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Project Analysis 2018
Project Analysis 2018
Date : 30/12/2018
30/6/2018 (YEAR : 2018 ) - Page 1 of 1
Manpower Shortage
Unproper Control of
late approval or add
Short of Resources
(Consumable, Eq &
Mills's Production
Quality & Product
Defect / Rejection
% of Qty On Time
Transportation /
Job No
Documentation
Enginneering /
& experience
Qty of Delay
Production
& Column)
Shipment
changes
Weight
Weight
Weight
Weight
Tools)
TPG JS17006 8 8 0 100 8 124100
TPG JS17007 4 0 4 0 4 4 482000
TPG JS17008 1 0 1 0 1 1 149000
SA JS17009 5 5 0 100 5 343000
TPG JS17011 9 2 7 22.2 7 9 524870
TPG JS17012 10 7 3 70 3 10 46610
TPG JS17016 11 8 3 72.7 1 2 11 137550
TPG JS17017 9 9 0 100 9 126000
SA JS17018 3 3 0 100 3 9600
TPG JS17019 13 12 1 92.3 1 13 36510
SA JS17020 9 9 0 100 9 96800
SA JS17022 2 1 1 50 1 2 21650
TPG JS17023 1 1 0 100 1 5100
SA JS17025 1 1 0 100 1 9880
SA JS17026 1 1 0 100 1 1350
TPG JS17027 1 1 0 100 1 6500
SA JS17029 9 9 0 100 9 25200
SA JS17030 15 14 1 93.3 1 6 184075 9 26500
TPG JS17031 1 1 0 100 1 16500
SA JS17032 1 1 0 100 1 5800
TPG JS17034 2 2 0 100 2 37500
TPG JS17035 2 2 0 100 2 18800
TPG JS17036 1 0 1 0 1 1 2150
SA JS17037 1 1 0 100 1 2350
TPG JS17038 1 1 0 100 1 6500
TPG JS17040 2 2 0 100 2 7300
SA JS18002 12 12 0 100 3 35000 9 34000
TPG JS18003 7 7 0 100 7 168400
SA JS18004 1 1 0 100 1 13000
TPG JS18005 1 1 0 100 1 300
TPG JS18007 3 3 0 100 3 46000
TPG JS18010 1 1 0 100 1 2000
TPG JS18011 1 1 0 100 1 1000
TPG JS18013 3 3 0 100 3 22700
SA JS18014 1 1 0 100 1 850
SA JS18017 1 1 0 100 1 2200
TPG JS18018 1 1 0 100 1 2200
TPG JS18019 1 1 0 100 1 1000
SA JS18020 1 1 0 100 1 320
SA JS18021 1 1 0 100 1 300
SA JS18022 1 1 0 100 1 5000
TPG JS18023 1 1 0 100 1 280
TPG JS18025 3 3 0 100 2 3300 1 4680
SA JS18026 1 0 1 0 1 1 9000
SA JS18027 1 1 0 100 1 300
SA JS18028 1 1 0 100 1 750
SA JS18037 2 2 0 100 2 1200
TPG JS18041 4 4 0 100 4 720
TPG JS18047 146 146 0 100 146 500
TPG JS18049 1 1 0 100 1 650
Overall 319 296 23 92.8 0 1 4 12 0 6 0 0 0 0 77 1718365 84 961380 11 128300 147 800
Description Fabrication at SA Fabrication at TPG
Project Completion On-Time Report (%)
No. of Job Surveyed 21 29
No. of Job Delayed 3 6
100 % (%) of Job Delayed 14.3 20.7
90 (%) of Job On-Time 85.7 79.3
Total Qty Fabricated Equipment 70 249
80
Total Qty of Equipment Delayed 3 20
70 Total Qty of Equipment On-Time 67 229
% On Time
40
Chart Title
30
20 Total Weight of Fabricated Equip (ton)
10
(%) of Total Qty On-Time
0
Total Qty of Equipment On-Time
Total Qty of Equipment Delayed
Job No Total Qty Fabricated Equipment
(%) of Job On-Time
No of Job Surveyed = 50 1 (%) of Job Delayed
No of Job Delay = 9 2
No. of Job Delayed
% of Job Delay = 18 % 3
Summary & Finding on 'Project Completion On-Time Report' for year 2018
1. Project Completion On-Time Percentage is satisfied and imeet Project's Objective as stated in ISO at least 80%.
2. Many new clients developed such as Tecnimont S.p.a (Italy), M+W (Singapore), JNC Engineering (Japan), CTCI 中鼎集团 (Taiwan) / MIE Industrial S/B, Emerson Process Management (Malaysia),
Valqua (Singapore), Petron Refining Company (Malaysia), NRC Engineering S/B (Malaysia).
