Professional Documents
Culture Documents
Layout Standart Baru
Layout Standart Baru
BONDING CTB 10
160
143.36 143.36
140
140
120 117.6
116.48
100
79.996
80
70.7
60
40
20
-
2 8 6 7 7, 5 1
1 ,1 7,3 5,4 6,5 5,6 4 ,7 0 ,8
0 ,1 6,3 4,4 5,5 4,6 3 ,7 9,8
,1 5,3 3,4 4 ,5 2 ,7 8,7
,9 3 ,6
,7
,8 4 ,3 2 ,4 3 ,5 2,6 1 ,7 7 ,7
,6 3,3 1 ,4 2 ,5 1,6 0,7 76
,7
,4
,5 2 ,3 0,4 1 ,5
0 ,6 9,7
1 ,3 ,4 ,5 ,6
,3
39 0 9 ,6 68
1,2 0 ,3 9,5 ,5
9,3 8,4 58
8,2 ,4
47
7 ,2
6 ,2
5 ,2
4,2
3 ,2
2 ,2
1,2
0,2
9,2
8 ,1
7,1
6 ,1
5 ,1
4,1
,1
13
BALANCE TT
NO 1,2,3,4,5,6,7,8,9,10,11,12
13,14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29,30,31,32,33,34,35,36,37,3839,40,41,42,43,44,45,46 47,48,49,50,51,52,53,54,55,56,57 58,59,60,61,62,63,64,65,67, 68,69,70,71,72,73,74,75 76,77,78,79,80,81
TCT 141 160 233 118 140 143 143
BALANCE 71 80 116 118 140 143 143
MP 2 2 2 1 1 1 1
RUMIYATI
SUWARTI
ROMLAH
MUDA
NAME
JENY
LINE BALANCING CHART
120
100
80
60
40
20
-
1.2 3 4 5
BALANCE TAKTIME
NO 1.2 3 4 5
TCT 87 26 21 39
BALANCE 87 26 21 39
MP 1 1 1 1
TT 120 120 120 120
OPERATOR NAME
SUPARTINI
ENDANG
DEWI
WATI
LINE BALANCING CHART
assembly
300
250 238.68
201.24
200 194.88 196
153.27
150 140
134.4 134.4
66.08
50 47.04
0
1 2 3 4 5 6 7 8 9&10 11 12 13 14 15&16 17 18 19 20 21 22,23,24 25
BALANCE TT
NITA ADIDAS
DARWAMTI
MUGIYARTI
PURWANTI
LAILATUL
LASIMAH
DARTIK
NURUL
ELISA
VINA
WINI
RISKI
TITIK
FITRI
LILIK
IKA
SRI
IIN
TT
NO
MP
TCT
OPERATIONS NAME OPERATOR NAME
BALANCE
0
100
150
200
250
300
50
1
66.08
1
1
PRESS LOGO SUCI
66
66
144
2
105.28
1
2
JAHIT COMP HANDLE PADA BACK PANEL TITIK
144
105
105
3
103.04
1
3
JAHIT COMP HANDLE PADA FRONT PANEL NURUL A
144
103
103
4&5
BUANG
147.84
BUANG BENANG
BENANG
1
ENDANG
4&5
SETELAH JAHIT HANDLE SETELAH JAHIT
F HANDLE B
144
148
148
6
47.04
JAHIT COMP PATCH GUSSET DENGAN
1
6
NYLON INT GUSSET VOULENTIR
47
47
144
7
87.36
1
7
LUBANGI COLLAR PANEL ERNA
87
87
144
8
75.04
1
8
PRESS RIVET PADA BOTTOM KUMALA SARI
75
75
144
9
134.4
1
9
PRESS RIVET HANDLE MUGIYARTI
144
134
134
10
82.88
1
10
144
124.66
11.12&13
144
125
125
14
138.06
1
14
144
141
141
16
72.54
2
16
144
145
17
125.44
144
125
251
LINE BALANCING CHART
18
139.23
1
18
19&20
85
85
144
21
87.36
87
87
144
22
131.04
144
131
131
23
92.43
92
92
144
24
100.8
4
24
144
153
153
94.08
26.27.28
PASANG D-
HAMMER BUANG
