E813 04-2009 90 Hyster XMs

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 630

PARTS MANUAL

GP/GLP/GDP070-090LJ/MJ; GP/GLP/
GDP100-120MJ
(E813)

Yale Materials Handling Corporation 524208463


1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 04/2009
Greenville, NC 27834-2011
MODEL NOMENCLATURE

NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS

1 GENERAL TRUCK

2 ENGINE ASSEMBLY

3 EXHAUST SYSTEM

4 COOLING SYSTEM

5 FUEL SYSTEM

6 ELECTRICAL SYSTEM

7 TRANSMISSION

8 DRIVE AXLE

9 STEERING SYSTEM

10 BRAKE SYSTEM

11 HYDRAULIC SYSTEM

12 MAST-TWO STAGE LIMITED FREE-LIFT

13 MAST-THREE STAGE FULL FREE-LIFT

14 MAST-TWO STAGE FULL FREE-LIFT

15 ATTACHMENTS AND HEADER HOSE GROUP

16 OPTIONS

17 FIELD CONVERSION KITS

This Parts Manual is divided into 19 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
18 NUMERICAL INDEX

19 USER SUPPORT INFORMATION

This Parts Manual is divided into 19 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCUMULATOR
MAST LOAD DAMPENING ......................................................................................................................... 15-35
AIR FILTER
GASOLINE AND LPG ................................................................................................................................. 5-6
TIER II - DIESEL ......................................................................................................................................... 5-34
AIR INTAKE AND FILTER SYSTEM
DIESEL TIER II ........................................................................................................................................... 5-30
GASOLINE AND LPG ................................................................................................................................. 5-2
ALTERNATOR
GS, LPS, DS ............................................................................................................................................... 6-22
ALTERNATOR AND MOUNTING ................................................................................................................... 6-24
AMBER STROBE REVERSE LIGHTS
WITHOUT REAR DRIVE LIGHTS (S/N E813V03419B →) ....................................................................... 16-46
ASSEMBLED ENGINE
DIESEL TIER II ........................................................................................................................................... 2-6
GASOLINE 4.3L EPA COMPLIANT - SHEET 1 OF 2 ................................................................................. 2-42
GASOLINE 4.3L EPA COMPLIANT - SHEET 2 0F 2 ................................................................................. 2-46
LPG, 4.3L EPA COMPLIANT - SHEET 1 OF 2 ........................................................................................... 2-36
LPG, 4.3L EPA COMPLIANT - SHEET 2 OF 2 ........................................................................................... 2-40
AUXILIARY TUBE EXTENSION KIT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 15-24
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 15-22

B
BACK-UP ALARM ........................................................................................................................................... 16-30
BAFFLE AND ATTACHING PARTS ................................................................................................................ 4-8
BRAKE ASSEMBLY
1830 MM SHORT WHEEL BASE ............................................................................................................... 10-10
2100 WHEEL BASE .................................................................................................................................... 10-14
BRAKE RELAY ASSEMBLY ........................................................................................................................... 10-8
BRAKE SYSTEM ............................................................................................................................................. 10-2

C
CAB
ATTACHING PARTS - SHEET 1 OF 6 ....................................................................................................... 16-2
ATTACHING PARTS - SHEET 2 OF 6 ....................................................................................................... 16-4
ATTACHING PARTS - SHEET 3 OF 6 ....................................................................................................... 16-6
ATTACHING PARTS - SHEET 4 OF 6 ....................................................................................................... 16-8
ATTACHING PARTS - SHEET 5 OF 6 ....................................................................................................... 16-10
ATTACHING PARTS - SHEET 6 OF 6 ....................................................................................................... 16-12
DOOR ASSEMBLY - LEFT HAND .............................................................................................................. 16-14
DOOR ASSEMBLY - RIGHT HAND ............................................................................................................ 16-16
WIRE HARNESSES .................................................................................................................................... 16-18
CAB WIRE HARNESS
HEADLIGHT AND HANDHELD LIGHT ....................................................................................................... 16-21
WORKLIGHTS AND STROBE LIGHT ........................................................................................................ 16-20
CAMSHAFT AND OIL PAN
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-56

E813 ©2009 Yale Materials Handling Corporation i


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-26
TWO STAGE FULL FREE-LIFT .................................................................................................................. 14-18
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-14
CLUTCH PACKS
T096 - T098 (→ S/N E813V02052B) .......................................................................................................... 7-18
T118 - SINGLE SPEED (S/N E813V02053B →) ....................................................................................... 7-20
T120 - T121 - TWO SPEED (S/N E813V02053B →) ................................................................................. 7-22
COIL ASSEMBLY ............................................................................................................................................ 2-49
CONTROL VALVE
TRANSMISSION ......................................................................................................................................... 7-24
CONTROL VALVE CONVERSION KITS ........................................................................................................ 17-2
COOLING ........................................................................................................................................................ 4-2
COUNTERWEIGHT ........................................................................................................................................ 1-24
CRANKSHAFT AND PISTONS
DIESEL TIER II ........................................................................................................................................... 2-14
CYLINDER BLOCK
DIESEL TIER II ........................................................................................................................................... 2-8
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-54
CYLINDER HEAD
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-64
CYLINDER HEAD AND INDUCTION MANIFOLD
DIESEL TIER II ........................................................................................................................................... 2-10

D
DIFFERENTIAL ASSEMBLY ........................................................................................................................... 8-5
DIRECTIONAL CONTROL CONVERSION ..................................................................................................... 17-2
DISTRIBUTOR ASSEMBLY
4.3L EPA COMPLIANT ............................................................................................................................... 6-21
DRIP SHIELD
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-70
DRIVE AXLE ................................................................................................................................................... 8-2
DRIVE TIRES AND WHEELS
DUAL ........................................................................................................................................................... 16-28
SINGLE - GP/GLP/GDP 100-120MJ ........................................................................................................... 8-8
DRIVE WHEELS AND TIRES
SINGLE - GP/GLP/GDP 070-090LJ/ML ...................................................................................................... 8-6
DUAL MIRRORS
WITHOUT CAB ........................................................................................................................................... 16-36
DUAL WHEEL CONVERSION ........................................................................................................................ 17-2

E
ELECTRICAL SYSTEM
ALTERNATOR AND BATTERY - GASOLINE AND LPG ............................................................................ 6-10
ALTERNATOR AND BATTERY - GASOLINE AND LPG SAFETY (GS AND LPS) .................................... 6-12
COWL .......................................................................................................................................................... 6-2
DIESEL TIER II ........................................................................................................................................... 6-14
ENGINE COMPARTMENT - GASOLINE AND LPG ................................................................................... 6-8
TYPE DS ..................................................................................................................................................... 6-18

ii ©2009 Yale Materials Handling Corporation E813


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
ENGINE BELT DRIVE AND ALTERNATOR MOUNTING
4.3L EPA COMPLIANT ............................................................................................................................... 2-52
ENGINE FUEL SYSTEM
LPG - 4.3L EPA COMPLIANT ..................................................................................................................... 5-22
ENGINE MOUNTING
DIESEL TIER II ........................................................................................................................................... 2-4
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-34
EXHAUST
DIESEL TIER II ........................................................................................................................................... 3-4
GASOLINE AND LPG ................................................................................................................................. 3-2
EXHAUST MANIFOLD
DIESEL TIER II ........................................................................................................................................... 2-22
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-50
EXHAUST WRAPS
PAPER INDUSTRY OPTION ...................................................................................................................... 3-6

F
FAN DRIVE ASSEMBLY ................................................................................................................................. 4-6
FENDER EXTENSIONS .................................................................................................................................. 16-34
FLOOR PLATES AND COVERS ..................................................................................................................... 1-10
FLYWHEEL AND TORQUE CONVERTER ..................................................................................................... 7-16
FOOT DIRECTIONAL CONTROL PEDAL ...................................................................................................... 5-54
FOOT DIRECTIONAL CONTROL PEDAL AND BRACKET ASSEMBLY ....................................................... 5-52
FORKS
POLISHED FULL BOTTOM TAPER - CLASS III AND IV ........................................................................... 1-43
STANDARD TAPER - CLASS III ................................................................................................................. 1-40
STANDARD TAPER - CLASS IV ................................................................................................................ 1-42
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-18
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-22
TWO STAGE FULL FREE-LIFT .................................................................................................................. 14-14
FRONT HEADLIGHTS
WITHOUT CAB ........................................................................................................................................... 16-38
FUEL FILTER AND ATTACHING PARTS
DIESEL TIER II ........................................................................................................................................... 5-36
FUEL INJECTION PUMP
DIESEL TIER II ........................................................................................................................................... 2-28
WITH BLEED BACK SYSTEM .................................................................................................................... 2-30
FUEL PUMP AND WATER SEPERATOR
DIESEL TIER II ........................................................................................................................................... 5-38
FUEL SENDER AND ATTACHING PARTS
DIESEL TIER II ........................................................................................................................................... 5-40
FUEL SUPPLY SYSTEM
DIESEL TIER II ........................................................................................................................................... 5-12
GASOLINE .................................................................................................................................................. 5-8
LPG ............................................................................................................................................................. 5-10

E813 ©2009 Yale Materials Handling Corporation iii


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
FULL SUSPENSION SEAT
S/N E813V03851C → ................................................................................................................................ 1-22
SHEET 1 OF 2 (→ S/N E813V03850C) ..................................................................................................... 1-16
SHEET 2 OF 2 (→ S/N E813V03850C) ..................................................................................................... 1-20

G
GENERAL TRUCK .......................................................................................................................................... 1-2

H
HEADER HOSE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 15-32
TWO STAGE FULL FREE-LIFT .................................................................................................................. 15-28
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 15-26
HEADER HOSE CONVERSION KITS
HEATER INSTALLATION
DIESEL TIER II ........................................................................................................................................... 16-26
GASOLINE .................................................................................................................................................. 16-22
LPG ............................................................................................................................................................. 16-24
HIGH AND LOW VALVE ................................................................................................................................. 7-27
HOOD AND COVERS ..................................................................................................................................... 1-6
HYDRAULIC CONTROL LINES
FOUR FUNCTION ....................................................................................................................................... 11-8
THREE FUNCTION ..................................................................................................................................... 11-6
HYDRAULIC CONTROL VALVE
THREE AND FOUR FUNCTION ................................................................................................................. 11-16
HYDRAULIC CONTROL VALVE ATTACHING PARTS
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 11-14
THREE FUNCTION (TWO LEVERS WITHOUT DETENT) - THREE FUNCTION (THREE LEVERS WITH
AND WITHOUT DETENT) .......................................................................................................................... 11-10
HYDRAULIC FILTER HOUSING ..................................................................................................................... 11-20
HYDRAULIC PUMP ........................................................................................................................................ 11-22
HYDRAULIC SYSTEM .................................................................................................................................... 11-2

I
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-4
INNER MAST AND FREE-LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 14-6
INTAKE MANIFOLD AND FUEL RAIL
GASOLINE - 4.3L EPA COMPLIANT .......................................................................................................... 2-66
INTEGRAL SIDE-SHIFT ASSEMBLY
TWO AND THREE STAGE FULL FREE-LIFT - 48 AND 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ,
GP/GLP/GDP90LJ) ..................................................................................................................................... 15-10
TWO AND THREE STAGE FULL FREE-LIFT - 54 AND 60-INCH ............................................................. 15-16
TWO STAGE LIMITED FREE-LIFT - 48 AND 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/GLP/
GDP90LJ) .................................................................................................................................................... 15-2
TWO STAGE LIMITED FREE-LIFT - 54 AND 60-INCH (GP/GLP/GDP100MJ, GP/GLP/GDP110MJ, GP/
GLP/GDP120MJ) ........................................................................................................................................ 15-6

iv ©2009 Yale Materials Handling Corporation E813


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
INTEGRAL SIDE-SHIFT CARRIAGE
TWO AND THREE STAGE FULL FREE-LIFT - 48-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/
GLP/GDP90LJ) ........................................................................................................................................... 15-12
TWO AND THREE STAGE FULL FREE-LIFT - 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/
GLP/GDP90LJ) ........................................................................................................................................... 15-14
TWO AND THREE STAGE FULL FREE-LIFT - 54 AND 60-INCH ............................................................. 15-18
TWO STAGE LIMITED FREE-LIFT - 48 AND 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/GLP/
GDP90LJ) .................................................................................................................................................... 15-4
TWO STAGE LIMITED FREE-LIFT - 54 AND 60-INCH (GP/GLP/GDP100MJ, GP/GLP/GDP110MJ, GP/
GLP/GDP120MJ) ........................................................................................................................................ 15-8
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-6
INTRUMENT PANEL ....................................................................................................................................... 6-6

L
LABELS AND DECALS ................................................................................................................................... 1-34
LIFTING EYES ................................................................................................................................................ 16-48
LIGHTS, BACK-UP AND BRAKE .................................................................................................................... 16-50
LIGHTS, LED BACK-UP AND BRAKE
6/2004 → .................................................................................................................................................... 16-52
LOAD BACKREST .......................................................................................................................................... 1-38
LPG REGULATING SYSTEM
4.3L EPA COMPLIANT ENGINE ................................................................................................................ 5-26
LPG TANK BRACKET
FIXED .......................................................................................................................................................... 5-14
SWING OUT ................................................................................................................................................ 5-16
SWING OUT/DROP DOWN ........................................................................................................................ 5-18

M
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-10
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-6
MAIN LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-14
TWO STAGE FULL FREE-LIFT .................................................................................................................. 14-10
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-10
MANIFOLD VALVE ......................................................................................................................................... 7-26
MAST INSTALLATION .................................................................................................................................... 11-24
MASTER CYLINDER AND BOOSTER ........................................................................................................... 10-6

N
NON-SUSPENSION SEAT
→ S/N E813V03850C ................................................................................................................................ 1-12
S/N E813V03851C → ................................................................................................................................ 1-14

O
OIL COOLER
DIESEL TIER II ........................................................................................................................................... 2-26
OIL FILTER
DIESEL TIER II ........................................................................................................................................... 2-24

E813 ©2009 Yale Materials Handling Corporation v


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
OIL PAN AND PUMP
DIESEL TIER II ........................................................................................................................................... 2-16
OIL PUMP
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-68
OPERATOR MODULE .................................................................................................................................... 1-4
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-2
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 14-2
OVERHEAD GUARD ...................................................................................................................................... 1-28

P
PARK BRAKE .................................................................................................................................................. 10-18
PLUGS
WITHOUT BACK-UP AND BRAKE LIGHTS ............................................................................................... 16-56

Q
QUICK DISCONNECT FITTINGS ................................................................................................................... 15-20

R
REAR ACCESS SCREEN ............................................................................................................................... 1-26
REAR DRIVE LIGHT
WITHOUT CAB ........................................................................................................................................... 16-40
REAR DRIVE LIGHTS
WITH AMBER STROBE - WITHOUT CAB (S/N E813V03419B →) .......................................................... 16-42
ROTARY EXHAUSTER
DIESEL TIER II ........................................................................................................................................... 2-32

S
SHIFT LEVER ................................................................................................................................................. 9-6
SOUND REDUCTION
GASOLINE AND LPG WITH CAB AND ALL DIESEL ................................................................................. 1-30
STARTER
DIESEL TIER II ........................................................................................................................................... 6-28
STARTER MOTOR
GASOLINE AND LPG - GM 4.3L ................................................................................................................ 6-26
STEER AXLE .................................................................................................................................................. 9-8
STEER COLUMN ............................................................................................................................................ 9-4
STEER CYLINDER ......................................................................................................................................... 9-12
STEER PUMP ................................................................................................................................................. 9-14
STEER TIRES AND WHEELS ........................................................................................................................ 9-16
STEERING SYSTEM ...................................................................................................................................... 9-2
STROBE LIGHT
AMBER - WITHOUT CAB (→ S/N E813V03418B) .................................................................................... 16-44

T
THROTTLE ARM ASSEMBLY ........................................................................................................................ 5-50
THROTTLE BODY AND LPG MIXER
4.3L EPA COMPLIANT ENGINE ................................................................................................................ 5-24

vi ©2009 Yale Materials Handling Corporation E813


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
THROTTLE BODY ASSEMBLY
GASOLINE - 4.3L EPA COMPLIANT ENGINE ........................................................................................... 5-28
THROTTLE LINKAGE
DIESEL TIER II ........................................................................................................................................... 5-48
GASOLINE AND LPG - FORWARD/REVERSE LEVER ............................................................................ 5-44
GASOLINE AND LPG - FOOT DIRECTIONAL CONTROL PEDAL ........................................................... 5-46
TILT CYLINDERS ............................................................................................................................................ 11-26
TIMING GEAR
DIESEL TIER II ........................................................................................................................................... 2-20
TRANSMISSION
T086 - T089 - SHEET 1 OF 2 (→ S/N E813V02052B) .............................................................................. 7-2
T086 - T089 - SHEET 2 OF 2 (→ S/N E813V02052B) .............................................................................. 7-6
T118 - T121 - SHEET 1 OF 2 (S/N E813V02053B →) .............................................................................. 7-10
T118 - T121 - SHEET 2 OF 2 (S/N E813V02053B →) .............................................................................. 7-12
TRANSMISSION LINES .................................................................................................................................. 7-28
TRANSMISSION MOUNT ............................................................................................................................... 7-30

U
UNDERCARRIAGE PAN ................................................................................................................................. 1-32

V
VALVE COVER AND INLET MANIFOLD
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-60
VALVE COVER AND ROCKER ARM SHAFT
DIESEL TIER II ........................................................................................................................................... 2-12

W
WATER PUMP AND OUTLET
DIESEL TIER II ........................................................................................................................................... 2-18
WATER SEPARATOR
DIESEL TIER II ........................................................................................................................................... 5-42
WIDE TIRE CONVERSION ............................................................................................................................. 17-2

E813 ©2009 Yale Materials Handling Corporation vii


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
WIRE HARNESS
ALTERNATOR TO CIRCUIT BREAKER - FUSED ..................................................................................... 6-62
BACK-UP ALARM ....................................................................................................................................... 16-32
BRAKE PRESSURE SWITCH (S/N E813V02626C →) ............................................................................. 6-66
BRAKE PRESSURE SWITCH (→ S/N E813V02625C) ............................................................................. 6-67
DIESEL ENGINE (→ S/N E813A01842C) ................................................................................................. 6-30
DIESEL ENGINE (S/N E813A01843C →) ................................................................................................. 6-32
ENGINE, GASOLINE GM 4.3L - SHEET 1 0F 2 ......................................................................................... 6-36
ENGINE, GASOLINE GM 4.3L - SHEET 2 OF 2 ........................................................................................ 6-38
ENGINE, LPG, GM 4.3L - SHEET 1 0F 2 ................................................................................................... 6-40
ENGINE, LPG, GM 4.3L - SHEET 2 OF 2 .................................................................................................. 6-42
FUEL INJECTOR - GASOLINE GM 4.3L .................................................................................................... 6-34
INTERFACE ................................................................................................................................................ 6-64
LPG REGULATOR - GM 4.3L ..................................................................................................................... 6-44
MODULE - SHEET 1 OF 2 (→ 3/2004) ...................................................................................................... 6-46
MODULE - SHEET 2 OF 2 (→ 3/2004) ...................................................................................................... 6-50
MODULE - POWERSHIFT TRANSMISSION (3/2004 →) ......................................................................... 6-54
POWERSHIFT TRANSMISSION CONTROL (→ S/N E813V02625C) ...................................................... 6-68
POWERSHIFT TRANSMISSION CONTROL (S/N E813V02626C →) ...................................................... 6-70
POWERSHIFT TRANSMISSION CONTROL (S/N E813V03851C →) ...................................................... 6-74
PRESSURE SWITCH - LED BRAKE LIGHTS ............................................................................................ 16-54
SEALED ALTERNATOR ............................................................................................................................. 6-60

viii ©2009 Yale Materials Handling Corporation E813


GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

E813 ©2009 Yale Materials Handling Corporation ix


GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

x ©2009 Yale Materials Handling Corporation E813


GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.

1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include the indicated as two and two. This means two per
part. CASE assembly.

2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly parts information and are shown as follows:
which would normally contain the part required. → S/N A810N2639
Then locate the part on the assembly breakdown Indicates last serial number affected.
page. S/N A810N2640 →
Indicates the first serial number affected.
WHEN THE PART NUMBER IS NOT KNOWN S/N A810N1553 ↔ S/N A810N3291
AND THE NEXT HIGHER ASSEMBLY IS Indicates a range of serial numbers affected.
KNOWN:
ECN numbers for pending serial numbers are
3. Determine the assembly the required part is used shown to allow for the inclusion of the most current
on. Turn to the Table of Contents (Page i). parts information and are identified as follows:
→ S/N Pending Per ECN 63243
4. Locate the assembly the required part is used on
Indicates a pending serial number for last unit
and turn to the page indicated for that assembly.
affected.
Then locate the part on the assembly breakdown
S/N Pending Per ECN 63243 →
page.
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.

5. Use the Numerical Index (Page 18-1) to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
→ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 →
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .)
within that month for the item affected.
indicate that the part is either Not Serviced
D/B 3/00 ↔ D/B 4/00
Separately or there is a reference to another figure.
Indicates a range of production dates of the item
A figure reference is denoted by a pointing hand
affected.
followed by a parts page number in the
DESCRIPTION column (F7A56) Contact your local dealer for Yale lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar
a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Yale lift trucks.

E813 ©2009 Yale Materials Handling Corporation xi


GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xii ©2009 Yale Materials Handling Corporation E813


GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code letter,


and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the right


hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code, a


letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped on


the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Yale lift trucks for
information on these assemblies.

E813 ©2009 Yale Materials Handling Corporation xiii


GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-


SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.

xiv ©2009 Yale Materials Handling Corporation E813


GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 524153893

Service Manual (Complete)..................................................................................................... 524208469

Parts Manual........................................................................................................................... 524208463

E813 ©2009 Yale Materials Handling Corporation xv


GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY


31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. 1
32 504224261 Pin........................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

P13777....................................5-6 P14313..................................7-27 P14366..................................12-6


P13779....................................4-2 P14314..................................7-28 P14367................................12-10
P13780....................................4-6 P14315..................................7-30 P14368................................12-14
P14224..................................6-60 P14320....................................8-2 P14369................................15-26
P14227....................................1-2 P14321....................................8-5 P14370..................................14-2
P14228....................................1-4 P14322....................................8-6 P14371..................................14-6
P14229....................................1-6 P14323....................................8-8 P14372................................14-10
P14230..................................1-10 P14324................................16-28 P14373................................14-14
P14231..................................1-12 P14328....................................9-2 P14374................................14-18
P14232..................................1-16 P14329....................................9-4 P14375................................15-28
P14233..................................1-20 P14330....................................9-6 P14376..................................13-2
P14234..................................1-24 P14331....................................9-8 P14377..................................13-6
P14235..................................1-26 P14332..................................9-12 P14378..................................13-8
P14236..................................1-28 P14333..................................9-14 P14379................................13-10
P14237..................................1-30 P14334..................................9-16 P14380................................13-14
P14238..................................1-32 P14336..................................10-2 P14381................................13-18
P14239..................................1-34 P14337..................................10-6 P14382................................13-22
P14240..................................1-38 P14338................................10-10 P14383................................13-26
P14241..................................1-40 P14339................................10-14 P14384................................15-32
P14242..................................1-42 P14340................................10-18 P14385................................15-35
P14243..................................1-43 P14343..................................7-12 P14386..................................16-2
P14268....................................5-8 P14346..................................11-2 P14387..................................16-4
P14269..................................5-10 P14347..................................11-6 P14388..................................16-6
P14276..................................5-44 P14348..................................11-8 P14389..................................16-8
P14277..................................5-46 P14349................................11-10 P14390................................16-10
P14278..................................5-48 P14350................................11-14 P14391................................16-12
P14280..................................5-50 P14353................................11-20 P14392................................16-14
P14281..................................5-52 P14354................................11-22 P14393................................16-16
P14282..................................5-54 P14355................................11-24 P14394................................16-18
P14286....................................6-6 P14356................................11-26 P14395................................16-20
P14306....................................7-2 P14359..................................7-20 P14396................................16-21
P14307....................................7-6 P14360..................................7-22 P14397..................................6-10
P14308..................................7-16 P14362................................15-22 P14398................................15-20
P14309..................................7-18 P14363................................15-24 P14399................................16-30
P14311..................................7-24 P14364..................................12-2 P14400................................16-32
P14312..................................7-26 P14365..................................12-4 P14466....................................2-4

xvi ©2009 Yale Materials Handling Corporation E813


GENERAL INFORMATION

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

P14467....................................2-6 P14591................................16-36 P15035..................................5-18


P14468....................................2-8 P14592................................16-38 P15038..................................5-34
P14469..................................2-10 P14593................................16-40 P15039................................16-50
P14470..................................2-12 P14594................................16-44 P15164................................16-52
P14471..................................2-14 P14595................................16-48 P15179................................16-56
P14472..................................2-16 P14598................................16-22 P15191..................................6-67
P14473..................................2-18 P14599................................16-24 P15192..................................10-8
P14474..................................2-20 P14600................................16-26 P15198................................16-54
P14475..................................2-22 P14765..................................6-12 P15225..................................6-68
P14476..................................2-24 P14766..................................6-14 P15229................................16-46
P14477..................................2-26 P14767..................................6-18 P15232................................16-42
P14478..................................2-28 P14768..................................6-22 P15269..................................6-66
P14479..................................2-32 P14769..................................6-28 P15270..................................6-70
P14480..................................2-50 P14770..................................6-30 P15282..................................6-62
P14481..................................2-34 P14905..................................2-66 P15283..................................6-64
P14482..................................2-54 P14926..................................5-28 P15287..................................2-49
P14483..................................2-56 P14933..................................6-21 P15342..................................7-10
P14484..................................2-64 P14950..................................2-52 P15351................................11-16
P14485..................................2-60 P14951..................................5-22 P15507..................................2-30
P14486..................................2-68 P14952..................................5-24 P15622..................................6-40
P14487..................................2-70 P14953..................................5-26 P15623..................................6-42
P14491..................................15-2 P14957..................................2-36 P15624..................................6-44
P14492..................................15-4 P14964..................................2-42 P15627..................................6-34
P14493..................................15-6 P14981....................................6-2 P15628..................................6-36
P14494..................................15-8 P14982..................................6-54 P15629..................................6-38
P14495................................15-10 P14983..................................6-46 P15632..................................6-26
P14496................................15-12 P14983..................................6-50 P16055..................................6-32
P14497................................15-14 P14988..................................5-14 P16180..................................6-24
P14498................................15-16 P15001..................................5-12 P16431..................................1-14
P14499................................15-18 P15002..................................5-38 P16432..................................1-22
P14561....................................3-4 P15003..................................5-40 P16445..................................6-74
P14562....................................3-2 P15004..................................5-36 P16531....................................3-6
P14573..................................5-30 P15005..................................5-42 P16580..................................2-40
p14574....................................5-2 P15027....................................6-8 P16581..................................2-46
P14590................................16-34 P15034..................................5-16 P17206....................................4-8

E813 ©2009 Yale Materials Handling Corporation xvii


GENERAL INFORMATION

NOTES

xviii ©2009 Yale Materials Handling Corporation E813


SECTION 1

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

COUNTERWEIGHT ........................................................................................................................................ 1-24


FLOOR PLATES AND COVERS ..................................................................................................................... 1-10
FORKS
POLISHED FULL BOTTOM TAPER - CLASS III AND IV ........................................................................... 1-43
STANDARD TAPER - CLASS III ................................................................................................................. 1-40
STANDARD TAPER - CLASS IV ................................................................................................................ 1-42
FULL SUSPENSION SEAT
S/N E813V03851C → ................................................................................................................................ 1-22
SHEET 1 OF 2 (→ S/N E813V03850C) ..................................................................................................... 1-16
SHEET 2 OF 2 (→ S/N E813V03850C) ..................................................................................................... 1-20
GENERAL TRUCK .......................................................................................................................................... 1-2
HOOD AND COVERS ..................................................................................................................................... 1-6
LABELS AND DECALS ................................................................................................................................... 1-34
LOAD BACKREST .......................................................................................................................................... 1-38
NON-SUSPENSION SEAT
→ S/N E813V03850C ................................................................................................................................ 1-12
S/N E813V03851C → ................................................................................................................................ 1-14
OPERATOR MODULE .................................................................................................................................... 1-4
OVERHEAD GUARD ...................................................................................................................................... 1-28
REAR ACCESS SCREEN ............................................................................................................................... 1-26
SOUND REDUCTION
GASOLINE AND LPG WITH CAB AND ALL DIESEL ................................................................................. 1-30
UNDERCARRIAGE PAN ................................................................................................................................. 1-32

E813 ©2009 Yale Materials Handling Corporation 1-1


P14227 10-03

GENERAL TRUCK (FIGURE 1-1)

1-2 ©2009 Yale Materials Handling Corporation E813


10-03 P14227

GENERAL TRUCK
ITEM PART NO. DESCRIPTION QTY
1 ..... Forks (Standard Taper, Class III) (FP14241 [Page 1-40])................................. 1
1 ..... Forks (Standard Taper, Class IV) (FP14242 [Page 1-42])................................ 1
1 ..... Forks (Polished Full Tapered, Class III And IV) (FP14243 [Page 1-43])........... 1
2 ..... Load Backrest (FP14240 [Page 1-38]).............................................................. 1
3 ..... Mast-Two Stage Limited Free-Lift ....................................................................... 1
3 ..... Mast-Two Stage Full Free-Lift ............................................................................ 1
3 ..... Mast-Three Stage Full Free-Lift .......................................................................... 1
4 ..... Seats (FP14231 [Page 1-12], FP14232 [Page 1-16], FP14233 [Page 1-
20])....................................................................................................................... 1
5 ..... Overhead Guard (FP14236 [Page 1-28]).......................................................... 1
6 ..... Floor Plates, Hood, And Covers (FP14229 [Page 1-6], FP14230 [Page 1-
10])....................................................................................................................... 1
7 ..... Counterweight (FP14234 [Page 1-24]).............................................................. 1
8 ..... Steering System (FP14328 [Page 9-2])............................................................. 1
9 ..... Drive System (FP14320 [Page 8-2]).................................................................. 1
10 ..... Electrical Systems (FP14286 [Page 6-6], FP14765 [Page 6-12],
FP14767 [Page 6-18], FP14933 [Page 6-21])................................................... 1
10 ..... Engine And Fuel Assemblies (FP14466 [Page 2-4], FP14481 [Page 2-
34], FP14268 [Page 5-8], FP14269 [Page 5-10], FP14951 [Page 5-
22])....................................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 1-3


P14228 10-03

OPERATOR MODULE (FIGURE 1-2)

1-4 ©2009 Yale Materials Handling Corporation E813


10-03 P14228

OPERATOR MODULE
ITEM PART NO. DESCRIPTION QTY
1 524145053 Operator Module (1830 mm Short Wheel Base) ................................................ 1
1 524145055 Operator Module (2100 mm Long Wheel Base) ................................................. 1
2 580007036 Snubber .............................................................................................................. 4
3 580007035 Rubber Mount ..................................................................................................... 4
4 505966562 Washer ............................................................................................................... 6
5 504233271 Washer ............................................................................................................... 6
6 931015915 Capscrew ............................................................................................................ 2
7 449015115 Locknut ............................................................................................................... 2
8 580013487 Trim ..................................................................................................................... 1
9 449022017 Lockwasher ......................................................................................................... 2
10 931015914 Capscrew ............................................................................................................ 2
11 524141538 Bracket ................................................................................................................ 1
12 504230231 Screw .................................................................................................................. 3
13 580010741 Plug ..................................................................................................................... 2
14 580010743 Plug ..................................................................................................................... 8
15 580012678 Trim Seal ............................................................................................................ AR
16 504323759 Stud (Optional) .................................................................................................... 2
16 501702903 Loctite ................................................................................................................. AR
17 909882405 Nut (Optional) ..................................................................................................... 2
18 580016557 Latch (Rotary) ..................................................................................................... 1
19 203142800 Capscrew ............................................................................................................ 2
20 015026000 Lockwasher ......................................................................................................... 2
21 016103500 Washer ............................................................................................................... 2
22 580032781 Capscrew ............................................................................................................ 1
23 016104000 Washer ............................................................................................................... 2
24 014970900 Nut ...................................................................................................................... 2
25 015026400 Lockwasher ......................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 1-5


P14229 10-03

HOOD AND COVERS (FIGURE 1-3)

1-6 ©2009 Yale Materials Handling Corporation E813


10-03 P14229

HOOD AND COVERS


ITEM PART NO. DESCRIPTION QTY
1 524178934 Crossmember ..................................................................................................... 1
2 504316732 Panel (LH) LPG) ................................................................................................. 1
2 504316733 Panel (LH) (Gas and Diesel) ............................................................................... 1
2 524192949 Panel (Vented) (LH) LPG) .................................................................................. 1
2 524192954 Panel (Vented) (LH) (Gas and Diesel) ................................................................ 1
2 580012765 Latch (Keeper Only) ....................................................................................... 1
3 524143545 Bracket (RH) (With Cab) ..................................................................................... 1
3 504316731 Bracket (LH) (Without Cab) ................................................................................ 1
4 524143544 Cover (LH) (With Cab) ........................................................................................ 1
4 504316730 Bracket (RH) (Without Cab) ................................................................................ 1
5 b 524248818 Hood (With Cab) ................................................................................................. 1
5 a 524248820 Hood (Vented) (Without Cab) ............................................................................. 1
5 524286003 Kit-Seal ........................................................................................................... 1
5 518806679 Adhesive ......................................................................................................... 1
6 504316726 Panel (RH) .......................................................................................................... 1
6 524192952 Panel (Vented) (RH) ........................................................................................... 1
6 580012765 Latch (Keeper Only) ....................................................................................... 1
7 504316725 Cover (Front) ...................................................................................................... 1
7 580012765 Latch (Lever Only) .......................................................................................... 2
8 524178935 Seat Pan ............................................................................................................. 1
9 912326300 Pin (Hinge) .......................................................................................................... 2
10 449021006 Washer ............................................................................................................... 6
11 965801908 Cotter Pin ............................................................................................................ 2
12 505977534 Rivet .................................................................................................................... 4
13 504229298 Nut ...................................................................................................................... 4
14 580033641 Gas Spring .......................................................................................................... 2
14 580033685 Gas Spring ..................................................................................................... 1
14 580032356 Ball Stud ......................................................................................................... 2
15 504316710 Latch ................................................................................................................... 1
16 504308734 Bracket ................................................................................................................ 2
17 580014984 Striker ................................................................................................................. 1
18 500092901 Bolt ...................................................................................................................... 4
19 580008135 Nut ...................................................................................................................... 1
20 518790649 Screw .................................................................................................................. 2
21 014970800 Nut ...................................................................................................................... 4
22 580052055 Hinge (RH) .......................................................................................................... 1
22 580052258 Nut ...................................................................................................................... 4
23 580014407 Hinge (LH) .......................................................................................................... 1
24 a 518790699 Grommet ............................................................................................................. 1
25 580048480 Nut ...................................................................................................................... 2
26 580051449 Capscrew ............................................................................................................ 2
27 449021001 Washer ............................................................................................................... 1
28 504229298 Nut ...................................................................................................................... 1
29 449001415 Capscrew ............................................................................................................ 2
30 449022016 Lockwasher ......................................................................................................... 4
31 518796652 Nut ...................................................................................................................... 2
32 449001014 Screw .................................................................................................................. 2
33 504316739 Shim (0.047 in.) .................................................................................................. AR
34 504317788 Door (Tool Box) .................................................................................................. 1
35 909882404 Nut ...................................................................................................................... 4
36 580003569 Washer ............................................................................................................... 2

E813 ©2009 Yale Materials Handling Corporation 1-7


P14229 10-03

HOOD AND COVERS


ITEM PART NO. DESCRIPTION QTY
37 505976542 Capscrew ............................................................................................................ 2
38 449001302 Capscrew ............................................................................................................ 4
39 449022013 Lockwasher ......................................................................................................... 4
40 504230231 Screw .................................................................................................................. 4
41 449021001 Washer ............................................................................................................... 4
42 524139011 Trim Seal ............................................................................................................ AR
43 524153711 Trim Seal ............................................................................................................ 2
44 580034673 Plug ..................................................................................................................... 4
45 504231226 Clamp ................................................................................................................. 1

FOOTNOTES:
a → S/N E813V03850C b S/N E813V03821C →

1-8 ©2009 Yale Materials Handling Corporation E813


10-03 P14229

NOTES

E813 ©2009 Yale Materials Handling Corporation 1-9


P14230 10-03

FLOOR PLATES AND COVERS (FIGURE 1-4)

1-10 ©2009 Yale Materials Handling Corporation E813


10-03 P14230

FLOOR PLATES AND COVERS


ITEM PART NO. DESCRIPTION QTY
1 504293725 Floorplate ............................................................................................................ 1
2 504293721 Floorplate ............................................................................................................ 1
3 504314712 Floormat .............................................................................................................. 1
4 504292798 Cowl Cover ......................................................................................................... 1
5 504292799 Dash Display ....................................................................................................... 1
6 505970526 Nut ...................................................................................................................... 6
7 580035541 Screw .................................................................................................................. 3
8 580035543 Screw .................................................................................................................. 2
9 580009298 Washer ............................................................................................................... 9
10 580035542 Screw .................................................................................................................. 4
11 504317748 Flap (Right Cylinder) ........................................................................................... 1
12 504317749 Flap (Left Cylinder) ............................................................................................. 1
13 580007199 Washer ............................................................................................................... 12
14 449001134 Capscrew ............................................................................................................ 6
15 449021001 Washer ............................................................................................................... 6
16 449015098 Nut ...................................................................................................................... 6
17 580010272 Cover .................................................................................................................. 2
18 504292784 Cover (Radiator) (Counterweight Exhaust) ......................................................... 1
18 504310722 Cover (Radiator) (Overhead Exhaust) ................................................................ 1
18 580032782 Seal ................................................................................................................ AR
18 518806679 Adhesive ......................................................................................................... AR
19 504308785 Cover (Radiator Cap) .......................................................................................... 1
19 504310723 Cover (Radiator Cap) .......................................................................................... 1
20 580011980 Capscrew ............................................................................................................ 3
20 580008988 Nut ...................................................................................................................... 3
21 580003569 Washer ............................................................................................................... 3
22 580011736 Lanyard ............................................................................................................... 1
23 580013716 Screw .................................................................................................................. 1
24 449015112 Locknut ............................................................................................................... 1
25 015416200 Cotter Pin ............................................................................................................ 1
26 449021003 Washer ............................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 1-11


P14231 10-03

NON-SUSPENSION SEAT (FIGURE 1-5)


(→ S/N E813V03850C)

1-12 ©2009 Yale Materials Handling Corporation E813


10-03 P14231

NON-SUSPENSION SEAT
(→ S/N E813V03850C)

ITEM PART NO. DESCRIPTION QTY


504305738 Seat-Non Suspension (Vinyl) .............................................................................. 1
504305737 Seat-Non Suspension (Fabric) ........................................................................... 1
1 504305730 Seat-Non Suspension (Vinyl) ......................................................................... 1
1 504305731 Seat-Non Suspension (Fabric) ....................................................................... 1
2 504305734 Switch ......................................................................................................... 1
3 504804733 Rod ................................................................................................................. 1
4 501753902 Screw ............................................................................................................. 4
5 504268729 Hip Restraint ................................................................................................... 1
6 504233267 Washer ........................................................................................................... 4
7 504268730 Hip Restraint ................................................................................................... 1
8 504804731 Seat Rail ......................................................................................................... 1
9 504804730 Seat Rail (LH) ................................................................................................. 1
10 504804732 Capscrew ....................................................................................................... 4
11 504239208 Capscrew ....................................................................................................... 2
12 504239228 Washer ........................................................................................................... 2
13 504226209 Plug ................................................................................................................ 2
14 016103700 Washer ........................................................................................................... 4
15 518796683 Seat Belt ............................................................................................................. 1
16 504223249 Capscrew ............................................................................................................ 2
17 504223217 Washer ............................................................................................................... 4
18 504223224 Nut ...................................................................................................................... 2
19 519996801 Information Case ................................................................................................ 1
20 519996803 Cover (Information Case) ................................................................................... 1
21 504238298 Locknut ............................................................................................................... 4
22 501904909 Rivet .................................................................................................................... 4
23 023604600 Lockwasher ......................................................................................................... 4

E813 ©2009 Yale Materials Handling Corporation 1-13


P16431 06-05

NON-SUSPENSION SEAT (FIGURE 1-6)


(S/N E813V03851C →)

1-14 ©2009 Yale Materials Handling Corporation E813


06-05 P16431

NON-SUSPENSION SEAT
(S/N E813V03851C →)

ITEM PART NO. DESCRIPTION QTY


580060068 Seat-Non Suspension (Vinyl) .............................................................................. 1
580060070 Seat-Non Suspension (Cloth) ............................................................................. 1
1 580049906 Kit-Seat Cushion (Vinyl) ................................................................................. 1
1 580049895 Kit-Seat Cushion (Cloth) ..................................................................................... 1
1 580049891 Sensor (Operator Presence) (Not Illustrated) ................................................. 1
2 580049893 Hip Restraint (RH) (RH) ................................................................................. 1
2 580049892 Hip Restraint (LH) (LH) ................................................................................... 1
3 580062078 Kit-Seat Belt ................................................................................................... 1
4 504238298 Locknut ............................................................................................................... 4
5 580010435 Kit-Seat Rail ................................................................................................... 1
6 580059816 Wire Harness .................................................................................................. 1
023604600 Lockwasher (Not Illustrated) ............................................................................... 4

E813 ©2009 Yale Materials Handling Corporation 1-15


P14232 10-03

FULL SUSPENSION SEAT (FIGURE 1-7)


SHEET 1 OF 2 (→ S/N E813V03850C)

1-16 ©2009 Yale Materials Handling Corporation E813


10-03 P14232

FULL SUSPENSION SEAT


SHEET 1 OF 2 (→ S/N E813V03850C)

ITEM PART NO. DESCRIPTION QTY


580014234 Seat-Full Suspension (Cloth) .............................................................................. 1
580014233 Seat-Full Suspension (Vinyl) .............................................................................. 1
580088257 Kit-Seat (Vinyl) (Alternate Part) .......................................................................... 1
580088258 Kit-Seat (Fabric) (Alternate Part) ........................................................................ 1
1 580014463 Seat Cushion (Back Cushion, Cloth) .............................................................. 1
1 580014462 Seat Cushion (Back Cushion, Vinyl) .............................................................. 1
2 580023147 Seat Cushion (Cloth) ...................................................................................... 1
2 580023146 Seat Cushion (Vinyl) ....................................................................................... 1
2 580013410 Switch (Seat) .............................................................................................. 1
2 580013411 Wire Harness ............................................................................................. 1
2 580073651 Spring ......................................................................................................... 2
3 ..... Riser ............................................................................................................... 1
4 ..... Box ................................................................................................................. 1
5 ..... Cover .............................................................................................................. 1
6 ..... Screw ............................................................................................................. 4
7 ..... Hip Restraint (RH) .......................................................................................... 1
7 ..... Hip Restraint (LH) ........................................................................................... 1
8 ..... Washer ........................................................................................................... 2
9 ..... Bolt ................................................................................................................. 2
10 ..... Nut .................................................................................................................. 10
11 ..... Bolt ................................................................................................................. 2
12 ..... Block ............................................................................................................... 2
13 ..... Seat Belt ......................................................................................................... 1
14 ..... Bolt ................................................................................................................. 2
15 ..... Nut .................................................................................................................. 2
16 ..... Washer ........................................................................................................... 4
17 ..... Handle ............................................................................................................ 1
18 ..... Latch ............................................................................................................... 1
19 ..... Bracket ........................................................................................................... 1
20 ..... Spacer ............................................................................................................ 1
21 ..... Spring ............................................................................................................. 1
22 ..... Knob ............................................................................................................... 1
23 ..... Spring Extension ............................................................................................ 1
24 ..... Pivot ............................................................................................................... 2
25 ..... Washer ........................................................................................................... 2
26 ..... Nut .................................................................................................................. 2
27 ..... Bolt ................................................................................................................. 2
28 ..... Nut .................................................................................................................. 6
29 580014473 Kit-Weight Adjuster ......................................................................................... 1
29 580057259 Knob ........................................................................................................... 1
29 580065961 Handle ........................................................................................................ 1
30 ..... Slide (RH) ....................................................................................................... 1
31 ..... Slide (LH) ....................................................................................................... 1
32 ..... Bolt ................................................................................................................. 4
33 ..... Screw ............................................................................................................. 2
34 580014469 Kit-Suspension ............................................................................................... 1
35 023604600 Lockwasher ......................................................................................................... 4
36 504238298 Locknut ............................................................................................................... 4
580014465 Information Case (Kit) ......................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 1-17


P14232 10-03

FULL SUSPENSION SEAT


SHEET 1 OF 2 (→ S/N E813V03850C)

ITEM PART NO. DESCRIPTION QTY


580014466 Hip Restraint (RH) .............................................................................................. 1
580014467 Hip Restraint (LH) ............................................................................................... 1
580014468 Kit-Seat Belt ........................................................................................................ 1
580014474 Kit-Recliner ......................................................................................................... 1
580014471 Kit-Seat Rail ........................................................................................................ 1

1-18 ©2009 Yale Materials Handling Corporation E813


10-03 P14232

NOTES

E813 ©2009 Yale Materials Handling Corporation 1-19


P14233 10-03

FULL SUSPENSION SEAT (FIGURE 1-8)


SHEET 2 OF 2 (→ S/N E813V03850C)

1-20 ©2009 Yale Materials Handling Corporation E813


10-03 P14233

FULL SUSPENSION SEAT


SHEET 2 OF 2 (→ S/N E813V03850C)

ITEM PART NO. DESCRIPTION QTY


580014234 Seat-Full Suspension (Cloth) .............................................................................. 1
580088258 Kit-Seat (Fabric) (Alternate Part) ........................................................................ 1
580014233 Seat-Full Suspension (Vinyl) .............................................................................. 1
580088257 Kit-Seat (Vinyl) (Alternate Part) .......................................................................... 1
1 580013419 Kit-Boot ........................................................................................................... 1
2 580013420 Kit-Bearing ...................................................................................................... 1
3 580013421 Kit-Bumper ..................................................................................................... 1
4 580013422 Kit-Shaft and Bearing ..................................................................................... 1
5 580013423 Kit-Weight Adjuster ......................................................................................... 1
6 580013427 Knob ............................................................................................................... 1
7 580013425 Kit-Spring ........................................................................................................ 1
8 580014470 Scissor ............................................................................................................ 1
9 580018888 Kit-Gas Spring (Mounted to the rear of the seat) ........................................... 1

E813 ©2009 Yale Materials Handling Corporation 1-21


P16432 06-05

FULL SUSPENSION SEAT (FIGURE 1-9)


(S/N E813V03851C →)

1-22 ©2009 Yale Materials Handling Corporation E813


06-05 P16432

FULL SUSPENSION SEAT


(S/N E813V03851C →)
KEY:
A: Vinyl
B: Cloth
QTY
ITEM PART NO. DESCRIPTION A B
580060060 Seat-Full Suspension (Vinyl) ...................................................................... 1 ..
580060061 Seat-Full Suspension (Cloth) ..................................................................... .. 1
1 580014462 Seat Cushion (Back Cushion, Vinyl) ...................................................... 1 ..
1 580014463 Seat Cushion (Back Cushion, Cloth) ..................................................... .. 1
2 580014467 Hip Restraint (LH) .................................................................................. 1 1
2 580014466 Hip Restraint (RH) ................................................................................. 1 1
3 580062078 Kit-Seat Belt ........................................................................................... 1 1
4 580049883 Seat Cushion ......................................................................................... 1 ..
4 580051805 Seat Cushion ......................................................................................... .. 1
a 580049884 Sensor (Operator Presence) (Operator Presence) ................................ 1 1
5 580014473 Kit-Weight Adjuster ................................................................................ 1 1
5 580065961 Handle ............................................................................................... 1 1
5 580057259 Knob .................................................................................................. 1 1
6 580059816 Wire Harness ......................................................................................... 1 1
7 580014471 Kit-Seat Rail ........................................................................................... 1 1
8 580021461 Spacer ........................................................................................................ 2 2
9 015026600 Washer ....................................................................................................... 2 2
10 580020563 Nut .............................................................................................................. 2 2
a 580018888 Kit-Gas Spring (Mounted to the rear of the seat) ....................................... 1 1
a 580013425 Kit-Spring ................................................................................................... 1 1
a 580071505 Weight Adjust Rack .................................................................................... 1 1
a 580013421 Kit-Bumper ................................................................................................. 1 1
a 580013419 Kit-Boot ...................................................................................................... 1 1
a 580013422 Kit-Shaft and Bearing ................................................................................. 1 1
a 580013420 Kit-Bearing ................................................................................................. 1 1
a 580013423 Kit-Weight Adjuster .................................................................................... 1 1
21 a 580014465 Information Case (Kit) ................................................................................ 1 1

FOOTNOTES:
a Not Illustrated

E813 ©2009 Yale Materials Handling Corporation 1-23


P14234 10-03

COUNTERWEIGHT (FIGURE 1-10)

1-24 ©2009 Yale Materials Handling Corporation E813


10-03 P14234

COUNTERWEIGHT
ITEM PART NO. DESCRIPTION QTY
1 504294725 Counterweight (GP070 LJ) ................................................................................. 1
1 504294726 Counterweight (GP 080 LJ) ................................................................................ 1
1 504294727 Counterweight (GP 090 LJ) ................................................................................ 1
1 504294728 Counterweight (GP 100 MJ) ............................................................................... 1
1 504294729 Counterweight (GP 110 MJ) ............................................................................... 1
1 504294730 Counterweight (GP 120 MJ) ............................................................................... 1
2 504294746 Tow Pin ............................................................................................................... 1
3 580010394 Seal (GP 070 LJ, 080 LJ, 090 LJ) ....................................................................... 2
3 580010392 Seal (GP 100 MJ, 110 MJ, 120 MJ) .................................................................... 2
4 925776402 Cap ..................................................................................................................... 2
5 449001409 Capscrew ............................................................................................................ 2
6 955400911 Washer ............................................................................................................... 2
7 580017374 Washer ............................................................................................................... 1
8 505970557 Shim (0.109 in.) .................................................................................................. 4
8 580000884 Shim (0.059 in.) .................................................................................................. AR
9 504226242 Washer ............................................................................................................... 4
10 449022016 Lockwasher ......................................................................................................... 4
11 449015014 Nut ...................................................................................................................... 4
12 504240715 Cover .................................................................................................................. 1
13 449001023 Capscrew ............................................................................................................ 3

E813 ©2009 Yale Materials Handling Corporation 1-25


P14235 10-03

REAR ACCESS SCREEN (FIGURE 1-11)

1-26 ©2009 Yale Materials Handling Corporation E813


10-03 P14235

REAR ACCESS SCREEN


ITEM PART NO. DESCRIPTION QTY
1 524140127 Screen (LH) (1830/1880 mm Short Wheel Base) ............................................... 1
1 524140128 Screen (RH) (1830/1880 mm Short Wheel Base) .............................................. 1
1 524140129 Screen (RH) (1830 mm Short Wheel Base) ....................................................... 1
2 580014292 Screen (2100 mm Long Wheel Base) ................................................................. 1
3 580014829 Washer ............................................................................................................... 4
4 449022016 Lockwasher ......................................................................................................... 4
5 449001014 Screw .................................................................................................................. 4
6 580008988 Nut ...................................................................................................................... 4

E813 ©2009 Yale Materials Handling Corporation 1-27


P14236 10-03

OVERHEAD GUARD (FIGURE 1-12)

1-28 ©2009 Yale Materials Handling Corporation E813


10-03 P14236

OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 a 524166186 Overhead Guard (OAH 55.3 in.) ......................................................................... 1
1 b 504307760 Overhead Guard (OAH 55.3 in.) ......................................................................... 1
1 a 524166189 Overhead Guard (OAH 58.5 in.) ......................................................................... 1
1 b 504314715 Overhead Guard (OAH 58.5 in.) ......................................................................... 1
2 580007037 Handle Grip ......................................................................................................... 1
3 504230231 Screw .................................................................................................................. 2
4 931015902 Capscrew ............................................................................................................ 4
5 504233271 Washer ............................................................................................................... 6
6 449022017 Lockwasher ......................................................................................................... 6
7 501725901 Capscrew ............................................................................................................ 2
8 504241783 Plug ..................................................................................................................... 6
9 504241782 Plug ..................................................................................................................... 14
10 504241784 Plug ..................................................................................................................... 4
11 580012485 Seal ..................................................................................................................... 1
12 505972576 Plug ..................................................................................................................... 2
13 258979300 Plug ..................................................................................................................... 8

FOOTNOTES:
a Gasoline And Diesel b LPG

E813 ©2009 Yale Materials Handling Corporation 1-29


P14237 10-03

SOUND REDUCTION (FIGURE 1-13)


GASOLINE AND LPG WITH CAB AND ALL DIESEL

1-30 ©2009 Yale Materials Handling Corporation E813


10-03 P14237

SOUND REDUCTION
GASOLINE AND LPG WITH CAB AND ALL DIESEL

ITEM PART NO. DESCRIPTION QTY


1 504323772 Hood Liner (Hood LH) ......................................................................................... 1
2 504323773 Hood Liner (Hood RH) ........................................................................................ 1
3 504323774 Liner (Door LH) ................................................................................................... 1
4 504323775 Liner (Door RH) .................................................................................................. 1
5 524189407 Liner (Front Cover) ............................................................................................. 1
6 518793609 Fastener .............................................................................................................. 10
7 580043189 Sound Liner (Seat) Panel "A" ............................................................................. 1
8 580043191 Sound Liner (Seat) Panel "C" ............................................................................. 1
9 580014103 Sound Liner (Floor Plate) "A" .............................................................................. 1
10 580014104 Sound Liner (Floor Plate) "B" .............................................................................. 2
11 524139698 Barrier ................................................................................................................. 1
12 580011023 Rivet .................................................................................................................... 15
13 580013498 Washer ............................................................................................................... 15
14 524139700 Sound Liner (Radiator Cover) ............................................................................. 1
15 524139701 Sound Liner (Radiator Cover) ............................................................................. 1
16 580012579 Seal ..................................................................................................................... AR
17 524139702 Foam Lining (Not Illustrated) .............................................................................. 1

E813 ©2009 Yale Materials Handling Corporation 1-31


P14238 10-03

UNDERCARRIAGE PAN (FIGURE 1-14)

1-32 ©2009 Yale Materials Handling Corporation E813


10-03 P14238

UNDERCARRIAGE PAN
KEY:
A: 1830 mm Short Wheel Base
B: 2100 mm Long Wheel Base
QTY
ITEM PART NO. DESCRIPTION A B
580011017 Undercarriage (Assembly) ......................................................................... 1 ..
580011018 Undercarriage (Assembly) ......................................................................... .. 1
1 580013496 Undercarriage ........................................................................................ 1 ..
1 580013497 Undercarriage ........................................................................................ .. 1
2 580011026 Bracket Wldmt ....................................................................................... 4 6
3 580011028 Capscrew ............................................................................................... 4 6
4 580011025 Bumper .................................................................................................. 3 3
5 580011024 Screw ..................................................................................................... 1 1
6 449021002 Washer .................................................................................................. 1 1
7 449015112 Locknut .................................................................................................. 1 1
8 580011023 Rivet ....................................................................................................... 8 8
9 580011021 Insulator ................................................................................................. 1 ..
9 580011022 Insulator ................................................................................................. .. 1
10 580013498 Washer .................................................................................................. 8 8
11 580011030 Edge Protector (250 mm) ...................................................................... 2 2
12 580011031 Edge Protector (420 mm) ...................................................................... 4 4
13 449021003 Washer .................................................................................................. 4 6
14 449022018 Washer .................................................................................................. 4 6

E813 ©2009 Yale Materials Handling Corporation 1-33


P14239 10-03

LABELS AND DECALS (FIGURE 1-15)

1-34 ©2009 Yale Materials Handling Corporation E813


10-03 P14239

LABELS AND DECALS


ITEM PART NO. DESCRIPTION QTY
1 580058821 Label (Mast Warning) ......................................................................................... 2
2 912845301 Label (Yale) ........................................................................................................ 2
3 504231248 Label (No Riders) ................................................................................................ 2
4 519798601 Label (Hoist Handle) ........................................................................................... 1
4 519798602 Label (Tilt Handle) .............................................................................................. 1
4 519798603 Label (Auxiliary Function - Reach) ...................................................................... 1
4 519798604 Label (Auxiliary Function - Side-Shift) ................................................................ 1
5 519798605 Label (Auxiliary Function - Fork Spreader) ......................................................... 1
5 519798606 Label (Auxiliary Function - Rotate) ..................................................................... 1
5 519798607 Label (Auxiliary Function - Stabilizer) ................................................................. 1
5 519798608 Label (Auxiliary Function - Push/Pull) ................................................................. 1
6 524162256 Label (Patents and Trademarks) ........................................................................ 2
7 a. . . . . Label (Impact Rating) (Overhead Guard) ........................................................... 1
8 580008064 Nameplate (Plastic Plate) (Capacity Plate) ......................................................... 1
9 505976530 Rivet .................................................................................................................... 4
10 505976566 Label (Fan Warning) ........................................................................................... 1
11 505976556 Label (Fan Warning) ........................................................................................... 2
12 504575274 Label (Park Brake) .............................................................................................. 1
13 505976545 Label (Antifreeze) ............................................................................................... 1
14 504323768 Label (Yale) (Counterweight) .............................................................................. 1
15 520045130 Label (Drive Train Protection) ............................................................................. 1
16 912845302 Label (Yale) ........................................................................................................ 2
17 504231215 Label (Mast Warning) ......................................................................................... 1
18 504231252 Label (Pinch Point) ............................................................................................. 2
19 505977535 Label (Operator Warning) ................................................................................... 1
20 504231296 Label (Operator Restraint) .................................................................................. 2
21 a. . . . . Label (Capacity Plate) ........................................................................................ 1
22 505977565 Label (Flammable LP-Gas) ................................................................................. 1
23 505977581 Label (Radial Tire Warning) ................................................................................ 1
24 502135204 U.L. Plate (UL Type GS) ..................................................................................... 1
24 502135205 U.L. Plate (UL Type LP) ...................................................................................... 1
24 502135206 U.L. Plate (UL Type LPS) ................................................................................... 1
24 502135208 U.L. Plate (UL Type DS) ..................................................................................... 1
24 502135223 Nameplate (UL Type G) ...................................................................................... 1
25 505977534 Rivet .................................................................................................................... 4
25 505977584 Gripnail (Optional) ............................................................................................... 4
26 580026934 Nameplate (LP Tank) .......................................................................................... 1
27 505976530 Rivet .................................................................................................................... 2
27 504235209 Gripnail (Optional) ............................................................................................... 2
28 505978570 Label (Type DS) (UL Fire Safety) ....................................................................... 1
28 505977525 Label (Type GS) (UL Fire Safety) ....................................................................... 2
28 505978586 Label (Type LPS) (UL Fire Safety) ..................................................................... 2
29 505978556 Label (Battery Disconnect) (UL Type GS, LPS) ................................................. 1
30 519798609 Label (Auxiliary Function - Clamp) ...................................................................... 1
30 519798610 Label (Auxiliary Function - Swing) ...................................................................... 1
30 519798611 Label (Auxiliary Function - Scoop) ...................................................................... 1
30 519798612 Label ................................................................................................................... 1
31 580065108 Label ................................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 1-35


P14239 10-03

FOOTNOTES:
a See Your Local Yale Dealer

1-36 ©2009 Yale Materials Handling Corporation E813


10-03 P14239

NOTES

E813 ©2009 Yale Materials Handling Corporation 1-37


P14240 10-03

LOAD BACKREST (FIGURE 1-16)

1-38 ©2009 Yale Materials Handling Corporation E813


10-03 P14240

LOAD BACKREST
KEY:
A: 1830 mm Short Wheel Base
B: 2100 mm Long Wheel Base
QTY
ITEM PART NO. DESCRIPTION A B
1 504314701 Load Backrest (48 in.) ................................................................................ 1 ..
1 504314705 Load Backrest (48 in.) ................................................................................ .. 1
1 504314703 Load Backrest (60 in.) ................................................................................ 1 ..
1 504314707 Load Backrest (60 in.) ................................................................................ .. 1
2 580013508 Capscrew ................................................................................................... 4 4
3 061278200 Washer ....................................................................................................... 4 4
3 504233271 Washer (Optional) ...................................................................................... 4 4
4 580033885 Nut .............................................................................................................. 4 4
5 449022017 Lockwasher ................................................................................................ 4 4

E813 ©2009 Yale Materials Handling Corporation 1-39


P14241 10-03

FORKS (FIGURE 1-17)


STANDARD TAPER — CLASS III

KEY:
A: GDP, GP/GLP 070 LJ
B: GDP, GP/GLP 080 LJ
C: GDP, GP/GLP 090 LJ
QTY
ITEM PART NO. DESCRIPTION A B C
1 a 518688603 Fork (48 in.) ....................................................................................... 2 2 2
1 b 518688604 Fork (54 in.) ....................................................................................... 2 2 ..
1 a 518688605 Fork (60 in.) ....................................................................................... 2 .. ..
1 b 518717605 Fork (60 in.) ....................................................................................... .. 2 2
1 a 518688607 Fork (72 in.) ....................................................................................... 2 .. ..
1 b 518717607 Fork (72 in.) ....................................................................................... .. 2 2
2 580035001 Pin ................................................................................................. 1 1 1
3 580034999 Knob .............................................................................................. 1 1 1
4 580016727 Washer .......................................................................................... 1 1 1
5 580026751 Spring ............................................................................................ 1 1 1
6 580035011 Pin ................................................................................................. 1 1 1
7 580016736 Wedge Band ................................................................................. 1 1 1
580035017 Kit-Latch ........................................................................................ 1 1 1

1-40 ©2009 Yale Materials Handling Corporation E813


10-03 P14241

FOOTNOTES:
a (50 mm x 125 mm, 2 in. x 5 in.)
b (50 mm x 150 mm, 2 in. x 6 in.)

NOTE: Other fork dimensions are available upon request. Contact your Yale truck dealer.

E813 ©2009 Yale Materials Handling Corporation 1-41


P14242 10-03

FORKS (FIGURE 1-18)


STANDARD TAPER — CLASS IV

KEY:
A: GDP, GP/GLP 070 MJ
B: GDP, GP/GLP 080 MJ
C: GDP, GP/GLP 090 MJ
QTY
ITEM PART NO. DESCRIPTION A B C
1 a 518718603 Fork (48 in.) ....................................................................................... 2 .. ..
1 a 518718604 Fork (54 in.) ....................................................................................... 2 2 ..
1 a 518718605 Fork (60 in.) ....................................................................................... 2 2 ..
1 b 505849503 Fork (48 in.) ....................................................................................... .. .. 2
1 b 505849504 Fork (54 in.) ....................................................................................... .. 2 2
1 b 505849507 Fork (72 in.) ....................................................................................... .. .. 2
2 580035001 Pin ................................................................................................. 1 1 1
3 580034999 Knob .............................................................................................. 1 1 1
4 580026753 Spring ............................................................................................ 1 1 1
5 580035018 Pin ................................................................................................. 1 1 1
580035019 Kit-Latch (Class IV) ....................................................................... 1 1 1

FOOTNOTES:
a (50mm x 150 mm, 2 in. x 6 in.) b (60 mm x 150 mm, 2.36 in. x 6 in.)

1-42 ©2009 Yale Materials Handling Corporation E813


10-03 P14243

FORKS (FIGURE 1-19)


POLISHED FULL BOTTOM TAPER — CLASS III AND IV

KEY:
A: GDP, GP/GLP 070, 080, 090 LJ
B: GDP, GP/GLP 100, 110, 120 MJ
QTY
ITEM PART NO. DESCRIPTION A B
1 524139139 Fork (47.5 in.) ............................................................................................. 2 ..
1 524139140 Fork (54 in.) ................................................................................................ 2 ..
1 524139141 Fork (47.5 in.) ............................................................................................. .. 2
1 524139142 Fork (54 in.) ................................................................................................ .. 2
2 580035001 Pin .......................................................................................................... 1 1
3 580034999 Knob ...................................................................................................... 1 1
4 580016727 Washer .................................................................................................. 1 ..
5 580026751 Spring .................................................................................................... 1 ..
5 580026753 Spring .................................................................................................... .. 1
6 580035011 Pin .......................................................................................................... 1 ..
6 580035018 Pin .......................................................................................................... .. 1
7 580016736 Wedge Band .......................................................................................... 1 ..
580035017 Kit-Latch ................................................................................................. 2 ..
580035019 Kit-Latch (Class IV) ................................................................................ .. 2

E813 ©2009 Yale Materials Handling Corporation 1-43


P14243 10-03

NOTES

1-44 ©2009 Yale Materials Handling Corporation E813


SECTION 2

2 ENGINE ASSEMBLY
CONTENTS

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

ASSEMBLED ENGINE
DIESEL TIER II ........................................................................................................................................... 2-6
GASOLINE 4.3L EPA COMPLIANT - SHEET 1 OF 2 ................................................................................. 2-42
GASOLINE 4.3L EPA COMPLIANT - SHEET 2 0F 2 ................................................................................. 2-46
LPG, 4.3L EPA COMPLIANT - SHEET 1 OF 2 ........................................................................................... 2-36
LPG, 4.3L EPA COMPLIANT - SHEET 2 OF 2 ........................................................................................... 2-40
CAMSHAFT AND OIL PAN
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-56
COIL ASSEMBLY ............................................................................................................................................ 2-49
CRANKSHAFT AND PISTONS
DIESEL TIER II ........................................................................................................................................... 2-14
CYLINDER BLOCK
DIESEL TIER II ........................................................................................................................................... 2-8
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-54
CYLINDER HEAD
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-64
CYLINDER HEAD AND INDUCTION MANIFOLD
DIESEL TIER II ........................................................................................................................................... 2-10
DRIP SHIELD
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-70
ENGINE BELT DRIVE AND ALTERNATOR MOUNTING
4.3L EPA COMPLIANT ............................................................................................................................... 2-52
ENGINE MOUNTING
DIESEL TIER II ........................................................................................................................................... 2-4
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-34
EXHAUST MANIFOLD
DIESEL TIER II ........................................................................................................................................... 2-22
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-50
FUEL INJECTION PUMP
DIESEL TIER II ........................................................................................................................................... 2-28
WITH BLEED BACK SYSTEM .................................................................................................................... 2-30
INTAKE MANIFOLD AND FUEL RAIL
GASOLINE - 4.3L EPA COMPLIANT .......................................................................................................... 2-66
OIL COOLER
DIESEL TIER II ........................................................................................................................................... 2-26
OIL FILTER
DIESEL TIER II ........................................................................................................................................... 2-24
OIL PAN AND PUMP
DIESEL TIER II ........................................................................................................................................... 2-16
OIL PUMP
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-68
ROTARY EXHAUSTER
DIESEL TIER II ........................................................................................................................................... 2-32
TIMING GEAR
DIESEL TIER II ........................................................................................................................................... 2-20
VALVE COVER AND INLET MANIFOLD
GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................................................... 2-60
VALVE COVER AND ROCKER ARM SHAFT
DIESEL TIER II ........................................................................................................................................... 2-12

E813 ©2009 Yale Materials Handling Corporation 2-1


CONTENTS

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

WATER PUMP AND OUTLET


DIESEL TIER II ........................................................................................................................................... 2-18

2-2 ©2009 Yale Materials Handling Corporation E813


CONTENTS

NOTES

E813 ©2009 Yale Materials Handling Corporation 2-3


P14466 10-03

ENGINE MOUNTING (FIGURE 2-1)


DIESEL TIER II

2-4 ©2009 Yale Materials Handling Corporation E813


10-03 P14466

ENGINE MOUNTING
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


1 449022017 Lockwasher ......................................................................................................... 8
2 580002379 Motor Mount (LH) ................................................................................................ 1
3 580002380 Motor Mount (RH) ............................................................................................... 1
4 502565907 Capscrew ............................................................................................................ 8
5 580008844 Washer ............................................................................................................... 2
6 449001317 Capscrew ............................................................................................................ 2
7 580002384 Shim (0.039 in.) .................................................................................................. AR
8 580002385 Washer ............................................................................................................... 2
9 580002367 Cup (Snubbing) ................................................................................................... 2
10 580002369 Spacer ................................................................................................................ 2
11 580002366 Isolator ................................................................................................................ 2
12 580025157 Washer ............................................................................................................... 2
13 504225240 Nut ...................................................................................................................... 2
14 580002370 Bumper ............................................................................................................... 2

E813 ©2009 Yale Materials Handling Corporation 2-5


P14467 10-03

ASSEMBLED ENGINE (FIGURE 2-2)


DIESEL TIER II

2-6 ©2009 Yale Materials Handling Corporation E813


10-03 P14467

ASSEMBLED ENGINE
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


1 a 580048225 Engine Assy-Diesel ............................................................................................. 1
1 c 580053222 Engine Assy-Diesel ............................................................................................. 1
1 d 580054994 Engine Assy-Diesel ............................................................................................. 1
2 b 580049849 Bracket Wldmt .................................................................................................... 1
3 b 580004294 Screw .................................................................................................................. 2
4 b 580005348 Screw .................................................................................................................. 1
5 b 580050039 Bracket ................................................................................................................ 1
6 b 580005302 Sleeve ............................................................................................................ 2
7 b 518790687 Washer ............................................................................................................... 1
8 b 580027572 Nut ...................................................................................................................... 1
9 580009176 Flywheel .............................................................................................................. 1
9 580034760 Flywheel ......................................................................................................... 1
9 580008847 Ring Gear ....................................................................................................... 1
10 580008940 Flex Plate ............................................................................................................ 1
11 580009177 Washer (Special Flex) ........................................................................................ 1
12 502566902 Washer ............................................................................................................... 6
13 580009531 Bolt ...................................................................................................................... 7
13 520039889 Sealant ................................................................................................................ AR
14 449022013 Lockwasher ......................................................................................................... 7
15 449001302 Capscrew ............................................................................................................ 6
16 520045522 Dowel .................................................................................................................. 2
17 449022017 Lockwasher ......................................................................................................... 2
18 449001058 Capscrew ............................................................................................................ 2
19 900005257 Pin ....................................................................................................................... 2
20 580009173 Flywheel Housing (Flywheel) .............................................................................. 1
21 580002378 Cover .................................................................................................................. 1
22 449001418 Capscrew ............................................................................................................ 1
23 580046602 Bracket ................................................................................................................ 1
24 580048226 Air Inlet ................................................................................................................ 1

FOOTNOTES:
a → S/N E813V01907B c S/N E813V01908B ↔ S/N E813V03064C
b → S/N E813V03064C d S/N E813V03065C →

E813 ©2009 Yale Materials Handling Corporation 2-7


P14468 10-03

CYLINDER BLOCK (FIGURE 2-3)


DIESEL TIER II

2-8 ©2009 Yale Materials Handling Corporation E813


10-03 P14468

CYLINDER BLOCK
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


b 580048225 Engine Assy-Diesel ............................................................................................. 1
c 580053222 Engine Assy-Diesel ............................................................................................. 1
d 580054994 Engine Assy-Diesel ............................................................................................. 1
580076319 Long Block (Long) .......................................................................................... 1
580069330 Short Block (Short) ......................................................................................... 1
1 580047220 Kit-Cylinder Block ........................................................................................... 1
2 ..... Bearing Caps ............................................................................................. 5
3 580004126 Thimble ...................................................................................................... 10
4 203088400 Capscrew ................................................................................................... 10
5 580047221 Bushing ...................................................................................................... 1
6 580047227 Plug ............................................................................................................ 1
7 580047226 Plug ............................................................................................................ 1
8 580047223 Plug ............................................................................................................ 2
9 580004124 Plug ............................................................................................................ 1
10 006397100 Fitting ......................................................................................................... 1
11 580047225 Plug ............................................................................................................ 2
12 580004195 Dowel ......................................................................................................... 2
13 580047222 Plug ............................................................................................................ 1
14 580047224 Plug ............................................................................................................ 1
15 580047228 Cooling Jet ................................................................................................. 4
16 580005448 Screw ......................................................................................................... 4
17 580047230 Gasket ........................................................................................................ 1
18 580047229 Plate ........................................................................................................... 1
19 580004325 Screw ......................................................................................................... 4
20 a 580047268 Housing ...................................................................................................... 1
21 580040599 Bolt ............................................................................................................. 10
22 580047317 Plug ............................................................................................................ 1
580076434 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a Seal is included in Housing c S/N E813V01908B ↔ S/N E813V03064C
b → S/N E813V01907B d S/N E813V03065C →

E813 ©2009 Yale Materials Handling Corporation 2-9


P14469 10-03

CYLINDER HEAD AND INDUCTION MANIFOLD (FIGURE 2-4)


DIESEL TIER II

2-10 ©2009 Yale Materials Handling Corporation E813


10-03 P14469

CYLINDER HEAD AND INDUCTION MANIFOLD


DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


a 580048225 Engine Assy-Diesel ............................................................................................. 1
b 580053222 Engine Assy-Diesel ............................................................................................. 1
c 580054994 Engine Assy-Diesel ............................................................................................. 1
580076319 Long Block (Long) .......................................................................................... 1
1 580047269 Kit-Cylinder Head ........................................................................................... 1
2 023082300 Fitting ......................................................................................................... 1
3 580005197 Guide .......................................................................................................... 8
4 580047270 Insert (Inlet) ................................................................................................ 4
5 580047271 Insert (Insert) .............................................................................................. 4
6 580004132 Plug ............................................................................................................ 2
7 006397100 Fitting ......................................................................................................... 4
8 580047272 Inlet Valve .................................................................................................. 4
9 580047274 Spring ......................................................................................................... 8
10 580067135 Seal ............................................................................................................ 8
11 580047275 Cap ............................................................................................................. 8
12 580004187 Keeper ........................................................................................................ 16
13 580047276 Exhaust Valve ............................................................................................ 4
14 580047277 Plug ............................................................................................................ 1
15 580040633 O-Ring ........................................................................................................ 1
16 580076435 Cylinder Head Gasket .................................................................................... 1
17 580047279 Screw ............................................................................................................. 7
18 580047280 Screw ............................................................................................................. 3
19 580047315 Sender (Coolant Temperature) ...................................................................... 1
20 580047316 Cable .............................................................................................................. 1
21 580047393 Glow Plug ....................................................................................................... 4
22 580047394 Bar .................................................................................................................. 3
23 580047409 Plate ............................................................................................................... 3
24 580008303 Sealant ........................................................................................................... AR
25 580004325 Screw ............................................................................................................. 12
580076434 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a → S/N E813V01907B c S/N E813V03065C →
b S/N E813V01908B ↔ S/N E813V03064C

E813 ©2009 Yale Materials Handling Corporation 2-11


P14470 10-03

VALVE COVER AND ROCKER ARM SHAFT (FIGURE 2-5)


DIESEL TIER II

2-12 ©2009 Yale Materials Handling Corporation E813


10-03 P14470

VALVE COVER AND ROCKER ARM SHAFT


DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


a 580048225 Engine Assy-Diesel ............................................................................................. 1
b 580053222 Engine Assy-Diesel ............................................................................................. 1
c 580054994 Engine Assy-Diesel ............................................................................................. 1
580047281 Rocker ............................................................................................................ 1
1 580047282 Rocker Shaft .............................................................................................. 1
2 580047283 Plug ........................................................................................................ 2
3 580047285 Rocker Arm ................................................................................................ 4
4 014972900 Nut ......................................................................................................... 1
5 580013039 Screw ..................................................................................................... 1
6 580047289 Rocker Arm ................................................................................................ 4
7 014972900 Nut ......................................................................................................... 1
8 580013039 Screw ..................................................................................................... 1
9 580047288 Spring ......................................................................................................... 3
10 580047287 Snap Ring .................................................................................................. 2
11 580047291 Washer ....................................................................................................... 2
12 580047292 Screw ......................................................................................................... 1
13 580047293 Screw ......................................................................................................... 3
14 580004187 Keeper ................................................................................................................ 1
15 580047326 Engine Cover .................................................................................................. 1
16 580047330 Cap ............................................................................................................. 1
17 580047331 Diaphragm .................................................................................................. 1
18 580047332 Plate ........................................................................................................... 1
19 580047333 Screw ......................................................................................................... 4
20 580047334 Cap ............................................................................................................. 1
21 580004330 Cap ............................................................................................................. 1
22 580033229 O-Ring ................................................................................................... 1
23 580047337 Cover .......................................................................................................... 1
24 580004248 Screw ......................................................................................................... 3
25 580047327 Gasket ........................................................................................................ 1
26 580047328 Screw ......................................................................................................... 10
27 580047329 Spring ......................................................................................................... 2
28 ..... Breather Pipe Assembly ............................................................................. 1
29 580085007 Tube Assy .............................................................................................. 1
30 580047339 Gasket ................................................................................................... 1
31 580085008 Screw ..................................................................................................... 2
32 580047341 O-Ring ................................................................................................... 1
580076434 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a → S/N E813V01907B c S/N E813V03065C →
b S/N E813V01908B ↔ S/N E813V03064C

E813 ©2009 Yale Materials Handling Corporation 2-13


P14471 10-03

CRANKSHAFT AND PISTONS (FIGURE 2-6)


DIESEL TIER II

2-14 ©2009 Yale Materials Handling Corporation E813


10-03 P14471

CRANKSHAFT AND PISTONS


DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


a 580048225 Engine Assy-Diesel ............................................................................................. 1
b 580053222 Engine Assy-Diesel ............................................................................................. 1
c 580054994 Engine Assy-Diesel ............................................................................................. 1
1 580047231 Crankshaft ...................................................................................................... 1
2 ..... Crankshaft .................................................................................................. 1
3 580047232 Kit-Crankshaft Bearing (Standard) ............................................................. 1
3 580047234 Kit-Crankshaft Bearing (.01 in.) .................................................................. 1
3 580047235 Kit-Crankshaft Bearing (.02 in.) .................................................................. 1
3 580047236 Kit-Crankshaft Bearing (.03 in.) .................................................................. 1
4 580047233 Kit-Bearing (Standard) ............................................................................... 1
4 580047237 Kit-Bearing (.01 in.) .................................................................................... 1
4 580047238 Kit-Bearing (.02 in.) .................................................................................... 1
4 580047239 Kit-Bearing (.03 in.) .................................................................................... 1
5 580004160 Washer (Standard) ..................................................................................... 2
5 580004168 Washer (0.007 in.) ...................................................................................... 2
6 580004161 Washer (Standard) ..................................................................................... 2
6 580004169 Thrust Washer (0.007 in.) .......................................................................... 2
7 580040592 Gear ............................................................................................................... 1
8 580047240 Kit-Piston ........................................................................................................ 4
9 ..... Piston ......................................................................................................... 1
10 ..... Pin .............................................................................................................. 1
11 580004175 Snap Ring .................................................................................................. 2
12 580047241 Kit-Piston Ring ........................................................................................... 1
13 580047262 Kit-Piston Rod ("F Red") ................................................................................. 4
13 580047263 Kit-Piston Rod ("G Orange") ........................................................................... 4
13 580047264 Kit-Piston Rod ("H White") .............................................................................. 4
13 580047265 Kit-Piston Rod ("J Green") .............................................................................. 4
13 580047266 Kit-Piston Rod ("K Purple") ............................................................................. 4
13 580047267 Kit-Piston Rod ("L Blue") ................................................................................ 4
14 580047260 Bushing ...................................................................................................... 1
15 580047261 Bolt ............................................................................................................. 2
16 ..... Connecting Rod ......................................................................................... 1
17 580004347 Pulley .............................................................................................................. 1
18 580004348 Block ............................................................................................................... 1
19 580004349 Screw ............................................................................................................. 3
20 580004178 Key ................................................................................................................. 1

FOOTNOTES:
a → S/N E813V01907B c S/N E813V03065C →
b S/N E813V01908B ↔ S/N E813V03064C

E813 ©2009 Yale Materials Handling Corporation 2-15


P14472 10-03

OIL PAN AND PUMP (FIGURE 2-7)