Certain customer like Meta Engineering Sdn. Bhd., a wholly owned subsidiary by PT Musim Mas (Indonesia) has awarded to Jutasama a small heat exchager after several years of working from
past projects.
3. Summarized table for equipment fabricated in recent years for information as below.
4. From total 9 delayed jobs delayed, out of 5 are the jobs delayed which awarded by Tecnimont HQC. Reasons of delayed may due to the mistake in fabrication, material defects, complicated
equipment to fabricate, improper fabrication planning, etc.
Example: JS17007 - Reactor, mistake on (i) pre-fab external coil rolling and (ii) flatness of agitator mounting flange has seriously jeopardize the fabrication planning as well as huge additional cost
has incurred. Similar to Decanter due to shell dented issue due to insufficient of rotator and unlevelness of foundation at open yard.
5. As comparable between JSB Shah Alam (SA) and Teluk Panglima Garang (TPG) workshop, workshop loading and total equipment fabricated weight at TPG is much more higher. TPG is cater
for more oversize and heavier equipment fabrication.
CLIENT COMPLAINTS REPORT JUTASAMA SDN. BHD.
(YEAR : 2018 ) Page 1 of 1
SUMMARY OF CLIENT COMPLAINT
CASES CATEGORY OF COMPLAINT
Customer Services
Delay - Drawing /
Invalid Complaint
Quality - Product
correctness etc.)
Delay - Products
Documentation
Quality-
Others
Q1 (1 Jan - 30 Mar) 4 2 50 2 50 1 2 1
Q2 (1 Apr - 30 Jun) 7 4 57 7 100 4 3
Q3 (1 Jul - 30 Sep) 6 5 83 5 83 5 1
Q4 (1 Oct - 31 Dec) 3 3 100 3 100 3
Overall 13 3 3 1
% of Cases with initial response within 1 % of Cases with full reply response within 5
working days working days
100 100
90 90
80 80
70 70
No. of Cases
No. of Cases
60 60
50 50
40 40
30 30
20 20
10 10
0 0
Q1 (1 Jan - 30 Q2 (1 Apr - 30 Q3 (1 Jul - 30 Q4 (1 Oct - 31 Q1 (1 Jan - 30 Q2 (1 Apr - 30 Q3 (1 Jul - 30 Q4 (1 Oct - 31
Mar) Jun) Sep) Dec) Mar) Jun) Sep) Dec)
9 7
8
7
6 6
5
4
No. of Cases
5
3
2
1 4
0
3
Delay - Products
Others
Invalid Complaint
Delay - Drawing /
Drawing/Documentation
Customer Services
Documentation
correctness etc.)
2
Quality-
0
Q1 (1 Jan - Q2 (1 Apr - Q3 (1 Jul - Q4 (1 Oct -
30 Mar) 30 Jun) 30 Sep) 31 Dec)
Sumitomo
Lim
23rd March Chemical & Internal surface for weighing tanks are 26th March 26th March
142 JS16029 Y N - N/A Ming Closed
2018 Engineering with stains 2018 2018
Jen
Japan
Equipment 3305-3315-E-101A/B are
23rd April 26th April 26th April Lau Jia
143 JS16014 TecnimontHQC unable to correctly fix the anchor bolts Y N - N/A Closed
2018 2018 2018 Kang
due to wrong design by Jutasama
Demister received at site have foreign
TOYO 8th May 11th May
144 5th May 2018 JS15021 material, rust, broken mesh and Y N - N/A WS Tan Closed
Engineering 2018 2018
deformed flat bar
22nd May TOYO Fabrication error of vessel clips for pipe 22nd May 28th May 30th Sept
145 JS15021 Y Y CAR-18-002 WS Tan Closed
2018 Engineering supports and missing clips 2018 2018 2018
12th July Site Installation Issue – missing brackets, 12th July 12th July WH
151 JS17030 JFE supports insufficient length
Y N - N/A Tuen Closed
2018 2018 2018
Weekly operation meeting using equipment list as presentation material will be remained as usual.