1
94
94
144
29
109.76
CLEANING DIFSI
29
144
110
110
TT
NO
MP
TCT
OPERATOR NAME OPERATIONS NAME
BALANCE
PROCESS 3
PROCESS 2
PROCESS 1
-10
10
30
50
70
90
110
130
150
1
66
1
1
66
66
66
66
SUCI PRESS LOGO
120
2
105
1
2
TITIK JAHIT COMP HANDLE PADA BACK PANEL
105
105
105
120
105
3
103
103
1
3
NURUL A JAHIT COMP HANDLE PADA FRONT PANEL
103
103
120
103
49
BUANG
4&5
39.2
88
1
39
49
ENDANG SETELAH JAHIT HANDLE
88
4&5
F SETELAH JAHIT
120
HANDLE B
88
6
47
47
1
6
47
47
VOULENTIR NYLON INT GUSSET
120
47
7
87
87
1
7
87
ERNA LUBANGI COLLAR PANEL
87
87
120
8
75
75
1
8
75
75
KUMALA SARI PRESS RIVET PADA BOTTOM 9
120
75
116
116
1
MUGIYARTI PRESS RIVET HANDLE 9
116
116
83
10
120
116
83
1
83
83
10
120
83
120
11.12&13
LAILATUL
120
120
120
11.12&13
105
1
14
105
15
120
120
120
105
1
73
15
120
120
59
120
120
17
2
111
73
59
16
111
120
117
18
115
111
115
120
222
27
58.5
85
19&20
1
18
115
120
115
87
21
87
1
59
27
120
85
22
121
121
1
87
87
21
92
23
92
121
120
121
24
118
118
1
92
92
23
25
85
118
235
80
26
80
2
85
85
25
120
170
40.32
32.48
94
27,28,29
2
80
120
160
110
120
PASANG D-
HAMMER BUANG
1
21
94
MAIN
27,28,29
120
94
TT
DIFSI CLEANING
30
110
110
BALANCE
PROCESS 1
PROCESS 2
PROCESS 3
120
110
Manpower Allocation
Date : 21-Oct-20 Total Cycle Time (1pc) 2726 Peak Time 121 Target Ops Target Actual
Product Family XS DUFFLE XBODY Ideal Man Power 23 Takt Time 116
Style MKS-2777 Total Man Power 28 LB Ratio 80% 31
Edwin Sanchez:
30
Edwin Sanchez: I = (StandardEdwin Sanchez:
Line CTB 10 LLER 84% 12 % Fatigue PPH 1 Observer
time x Target K = Total of YULI ME
Factor for
Edwin Manual
Sanchez: bags per hr.) seconds per
Operations
17 % Fatigue allocated
A B C D E F G H J I K L
operations M N
Factor for
Operations using
C=AxBX any machinery.
100% D = A * 12 % H=G/K See note M = K / 3600 N=M/L
Area ASSEMBLY FINAL E F = ((CxD)*E)
D = A * 17 %
Utilization Time
Number of times edge stain
operations
OPERATION NUMBER
Original
1.17 (sec.)
Edwin Sanchez:
Utilization Time %
Rating % Factor
# OF WORKERS
1 ee = 3600 sec./
%
Pieces per Bag
DESCRIPTION
Normal Time
hr.
BALANCE
MACHINE
Operator
per part
2 ee = 7200
Bag
TCT
Operation Description Edwin
sec./hr.Sanchez:
1 ee==10800
3 ee 3600 sec./
1.12 Total Sec./ee/hr.
hr.
sec./hr.
2 ee = 7200
1.17 3600 sec./hr.
3 ee = 10800
sec./hr.
