . . . . . . . . . . . . . . . . . . . 712
INDICATOR-AIR FILTER CHANGE . . . . . . . . . . . . . 642 LINES GP-AIR COMPRESSOR . . . . . . . . . . . . . . . . 301
643 302
644 303
645 LINES GP-AIR–INLET MANIFOLD . . . . . . . . . . . . . . 690
646 LINES GP-AIR–PRECOOLER OUTLET . . . . . . . . . 691
647 LINES GP-AIR–TURBOCHARGER OUTLET . . . . 680
INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 801 681
867 682
868 683
869 689
LINES GP-AIR–
K TURBOCHARGER, AIR CLEANER . . . . . . . . . . . 685
LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 476
KIT-CRANKSHAFT BEARING . . . . . . . . . . . . . . . . . . 292 477
KIT-EXHAUST PARTS . . . . . . . . . . . . . . . . . . . . . . . . . 679 478
KIT-GASKET (AIR COMPRESSOR HEAD) . . . . . . 53 479
KIT-GASKET (AIR COMPRESSOR) . . . . . . . . . . . . 48 481
50 483
KIT-GASKET–AIR INLET MANIFOLD . . . . . . . . . . . 1189 484
KIT-RECEPTACLE (2-PIN) . . . . . . . . . . . . . . . . . . . . . 1065 486
1071 487
KIT-SEAL (AIR COMPRESSOR) . . . . . . . . . . . . . . . . 48 488
50 LINES GP-FLEXIBLE FUEL . . . . . . . . . . . . . . . . . . . . 802
53 LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 803
KIT-SEAL (AIR MOTOR LUBRICATOR) . . . . . . . . . 956 805
KIT-UNLOADER (AIR COMPRESSOR) . . . . . . . . . 48 807
50 809
53 LINES GP-FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . 811
812
L 814
816
LAMP (12-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 940 818
1175 820
LAMP (24-VOLT, 0.2-AMPERE) . . . . . . . . . . . . . . . . . 938 823
1162 826
LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 293 829
294 831
1088 R
1089
1090 RADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 591
1091 593
1092 595
1093 596
1094 598
1095 601
1096 605
1097 609
1098 613
PUMP GP-CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . 1135 616
PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 503 620
504 623
PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 867 626
868 REGULATOR AS-VOLTAGE (12-VOLT)
869 (ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 904
870 REGULATOR AS-VOLTAGE (24-VOLT) . . . . . . . . . 902
871 REGULATOR AS-VOLTAGE (24-VOLT)
872 (ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 891
PUMP GP-FUEL PRM & PRIM FILTER . . . . . . . . . . 873 894
PUMP GP-FUEL PRM & SEC FILTER . . . . . . . . . . . 875 897
876 900
877 906
879 908
883 910
PUMP GP-FUEL PRM & WATER SEP . . . . . . . . . . 884 912
PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . . 865 916
885 919
PUMP GP-GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1126 921
1127 923
1128 REGULATOR-TEMPERATURE (92-DEG C) . . . . . 566
PUMP GP-GEROTOR (CHARGE) . . . . . . . . . . . . . . 1104 REGULATOR-WATER TEMPERATURE
1115 (98-DEG C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 556
PUMP GP-HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 1099 558
1100 560
1102 570
1104 REGULATOR-WATER TEMPERATURE
1109 (98-DEG C) (COOLANT) . . . . . . . . . . . . . . . . . . . . 550
1112 552
PUMP GP-PISTON–SLIPPER . . . . . . . . . . . . . . . . . . 1115 554
1119 562
PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 581 564
582 568
583 RELAY AS (24-VOLT) (STARTING AID) . . . . . . . . . 1003
584 ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
585 400
586 401
587 402
588 403
589 407
590 409
ROCKER ARM GP–EXHAUST . . . . . . . . . . . . . . . . . 405
408
ROCKER ARM GP–INTAKE . . . . . . . . . . . . . . . . . . . . 406
877 735
879 SHIELD GP-MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . 736
SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . 986 737
987 SHUTOFF GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 738
988 743
989 744
990 747
991 SHUTOFF GP-AIR–12-VOLT . . . . . . . . . . . . . . . . . . . 740
992 SHUTOFF GP-AIR–INTAKE MANIFOLD . . . . . . . . 742
993 745
SENSOR GP-SPEED (ENGINE) . . . . . . . . . . . . . . . . 989 749
SENSOR GP-SPEED (TIMING, CAMSHAFT) . . . . 972 750
974 SILENCER-AIR STARTING . . . . . . . . . . . . . . . . . . . . 1002
SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . . . . 994 SOFTWARE GP-ENG RATINGS ELEK . . . . . . . . . . 1003
995 SOLENOID (12-VOLT) (AIR SHUTOFF) . . . . . . . . . 742
996 SOLENOID AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1109
997 1119
998 SOLENOID AS (24-VOLT)
999 (AIR INLET SHUTOFF) . . . . . . . . . . . . . . . . . . . . . . 738
1000 747
1001 SOLENOID AS-STARTING MOTOR (24-VOLT) . . . 1020
SENSOR GP-TEMPERATURE 1032
(ENGINE COOLANT) . . . . . . . . . . . . . . . . . . . . . . . 554 1040
SENSOR GP-TEMPERATURE (FUEL) . . . . . . . . . . 803 1043
805 SOLENOID-SHUTOFF (12-VOLT) (AIR INLET) . . . 740
807 SOLENOID-SHUTOFF (24-VOLT) (AIR) . . . . . . . . . 745
809 STARTING AID GP-ETHER . . . . . . . . . . . . . . . . . . . . 1003
812 1004
814 1005
816 STARTING MOTOR GP-AIR . . . . . . . . . . . . . . . . . . . 1006
818 1008
820 1010
823 1012
826 1014
829 1016
831 STARTING MOTOR GP-ELECTRIC . . . . . . . . . . . . . 1018
833 1019
835 1022
837 1023
842 1024
846 1025
849 1026
854 1027
858 1028
861 1029
877 1030
879 1032
SENSOR GP-TEMPERATURE 1035
(INTAKE AIR MANIFOLD) . . . . . . . . . . . . . . . . . . . 839 1037
844 1039
851 1042
972 STARTING MOTOR GP-ELECTRIC–
SENSOR GP-TEMPERATURE COLD WEATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . 1045
(WATER COOLANT) . . . . . . . . . . . . . . . . . . . . . . . . 972 SUPPORT GP-BATTERY . . . . . . . . . . . . . . . . . . . . . . 1046
SHIELD GP-HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 734 SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 415
416 761
417 762
418 763
419 764
420 765
421 766
SUPPORT GP-ENGINE–FRONT . . . . . . . . . . . . . . . 414 767
SUPPORT GP-ENGINE–REAR . . . . . . . . . . . . . . . . . 413 768
SUPPORT GP-POWER TAKE-OFF . . . . . . . . . . . . . 422 769
423 770
SWITCH AS-LIQUID LEVEL (ENGINE OIL) . . . . . . 350 771
353 772
355 773
SWITCH AS-PUSH BUTTON 774
(EMERGENCY STOP) . . . . . . . . . . . . . . . . . . . . . . 1175 775
SWITCH AS-PUSH BUTTON 776
(ENGINE SHUTDOWN) . . . . . . . . . . . . . . . . . . . . . 1162 777
SWITCH AS-PUSH BUTTON 778
(MAINTENANCE CLEAR) . . . . . . . . . . . . . . . . . . . 1162 779
1175 780
SWITCH AS-PUSH BUTTON 781
(SECONDARY STOP) . . . . . . . . . . . . . . . . . . . . . . . 938 782
940 783
SWITCH AS-TOGGLE (IDLE, HIGH, LOW) . . . . . . 1162 784
1175
SWITCH AS-TOGGLE (MOMENTARY)
(SPEED CONTROL) . . . . . . . . . . . . . . . . . . . . . . . . 938
940 V
SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . . . 1048
V-BELT (ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . 313
SWITCH GP-MAGNETIC (12-VOLT)
314
(AIR SHUTOFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 740
316
SWITCH GP-MAGNETIC–AIR SHUTOFF . . . . . . . 1047
317
SWITCH GP-REMOTE STARTING . . . . . . . . . . . . . 1049
318
SWITCH GP-START . . . . . . . . . . . . . . . . . . . . . . . . . . . 1176
319
SWITCH GP-START (IGNITION) . . . . . . . . . . . . . . . 938
321
940
322
SWITCH GP-START (KEY) . . . . . . . . . . . . . . . . . . . . . 1163
324
SWITCH GP-START–REMOTE . . . . . . . . . . . . . . . . . 1050
330
SWITCH GP-TOGGLE . . . . . . . . . . . . . . . . . . . . . . . . . 1051
V-BELT (FAN DRIVE) . . . . . . . . . . . . . . . . . . . . . . . . . . 424
429
T V-BELT (INCLUDES 4-BELTS) . . . . . . . . . . . . . . . . . 428
V-BELT SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
TACHOMETER GP (ELECTRONIC) . . . . . . . . . . . . 1181 428
TACHOMETER GP-ELECTRIC . . . . . . . . . . . . . . . . . 1181 429
1182 V-BELT SET (INCLUDES 2-BELTS)
TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . . 751 (ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
752 326
753 328
754 V-BELT SET (INCLUDES 3-BELTS) . . . . . . . . . . . . . 8
755 V-BELT SET (INCLUDES 3-BELTS)
756 (FAN DRIVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
757 199
758 V-BELT SET (INCLUDES 4-BELTS)
759 (FAN DRIVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