Product Delivery Vs Client Complaint from Year 2005-2018
Total 432 3
1st half 45 3
Total 189 11
Total 478 9
1st half 88 4
Total 219 7
Total 304 13
1st half 70 2
Total 148 9
Total 230 12
Total 352 15
Total 258 7
1st half 254 4
Total 407 7
Total 234 10
Total 258 9
1st half 61 10
Total 219 13
Total 319 20
Year 2007 Product Delivery Vs Client Year 2008 Product Delivery Vs Client
Complaint Complaint
2% Total Qty Client Complaint Total Qty Client Complaint
3%
97%
98%
Year 2009 Product Delivery Vs Client Complaint Year 2010 Product Delivery Vs Client
Complaint
4% Total Qty Client Complaint Total Qty Client Complaint
6%
96%
94%
Year 2011 Product Delivery Vs Client Complaint Year 2012 Product Delivery Vs Client
Complaint
5% Total Qty Client Complaint Total Qty Client Complaint
4%
95%
96%
Year 2013 Product Delivery Vs Client Complaint Year 2014 Product Delivery Vs Client
3% Complaint
Total Qty Client Complaint 2% Total Qty Client Complaint
97%
98%
Year 2015 Product Delivery Vs Client Complaint Year 2016 Product Delivery Vs Client
Complaint
4% Total Qty Client Complaint Total Qty Client Complaint
3%
96%
97%
Year 2017 Product Delivery Vs Client Complaint Year 2018 Product Delivery Vs Client
Complaint
5% Total Qty Client Complaint Total Qty Client Complaint
10%
95%
95%
Summary of Client Complaint Mode
No Category of Complaint 2010 2011 2012 2013 2014 2015 2016 2017 2018 Total
Summary of Client Complaint Mode
1 2 1 Delay - Product
1 Delay - Product 0 0 0
0
5 14
2 Delay - Drawing / Documentation 0 2 Delay - Drawing /
Documentation
3 Quality - Product 9 12 15 7 7 6 5 6 13 80
3 Quality - Product
4 Quality - Drawing / Documentation 2 3 5
5 Customer Services 0 4 Quality - Drawing /
Documentation
6 Delivery Issue (Packing, Correctness, etc) 2 4 5 3 14 80
5 Customer Services
7 Invalid Complaint 1 1
8 Others 2 2 6 Delivery Issue (Packing,
Correctness, etc)
Total 9 12 15 7 7 10 9 13 20 102
7 Invalid Complaint
8 Total 9 12 15 7 7 8 5 6 13 82 7 Others
No Category of Complaint Jan Feb Mar Apr May June July Aug Sep Oct Nov Dec Total Summary of Quality Product In Month For The Year of 2011
1 Leakage
1 Leakage 0
2 Wrong Orientation
2 Wrong Orientation 0
0 00
2 3 Rusty
3 Rusty 1 1 1 1
4 Out of Alignment 2 1 1 1 4 Out of Alignment
5
2
5 Welding Quality 1 1 5 Welding Quality
6 Installation 0 6 Installation
1 5
7 Materials Defects 0 7 Materials Defects
00
8 Painting 1 1 2 8 Painting
9 Missing Components 1 1
9 Missing Components
10 Bolt & Nut out of specification 0
10 Bolt & Nut out of
11 Others 1 1 2 specification
11 Others
12 Total 0 0 1 2 4 0 1 1 2 1 0 0 12
Summary of Quality Product In Month For The Year Of 2012
No Category of Complaint Jan Feb Mar Apr May June July Aug Sep Oct Nov Dec Total
Summary of Quality Product In Month For The Year of 2012
1 Leakage
1 Leakage 1 1 2
2 Wrong Orientation
2 Wrong Orientation 1 1 2
0 3 Rusty
4
3 Rusty 0 2
2
1 4 Out of Alignment
4 Out of Alignment 1 1 2 2
5 Welding Quality 1 1 0 5 Welding Quality
2
6 Installation 1 1 6 Installation
6 1
7 Materials Defects 6 6 1 7 Materials Defects
8 Painting 1 1 8 Painting
9 Missing Components 1 1 2
9 Missing Components
10 Bolt & Nut out of specification 0
10 Bolt & Nut out of
11 Others 1 1 1 1 4 specification
11 Others
12 Total 1 1 7 2 0 0 1 2 2 2 0 3 21