DIESEL TIER II

2-16 ©2009 Yale Materials Handling Corporation E813


10-03 P14472

OIL PAN AND PUMP


DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


b 580048225 Engine Assy-Diesel ............................................................................................. 1
c 580053222 Engine Assy-Diesel ............................................................................................. 1
d 580054994 Engine Assy-Diesel ............................................................................................. 1
1 a 580009006 Oil Pan ............................................................................................................ 1
1 e 580083607 Oil Pan ............................................................................................................ 1
2 580004301 Insert .......................................................................................................... 2
3 580004302 Plug ................................................................................................................ 2
4 580004303 O-Ring ............................................................................................................ 2
5 580005255 Plug ................................................................................................................ 1
6 580047318 Gasket ............................................................................................................ 1
7 580004325 Screw ............................................................................................................. 2
8 580047319 Bridge ............................................................................................................. 1
9 580004306 Screw ............................................................................................................. 2
10 580004307 Screw ............................................................................................................. 6
11 580004150 Screw ............................................................................................................. 12
12 580047320 Dipstick Tube .................................................................................................. 1
13 580047321 Clip ............................................................................................................. 1
14 580004312 Nut .............................................................................................................. 1
15 580004314 Olive ............................................................................................................... 1
16 580047322 Screw ............................................................................................................. 1
17 580047324 Bracket ........................................................................................................... 1
18 580004320 Screw ............................................................................................................. 1
19 580047323 Dipstick ........................................................................................................... 1
20 580047325 Pipe ................................................................................................................ 1
21 580004309 Gasket ............................................................................................................ 1
22 580004242 Screw ............................................................................................................. 2
23 580047378 Engine Oil Pump ............................................................................................ 1
24 580005248 Screw ............................................................................................................. 5
580067137 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a → 5/2007 d S/N E813V03065C →
b → S/N E813V01907B e 5/2007 →
c S/N E813V01908B ↔ S/N E813V03064C

E813 ©2009 Yale Materials Handling Corporation 2-17


P14473 10-03

WATER PUMP AND OUTLET (FIGURE 2-8)


DIESEL TIER II

2-18 ©2009 Yale Materials Handling Corporation E813


10-03 P14473

WATER PUMP AND OUTLET


DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


a 580048225 Engine Assy-Diesel ............................................................................................. 1
b 580053222 Engine Assy-Diesel ............................................................................................. 1
c 580054994 Engine Assy-Diesel ............................................................................................. 1
1 580074765 Thermostat ..................................................................................................... 1
2 ..... Housing ...................................................................................................... 1
3 ..... Thermostat ................................................................................................. 1
4 580047366 O-Ring ........................................................................................................ 1
5 580004356 Screw ............................................................................................................. 1
6 580004242 Screw ............................................................................................................. 1
7 580047354 Kit-Water Pump Replacement ........................................................................ 1
7 580047355 Gear ........................................................................................................... 1
7 580047357 Kit-Water Pump Repair .............................................................................. 1
8 580047356 Gasket ........................................................................................................ 1
9 580005256 Screw ............................................................................................................. 2
10 580004243 Screw ............................................................................................................. 2
11 580004356 Screw ............................................................................................................. 2
12 580047360 Fitting .............................................................................................................. 1
13 580047361 O-Ring ........................................................................................................ 1
14 580047362 O-Ring ........................................................................................................ 1
15 580004150 Screw .................................................................................................................. 2
16 023082300 Fitting .................................................................................................................. 3

FOOTNOTES:
a → S/N E813V01907B c S/N E813V03065C →
b S/N E813V01908B ↔ S/N E813V03064C

E813 ©2009 Yale Materials Handling Corporation 2-19


P14474 10-03

TIMING GEAR (FIGURE 2-9)


DIESEL TIER II

2-20 ©2009 Yale Materials Handling Corporation E813


10-03 P14474

TIMING GEAR
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


a 580048225 Engine Assy-Diesel ............................................................................................. 1
b 580053222 Engine Assy-Diesel ............................................................................................. 1
c 580054994 Engine Assy-Diesel ............................................................................................. 1
1 580047370 Timing Case ................................................................................................... 1
2 580004239 Seal ................................................................................................................ 1
3 580047371 Gasket ............................................................................................................ 1
4 580047372 Gasket ............................................................................................................ 1
5 580004150 Screw ............................................................................................................. 8
6 580040875 Screw ............................................................................................................. 4
7 580047373 Gear ............................................................................................................... 1
8 ..... Idler Gear ................................................................................................... 1
9 580004235 Bushing ...................................................................................................... 2
10 580004233 Hub ................................................................................................................. 1
11 580004236 Plate ............................................................................................................... 1
12 580004237 Screw ............................................................................................................. 3
13 580040672 Gear ............................................................................................................... 1
14 580004178 Key ................................................................................................................. 1
15 580004232 Washer ........................................................................................................... 1
16 580004229 Dowel ............................................................................................................. 1
17 580004231 Screw ............................................................................................................. 1
18 580047374 Thrust Washer (Not Illustrated) ...................................................................... 1
19 580047375 Cover .............................................................................................................. 1
20 580047376 Gasket ............................................................................................................ 1
21 580004286 Screw ............................................................................................................. 9
22 580004356 Screw ............................................................................................................. 5
23 580004294 Screw ............................................................................................................. 1
24 580047342 Plug ................................................................................................................ 1
25 580047295 Camshaft ........................................................................................................ 1
26 580005889 Tappet ............................................................................................................ 8
27 580004220 Rod ................................................................................................................. 8
580067137 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a → S/N E813V01907B c S/N E813V03065C →
b S/N E813V01907B ↔ S/N E813V03064C

E813 ©2009 Yale Materials Handling Corporation 2-21


P14475 10-03

EXHAUST MANIFOLD (FIGURE 2-10)


DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


a 580048225 Engine Assy-Diesel ............................................................................................. 1
b 580053222 Engine Assy-Diesel ............................................................................................. 1
c 580054994 Engine Assy-Diesel ............................................................................................. 1
1 580047379 Exhaust Manifold ............................................................................................ 1
2 580047380 Gasket ............................................................................................................ 1
3 580033132 Screw ............................................................................................................. 8
4 580004398 Stud ................................................................................................................ 3
5 580004399 Nut .................................................................................................................. 3

FOOTNOTES:
a → S/N E813V01907B c S/N E813V03065C →
b S/N E813V01908B ↔ S/N E813V03064C

2-22 ©2009 Yale Materials Handling Corporation E813


10-03 P14475

NOTES

E813 ©2009 Yale Materials Handling Corporation 2-23


P14476 10-03

OIL FILTER (FIGURE 2-11)


DIESEL TIER II

2-24 ©2009 Yale Materials Handling Corporation E813


10-03 P14476

OIL FILTER
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


a 580048225 Engine Assy-Diesel ............................................................................................. 1
b 580053222 Engine Assy-Diesel ............................................................................................. 1
c 580054994 Engine Assy-Diesel ............................................................................................. 1
1 580047347 Filter Head ...................................................................................................... 1
2 580005407 Fitting ......................................................................................................... 1
3 580047230 Gasket ............................................................................................................ 2
4 580040875 Screw ............................................................................................................. 4
5 580047349 Plug ................................................................................................................ 1
6 580047350 O-Ring ............................................................................................................ 1
7 580047351 Plug ................................................................................................................ 1
8 580040640 O-Ring ............................................................................................................ 1
9 524136754 Oil Filter .......................................................................................................... 1
580067137 Kit-Gasket ........................................................................................................... 1

FOOTNOTES:
a → S/N E813V01907B c S/N E813V03065C →
b S/N E813V01908B ↔ S/N E813V03064C

E813 ©2009 Yale Materials Handling Corporation 2-25


P14477 10-03

OIL COOLER (FIGURE 2-12)


DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


a 580048225 Engine Assy-Diesel ............................................................................................. 1
b 580053222 Engine Assy-Diesel ............................................................................................. 1
c 580054994 Engine Assy-Diesel ............................................................................................. 1
580047343 Oil Cooler ....................................................................................................... 1
1 580047344 Oil Cooler ................................................................................................... 1
2 580047345 Gasket ........................................................................................................ 2
3 ..... Housing ...................................................................................................... 1
4 580067136 Gasket ........................................................................................................ 1
5 580004361 Screw ......................................................................................................... 3
6 580004242 Screw ......................................................................................................... 10
7 580047577 Screw ......................................................................................................... 4
580067137 Kit-Gasket ........................................................................................................... 1

2-26 ©2009 Yale Materials Handling Corporation E813


10-03 P14477

FOOTNOTES:
a → S/N E813V01907B c S/N E813V03065C →
b S/N E813V01908B ↔ S/N E813V03064C

E813 ©2009 Yale Materials Handling Corporation 2-27


P14478 10-03

FUEL INJECTION PUMP (FIGURE 2-13)


DIESEL TIER II

2-28 ©2009 Yale Materials Handling Corporation E813


10-03 P14478

FUEL INJECTION PUMP


DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


580048225 Engine Assy-Diesel ............................................................................................. 1
1 a 580050236 Fuel Injection Pump ........................................................................................ 1
2 580047309 Atomizer .............................................................................................................. 4
3 580047310 Nozzle ............................................................................................................ 1
4 580004281 Washer (Copper) ............................................................................................ 1
5 580047311 Clamp ................................................................................................................. 4
6 580047312 Screw .................................................................................................................. 4
7 580047299 Gear .................................................................................................................... 1
8 580040613 O-Ring ................................................................................................................ 1
9 580047300 Washer ............................................................................................................... 3
10 580004242 Screw .................................................................................................................. 3
11 580047301 Cap ..................................................................................................................... 1
12 580047302 Bracket ................................................................................................................ 1
13 580004294 Screw .................................................................................................................. 1
14 580004150 Screw .................................................................................................................. 1
15 580004245 Nut ...................................................................................................................... 1
16 580047303 Tube Assy (# 1) .................................................................................................. 1
17 580047304 Tube Assy (# 2) .................................................................................................. 1
18 580047305 Tube Assy (# 3) .................................................................................................. 1
19 580047306 Tube Assy (# 4) .................................................................................................. 1
20 580004277 Clip ...................................................................................................................... 1
21 580047308 Clip ...................................................................................................................... 1
22 580047307 Clip ...................................................................................................................... 2
23 580050297 Bracket ................................................................................................................ 1
24 580004286 Screw .................................................................................................................. 1
25 580047390 Clip ...................................................................................................................... 1

FOOTNOTES:
a Must identify the serial number of the engine from
which the injection pump was removed

E813 ©2009 Yale Materials Handling Corporation 2-29


P15507 09-04

FUEL INJECTION PUMP (FIGURE 2-14)


WITH BLEED BACK SYSTEM

2-30 ©2009 Yale Materials Handling Corporation E813


09-04 P15507

ITEM PART NO. DESCRIPTION QTY


d 580053222 Engine Assy-Diesel ............................................................................................. 1
e 580054994 Engine Assy-Diesel ............................................................................................. 1
1 b. . . . . Injection Pump w/ Two External Solenoids .................................................... 1
1 b 580054404 Injection Pump (New) ..................................................................................... 1
1 580056910 Solenoid (Engine Shut-Off) ........................................................................ 1
2 580004411 Bolt ................................................................................................................. 1
3 580047896 Washer ........................................................................................................... 2
4 505966507 Clamp ............................................................................................................. 1
5 580054403 Hose ............................................................................................................... 1
6 580052674 Fitting (Banjo) ................................................................................................. 1
7 580053484 Clamp ............................................................................................................. 1
8 580049559 Clamp (Swivel) ............................................................................................... 1
9 580007715 Spacer ............................................................................................................ 1
10 580007683 Clamp ............................................................................................................. 1
11 580048227 Capscrew ....................................................................................................... 1
12 580054402 Hose ............................................................................................................... 3
13 580054400 Injector ............................................................................................................ 4
13 c 580004281 Washer (Copper) ........................................................................................ 1
13 c 580047310 Nozzle ........................................................................................................ 1
13 c 580090157 Seal ............................................................................................................ 1
14 580054406 Cap (Blanking) ................................................................................................ 1
15 580047303 Tube Assy (#1) ............................................................................................... 1
16 580047304 Tube Assy (#2) ............................................................................................... 1
17 580047305 Tube Assy (#3) ............................................................................................... 1
18 580047306 Tube Assy (#4) ............................................................................................... 1
19 580004277 Clip ................................................................................................................. 1
20 580047308 Clip ................................................................................................................. 1
21 580047307 Clip ................................................................................................................. 2
ab 524232605 Kit-Bleedback Injectors ....................................................................................... 1
b 524221347 Kit-Bleedback Injectors ................................................................................... 1
b 580054531 Kit-Bleedback Injectors .............................................................................. 1

FOOTNOTES:
a Includes Kits 524221347 and 580054531 d → S/N E813V03064C
b Must identify the serial number of the engine from e S/N E813V03065C →
which the injection pump was removed
c Not Illustrated

E813 ©2009 Yale Materials Handling Corporation 2-31


P14479 10-03

ROTARY EXHAUSTER (FIGURE 2-15)


DIESEL TIER II

2-32 ©2009 Yale Materials Handling Corporation E813


10-03 P14479

ROTARY EXHAUSTER
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


a 580048225 Engine Assy-Diesel ............................................................................................. 1
b 580053222 Engine Assy-Diesel ............................................................................................. 1
c 580054994 Engine Assy-Diesel ............................................................................................. 1
1 580047377 Exhauster ....................................................................................................... 1
2 580007235 Gasket ............................................................................................................ 1
3 580011768 Screw ............................................................................................................. 1
4 580040875 Screw ............................................................................................................. 4
5 580004386 Screw ............................................................................................................. 1
6 580030091 Tube Assy ...................................................................................................... 1
7 013372400 Fitting .............................................................................................................. 2
8 013372500 Fitting .............................................................................................................. 2
9 580014000 Adapter ........................................................................................................... 1
10 580032816 Washer ........................................................................................................... 1
11 580005358 Washer ........................................................................................................... 1
12 580011769 Adapter ........................................................................................................... 1

FOOTNOTES:
a → S/N E813V01907B c S/N E813V03065C →
b S/N E813V01908B ↔ S/N E813V03064C

E813 ©2009 Yale Materials Handling Corporation 2-33


P14481 10-03

ENGINE MOUNTING (FIGURE 2-16)


GASOLINE AND LPG — 4.3L EPA COMPLIANT

2-34 ©2009 Yale Materials Handling Corporation E813


10-03 P14481

ENGINE MOUNTING
GASOLINE AND LPG – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


1 580002374 Mount (LH) .......................................................................................................... 1
2 580022526 Mount (RH) ......................................................................................................... 1
3 931017910 Capscrew ............................................................................................................ 2
4 449022041 Lockwasher ......................................................................................................... 2
5 504225240 Nut ...................................................................................................................... 4
6 580008844 Washer ............................................................................................................... 2
7 449001019 Capscrew ............................................................................................................ 2
8 580002384 Shim (0.039 in.) .................................................................................................. AR
9 580002385 Washer ............................................................................................................... 2
10 580002367 Cup ..................................................................................................................... 2
11 580002369 Spacer ................................................................................................................ 2
12 580002366 Isolator ................................................................................................................ 2
13 580025157 Washer ............................................................................................................... 2
14 580002370 Bumper ............................................................................................................... 2
15 931014906 Capscrew ............................................................................................................ 6
16 449022013 Lockwasher ......................................................................................................... 6

E813 ©2009 Yale Materials Handling Corporation 2-35


P14957 11-05

ASSEMBLED ENGINE (FIGURE 2-17)


LPG, 4.3L EPA COMPLIANT — SHEET 1 OF 2

2-36 ©2009 Yale Materials Handling Corporation E813


11-05 P14957

ASSEMBLED ENGINE
LPG, 4.3L EPA COMPLIANT – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


a 580043142 Engine Service Assy ........................................................................................... 1
b 580055133 Engine Assy-Lpg ................................................................................................. 1
a 580043107 Engine Assy-Lpg (LPG) .................................................................................. 1
b 580055058 Engine Assy-Lpg (LPG) .................................................................................. 1
1 504323795 Hose ............................................................................................................... 1
2 511405800 Clamp (Worm Screw) ..................................................................................... 1
3 054947700 Fitting .............................................................................................................. 1
4 580047410 Hose (Coolant) ............................................................................................... 1
5 580039890 Hose Clamp .................................................................................................... 2
6 580048449 Wire Harness (LPG Regulator) ...................................................................... 1
7 580003591 Temperature Sender ...................................................................................... 1
8 580046486 Bracket ........................................................................................................... 1
9 580049359 Wire Harness (Main Engine) (FP15622 [Page 6-40])................................... 1
10 060023700 Clamp ............................................................................................................. 1
11 058941300 Capscrew ....................................................................................................... 2
12 015026400 Lockwasher .................................................................................................... 2
13 061278000 Washer ........................................................................................................... 1
14 580036920 Heat Shield ..................................................................................................... 1
15 580027261 Exhaust Manifold ............................................................................................ 2
16 580032440 Pressure Sender ............................................................................................ 1
17 1053161DD Fitting .............................................................................................................. 1
18 580068991 Fitting .............................................................................................................. 1
19 580050409 Bracket ........................................................................................................... 1
20 580048850 Wire Harness (Oil Pressure Ground) ............................................................. 1
21 580046488 Bracket (ECM Mounting) ................................................................................ 1
22 580024658 Fitting .............................................................................................................. 1
23 580044932 Pressure Switch ............................................................................................. 1
24 580049231 Capscrew ....................................................................................................... 3
25 580027573 Nut (Flange) ................................................................................................... 3
26 580039438 Capscrew ....................................................................................................... 2
27 a 520046866 Ignition Coil ..................................................................................................... 1
27 b 580052474 Ignition Coil Assembly .................................................................................... 1
28 580042969 Engine Control Module ................................................................................... 1
29 014867800 Screw ............................................................................................................. 4
30 016103500 Washer ........................................................................................................... 4
31 580052003 Isolator ............................................................................................................ 4
32 015026000 Lockwasher .................................................................................................... 4
33 580004589 Nut .................................................................................................................. 4
34 580000864 Spark Plug ...................................................................................................... 6
35 a 580016788 Kit-Ignition Cable (Spark Plug) (LH) ............................................................... 1
35 a 580016787 Kit-Ignition Cable (Spark Plug) (RH) .............................................................. 1
35 a 580000981 Ignition Cable ................................................................................................. 1
35 b 580060488 Kit-Ignition Cable (LH and RH) ....................................................................... 1
36 900006270 Temperature Sender ...................................................................................... 1
37 580047206 Bracket (Shield) .............................................................................................. 1
38 580052790 Yoke (Distributor) ........................................................................................... 1
39 580048919 Distributor Assembly (FP14933 [Page 6-21])................................................ 1

E813 ©2009 Yale Materials Handling Corporation 2-37


P14957 11-05

FOOTNOTES:
a → S/N E813V02151B
b S/N E813V02152B →

2-38 ©2009 Yale Materials Handling Corporation E813


11-05 P14957

NOTES

E813 ©2009 Yale Materials Handling Corporation 2-39


P16580 11-05

ASSEMBLED ENGINE (FIGURE 2-18)


LPG, 4.3L EPA COMPLIANT — SHEET 2 OF 2

2-40 ©2009 Yale Materials Handling Corporation E813


11-05 P16580

ASSEMBLED ENGINE
LPG, 4.3L EPA COMPLIANT – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


a 580043142 Engine Service Assy ........................................................................................... 1
b 580055133 Engine Assy-Lpg ................................................................................................. 1
a 580043107 Engine Assy-Lpg (LPG) .................................................................................. 1
b 580055058 Engine Assy-Lpg (LPG) .................................................................................. 1
1 580046499 Filler Neck ...................................................................................................... 1
2 580000725 Water Outlet ................................................................................................... 1
3 580047410 Hose (Coolant) ............................................................................................... 1
4 580026829 Alternator ........................................................................................................ 1
5 580002363 Bracket ........................................................................................................... 1
6 580020334 V-Belt (Micro-V 6 Rib) .................................................................................... 1
7 016104000 Washer ........................................................................................................... 3
8 015026400 Lockwasher .................................................................................................... 6
9 203762700 Capscrew ....................................................................................................... 3
10 900015226 Water Pump Pulley (Water Pump) ................................................................. 1
11 449022016 Lockwasher .................................................................................................... 4
12 449001013 Capscrew ....................................................................................................... 4
13 580002261 Adapter ........................................................................................................... 1
14 019327000 O-Ring ............................................................................................................ 1
15 900012211 Lockwasher .................................................................................................... 3
16 03776310W Screw ............................................................................................................. 3
17 015026500 Lockwasher .................................................................................................... 1
18 900012210 Capscrew ....................................................................................................... 1
19 900011268 Pulley .............................................................................................................. 1
20 580002270 Belt Tensioner ................................................................................................ 1
21 580002362 Bracket ........................................................................................................... 1
22 449021006 Washer ........................................................................................................... 1
23 449001078 Capscrew ....................................................................................................... 1
24 449022013 Lockwasher .................................................................................................... 1
25 058941300 Capscrew ....................................................................................................... 5
26 505970529 Clamp ............................................................................................................. 1
27 580086066 Dipstick Tube .................................................................................................. 1
28 580031190 Dipstick ........................................................................................................... 1
29 900006282 Oil Filter .......................................................................................................... 1
30 ..... Fuel System (FP14952 [Page 5-24])............................................................. 1
31 900006270 Temperature Sender ...................................................................................... 1
32 580050409 Bracket ........................................................................................................... 2
33 016103500 Washer ........................................................................................................... 4
34 015026000 Lockwasher .................................................................................................... 4
35 062151100 Capscrew ....................................................................................................... 4
36 900015229 Bolt ................................................................................................................. 12
37 900011253 Shield ............................................................................................................. 2
38 580000864 Spark Plug ...................................................................................................... 6
39 900011251 Shield ............................................................................................................. 1
40 900011247 Clamp ............................................................................................................. 1

FOOTNOTES:
a → S/N E813V02151B b S/N E813V02152B →

E813 ©2009 Yale Materials Handling Corporation 2-41


P14964 11-05

ASSEMBLED ENGINE (FIGURE 2-19)


GASOLINE 4.3L EPA COMPLIANT — SHEET 1 OF 2

2-42 ©2009 Yale Materials Handling Corporation E813


11-05 P14964

ASSEMBLED ENGINE
GASOLINE 4.3L EPA COMPLIANT – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


a 580043141 Engine Service Assy ........................................................................................... 1
b 580055132 Engine Assy-Gas ................................................................................................ 1
580055059 Engine Assy-Gas (Gasoline) .......................................................................... 1
1 504323795 Hose ............................................................................................................... 1
2 511405800 Clamp (Worm Screw) ..................................................................................... 3
3 502169902 Fitting .............................................................................................................. 1
4 580047206 Bracket (Shield) .............................................................................................. 1
5 580052162 Shield ............................................................................................................. 1
6 502097911 Locknut ........................................................................................................... 1
7 505970574 Washer ........................................................................................................... 2
8 203080500 Capscrew ....................................................................................................... 1
9 900012209 Spacer ............................................................................................................ 1
10 580050943 Plug ................................................................................................................ 1
11 580049229 Capscrew ....................................................................................................... 1
12 580046531 Hose ............................................................................................................... 1
13 023082300 Fitting .............................................................................................................. 1
14 580000725 Water Outlet ................................................................................................... 1
15 580052711 Thermostat (Bypass Type 197 Degree With Seal) ......................................... 1
16 580002362 Bracket ........................................................................................................... 1
17 449022016 Lockwasher .................................................................................................... 2
18 580003591 Temperature Sender ...................................................................................... 1
19 061948500 Capscrew ....................................................................................................... 8
20 016103700 Washer ........................................................................................................... 8
21 900011248 Fitting .............................................................................................................. 1
22 580039438 Capscrew ....................................................................................................... 2
23 a 520046866 Ignition Coil ..................................................................................................... 1
23 b 580052474 Ignition Coil Assembly .................................................................................... 1
24 580046485 Hose ............................................................................................................... 1
25 580046634 Hose ............................................................................................................... 1
26 580060488 Kit-Ignition Cable (LH and RH) ....................................................................... 1
27 520046860 Kit-Gasket ....................................................................................................... 1
28 580052709 Manifold (Intake) ............................................................................................. 1
29 580046488 Bracket (ECM Mounting) ................................................................................ 1
30 580043125 Engine Control Module ................................................................................... 1
30 580052999 Cap (Vacuum Port) ......................................................................................... 1
31 ..... Gasoline Fuel System (FP14926 [Page 5-28])............................................. 1
32 014867800 Screw ............................................................................................................. 4
33 016103500 Washer ........................................................................................................... 4
34 580052003 Isolator ............................................................................................................ 4
35 015026000 Lockwasher .................................................................................................... 4
36 580004589 Nut .................................................................................................................. 4
37 580043693 Elbow (5/16 90 degree Elbow) ....................................................................... 1
38 511405800 Clamp (Worm Screw) ..................................................................................... 1
39 580043696 Elbow (3/8 90 degree Elbow) ......................................................................... 1
40 511405800 Clamp (Worm Screw) ..................................................................................... 1
41 502169902 Fitting .............................................................................................................. 1
42 580052999 Cap (Vacuum Port) ......................................................................................... 1
43 505970529 Clamp ............................................................................................................. 2
44 015026400 Lockwasher .................................................................................................... 1
45 055486700 Capscrew ....................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 2-43


P14964 11-05

ASSEMBLED ENGINE
GASOLINE 4.3L EPA COMPLIANT – SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY


46 580050409 Bracket ........................................................................................................... 2
47 015026000 Lockwasher .................................................................................................... 8
48 900015229 Bolt ................................................................................................................. 12
49 900011253 Shield ............................................................................................................. 2
50 580000864 Spark Plug ...................................................................................................... 6
51 900011251 Shield ............................................................................................................. 1
52 900011247 Clamp ............................................................................................................. 1

FOOTNOTES:
a → S/N E813V02151B b S/N E813V02152B →

2-44 ©2009 Yale Materials Handling Corporation E813


11-05 P14964

NOTES

E813 ©2009 Yale Materials Handling Corporation 2-45


P16581 11-05

ASSEMBLED ENGINE (FIGURE 2-20)


GASOLINE 4.3L EPA COMPLIANT — SHEET 2 0F 2

2-46 ©2009 Yale Materials Handling Corporation E813


11-05 P16581

ASSEMBLED ENGINE
GASOLINE 4.3L EPA COMPLIANT – SHEET 2 0F 2

ITEM PART NO. DESCRIPTION QTY


a 580043141 Engine Service Assy ........................................................................................... 1
b 580055132 Engine Assy-Gas ................................................................................................ 1
580055059 Engine Assy-Gas (Gasoline) .......................................................................... 1
1 580044932 Pressure Switch ............................................................................................. 1
2 580048919 Distributor Assembly (FP14933 [Page 6-21])................................................ 1
3 449001415 Capscrew ....................................................................................................... 1
4 580027573 Nut (Flange) ................................................................................................... 1
5 580049231 Capscrew ....................................................................................................... 1
6 060023700 Clamp ............................................................................................................. 1
7 580031190 Dipstick ........................................................................................................... 1
8 580086066 Dipstick Tube .................................................................................................. 1
9 058941300 Capscrew ....................................................................................................... 6
10 015026400 Lockwasher .................................................................................................... 6
11 580036920 Heat Shield ..................................................................................................... 1
12 580027261 Exhaust Manifold ............................................................................................ 1
13 023604600 Lockwasher .................................................................................................... 1
14 203076500 Capscrew ....................................................................................................... 1
15 015026200 Lockwasher .................................................................................................... 1
16 055486700 Capscrew ....................................................................................................... 1
17 580046331 Bracket ........................................................................................................... 1
18 580024658 Fitting .............................................................................................................. 1
19 580046499 Filler Neck ...................................................................................................... 1
20 062159500 Clamp ............................................................................................................. 1
21 900015240 Cap ................................................................................................................. 1
22 580026829 Alternator ........................................................................................................ 1
23 580002363 Bracket ........................................................................................................... 1
24 580020334 V-Belt (Micro-V 6 Rib) .................................................................................... 1
25 203762700 Capscrew ....................................................................................................... 3
26 016104000 Washer ........................................................................................................... 3
27 900015226 Water Pump Pulley (Water Pump) ................................................................. 1
28 449022016 Lockwasher .................................................................................................... 6
29 449001013 Capscrew ....................................................................................................... 6
30 580068991 Fitting .............................................................................................................. 1
31 1053161DD Fitting .............................................................................................................. 1
32 580032440 Pressure Sender ............................................................................................ 1
33 900012211 Lockwasher .................................................................................................... 3
34 03776310W Screw ............................................................................................................. 3
35 015026500 Lockwasher .................................................................................................... 1
36 900012210 Capscrew ....................................................................................................... 1
37 580002261 Adapter ........................................................................................................... 1
38 019327000 O-Ring ............................................................................................................ 1
39 900011268 Pulley .............................................................................................................. 1
40 580002270 Belt Tensioner ................................................................................................ 1
41 449021006 Washer ........................................................................................................... 1
42 449022013 Lockwasher .................................................................................................... 1
43 449001078 Capscrew ....................................................................................................... 1
44 052642200 Fitting .............................................................................................................. 3
45 505970529 Clamp ............................................................................................................. 1
46 504231226 Clamp ............................................................................................................. 1

E813 ©2009 Yale Materials Handling Corporation 2-47


P16581 11-05

FOOTNOTES:
a → S/N E813V02151B b S/N E813V02152B →

2-48 ©2009 Yale Materials Handling Corporation E813


07-04 P15287

COIL ASSEMBLY (FIGURE 2-21)

ITEM PART NO. DESCRIPTION QTY


a 520046866 Ignition Coil ......................................................................................................... 1
b 580052474 Ignition Coil Assembly ........................................................................................ 1
580053965 Bracket ........................................................................................................... 1
900006264 Bolt ................................................................................................................. 4
580053966 Module ............................................................................................................ 1
580053967 Heatsink ......................................................................................................... 1
580053968 Screw ............................................................................................................. 2
580053969 Ignition Coil ..................................................................................................... 1
900006280 Nut .................................................................................................................. 1
580053970 Bracket ........................................................................................................... 1

FOOTNOTES:
a → S/N E813V02151B b S/N E813V02152B →

E813 ©2009 Yale Materials Handling Corporation 2-49


P14480 10-03

EXHAUST MANIFOLD (FIGURE 2-22)


GASOLINE AND LPG — 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


1 900015229 Bolt ...................................................................................................................... 12
2 580036920 Heat Shield ......................................................................................................... 1
3 580027261 Exhaust Manifold ................................................................................................ 2
4 900011253 Shield (Spark Plug) ............................................................................................. 2
5 900011251 Shield .................................................................................................................. 2

2-50 ©2009 Yale Materials Handling Corporation E813


10-03 P14480

NOTES

E813 ©2009 Yale Materials Handling Corporation 2-51


P14950 11-03

ENGINE BELT DRIVE AND ALTERNATOR MOUNTING (FIGURE 2-23)


4.3L EPA COMPLIANT

2-52 ©2009 Yale Materials Handling Corporation E813


11-03 P14950

ENGINE BELT DRIVE AND ALTERNATOR MOUNTING


4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


1 502097911 Locknut ............................................................................................................... 1
2 505970574 Washer ............................................................................................................... 2
3 900012209 Spacer ................................................................................................................ 1
4 900011276 Sleeve ................................................................................................................. 1
5 203080500 Capscrew ............................................................................................................ 1
6 015026400 Lockwasher ......................................................................................................... 8
7 580049229 Capscrew ............................................................................................................ 1
8 203762700 Capscrew ............................................................................................................ 3
9 016104000 Washer ............................................................................................................... 3
10 580002362 Bracket ................................................................................................................ 1
11 900015226 Water Pump Pulley (Water Pump) ...................................................................... 1
12 449022016 Lockwasher ......................................................................................................... 4
13 449001013 Capscrew ............................................................................................................ 4
14 580020334 V-Belt (Micro-V 6 Rib) ......................................................................................... 1
15 580002270 Belt Tensioner ..................................................................................................... 1
16 058941300 Capscrew ............................................................................................................ 3
17 449021006 Washer ............................................................................................................... 1
18 449022013 Lockwasher ......................................................................................................... 1
19 449001078 Capscrew ............................................................................................................ 1
20 900011268 Pulley .................................................................................................................. 1
21 019327000 O-Ring ................................................................................................................ 1
22 015026500 Lockwasher ......................................................................................................... 1
23 900012210 Capscrew ............................................................................................................ 1

E813 ©2009 Yale Materials Handling Corporation 2-53


P14482 10-03

CYLINDER BLOCK (FIGURE 2-24)


GASOLINE AND LPG — 4.3L EPA COMPLIANT

2-54 ©2009 Yale Materials Handling Corporation E813


10-03 P14482

CYLINDER BLOCK
GASOLINE AND LPG – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


a 580043105 Engine Assy-Gas (Gasoline) .............................................................................. 1
b 580055059 Engine Assy-Gas (Gasoline) .............................................................................. 1
a 580043107 Engine Assy-Lpg (LPG) ...................................................................................... 1
b 580055058 Engine Assy-Lpg (LPG) ...................................................................................... 1
1 ..... Short Block Assembly .................................................................................... 1
2 520047875 Kit-Piston (Standard) .................................................................................. 6
2 520047876 Kit-Piston (0.020 O/S) (0,5 mm) ................................................................. 6
3 520047877 Kit-Piston Ring (Standard) ......................................................................... 6
3 520047878 Kit-Piston Ring (0.020 O/S) (0,5 mm) ........................................................ 6
4 900005237 Piston Rod .................................................................................................. 6
5 580001744 Bolt ......................................................................................................... 2
6 580015148 Nut ......................................................................................................... 2
7 520047880 Piston Rod Bearing (Connecting Rod) (Standard) ..................................... 6
8 580008777 Crankshaft .................................................................................................. 1
9 900005280 Plug (RH) ................................................................................................... 3
10 900005254 Bolt ............................................................................................................. 10
11 580048804 Kit-Crankshaft Bearing (Standard) ............................................................. 3
11 580009266 Kit-Crankshaft Bearing (0.020 in. O/S) (Crankshaft) .................................. 3
12 520047886 Kit-Crankshaft Bearing (0.001 in.) (Crankshaft) ......................................... 1
13 580032627 Valve .......................................................................................................... 1
14 900005256 Pin .............................................................................................................. 4
15 900005255 Plug ............................................................................................................ 2
16 900005257 Pin .............................................................................................................. 2
17 580000316 Key ................................................................................................................. 1
18 580026803 Gasket ............................................................................................................ 1
19 580032617 Plug ................................................................................................................ 1
20 900005278 Pin .................................................................................................................. 1
21 580008599 Retainer .......................................................................................................... 1
22 580000309 Stud ............................................................................................................ 2
23 580008600 Seal ............................................................................................................ 1
24 900006219 Bolt ................................................................................................................. 1
25 900006220 Bolt ................................................................................................................. 1
26 900006251 Plug ................................................................................................................ 4
27 580026931 Nut .................................................................................................................. 1

FOOTNOTES:
a → S/N E813V02151B b S/N E813V02152B →

E813 ©2009 Yale Materials Handling Corporation 2-55


P14483 10-03

CAMSHAFT AND OIL PAN (FIGURE 2-25)


GASOLINE AND LPG — 4.3L EPA COMPLIANT

2-56 ©2009 Yale Materials Handling Corporation E813


10-03 P14483

CAMSHAFT AND OIL PAN


GASOLINE AND LPG – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


b 580043105 Engine Assy-Gas (Gasoline) .............................................................................. 1
c 580055059 Engine Assy-Gas (Gasoline) .............................................................................. 1
b 580043107 Engine Assy-Lpg (LPG) ...................................................................................... 1
c 580055058 Engine Assy-Lpg (LPG) ...................................................................................... 1
1 580002328 Camshaft ........................................................................................................ 1
2 900005282 Pin .............................................................................................................. 1
3 580014837 Kit-Repair Cable Chain ................................................................................... 1
3 ..... Timing Chain .................................................................................................. 1
4 ..... Sprocket ..................................................................................................... 1
5 ..... Sprocket ..................................................................................................... 1
6 900005286 Bolt ................................................................................................................. 3
7 900005287 Bolt ................................................................................................................. 2
8 900005288 Retainer .......................................................................................................... 1
9 a 580001617 Bearing (Position A, D) ................................................................................... 2
10 a 580001619 Bearing (Position B) ....................................................................................... 1
11 a 580001618 Bearing (Position C) ....................................................................................... 1
12 900015229 Bolt ................................................................................................................. 5
13 580013977 Oil Filter .......................................................................................................... 1
14 900006239 Bearing ........................................................................................................... 1
15 520046839 Water Pump ................................................................................................... 1
16 900005292 Gasket ........................................................................................................ 2
17 520053863 Fitting .............................................................................................................. 1
18 520046841 Engine Oil Pump (FP14486 [Page 2-68])...................................................... 1
19 900006211 Fitting .............................................................................................................. 1
20 580032628 Damper ........................................................................................................... 1
21 b 580032618 Engine Cover .................................................................................................. 1
21 c 580057614 Engine Cover (Front Cover) ........................................................................... 1
21 580079953 Bracket ....................................................................................................... 1
21 580079956 Shoe ........................................................................................................... 1
22 520046844 Bolt ............................................................................................................. 4
23 900006213 Bolt ............................................................................................................. 2
24 520046854 Grommet .................................................................................................... 6
25 900006231 Seal ............................................................................................................ 1
26 900006233 Bolt ................................................................................................................. 6
27 520046851 Bolt ................................................................................................................. 10
28 520042866 Nut .................................................................................................................. 1
29 580014839 Oil Pan ............................................................................................................ 1
30 580009275 Screw ......................................................................................................... 1
30 580009276 Gasket ........................................................................................................ 1
31 900006234 Kit-Gear .......................................................................................................... 1
32 520046852 Retainer .......................................................................................................... 1
33 900006236 Shaft ............................................................................................................... 1
34 580000318 Bearing ....................................................................................................... 1
35 900005255 Plug ................................................................................................................ 2
36 900006240 Bolt ................................................................................................................. 2
37 580008575 Gasket ............................................................................................................ 1
38 900006242 Washer ........................................................................................................... 6
39 520046840 Bolt ................................................................................................................. 10
40 520046847 Gasket ............................................................................................................ 1
41 900015240 Cap ................................................................................................................. 1

E813 ©2009 Yale Materials Handling Corporation 2-57


P14483 10-03

CAMSHAFT AND OIL PAN


GASOLINE AND LPG – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


42 062159500 Clamp ............................................................................................................. 1
43 580046531 Hose ............................................................................................................... 1
44 580014841 Clamp ............................................................................................................. 2
45 580032621 O-Ring ............................................................................................................ 1
46 580032622 Bolt ................................................................................................................. 1
47 580032620 Sensor (Crankshaft Position) ......................................................................... 1
48 580032619 Ring (Crankshaft Position Sensor) ................................................................. 1
580001627 Bearing Set ......................................................................................................... 1

FOOTNOTES:
a GM Identification Number on Left Side of Rear c S/N E813V02152B →
Transmission Housing is 8 Digits
b → S/N E813V02151B

2-58 ©2009 Yale Materials Handling Corporation E813


10-03 P14483

NOTES

E813 ©2009 Yale Materials Handling Corporation 2-59


P14485 10-03

VALVE COVER AND INLET MANIFOLD (FIGURE 2-26)


GASOLINE AND LPG — 4.3L EPA COMPLIANT

2-60 ©2009 Yale Materials Handling Corporation E813


10-03 P14485

VALVE COVER AND INLET MANIFOLD


GASOLINE AND LPG – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


1 b 580043105 Engine Assy-Gas (Gasoline) .......................................................................... 1
1 c 580055059 Engine Assy-Gas (Gasoline) .......................................................................... 1
1 b 580043107 Engine Assy-Lpg (LPG) .................................................................................. 1
1 c 580055058 Engine Assy-Lpg (LPG) .................................................................................. 1
2 b 520046855 Cover (LH) ...................................................................................................... 1
2 520046856 Cover (RH) ..................................................................................................... 1
2 c 524155833 Cover (LH) ...................................................................................................... 1
3 580046499 Filler Neck ...................................................................................................... 1
3 900006247 Cap ................................................................................................................. 1
4 580048919 Distributor Assembly (FP14933 [Page 6-21])................................................ 1
5 900006248 Gasket ............................................................................................................ 1
6 900006250 Grommet ........................................................................................................ 3
7 900006251 Plug (LPG) ...................................................................................................... 1
8 580000864 Spark Plug ...................................................................................................... 6
9 520046858 Bolt ................................................................................................................. 8
10 520046857 Grommet ........................................................................................................ 6
11 900006256 Bolt (LPG) ....................................................................................................... 6
12 520046859 Intake Manifold (Intake) (LPG) ....................................................................... 1
12 ..... Manifold (Intake) (Gasoline) (FP14905 [Page 2-66]).................................... 1
13 b 520046860 Kit-Gasket (LPG and Gasoline) ...................................................................... 1
13 c 520046860 Kit-Gasket ....................................................................................................... 1
13 b 580053063 Sealant ........................................................................................................... AR
14 900006257 Gasket ............................................................................................................ 2
15 a 520042867 Bolt (Long) ...................................................................................................... 10
16 a 900006272 Bolt (Medium) ................................................................................................. 4
17 a 900006259 Bolt (Short) ..................................................................................................... 12
18 580014840 Valve Lifter ..................................................................................................... 12
19 520046862 Guide .............................................................................................................. 2
20 520046863 Bolt ................................................................................................................. 2
21 520046864 Push Rod ........................................................................................................ 12
22 580008602 Kit-Gasket (Cylinder Head) ............................................................................ 1
23 b 520046866 Ignition Coil ..................................................................................................... 1
23 c 580052474 Ignition Coil Assembly (FP15287 [Page 2-49])............................................. 1
24 015026400 Lockwasher .................................................................................................... 5
25 580027261 Exhaust Manifold ............................................................................................ 2
26 580036920 Heat Shield ..................................................................................................... 1
27 900011253 Shield ............................................................................................................. 2
28 900011251 Shield ............................................................................................................. 2
29 580009096 Stud ................................................................................................................ 3
30 900015229 Bolt ................................................................................................................. 12
31 900015233 Support ........................................................................................................... 1
32 062151100 Capscrew ....................................................................................................... 4
33 015026000 Lockwasher .................................................................................................... 4
34 900011248 Fitting .............................................................................................................. 1
35 580031190 Dipstick ........................................................................................................... 1
36 580086066 Dipstick Tube .................................................................................................. 1
37 900011247 Clamp ............................................................................................................. 1
38 580000725 Water Outlet ................................................................................................... 1
39 580000179 Thermostat (LPG) ........................................................................................... 1
39 580052711 Thermostat (Bypass Type 197 Degree With Seal) (Gasoline) ....................... 1

E813 ©2009 Yale Materials Handling Corporation 2-61


P14485 10-03

VALVE COVER AND INLET MANIFOLD


GASOLINE AND LPG – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


39 ..... Seal ............................................................................................................ 1
40 900015222 Gasket ............................................................................................................ 1
41 058941300 Capscrew ....................................................................................................... 2
42 023082300 Fitting .............................................................................................................. 3
43 580014838 Cylinder Head (LPG) ...................................................................................... 1
43 580026862 Cylinder Head (Gasoline) (FP14484 [Page 2-64])........................................ 1
44 580063369 Fitting (90 Degree) ......................................................................................... 1
45 580014841 Clamp ............................................................................................................. 2
46 580071308 Hose Assy ...................................................................................................... 1

FOOTNOTES:
a Quanity is listed for both heads c S/N E813V02152B →
b → S/N E813V02151B

2-62 ©2009 Yale Materials Handling Corporation E813


10-03 P14485

NOTES

E813 ©2009 Yale Materials Handling Corporation 2-63


P14484 10-03

CYLINDER HEAD (FIGURE 2-27)


GASOLINE AND LPG — 4.3L EPA COMPLIANT

2-64 ©2009 Yale Materials Handling Corporation E813


10-03 P14484

CYLINDER HEAD
GASOLINE AND LPG – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


a 580043105 Engine Assy-Gas (Gasoline) .............................................................................. 1
b 580055059 Engine Assy-Gas (Gasoline) .............................................................................. 1
a 580043107 Engine Assy-Lpg (LPG) ...................................................................................... 1
b 580055058 Engine Assy-Lpg (LPG) ...................................................................................... 1
1 580014838 Cylinder Head (Gasoline) ............................................................................... 2
1 580026862 Cylinder Head (LPG) ...................................................................................... 2
2 580014836 Rocker Arm .................................................................................................... 12
2 520046863 Bolt ................................................................................................................. 4
3 520046837 Valve Stop ...................................................................................................... 24
4 520046832 Exhaust Valve (Gasoline) ............................................................................... 6
4 580026863 Exhaust Valve (LPG) ...................................................................................... 6
5 520046833 Inlet Valve ....................................................................................................... 6
6 520053823 Cap ................................................................................................................. 12
7 520046835 Seal (Black) .................................................................................................... 6
8 520046836 Spring ............................................................................................................. 12
9 580008775 Seal (Orange) ................................................................................................. 6
10 580020930 Support (Rocker Arm) .................................................................................... 2

FOOTNOTES:
a → S/N E813V02151B b S/N E813V02152B →

E813 ©2009 Yale Materials Handling Corporation 2-65


P14905 11-03

INTAKE MANIFOLD AND FUEL RAIL (FIGURE 2-28)


GASOLINE — 4.3L EPA COMPLIANT

2-66 ©2009 Yale Materials Handling Corporation E813


11-03 P14905

INTAKE MANIFOLD AND FUEL RAIL


GASOLINE – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


a 580043105 Engine Assy-Gas (Gasoline) .............................................................................. 1
b 580055059 Engine Assy-Gas (Gasoline) .............................................................................. 1
1 580048868 Fuel Rail ......................................................................................................... 1
2 580048869 Clip ................................................................................................................. 6
3 580048870 Cap ................................................................................................................. 1
4 580048871 Pressure Valve ............................................................................................... 1
5 580048872 Hose ............................................................................................................... 1
6 580048873 Regulator ........................................................................................................ 1
7 580048874 Retainer .......................................................................................................... 1
8 580048875 Injector ............................................................................................................ 6
9 580048876 Manifold (Upper) ............................................................................................. 1
10 580048922 Bolt ................................................................................................................. 7
11 580048877 Manifold (Lower) ............................................................................................. 1
12 580048878 Stud ................................................................................................................ 4
13 580048882 Gasket ............................................................................................................ 1
14 580048879 Sensor (Temperature manifold absolute pressure) ........................................ 1
15 ..... Bolt ................................................................................................................. 2
16 ..... Bolt ................................................................................................................. 1
580055967 Kit-Capscrew ...................................................................................................... 1

FOOTNOTES:
a → S/N E813V02151B b S/N E813V02152B →

E813 ©2009 Yale Materials Handling Corporation 2-67


P14486 10-03

OIL PUMP (FIGURE 2-29)


GASOLINE AND LPG — 4.3L EPA COMPLIANT

2-68 ©2009 Yale Materials Handling Corporation E813


10-03 P14486

OIL PUMP
GASOLINE AND LPG – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


a 580043105 Engine Assy-Gas (Gasoline) .............................................................................. 1
b 580055059 Engine Assy-Gas (Gasoline) .............................................................................. 1
a 580043107 Engine Assy-Lpg (LPG) ...................................................................................... 1
b 580055058 Engine Assy-Lpg (LPG) ...................................................................................... 1
520046841 Engine Oil Pump ............................................................................................ 1
1 900006204 Cover .......................................................................................................... 1
2 900006205 Stop ....................................................................................................... 1
3 900006206 Regulator Valve ..................................................................................... 1
4 900006207 Spring .................................................................................................... 1
5 520042869 Pin .......................................................................................................... 1
6 900006208 Kit-Screw .................................................................................................... 2
7 900006209 Bolt ................................................................................................................. 1
8 520046842 Screen ............................................................................................................ 1
9 580000322 Pin .................................................................................................................. 2
10 900006201 Retainer .......................................................................................................... 1
11 900005297 Shaft ............................................................................................................... 1

FOOTNOTES:
a → S/N E813V02151B b S/N E813V02152B →

E813 ©2009 Yale Materials Handling Corporation 2-69


P14487 10-03

DRIP SHIELD (FIGURE 2-30)


GASOLINE AND LPG — 4.3L EPA COMPLIANT

2-70 ©2009 Yale Materials Handling Corporation E813


10-03 P14487

ITEM PART NO. DESCRIPTION QTY


1 580043165 Bracket (Shield) .................................................................................................. 1
2 520086615 Screw .................................................................................................................. 2
3 015026400 Lockwasher ......................................................................................................... 1
4 580047206 Bracket (Shield) .................................................................................................. 1
5 504225257 Nut ...................................................................................................................... 2
6 580047207 Drip Shield .......................................................................................................... 1
7 580049011 Capscrew ............................................................................................................ 1

E813 ©2009 Yale Materials Handling Corporation 2-71


P14487 10-03

NOTES

2-72 ©2009 Yale Materials Handling Corporation E813


SECTION 3

3 EXHAUST SYSTEM
CONTENTS

SECTION 3
EXHAUST SYSTEM

DESCRIPTION PAGE

EXHAUST
DIESEL TIER II ........................................................................................................................................... 3-4
GASOLINE AND LPG ................................................................................................................................. 3-2
EXHAUST WRAPS
PAPER INDUSTRY OPTION ...................................................................................................................... 3-6

E813 ©2009 Yale Materials Handling Corporation 3-1


P14562 11-03

EXHAUST (FIGURE 3-1)


GASOLINE AND LPG

3-2 ©2009 Yale Materials Handling Corporation E813


11-03 P14562

EXHAUST
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 580019522 Exhaust Pipe ....................................................................................................... 1
2 580026653 Exhaust Pipe ....................................................................................................... 1
3 b 580012728 Plug ..................................................................................................................... 1
4 b 310156230 Lubricant (Anti-Sieze) ......................................................................................... AR
5 580034510 Exhaust Pipe ....................................................................................................... 1
6 057092500 Clamp ................................................................................................................. 2
7 505966508 Capscrew ............................................................................................................ 6
8 505966580 Spring ................................................................................................................. 6
9 900014294 Seal ..................................................................................................................... 2
10 580026246 Flange ................................................................................................................. 2
11 580019574 Exhaust Pipe ....................................................................................................... 1
12 080072600 Clamp ................................................................................................................. 3
12 ac 080072600 Clamp ................................................................................................................. 4
12 e 080072600 Clamp ................................................................................................................. 1
13 580019521 Exhaust Pipe ....................................................................................................... 1
14 580006906 Heat Shield ......................................................................................................... 1
15 580010955 Muffler ................................................................................................................. 1
16 b 580047808 Wrap ................................................................................................................... 1
17 b 580039610 Gasket ................................................................................................................ 3
18 b 580032011 Capscrew ............................................................................................................ 6
19 b 580027572 Nut ...................................................................................................................... 6
20 449001138 Capscrew ............................................................................................................ 2
20 b 449001050 Capscrew ............................................................................................................ 2
20 d 449001138 Capscrew ............................................................................................................ 1
21 900063101 Washer ............................................................................................................... 2
22 905733100 Rubber Cushion .................................................................................................. 4
23 449021006 Washer ............................................................................................................... 2
23 cd 449021006 Washer ............................................................................................................... 3
23 b 504226242 Washer ............................................................................................................... 2
24 909882404 Nut ...................................................................................................................... 2
24 b 504230271 Nut ...................................................................................................................... 2
25 a 580006395 Exhaust Pipe ....................................................................................................... 1
26 c 449001023 Capscrew ............................................................................................................ 3
27 c 449022013 Lockwasher ......................................................................................................... 3
28 c 580006394 Overhead Exhaust .............................................................................................. 1
29 c 580006396 Exhaust Pipe ....................................................................................................... 1
30 e 580040818 Exhaust Pipe ....................................................................................................... 1
31 b 580023023 Exhaust Pipe ....................................................................................................... 1
32 b 580023021 Exhaust Pipe ....................................................................................................... 1
33 b 580023022 Exhaust Pipe ....................................................................................................... 1
34 bd 580042487 Catalytic Converter (Three-Way) ........................................................................ 1
35 b 580046789 Spacer ................................................................................................................ 2
36 b 580048544 Wrap (With Snaps) ............................................................................................. 1

FOOTNOTES:
a Counterweight d U.L. Safety
b EPA Compliant e U.L. Safety - Counterweight
c Overhead

E813 ©2009 Yale Materials Handling Corporation 3-3


P14561 01-04

EXHAUST (FIGURE 3-2)


DIESEL TIER II

3-4 ©2009 Yale Materials Handling Corporation E813


01-04 P14561

EXHAUST
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


1 580010955 Muffler ................................................................................................................. 1
1 580010954 Muffler ("DS") ...................................................................................................... 1
1 580012732 Catalytic Converter (Two-Way Catalytic) ............................................................ 1
2 580048579 Exhaust Pipe ....................................................................................................... 1
3 580048580 Exhaust Pipe ....................................................................................................... 1
4 580048581 Exhaust Pipe ....................................................................................................... 1
5 580010485 Heat Shield ......................................................................................................... 1
6 080072600 Clamp ................................................................................................................. 3
7 580006389 Seal ..................................................................................................................... 1
8 580006390 Adapter ............................................................................................................... 1
9 505966508 Capscrew ............................................................................................................ 1
10 505966580 Spring ................................................................................................................. 1
11 909882404 Nut ...................................................................................................................... 2
12 905733100 Rubber Cushion .................................................................................................. 4
13 900063101 Washer ............................................................................................................... 2
14 449001138 Capscrew ............................................................................................................ 2
15 449021006 Washer ............................................................................................................... 2
16 b 580006396 Exhaust Pipe ....................................................................................................... 1
17 b 080072600 Clamp ................................................................................................................. 1
18 b 580006394 Overhead Exhaust .............................................................................................. 1
19 b 449022013 Lockwasher ......................................................................................................... 3
20 b 449021006 Washer ............................................................................................................... 3
21 b 449001023 Capscrew ............................................................................................................ 3
22 a 580006395 Exhaust Pipe ....................................................................................................... 1
23 a 080072600 Clamp ................................................................................................................. 1

FOOTNOTES:
a Counterweight b Overhead

E813 ©2009 Yale Materials Handling Corporation 3-5


P16531 08-05

EXHAUST WRAPS (FIGURE 3-3)


PAPER INDUSTRY OPTION

3-6 ©2009 Yale Materials Handling Corporation E813


08-05 P16531

EXHAUST WRAPS
PAPER INDUSTRY OPTION

ITEM PART NO. DESCRIPTION QTY


1 580047808 Wrap ................................................................................................................... 1
2 580048111 Exhaust Wrap ..................................................................................................... 1
3 580047856 Wrap ................................................................................................................... 1
4 580047805 Wrap ................................................................................................................... 1
5 580048568 Wrap ................................................................................................................... 1
6 580047809 Wrap ................................................................................................................... 1
7 580047903 Wrap ................................................................................................................... 2

E813 ©2009 Yale Materials Handling Corporation 3-7


P16531 08-05

NOTES

3-8 ©2009 Yale Materials Handling Corporation E813


SECTION 4

4 COOLING SYSTEM
CONTENTS

SECTION 4
COOLING SYSTEM

DESCRIPTION PAGE

BAFFLE AND ATTACHING PARTS ................................................................................................................ 4-8


COOLING ........................................................................................................................................................ 4-2
FAN DRIVE ASSEMBLY ................................................................................................................................. 4-6

E813 ©2009 Yale Materials Handling Corporation 4-1


P13779 11-03

COOLING (FIGURE 4-1)

4-2 ©2009 Yale Materials Handling Corporation E813


11-03 P13779

COOLING
ITEM PART NO. DESCRIPTION QTY
1 580002881 Radiator Cap (Radiator) ...................................................................................... 1
2 900011286 Clamp ................................................................................................................. 1
3 580013798 Hose ................................................................................................................... 1
4 580002884 Reservoir ............................................................................................................ 1
5 505972579 Outlet .................................................................................................................. 1
5 580002394 Hose ............................................................................................................... 1
5 900001230 Outlet (Reservoir) ........................................................................................... 1
5 900001231 Cap ................................................................................................................. 1
5 900003260 Bushing .......................................................................................................... 1
6 580002886 Strap ................................................................................................................... 1
7 580042918 Bracket ................................................................................................................ 1
8 504230231 Screw .................................................................................................................. 4
9 580002887 Drain Valve (Drain) ............................................................................................. 1
10 505966595 Clamp ................................................................................................................. 1
11 580039904 Hose Clamp ........................................................................................................ 1
12 580046106 Hose Clamp (Gasoline and LPG) ....................................................................... 1
13 930101906 Capscrew ............................................................................................................ 4
14 016103200 Washer ............................................................................................................... 4
15 449022019 Lockwasher ......................................................................................................... 4
16 580002234 Shroud (Upper) ................................................................................................... 1
17 580002235 Shroud (Lower) ................................................................................................... 1
18 580002236 Shroud (Door) ..................................................................................................... 1
19 580013509 Washer ............................................................................................................... 2
20 580013510 Spring ................................................................................................................. 2
21 580013511 Receptacle .......................................................................................................... 2
22 580013512 Retainer .............................................................................................................. 2
23 580013513 Stud .................................................................................................................... 2
24 016103500 Washer ............................................................................................................... 4
25 580013800 Rivet .................................................................................................................... 2
26 449022018 Washer ............................................................................................................... 1
27 580013375 Clamp ................................................................................................................. 3
28 580008327 Clamp ................................................................................................................. 1
29 449001412 Capscrew ............................................................................................................ 1
30 449015002 Nut ...................................................................................................................... 1
31 449021003 Washer ............................................................................................................... 2
32 449022017 Lockwasher ......................................................................................................... 6
33 580014829 Washer ............................................................................................................... 4
33 bc 580014829 Washer ............................................................................................................... 6
34 449022016 Lockwasher ......................................................................................................... 4
34 a 449022016 Lockwasher ......................................................................................................... 6
34 c 449022016 Lockwasher ......................................................................................................... 6
35 449001014 Screw .................................................................................................................. 4
35 c 449001014 Screw .................................................................................................................. 6
36 580008988 Nut ...................................................................................................................... 4
36 a 580008988 Nut ...................................................................................................................... 1
37 449001004 Capscrew ............................................................................................................ 6
37 a 449001004 Capscrew ............................................................................................................ 4
38 a 580014292 Screen (Rear Access) (FP14235 [Page 1-26]).................................................. 1
39 a 580004721 Mount .................................................................................................................. 2
40 449021010 Washer ............................................................................................................... 6
41 a 449021010 Washer ............................................................................................................... 4

E813 ©2009 Yale Materials Handling Corporation 4-3


P13779 11-03

COOLING
ITEM PART NO. DESCRIPTION QTY
42 a 580004761 Washer ............................................................................................................... 2
43 a 449001059 Capscrew ............................................................................................................ 2
44 900011233 Clamp ................................................................................................................. 1
45 449021006 Washer ............................................................................................................... 1
46 449022013 Lockwasher ......................................................................................................... 1
47 449015044 Nut ...................................................................................................................... 1
48 580039904 Hose Clamp ........................................................................................................ 1
49 580046106 Hose Clamp ........................................................................................................ 1
50 580002232 Radiator .............................................................................................................. 1
51 580041923 Radiator Hose (Gasoline and LPG) (Upper) ....................................................... 1
52 580002248 Radiator Hose (Gasoline and LPG) (Lower) ....................................................... 1
53 580039230 Radiator Hose (Diesel Lower) ............................................................................. 1
54 580039232 Radiator Hose (Diesel) (Upper) .......................................................................... 1
55 505972504 Nut ...................................................................................................................... 4
56 580046107 Hose Clamp (Diesel) ........................................................................................... 2
57 580002262 Adapter (Diesel) .................................................................................................. 1
57 580002261 Adapter (Gasoline and LPG) .............................................................................. 1
58 580006966 Capscrew (Diesel) .............................................................................................. 4
59 580006965 Lockwasher (Diesel) ........................................................................................... 4
60 580002256 Drive Shaft (Gasoline and LPG) (FP13780 [Page 4-6]).................................... 1
60 580002257 Drive Shaft (Diesel) (FP13780 [Page 4-6])........................................................ 1
61 580049863 Nut ...................................................................................................................... 6
62 580008988 Nut ...................................................................................................................... 6
63 580011963 Screen ................................................................................................................ 1
64 580011960 Plate (Screen Mounting) ..................................................................................... 1

FOOTNOTES:
a 2100 Wheel Base c With Standard Counterweight Exhaust
b With Overhead Exhaust or UL Safety

4-4 ©2009 Yale Materials Handling Corporation E813


11-03 P13779

NOTES

E813 ©2009 Yale Materials Handling Corporation 4-5


P13780 11-03

FAN DRIVE ASSEMBLY (FIGURE 4-2)

4-6 ©2009 Yale Materials Handling Corporation E813


11-03 P13780

FAN DRIVE ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
1 449001003 Capscrew ............................................................................................................ 2
2 449022017 Lockwasher ......................................................................................................... 8
3 449021010 Washer ............................................................................................................... 2
4 580008988 Nut ...................................................................................................................... 3
5 504312706 Support Plate ...................................................................................................... 1
6 909145100 Rubber Mount (Rubber) ...................................................................................... 4
7 449021006 Washer ............................................................................................................... 4
8 449022013 Lockwasher ......................................................................................................... 6
9 449001023 Capscrew ............................................................................................................ 4
10 ..... Fan Assembly ..................................................................................................... 1
11 449001023 Capscrew ....................................................................................................... 2
12 449022013 Lockwasher .................................................................................................... 2
13 580026205 Bracket ........................................................................................................... 1
14 580002268 Fan (Draw Through) ....................................................................................... 1
15 449001014 Screw ............................................................................................................. 4
16 449022016 Lockwasher .................................................................................................... 4
17 ..... Fan Mount Assembly ...................................................................................... 1
18 580024374 Fan Pulley .................................................................................................. 1
19 580028393 Pin .............................................................................................................. 1
20 500231901 Ball Bearing ................................................................................................ 4
20 580003531 Adhesive .................................................................................................... AR
21 580028348 Spacer ........................................................................................................ 1
22 580038527 Snap Ring .................................................................................................. 1
23 640046901 Snap Ring .................................................................................................. 1
24 449001078 Capscrew ............................................................................................................ 1
25 580002270 Belt Tensioner ..................................................................................................... 1
26 580052941 V-Belt (4 Groove Micro) ...................................................................................... 1
27 580002262 Adapter (Diesel) .................................................................................................. 1
27 580002261 Adapter (Gasoline and LPG) .............................................................................. 1
28 580006965 Lockwasher (Diesel) ........................................................................................... 4
29 580006966 Capscrew (Diesel) .............................................................................................. 4
30 519766808 Lockwasher ......................................................................................................... 8
31 932201905 Capscrew ............................................................................................................ 8
32 580002257 Drive Shaft (Diesel) ............................................................................................. 1
32 580006921 Flange ............................................................................................................ 2
32 580006920 Kit-Shaft and Bearing ..................................................................................... 2
32 580002256 Drive Shaft (Gasoline and LPG) ......................................................................... 1
32 580006921 Flange ............................................................................................................ 2
32 580006920 Kit-Shaft and Bearing ..................................................................................... 2
33 449001302 Capscrew ............................................................................................................ 1
34 580006374 Washer ............................................................................................................... 1
35 580024373 Pulley (4 Rib) (Pump Drive) ................................................................................ 1
36 580026207 Bracket ................................................................................................................ 1
37 449021010 Washer ............................................................................................................... 6
39 449001004 Capscrew (Diesel) .............................................................................................. 6
39 449001004 Capscrew (Gasoline and LPG) ........................................................................... 4
40 449001059 Capscrew ............................................................................................................ 2
41 580004761 Washer (Long Wheel Base) ................................................................................ 2
42 580004721 Mount (Long Wheel Base) .................................................................................. 2
43 449015044 Nut ...................................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 4-7


P17206 04-06

BAFFLE AND ATTACHING PARTS (FIGURE 4-3)

4-8 ©2009 Yale Materials Handling Corporation E813


04-06 P17206

BAFFLE AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 580014673 Baffle (RH) .......................................................................................................... 1
1 580014674 Baffle (LH) ........................................................................................................... 1
2 580014676 Plate .................................................................................................................... 2
3 580014672 Baffle (Bottom) (83 in. Long Wheel Base) .......................................................... 1
3 580014677 Baffle (Bottom) (72/74 in. Short Wheel Base) ..................................................... 1
4 504230231 Screw .................................................................................................................. 5
5 580004761 Washer ............................................................................................................... 2
6 449022017 Lockwasher ......................................................................................................... 6
7 449021010 Washer ............................................................................................................... 2
8 518793609 Fastener (83 in. Long Wheel Base) .................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 4-9


P17206 04-06

NOTES

4-10 ©2009 Yale Materials Handling Corporation E813


SECTION 5

5 FUEL SYSTEM
CONTENTS

SECTION 5
FUEL SYSTEM

DESCRIPTION PAGE

AIR FILTER
GASOLINE AND LPG ................................................................................................................................. 5-6
TIER II - DIESEL ......................................................................................................................................... 5-34
AIR INTAKE AND FILTER SYSTEM
DIESEL TIER II ........................................................................................................................................... 5-30
GASOLINE AND LPG ................................................................................................................................. 5-2
ENGINE FUEL SYSTEM
LPG - 4.3L EPA COMPLIANT ..................................................................................................................... 5-22
FOOT DIRECTIONAL CONTROL PEDAL ...................................................................................................... 5-54
FOOT DIRECTIONAL CONTROL PEDAL AND BRACKET ASSEMBLY ....................................................... 5-52
FUEL FILTER AND ATTACHING PARTS
DIESEL TIER II ........................................................................................................................................... 5-36
FUEL PUMP AND WATER SEPERATOR
DIESEL TIER II ........................................................................................................................................... 5-38
FUEL SENDER AND ATTACHING PARTS
DIESEL TIER II ........................................................................................................................................... 5-40
FUEL SUPPLY SYSTEM
DIESEL TIER II ........................................................................................................................................... 5-12
GASOLINE .................................................................................................................................................. 5-8
LPG ............................................................................................................................................................. 5-10
LPG REGULATING SYSTEM
4.3L EPA COMPLIANT ENGINE ................................................................................................................ 5-26
LPG TANK BRACKET
FIXED .......................................................................................................................................................... 5-14
SWING OUT ................................................................................................................................................ 5-16
SWING OUT/DROP DOWN ........................................................................................................................ 5-18
THROTTLE ARM ASSEMBLY ........................................................................................................................ 5-50
THROTTLE BODY AND LPG MIXER
4.3L EPA COMPLIANT ENGINE ................................................................................................................ 5-24
THROTTLE BODY ASSEMBLY
GASOLINE - 4.3L EPA COMPLIANT ENGINE ........................................................................................... 5-28
THROTTLE LINKAGE
DIESEL TIER II ........................................................................................................................................... 5-48
GASOLINE AND LPG - FORWARD/REVERSE LEVER ............................................................................ 5-44
GASOLINE AND LPG - FOOT DIRECTIONAL CONTROL PEDAL ........................................................... 5-46
WATER SEPARATOR
DIESEL TIER II ........................................................................................................................................... 5-42

E813 ©2009 Yale Materials Handling Corporation 5-1


p14574 11-03

AIR INTAKE AND FILTER SYSTEM (FIGURE 5-1)


GASOLINE AND LPG

5-2 ©2009 Yale Materials Handling Corporation E813


11-03 p14574

AIR INTAKE AND FILTER SYSTEM


GASOLINE AND LPG
KEY:
A: Air Filter (Standard)
B: Air Filter (Heavy Duty, With Overhead Guard)
C: Air Filter (Heavy Duty, With Cab)
QTY
ITEM PART NO. DESCRIPTION A B C
1 580008965 Pre-Cleaner ....................................................................................... .. 1 ..
1 503231800 Cover ............................................................................................. .. 1 ..
1 503232800 Body .............................................................................................. .. 1 ..
1 580047787 Sleeve ........................................................................................... .. 1 ..
1 504058787 Hose Clamp .................................................................................. .. 1 ..
2 930103908 Capscrew .......................................................................................... .. 3 ..
3 580008937 Bracket (Pre-Cleaner) ....................................................................... .. 1 ..
4 504230231 Screw ................................................................................................ .. 2 ..
5 449021003 Washer .............................................................................................. .. 3 ..
6 449022018 Washer .............................................................................................. .. 5 ..
7 449015002 Nut ..................................................................................................... .. 3 ..
8 580008938 Band .................................................................................................. .. 1 ..
9 580009070 Hose (Pre-Cleaner) ........................................................................... .. 1 ..
10 580006918 Clamp ................................................................................................ .. 1 ..
11 580025500 Molding .............................................................................................. .. 1 ..
12 580025593 Spacer ............................................................................................... .. 2 ..
13 016337000 Washer .............................................................................................. .. 2 ..
14 449001121 Capscrew .......................................................................................... .. 2 ..
15 580030536 Plug ................................................................................................... 2 .. ..
16 580009065 Grill .................................................................................................... 1 .. ..
17 580008965 Pre-Cleaner ....................................................................................... .. .. 1
17 503231800 Cover ............................................................................................. .. .. 1
17 503232800 Body .............................................................................................. .. .. 1
17 580047787 Sleeve ........................................................................................... .. .. 1
17 504058787 Hose Clamp .................................................................................. .. .. 1
18 930103908 Capscrew .......................................................................................... .. .. 1
19 449001170 Capscrew .......................................................................................... .. .. 1
20 449022018 Washer .............................................................................................. .. .. 1
21 580013054 Bracket Wldmt ................................................................................... .. .. 1
22 449015002 Nut ..................................................................................................... .. .. 1
23 449021003 Washer .............................................................................................. .. .. 1
24 580008938 Band .................................................................................................. .. .. 1
25 580006918 Clamp ................................................................................................ .. .. 1
26 580013053 Hose .................................................................................................. .. .. 1
27 504058787 Hose Clamp ....................................................................................... 2 2 2
28 580006432 Hose (Outlet) ..................................................................................... 1 1 1
29 580042184 Air Filter (FP13777 [Page 5-6])........................................................ 1 1 1
30 580004836 Hose (Intake LPG) ............................................................................. 1 1 1
31 580000180 Hose Clamp ....................................................................................... .. 1 1
32 524196826 Bracket .............................................................................................. 1 1 1
33 449021001 Washer .............................................................................................. 2 2 2
34 449022016 Lockwasher ....................................................................................... 2 2 2
35 449001013 Capscrew .......................................................................................... 2 2 2
36 524192643 Hose (Breather) ................................................................................. 1 1 1

E813 ©2009 Yale Materials Handling Corporation 5-3


p14574 11-03

AIR INTAKE AND FILTER SYSTEM


GASOLINE AND LPG
KEY:
A: Air Filter (Standard)
B: Air Filter (Heavy Duty, With Overhead Guard)
C: Air Filter (Heavy Duty, With Cab)
QTY
ITEM PART NO. DESCRIPTION A B C
37 580008524 Hose Clamp ....................................................................................... 1 1 1
38 013393400 Fitting ................................................................................................. 1 1 1
39 013393700 Fitting ................................................................................................. 1 1 1
40 580007558 Clamp ................................................................................................ 1 1 1
41 505970524 Hose Clamp ....................................................................................... 1 1 1
42 580041240 Hose (Gas) ........................................................................................ 1 1 1
42 580041237 Hose (LPG) ....................................................................................... 1 1 1

5-4 ©2009 Yale Materials Handling Corporation E813


11-03 p14574

NOTES

E813 ©2009 Yale Materials Handling Corporation 5-5


P13777 09-03

AIR FILTER (FIGURE 5-2)


GASOLINE AND LPG

5-6 ©2009 Yale Materials Handling Corporation E813


09-03 P13777

AIR FILTER
GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


580042184 Air Filter .............................................................................................................. 1
1 580010991 Filter Element ................................................................................................. 1
2 580010993 Cover .............................................................................................................. 1
3 505967516 Valve .............................................................................................................. 1
4 580010994 Plug ................................................................................................................ 1
5 ..... Body .................................................................................................................... 1
6 ..... Clamp ................................................................................................................. 1
7 ..... Bracket ................................................................................................................ 1

E813 ©2009 Yale Materials Handling Corporation 5-7


P14268 09-03

FUEL SUPPLY SYSTEM (FIGURE 5-3)


GASOLINE

5-8 ©2009 Yale Materials Handling Corporation E813


09-03 P14268

FUEL SUPPLY SYSTEM


GASOLINE

ITEM PART NO. DESCRIPTION QTY


1 080388600 Fuel Cap (GS, DS) .............................................................................................. 1
2 580007726 Shim (0.020 in.) (GS, DS) ................................................................................... 1
3 580007724 Fuel Cap (Standard) ........................................................................................... 1
4 580014098 Grommet ............................................................................................................. 1
5 504303709 Shield (Splash) ................................................................................................... 1
6 504230231 Screw .................................................................................................................. 2
7 449001013 Capscrew ............................................................................................................ 2
8 449022016 Lockwasher ......................................................................................................... 2
9 504226242 Washer ............................................................................................................... 4
10 900011233 Clamp ................................................................................................................. 1
11 900011232 Fuel Filter ............................................................................................................ 1
12 524215716 Tube (Supply) ..................................................................................................... 1
13 524215717 Tube .................................................................................................................... 1
14 504303715 Shield (Heat) ....................................................................................................... 1
15 580014079 Screw .................................................................................................................. 2
16 449021001 Washer ............................................................................................................... 2
17 514214804 O-Ring ................................................................................................................ 2
18 a 524151031 Fuel Sender ........................................................................................................ 1
18 b 524221945 Fuel Sender ........................................................................................................ 1
19 580017034 Fitting .............................................................................................................. 1
20 015765400 Fitting .............................................................................................................. 1
21 080611300 Fitting .............................................................................................................. 1
22 524195272 Tube .................................................................................................................... 1
23 900003231 Clamp (Insulated) ............................................................................................... 1
24 580007683 Clamp (Insulated) ............................................................................................... 1
25 511405800 Clamp (Worm Screw) ......................................................................................... 2
26 580014232 Plug (Magnetic) (Magnetic Tank Drain Plug) ...................................................... 1
27 505966504 Seal ..................................................................................................................... 1
28 504226242 Washer ............................................................................................................... 1
29 449001013 Capscrew ............................................................................................................ 1

FOOTNOTES:
a → S/N E813V02595C b S/N E813V02596C →

E813 ©2009 Yale Materials Handling Corporation 5-9


P14269 10-03

FUEL SUPPLY SYSTEM (FIGURE 5-4)


LPG

5-10 ©2009 Yale Materials Handling Corporation E813


10-03 P14269

FUEL SUPPLY SYSTEM


LPG

ITEM PART NO. DESCRIPTION QTY


1 580049754 Hose Assy ........................................................................................................... 1
2 580043282 Tube Assy ........................................................................................................... 1
3 580049407 Clamp (Insulated) ............................................................................................... 1
4 580007698 Fitting .................................................................................................................. 1
5 580007680 Fitting .................................................................................................................. 1
6 909267300 Fitting .................................................................................................................. 1
7 580043256 Bracket (LPG Filter) ............................................................................................ 1
8 580049231 Capscrew ............................................................................................................ 1
9 449022016 Lockwasher ......................................................................................................... 1
10 449021001 Washer ............................................................................................................... 2
11 580027573 Nut (Flange) ........................................................................................................ 1
12 019299600 Relief Valve ......................................................................................................... 1
13 580011976 Hose Assy ........................................................................................................... 1
14 580001183 Cover Plate ......................................................................................................... 1
15 580012853 Gasket ................................................................................................................ 1
16 580014079 Screw .................................................................................................................. 2
17 056623800 Fitting .................................................................................................................. 1
18 580014232 Plug (Magnetic) ................................................................................................... 1
19 504230231 Screw .................................................................................................................. 2
20 580014131 Fuel Cap ............................................................................................................. 1
21 500204901 Fitting .................................................................................................................. 1
22 504226242 Washer ............................................................................................................... 2
23 912514300 Fitting .................................................................................................................. 1
24 580043255 Fuel Filter ............................................................................................................ 1

E813 ©2009 Yale Materials Handling Corporation 5-11


P15001 01-04

FUEL SUPPLY SYSTEM (FIGURE 5-5)


DIESEL TIER II

5-12 ©2009 Yale Materials Handling Corporation E813


01-04 P15001

FUEL SUPPLY SYSTEM


DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


1 580048926 Hose ................................................................................................................... 1
2 901177109 Hose ................................................................................................................... 1
3 580046604 Tube Assy ........................................................................................................... 1
4 580047145 Hose ................................................................................................................... 1
5 505973532 Hose ................................................................................................................... 2
6 580007039 Hose ................................................................................................................... 1
7 901177124 Hose ................................................................................................................... 1
8 580046193 Tube Assy ........................................................................................................... 1
9 580046191 Tube Assy ........................................................................................................... 1
10 580042356 Hose ................................................................................................................... 1
11 580046192 Tube Assy ........................................................................................................... 1
12 580049329 Hose ................................................................................................................... 1
13 511405800 Clamp (Worm Screw) ......................................................................................... 18
14 580049432 Clamp ................................................................................................................. 5
15 580047714 Capscrew ............................................................................................................ 2
16 580023253 Tube Assy ........................................................................................................... 3
17 501961903 Fitting .................................................................................................................. 4
18 580052237 Nut ...................................................................................................................... 5
19 580023254 Tube Assy ........................................................................................................... 1
20 580032601 Fitting .................................................................................................................. 2
21 580009806 Clamp ................................................................................................................. 1
22 520035824 Clamp ................................................................................................................. 1
23 580049231 Capscrew ............................................................................................................ 1
24 580041147 Fitting .................................................................................................................. 1
25 580044503 Adapter (Male) .................................................................................................... 1
26 580042901 Fitting (5/16 Quick Disconnect) ........................................................................... 1
27 580042867 Fitting .................................................................................................................. 1
28 580047848 Fitting (Banjo) ..................................................................................................... 1
29 580004411 Bolt ...................................................................................................................... 1
30 580047896 Washer ............................................................................................................... 2
31 580014098 Grommet ............................................................................................................. 1
32 504303709 Shield .................................................................................................................. 1
33 504230231 Screw .................................................................................................................. 2
34 504226242 Washer ............................................................................................................... 2
35 580004571 Fuel Cap ............................................................................................................. 1
36 580015911 Fitting (Adapter) .................................................................................................. 1
37 505975540 Fitting .................................................................................................................. 1
38 580048843 Sealing Ring ....................................................................................................... 2
39 580006182 Plug ..................................................................................................................... 2
40 580014232 Plug (Magnetic) ................................................................................................... 1
41 501702909 Adhesive ............................................................................................................. AR
42 505966504 Seal ..................................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 5-13


P14988 12-03

LPG TANK BRACKET (FIGURE 5-6)


FIXED

5-14 ©2009 Yale Materials Handling Corporation E813


12-03 P14988

LPG TANK BRACKET


FIXED

ITEM PART NO. DESCRIPTION QTY


1 580013115 Strap ................................................................................................................... 1
2 932729901 Capscrew ............................................................................................................ 1
3 900001237 Latch ................................................................................................................... 1
4 a. . . . . LPG Tank ............................................................................................................ 1
5 580024220 Lpg Tank Bracket ................................................................................................ 1
6 900001238 Nut ...................................................................................................................... 1
7 449021010 Washer ............................................................................................................... 8
8 449001024 Capscrew ............................................................................................................ 8
9 449021001 Washer ............................................................................................................... 1

FOOTNOTES:
a Contact your authorized dealer for service parts

E813 ©2009 Yale Materials Handling Corporation 5-15


P15034 06-04

LPG TANK BRACKET (FIGURE 5-7)