760 V-BELT SET–INCLUDES 2-BELTS . . . . . . . . . . . . . 425
W
WATER SEP & FUEL PRM PUMP GP . . . . . . . . . . 884
WIRING GP-ELECTRONIC CONTROL . . . . . . . . . . 1056
WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 1058
1061
1064
1065
1068
1071
GRAPHIC #1 g00895113
GRAPHIC #1 g01221315
GRAPHIC #1 g00809001
GRAPHIC #1 g01374502
GRAPHIC #1 g01124065
GRAPHIC #1 g01949820
GRAPHIC #1 g01081828
GRAPHIC #1 g01150375
GRAPHIC #1 g01454148
GRAPHIC #1 g01454148
GRAPHIC #1 g01455670
GRAPHIC #1 g01640233
GRAPHIC #1 g01369618
GRAPHIC #1 g01511357
0 854
858
833
835
1061
1065
0L-0639 . . . . . 92 861 837 1068
0L-1143 . . . . . 433 877 839 1075
490 879 842 0S-1577 . . . . . 244
494 965 844 249
496 967 846 0S-1585 . . . . . 175
500 0L-1352 . . . . . 538 849 177
686 550 851 314
1147 552 854 317
1149 554 858 319
0L-1351 . . . . . 81 556 861 321
273 558 877 322
331 560 879 324
336 562 948 328
338 564 958 0S-1587 . . . . . 42
339 568 959 87
340 570 962 314
342 0L-1365 . . . . . 314 963 316
344 316 964 317
441 317 1056 318
458 0L-1558 . . . . . 90 1058 319
462 0L-1648 . . . . . 87 1061 321
463 0L-2070 . . . . . 189 1075 324
467 191 1082 331
468 193 1147 346
471 195 1149 348
476 197 0S-0699 . . . . . 865 350
477 199 866 353
479 201 0S-1566 . . . . . 637 355
481 203 726 531
483 205 0S-1571 . . . . . 263 534
484 207 278 535
487 209 314 0S-1588 . . . . . 90
488 281 317 102
494 283 319 224
496 285 441 226
512 288 443 227
547 290 447 281
642 333 449 283
643 454 457 285
644 474 490 288
645 493 492 290
803 0S-0509 . . . . . 273 494 331
805 438 496 336
807 465 498 338
809 468 500 339
812 470 516 340
814 472 803 344
816 473 805 346
818 474 835 350
820 475 837 353
823 516 848 355
826 547 861 358
829 803 1061 359
831 805 1075 360
833 807 0S-1573 . . . . . 181 361
835 809 0S-1576 . . . . . 39 431
837 812 236 435
839 814 241 438
842 820 242 439
844 823 243 441
846 826 245 443
849 829 247 446
851 831 950 447
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B1
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B2 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
1 496
498
1B-5355 . . . . . 736
737
623
633
1A-1135 . . . . . 581 516 1B-5357 . . . . . 672 635
675 630 676 637
1A-1460 . . . . . 90 635 677 786
92 637 1B-5358 . . . . . 670 787
266 803 671 788
313 805 674 812
314 807 675 814
316 809 726 829
317 811 727 831
318 812 1B-7182 . . . . . 353 833
319 814 581 849
322 829 587 851
323 831 588 854
324 833 589 858
326 835 590 960
328 837 794 961
330 839 875 1151
673 842 876 1152
1A-2029 . . . . . 181 849 883 1F-7958 . . . . . 44
184 851 1B-7538 . . . . . 179 46
185 854 253 54
186 858 1B-8705 . . . . . 263 56
187 861 1B-8737 . . . . . 90 58
189 877 1B-9575 . . . . . 514 60
191 879 934 81
193 1A-3203 . . . . . 177 936 90
195 261 1C-0569 . . . . . 738 100
197 1A-4273 . . . . . 1061 740 103
199 1065 747 104
201 1068 1C-2251 . . . . . 273 189
203 1071 493 191
205 1075 1D-4533 . . . . . 876 193
207 1A-5183 . . . . . 273 1D-4541 . . . . . 876 195
209 314 1D-4569 . . . . . 268 197
219 317 1D-4585 . . . . . 395 199
266 319 1D-4706 . . . . . 334 201
268 1A-5350 . . . . . 1158 1D-4707 . . . . . 443 203
273 1A-5964 . . . . . 81 1F-0750 . . . . . 273 205
313 316 336 207
319 318 340 209
321 321 344 229
322 324 438 231
323 360 439 313
326 362 476 314
328 816 477 316
330 818 479 317
346 820 483 318
348 823 484 319
352 826 488 321
357 844 512 322
362 846 514 323
441 1B-2713 . . . . . 651 519 324
443 1B-2790 . . . . . 793 547 326
445 1B-3057 . . . . . 714 593 328
459 1B-3623 . . . . . 175 595 330
463 1B-3867 . . . . . 43 596 440
475 1B-4430 . . . . . 314 598 635
476 316 601 637
477 317 605 673
483 318 609 1F-7960 . . . . . 189
484 319 613 191
492 321 616 193
494 324 620 195
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B3
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B4 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B5
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
2P-8421 . . . . . 516
519
613
616
3 3D-2824 . . . . .