1 SUCI Press MC PRESS LOGO 59 100% 59 66.08 1 66.08 66 66.08 2,048 2048 1 57% 57%
2 TITIK Comp Sew JAHIT COMP HANDLE PADA BACK PANEL 94 100% 94 105.28 1 105.28 105 105.28 3,264 3264 1 91% 91%
3 NURUL A Comp Sew JAHIT COMP HANDLE PADA FRONT PANEL 92 100% 92 103.04 1 103.04 103 103.04 3,194 3194 1 89% 89%
4 Manual BUANG BENANG SETELAH JAHIT HANDLE B 44 100% 44 49.28 1 49.28 1,528
ENDANG 88.48 88 2743 1 76% 76%
5 Manual BUANG BENANG SETELAH JAHIT HANDLE F 35 100% 35 39.20 1 39.20 1,215
6 VOULENTIR Comp Sew JAHIT COMP PATCH GUSSET DENGAN NYLON INT GUSSET 21 100% 42 23.52 2 47.04 47 47.04 1,458 1458 1 41% 41%
7 ERNA Press MC LUBANGI COLLAR PANEL 39 100% 78 43.68 2 87.36 87 87.36 2,708 2708 1 75% 75%
8 KUMALA SARI Press MC PRESS RIVET PADA BOTTOM 67 100% 67 75.04 1 75.04 75 75.04 2,326 2326 1 65% 65%
9 MUGIYARTI Press MC PRESS RIVET HANDLE 52 100% 104 58.24 2 116.48 116 116.48 3,611 3611 1 100% 100%
10 VOULENTIR Manual PASANG KIMLON PADA PANEL 37 100% 74 41.44 2 82.88 83 82.88 2,569 2569 1 71% 71%
11 JAHIT CHARM 34 100% 34 39.78 1 39.78 1,233
12 LAILATUL KM-1640-BL (Flat) SOL CHARM 30 100% 30 33.60 1 120.18 120 33.60 1,042 3726 1 103% 103%
13 JAHIT LIPAT PATCH GUSSET 20 100% 40 23.40 2 46.80 1,451
14 DWI FITRI KM-1640-BL (Flat) JAHIT PIPING PADA GUSSET 45 100% 90 52.65 2 105.3 105 105.30 3,264 3264 1 91% 91%
15 ELISA KM-1640-BL (Flat) JAHIT GUSSET TO PANEL 107 100% 107 119.84 1 119.84 120 119.84 3,715 3715 1 103% 103%
16 SUKESI Manual TRIMING SUDUT GUSSET SETELAH JAHIT 100 100% 100 117.00 1 117 117 117.00 3,627 3627 1 101% 101%
17 VINA & PURWATI Manual PASANG COLLAR MAIN PADA PANEL 198 100% 198 221.76 1 221.76 111 221.76 6,875 6875 2 191% 95%
18 IKA CS-8365 (High Pole) JAHIT COLLAR MAIN PADA BODY 98 100% 98 114.66 1 114.66 115 114.66 3,554 3554 1 99% 99%
19 Manual BALIK TAS SEBELUM JAHIT GABUNG GUSSET 23 100% 23 26.91 1 26.91 834
LASIMAH 85.41 85 2648 1 74% 74%
20 Manual BALIK TAS SETELAH JAHIT GABUNG GUSSET 50 100% 50 58.50 1 58.50 1,814
21 DARWANTI CS-8365 (High Pole) JAHIT BOTTOM PADA BODY 78 100% 78 87.36 1 87.36 87 87.36 2,708 2708 1 75% 75%
22 SUMINI CS-8365 (High Pole) JAHIT GABUNG GUSSET PADA BODY 108 100% 108 120.96 1 120.96 121 120.96 3,750 3750 1 104% 104%
23 RISKI Manual PASANG ZIPPER PADA LINING 79 100% 79 92.43 1 92.43 92 92.43 2,865 2865 1 80% 80%
24 FITRI & LILIK, NURAZIZAH Manual PASANG ZIPPER PADA BODY 210 100% 210 235.20 1 235.2 118 235.20 7,291 7291 2 203% 101%
25 DARTIK & PARMI Manual PASANG LINING PADA BODY 152 100% 152 170.24 1 170.24 85 170.24 5,277 5277 2 147% 73%
26 IIN & SRI CS-8365 (High Pole) JAHIT LINING PADA BODY 143 100% 143 160.16 1 160.16 80 160.16 4,965 4965 2 138% 69%
27 Manual BUANG BENANG 19 100% 19 21.28 1 21.28 660
28 SISWATI Hammering MC HAMMER TAS 36 100% 36 40.32 1 94.08 94 40.32 1,250 2916 1 81% 81%
29 Press MC PASANG D-RING COLLAR MAIN 29 100% 29 32.48 1 32.48 1,007
30 DIFSI Manual CLEANING 98 100% 98 109.76 1 109.76 110 109.76 3,403 3403 1 95% 95%