SWING OUT

5-16 ©2009 Yale Materials Handling Corporation E813


06-04 P15034

LPG TANK BRACKET


SWING OUT

ITEM PART NO. DESCRIPTION QTY


580024225 Lpg Tank Bracket ................................................................................................ 1
1 580009773 Hinge (LH) ...................................................................................................... 1
2 ..... Swing Arm ...................................................................................................... 1
3 580009776 Latch (Tube Assembly) .................................................................................. 1
4 580008695 Housing (Latch) .......................................................................................... 1
5 580008696 Shaft ........................................................................................................... 1
6 580014133 Roll Pin ....................................................................................................... 1
7 580008698 Snap Ring (Internal) ................................................................................... 1
8 580008699 Spring Seat ................................................................................................ 2
9 ..... Spring ......................................................................................................... 1
10 ..... Shaft (Knob) ............................................................................................... 1
11 ..... Knob ........................................................................................................... 1
12 ..... Plug ............................................................................................................ 1
13 580013370 Capscrew ....................................................................................................... 1
14 449015107 Locknut ........................................................................................................... 1
15 449021010 Washer ........................................................................................................... 8
16 449001024 Capscrew ....................................................................................................... 8
17 a. . . . . Fuel Tank ............................................................................................................ 1
18 580013115 Strap ................................................................................................................... 1
19 900001237 Latch ................................................................................................................... 1
20 900001238 Nut ...................................................................................................................... 1
21 580019503 Capscrew ............................................................................................................ 1
22 449001160 Capscrew ............................................................................................................ 1

FOOTNOTES:
a Contact Your Authorized Yale Dealer for Service
Parts

E813 ©2009 Yale Materials Handling Corporation 5-17


P15035 06-04

LPG TANK BRACKET (FIGURE 5-8)


SWING OUT/DROP DOWN

5-18 ©2009 Yale Materials Handling Corporation E813


06-04 P15035

LPG TANK BRACKET


SWING OUT/DROP DOWN

ITEM PART NO. DESCRIPTION QTY


580057356 Lpg Tank Bracket ................................................................................................ 1
1 580057606 Mount ............................................................................................................. 1
2 580052691 Thrust Washer ................................................................................................ 1
3 580053497 Pin .................................................................................................................. 1
4 580053498 Ring ................................................................................................................ 1
5 580041947 Spring ............................................................................................................. 1
6 580033885 Nut .................................................................................................................. 1
7 931015903 Capscrew ....................................................................................................... 1
8 501702903 Loctite ............................................................................................................. AR
9 505970592 Sealant ........................................................................................................... AR
10 580057620 Pivot ............................................................................................................... 1
11 502507901 Ball Bearing .................................................................................................... 2
12 580052689 Washer (Pivot) ................................................................................................ 1
13 580052259 Snap Ring ....................................................................................................... 1
14 580053496 E-Ring ............................................................................................................ 2
15 449021006 Washer ........................................................................................................... 2
16 580051169 Gas Spring ..................................................................................................... 1
17 580053495 Pin .................................................................................................................. 1
18 449015098 Nut .................................................................................................................. 2
19 580056828 Plate ............................................................................................................... 1
20 580038891 Pin (Alignment) ............................................................................................... 1
21 580056063 Bushing .......................................................................................................... 2
22 931013904 Capscrew ....................................................................................................... 2
23 520082893 Capscrew ....................................................................................................... 2
24 580038886 Strap ............................................................................................................... 1
25 520044837 Latch ............................................................................................................... 1
26 900001238 Nut (Adjusting) ................................................................................................ 1
27 580008703 Plug ................................................................................................................ 4
28 580030969 Capscrew ....................................................................................................... 2
29 580057313 Lpg Tank Bracket (Weldment) ........................................................................ 1
30 580056826 Pin .................................................................................................................. 1
31 580053492 Pin .................................................................................................................. 1
32 449001050 Capscrew ....................................................................................................... 1
33 580049557 Capscrew ....................................................................................................... 2
34 580056062 Shaft ............................................................................................................... 1
35 580038834 Capscrew ....................................................................................................... 1
36 580056829 Dowel ............................................................................................................. 1
37 580053491 Latch ............................................................................................................... 1
38 580056827 Block ............................................................................................................... 1
39 449021001 Washer ........................................................................................................... 2
40 519766808 Lockwasher .................................................................................................... 2
41 449021010 Washer ........................................................................................................... 1
42 580038894 Spring ............................................................................................................. 1
43 023338500 Retaining Ring ................................................................................................ 1
44 019299600 Relief Valve .................................................................................................... 1
45 580053493 Fitting .............................................................................................................. 1
46 909267300 Fitting .............................................................................................................. 4
47 580043862 Hose Assy ...................................................................................................... 1
48 449001040 Capscrew ....................................................................................................... 2
49 449022013 Lockwasher .................................................................................................... 2

E813 ©2009 Yale Materials Handling Corporation 5-19


P15035 06-04

LPG TANK BRACKET


SWING OUT/DROP DOWN

ITEM PART NO. DESCRIPTION QTY


50 580043863 Hose Assy ...................................................................................................... 1
51 580039229 Junction Block ................................................................................................ 1
52 580051812 Tube ............................................................................................................... 1
53 580043255 Fuel Filter ....................................................................................................... 1

5-20 ©2009 Yale Materials Handling Corporation E813


06-04 P15035

NOTES

E813 ©2009 Yale Materials Handling Corporation 5-21


P14951 11-03

ENGINE FUEL SYSTEM (FIGURE 5-9)


LPG — 4.3L EPA COMPLIANT

5-22 ©2009 Yale Materials Handling Corporation E813


11-03 P14951

ENGINE FUEL SYSTEM


LPG – 4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


1 580056603 Hose (Supply) ..................................................................................................... 1
2 580048625 Hose Assy (Dry Gas Supply) .............................................................................. 1
2 580056506 Hose Clamp (Pinch Type) .............................................................................. 2
3 580048621 Hose Assy (PCV) ................................................................................................ 1
3 580048624 Hose Clamp .................................................................................................... AR
4 580048622 Pcv Valve (PCV) ................................................................................................. 1
5 580056606 Hose Assy (Return) (Regulator to Water Pump) ................................................ 1
5 580056506 Hose Clamp (Pinch Type) .............................................................................. 1
5 580056505 Hose Clamp (Worm Type) .............................................................................. 1
6 580048916 Hose Assy (Trim Valve) ...................................................................................... 1
6 580048624 Hose Clamp .................................................................................................... 2
7 580048936 Balance Valve ..................................................................................................... 1
7 580048624 Hose Clamp .................................................................................................... 2
8 580048915 Hose Assy (PTV) ................................................................................................ 1
8 580048624 Hose Clamp .................................................................................................... 1
9 580079139 Elbow (90 degree) .............................................................................................. 1
10 580073709 Housing (Coolant) ............................................................................................... 1
11 580048610 Fitting .................................................................................................................. 3
11 580064014 O-Ring ................................................................................................................ 6
12 580077352 Fitting (Quick Connect) ....................................................................................... 3
13 580063369 Fitting (90 Degree) .............................................................................................. 1
580053869 Check Valve (Not Illustrated) .............................................................................. 1

E813 ©2009 Yale Materials Handling Corporation 5-23


P14952 11-03

THROTTLE BODY AND LPG MIXER (FIGURE 5-10)


4.3L EPA COMPLIANT ENGINE

5-24 ©2009 Yale Materials Handling Corporation E813


11-03 P14952

THROTTLE BODY AND LPG MIXER


4.3L EPA COMPLIANT ENGINE

ITEM PART NO. DESCRIPTION QTY


1 580048589 Mixer ................................................................................................................... 1
2 580048590 Pin ....................................................................................................................... 1
3 580048604 Bolt ...................................................................................................................... 4
4 580048592 Bracket ................................................................................................................ 1
5 580054643 Throttle Body ...................................................................................................... 1
6 580048594 Sensor (Foot Pedal Position) .............................................................................. 1
7 580048600 Screw .................................................................................................................. 2
8 580048596 Bracket ................................................................................................................ 1
9 580048597 Bolt ...................................................................................................................... 4
10 580048599 Adapter ............................................................................................................... 1
11 580048600 Screw .................................................................................................................. 2
12 580048601 Sensor (Temperature manifold absolute pressure) ............................................ 1
13 505959522 Fitting .................................................................................................................. 1
14 580048602 Bolt ...................................................................................................................... 4
15 580053229 Sensor (Throttle Position) ................................................................................... 1
16 580048609 Fuel Trim Valve ................................................................................................... 1
16 580048916 Hose Assy (Trim Valve) ...................................................................................... 1
17 580048610 Fitting .................................................................................................................. 1
18 580048611 O-Ring ................................................................................................................ 2
19 580048612 Gasket ................................................................................................................ 1
20 580049556 Sensor (Oxygen) ................................................................................................. 1

E813 ©2009 Yale Materials Handling Corporation 5-25


P14953 11-03

LPG REGULATING SYSTEM (FIGURE 5-11)


4.3L EPA COMPLIANT ENGINE

5-26 ©2009 Yale Materials Handling Corporation E813


11-03 P14953

LPG REGULATING SYSTEM


4.3L EPA COMPLIANT ENGINE

ITEM PART NO. DESCRIPTION QTY


1 580048613 Lpg Lock-Off ....................................................................................................... 2
2 580048614 Fitting .................................................................................................................. 1
3 580048615 Fitting .................................................................................................................. 1
4 580048616 Regulator ............................................................................................................ 1
5 580048617 Valve ................................................................................................................... 1
6 580048618 Clamp ................................................................................................................. 1
7 580048597 Bolt ...................................................................................................................... 2
8 580048610 Fitting .................................................................................................................. 2
9 580048619 Fitting .................................................................................................................. 1
10 580048597 Bolt ...................................................................................................................... 2
11 580048590 Pin ....................................................................................................................... 4
12 580048620 Cap ..................................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 5-27


P14926 11-03

THROTTLE BODY ASSEMBLY (FIGURE 5-12)


GASOLINE — 4.3L EPA COMPLIANT ENGINE

5-28 ©2009 Yale Materials Handling Corporation E813


11-03 P14926

THROTTLE BODY ASSEMBLY


GASOLINE – 4.3L EPA COMPLIANT ENGINE

ITEM PART NO. DESCRIPTION QTY


1 580048661 Adapter ............................................................................................................... 1
2 580048662 Bracket ................................................................................................................ 1
3 580048663 Throttle Body ...................................................................................................... 1
4 580048664 Bolt ...................................................................................................................... 4
5 580048611 O-Ring ................................................................................................................ 2
6 580048667 Screw .................................................................................................................. 8
7 580060922 Hood ................................................................................................................... 1
8 516987808 Gasket ................................................................................................................ 1
9 580048666 Adapter ............................................................................................................... 1
10 580048621 Hose Assy (PCV) ................................................................................................ 1
11 580048624 Hose Clamp .................................................................................................... 2
12 580048622 Pcv Valve (PCV) ................................................................................................. 1
13 580053229 Sensor (Throttle Position) ................................................................................... 1
14 580048600 Screw .................................................................................................................. 2
15 580048594 Sensor (Foot Pedal Position) .............................................................................. 1
16 580049556 Sensor (Oxygen) ................................................................................................. 1
a 580048668 Gasket (Not Illustrated) ....................................................................................... 1

FOOTNOTES:
a Adapter to Manifold

E813 ©2009 Yale Materials Handling Corporation 5-29


P14573 11-03

AIR INTAKE AND FILTER SYSTEM (FIGURE 5-13)


DIESEL TIER II

5-30 ©2009 Yale Materials Handling Corporation E813


11-03 P14573

AIR INTAKE AND FILTER SYSTEM


DIESEL TIER II
KEY:
A: Standard
B: Heavy Duty (With Overhead Guard)
C: Heavy Duty (With Cab)
QTY
ITEM PART NO. DESCRIPTION A B C
1 580040373 Hose .................................................................................................. 1 1 1
2 504058787 Hose Clamp ....................................................................................... 3 3 ..
3 580006430 Air Filter (FP15038 [Page 5-34])...................................................... 1 1 ..
3 580010991 Filter Element ................................................................................ 1 1 ..
3 580010993 Cover ............................................................................................. 1 1 ..
3 505967516 Valve ............................................................................................. 1 1 ..
3 580010994 Plug ............................................................................................... 1 1 ..
4 580006432 Hose .................................................................................................. 1 1 1
5 449021001 Washer .............................................................................................. 2 2 ..
6 449022016 Lockwasher ....................................................................................... 2 2 ..
7 449001013 Capscrew .......................................................................................... 2 2 ..
8 524196826 Bracket (Air Filter Mount) .................................................................. 1 1 ..
9 580009065 Grill .................................................................................................... 1 .. ..
10 580030536 Plug ................................................................................................... 2 .. ..
11 930103908 Capscrew .......................................................................................... .. 3 ..
12 449021003 Washer .............................................................................................. .. 3 ..
13 449022018 Washer .............................................................................................. .. 5 ..
14 449015002 Nut ..................................................................................................... .. 3 ..
15 580008938 Band .................................................................................................. .. 1 ..
16 580008937 Bracket .............................................................................................. .. 1 ..
17 504230231 Screw ................................................................................................ .. 2 ..
18 580025500 Molding .............................................................................................. .. 1 ..
19 580025593 Spacer ............................................................................................... .. 2 ..
20 016337000 Washer .............................................................................................. .. 2 ..
21 449001121 Capscrew .......................................................................................... .. 2 ..
22 580006918 Clamp ................................................................................................ .. 1 ..
23 580009070 Hose (Pre-Cleaner) ........................................................................... .. 1 ..
24 580008965 Pre-Cleaner ....................................................................................... .. 1 ..
24 503231800 Cover ............................................................................................. .. 1 ..
24 503232800 Body .............................................................................................. .. 1 ..
24 580047787 Sleeve ........................................................................................... .. 1 ..
24 504058787 Hose Clamp .................................................................................. .. 1 ..
25 580002721 Pre-Cleaner ....................................................................................... .. .. 1
25 580003934 Cover ............................................................................................. .. .. 1
25 580003936 Sleeve ........................................................................................... .. .. 1
25 580003935 Body .............................................................................................. .. .. 1
25 504058787 Hose Clamp .................................................................................. .. .. 1
26 449022018 Washer .............................................................................................. .. .. 5
27 449001170 Capscrew .......................................................................................... .. .. 2
28 580013054 Bracket Wldmt ................................................................................... .. .. 1
29 449015002 Nut ..................................................................................................... .. .. 3
30 449021003 Washer .............................................................................................. .. .. 3
31 930103908 Capscrew .......................................................................................... .. .. 3
32 580013140 Tube Assy ......................................................................................... .. .. 2

E813 ©2009 Yale Materials Handling Corporation 5-31


P14573 11-03

AIR INTAKE AND FILTER SYSTEM


DIESEL TIER II
KEY:
A: Standard
B: Heavy Duty (With Overhead Guard)
C: Heavy Duty (With Cab)
QTY
ITEM PART NO. DESCRIPTION A B C
33 580006918 Clamp ................................................................................................ .. .. 1
34 580013053 Hose (Pre-Cleaner) ........................................................................... .. .. 1
35 505965599 Clamp ................................................................................................ 1 1 1

5-32 ©2009 Yale Materials Handling Corporation E813


11-03 P14573

NOTES

E813 ©2009 Yale Materials Handling Corporation 5-33


P15038 01-03

AIR FILTER (FIGURE 5-14)


TIER II — DIESEL

5-34 ©2009 Yale Materials Handling Corporation E813


01-03 P15038

AIR FILTER
TIER II – DIESEL

ITEM PART NO. DESCRIPTION QTY


580006430 Air Filter .............................................................................................................. 1
1 580010991 Filter Element ................................................................................................. 1
2 580010993 Cover .............................................................................................................. 1
3 505967516 Valve .............................................................................................................. 1
4 580010994 Plug ................................................................................................................ 1
5 ..... Body ............................................................................................................... 1
6 ..... Clamp ............................................................................................................. 1
7 ..... Bracket ........................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 5-35


P15004 11-03

FUEL FILTER AND ATTACHING PARTS (FIGURE 5-15)


DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


1 580004411 Bolt ...................................................................................................................... 1
2 580047896 Washer ............................................................................................................... 2
3 580047848 Fitting (Banjo) ..................................................................................................... 1
4 501961903 Fitting .................................................................................................................. 4
5 580032601 Fitting .................................................................................................................. 2
6 580027572 Nut ...................................................................................................................... 2
7 580049531 Bracket ................................................................................................................ 1
8 580049010 Capscrew ............................................................................................................ 2
9 580052237 Nut ...................................................................................................................... 2
10 580004420 Fuel Filter ............................................................................................................ 1
11 580015799 Filter Head ...................................................................................................... 1
12 580004421 Fuel Filter ....................................................................................................... 1
13 ..... Element ...................................................................................................... 1
14 580004423 Washer ....................................................................................................... 1
15 580004422 Plug ............................................................................................................ 1
16 580048843 Sealing Ring ....................................................................................................... 2
17 580006182 Plug ..................................................................................................................... 2
18 580046451 Capscrew ............................................................................................................ 2

5-36 ©2009 Yale Materials Handling Corporation E813


11-03 P15004

NOTES

E813 ©2009 Yale Materials Handling Corporation 5-37


P15002 01-04

FUEL PUMP AND WATER SEPERATOR (FIGURE 5-16)


DIESEL TIER II

5-38 ©2009 Yale Materials Handling Corporation E813


01-04 P15002

FUEL PUMP AND WATER SEPERATOR


DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


1 580047145 Hose ................................................................................................................... 1
2 901177124 Hose ................................................................................................................... 1
3 505973532 Hose ................................................................................................................... 2
4 580007039 Hose ................................................................................................................... 1
5 511405800 Clamp (Worm Screw) ......................................................................................... 10
6 580046194 Bracket ................................................................................................................ 1
7 580037179 Capscrew ............................................................................................................ 2
8 580030966 Capscrew ............................................................................................................ 3
9 900003270 Retainer .............................................................................................................. 3
10 580006891 Water Separator ................................................................................................. 1
11 580046095 Fuel Pump .......................................................................................................... 1
12 900011233 Clamp ................................................................................................................. 2
13 580015911 Fitting (Adapter) .................................................................................................. 1
14 505975540 Fitting .................................................................................................................. 1
15 449021002 Washer ............................................................................................................... 1
16 930102905 Capscrew ............................................................................................................ 1
17 449015112 Locknut ............................................................................................................... 1
18 580047169 Bracket ................................................................................................................ 1
19 580042867 Fitting .................................................................................................................. 1
20 580048571 Regulator (Fuel Pressure) .................................................................................. 1
21 580023253 Tube Assy ........................................................................................................... 3
22 580052237 Nut ...................................................................................................................... 3
23 580049010 Capscrew ............................................................................................................ 2
24 501961903 Fitting .................................................................................................................. 3
25 501702909 Adhesive ............................................................................................................. AR

E813 ©2009 Yale Materials Handling Corporation 5-39


P15003 01-04

FUEL SENDER AND ATTACHING PARTS (FIGURE 5-17)


DIESEL TIER II

5-40 ©2009 Yale Materials Handling Corporation E813


01-04 P15003

FUEL SENDER AND ATTACHING PARTS


DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


524207771 Kit-Fuel Sender Diesel ........................................................................................ 1
1 013392500 Fitting .............................................................................................................. 1
2 580007719 Drain Valve (Shutoff) ...................................................................................... 1
3 580041147 Fitting .............................................................................................................. 1
4 505975540 Fitting .............................................................................................................. 1
5 580048826 Cover .............................................................................................................. 1
6 580036525 Fuel Sender .................................................................................................... 1
7 909267300 Fitting .............................................................................................................. 1
8 580037522 Tube Assy ...................................................................................................... 1
9 580032188 Tube Assy ...................................................................................................... 1
9 505970510 Fitting ......................................................................................................... 1
10 580014079 Screw .................................................................................................................. 2
11 449021001 Washer ............................................................................................................... 2
12 514214804 O-Ring ................................................................................................................ 2
13 580025779 Connector ....................................................................................................... 1
13 504288741 Terminal ......................................................................................................... 2
13 520038875 Terminal ......................................................................................................... 2
13 580012324 Connector ....................................................................................................... 1
13 580033240 Wire Harness ...................................................................................................... 1
13 505968505 Seal ................................................................................................................ 2
14 511405800 Clamp (Worm Screw) ......................................................................................... 4
15 580048926 Hose ................................................................................................................... 1
16 901177109 Hose ................................................................................................................... 1
17 505966504 Seal ..................................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 5-41


P15005 11-03

WATER SEPARATOR (FIGURE 5-18)


DIESEL TIER II

5-42 ©2009 Yale Materials Handling Corporation E813


11-03 P15005

WATER SEPARATOR
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


580006891 Water Separator ................................................................................................. 1
1 580011889 Bolt ................................................................................................................. 1
2 580011887 Washer ........................................................................................................... 1
3 580011886 Sealing Ring ................................................................................................... 1
4 580011893 Gasket ............................................................................................................ 2
5 580004423 Washer ........................................................................................................... 1
6 580011890 Drain Plug ....................................................................................................... 1
7 580011891 Washer ........................................................................................................... 1
8 580011892 Sensor (Water) ............................................................................................... 1
9 ..... Element .......................................................................................................... 1
10 520038850 Connector ....................................................................................................... 1
11 ..... Pin .................................................................................................................. 3

E813 ©2009 Yale Materials Handling Corporation 5-43


P14276 09-03

THROTTLE LINKAGE (FIGURE 5-19)


GASOLINE AND LPG — FORWARD/REVERSE LEVER

5-44 ©2009 Yale Materials Handling Corporation E813


09-03 P14276

THROTTLE LINKAGE
GASOLINE AND LPG – FORWARD/REVERSE LEVER

ITEM PART NO. DESCRIPTION QTY


1 924473400 Pedal ................................................................................................................... 1
2 449001302 Capscrew ............................................................................................................ 2
3 580012980 Cover .................................................................................................................. 1
4 312850042 Strap Clamp ........................................................................................................ 1
5 449021006 Washer ............................................................................................................... 2
6 449022013 Lockwasher ......................................................................................................... 2
7 449015044 Nut ...................................................................................................................... 2
8 580012499 Throttle Arm (FP14280 [Page 5-50])................................................................. 1
9 580017233 Pin ....................................................................................................................... 1
10 015416200 Cotter Pin ............................................................................................................ 1
11 580042072 Throttle Cable ..................................................................................................... 1
12 504227203 Pin ....................................................................................................................... 1
13 449022016 Lockwasher ......................................................................................................... 1
14 580004592 Nut ...................................................................................................................... 1
15 449001412 Capscrew ............................................................................................................ 2
16 449022018 Washer ............................................................................................................... 2

E813 ©2009 Yale Materials Handling Corporation 5-45


P14277 09-03

THROTTLE LINKAGE (FIGURE 5-20)


GASOLINE AND LPG — FOOT DIRECTIONAL CONTROL PEDAL

5-46 ©2009 Yale Materials Handling Corporation E813


09-03 P14277

THROTTLE LINKAGE
GASOLINE AND LPG – FOOT DIRECTIONAL CONTROL PEDAL

ITEM PART NO. DESCRIPTION QTY


1 449001302 Capscrew ............................................................................................................ 2
2 449021006 Washer ............................................................................................................... 2
3 449022013 Lockwasher ......................................................................................................... 2
4 449015044 Nut ...................................................................................................................... 2
5 524139210 Foot Directional Control Pedal (FP14281 [Page 5-52])..................................... 1
6 504227203 Pin ....................................................................................................................... 1
7 015416200 Cotter Pin ............................................................................................................ 1
8 580042072 Throttle Cable ..................................................................................................... 1
9 524159812 Cover Plate (With Cab) (Shown) ........................................................................ 1
9 504316774 Cover Plate (With Overhead Guard) ................................................................... 1
10 504230231 Screw .................................................................................................................. 3

E813 ©2009 Yale Materials Handling Corporation 5-47


P14278 09-03

THROTTLE LINKAGE (FIGURE 5-21)


DIESEL TIER II

5-48 ©2009 Yale Materials Handling Corporation E813


09-03 P14278

THROTTLE LINKAGE
DIESEL TIER II
KEY:
A: Forward/Reverse Lever
B: Monotrol Pedal
QTY
ITEM PART NO. DESCRIPTION A B
1 924473400 Pedal .......................................................................................................... 1 ..
2 449001412 Capscrew ................................................................................................... 2 ..
3 449022018 Washer ....................................................................................................... 2 ..
4 580012499 Throttle Arm (FP14280 [Page 5-50])......................................................... 1 ..
5 449001302 Capscrew ................................................................................................... 2 2
6 449015044 Nut .............................................................................................................. 2 1
7 449022013 Lockwasher ................................................................................................ 2 1
8 580012980 Cover .......................................................................................................... 1 ..
9 524139210 Foot Directional Control Pedal (FP14281 [Page 5-52])............................ .. 1
10 524159812 Cover Plate (With Cab) .............................................................................. .. 1
10 504316774 Cover Plate (Without Cab) ......................................................................... .. 1
11 504230231 Screw ......................................................................................................... .. 3
12 580040474 Bracket ....................................................................................................... 1 1
13 580046165 Throttle Cable ............................................................................................. .. 1
13 580046166 Throttle Cable ............................................................................................. 1 ..
14 520082888 Pin .............................................................................................................. 2 2
15 449025027 Cotter Pin ................................................................................................... 2 2
16 449021003 Washer ....................................................................................................... 3 3
17 580039438 Capscrew ................................................................................................... 2 2
18 580042917 Drip Shield .................................................................................................. 2 2
19 580047919 Nut .............................................................................................................. 2 2
20 930101905 Capscrew ................................................................................................... .. 4
21 940004903 Washer ....................................................................................................... .. 4
22 449022019 Lockwasher ................................................................................................ .. 4
23 937100903 Nut .............................................................................................................. .. 4
24 524159827 Brush Seal .................................................................................................. .. 1

E813 ©2009 Yale Materials Handling Corporation 5-49


P14280 09-03

THROTTLE ARM ASSEMBLY (FIGURE 5-22)

5-50 ©2009 Yale Materials Handling Corporation E813


09-03 P14280

THROTTLE ARM ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
580012499 Throttle Arm ........................................................................................................ 1
1 015416200 Cotter Pin ....................................................................................................... 3
2 449021006 Washer ........................................................................................................... 2
3 580012501 Lever .............................................................................................................. 1
3 580047659 Shaft ........................................................................................................... 1
4 580012563 Shaft ............................................................................................................... 1
5 580012514 Roller .............................................................................................................. 1
6 449021003 Washer ........................................................................................................... 1
7 580012500 Bracket ........................................................................................................... 1
8 580012688 Spring ............................................................................................................. 2
9 580014690 Spacer ............................................................................................................ 1
10 014970800 Nut .................................................................................................................. 1
11 580047661 Stud ................................................................................................................ 1

E813 ©2009 Yale Materials Handling Corporation 5-51


P14281 09-03

FOOT DIRECTIONAL CONTROL PEDAL AND BRACKET ASSEMBLY (FIGURE 5-23)

5-52 ©2009 Yale Materials Handling Corporation E813


09-03 P14281

FOOT DIRECTIONAL CONTROL PEDAL AND BRACKET ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
524139210 Foot Directional Control Pedal ............................................................................ 1
1 580012573 Bracket ........................................................................................................... 1
2 504071785 Washer ........................................................................................................... 3
3 449022013 Lockwasher .................................................................................................... 2
4 449015044 Nut .................................................................................................................. 2
5 580000987 Crank .............................................................................................................. 1
6 580000983 Shaft ............................................................................................................... 1
7 580005860 Rod ................................................................................................................. 1
8 449021003 Washer ........................................................................................................... 1
9 015414700 Cotter Pin ....................................................................................................... 1
10 580000984 Bumper ........................................................................................................... 1
11 580000986 Spring ............................................................................................................. 1
12 580000985 Spring ............................................................................................................. 1
13 504315732 Foot Directional Control Pedal (FP14282 [Page 5-54])................................. 1
14 580005854 Tube Assy (Pivot) ........................................................................................... 1
15 931005916 Capscrew ....................................................................................................... 1
16 580005855 Bracket (Stop) ................................................................................................ 1
17 504237211 Pin .................................................................................................................. 1
18 580005856 Spring ............................................................................................................. 1
19 580005857 Cap ................................................................................................................. 1
20 015416200 Cotter Pin ....................................................................................................... 1
21 580005858 Mount ............................................................................................................. 1
22 504226242 Washer ........................................................................................................... 1
23 449022016 Lockwasher .................................................................................................... 2
24 449015014 Nut .................................................................................................................. 1
25 449001415 Capscrew ....................................................................................................... 1
26 518790649 Screw ............................................................................................................. 1
27 014970800 Nut .................................................................................................................. 2

E813 ©2009 Yale Materials Handling Corporation 5-53


P14282 09-03

FOOT DIRECTIONAL CONTROL PEDAL (FIGURE 5-24)

5-54 ©2009 Yale Materials Handling Corporation E813


09-03 P14282

FOOT DIRECTIONAL CONTROL PEDAL


ITEM PART NO. DESCRIPTION QTY
504315732 Foot Directional Control Pedal ............................................................................ 1
1 580003819 Pedal .............................................................................................................. 1
2 580003820 Bushing ...................................................................................................... 2
3 501702901 Loctite ............................................................................................................. AR
3 504449749 Setscrew ......................................................................................................... 2
4 580003821 Pin .................................................................................................................. 1
5 312850042 Strap Clamp ................................................................................................... 3
6 580003822 Spring ............................................................................................................. 1
7 580003823 Magnet ........................................................................................................... 2
7 580003824 Nut .................................................................................................................. 2
8 580003829 Screw ............................................................................................................. 6
9 580003825 Washer ........................................................................................................... 4
10 012823200 O-Ring ............................................................................................................ 8
11 580003826 Plate ............................................................................................................... 2
12 504315733 Pad ................................................................................................................. 1
13 580003827 Switch ............................................................................................................. 1
14 500552902 Lockwasher .................................................................................................... 2
14 032643500 Nut .................................................................................................................. 2
15 580003830 Retainer .......................................................................................................... 1
16 580003828 Screw ............................................................................................................. 2

E813 ©2009 Yale Materials Handling Corporation 5-55


P14282 09-03

NOTES

5-56 ©2009 Yale Materials Handling Corporation E813


SECTION 6

6 ELECTRICAL SYSTEM
CONTENTS

SECTION 6
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR
GS, LPS, DS ............................................................................................................................................... 6-22
ALTERNATOR AND MOUNTING ................................................................................................................... 6-24
DISTRIBUTOR ASSEMBLY
4.3L EPA COMPLIANT ............................................................................................................................... 6-21
ELECTRICAL SYSTEM
ALTERNATOR AND BATTERY - GASOLINE AND LPG ............................................................................ 6-10
ALTERNATOR AND BATTERY - GASOLINE AND LPG SAFETY (GS AND LPS) .................................... 6-12
COWL .......................................................................................................................................................... 6-2
DIESEL TIER II ........................................................................................................................................... 6-14
ENGINE COMPARTMENT - GASOLINE AND LPG ................................................................................... 6-8
TYPE DS ..................................................................................................................................................... 6-18
INTRUMENT PANEL ....................................................................................................................................... 6-6
STARTER
DIESEL TIER II ........................................................................................................................................... 6-28
STARTER MOTOR
GASOLINE AND LPG - GM 4.3L ................................................................................................................ 6-26
WIRE HARNESS
ALTERNATOR TO CIRCUIT BREAKER - FUSED ..................................................................................... 6-62
BRAKE PRESSURE SWITCH (S/N E813V02626C →) ............................................................................. 6-66
BRAKE PRESSURE SWITCH (→ S/N E813V02625C) ............................................................................. 6-67
DIESEL ENGINE (→ S/N E813A01842C) ................................................................................................. 6-30
DIESEL ENGINE (S/N E813A01843C →) ................................................................................................. 6-32
ENGINE, GASOLINE GM 4.3L - SHEET 1 0F 2 ......................................................................................... 6-36
ENGINE, GASOLINE GM 4.3L - SHEET 2 OF 2 ........................................................................................ 6-38
ENGINE, LPG, GM 4.3L - SHEET 1 0F 2 ................................................................................................... 6-40
ENGINE, LPG, GM 4.3L - SHEET 2 OF 2 .................................................................................................. 6-42
FUEL INJECTOR - GASOLINE GM 4.3L .................................................................................................... 6-34
INTERFACE ................................................................................................................................................ 6-64
LPG REGULATOR - GM 4.3L ..................................................................................................................... 6-44
MODULE - SHEET 1 OF 2 (→ 3/2004) ...................................................................................................... 6-46
MODULE - SHEET 2 OF 2 (→ 3/2004) ...................................................................................................... 6-50
MODULE - POWERSHIFT TRANSMISSION (3/2004 →) ......................................................................... 6-54
POWERSHIFT TRANSMISSION CONTROL (→ S/N E813V02625C) ...................................................... 6-68
POWERSHIFT TRANSMISSION CONTROL (S/N E813V02626C →) ...................................................... 6-70
POWERSHIFT TRANSMISSION CONTROL (S/N E813V03851C →) ...................................................... 6-74
SEALED ALTERNATOR ............................................................................................................................. 6-60

E813 ©2009 Yale Materials Handling Corporation 6-1


P14981 12-03

ELECTRICAL SYSTEM (FIGURE 6-1)


COWL

6-2 ©2009 Yale Materials Handling Corporation E813


12-03 P14981

ELECTRICAL SYSTEM
COWL
KEY:
A: Single And Two Speed Transmission (With Speed Control)
B: Single Speed Transmission (Without Speed Control)
QTY
ITEM PART NO. DESCRIPTION A B
1 580039498 Controller .................................................................................................... 1 ..
2 449021001 Washer ....................................................................................................... 10 10
3 449015014 Nut .............................................................................................................. 7 7
4 580006531 Switch (Park Brake) (Brake) ....................................................................... 2 2
5 580006530 Spacer ........................................................................................................ 2 2
6 502632902 Screw ......................................................................................................... 4 4
7 504069724 Clamp ......................................................................................................... .. 4
8 930102904 Capscrew ................................................................................................... 4 4
9 449021002 Washer ....................................................................................................... 8 8
10 449022021 Washer ....................................................................................................... 8 8
11 580025188 Sender (Coolant Level) .............................................................................. 1 1
11 580006584 Sender (Low Coolant) ................................................................................ 1 1
12 580008371 Clamp ......................................................................................................... 9 9
13 504230231 Screw ......................................................................................................... 11 11
14 580011098 Screw ......................................................................................................... 2 ..
15 937100904 Nut .............................................................................................................. 4 4
16 580006371 Switch (First Gear) (Transmission Control) ................................................ 1 ..
17 900015239 Clamp ......................................................................................................... 1 1
18 580009292 Clamp ......................................................................................................... 2 2
19 504069724 Clamp ......................................................................................................... 4 ..
20 505972571 Wire ............................................................................................................ 1 1
21 580003615 Nut .............................................................................................................. 2 ..
22 449001014 Screw ......................................................................................................... 7 7
23 940600908 Washer ....................................................................................................... 4 4
24 504226242 Washer ....................................................................................................... 1 1
25 518793603 Strap ........................................................................................................... 1 1
26 d 580038957 Wire Harness (Powershift Transmission Control) (FP15225 [Page 6-
68]).............................................................................................................. 1 1
26 e 580052875 Wire Harness (Powershift Transmission Control) (FP15270 [Page 6-
70]).............................................................................................................. 1 1
27 312850034 Strap Clamp ............................................................................................... 4 4
28 449022016 Lockwasher ................................................................................................ 4 4
29 504231226 Clamp ......................................................................................................... 1 1
30 ..... Instrument Panel (FP14286 [Page 6-6])................................................... 1 1
30 580011639 Lubricant .................................................................................................... AR AR
31 580011066 Strap ........................................................................................................... 2 2
32 a 501884905 Fitting (Pipe Plug) ....................................................................................... 1 1
33 ab 580003440 Pressure Switch ......................................................................................... 1 1
34 b 505973588 Switch (Restriction) .................................................................................... 1 1
34 c 580046971 Indicator (Restriction) ................................................................................. 1 1
35 bc 500132901 Fitting ......................................................................................................... 1 1
36 580009159 Wire Harness (LPG Switch) ....................................................................... 1 1
37 580052625 Wire Harness (Powershift Transmission Module) (G, LPG, D) (FP14982
[Page 6-54])................................................................................................ 1 1

E813 ©2009 Yale Materials Handling Corporation 6-3


P14981 12-03

ELECTRICAL SYSTEM
COWL
KEY:
A: Single And Two Speed Transmission (With Speed Control)
B: Single Speed Transmission (Without Speed Control)
QTY
ITEM PART NO. DESCRIPTION A B
37 580052624 Wire Harness (Powershift Transmission Module) (GS, LPS, DS)
(FP14982 [Page 6-54]).............................................................................. 1 1
38 580039661 Horn ........................................................................................................... 1 1
39 524145234 Bracket (Fuse Box) .................................................................................... 1 1
40 504240838 Ignition Switch ............................................................................................ 1 1
40 504240712 Key ......................................................................................................... 1 1
41 524157501 Label (Fuse Panel Relays) ......................................................................... 1 1
42 504241782 Plug ............................................................................................................ 4 4
43 505972534 Cover .......................................................................................................... 1 1
44 505972520 Cover (Cover) ............................................................................................. 1 1
45 580006583 Label (Fuse Panel) ..................................................................................... 1 1
46 449001013 Capscrew ................................................................................................... 2 2
47 580013716 Screw ......................................................................................................... 4 4
48 580063250 Module (Operator Presence) ...................................................................... 1 1
49 580011098 Screw ......................................................................................................... 2 2
50 580003615 Nut .............................................................................................................. 2 2
580068393 Shield (GS, LPS, DS, Not illustrated) ......................................................... 1 1

FOOTNOTES:
a LPG d → S/N E813V02625C
b Premium e S/N E813V02626C →
c Standard Diesel

6-4 ©2009 Yale Materials Handling Corporation E813


12-03 P14981

NOTES

E813 ©2009 Yale Materials Handling Corporation 6-5


P14286 10-03

INTRUMENT PANEL (FIGURE 6-2)

6-6 ©2009 Yale Materials Handling Corporation E813


10-03 P14286

INTRUMENT PANEL
KEY:
A: Standard
B: Premium
QTY
ITEM PART NO. DESCRIPTION A B
524153718 Instrument Cluster (Gas and Diesel) .......................................................... 1 ..
524153719 Instrument Cluster (LPG) ........................................................................... 1 ..
524153716 Instrument Cluster (Gas and Diesel) .......................................................... .. 1
524153717 Instrument Cluster (LPG) ........................................................................... .. 1
1 580047694 Lens ....................................................................................................... 1 ..
1 580047697 Lens ....................................................................................................... .. 1
2 580039596 Bulb ........................................................................................................ 2 4
580068115 Buzzer (Not Illustrated) .......................................................................... 1 1

E813 ©2009 Yale Materials Handling Corporation 6-7


P15027 12-03

ELECTRICAL SYSTEM (FIGURE 6-3)


ENGINE COMPARTMENT — GASOLINE AND LPG

6-8 ©2009 Yale Materials Handling Corporation E813


12-03 P15027

ELECTRICAL SYSTEM
ENGINE COMPARTMENT – GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 580041897 Wire Harness (Interface) ..................................................................................... 1
2 580023275 Breaker (50 Amp) ............................................................................................... 1
3 014939300 Nut ...................................................................................................................... 2
4 015025600 Lockwasher ......................................................................................................... 4
5 505970552 Boot .................................................................................................................... 1
6 580061796 Capscrew ............................................................................................................ 2
7 449022019 Lockwasher ......................................................................................................... 2
8 937100903 Nut ...................................................................................................................... 2
9 449022016 Lockwasher ......................................................................................................... 4
10 449015002 Nut ...................................................................................................................... 2
11 580046410 Bracket ................................................................................................................ 1
12 449001412 Capscrew ............................................................................................................ 2
13 449001013 Capscrew ............................................................................................................ 3
14 580044947 Wire Harness ...................................................................................................... 1
15 580002835 Battery Cable ...................................................................................................... 1
16 580006579 Bolt ...................................................................................................................... 2
17 580028237 Starter ................................................................................................................. 1
18 580039646 Bracket ................................................................................................................ 1
19 014936200 Nut ...................................................................................................................... 2
20 940400907 Washer ............................................................................................................... 2

E813 ©2009 Yale Materials Handling Corporation 6-9


P14397 06-04

ELECTRICAL SYSTEM (FIGURE 6-4)


ALTERNATOR AND BATTERY — GASOLINE AND LPG

6-10 ©2009 Yale Materials Handling Corporation E813


06-04 P14397

ELECTRICAL SYSTEM
ALTERNATOR AND BATTERY – GASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY


1 505970552 Boot .................................................................................................................... 1
2 502097911 Locknut ............................................................................................................... 1
3 505970574 Washer ............................................................................................................... 2
4 449001014 Screw .................................................................................................................. 1
5 900012209 Spacer (Alternator Bracket) ................................................................................ 1
6 449022016 Lockwasher ......................................................................................................... 4
7 504226242 Washer ............................................................................................................... 1
8 900015238 Clamp ................................................................................................................. 1
9 449015014 Nut ...................................................................................................................... 4
10 580034809 Battery Cable (Positive) ...................................................................................... 1
11 580002833 Battery Cable (Negative) .................................................................................... 1
12 900011276 Sleeve ................................................................................................................. 1
13 203080500 Capscrew ............................................................................................................ 1
14 449021003 Washer ............................................................................................................... 2
15 449022018 Washer ............................................................................................................... 2
16 449015002 Nut ...................................................................................................................... 2
17 505972506 Cap ..................................................................................................................... 3
18 520038885 Battery Hold Down .............................................................................................. 1
19 920388300 Battery Hold Down (Battery Hold Down) ............................................................ 2
20 520052851 Start Battery Wet ................................................................................................ 1
21 580052084 Battery Tray ........................................................................................................ 1
22 580008320 Lockwasher ......................................................................................................... 2
23 580022542 Wire (Ground) ..................................................................................................... 1
24 449022017 Lockwasher ......................................................................................................... 2
25 449001024 Capscrew ............................................................................................................ 2
26 059711500 Capscrew ............................................................................................................ 3
27 015026400 Lockwasher ......................................................................................................... 1
28 016104000 Washer ............................................................................................................... 1
29 062306700 Capscrew ............................................................................................................ 1
30 016103700 Washer ............................................................................................................... 4
31 580026829 Alternator (Includes Pulley) ................................................................................. 1
32 940400907 Washer ............................................................................................................... 2
33 449015002 Nut ...................................................................................................................... 2
34 900015238 Clamp ................................................................................................................. 1

E813 ©2009 Yale Materials Handling Corporation 6-11


P14765 11-03

ELECTRICAL SYSTEM (FIGURE 6-5)


ALTERNATOR AND BATTERY — GASOLINE AND LPG SAFETY (GS AND LPS)

6-12 ©2009 Yale Materials Handling Corporation E813


11-03 P14765

ELECTRICAL SYSTEM
ALTERNATOR AND BATTERY – GASOLINE AND LPG SAFETY (GS AND LPS)

ITEM PART NO. DESCRIPTION QTY


1 900003263 Switch (Disconnect) ............................................................................................ 1
2 940400907 Washer ............................................................................................................... 2
2 502398902 Washer ............................................................................................................... 6
3 505976537 Boot .................................................................................................................... 2
4 580002835 Battery Cable ...................................................................................................... 1
5 580002836 Battery Cable ...................................................................................................... 1
6 505972567 Boot .................................................................................................................... 1
7 580002833 Battery Cable ...................................................................................................... 1
8 505972506 Cap ..................................................................................................................... 3
9 449015002 Nut ...................................................................................................................... 2
10 449022018 Washer ............................................................................................................... 2
11 449021003 Washer ............................................................................................................... 2
12 520038885 Battery Hold Down .............................................................................................. 1
13 920388300 Battery Hold Down (Battery Hold Down) ............................................................ 2
14 520052851 Start Battery Wet ................................................................................................ 1
15 580052084 Battery Tray ........................................................................................................ 1
16 580008320 Lockwasher ......................................................................................................... 2
17 580022542 Wire (Ground) ..................................................................................................... 1
18 449001014 Screw .................................................................................................................. 1
19 449022017 Lockwasher ......................................................................................................... 2
20 449001024 Capscrew ............................................................................................................ 2
21 059711500 Capscrew (LP, LPS) ........................................................................................... 2
22 504226242 Washer ............................................................................................................... 4
23 015026400 Lockwasher ......................................................................................................... 3
24 016104000 Washer ............................................................................................................... 3
25 062306700 Capscrew ............................................................................................................ 1
26 580000031 Pulley .................................................................................................................. 1
27 203080500 Capscrew ............................................................................................................ 1
28 449015014 Nut ...................................................................................................................... 4
29 900015238 Clamp (LP, LPS) ................................................................................................. 1
30 449022016 Lockwasher ......................................................................................................... 4
30 015026200 Lockwasher ......................................................................................................... 1
31 016103700 Washer ............................................................................................................... 1
32 900017264 Alternator (Sealed) (GS, LPS) ............................................................................ 1
33 505970574 Washer ............................................................................................................... 2
34 900012209 Spacer (Alternator Bracket) ................................................................................ 1
35 449001415 Capscrew ............................................................................................................ 1
35 502097911 Locknut ............................................................................................................... 1
35 449015002 Nut ...................................................................................................................... 2
36 505970552 Boot .................................................................................................................... 3
37 900010298 Boot .................................................................................................................... 1
38 900015238 Clamp ................................................................................................................. 1
39 a 580049935 Wire Harness (Sealed Alternator) ....................................................................... 1
39 b 580037520 Wire Harness (Sealed Alternator) ....................................................................... 1

FOOTNOTES:
a → 3/2004 b 3/2004 →

E813 ©2009 Yale Materials Handling Corporation 6-13


P14766 05-04

ELECTRICAL SYSTEM (FIGURE 6-6)


DIESEL TIER II

6-14 ©2009 Yale Materials Handling Corporation E813


05-04 P14766

ELECTRICAL SYSTEM
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


1 580052084 Battery Tray ........................................................................................................ 1
2 580013937 Start Battery Wet ................................................................................................ 1
3 580009113 Battery Hold Down .............................................................................................. 1
4 580009114 Link ..................................................................................................................... 1
5 449021003 Washer ............................................................................................................... 1
6 449022018 Washer ............................................................................................................... 1
7 449015002 Nut ...................................................................................................................... 1
8 505972506 Cap ..................................................................................................................... 1
9 504069724 Clamp ................................................................................................................. 2
10 580048227 Capscrew ............................................................................................................ 1
11 580007715 Spacer ................................................................................................................ 2
12 580037179 Capscrew ............................................................................................................ 7
13 900015239 Clamp ................................................................................................................. 1
14 580049559 Clamp (Swivel) .................................................................................................... 1
14 580042331 Clamp (Swivel) (Optional) ................................................................................... 1
15 580042794 Clamp (Swivel) .................................................................................................... 1
16 449001415 Capscrew ............................................................................................................ 1
17 449022016 Lockwasher ......................................................................................................... 2
18 580002833 Battery Cable ...................................................................................................... 1
19 505976537 Boot .................................................................................................................... 1
20 312850032 Strap Clamp ........................................................................................................ 2
21 580040354 Battery Cable ...................................................................................................... 1
22 580041881 Wire Harness (Engine) (FP14770 [Page 6-30])................................................. 1
22 580053072 Wire Harness (Engine) (FP16055 [Page 6-32])................................................. 1
23 900003231 Clamp ................................................................................................................. 2
24 505970529 Clamp ................................................................................................................. 4
25 580044795 Clamp ................................................................................................................. 2
26 580045112 Clamp ................................................................................................................. 1
27 580049011 Capscrew ............................................................................................................ 1
28 504231226 Clamp ................................................................................................................. 4
29 580027619 Clip ...................................................................................................................... 1
30 449001024 Capscrew ............................................................................................................ 1
31 580008320 Lockwasher ......................................................................................................... 1
32 449022017 Lockwasher ......................................................................................................... 1
33 580013353 Starter ................................................................................................................. 1
34 504233298 Clamp ................................................................................................................. 3
35 b 580049010 Capscrew ............................................................................................................ 2
36 580042331 Clamp (Swivel) .................................................................................................... 2
36 580049559 Clamp (Swivel) .................................................................................................... 2
37 580041371 Clamp (Swivel) .................................................................................................... 2
38 580032440 Pressure Sender ................................................................................................. 1
39 500370902 Fitting .................................................................................................................. 1
40 580015911 Fitting (Adapter) .................................................................................................. 1
41 b 580045111 V-Belt .................................................................................................................. 1
41 d 580055564 V-Belt .................................................................................................................. 1
42 900010287 Pressure Sender (Lift Pump) .............................................................................. 1
43 b 580026830 Alternator ............................................................................................................ 1
43 d 580058762 Alternator (FP16180 [Page 6-24])..................................................................... 1
44 580003591 Temperature Sender ........................................................................................... 1
45 b 580049849 Bracket Wldmt .................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 6-15


P14766 05-04

ELECTRICAL SYSTEM
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


46 580025560 Clip ...................................................................................................................... 1
47 580026810 Clip ...................................................................................................................... 1
48 449022013 Lockwasher ......................................................................................................... 5
49 449001040 Capscrew ............................................................................................................ 2
50 580043453 Buss Bar (100 Amp) ........................................................................................... 1
51 930102908 Capscrew ............................................................................................................ 2
52 449021002 Washer ............................................................................................................... 18
53 449015112 Locknut ............................................................................................................... 10
54 580001621 Relay ................................................................................................................... 3
55 930102905 Capscrew ............................................................................................................ 7
56 580048951 Label (Relay Starter Solenoid) ............................................................................ 1
57 580048948 Label (Relay Lift Pump) ...................................................................................... 1
58 580048952 Label (Relay Glow Plug) ..................................................................................... 1
59 580047714 Capscrew ............................................................................................................ 1
60 940004903 Washer ............................................................................................................... 4
61 931001910 Capscrew ............................................................................................................ 2
62 937100903 Nut ...................................................................................................................... 2
63 449001046 Capscrew ............................................................................................................ 1
64 504070790 Strap Clamp ........................................................................................................ 1
65 312850034 Strap Clamp ........................................................................................................ 2
66 580022542 Wire (Ground) ..................................................................................................... 1
67 449001013 Capscrew ............................................................................................................ 1
68 505970592 Sealant ................................................................................................................ AR
69 940600907 Washer ............................................................................................................... 6
70 580047919 Nut ...................................................................................................................... 6
71 940400907 Washer ............................................................................................................... 2
72 449015002 Nut ...................................................................................................................... 2
73 b 449001029 Capscrew ............................................................................................................ 1
74 b 580027572 Nut ...................................................................................................................... 3
75 b 580050039 Bracket ................................................................................................................ 1
76 b 580049229 Capscrew ............................................................................................................ 1
77 b 518790687 Washer ............................................................................................................... 1
78 b 449001078 Capscrew ............................................................................................................ 1
79 b 931005916 Capscrew ............................................................................................................ 1
80 580003245 Switch (Momentary) (Mounted on Dash) ............................................................ 1
a 580048945 Label (60 Amp Fuse) (Alternator) ....................................................................... 1
a 580048944 Label (60 Amp Fuse) (Glow Plug) ...................................................................... 1
a 580048950 Label (10 Amp Fuse) (Lift Pump) ........................................................................ 1
84 449021001 Washer ............................................................................................................... 1
85 c 580032377 Capscrew ............................................................................................................ 4
86 580055000 Wire Harness ...................................................................................................... 1
86 504288740 Connector ....................................................................................................... 1
87 580028441 Adapter ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated c 9/2004 →
b → S/N E813V03064C d S/N E813V03065C →

6-16 ©2009 Yale Materials Handling Corporation E813


05-04 P14766

NOTES

E813 ©2009 Yale Materials Handling Corporation 6-17


P14767 11-03

ELECTRICAL SYSTEM (FIGURE 6-7)


TYPE DS

6-18 ©2009 Yale Materials Handling Corporation E813


11-03 P14767

ELECTRICAL SYSTEM
TYPE DS

ITEM PART NO. DESCRIPTION QTY


1 504309711 Battery Tray ........................................................................................................ 1
2 580013937 Start Battery Wet ................................................................................................ 1
3 580009113 Battery Hold Down .............................................................................................. 1
4 580009114 Link ..................................................................................................................... 1
5 449021003 Washer ............................................................................................................... 1
6 449022018 Washer ............................................................................................................... 1
7 449015002 Nut ...................................................................................................................... 3
8 505972506 Cap ..................................................................................................................... 1
9 504069724 Clamp ................................................................................................................. 1
10 449022016 Lockwasher ......................................................................................................... 2
11 449001415 Capscrew ............................................................................................................ 1
12 580037179 Capscrew ............................................................................................................ 6
13 449021001 Washer ............................................................................................................... 3
14 580049231 Capscrew ............................................................................................................ 1
15 580002833 Battery Cable ...................................................................................................... 1
16 580002835 Battery Cable ...................................................................................................... 1
17 580054765 Battery Cable ...................................................................................................... 1
18 580060624 Boot .................................................................................................................... 1
19 900003263 Switch (Disconnect) ............................................................................................ 1
20 580047423 Bracket Wldmt .................................................................................................... 1
21 900017264 Alternator (Sealed) (FP14768 [Page 6-22])....................................................... 1
22 505976546 Pulley .................................................................................................................. 1
23 502398902 Washer ............................................................................................................... 1
24 580049935 Wire Harness (Sealed Alternator) (FP14224 [Page 6-60])................................ 1
25 900003264 Boot (Switch Protector) ....................................................................................... 7
26 580005302 Sleeve ................................................................................................................. 1
27 016104000 Washer ............................................................................................................... 2
28 015026400 Lockwasher ......................................................................................................... 1
29 058801200 Capscrew ............................................................................................................ 1
30 014936900 Nut ...................................................................................................................... 1
31 016103700 Washer ............................................................................................................... 2
32 062232800 Capscrew ............................................................................................................ 1
33 580052630 V-Belt .................................................................................................................. 1
34 580041881 Wire Harness (Engine) (FP14770 [Page 6-30])................................................. 1
35 580001621 Relay ................................................................................................................... 3
36 900003231 Clamp ................................................................................................................. 2
37 504231226 Clamp ................................................................................................................. 2
38 504233298 Clamp ................................................................................................................. 5
39 580045112 Clamp ................................................................................................................. 1
40 580043453 Buss Bar (100 Amp) ........................................................................................... 1
41 449021002 Washer ............................................................................................................... 18
42 930102905 Capscrew ............................................................................................................ 7
43 449015112 Locknut ............................................................................................................... 9
44 580045113 Screw .................................................................................................................. 2
45 930102908 Capscrew ............................................................................................................ 2
46 580013353 Starter (FP14769 [Page 6-28]).......................................................................... 1
47 900010287 Pressure Sender ................................................................................................. 1
48 449022013 Lockwasher ......................................................................................................... 2
49 449001040 Capscrew ............................................................................................................ 2
50 449001013 Capscrew ............................................................................................................ 1

E813 ©2009 Yale Materials Handling Corporation 6-19


P14767 11-03

ELECTRICAL SYSTEM
TYPE DS

ITEM PART NO. DESCRIPTION QTY


51 580047714 Capscrew ............................................................................................................ 3
52 580049011 Capscrew ............................................................................................................ 1
53 580015911 Fitting (Adapter) .................................................................................................. 1
54 580032440 Pressure Sender ................................................................................................. 1
55 500370902 Fitting .................................................................................................................. 1
56 580003591 Temperature Sender ........................................................................................... 1
57 505970529 Clamp ................................................................................................................. 6
58 580044795 Clamp ................................................................................................................. 2
59 580022542 Wire (Ground) ..................................................................................................... 1
60 580008320 Lockwasher ......................................................................................................... 1
61 449022017 Lockwasher ......................................................................................................... 1
62 449001024 Capscrew ............................................................................................................ 1
63 504070790 Strap Clamp ........................................................................................................ 1
64 580027619 Clip ...................................................................................................................... 1
65 449001046 Capscrew ............................................................................................................ 1
66 505970592 Sealant ................................................................................................................ 1
67 580010859 Ring (Neutral Start) ............................................................................................. 1
68 580013020 Bracket ................................................................................................................ 1
69 580010861 Microswitch ......................................................................................................... 1
70 580006530 Spacer ................................................................................................................ 1
71 502632902 Screw .................................................................................................................. 2
72 500552901 Lockwasher ......................................................................................................... 2
73 021197300 Nut ...................................................................................................................... 2
74 505972532 Pressure Switch .................................................................................................. 1
75 051519700 Snap Ring ........................................................................................................... 1

6-20 ©2009 Yale Materials Handling Corporation E813


01-04 P14933

DISTRIBUTOR ASSEMBLY (FIGURE 6-8)


4.3L EPA COMPLIANT

ITEM PART NO. DESCRIPTION QTY


580048919 Distributor Assembly ........................................................................................... 1
1 580051808 Distributor Cap ............................................................................................... 1
2 580051809 Rotor ............................................................................................................... 1
3 580048979 Kit-Gear .......................................................................................................... 1
4 900006248 Gasket ............................................................................................................ 1
5 580048980 Sensor (Cam) ................................................................................................. 1
6 580048981 Screw ............................................................................................................. 4
7 580048982 Screw ............................................................................................................. 2
8 580012858 Clamp ................................................................................................................. 1

E813 ©2009 Yale Materials Handling Corporation 6-21


P14768 11-03

ALTERNATOR (FIGURE 6-9)


GS, LPS, DS

6-22 ©2009 Yale Materials Handling Corporation E813


11-03 P14768

ALTERNATOR
GS, LPS, DS

ITEM PART NO. DESCRIPTION QTY


900017264 Alternator (Sealed) .............................................................................................. 1
1 ..... Housing (Front) .............................................................................................. 1
2 ..... Rotor ............................................................................................................... 1
3 ..... Stator .............................................................................................................. 1
4 ..... Housing (Rear) ............................................................................................... 1
5 ..... Fan ................................................................................................................. 1
6 ..... Bearing (Front) ............................................................................................... 1
7 ..... Bearing (Rear) ................................................................................................ 1
8 ..... Retainer (Front) .............................................................................................. 1
9 ..... Retainer (Rear) ............................................................................................... 1
10 ..... Heat Sink ........................................................................................................ 1
11 ..... Brush Assembly ............................................................................................. 1
12 ..... Spacer (Fan) .................................................................................................. 1
13 ..... Key ................................................................................................................. 1
14 ..... Seal (Front) .................................................................................................... 1
15 ..... Gasket ............................................................................................................ 1
16 ..... Diode (Negative) ............................................................................................ 1
17 ..... Diode (Positive) .............................................................................................. 1
18 ..... Sleeve ............................................................................................................ 1
19 ..... Insulation ........................................................................................................ 1
20 ..... Gasket (Cover) ............................................................................................... 1
21 ..... Insulator .......................................................................................................... 1
22 ..... Brush Cover ................................................................................................... 1
23 ..... Diode .............................................................................................................. 1
24 ..... Voltage Regulator ........................................................................................... 1
25 ..... Bolt ................................................................................................................. 3
26 ..... Bolt ................................................................................................................. 1
27 ..... Bolt ................................................................................................................. 1
28 ..... Bolt ................................................................................................................. 4
29 ..... Insulator .......................................................................................................... 3
30 ..... Insulator (Round) ............................................................................................ 1
31 ..... Insulator (Washer) .......................................................................................... 4
32 ..... Insulator (Washer) .......................................................................................... 1
33 ..... Insulator (Washer) .......................................................................................... 1
33 ..... Insulator (Washer) .......................................................................................... 1
33 ..... Insulator (Washer) .......................................................................................... 1
34 ..... Nut .................................................................................................................. 3
34 ..... Nut .................................................................................................................. 2
35 ..... Nut .................................................................................................................. 1
36 ..... Nut .................................................................................................................. 1
37 ..... Screw ............................................................................................................. 3
38 ..... Screw ............................................................................................................. 2
39 ..... Screw ............................................................................................................. 2
40 ..... Screw ............................................................................................................. 2
41 ..... Washer ........................................................................................................... 2
42 ..... Washer ........................................................................................................... 1
43 ..... Lockwasher .................................................................................................... 3
44 ..... Lockwasher .................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 6-23


P16180 03-05

ALTERNATOR AND MOUNTING (FIGURE 6-10)

6-24 ©2009 Yale Materials Handling Corporation E813


03-05 P16180

ALTERNATOR AND MOUNTING


ITEM PART NO. DESCRIPTION QTY
1 580058847 Screw .................................................................................................................. 1
2 502566901 Washer ............................................................................................................... 1
3 580058763 Pulley .................................................................................................................. 1
4 580004375 Screw .................................................................................................................. 2
5 580058762 Alternator ............................................................................................................ 1
6 580004425 Nut ...................................................................................................................... 1
7 580058765 Bracket ................................................................................................................ 1
8 580004242 Screw .................................................................................................................. 1
9 580005331 Washer ............................................................................................................... 1
10 580005298 Locknut ............................................................................................................... 1
11 580058846 Washer ............................................................................................................... 1
12 580058845 Screw .................................................................................................................. 1
13 580058767 V-Belt Set ............................................................................................................ 1
14 580058764 Lever (Adjusting) ................................................................................................. 1
15 580055000 Wire Harness ...................................................................................................... 1
16 580028441 Adapter ............................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 6-25


P15632 01-04

STARTER MOTOR (FIGURE 6-11)


GASOLINE AND LPG — GM 4.3L

ITEM PART NO. DESCRIPTION QTY


1 580028237 Starter ................................................................................................................. 1
2 580021214 Switch ............................................................................................................. 1
3 580029639 Bolt ................................................................................................................. 2
4 580039646 Bracket ................................................................................................................ 1
5 449015014 Nut ...................................................................................................................... 1
6 449022016 Lockwasher ......................................................................................................... 1
7 937100904 Nut ...................................................................................................................... 1
8 449022021 Washer ............................................................................................................... 1
9 580006579 Bolt ...................................................................................................................... 2

6-26 ©2009 Yale Materials Handling Corporation E813


01-04 P15632

NOTES

E813 ©2009 Yale Materials Handling Corporation 6-27


P14769 11-03

STARTER (FIGURE 6-12)


DIESEL TIER II

6-28 ©2009 Yale Materials Handling Corporation E813


11-03 P14769

STARTER
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


580013353 Starter ................................................................................................................. 1
1 580010873 Yoke ............................................................................................................... 1
2 580010874 Cover .............................................................................................................. 1
3 580010875 Kit-Brush ......................................................................................................... 2
4 580010876 Armature ......................................................................................................... 1
5 580010878 Ball Bearing ................................................................................................ 1
5 580010879 Ball Bearing (Optional) ............................................................................... 1
6 580010882 Bearing ....................................................................................................... 1
7 580006628 Washer ........................................................................................................... 3
8 580010906 Nut .................................................................................................................. 1
9 580010880 Clutch Assy .................................................................................................... 1
10 ..... Starter Kit ................................................................................................... 1
11 ..... Clutch Subassembly .................................................................................. 1
12 ..... Bearing ....................................................................................................... 1
13 ..... Bearing ....................................................................................................... 1
14 ..... Spring (Coil) ............................................................................................... 1
15 ..... Shaft ........................................................................................................... 1
16 ..... Housing .......................................................................................................... 1
17 580010881 Switch ............................................................................................................. 1
18 580010883 Kit-Terminal (Terminal M) ............................................................................... 1
19 580010884 Kit-Terminal (Terminal C) ............................................................................... 1
20 580010885 Plunger ........................................................................................................... 1
21 580010886 Gasket (Switch) .............................................................................................. 1
22 580010887 Cover (Solenoid) ............................................................................................ 1
23 580010888 Bolt (Terminal) ................................................................................................ 1
24 580010889 Bushing .......................................................................................................... 1
25 580010890 Brush Holder .................................................................................................. 1
26 580010891 Spring ......................................................................................................... 4
27 580010892 Cover (DE) ..................................................................................................... 1
28 580010893 Ball ................................................................................................................. 1
29 580010894 Spring ............................................................................................................. 1
30 580010895 Pinion ............................................................................................................. 1
31 580010896 Roller .............................................................................................................. 5
32 580010897 Retainer .......................................................................................................... 1
33 580010898 Retainer .......................................................................................................... 1
34 580010899 Bolt ................................................................................................................. 2
35 580010900 Screw ............................................................................................................. 2
36 580006629 O-Ring ............................................................................................................ 3
37 580010901 Bolt ................................................................................................................. 3
38 580006630 Screw ............................................................................................................. 1
39 580010902 Cover .............................................................................................................. 1
40 580010903 Nut .................................................................................................................. 1
41 580010904 Lockwasher .................................................................................................... 1
42 580010905 Seal ................................................................................................................ 1

E813 ©2009 Yale Materials Handling Corporation 6-29


P14770 11-03

WIRE HARNESS (FIGURE 6-13)


DIESEL ENGINE (→ S/N E813A01842C)

6-30 ©2009 Yale Materials Handling Corporation E813


11-03 P14770

WIRE HARNESS
DIESEL ENGINE (→ S/N E813A01842C)

ITEM PART NO. DESCRIPTION QTY


580041881 Wire Harness (Engine) ....................................................................................... 1
1 520045874 E-Ring ............................................................................................................ 8
2 504070720 E-Ring ............................................................................................................ 3
3 580005611 Ring Terminal ................................................................................................. 2
4 520038836 E-Ring ............................................................................................................ 3
5 504450741 Connector Body .............................................................................................. 1
6 520038827 Terminal ......................................................................................................... 6
7 580003423 Terminal (Female) .......................................................................................... 2
8 580049232 E-Ring ............................................................................................................ 1
9 505968556 Connector Body .............................................................................................. 1
10 504288740 Connector ....................................................................................................... 1
11 520044938 Connector ....................................................................................................... 1
12 520045803 Connector ....................................................................................................... 1
13 505968501 Connector ....................................................................................................... 2
14 504064720 Connector ....................................................................................................... 1
15 580034615 E-Ring ............................................................................................................ 3
16 520045075 Connector Body .............................................................................................. 1
17 580010738 Connector Body .............................................................................................. 2
18 580036481 Connector ....................................................................................................... 1
19 504236265 Terminal ......................................................................................................... 1
20 505968524 Terminal ......................................................................................................... 1
21 504288741 Terminal ......................................................................................................... 2
22 520044937 Terminal ......................................................................................................... 2
23 520045804 Terminal ......................................................................................................... 2
24 505968568 Terminal (Socket) ........................................................................................... 3
25 505064713 Terminal ......................................................................................................... 4
26 520045076 Terminal (Socket) ........................................................................................... 1
27 580043655 Terminal ......................................................................................................... 4
28 580023871 Plug ................................................................................................................ 2
29 520045806 Terminal ......................................................................................................... 1
30 505968535 Connector ....................................................................................................... 2
31 580023865 Terminal ......................................................................................................... 7
32 580023866 Terminal ......................................................................................................... 7
33 ..... Conduit ........................................................................................................... AR
34 505968565 Heat Shrink ..................................................................................................... AR
35 505970552 Boot ................................................................................................................ 10
36 505976537 Boot ................................................................................................................ 1
37 580034616 Seal ................................................................................................................ 4
38 580006543 Boot ................................................................................................................ 3
39 580010739 Cover (With Seal) ........................................................................................... 2
40 900010278 Cover .............................................................................................................. 1
41 580033597 Seal ................................................................................................................ 13
42 580036350 Seal ................................................................................................................ 1
43 580036358 Connector Lock .............................................................................................. 1

E813 ©2009 Yale Materials Handling Corporation 6-31


P16055 02-05

WIRE HARNESS (FIGURE 6-14)


DIESEL ENGINE (S/N E813A01843C →)

6-32 ©2009 Yale Materials Handling Corporation E813


02-05 P16055

WIRE HARNESS
DIESEL ENGINE (S/N E813A01843C →)

ITEM PART NO. DESCRIPTION QTY


580053072 Wire Harness ...................................................................................................... 1
1 520045803 Connector ....................................................................................................... 1
2 520045804 Terminal ......................................................................................................... 2
3 520045806 Terminal ......................................................................................................... 1
4 580022879 E-Ring ............................................................................................................ 2
5 580006543 Boot ................................................................................................................ 3
6 520045075 Connector Body .............................................................................................. 1
7 520045076 Terminal (Socket) ........................................................................................... 1
8 580003423 Terminal (Female) .......................................................................................... 2
9 504064720 Connector ....................................................................................................... 1
10 505968568 Terminal (Socket) ........................................................................................... 2
11 505064754 Connector ....................................................................................................... 1
12 505970552 Boot ................................................................................................................ 12
13 504060749 E-Ring ............................................................................................................ 1
14 580005611 Ring Terminal ................................................................................................. 1
15 505968535 Connector ....................................................................................................... 1
16 520045076 Terminal (Socket) ........................................................................................... 1
17 505968501 Connector ....................................................................................................... 1
18 520038836 E-Ring ............................................................................................................ 3
19 520045874 E-Ring ............................................................................................................ 8
20 580042510 Terminal ......................................................................................................... 1
21 504450741 Connector Body .............................................................................................. 1
22 504288740 Connector ....................................................................................................... 1
23 504288741 Terminal ......................................................................................................... 1
24 504070720 E-Ring ............................................................................................................ 1
25 505968556 Connector Body .............................................................................................. 1
26 505968524 Terminal ......................................................................................................... 1
27 580034615 E-Ring ............................................................................................................ 1
28 580023871 Plug ................................................................................................................ 2
29 580036358 Connector Lock .............................................................................................. 1
30 580036350 Seal ................................................................................................................ 1
31 580033597 Seal ................................................................................................................ 13
32 580023871 Plug ................................................................................................................ 2
33 580036481 Connector ....................................................................................................... 1
34 580010738 Connector Body .............................................................................................. 2
35 580043655 Terminal ......................................................................................................... 4
36 580034616 Seal ................................................................................................................ 4
37 580010739 Cover (With Seal) ........................................................................................... 2
38 580014386 Fuse (60 Amp) ................................................................................................ 2
39 520044938 Connector ....................................................................................................... 1
40 520044937 Terminal ......................................................................................................... 2
41 900010278 Cover .............................................................................................................. 1
42 505972555 Fuse (10 Amp) ................................................................................................ 1
43 580034540 Connector Body .............................................................................................. 6
44 580049232 E-Ring ............................................................................................................ 1
45 505976537 Boot ................................................................................................................ 1

E813 ©2009 Yale Materials Handling Corporation 6-33


P15627 11-04

WIRE HARNESS (FIGURE 6-15)


FUEL INJECTOR — GASOLINE GM 4.3L

6-34 ©2009 Yale Materials Handling Corporation E813


11-04 P15627

ITEM PART NO. DESCRIPTION QTY


580046998 Wire Harness (Injector) ....................................................................................... 1
1 580052088 Plug ................................................................................................................ 6
2 580052090 Wire Seal ........................................................................................................ 12
3 580042028 Connector ....................................................................................................... 1
4 520045805 Seal ................................................................................................................ 7
5 580027612 Plug ................................................................................................................ 5
6 580045480 Connector ....................................................................................................... 2
7 580041462 Connector ....................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 6-35


P15628 11-04

WIRE HARNESS (FIGURE 6-16)


ENGINE, GASOLINE GM 4.3L — SHEET 1 0F 2

6-36 ©2009 Yale Materials Handling Corporation E813


11-04 P15628

WIRE HARNESS
ENGINE, GASOLINE GM 4.3L – SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY


580046997 Wire Harness (Main Engine) ............................................................................... 1
1 580041462 Connector ....................................................................................................... 2
2 520045805 Seal ................................................................................................................ 11
3 580045480 Connector ....................................................................................................... 3
4 580044134 Connector ....................................................................................................... 1
5 580020058 Housing .......................................................................................................... 1
6 580033515 Connector ....................................................................................................... 1
7 580033537 Connector Lock .............................................................................................. 3
8 580027612 Plug ................................................................................................................ 7
9 580042028 Connector ....................................................................................................... 1
10 580052097 Plug ................................................................................................................ 1
11 580052098 Wire Seal ........................................................................................................ 2
12 580052149 Ring Terminal ................................................................................................. 2
13 580052150 Boot ................................................................................................................ 1
14 504288740 Connector ....................................................................................................... 2
15 580033516 Connector ....................................................................................................... 1
16 580059253 Connector ....................................................................................................... 1
17 580033519 Connector ....................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 6-37


P15629 11-04

WIRE HARNESS (FIGURE 6-17)


ENGINE, GASOLINE GM 4.3L — SHEET 2 OF 2

6-38 ©2009 Yale Materials Handling Corporation E813


11-04 P15629

WIRE HARNESS
ENGINE, GASOLINE GM 4.3L – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


580046997 Wire Harness (Main Engine) ............................................................................... 1
1 580052151 Ring Terminal ................................................................................................. 1
2 580022873 Boot ................................................................................................................ 1
3 504288749 Connector ....................................................................................................... 2
4 580052067 Connector ....................................................................................................... 1
5 580052068 Lock ................................................................................................................ 1
6 580052155 Ring Terminal ................................................................................................. 2
7 580052150 Boot ................................................................................................................ 2
8 580052152 Ring Terminal ................................................................................................. 1
9 580052154 Ring Terminal ................................................................................................. 1
10 580041462 Connector ....................................................................................................... 1
11 520045805 Seal ................................................................................................................ 31
12 580045480 Connector ....................................................................................................... 1
13 580000545 Plug ................................................................................................................ 1
14 580027612 Plug ................................................................................................................ 5
15 580023948 Lock ................................................................................................................ 1
16 580044133 Connector ....................................................................................................... 1
17 580052069 Spacer ............................................................................................................ 1
18 520037898 Connector ....................................................................................................... 1
19 505968505 Seal ................................................................................................................ 1
20 580044131 Connector ....................................................................................................... 1
21 504288730 Seal ................................................................................................................ 1
22 580052076 Clip ................................................................................................................. 1
23 580058380 Strap Clamp ................................................................................................... 1
24 580051024 Cover .............................................................................................................. 1
25 580044126 Housing .......................................................................................................... 1
26 580051026 Plug ................................................................................................................ 1
27 580051027 Cam ................................................................................................................ 1
28 520038807 Fuse (50 Amp) ................................................................................................ 1
29 580025567 Fuse (5 Amp) .................................................................................................. 1
30 580052071 Relay (Power and Fuel Pump) ....................................................................... 2
31 580052073 Cover (Fuse Box Bottom) ............................................................................... 1
32 580052072 Cover (Fuse Box Top) .................................................................................... 1
33 580052070 Relay (Starter) ................................................................................................ 1
34 580025570 Fuse (15 Amp) ................................................................................................ 2
35 580036575 Fuse (20 Amp) ................................................................................................ 1

E813 ©2009 Yale Materials Handling Corporation 6-39


P15622 11-04

WIRE HARNESS (FIGURE 6-18)


ENGINE, LPG, GM 4.3L — SHEET 1 0F 2

6-40 ©2009 Yale Materials Handling Corporation E813


11-04 P15622

WIRE HARNESS
ENGINE, LPG, GM 4.3L – SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY


580049359 Wire Harness (Main Engine) ............................................................................... 1
1 520038807 Fuse (50 Amp) ................................................................................................ 1
2 580025567 Fuse (5 Amp) .................................................................................................. 1
3 580052071 Relay (Power and Fuel Pump) ....................................................................... 2
4 580052073 Cover (Fuse Box Bottom) ............................................................................... 1
5 580052072 Cover (Fuse Box Top) .................................................................................... 1
6 580052070 Relay (Starter) ................................................................................................ 1
7 580025570 Fuse (15 Amp) ................................................................................................ 2
8 580036575 Fuse (20 Amp) ................................................................................................ 1
9 520037898 Connector ....................................................................................................... 1
10 580044131 Connector ....................................................................................................... 1
11 505968505 Seal ................................................................................................................ 5
12 504288730 Seal ................................................................................................................ 3
13 580052076 Clip ................................................................................................................. 1
14 580044133 Connector ....................................................................................................... 1
15 520045805 Seal ................................................................................................................ 20
16 580052069 Spacer ............................................................................................................ 1
17 580000545 Plug ................................................................................................................ 1
18 580027612 Plug ................................................................................................................ 4
19 580023948 Lock ................................................................................................................ 1
20 580041462 Connector ....................................................................................................... 1
21 580045480 Connector ....................................................................................................... 1
22 580052155 Ring Terminal (Battery) .................................................................................. 2
23 580052150 Boot ................................................................................................................ 1
24 580052152 Ring Terminal (Starter Solenoid) .................................................................... 1
25 580052151 Ring Terminal (Oil Pressure Switch) .............................................................. 1
26 580022873 Boot ................................................................................................................ 1
27 504288749 Connector (FPP and TPS) ............................................................................. 2
28 580052067 Connector (Governor Motor) .......................................................................... 1
29 580052068 Lock ................................................................................................................ 1
30 580052154 Ring Terminal ................................................................................................. 1
31 580044126 Housing (ECM) ............................................................................................... 1
32 580051026 Plug ................................................................................................................ 1
33 580051027 Cam ................................................................................................................ 1
34 580058380 Strap Clamp ................................................................................................... 1
35 580051024 Cover .............................................................................................................. 1

E813 ©2009 Yale Materials Handling Corporation 6-41


P15623 11-04

WIRE HARNESS (FIGURE 6-19)


ENGINE, LPG, GM 4.3L — SHEET 2 OF 2

6-42 ©2009 Yale Materials Handling Corporation E813


11-04 P15623

WIRE HARNESS
ENGINE, LPG, GM 4.3L – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


580049359 Wire Harness (Main Engine) ............................................................................... 1
1 580033516 Connector (Distributor) ................................................................................... 1
2 520045805 Seal ................................................................................................................ 11
3 580033537 Connector Lock .............................................................................................. 2
4 580059253 Connector (Ignition Module and TMAP) ......................................................... 2
5 580033519 Connector (Coil) ............................................................................................. 1
6 580027612 Plug ................................................................................................................ 7
7 504288740 Connector (ECT) ............................................................................................ 2
8 580052149 Ring Terminal (Alternator) .............................................................................. 2
9 580052150 Boot ................................................................................................................ 1
10 580041462 Connector ....................................................................................................... 2
11 580045480 Connector ....................................................................................................... 2
12 580042028 Connector ....................................................................................................... 1
13 580044134 Connector ....................................................................................................... 1
14 580020058 Housing .......................................................................................................... 1
15 580033515 Connector (Crank) .......................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 6-43


P15624 11-04

WIRE HARNESS (FIGURE 6-20)


LPG REGULATOR — GM 4.3L

6-44 ©2009 Yale Materials Handling Corporation E813


11-04 P15624

WIRE HARNESS
LPG REGULATOR – GM 4.3L

ITEM PART NO. DESCRIPTION QTY


580048449 Wire Harness (LPG Regulator) ........................................................................... 1
1 580041518 Connector ....................................................................................................... 1
1 520045805 Seal ................................................................................................................ 2
1 580008413 Terminal (E FTG SEC LOCK) ........................................................................ 1
2 580041517 Connector ....................................................................................................... 1
2 520045805 Seal ................................................................................................................ 2
2 580008413 Terminal (E FTG SEC LOCK) ........................................................................ 1
3 580008412 Connector Body .............................................................................................. 1
3 520045805 Seal ................................................................................................................ 2
3 580008413 Terminal (E FTG SEC LOCK) ........................................................................ 1
4 580042028 Connector ....................................................................................................... 1
4 520045805 Seal ................................................................................................................ 5
4 580048578 Plug ................................................................................................................ 1
4 580045480 Connector ....................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 6-45


P14983 03-04

WIRE HARNESS (FIGURE 6-21)


MODULE — SHEET 1 OF 2 (→ 3/2004)

6-46 ©2009 Yale Materials Handling Corporation E813


03-04 P14983

WIRE HARNESS
MODULE – SHEET 1 OF 2 (→ 3/2004)