1175
301
521 620 3B-0623 . . . . . 155 350
523 623 158 353
525 2S-7593 . . . . . 81 161 355
527 2S-7905 . . . . . 503 3B-0645 . . . . . 155 386
2P-8986 . . . . . 268 504 158 505
2P-8987 . . . . . 268 2V-1713 . . . . . 1003 161 516
2P-9084 . . . . . 189 1004 3B-1915 . . . . . 236 519
191 1005 331 521
193 2V-7087 . . . . . 938 346 523
195 940 348 525
197 1162 353 527
199 1175 479 556
201 2V-7088 . . . . . 938 481 558
203 940 484 560
205 1162 488 562
207 1175 492 564
2R-6806 . . . . . 803 2V-7397 . . . . . 925 493 566
805 926 516 568
807 927 803 570
809 2W-0493 . . . . . 266 805 576
812 2W-0494 . . . . . 266 807 577
814 2W-0496 . . . . . 266 809 578
816 2W-0619 . . . . . 1058 835 579
818 2W-0629 . . . . . 1014 837 580
820 1016 839 598
823 2W-0763 . . . . . 238 842 601
826 2W-0765 . . . . . 238 861 605
829 2W-2021 . . . . . 502 877 609
831 2W-3681 . . . . . 1158 879 613
833 2W-3773 . . . . . 721 1061 616
835 722 1065 620
837 723 3B-4501 . . . . . 1050 623
839 2W-4904 . . . . . 87 3B-4502 . . . . . 1145 965
842 2W-4908 . . . . . 87 1152 967
844 390 3B-4506 . . . . . 90 1104
846 2W-4909 . . . . . 390 92 1109
849 2W-4912 . . . . . 90 3B-4508 . . . . . 92 1115
851 391 3B-4510 . . . . . 90 1119
854 393 3B-6498 . . . . . 1014 3D-2871 . . . . . 276
858 2W-4913 . . . . . 391 1016 3E-0156 . . . . . 938
861 2W-6183 . . . . . 631 3B-6552 . . . . . 631 940
863 2W-6225 . . . . . 113 633 1163
864 2W-7282 . . . . . 443 635 1176
877 2W-7615 . . . . . 268 637 3E-3362 . . . . . 1003
879 2W-7811 . . . . . 1155 642 3E-3365 . . . . . 350
2S-0795 . . . . . 552 1157 643 1074
2S-2760 . . . . . 503 2W-7846 . . . . . 670 644 3E-3371 . . . . . 979
504 2W-7847 . . . . . 671 645 1162
2S-2923 . . . . . 270 2W-7848 . . . . . 672 646 1175
2S-3440 . . . . . 965 2W-7850 . . . . . 674 3B-6555 . . . . . 1014 3E-4041 . . . . . 598
967 2W-7851 . . . . . 675 1016 601
2S-3770 . . . . . 454 2W-7863 . . . . . 676 3B-6768 . . . . . 1003 605
716 2W-7864 . . . . . 676 1004 609
718 2W-7865 . . . . . 676 1005 613
719 2W-7866 . . . . . 677 3B-7257 . . . . . 1014 616
2S-4663 . . . . . 268 2W-7867 . . . . . 677 1016 620
2S-5658 . . . . . 1014 2W-7868 . . . . . 677 3B-7280 . . . . . 1014 623
1016 2W-9499 . . . . . 302 1016 3E-4352 . . . . . 877
2S-7010 . . . . . 593 303 3B-8485 . . . . . 81 879
598 3B-8489 . . . . . 87 967
601 90 3E-4353 . . . . . 311
605 92 312
609 3C-6969 . . . . . 1163 3E-4367 . . . . . 932
PRIMARY REFERENCE
B6 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B7
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B8 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B9
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B10 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B11
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B12 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B13
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B14 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B15
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B16 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B17
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B18 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B19
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B20 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B21
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B22 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B23
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B24 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B25
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B26 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B27