TT
MP
TCT
BALANCE
PROCESS 3
PROCESS 2
PROCESS 1
OPERATOR NAME OPERATIONS NAME
NO. PROCESS
-10
10
30
50
70
90
110
130
150
WORKER NUMBER
1
66
1
1
1
66
66
SUCI PRESS LOGO
66
66
116
2
105
1
2
2
TITIK JAHIT COMP HANDLE PADA BACK PANEL
105
105
105
116
105
3
103
1
3
3
ENDANG S JAHIT COMP HANDLE PADA FRONT PANEL
103
103
103
116
103
4
49
1
4
39
49
88
88
4&5
HANDLE F HANDLE B
88
116
5
45
1
5
47.04
47
45
92
92
6.7
NYLON INT GUSSET NYLON INT GUSSET
92
116
6
22
1
6
94
22
94.08
MUGIYARTI
8.9
116
HANDLE PANEL
116
116
116
7
75
1
7
75
75
75
10
75
116
8
105
1
8
105
TT
105
116
105
PROCESS 3
9
88
2
9
88
116
176
10
117
SUKESI
13
10
117
117
JAHIT
117
116
117
11
111
111
111
ASSEMBLY CTB 10
111
PROCESS 1
116
222
12
115
115
115
115
116
115
BALANCE
27
13
1
58.5
59
27
16.17
85
116
87
14
1
87
87
116
15
1
121
121
121
121
LINE BALANCING CHART - XS DUFFLE XBODY
116
121
92
16
1
92
92
116
86
17
116
258
85
18
2
85
116
170
19
1
115
115
115
115
116
115
1
20
32
40
21
94
116
LINE BALANCING CHART - XS DUFFLE XBODY
LINING CTB 10
124.02
144
88.48
38.08
124.02
45.63 47.04
47.04 50.4
45.63
1 2 3 4.5
NO 1 2 3 4.5
PROCESS 1 45.63 47.04 124.02 50.4
PROCESS 2 38.08
PROCESS 3
TCT 46 47 124 88
BALANCE 46 47 124 88
MP 1 1 1 1
TT 116 116 116 116
JAHIT COMP
OPERATIONS NAME
+PIPING TO POCKET
JAHIT LOGO LINING
POCKET
FRONT LINING
PULL,TRIM,
GABUNG
THREAD
LINING
JAHIT
CUT
OPERATOR NAME
DWI RAHAYU
SUPARTINI
ENDANG
FOZY
L (F
W OB
OR *
KE
PROCESS DESIGN CUT TORBOX ASSEMBLY DOUBLE Ho LINE
url
Doc. No. :(DISOP-G-ME-01-F2 y
STYLE INFORMATION RE Tar
DATE: 9/2/2021
CT get
COLOR& SEASON GROUP FOB FOB/H/P
XS DUFFLE XBODY )/
BLACKIN HOL 21 BEDFORD
LEGACY $25.94 (∑ $12.21
DI Wo
LAYOUT INFORMATION RE rke
HOURLY
ASSEMBLY PEAK TIME TARGET ASS. CT OTHER TOTAL rREMARKS
/
WORKER )- WORKER WORKER Rat
A 162 22 22 AS 33 55 io)
SE ASSEMBLY RATIO IS 40%
B 160 23 16 M 24 40
BL
MACHINE TO USE
Y
Hand Glue Flat MC Computer High Head W
MC Press Logo High Pole MC Buffing Machine Folding M/C
Machine
OR
KE
R
11 4 4 6 1 4 0 0
Thread Tied and Riveting Hammering Non-sewing with Tacking (Lock Heat Pressing Punching
Cut Machine Machine Jig Folding M/C stitch) M/c M/C Machine
2 2 0 0 0 0 0 0
Machine for Multi binding Assembly Cutting & Cold Press
Paint The Edge Personal Tool Tools Personal Tool cutting M/C Machine Splitting Forming &
Cutting
0 4 0 0 0 0 2 0
CHANGES
Rev No Date of rev. REMARKS
PACKING
QC
No
No Woker Process PROCESS MACHINE CYCLE TIME No Woker No Process PROCESS MACHINE CYCLE TIME
128 140
319 135
319 154
448 151
448 89
448 125
151 115
151 115
130 77
Style (MH): Kiểu (Type) TTL # workers Hourly target DATE TTL Distance-m TTL Distance-m
FOTO (Before) (After)
Non-sewing with
Sewing Machine Computer Machine Auto Sprayer hand tool Swing arm M/c Buffing Machine Folding M/C (TEMPORARY) Press Logo
ASSEMBLY
70 cm
~ 01 station
140 cm
~ 02 stations
Jumping/ Skipping Point
~~ more than 02 stations