ITEM PART NO. DESCRIPTION QTY


580042895 Wire Harness (Powershift Transmission Module) (DS, GS, LPS) ...................... 1
580042890 Wire Harness (Powershift Transmission Module) (D, G, LPG) ........................... 1
1 ..... Connector Assembly (Fuse Box) .................................................................... 1
1 580019327 Fuse Box (10-Way) .................................................................................... 1
1 580019328 Fuse Box .................................................................................................... 1
1 580025012 Terminal (Positions 1, 3, 5, 7) .................................................................... 4
1 580021096 Terminal (2-Way) (Positions 9, 11) ............................................................ 2
1 580026883 Terminal (3-Way) (Positions 13, 15, 17) .................................................... 3
1 580006441 Terminal ..................................................................................................... 10
1 580021062 Connector (1-Way) (Position 12) ................................................................ 1
1 505972555 Fuse (10 Amp) (Positions 1, 6, 7, 8, 9) ...................................................... 5
1 505972587 Fuse (30 Amp) (Positions 2, 3) .................................................................. 2
1 580003455 Fuse (20 Amp) (Position 4) ........................................................................ 1
1 580005693 Fuse (15 Amp) (Positions 5, 10) ................................................................ 2
2 580021061 Clip ............................................................................................................. 5
3 ..... Connector Assembly ...................................................................................... 1
3 580019330 Single Mini Relay Base .............................................................................. 1
3 580006441 Terminal ..................................................................................................... 2
3 580021062 Connector (1-Way) ..................................................................................... 2
3 518796658 Relay .......................................................................................................... 1
4 ..... Connector Assembly (Forward Relay) ........................................................... 1
5 580019329 Relay (Base) .............................................................................................. 1
5 580021062 Connector (1-Way) ..................................................................................... 2
5 580019351 Terminal ..................................................................................................... 2
5 504307786 Relay (Flasher) ........................................................................................... 2
5 580021062 Connector (1-Way) ..................................................................................... 2
5 580019351 Terminal ..................................................................................................... 1
5 504307786 Relay (Flasher) ........................................................................................... 1
5 ..... Connector Assembly (Horn Relay) ................................................................. 1
5 580019329 Relay (Base) .............................................................................................. 1
5 580006441 Terminal ..................................................................................................... 2
5 580019351 Terminal ..................................................................................................... 2
5 504307786 Relay (Flasher) ........................................................................................... 1
5 580021062 Connector (1-Way) ..................................................................................... 2
5 580019351 Terminal ..................................................................................................... 2
5 504307786 Relay (Flasher) ........................................................................................... 1
6 ..... Connector Assembly (Reverse Light Relay) .................................................. 1
6 580019329 Relay (Base) .............................................................................................. 1
6 580021062 Connector (1-Way) ..................................................................................... 2
6 580019351 Terminal ..................................................................................................... 2
6 504307786 Relay (Flasher) ........................................................................................... 1
6 580021062 Connector (1-Way) (Shutdown) ................................................................. 2
6 580019351 Terminal ..................................................................................................... 2
6 504307786 Relay (Flasher) ........................................................................................... 1
7 ..... Connector Assembly (Cab Power Relay) ....................................................... 1
7 580019329 Relay (Base) .............................................................................................. 1
7 580006441 Terminal ..................................................................................................... 2
7 580019351 Terminal ..................................................................................................... 2
7 504307786 Relay (Flasher) ........................................................................................... 1
7 580006441 Terminal (Light Relay) ................................................................................ 2

E813 ©2009 Yale Materials Handling Corporation 6-47


P14983 03-04

WIRE HARNESS
MODULE – SHEET 1 OF 2 (→ 3/2004)

ITEM PART NO. DESCRIPTION QTY


7 580019351 Terminal ..................................................................................................... 2
7 504307786 Relay (Flasher) ........................................................................................... 1
8 ..... Connector Assembly (Turn Signal Relay) ...................................................... 1
8 580019330 Single Mini Relay Base .............................................................................. 1
8 580021062 Connector (1-Way) ..................................................................................... 2
8 ..... Flasher ....................................................................................................... 1
9 ..... Connector Assembly ...................................................................................... 1
9 580019329 Relay (Base) .............................................................................................. 1
9 580021062 Connector (1-Way) ..................................................................................... 2
9 580019351 Terminal ..................................................................................................... 2
9 504307786 Relay (Flasher) ........................................................................................... 1
9 ..... Spare .......................................................................................................... 1
10 580025220 Housing ...................................................................................................... 4
10 580025217 Terminal ..................................................................................................... 4
11 ..... Connector Assembly (Thermostat) ................................................................. 1
11 580019309 Housing (Receptacle) ................................................................................. 1
11 580019339 Terminal ..................................................................................................... 1
11 580019117 Terminal ..................................................................................................... 1
12 580025220 Housing (Horn Switch) ............................................................................... 1
12 580025217 Terminal ..................................................................................................... 1
13 ..... Connector Assembly ...................................................................................... 1
13 580025326 Socket (3-Way) .......................................................................................... 1
13 580025332 Retainer ...................................................................................................... 1
13 580019295 Terminal (Socket) ....................................................................................... 3
13 580019269 Seal ............................................................................................................ 3
14 ..... Connector Assembly (Horn) ........................................................................... 1
14 580023924 Connector ................................................................................................... 1
14 580027706 Retainer ...................................................................................................... 1
14 580025858 Seal ............................................................................................................ 2
14 580022992 Terminal ..................................................................................................... 2
15 ..... Connector Assembly (Brake Reservoir) ......................................................... 1
15 580023943 Connector ................................................................................................... 1
15 580022867 Terminal (Socket) ....................................................................................... 2
15 580017023 Seal ............................................................................................................ 2
16 580025220 Housing ...................................................................................................... 4
16 580025217 Terminal ..................................................................................................... 4
17 ..... Connector Assembly (Engine Harness) ......................................................... 1
17 580025052 Terminal (Nut) ............................................................................................ 1
17 580025052 Terminal (Positions 1, 2) ............................................................................ 2
17 580025051 Terminal (Positions C, D, F, G, H, J, K) ..................................................... 7
17 580025050 Terminal (Positions A, B, E, L, M, N) ......................................................... 6
18 580025322 Socket ........................................................................................................ 1
19 ..... Connector Assembly (Optional Lighting) ........................................................ 1
19 580025014 Socket (4-Way) .......................................................................................... 1
19 580025334 Retainer ...................................................................................................... 1
19 580019295 Terminal (Socket) ....................................................................................... 4
19 580019269 Seal ............................................................................................................ 4
20 ..... Connector Assembly (Reverse Alarm) ........................................................... 1
20 580025325 Connector Body (2-Way) ............................................................................ 1
20 580025330 Retainer ...................................................................................................... 1

6-48 ©2009 Yale Materials Handling Corporation E813


03-04 P14983

WIRE HARNESS
MODULE – SHEET 1 OF 2 (→ 3/2004)

ITEM PART NO. DESCRIPTION QTY


20 580019295 Terminal (Socket) ....................................................................................... 2
20 580019269 Seal ............................................................................................................ 2
21 580025320 Housing ...................................................................................................... 1
21 520039880 E-Ring ........................................................................................................ 2
22 ..... Connector Assembly (LH Rear Light) ............................................................. 1
22 580024955 Connector Body ......................................................................................... 1
22 580024952 Terminal ..................................................................................................... 5
23 ..... Connector Assembly ...................................................................................... 1
24 580025215 Terminal ..................................................................................................... 2
24 580025055 Terminal ..................................................................................................... 2
25 ..... Connector Assembly (Fuel Sender) ............................................................... 1
25 580025840 Housing ...................................................................................................... 1
25 580025794 Terminal ..................................................................................................... 2
25 580025862 Seal ............................................................................................................ 2
26 ..... Connector Assembly (Reverse Diode) ........................................................... 1
26 580019333 Connector (Socket) .................................................................................... 1
26 580019350 Terminal (Socket) ....................................................................................... 2
26 580021098 Diode (Single) ............................................................................................ 1
27 580024954 Terminal ..................................................................................................... 1
28 ..... Connector Assembly (LH Front Light) ............................................................ 1
28 580024955 Connector Body ......................................................................................... 1
28 580024952 Terminal ..................................................................................................... 5

E813 ©2009 Yale Materials Handling Corporation 6-49


P14983 03-04

WIRE HARNESS (FIGURE 6-22)


MODULE — SHEET 2 OF 2 (→ 3/2004)

6-50 ©2009 Yale Materials Handling Corporation E813


03-04 P14983

WIRE HARNESS
MODULE – SHEET 2 OF 2 (→ 3/2004)

ITEM PART NO. DESCRIPTION QTY


580042895 Wire Harness (Powershift Transmission Module) (DS, GS, LPS) ...................... 1
580042890 Wire Harness (Powershift Transmission Module) (D, G, LPG) ........................... 1
1 ..... Connector Assembly (Forward Switch) .......................................................... 1
1 580025326 Socket (3-Way) .......................................................................................... 1
1 580025332 Retainer ...................................................................................................... 1
1 580019295 Terminal (Socket) ....................................................................................... 3
1 580019269 Seal ............................................................................................................ 3
2 ..... Connector Assembly (Ignition Switch) ............................................................ 1
2 506395549 Connector Body ......................................................................................... 1
2 580019339 Terminal ..................................................................................................... 2
2 580019117 Terminal ..................................................................................................... 1
3 ..... Connector Assembly (Indicator Switch) ......................................................... 3
3 580022875 Terminal ..................................................................................................... 3
3 580022876 Cover .......................................................................................................... 3
4 ..... Connector Assembly (Cluster) ....................................................................... 1
4 580019317 Retainer ...................................................................................................... 1
4 580025851 Strain Relief ................................................................................................ 1
4 580019319 Retainer ...................................................................................................... 1
4 580019318 Seal ............................................................................................................ 1
4 580019342 Terminal ..................................................................................................... 21
4 580000556 Plug ............................................................................................................ 11
5 ..... Connector Assembly (High/Low Shift) ............................................................ 1
5 580019095 Connector (12-Way) ................................................................................... 1
5 580019096 Retainer (Socket) ....................................................................................... 1
5 505968566 Plug (Positions 6, 9, 10) ............................................................................. 3
5 505968568 Terminal (Socket) ....................................................................................... 9
6 ..... Connector Assembly (Mating Half, Item 5) ..................................................... 1
6 505968566 Plug ............................................................................................................ 12
6 580019352 Connector ................................................................................................... 1
7 ..... Connector Assembly (Mating Half, Item 8) ..................................................... 1
7 580024954 Terminal ..................................................................................................... 1
8 ..... Connector Assembly (RH Front Light) ........................................................... 1
8 580024955 Connector Body ......................................................................................... 1
8 580024952 Terminal ..................................................................................................... 5
9 ..... Connector Assembly (Cab Power) ................................................................. 1
9 580025840 Housing ...................................................................................................... 1
9 580025794 Terminal ..................................................................................................... 2
9 580025862 Seal ............................................................................................................ 2
10 ..... Connector Assembly (Mating Half, Item 9) ..................................................... 1
10 580025797 Connector Body ......................................................................................... 1
11 ..... Connector Assembly (RH Rear Light) ............................................................ 1
11 580024955 Connector Body ......................................................................................... 1
11 580024952 Terminal ..................................................................................................... 5
12 ..... Connector Assembly (Mating Half, Item 11) ................................................... 1
12 580024954 Terminal ..................................................................................................... 1
13 ..... Connector Assembly ...................................................................................... 2
13 580022889 Housing ...................................................................................................... 1
13 580000559 Terminal ..................................................................................................... 2
14 ..... Connector Assembly ...................................................................................... 1
14 580022887 E-Ring (Cluster) ......................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 6-51


P14983 03-04

WIRE HARNESS
MODULE – SHEET 2 OF 2 (→ 3/2004)

ITEM PART NO. DESCRIPTION QTY


14 580019125 Heat Shrink ................................................................................................ 1
15 ..... Connector Assembly (Transmission Lock) ..................................................... 1
15 580019243 Switch (10-Way) ......................................................................................... 1
15 580025217 Terminal (Positions 2, 3, 7, 8) .................................................................... 4
16 ..... Connector Assembly (Rear Lights) ................................................................ 1
16 580019243 Switch (10-Way) ......................................................................................... 1
16 580025217 Terminal ..................................................................................................... 4
17 ..... Connector Assembly (Front Lights) ................................................................ 1
17 580019243 Switch (10-Way) ......................................................................................... 1
17 580025217 Terminal ..................................................................................................... 6
18 ..... Connector Assembly (Transmission Harness) ............................................... 1
18 580019293 Connector (14-Way) ................................................................................... 1
18 580019294 Retainer (Socket) ....................................................................................... 1
18 580019295 Terminal (Socket) ....................................................................................... 14
18 580019269 Seal ............................................................................................................ 14

6-52 ©2009 Yale Materials Handling Corporation E813


03-04 P14983

NOTES

E813 ©2009 Yale Materials Handling Corporation 6-53


P14982 12-03

WIRE HARNESS (FIGURE 6-23)


MODULE — POWERSHIFT TRANSMISSION (3/2004 →)

6-54 ©2009 Yale Materials Handling Corporation E813


12-03 P14982

WIRE HARNESS
MODULE – POWERSHIFT TRANSMISSION (3/2004 →)

ITEM PART NO. DESCRIPTION QTY


580052624 Wire Harness (Powershift Transmission Module) (D, G, LPG) ........................... 1
580052625 Wire Harness (Powershift Transmission Module) (DS, GS, LPS) ...................... 1
1 ..... Connector Assembly (RH Rear Lights) .......................................................... 1
1 518803678 Connector ................................................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 5
1 505968566 Plug ............................................................................................................ 1
2 ..... Shrink Fit Tube ........................................................................................... 1
2 ..... Connector Assembly (Coolant Level) ............................................................. 1
2 580026048 Ring Terminal ............................................................................................. 1
2 504288741 Terminal ..................................................................................................... 2
3 ..... Connector Assembly (Cluster Ground) .......................................................... 1
3 580025773 Ring Terminal ............................................................................................. 1
3 ..... Sleeve ........................................................................................................ 1
4 ..... Connector Assembly (Transmission Lock) ..................................................... 1
4 580019243 Switch (10-Way) ......................................................................................... 1
4 520052846 Terminal ..................................................................................................... 4
4 ..... Decal .......................................................................................................... 1
5 ..... Connector Assembly (Rear Lights) ................................................................ 1
5 580019243 Switch (10-Way) ......................................................................................... 1
5 520052846 Terminal ..................................................................................................... 4
5 ..... Decal .......................................................................................................... 1
6 ..... Connector Assembly (Front Lights) ................................................................ 1
6 580019243 Switch (10-Way) ......................................................................................... 1
6 520052846 Terminal ..................................................................................................... 6
6 ..... Decal .......................................................................................................... 1
7 ..... Connector Assembly (Transmission Connection) .......................................... 1
7 580019293 Connector (14-Way) ................................................................................... 1
7 580019294 Retainer (Socket) ....................................................................................... 1
7 580019295 Terminal (Socket) ....................................................................................... 14
7 580019269 Seal ............................................................................................................ 14
8 ..... Connector Assembly (Park Brake, Forward And Reverse Lever) .................. 3
8 580034540 Connector Body (Connectors 1, 3, and 4) ................................................. 1
8 ..... Connector Assembly (Park Brake, Forward And Reverse Lever) .................. 1
8 580034540 Connector Body (Connector 2) .................................................................. 1
9 ..... Connector Assembly (Engine Connection) .................................................... 1
9 580036482 Connector ................................................................................................... 1
9 580023919 Terminal ..................................................................................................... 8
9 580023918 Terminal ..................................................................................................... 7
9 580036350 Seal ............................................................................................................ 2
9 580033597 Seal ............................................................................................................ 13
9 580023871 Plug ............................................................................................................ 1
10 ..... Connector Assembly (LH Rear Lights) ........................................................... 1
10 518803678 Connector ................................................................................................... 1
10 505968514 Terminal (Pin) ............................................................................................. 5
10 505968566 Plug ............................................................................................................ 1
11 ..... Connector Assembly (Reverse Alarm) ........................................................... 1
11 580025325 Connector Body (2-Way) ............................................................................ 1
11 580025330 Retainer ...................................................................................................... 1
11 580019295 Terminal (Socket) ....................................................................................... 2
11 580019269 Seal ............................................................................................................ 2

E813 ©2009 Yale Materials Handling Corporation 6-55


P14982 12-03

WIRE HARNESS
MODULE – POWERSHIFT TRANSMISSION (3/2004 →)

ITEM PART NO. DESCRIPTION QTY


12 ..... Connector Assembly (Optional Lights) ........................................................... 1
12 580025014 Socket (4-Way) .......................................................................................... 1
12 580025334 Retainer ...................................................................................................... 1
12 580019295 Terminal (Socket) ....................................................................................... 4
12 580019269 Seal ............................................................................................................ 4
13 ..... Connector Assembly (Air Cleaner Vacuum Switch) ....................................... 2
13 580035084 Terminal ..................................................................................................... 1
13 ..... Sleeve ........................................................................................................ 1
14 ..... Connector Assembly (Fuel Sender) ............................................................... 1
14 580012323 Connector ................................................................................................... 1
14 580025795 Terminal ..................................................................................................... 1
14 580028333 Terminal ..................................................................................................... 1
14 505968505 Seal ............................................................................................................ 2
15 ..... Connector Assembly (Fuel Sender Ground) .................................................. 1
15 580025773 Ring Terminal ............................................................................................. 1
15 ..... Sleeve ........................................................................................................ 1
16 ..... Connector Assembly (Brake Reservoir) ......................................................... 1
16 580023943 Connector ................................................................................................... 1
16 580051734 Terminal ..................................................................................................... 1
16 580025558 Terminal ..................................................................................................... 1
16 580017023 Seal ............................................................................................................ 2
17 ..... Connector Assembly (Horn) ........................................................................... 1
17 580040510 Connector Body ......................................................................................... 1
17 520052845 Terminal ..................................................................................................... 2
18 ..... Diode Holder (Reverse Diode) ....................................................................... 1
18 580037002 Connector (2-Way) ..................................................................................... 1
18 919325411 Female Terminal ........................................................................................ 2
18 580041129 Diode .......................................................................................................... 1
19 ..... Connector Assembly (LH Front Lights) .......................................................... 1
19 580024955 Connector Body ......................................................................................... 1
19 580024952 Terminal ..................................................................................................... 5
19 580024954 Terminal (Mating Connector) ..................................................................... 1
20 ..... Connector Assembly (Fuse Box) .................................................................... 1
20 580019327 Fuse Box (10-Way) .................................................................................... 1
20 580019328 Fuse Box .................................................................................................... 1
20 580026883 Terminal (3-Way) ....................................................................................... 3
20 580006441 Terminal ..................................................................................................... 9
20 580006437 Terminal ..................................................................................................... 1
20 580021062 Connector (1-Way) ..................................................................................... 1
21 ..... Mounting Clip ................................................................................................. 4
22 ..... Relay Socket (Start Inhibit) ............................................................................. 1
22 580019330 Single Mini Relay Base .............................................................................. 1
22 580006441 Terminal ..................................................................................................... 1
22 580021062 Connector (1-Way) ..................................................................................... 2
22 518796658 Relay .......................................................................................................... 2
23 ..... Relay Socket (Forward) .................................................................................. 1
23 580019329 Relay (Base) .............................................................................................. 1
23 580021062 Connector (1-Way) ..................................................................................... 2
23 580019282 Terminal ..................................................................................................... 2
23 504307786 Relay (Flasher) ........................................................................................... 1

6-56 ©2009 Yale Materials Handling Corporation E813


12-03 P14982

WIRE HARNESS
MODULE – POWERSHIFT TRANSMISSION (3/2004 →)

ITEM PART NO. DESCRIPTION QTY


24 ..... Relay Socket (Neutral) ................................................................................... 1
24 580019329 Relay (Base) .............................................................................................. 1
24 580006441 Terminal ..................................................................................................... 2
24 580019282 Terminal ..................................................................................................... 2
24 504307786 Relay (Flasher) ........................................................................................... 1
24 ..... Relay Socket (Horn) ....................................................................................... 1
24 580019282 Terminal ..................................................................................................... 2
24 504307786 Relay (Flasher) ........................................................................................... 1
25 ..... Relay Socket (Reverse Light) ......................................................................... 1
25 580019329 Relay (Base) .............................................................................................. 1
25 580021062 Connector (1-Way) ..................................................................................... 2
25 580019282 Terminal ..................................................................................................... 2
25 504307786 Relay (Flasher) ........................................................................................... 1
25 ..... Relay Socket (Shutdown) ............................................................................... 1
25 580019282 Terminal ..................................................................................................... 2
25 504307786 Relay (Flasher) ........................................................................................... 1
26 ..... Relay Socket (Cab Power) ............................................................................. 1
26 580019329 Relay (Base) .............................................................................................. 1
26 580006441 Terminal ..................................................................................................... 2
26 580019282 Terminal ..................................................................................................... 2
26 504307786 Relay (Flasher) ........................................................................................... 1
26 ..... Relay Socket (Lighting) .................................................................................. 1
26 580006437 Terminal ..................................................................................................... 2
26 580019282 Terminal ..................................................................................................... 1
27 ..... Relay Socket (Turn Signal) ............................................................................ 1
27 580019330 Single Mini Relay Base .............................................................................. 1
27 580021062 Connector (1-Way) ..................................................................................... 2
28 580034540 Connector Body (Park Brake, Monotrol) ........................................................ 4
29 ..... Connector Assembly (Thermostart) ............................................................... 1
29 520045064 Connector Body ......................................................................................... 1
29 505968595 Terminal ..................................................................................................... 1
29 580023923 Terminal (Female) ...................................................................................... 1
30 580034540 Connector Body (Horn Switch) ....................................................................... 1
31 ..... Connector Assembly (Reverse Switch) .......................................................... 1
31 580025326 Socket (3-Way) .......................................................................................... 1
31 580025332 Retainer ...................................................................................................... 1
31 580019295 Terminal (Socket) ....................................................................................... 3
31 580019269 Seal ............................................................................................................ 3
32 ..... Connector Assembly (Forward Switch) .......................................................... 1
32 580025326 Socket (3-Way) .......................................................................................... 1
32 580025332 Retainer ...................................................................................................... 1
32 580019295 Terminal (Socket) ....................................................................................... 3
32 580019269 Seal ............................................................................................................ 3
33 ..... Connector Assembly (Ignition Switch) ............................................................ 1
33 506395549 Connector Body ......................................................................................... 1
33 505968595 Terminal ..................................................................................................... 2
33 580023923 Terminal (Female) ...................................................................................... 1
34 ..... Connector Assembly (Indicator Switch) ......................................................... 3
34 952405902 Terminal ..................................................................................................... 1
34 952408901 Sleeve ........................................................................................................ 1

E813 ©2009 Yale Materials Handling Corporation 6-57


P14982 12-03

WIRE HARNESS
MODULE – POWERSHIFT TRANSMISSION (3/2004 →)

ITEM PART NO. DESCRIPTION QTY


35 ..... Connector Assembly (Cluster) ....................................................................... 1
35 580027616 Connector ................................................................................................... 1
35 580025851 Strain Relief ................................................................................................ 1
35 580019319 Retainer ...................................................................................................... 1
35 580019318 Seal ............................................................................................................ 1
35 580027617 Socket ........................................................................................................ 21
35 580000556 Plug ............................................................................................................ 11
36 ..... Connector Assembly (Hi/Lo Switch) ............................................................... 1
36 580019095 Connector (12-Way) ................................................................................... 1
36 505968536 Connector ................................................................................................... 1
36 505968568 Terminal (Socket) ....................................................................................... 9
36 505968566 Plug ............................................................................................................ 3
36 580019352 Connector (Mating Connector) ................................................................... 1
36 505968566 Plug ............................................................................................................ 12
37 ..... Connector Assembly (RH Front Lights) .......................................................... 1
37 580024955 Connector Body ......................................................................................... 1
37 580024952 Terminal ..................................................................................................... 5
37 580024954 Terminal (Mating Connector) ..................................................................... 1
38 ..... Connector Assembly (Cab Power) ................................................................. 1
38 580012323 Connector ................................................................................................... 1
38 580028333 Terminal ..................................................................................................... 2
38 505968505 Seal ............................................................................................................ 2
38 580012324 Connector (Mating Connector) ................................................................... 1
38 504288730 Seal ............................................................................................................ 2

6-58 ©2009 Yale Materials Handling Corporation E813


12-03 P14982

NOTES

E813 ©2009 Yale Materials Handling Corporation 6-59


P14224 12-03

WIRE HARNESS (FIGURE 6-24)


SEALED ALTERNATOR

6-60 ©2009 Yale Materials Handling Corporation E813


12-03 P14224

WIRE HARNESS
SEALED ALTERNATOR

ITEM PART NO. DESCRIPTION QTY


580037520 Wire Harness (Sealed Alternator) ....................................................................... 1
1 ..... Connector Assembly (Disconnect Switch) ..................................................... 2
1 504060749 E-Ring ........................................................................................................ 1
1 505970552 Boot ............................................................................................................ 1
2 ..... Connector Assembly ...................................................................................... 2
2 504450741 Connector Body ......................................................................................... 1
2 504236265 Terminal ..................................................................................................... 1
3 ..... Connector Assembly ...................................................................................... 2
3 504450740 Connector Body ......................................................................................... 1
3 504450761 Terminal ..................................................................................................... 1
4 580028441 Adapter (Engine Harness) .............................................................................. 1
5 ..... Connector Assembly ...................................................................................... 1
5 504288740 Connector ................................................................................................... 1
6 504288741 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (Alternator EX) ............................................................. 1
7 504450741 Connector Body ......................................................................................... 1
7 504236265 Terminal ..................................................................................................... 1
8 ..... Connector Assembly (Alternator 3DA) ........................................................... 1
8 520038836 E-Ring ........................................................................................................ 1
8 505970552 Boot ............................................................................................................ 1
9 ..... Connector Assembly (Alternator FS) .............................................................. 1
9 504450740 Connector Body ......................................................................................... 1
9 504450761 Terminal ..................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 6-61


P15282 06-04

WIRE HARNESS (FIGURE 6-25)


ALTERNATOR TO CIRCUIT BREAKER — FUSED

ITEM PART NO. DESCRIPTION QTY


580044947 Wire Harness ...................................................................................................... 1
1 580042947 Ring Terminal ................................................................................................. 1
2 580034616 Seal ................................................................................................................ 2
3 580010738 Connector Body .............................................................................................. 1
4 580010739 Cover (With Seal) ........................................................................................... 1
4 580014386 Fuse (60 Amp) ................................................................................................ 1
5 580043655 Terminal ......................................................................................................... 2
6 504070790 Strap Clamp (Not Used In This Application) ................................................... 1
7 520045874 E-Ring ............................................................................................................ 1
7 505970552 Boot ................................................................................................................ 1

6-62 ©2009 Yale Materials Handling Corporation E813


06-04 P15282

NOTES

E813 ©2009 Yale Materials Handling Corporation 6-63


P15283 06-04

WIRE HARNESS (FIGURE 6-26)


INTERFACE

6-64 ©2009 Yale Materials Handling Corporation E813


06-04 P15283

WIRE HARNESS
INTERFACE

ITEM PART NO. DESCRIPTION QTY


1 580041897 Wire Harness (Interface) ..................................................................................... 1
2 504060749 E-Ring (50 Amp Breaker, Battery +) ............................................................... 1
2 580024032 Ring Terminal (Engine Head Ground) ............................................................ 1
3 ..... Connector Assembly (Oil Pressure Ground) .................................................. 1
3 504450741 Connector Body ......................................................................................... 1
3 580023923 Terminal (Female) ...................................................................................... 1
4 504060749 E-Ring (Oil Pressure Signal) .......................................................................... 1
5 ..... Connector Assembly (Fuel Pump) ................................................................. 1
5 580033852 Connector ................................................................................................... 1
5 504288741 Terminal ..................................................................................................... 2
6 ..... Connector Assembly (Chassis Harness) ........................................................ 1
6 580036481 Connector ................................................................................................... 1
6 580036350 Seal ............................................................................................................ 2
6 580023866 Terminal ..................................................................................................... 5
6 580023865 Terminal ..................................................................................................... 7
6 580023871 Plug ............................................................................................................ 4
6 580036358 Connector Lock .......................................................................................... 1
6 580023869 Wire Seal .................................................................................................... 8
7 ..... Connector Assembly ...................................................................................... 1
7 580023152 Connector Body (Male) .............................................................................. 2
7 580048578 Plug ............................................................................................................ 6
7 505968568 Terminal (Socket) ....................................................................................... 2
7 518897656 Cylinder Assy ............................................................................................. 1
8 ..... Connector Assembly (Coolant Temperature Sender) .................................... 1
8 505968524 Terminal ..................................................................................................... 1
8 505968556 Connector Body ......................................................................................... 1
9 ..... Connector Assembly ...................................................................................... 1
9 520045805 Seal ............................................................................................................ 2
9 580048578 Plug ............................................................................................................ 6
9 580023152 Connector Body (Male) .............................................................................. 2
9 580042026 Connector ................................................................................................... 1
10 ..... Connector Assembly ...................................................................................... 1
10 580025803 Housing ...................................................................................................... 1
10 520045805 Seal ............................................................................................................ 3
10 580048578 Plug ............................................................................................................ 6
10 580023152 Connector Body (Male) .............................................................................. 2
10 580023948 Lock ............................................................................................................ 1
11 ..... Connector Assembly (Seat Switch) ................................................................ 1
11 580021088 Connector ................................................................................................... 1
11 505968568 Terminal (Socket) ....................................................................................... 2
11 580019101 Connector (Socket) .................................................................................... 2

E813 ©2009 Yale Materials Handling Corporation 6-65


P15269 06-04

WIRE HARNESS (FIGURE 6-27)


BRAKE PRESSURE SWITCH (S/N E813V02626C →)

ITEM PART NO. DESCRIPTION QTY


580052916 Wire Harness (Brake Switch) .............................................................................. 1
1 520045064 Connector Body (Stop Light Switch) .............................................................. 1
1 505968524 Terminal ......................................................................................................... 2
2 504450741 Connector Body (Chassis Light Harness) ...................................................... 1
2 504236265 Terminal ......................................................................................................... 1
3 504450740 Connector Body (Chassis Light Harness) ...................................................... 1
3 504450761 Terminal ......................................................................................................... 1
4 500383908 Terminal (Battery Ground Pick Up) ................................................................ 1
4 504231204 Heat Shrink ..................................................................................................... 1
5 520038868 Terminal (Brake Light Relay) .......................................................................... 1
5 504231204 Heat Shrink ..................................................................................................... 1
6 504060718 Terminal (Brake Light Relay) .......................................................................... 2
6 505968565 Heat Shrink ..................................................................................................... 2
7 518807667 E-Ring (Ground) ............................................................................................. 1

6-66 ©2009 Yale Materials Handling Corporation E813


03-03 P15191

WIRE HARNESS (FIGURE 6-28)


BRAKE PRESSURE SWITCH (→ S/N E813V02625C)

ITEM PART NO. DESCRIPTION QTY


580047045 Wire Harness (Brake Pressure Switch) .............................................................. 1
1 505968524 Terminal ......................................................................................................... 2
2 520045064 Connector Body .............................................................................................. 1
3 504450740 Connector Body .............................................................................................. 2
4 504450761 Terminal ......................................................................................................... 1
5 580001217 Terminal ......................................................................................................... 1
6 500383908 Terminal ......................................................................................................... 2
7 518802686 Terminal ......................................................................................................... 1
8 504060718 Terminal ......................................................................................................... 1
9 504231204 Heat Shrink ..................................................................................................... 2
10 505968565 Heat Shrink ..................................................................................................... 2
11 580008382 Rectifier .......................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 6-67


P15225 04-04

WIRE HARNESS (FIGURE 6-29)


POWERSHIFT TRANSMISSION CONTROL (→ S/N E813V02625C)

ITEM PART NO. DESCRIPTION QTY


580038957 Wire Harness (Powershift Transmission Control) ............................................... 1
1 580019264 Connector ....................................................................................................... 1
2 580019265 Retainer .......................................................................................................... 1
3 580019268 Terminal (Pin) ................................................................................................. 15
4 580019269 Seal ................................................................................................................ 17
5 580019283 Seal (Blanking) ............................................................................................... 2
6 580041129 Diode .............................................................................................................. 1
7 580019349 Diode .............................................................................................................. 1
8 504450741 Connector Body .............................................................................................. 2
9 520045064 Connector Body .............................................................................................. 1
10 580025868 Connector ....................................................................................................... 2
11 580025326 Socket (3-Way) ............................................................................................... 1
12 580025321 Housing .......................................................................................................... 1
13 919325422 Connector Body .............................................................................................. 1
14 580022878 Connector ....................................................................................................... 1
15 580022877 Connector ....................................................................................................... 1

6-68 ©2009 Yale Materials Handling Corporation E813


04-04 P15225

NOTES

E813 ©2009 Yale Materials Handling Corporation 6-69


P15270 06-04

WIRE HARNESS (FIGURE 6-30)


POWERSHIFT TRANSMISSION CONTROL (S/N E813V02626C →)

6-70 ©2009 Yale Materials Handling Corporation E813


06-04 P15270

WIRE HARNESS
POWERSHIFT TRANSMISSION CONTROL (S/N E813V02626C →)

ITEM PART NO. DESCRIPTION QTY


580052875 Wire Harness (Powershift Transmission Control) ............................................... 1
1 ..... Connector Assembly (Cowl Harness) ............................................................ 1
1 580019264 Connector ................................................................................................... 1
1 580019265 Retainer ...................................................................................................... 1
1 580019268 Terminal (Pin) ............................................................................................. 13
1 580019269 Seal ............................................................................................................ 13
1 580019266 Terminal (Pin) ............................................................................................. 1
1 580019267 Seal ............................................................................................................ 1
2 ..... Connector Assembly (Oil Pressure Switch) ................................................... 2
2 520052846 Terminal ..................................................................................................... 1
2 ..... Heatshrink .................................................................................................. 1
3 ..... Connector Assembly (Diode, Gate 2) ............................................................. 1
3 580037002 Connector (2-Way) ..................................................................................... 1
3 580019350 Terminal (Socket) ....................................................................................... 2
3 580041129 Diode (Single) ............................................................................................ 1
4 ..... Connector Assembly (Diode, Gate 1) ............................................................. 1
4 919325422 Connector Body ......................................................................................... 1
4 580019350 Terminal (Socket) ....................................................................................... 2
4 580019349 Diode (Dual) ............................................................................................... 1
5 ..... Connector Assembly (Transmission Neutral) ................................................. 2
5 520052846 Terminal ..................................................................................................... 1
5 ..... Heatshrink .................................................................................................. 1
6 ..... Connector Assembly (Service Brake Switch 1) .............................................. 1
6 504450740 Connector Body ......................................................................................... 1
6 504450761 Terminal ..................................................................................................... 1
7 ..... Connector Assembly (Service Brake Switch 2) .............................................. 1
7 504450741 Connector Body ......................................................................................... 1
7 504236265 Terminal ..................................................................................................... 1
8 ..... Connector Assembly (Inching Switch) ............................................................ 1
8 520045064 Connector Body ......................................................................................... 1
8 580027618 Terminal ..................................................................................................... 2
9 ..... Connector Assembly (Speed Sensor) ............................................................ 1
9 580025868 Connector ................................................................................................... 1
9 580019140 Connector ................................................................................................... 1
9 505968568 Terminal (Socket) ....................................................................................... 3
10 ..... Connector Assembly (Foot Directional Control Pedal) ................................... 1
10 580025868 Connector ................................................................................................... 1
10 580019140 Connector ................................................................................................... 1
10 505968568 Terminal (Socket) ....................................................................................... 3
11 ..... Connector Assembly (Accelerator Pedal Link) ............................................... 1
11 580025326 Socket (3-Way) .......................................................................................... 1
11 580025332 Retainer ...................................................................................................... 1
11 580019283 Seal (Blanking) ........................................................................................... 1
11 580019295 Terminal (Socket) ....................................................................................... 2
11 580019269 Seal ............................................................................................................ 2
12 ..... Connector Assembly (Accelerator Pedal Switch) ........................................... 1
12 580025321 Housing ...................................................................................................... 1
12 580025333 Retainer ...................................................................................................... 1
12 580019283 Seal (Blanking) ........................................................................................... 1
12 580019268 Terminal (Pin) ............................................................................................. 2

E813 ©2009 Yale Materials Handling Corporation 6-71


P15270 06-04

WIRE HARNESS
POWERSHIFT TRANSMISSION CONTROL (S/N E813V02626C →)

ITEM PART NO. DESCRIPTION QTY


12 580019269 Seal ............................................................................................................ 2
13 ..... Connector Assembly (Hi/Low Solenoid) ......................................................... 1
13 580024941 Connector ................................................................................................... 1
13 580022867 Terminal (Socket) ....................................................................................... 2
13 580017023 Seal ............................................................................................................ 2
14 ..... Connector Assembly (Forward Solenoid) ....................................................... 1
14 580022878 Connector ................................................................................................... 1
14 580022867 Terminal (Socket) ....................................................................................... 2
14 580017023 Seal ............................................................................................................ 2
15 ..... Connector Assembly (Reverse Solenoid) ...................................................... 1
15 580022877 Connector ................................................................................................... 1
15 580022867 Terminal (Socket) ....................................................................................... 2
15 580017023 Seal ............................................................................................................ 2

6-72 ©2009 Yale Materials Handling Corporation E813


06-04 P15270

NOTES

E813 ©2009 Yale Materials Handling Corporation 6-73


P16445 07-05

WIRE HARNESS (FIGURE 6-31)


POWERSHIFT TRANSMISSION CONTROL (S/N E813V03851C →)

6-74 ©2009 Yale Materials Handling Corporation E813


07-05 P16445

WIRE HARNESS
POWERSHIFT TRANSMISSION CONTROL (S/N E813V03851C →)

ITEM PART NO. DESCRIPTION QTY


580063420 Wire Harness (Transmission Control) ................................................................. 1
1 ..... Connector Assembly (Cowl Harness) ............................................................ 1
1 580019264 Connector ................................................................................................... 1
1 580019265 Retainer ...................................................................................................... 1
1 580019268 Terminal (Pin) ............................................................................................. 14
1 580019269 Seal ............................................................................................................ 14
1 580019266 Terminal (Pin) ............................................................................................. 1
1 580019267 Seal ............................................................................................................ 1
2 ..... Connector Assembly (Oil Pressure Switch) ................................................... 2
2 520052846 Terminal ..................................................................................................... 1
2 504231204 Heat Shrink ................................................................................................ AR
3 ..... Connector Assembly (Brake Light Relay) ...................................................... 4
3 504060718 Terminal ..................................................................................................... 2
3 505968565 Heat Shrink ................................................................................................ AR
3 520038868 Terminal ..................................................................................................... 1
3 504231204 Heat Shrink ................................................................................................ AR
3 500383908 Terminal ..................................................................................................... 1
4 ..... Connector Assembly (Diode, Gate 2,3,4) ....................................................... 3
4 580037002 Connector (2-Way) ..................................................................................... 1
4 580019350 Terminal (Socket) ....................................................................................... 6
4 580041129 Diode (Single) ............................................................................................ 1
5 ..... Connector Assembly (Diode, Gate 1) ............................................................. 1
5 919325422 Connector Body ......................................................................................... 1
5 580019350 Terminal (Socket) ....................................................................................... 2
5 580019349 Diode (Dual) ............................................................................................... 1
6 ..... Connector Assembly (Transmission Neutral) ................................................. 2
6 520052846 Terminal ..................................................................................................... 1
6 ..... Heatshrink .................................................................................................. 1
7 ..... Connector Assembly (Operator Presense Module) ........................................ 1
7 580036940 Connector ................................................................................................... 1
7 580026813 Connector ................................................................................................... 1
7 505968568 Terminal (Socket) ....................................................................................... 9
7 505968566 Plug ............................................................................................................ 3
8 518807667 E-Ring (Ground) ............................................................................................. 1
9 ..... Connector Assembly (Brake Switch) .............................................................. 2
9 520045064 Connector Body ......................................................................................... 1
9 580027618 Terminal ..................................................................................................... 2
10 ..... Connector Assembly (Speed Sensor and FDC Pedal) .................................. 2
10 580025868 Connector ................................................................................................... 1
10 580019140 Connector ................................................................................................... 1
10 505968568 Terminal (Socket) ....................................................................................... 3
11 ..... Connector Assembly (Accelerator Pedal Link) ............................................... 1
11 580025326 Socket (3-Way) .......................................................................................... 1
11 580025332 Retainer ...................................................................................................... 1
11 580019283 Seal (Blanking) ........................................................................................... 1
11 580019295 Terminal (Socket) ....................................................................................... 2
11 580019269 Seal ............................................................................................................ 2
12 ..... Connector Assembly (Hi/Low Solenoid) ......................................................... 1
12 580024941 Connector ................................................................................................... 1
12 580022867 Terminal (Socket) ....................................................................................... 2

E813 ©2009 Yale Materials Handling Corporation 6-75


P16445 07-05

WIRE HARNESS
POWERSHIFT TRANSMISSION CONTROL (S/N E813V03851C →)

ITEM PART NO. DESCRIPTION QTY


12 580017023 Seal ............................................................................................................ 2
13 ..... Connector Assembly (Forward Solenoid) ....................................................... 1
13 580022878 Connector ................................................................................................... 1
13 580022867 Terminal (Socket) ....................................................................................... 2
13 580017023 Seal ............................................................................................................ 2
14 ..... Connector Assembly (Reverse Solenoid) ...................................................... 1
14 580022877 Connector ................................................................................................... 1
14 580022867 Terminal (Socket) ....................................................................................... 2
14 580017023 Seal ............................................................................................................ 2
15 ..... Connector Assembly (Seat Switch Module Harness) ..................................... 1
15 580042221 Connector ................................................................................................... 1
15 580019119 Plug ............................................................................................................ 4
15 580039513 Terminal ..................................................................................................... 4
16 ..... Connector Assembly (Seat Switch) ................................................................ 1
16 580022867 Terminal (Socket) ....................................................................................... 1
16 505968540 Connector (Secondary Lock) ..................................................................... 1
16 505968566 Plug ............................................................................................................ 3
16 505968514 Terminal (Pin) ............................................................................................. 1

6-76 ©2009 Yale Materials Handling Corporation E813


SECTION 7

7 TRANSMISSION
CONTENTS

SECTION 7
TRANSMISSION

DESCRIPTION PAGE

CLUTCH PACKS
T096 - T098 (→ S/N E813V02052B) .......................................................................................................... 7-18
T118 - SINGLE SPEED (S/N E813V02053B →) ....................................................................................... 7-20
T120 - T121 - TWO SPEED (S/N E813V02053B →) ................................................................................. 7-22
CONTROL VALVE
TRANSMISSION ......................................................................................................................................... 7-24
FLYWHEEL AND TORQUE CONVERTER ..................................................................................................... 7-16
HIGH AND LOW VALVE ................................................................................................................................. 7-27
MANIFOLD VALVE ......................................................................................................................................... 7-26
TRANSMISSION
T086 - T089 - SHEET 1 OF 2 (→ S/N E813V02052B) .............................................................................. 7-2
T086 - T089 - SHEET 2 OF 2 (→ S/N E813V02052B) .............................................................................. 7-6
T118 - T121 - SHEET 1 OF 2 (S/N E813V02053B →) .............................................................................. 7-10
T118 - T121 - SHEET 2 OF 2 (S/N E813V02053B →) .............................................................................. 7-12
TRANSMISSION LINES .................................................................................................................................. 7-28
TRANSMISSION MOUNT ............................................................................................................................... 7-30

E813 ©2009 Yale Materials Handling Corporation 7-1


P14306 10-03

TRANSMISSION (FIGURE 7-1)


T086 - T089 — SHEET 1 OF 2 (→ S/N E813V02052B)

7-2 ©2009 Yale Materials Handling Corporation E813


10-03 P14306

TRANSMISSION
T086 - T089 – SHEET 1 OF 2 (→ S/N E813V02052B)
KEY:
A: Single Speed
B: Two Speed
QTY
ITEM PART NO. DESCRIPTION A B
580020550 Transmission Assy (T086) (Short Wheel Base) (T86, 1830 mm Short
Wheel Base) ............................................................................................... 1 ..
580020552 Transmission Assy (T088) (Short Wheel Base) (T88, 1830 mm Short
Wheel Base) ............................................................................................... .. 1
580020553 Transmission Assy (T089) (Long Wheel Base) (T89, 2100 mm Long Wheel
Base) .......................................................................................................... .. 1
1 500195904 Bearing .................................................................................................. 2 3
2 580009235 Thrust Washer ....................................................................................... 2 3
3 580007317 Needle Bearing ...................................................................................... 4 6
4 580007316 Thrust Washer ....................................................................................... 6 9
5 580007318 Needle Bearing ...................................................................................... 6 9
6 580009242 Gear (Clutch Output) ............................................................................. .. 1
7 580009241 Gear (Clutch Output) ............................................................................. .. 1
8 580012280 O-Ring ................................................................................................... 2 3
9 580013506 Gear (Clutch Output) ............................................................................. .. 1
10 580013507 Converter Housing ................................................................................. .. 1
10 580009226 Converter Housing ................................................................................. 1 ..
11 580009215 Dipstick Tube (Dipstick) ......................................................................... 1 1
12 580009216 Dipstick .................................................................................................. 1 1
13 500195904 Bearing .................................................................................................. 2 3
14 580020547 Clutch Pack (Directional) ....................................................................... 1 2
15 580004528 Snap Ring .............................................................................................. 2 3
16 580020546 Clutch Pack (Input) ................................................................................ 1 1
17 580007800 Sealing Ring .......................................................................................... 5 7
18 520045522 Dowel (Single Speed) ............................................................................ 4 4
19 449022013 Lockwasher ............................................................................................ 16 16
20 449001006 Capscrew ............................................................................................... 4 4
21 449001302 Capscrew ............................................................................................... 10 10
22 580009211 Spool ...................................................................................................... 1 1
23 580009212 Snap Ring .............................................................................................. 1 1
24 580009213 Spring .................................................................................................... 1 1
25 505967551 Fitting ..................................................................................................... 1 1
25 052645300 O-Ring ............................................................................................... 1 1
26 505967573 Switch (Oil Temperature Warning) (Transmission) ................................ 1 1
27 580007359 Screen ................................................................................................... 1 1
28 580009214 Spring (Screen) ...................................................................................... 1 1
29 810646400 Fitting ..................................................................................................... 1 1
29 052645800 O-Ring ............................................................................................... 1 1
30 580007362 Charge Pump ......................................................................................... 1 1
30 580007364 O-Ring ............................................................................................... 1 1
30 580007363 Bushing ............................................................................................. 1 1
31 580007365 Washer .................................................................................................. 1 1
32 449001138 Capscrew ............................................................................................... 1 1
33 580025916 Seal (Double Lip) ................................................................................... 1 1
34 580009217 Cover Plate ............................................................................................ 2 2

E813 ©2009 Yale Materials Handling Corporation 7-3


P14306 10-03

TRANSMISSION
T086 - T089 – SHEET 1 OF 2 (→ S/N E813V02052B)
KEY:
A: Single Speed
B: Two Speed
QTY
ITEM PART NO. DESCRIPTION A B
35 449001418 Capscrew ............................................................................................... 2 2
36 580014184 Fitting ..................................................................................................... 2 2
36 052645300 O-Ring ............................................................................................... 1 1
37 500179904 Nut ......................................................................................................... 2 2
38 056943000 Fitting ..................................................................................................... 1 1
38 052645400 O-Ring ............................................................................................... 1 1
39 580009236 Gear (Output) ......................................................................................... 2 ..

7-4 ©2009 Yale Materials Handling Corporation E813


10-03 P14306

NOTES

E813 ©2009 Yale Materials Handling Corporation 7-5


P14307 10-03

TRANSMISSION (FIGURE 7-2)


T086 - T089 — SHEET 2 OF 2 (→ S/N E813V02052B)

7-6 ©2009 Yale Materials Handling Corporation E813


10-03 P14307

TRANSMISSION
T086 - T089 – SHEET 2 OF 2 (→ S/N E813V02052B)
KEY:
A: Single Speed
B: Two Speed
QTY
ITEM PART NO. DESCRIPTION A B
580020550 Transmission Assy (T086) (Short Wheel Base) (T86, 1830 mm Short
Wheel Base) ............................................................................................... 1 ..
580020552 Transmission Assy (T088) (Short Wheel Base) (T88, 1830 mm Short
Wheel Base) ............................................................................................... .. 1
580020553 Transmission Assy (T089) (Long Wheel Base) (T89, 2100 mm Long Wheel
Base) .......................................................................................................... .. 1
1 580009218 Transmission Housing ........................................................................... 1 ..
1 580009238 Transmission Housing ........................................................................... .. 1
2 504226268 Dowel ................................................................................................ 4 4
3 580009223 Bearing Cap ........................................................................................... 2 2
4 502566903 Washer .................................................................................................. 4 4
5 931017917 Capscrew ............................................................................................... 4 4
6 580009247 Gasket ................................................................................................... .. 1
7 580009210 Gasket (Cover) ...................................................................................... 1 1
8 580014185 Screw ..................................................................................................... 1 1
9 580009854 Nut ......................................................................................................... 1 1
10 580012294 Gasket (Control Valve) .......................................................................... 1 1
11 580009243 Valve ...................................................................................................... .. 1
12 504226235 Lockplate ............................................................................................... 2 2
13 449022016 Lockwasher ............................................................................................ 2 2
14 449001415 Capscrew ............................................................................................... 2 2
15 015630100 Breather ................................................................................................. 1 1
16 580009197 Shim (0.020 in.) ..................................................................................... AR AR
17 580009198 Shim (0.007 in.) ..................................................................................... AR AR
18 580007836 Carrier .................................................................................................... 1 1
19 502566902 Washer .................................................................................................. 10 10
20 056226300 Bearing Cup ........................................................................................... 2 2
21 502515904 Bearing Cone ......................................................................................... 2 2
22 580009196 Spacer ................................................................................................... 1 1
23 580009200 Seal ........................................................................................................ 1 1
24 580009203 Shim (0.014 in.) ..................................................................................... AR AR
25 580009208 Shim (0.025 in.) ..................................................................................... AR AR
26 580006716 Gear and Pinion (1830 mm Short Wheel Base) .................................... 1 1
26 580006715 Gear and Pinion (2100 mm Long Wheel Base) ..................................... 1 1
27 580009195 Bearing .................................................................................................. 1 1
28 580009194 Snap Ring .............................................................................................. 1 1
29 931015915 Capscrew ............................................................................................... 10 10
30 580016558 Differential .............................................................................................. 1 1
31 501873914 Bearing Cone ......................................................................................... 2 2
32 056227700 Bearing Cup ........................................................................................... 2 2
33 580009193 Nut ......................................................................................................... 2 2
34 580044374 Sensor ................................................................................................... .. 1
35 505967598 Magnet ................................................................................................... 1 1
36 580009248 Tube Assy .............................................................................................. .. 1
37 580012758 Valve ...................................................................................................... 1 1

E813 ©2009 Yale Materials Handling Corporation 7-7


P14307 10-03

TRANSMISSION
T086 - T089 – SHEET 2 OF 2 (→ S/N E813V02052B)
KEY:
A: Single Speed
B: Two Speed
QTY
ITEM PART NO. DESCRIPTION A B
38 580007144 Transmission Filter ................................................................................ 1 1
39 520052872 Gasket ................................................................................................... 1 1
40 580011163 Valve ...................................................................................................... 1 1
41 505971550 Tube Assy .............................................................................................. 1 1
42 580000082 Strap ...................................................................................................... 1 1
43 449021001 Washer .................................................................................................. 1 1
44 449001073 Capscrew ............................................................................................... 4 4
45 449001072 Capscrew ............................................................................................... 3 3
46 449001028 Capscrew ............................................................................................... 1 1
47 449001050 Capscrew ............................................................................................... .. 4
48 580007834 Gear (Output) ......................................................................................... .. 1
48 580007835 Gear (Output) ......................................................................................... 1 ..
49 501967902 Fitting ..................................................................................................... 1 1
49 052645500 O-Ring ............................................................................................... 1 1
50 500390901 Fitting ..................................................................................................... .. 1
50 052645500 O-Ring ............................................................................................... .. 1
51 315976070 Fitting ..................................................................................................... 1 3
51 052645200 O-Ring ............................................................................................... 1 1
52 052643200 Connector .............................................................................................. .. 1
52 052645200 O-Ring ............................................................................................... .. 1
53 052642200 Fitting ..................................................................................................... .. 1
53 052645200 O-Ring ............................................................................................... .. 1
54 449022018 Washer .................................................................................................. .. 1
55 580012838 Capscrew ............................................................................................... 18 18
56 061278200 Washer .................................................................................................. 18 18
57 520045493 Nut ......................................................................................................... 18 18
58 500002903 Adapter .................................................................................................. 2 ..
58 052645100 O-Ring ............................................................................................... 1 ..
58 134023101 Fitting ..................................................................................................... .. 3
58 052645100 O-Ring ............................................................................................... .. 1
59 500179904 Nut ......................................................................................................... 2 3
60 580009201 Washer .................................................................................................. 1 1
61 580009202 Nut ......................................................................................................... 1 1
62 580009204 Shim (0.381 in.) ..................................................................................... AR AR
63 580009205 Shim (0.016 in.) ..................................................................................... AR AR
64 580009206 Shim (0.020 in.) ..................................................................................... AR AR
65 580009207 Shim (0.022 in.) ..................................................................................... AR AR
66 580009199 Shim (0.005 in.) ..................................................................................... AR AR
67 520042831 Adhesive ................................................................................................ AR AR
68 449001412 Capscrew ............................................................................................... .. 1

7-8 ©2009 Yale Materials Handling Corporation E813


10-03 P14307

NOTES

E813 ©2009 Yale Materials Handling Corporation 7-9


P15342 05-04

TRANSMISSION (FIGURE 7-3)


T118 - T121 — SHEET 1 OF 2 (S/N E813V02053B →)

7-10 ©2009 Yale Materials Handling Corporation E813


05-04 P15342

TRANSMISSION
T118 - T121 – SHEET 1 OF 2 (S/N E813V02053B →)
KEY:
A: Single Speed
B: Two Speed
QTY
ITEM PART NO. DESCRIPTION A B
580048212 Transmission Assy (T118) (Short Wheel Base) ......................................... 1 ..
580048214 Transmission Assy (T120) (Short Wheel Base) ......................................... .. 1
580048215 Transmission Assy (T121) (Long Wheel Base) .......................................... .. 1
1 056943000 Fitting ..................................................................................................... 1 1
1 052645400 O-Ring ............................................................................................... 1 1
2 449001006 Capscrew ............................................................................................... 4 4
3 449022013 Lockwasher ............................................................................................ 16 16
4 580009217 Cover Plate ............................................................................................ 2 2
5 449001418 Capscrew ............................................................................................... 2 2
6 580009216 Dipstick .................................................................................................. 1 1
7 500179904 Nut ......................................................................................................... 2 2
8 580014184 Fitting ..................................................................................................... 2 2
8 052645300 O-Ring ............................................................................................... 1 1
9 580009215 Dipstick Tube (Dipstick) ......................................................................... 1 1
10 580009211 Spool (Relief) ......................................................................................... 1 1
11 580009212 Snap Ring .............................................................................................. 1 1
12 580009213 Spring (Relief) ........................................................................................ 1 1
13 505967551 Fitting ..................................................................................................... 1 1
13 052645300 O-Ring ............................................................................................... 1 1
14 520045522 Dowel ..................................................................................................... 4 4
15 449001302 Capscrew ............................................................................................... 10 10
16 505967573 Switch (Oil Temperature Warning) ........................................................ 1 1
17 580009226 Converter Housing ................................................................................. 1 ..
17 580013507 Converter Housing ................................................................................. .. 1
18 580007365 Washer .................................................................................................. 4 4
19 449001138 Capscrew ............................................................................................... 4 4
20 580007362 Charge Pump ......................................................................................... 1 1
20 580007364 O-Ring ............................................................................................... 1 1
20 580007363 Bushing ............................................................................................. 1 1
21 580025916 Seal (Double Lip) ................................................................................... 1 1
22 810646400 Fitting ..................................................................................................... 1 1
22 052645800 O-Ring ............................................................................................... 1 1
23 580009214 Spring .................................................................................................... 1 1
24 580007359 Screen ................................................................................................... 1 1
25 580038901 Clutch Pack (FP14359 [Page 7-20])..................................................... 1 ..
25 580039086 Clutch Pack (FP14360 [Page 7-22])..................................................... .. 1
26 580038902 Clutch Pack (FP14359 [Page 7-20])..................................................... 1 ..
26 580039087 Clutch Pack (FP14360 [Page 7-22])..................................................... .. 1
27 580039088 Clutch Pack (FP14360 [Page 7-22])..................................................... .. 1
28 580048182 Washer (Stepped) .................................................................................. 2 3
29 580048181 Ball Bearing ........................................................................................... 2 3

E813 ©2009 Yale Materials Handling Corporation 7-11


P14343 05-04

TRANSMISSION (FIGURE 7-4)


T118 - T121 — SHEET 2 OF 2 (S/N E813V02053B →)

7-12 ©2009 Yale Materials Handling Corporation E813


05-04 P14343

TRANSMISSION
T118 - T121 – SHEET 2 OF 2 (S/N E813V02053B →)
KEY:
A: Single Speed
B: Two Speed
QTY
ITEM PART NO. DESCRIPTION A B
580048212 Transmission Assy (T118) (Short Wheel Base) ......................................... 1 ..
580048214 Transmission Assy (T120) (Short Wheel Base) ......................................... .. 1
580048215 Transmission Assy (T121) (Long Wheel Base) .......................................... .. 1
1 505971550 Tube Assy .............................................................................................. 1 1
2 580011163 Valve (FP14312 [Page 7-26])............................................................... 1 1
3 520052872 Gasket ................................................................................................... 1 1
4 449001050 Capscrew ............................................................................................... .. 4
5 449021001 Washer .................................................................................................. 1 4
6 580012758 Valve (FP14311 [Page 7-24])............................................................... 1 1
7 580009243 Valve (Hi and Low) (FP14313 [Page 7-27]).......................................... .. 1
8 580009247 Gasket ................................................................................................... .. 1
9 580009248 Tube Assy .............................................................................................. .. 1
10 015630100 Breather ................................................................................................. 1 1
11 052642200 Fitting ..................................................................................................... .. 1
11 052645200 O-Ring ............................................................................................... .. 1
12 580006715 Gear and Pinion (2100 mm Short Wheel Base) .................................... 1 1
12 580006716 Gear and Pinion (1830 mm Long Wheel Base) ..................................... 1 1
13 520045493 Nut ......................................................................................................... 18 18
14 061278200 Washer .................................................................................................. 18 18
15 580012838 Capscrew ............................................................................................... 18 18
16 580009218 Transmission Housing ........................................................................... 1 ..
16 580009238 Transmission Housing ........................................................................... .. 1
16 504226268 Dowel ................................................................................................ 4 4
16 ..... Bearing Cap ...................................................................................... 2 2
16 931017917 Capscrew .......................................................................................... 4 4
16 502566903 Washer .............................................................................................. 4 4
17 580016558 Differential (FP14321 [Page 8-5])......................................................... 1 1
18 501873914 Bearing Cone ......................................................................................... 2 2
19 056227700 Bearing Cup ........................................................................................... 2 2
20 580009193 Nut ......................................................................................................... 2 2
21 449022016 Lockwasher ............................................................................................ 2 2
22 504226235 Lockplate ............................................................................................... 2 2
23 449001415 Capscrew ............................................................................................... 2 2
24 580009199 Shim (0.005 in.) ..................................................................................... AR AR
24 580009198 Shim (0.007 in.) ..................................................................................... AR AR
24 580009197 Shim (0.020 in.) ..................................................................................... AR AR
25 580007836 Carrier .................................................................................................... 1 1
26 315976070 Fitting ..................................................................................................... 1 3
26 052645200 O-Ring ............................................................................................... 1 1
27 501967902 Fitting ..................................................................................................... 1 1
27 052645500 O-Ring ............................................................................................... 1 1
28 502566902 Washer .................................................................................................. 10 10
29 931015915 Capscrew ............................................................................................... 10 10
30 580009200 Seal ........................................................................................................ 1 1
31 580009196 Spacer ................................................................................................... 1 1

E813 ©2009 Yale Materials Handling Corporation 7-13


P14343 05-04

TRANSMISSION
T118 - T121 – SHEET 2 OF 2 (S/N E813V02053B →)
KEY:
A: Single Speed
B: Two Speed
QTY
ITEM PART NO. DESCRIPTION A B
32 580009203 Shim (0.014 in.) ..................................................................................... AR AR
32 580009204 Shim (0.381 in.) ..................................................................................... AR AR
32 580009205 Shim (0.016 in.) ..................................................................................... AR AR
32 580009206 Shim (0.020 in.) ..................................................................................... AR AR
32 580009207 Shim (0.022 in.) ..................................................................................... AR AR
32 580009208 Shim (0.025 in.) ..................................................................................... AR AR
33 500179904 Nut ......................................................................................................... 4 5
34 500002903 Adapter .................................................................................................. 2 ..
34 052645100 O-Ring ............................................................................................... 1 ..
34 134023101 Fitting ..................................................................................................... .. 3
34 052645100 O-Ring ............................................................................................... .. 1
35 056226300 Bearing Cup ........................................................................................... 2 2
36 502515904 Bearing Cone ......................................................................................... 2 2
37 580007835 Gear (Output) ......................................................................................... 1 ..
37 580007834 Gear (Output) ......................................................................................... .. 1
38 580009201 Washer .................................................................................................. 1 1
39 580009202 Nut ......................................................................................................... 1 1
40 580009195 Bearing .................................................................................................. 1 1
41 580009194 Snap Ring .............................................................................................. 1 1
42 505967598 Magnet ................................................................................................... 1 1
43 520042831 Adhesive ................................................................................................ AR AR
44 580009210 Gasket (Cover) ...................................................................................... 1 1
45 580044374 Sensor ................................................................................................... .. 1
46 449022018 Washer .................................................................................................. .. 1
47 449001412 Capscrew ............................................................................................... .. 1
48 580014185 Screw ..................................................................................................... 1 1
49 580009854 Nut ......................................................................................................... 1 1
50 500390901 Fitting ..................................................................................................... .. 1
50 052645500 O-Ring ............................................................................................... .. 1
51 052643200 Connector .............................................................................................. .. 1
51 052645200 O-Ring ............................................................................................... .. 1
52 580012294 Gasket (Control Valve) .......................................................................... 1 1
53 580000082 Strap ...................................................................................................... 2 2
54 449001072 Capscrew ............................................................................................... 3 3
55 449001028 Capscrew ............................................................................................... 1 1
56 580007144 Transmission Filter ................................................................................ 1 1
57 449001073 Capscrew ............................................................................................... 4 4
58 449021001 Washer .................................................................................................. 1 1
59 504070790 Strap Clamp ........................................................................................... 2 2

7-14 ©2009 Yale Materials Handling Corporation E813


05-04 P14343

NOTES

E813 ©2009 Yale Materials Handling Corporation 7-15


P14308 10-03

FLYWHEEL AND TORQUE CONVERTER (FIGURE 7-5)

7-16 ©2009 Yale Materials Handling Corporation E813


10-03 P14308

FLYWHEEL AND TORQUE CONVERTER


KEY:
A: Single Speed
B: Two Speed
QTY
ITEM PART NO. DESCRIPTION A B
580020550 Transmission Assy (T086) (Short Wheel Base) (T86, 1830 mm Short
Wheel Base) ............................................................................................... 1 ..
580020552 Transmission Assy (T088) (Short Wheel Base) (T88, 1830 mm Short
Wheel Base) ............................................................................................... .. 1
580020553 Transmission Assy (T089) (Long Wheel Base) (T89, 2100 mm Long Wheel
Base) .......................................................................................................... .. 1
1 580009226 Converter Housing ................................................................................. 1 ..
1 580013507 Converter Housing ................................................................................. .. 1
2 580007362 Charge Pump ......................................................................................... 1 1
2 580007363 Bushing ............................................................................................. 1 1
2 580007364 O-Ring ............................................................................................... 1 1
3 580025916 Seal (Double Lip) ................................................................................... 1 1
4 580009531 Bolt (Diesel) ........................................................................................... 8 8
4 580002329 Bolt (Gas/LPG) ...................................................................................... 6 6
5 580008940 Flex Plate (Diesel) ................................................................................. 1 1
6 580009177 Washer .................................................................................................. 1 1
7 502566902 Washer .................................................................................................. 6 6
8 580003575 Bolt ............................................................................................................. 3 3
9 502566904 Washer ....................................................................................................... 3 3
10 580027652 Torque Converter ....................................................................................... 1 1
11 580009176 Flywheel (Diesel) ........................................................................................ 1 1
11 580008847 Ring Gear .............................................................................................. 1 1
11 580034760 Flywheel ................................................................................................. 1 1
11 580009125 Flywheel (Gasoline and LPG) .................................................................... 1 1
12 504226218 Lubricant .................................................................................................... AR AR

E813 ©2009 Yale Materials Handling Corporation 7-17


P14309 10-03

CLUTCH PACKS (FIGURE 7-6)


T096 - T098 (→ S/N E813V02052B)

7-18 ©2009 Yale Materials Handling Corporation E813


10-03 P14309

CLUTCH PACKS
T096 - T098 (→ S/N E813V02052B)
KEY:
A: Input
B: Directional
QTY
ITEM PART NO. DESCRIPTION A B
580020546 Clutch Pack (Long Shaft) ........................................................................... 1 ..
580020547 Clutch Pack (Short Shaft) ........................................................................... .. 1
1 580009228 Shaft ...................................................................................................... 1 ..
1 580009232 Shaft ...................................................................................................... .. 1
2 505971555 Seal ........................................................................................................ 1 1
3 580035104 Piston ..................................................................................................... 1 1
4 580001161 O-Ring ................................................................................................... 1 1
5 580001163 Spring .................................................................................................... 1 1
6 580001167 Guide ..................................................................................................... 1 1
7 580001169 Snap Ring .............................................................................................. 1 1
8 580032798 Washer .................................................................................................. 1 1
9 580034918 Spring .................................................................................................... 1 1
10 580020036 Separator Plate (Separator) ................................................................... 8 8
11 580019516 Friction Disk (Friction) ............................................................................ 8 8
12 580001691 Pressure Plate (0.248-0.252 in.) ............................................................ 1 1
12 580020040 Pressure Plate (Shimming) (0.272-0.276 in.) (Optional) ........................ 1 1
12 580046697 Pressure Plate (Shimming, Stepped) (0.201-0.205 in.) (Optional) ........ 1 1
12 580020041 Pressure Plate (Shimming, Stepped) (0.220-0.224 in.) (Optional) ........ 1 1
13 505971572 Snap Ring .............................................................................................. 1 1

E813 ©2009 Yale Materials Handling Corporation 7-19


P14359 05-04

CLUTCH PACKS (FIGURE 7-7)


T118 — SINGLE SPEED (S/N E813V02053B →)

7-20 ©2009 Yale Materials Handling Corporation E813


05-04 P14359

CLUTCH PACKS
T118 – SINGLE SPEED (S/N E813V02053B →)
KEY:
A: Input Clutch, Reverse (Long Shaft)
B: Counter Clutch, Forward (Short Shaft)
QTY
ITEM PART NO. DESCRIPTION A B
580038901 Clutch Pack ................................................................................................ 1 ..
580038902 Clutch Pack ................................................................................................ .. 1
1 580048168 Ball Bearing ........................................................................................... 1 1
2 ..... Seal Ring ............................................................................................... 3 2
3 ..... Shaft Assembly ...................................................................................... 1 1
4 ..... Seal Ring ............................................................................................... 1 1
5 580048161 Piston ..................................................................................................... 1 1
6 ..... Seal Ring ............................................................................................... 1 1
7 580048162 Spring .................................................................................................... 1 1
8 580040782 Spring Guide .......................................................................................... 1 1
9 580040783 Snap Ring .............................................................................................. 1 1
10 580048171 Snap Ring .............................................................................................. 2 2
11 580048182 Washer (Stepped) .................................................................................. 1 1
12 ..... Thrust Washer ....................................................................................... 2 2
13 ..... Thrust Bearing (Needle) ........................................................................ 2 2
14 580048174 Needle Bearing ...................................................................................... 1 1
15 580048173 Needle Bearing ...................................................................................... 1 1
16 ..... Plate (Conical) ....................................................................................... 1 1
17 ..... Plate (Friction) ....................................................................................... 8 8
18 ..... Plate (Separator) ................................................................................... 7 7
19 580042529 Pressure Plate (5.8 mm) ........................................................................ 1 1
20 580040787 Snap Ring .............................................................................................. 1 1
21 ..... Seal (D Ring) ......................................................................................... 1 1
22 580048163 Gear (Clutch Output) ............................................................................. 1 1
23 580053110 Kit-Clutch Pack Plates (Clutch Pack Plates) .............................................. 1 1
23 580053111 Kit-Clutch Pack Seals (Clutch Pack Seals) ................................................ 1 1
23 580053112 Kit-Clutch Pack Plates/Seals (Clutch Pack Plates And Seals) .................. 1 1
23 580053113 Kit-Clutch Pack (Needle Thrust Bearings) ................................................. 1 1

E813 ©2009 Yale Materials Handling Corporation 7-21


P14360 05-04

CLUTCH PACKS (FIGURE 7-8)


T120 - T121 — TWO SPEED (S/N E813V02053B →)

7-22 ©2009 Yale Materials Handling Corporation E813


05-04 P14360

CLUTCH PACKS
T120 - T121 – TWO SPEED (S/N E813V02053B →)
KEY:
A: Input Clutch, Reverse (Long Shaft)
B: Counter Clutch, Forward (Short Shaft, Low Speed)
C: Counter Clutch, Forward (Short Shaft, High Speed)
QTY
ITEM PART NO. DESCRIPTION A B C
580039086 Clutch Pack ....................................................................................... 1 .. ..
580039087 Clutch Pack ....................................................................................... .. 1 ..
580039088 Clutch Pack ....................................................................................... .. .. 1
1 580048168 Ball Bearing ................................................................................... 1 1 1
2 ..... Seal Ring ....................................................................................... 3 2 2
3 ..... Shaft Assembly ............................................................................. 1 1 1
4 ..... Seal Ring ....................................................................................... 1 1 1
5 580048161 Piston ............................................................................................ 1 1 1
6 ..... Seal Ring ....................................................................................... 1 1 1
7 580048162 Spring ............................................................................................ 1 1 1
8 580040782 Spring Guide ................................................................................. 1 1 1
9 580040783 Snap Ring ..................................................................................... 1 1 1
10 580048171 Snap Ring ..................................................................................... 2 2 2
11 580048182 Washer (Stepped) ......................................................................... 1 1 1
12 ..... Thrust Washer ............................................................................... 2 2 2
13 ..... Thrust Bearing (Needle) ................................................................ 2 2 2
14 580048174 Needle Bearing ............................................................................. 1 1 1
15 580048173 Needle Bearing ............................................................................. 1 1 1
16 ..... Plate (Conical) ............................................................................... 1 1 1
17 ..... Plate (Friction) ............................................................................... 8 8 8
18 ..... Plate (Separator) ........................................................................... 7 7 7
19 580042529 Pressure Plate (5.8 mm) ............................................................... 1 1 1
20 580040787 Snap Ring ..................................................................................... 1 1 1
21 ..... Seal (D Ring) ................................................................................. 1 1 1
22 580048164 Gear (Clutch Output) ..................................................................... 1 .. ..
22 580048165 Gear (Clutch Output) ..................................................................... .. 1 ..
22 580048166 Gear (Clutch Output) ..................................................................... .. .. 1
23 580053110 Kit-Clutch Pack Plates (Clutch Pack Plates) ..................................... 1 1 1
23 580053111 Kit-Clutch Pack Seals (Clutch Pack Seals) ....................................... 1 1 1
23 580053112 Kit-Clutch Pack Plates/Seals (Clutch Pack Plates And Seals) .......... 1 1 1
23 580053113 Kit-Clutch Pack (Needle Thrust Bearings) ......................................... 1 1 1

E813 ©2009 Yale Materials Handling Corporation 7-23


P14311 10-03

CONTROL VALVE (FIGURE 7-9)


TRANSMISSION

7-24 ©2009 Yale Materials Handling Corporation E813


10-03 P14311

CONTROL VALVE
TRANSMISSION

ITEM PART NO. DESCRIPTION QTY


580012758 Valve ................................................................................................................... 1
1 505971546 Spring (Accumulator) ...................................................................................... 1
2 505971567 Spring (Trimmer) ............................................................................................ 1
3 505971506 Plunger (Inching) ............................................................................................ 1
4 505971535 Spool (Trimmer) ............................................................................................. 1
5 505971508 Spool (Accumulator) ....................................................................................... 1
6 505971539 Fitting .............................................................................................................. 1
6 052645600 O-Ring ........................................................................................................ 1
7 315976070 Fitting .............................................................................................................. 2
7 052645200 O-Ring ........................................................................................................ 2
8 505971568 Spool (Dump) ................................................................................................. 1
9 505971595 Spring ............................................................................................................. 2
10 505971500 Seal ................................................................................................................ 1
11 058429300 Plug ................................................................................................................ 1
11 052645100 O-Ring ........................................................................................................ 1
12 580018438 Spool (Inching) ............................................................................................... 1
13 505972570 Spring (Inching) .............................................................................................. 1
14 580008808 Spring (Inching) .............................................................................................. 1
15 502566901 Washer ........................................................................................................... 1
16 505971558 Plate (Inching) ................................................................................................ 1
17 580009252 Spool (Regulator) ........................................................................................... 1
18 580009253 Spring (Regulator) .......................................................................................... 1
19 505967551 Fitting .............................................................................................................. 2
19 052645300 O-Ring ........................................................................................................ 1
20 505970545 Fitting .............................................................................................................. 1
21 066537700 Nut .................................................................................................................. 1
22 580009254 Spool (Pack Regulator) .................................................................................. 1
23 580009212 Snap Ring (External) ...................................................................................... 2
24 134023101 Fitting .............................................................................................................. 1
24 052645100 O-Ring ........................................................................................................ 1
25 500179904 Nut .................................................................................................................. 1
26 580009251 Body ............................................................................................................... 1
27 580021205 Spool (Forward/Reverse) ............................................................................... 1
28 505970514 Cap (Forward/Reverse) .................................................................................. 2
29 505970516 Spring ............................................................................................................. 1
30 580024421 Snap Ring ....................................................................................................... 1
31 505970593 Cap (Monotrol) ............................................................................................... 1
32 505970581 Gasket ............................................................................................................ 1
33 056363100 Fitting .............................................................................................................. 1
33 056363300 O-Ring ........................................................................................................ 1
34 500390903 Fitting .............................................................................................................. 1
34 052645100 O-Ring ........................................................................................................ 1
35 580009721 Spring ............................................................................................................. 1

E813 ©2009 Yale Materials Handling Corporation 7-25


P14312 10-02

MANIFOLD VALVE (FIGURE 7-10)

ITEM PART NO. DESCRIPTION QTY


580011163 Valve ................................................................................................................... 1
1 ..... Manifold .......................................................................................................... 1
2 013378300 Fitting .............................................................................................................. 1
2 505970592 Sealant ........................................................................................................... AR
3 580011162 Solenoid ......................................................................................................... 2
4 a 520053870 Kit-Seal ....................................................................................................... 1
5 580011753 Coil ............................................................................................................. 1
6 520052872 Gasket ................................................................................................................ 1

FOOTNOTES:
a Services One Solenoid Valve

7-26 ©2009 Yale Materials Handling Corporation E813


10-03 P14313

HIGH AND LOW VALVE (FIGURE 7-11)

ITEM PART NO. DESCRIPTION QTY


580009243 Valve ................................................................................................................... 1
1 580009244 Body ............................................................................................................... 1
2 580011162 Solenoid ......................................................................................................... 1
2 520053870 Kit-Seal ....................................................................................................... 1
3 580009246 Spool .............................................................................................................. 1
4 505972570 Spring ............................................................................................................. 1
5 505967551 Fitting .............................................................................................................. 1
5 052645300 O-Ring ........................................................................................................ 1

E813 ©2009 Yale Materials Handling Corporation 7-27


P14314 10-03

TRANSMISSION LINES (FIGURE 7-12)

7-28 ©2009 Yale Materials Handling Corporation E813


10-03 P14314

TRANSMISSION LINES
ITEM PART NO. DESCRIPTION QTY
1 013381000 Fitting .................................................................................................................. 1
2 580006886 Hose Assy ........................................................................................................... 1
3 580008603 Hose Assy ........................................................................................................... 1
4 580012987 Nut ...................................................................................................................... 2
5 580010483 Clamp ................................................................................................................. 2
6 449021001 Washer ............................................................................................................... 2
7 449022016 Lockwasher ......................................................................................................... 2
8 449001343 Capscrew ............................................................................................................ 2
9 013380600 Fitting .................................................................................................................. 1

E813 ©2009 Yale Materials Handling Corporation 7-29


P14315 10-03

TRANSMISSION MOUNT (FIGURE 7-13)

KEY:
A: Single Speed
B: Two Speed
QTY
ITEM PART NO. DESCRIPTION A B
580020550 Transmission Assy (T086) (Short Wheel Base) (T86, 1830 mm Short
Wheel Base) ............................................................................................... 1 ..
580020552 Transmission Assy (T088) (Short Wheel Base) (T88, 1830 mm Short
Wheel Base) ............................................................................................... .. 1
580020553 Transmission Assy (T089) (Long Wheel Base) (T89, 2100 mm Long Wheel
Base) .......................................................................................................... .. 1
1 449001049 Capscrew ................................................................................................... 15 15
2 449022017 Lockwasher ................................................................................................ 15 15
3 449001069 Capscrew ................................................................................................... 11 11
4 449022013 Lockwasher ................................................................................................ 11 11
5 580009192 Cover (Starter, Diesel) ............................................................................... 1 1
5 580012248 Cover (Starter, Gas, LPG, Dual Fuel) ........................................................ 1 1
6 520042831 Adhesive .................................................................................................... AR AR

7-30 ©2009 Yale Materials Handling Corporation E813


SECTION 8

8 DRIVE AXLE
CONTENTS

SECTION 8
DRIVE AXLE

DESCRIPTION PAGE

DIFFERENTIAL ASSEMBLY ........................................................................................................................... 8-5


DRIVE AXLE ................................................................................................................................................... 8-2
DRIVE TIRES AND WHEELS
SINGLE - GP/GLP/GDP 100-120MJ ........................................................................................................... 8-8
DRIVE WHEELS AND TIRES
SINGLE - GP/GLP/GDP 070-090LJ/ML ...................................................................................................... 8-6

E813 ©2009 Yale Materials Handling Corporation 8-1


P14320 10-03

DRIVE AXLE (FIGURE 8-1)

8-2 ©2009 Yale Materials Handling Corporation E813


10-03 P14320

DRIVE AXLE
KEY:
A: GP/GLP/GDP 070-90LJ/MJ
B: GP/GLP/GDP 100-120MJ
QTY
ITEM PART NO. DESCRIPTION A B
580037291 Drive Axle ................................................................................................... 1 ..
580040434 Drive Axle ................................................................................................... .. 1
1 580002016 Differential Housing ............................................................................... 1 1
2 580036615 Spindle ................................................................................................... 2 2
3 580014158 O-Ring ................................................................................................... 2 2
4 931018909 Capscrew ............................................................................................... 20 20
5 955400910 Lockwasher ............................................................................................ 20 20
6 580036664 Hanger (LH) ........................................................................................... 1 1
7 580036612 Hanger (RH) .......................................................................................... 1 1
8 580002080 Bushing .................................................................................................. 2 2
9 580006490 Brake Assembly (LH) (FP14338 [Page 10-10], FP14339 [Page 10-
14]).......................................................................................................... 1 ..
9 580040443 Brake Assembly (LH) (FP14338 [Page 10-10], FP14339 [Page 10-
14]).......................................................................................................... .. 1
10 580006493 Brake Assembly (RH) (FP14338 [Page 10-10], FP14339 [Page 10-
14]).......................................................................................................... 1 ..
10 580040444 Brake Assembly (RH) (FP14338 [Page 10-10], FP14339 [Page 10-
14]).......................................................................................................... .. 1
11 580040445 Hub ........................................................................................................ 1 1
11 580040409 Wheel Hub ......................................................................................... 1 1
12 054082600 Bearing Cup ...................................................................................... 1 1
13 580004040 Bearing Cup ...................................................................................... 1 1
14 504314781 Seal ................................................................................................... 1 1
15 504314782 Seal ................................................................................................... 1 1
16 580002079 Bearing Cone .................................................................................... 1 1
17 580002013 Wheel Stud ........................................................................................ 6 6
18 065862400 Bearing Cone ......................................................................................... 2 2
19 580002075 Locknut .................................................................................................. 2 2
20 580002077 Lockwasher ............................................................................................ 2 2
21 580002076 Locknut .................................................................................................. 2 2
22 580001979 Axle Shaft .............................................................................................. 2 2
23 520042831 Adhesive ................................................................................................ AR AR
24 931017904 Capscrew ............................................................................................... 20 20
25 580017291 Brake Drum ............................................................................................ 2 ..
25 580019593 Brake Drum ............................................................................................ .. 2
26 580002081 Bolt (Special) ......................................................................................... 16 16
27 520045503 Dowel ..................................................................................................... 4 4
28 505970537 Fitting ..................................................................................................... 1 1
29 014932700 Fitting ..................................................................................................... 1 1
30 520045510 Pin .............................................................................................................. 4 4
31 504226218 Lubricant .................................................................................................... AR AR
32 449001026 Capscrew ................................................................................................... 8 8
33 955400910 Lockwasher ................................................................................................ 8 8
34 449015018 Nut .............................................................................................................. 8 8
35 580014159 Shim (0.04 in.) ............................................................................................ AR AR
36 449022016 Lockwasher ................................................................................................ 2 2