No Category of Complaint Jan Feb Mar Apr May June July Aug Sep Oct Nov Dec Total Summary of Quality Product In Month For The Year of 2013
1 Leakage
1 Leakage 0
2 Wrong Orientation
2 Wrong Orientation 0 0
0 0
3 Rusty 0 3 Rusty
3 0
1
4 Out of Alignment 1 1 0 4 Out of Alignment
0
5 Welding Quality 0 5 Welding Quality
1
6 Installation 0 6 Installation
7 Materials Defects 0
2 7 Materials Defects
0
8 Painting 1 1
8 Painting
9 Missing Components 1 1 2
9 Missing Components
10 Bolt & Nut out of specification 0
10 Bolt & Nut out of
11 Others 1 1 1 3 specification
12 Total 1 1 0 1 1 0 0 0 1 1 1 0 7 11 Others
No Category of Complaint Jan Feb Mar Apr May June July Aug Sep Oct Nov Dec Total Summary of Quality Product In Month For The Year of 2014
1 Leakage 0 1 Leakage
0 0 2 Wrong Orientation
2 Wrong Orientation 0
0 0
3 Rusty 0 1 3 Rusty
1
4 Out of Alignment 1 1 2 4 Out of Alignment
2
5 Welding Quality 0 1 5 Welding Quality
6 Installation 1 1 6 Installation
7 Materials Defects 1 1 1 1 7 Materials Defects
8 Painting 1 1 8 Painting
0
9 Missing Components 1 1
9 Missing Components
10 Bolt & Nut out of specification 0
10 Bolt & Nut out of
11 Others 1 1 specification
11 Others
12 Total 0 0 0 0 1 3 0 0 0 1 1 1 7
Summary of Quality Product In Month For The Year Of 2015
Remarks: For Year 2015, two categories of complaint was included because noticed that this is the highest complaints categories from client for this year.
No Category of Complaint Jan Feb Mar Apr May June July Aug Sep Oct Nov Dec Total Summary of Quality Product In Month For The Year of 2015
1 Leakage 0 1 Leakage
2 Wrong Orientation 1 1 2 Wrong Orientation
0
3 Rusty 1 1 2 3 Rusty
1
1
4 Out of Alignment 1 1 4 Out of Alignment
1
5 Welding Quality 0
5 Welding Quality
6 Installation 0 1 6 Installation
7 Materials Defects 0 3
1 7 Materials Defects
8 Painting 1 1
0 8 Painting
9 Missing Components 0 0
0 9 Missing Components
10 Bolt & Nut out of specification 0
00 10 Bolt & Nut out of specification
11 Equipment Internal Cleanliness & Installation ** 2 1 3
11 Equipment Internal Cleanliness &
12 Damaged on Gasket Contact Face ** 1 1 Installation **
12 Damaged on Gasket Contact
13 Others 2 2 Face **
13 Others
14 Total 3 1 0 0 2 0 0 0 1 1 1 1 10
No Category of Complaint Jan Feb Mar Apr May June July Aug Sep Oct Nov Dec Total Summary of Quality Product In Month For The Year of 2016
1 Leakage 0 1 Leakage
2 Wrong Orientation 0 2 Wrong Orientation
3 Rusty 0 3 Rusty
0
2
4 Out of Alignment 1 1 1 4 Out of Alignment
1
5 Welding Quality 1 1 2
1 5 Welding Quality
6 Installation 1 1
6 Installation
7 Wrong Material 1 1 1
7 Materials Defects
3
8 Painting 1 1
1 8 Painting
9 Missing Components 0
0 9 Missing Components
10 Bolt & Nut out of specification 0 0
0 10 Bolt & Nut out of specification
11 Equipment Internal Cleanliness & Installation 0 00
11 Equipment Internal Cleanliness &
12 Damaged on Gasket Contact Face 0 Installation **
12 Damaged on Gasket Contact
13 Others 1 2 3 Face **
13 Others
14 Total 1 0 1 2 0 0 0 1 0 3 0 1 9
Summary of Quality Product In Month For The Year Of 2017
Remarks: Due to 'Out of Alignment' is the highest among the years, thus this Category of Complaint shall further breakdown into details for continuous improvement.