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B28 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B29
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B30 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B31
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B32 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B33
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B34 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B36 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
50 7 26 149
52 455 27 151
53 222-2879 . . . . . 44 28 153
217-5240 . . . . . 48 46 29 227-3503 . . . . . 1
50 222-4412 . . . . . 5 30 333
52 9 140 227-3704 . . . . . 177
53 124 223-9786 . . . . . 359 227-3705 . . . . . 3
217-6415 . . . . . 350 222-5767 . . . . . 211 224-0728 . . . . . 475 5
353 213 224-0753 . . . . . 222 9
217-8946 . . . . . 682 222-5768 . . . . . 184 224-0754 . . . . . 537 177
689 187 224-0875 . . . . . 544 227-3812 . . . . . 803
698 223-0533 . . . . . 283 224-1229 . . . . . 283 807
217-8947 . . . . . 681 285 224-2165 . . . . . 2 812
697 288 876 816
699 290 224-3239 . . . . . 2 820
703 223-3505 . . . . . 44 583 823
217-9060 . . . . . 505 46 584 829
219-0614 . . . . . 350 54 585 831
353 56 586 835
219-0626 . . . . . 211 58 224-3245 . . . . . 363 839
213 60 365 844
219-0627 . . . . . 211 188 367 849
213 223-3637 . . . . . 44 224-3246 . . . . . 363 851
279 48 365 877
219-0634 . . . . . 184 50 224-3979 . . . . . 2 227-3814 . . . . . 174
219-0635 . . . . . 184 223-3932 . . . . . 660 1190 227-3917 . . . . . 483
187 223-4746 . . . . . 556 224-3983 . . . . . 155 227-4239 . . . . . 158
219-0637 . . . . . 185 558 224-4501 . . . . . 270 227-8851 . . . . . 556
219-0638 . . . . . 185 560 224-5122 . . . . . 165 558
186 223-4903 . . . . . 211 167 560
219-0640 . . . . . 185 213 169 562
186 223-7263 . . . . . 155 170 564
219-2384 . . . . . 942 158 173 568
978 164 225-1144 . . . . . 126 570
219-4458 . . . . . 365 223-7962 . . . . . 556 225-1147 . . . . . 125 227-8852 . . . . . 556
367 558 127 558
219-7477 . . . . . 174 560 225-1148 . . . . . 126 560
220-0293 . . . . . 2 223-9159 . . . . . 363 129 562
350 365 130 564
220-0294 . . . . . 350 367 131 568
220-1206 . . . . . 44 223-9250 . . . . . 163 132 570
46 164 135 227-9495 . . . . . 2
54 165 225-1149 . . . . . 127 4
56 169 129 6
58 173 133 8
60 223-9253 . . . . . 11 225-5222 . . . . . 48 10
220-3333 . . . . . 350 12 50 419
220-3334 . . . . . 350 14 52 227-9864 . . . . . 3
220-3464 . . . . . 2 15 53 5
1061 147 58 9
220-8360 . . . . . 1 223-9257 . . . . . 566 60 225
94 223-9732 . . . . . 11 64 228-0853 . . . . . 1003
220-8678 . . . . . 796 12 65 228-0880 . . . . . 7
221-1428 . . . . . 1 13 225-9199 . . . . . 641 352
231 14 226-4752 . . . . . 742 228-2674 . . . . . 591
221-3705 . . . . . 2 15 743 593
394 16 226-5561 . . . . . 155 595
221-5430 . . . . . 1003 17 161 596
221-9963 . . . . . 217 19 226-9580 . . . . . 52 598
218 20 53 601
222-1497 . . . . . 803 21 54 605
805 22 227-0838 . . . . . 211 613
222-1975 . . . . . 141 23 213 228-3581 . . . . . 1188
147 24 410 228-4370 . . . . . 593
222-2878 . . . . . 1 25 227-1204 . . . . . 147 598
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B37
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B38 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B39
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B40 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B41
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B42 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B43
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B44 PART NUMBER INDEX SEBP3816-35
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP3816-35 PART NUMBER INDEX B45
MEMORANDA