E813 ©2009 Yale Materials Handling Corporation 8-3


P14320 10-03

DRIVE AXLE
KEY:
A: GP/GLP/GDP 070-90LJ/MJ
B: GP/GLP/GDP 100-120MJ
QTY
ITEM PART NO. DESCRIPTION A B
37 449001091 Capscrew ................................................................................................... 2 2
38 580001926 Adapter (Dual Wheel) (2100 mm Long Wheel Base) ................................. .. 1
38 580001925 Adapter (Dual Wheel) (1830 mm Short Wheel Base) ................................ 1 ..
39 580003941 Wheel Nut .................................................................................................. 12 12
39 580003941 Wheel Nut (Dual Wheel) ............................................................................ 24 24
39 580001931 Wheel Nut (Optional) .................................................................................. 12 12
39 580001931 Wheel Nut (Dual Wheel) (Optional) ............................................................ 24 24
40 449022041 Lockwasher ................................................................................................ 20 20

8-4 ©2009 Yale Materials Handling Corporation E813


10-03 P14321

DIFFERENTIAL ASSEMBLY (FIGURE 8-2)

ITEM PART NO. DESCRIPTION QTY


580016558 Differential ........................................................................................................... 1
1 580019358 Gear ............................................................................................................... 2
2 580019359 Washer ........................................................................................................... 2
3 580019360 Pinion ............................................................................................................. 4
4 580019361 Washer ........................................................................................................... 4
5 580019362 Spider ............................................................................................................. 1
6 580019363 Bolt ................................................................................................................. 8
7 580019365 Washer ........................................................................................................... 12
8 580019364 Bolt ................................................................................................................. 4
9 580019357 Case ............................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 8-5


P14322 10-03

DRIVE WHEELS AND TIRES (FIGURE 8-3)


SINGLE — GP/GLP/GDP 070-090LJ/ML

8-6 ©2009 Yale Materials Handling Corporation E813


10-03 P14322

DRIVE WHEELS AND TIRES


SINGLE – GP/GLP/GDP 070-090LJ/ML
KEY:
A: 250 x 15 - Solid
B: 250 x 15 - 16 Ply
C: 250 x 15 - 18 Ply
D: 250/70 R15 Radial
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580008801 Tire (Standard Hardness) ......................................................... 2 .. .. ..
2 520044829 Tire Flap .................................................................................... .. .. 2 ..
2 580014190 Pneumatic Tire .......................................................................... .. .. .. 2
2 580014955 Pneumatic Tire (Tubeless) (Not Illustrated) .............................. .. .. .. 2
2 580008802 Tire Flap .................................................................................... .. 2 .. ..
2 580008803 Tire Flap (With Flap) ............................................................. .. 1 .. ..
2 580008805 Tire Flap (With Flap) ............................................................. .. .. 1 ..
2 580014188 Pneumatic Tire ..................................................................... .. .. .. 1
2 580014475 Tube ..................................................................................... .. .. .. 1
2 580008804 Tire Flap ............................................................................... .. 1 1 ..
2 520044952 Washer (Valve Stem) ........................................................... .. .. .. 2
3 580001889 Wheel Assy (7.50 x 15) ............................................................. .. .. .. 2
3 a 580001889 Wheel Assy (7.50 x 15) ............................................................. 2 2 2 ..
3 b 580001891 Wheel Assy (7.50 x 15) ............................................................. 2 2 2 ..
4 505971549 Wheel Side Ring ................................................................... 1 1 1 1
5 505971526 Wheel Lock Ring .................................................................. 1 1 1 1
6 580009119 Plate (Valve Stem) .................................................................... 2 2 2 2
7 518797620 Plate (Valve Stem) (Optional) ................................................... 2 2 2 2
8 580039532 Plate (Valve Stem) (Optional) ................................................... 2 2 2 2
9 580011097 Tubeless Bead Seal (Not Illustrated) .................................... .. .. .. 2

FOOTNOTES:
a Standard Tread b Wide Tread

E813 ©2009 Yale Materials Handling Corporation 8-7


P14323 10-03

DRIVE TIRES AND WHEELS (FIGURE 8-4)


SINGLE — GP/GLP/GDP 100-120MJ

8-8 ©2009 Yale Materials Handling Corporation E813


10-03 P14323

DRIVE TIRES AND WHEELS


SINGLE – GP/GLP/GDP 100-120MJ
KEY:
A: 300 x 15 Solid
B: 300 x 15 18 Ply
C: 315/70 R15 Radial
D: 315/70 R15 Tubless Radial
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580008800 Tire (Standard Hardness) ......................................................... 2 .. .. ..
2 580008797 Tire Flap .................................................................................... .. 2 .. ..
2 580008798 Tire Flap (With Flap) ............................................................. .. 1 .. ..
2 580014192 Pneumatic Tire .......................................................................... .. .. 2 ..
2 580014189 Pneumatic Tire ..................................................................... .. .. 1 ..
2 580008799 Tire Flap ............................................................................... .. 1 .. ..
2 580014191 Tube ..................................................................................... .. .. 1 ..
2 580014956 Pneumatic Tire (Not Illustrated) ................................................ .. .. .. 2
2 520044952 Washer (Valve Stem) ................................................................ .. .. 2 ..
3 a 580001893 Wheel Assy (8.00 x 15) ............................................................. 2 2 2 ..
3 b 580001895 Wheel Assy (8.00 x 15) ............................................................. 2 2 .. ..
4 505971549 Wheel Side Ring ................................................................... 1 1 1 ..
5 505971526 Wheel Lock Ring .................................................................. 1 1 1 ..
6 580014866 Tire Flap (Not Illustrated) ...................................................... .. .. .. 1
7 580014987 Tubeless Bead Seal Valve (Not Illustrated) .......................... .. .. .. 1
8 518797620 Plate (Valve Stem) .................................................................... 2 2 2 ..
9 580039532 Plate (Valve Stem) .................................................................... .. .. .. 2

FOOTNOTES:
a Standard Tread b Wide Tread

E813 ©2009 Yale Materials Handling Corporation 8-9


P14323 10-03

NOTES

8-10 ©2009 Yale Materials Handling Corporation E813


SECTION 9

9 STEERING SYSTEM
CONTENTS

SECTION 9
STEERING SYSTEM

DESCRIPTION PAGE

SHIFT LEVER ................................................................................................................................................. 9-6


STEER AXLE .................................................................................................................................................. 9-8
STEER COLUMN ............................................................................................................................................ 9-4
STEER CYLINDER ......................................................................................................................................... 9-12
STEER PUMP ................................................................................................................................................. 9-14
STEER TIRES AND WHEELS ........................................................................................................................ 9-16
STEERING SYSTEM ...................................................................................................................................... 9-2

E813 ©2009 Yale Materials Handling Corporation 9-1


P14328 10-03

STEERING SYSTEM (FIGURE 9-1)

9-2 ©2009 Yale Materials Handling Corporation E813


10-03 P14328

STEERING SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 052643300 Fitting .................................................................................................................. 1
1 052645300 O-Ring ............................................................................................................ 1
2 580043718 Hose and Tube Assy .......................................................................................... 1
3 504226242 Washer ............................................................................................................... 6
4 580012090 Clamp ................................................................................................................. 1
5 580012987 Nut ...................................................................................................................... 5
6 449021001 Washer ............................................................................................................... 7
7 449022016 Lockwasher ......................................................................................................... 6
8 580012070 Pad ..................................................................................................................... 4
9 580006876 Hose Assy ........................................................................................................... 3
10 580006873 Hose Assy (Short Wheel Base) .......................................................................... 2
10 580006874 Hose Assy (Long Wheel Base) ........................................................................... 2
11 903259104 Strap Clamp ........................................................................................................ AR
12 449001072 Capscrew ............................................................................................................ 1
13 580045322 Plate .................................................................................................................... 1
14 580006877 Hose Assy ........................................................................................................... 1
15 504226242 Washer ............................................................................................................... 6
16 520037834 Clamp ................................................................................................................. 4
17 520045882 Sleeve ................................................................................................................. 1
18 449015014 Nut ...................................................................................................................... 3
19 449001343 Capscrew ............................................................................................................ 6
20 060371700 Fitting .................................................................................................................. 1
21 013405600 Nut ...................................................................................................................... 1
22 052642200 Fitting .................................................................................................................. 2
22 052645200 O-Ring ............................................................................................................ 1
23 520037856 Pin ....................................................................................................................... 1
24 449021003 Washer ............................................................................................................... 1
25 965801904 Cotter Pin ............................................................................................................ 1

E813 ©2009 Yale Materials Handling Corporation 9-3


P14329 10-03

STEER COLUMN (FIGURE 9-2)

9-4 ©2009 Yale Materials Handling Corporation E813


10-03 P14329

STEER COLUMN
ITEM PART NO. DESCRIPTION QTY
1 580006573 Bracket Wldmt .................................................................................................... 1
2 449001302 Capscrew ............................................................................................................ 4
3 449022013 Lockwasher ......................................................................................................... 4
4 449015044 Nut ...................................................................................................................... 4
5 505977597 Bracket ................................................................................................................ 1
6 520037801 Spring ................................................................................................................. 1
7 505977562 Shaft ................................................................................................................... 1
8 505977538 Plate .................................................................................................................... 2
9 449001014 Screw .................................................................................................................. 4
10 449022016 Lockwasher ......................................................................................................... 4
11 580022964 Capscrew ............................................................................................................ 1
12 449015098 Nut ...................................................................................................................... 1
13 518796642 Latch (Gear) ........................................................................................................ 1
14 505977589 Pin ....................................................................................................................... 1
15 015416200 Cotter Pin ............................................................................................................ 1
16 505977566 Handle Grip (Latch) ............................................................................................ 1
17 504235265 Capscrew ............................................................................................................ 2
18 505977509 Rod ..................................................................................................................... 1
19 504574273 Spring ................................................................................................................. 1
20 449021002 Washer ............................................................................................................... 1
21 580008931 Steering Pump .................................................................................................... 1
22 059719100 Capscrew ............................................................................................................ 4
23 015026400 Lockwasher ......................................................................................................... 4
24 016104000 Washer ............................................................................................................... 4
25 518802659 Steering Column ................................................................................................. 1
25 518794682 Nut .................................................................................................................. 1
25 580008094 Kit-Terminal (Contact Rivets) ......................................................................... 1
26 580030014 Screw .................................................................................................................. 6
27 504227269 Steering Wheel ................................................................................................... 1
28 504503703 Cover (Upper) ..................................................................................................... 1
29 504504703 Cover (Lower) ..................................................................................................... 1
30 580014160 Plug (Without Turn Signals) ................................................................................ 1
31 520045057 Plug ..................................................................................................................... 2
32 a 504260795 Horn Button ......................................................................................................... 1
33 580035444 Washer ............................................................................................................... 4
34 312850046 Strap Clamp (Strap) ............................................................................................ 1
35 504238241 Wheelspinner ...................................................................................................... 1

FOOTNOTES:
a Service with Horn Replacement Kit 524276063

E813 ©2009 Yale Materials Handling Corporation 9-5


P14330 10-03

SHIFT LEVER (FIGURE 9-3)

9-6 ©2009 Yale Materials Handling Corporation E813


10-03 P14330

SHIFT LEVER
ITEM PART NO. DESCRIPTION QTY
520038825 Lever Assembly .................................................................................................. 1
1 504574276 Base ............................................................................................................... 1
2 504574277 Link ................................................................................................................. 1
3 505977569 Crank .............................................................................................................. 1
3 580049408 Crank .......................................................................................................... 1
3 580049409 Pin .............................................................................................................. 1
4 505977542 Crank .............................................................................................................. 1
4 580049410 Crank .......................................................................................................... 1
4 580049409 Pin .............................................................................................................. 1
5 505977598 Lever .............................................................................................................. 1
6 505977590 Screw ............................................................................................................. 2
7 449015112 Locknut ........................................................................................................... 2
8 580022130 Spring ............................................................................................................. 2
9 505977516 Bolt ................................................................................................................. 2
10 449015002 Nut .................................................................................................................. 2
11 505977500 Spring Washer ................................................................................................ 4
12 505977550 Plate .................................................................................................................... 1
13 504307785 Switch ................................................................................................................. 2
14 502700903 Screw .................................................................................................................. 4
15 504226282 Washer ............................................................................................................... 4
16 032643500 Nut ...................................................................................................................... 4
17 449001412 Capscrew ............................................................................................................ 4
18 449021003 Washer ............................................................................................................... 4
19 449022018 Washer ............................................................................................................... 4
20 520045057 Plug (Monotrol) ................................................................................................... 1
21 505977573 Bracket (Label) ................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 9-7


P14331 10-03

STEER AXLE (FIGURE 9-4)

9-8 ©2009 Yale Materials Handling Corporation E813


10-03 P14331

STEER AXLE
ITEM PART NO. DESCRIPTION QTY
580021863 Steering Axle ...................................................................................................... 1
1 580002031 Steering Axle (Steer Axle) .............................................................................. 1
2 580002502 Spindle (RH) ................................................................................................... 1
3 502565906 Capscrew ....................................................................................................... 8
4 449022041 Lockwasher .................................................................................................... 8
5 580001869 Steering Cylinder (FP14332 [Page 9-12])..................................................... 1
6 015631500 Grease Fitting ................................................................................................. 12
7 580008277 Seal ................................................................................................................ 8
8 015918200 Snap Ring ....................................................................................................... 8
9 a 580021864 Tie Rod ........................................................................................................... 2
9 b 580052283 Tie Rod ........................................................................................................... 2
9 a 580009716 Bearing ....................................................................................................... 1
9 b 580052264 Spherical Roller Bearing ............................................................................ 2
10 a 580043736 Pin .................................................................................................................. 2
10 b 580052360 Pin .................................................................................................................. 2
11 931014904 Capscrew ....................................................................................................... 6
11 502566904 Washer ........................................................................................................... 4
12 580009734 Bearing Cap ................................................................................................... 2
12 580009733 Bearing Cap ............................................................................................... 1
13 504225236 O-Ring ............................................................................................................ 2
14 580009746 Shim (0.020 in.) .............................................................................................. 2
15 580009745 Shim (0.007 in.) .............................................................................................. 2
16 580009744 Shim (0.005 in.) .............................................................................................. 2
17 065001000 Bearing Cone ................................................................................................. 2
17 065000900 Bearing Cup ................................................................................................... 1
18 520045589 Seal ................................................................................................................ 2
19 504224242 Seal ................................................................................................................ 2
20 580001880 Spindle (LH) ................................................................................................... 1
21 504224218 Seal ................................................................................................................ 2
22 520049820 Bearing Cone ................................................................................................. 2
23 580001876 Hub ................................................................................................................. 2
23 580001877 Wheel Hub ................................................................................................. 1
24 504224217 Wear Sleeve ............................................................................................... 1
25 580002014 Wheel Stud (Wheel) ................................................................................... 5
26 053236500 Bearing Cup ............................................................................................... 1
27 580014161 Bearing Cup ............................................................................................... 1
28 580014163 Bearing Cone ................................................................................................. 2
29 015418500 Cotter Pin ....................................................................................................... 2
30 504227283 Cap ................................................................................................................. 2
31 520044815 Nut (Spindle) .................................................................................................. 2
32 580001878 Lockwasher .................................................................................................... 2
33 580003941 Wheel Nut ....................................................................................................... 10
33 580001931 Wheel Nut (Optional) ...................................................................................... 10
34 504224231 Wear Sleeve ................................................................................................... 2
35 a 580043737 Pin .................................................................................................................. 2
35 b 580052361 Pin .................................................................................................................. 2
36 504224298 Seal ................................................................................................................ 2
37 072387301 Bearing Cone ................................................................................................. 2
38 072387302 Bearing Cup ................................................................................................... 2
39 520039889 Sealant ........................................................................................................... AR
40 580001875 Dust Cap ........................................................................................................ 2

E813 ©2009 Yale Materials Handling Corporation 9-9


P14331 10-03

STEER AXLE
ITEM PART NO. DESCRIPTION QTY
41 909882405 Nut .................................................................................................................. 4
42 449021010 Washer ........................................................................................................... 8
43 502565903 Capscrew ....................................................................................................... 4
44 504224240 Rubber Mount ................................................................................................. 2
45 504224214 Plate ............................................................................................................... 2
46 580002046 Rubber Mount (Optional, Extra Capacity) ...................................................... 2
47 580050204 Shim (0.002 in.) .............................................................................................. AR

FOOTNOTES:
a → S/N E813V02062B b S/N E813V02063B →

9-10 ©2009 Yale Materials Handling Corporation E813


10-03 P14331

NOTES

E813 ©2009 Yale Materials Handling Corporation 9-11


P14332 10-03

STEER CYLINDER (FIGURE 9-5)

9-12 ©2009 Yale Materials Handling Corporation E813


10-03 P14332

STEER CYLINDER
ITEM PART NO. DESCRIPTION QTY
580001869 Steering Cylinder (Group No. 8602499) ............................................................. 1
1 580001872 Cylinder Rod ................................................................................................... 1
2 500167917 Back-Up Ring ................................................................................................. 2
3 580006367 O-Ring ............................................................................................................ 2
4 580001874 End Cap ......................................................................................................... 2
5 504225226 Rod Wiper ...................................................................................................... 2
6 504804790 Seal ................................................................................................................ 2
7 580001871 Tube Wldmt-Cylinder ...................................................................................... 1
8 504305713 Seal ................................................................................................................ 1
580026954 Kit-Seal ............................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 9-13


P14333 10-03

STEER PUMP (FIGURE 9-6)

9-14 ©2009 Yale Materials Handling Corporation E813


10-03 P14333

STEER PUMP
ITEM PART NO. DESCRIPTION QTY
580008931 Steering Pump .................................................................................................... 1
1 ..... Seal Ring ........................................................................................................ 1
2 ..... Housing .......................................................................................................... 1
2 ..... Spool and Sleeve ........................................................................................... 1
3 504226283 Ball ................................................................................................................. 1
4 580008004 Stop ................................................................................................................ 1
5 580000189 Seal ................................................................................................................ 1
6 012828600 O-Ring ............................................................................................................ 4
6 580000361 O-Ring (Optional Replacement) ..................................................................... 4
7 504226233 Bearing Set ..................................................................................................... 1
8 504226256 Ring ................................................................................................................ 1
9 504226253 Pin .................................................................................................................. 1
10 518793630 Spring ............................................................................................................. 1
11 518793644 Shaft ............................................................................................................... 1
12 580008000 Ball ................................................................................................................. 1
13 ..... O-Ring ............................................................................................................ 1
14 ..... Plate ............................................................................................................... 1
15 ..... Gear Set ......................................................................................................... 1
16 580008005 O-Ring ............................................................................................................ 2
17 ..... Cover .............................................................................................................. 1
18 ..... Washer ........................................................................................................... 3
19 580008003 Spring ............................................................................................................. 1
20 580007188 Screw ............................................................................................................. 1
21 504225299 Capscrew ....................................................................................................... 1
22 580008001 Fitting (Male) .................................................................................................. 4
23 580008002 Screw ............................................................................................................. 1
580007999 Kit-Seal ............................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 9-15


P14334 10-03

STEER TIRES AND WHEELS (FIGURE 9-7)

KEY:
A: 7.00 x 12 Solid
B: 7.00 x 12 12 Ply
C: 7.00 R12 Radial
QTY
ITEM PART NO. DESCRIPTION A B C
1 505970525 Solid Pneumatic Tire (Standard Hardness) ....................................... 2 .. ..
2 505970565 Tire Flap ............................................................................................ .. 2 ..
2 505969503 Tire Flap (With Flap) ..................................................................... .. 1 ..
2 505969564 Tire Flap ........................................................................................ .. 1 ..
2 904575103 Tire (Optional) ................................................................................... .. 2 ..
2 917071306 Tire (Optional) ................................................................................... .. 2 ..
3 505973521 Pneumatic Tire (Michelin XMZ) ......................................................... .. .. 2
3 505973583 Pneumatic Tire .............................................................................. .. .. 1
3 505973564 Tube .............................................................................................. .. .. 1
3 520044952 Washer (Valve Stem) (Not Illustrated) .......................................... .. .. 1
3 580014954 Pneumatic Tire (Michelin XZM) (Tubeless) ....................................... .. .. 2
3 580014862 Tubeless Bead Seal (Not Illustrated) ............................................ .. .. 1
3 580014987 Tubeless Bead Seal Valve (Not Illustrated) .................................. .. .. 1
3 505973583 Pneumatic Tire .............................................................................. .. .. 1
4 580001929 Wheel (Outer) ................................................................................ 1 1 ..
4 505971656 Label (Warning) (Not Illustrated) ............................................... 1 1 ..
5 580033449 Wheel Stud (Press Fitted) ......................................................... 5 5 ..
6 505969526 Wheel Nut ..................................................................................... 5 5 ..
6 015418300 Cotter Pin ...................................................................................... 5 5 ..
7 580001930 Wheel Assy (Inner) ........................................................................ 2 2 ..
7 505971656 Label (Warning) ........................................................................ 1 1 ..
8 580001927 Rim (5.00 x 12) .................................................................................. .. .. 2
9 580001928 Wheel ............................................................................................ .. .. 1
10 505971531 Shoulder Ring ............................................................................... .. .. 1
11 505970551 Wheel Side Ring ........................................................................... .. .. 1
12 505970589 Wheel Lock Ring ........................................................................... .. .. 1
13 580003941 Wheel Nut .......................................................................................... 10 10 ..

9-16 ©2009 Yale Materials Handling Corporation E813


10-03 P14334

KEY:
A: 7.00 x 12 Solid
B: 7.00 x 12 12 Ply
C: 7.00 R12 Radial
QTY
ITEM PART NO. DESCRIPTION A B C
13 580001931 Wheel Nut (Optional) ......................................................................... 10 10 ..

E813 ©2009 Yale Materials Handling Corporation 9-17


P14334 10-03

NOTES

9-18 ©2009 Yale Materials Handling Corporation E813


SECTION 10

10 BRAKE SYSTEM
CONTENTS

SECTION 10
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY
1830 MM SHORT WHEEL BASE ............................................................................................................... 10-10
2100 WHEEL BASE .................................................................................................................................... 10-14
BRAKE RELAY ASSEMBLY ........................................................................................................................... 10-8
BRAKE SYSTEM ............................................................................................................................................. 10-2
MASTER CYLINDER AND BOOSTER ........................................................................................................... 10-6
PARK BRAKE .................................................................................................................................................. 10-18

E813 ©2009 Yale Materials Handling Corporation 10-1


P14336 12-03

BRAKE SYSTEM (FIGURE 10-1)

10-2 ©2009 Yale Materials Handling Corporation E813


12-03 P14336

BRAKE SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 580049460 Bracket ................................................................................................................ 1
2 580021079 Pedal ................................................................................................................... 1
3 505972578 Bushing ............................................................................................................... 2
4 449001302 Capscrew ............................................................................................................ 3
5 449022013 Lockwasher ......................................................................................................... 8
6 449015044 Nut ...................................................................................................................... 9
7 580008913 Master Cylinder (FP14337 [Page 10-6])............................................................ 1
8 580014156 Pin ....................................................................................................................... 3
9 449022016 Lockwasher ......................................................................................................... 4
10 449015014 Nut ...................................................................................................................... 4
11 449021006 Washer ............................................................................................................... 6
12 449001015 Capscrew ............................................................................................................ 3
13 520045050 Rod End .............................................................................................................. 1
14 505972564 Rod End .............................................................................................................. 1
15 580009150 Link ..................................................................................................................... 1
16 014972700 Nut ...................................................................................................................... 1
17 061427100 Nut ...................................................................................................................... 1
18 580056294 Crank (Inching) ................................................................................................... 1
19 505972500 Spacer ................................................................................................................ 1
20 505972502 Washer ............................................................................................................... 1
21 449001072 Capscrew ............................................................................................................ 1
22 580008916 Link ..................................................................................................................... 2
23 504323796 Spring ................................................................................................................. 2
24 505974532 Spring Washer .................................................................................................... 1
25 580009149 Plate .................................................................................................................... 1
26 449001010 Capscrew ............................................................................................................ 1
27 900001201 Pad (Pedal) ......................................................................................................... 1
28 580019391 Block ................................................................................................................... 1
29 449001386 Capscrew ............................................................................................................ 1
30 502398901 Washer ............................................................................................................... 2
31 449015002 Nut ...................................................................................................................... 1
32 a 580009100 Tube Assy (LH) ................................................................................................... 1
32 b 580009102 Tube Assy (LH) ................................................................................................... 1
33 a 580009101 Tube Assy (RH) .................................................................................................. 1
33 b 580009103 Tube Assy (RH) .................................................................................................. 1
34 580009099 Hose Assy ........................................................................................................... 1
35 504237211 Pin ....................................................................................................................... 3
36 580000868 Lockring .............................................................................................................. 5
37 449007052 Screw .................................................................................................................. 1
38 504574259 Nut ...................................................................................................................... 1
39 055162500 Fitting .................................................................................................................. 1
40 500595901 Fitting (Monotrol Pedal) ...................................................................................... 1
41 505972532 Pressure Switch (Monotrol Pedal) ...................................................................... 1
41 580046387 Pressure Switch .................................................................................................. 1
42 580006019 Fitting .................................................................................................................. 1
43 501884905 Fitting (Pipe Plug) ............................................................................................... 2
44 580014157 Collar .................................................................................................................. 1
45 449022018 Washer ............................................................................................................... 1
46 016104000 Washer ............................................................................................................... 6
47 504323795 Hose (LPG) ......................................................................................................... 1
47 504323797 Hose (Diesel) ...................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 10-3


P14336 12-03

BRAKE SYSTEM
ITEM PART NO. DESCRIPTION QTY
48 502056906 Clamp ................................................................................................................. 2
49 504070790 Strap Clamp (LPG) ............................................................................................. 1
49 504070790 Strap Clamp (Diesel) .......................................................................................... 4
50 580012331 Washer ............................................................................................................... 1
51 504226242 Washer ............................................................................................................... 4
52 502080902 Fitting .................................................................................................................. 1
53 580026401 Filter .................................................................................................................... 1
54 580015022 Hose ................................................................................................................... 1
55 900011244 Clamp ................................................................................................................. 2
56 505972532 Pressure Switch (Forward And Reverse Lever) ................................................. 1
56 505972532 Pressure Switch (Foot Directional Control Pedal) .............................................. 2
..... Brake Relay Assembly (Foot Directional Control Pedal) (FP15192 [Page 10-
8])......................................................................................................................... 1

FOOTNOTES:
a 1830 mm Short Wheel Base b 2100 Wheel Base

10-4 ©2009 Yale Materials Handling Corporation E813


12-03 P14336

NOTES

E813 ©2009 Yale Materials Handling Corporation 10-5


P14337 10-03

MASTER CYLINDER AND BOOSTER (FIGURE 10-2)

10-6 ©2009 Yale Materials Handling Corporation E813


10-03 P14337

MASTER CYLINDER AND BOOSTER


ITEM PART NO. DESCRIPTION QTY
580008913 Master Cylinder ................................................................................................... 1
1 580011458 Brake Booster ................................................................................................. 1
2 580011469 Nut .............................................................................................................. 1
3 580011470 Clevis ......................................................................................................... 1
4 580011467 Valve .......................................................................................................... 1
5 580011465 Grommet .................................................................................................... 1
6 580011459 Master Cylinder .......................................................................................... 1
6 580014527 Kit-Seal .................................................................................................. 1
7 580011474 Valve Seat ............................................................................................. 1
8 580011463 Check Valve ........................................................................................... 1
9 580011460 Piston ..................................................................................................... 1
10 580011475 Snap Ring .............................................................................................. 1
11 580011471 Pin .......................................................................................................... 1
12 580011472 Grommet ................................................................................................ 1
13 580011461 Reservoir ............................................................................................... 1
14 580011462 Cap ..................................................................................................................... 1
15 580011473 Screw ..................................................................................................... 1
16 580011674 Screw ..................................................................................................... 1
17 580011464 O-Ring ........................................................................................................ 1
18 580011673 Kit-Washer ................................................................................................. 1

E813 ©2009 Yale Materials Handling Corporation 10-7


P15192 03-03

BRAKE RELAY ASSEMBLY (FIGURE 10-3)

ITEM PART NO. DESCRIPTION QTY


1 a 580047045 Wire Harness (Brake Pressure Switch) (FP15191 [Page 6-67])....................... 1
2 580008812 Relay (12 Volt) .................................................................................................... 1
3 449015044 Nut ...................................................................................................................... 1
4 449022013 Lockwasher ......................................................................................................... 1
5 580048267 Bracket ................................................................................................................ 1
6 449021006 Washer ............................................................................................................... 1
7 449001302 Capscrew ............................................................................................................ 1
8 021197300 Nut ...................................................................................................................... 2
9 015027700 Lockwasher ......................................................................................................... 2
10 016103100 Washer ............................................................................................................... 2
11 502632907 Screw .................................................................................................................. 2

FOOTNOTES:
a S/N E813V03850C →

10-8 ©2009 Yale Materials Handling Corporation E813


03-03 P15192

NOTES

E813 ©2009 Yale Materials Handling Corporation 10-9


P14338 10-03

BRAKE ASSEMBLY (FIGURE 10-4)


1830 MM SHORT WHEEL BASE

10-10 ©2009 Yale Materials Handling Corporation E813


10-03 P14338

BRAKE ASSEMBLY
1830 MM SHORT WHEEL BASE
KEY:
A: Left Hand
B: Right Hand
QTY
ITEM PART NO. DESCRIPTION A B
580006490 Brake Assembly (With Park Brake Cable) ................................................. 1 ..
580006493 Brake Assembly (With Park Brake Cable) ................................................. .. 1
580011222 Brake Assembly (LH) (Without Park Brake Cable) ................................ 1 ..
580011223 Brake Assembly (RH) (Without Park Brake Cable) ............................... .. 1
1 580011219 Backplate ........................................................................................... 1 ..
1 580011220 Backplate ........................................................................................... .. 1
2 908630400 Wheel Cylinder .................................................................................. 1 1
2 580011200 Kit-Repair Wheel Cylinder ............................................................. 1 1
2 ..... Piston and Cup ........................................................................................... 2 2
2 ..... Boot ............................................................................................................ 2 2
3 580011203 Kit-Brake Shoe .................................................................................. 1 ..
3 580011206 Kit-Brake Shoe .................................................................................. .. 1
3 ..... Shoe and Lining ............................................................................ 1 1
3 ..... Shoe Lining and Pin Assembly ..................................................... 1 1
4 900955806 Adjuster ............................................................................................. 1 ..
4 900955807 Adjuster ............................................................................................. .. 1
5 900955811 Lever ................................................................................................. 1 ..
5 900955812 Lever ................................................................................................. .. 1
6 900955813 Spring ................................................................................................ 1 ..
6 900955814 Spring ................................................................................................ .. 1
7 900955830 Kit-Cable ............................................................................................ 1 1
8 900955825 Parking Brake Lever .......................................................................... 1 ..
8 900955826 Parking Brake Lever .......................................................................... .. 1
9 900955815 Strut ................................................................................................... 1 ..
9 900955816 Strut ................................................................................................... .. 1
10 901428819 Spring ................................................................................................ 1 1
11 901836818 Spring ................................................................................................ 1 1
12 900955827 Spring ................................................................................................ 1 1
13 900488804 Spring ................................................................................................ 1 1
14 900955821 Pin (Shoe Hold Down) ....................................................................... 2 2
15 900750841 Cup (Shoe Hold Down) ..................................................................... 4 4
16 900955822 Spring (Shoe Hold Down) .................................................................. 2 2
17 900955809 Wear Plate ......................................................................................... 1 1
18 900488824 Retainer ............................................................................................. 2 2
19 900488823 Washer .............................................................................................. 2 2
20 900488827 Cover ................................................................................................. 1 1
21 900955823 Bolt .................................................................................................... 4 4
22 ..... Sheave .............................................................................................. 1 1
23 ..... Washer .............................................................................................. 1 1
24 ..... Nut ..................................................................................................... 1 1
25 ..... Pin ..................................................................................................... 1 1
26 900488826 Snap Ring .............................................................................................. 1 1
27 580011224 Parking Brake Cable (LH) (FP14340 [Page 10-18])............................. 1 ..
27 580011225 Parking Brake Cable (RH) (FP14340 [Page 10-18])............................ .. 1
28 908621405 Bleeder Screw ....................................................................................... 1 1

E813 ©2009 Yale Materials Handling Corporation 10-11


P14338 10-03

BRAKE ASSEMBLY
1830 MM SHORT WHEEL BASE
KEY:
A: Left Hand
B: Right Hand
QTY
ITEM PART NO. DESCRIPTION A B
29 900488835 Cap ........................................................................................................ 1 1
580011997 Kit-Sheave ............................................................................................. 1 1
580011995 Kit-Park Brake (LH) ................................................................................ 1 ..
580011996 Kit-Park Brake (RH) ............................................................................... .. 1
901836870 Kit-Spring ............................................................................................... 1 1
909377300 Kit-Hold Down ........................................................................................ 2 2

10-12 ©2009 Yale Materials Handling Corporation E813


10-03 P14338

NOTES

E813 ©2009 Yale Materials Handling Corporation 10-13


P14339 10-03

BRAKE ASSEMBLY (FIGURE 10-5)


2100 WHEEL BASE

10-14 ©2009 Yale Materials Handling Corporation E813


10-03 P14339

BRAKE ASSEMBLY
2100 WHEEL BASE
KEY:
A: Left Hand
B: Right Hand
QTY
ITEM PART NO. DESCRIPTION A B
580040443 Brake Assembly (With Park Brake Cable) ................................................. 1 ..
580040444 Brake Assembly (With Park Brake Cable) ................................................. .. 1
580041363 Brake Assembly (Without Park Brake Cable) ........................................ 1 ..
580041364 Brake Assembly (Without Park Brake Cable) ........................................ .. 1
1 580011421 Backplate ........................................................................................... 1 ..
1 580011422 Backplate ........................................................................................... .. 1
2 580011423 Wheel Cylinder .................................................................................. 1 1
2 580011208 Kit-Repair Wheel Cylinder ............................................................. 1 1
2 ..... Piston And Cup .......................................................................................... 2 2
2 ..... Boot ............................................................................................................ 2 2
2 ..... Spring ......................................................................................................... 1 1
3 580039188 Kit-Brake Shoe .................................................................................. 1 ..
3 580039189 Kit-Brake Shoe .................................................................................. .. 1
3 ..... Shoe and Lining Assembly ............................................................ 1 ..
3 ..... Shoe and Lining Assembly ............................................................ .. 1
4 524138928 Adjuster ............................................................................................. 1 ..
4 524138929 Adjuster ............................................................................................. .. 1
5 524138930 Lever ................................................................................................. 1 ..
5 524138931 Lever ................................................................................................. .. 1
6 580011432 Spring ................................................................................................ 1 ..
6 580011433 Spring ................................................................................................ .. 1
7 580011434 Link .................................................................................................... 1 ..
7 580011435 Link .................................................................................................... .. 1
8 580011436 Spring ................................................................................................ 1 1
9 580011437 Parking Brake Lever (Parking) .......................................................... 1 ..
9 580011438 Parking Brake Lever (Parking) .......................................................... .. 1
10 580011439 Strut ................................................................................................... 1 ..
10 580011440 Strut ................................................................................................... .. 1
11 580011441 Spring ................................................................................................ 1 1
11 580032504 Spring (White) ................................................................................... 1 1
12 524138932 Spring ................................................................................................ 1 1
13 900955821 Pin (Shoe Hold Down) ....................................................................... 2 2
14 580011443 Cup (Shoe Hold Down) ..................................................................... 4 4
15 580011444 Spring (Shoe Hold Down) .................................................................. 2 2
16 580011445 Lever ................................................................................................. 1 1
17 900750815 Washer .............................................................................................. 1 1
18 900750816 Cotter Pin .......................................................................................... 1 1
19 580011446 Dust Shield ........................................................................................ 1 1
20 900750848 Cover ................................................................................................. 1 1
21 580011447 Bolt .................................................................................................... 4 ..
22 580011448 Bolt .................................................................................................... 2 2
23 900488824 Retainer ............................................................................................. 2 2
24 900488823 Washer .............................................................................................. 2 2
25 900488826 Snap Ring .............................................................................................. 1 1
26 580011489 Parking Brake Cable (FP14340 [Page 10-18])..................................... 1 ..

E813 ©2009 Yale Materials Handling Corporation 10-15


P14339 10-03

BRAKE ASSEMBLY
2100 WHEEL BASE
KEY:
A: Left Hand
B: Right Hand
QTY
ITEM PART NO. DESCRIPTION A B
26 580011490 Parking Brake Cable (FP14340 [Page 10-18])..................................... .. 1
27 900488834 Bleeder Screw ....................................................................................... 1 1
28 900488835 Cap ........................................................................................................ 1 1

10-16 ©2009 Yale Materials Handling Corporation E813


10-03 P14339

NOTES

E813 ©2009 Yale Materials Handling Corporation 10-17


P14340 10-03

PARK BRAKE (FIGURE 10-6)

10-18 ©2009 Yale Materials Handling Corporation E813


10-03 P14340

PARK BRAKE
ITEM PART NO. DESCRIPTION QTY
1 580013352 Parking Brake Lever ........................................................................................... 1
2 449001014 Screw .................................................................................................................. 5
3 580012660 Nut (Flanged) ...................................................................................................... 5
4 504226242 Washer ............................................................................................................... 4
5 504236269 Clamp ................................................................................................................. 1
6 501921909 Clamp ................................................................................................................. 2
7 a 580011224 Parking Brake Cable (LH) (1850 Wheel Base) ................................................... 2
7 a 580011225 Parking Brake Cable (RH) (1850 Wheel Base) .................................................. 2
7 a 580011489 Parking Brake Cable (LH) (2100 mm Long Wheel Base) ................................... 2
7 a 580011490 Parking Brake Cable (RH) (2100 mm Long Wheel Base) .................................. 2

FOOTNOTES:
a Cables Are Included With Service Brake
Assemblies

E813 ©2009 Yale Materials Handling Corporation 10-19


P14340 10-03

NOTES

10-20 ©2009 Yale Materials Handling Corporation E813


SECTION 11

11 HYDRAULIC SYSTEM
CONTENTS

SECTION 11
HYDRAULIC SYSTEM

DESCRIPTION PAGE

HYDRAULIC CONTROL LINES


FOUR FUNCTION ....................................................................................................................................... 11-8
THREE FUNCTION ..................................................................................................................................... 11-6
HYDRAULIC CONTROL VALVE
THREE AND FOUR FUNCTION ................................................................................................................. 11-16
HYDRAULIC CONTROL VALVE ATTACHING PARTS
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 11-14
THREE FUNCTION (TWO LEVERS WITHOUT DETENT) - THREE FUNCTION (THREE LEVERS WITH
AND WITHOUT DETENT) .......................................................................................................................... 11-10
HYDRAULIC FILTER HOUSING ..................................................................................................................... 11-20
HYDRAULIC PUMP ........................................................................................................................................ 11-22
HYDRAULIC SYSTEM .................................................................................................................................... 11-2
MAST INSTALLATION .................................................................................................................................... 11-24
TILT CYLINDERS ............................................................................................................................................ 11-26

E813 ©2009 Yale Materials Handling Corporation 11-1


P14346 10-03

HYDRAULIC SYSTEM (FIGURE 11-1)

11-2 ©2009 Yale Materials Handling Corporation E813


10-03 P14346

HYDRAULIC SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 580013459 Hydraulic Pump (1830 mm Short Wheel Base) (FP14354 [Page 11-22])......... 1
1 580013460 Hydraulic Pump (2100 mm Long Wheel Base) (FP14354 [Page 11-22]).......... 1
2 500002907 Fitting .................................................................................................................. 1
2 052645500 O-Ring ............................................................................................................ 1
3 580009073 Isolator ................................................................................................................ 2
4 580006930 Hose ................................................................................................................... 4
5 580011016 Plate .................................................................................................................... 1
6 502566902 Washer ............................................................................................................... 4
7 909882405 Nut ...................................................................................................................... 4
8 580009037 Hydraulic Filter .................................................................................................... 1
9 580014082 Fitting .................................................................................................................. 1
10 580009062 Hose (Suction) .................................................................................................... 1
11 580045693 Fitting .................................................................................................................. 1
11 052645500 O-Ring ............................................................................................................ 1
12 580042755 Tube Assy ........................................................................................................... 1
13 449001343 Capscrew ............................................................................................................ 6
14 580006753 Hydraulic Filter .................................................................................................... 1
15 580012151 Hydraulic Filter .................................................................................................... 1
16 514214804 O-Ring ................................................................................................................ 6
17 449001013 Capscrew ............................................................................................................ 6
18 502169905 Fitting .................................................................................................................. 1
19 504226242 Washer ............................................................................................................... 9
20 449022016 Lockwasher ......................................................................................................... 9
21 580014081 Clamp ................................................................................................................. 1
22 449015014 Nut ...................................................................................................................... 4
23 449021001 Washer ............................................................................................................... 6
24 580014232 Plug (Magnetic) (Magnetic Drain Plug) ............................................................... 1
25 023081400 Fitting .................................................................................................................. 1
26 580010791 Tube Assy ........................................................................................................... 1
27 580029082 Hose Assy ........................................................................................................... 1
28 580006832 Seal ..................................................................................................................... 1
28 580016733 Adhesive ............................................................................................................. 1
29 580002923 Filter Head (Filter) ............................................................................................... 1
30 580012106 Dipstick ............................................................................................................... 1
31 052645700 O-Ring ................................................................................................................ 1
32 518794681 Breather (40 Micron) ........................................................................................... 1
32 520036890 Breather (10 Micron) (Optional) .......................................................................... 1
33 06417010J Fitting .................................................................................................................. 1
34 502600902 Fitting .................................................................................................................. 1
35 580007557 Clamp ................................................................................................................. 2
36 580007995 Fitting .................................................................................................................. 1
36 052645700 O-Ring ............................................................................................................ 1
37 316441036 Fitting .................................................................................................................. 1
37 052645700 O-Ring ............................................................................................................ 1
38 062159700 Clamp ................................................................................................................. 4
39 502056904 Clamp (Hose) ...................................................................................................... 2
40 580012987 Nut ...................................................................................................................... 6
41 580009024 Clamp ................................................................................................................. 2
42 580014080 Clamp ................................................................................................................. 1
43 520049839 Hose ................................................................................................................... 1
44 580024298 Hose ................................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 11-3


P14346 10-03

HYDRAULIC SYSTEM
ITEM PART NO. DESCRIPTION QTY
44 580015814 Hose (Optional) ................................................................................................... 1
44 504231226 Clamp ................................................................................................................. 1
45 580001406 O-Ring ................................................................................................................ 1
46 506395533 Fitting (Two Stage Full Free-Lift) ........................................................................ 1
46 013393300 Fitting (Two Stage Limited Free-Lift and Three Stage Full Free-Lift Masts) ....... 1
47 580028819 Hose ................................................................................................................... 1
48 903259104 Strap Clamp ........................................................................................................ 1
49 580051731 O-Ring ................................................................................................................ 1

11-4 ©2009 Yale Materials Handling Corporation E813


10-03 P14346

NOTES

E813 ©2009 Yale Materials Handling Corporation 11-5


P14347 10-03

HYDRAULIC CONTROL LINES (FIGURE 11-2)


THREE FUNCTION

11-6 ©2009 Yale Materials Handling Corporation E813


10-03 P14347

HYDRAULIC CONTROL LINES


THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 580023057 Plug ..................................................................................................................... 2
2 580028819 Hose (Three Stage Full Free-Lift, Two Stage Limited Free-Lift) ......................... 1
3 580007557 Clamp ................................................................................................................. 2
4 013393300 Fitting .................................................................................................................. 1
5 052642300 Fitting .................................................................................................................. 1
6 580043718 Hose and Tube Assy (Steering Supply) .............................................................. 1
7 580043719 Tube Assy (Hoist) ............................................................................................... 1
8 449001343 Capscrew ............................................................................................................ 6
9 449022016 Lockwasher ......................................................................................................... 5
10 504226242 Washer ............................................................................................................... 6
11 052642500 Elbow .................................................................................................................. 1
11 052645500 O-Ring ............................................................................................................ 1
12 055746400 Fitting .................................................................................................................. 2
12 052645200 O-Ring ............................................................................................................ 1
13 449015014 Nut ...................................................................................................................... 4
14 580014091 Clamp ................................................................................................................. 1
15 054368800 Fitting .................................................................................................................. 2
15 052645300 O-Ring ............................................................................................................ 1
16 053349600 Fitting .................................................................................................................. 2
17 580012987 Nut ...................................................................................................................... 6
18 580012070 Pad ..................................................................................................................... 3
19 580045322 Plate .................................................................................................................... 2
20 580012090 Clamp ................................................................................................................. 1
21 449001072 Capscrew ............................................................................................................ 1
22 580045683 Hose and Tube Assy .......................................................................................... 1
23 580012253 Hose and Tube Assy .......................................................................................... 1
24 580006885 Clamp ................................................................................................................. 1
25 449021001 Washer ............................................................................................................... 3
26 449001050 Capscrew ............................................................................................................ 1
27 519433621 Clamp ................................................................................................................. 1
28 903259104 Strap Clamp ........................................................................................................ AR
29 449001014 Screw .................................................................................................................. 2
30 504323798 Bracket ................................................................................................................ 1
31 580014092 Clamp ................................................................................................................. 1
32 580010790 Hose Assy ........................................................................................................... 1
33 580008923 Hose Assy ........................................................................................................... 1
34 013405200 Fitting .................................................................................................................. 2
35 580051697 Tube Assy (Tilt) ................................................................................................... 1
36 580051696 Tube Assy (Tilt) ................................................................................................... 1
37 580008922 Hose Assy ........................................................................................................... 2
38 580008924 Hose Assy ........................................................................................................... 1
39 052642200 Fitting .................................................................................................................. 4
39 052645200 O-Ring ............................................................................................................ 1
40 013398000 Fitting .................................................................................................................. 2
41 504241783 Plug ..................................................................................................................... 2
42 514835800 Fitting .................................................................................................................. 1

E813 ©2009 Yale Materials Handling Corporation 11-7


P14348 10-03

HYDRAULIC CONTROL LINES (FIGURE 11-3)


FOUR FUNCTION

11-8 ©2009 Yale Materials Handling Corporation E813


10-03 P14348

HYDRAULIC CONTROL LINES


FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY


1 580028819 Hose (Two Stage Limited Free-Lift, Three Stage Full Free-Lift) ......................... 1
2 580007557 Clamp ................................................................................................................. 2
3 013393300 Fitting .................................................................................................................. 1
4 052642300 Fitting .................................................................................................................. 1
5 580043718 Hose and Tube Assy (Steering Supply) .............................................................. 1
6 580043719 Tube Assy (Hoist) ............................................................................................... 1
7 449001343 Capscrew ............................................................................................................ 1
8 449022016 Lockwasher ......................................................................................................... 11
9 504226242 Washer ............................................................................................................... 6
10 052642500 Elbow .................................................................................................................. 1
10 052645500 O-Ring ............................................................................................................ 1
11 055746400 Fitting .................................................................................................................. 2
11 052645200 O-Ring ............................................................................................................ 1
12 449015014 Nut ...................................................................................................................... 2
13 580014091 Clamp ................................................................................................................. 1
14 054368800 Fitting .................................................................................................................. 4
14 052645300 O-Ring ............................................................................................................ 1
15 053349600 Fitting .................................................................................................................. 3
16 500228905 Fitting .................................................................................................................. 1
17 580012987 Nut ...................................................................................................................... 3
18 580012070 Pad ..................................................................................................................... 4
19 580045322 Plate .................................................................................................................... 1
20 580012090 Clamp ................................................................................................................. 1
21 449001072 Capscrew ............................................................................................................ 1
22 580045683 Hose and Tube Assy .......................................................................................... 1
23 580012253 Hose and Tube Assy .......................................................................................... 1
24 580012167 Hose and Tube Assy .......................................................................................... 1
25 580012168 Tube Assy ........................................................................................................... 1
26 580006885 Clamp ................................................................................................................. 3
27 449021001 Washer ............................................................................................................... 4
28 449001050 Capscrew ............................................................................................................ 3
29 519433621 Clamp ................................................................................................................. 1
30 903259104 Strap Clamp ........................................................................................................ AR
31 449001014 Screw .................................................................................................................. 2
32 504323798 Bracket ................................................................................................................ 1
33 580014092 Clamp ................................................................................................................. 2
34 580010790 Hose Assy ........................................................................................................... 1
35 580008923 Hose Assy ........................................................................................................... 1
36 013405200 Fitting .................................................................................................................. 2
37 580051697 Tube Assy (Tilt) ................................................................................................... 1
38 580051696 Tube Assy (Tilt) ................................................................................................... 1
39 580008922 Hose Assy ........................................................................................................... 2
40 580008924 Hose Assy ........................................................................................................... 1
41 052642200 Fitting .................................................................................................................. 5
41 052645200 O-Ring ............................................................................................................ 1
42 013398000 Fitting .................................................................................................................. 4
43 514835800 Fitting .................................................................................................................. 1

E813 ©2009 Yale Materials Handling Corporation 11-9


P14349 10-03

HYDRAULIC CONTROL VALVE ATTACHING PARTS (FIGURE 11-4)


THREE FUNCTION (TWO LEVERS WITHOUT DETENT) — THREE FUNCTION (THREE LEVERS WITH AND
WITHOUT DETENT)

11-10 ©2009 Yale Materials Handling Corporation E813


10-03 P14349

HYDRAULIC CONTROL VALVE ATTACHING PARTS


THREE FUNCTION (TWO LEVERS WITHOUT DETENT) – THREE FUNCTION (THREE LEVERS WITH AND
WITHOUT DETENT)
KEY:
A: Three Levers (With Detent)
B: Three Levers (Without Detent)
C: Two Levers (Without Detent)
QTY
ITEM PART NO. DESCRIPTION A B C
1 504308792 Boot ................................................................................................... 1 1 ..
1 504309717 Boot ................................................................................................... .. .. 1
2 504308786 Lever (Hoist) ...................................................................................... 1 1 1
3 504308787 Lever (Tilt) ......................................................................................... 1 1 1
4 504308788 Lever (Auxiliary) ................................................................................ 2 1 ..
5 504294796 Cover (Without Disconnect Switch) ................................................... 1 .. 1
5 504311766 Cover (With Disconnect Switch) ........................................................ 1 1 ..
6 580012986 Crank ................................................................................................. 2 3 2
7 505970500 Nut ..................................................................................................... 4 2 4
8 580008966 Bolt .................................................................................................... 4 2 4
9 449001239 Capscrew .......................................................................................... 2 .. ..
9 501702903 Loctite ................................................................................................ AR AR AR
10 580060205 Bracket Wldmt ................................................................................... 1 .. ..
11 580044609 Bracket (RH) ...................................................................................... 1 1 1
12 505972503 Capscrew .......................................................................................... 2 2 2
13 580009083 Bracket .............................................................................................. 1 1 1
14 580012987 Nut ..................................................................................................... 2 2 2
15 449001170 Capscrew .......................................................................................... 3 4 3
16 449022018 Washer .............................................................................................. 3 4 3
17 449021003 Washer .............................................................................................. 3 4 3
18 504226242 Washer .............................................................................................. 6 9 6
19 449022016 Lockwasher ....................................................................................... 11 11 11
20 449001134 Capscrew .......................................................................................... 5 5 5
21 449001015 Capscrew .......................................................................................... 1 1 1
22 449001016 Capscrew .......................................................................................... 2 2 2
23 449022013 Lockwasher ....................................................................................... 3 3 3
24 449015044 Nut ..................................................................................................... 1 1 1
25 580009106 Strut ................................................................................................... 1 1 1
26 449001014 Screw ................................................................................................ 5 6 1
27 449015014 Nut ..................................................................................................... 7 7 7
28 580009084 Bracket .............................................................................................. 1 1 1
29 580042853 Hydraulic Control Valve (FP15351 [Page 11-16])............................ 1 1 1
30 504230271 Nut ..................................................................................................... 1 .. ..
31 015414700 Cotter Pin .......................................................................................... 2 3 2
32 500583902 Pin ..................................................................................................... 2 4 3
33 580042996 Bracket .............................................................................................. 1 1 1
34 580052228 Bracket .............................................................................................. 1 1 1
35 580007029 Spring ................................................................................................ 1 .. ..
36 931013901 Capscrew .......................................................................................... 4 .. 2
37 580044610 Bracket (LH) ...................................................................................... 1 1 1
38 505972561 Pivot .................................................................................................. 1 1 1
39 505972585 Lock ................................................................................................... 2 .. ..
40 505962557 Plate .................................................................................................. 1 .. ..

E813 ©2009 Yale Materials Handling Corporation 11-11


P14349 10-03

HYDRAULIC CONTROL VALVE ATTACHING PARTS


THREE FUNCTION (TWO LEVERS WITHOUT DETENT) – THREE FUNCTION (THREE LEVERS WITH AND
WITHOUT DETENT)
KEY:
A: Three Levers (With Detent)
B: Three Levers (Without Detent)
C: Two Levers (Without Detent)
QTY
ITEM PART NO. DESCRIPTION A B C
41 449001343 Capscrew .......................................................................................... 1 1 ..
42 580060250 Bearing (Spherical) ............................................................................ 1 .. ..
43 580060151 Bearing (Polymer) ............................................................................. 1 .. ..
44 580060362 Clip .................................................................................................... 1 .. ..

11-12 ©2009 Yale Materials Handling Corporation E813


10-03 P14349

NOTES

E813 ©2009 Yale Materials Handling Corporation 11-13


P14350 10-03

HYDRAULIC CONTROL VALVE ATTACHING PARTS (FIGURE 11-5)


FOUR FUNCTION — WITH DETENTED LEVERS

11-14 ©2009 Yale Materials Handling Corporation E813


10-03 P14350

HYDRAULIC CONTROL VALVE ATTACHING PARTS


FOUR FUNCTION – WITH DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY


1 504308793 Boot .................................................................................................................... 1
2 504308786 Lever (Hoist) ....................................................................................................... 1
3 504308787 Lever (Tilt) ........................................................................................................... 1
4 504308788 Lever (Auxiliary 1) ............................................................................................... 1
5 504308789 Lever (Auxiliary 2) ............................................................................................... 1
6 580012336 Cover (With Disconnect Switch) ......................................................................... 1
6 504294796 Cover (Without Disconnect Switch) .................................................................... 1
7 580012986 Crank .................................................................................................................. 1
8 505970500 Nut ...................................................................................................................... 8
9 580008966 Bolt ...................................................................................................................... 8
10 449001239 Capscrew ............................................................................................................ 1
10 501702903 Loctite ................................................................................................................. AR
11 580012985 Crank .................................................................................................................. 1
12 505972503 Capscrew ............................................................................................................ 2
13 580009083 Bracket ................................................................................................................ 1
14 580012987 Nut ...................................................................................................................... 2
15 449021003 Washer ............................................................................................................... 4
16 449022018 Washer ............................................................................................................... 4
17 449001170 Capscrew ............................................................................................................ 4
18 580044609 Bracket (RH) ....................................................................................................... 1
19 504226242 Washer ............................................................................................................... 9
20 449022016 Lockwasher ......................................................................................................... 11
21 449001134 Capscrew ............................................................................................................ 5
22 449001015 Capscrew ............................................................................................................ 1
23 449001016 Capscrew ............................................................................................................ 2
24 449022013 Lockwasher ......................................................................................................... 3
25 449015044 Nut ...................................................................................................................... 1
26 580009084 Bracket ................................................................................................................ 1
27 449001014 Screw .................................................................................................................. 5
28 580009106 Strut .................................................................................................................... 1
29 449015014 Nut ...................................................................................................................... 7
30 580042854 Hydraulic Control Valve (FP15351 [Page 11-16])............................................. 1
31 504230271 Nut ...................................................................................................................... 1
32 015414700 Cotter Pin ............................................................................................................ 4
33 500583902 Pin ....................................................................................................................... 4
34 580042996 Bracket ................................................................................................................ 1
35 580052228 Bracket ................................................................................................................ 1
36 580007029 Spring ................................................................................................................. 1
37 931013901 Capscrew ............................................................................................................ 2
38 580044610 Bracket (LH) ........................................................................................................ 1
39 505972561 Pivot .................................................................................................................... 1
40 505972585 Lock .................................................................................................................... 2
41 505962557 Plate .................................................................................................................... 1
42 449001343 Capscrew ............................................................................................................ 1
43 580060250 Bearing (Spherical) ............................................................................................. 1
44 580060151 Bearing (Polymer) ............................................................................................... 1
45 580060362 Clip ...................................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 11-15


P15351 10-03

HYDRAULIC CONTROL VALVE (FIGURE 11-6)


THREE AND FOUR FUNCTION

11-16 ©2009 Yale Materials Handling Corporation E813


10-03 P15351

HYDRAULIC CONTROL VALVE


THREE AND FOUR FUNCTION
KEY:
A: Three Function Valve
B: Four Function Valve
QTY
ITEM PART NO. DESCRIPTION A B
580042853 Hydraulic Control Valve (Three Function) .................................................. 1 ..
580042854 Hydraulic Control Valve (Four Function) .................................................... .. 1
1 061643400 Plug ........................................................................................................ 2 2
2 580049021 Relief Valve (Steer Relief) ..................................................................... 1 1
3 580049019 Relief Valve (3100 PSI Main Relief) ...................................................... 1 1
4 580049015 Valve Section ......................................................................................... 1 1
5 ..... Seal Plate .......................................................................................... 1 1
6 ..... Capscrew .......................................................................................... 2 2
7 ..... Wiper ................................................................................................. 2 2
8 ..... O-Ring ............................................................................................... 2 2
9 ..... Seal Plate .......................................................................................... 1 1
10 ..... Spring Seat ........................................................................................ 2 2
11 ..... Spring ................................................................................................ 1 1
12 ..... Cap .................................................................................................... 1 1
13 ..... Capscrew .......................................................................................... 2 2
14 580049016 Valve Section ......................................................................................... 1 1
15 ..... Seal Plate .......................................................................................... 1 1
16 ..... Capscrew .......................................................................................... 2 2
17 ..... Wiper ................................................................................................. 2 2
18 ..... O-Ring ............................................................................................... 2 2
19 ..... Seal Plate .......................................................................................... 1 1
20 ..... Spring Seat ........................................................................................ 2 2
21 ..... Spring ................................................................................................ 1 1
22 ..... Cap .................................................................................................... 1 1
23 ..... Capscrew .......................................................................................... 2 1
24 580049017 Valve Section (Third and Fourth Function) ............................................ 1 2
25 ..... Seal Plate .......................................................................................... 1 1
26 ..... Capscrew .......................................................................................... 2 2
27 ..... Wiper ................................................................................................. 2 2
28 ..... O-Ring ............................................................................................... 2 2
29 ..... Seal Plate .......................................................................................... 1 1
30 ..... Spring Seat ........................................................................................ 2 2
31 ..... Spring ................................................................................................ 1 1
32 ..... Cap .................................................................................................... 1 1
33 ..... Capscrew .......................................................................................... 2 2
34 580049018 Valve Section ......................................................................................... 1 1
35 ..... Nut ......................................................................................................... 3 3
36 ..... Tie Rod .................................................................................................. 3 3
37 580083092 O-Ring ................................................................................................... 5 5
38 580049020 Relief Valve (Secondary Relief) ............................................................. 1 1
39 056363300 O-Ring ................................................................................................... 1 1
40 504230255 Spring .................................................................................................... 2 3
41 580049022 Kit-Tie Rod (Three Function) ................................................................. 1 ..
42 580049032 Kit-Tie Rod (Four Function) ................................................................... .. 1
43 580049023 Kit-Seal (Services up to five sections) ................................................... 1 1

E813 ©2009 Yale Materials Handling Corporation 11-17


P15351 10-03

HYDRAULIC CONTROL VALVE


THREE AND FOUR FUNCTION
KEY:
A: Three Function Valve
B: Four Function Valve
QTY
ITEM PART NO. DESCRIPTION A B
44 580049024 Kit-Spool (Services one section) ............................................................ 1 1

11-18 ©2009 Yale Materials Handling Corporation E813


10-03 P15351

NOTES

E813 ©2009 Yale Materials Handling Corporation 11-19


P14353 10-03

HYDRAULIC FILTER HOUSING (FIGURE 11-7)

11-20 ©2009 Yale Materials Handling Corporation E813


10-03 P14353

HYDRAULIC FILTER HOUSING


ITEM PART NO. DESCRIPTION QTY
580006753 Hydraulic Filter .................................................................................................... 1
1 580008682 Cover .............................................................................................................. 1
2 580008686 Bracket Wldmt (Filter) ..................................................................................... 1
3 580019388 Lockwasher .................................................................................................... 3
4 505975518 Capscrew ....................................................................................................... 3
5 580002928 Seal (Tube) ..................................................................................................... 1
6 580002931 Washer ........................................................................................................... 1
7 580002929 Spring ............................................................................................................. 1
8 012828000 O-Ring ............................................................................................................ 1

E813 ©2009 Yale Materials Handling Corporation 11-21


P14354 10-03

HYDRAULIC PUMP (FIGURE 11-8)

11-22 ©2009 Yale Materials Handling Corporation E813


10-03 P14354

HYDRAULIC PUMP
KEY:
A: 2100 mm Long Wheel Base
B: 1830/1880 mm Short Wheel Base
QTY
ITEM PART NO. DESCRIPTION A B
580013460 Hydraulic Pump .......................................................................................... 1 ..
580013459 Hydraulic Pump .......................................................................................... .. 1
1 580014230 Gear Set ................................................................................................ 1 ..
1 580014229 Gear Set ................................................................................................ .. 1
2 580012842 Cover (Port End) .................................................................................... 1 1
3 580003118 Bushing ............................................................................................. 2 2
4 580012843 Cover (Shaft End) .................................................................................. 1 1
5 580003118 Bushing ............................................................................................. 2 2
6 580012844 Housing .................................................................................................. 1 ..
6 580014244 Housing .................................................................................................. .. 1
7 580012846 Capscrew ............................................................................................... 4 4
8 580012847 Stud ....................................................................................................... 4 4
9 580003129 Dowel ..................................................................................................... 4 4
10 580003125 Washer .................................................................................................. 4 4
11 ..... Bearing .................................................................................................. 1 1
12 501975904 Snap Ring .............................................................................................. 1 1
13 ..... Snap Ring .............................................................................................. 1 1
14 580014096 Seal ........................................................................................................ 1 1
15 ..... Plate ....................................................................................................... 2 2
16 580003143 Seal ........................................................................................................ 2 2
17 580003144 Seal ........................................................................................................ 2 2
18 580003130 Seal ........................................................................................................ 2 2
580012812 Kit-Seal ....................................................................................................... 1 1
580014231 Kit-Seal ....................................................................................................... 1 1
580014243 Kit-Pump Thrust Plate ................................................................................ 1 1

E813 ©2009 Yale Materials Handling Corporation 11-23


P14355 10-03

MAST INSTALLATION (FIGURE 11-9)

11-24 ©2009 Yale Materials Handling Corporation E813


10-03 P14355

MAST INSTALLATION
ITEM PART NO. DESCRIPTION QTY
1 ab 580002226 Tilt Cylinder (FP14356 [Page 11-26])................................................................ 2
1 c 580002228 Tilt Cylinder (FP14356 [Page 11-26])................................................................ 2
2 bc 520045696 Rod End .............................................................................................................. 2
2 a 580040974 Rod End .............................................................................................................. 2
3 520045464 Bushing ............................................................................................................... 4
4 580039203 Pin ....................................................................................................................... 4
5 055485000 Capscrew ............................................................................................................ 2
6 015026600 Washer ............................................................................................................... 2
7 520045462 Anchor ................................................................................................................ 4
8 449015029 Nut ...................................................................................................................... 2
9 449022017 Lockwasher ......................................................................................................... 4
10 449001048 Capscrew ............................................................................................................ 2
11 449001003 Capscrew ............................................................................................................ 2
12 015627900 Grease Fitting ..................................................................................................... 4
13 502139901 Grease Fitting ..................................................................................................... 2
14 580076742 Capscrew ............................................................................................................ 4
15 580019523 Bushing ............................................................................................................... 2
16 580012350 Snap Ring ........................................................................................................... 4
17 580019520 Pin ....................................................................................................................... 2
18 580027220 Washer ............................................................................................................... 2

FOOTNOTES:
a 12°Forward/6°Back c 6°Forward/6°Back
b 6°Forward/12°Back

E813 ©2009 Yale Materials Handling Corporation 11-25


P14356 10-03

TILT CYLINDERS (FIGURE 11-10)

ITEM PART NO. DESCRIPTION QTY


a 580002226 Tilt Cylinder ......................................................................................................... 1
b 580002228 Tilt Cylinder ......................................................................................................... 1
1 520494601 Tube Wldmt-Cylinder ...................................................................................... 1
2 a 520153603 Cylinder Rod ................................................................................................... 1
2 b 520153605 Cylinder Rod ................................................................................................... 1
3 b 580002230 Spacer ............................................................................................................ 1
4 580002231 Gland .............................................................................................................. 1
5 580014095 Piston ............................................................................................................. 1
6 502637904 Locknut ........................................................................................................... 1
7 520045450 O-Ring ............................................................................................................ 1
8 520045447 Wear Ring ...................................................................................................... 1
9 520045448 Rod Wiper ...................................................................................................... 1
10 504234264 Wear Ring ...................................................................................................... 1
11 504305704 Piston Seal ..................................................................................................... 1
12 520045450 O-Ring ............................................................................................................ 1
13 015492400 O-Ring ............................................................................................................ 1
14 502011910 Back-Up Ring ................................................................................................. 1
15 580022493 Rod Seal (Rod) ............................................................................................... 1
16 504232218 Back-Up Ring ................................................................................................. 1
580022770 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a 6° Forward/12° Back, 12° Forward/6° Back b 6° Forward/6° Back

11-26 ©2009 Yale Materials Handling Corporation E813


SECTION 12

12 MAST-TWO STAGE LIMITED FREE-LIFT


CONTENTS

SECTION 12
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-14
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-4
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-6
MAIN LIFT CYLINDERS
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-10
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-2

E813 ©2009 Yale Materials Handling Corporation 12-1


P14364 10-03

OUTER MAST (FIGURE 12-1)


TWO STAGE LIMITED FREE-LIFT

12-2 ©2009 Yale Materials Handling Corporation E813


10-03 P14364

OUTER MAST
TWO STAGE LIMITED FREE-LIFT
70-90LJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3050 mm 3650 mm 4250 mm
ITEM 1 2 3 4 (120.1 in.) (143.7 in.) (167.3 in.)
Mast A749 A749 A749
Group Number 3050 3650 4250
Mast Assy 580007932 580007938 580007939
1 Outer Mast 580009951 580009954 580009957

100-120MJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2790 mm 3390 mm 3990 mm
ITEM 1 2 3 4 (109.8 in.) (133.5 in.) (157.1 in.)
Mast A750 A750 A750
Group Number 2790 3390 3990
Mast Assy 580007944 580007945 580007946
1 Outer Mast 580009951 580009954 580009957

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 580026922 Stubshaft .................................................................................................... 2
3 580010279 Load Roller (124.31 mm) ................................................................................ 2
4 580012093 Snap Ring ....................................................................................................... 2
5 580010268 Shim (0.020 in.) .............................................................................................. 12
6 520045157 Shim (0.020 in.) .............................................................................................. AR
7 520045156 Shim (0.007 in.) .............................................................................................. AR
8 520045151 Wear Strip ...................................................................................................... 2
9 012824300 O-Ring ............................................................................................................ 4
10 580019523 Bushing .......................................................................................................... 2
11 580012350 Snap Ring ....................................................................................................... 4

FOOTNOTES:
a Refer to Table

E813 ©2009 Yale Materials Handling Corporation 12-3


P14365 10-03

INNER MAST (FIGURE 12-2)


TWO STAGE LIMITED FREE-LIFT

12-4 ©2009 Yale Materials Handling Corporation E813


10-03 P14365

INNER MAST
TWO STAGE LIMITED FREE-LIFT
70-90LJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3050 mm 3650 mm 4250 mm
ITEM 1 2 3 4 (120.1 in.) (143.7 in.) (167.3 in.)
Mast A749 A749 A749
Group Number 3050 3650 4250
Mast Assy 580007932 580007938 580007939
1 Inner Mast 580009937 580009940 580009943

100-120MJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2790 mm 3390 mm 3990 mm
ITEM 1 2 3 4 (109.8 in.) (133.5 in.) (157.1 in.)
Mast A750 A750 A750
Group Number 2790 3390 3990
Mast Assy 580007944 580007945 580007946
1 Inner Mast 580009937 580009940 580009943

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 580026922 Stubshaft ........................................................................................................ 2
3 580010279 Load Roller (124.31 mm) ................................................................................ 2
4 580012093 Snap Ring ....................................................................................................... 2
5 520045153 Shim (0.020 in.) .............................................................................................. 12
6 580009884 Spacer ............................................................................................................ 2
7 015916500 Snap Ring ....................................................................................................... 2
8 580007855 Bracket ........................................................................................................... 2
9 449021010 Washer ........................................................................................................... 2
10 449022017 Lockwasher .................................................................................................... 2
11 449001007 Capscrew ....................................................................................................... 2
12 580007841 Chain Sheave (70-90LJ) ................................................................................ 2
12 580007842 Chain Sheave (100-120MJ) ........................................................................... 2
13 580013492 Stubshaft ........................................................................................................ 2

FOOTNOTES:
a Refer to Table

E813 ©2009 Yale Materials Handling Corporation 12-5


P14366 10-03

MAIN LIFT (FIGURE 12-3)


TWO STAGE LIMITED FREE-LIFT

12-6 ©2009 Yale Materials Handling Corporation E813


10-03 P14366

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
70-90LJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3050 mm 3650 mm 4250 mm
ITEM 1 2 3 4 (120.1 in.) (143.7 in.) (167.3 in.)
Mast A749 A749 A749
Group Number 3050 3650 4250
17 Chain 518804662 518804607 518804645
27 Hose Assy (LH) 580011466 580013486 580011476
29 Hose Assy (RH) 580011491 580011468 580011477

100-120MJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2790 mm 3390 mm 3990 mm
ITEM 1 2 3 4 (109.8 in.) (133.5 in.) (157.1 in.)
Mast A750 A750 A750
Group Number 2790 3390 3990
17 Chain 520045192 580033890 580014172
27 Hose Assy (LH) 580011481 580008283 580009477
29 Hose Assy (RH) 580009448 580008280 580011483

KEY:
A: 70-90LJ
B: 100-120MJ
QTY
ITEM PART NO. DESCRIPTION A B
1 ..... Main Cylinder ......................................................................................... 2 2
2 502978505 Hyd Velocity Fuse .................................................................................. 2 ..
2 502978506 Hyd Velocity Fuse .................................................................................. .. 2
3 030252011 Fitting ..................................................................................................... 2 2
3 052645200 O-Ring ............................................................................................... 1 1
4 500227908 Snap Ring .............................................................................................. 2 2
5 520045188 Washer .................................................................................................. 2 2
6 504232202 Shim ....................................................................................................... 4 4
7 518795660 Shim ....................................................................................................... 2 2
8 580007862 Bracket (RH) .......................................................................................... 1 1
9 449022013 Lockwasher ............................................................................................ 2 2
10 932202903 Capscrew ............................................................................................... 2 2
11 504407299 Bracket Wldmt ....................................................................................... 2 2
12 580012383 Hose Clamp ........................................................................................... 4 4
13 504230271 Nut ......................................................................................................... 14 14
14 449001302 Capscrew ............................................................................................... 4 4
15 504071785 Washer .................................................................................................. 4 4
16 580007860 Bracket (LH) ........................................................................................... 1 1
17 a. . . . . Chain ..................................................................................................... 2 2
18 580007839 Housing .................................................................................................. 1 1

E813 ©2009 Yale Materials Handling Corporation 12-7


P14366 10-03

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
KEY:
A: 70-90LJ
B: 100-120MJ
QTY
ITEM PART NO. DESCRIPTION A B
19 052643300 Fitting ..................................................................................................... 1 1
19 052645300 O-Ring ............................................................................................... 1 1
20 052642300 Fitting ..................................................................................................... 1 1
20 052645300 O-Ring ............................................................................................... 1 1
21 520045170 Lowering Control Valve .......................................................................... 2 ..
21 520045180 Lowering Control Valve .......................................................................... .. 2
21 052645600 O-Ring ............................................................................................... 1 1
22 080437000 Plug ........................................................................................................ 1 1
22 052645500 O-Ring ............................................................................................... 1 1
23 449001227 Capscrew ............................................................................................... 6 6
24 580007870 Hose Assy .............................................................................................. 1 1
25 580007871 Hose Assy .............................................................................................. 1 1
26 514835800 Fitting ..................................................................................................... 1 1
27 a. . . . . Hose Assy (LH) ...................................................................................... 1 1
28 580007557 Clamp .................................................................................................... 4 4
29 a. . . . . Hose Assy (RH) ..................................................................................... 1 1
30 505970524 Hose Clamp ........................................................................................... 4 ..
30 504058787 Hose Clamp ........................................................................................... .. 4
31 520045163 Wheel Nut .............................................................................................. 1 1
32 520045361 Chain Anchor ......................................................................................... 1 ..
32 520045362 Chain Anchor ......................................................................................... .. 1
33 520045183 Pin .......................................................................................................... 1 ..
33 520045195 Pin .......................................................................................................... .. 1
34 015417900 Cotter Pin ............................................................................................... 2 2
35 580012383 Hose Clamp ........................................................................................... 4 4

FOOTNOTES:
a Refer to Table

12-8 ©2009 Yale Materials Handling Corporation E813


10-03 P14366

NOTES

E813 ©2009 Yale Materials Handling Corporation 12-9


P14367 10-03

MAIN LIFT CYLINDERS (FIGURE 12-4)


TWO STAGE LIMITED FREE-LIFT

12-10 ©2009 Yale Materials Handling Corporation E813


10-03 P14367

MAIN LIFT CYLINDERS


TWO STAGE LIMITED FREE-LIFT
70-90LJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3050 mm 3650 mm 4250 mm
1 2 3 4 (120.1 in.) (143.7 in.) (167.3 in.)
ITEM Mast A749 A749 A749
Group Number 3050 3650 4250
Cylinder
8604051 8604057 8604063
Group Number
Cylinder Assy 580007106 580007107 580007108
1 Tube Wldmt- 520405601 520405607 520405613
Cylinder
2 Cylinder Rod 520406601 520406607 520406613

100-120MJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2790 mm 3390 mm 3990 mm
1 2 3 4 (109.8 in.) (133.5 in.) (157.1 in.)
ITEM Mast A750 A750 A750
Group Number 2790 3390 3990
Cylinder
8603801 8603807 8603813
Group Number
Cylinder Assy 580007113 580007114 580007115
1 Tube Wldmt- 520469601 520469607 520469613
Cylinder
2 Cylinder Rod 520470601 520470607 520470613

KEY:
A: 70-90LJ
B: 100-120MJ
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 2 2
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 580006894 Gland ..................................................................................................... 1 ..
3 b 580006895 Gland ..................................................................................................... 1 ..
3 580006895 Gland ..................................................................................................... .. 1
3 c 580006896 Gland ..................................................................................................... .. 1
4 520045162 Wear Ring .............................................................................................. 1 ..
4 b 504232291 Wear Ring .............................................................................................. 1 ..
4 504232291 Wear Ring .............................................................................................. .. 1
4 c 520045160 Wear Ring .............................................................................................. .. 1
5 502978505 Hyd Velocity Fuse .................................................................................. 1 ..
5 502978506 Hyd Velocity Fuse .................................................................................. .. 1

E813 ©2009 Yale Materials Handling Corporation 12-11


P14367 10-03

MAIN LIFT CYLINDERS


TWO STAGE LIMITED FREE-LIFT
KEY:
A: 70-90LJ
B: 100-120MJ
QTY
ITEM PART NO. DESCRIPTION A B
6 ..... Spacer (Not used in these applications) ................................................ .. ..
7 580022512 Rod Wiper .............................................................................................. 1 ..
7 b 580022512 Rod Wiper .............................................................................................. 1 ..
7 580022512 Rod Wiper .............................................................................................. .. 1
7 c 580022513 Rod Wiper .............................................................................................. .. 1
8 504232292 Rod Seal ................................................................................................ 1 ..
8 b 580014165 Rod Seal ................................................................................................ 1 ..
8 580014165 Rod Seal ................................................................................................ .. 1
8 c 504232205 Rod Seal ................................................................................................ .. 1
9 012823300 O-Ring ................................................................................................... 1 ..
9 b 066417000 O-Ring ................................................................................................... 1 ..
9 066417000 O-Ring ................................................................................................... .. 1
10 580008814 Rod Seal ................................................................................................ 1 ..
10 b 580008813 Rod Seal ................................................................................................ 1 ..
10 580008813 Rod Seal ................................................................................................ .. 1
11 504232217 Back-Up Ring ......................................................................................... 1 ..
11 b 580000260 Back-Up Ring ......................................................................................... 1 ..
11 580000260 Back-Up Ring ......................................................................................... .. 1
11 c 504232277 Back-Up Ring ......................................................................................... .. 1
12 504232291 Wear Ring .............................................................................................. 1 ..
12 b 520045215 Wear Ring .............................................................................................. 1 ..
12 520045215 Wear Ring .............................................................................................. .. 1
13 504232217 Back-Up Ring ......................................................................................... 1 ..
13 b 520045216 Back-Up Ring ......................................................................................... 1 ..
13 520045216 Back-Up Ring ......................................................................................... .. 1
505136062 Kit-Seal ....................................................................................................... 1 ..
b 505136063 Kit-Seal ....................................................................................................... 1 ..
505136063 Kit-Seal ....................................................................................................... .. 1
c 505136064 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table c Used only on Cylinder 580007119
b Used only on Cylinder 580007112

12-12 ©2009 Yale Materials Handling Corporation E813


10-03 P14367

NOTES

E813 ©2009 Yale Materials Handling Corporation 12-13


P14368 10-03

CARRIAGE (FIGURE 12-5)