No Category of Complaint Jan Feb Mar Apr May June July Aug Sep Oct Nov Dec Total Summary of Quality Product In Month For The Year of 2017
1 Leakage 0 1 Leakage
2 Wrong Orientation / Projection / Elevation 0 2 Wrong Orientation
0
3 Rusty 1 1 2
1 3 Rusty
1
4 Internal ring or tray mismatch 0 4 Out of Alignment
1
5 Incorrectness of platform bracket / mismatch 0 5 Welding Quality
6 Wrong / Mismatch of anchor bolt hole and location 0 1 6 Installation
3
7 Welding Quality 1 1 7 Materials Defects
1
8 Installation 1 1 0 8 Painting
0
9 Materials Defects 0 0
9 Missing Components
10 Painting 0 00 10 Bolt & Nut out of specification
11 Missing Components 0 11 Equipment Internal Cleanliness &
Installation **
12 Bolt & Nut out of specification 0 12 Damaged on Gasket Contact
Face **
13 Equipment Internal Cleanliness & Installation 2 2 13 Others
14 Damaged on Gasket Contact Face 0
15 Others 1 1
16 Total 2 0 0 1 1 1 1 0 0 0 0 0 6
No Category of Complaint Jan Feb Mar Apr May June July Aug Sep Oct Nov Dec Total Summary of Quality Product In Month For The Year of 2017
1 Leakage 0 1 Leakage
2 Wrong Orientation / Projection / Elevation 1 2 1 4 2 Wrong Orientation
0
3 Rusty 1 1 2
1 3 Rusty
1
4 Internal ring or tray mismatch 0 4 Out of Alignment
1
5 Incorrectness of platform bracket / mismatch 2 2 5 Welding Quality
6 Wrong / Mismatch of anchor bolt hole and location 0 1 6 Installation
3
7 Welding Quality 1 1 7 Materials Defects
1
8 Installation 0 0 8 Painting
0
9 Materials Defects 0 0
9 Missing Components
10 Painting 0 00 10 Bolt & Nut out of specification
11 Missing Components 1 1 11 Equipment Internal Cleanliness &
Installation **
12 Bolt & Nut out of specification 0 12 Damaged on Gasket Contact
Face **
13 Equipment Internal Cleanliness & Installation 0 13 Others
14 Damaged on Gasket Contact Face 0
15 Others 1 1 2 4
16 Total 0 1 0 0 2 2 3 0 2 0 0 3 13
CUSTOMER SATISFACTION SURVEY REPORT JUTASAMA SDN. BHD.
(YEAR : 2018 ) Page 1 of 2
SUMMARY OF CUSTOMER SATISFACTION SURVEY RATING
Drawing&Document
Client Workstations
Handling Customer
Drawing/Document
Courteousness of
Discussion Room
Internet Facilities
Reducing Quality
Product Delivery
Product Packing
Product Quality
Correctness of
Promptness In
Promptness In
Promptness In
Friendliness &
Timeliness of
Knowledge &
Timeliness In
ation Quality
Telephone &
Answering
IT Support
Average Point
Technical
Meeting /
Replying
Total
A1
A2
A3
B1
B2
B3
B4
B5
C1
C2
C3
C4
D1
D2
D3
D4
<2
Palm Oleo 3 4 3 3 4 3 3 4 4 3 4 3 3 3 3 3 53 3.31
Emerson Nilai 5 5 5 5 5 5 5 5 5 4 4 5 4 4 4 4 74 4.63
Fuji Filter 3 3 4 5 5 5 5 5 4 4 4 5 4 4 4 4 68 4.25
Thyssenkrupp 4 4 4 5 5 4 4 4 4 4 4 4 4 4 4 4 66 4.13
PT Musim Mas 4 5 4 4 5 4 4 5 5 5 5 4 4 4 4 3 69 4.31
JJ-Lurgi 4 4 4 5 5 4 5 4 4 4 4 4 4 4 4 4 67 4.19
MPI Polyester 4 4 4 5 5 4 4 4 4 4 4 4 4 4 4 4 66 4.13
Total 27 29 28 32 34 29 30 31 30 28 29 29 27 27 27 26 463 28.94
Average Point 3.38 3.63 3.50 4.00 4.25 3.63 3.75 3.88 3.75 3.50 3.63 3.63 3.38 3.38 3.38 3.25