TWO STAGE LIMITED FREE-LIFT

12-14 ©2009 Yale Materials Handling Corporation E813


10-03 P14368

CARRIAGE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: GP/GLP/GDP70-90LJ
B: GP/GLP/GDP100-120MJ
QTY
ITEM PART NO. DESCRIPTION A B
580006481 Carriage (48 in.) ......................................................................................... 1 ..
580006483 Carriage (60 in.) ......................................................................................... 1 ..
580006486 Carriage (60 in.) ......................................................................................... .. 1
1 580006412 Carriage Wldmt (48 in.) .......................................................................... 1 ..
1 580006414 Carriage Wldmt (60 in.) .......................................................................... 1 ..
1 580006417 Carriage Wldmt (60 in.) .......................................................................... .. 1
2 580026922 Stubshaft ........................................................................................... 6 6
3 a 580012185 Bracket ................................................................................................... .. 2
4 a 580012184 Side Roller ............................................................................................. .. 2
5 a 580012183 Pin .......................................................................................................... .. 2
6 a 449022017 Lockwasher ............................................................................................ .. 4
7 a 449001058 Capscrew ............................................................................................... .. 4
8 580009893 Chain Anchor ......................................................................................... 2 ..
8 580009922 Chain Anchor ......................................................................................... .. 2
9 520045183 Pin (Anchor) ........................................................................................... 2 ..
9 520045195 Pin (Anchor) ........................................................................................... .. 2
10 015417900 Cotter Pin ............................................................................................... 2 2
11 520045163 Wheel Nut .............................................................................................. 4 4
12 580012093 Snap Ring .............................................................................................. 6 6
13 580011609 Spacer ................................................................................................... 2 2
14 580010268 Shim (0.020 in.) ..................................................................................... AR AR
15 b 580031672 Load Roller (100.91 mm) ("A") ............................................................... 6 6
15 b 580031673 Load Roller (101.67 mm ) ("B") (0,26 mm) ............................................ 6 6
15 b 580031674 Load Roller (102.43 mm) ("C") (1,52 mm) ............................................. 6 6
16 a 015627900 Grease Fitting ........................................................................................ .. 2
17 a 520045150 Roll Pin .................................................................................................. .. 2
18 a 520045395 Shim (0.062 in.) ..................................................................................... .. AR
19 a 520045159 Shim (0.030 in.) ..................................................................................... .. AR

FOOTNOTES:
a Attachment Carriage (GP/GDP070, 080, 090LJ) b Letter Located on Inside Surface of Load Roller

E813 ©2009 Yale Materials Handling Corporation 12-15


P14368 10-03

NOTES

12-16 ©2009 Yale Materials Handling Corporation E813


SECTION 13

13 MAST-THREE STAGE FULL FREE-LIFT


CONTENTS

SECTION 13
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-26
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-18
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-22
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-8
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-6
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-10
MAIN LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-14
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-2

E813 ©2009 Yale Materials Handling Corporation 13-1


P14376 10-03

OUTER MAST (FIGURE 13-1)


THREE STAGE FULL FREE-LIFT

13-2 ©2009 Yale Materials Handling Corporation E813


10-03 P14376

OUTER MAST
THREE STAGE FULL FREE-LIFT
70-90LJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
Mast Assy 580009880 580009895 580009903 580009904 580009910
1 Outer Mast 580009916 580009896 580009900 580009905 580009908
14 Chain (Main) 520045158 518804662 518804692 518804693 518804607

100-120MJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4940 5240
Mast Assy 580009915 580009917 580009918 580009919 580009920
1 Outer Mast 580009916 580009896 580009900 580009905 580009908
14 Chain (Main) 520050836 520045192 520052800 520052802 580014164

KEY:
A: 70-90LJ
B: 100-120MJ
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Outer Mast ............................................................................................. 1 1
2 580026922 Stubshaft ........................................................................................... 2 2
3 580010279 Load Roller (124.31 mm) ....................................................................... 2 2
4 520045153 Shim (0.020 in.) ..................................................................................... 12 12
5 580012093 Snap Ring .............................................................................................. 2 2
6 520045157 Shim (0.020 in.) ..................................................................................... AR AR
7 520045156 Shim (0.007 in.) ..................................................................................... AR AR
8 520045151 Wear Strip .............................................................................................. 2 2
9 012824300 O-Ring ................................................................................................... 4 4
10 520045361 Chain Anchor ......................................................................................... 2 ..
10 520045362 Chain Anchor ......................................................................................... .. 2
11 520045183 Pin (Anchor) ........................................................................................... 2 ..
11 520045195 Pin (Anchor) ........................................................................................... .. 2
12 015417900 Cotter Pin ............................................................................................... 2 2
13 520045163 Wheel Nut .............................................................................................. 4 4
14 a. . . . . Chain (Main) .......................................................................................... 2 2

E813 ©2009 Yale Materials Handling Corporation 13-3


P14376 10-03

FOOTNOTES:
a Refer to Table

13-4 ©2009 Yale Materials Handling Corporation E813


10-03 P14376

NOTES

E813 ©2009 Yale Materials Handling Corporation 13-5


P14377 10-03

INTERMEDIATE MAST (FIGURE 13-2)


THREE STAGE FULL FREE-LIFT

13-6 ©2009 Yale Materials Handling Corporation E813


10-03 P14377

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
70-90LJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
Mast Assy 580009880 580009895 580009903 580009904 580009910
1 Intermediate Mast 580009882 580009897 580009901 580009906 580009924

100-120MJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4940 5240
Mast Assy 580009915 580009917 580009918 580009919 580009920
1 Intermediate Mast 580009882 580009897 580009901 580009906 580009924

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Intermediate Mast ........................................................................................... 1
2 580026922 Stubshaft .................................................................................................... 4
3 580010279 Load Roller (124.31 mm) ................................................................................ 2
4 580031673 Load Roller (101.67 mm ) ............................................................................... 2
5 520045153 Shim (0.020 in.) .............................................................................................. 24
6 580012093 Snap Ring ....................................................................................................... 4
7 504234265 Shim (0.020 in.) .............................................................................................. AR
8 520037804 Shim (0.007 in.) .............................................................................................. AR
9 504233279 Wear Strip ...................................................................................................... 2
10 012824300 O-Ring ............................................................................................................ 4
11 580009884 Spacer ............................................................................................................ 2
12 580007844 Chain Sheave (70-90LJ) ................................................................................ 2
12 580007845 Chain Sheave (100-120MJ) ........................................................................... 2
13 015916500 Snap Ring ....................................................................................................... 2
14 580007855 Bracket (Chain) .............................................................................................. 1
15 449022017 Lockwasher .................................................................................................... 1
16 449001296 Capscrew ....................................................................................................... 1

FOOTNOTES:
a Refer to Table

E813 ©2009 Yale Materials Handling Corporation 13-7


P14378 10-03

INNER MAST (FIGURE 13-3)


THREE STAGE FULL FREE-LIFT

13-8 ©2009 Yale Materials Handling Corporation E813


10-03 P14378

INNER MAST
THREE STAGE FULL FREE-LIFT
70-90LJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
Mast Assy 580009880 580009895 580009903 580009904 580009910
1 Inner Mast 580009883 580009898 580009902 580009907 580009909

100-120MJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4940 5240
Mast Assy 580009915 580009917 580009918 580009919 580009920
1 Inner Mast 580009883 580009898 580009902 580009907 580009909

KEY:
A: 70-90LJ
B: 100-120MJ
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Inner Mast .............................................................................................. 1 1
2 580026922 Stubshaft ........................................................................................... 2 2
3 580031673 Load Roller (101.67 mm ) ...................................................................... 2 2
4 520045153 Shim (0.020 in.) ..................................................................................... 12 12
5 580012093 Snap Ring .............................................................................................. 2 2
6 580009893 Chain Anchor ......................................................................................... 2 ..
6 580009922 Chain Anchor ......................................................................................... .. 2
7 520045183 Pin (Anchor) ........................................................................................... 2 ..
7 520045195 Pin (Anchor) ........................................................................................... .. 2
8 015417900 Cotter Pin ............................................................................................... 2 2
9 520045163 Wheel Nut .............................................................................................. 4 4
10 015418300 Cotter Pin ............................................................................................... 2 2

FOOTNOTES:
a Refer to Table

E813 ©2009 Yale Materials Handling Corporation 13-9


P14379 10-03

MAIN LIFT (FIGURE 13-4)


THREE STAGE FULL FREE-LIFT

13-10 ©2009 Yale Materials Handling Corporation E813


10-03 P14379

MAIN LIFT
THREE STAGE FULL FREE-LIFT
70-90LJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
27 Hose Assy (LH) 580011466 580008282 580008283 580009475 580008238
28 Hose Assy (RH) 580026709 580015455 580011616 580014392 580008280

100-120MJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4940 5240
27 Hose Assy (LH) 580011468 580044147 580008282 580008236 580013486
28 Hose Assy (RH) 580019851 580014177 580015455 580011491 580049228

KEY:
A: H70-90XM
B: H100-120XM
QTY
ITEM PART NO. DESCRIPTION A B
1 ..... Main Cylinder ......................................................................................... 2 2
2 502978505 Hyd Velocity Fuse .................................................................................. 2 ..
2 502978506 Hyd Velocity Fuse .................................................................................. .. 2
3 030252011 Fitting ..................................................................................................... 2 2
3 052645200 O-Ring ............................................................................................... 1 1
4 500227908 Snap Ring .............................................................................................. 2 2
5 518795660 Shim ....................................................................................................... AR AR
6 504232202 Shim ....................................................................................................... AR AR
7 520045188 Washer .................................................................................................. 1 1
8 580007863 Bracket (RH) .......................................................................................... 1 1
9 449022013 Lockwasher ............................................................................................ 2 2
10 932202903 Capscrew ............................................................................................... 2 2
11 580026923 Bracket (RH) .......................................................................................... 1 1
11 580026924 Bracket (LH) ........................................................................................... 1 1
12 580007853 Clamp .................................................................................................... 2 ..
12 580007854 Clamp .................................................................................................... .. 2
13 449015014 Nut ......................................................................................................... 4 4
14 449001015 Capscrew ............................................................................................... 4 4
15 909882404 Nut ......................................................................................................... 4 4
16 580007861 Bracket (LH) ........................................................................................... 1 1
17 580007839 Housing (Control Valve) ......................................................................... 1 1
18 052642300 Fitting ..................................................................................................... 1 1
18 052645300 O-Ring ............................................................................................... 1 1

E813 ©2009 Yale Materials Handling Corporation 13-11


P14379 10-03

MAIN LIFT
THREE STAGE FULL FREE-LIFT
KEY:
A: H70-90XM
B: H100-120XM
QTY
ITEM PART NO. DESCRIPTION A B
19 052643500 Connector .............................................................................................. 1 1
19 052645500 O-Ring ............................................................................................... 1 1
20 052643300 Fitting ..................................................................................................... 1 1
20 052645300 O-Ring ............................................................................................... 1 1
21 520045170 Lowering Control Valve .......................................................................... 1 ..
21 520045180 Lowering Control Valve .......................................................................... .. 1
22 504230271 Nut ......................................................................................................... 6 6
23 449001227 Capscrew ............................................................................................... 2 2
24 580007870 Hose Assy .............................................................................................. 1 1
25 580007871 Hose Assy .............................................................................................. 1 1
26 580007557 Clamp .................................................................................................... 4 4
27 a. . . . . Hose Assy (LH) ...................................................................................... 1 1
28 a. . . . . Hose Assy (RH) ..................................................................................... 1 1
29 504071785 Washer .................................................................................................. 4 4
30 580012383 Hose Clamp ........................................................................................... 4 4
31 505970524 Hose Clamp ........................................................................................... 4 ..
31 504058787 Hose Clamp ........................................................................................... .. 4
32 514835800 Fitting ..................................................................................................... 1 1

FOOTNOTES:
a Refer to Table

13-12 ©2009 Yale Materials Handling Corporation E813


10-03 P14379

NOTES

E813 ©2009 Yale Materials Handling Corporation 13-13


P14380 10-03

MAIN LIFT CYLINDERS (FIGURE 13-5)


THREE STAGE FULL FREE-LIFT

13-14 ©2009 Yale Materials Handling Corporation E813


10-03 P14380

MAIN LIFT CYLINDERS


THREE STAGE FULL FREE-LIFT
70-90LJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
ITEM Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
Cylinder
8604401 8604403 8604404 8604406 8604408
Group Number
Cylinder Assy 580009030 580009031 580009032 580009033 580009034
1 Tube Wldmt- 520509601 520509603 520509604 520509606 520509608
Cylinder
2 Cylinder Rod 520510601 520510603 520510604 520510606 520510608

100-120MJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
ITEM Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4940 5240
Cylinder
8604451 8604453 8604454 8604456 8604458
Group Number
Cylinder Assy 580009040 580009036 580009038 580009041 580009042
1 Tube Wldmt- 520511601 520511603 520511604 520511606 520511608
Cylinder
2 Cylinder Rod 520512601 520512603 520512604 520512606 520512608

KEY:
A: 70-90LJ
B: 100-120MJ
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 2 2
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 580006894 Gland ..................................................................................................... 1 ..
3 580006896 Gland ..................................................................................................... .. 1
4 520045162 Wear Ring .............................................................................................. 1 ..
4 520045160 Wear Ring .............................................................................................. .. 1
5 580022511 Rod Wiper (Rod) .................................................................................... 1 ..
5 580022513 Rod Wiper (Rod) .................................................................................... .. 1
6 504232292 Rod Seal ................................................................................................ 1 ..
6 504232205 Rod Seal ................................................................................................ .. 1
7 504232217 Back-Up Ring ......................................................................................... 1 ..
7 504232277 Back-Up Ring ......................................................................................... .. 1

E813 ©2009 Yale Materials Handling Corporation 13-15


P14380 10-03

MAIN LIFT CYLINDERS


THREE STAGE FULL FREE-LIFT
KEY:
A: 70-90LJ
B: 100-120MJ
QTY
ITEM PART NO. DESCRIPTION A B
8 012823300 O-Ring ................................................................................................... 1 ..
8 066417000 O-Ring ................................................................................................... .. 1
9 504232291 Wear Ring .............................................................................................. 1 ..
9 520045215 Wear Ring .............................................................................................. .. 1
10 580008814 Rod Seal (Piston) ................................................................................... 1 ..
10 580008813 Rod Seal (Piston) ................................................................................... .. 1
11 ..... Spacer (Not used in these applications) ................................................ .. ..
12 502978505 Hyd Velocity Fuse .................................................................................. 1 ..
12 502978506 Hyd Velocity Fuse .................................................................................. .. 1
13 504232217 Back-Up Ring ......................................................................................... 1 ..
13 520045216 Back-Up Ring ......................................................................................... .. 1
14 502895204 Piston Ring ............................................................................................ 1 ..
14 502895206 Piston Ring ............................................................................................ .. 1
505136065 Kit-Seal ....................................................................................................... 1 ..
505136066 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

13-16 ©2009 Yale Materials Handling Corporation E813


10-03 P14380

NOTES

E813 ©2009 Yale Materials Handling Corporation 13-17


P14381 10-03

FREE-LIFT (FIGURE 13-6)


THREE STAGE FULL FREE-LIFT

13-18 ©2009 Yale Materials Handling Corporation E813


10-03 P14381

FREE-LIFT
THREE STAGE FULL FREE-LIFT
70-90LJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
16 Hose Assy 580009899 580009879 580009875 580009876 580009877
23 Chain 580014166 580014168 520050842 520045191 520045271

100-120MJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4940 5240
16 Hose Assy 580009899 580009879 580009875 580009876 580009877
23 Chain 580014167 580014179 580014166 580014168 520050842

ITEM PART NO. DESCRIPTION QTY


1 580009886 Hose Sheave .................................................................................................. 1
2 580009887 Stubshaft ........................................................................................................ 1
3 449022017 Lockwasher .................................................................................................... 4
4 449001048 Capscrew ....................................................................................................... 1
5 ..... Free-Lift Cylinder ............................................................................................ 1
6 b 504287721 Hyd Velocity Fuse .......................................................................................... 1
6 a 504287722 Hyd Velocity Fuse .......................................................................................... 1
7 449021010 Washer ........................................................................................................... 2
8 580009889 Crosshead ...................................................................................................... 1
9 449034038 Roll Pin ........................................................................................................... 1
10 580009793 Clamp ............................................................................................................. 1
11 449001401 Capscrew ....................................................................................................... 2
12 504225240 Nut .................................................................................................................. 2
13 015914900 Snap Ring ....................................................................................................... 1
14 449001024 Capscrew ....................................................................................................... 2
15 580009892 Shim ............................................................................................................... 12
16 c. . . . . Hose Assy ...................................................................................................... 2
17 580007857 Pin .................................................................................................................. 1
18 580007843 Chain Sheave ................................................................................................. 2
18 580007848 Chain Sheave ............................................................................................. 1
18 504234285 Snap Ring .................................................................................................. 1
18 504235204 Load Roller ................................................................................................. 1
19 520045362 Chain Anchor .................................................................................................. 2
20 520045195 Pin (Anchor) ................................................................................................... 2
21 015417900 Cotter Pin ....................................................................................................... 2
22 520045163 Wheel Nut ....................................................................................................... 4
23 c. . . . . Chain .............................................................................................................. 1

E813 ©2009 Yale Materials Handling Corporation 13-19


P14381 10-03

FREE-LIFT
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


24 580009890 Guard ............................................................................................................. 2
25 954512901 Roll Pin ........................................................................................................... 2
26 500227914 Snap Ring ....................................................................................................... 2
27 580009888 Hose Clamp .................................................................................................... 1
28 449001204 Capscrew ....................................................................................................... 2
29 504231270 Nut .................................................................................................................. 2

FOOTNOTES:
a 100-120MJ c Refer to Table
b 70-90LJ

13-20 ©2009 Yale Materials Handling Corporation E813


10-03 P14381

NOTES

E813 ©2009 Yale Materials Handling Corporation 13-21


P14382 10-03

FREE-LIFT CYLINDERS (FIGURE 13-7)


THREE STAGE FULL FREE-LIFT

13-22 ©2009 Yale Materials Handling Corporation E813


10-03 P14382

FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT
70-90LJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
ITEM Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
Cylinder
8605501 8605503 8605504 8605506 8605508
Group Number
Cylinder Assy 580009050 580009049 580009051 580009052 580009053
1 Tube Wldmt- 520575601 520575603 520575604 520575606 520575608
Cylinder
2 Cylinder Rod 520576601 520576603 520576604 520576606 520576608

100-120MJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
ITEM Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4940 5240
Cylinder
8520951 8520953 8520954 8520956 8520958
Group Number
Cylinder Assy 580042538 580041732 580041733 580041734 580041736
1 Tube Wldmt- 524187401 524187403 524187404 524187406 524187408
Cylinder
2 Cylinder Rod 520580651 520580653 520580654 520580656 520580658

KEY:
A: 70-90LJ
B: 100-120MJ
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 520585600 Gland ..................................................................................................... 1 ..
3 580046965 Gland ..................................................................................................... .. 1
4 501753904 Screw ..................................................................................................... 1 1
5 504235239 Check Valve ........................................................................................... 1 1
6 504148200 Washer .................................................................................................. 1 1
6 504233257 Washer (Optional) .................................................................................. 1 1
7 501850904 Snap Ring .............................................................................................. 1 1
8 580054715 Rod Wiper .............................................................................................. 1 1
9 520045326 Rod Seal ................................................................................................ 1 1
10 502011923 Back-Up Ring ......................................................................................... 1 ..

E813 ©2009 Yale Materials Handling Corporation 13-23


P14382 10-03

FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT
KEY:
A: 70-90LJ
B: 100-120MJ
QTY
ITEM PART NO. DESCRIPTION A B
10 502011915 Back-Up Ring ......................................................................................... .. 1
11 015492400 O-Ring ................................................................................................... 1 ..
11 066415900 O-Ring ................................................................................................... .. 1
12 520045324 Wear Ring .............................................................................................. 1 ..
12 580041728 Wear Ring .............................................................................................. .. 1
13 520045327 Rod Seal ................................................................................................ 1 ..
13 580046967 Rod Seal ................................................................................................ .. 1
14 520045331 Back-Up Ring ......................................................................................... 1 ..
14 580041729 Back-Up Ring ......................................................................................... .. 1
15 504232230 O-Ring ................................................................................................... 1 ..
15 580011167 O-Ring ................................................................................................... .. 1
16 502687901 Sealing Ring .......................................................................................... 1 1
17 504287721 Hyd Velocity Fuse .................................................................................. 1 ..
17 504287722 Hyd Velocity Fuse .................................................................................. .. 1
505136072 Kit-Seal ....................................................................................................... 1 ..
524169325 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

13-24 ©2009 Yale Materials Handling Corporation E813


10-03 P14382

NOTES

E813 ©2009 Yale Materials Handling Corporation 13-25


P14383 10-03

CARRIAGE (FIGURE 13-8)


THREE STAGE FULL FREE-LIFT

13-26 ©2009 Yale Materials Handling Corporation E813


10-03 P14383

CARRIAGE
THREE STAGE FULL FREE-LIFT
KEY:
A: GLP/GDP070LJ, GLP/GDP080LJ, GLP/GDP090LJ
B: GLP/GDP100MJ, GLP/GDP110MJ, GLP/GDP120MJ
C: GLP/GDP100MJ Only
QTY
ITEM PART NO. DESCRIPTION A B C
580007023 Carriage (48 in.) ................................................................................ 1 .. ..
580094425 Carriage (48 in.) (Alternate Part) ....................................................... 1 .. ..
580007025 Carriage (60 in.) ................................................................................ 1 .. ..
580094463 Carriage (60 in.) (Alternate Part) ....................................................... 1 .. ..
580007027 Carriage (54 in.) ................................................................................ .. 1 ..
b 580012000 Carriage (54 in.) ................................................................................ .. .. 1
580007028 Carriage (60 in.) ................................................................................ .. 1 ..
1 580007011 Carriage Wldmt (48 in.) ................................................................. 1 .. ..
1 580094426 Carriage Wldmt (48 in.) (Alternate Part) ........................................ 1 .. ..
1 580007013 Carriage Wldmt (60 in.) ................................................................. 1 .. ..
1 580094464 Carriage Wldmt (60 in.) (Alternate Part) ........................................ 1 .. ..
1 580007021 Carriage Wldmt (54 in.) ................................................................. .. 1 ..
1 b 580012221 Carriage Wldmt (54 in.) ................................................................. .. .. 1
1 580007022 Carriage Wldmt (60 in.) ................................................................. .. 1 ..
2 580026922 Stubshaft ................................................................................... 6 6 6
3 ab 580012185 Bracket .......................................................................................... .. .. 2
4 ab 580012184 Side Roller ..................................................................................... .. .. 2
5 ab 580012183 Pin ................................................................................................. .. .. 2
6 ab 449022017 Lockwasher ................................................................................... .. .. 4
7 ab 449001058 Capscrew ...................................................................................... .. .. 4
8 520045178 Bracket Wldmt (LH) ....................................................................... 1 1 1
9 520045177 Bracket Wldmt (RH) ...................................................................... 1 1 1
10 580007124 Chain Anchor ................................................................................ 2 .. ..
10 580017492 Chain Anchor ................................................................................ .. 2 2
11 580007125 Pin (Anchor) .................................................................................. 2 .. ..
11 520045195 Pin (Anchor) .................................................................................. .. 2 ..
12 015417900 Cotter Pin ...................................................................................... 2 2 2
13 580012093 Snap Ring ..................................................................................... 6 6 6
14 580011609 Spacer ........................................................................................... 2 2 2
15 520045153 Shim (0.020 in.) ............................................................................. AR AR AR
16 580031673 Load Roller (101.67 mm ) ............................................................. 6 6 6
17 520045171 Spacer ........................................................................................... 4 4 4
18 062144100 Capscrew ...................................................................................... 4 4 4
19 015026200 Lockwasher ................................................................................... 4 4 4
20 580014169 Plate .............................................................................................. 1 .. ..
21 580014174 Spacer ........................................................................................... 1 .. ..
22 449001038 Capscrew ...................................................................................... 1 .. ..
23 520045182 Pin ................................................................................................. .. 2 ..
24 500227907 Snap Ring ..................................................................................... .. 2 ..
25 a 520045150 Roll Pin .......................................................................................... .. .. 2
26 a 015627900 Grease Fitting ................................................................................ .. .. 2
27 a 520045395 Shim (0.062 in.) ............................................................................. .. .. AR
28 a 520045159 Shim (0.030 in.) ............................................................................. .. .. AR

E813 ©2009 Yale Materials Handling Corporation 13-27


P14383 10-03

FOOTNOTES:
a 1372 mm b Side Roller

13-28 ©2009 Yale Materials Handling Corporation E813


SECTION 14

14 MAST-TWO STAGE FULL FREE-LIFT


CONTENTS

SECTION 14
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE FULL FREE-LIFT .................................................................................................................. 14-18
FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT .................................................................................................................. 14-14
INNER MAST AND FREE-LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 14-6
MAIN LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT .................................................................................................................. 14-10
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 14-2

E813 ©2009 Yale Materials Handling Corporation 14-1


P14370 10-03

OUTER MAST AND MAIN LIFT (FIGURE 14-1)


TWO STAGE FULL FREE-LIFT

14-2 ©2009 Yale Materials Handling Corporation E813


10-03 P14370

OUTER MAST AND MAIN LIFT


TWO STAGE FULL FREE-LIFT
70-90LJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3050 mm 3650 mm
ITEM 1 2 3 4 (120.1 in.) (143.7 in.)
Mast A753 A753
Group Number 3050 3650
Mast Assy 580013519 580013525
1 Outer Mast 580012611 580012617
4 Tube Assy 580013598 580013604

100-120MJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2790 mm 3390 mm
ITEM 1 2 3 4 (109.8 in.) (133.5 in.)
Mast A754 A754
Group Number 2790 3390
Mast Assy 580013561 580013567
1 Outer Mast 580012611 580012617
4 Tube Assy 580013598 580013604

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 580026922 Stubshaft .................................................................................................... 2
1 a. . . . . Outer Mast ...................................................................................................... 1
2 ..... Main Cylinder (RH) ......................................................................................... 1
3 ..... Main Cylinder (LH) ......................................................................................... 1
4 a. . . . . Tube Assy ...................................................................................................... 1
5 580010279 Load Roller (124.31 mm) ................................................................................ 2
6 520045153 Shim (0.020 in.) .............................................................................................. 12
7 580012093 Snap Ring ....................................................................................................... 2
8 500227908 Snap Ring ....................................................................................................... 2
9 518795660 Shim ............................................................................................................... AR
10 504232202 Shim ............................................................................................................... AR
11 520045188 Washer ........................................................................................................... 2
12 504071785 Washer ........................................................................................................... 4
13 449022013 Lockwasher .................................................................................................... 2
14 932202903 Capscrew ....................................................................................................... 2
15 504407299 Bracket Wldmt ................................................................................................ 2
16 449001302 Capscrew ....................................................................................................... 4
17 520045157 Shim (0.020 in.) .............................................................................................. AR
18 520045156 Shim (0.007 in.) .............................................................................................. AR
19 520045151 Wear Strip ...................................................................................................... 2
20 012824300 O-Ring ............................................................................................................ 4
21 580007839 Housing .......................................................................................................... 1
22 052642300 Fitting .............................................................................................................. 1
22 052645300 O-Ring ........................................................................................................ 1

E813 ©2009 Yale Materials Handling Corporation 14-3


P14370 10-03

OUTER MAST AND MAIN LIFT


TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


23 080437000 Plug ................................................................................................................ 1
23 052645500 O-Ring ........................................................................................................ 1
24 052643300 Fitting .............................................................................................................. 1
24 052645300 O-Ring ........................................................................................................ 1
25 504230271 Nut .................................................................................................................. 6
26 449001227 Capscrew ....................................................................................................... 2
27 580007870 Hose Assy ...................................................................................................... 1
28 580007871 Hose Assy ...................................................................................................... 1
29 909882404 Nut .................................................................................................................. 4
30 449015014 Nut .................................................................................................................. 4
31 580007863 Bracket (RH) ................................................................................................... 1
32 580007861 Bracket (LH) ................................................................................................... 1
33 580007853 Clamp ............................................................................................................. 2
34 580008630 Fitting .............................................................................................................. 1
35 520045170 Lowering Control Valve (70-90LJ) .................................................................. 1
35 052645600 O-Ring ........................................................................................................ 1
35 520045180 Lowering Control Valve (100-120MJ) ............................................................. 1
35 052645600 O-Ring ........................................................................................................ 1

FOOTNOTES:
a Refer to Table

14-4 ©2009 Yale Materials Handling Corporation E813


10-03 P14370

NOTES

E813 ©2009 Yale Materials Handling Corporation 14-5


P14371 10-03

INNER MAST AND FREE-LIFT (FIGURE 14-2)


TWO STAGE FULL FREE-LIFT

14-6 ©2009 Yale Materials Handling Corporation E813


10-03 P14371

INNER MAST AND FREE-LIFT


TWO STAGE FULL FREE-LIFT
70-90LJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3050 mm 3650 mm
ITEM 1 2 3 4 (120.1 in.) (143.7 in.)
Mast A753 A753
Group Number 3050 3650
Mast Assy 580013519 580013525
1 Inner Mast 580013156 580013162
3 Chain 580014166 520045191

100-120MJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2790 mm 3390 mm
ITEM 1 2 3 4 (109.8 in.) (133.5 in.)
Mast A754 A754
Group Number 2790 3390
Mast Assy 580013561 580013567
1 Inner Mast 580013156 580013162
3 Chain 580033292 580014168

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 580026922 Stubshaft .................................................................................................... 2
1 a. . . . . Inner Mast ...................................................................................................... 1
2 ..... Free-Lift Cylinder ............................................................................................ 1
3 a. . . . . Chain .............................................................................................................. 2
4 449021010 Washer ........................................................................................................... 2
5 449022017 Lockwasher .................................................................................................... 2
6 015417900 Cotter Pin ....................................................................................................... 2
7 520045163 Wheel Nut ....................................................................................................... 4
8 015914900 Snap Ring ....................................................................................................... 1
9 580009889 Crosshead ...................................................................................................... 1
10 449034038 Roll Pin ........................................................................................................... 1
11 580009793 Clamp ............................................................................................................. 2
12 449001392 Capscrew ....................................................................................................... 2
13 504225240 Nut .................................................................................................................. 4
14 580009892 Shim ............................................................................................................... 12
15 580007857 Pin .................................................................................................................. 1
16 580009890 Guard ............................................................................................................. 2
17 954512901 Roll Pin ........................................................................................................... 2
18 449001024 Capscrew ....................................................................................................... 2
19 500227914 Snap Ring ....................................................................................................... 2
20 580007843 Chain Sheave ................................................................................................. 2
21 520045362 Chain Anchor .................................................................................................. 2
22 520045195 Pin .................................................................................................................. 2
23 580010279 Load Roller (124.31 mm) ................................................................................ 2

E813 ©2009 Yale Materials Handling Corporation 14-7


P14371 10-03

INNER MAST AND FREE-LIFT


TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


24 520045153 Shim (0.020 in.) .............................................................................................. AR
25 580012093 Snap Ring ....................................................................................................... 2
26 504069724 Clamp ............................................................................................................. 1
27 449001028 Capscrew ....................................................................................................... 1
28 502981504 Hyd Velocity Fuse (A753) ............................................................................... 1
28 502981505 Hyd Velocity Fuse (A754) ............................................................................... 1
29 580013598 Tube Assy (A753,-85.5 in., A754-87.2 in.) ..................................................... 1
29 580013604 Tube Assy (A753,-97.3 in., A754-99.0 in.) ..................................................... 1
30 504230271 Nut .................................................................................................................. 1

FOOTNOTES:
a Refer to Table

14-8 ©2009 Yale Materials Handling Corporation E813


10-03 P14371

NOTES

E813 ©2009 Yale Materials Handling Corporation 14-9


P14372 10-03

MAIN LIFT CYLINDERS (FIGURE 14-3)


TWO STAGE FULL FREE-LIFT

14-10 ©2009 Yale Materials Handling Corporation E813


10-03 P14372

MAIN LIFT CYLINDERS


TWO STAGE FULL FREE-LIFT
70-90LJ (LEFT HAND)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3050 mm 3650 mm
1 2 3 4 (120.1 in.) (143.7 in.)
ITEM Mast A753 A753
Group Number 3050 3650
Cylinder
8605751 8605757
Group Number
Cylinder Assy 580013743 580013749
1 Tube Wldmt- 580014294 580014295
Cylinder
2 Cylinder Rod 580014259 580014262

70-90LJ (RIGHT HAND)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3050 mm 3650 mm
1 2 3 4 (120.1 in.) (143.7 in.)
ITEM Mast A753 A753
Group Number 3050 3650
Cylinder
8605701 8605707
Group Number
Cylinder Assy 580013596 580013698
1 Tube Wldmt- 580014294 580014295
Cylinder
2 Cylinder Rod 580014253 580014256

100-120MJ (LEFT HAND)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2790 mm 3390 mm
1 2 3 4 (109.8 in.) (133.5 in.)
ITEM Mast A754 A754
Group Number 2790 3390
Cylinder
8502151 8502157
Group Number
Cylinder Assy 580013852 580013858
1 Tube Wldmt- 580014294 580014295
Cylinder
2 Cylinder Rod 580014271 580014274

E813 ©2009 Yale Materials Handling Corporation 14-11


P14372 10-03

MAIN LIFT CYLINDERS


TWO STAGE FULL FREE-LIFT
100-120MJ (RIGHT HAND)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2790 mm 3390 mm
1 2 3 4 (109.8 in.) (133.5 in.)
ITEM Mast A754 A754
Group Number 2790 3390
Cylinder
8502101 8502107
Group Number
Cylinder Assy 580013810 580013816
1 Tube Wldmt- 580014294 580014295
Cylinder
2 Cylinder Rod 580014265 580014268

KEY:
A: 70-90LJ
B: 100-120MJ
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 520045349 Gland ..................................................................................................... 1 ..
3 520045350 Gland ..................................................................................................... .. 1
4 504450753 Rod Wiper .............................................................................................. 1 ..
4 520045346 Rod Wiper .............................................................................................. .. 1
5 520045347 Rod Seal ................................................................................................ 1 ..
5 520045348 Rod Seal ................................................................................................ .. 1
5 580022494 Rod Seal (Alternate Part) ....................................................................... .. 1
6 504232252 O-Ring ................................................................................................... 1 1
7 502011911 Back-Up Ring ......................................................................................... 1 1
8 504017208 Wear Ring .............................................................................................. 1 1
9 502895204 Piston Ring ............................................................................................ 1 1
10 502978507 Hyd Velocity Fuse (RH) ......................................................................... 1 ..
10 502978505 Hyd Velocity Fuse (RH) ......................................................................... .. 1
11 502687901 Sealing Ring .......................................................................................... 1 1
12 501753914 Screw ..................................................................................................... 1 1
13 580016816 Piston (RH) ............................................................................................ 1 1
13 580016817 Piston (LH) ............................................................................................. 1 1
14 501702903 Loctite .................................................................................................... AR AR
15 507454554 Sleeve (Alternate Part) .......................................................................... .. 1
504287713 Kit-Seal ....................................................................................................... 1 ..
504287718 Kit-Seal ....................................................................................................... .. 1
507456511 Kit-Seal (Alternate Part) ............................................................................. .. 1

FOOTNOTES:
a Refer to Table

14-12 ©2009 Yale Materials Handling Corporation E813


10-03 P14372

NOTES

E813 ©2009 Yale Materials Handling Corporation 14-13


P14373 10-03

FREE-LIFT CYLINDERS (FIGURE 14-4)


TWO STAGE FULL FREE-LIFT

14-14 ©2009 Yale Materials Handling Corporation E813


10-03 P14373

FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT
70-90LJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3050 mm 3650 mm
1 2 3 4 (120.1 in.) (143.7 in.)
ITEM Mast A753 A753
Group Number 3050 3650
Cylinder
8605501 8605506
Group Number
Cylinder Assy 580009050 580009052
1 Tube Wldmt- 520575601 520575606
Cylinder
2 Cylinder Rod 520576601 520576606

100-120MJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2790 mm 3390 mm
1 2 3 4 (109.8 in.) (133.5 in.)
ITEM Mast A754 A754
Group Number 2790 3390
Cylinder
8520951 8520956
Group Number
Cylinder Assy 580042538 580041734
1 Tube Wldmt- 524187401 524187406
Cylinder
2 Cylinder Rod 520580651 520580656

KEY:
A: 70-90LJ
B: 100-120MJ
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 a. . . . . Cylinder Rod .......................................................................................... 1 1
3 520585600 Gland ..................................................................................................... 1 ..
3 580046965 Gland ..................................................................................................... .. 1
4 501753904 Screw ..................................................................................................... 1 1
5 504235239 Check Valve ........................................................................................... 1 1
6 504148200 Washer .................................................................................................. 1 1
6 504233257 Washer (Optional) .................................................................................. 1 1
7 501850904 Snap Ring .............................................................................................. 1 1
8 580054715 Rod Wiper .............................................................................................. 1 1
9 520045326 Rod Seal ................................................................................................ 1 1
10 502011923 Back-Up Ring ......................................................................................... 1 ..

E813 ©2009 Yale Materials Handling Corporation 14-15


P14373 10-03

FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT
KEY:
A: 70-90LJ
B: 100-120MJ
QTY
ITEM PART NO. DESCRIPTION A B
10 502011915 Back-Up Ring ......................................................................................... .. 1
11 015492400 O-Ring ................................................................................................... 1 ..
11 066415900 O-Ring ................................................................................................... .. 1
12 520045324 Wear Ring .............................................................................................. 1 ..
12 580041728 Wear Ring .............................................................................................. .. 1
13 520045327 Rod Seal ................................................................................................ 1 ..
13 580046967 Rod Seal ................................................................................................ .. 1
14 520045331 Back-Up Ring ......................................................................................... 1 ..
14 580041729 Back-Up Ring ......................................................................................... .. 1
15 504232230 O-Ring ................................................................................................... 1 1
16 502687901 Sealing Ring .......................................................................................... 1 1
17 502981505 Hyd Velocity Fuse .................................................................................. 1 ..
17 502981504 Hyd Velocity Fuse .................................................................................. .. 1
505136072 Kit-Seal ....................................................................................................... 1 ..
524169325 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

14-16 ©2009 Yale Materials Handling Corporation E813


10-03 P14373

NOTES

E813 ©2009 Yale Materials Handling Corporation 14-17


P14374 10-03

CARRIAGE (FIGURE 14-5)


TWO STAGE FULL FREE-LIFT

14-18 ©2009 Yale Materials Handling Corporation E813


10-03 P14374

CARRIAGE
TWO STAGE FULL FREE-LIFT
KEY:
A: GLP/GDP070LJ, GLP/GDP080LJ, GLP/GDP090LJ
B: GLP/GDP100MJ, GLP/GDP110MJ, GLP/GDP120MJ
C: GLP/GDP110MJ (Attachment Carriage)
QTY
ITEM PART NO. DESCRIPTION A B C
580014049 Carriage (48 in.) ................................................................................ 1 .. ..
580094389 Carriage (48 in.) (Alternate Part) ....................................................... 1 .. ..
580014058 Carriage (54 in.) ................................................................................ .. 1 ..
580014056 Carriage (54 in.) ................................................................................ .. .. 1
1 580014214 Carriage Wldmt (48 in.) ................................................................. 1 .. ..
1 580094390 Carriage Wldmt (48 in.) (Alternate Part) ........................................ 1 .. ..
1 580012565 Carriage Wldmt (54 in.) ................................................................. .. 1 ..
1 580014225 Carriage Wldmt (54 in.) ................................................................. .. .. 1
2 580026922 Stubshaft ................................................................................... 6 6 ..
3 580012185 Bracket .......................................................................................... .. .. 2
4 580012184 Side Roller ..................................................................................... .. .. 2
5 580012183 Pin ................................................................................................. .. .. 2
6 449022017 Lockwasher ................................................................................... .. .. 4
7 449001058 Capscrew ...................................................................................... .. .. 4
8 520045178 Bracket Wldmt (LH) ....................................................................... 1 1 ..
9 520045177 Bracket Wldmt (RH) ...................................................................... 1 1 ..
10 580007124 Chain Anchor ................................................................................ 2 .. ..
10 580017492 Chain Anchor ................................................................................ .. 2 2
11 580007125 Pin (Anchor) .................................................................................. 2 .. ..
11 520045195 Pin (Anchor) .................................................................................. .. 2 ..
12 015417900 Cotter Pin ...................................................................................... 2 2 ..
13 580012093 Snap Ring ..................................................................................... 6 6 ..
14 580011609 Spacer ........................................................................................... 2 2 ..
15 520045153 Shim (0.020 in.) ............................................................................. AR AR ..
16 580031673 Load Roller (101.67 mm ) ............................................................. 6 6 ..
17 520045171 Spacer ........................................................................................... 4 4 ..
18 062144100 Capscrew ...................................................................................... 4 4 ..
19 015026200 Lockwasher ................................................................................... 4 4 ..
20 580014169 Plate .............................................................................................. 1 .. ..
21 580014174 Spacer ........................................................................................... 1 .. ..
22 449001028 Capscrew ...................................................................................... 1 .. ..
23 520045182 Pin ................................................................................................. .. 2 ..
24 500227907 Snap Ring ..................................................................................... .. 2 ..
25 520045150 Roll Pin .......................................................................................... .. .. 2
26 015627900 Grease Fitting ................................................................................ .. .. 2
27 520045395 Shim (0.062 in.) ............................................................................. .. .. AR
28 520045159 Shim (0.030 in.) ............................................................................. .. .. AR

E813 ©2009 Yale Materials Handling Corporation 14-19


P14374 10-03

NOTES

14-20 ©2009 Yale Materials Handling Corporation E813


SECTION 15

15 ATTACHMENTS AND HEADER HOSE GROUP


CONTENTS

SECTION 15
ATTACHMENTS AND HEADER HOSE GROUP

DESCRIPTION PAGE

ACCUMULATOR
MAST LOAD DAMPENING ......................................................................................................................... 15-35
AUXILIARY TUBE EXTENSION KIT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 15-24
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 15-22
HEADER HOSE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 15-32
TWO STAGE FULL FREE-LIFT .................................................................................................................. 15-28
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 15-26
INTEGRAL SIDE-SHIFT ASSEMBLY
TWO AND THREE STAGE FULL FREE-LIFT - 48 AND 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ,
GP/GLP/GDP90LJ) ..................................................................................................................................... 15-10
TWO AND THREE STAGE FULL FREE-LIFT - 54 AND 60-INCH ............................................................. 15-16
TWO STAGE LIMITED FREE-LIFT - 48 AND 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/GLP/
GDP90LJ) .................................................................................................................................................... 15-2
TWO STAGE LIMITED FREE-LIFT - 54 AND 60-INCH (GP/GLP/GDP100MJ, GP/GLP/GDP110MJ, GP/
GLP/GDP120MJ) ........................................................................................................................................ 15-6
INTEGRAL SIDE-SHIFT CARRIAGE
TWO AND THREE STAGE FULL FREE-LIFT - 48-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/
GLP/GDP90LJ) ........................................................................................................................................... 15-12
TWO AND THREE STAGE FULL FREE-LIFT - 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/
GLP/GDP90LJ) ........................................................................................................................................... 15-14
TWO AND THREE STAGE FULL FREE-LIFT - 54 AND 60-INCH ............................................................. 15-18
TWO STAGE LIMITED FREE-LIFT - 48 AND 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/GLP/
GDP90LJ) .................................................................................................................................................... 15-4
TWO STAGE LIMITED FREE-LIFT - 54 AND 60-INCH (GP/GLP/GDP100MJ, GP/GLP/GDP110MJ, GP/
GLP/GDP120MJ) ........................................................................................................................................ 15-8
QUICK DISCONNECT FITTINGS ................................................................................................................... 15-20

E813 ©2009 Yale Materials Handling Corporation 15-1


P14491 10-03

INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 15-1)


TWO STAGE LIMITED FREE-LIFT — 48 AND 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/GLP/
GDP90LJ)

15-2 ©2009 Yale Materials Handling Corporation E813


10-03 P14491

INTEGRAL SIDE-SHIFT ASSEMBLY


TWO STAGE LIMITED FREE-LIFT – 48 AND 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/GLP/
GDP90LJ)

ITEM PART NO. DESCRIPTION QTY


580012458 Side-Shift Carriage (48 in.) (Group No. 8502066) .............................................. 1
580012459 Side-Shift Carriage (60 in.) (Group No. 8502067) .............................................. 1
1 580012450 Side-Shift Carriage (48 in.) (FP14492 [Page 15-4])...................................... 1
1 580012451 Side-Shift Carriage (60 in.) (FP14492 [Page 15-4])...................................... 1
2 580009893 Chain Anchor .................................................................................................. 2
3 520045183 Pin .................................................................................................................. 2
4 015417900 Cotter Pin ....................................................................................................... 2
5 520045163 Wheel Nut ....................................................................................................... 4
6 580031673 Load Roller (101.67 mm ) ............................................................................... 6
7 520045153 Shim (0.020 in.) .............................................................................................. 24
8 580012093 Snap Ring ....................................................................................................... 6
9 580011609 Spacer ............................................................................................................ 2
10 520045150 Roll Pin ........................................................................................................... 2
11 580012184 Side Roller ...................................................................................................... 2
12 015627900 Grease Fitting ................................................................................................. 2
13 580012185 Bracket ........................................................................................................... 2
14 520045395 Shim (0.062 in.) .............................................................................................. AR
15 520045159 Shim (0.030 in.) .............................................................................................. AR
16 580012183 Pin .................................................................................................................. 2
17 449001058 Capscrew ....................................................................................................... 4
18 449022017 Lockwasher .................................................................................................... 4
19 056056700 Fitting .............................................................................................................. 2
20 052642300 Fitting .............................................................................................................. 2
20 052645300 O-Ring ........................................................................................................ 1
21 580026108 Hose Assy ...................................................................................................... 1
22 580026107 Hose Assy ...................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 15-3


P14492 10-03

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 15-2)


TWO STAGE LIMITED FREE-LIFT — 48 AND 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/GLP/
GDP90LJ)

15-4 ©2009 Yale Materials Handling Corporation E813


10-03 P14492

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE LIMITED FREE-LIFT – 48 AND 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/GLP/
GDP90LJ)

ITEM PART NO. DESCRIPTION QTY


580012450 Side-Shift Carriage (48 in.) ................................................................................. 1
580012451 Side-Shift Carriage (60 in.) ................................................................................. 1
1 580013212 Bushing .......................................................................................................... 2
2 580013213 Rod ................................................................................................................. 2
3 580013214 Hook ............................................................................................................... 2
4 580039175 Apron (48 in.) .................................................................................................. 1
4 580039177 Apron (60 in.) .................................................................................................. 1
5 580013801 Frame (48 in.) ..................................................................................................... 1
5 580013803 Frame (60 in.) ................................................................................................. 1
6 580013204 Wear Strip (Right Lower) (RH Lower) ............................................................ 1
7 580013207 Wear Strip (Left Lower) (LH Lower) ............................................................... 1
8 580013208 Wear Strip (Right Upper) (RH Upper) ............................................................ 1
9 580013209 Wear Strip (Left Upper) (LH Upper) ............................................................... 1
10 580013254 Wear Strip (Lower Center) (60 in.) ................................................................. 2
11 580013253 Wear Strip (Upper Center) (60 in.) ................................................................. 2
12 580086808 Seal ................................................................................................................ 2
13 580013211 Rod Wiper ...................................................................................................... 2
14 580013480 Snap Ring ....................................................................................................... 2
15 580013481 Screw ............................................................................................................. 6
16 015628700 Grease Fitting ................................................................................................. 8
17 315711202 O-Ring ............................................................................................................ 2
524169329 Kit-Seal (Class III) ............................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 15-5


P14493 10-03

INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 15-3)


TWO STAGE LIMITED FREE-LIFT — 54 AND 60-INCH (GP/GLP/GDP100MJ, GP/GLP/GDP110MJ, GP/GLP/
GDP120MJ)

15-6 ©2009 Yale Materials Handling Corporation E813


10-03 P14493

INTEGRAL SIDE-SHIFT ASSEMBLY


TWO STAGE LIMITED FREE-LIFT – 54 AND 60-INCH (GP/GLP/GDP100MJ, GP/GLP/GDP110MJ, GP/GLP/
GDP120MJ)

ITEM PART NO. DESCRIPTION QTY


580012460 Side-Shift Carriage (54 in.) (Group No. 8502068) .............................................. 1
580012461 Side-Shift Carriage (60 in.) (Group No. 8502069) .............................................. 1
1 580012452 Side-Shift Carriage (54 in.) (FP14494 [Page 15-8])...................................... 1
1 580012453 Side-Shift Carriage (60 in.) (FP14494 [Page 15-8])...................................... 1
2 580031673 Load Roller (101.67 mm ) ............................................................................... 6
3 520045153 Shim (0.020 in.) .............................................................................................. 24
4 580012093 Snap Ring ....................................................................................................... 6
5 580011609 Spacer ............................................................................................................ 2
6 520045150 Roll Pin ........................................................................................................... 2
7 580012184 Side Roller ...................................................................................................... 2
8 015627900 Grease Fitting ................................................................................................. 2
9 580012185 Bracket ........................................................................................................... 2
10 520045395 Shim (0.062 in.) .............................................................................................. AR
11 520045159 Shim (0.030 in.) .............................................................................................. AR
12 580012183 Pin .................................................................................................................. 2
13 449001058 Capscrew ....................................................................................................... 4
14 449022017 Lockwasher .................................................................................................... 4
15 580009922 Chain Anchor .................................................................................................. 2
16 520045195 Pin .................................................................................................................. 2
17 015417900 Cotter Pin ....................................................................................................... 2
18 520045163 Wheel Nut ....................................................................................................... 4
19 056056700 Fitting .............................................................................................................. 2
20 052642300 Fitting .............................................................................................................. 2
20 052645300 O-Ring ........................................................................................................ 1
21 580026106 Hose Assy ...................................................................................................... 1
22 580026105 Hose Assy ...................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 15-7


P14494 10-03

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 15-4)


TWO STAGE LIMITED FREE-LIFT — 54 AND 60-INCH (GP/GLP/GDP100MJ, GP/GLP/GDP110MJ, GP/GLP/
GDP120MJ)

15-8 ©2009 Yale Materials Handling Corporation E813


10-03 P14494

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE LIMITED FREE-LIFT – 54 AND 60-INCH (GP/GLP/GDP100MJ, GP/GLP/GDP110MJ, GP/GLP/
GDP120MJ)

ITEM PART NO. DESCRIPTION QTY


580012452 Side-Shift Carriage (54 in.) ................................................................................. 1
580012453 Side-Shift Carriage (60 in.) ................................................................................. 1
1 580013257 Bushing .......................................................................................................... 2
2 580013258 Rod ................................................................................................................. 2
3 580013204 Wear Strip (Right Lower) (RH Lower) ............................................................ 1
4 580013207 Wear Strip (Left Lower) (LH Lower) ............................................................... 1
5 580013208 Wear Strip (Right Upper) (RH Upper) ............................................................ 1
6 580013209 Wear Strip (Left Upper) (LH Upper) ............................................................... 1
7 580013259 Hook ............................................................................................................... 2
8 580013254 Wear Strip (Lower Center) ............................................................................. 2
9 580039173 Apron (54 in.) .................................................................................................. 1
9 580039174 Apron (60 in.) .................................................................................................. 1
10 580013806 Frame (54 in.) ................................................................................................. 1
10 580013808 Frame (60 in.) ................................................................................................. 1
11 580013253 Wear Strip (Upper Center) ............................................................................. 2
12 580086809 Seal ................................................................................................................ 2
13 580013256 Rod Wiper ...................................................................................................... 2
14 580013483 Snap Ring ....................................................................................................... 2
15 580013481 Screw ............................................................................................................. 8
16 015628700 Grease Fitting ................................................................................................. 8
17 500159904 O-Ring ............................................................................................................ 2
524169328 Kit-Seal (Class IV) .............................................................................................. 1

E813 ©2009 Yale Materials Handling Corporation 15-9


P14495 10-03

INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 15-5)


TWO AND THREE STAGE FULL FREE-LIFT — 48 AND 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/
GLP/GDP90LJ)

15-10 ©2009 Yale Materials Handling Corporation E813


10-03 P14495

INTEGRAL SIDE-SHIFT ASSEMBLY


TWO AND THREE STAGE FULL FREE-LIFT – 48 AND 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/
GLP/GDP90LJ)

ITEM PART NO. DESCRIPTION QTY


b 580014145 Side-Shift Carriage (48 in.) (Group No. 8502090) .............................................. 1
b 580014147 Side-Shift Carriage (60 in.) (Group No. 8502091) .............................................. 1
a 580012462 Side-Shift Carriage (48 in.) (Group No. 8502070) .............................................. 1
a 580012463 Side-Shift Carriage (60 in.) (Group No. 8502071) .............................................. 1
1 b 580014146 Side-Shift Carriage (48 in.) (FP14496 [Page 15-12]).................................... 1
1 b 580014150 Side-Shift Carriage (60 in.) (FP14497 [Page 15-14]).................................... 1
1 a 580012454 Side-Shift Carriage (48 in.) (FP14496 [Page 15-12]).................................... 1
1 a 580012455 Side-Shift Carriage (60 in.) (FP14497 [Page 15-14]).................................... 1
2 580031673 Load Roller (101.67 mm ) ............................................................................... 6
3 520045153 Shim (0.020 in.) .............................................................................................. 24
4 580012093 Snap Ring ....................................................................................................... 6
5 580011609 Spacer ............................................................................................................ 2
6 580007124 Chain Anchor .................................................................................................. 2
7 580007125 Pin .................................................................................................................. 2
8 015417900 Cotter Pin ....................................................................................................... 2
9 449001028 Capscrew ....................................................................................................... 1
10 580014169 Plate ............................................................................................................... 1
11 580014174 Spacer ............................................................................................................ 1
12 520045150 Roll Pin ........................................................................................................... 2
13 580012184 Side Roller ...................................................................................................... 2
14 015627900 Grease Fitting ................................................................................................. 2
15 580012185 Bracket ........................................................................................................... 2
16 520045395 Shim (0.062 in.) .............................................................................................. AR
17 520045159 Shim (0.030 in.) .............................................................................................. AR
18 580012183 Pin .................................................................................................................. 2
19 449001058 Capscrew ....................................................................................................... 4
20 449022017 Lockwasher .................................................................................................... 4
21 520045177 Bracket Wldmt (RH) ....................................................................................... 1
22 520045178 Bracket Wldmt (LH) ........................................................................................ 1
23 520045171 Spacer ............................................................................................................ 4
24 062144100 Capscrew ....................................................................................................... 4
25 015026200 Lockwasher .................................................................................................... 4
26 013398000 Fitting .............................................................................................................. 2
27 052642300 Fitting .............................................................................................................. 2
27 052645300 O-Ring ........................................................................................................ 1
28 580030394 Hose Assy ...................................................................................................... 1
29 580030396 Hose Assy ...................................................................................................... 1

FOOTNOTES:
a Three Stage Full Free-Lift b Two Stage Full Free-Lift

E813 ©2009 Yale Materials Handling Corporation 15-11


P14496 10-03

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 15-6)


TWO AND THREE STAGE FULL FREE-LIFT — 48-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/GLP/
GDP90LJ)

15-12 ©2009 Yale Materials Handling Corporation E813


10-03 P14496

INTEGRAL SIDE-SHIFT CARRIAGE


TWO AND THREE STAGE FULL FREE-LIFT – 48-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/GLP/
GDP90LJ)

ITEM PART NO. DESCRIPTION QTY


b 580014146 Side-Shift Carriage (48 in.) ................................................................................. 1
a 580012454 Side-Shift Carriage (48 in.) ................................................................................. 1
1 580013212 Bushing .......................................................................................................... 2
2 580013213 Rod ................................................................................................................. 2
3 580013214 Hook ............................................................................................................... 2
4 580039175 Apron .............................................................................................................. 1
5 b 580018547 Frame ............................................................................................................. 1
5 a 580013802 Frame ............................................................................................................. 1
6 580013204 Wear Strip (Right Lower) (RH Lower) ............................................................ 1
7 580013207 Wear Strip (Left Lower) (LH Lower) ............................................................... 1
8 580013208 Wear Strip (Right Upper) (RH Upper) ............................................................ 1
9 580013209 Wear Strip (Left Upper) (LH Upper) ............................................................... 1
10 580086808 Seal ................................................................................................................ 2
11 580013211 Rod Wiper ...................................................................................................... 2
12 580013480 Snap Ring ....................................................................................................... 2
13 580013481 Screw ............................................................................................................. 6
14 015628700 Grease Fitting ................................................................................................. 8
15 315711202 O-Ring ............................................................................................................ 2
524169329 Kit-Seal (Class III) ............................................................................................... 1

FOOTNOTES:
a Three Stage Full Free-Lift b Two Stage Full Free-Lift

E813 ©2009 Yale Materials Handling Corporation 15-13


P14497 10-03

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 15-7)


TWO AND THREE STAGE FULL FREE-LIFT — 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/GLP/
GDP90LJ)

15-14 ©2009 Yale Materials Handling Corporation E813


10-03 P14497

INTEGRAL SIDE-SHIFT CARRIAGE


TWO AND THREE STAGE FULL FREE-LIFT – 60-INCH (GP/GLP/GDP70LJ, GP/GLP/GDP80LJ, GP/GLP/
GDP90LJ)

ITEM PART NO. DESCRIPTION QTY


b 580014150 Side-Shift Carriage (60 in.) ................................................................................. 1
a 580012455 Side-Shift Carriage (60 in.) ................................................................................. 1
1 580013212 Bushing .......................................................................................................... 2
2 580013213 Rod ................................................................................................................. 2
3 580013214 Hook ............................................................................................................... 2
4 580039177 Apron .............................................................................................................. 1
5 b 580018546 Frame ............................................................................................................. 1
5 a 580013804 Frame ............................................................................................................. 1
6 580013204 Wear Strip (Right Lower) (RH Lower) ............................................................ 1
7 580013207 Wear Strip (Left Lower) (LH Lower) ............................................................... 1
8 580013208 Wear Strip (Right Upper) (RH Upper) ............................................................ 1
9 580013209 Wear Strip (Left Upper) (LH Upper) ............................................................... 1
10 580013254 Wear Strip (Lower Center) ............................................................................. 2
11 580013253 Wear Strip (Upper Center) ............................................................................. 2
12 580086808 Seal ................................................................................................................ 2
13 580013211 Rod Wiper ...................................................................................................... 2
14 580013480 Snap Ring ....................................................................................................... 2
15 580013481 Screw ............................................................................................................. 6
16 015628700 Grease Fitting ................................................................................................. 4
17 315711202 O-Ring ............................................................................................................ 2
524169329 Kit-Seal (Class III) ............................................................................................... 1

FOOTNOTES:
a Three Stage Full Free-Lift b Two Stage Full Free-Lift

E813 ©2009 Yale Materials Handling Corporation 15-15


P14498 10-03

INTEGRAL SIDE-SHIFT ASSEMBLY (FIGURE 15-8)


TWO AND THREE STAGE FULL FREE-LIFT — 54 AND 60-INCH

15-16 ©2009 Yale Materials Handling Corporation E813


10-03 P14498

INTEGRAL SIDE-SHIFT ASSEMBLY


TWO AND THREE STAGE FULL FREE-LIFT – 54 AND 60-INCH

ITEM PART NO. DESCRIPTION QTY


b 580014148 Side-Shift Carriage (54 in.) (Group No. 8502092) .............................................. 1
b 580014149 Side-Shift Carriage (60 in.) (Group No. 8502093) .............................................. 1
a 580012464 Side-Shift Carriage (54 in.) (Group No. 8502072) .............................................. 1
a 580012465 Side-Shift Carriage (60 in.) (Group No. 8502073) .............................................. 1
1 b 580014151 Side-Shift Carriage (54 in.) (FP14499 [Page 15-18]).................................... 1
1 b 580014152 Side-Shift Carriage (60 in.) (FP14499 [Page 15-18]).................................... 1
1 a 580012456 Side-Shift Carriage (54 in.) (FP14499 [Page 15-18]).................................... 1
1 a 580012457 Side-Shift Carriage (60 in.) (FP14499 [Page 15-18]).................................... 1
2 580031673 Load Roller (101.67 mm ) ............................................................................... 6
3 520045153 Shim (0.020 in.) .............................................................................................. 24
4 580012093 Snap Ring ....................................................................................................... 6
5 580011609 Spacer ............................................................................................................ 2
6 520045150 Roll Pin ........................................................................................................... 2
7 580012184 Side Roller ...................................................................................................... 2
8 015627900 Grease Fitting ................................................................................................. 2
9 580012185 Bracket ........................................................................................................... 2
10 520045395 Shim (0.062 in.) .............................................................................................. AR
11 520045159 Shim (0.030 in.) .............................................................................................. AR
12 580012183 Pin .................................................................................................................. 2
13 449001058 Capscrew ....................................................................................................... 4
14 449022017 Lockwasher .................................................................................................... 4
15 520045177 Bracket Wldmt (RH) ....................................................................................... 1
16 520045178 Bracket Wldmt (LH) ........................................................................................ 1
17 520045171 Spacer ............................................................................................................ 4
18 203146300 Capscrew ....................................................................................................... 3
18 062144100 Capscrew ....................................................................................................... 1
19 015026200 Lockwasher .................................................................................................... 4
20 580017492 Chain Anchor .................................................................................................. 2
21 520045195 Pin .................................................................................................................. 2
22 520045182 Pin .................................................................................................................. 2
23 015417900 Cotter Pin ....................................................................................................... 2
24 500227907 Snap Ring ....................................................................................................... 2
25 013398000 Fitting .............................................................................................................. 2
26 052642300 Fitting .............................................................................................................. 2
26 052645300 O-Ring ........................................................................................................ 1
27 580030397 Hose Assy ...................................................................................................... 1
28 580030398 Hose Assy ...................................................................................................... 1

FOOTNOTES:
a Three Stage Full Free-Lift b Two Stage Full Free-Lift

E813 ©2009 Yale Materials Handling Corporation 15-17


P14499 10-03

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 15-9)


TWO AND THREE STAGE FULL FREE-LIFT — 54 AND 60-INCH

15-18 ©2009 Yale Materials Handling Corporation E813


10-03 P14499

INTEGRAL SIDE-SHIFT CARRIAGE


TWO AND THREE STAGE FULL FREE-LIFT – 54 AND 60-INCH

ITEM PART NO. DESCRIPTION QTY


b 580014151 Side-Shift Carriage (54 in.) ................................................................................. 1
b 580014152 Side-Shift Carriage (60 in.) ................................................................................. 1
a 580012456 Side-Shift Carriage (54 in.) ................................................................................. 1
a 580012457 Side-Shift Carriage (60 in.) ................................................................................. 1
1 580013257 Bushing .......................................................................................................... 2
2 580013258 Rod ................................................................................................................. 2
3 580013204 Wear Strip (Right Lower) (RH Lower) ............................................................ 1
4 580013207 Wear Strip (Left Lower) (LH Lower) ............................................................... 1
5 580013208 Wear Strip (Right Upper) (RH Upper) ............................................................ 1
6 580013209 Wear Strip (Left Upper) (LH Upper) ............................................................... 1
7 580013259 Hook ............................................................................................................... 2
8 580013254 Wear Strip (Lower Center) ............................................................................. 2
9 b 580018544 Side-Shift Carriage (60 in.) ............................................................................. 1
9 b 580018545 Frame (54 in.) ................................................................................................. 1
9 a 580013805 Frame (54 in.) ................................................................................................. 1
9 a 580013807 Frame (60 in.) ................................................................................................. 1
10 580039173 Apron (54 in.) .................................................................................................. 1
10 580039174 Apron (60 in.) .................................................................................................. 1
11 580013253 Wear Strip (Upper Center) ............................................................................. 2
12 580086809 Seal ................................................................................................................ 2
13 580013256 Rod Wiper ...................................................................................................... 2
14 580013483 Snap Ring ....................................................................................................... 2
15 580013481 Screw ............................................................................................................. 8
16 015628700 Grease Fitting ................................................................................................. 8
17 500159904 O-Ring ............................................................................................................ 2
524169328 Kit-Seal (Class IV) .............................................................................................. 1

FOOTNOTES:
a Three Stage Full Free-Lift b Two Stage Full Free-Lift

E813 ©2009 Yale Materials Handling Corporation 15-19


P14398 10-03

QUICK DISCONNECT FITTINGS (FIGURE 15-10)

ITEM PART NO. DESCRIPTION QTY


1 504230249 Fitting .................................................................................................................. 2
2 052645300 O-Ring ................................................................................................................ 4
3 518802601 Quick Disconnect Fitting ..................................................................................... 2
4 580037687 Dust Cap ............................................................................................................. 1
5 580037688 Dust Cap ............................................................................................................. 1
6 518803619 Fitting .................................................................................................................. 1

15-20 ©2009 Yale Materials Handling Corporation E813


10-03 P14398

NOTES

E813 ©2009 Yale Materials Handling Corporation 15-21


P14362 10-03

AUXILIARY TUBE EXTENSION KIT (FIGURE 15-11)


TWO STAGE LIMITED FREE-LIFT

15-22 ©2009 Yale Materials Handling Corporation E813


10-03 P14362

AUXILIARY TUBE EXTENSION KIT


TWO STAGE LIMITED FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580012171 Tube Assy (Mast A749) .............................................................................. 1 1
1 580012173 Tube Assy (Mast A750) .............................................................................. 1 1
2 580012172 Tube Assy (Mast A749) .............................................................................. 1 1
2 580012174 Tube Assy (Mast A750) .............................................................................. 1 1
3 580012175 Tube Assy (Mast A749) .............................................................................. .. 1
3 580012177 Tube Assy (Mast A750) .............................................................................. .. 1
4 580012176 Tube Assy (Mast A749) .............................................................................. .. 1
4 580012178 Tube Assy (Mast A750) .............................................................................. .. 1
5 056056700 Fitting ......................................................................................................... 2 4
6 013405600 Nut .............................................................................................................. 2 4
7 580012169 Bracket ....................................................................................................... 1 2
524139030 Kit-Aux Tube Extension (Auxiliary) (Mast A749) ........................................ 1 ..
524139028 Kit-Aux Tube Extension (Auxiliary) (Mast A749) ........................................ .. 1
524139029 Kit-Aux Tube Extension (Auxiliary) (Mast A750) ........................................ 1 ..
524139031 Kit-Aux Tube Extension (Auxiliary) (Mast A750) ........................................ .. 1

E813 ©2009 Yale Materials Handling Corporation 15-23


P14363 10-03

AUXILIARY TUBE EXTENSION KIT (FIGURE 15-12)


THREE STAGE FULL FREE-LIFT

15-24 ©2009 Yale Materials Handling Corporation E813


10-03 P14363

AUXILIARY TUBE EXTENSION KIT


THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580012265 Tube Assy (Mast A751) .............................................................................. 1 ..
1 580012269 Tube Assy (Mast A752) .............................................................................. 1 ..
2 580012266 Tube Assy (Mast A751) .............................................................................. 1 ..
2 580012270 Tube Assy (Mast A752) .............................................................................. 1 ..
3 580012267 Tube Assy (Mast A751) .............................................................................. .. 1
3 580012271 Tube Assy (Mast A752) .............................................................................. .. 1
4 580012268 Tube Assy (Mast A751) .............................................................................. .. 1
4 580012272 Tube Assy (Mast A752) .............................................................................. .. 1
5 056056700 Fitting ......................................................................................................... 2 4
6 013405600 Nut .............................................................................................................. 2 4
7 580012169 Bracket ....................................................................................................... 1 2
524139061 Kit-Aux Tube Extension (Auxiliary) (Mast A751) ........................................ 1 ..
524139063 Kit-Aux Tube Extension (Auxiliary) (Mast A751) ........................................ .. 1
524139062 Kit-Aux Tube Extension (Auxiliary) (Mast A752) ........................................ 1 ..
524139064 Kit-Aux Tube Extension (Auxiliary) (Mast A752) ........................................ .. 1

E813 ©2009 Yale Materials Handling Corporation 15-25


P14369 10-03

HEADER HOSE (FIGURE 15-13)


TWO STAGE LIMITED FREE-LIFT

15-26 ©2009 Yale Materials Handling Corporation E813


10-03 P14369

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
70-90LJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3050 mm 3650 mm 4250 mm
ITEM 1 2 3 4 (120.1 in.) (143.7 in.) (167.3 in.)
Mast A749 A749 A749
Group Number 3050 3650 4250
1 Hose Assy 580029213 580029219 580029225
2 Hose Assy (RH) 580029256 580029261 580029267
3 Hose Assy (LH) 580029218 580029224 580029230

100-200MJ

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2790 mm 3390 mm 3990 mm
ITEM 1 2 3 4 (109.8 in.) (133.5 in.) (157.1 in.)
Mast A750 A750 A750
Group Number 2790 3390 3990
1 Hose Assy 580029213 580029219 580029225
2 Hose Assy (RH) 580029256 580029261 580029267
3 Hose Assy (LH) 580029218 580029224 580029230

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .............................................................................................. 2 2
2 a. . . . . Hose Assy (RH) ..................................................................................... 1 1
3 a. . . . . Hose Assy (LH) ...................................................................................... 1 1
4 580012772 Hose Clamp ........................................................................................... 2 2
5 580028717 Spacer ................................................................................................... 1 1
6 580029125 Hose Sheave ......................................................................................... 1 1
6 520045187 Bushing ............................................................................................. 1 1
7 580028718 Stubshaft ................................................................................................ 1 1
8 449022017 Lockwasher ............................................................................................ 1 1
9 449001350 Capscrew ............................................................................................... 1 1
10 580006903 Hose Clamp ........................................................................................... 2 2
11 449001056 Capscrew ............................................................................................... 2 2
12 449001204 Capscrew ............................................................................................... 2 2
13 504231270 Nut ......................................................................................................... 4 4
14 056056700 Fitting ..................................................................................................... 2 2

FOOTNOTES:
a Refer to Table

E813 ©2009 Yale Materials Handling Corporation 15-27


P14375 10-03

HEADER HOSE (FIGURE 15-14)


TWO STAGE FULL FREE-LIFT

15-28 ©2009 Yale Materials Handling Corporation E813


10-03 P14375

HEADER HOSE
TWO STAGE FULL FREE-LIFT
70-90LJ (FOUR FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3050 mm 3650 mm
ITEM 1 2 3 4 (120.1 in.) (143.7 in.)
Mast A753 A753
Group Number 3050 3650
4 Hose Assy 580019059 580018968
5 Hose Assy (LH) 580019210 580019216
6 Hose Assy (LH) 580016175 580016181
26 Hose Guide 580015264 580015270
28 Channel 580015288 580015294

70-90LJ (THREE FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3050 mm 3650 mm
ITEM 1 2 3 4 (120.1 in.) (143.7 in.)
Mast A753 A753
Group Number 3050 3650
1 Hose Assy 580019059 580018968
2 Hose Assy (LH) 580016129 580019186
3 Hose Assy (RH) 580016130 580016136
27 Channel (Free-Lift) 580015214 580015220

100-120MJ (FOUR FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2790 mm 3390 mm
ITEM 1 2 3 4 (109.8 in.) (133.5 in.)
Mast A754 A754
Group Number 2790 3390
4 Hose Assy 580019058 580019065
5 Hose Assy (LH) 580019146 580019152
6 Spacer (LH) 504586203 504586202
28 Channel 580015288 580015294

E813 ©2009 Yale Materials Handling Corporation 15-29


P14375 10-03

HEADER HOSE
TWO STAGE FULL FREE-LIFT
100-120MJ (THREE FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2790 mm 3390 mm
ITEM 1 2 3 4 (109.8 in.) (133.5 in.)
Mast A754 A754
Group Number 2790 3390
1 Hose Assy 580019058 580019065
2 Hose Assy (LH) 580018935 580018941
3 Hose Assy (RH) 580016131 580016137
26 Hose Guide 580015264 580015270
27 Channel (Free-Lift) 580015211 580015217

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .............................................................................................. 2 ..
2 a. . . . . Hose Assy (LH) ...................................................................................... 1 ..
3 a. . . . . Hose Assy (RH) ..................................................................................... 1 ..
4 a. . . . . Hose Assy .............................................................................................. .. 2
5 a. . . . . Hose Assy (LH) ...................................................................................... .. 1
6 a. . . . . Hose Assy (LH) ...................................................................................... .. 1
7 580041883 Bracket Wldmt (RH) ............................................................................... 1 ..
7 580041884 Bracket Wldmt (LH) ............................................................................... 1 1
8 580029125 Hose Sheave ......................................................................................... 1 2
8 520045187 Bushing ............................................................................................. 1 2
9 520045181 Washer .................................................................................................. 1 2
10 015915200 Snap Ring .............................................................................................. 1 2
11 449021001 Washer .................................................................................................. 1 2
12 580012670 Clamp .................................................................................................... 2 2
13 580006903 Hose Clamp ........................................................................................... 3 6
13 932200907 Capscrew ............................................................................................... 2 4
14 580014107 Bracket (70, 80, 90LJ) ........................................................................... 1 1
14 580016693 Bracket (100, 110, 120MJ) .................................................................... 2 2
15 013398000 Fitting ..................................................................................................... 1 2
16 056056700 Fitting ..................................................................................................... 1 2
17 059986600 Fitting ..................................................................................................... 1 2
18 580012772 Hose Clamp ........................................................................................... 4 8
19 504058787 Hose Clamp ........................................................................................... 2 4
20 580024707 Capscrew ............................................................................................... 4 8
21 449001013 Capscrew ............................................................................................... 1 2
22 504230271 Nut ......................................................................................................... 1 2
23 449001014 Screw ..................................................................................................... 1 1
24 449022016 Lockwasher ............................................................................................ 1 1
25 505970524 Hose Clamp ........................................................................................... 1 ..
26 a. . . . . Hose Guide ............................................................................................ 1 ..

15-30 ©2009 Yale Materials Handling Corporation E813


10-03 P14375

HEADER HOSE
TWO STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
27 a. . . . . Channel (Free-Lift) ................................................................................. 1 ..
28 a. . . . . Channel ................................................................................................. .. 1
29 954512901 Roll Pin .................................................................................................. 1 1

FOOTNOTES:
a Refer to Table

E813 ©2009 Yale Materials Handling Corporation 15-31


P14384 10-03

HEADER HOSE (FIGURE 15-15)


THREE STAGE FULL FREE-LIFT

15-32 ©2009 Yale Materials Handling Corporation E813


10-03 P14384

HEADER HOSE
THREE STAGE FULL FREE-LIFT
70-90LJ (FOUR FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
31 Hose Assy 580015023 580010001 580011643 580009983 580009986
32 Hose Assy 580014025 580009978 580009981 580009982 580009985

70-90LJ (THREE FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
ITEM 1 2 3 4 (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
1 Hose Assy 580011642 580009977 580009980 580011640 580009984
2 Hose Assy 580009965 580009977 580010168 580011640 580010169

100-120MJ (FOUR FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4940 5240
31 Hose Assy 580009995 580009976 580009998 580010000 580010003
32 Hose Assy 580009994 580009966 580009979 580011646 580010002

100-120MJ (THREE FUNCTION)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
ITEM 1 2 3 4 (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4940 5240
1 Hose Assy 580009993 580009996 580009995 580009999 580013321
2 Hose Assy 580009993 580009974 580009995 580009997 580009998

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .............................................................................................. 1 ..

E813 ©2009 Yale Materials Handling Corporation 15-33


P14384 10-03

HEADER HOSE
THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
2 a. . . . . Hose Assy .............................................................................................. .. 1
3 580012772 Hose Clamp ........................................................................................... 2 4
4 909882404 Nut ......................................................................................................... 1 1
5 504231270 Nut ......................................................................................................... 4 8
6 449022013 Lockwasher ............................................................................................ 2 4
7 580041884 Bracket Wldmt (LH) ............................................................................... .. 1
8 580009401 Bracket Wldmt (Hose and Chain Guard) ............................................... 2 4
9 449001302 Capscrew ............................................................................................... 2 4
10 580029125 Hose Sheave ......................................................................................... 2 2
11 520045181 Washer .................................................................................................. 2 2
12 015915200 Snap Ring .............................................................................................. 2 2
13 580009402 Bracket ................................................................................................... 1 1
14 449001023 Capscrew ............................................................................................... 1 1
15 580006903 Hose Clamp ........................................................................................... 3 6
16 580024707 Capscrew ............................................................................................... 2 4
17 580026923 Bracket (RH) .......................................................................................... 1 ..
18 449001056 Capscrew ............................................................................................... 4 8
19 580009399 Bracket (RH) .......................................................................................... 1 1
20 449022016 Lockwasher ............................................................................................ 2 4
21 449001415 Capscrew ............................................................................................... 2 4
22 580041883 Bracket Wldmt (Hose Mounting) (RH) ................................................... 1 ..
23 013398000 Fitting ..................................................................................................... 1 2
24 056056700 Fitting ..................................................................................................... 1 2
25 059986600 Fitting ..................................................................................................... 1 2
26 580007856 Spacer ................................................................................................... 1 1
27 580012670 Clamp .................................................................................................... 1 1
28 954512901 Roll Pin (Spring) ..................................................................................... 1 2
29 580026924 Bracket (LH) ........................................................................................... .. 1
30 580009403 Bracket ................................................................................................... .. 1
31 a. . . . . Hose Assy .................................................................................................. .. 1
32 a. . . . . Hose Assy .................................................................................................. .. 1
33 580070718 Shim ........................................................................................................... 2 4

FOOTNOTES:
a Refer to Table

15-34 ©2009 Yale Materials Handling Corporation E813


10-03 P14385

ACCUMULATOR (FIGURE 15-16)


MAST LOAD DAMPENING

ITEM PART NO. DESCRIPTION QTY


1 580012572 Accumulator ........................................................................................................ 1
2 580012769 Spacer ................................................................................................................ 2
3 580012856 Clamp ................................................................................................................. 2
4 580012821 Hose Assy ........................................................................................................... 1
5 060371700 Fitting .................................................................................................................. 1
6 057040500 Fitting .................................................................................................................. 1
6 052645300 O-Ring ............................................................................................................ 1

E813 ©2009 Yale Materials Handling Corporation 15-35


P14385 10-03

NOTES

15-36 ©2009 Yale Materials Handling Corporation E813


SECTION 16

16 OPTIONS
CONTENTS

SECTION 16
OPTIONS

DESCRIPTION PAGE

AMBER STROBE REVERSE LIGHTS


WITHOUT REAR DRIVE LIGHTS (S/N E813V03419B →) ....................................................................... 16-46
BACK-UP ALARM ........................................................................................................................................... 16-30
CAB
ATTACHING PARTS - SHEET 1 OF 6 ....................................................................................................... 16-2
ATTACHING PARTS - SHEET 2 OF 6 ....................................................................................................... 16-4
ATTACHING PARTS - SHEET 3 OF 6 ....................................................................................................... 16-6
ATTACHING PARTS - SHEET 4 OF 6 ....................................................................................................... 16-8
ATTACHING PARTS - SHEET 5 OF 6 ....................................................................................................... 16-10
ATTACHING PARTS - SHEET 6 OF 6 ....................................................................................................... 16-12
DOOR ASSEMBLY - LEFT HAND .............................................................................................................. 16-14
DOOR ASSEMBLY - RIGHT HAND ............................................................................................................ 16-16
WIRE HARNESSES .................................................................................................................................... 16-18
CAB WIRE HARNESS
HEADLIGHT AND HANDHELD LIGHT ....................................................................................................... 16-21
WORKLIGHTS AND STROBE LIGHT ........................................................................................................ 16-20
DRIVE TIRES AND WHEELS
DUAL ........................................................................................................................................................... 16-28
DUAL MIRRORS
WITHOUT CAB ........................................................................................................................................... 16-36
FENDER EXTENSIONS .................................................................................................................................. 16-34
FRONT HEADLIGHTS
WITHOUT CAB ........................................................................................................................................... 16-38
HEATER INSTALLATION
DIESEL TIER II ........................................................................................................................................... 16-26
GASOLINE .................................................................................................................................................. 16-22
LPG ............................................................................................................................................................. 16-24
LIFTING EYES ................................................................................................................................................ 16-48
LIGHTS, BACK-UP AND BRAKE .................................................................................................................... 16-50
LIGHTS, LED BACK-UP AND BRAKE
6/2004 → .................................................................................................................................................... 16-52
PLUGS
WITHOUT BACK-UP AND BRAKE LIGHTS ............................................................................................... 16-56
REAR DRIVE LIGHT
WITHOUT CAB ........................................................................................................................................... 16-40
REAR DRIVE LIGHTS
WITH AMBER STROBE - WITHOUT CAB (S/N E813V03419B →) .......................................................... 16-42
STROBE LIGHT
AMBER - WITHOUT CAB (→ S/N E813V03418B) .................................................................................... 16-44
WIRE HARNESS
BACK-UP ALARM ....................................................................................................................................... 16-32
PRESSURE SWITCH - LED BRAKE LIGHTS ............................................................................................ 16-54

E813 ©2009 Yale Materials Handling Corporation 16-1


P14386 10-03

CAB (FIGURE 16-1)


ATTACHING PARTS — SHEET 1 OF 6

16-2 ©2009 Yale Materials Handling Corporation E813


10-03 P14386

CAB
ATTACHING PARTS – SHEET 1 OF 6

ITEM PART NO. DESCRIPTION QTY


1 ..... Cab Assembly ..................................................................................................... 1
2 580034399 Wiper Blade .................................................................................................... 1
3 580014762 Wiper Arm ...................................................................................................... 1
4 580014761 Wiper Motor .................................................................................................... 1
5 580014008 Gas Spring ..................................................................................................... 2
6 580028951 Wire Harness (FP14394 [Page 16-18])......................................................... 1
7 524140872 Heater Inlet ..................................................................................................... 1
8 580015759 Bracket ........................................................................................................... 1
9 580015528 Grommet ........................................................................................................ 1
10 580014038 Heater (FP14598 [Page 16-22], FP14599 [Page 16-24], FP14600
[Page 16-26])................................................................................................... 1
11 580016583 Screw ............................................................................................................. 6
12 524140844 Door (LH) ........................................................................................................ 1
12 524140845 Door (RH) ....................................................................................................... 1
13 580010449 Switch (Front Work Light) ............................................................................... 1
13 580010353 Switch (Rear Work Light) ............................................................................... 1
14 520041863 Cover .............................................................................................................. 2

E813 ©2009 Yale Materials Handling Corporation 16-3


P14387 10-03

CAB (FIGURE 16-2)


ATTACHING PARTS — SHEET 2 OF 6

16-4 ©2009 Yale Materials Handling Corporation E813


10-03 P14387

CAB
ATTACHING PARTS – SHEET 2 OF 6

ITEM PART NO. DESCRIPTION QTY


1 ..... Cab Assembly ..................................................................................................... 1
2 580012485 Seal ................................................................................................................ 1
3 504241782 Plug ................................................................................................................ 2
4 504233271 Washer ........................................................................................................... 6
5 449022017 Lockwasher .................................................................................................... 6
6 931015903 Capscrew ....................................................................................................... 4
7 504231248 Label (No Riders) (Used with item 8) ............................................................. 2
8 524142660 Floormat (LH) ................................................................................................. 1
8 524142661 Floormat (RH) ................................................................................................. 1
8 518806679 Adhesive (Used with item 8) ........................................................................... AR
9 580003715 Ring (Brass) ................................................................................................... AR
10 504307786 Relay (Flasher) (Cab Power) .......................................................................... 1
11 520041863 Cover .............................................................................................................. 1
12 504574268 Grommet ........................................................................................................ 2
13 580013055 Shim (0.047 in.) .............................................................................................. AR
14 311321035 Capscrew ....................................................................................................... 2

E813 ©2009 Yale Materials Handling Corporation 16-5


P14388 10-03

CAB (FIGURE 16-3)


ATTACHING PARTS — SHEET 3 OF 6

16-6 ©2009 Yale Materials Handling Corporation E813


10-03 P14388

CAB
ATTACHING PARTS – SHEET 3 OF 6

ITEM PART NO. DESCRIPTION QTY


..... Cab Assembly ..................................................................................................... 1
1 580027276 Window ........................................................................................................... 1
2 580027278 Tape (Sealing) ................................................................................................ 1
3 580014790 Grommet ........................................................................................................ 2
3 580040368 Headlight ........................................................................................................ 2
3 580043207 Bulb ............................................................................................................ 2
3 580051615 Wire Harness ............................................................................................. 1
3 952408904 Sleeve ........................................................................................................ 2
3 952405901 Terminal ..................................................................................................... 2
4 520042832 Washer ........................................................................................................... 14
5 580027277 Ring ................................................................................................................ 4
6 524140873 Frame ............................................................................................................. 1
7 580014787 Grommet ........................................................................................................ 5
8 580014784 Screw ............................................................................................................. 2
9 580015762 Bracket ........................................................................................................... 1
10 580016585 Screw ............................................................................................................. 5
11 580014785 Reservoir (With Pump) (Includes Pump) ........................................................ 1
12 580015760 Hinge (LH) ...................................................................................................... 2
13 580015761 Hinge (RH) ..................................................................................................... 2
14 580016583 Screw ............................................................................................................. 12
15 580016584 Washer ........................................................................................................... 4
16 524140134 Cover (LH) ...................................................................................................... 1
17 524140135 Cover (RH) ..................................................................................................... 1
18 580014009 Ball Stud ......................................................................................................... 2
19 580019579 Mirror (Second) .............................................................................................. 1
19 580019580 Bracket (Second Mirror) ................................................................................. 1
20 580014020 Striker Bolt ...................................................................................................... 2
21 580014039 Guard ............................................................................................................. 2
22 524140136 Cover (Front) .................................................................................................. 1
23 580016586 Block (Mounting) ............................................................................................ 1
24 580015530 Block ............................................................................................................... 2
25 580027947 Kit-Glue .......................................................................................................... 1
25 580027279 Activator ..................................................................................................... AR
25 580027280 Adhesive .................................................................................................... AR
26 580027948 Front Window ................................................................................................. 1
580015633 Sealant (Not Illustrated) .................................................................................. 1
580015634 Adhesive (Not Illustrated) ............................................................................... 1
580014777 Activator (Not Illustrated) ................................................................................ 1
580014119 Label (Impact Resistant Window) (Not Illustrated) ............................................. 1

E813 ©2009 Yale Materials Handling Corporation 16-7


P14389 10-03

CAB (FIGURE 16-4)


ATTACHING PARTS — SHEET 4 OF 6

16-8 ©2009 Yale Materials Handling Corporation E813


10-03 P14389

CAB
ATTACHING PARTS – SHEET 4 OF 6

ITEM PART NO. DESCRIPTION QTY


..... Cab Assembly ..................................................................................................... 1
1 580014787 Grommet ........................................................................................................ 2
2 524140132 Cover (LH) ...................................................................................................... 1
3 524140133 Ear (RH) ......................................................................................................... 1
4 b 580046709 Brake/Backup Light (FP15039 [Page 16-50])............................................... 2
4 a 580047747 Brake/Backup Light (LED) (Back-Up and Brake) (FP15164 [Page 16-
52]).................................................................................................................. 2
5 580014778 Wiper Motor .................................................................................................... 1
6 580014771 Seal (Rubber) ................................................................................................. 1
7 580023088 Rear Window (Rear) ....................................................................................... 1
8 580014005 Seal (Rubber) (11.5 ft.) ................................................................................... 1
9 580014779 Wiper Arm ...................................................................................................... 1
10 580015763 Wiper Blade .................................................................................................... 1
11 449007018 Screw ............................................................................................................. 6
12 580015531 Insert .............................................................................................................. 12
13 580016587 Hanger (Coat) ................................................................................................. 1
14 580016585 Screw ............................................................................................................. 1
15 580040368 Headlight ........................................................................................................ 1
15 580043207 Bulb ..................................................................................................................... 1
15 580051615 Wire Harness ...................................................................................................... 1
15 952408904 Sleeve ................................................................................................................. 1
15 952405901 Terminal .............................................................................................................. 1
16 449017800 Nut .................................................................................................................. 4
17 580014789 Grommet ........................................................................................................ 5
18 520042832 Washer ........................................................................................................... 1
19 449001412 Capscrew ....................................................................................................... 1
20 580043705 Bracket ........................................................................................................... 1
21 504241782 Plug ................................................................................................................ 4
22 504241784 Plug ................................................................................................................ 2
580025903 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a 8/2004 → b S/N E813V01594B →

E813 ©2009 Yale Materials Handling Corporation 16-9


P14390 10-03

CAB (FIGURE 16-5)


ATTACHING PARTS — SHEET 5 OF 6

16-10 ©2009 Yale Materials Handling Corporation E813


10-03 P14390

CAB
ATTACHING PARTS – SHEET 5 OF 6

ITEM PART NO. DESCRIPTION QTY


..... Cab Assembly ..................................................................................................... 1
1 580015529 Grommet ........................................................................................................ 1
2 580014787 Grommet ........................................................................................................ 1
3 580014797 Headliner ........................................................................................................ 1
4 937100903 Nut .................................................................................................................. 16
5 940102903 Washer ........................................................................................................... 2
6 449007005 Screw ............................................................................................................. 8
7 580014801 Dome Light ..................................................................................................... 1
8 580014800 Bulb ................................................................................................................ 1
9 580015764 Plate ............................................................................................................... 1
10 580014812 Screw ............................................................................................................. 8
11 449007048 Screw ............................................................................................................. 7
12 580014811 Washer (Plastic) ............................................................................................. 7
13 580015532 Insert .............................................................................................................. 9

E813 ©2009 Yale Materials Handling Corporation 16-11


P14391 10-03

CAB (FIGURE 16-6)


ATTACHING PARTS — SHEET 6 OF 6

16-12 ©2009 Yale Materials Handling Corporation E813


10-03 P14391

CAB
ATTACHING PARTS – SHEET 6 OF 6

ITEM PART NO. DESCRIPTION QTY


1 ..... Cab Assembly ..................................................................................................... 1
2 016103300 Washer ........................................................................................................... 2
3 580013055 Shim (0.047 in.) .............................................................................................. AR
3 059482800 Locknut ........................................................................................................... 2
4 504232297 Guard ............................................................................................................. 1
5 580010447 Strobe Light .................................................................................................... 1
5 580035844 Lens (Amber) ............................................................................................. 1
5 504232212 Strobe Light ................................................................................................ 1
6 580008010 Capscrew ....................................................................................................... 3
7 580027691 Fan ................................................................................................................. 1
8 580013051 Bracket ........................................................................................................... 1
9 900003247 Screw ............................................................................................................. 2
10 449022016 Lockwasher .................................................................................................... 2
11 449001013 Capscrew ....................................................................................................... 2
12 580012486 Seal ................................................................................................................ 1
13 311321035 Capscrew ....................................................................................................... 2
14 449022017 Lockwasher .................................................................................................... 6
15 504233271 Washer ........................................................................................................... 6
16 580011764 Cover .............................................................................................................. 1
17 931015903 Capscrew ....................................................................................................... 4
18 932729905 Capscrew ....................................................................................................... 2
19 580013082 Bracket ........................................................................................................... 1
20 580013083 Mirror .............................................................................................................. 1

E813 ©2009 Yale Materials Handling Corporation 16-13


P14392 10-03

CAB (FIGURE 16-7)


DOOR ASSEMBLY — LEFT HAND

16-14 ©2009 Yale Materials Handling Corporation E813


10-03 P14392

CAB
DOOR ASSEMBLY – LEFT HAND

ITEM PART NO. DESCRIPTION QTY


524140844 Door (Left Hand) ................................................................................................. 1
1 504229298 Nut .................................................................................................................. 2
2 580015590 Screw ............................................................................................................. 11
3 580015531 Insert .............................................................................................................. 1
4 449007016 Screw ............................................................................................................. 1
5 520037891 Capscrew ....................................................................................................... 2
6 580016588 Screw ............................................................................................................. 3
7 580015591 Washer ........................................................................................................... 3
8 580014013 Door Handle ................................................................................................... 1
9 580014009 Ball Stud ......................................................................................................... 1
10 580014014 Latch ............................................................................................................... 1
11 524140139 Window (Lower) ............................................................................................. 1
12 580014019 Seal ................................................................................................................ 1
13 580027954 Window (LH) ................................................................................................... 1
13 580027949 Glass (LH Front Sliding) ............................................................................. 1
13 580027950 Glass (LH Rear Fixed) ............................................................................... 1
13 580027953 Latch .......................................................................................................... 1
14 524140874 Frame ............................................................................................................. 1
15 580015767 Plate (Door Lock) ........................................................................................... 1
16 524140141 Cover (Door) ................................................................................................... 1
17 580014004 Seal ................................................................................................................ 1
18 524140846 Seal (Lower) ................................................................................................... 1
19 580015592 Seal (LH) (Sliding Window) ............................................................................ 1
20 580015633 Sealant ........................................................................................................... 1
580015634 Adhesive (Not Illustrated) ............................................................................... 1
580023108 Door Key (Not Illustrated) ............................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 16-15


P14393 10-03

CAB (FIGURE 16-8)


DOOR ASSEMBLY — RIGHT HAND

16-16 ©2009 Yale Materials Handling Corporation E813


10-03 P14393

CAB
DOOR ASSEMBLY – RIGHT HAND

ITEM PART NO. DESCRIPTION QTY


524140845 Door .................................................................................................................... 1
1 580015590 Screw ............................................................................................................. 12
2 580074142 Seal (RH) (Sliding Window) ............................................................................ 1
3 580015633 Sealant ........................................................................................................... 1
4 580027955 Window (RH) .................................................................................................. 1
4 580027952 Glass (RH) (Rear Fixed) ............................................................................ 1
4 580027951 Glass (Silder Assy RH) .............................................................................. 1
4 580027953 Latch .......................................................................................................... 1
5 524140846 Seal (Lower) ................................................................................................... 1
6 524140139 Window (Lower) ............................................................................................. 1
7 524140142 Cover (Door) ................................................................................................... 1
8 580015531 Insert .............................................................................................................. 1
9 449007016 Screw ............................................................................................................. 1
10 580014016 Door Handle ................................................................................................... 1
10 580023108 Door Key ........................................................................................................ 1
11 504229298 Nut .................................................................................................................. 2
12 580015768 Plate (Door Lock) ........................................................................................... 1
13 520037891 Capscrew ....................................................................................................... 2
14 580016588 Screw ............................................................................................................. 3
15 580015591 Washer ........................................................................................................... 3
16 580014019 Seal ................................................................................................................ 1
17 580014017 Latch ............................................................................................................... 1
18 580014009 Ball Stud ......................................................................................................... 1
19 524140875 Frame ............................................................................................................. 1
20 580014004 Seal ................................................................................................................ 1
a 580014003 Cup Holder ..................................................................................................... 1

FOOTNOTES:
a Not Illustrated

E813 ©2009 Yale Materials Handling Corporation 16-17


P14394 10-03

CAB (FIGURE 16-9)


WIRE HARNESSES

ITEM PART NO. DESCRIPTION QTY


1 580028951 Wire Harness (Main) ........................................................................................... 1
a 580023419 Switch (Front Wiper) ....................................................................................... 1
1 580064107 Bulb ............................................................................................................ 1
a 580023420 Switch (Rear Wiper) ....................................................................................... 1
a 580023407 Switch (Heater Blower) ................................................................................... 1
1 580064107 Bulb ............................................................................................................ 1
a 580014817 Cover .............................................................................................................. 1
a 580014808 Relay .............................................................................................................. 1

16-18 ©2009 Yale Materials Handling Corporation E813


10-03 P14394

ITEM PART NO. DESCRIPTION QTY


2 580009158 Wire Harness (Auxiliary) ..................................................................................... 1
3 580009161 Wire Harness (Headlights) .................................................................................. 1
4 580032796 Grommet ............................................................................................................. 4

FOOTNOTES:
a Not Illustrated

E813 ©2009 Yale Materials Handling Corporation 16-19


P14395 10-03

CAB WIRE HARNESS (FIGURE 16-10)


WORKLIGHTS AND STROBE LIGHT

ITEM PART NO. DESCRIPTION QTY


580009158 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Module Connection) ........................................................ 1
1 580025322 Socket ................................................................................................................. 1
1 580025335 Retainer .............................................................................................................. 1
1 580019268 Terminal (Pin) ..................................................................................................... 3
1 580019269 Seal ..................................................................................................................... 3
1 580019266 Terminal (Pin) ..................................................................................................... 1
1 580019267 Seal ..................................................................................................................... 1
2 ..... Connector Assembly (LH Work Light) ................................................................ 2
2 952405902 Terminal .............................................................................................................. 2
3 952408901 Sleeve ................................................................................................................. 2
3 ..... Connector Assembly (Strobe or Accessory) ....................................................... 1
3 952405902 Terminal .............................................................................................................. 2
3 952408901 Sleeve ................................................................................................................. 2
3 952405901 Terminal .............................................................................................................. 1
3 952408904 Sleeve ................................................................................................................. 1
4 ..... Connector Assembly (RH Work Light) ................................................................ 2
4 952405902 Terminal .............................................................................................................. 2
4 952408901 Sleeve ................................................................................................................. 2

16-20 ©2009 Yale Materials Handling Corporation E813


10-03 P14396

CAB WIRE HARNESS (FIGURE 16-11)


HEADLIGHT AND HANDHELD LIGHT

ITEM PART NO. DESCRIPTION QTY


580009161 Wire Harness ...................................................................................................... 1
1 580024953 Terminal ......................................................................................................... 5
1 580024954 Terminal (Module) ............................................................................................... 1
2 952408901 Sleeve ................................................................................................................. 2
2 952405902 Terminal .............................................................................................................. 2
3 952408901 Sleeve ................................................................................................................. 2
3 952405902 Terminal (Headlight) ........................................................................................... 2
4 580003423 Terminal (Female) .............................................................................................. 3

E813 ©2009 Yale Materials Handling Corporation 16-21


P14598 10-03

HEATER INSTALLATION (FIGURE 16-12)


GASOLINE

16-22 ©2009 Yale Materials Handling Corporation E813


10-03 P14598

HEATER INSTALLATION
GASOLINE

ITEM PART NO. DESCRIPTION QTY


1 520045882 Sleeve ................................................................................................................. 1
2 580014038 Heater ................................................................................................................. 1
2 580031512 Radiator .......................................................................................................... 1
2 580049271 Motor .............................................................................................................. 1
2 580049272 Housing ...................................................................................................... 1
2 580031514 Resistor .......................................................................................................... 1
2 580049273 Wire Harness .................................................................................................. 1
2 580049274 Clamp ............................................................................................................. 8
2 580049275 Louver (Round) .............................................................................................. 1
2 580049276 Louver (Rectangular) ...................................................................................... 1
3 580039890 Hose Clamp ........................................................................................................ 8
4 524209869 Hose Assy (Return) ............................................................................................ 1
5 524209870 Hose Assy (Supply) ............................................................................................ 1
6 580012466 Coupler ............................................................................................................... 1
7 580026621 Nut ...................................................................................................................... 3
8 449021001 Washer ............................................................................................................... 4
9 449001013 Capscrew ............................................................................................................ 9
10 449022016 Lockwasher ......................................................................................................... 6
11 580034561 Bracket Wldmt .................................................................................................... 1
12 580005493 Drain Valve (Heater) ........................................................................................... 1
13 580005649 Hose (Supply) ..................................................................................................... 1
14 524148420 Hose (Return) ..................................................................................................... 1
15 520082886 Clamp (Insulated) ............................................................................................... 5
16 504230231 Screw .................................................................................................................. 4
17 580020388 Bracket ................................................................................................................ 1
18 504226242 Washer ............................................................................................................... 4
19 502600903 Fitting .................................................................................................................. 1
20 504070790 Strap Clamp ........................................................................................................ 1
21 580034765 Cable Assy .......................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 16-23


P14599 10-03

HEATER INSTALLATION (FIGURE 16-13)


LPG

16-24 ©2009 Yale Materials Handling Corporation E813


10-03 P14599

HEATER INSTALLATION
LPG

ITEM PART NO. DESCRIPTION QTY


1 520045882 Sleeve ................................................................................................................. 1
2 580014038 Heater ................................................................................................................. 1
2 580031512 Radiator .......................................................................................................... 1
2 580049271 Motor .............................................................................................................. 1
2 580049272 Housing ...................................................................................................... 1
2 580031514 Resistor .......................................................................................................... 1
2 580049273 Wire Harness .................................................................................................. 1
2 580049274 Clamp ............................................................................................................. 8
2 580049275 Louver (Round) .............................................................................................. 1
2 580049276 Louver (Rectangular) ...................................................................................... 1
3 580039890 Hose Clamp ........................................................................................................ 11
4 524209869 Hose Assy (Return) ............................................................................................ 1
5 524209870 Hose Assy (Supply) ............................................................................................ 1
6 580012466 Coupler ............................................................................................................... 1
7 580026621 Nut ...................................................................................................................... 2
8 449001013 Capscrew ............................................................................................................ 8
9 449021001 Washer ............................................................................................................... 4
10 449022016 Lockwasher ......................................................................................................... 6
11 580034561 Bracket Wldmt .................................................................................................... 1
12 580005493 Drain Valve ......................................................................................................... 1
13 524141531 Hose (Supply) ..................................................................................................... 1
14 524148420 Hose (Return) ..................................................................................................... 1
15 504230231 Screw .................................................................................................................. 4
16 520082886 Clamp (Insulated) ............................................................................................... 4
17 580020388 Bracket ................................................................................................................ 1
18 580050213 T-Fitting ............................................................................................................... 1
19 502840907 Fitting .................................................................................................................. 1
20 013382300 Fitting .................................................................................................................. 1
21 580034765 Cable Assy .......................................................................................................... 1
22 504070790 Strap Clamp ........................................................................................................ 1
504226242 Washer (Not Illustrated) ...................................................................................... 4

E813 ©2009 Yale Materials Handling Corporation 16-25


P14600 10-03

HEATER INSTALLATION (FIGURE 16-14)


DIESEL TIER II

16-26 ©2009 Yale Materials Handling Corporation E813


10-03 P14600

HEATER INSTALLATION
DIESEL TIER II

ITEM PART NO. DESCRIPTION QTY


1 520045882 Sleeve ................................................................................................................. 1
2 580014038 Heater ................................................................................................................. 1
2 580031512 Radiator .......................................................................................................... 1
2 580049271 Motor .............................................................................................................. 1
2 580049272 Housing ...................................................................................................... 1
2 580031514 Resistor .......................................................................................................... 1
2 580049273 Wire Harness .................................................................................................. 1
2 580049274 Clamp ............................................................................................................. 8
2 580049275 Louver (Round) .............................................................................................. 1
2 580049276 Louver (Rectangular) ...................................................................................... 1
3 580039890 Hose Clamp ........................................................................................................ 8
4 524209869 Hose Assy (Return) ............................................................................................ 1
5 524209870 Hose Assy (Supply) ............................................................................................ 1
6 504070790 Strap Clamp ........................................................................................................ 4
7 580012466 Coupler ............................................................................................................... 1
8 580026621 Nut ...................................................................................................................... 2
9 449021001 Washer ............................................................................................................... 4
10 449001013 Capscrew ............................................................................................................ 8
11 449022016 Lockwasher ......................................................................................................... 6
12 580034561 Bracket Wldmt .................................................................................................... 1
13 580005493 Drain Valve ......................................................................................................... 1
14 524141532 Hose (Return) ..................................................................................................... 1
15 524220519 Hose (Supply) ..................................................................................................... 1
16 504230231 Screw .................................................................................................................. 4
17 520082886 Clamp (Insulated) ............................................................................................... 4
18 580020388 Bracket ................................................................................................................ 1
19 013393900 Fitting .................................................................................................................. 1
20 504226242 Washer (Not Illustrated) ...................................................................................... 4
21 580034765 Cable Assy .......................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 16-27


P14324 10-03

DRIVE TIRES AND WHEELS (FIGURE 16-15)


DUAL

KEY:
A: 7.00 x 15 Solid (H70-90XM)
B: 7.00 x 15 Pneumatic (H70-90XM)
C: 8.25 x 15 Solid (H100-120XM)
D: 8.25 x 15 - 12 Ply (H100-120XM)
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580008796 Solid Pneumatic Tire (Standard Hardness) .............................. 4 .. .. ..
1 580006805 Tire (Standard Hardness) ......................................................... .. .. 4 ..
2 580008809 Tire Flap .................................................................................... .. 4 .. ..
2 580006800 Tire Flap .................................................................................... .. .. .. 4
2 580008810 Tire Flap (With Flap) ............................................................. .. 1 .. ..
2 580006803 Tire Flap (With Flap) ............................................................. .. .. .. 1
2 580008811 Tire Flap ............................................................................... .. 1 .. ..
2 580006808 Tire Flap ............................................................................... .. .. .. 1
3 580001897 Wheel Assy (5.50 x 15) (5.50 x 15) .......................................... 4 4 .. ..
3 580001899 Wheel Assy (6.50 x 15) (6.50 x 15) .......................................... .. .. 4 4
4 505971549 Wheel Side Ring ................................................................... 1 1 1 1
5 505971526 Wheel Lock Ring .................................................................. 1 1 1 1
6 580009119 Plate (Valve Stem) ................................................................ 4 4 4 4
7 580001925 Adapter (Not Illustrated) ............................................................ 2 2 2 2

16-28 ©2009 Yale Materials Handling Corporation E813


10-03 P14324

NOTES

E813 ©2009 Yale Materials Handling Corporation 16-29


P14399 10-03

BACK-UP ALARM (FIGURE 16-16)

16-30 ©2009 Yale Materials Handling Corporation E813


10-03 P14399

BACK-UP ALARM
ITEM PART NO. DESCRIPTION QTY
1 505969593 Back-Up Alarm (82-102 dbA) .............................................................................. 1
1 150019310 Back-Up Alarm (87 dbA) ..................................................................................... 1
1 150019322 Back-Up Alarm (97 dbA) ..................................................................................... 1
1 505969500 Back-Up Alarm (102 dbA) ................................................................................... 1
1 505969543 Back-Up Alarm (107 dbA) ................................................................................... 1
2 580057338 Bracket ................................................................................................................ 1
3 449001412 Capscrew ............................................................................................................ 2
4 449021003 Washer ............................................................................................................... 2
5 449015135 Nut ...................................................................................................................... 2
6 504226242 Washer ............................................................................................................... 1
7 580010442 Wire Harness ...................................................................................................... 1
8 580006543 Boot .................................................................................................................... 2

E813 ©2009 Yale Materials Handling Corporation 16-31


P14400 10-03

WIRE HARNESS (FIGURE 16-17)


BACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY


580010442 Wire Harness ...................................................................................................... 1
1 580025320 Housing .......................................................................................................... 1
1 580025331 Retainer .......................................................................................................... 1
1 580019268 Terminal (Pin) ................................................................................................. 2
1 580019269 Seal ................................................................................................................ 2
2 505975593 E-Ring ............................................................................................................ 2

16-32 ©2009 Yale Materials Handling Corporation E813


10-03 P14400

NOTES

E813 ©2009 Yale Materials Handling Corporation 16-33


P14590 10-03

FENDER EXTENSIONS (FIGURE 16-18)

16-34 ©2009 Yale Materials Handling Corporation E813


10-03 P14590

FENDER EXTENSIONS
KEY:
A: 250 x 15 Single Wheel (H70-90XM)
B: 300 x 15 Single Wheel (H100-120XM)
C: 7.00 x 15 Dual Wheel (H70-90XM)
D: 8.25 x 15 Dual Wheel (H100-120XM)
QTY
ITEM PART NO. DESCRIPTION A B C D
1 504312723 Fender Extension (RH) ............................................................. 1 .. .. ..
1 504304700 Fender Extension (RH) ............................................................. .. 1 .. ..
1 504312724 Fender Extension (RH) ............................................................. .. .. 1 ..
1 504312725 Fender Extension (RH) ............................................................. .. .. .. 1
2 504312731 Fender Extension (LH) .............................................................. 1 .. .. ..
2 504304702 Fender Extension (LH) .............................................................. .. 1 .. ..
2 504312732 Fender Extension (LH) .............................................................. .. .. 1 ..
2 504312733 Fender Extension (LH) .............................................................. .. .. .. 1
3 580009413 Mud Flap (RH) .......................................................................... .. .. 1 ..
3 580009414 Mud Flap (RH) .......................................................................... .. .. .. 1
4 580009416 Mud Flap (LH) ........................................................................... .. .. .. 1
4 580009415 Mud Flap (LH) ........................................................................... .. .. 1 ..
5 449001023 Capscrew .................................................................................. 1 1 1 1
6 449022013 Lockwasher ............................................................................... 8 8 .. ..
6 449022013 Lockwasher ............................................................................... .. .. 12 12
7 502566904 Washer ..................................................................................... 8 8 8 8
8 449015044 Nut ............................................................................................ 8 8 .. ..
8 449015044 Nut ............................................................................................ .. .. 12 12
9 580009440 Plate .......................................................................................... .. .. 2 2
10 932730905 Capscrew .................................................................................. .. .. 4 4

E813 ©2009 Yale Materials Handling Corporation 16-35


P14591 10-03

DUAL MIRRORS (FIGURE 16-19)


WITHOUT CAB

ITEM PART NO. DESCRIPTION QTY


1 505975559 Bracket ................................................................................................................ 2
2 505975539 Mirror .................................................................................................................. 2
3 504230231 Screw .................................................................................................................. 4

16-36 ©2009 Yale Materials Handling Corporation E813


10-03 P14591

NOTES

E813 ©2009 Yale Materials Handling Corporation 16-37


P14592 10-03

FRONT HEADLIGHTS (FIGURE 16-20)


WITHOUT CAB

16-38 ©2009 Yale Materials Handling Corporation E813


10-03 P14592

FRONT HEADLIGHTS
WITHOUT CAB

ITEM PART NO. DESCRIPTION QTY


1 518801606 Bracket Wldmt (LH) ............................................................................................ 1
1 518801699 Bracket Wldmt (RH) ............................................................................................ 1
2 504230231 Screw .................................................................................................................. 4
3 580009161 Wire Harness ...................................................................................................... 2
4 900003245 Grommet ............................................................................................................. 2
5 580040368 Headlight (Speaker) ............................................................................................ 2
5 580043207 Bulb ................................................................................................................ 1
5 580051615 Wire Harness .................................................................................................. 1
5 952408904 Sleeve ............................................................................................................ 1
5 952405901 Terminal ......................................................................................................... 1
5 ..... Bolt ................................................................................................................. 1
5 ..... Nut .................................................................................................................. 1
6 518801611 Plate .................................................................................................................... 2
7 518801686 Bolt ...................................................................................................................... 2
8 502566901 Washer ............................................................................................................... 2
9 504229298 Nut ...................................................................................................................... 2
10 580010449 Switch (Front Work Light) ................................................................................... 1
11 504226242 Washer ............................................................................................................... 2
12 504307786 Relay (Flasher) ................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 16-39


P14593 10-03

REAR DRIVE LIGHT (FIGURE 16-21)


WITHOUT CAB

16-40 ©2009 Yale Materials Handling Corporation E813


10-03 P14593

ITEM PART NO. DESCRIPTION QTY


1 580040368 Headlight ............................................................................................................. 1
1 580043207 Bulb ................................................................................................................ 1
1 580051615 Wire Harness .................................................................................................. 1
1 952408904 Sleeve ............................................................................................................ 1
1 952405901 Terminal ......................................................................................................... 1
1 ..... Bolt ................................................................................................................. 1
1 ..... Nut .................................................................................................................. 1
2 504268794 Bracket Wldmt .................................................................................................... 1
3 504230231 Screw .................................................................................................................. 2
4 580010353 Switch (Rear Work Light) .................................................................................... 1
5 518801611 Plate .................................................................................................................... 1
6 518801686 Bolt ...................................................................................................................... 1
7 502566901 Washer ............................................................................................................... 1
8 504229298 Nut ...................................................................................................................... 1
9 580009158 Wire Harness ...................................................................................................... 1
10 504307786 Relay (Flasher) ................................................................................................... 1
11 580021564 Grommet ............................................................................................................. 1
12 504226242 Washer ............................................................................................................... 1

E813 ©2009 Yale Materials Handling Corporation 16-41


P15232 04-04

REAR DRIVE LIGHTS (FIGURE 16-22)


WITH AMBER STROBE — WITHOUT CAB (S/N E813V03419B →)

16-42 ©2009 Yale Materials Handling Corporation E813


04-04 P15232

REAR DRIVE LIGHTS


WITH AMBER STROBE – WITHOUT CAB (S/N E813V03419B →)

ITEM PART NO. DESCRIPTION QTY


1 580040368 Headlight ............................................................................................................. 1
1 580043207 Bulb ................................................................................................................ 1
1 580051615 Wire Harness .................................................................................................. 1
1 952408904 Sleeve ............................................................................................................ 1
1 952405901 Terminal ......................................................................................................... 1
2 504268794 Bracket Wldmt .................................................................................................... 1
3 504230231 Screw .................................................................................................................. 2
4 580010353 Switch (Rear Work Light) .................................................................................... 1
5 518801611 Plate .................................................................................................................... 1
6 518801686 Bolt ...................................................................................................................... 1
7 502566901 Washer ............................................................................................................... 1
8 504229298 Nut ...................................................................................................................... 1
9 580009158 Wire Harness (FP14395 [Page 16-20])............................................................. 1
10 580021564 Grommet ............................................................................................................. 1
a 504226242 Washer ............................................................................................................... 1
12 580010447 Strobe Light ........................................................................................................ 1
12 580000037 Strobe Light .................................................................................................... 1
12 504232212 Strobe Light ................................................................................................ 1
12 580000039 Lens ........................................................................................................... 1
13 504232297 Guard .................................................................................................................. 1
14 580010357 Bracket ................................................................................................................ 1
15 504323726 Bar ...................................................................................................................... 1
16 520051896 Capscrew ............................................................................................................ 2
17 504231270 Nut ...................................................................................................................... 5
18 900003231 Clamp ................................................................................................................. 1
19 449021003 Washer ............................................................................................................... 7
20 516905800 Clamp ................................................................................................................. 2
21 449007048 Screw .................................................................................................................. 3
22 580002889 Hose Guard ........................................................................................................ AR

FOOTNOTES:
a Not Illustrated

E813 ©2009 Yale Materials Handling Corporation 16-43


P14594 10-03

STROBE LIGHT (FIGURE 16-23)


AMBER — WITHOUT CAB (→ S/N E813V03418B)

16-44 ©2009 Yale Materials Handling Corporation E813


10-03 P14594

STROBE LIGHT
AMBER – WITHOUT CAB (→ S/N E813V03418B)

ITEM PART NO. DESCRIPTION QTY


1 580010447 Strobe Light ........................................................................................................ 1
1 580000037 Strobe Light (12-80 VDC) ............................................................................... 1
1 504232212 Strobe Light ................................................................................................ 1
1 580035844 Lens (Amber) ............................................................................................. 1
1 952405901 Terminal ......................................................................................................... 1
1 952408904 Sleeve ............................................................................................................ 1
1 952405902 Terminal (Amber) ........................................................................................... 1
1 952408901 Sleeve ............................................................................................................ 1
2 504232297 Guard .................................................................................................................. 1
3 580010448 Bracket ................................................................................................................ 1
4 580010446 Plate .................................................................................................................... 1
5 504056783 Capscrew ............................................................................................................ 3
6 504231270 Nut ...................................................................................................................... 4
7 900003231 Clamp ................................................................................................................. 1
8 449021003 Washer ............................................................................................................... 5
9 580009158 Wire Harness ...................................................................................................... 1
10 516905800 Clamp ................................................................................................................. 4
11 900003247 Screw .................................................................................................................. 2
12 016103300 Washer ............................................................................................................... 2
13 059482800 Locknut ............................................................................................................... 2
14 580002103 Capscrew ............................................................................................................ 1

E813 ©2009 Yale Materials Handling Corporation 16-45


P15229 04-04

AMBER STROBE REVERSE LIGHTS (FIGURE 16-24)


WITHOUT REAR DRIVE LIGHTS (S/N E813V03419B →)

16-46 ©2009 Yale Materials Handling Corporation E813


04-04 P15229

AMBER STROBE REVERSE LIGHTS


WITHOUT REAR DRIVE LIGHTS (S/N E813V03419B →)

ITEM PART NO. DESCRIPTION QTY


1 580010447 Strobe Light ........................................................................................................ 1
1 580000037 Strobe Light .................................................................................................... 1
1 504232212 Strobe Light ................................................................................................ 1
1 580000039 Lens ........................................................................................................... 1
2 504232297 Guard .................................................................................................................. 1
3 580010357 Bracket ................................................................................................................ 1
4 504323726 Bar ...................................................................................................................... 1
5 520051896 Capscrew ............................................................................................................ 2
6 504231270 Nut ...................................................................................................................... 5
7 900003231 Clamp ................................................................................................................. 1
8 449021003 Washer ............................................................................................................... 7
9 580009158 Wire Harness ...................................................................................................... 1
10 516905800 Clamp ................................................................................................................. 2
11 449007048 Screw .................................................................................................................. 3
12 580002889 Hose Guard ........................................................................................................ AR

E813 ©2009 Yale Materials Handling Corporation 16-47


P14595 10-03

LIFTING EYES (FIGURE 16-25)

16-48 ©2009 Yale Materials Handling Corporation E813


10-03 P14595

LIFTING EYES
ITEM PART NO. DESCRIPTION QTY
1 524141426 Lifting Eye ........................................................................................................... 2
2 580015437 Anchor ................................................................................................................ 2
3 937701930 Nut ...................................................................................................................... 2
4 937300930 Nut ...................................................................................................................... 2
5 015421700 Cotter Pin ............................................................................................................ 2
6 580015441 Lifting Eye (Front) ............................................................................................... 2
7 505974597 Label (Lifting Eye) ............................................................................................... 4
8 580033592 Pin (Extended) .................................................................................................... 2
9 063071300 Capscrew ............................................................................................................ 2
10 015026600 Washer ............................................................................................................... 2
11 580033581 Retainer (Tilt Pin) ................................................................................................ 2

E813 ©2009 Yale Materials Handling Corporation 16-49


P15039 02-04

LIGHTS, BACK-UP AND BRAKE (FIGURE 16-26)

16-50 ©2009 Yale Materials Handling Corporation E813


02-04 P15039

LIGHTS, BACK-UP AND BRAKE


ITEM PART NO. DESCRIPTION QTY
1 580046709 Brake/Backup Light ............................................................................................. 2
1 518800691 Lens (Clear) .................................................................................................... 1
1 518800650 Lens (Red) ...................................................................................................... 1
1 520045058 Lens (Amber) .................................................................................................. 1
a 505968568 Terminal (Socket) ........................................................................................... 5
a 518806610 Connector ....................................................................................................... 1
a 518806687 Connector ....................................................................................................... 1
a 505968566 Plug ................................................................................................................ 1
2 901162818 Bulb (12 Volt) .................................................................................................. 1
3 060050500 Bulb ................................................................................................................ 2
4 518801642 Screw ............................................................................................................. 2
5 580000118 Bracket ................................................................................................................ 2
6 504230231 Screw .................................................................................................................. 4
7 580000119 Plug ..................................................................................................................... 4
8 520041863 Cover .................................................................................................................. 4
9 504574268 Grommet ............................................................................................................. 6

FOOTNOTES:
a Not Illustrated

E813 ©2009 Yale Materials Handling Corporation 16-51


P15164 02-04

LIGHTS, LED BACK-UP AND BRAKE (FIGURE 16-27)


(6/2004 →)

16-52 ©2009 Yale Materials Handling Corporation E813


02-04 P15164

LIGHTS, LED BACK-UP AND BRAKE


(6/2004 →)

ITEM PART NO. DESCRIPTION QTY


1 449007042 Screw .................................................................................................................. 4
2 449022021 Washer ............................................................................................................... 4
3 580047747 Brake/Backup Light (LED) .................................................................................. 1
4 504574268 Grommet ............................................................................................................. 2
5 580047405 Bracket (LED Light) ............................................................................................ 2
6 937100904 Nut ...................................................................................................................... 4
7 504230231 Screw .................................................................................................................. 4
8 520041863 Cover .................................................................................................................. 4

E813 ©2009 Yale Materials Handling Corporation 16-53


P15198 11-04

WIRE HARNESS (FIGURE 16-28)


PRESSURE SWITCH — LED BRAKE LIGHTS

16-54 ©2009 Yale Materials Handling Corporation E813


11-04 P15198

WIRE HARNESS
PRESSURE SWITCH – LED BRAKE LIGHTS

ITEM PART NO. DESCRIPTION QTY


580051646 Wire Harness (Pressure Switch) ......................................................................... 1
1 505968524 Terminal ......................................................................................................... 2
2 520045064 Connector Body .............................................................................................. 1
3 504450740 Connector Body .............................................................................................. 2
4 504450761 Terminal ......................................................................................................... 2

E813 ©2009 Yale Materials Handling Corporation 16-55


P15179 03-04

PLUGS (FIGURE 16-29)


WITHOUT BACK-UP AND BRAKE LIGHTS

ITEM PART NO. DESCRIPTION QTY


1 504241782 Plug ..................................................................................................................... 4
2 504241784 Plug ..................................................................................................................... 2

16-56 ©2009 Yale Materials Handling Corporation E813


SECTION 17

17 FIELD CONVERSION KITS


CONTENTS

SECTION 17
FIELD CONVERSION KITS

DESCRIPTION PAGE

AUXILIARY TUBE EXTENSION KIT


TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ 17-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-2
CONTROL VALVE CONVERSION KITS ........................................................................................................ 17-2
DIRECTIONAL CONTROL CONVERSION ..................................................................................................... 17-2
DUAL WHEEL CONVERSION ........................................................................................................................ 17-2
HEADER HOSE CONVERSION KITS
THREE STAGE FULL FREE-LIFT - A751 .................................................................................................. 17-6
THREE STAGE FULL FREE-LIFT - A752 .................................................................................................. 17-7
TWO STAGE FULL FREE-LIFT .................................................................................................................. 17-8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-4
WIDE TIRE CONVERSION ............................................................................................................................. 17-2

E813 ©2009 Yale Materials Handling Corporation 17-1


FIELD CONVERSION KITS

DUAL WHEEL CONVERSION

DESCRIPTION PART NUMBER


Kit-Single to Dual Drive Wheel 524139231
Kit-Dual Drive Wheels 524139235
Kit-Single to Dual Drive Wheel 524139232
Kit-Dual Drive Wheels 524139236
Kit-Dual Drive Wheels 524139057

WIDE TIRE CONVERSION

DESCRIPTION PART NUMBER


Kit-Wide Tread 524139256
Kit-Wide Tread 524139257
Kit-Wide Tread 524139262

DIRECTIONAL CONTROL CONVERSION

DESCRIPTION PART NUMBER


Kit-Fdc to Fwd/Rev Lever 524139269
Kit-Fwd/Rev Lever to Fdc 524143370
Kit-Fdc to Fwd/Rev Lever 524143398
Kit-Fwd/Rev Lever to Fdc 524143361

CONTROL VALVE CONVERSION KITS

DESCRIPTION PART NUMBER


Kit-Hyd Valve 3 to 4 Way 580054212
Kit-Hyd Valve 3 to 4 Way 580028679

AUXILIARY TUBE EXTENSION KIT


TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension (Auxiliary) 524139028
Kit-Aux Tube Extension (Auxiliary) 524139029
Kit-Aux Tube Extension (Auxiliary) 524139030
Kit-Aux Tube Extension (Auxiliary) 524139031
Kit-Quick Disconnect Fitting 504276754

AUXILIARY TUBE EXTENSION KIT


TWO AND THREE STAGE FULL FREE-LIFT

17-2 ©2009 Yale Materials Handling Corporation E813


FIELD CONVERSION KITS

AUXILIARY TUBE EXTENSION KIT


TWO AND THREE STAGE FULL FREE-LIFT
(CONTINUED)

DESCRIPTION PART NUMBER


Kit-Aux Tube Extension (Auxiliary) Class III 524139061
Kit-Aux Tube Extension (Auxiliary) Class III 524139062
Kit-Quick Disconnect Fitting 504276754
Kit-Aux Tube Extension (Auxiliary) Class IV 524139063
Kit-Aux Tube Extension (Auxiliary) Class IV 524139064

E813 ©2009 Yale Materials Handling Corporation 17-3


FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS


TWO STAGE LIMITED FREE-LIFT

THREE TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


2790 mm 3050 mm 3390 mm 3650 mm
DESCRIPTION (109.8 in.) (120.1 in.) (133.5 in.) (143.7 in.)
Mast A750 A749 A750 A749
Group Number 2790 3050 3390 3650
Kit-Hose Group 3 to 4 504327711 504327711 504327714 504327714
Way

THREE TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


3990 mm 4250 mm
DESCRIPTION (157.1 in.) (167.3 in.)
Mast A750 A749
Group Number 3990 4250
Kit-Hose Group 3 to 4 504327717 504327717
Way

TWO TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


2790 mm 3050 mm 3390 mm 3650 mm
DESCRIPTION (109.8 in.) (120.1 in.) (133.5 in.) (143.7 in.)
Mast A750 A749 A750 A749
Group Number 2790 3050 3390 3650
Kit-Hose Group 2 to 4 504327712 504327712 504327715 504327715
Way

TWO TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


3990 mm 4250 mm
DESCRIPTION (157.1 in.) (167.3 in.)
Mast A750 A749
Group Number 3990 4250
Kit-Hose Group 2 to 4 504327718 504327718
Way

17-4 ©2009 Yale Materials Handling Corporation E813


FIELD CONVERSION KITS

TWO TO THREE FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


2790 mm 3050 mm 3390 mm 3650 mm
DESCRIPTION (109.8 in.) (120.1 in.) (133.5 in.) (143.7 in.)
Mast A750 A749 A750 A749
Group Number 2790 3050 3390 3650
Kit-Hose Group 2 to 3 504327710 504327710 504327713 504327713
Way

TWO TO THREE FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


3990 mm 4250 mm
DESCRIPTION (157.1 in.) (167.3 in.)
Mast A750 A749
Group Number 3990 4250
Kit-Hose Group 2 to 3 504327716 504327716
Way

E813 ©2009 Yale Materials Handling Corporation 17-5


FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS


THREE STAGE FULL FREE-LIFT — A751

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
DESCRIPTION (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
Kit-Hose Group 3 to 4 504328751 504328754 504328757 504328760 504328763
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
DESCRIPTION (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
Kit-Hose Group 2 to 4 504328752 504328755 504328758 504328761 504328764
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4365 mm 4665 mm 4900 mm 5200 mm 5500 mm
DESCRIPTION (171.9 in.) (183.7 in.) (192.9 in.) (204.7 in.) (216.5 in.)
Mast A751 A751 A751 A751 A751
Group Number 4365 4665 4900 5200 5500
Kit-Hose Group 2 to 3 504328750 504328753 504328756 504328759 504328762
Way

17-6 ©2009 Yale Materials Handling Corporation E813


FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS


THREE STAGE FULL FREE-LIFT — A752

THREE TO FOUR FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
DESCRIPTION (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4940 5240
Kit-Hose Group 3 to 4 504328776 504328779 504328782 504328785 504328788
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
DESCRIPTION (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4940 5240
Kit-Hose Group 2 to 4 504328777 504328780 504328783 504328786 504328789
Way

TWO TO THREE FUNCTION CONVERSION

LIFT HEIGHT TO BOTTOM OF FORKS


4087 mm 4387 mm 4640 mm 4940 mm 5240 mm
DESCRIPTION (160.9 in.) (172.7 in.) (182.7 in.) (194.5 in.) (206.3 in.)
Mast A752 A752 A752 A752 A752
Group Number 4087 4387 4640 4940 5240
Kit-Hose Group 2 to 3 504328775 504328778 504328781 504328784 504328787
Way

E813 ©2009 Yale Materials Handling Corporation 17-7


FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS


TWO STAGE FULL FREE-LIFT

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2790 mm 3050 mm 3390 mm 3650 mm
DESCRIPTION (109.8 in.) (120.1 in.) (133.5 in.) (143.7 in.)
Mast A754 A753 A754 A753
Group Number 2790 3050 3390 3650
Kit-Hose Group 3 to 4 524139853 524139847 524139856 524139850
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2790 mm 3050 mm 3390 mm 3650 mm
DESCRIPTION (109.8 in.) (120.1 in.) (133.5 in.) (143.7 in.)
Mast A754 A753 A754 A753
Group Number 2790 3050 3390 3650
Kit-Hose Group 2 to 4 524139854 524139848 524139857 524139851
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2790 mm 3050 mm 3390 mm 3650 mm
DESCRIPTION (109.8 in.) (120.1 in.) (133.5 in.) (143.7 in.)
Mast A754 A753 A754 A753
Group Number 2790 3050 3390 3650
Kit-Hose Group 2 to 3 524139852 524139846 524139855 524139849
Way

17-8 ©2009 Yale Materials Handling Corporation E813


SECTION 18

18 NUMERICAL INDEX
NUMERICAL INDEX

SECTION 18
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

006397100 2-9 10 015026000 1-5 20 15-7 17 2-41 7


2-11 7 2-37 32 15-11 8 2-47 26
012823200 5-55 10 2-41 34 15-17 23 2-53 9
012823300 12-12 9 2-43 35 015418300 9-16 6 6-11 28
13-16 8 2-44 47 13-9 10 6-13 24
012824300 12-3 9 2-61 33 015418500 9-9 29 6-19 27
13-3 9 015026200 2-47 15 015421700 16-49 5 9-5 24
13-7 10 6-13 30 015492400 11-26 13 10-3 46
14-3 20 13-27 19 13-24 11 016337000 5-3 13
012828000 11-21 8 14-19 19 14-16 11 5-31 20
012828600 9-15 6 15-11 25 015627900 11-25 12 019299600 5-11 12
013372400 2-33 7 15-17 19 12-15 16 5-19 44
013372500 2-33 8 015026400 1-5 25 13-27 26 019327000 2-41 14
013378300 7-26 2 2-37 12 14-19 26 2-47 38
013380600 7-29 9 2-41 8 15-3 12 2-53 21
013381000 7-29 1 2-43 44 15-7 8 021197300 6-20 73
013382300 16-25 20 2-47 10 15-11 14 10-8 8
013392500 5-41 1 2-53 6 15-17 8 023081400 11-3 25
013393300 11-4 46 2-61 24 015628700 15-5 16 023082300 2-11 2
11-7 4 2-71 3 15-9 16 2-19 16
11-9 3 6-11 27 15-13 14 2-43 13
013393400 5-4 38 6-13 23 15-15 16 2-62 42
013393700 5-4 39 6-19 28 15-19 16 023338500 5-19 43
013393900 16-27 19 9-5 23 015630100 7-7 15 023604600 1-13 23
013398000 11-7 40 015026500 2-41 17 7-13 10 1-15
11-9 42 2-47 35 015631500 9-9 6 1-17 35
15-11 26 2-53 22 015765400 5-9 20 2-47 13
15-17 25 015026600 1-23 9 015914900 13-19 13 030252011 12-7 3
15-30 15 11-25 6 14-7 8 13-11 3
15-34 23 16-49 10 015915200 15-30 10 032643500 5-55 14
013405200 11-7 34 015027700 10-8 9 15-34 12 9-7 16
11-9 36 015414700 5-53 9 015916500 12-5 7 03776310W2-41 16
013405600 9-3 21 11-11 31 13-7 13 2-47 34
15-23 6 11-15 32 015918200 9-9 8 051519700 6-20 75
15-25 6 015416200 1-11 25 016103100 10-8 10 052642200 2-47 44
014867800 2-37 29 5-45 10 016103200 4-3 14 7-8 53
2-43 32 5-47 7 016103300 16-13 2 7-13 11
014932700 8-3 29 5-51 1 16-45 12 9-3 22
014936200 6-9 19 5-53 20 016103500 1-5 21 11-7 39
014936900 6-19 30 9-5 15 2-37 30 11-9 41
014939300 6-9 3 015417900 12-8 34 2-41 33 052642300 11-7 5
014970800 1-7 21 12-15 10 2-43 33 11-9 4
5-51 10 13-3 12 4-3 24 12-8 20
5-53 27 13-9 8 016103700 1-13 14 13-11 18
014970900 1-5 24 13-19 21 2-43 20 14-3 22
014972700 10-3 16 13-27 12 6-11 30 15-3 20
014972900 2-13 4 14-7 6 6-13 31 15-7 20
2-13 7 14-19 12 6-19 31 15-11 27
015025600 6-9 4 15-3 4 016104000 1-5 23 15-17 26

E813 ©2009 Yale Materials Handling Corporation 18-1


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

052642500 11-7 11 052645400 7-4 38 7-11 1 066537700 7-25 21


11-9 10 7-11 1 057040500 15-35 6 072387301 9-9 37
052643200 7-8 52 052645500 7-8 49 057092500 3-3 6 072387302 9-9 38
7-14 51 7-8 50 058429300 7-25 11 080072600 3-3 12
052643300 9-3 1 7-13 27 058801200 6-19 29 3-3 12
12-8 19 7-14 50 058941300 2-37 11 3-3 12
13-12 20 11-3 2 2-41 25 3-5 6
14-4 24 11-3 11 2-47 9 3-5 17
052643500 13-12 19 11-7 11 2-53 16 3-5 23
052645100 7-8 58 11-9 10 2-62 41 080388600 5-9 1
7-8 58 12-8 22 059482800 16-13 3 080437000 12-8 22
7-14 34 13-12 19 16-45 13 14-4 23
7-14 34 14-4 23 059711500 6-11 26 080611300 5-9 21
7-25 11 052645600 7-25 6 6-13 21 1053161DD2-37 17
7-25 24 12-8 21 059719100 9-5 22 2-47 31
7-25 34 14-4 35 059986600 15-30 17 134023101 7-8 58
052645200 7-8 51 14-4 35 15-34 25 7-14 34
7-8 52 052645700 11-3 31 060023700 2-37 10 7-25 24
7-8 53 11-3 36 2-47 6 150019310 16-31 1
7-13 11 11-3 37 060050500 16-51 3 150019322 16-31 1
7-13 26 052645800 7-3 29 060371700 9-3 20 203076500 2-47 14
7-14 51 7-11 22 15-35 5 203080500 2-43 8
7-25 7 053236500 9-9 26 061278000 2-37 13 2-53 5
9-3 22 053349600 11-7 16 061278200 1-39 3 6-11 13
11-7 12 11-9 15 7-8 56 6-13 27
11-7 39 054082600 8-3 12 7-13 14 203088400 2-9 4
11-9 11 054368800 11-7 15 061427100 10-3 17 203142800 1-5 19
11-9 41 11-9 14 061643400 11-17 1 203146300 15-17 18
12-7 3 054947700 2-37 3 061948500 2-43 19 203762700 2-41 9
13-11 3 055162500 10-3 39 062144100 13-27 18 2-47 25
052645300 7-3 25 055485000 11-25 5 14-19 18 2-53 8
7-4 36 055486700 2-43 45 15-11 24 258979300 1-29 13
7-11 8 2-47 16 15-17 18 310156230 3-3 4
7-11 13 055746400 11-7 12 062151100 2-41 35 311321035 16-5 14
7-25 19 11-9 11 2-61 32 16-13 13
7-27 5 056056700 15-3 19 062159500 2-47 20 312850032 6-15 20
9-3 1 15-7 19 2-58 42 312850034 6-3 27
11-7 15 15-23 5 062159700 11-3 38 6-16 65
11-9 14 15-25 5 062232800 6-19 32 312850042 5-45 4
12-8 19 15-27 14 062306700 6-11 29 5-55 5
12-8 20 15-30 16 6-13 25 312850046 9-5 34
13-11 18 15-34 24 063071300 16-49 9 315711202 15-5 17
13-12 20 056226300 7-7 20 06417010J 11-3 33 15-13 15
14-3 22 7-14 35 065000900 9-9 17 15-15 17
14-4 24 056227700 7-7 32 065001000 9-9 17 315976070 7-8 51
15-3 20 7-13 19 065862400 8-3 18 7-13 26
15-7 20 056363100 7-25 33 066415900 13-24 11 7-25 7
15-11 27 056363300 7-25 33 14-16 11 316441036 11-3 37
15-17 26 11-17 39 066417000 12-12 9 449001003 4-7 1
15-20 2 056623800 5-11 17 12-12 9 11-25 11
15-35 6 056943000 7-4 38 13-16 8 449001004 4-3 37

18-2 ©2009 Yale Materials Handling Corporation E813


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-3 37 15-34 14 449001073 7-8 44 11-12 41


4-7 39 16-35 5 7-14 57 11-15 42
4-7 39 449001024 5-15 8 449001078 2-41 23 449001350 15-27 9
449001006 7-3 20 5-17 16 2-47 43 449001386 10-3 29
7-11 2 6-11 25 2-53 19 449001392 14-7 12
449001007 12-5 11 6-13 20 4-7 24 449001401 13-19 11
449001010 10-3 26 6-15 30 6-16 78 449001409 1-25 5
449001013 2-41 12 6-20 62 449001091 8-4 37 449001412 4-3 29
2-47 29 13-19 14 449001121 5-3 14 5-45 15
2-53 13 14-7 18 5-31 21 5-49 2
5-3 35 449001026 8-3 32 449001134 1-11 14 6-9 12
5-9 7 449001028 7-8 46 11-11 20 7-8 68
5-9 29 7-14 55 11-15 21 7-14 47
5-31 7 14-8 27 449001138 3-3 20 9-7 17
6-4 46 14-19 22 3-3 20 16-9 19
6-9 13 15-11 9 3-5 14 16-31 3
6-16 67 449001029 6-16 73 7-3 32 449001415 1-7 29
6-19 50 449001038 13-27 22 7-11 19 2-47 3
11-3 17 449001040 5-19 48 449001160 5-17 22 5-53 25
15-30 21 6-16 49 449001170 5-3 19 6-13 35
16-13 11 6-19 49 5-31 27 6-15 16
16-23 9 449001046 6-16 63 11-11 15 6-19 11
16-25 8 6-20 65 11-15 17 7-7 14
16-27 10 449001048 11-25 10 449001204 13-20 28 7-13 23
449001014 1-7 32 13-19 4 15-27 12 15-34 21
1-27 5 449001049 7-30 1 449001227 12-8 23 449001418 2-7 22
4-3 35 449001050 3-3 20 13-12 23 7-4 35
4-3 35 5-19 32 14-4 26 7-11 5
4-7 15 7-8 47 449001239 11-11 9 449007005 16-11 6
6-3 22 7-13 4 11-15 10 449007016 16-15 4
6-11 4 11-7 26 449001296 13-7 16 16-17 9
6-13 18 11-9 28 449001302 1-8 38 449007018 16-9 11
9-5 9 449001056 15-27 11 2-7 15 449007042 16-53 1
10-19 2 15-34 18 4-7 33 449007048 16-11 11
11-7 29 449001058 2-7 18 5-45 2 16-43 21
11-9 31 12-15 7 5-47 1 16-47 11
11-11 26 13-27 7 5-49 5 449007052 10-3 37
11-15 27 14-19 7 7-3 21 449015002 4-3 30
15-30 23 15-3 17 7-11 15 5-3 7
449001015 10-3 12 15-7 13 9-5 2 5-3 22
11-11 21 15-11 19 10-3 4 5-31 14
11-15 22 15-17 13 10-8 7 5-31 29
13-11 14 449001059 4-4 43 12-7 14 6-9 10
449001016 11-11 22 4-7 40 14-3 16 6-11 16
11-15 23 449001069 7-30 3 15-34 9 6-11 33
449001019 2-35 7 449001072 7-8 45 449001317 2-5 6 6-13 9
449001023 1-25 13 7-14 54 449001343 7-29 8 6-13 35
3-3 26 9-3 12 9-3 19 6-15 7
3-5 21 10-3 21 11-3 13 6-16 72
4-7 9 11-7 21 11-7 8 6-19 7
4-7 11 11-9 21 11-9 7 9-7 10

E813 ©2009 Yale Materials Handling Corporation 18-3


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-3 31 5-19 39 3-3 23 14-3 13


449015014 1-25 11 5-31 5 3-5 15 15-34 6
5-53 24 5-41 11 3-5 20 16-35 6
6-3 3 6-3 2 4-4 45 16-35 6
6-11 9 6-16 84 4-7 7 449022016 1-7 30
6-13 28 6-19 13 5-19 15 1-25 10
6-26 5 7-8 43 5-45 5 1-27 4
9-3 18 7-13 5 5-47 2 2-41 11
10-3 10 7-14 58 5-51 2 2-43 17
11-3 22 7-29 6 10-3 11 2-47 28
11-7 13 9-3 6 10-8 6 2-53 12
11-9 12 11-3 23 449021010 4-3 40 4-3 34
11-11 27 11-7 25 4-3 41 4-3 34
11-15 29 11-9 27 4-7 3 4-3 34
13-11 13 15-30 11 4-7 37 4-7 16
14-4 30 16-23 8 4-9 7 5-3 34
449015018 8-3 34 16-25 9 5-15 7 5-9 8
449015029 11-25 8 16-27 9 5-17 15 5-11 9
449015044 4-4 47 449021002 1-33 6 5-19 41 5-31 6
4-7 43 5-39 15 9-10 42 5-45 13
5-45 7 6-3 9 12-5 9 5-53 23
5-47 4 6-16 52 13-19 7 6-3 28
5-49 6 6-19 41 14-7 4 6-9 9
5-53 4 9-5 20 449022013 1-8 39 6-11 6
9-5 4 449021003 1-11 26 2-7 14 6-13 30
10-3 6 1-33 13 2-35 16 6-15 17
10-8 3 4-3 31 2-41 24 6-19 10
11-11 24 5-3 5 2-47 42 6-26 6
11-15 25 5-3 23 2-53 18 7-7 13
16-35 8 5-31 12 3-3 27 7-13 21
16-35 8 5-31 30 3-5 19 7-29 7
449015098 1-11 16 5-49 16 4-4 46 8-3 36
5-19 18 5-51 6 4-7 8 9-3 7
9-5 12 5-53 8 4-7 12 9-5 10
449015107 5-17 14 6-11 14 5-19 49 10-3 9
449015112 1-11 24 6-13 11 5-45 6 11-3 20
1-33 7 6-15 5 5-47 3 11-7 9
5-39 17 6-19 5 5-49 7 11-9 8
6-16 53 9-3 24 5-53 3 11-11 19
6-19 43 9-7 18 6-16 48 11-15 20
9-7 7 11-11 17 6-19 48 15-30 24
449015115 1-5 7 11-15 15 7-3 19 15-34 20
449015135 16-31 5 16-31 4 7-11 3 16-13 10
449017800 16-9 16 16-43 19 7-30 4 16-23 10
449021001 1-7 27 16-45 8 9-5 3 16-25 10
1-8 41 16-47 8 10-3 5 16-27 11
1-11 15 449021006 1-7 10 10-8 4 449022017 1-5 9
5-3 33 2-41 22 11-11 23 1-29 6
5-9 16 2-47 41 11-15 24 1-39 5
5-11 10 2-53 17 12-7 9 2-5 1
5-15 9 3-3 23 13-11 9 2-7 17

18-4 ©2009 Yale Materials Handling Corporation E813


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-3 32 449034038 13-19 9 501753904 13-23 4 16-41 7


4-7 2 14-7 10 14-15 4 16-43 7
4-9 6 500002903 7-8 58 501753914 14-12 12 502566902 2-7 12
6-11 24 7-14 34 501850904 13-23 7 7-7 19
6-13 19 500002907 11-3 2 14-15 7 7-13 28
6-15 32 500092901 1-7 18 501873914 7-7 31 7-17 7
6-20 61 500132901 6-3 35 7-13 18 11-3 6
7-30 2 500159904 15-9 17 501884905 6-3 32 502566903 7-7 4
11-25 9 15-19 17 10-3 43 7-13 16
12-5 10 500167917 9-13 2 501904909 1-13 22 502566904 7-17 9
12-15 6 500179904 7-4 37 501921909 10-19 6 9-9 11
13-7 15 7-8 59 501961903 5-13 17 16-35 7
13-19 3 7-11 7 5-36 4 502600902 11-3 34
13-27 6 7-14 33 5-39 24 502600903 16-23 19
14-7 5 7-25 25 501967902 7-8 49 502632902 6-3 6
14-19 6 500195904 7-3 1 7-13 27 6-20 71
15-3 18 7-3 13 501975904 11-23 12 502632907 10-8 11
15-7 14 500204901 5-11 21 502011910 11-26 14 502637904 11-26 6
15-11 20 500227907 13-27 24 502011911 14-12 7 502687901 13-24 16
15-17 14 14-19 24 502011915 13-24 10 14-12 11
15-27 8 15-17 24 14-16 10 14-16 16
16-5 5 500227908 12-7 4 502011923 13-23 10 502700903 9-7 14
16-13 14 13-11 4 14-15 10 502840907 16-25 19
449022018 1-33 14 14-3 8 502056904 11-3 39 502895204 13-16 14
4-3 26 500227914 13-20 26 502056906 10-4 48 14-12 9
5-3 6 14-7 19 502080902 10-4 52 502895206 13-16 14
5-3 20 500228905 11-9 16 502097911 2-43 6 502978505 12-7 2
5-31 13 500231901 4-7 20 2-53 1 12-11 5
5-31 26 500370902 6-15 39 6-11 2 13-11 2
5-45 16 6-20 55 6-13 35 13-16 12
5-49 3 500383908 6-66 4 502135204 1-35 24 14-12 10
6-11 15 6-67 6 502135205 1-35 24 502978506 12-7 2
6-13 10 6-75 3 502135206 1-35 24 12-11 5
6-15 6 500390901 7-8 50 502135208 1-35 24 13-11 2
6-19 6 7-14 50 502135223 1-35 24 13-16 12
7-8 54 500390903 7-25 34 502139901 11-25 13 502978507 14-12 10
7-14 46 500552901 6-20 72 502169902 2-43 3 502981504 14-8 28
9-7 19 500552902 5-55 14 2-43 41 14-16 17
10-3 45 500583902 11-11 32 502169905 11-3 18 502981505 14-8 28
11-11 16 11-15 33 502398901 10-3 30 14-16 17
11-15 16 500595901 10-3 40 502398902 6-13 2 503231800 5-3 1
449022019 4-3 15 501702901 5-55 3 6-19 23 5-3 17
5-49 22 501702903 1-5 16 502507901 5-19 11 5-31 24
6-9 7 5-19 8 502515904 7-7 21 503232800 5-3 1
449022021 6-3 10 11-11 9 7-14 36 5-3 17
6-26 8 11-15 10 502565903 9-10 43 5-31 24
16-53 2 14-12 14 502565906 9-9 3 504017208 14-12 8
449022041 2-35 4 501702909 5-13 41 502565907 2-5 4 504056783 16-45 5
8-4 40 5-39 25 502566901 6-25 2 504058787 5-3 1
9-9 4 501725901 1-29 7 7-25 15 5-3 17
449025027 5-49 15 501753902 1-13 4 16-39 8 5-3 27

E813 ©2009 Yale Materials Handling Corporation 18-5


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

5-31 2 13-19 12 16-41 8 15-34 5


5-31 24 14-7 13 16-43 8 16-43 17
5-31 25 504225257 2-71 5 504230231 1-5 12 16-45 6
12-8 30 504225299 9-15 21 1-8 40 16-47 6
13-12 31 504226209 1-13 13 1-29 3 504231296 1-35 20
15-30 19 504226218 7-17 12 4-3 8 504232202 12-7 6
504060718 6-66 6 8-3 31 4-9 4 13-11 6
6-67 8 504226233 9-15 7 5-3 4 14-3 10
6-75 3 504226235 7-7 12 5-9 6 504232205 12-12 8
504060749 6-33 13 7-13 22 5-11 19 13-15 6
6-61 1 504226242 1-25 9 5-13 33 504232212 16-13 5
6-65 2 3-3 23 5-31 17 16-43 12
6-65 4 5-9 9 5-47 10 16-45 1
504064720 6-31 14 5-9 28 5-49 11 16-47 1
6-33 9 5-11 22 6-3 13 504232217 12-12 11
504069724 6-3 7 5-13 34 16-23 16 12-12 13
6-3 19 5-53 22 16-25 15 13-15 7
6-15 9 6-3 24 16-27 16 13-16 13
6-19 9 6-11 7 16-36 3 504232218 11-26 16
14-8 26 6-13 22 16-39 2 504232230 13-24 15
504070720 6-31 2 9-3 3 16-41 3 14-16 15
6-33 24 9-3 15 16-43 3 504232252 14-12 6
504070790 6-16 64 10-4 51 16-51 6 504232277 12-12 11
6-20 63 10-19 4 16-53 7 13-15 7
6-62 6 11-3 19 504230249 15-20 1 504232291 12-11 4
7-14 59 11-7 10 504230255 11-17 40 12-11 4
10-4 49 11-9 9 504230271 3-3 24 12-12 12
10-4 49 11-11 18 11-11 30 13-16 9
16-23 20 11-15 19 11-15 31 504232292 12-12 8
16-25 22 16-23 18 12-7 13 13-15 6
16-27 6 16-25 13-12 22 504232297 16-13 4
504071785 5-53 2 16-27 20 14-4 25 16-43 13
12-7 15 16-31 6 14-8 30 16-45 2
13-12 29 16-39 11 15-30 22 16-47 2
14-3 12 16-41 12 504231204 6-66 4 504233257 13-23 6
504148200 13-23 6 16-43 6-66 5 14-15 6
14-15 6 504226253 9-15 9 6-67 9 504233267 1-13 6
504223217 1-13 17 504226256 9-15 8 6-75 2 504233271 1-5 5
504223224 1-13 18 504226268 7-7 2 6-75 3 1-29 5
504223249 1-13 16 7-13 16 504231215 1-35 17 1-39 3
504224214 9-10 45 504226282 9-7 15 504231226 1-8 45 16-5 4
504224217 9-9 24 504226283 9-15 3 2-47 46 16-13 15
504224218 9-9 21 504227203 5-45 12 6-3 29 504233279 13-7 9
504224231 9-9 34 5-47 6 6-15 28 504233298 6-15 34
504224240 9-10 44 504227269 9-5 27 6-19 37 6-19 38
504224242 9-9 19 504227283 9-9 30 11-4 44 504234264 11-26 10
504224298 9-9 36 504229298 1-7 13 504231248 1-35 3 504234265 13-7 7
504225226 9-13 5 1-7 28 16-5 7 504234285 13-19 18
504225236 9-9 13 16-15 1 504231252 1-35 18 504235204 13-19 18
504225240 2-5 13 16-17 11 504231270 13-20 29 504235209 1-35 27
2-35 5 16-39 9 15-27 13 504235239 13-23 5

18-6 ©2009 Yale Materials Handling Corporation E813


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

14-15 5 6-33 23 16-41 10 504323768 1-35 14


504235265 9-5 17 6-55 2 504308734 1-7 16 504323772 1-31 1
504236265 6-31 19 6-61 6 504308785 1-11 19 504323773 1-31 2
6-61 2 6-65 5 504308786 11-11 2 504323774 1-31 3
6-61 7 504288749 6-39 3 11-15 2 504323775 1-31 4
6-66 2 6-41 27 504308787 11-11 3 504323795 2-37 1
6-71 7 504292784 1-11 18 11-15 3 2-43 1
504236269 10-19 5 504292798 1-11 4 504308788 11-11 4 10-3 47
504237211 5-53 17 504292799 1-11 5 11-15 4 504323796 10-3 23
10-3 35 504293721 1-11 2 504308789 11-15 5 504323797 10-3 47
504238241 9-5 35 504293725 1-11 1 504308792 11-11 1 504323798 11-7 30
504238298 1-13 21 504294725 1-25 1 504308793 11-15 1 11-9 32
1-15 4 504294726 1-25 1 504309711 6-19 1 504327710
1-17 36 504294727 1-25 1 504309717 11-11 1 504327711
504239208 1-13 11 504294728 1-25 1 504310722 1-11 18 504327712
504239228 1-13 12 504294729 1-25 1 504310723 1-11 19 504327713
504240712 6-4 40 504294730 1-25 1 504311766 11-11 5 504327714
504240715 1-25 12 504294746 1-25 2 504312706 4-7 5 504327715
504240838 6-4 40 504294796 11-11 5 504312723 16-35 1 504327716
504241782 1-29 9 11-15 6 504312724 16-35 1 504327717
6-4 42 504303709 5-9 5 504312725 16-35 1 504327718
16-5 3 5-13 32 504312731 16-35 2 504328750
16-9 21 504303715 5-9 14 504312732 16-35 2 504328751
16-56 1 504304700 16-35 1 504312733 16-35 2 504328752
504241783 1-29 8 504304702 16-35 2 504314701 1-39 1 504328753
11-7 41 504305704 11-26 11 504314703 1-39 1 504328754
504241784 1-29 10 504305713 9-13 8 504314705 1-39 1 504328755
16-9 22 504305730 1-13 1 504314707 1-39 1 504328756
16-56 2 504305731 1-13 1 504314712 1-11 3 504328757
504260795 9-5 32 504305734 1-13 2 504314715 1-29 1 504328758
504268729 1-13 5 504305737 1-13 504314781 8-3 14 504328759
504268730 1-13 7 504305738 1-13 504314782 8-3 15 504328760
504268794 16-41 2 504307760 1-29 1 504315732 5-53 13 504328761
16-43 2 504307785 9-7 13 5-55 504328762
504287713 14-12 504307786 6-47 5 504315733 5-55 12 504328763
504287718 14-12 6-47 5 504316710 1-7 15 504328764
504287721 13-19 6 6-47 5 504316725 1-7 7 504328775
13-24 17 6-47 5 504316726 1-7 6 504328776
504287722 13-19 6 6-47 6 504316730 1-7 4 504328777
13-24 17 6-47 6 504316731 1-7 3 504328778
504288730 6-39 21 6-47 7 504316732 1-7 2 504328779
6-41 12 6-48 7 504316733 1-7 2 504328780
6-58 38 6-48 9 504316739 1-7 33 504328781
504288740 6-16 86 6-56 23 504316774 5-47 9 504328782
6-31 10 6-57 24 5-49 10 504328783
6-33 22 6-57 24 504317748 1-11 11 504328784
6-37 14 6-57 25 504317749 1-11 12 504328785
6-43 7 6-57 25 504317788 1-7 34 504328786
6-61 5 6-57 26 504323726 16-43 15 504328787
504288741 5-41 13 16-5 10 16-47 4 504328788
6-31 21 16-39 12 504323759 1-5 16 504328789

E813 ©2009 Yale Materials Handling Corporation 18-7


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

504407299 12-7 11 505849503 1-42 1 505968565 6-31 34 505970552 6-9 5


14-3 15 505849504 1-42 1 6-66 6 6-11 1
504449749 5-55 3 505849507 1-42 1 6-67 10 6-13 36
504450740 6-61 3 505959522 5-25 13 6-75 3 6-31 35
6-61 9 505962557 11-11 40 505968566 6-51 5 6-33 12
6-66 3 11-15 41 6-51 6 6-61 1
6-67 3 505965599 5-32 35 6-55 1 6-61 8
6-71 6 505966504 5-9 27 6-55 10 6-62 7
16-55 3 5-13 42 6-58 36 505970557 1-25 8
504450741 6-31 5 5-41 17 6-58 36 505970565 9-16 2
6-33 21 505966507 2-31 4 6-75 7 505970574 2-43 7
6-61 2 505966508 3-3 7 6-76 16 2-53 2
6-61 7 3-5 9 16-51 6-11 3
6-65 3 505966562 1-5 4 505968568 6-31 24 6-13 33
6-66 2 505966580 3-3 8 6-33 10 505970581 7-25 32
6-68 8 3-5 10 6-51 5 505970589 9-16 12
6-71 7 505966595 4-3 10 6-58 36 505970592 5-19 9
504450753 14-12 4 505967516 5-7 3 6-65 7 6-16 68
504450761 6-61 3 5-31 3 6-65 11 6-20 66
6-61 9 5-35 3 6-71 9 7-26 2
6-66 3 505967551 7-3 25 6-71 10 505970593 7-25 31
6-67 4 7-11 13 6-75 7 505971500 7-25 10
6-71 6 7-25 19 6-75 10 505971506 7-25 3
16-55 4 7-27 5 16-51 505971508 7-25 5
504503703 9-5 28 505967573 7-3 26 505968595 6-57 29 505971526 8-7 5
504504703 9-5 29 7-11 16 6-57 33 8-9 5
504574259 10-3 38 505967598 7-7 35 505969500 16-31 1 16-28 5
504574268 16-5 12 7-14 42 505969503 9-16 2 505971531 9-16 10
16-51 9 505968501 6-31 13 505969526 9-16 6 505971535 7-25 4
16-53 4 6-33 17 505969543 16-31 1 505971539 7-25 6
504574273 9-5 19 505968505 5-41 13 505969564 9-16 2 505971546 7-25 1
504574276 9-7 1 6-39 19 505969593 16-31 1 505971549 8-7 4
504574277 9-7 2 6-41 11 505970500 11-11 7 8-9 4
504575274 1-35 12 6-56 14 11-15 8 16-28 4
504586202 15-30 6 6-58 38 505970510 5-41 9 505971550 7-8 41
504586203 15-30 6 505968514 6-55 1 505970514 7-25 28 7-13 1
504804730 1-13 9 6-55 10 505970516 7-25 29 505971555 7-19 2
504804731 1-13 8 6-76 16 505970524 5-4 41 505971558 7-25 16
504804732 1-13 10 505968524 6-31 20 12-8 30 505971567 7-25 2
504804733 1-13 3 6-33 26 13-12 31 505971568 7-25 8
504804790 9-13 6 6-65 8 15-30 25 505971572 7-19 13
505064713 6-31 25 6-66 1 505970525 9-16 1 505971595 7-25 9
505064754 6-33 11 6-67 1 505970526 1-11 6 505971656 9-16 4
505136062 12-12 16-55 1 505970529 2-41 26 9-16 7
505136063 12-12 505968535 6-31 30 2-43 43 505972500 10-3 19
12-12 6-33 15 2-47 45 505972502 10-3 20
505136064 12-12 505968536 6-58 36 6-15 24 505972503 11-11 12
505136065 13-16 505968540 6-76 16 6-20 57 11-15 12
505136066 13-16 505968556 6-31 9 505970537 8-3 28 505972504 4-4 55
505136072 13-24 6-33 25 505970545 7-25 20 505972506 6-11 17
14-16 6-65 8 505970551 9-16 11 6-13 8

18-8 ©2009 Yale Materials Handling Corporation E813


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-15 8 505977509 9-5 18 518717605 1-40 1 518806610 16-51