Rating : Unsatisfactory (1), Poor (2), Average (3), Good (4), Excellent (5)
Customer Satisfaction Survey Chart
(by category)
5.00
4.00
3.00
Point
2.00
1.00
0.00
A1 A2 A3 B1 B2 B3 B4 B5 C1 C2 C3 C4 D1 D2 D3 D4
Average Point
Group
2.00
1.00
0.00
Palm Oleo
PT Musim
Emerson
Fuji Filter
Thyssenkru
JJ-Lurgi
Polyester
Nilai
MPI
Mas
pp
Group
Below Average (<2) = 0 question(s) Below Average (<2) = 0 customer(s)
Average to Good (2 < x < 3) = 0 question(s) Average to Good (2 < x < 3) = 0 customer(s)
Good to Excellent (= 3 / > 3) = 12 question(s) Good to Excellent ( = 3 / > 3) = 7 customer(s)
Comparison of Customer Satisfaction Survey Report
ANALYSIS OF CUSTOMER SURVEY SATISFACTION
Description Year 2018 Year 2017 Year 2016 Year 2015 Year 2014 Year 2013
No. of feedback from 7 8 10 13 13 12
Customer
No. of Customer, 20 23 25 25 20 20
Surveyed
% of Customer 35.00% 34.78% 40.00% 52.00% 65.00% 60.00%
Feedback
Customer given the Emerson Nilai Synthomer Gemwater (1) Toyo Engineering & (1) JGC Corporation, Toray Plastcis (M) Sdn.
highest average Construction Sdn. Bhd. Japan Bhd.
point (2) Lion Eco Chemicals (2) Toray Plastics (M)
Sdn. Bhd. Sdn. Bhd.
(3) Synerlitz (Malaysia)
Sdn. Bhd.
Highest Rating by 4.63 4.63 4.07 4.25 5.00 5.00
Customer
Customer given the Palm Oleo Sumitomo Chemical Frames & FPG PT Asahimas Chemicals Pall Filtration Pte. Ltd. JJ-Lurgi Engineering
lowest average point Engineering Japan Oleochemical Sdn. Bhd.
Lowest Rating by 3.31 3.08 3.00 3.00 2.58 3.08
Customer
Highest category Promptness In Friendliness & Friendliness & Friendliness & Friendliness & Friendliness &
Answering Courteousness of Courteousness of Our Courteousness of Our Courteouness of Our Courteouness of Our
Telephone Call Our Staff Staff Staff Staff Staff
Lowest category Client Workstations Promptness In Handling Timeliness of Drawing & Timeliness of Drawing & Timeliness of Drawing & Timeliness in Product
Customer Complaint,
Timeliness in Product Document Submission Document Submission Document Submission Delivery
Delivery, Drawing &
Document
Total Average Points 28.94 31.13 32.31 48.75 54.54 48.09
Average Point for the 4.13 3.89 3.51 3.75 4.20 4.01
whole year of survey
3
Point
0
Year 2017 Year 2016 Year 2015 Year 2014 Year 2013
Years
CUSTOMER SATISFACTION SURVEY REPORT JUTASAMA SDN. BHD.
(YEAR : 2018 ) Page 2 of 2
Summary
No of feedback from Customer = 8 BY CUSTOMER
No. of Customer, Surveyed = 20 Highest Rating = 4.63 Emerson Nilai
Lowest Rating = 3.31 Palm Oleo
We were happy to work with JUTASAMA team. But, it is regrettable that the
drawings needed revisions many times just before shipment because there
were mismatch between the drawing and the product. We hope it wont
2 Fuji Filter
happen again at the time of the next project. Despite this, we appreciate very
much JUTASAMA support and coorporation and hope to work with you again
very near future
Improve design team and manpower. Internet facility cannot connect with
3 Thyssenkrupp
internet wifi block