6-19 8 505977516 9-7 9 518717607 1-40 1 518806679 1-7 5
505972520 6-4 44 505977525 1-35 28 518718603 1-42 1 1-11 18
505972532 6-20 74 505977534 1-7 12 518718604 1-42 1 16-5 8
10-3 41 1-35 25 518718605 1-42 1 518806687 16-51
10-4 56 505977535 1-35 19 518790649 1-7 20 518807667 6-66 7
10-4 56 505977538 9-5 8 5-53 26 6-75 8
505972534 6-4 43 505977542 9-7 4 518790687 2-7 7 518897656 6-65 7
505972555 6-33 42 505977550 9-7 12 6-16 77 519433621 11-7 27
6-47 1 505977562 9-5 7 518790699 1-7 24 11-9 29
505972561 11-11 38 505977565 1-35 22 518793603 6-3 25 519766808 4-7 30
11-15 39 505977566 9-5 16 518793609 1-31 6 5-19 40
505972564 10-3 14 505977569 9-7 3 4-9 8 519798601 1-35 4
505972567 6-13 6 505977573 9-7 21 518793630 9-15 10 519798602 1-35 4
505972570 7-25 13 505977581 1-35 23 518793644 9-15 11 519798603 1-35 4
7-27 4 505977584 1-35 25 518794681 11-3 32 519798604 1-35 4
505972571 6-3 20 505977589 9-5 14 518794682 9-5 25 519798605 1-35 5
505972576 1-29 12 505977590 9-7 6 518795660 12-7 7 519798606 1-35 5
505972578 10-3 3 505977597 9-5 5 13-11 5 519798607 1-35 5
505972579 4-3 5 505977598 9-7 5 14-3 9 519798608 1-35 5
505972585 11-11 39 505978556 1-35 29 518796642 9-5 13 519798609 1-35 30
11-15 40 505978570 1-35 28 518796652 1-7 31 519798610 1-35 30
505972587 6-47 1 505978586 1-35 28 518796658 6-47 3 519798611 1-35 30
505973521 9-16 3 506395533 11-4 46 6-56 22 519798612 1-35 30
505973532 5-13 5 506395549 6-51 2 518796683 1-13 15 519996801 1-13 19
5-39 3 6-57 33 518797620 8-7 7 519996803 1-13 20
505973564 9-16 3 507454554 14-12 15 8-9 8 520035824 5-13 22
505973583 9-16 3 507456511 14-12 518800650 16-51 1 520036890 11-3 32
9-16 3 511405800 2-37 2 518800691 16-51 1 520037801 9-5 6
505973588 6-3 34 2-43 2 518801606 16-39 1 520037804 13-7 8
505974532 10-3 24 2-43 38 518801611 16-39 6 520037834 9-3 16
505974597 16-49 7 2-43 40 16-41 5 520037856 9-3 23
505975518 11-21 4 5-9 25 16-43 5 520037891 16-15 5
505975539 16-36 2 5-13 13 518801642 16-51 4 16-17 13
505975540 5-13 37 5-39 5 518801686 16-39 7 520037898 6-39 18
5-39 14 5-41 14 16-41 6 6-41 9
5-41 4 514214804 5-9 17 16-43 6 520038807 6-39 28
505975559 16-36 1 5-41 12 518801699 16-39 1 6-41 1
505975593 16-32 2 11-3 16 518802601 15-20 3 520038825 9-7
505976530 1-35 9 514835800 11-7 42 518802659 9-5 25 520038827 6-31 6
1-35 27 11-9 43 518802686 6-67 7 520038836 6-31 4
505976537 6-13 3 12-8 26 518803619 15-20 6 6-33 18
6-15 19 13-12 32 518803678 6-55 1 6-61 8
6-31 36 516905800 16-43 20 6-55 10 520038850 5-43 10
6-33 45 16-45 10 518804607 12-7 17 520038868 6-66 5
505976542 1-8 37 16-47 10 13-3 14 6-75 3
505976545 1-35 13 516987808 5-29 8 518804645 12-7 17 520038875 5-41 13
505976546 6-19 22 518688603 1-40 1 518804662 12-7 17 520038885 6-11 18
505976556 1-35 11 518688604 1-40 1 13-3 14 6-13 12
505976566 1-35 10 518688605 1-40 1 518804692 13-3 14 520039880 6-49 21
505977500 9-7 11 518688607 1-40 1 518804693 13-3 14 520039889 2-7 13

E813 ©2009 Yale Materials Handling Corporation 18-9


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-9 39 520045153 12-5 5 15-11 22 520045348 14-12 5


520041863 16-3 14 13-3 4 15-17 16 520045349 14-12 3
16-5 11 13-7 5 520045180 12-8 21 520045350 14-12 3
16-51 8 13-9 4 13-12 21 520045361 12-8 32
16-53 8 13-27 15 14-4 35 13-3 10
520042831 7-8 67 14-3 6 520045181 15-30 9 520045362 12-8 32
7-14 43 14-8 24 15-34 11 13-3 10
7-30 6 14-19 15 520045182 13-27 23 13-19 19
8-3 23 15-3 7 14-19 23 14-7 21
520042832 16-7 4 15-7 3 15-17 22 520045395 12-15 18
16-9 18 15-11 3 520045183 12-8 33 13-27 27
520042866 2-57 28 15-17 3 12-15 9 14-19 27
520042867 2-61 15 520045156 12-3 7 13-3 11 15-3 14
520042869 2-69 5 13-3 7 13-9 7 15-7 10
520044815 9-9 31 14-3 18 15-3 3 15-11 16
520044829 8-7 2 520045157 12-3 6 520045187 15-27 6 15-17 10
520044837 5-19 25 13-3 6 15-30 8 520045447 11-26 8
520044937 6-31 22 14-3 17 520045188 12-7 5 520045448 11-26 9
6-33 40 520045158 13-3 14 13-11 7 520045450 11-26 7
520044938 6-31 11 520045159 12-15 19 14-3 11 11-26 12
6-33 39 13-27 28 520045191 13-19 23 520045462 11-25 7
520044952 8-7 2 14-19 28 14-7 3 520045464 11-25 3
8-9 2 15-3 15 520045192 12-7 17 520045493 7-8 57
9-16 3 15-7 11 13-3 14 7-13 13
520045050 10-3 13 15-11 17 520045195 12-8 33 520045503 8-3 27
520045057 9-5 31 15-17 11 12-15 9 520045510 8-3 30
9-7 20 520045160 12-11 4 13-3 11 520045522 2-7 16
520045058 16-51 1 13-15 4 13-9 7 7-3 18
520045064 6-57 29 520045162 12-11 4 13-19 20 7-11 14
6-66 1 13-15 4 13-27 11 520045589 9-9 18
6-67 2 520045163 12-8 31 14-7 22 520045696 11-25 2
6-68 9 12-15 11 14-19 11 520045803 6-31 12
6-71 8 13-3 13 15-7 16 6-33 1
6-75 9 13-9 9 15-17 21 520045804 6-31 23
16-55 2 13-19 22 520045215 12-12 12 6-33 2
520045075 6-31 16 14-7 7 12-12 12 520045805 6-35 4
6-33 6 15-3 5 13-16 9 6-37 2
520045076 6-31 26 15-7 18 520045216 12-12 13 6-39 11
6-33 7 520045170 12-8 21 12-12 13 6-41 15
6-33 16 13-12 21 13-16 13 6-43 2
520045130 1-35 15 14-4 35 520045271 13-19 23 6-45 1
520045150 12-15 17 520045171 13-27 17 520045324 13-24 12 6-45 2
13-27 25 14-19 17 14-16 12 6-45 3
14-19 25 15-11 23 520045326 13-23 9 6-45 4
15-3 10 15-17 17 14-15 9 6-65 9
15-7 6 520045177 13-27 9 520045327 13-24 13 6-65 10
15-11 12 14-19 9 14-16 13 520045806 6-31 29
15-17 6 15-11 21 520045331 13-24 14 6-33 3
520045151 12-3 8 15-17 15 14-16 14 520045874 6-31 1
13-3 8 520045178 13-27 8 520045346 14-12 4 6-33 19
14-3 19 14-19 8 520045347 14-12 5 6-62 7

18-10 ©2009 Yale Materials Handling Corporation E813


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

520045882 9-3 17 520052846 6-55 4 520511608 13-15 1 524139698 1-31 11


16-23 1 6-55 5 520512601 13-15 2 524139700 1-31 14
16-25 1 6-55 6 520512603 13-15 2 524139701 1-31 15
16-27 1 6-71 2 520512604 13-15 2 524139702 1-31 17
520046832 2-65 4 6-71 5 520512606 13-15 2 524139846
520046833 2-65 5 6-75 2 520512608 13-15 2 524139847
520046835 2-65 7 6-75 6 520575601 13-23 1 524139848
520046836 2-65 8 520052851 6-11 20 14-15 1 524139849
520046837 2-65 3 6-13 14 520575603 13-23 1 524139850
520046839 2-57 15 520052872 7-8 39 520575604 13-23 1 524139851
520046840 2-57 39 7-13 3 520575606 13-23 1 524139852
520046841 2-57 18 7-26 6 14-15 1 524139853
2-69 520053823 2-65 6 520575608 13-23 1 524139854
520046842 2-69 8 520053863 2-57 17 520576601 13-23 2 524139855
520046844 2-57 22 520053870 7-26 4 14-15 2 524139856
520046847 2-57 40 7-27 2 520576603 13-23 2 524139857
520046851 2-57 27 520082886 16-23 15 520576604 13-23 2 524140127 1-27 1
520046852 2-57 32 16-25 16 520576606 13-23 2 524140128 1-27 1
520046854 2-57 24 16-27 17 14-15 2 524140129 1-27 1
520046855 2-61 2 520082888 5-49 14 520576608 13-23 2 524140132 16-9 2
520046856 2-61 2 520082893 5-19 23 520580651 13-23 2 524140133 16-9 3
520046857 2-61 10 520086615 2-71 2 14-15 2 524140134 16-7 16
520046858 2-61 9 520153603 11-26 2 520580653 13-23 2 524140135 16-7 17
520046859 2-61 12 520153605 11-26 2 520580654 13-23 2 524140136 16-7 22
520046860 2-43 27 520405601 12-11 1 520580656 13-23 2 524140139 16-15 11
2-61 13 520405607 12-11 1 14-15 2 16-17 6
2-61 13 520405613 12-11 1 520580658 13-23 2 524140141 16-15 16
520046862 2-61 19 520406601 12-11 2 520585600 13-23 3 524140142 16-17 7
520046863 2-61 20 520406607 12-11 2 14-15 3 524140844 16-3 12
2-65 2 520406613 12-11 2 524136754 2-25 9 16-15
520046864 2-61 21 520469601 12-11 1 524138928 10-15 4 524140845 16-3 12
520046866 2-37 27 520469607 12-11 1 524138929 10-15 4 16-17
2-43 23 520469613 12-11 1 524138930 10-15 5 524140846 16-15 18
2-49 520470601 12-11 2 524138931 10-15 5 16-17 5
2-61 23 520470607 12-11 2 524138932 10-15 12 524140872 16-3 7
520047875 2-55 2 520470613 12-11 2 524139011 1-8 42 524140873 16-7 6
520047876 2-55 2 520494601 11-26 1 524139028 15-23 524140874 16-15 14
520047877 2-55 3 520509601 13-15 1 524139029 15-23 524140875 16-17 19
520047878 2-55 3 520509603 13-15 1 524139030 15-23 524141426 16-49 1
520047880 2-55 7 520509604 13-15 1 524139031 15-23 524141531 16-25 13
520047886 2-55 12 520509606 13-15 1 524139061 15-25 524141532 16-27 14
520049820 9-9 22 520509608 13-15 1 524139062 15-25 524141538 1-5 11
520049839 11-3 43 520510601 13-15 2 524139063 15-25 524142660 16-5 8
520050836 13-3 14 520510603 13-15 2 524139064 15-25 524142661 16-5 8
520050842 13-19 23 520510604 13-15 2 524139139 1-43 1 524143544 1-7 4
13-19 23 520510606 13-15 2 524139140 1-43 1 524143545 1-7 3
520051896 16-43 16 520510608 13-15 2 524139141 1-43 1 524145053 1-5 1
16-47 5 520511601 13-15 1 524139142 1-43 1 524145055 1-5 1
520052800 13-3 14 520511603 13-15 1 524139210 5-47 5 524145234 6-4 39
520052802 13-3 14 520511604 13-15 1 5-49 9 524148420 16-23 14
520052845 6-56 17 520511606 13-15 1 5-53 16-25 14

E813 ©2009 Yale Materials Handling Corporation 18-11


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

524151031 5-9 18 524248818 1-7 5 580001618 2-57 11 11-26


524153711 1-8 43 524248820 1-7 5 580001619 2-57 10 580002230 11-26 3
524153716 6-7 524286003 1-7 5 580001621 6-16 54 580002231 11-26 4
524153717 6-7 580000031 6-13 26 6-19 35 580002232 4-4 50
524153718 6-7 580000037 16-43 12 580001627 2-58 580002234 4-3 16
524153719 6-7 16-45 1 580001691 7-19 12 580002235 4-3 17
524155833 2-61 2 16-47 1 580001744 2-55 5 580002236 4-3 18
524157501 6-4 41 580000039 16-43 12 580001869 9-9 5 580002248 4-4 52
524159812 5-47 9 16-47 1 9-13 580002256 4-4 60
5-49 10 580000082 7-8 42 580001871 9-13 7 4-7 32
524159827 5-49 24 7-14 53 580001872 9-13 1 580002257 4-4 60
524162256 1-35 6 580000118 16-51 5 580001874 9-13 4 4-7 32
524166186 1-29 1 580000119 16-51 7 580001875 9-9 40 580002261 2-41 13
524166189 1-29 1 580000179 2-61 39 580001876 9-9 23 2-47 37
524169325 13-24 580000180 5-3 31 580001877 9-9 23 4-4 57
14-16 580000189 9-15 5 580001878 9-9 32 4-7 27
524169328 15-9 580000260 12-12 11 580001880 9-9 20 580002262 4-4 57
15-19 12-12 11 580001889 8-7 3 4-7 27
524169329 15-5 580000309 2-55 22 8-7 3 580002268 4-7 14
15-13 580000316 2-55 17 580001891 8-7 3 580002270 2-41 20
15-15 580000318 2-57 34 580001893 8-9 3 2-47 40
524178934 1-7 1 580000322 2-69 9 580001895 8-9 3 2-53 15
524178935 1-7 8 580000361 9-15 6 580001897 16-28 3 4-7 25
524187401 13-23 1 580000545 6-39 13 580001899 16-28 3 580002328 2-57 1
14-15 1 6-41 17 580001925 8-4 38 580002329 7-17 4
524187403 13-23 1 580000556 6-51 4 16-28 7 580002362 2-41 21
524187404 13-23 1 6-58 35 580001926 8-4 38 2-43 16
524187406 13-23 1 580000559 6-51 13 580001927 9-16 8 2-53 10
14-15 1 580000725 2-41 2 580001928 9-16 9 580002363 2-41 5
524187408 13-23 1 2-43 14 580001929 9-16 4 2-47 23
524189407 1-31 5 2-61 38 580001930 9-16 7 580002366 2-5 11
524192643 5-3 36 580000864 2-37 34 580001931 8-4 39 2-35 12
524192949 1-7 2 2-41 38 8-4 39 580002367 2-5 9
524192952 1-7 6 2-44 50 9-9 33 2-35 10
524192954 1-7 2 2-61 8 9-17 13 580002369 2-5 10
524195272 5-9 22 580000868 10-3 36 580001979 8-3 22 2-35 11
524196826 5-3 32 580000884 1-25 8 580002013 8-3 17 580002370 2-5 14
5-31 8 580000981 2-37 35 580002014 9-9 25 2-35 14
524207771 5-41 580000983 5-53 6 580002016 8-3 1 580002374 2-35 1
524209869 16-23 4 580000984 5-53 10 580002031 9-9 1 580002378 2-7 21
16-25 4 580000985 5-53 12 580002046 9-10 46 580002379 2-5 2
16-27 4 580000986 5-53 11 580002075 8-3 19 580002380 2-5 3
524209870 16-23 5 580000987 5-53 5 580002076 8-3 21 580002384 2-5 7
16-25 5 580001161 7-19 4 580002077 8-3 20 2-35 8
16-27 5 580001163 7-19 5 580002079 8-3 16 580002385 2-5 8
524215716 5-9 12 580001167 7-19 6 580002080 8-3 8 2-35 9
524215717 5-9 13 580001169 7-19 7 580002081 8-3 26 580002394 4-3 5
524220519 16-27 15 580001183 5-11 14 580002103 16-45 14 580002502 9-9 2
524221347 2-31 580001217 6-67 5 580002226 11-25 1 580002721 5-31 25
524221945 5-9 18 580001406 11-4 45 11-26 580002833 6-11 11
524232605 2-31 580001617 2-57 9 580002228 11-25 1 6-13 7

18-12 ©2009 Yale Materials Handling Corporation E813


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-15 18 580003830 5-55 15 2-29 13 6-19 26


6-19 15 580003934 5-31 25 580004301 2-17 2 580005331 6-25 9
580002835 6-9 15 580003935 5-31 25 580004302 2-17 3 580005348 2-7 4
6-13 4 580003936 5-31 25 580004303 2-17 4 580005358 2-33 11
6-19 16 580003941 8-4 39 580004306 2-17 9 580005407 2-25 2
580002836 6-13 5 8-4 39 580004307 2-17 10 580005448 2-9 16
580002881 4-3 1 9-9 33 580004309 2-17 21 580005493 16-23 12
580002884 4-3 4 9-16 13 580004312 2-17 14 16-25 12
580002886 4-3 6 580004040 8-3 13 580004314 2-17 15 16-27 13
580002887 4-3 9 580004124 2-9 9 580004320 2-17 18 580005611 6-31 3
580002889 16-43 22 580004126 2-9 3 580004325 2-9 19 6-33 14
16-47 12 580004132 2-11 6 2-11 25 580005649 16-23 13
580002923 11-3 29 580004150 2-17 11 2-17 7 580005693 6-47 1
580002928 11-21 5 2-19 15 580004330 2-13 21 580005854 5-53 14
580002929 11-21 7 2-21 5 580004347 2-15 17 580005855 5-53 16
580002931 11-21 6 2-29 14 580004348 2-15 18 580005856 5-53 18
580003118 11-23 3 580004160 2-15 5 580004349 2-15 19 580005857 5-53 19
11-23 5 580004161 2-15 6 580004356 2-19 5 580005858 5-53 21
580003125 11-23 10 580004168 2-15 5 2-19 11 580005860 5-53 7
580003129 11-23 9 580004169 2-15 6 2-21 22 580005889 2-21 26
580003130 11-23 18 580004175 2-15 11 580004361 2-26 5 580006019 10-3 42
580003143 11-23 16 580004178 2-15 20 580004375 6-25 4 580006182 5-13 39
580003144 11-23 17 2-21 14 580004386 2-33 5 5-36 17
580003245 6-16 80 580004187 2-11 12 580004398 2-22 4 580006367 9-13 3
580003423 6-31 7 2-13 14 580004399 2-22 5 580006371 6-3 16
6-33 8 580004195 2-9 12 580004411 2-31 2 580006374 4-7 34
16-21 4 580004220 2-21 27 5-13 29 580006389 3-5 7
580003440 6-3 33 580004229 2-21 16 5-36 1 580006390 3-5 8
580003455 6-47 1 580004231 2-21 17 580004420 5-36 10 580006394 3-3 28
580003531 4-7 20 580004232 2-21 15 580004421 5-36 12 3-5 18
580003569 1-7 36 580004233 2-21 10 580004422 5-36 15 580006395 3-3 25
1-11 21 580004235 2-21 9 580004423 5-36 14 3-5 22
580003575 7-17 8 580004236 2-21 11 5-43 5 580006396 3-3 29
580003591 2-37 7 580004237 2-21 12 580004425 6-25 6 3-5 16
2-43 18 580004239 2-21 2 580004528 7-3 15 580006412 12-15 1
6-15 44 580004242 2-17 22 580004571 5-13 35 580006414 12-15 1
6-20 56 2-19 6 580004589 2-37 33 580006417 12-15 1
580003615 6-3 21 2-26 6 2-43 36 580006430 5-31 3
6-4 50 2-29 10 580004592 5-45 14 5-35
580003715 16-5 9 6-25 8 580004721 4-3 39 580006432 5-3 28
580003819 5-55 1 580004243 2-19 10 4-7 42 5-31 4
580003820 5-55 2 580004245 2-29 15 580004761 4-4 42 580006437 6-56 20
580003821 5-55 4 580004248 2-13 24 4-7 41 6-57 26
580003822 5-55 6 580004277 2-29 20 4-9 5 580006441 6-47 1
580003823 5-55 7 2-31 19 580004836 5-3 30 6-47 3
580003824 5-55 7 580004281 2-29 4 580005197 2-11 3 6-47 5
580003825 5-55 9 2-31 13 580005248 2-17 24 6-47 7
580003826 5-55 11 580004286 2-21 21 580005255 2-17 5 6-47 7
580003827 5-55 13 2-29 24 580005256 2-19 9 6-56 20
580003828 5-55 16 580004294 2-7 3 580005298 6-25 10 6-56 22
580003829 5-55 8 2-21 23 580005302 2-7 6 6-57 24

E813 ©2009 Yale Materials Handling Corporation 18-13


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-57 26 580006906 3-3 14 580007362 7-3 30 580007860 12-7 16


580006481 12-15 580006918 5-3 10 7-11 20 580007861 13-11 16
580006483 12-15 5-3 25 7-17 2 14-4 32
580006486 12-15 5-31 22 580007363 7-3 30 580007862 12-7 8
580006490 8-3 9 5-32 33 7-11 20 580007863 13-11 8
10-11 580006920 4-7 32 7-17 2 14-4 31
580006493 8-3 10 4-7 32 580007364 7-3 30 580007870 12-8 24
10-11 580006921 4-7 32 7-11 20 13-12 24
580006530 6-3 5 4-7 32 7-17 2 14-4 27
6-20 70 580006930 11-3 4 580007365 7-3 31 580007871 12-8 25
580006531 6-3 4 580006965 4-4 59 7-11 18 13-12 25
580006543 6-31 38 4-7 28 580007557 11-3 35 14-4 28
6-33 5 580006966 4-4 58 11-7 3 580007932 12-3
16-31 8 4-7 29 11-9 2 12-5
580006573 9-5 1 580007011 13-27 1 12-8 28 580007938 12-3
580006579 6-9 16 580007013 13-27 1 13-12 26 12-5
6-26 9 580007021 13-27 1 580007558 5-4 40 580007939 12-3
580006583 6-4 45 580007022 13-27 1 580007680 5-11 5 12-5
580006584 6-3 11 580007023 13-27 580007683 2-31 10 580007944 12-3
580006628 6-29 7 580007025 13-27 5-9 24 12-5
580006629 6-29 36 580007027 13-27 580007698 5-11 4 580007945 12-3
580006630 6-29 38 580007028 13-27 580007715 2-31 9 12-5
580006715 7-7 26 580007029 11-11 35 6-15 11 580007946 12-3
7-13 12 11-15 36 580007719 5-41 2 12-5
580006716 7-7 26 580007035 1-5 3 580007724 5-9 3 580007995 11-3 36
7-13 12 580007036 1-5 2 580007726 5-9 2 580007999 9-15
580006753 11-3 14 580007037 1-29 2 580007800 7-3 17 580008000 9-15 12
11-21 580007039 5-13 6 580007834 7-8 48 580008001 9-15 22
580006800 16-28 2 5-39 4 7-14 37 580008002 9-15 23
580006803 16-28 2 580007106 12-11 580007835 7-8 48 580008003 9-15 19
580006805 16-28 1 580007107 12-11 7-14 37 580008004 9-15 4
580006808 16-28 2 580007108 12-11 580007836 7-7 18 580008005 9-15 16
580006832 11-3 28 580007113 12-11 7-13 25 580008010 16-13 6
580006873 9-3 10 580007114 12-11 580007839 12-7 18 580008064 1-35 8
580006874 9-3 10 580007115 12-11 13-11 17 580008094 9-5 25
580006876 9-3 9 580007124 13-27 10 14-3 21 580008135 1-7 19
580006877 9-3 14 14-19 10 580007841 12-5 12 580008236 13-12 27
580006885 11-7 24 15-11 6 580007842 12-5 12 580008238 13-12 27
11-9 26 580007125 13-27 11 580007843 13-19 18 580008277 9-9 7
580006886 7-29 2 14-19 11 14-7 20 580008280 12-8 29
580006891 5-39 10 15-11 7 580007844 13-7 12 13-12 28
5-43 580007144 7-8 38 580007845 13-7 12 580008282 13-12 27
580006894 12-11 3 7-14 56 580007848 13-19 18 13-12 27
13-15 3 580007188 9-15 20 580007853 13-11 12 580008283 12-8 27
580006895 12-11 3 580007199 1-11 13 14-4 33 13-12 27
12-11 3 580007235 2-33 2 580007854 13-11 12 580008303 2-11 24
580006896 12-11 3 580007316 7-3 4 580007855 12-5 8 580008320 6-11 22
13-15 3 580007317 7-3 3 13-7 14 6-13 16
580006903 15-27 10 580007318 7-3 5 580007856 15-34 26 6-15 31
15-30 13 580007359 7-3 27 580007857 13-19 17 6-20 60
15-34 15 7-11 24 14-7 15 580008327 4-3 28

18-14 ©2009 Yale Materials Handling Corporation E813


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580008371 6-3 12 580008923 11-7 33 11-15 13 7-13 30


580008382 6-67 11 11-9 35 580009084 11-11 28 580009201 7-8 60
580008412 6-45 3 580008924 11-7 38 11-15 26 7-14 38
580008413 6-45 1 11-9 40 580009096 2-61 29 580009202 7-8 61
6-45 2 580008931 9-5 21 580009099 10-3 34 7-14 39
6-45 3 9-15 580009100 10-3 32 580009203 7-7 24
580008524 5-4 37 580008937 5-3 3 580009101 10-3 33 7-14 32
580008575 2-57 37 5-31 16 580009102 10-3 32 580009204 7-8 62
580008599 2-55 21 580008938 5-3 8 580009103 10-3 33 7-14 32
580008600 2-55 23 5-3 24 580009106 11-11 25 580009205 7-8 63
580008602 2-61 22 5-31 15 11-15 28 7-14 32
580008603 7-29 3 580008940 2-7 10 580009113 6-15 3 580009206 7-8 64
580008630 14-4 34 7-17 5 6-19 3 7-14 32
580008682 11-21 1 580008965 5-3 1 580009114 6-15 4 580009207 7-8 65
580008686 11-21 2 5-3 17 6-19 4 7-14 32
580008695 5-17 4 5-31 24 580009119 8-7 6 580009208 7-7 25
580008696 5-17 5 580008966 11-11 8 16-28 6 7-14 32
580008698 5-17 7 11-15 9 580009125 7-17 11 580009210 7-7 7
580008699 5-17 8 580008988 1-11 20 580009149 10-3 25 7-14 44
580008703 5-19 27 1-27 6 580009150 10-3 15 580009211 7-3 22
580008775 2-65 9 4-3 36 580009158 16-19 2 7-11 10
580008777 2-55 8 4-3 36 16-20 580009212 7-3 23
580008796 16-28 1 4-4 62 16-41 9 7-11 11
580008797 8-9 2 4-7 4 16-43 9 7-25 23
580008798 8-9 2 580009006 2-17 1 16-45 9 580009213 7-3 24
580008799 8-9 2 580009024 11-3 41 16-47 9 7-11 12
580008800 8-9 1 580009030 13-15 580009159 6-3 36 580009214 7-3 28
580008801 8-7 1 580009031 13-15 580009161 16-19 3 7-11 23
580008802 8-7 2 580009032 13-15 16-21 580009215 7-3 11
580008803 8-7 2 580009033 13-15 16-39 3 7-11 9
580008804 8-7 2 580009034 13-15 580009173 2-7 20 580009216 7-3 12
580008805 8-7 2 580009036 13-15 580009176 2-7 9 7-11 6
580008808 7-25 14 580009037 11-3 8 7-17 11 580009217 7-3 34
580008809 16-28 2 580009038 13-15 580009177 2-7 11 7-11 4
580008810 16-28 2 580009040 13-15 7-17 6 580009218 7-7 1
580008811 16-28 2 580009041 13-15 580009192 7-30 5 7-13 16
580008812 10-8 2 580009042 13-15 580009193 7-7 33 580009223 7-7 3
580008813 12-12 10 580009049 13-23 7-13 20 580009226 7-3 10
12-12 10 580009050 13-23 580009194 7-7 28 7-11 17
13-16 10 14-15 7-14 41 7-17 1
580008814 12-12 10 580009051 13-23 580009195 7-7 27 580009228 7-19 1
13-16 10 580009052 13-23 7-14 40 580009232 7-19 1
580008844 2-5 5 14-15 580009196 7-7 22 580009235 7-3 2
2-35 6 580009053 13-23 7-13 31 580009236 7-4 39
580008847 2-7 9 580009062 11-3 10 580009197 7-7 16 580009238 7-7 1
7-17 11 580009065 5-3 16 7-13 24 7-13 16
580008913 10-3 7 5-31 9 580009198 7-7 17 580009241 7-3 7
10-7 580009070 5-3 9 7-13 24 580009242 7-3 6
580008916 10-3 22 5-31 23 580009199 7-8 66 580009243 7-7 11
580008922 11-7 37 580009073 11-3 3 7-13 24 7-13 7
11-9 39 580009083 11-11 13 580009200 7-7 23 7-27

E813 ©2009 Yale Materials Handling Corporation 18-15


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580009244 7-27 1 580009880 13-3 13-3 1 580009983 15-34 31


580009246 7-27 3 13-7 580009909 13-9 1 580009984 15-33 1
580009247 7-7 6 13-9 13-9 1 580009985 15-34 32
7-13 8 580009882 13-7 1 580009910 13-3 580009986 15-34 31
580009248 7-7 36 13-7 1 13-7 580009993 15-33 1
7-13 9 580009883 13-9 1 13-9 15-34 2
580009251 7-25 26 13-9 1 580009915 13-3 580009994 15-34 32
580009252 7-25 17 580009884 12-5 6 13-7 580009995 15-33 1
580009253 7-25 18 13-7 11 13-9 15-34 2
580009254 7-25 22 580009886 13-19 1 580009916 13-3 1 15-34 31
580009266 2-55 11 580009887 13-19 2 13-3 1 580009996 15-33 1
580009275 2-57 30 580009888 13-20 27 580009917 13-3 580009997 15-34 2
580009276 2-57 30 580009889 13-19 8 13-7 580009998 15-34 2
580009292 6-3 18 14-7 9 13-9 15-34 31
580009298 1-11 9 580009890 13-20 24 580009918 13-3 580009999 15-33 1
580009399 15-34 19 14-7 16 13-7 580010000 15-34 31
580009401 15-34 8 580009892 13-19 15 13-9 580010001 15-34 31
580009402 15-34 13 14-7 14 580009919 13-3 580010002 15-34 32
580009403 15-34 30 580009893 12-15 8 13-7 580010003 15-34 31
580009413 16-35 3 13-9 6 13-9 580010168 15-34 2
580009414 16-35 3 15-3 2 580009920 13-3 580010169 15-34 2
580009415 16-35 4 580009895 13-3 13-7 580010268 12-3 5
580009416 16-35 4 13-7 13-9 12-15 14
580009440 16-35 9 13-9 580009922 12-15 8 580010272 1-11 17
580009448 12-8 29 580009896 13-3 1 13-9 6 580010279 12-3 3
580009475 13-12 27 13-3 1 15-7 15 12-5 3
580009477 12-8 27 580009897 13-7 1 580009924 13-7 1 13-3 3
580009531 2-7 13 13-7 1 13-7 1 13-7 3
7-17 4 580009898 13-9 1 580009937 12-5 1 14-3 5
580009716 9-9 9 13-9 1 12-5 1 14-7 23
580009721 7-25 35 580009899 13-19 16 580009940 12-5 1 580010353 16-3 13
580009733 9-9 12 13-19 16 12-5 1 16-41 4
580009734 9-9 12 580009900 13-3 1 580009943 12-5 1 16-43 4
580009744 9-9 16 13-3 1 12-5 1 580010357 16-43 14
580009745 9-9 15 580009901 13-7 1 580009951 12-3 1 16-47 3
580009746 9-9 14 13-7 1 12-3 1 580010392 1-25 3
580009773 5-17 1 580009902 13-9 1 580009954 12-3 1 580010394 1-25 3
580009776 5-17 3 13-9 1 12-3 1 580010435 1-15 5
580009793 13-19 10 580009903 13-3 580009957 12-3 1 580010442 16-31 7
14-7 11 13-7 12-3 1 16-32
580009806 5-13 21 13-9 580009965 15-34 2 580010446 16-45 4
580009854 7-7 9 580009904 13-3 580009966 15-34 32 580010447 16-13 5
7-14 49 13-7 580009974 15-34 2 16-43 12
580009875 13-19 16 13-9 580009976 15-34 31 16-45 1
13-19 16 580009905 13-3 1 580009977 15-33 1 16-47 1
580009876 13-19 16 13-3 1 15-34 2 580010448 16-45 3
13-19 16 580009906 13-7 1 580009978 15-34 32 580010449 16-3 13
580009877 13-19 16 13-7 1 580009979 15-34 32 16-39 10
13-19 16 580009907 13-9 1 580009980 15-33 1 580010483 7-29 5
580009879 13-19 16 13-9 1 580009981 15-34 32 580010485 3-5 5
13-19 16 580009908 13-3 1 580009982 15-34 32 580010738 6-31 17

18-16 ©2009 Yale Materials Handling Corporation E813


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-33 34 580010993 5-7 2 580011439 10-15 10 580011643 15-34 31


6-62 3 5-31 3 580011440 10-15 10 580011646 15-34 32
580010739 6-31 39 5-35 2 580011441 10-15 11 580011673 10-7 18
6-33 37 580010994 5-7 4 580011443 10-15 14 580011674 10-7 16
6-62 4 5-31 3 580011444 10-15 15 580011736 1-11 22
580010741 1-5 13 5-35 4 580011445 10-15 16 580011753 7-26 5
580010743 1-5 14 580011016 11-3 5 580011446 10-15 19 580011764 16-13 16
580010790 11-7 32 580011017 1-33 580011447 10-15 21 580011768 2-33 3
11-9 34 580011018 1-33 580011448 10-15 22 580011769 2-33 12
580010791 11-3 26 580011021 1-33 9 580011458 10-7 1 580011886 5-43 3
580010859 6-20 67 580011022 1-33 9 580011459 10-7 6 580011887 5-43 2
580010861 6-20 69 580011023 1-31 12 580011460 10-7 9 580011889 5-43 1
580010873 6-29 1 1-33 8 580011461 10-7 13 580011890 5-43 6
580010874 6-29 2 580011024 1-33 5 580011462 10-7 14 580011891 5-43 7
580010875 6-29 3 580011025 1-33 4 580011463 10-7 8 580011892 5-43 8
580010876 6-29 4 580011026 1-33 2 580011464 10-7 17 580011893 5-43 4
580010878 6-29 5 580011028 1-33 3 580011465 10-7 5 580011960 4-4 64
580010879 6-29 5 580011030 1-33 11 580011466 12-8 27 580011963 4-4 63
580010880 6-29 9 580011031 1-33 12 13-12 27 580011976 5-11 13
580010881 6-29 17 580011066 6-3 31 580011467 10-7 4 580011980 1-11 20
580010882 6-29 6 580011097 8-7 9 580011468 12-8 29 580011995 10-12
580010883 6-29 18 580011098 6-3 14 13-12 27 580011996 10-12
580010884 6-29 19 6-4 49 580011469 10-7 2 580011997 10-12
580010885 6-29 20 580011162 7-26 3 580011470 10-7 3 580012000 13-27
580010886 6-29 21 7-27 2 580011471 10-7 11 580012070 9-3 8
580010887 6-29 22 580011163 7-8 40 580011472 10-7 12 11-7 18
580010888 6-29 23 7-13 2 580011473 10-7 15 11-9 18
580010889 6-29 24 7-26 580011474 10-7 7 580012090 9-3 4
580010890 6-29 25 580011167 13-24 15 580011475 10-7 10 11-7 20
580010891 6-29 26 580011200 10-11 2 580011476 12-8 27 11-9 20
580010892 6-29 27 580011203 10-11 3 580011477 12-8 29 580012093 12-3 4
580010893 6-29 28 580011206 10-11 3 580011481 12-8 27 12-5 4
580010894 6-29 29 580011208 10-15 2 580011483 12-8 29 12-15 12
580010895 6-29 30 580011219 10-11 1 580011489 10-15 26 13-3 5
580010896 6-29 31 580011220 10-11 1 10-19 7 13-7 6
580010897 6-29 32 580011222 10-11 580011490 10-16 26 13-9 5
580010898 6-29 33 580011223 10-11 10-19 7 13-27 13
580010899 6-29 34 580011224 10-11 27 580011491 12-8 29 14-3 7
580010900 6-29 35 10-19 7 13-12 28 14-8 25
580010901 6-29 37 580011225 10-11 27 580011609 12-15 13 14-19 13
580010902 6-29 39 10-19 7 13-27 14 15-3 8
580010903 6-29 40 580011421 10-15 1 14-19 14 15-7 4
580010904 6-29 41 580011422 10-15 1 15-3 9 15-11 4
580010905 6-29 42 580011423 10-15 2 15-7 5 15-17 4
580010906 6-29 8 580011432 10-15 6 15-11 5 580012106 11-3 30
580010954 3-5 1 580011433 10-15 6 15-17 5 580012151 11-3 15
580010955 3-3 15 580011434 10-15 7 580011616 13-12 28 580012167 11-9 24
3-5 1 580011435 10-15 7 580011639 6-3 30 580012168 11-9 25
580010991 5-7 1 580011436 10-15 8 580011640 15-33 1 580012169 15-23 7
5-31 3 580011437 10-15 9 15-34 2 15-25 7
5-35 1 580011438 10-15 9 580011642 15-33 1 580012171 15-23 1

E813 ©2009 Yale Materials Handling Corporation 18-17


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580012172 15-23 2 580012383 12-7 12 580012678 1-5 15 5-17 18


580012173 15-23 1 12-8 35 580012688 5-51 8 580013140 5-31 32
580012174 15-23 2 13-12 30 580012728 3-3 3 580013156 14-7 1
580012175 15-23 3 580012450 15-3 1 580012732 3-5 1 14-7 1
580012176 15-23 4 15-5 580012758 7-7 37 580013162 14-7 1
580012177 15-23 3 580012451 15-3 1 7-13 6 14-7 1
580012178 15-23 4 15-5 7-25 580013204 15-5 6
580012183 12-15 5 580012452 15-7 1 580012765 1-7 2 15-9 3
13-27 5 15-9 1-7 6 15-13 6
14-19 5 580012453 15-7 1 1-7 7 15-15 6
15-3 16 15-9 580012769 15-35 2 15-19 3
15-7 12 580012454 15-11 1 580012772 15-27 4 580013207 15-5 7
15-11 18 15-13 15-30 18 15-9 4
15-17 12 580012455 15-11 1 15-34 3 15-13 7
580012184 12-15 4 15-15 580012812 11-23 15-15 7
13-27 4 580012456 15-17 1 580012821 15-35 4 15-19 4
14-19 4 15-19 580012838 7-8 55 580013208 15-5 8
15-3 11 580012457 15-17 1 7-13 15 15-9 5
15-7 7 15-19 580012842 11-23 2 15-13 8
15-11 13 580012458 15-3 580012843 11-23 4 15-15 8
15-17 7 580012459 15-3 580012844 11-23 6 15-19 5
580012185 12-15 3 580012460 15-7 580012846 11-23 7 580013209 15-5 9
13-27 3 580012461 15-7 580012847 11-23 8 15-9 6
14-19 3 580012462 15-11 580012853 5-11 15 15-13 9
15-3 13 580012463 15-11 580012856 15-35 3 15-15 9
15-7 9 580012464 15-17 580012858 6-21 8 15-19 6
15-11 15 580012465 15-17 580012980 5-45 3 580013211 15-5 13
15-17 9 580012466 16-23 6 5-49 8 15-13 11
580012221 13-27 1 16-25 6 580012985 11-15 11 15-15 13
580012248 7-30 5 16-27 7 580012986 11-11 6 580013212 15-5 1
580012253 11-7 23 580012485 1-29 11 11-15 7 15-13 1
11-9 23 16-5 2 580012987 7-29 4 15-15 1
580012265 15-25 1 580012486 16-13 12 9-3 5 580013213 15-5 2
580012266 15-25 2 580012499 5-45 8 11-3 40 15-13 2
580012267 15-25 3 5-49 4 11-7 17 15-15 2
580012268 15-25 4 5-51 11-9 17 580013214 15-5 3
580012269 15-25 1 580012500 5-51 7 11-11 14 15-13 3
580012270 15-25 2 580012501 5-51 3 11-15 14 15-15 3
580012271 15-25 3 580012514 5-51 5 580013020 6-20 68 580013253 15-5 11
580012272 15-25 4 580012563 5-51 4 580013039 2-13 5 15-9 11
580012280 7-3 8 580012565 14-19 1 2-13 8 15-15 11
580012294 7-7 10 580012572 15-35 1 580013051 16-13 8 15-19 11
7-14 52 580012573 5-53 1 580013053 5-3 26 580013254 15-5 10
580012323 6-56 14 580012579 1-31 16 5-32 34 15-9 8
6-58 38 580012611 14-3 1 580013054 5-3 21 15-15 10
580012324 5-41 13 14-3 1 5-31 28 15-19 8
6-58 38 580012617 14-3 1 580013055 16-5 13 580013256 15-9 13
580012331 10-4 50 14-3 1 16-13 3 15-19 13
580012336 11-15 6 580012660 10-19 3 580013082 16-13 19 580013257 15-9 1
580012350 11-25 16 580012670 15-30 12 580013083 16-13 20 15-19 1
12-3 11 15-34 27 580013115 5-15 1 580013258 15-9 2

18-18 ©2009 Yale Materials Handling Corporation E813


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

15-19 2 580013508 1-39 2 16-17 18 580014158 8-3 3


580013259 15-9 7 580013509 4-3 19 580014013 16-15 8 580014159 8-3 35
15-19 7 580013510 4-3 20 580014014 16-15 10 580014160 9-5 30
580013321 15-33 1 580013511 4-3 21 580014016 16-17 10 580014161 9-9 27
580013352 10-19 1 580013512 4-3 22 580014017 16-17 17 580014163 9-9 28
580013353 6-15 33 580013513 4-3 23 580014019 16-15 12 580014164 13-3 14
6-19 46 580013519 14-3 16-17 16 580014165 12-12 8
6-29 14-7 580014020 16-7 20 12-12 8
580013370 5-17 13 580013525 14-3 580014025 15-34 32 580014166 13-19 23
580013375 4-3 27 14-7 580014038 16-3 10 13-19 23
580013410 1-17 2 580013561 14-3 16-23 2 14-7 3
580013411 1-17 2 14-7 16-25 2 580014167 13-19 23
580013419 1-21 1 580013567 14-3 16-27 2 580014168 13-19 23
1-23 14-7 580014039 16-7 21 13-19 23
580013420 1-21 2 580013596 14-12 580014049 14-19 14-7 3
1-23 580013598 14-3 4 580014056 14-19 580014169 13-27 20
580013421 1-21 3 14-3 4 580014058 14-19 14-19 20
1-23 14-8 29 580014079 5-9 15 15-11 10
580013422 1-21 4 580013604 14-3 4 5-11 16 580014172 12-7 17
1-23 14-3 4 5-41 10 580014174 13-27 21
580013423 1-21 5 14-8 29 580014080 11-3 42 14-19 21
1-23 580013698 14-12 580014081 11-3 21 15-11 11
580013425 1-21 7 580013716 1-11 23 580014082 11-3 9 580014177 13-12 28
1-23 6-4 47 580014091 11-7 14 580014179 13-19 23
580013427 1-21 6 580013743 14-12 11-9 13 580014184 7-4 36
580013459 11-3 1 580013749 14-12 580014092 11-7 31 7-11 8
11-23 580013798 4-3 3 11-9 33 580014185 7-7 8
580013460 11-3 1 580013800 4-3 25 580014095 11-26 5 7-14 48
11-23 580013801 15-5 5 580014096 11-23 14 580014188 8-7 2
580013480 15-5 14 580013802 15-13 5 580014098 5-9 4 580014189 8-9 2
15-13 12 580013803 15-5 5 5-13 31 580014190 8-7 2
15-15 14 580013804 15-15 5 580014103 1-31 9 580014191 8-9 2
580013481 15-5 15 580013805 15-19 9 580014104 1-31 10 580014192 8-9 2
15-9 15 580013806 15-9 10 580014107 15-30 14 580014214 14-19 1
15-13 13 580013807 15-19 9 580014119 16-7 580014225 14-19 1
15-15 15 580013808 15-9 10 580014131 5-11 20 580014229 11-23 1
15-19 15 580013810 14-12 580014133 5-17 6 580014230 11-23 1
580013483 15-9 14 580013816 14-12 580014145 15-11 580014231 11-23
15-19 14 580013852 14-12 580014146 15-11 1 580014232 5-9 26
580013486 12-8 27 580013858 14-12 15-13 5-11 18
13-12 27 580013937 6-15 2 580014147 15-11 5-13 40
580013487 1-5 8 6-19 2 580014148 15-17 11-3 24
580013492 12-5 13 580013977 2-57 13 580014149 15-17 580014233 1-17
580013496 1-33 1 580014000 2-33 9 580014150 15-11 1 1-21
580013497 1-33 1 580014003 16-17 15-15 580014234 1-17
580013498 1-31 13 580014004 16-15 17 580014151 15-17 1 1-21
1-33 10 16-17 20 15-19 580014243 11-23
580013506 7-3 9 580014005 16-9 8 580014152 15-17 1 580014244 11-23 6
580013507 7-3 10 580014008 16-3 5 15-19 580014253 14-12 2
7-11 17 580014009 16-7 18 580014156 10-3 8 580014256 14-12 2
7-17 1 16-15 9 580014157 10-3 44 580014259 14-12 2

E813 ©2009 Yale Materials Handling Corporation 18-19


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580014262 14-12 2 580014784 16-7 8 13-12 28 16-17 14


580014265 14-12 2 580014785 16-7 11 580015528 16-3 9 580016693 15-30 14
580014268 14-12 2 580014787 16-7 7 580015529 16-11 1 580016727 1-40 4
580014271 14-12 2 16-9 1 580015530 16-7 24 1-43 4
580014274 14-12 2 16-11 2 580015531 16-9 12 580016733 11-3 28
580014292 1-27 2 580014789 16-9 17 16-15 3 580016736 1-40 7
4-3 38 580014790 16-7 3 16-17 8 1-43 7
580014294 14-12 1 580014797 16-11 3 580015532 16-11 13 580016787 2-37 35
14-12 1 580014800 16-11 8 580015590 16-15 2 580016788 2-37 35
14-12 1 580014801 16-11 7 16-17 1 580016816 14-12 13
14-12 1 580014808 16-18 580015591 16-15 7 580016817 14-12 13
580014295 14-12 1 580014811 16-11 12 16-17 15 580017023 6-48 15
14-12 1 580014812 16-11 10 580015592 16-15 19 6-56 16
14-12 1 580014817 16-18 580015633 16-7 6-72 13
14-12 1 580014829 1-27 3 16-15 20 6-72 14
580014386 6-33 38 4-3 33 16-17 3 6-72 15
6-62 4 4-3 33 580015634 16-7 6-76 12
580014392 13-12 28 580014836 2-65 2 16-15 6-76 13
580014407 1-7 23 580014837 2-57 3 580015759 16-3 8 6-76 14
580014462 1-17 1 580014838 2-62 43 580015760 16-7 12 580017034 5-9 19
1-23 1 2-65 1 580015761 16-7 13 580017233 5-45 9
580014463 1-17 1 580014839 2-57 29 580015762 16-7 9 580017291 8-3 25
1-23 1 580014840 2-61 18 580015763 16-9 10 580017374 1-25 7
580014465 1-17 580014841 2-58 44 580015764 16-11 9 580017492 13-27 10
1-23 21 2-62 45 580015767 16-15 15 14-19 10
580014466 1-18 580014862 9-16 3 580015768 16-17 12 15-17 20
1-23 2 580014866 8-9 6 580015799 5-36 11 580018438 7-25 12
580014467 1-18 580014954 9-16 3 580015814 11-4 44 580018544 15-19 9
1-23 2 580014955 8-7 2 580015911 5-13 36 580018545 15-19 9
580014468 1-18 580014956 8-9 2 5-39 13 580018546 15-15 5
580014469 1-17 34 580014984 1-7 17 6-15 40 580018547 15-13 5
580014470 1-21 8 580014987 8-9 7 6-20 53 580018888 1-21 9
580014471 1-18 9-16 3 580016129 15-30 2 1-23
1-23 7 580015022 10-4 54 580016130 15-30 3 580018935 15-30 2
580014473 1-17 29 580015023 15-34 31 580016131 15-30 3 580018941 15-30 2
1-23 5 580015148 2-55 6 580016136 15-30 3 580018968 15-30 1
580014474 1-18 580015211 15-31 27 580016137 15-30 3 15-30 4
580014475 8-7 2 580015214 15-31 27 580016175 15-30 6 580019058 15-30 1
580014527 10-7 6 580015217 15-31 27 580016181 15-30 6 15-30 4
580014672 4-9 3 580015220 15-31 27 580016557 1-5 18 580019059 15-30 1
580014673 4-9 1 580015264 15-30 26 580016558 7-7 30 15-30 4
580014674 4-9 1 15-30 26 7-13 17 580019065 15-30 1
580014676 4-9 2 580015270 15-30 26 8-5 15-30 4
580014677 4-9 3 15-30 26 580016583 16-3 11 580019095 6-51 5
580014690 5-51 9 580015288 15-31 28 16-7 14 6-58 36
580014761 16-3 4 15-31 28 580016584 16-7 15 580019096 6-51 5
580014762 16-3 3 580015294 15-31 28 580016585 16-7 10 580019101 6-65 11
580014771 16-9 6 15-31 28 16-9 14 580019117 6-48 11
580014777 16-7 580015437 16-49 2 580016586 16-7 23 6-51 2
580014778 16-9 5 580015441 16-49 6 580016587 16-9 13 580019119 6-76 15
580014779 16-9 9 580015455 13-12 28 580016588 16-15 6 580019125 6-52 14

18-20 ©2009 Yale Materials Handling Corporation E813


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580019140 6-71 9 6-57 24 6-51 2 2-53 14


6-71 10 6-57 24 580019342 6-51 4 580020388 16-23 17
6-75 10 6-57 25 580019349 6-68 7 16-25 17
580019146 15-30 5 6-57 25 6-71 4 16-27 18
580019152 15-30 5 6-57 26 6-75 5 580020546 7-3 16
580019186 15-30 2 6-57 26 580019350 6-49 26 7-19
580019210 15-30 5 580019283 6-68 5 6-71 3 580020547 7-3 14
580019216 15-30 5 6-71 11 6-71 4 7-19
580019243 6-52 15 6-71 12 6-75 4 580020550 7-3
6-52 16 6-75 11 6-75 5 7-7
6-52 17 580019293 6-52 18 580019351 6-47 5 7-17
6-55 4 6-55 7 6-47 5 7-30
6-55 5 580019294 6-52 18 6-47 5 580020552 7-3
6-55 6 6-55 7 6-47 5 7-7
580019264 6-68 1 580019295 6-48 13 6-47 6 7-17
6-71 1 6-48 19 6-47 6 7-30
6-75 1 6-49 20 6-47 7 580020553 7-3
580019265 6-68 2 6-51 1 6-48 7 7-7
6-71 1 6-52 18 6-48 9 7-17
6-75 1 6-55 7 580019352 6-51 6 7-30
580019266 6-71 1 6-55 11 6-58 36 580020563 1-23 10
6-75 1 6-56 12 580019357 8-5 9 580020930 2-65 10
16-20 1 6-57 31 580019358 8-5 1 580021061 6-47 2
580019267 6-71 1 6-57 32 580019359 8-5 2 580021062 6-47 1
6-75 1 6-71 11 580019360 8-5 3 6-47 3
16-20 1 6-75 11 580019361 8-5 4 6-47 5
580019268 6-68 3 580019309 6-48 11 580019362 8-5 5 6-47 5
6-71 1 580019317 6-51 4 580019363 8-5 6 6-47 5
6-71 12 580019318 6-51 4 580019364 8-5 8 6-47 6
6-75 1 6-58 35 580019365 8-5 7 6-47 6
16-20 1 580019319 6-51 4 580019388 11-21 3 6-48 8
16-32 1 6-58 35 580019391 10-3 28 6-48 9
580019269 6-48 13 580019327 6-47 1 580019503 5-17 21 6-56 20
6-48 19 6-56 20 580019516 7-19 11 6-56 22
6-49 20 580019328 6-47 1 580019520 11-25 17 6-56 23
6-51 1 6-56 20 580019521 3-3 13 6-57 25
6-52 18 580019329 6-47 5 580019522 3-3 1 6-57 27
6-55 7 6-47 5 580019523 11-25 15 580021079 10-3 2
6-55 11 6-47 6 12-3 10 580021088 6-65 11
6-56 12 6-47 7 580019574 3-3 11 580021096 6-47 1
6-57 31 6-48 9 580019579 16-7 19 580021098 6-49 26
6-57 32 6-56 23 580019580 16-7 19 580021205 7-25 27
6-68 4 6-57 24 580019593 8-3 25 580021214 6-26 2
6-71 1 6-57 25 580019851 13-12 28 580021461 1-23 8
6-71 11 6-57 26 580020036 7-19 10 580021564 16-41 11
6-72 12 580019330 6-47 3 580020040 7-19 12 16-43 10
6-75 1 6-48 8 580020041 7-19 12 580021863 9-9
6-75 11 6-56 22 580020058 6-37 5 580021864 9-9 9
16-20 1 6-57 27 6-43 14 580022130 9-7 8
16-32 1 580019333 6-49 26 580020334 2-41 6 580022493 11-26 15
580019282 6-56 23 580019339 6-48 11 2-47 24 580022494 14-12 5

E813 ©2009 Yale Materials Handling Corporation 18-21


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580022511 13-15 5 580023407 16-18 6-49 28 580025334 6-48 19


580022512 12-12 7 580023419 16-18 6-51 8 6-56 12
12-12 7 580023420 16-18 6-51 11 580025335 16-20 1
12-12 7 580023865 6-31 31 6-56 19 580025500 5-3 11
580022513 12-12 7 6-65 6 6-58 37 5-31 18
13-15 5 580023866 6-31 32 580025012 6-47 1 580025558 6-56 16
580022526 2-35 2 6-65 6 580025014 6-48 19 580025560 6-16 46
580022542 6-11 23 580023869 6-65 6 6-56 12 580025567 6-39 29
6-13 17 580023871 6-31 28 580025050 6-48 17 6-41 2
6-16 66 6-33 28 580025051 6-48 17 580025570 6-39 34
6-20 59 6-33 32 580025052 6-48 17 6-41 7
580022770 11-26 6-55 9 6-48 17 580025593 5-3 12
580022867 6-48 15 6-65 6 580025055 6-49 24 5-31 19
6-72 13 580023918 6-55 9 580025157 2-5 12 580025773 6-55 3
6-72 14 580023919 6-55 9 2-35 13 6-56 15
6-72 15 580023923 6-57 29 580025188 6-3 11 580025779 5-41 13
6-75 12 6-57 33 580025215 6-49 24 580025794 6-49 25
6-76 13 6-65 3 580025217 6-48 10 6-51 9
6-76 14 580023924 6-48 14 6-48 12 580025795 6-56 14
6-76 16 580023943 6-48 15 6-48 16 580025797 6-51 10
580022873 6-39 2 6-56 16 6-52 15 580025803 6-65 10
6-41 26 580023948 6-39 15 6-52 16 580025840 6-49 25
580022875 6-51 3 6-41 19 6-52 17 6-51 9
580022876 6-51 3 6-65 10 580025220 6-48 10 580025851 6-51 4
580022877 6-68 15 580024032 6-65 2 6-48 12 6-58 35
6-72 15 580024220 5-15 5 6-48 16 580025858 6-48 14
6-76 14 580024225 5-17 580025320 6-49 21 580025862 6-49 25
580022878 6-68 14 580024298 11-3 44 16-32 1 6-51 9
6-72 14 580024373 4-7 35 580025321 6-68 12 580025868 6-68 10
6-76 13 580024374 4-7 18 6-71 12 6-71 9
580022879 6-33 4 580024421 7-25 30 580025322 6-48 18 6-71 10
580022887 6-51 14 580024658 2-37 22 16-20 1 6-75 10
580022889 6-51 13 2-47 18 580025325 6-48 20 580025903 16-9
580022964 9-5 11 580024707 15-30 20 6-55 11 580025916 7-3 33
580022992 6-48 14 15-34 16 580025326 6-48 13 7-11 21
580023021 3-3 32 580024941 6-72 13 6-51 1 7-17 3
580023022 3-3 33 6-75 12 6-57 31 580026048 6-55 2
580023023 3-3 31 580024952 6-49 22 6-57 32 580026105 15-7 22
580023057 11-7 1 6-49 28 6-68 11 580026106 15-7 21
580023088 16-9 7 6-51 8 6-71 11 580026107 15-3 22
580023108 16-15 6-51 11 6-75 11 580026108 15-3 21
16-17 10 6-56 19 580025330 6-48 20 580026205 4-7 13
580023146 1-17 2 6-58 37 6-55 11 580026207 4-7 36
580023147 1-17 2 580024953 16-21 1 580025331 16-32 1 580026246 3-3 10
580023152 6-65 7 580024954 6-49 27 580025332 6-48 13 580026401 10-4 53
6-65 9 6-51 7 6-51 1 580026621 16-23 7
6-65 10 6-51 12 6-57 31 16-25 7
580023253 5-13 16 6-56 19 6-57 32 16-27 8
5-39 21 6-58 37 6-71 11 580026653 3-3 2
580023254 5-13 19 16-21 1 6-75 11 580026709 13-12 28
580023275 6-9 2 580024955 6-49 22 580025333 6-71 12 580026751 1-40 5

18-22 ©2009 Yale Materials Handling Corporation E813


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-43 5 6-39 14 15-27 1 580032617 2-55 19


580026753 1-42 4 6-41 18 580029230 15-27 3 580032618 2-57 21
1-43 5 6-43 6 15-27 3 580032619 2-58 48
580026803 2-55 18 580027616 6-58 35 580029256 15-27 2 580032620 2-58 47
580026810 6-16 47 580027617 6-58 35 15-27 2 580032621 2-58 45
580026813 6-75 7 580027618 6-71 8 580029261 15-27 2 580032622 2-58 46
580026829 2-41 4 6-75 9 15-27 2 580032627 2-55 13
2-47 22 580027619 6-15 29 580029267 15-27 2 580032628 2-57 20
6-11 31 6-20 64 15-27 2 580032781 1-5 22
580026830 6-15 43 580027652 7-17 10 580029639 6-26 3 580032782 1-11 18
580026862 2-62 43 580027691 16-13 7 580030014 9-5 26 580032796 16-19 4
2-65 1 580027706 6-48 14 580030091 2-33 6 580032798 7-19 8
580026863 2-65 4 580027947 16-7 25 580030394 15-11 28 580032816 2-33 10
580026883 6-47 1 580027948 16-7 26 580030396 15-11 29 580033132 2-22 3
6-56 20 580027949 16-15 13 580030397 15-17 27 580033229 2-13 22
580026922 12-3 2 580027950 16-15 13 580030398 15-17 28 580033240 5-41 13
12-5 2 580027951 16-17 4 580030536 5-3 15 580033292 14-7 3
12-15 2 580027952 16-17 4 5-31 10 580033449 9-16 5
13-3 2 580027953 16-15 13 580030966 5-39 8 580033515 6-37 6
13-7 2 16-17 4 580030969 5-19 28 6-43 15
13-9 2 580027954 16-15 13 580031190 2-41 28 580033516 6-37 15
13-27 2 580027955 16-17 4 2-47 7 6-43 1
14-3 1 580028237 6-9 17 2-61 35 580033519 6-37 17
14-7 1 6-26 1 580031512 16-23 2 6-43 5
14-19 2 580028333 6-56 14 16-25 2 580033537 6-37 7
580026923 13-11 11 6-58 38 16-27 2 6-43 3
15-34 17 580028348 4-7 21 580031514 16-23 2 580033581 16-49 11
580026924 13-11 11 580028393 4-7 19 16-25 2 580033592 16-49 8
15-34 29 580028441 6-16 87 16-27 2 580033597 6-31 41
580026931 2-55 27 6-25 16 580031672 12-15 15 6-33 31
580026934 1-35 26 6-61 4 580031673 12-15 15 6-55 9
580026954 9-13 580028717 15-27 5 13-7 4 580033641 1-7 14
580027220 11-25 18 580028718 15-27 7 13-9 3 580033685 1-7 14
580027261 2-37 15 580028819 11-4 47 13-27 16 580033852 6-65 5
2-47 12 11-7 2 14-19 16 580033885 1-39 4
2-50 3 11-9 1 15-3 6 5-19 6
2-61 25 580028951 16-3 6 15-7 2 580033890 12-7 17
580027276 16-7 1 16-18 1 15-11 2 580034399 16-3 2
580027277 16-7 5 580029082 11-3 27 15-17 2 580034510 3-3 5
580027278 16-7 2 580029125 15-27 6 580031674 12-15 15 580034540 6-33 43
580027279 16-7 25 15-30 8 580032011 3-3 18 6-55 8
580027280 16-7 25 15-34 10 580032188 5-41 9 6-55 8
580027572 2-7 8 580029213 15-27 1 580032356 1-7 14 6-57 28
3-3 19 15-27 1 580032377 6-16 85 6-57 30
5-36 6 580029218 15-27 3 580032440 2-37 16 580034561 16-23 11
6-16 74 15-27 3 2-47 32 16-25 11
580027573 2-37 25 580029219 15-27 1 6-15 38 16-27 12
2-47 4 15-27 1 6-20 54 580034615 6-31 15
5-11 11 580029224 15-27 3 580032504 10-15 11 6-33 27
580027612 6-35 5 15-27 3 580032601 5-13 20 580034616 6-31 37
6-37 8 580029225 15-27 1 5-36 5 6-33 36

E813 ©2009 Yale Materials Handling Corporation 18-23


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-62 2 2-61 26 8-9 9 580041237 5-4 42


580034673 1-8 44 580036940 6-75 7 580039596 6-7 2 580041240 5-4 42
580034760 2-7 9 580037002 6-56 18 580039610 3-3 17 580041363 10-15
7-17 11 6-71 3 580039646 6-9 18 580041364 10-15
580034765 16-23 21 6-75 4 6-26 4 580041371 6-15 37
16-25 21 580037179 5-39 7 580039661 6-4 38 580041462 6-35 7
16-27 21 6-15 12 580039890 2-37 5 6-37 1
580034809 6-11 10 6-19 12 16-23 3 6-39 10
580034918 7-19 9 580037291 8-3 16-25 3 6-41 20
580034999 1-40 3 580037520 6-13 39 16-27 3 6-43 10
1-42 3 6-61 580039904 4-3 11 580041517 6-45 2
1-43 3 580037522 5-41 8 4-4 48 580041518 6-45 1
580035001 1-40 2 580037687 15-20 4 580040354 6-15 21 580041728 13-24 12
1-42 2 580037688 15-20 5 580040368 16-7 3 14-16 12
1-43 2 580038527 4-7 22 16-9 15 580041729 13-24 14
580035011 1-40 6 580038834 5-19 35 16-39 5 14-16 14
1-43 6 580038886 5-19 24 16-41 1 580041732 13-23
580035017 1-40 580038891 5-19 20 16-43 1 580041733 13-23
1-43 580038894 5-19 42 580040373 5-31 1 580041734 13-23
580035018 1-42 5 580038901 7-11 25 580040409 8-3 11 14-15
1-43 6 7-21 580040434 8-3 580041736 13-23
580035019 1-42 580038902 7-11 26 580040443 8-3 9 580041881 6-15 22
1-43 7-21 10-15 6-19 34
580035084 6-56 13 580038957 6-3 26 580040444 8-3 10 6-31
580035104 7-19 3 6-68 10-15 580041883 15-30 7
580035444 9-5 33 580039086 7-11 25 580040445 8-3 11 15-34 22
580035541 1-11 7 7-23 580040474 5-49 12 580041884 15-30 7
580035542 1-11 10 580039087 7-11 26 580040510 6-56 17 15-34 7
580035543 1-11 8 7-23 580040592 2-15 7 580041897 6-9 1
580035844 16-13 5 580039088 7-11 27 580040599 2-9 21 6-65 1
16-45 1 7-23 580040613 2-29 8 580041923 4-4 51
580036350 6-31 42 580039173 15-9 9 580040633 2-11 15 580041947 5-19 5
6-33 30 15-19 10 580040640 2-25 8 580042026 6-65 9
6-55 9 580039174 15-9 9 580040672 2-21 13 580042028 6-35 3
6-65 6 15-19 10 580040782 7-21 8 6-37 9
580036358 6-31 43 580039175 15-5 4 7-23 8 6-43 12
6-33 29 15-13 4 580040783 7-21 9 6-45 4
6-65 6 580039177 15-5 4 7-23 9 580042072 5-45 11
580036481 6-31 18 15-15 4 580040787 7-21 20 5-47 8
6-33 33 580039188 10-15 3 7-23 20 580042184 5-3 29
6-65 6 580039189 10-15 3 580040818 3-3 30 5-7
580036482 6-55 9 580039203 11-25 4 580040875 2-21 6 580042221 6-76 15
580036525 5-41 6 580039229 5-20 51 2-25 4 580042331 6-15 14
580036575 6-39 35 580039230 4-4 53 2-33 4 6-15 36
6-41 8 580039232 4-4 54 580040974 11-25 2 580042356 5-13 10
580036612 8-3 7 580039438 2-37 26 580041129 6-56 18 580042487 3-3 34
580036615 8-3 2 2-43 22 6-68 6 580042510 6-33 20
580036664 8-3 6 5-49 17 6-71 3 580042529 7-21 19
580036920 2-37 14 580039498 6-3 1 6-75 4 7-23 19
2-47 11 580039513 6-76 15 580041147 5-13 24 580042538 13-23
2-50 2 580039532 8-7 8 5-41 3 14-15

18-24 ©2009 Yale Materials Handling Corporation E813


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580042755 11-3 12 580043655 6-31 27 11-9 22 580047222 2-9 13


580042794 6-15 15 6-33 35 580045693 11-3 11 580047223 2-9 8
580042853 11-11 29 6-62 5 580046095 5-39 11 580047224 2-9 14
11-17 580043693 2-43 37 580046106 4-3 12 580047225 2-9 11
580042854 11-15 30 580043696 2-43 39 4-4 49 580047226 2-9 7
11-17 580043705 16-9 20 580046107 4-4 56 580047227 2-9 6
580042867 5-13 27 580043718 9-3 2 580046165 5-49 13 580047228 2-9 15
5-39 19 11-7 6 580046166 5-49 13 580047229 2-9 18
580042890 6-47 11-9 5 580046191 5-13 9 580047230 2-9 17
6-51 580043719 11-7 7 580046192 5-13 11 2-25 3
580042895 6-47 11-9 6 580046193 5-13 8 580047231 2-15 1
6-51 580043736 9-9 10 580046194 5-39 6 580047232 2-15 3
580042901 5-13 26 580043737 9-9 35 580046331 2-47 17 580047233 2-15 4
580042917 5-49 18 580043862 5-19 47 580046387 10-3 41 580047234 2-15 3
580042918 4-3 7 580043863 5-20 50 580046410 6-9 11 580047235 2-15 3
580042947 6-62 1 580044126 6-39 25 580046451 5-36 18 580047236 2-15 3
580042969 2-37 28 6-41 31 580046485 2-43 24 580047237 2-15 4
580042996 11-11 33 580044131 6-39 20 580046486 2-37 8 580047238 2-15 4
11-15 34 6-41 10 580046488 2-37 21 580047239 2-15 4
580043105 2-55 580044133 6-39 16 2-43 29 580047240 2-15 8
2-57 6-41 14 580046499 2-41 1 580047241 2-15 12
2-61 1 580044134 6-37 4 2-47 19 580047260 2-15 14
2-65 6-43 13 2-61 3 580047261 2-15 15
2-67 580044147 13-12 27 580046531 2-43 12 580047262 2-15 13
2-69 580044374 7-7 34 2-58 43 580047263 2-15 13
580043107 2-37 7-14 45 580046602 2-7 23 580047264 2-15 13
2-41 580044503 5-13 25 580046604 5-13 3 580047265 2-15 13
2-55 580044609 11-11 11 580046634 2-43 25 580047266 2-15 13
2-57 11-15 18 580046697 7-19 12 580047267 2-15 13
2-61 1 580044610 11-11 37 580046709 16-9 4 580047268 2-9 20
2-65 11-15 38 16-51 1 580047269 2-11 1
2-69 580044795 6-15 25 580046789 3-3 35 580047270 2-11 4
580043125 2-43 30 6-20 58 580046965 13-23 3 580047271 2-11 5
580043141 2-43 580044932 2-37 23 14-15 3 580047272 2-11 8
2-47 2-47 1 580046967 13-24 13 580047274 2-11 9
580043142 2-37 580044947 6-9 14 14-16 13 580047275 2-11 11
2-41 6-62 580046971 6-3 34 580047276 2-11 13
580043165 2-71 1 580045111 6-15 41 580046997 6-37 580047277 2-11 14
580043189 1-31 7 580045112 6-15 26 6-39 580047279 2-11 17
580043191 1-31 8 6-19 39 580046998 6-35 580047280 2-11 18
580043207 16-7 3 580045113 6-19 44 580047045 6-67 580047281 2-13
16-9 15 580045322 9-3 13 10-8 1 580047282 2-13 1
16-39 5 11-7 19 580047145 5-13 4 580047283 2-13 2
16-41 1 11-9 19 5-39 1 580047285 2-13 3
16-43 1 580045480 6-35 6 580047169 5-39 18 580047287 2-13 10
580043255 5-11 24 6-37 3 580047206 2-37 37 580047288 2-13 9
5-20 53 6-39 12 2-43 4 580047289 2-13 6
580043256 5-11 7 6-41 21 2-71 4 580047291 2-13 11
580043282 5-11 2 6-43 11 580047207 2-71 6 580047292 2-13 12
580043453 6-16 50 6-45 4 580047220 2-9 1 580047293 2-13 13
6-19 40 580045683 11-7 22 580047221 2-9 5 580047295 2-21 25

E813 ©2009 Yale Materials Handling Corporation 18-25


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580047299 2-29 7 580047351 2-25 7 580047903 3-7 7 580048568 3-7 5


580047300 2-29 9 580047354 2-19 7 580047919 5-49 19 580048571 5-39 20
580047301 2-29 11 580047355 2-19 7 6-16 70 580048578 6-45 4
580047302 2-29 12 580047356 2-19 8 580048111 3-7 2 6-65 7
580047303 2-29 16 580047357 2-19 7 580048161 7-21 5 6-65 9
2-31 15 580047360 2-19 12 7-23 5 6-65 10
580047304 2-29 17 580047361 2-19 13 580048162 7-21 7 580048579 3-5 2
2-31 16 580047362 2-19 14 7-23 7 580048580 3-5 3
580047305 2-29 18 580047366 2-19 4 580048163 7-21 22 580048581 3-5 4
2-31 17 580047370 2-21 1 580048164 7-23 22 580048589 5-25 1
580047306 2-29 19 580047371 2-21 3 580048165 7-23 22 580048590 5-25 2
2-31 18 580047372 2-21 4 580048166 7-23 22 5-27 11
580047307 2-29 22 580047373 2-21 7 580048168 7-21 1 580048592 5-25 4
2-31 21 580047374 2-21 18 7-23 1 580048594 5-25 6
580047308 2-29 21 580047375 2-21 19 580048171 7-21 10 5-29 15
2-31 20 580047376 2-21 20 7-23 10 580048596 5-25 8
580047309 2-29 2 580047377 2-33 1 580048173 7-21 15 580048597 5-25 9
580047310 2-29 3 580047378 2-17 23 7-23 15 5-27 7
2-31 13 580047379 2-22 1 580048174 7-21 14 5-27 10
580047311 2-29 5 580047380 2-22 2 7-23 14 580048599 5-25 10
580047312 2-29 6 580047390 2-29 25 580048181 7-11 29 580048600 5-25 7
580047315 2-11 19 580047393 2-11 21 580048182 7-11 28 5-25 11
580047316 2-11 20 580047394 2-11 22 7-21 11 5-29 14
580047317 2-9 22 580047405 16-53 5 7-23 11 580048601 5-25 12
580047318 2-17 6 580047409 2-11 23 580048212 7-11 580048602 5-25 14
580047319 2-17 8 580047410 2-37 4 7-13 580048604 5-25 3
580047320 2-17 12 2-41 3 580048214 7-11 580048609 5-25 16
580047321 2-17 13 580047423 6-19 20 7-13 580048610 5-23 11
580047322 2-17 16 580047577 2-26 7 580048215 7-11 5-25 17
580047323 2-17 19 580047659 5-51 3 7-13 5-27 8
580047324 2-17 17 580047661 5-51 11 580048225 2-7 1 580048611 5-25 18
580047325 2-17 20 580047694 6-7 1 2-9 5-29 5
580047326 2-13 15 580047697 6-7 1 2-11 580048612 5-25 19
580047327 2-13 25 580047714 5-13 15 2-13 580048613 5-27 1
580047328 2-13 26 6-16 59 2-15 580048614 5-27 2
580047329 2-13 27 6-20 51 2-17 580048615 5-27 3
580047330 2-13 16 580047747 16-9 4 2-19 580048616 5-27 4
580047331 2-13 17 16-53 3 2-21 580048617 5-27 5
580047332 2-13 18 580047787 5-3 1 2-22 580048618 5-27 6
580047333 2-13 19 5-3 17 2-25 580048619 5-27 9
580047334 2-13 20 5-31 24 2-26 580048620 5-27 12
580047337 2-13 23 580047805 3-7 4 2-29 580048621 5-23 3
580047339 2-13 30 580047808 3-3 16 2-33 5-29 10
580047341 2-13 32 3-7 1 580048226 2-7 24 580048622 5-23 4
580047342 2-21 24 580047809 3-7 6 580048227 2-31 11 5-29 12
580047343 2-26 580047848 5-13 28 6-15 10 580048624 5-23 3
580047344 2-26 1 5-36 3 580048267 10-8 5 5-23 6
580047345 2-26 2 580047856 3-7 3 580048449 2-37 6 5-23 7
580047347 2-25 1 580047896 2-31 3 6-45 5-23 8
580047349 2-25 5 5-13 30 580048480 1-7 25 5-29 11
580047350 2-25 6 5-36 2 580048544 3-3 36 580048625 5-23 2

18-26 ©2009 Yale Materials Handling Corporation E813


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580048661 5-29 1 6-20 52 580049460 10-3 1 580051805 1-23 4


580048662 5-29 2 580049015 11-17 4 580049531 5-36 7 580051808 6-21 1
580048663 5-29 3 580049016 11-17 14 580049556 5-25 20 580051809 6-21 2
580048664 5-29 4 580049017 11-17 24 5-29 16 580051812 5-20 52
580048666 5-29 9 580049018 11-17 34 580049557 5-19 33 580052003 2-37 31
580048667 5-29 6 580049019 11-17 3 580049559 2-31 8 2-43 34
580048668 5-29 580049020 11-17 38 6-15 14 580052055 1-7 22
580048804 2-55 11 580049021 11-17 2 6-15 36 580052067 6-39 4
580048826 5-41 5 580049022 11-17 41 580049754 5-11 1 6-41 28
580048843 5-13 38 580049023 11-17 43 580049849 2-7 2 580052068 6-39 5
5-36 16 580049024 11-18 44 6-15 45 6-41 29
580048850 2-37 20 580049032 11-17 42 580049863 4-4 61 580052069 6-39 17
580048868 2-67 1 580049228 13-12 28 580049883 1-23 4 6-41 16
580048869 2-67 2 580049229 2-43 11 580049884 1-23 580052070 6-39 33
580048870 2-67 3 2-53 7 580049891 1-15 1 6-41 6
580048871 2-67 4 6-16 76 580049892 1-15 2 580052071 6-39 30
580048872 2-67 5 580049231 2-37 24 580049893 1-15 2 6-41 3
580048873 2-67 6 2-47 5 580049895 1-15 1 580052072 6-39 32
580048874 2-67 7 5-11 8 580049906 1-15 1 6-41 5
580048875 2-67 8 5-13 23 580049935 6-13 39 580052073 6-39 31
580048876 2-67 9 6-19 14 6-19 24 6-41 4
580048877 2-67 11 580049232 6-31 8 580050039 2-7 5 580052076 6-39 22
580048878 2-67 12 6-33 44 6-16 75 6-41 13
580048879 2-67 14 580049271 16-23 2 580050204 9-10 47 580052084 6-11 21
580048882 2-67 13 16-25 2 580050213 16-25 18 6-13 15
580048915 5-23 8 16-27 2 580050236 2-29 1 6-15 1
580048916 5-23 6 580049272 16-23 2 580050297 2-29 23 580052088 6-35 1
5-25 16 16-25 2 580050409 2-37 19 580052090 6-35 2
580048919 2-37 39 16-27 2 2-41 32 580052097 6-37 10
2-47 2 580049273 16-23 2 2-44 46 580052098 6-37 11
2-61 4 16-25 2 580050943 2-43 10 580052149 6-37 12
6-21 16-27 2 580051024 6-39 24 6-43 8
580048922 2-67 10 580049274 16-23 2 6-41 35 580052150 6-37 13
580048926 5-13 1 16-25 2 580051026 6-39 26 6-39 7
5-41 15 16-27 2 6-41 32 6-41 23
580048936 5-23 7 580049275 16-23 2 580051027 6-39 27 6-43 9
580048944 6-16 16-25 2 6-41 33 580052151 6-39 1
580048945 6-16 16-27 2 580051169 5-19 16 6-41 25
580048948 6-16 57 580049276 16-23 2 580051449 1-7 26 580052152 6-39 8
580048950 6-16 16-25 2 580051615 16-7 3 6-41 24
580048951 6-16 56 16-27 2 16-9 15 580052154 6-39 9
580048952 6-16 58 580049329 5-13 12 16-39 5 6-41 30
580048979 6-21 3 580049359 2-37 9 16-41 1 580052155 6-39 6
580048980 6-21 5 6-41 16-43 1 6-41 22
580048981 6-21 6 6-43 580051646 16-55 580052162 2-43 5
580048982 6-21 7 580049407 5-11 3 580051696 11-7 36 580052228 11-11 34
580049010 5-36 8 580049408 9-7 3 11-9 38 11-15 35
5-39 23 580049409 9-7 3 580051697 11-7 35 580052237 5-13 18
6-15 35 9-7 4 11-9 37 5-36 9
580049011 2-71 7 580049410 9-7 4 580051731 11-4 49 5-39 22
6-15 27 580049432 5-13 14 580051734 6-56 16 580052258 1-7 22

E813 ©2009 Yale Materials Handling Corporation 18-27


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580052259 5-19 13 580053229 5-25 15 2-55 580060068 1-15


580052264 9-9 9 5-29 13 2-57 580060070 1-15
580052283 9-9 9 580053484 2-31 7 2-61 1 580060151 11-12 43
580052360 9-9 10 580053491 5-19 37 2-65 11-15 44
580052361 9-9 35 580053492 5-19 31 2-67 580060205 11-11 10
580052474 2-37 27 580053493 5-19 45 2-69 580060250 11-12 42
2-43 23 580053495 5-19 17 580055132 2-43 11-15 43
2-49 580053496 5-19 14 2-47 580060362 11-12 44
2-61 23 580053497 5-19 3 580055133 2-37 11-15 45
580052624 6-4 37 580053498 5-19 4 2-41 580060488 2-37 35
6-55 580053869 5-23 580055564 6-15 41 2-43 26
580052625 6-3 37 580053965 2-49 580055967 2-67 580060624 6-19 18
6-55 580053966 2-49 580056062 5-19 34 580060922 5-29 7
580052630 6-19 33 580053967 2-49 580056063 5-19 21 580061796 6-9 6
580052674 2-31 6 580053968 2-49 580056294 10-3 18 580062078 1-15 3
580052689 5-19 12 580053969 2-49 580056505 5-23 5 1-23 3
580052691 5-19 2 580053970 2-49 580056506 5-23 2 580063250 6-4 48
580052709 2-43 28 580054400 2-31 13 5-23 5 580063369 2-62 44
580052711 2-43 15 580054402 2-31 12 580056603 5-23 1 5-23 13
2-61 39 580054403 2-31 5 580056606 5-23 5 580063420 6-75
580052790 2-37 38 580054404 2-31 1 580056826 5-19 30 580064014 5-23 11
580052875 6-3 26 580054406 2-31 14 580056827 5-19 38 580064107 16-18 1
6-71 580054531 2-31 580056828 5-19 19 16-18 1
580052916 6-66 580054643 5-25 5 580056829 5-19 36 580065108 1-35 31
580052941 4-7 26 580054715 13-23 8 580056910 2-31 1 580065961 1-17 29
580052999 2-43 30 14-15 8 580057259 1-17 29 1-23 5
2-43 42 580054765 6-19 17 1-23 5 580067135 2-11 10
580053063 2-61 13 580054994 2-7 1 580057313 5-19 29 580067136 2-26 4
580053072 6-15 22 2-9 580057338 16-31 2 580067137 2-17
6-33 2-11 580057356 5-19 2-21
580053110 7-21 23 2-13 580057606 5-19 1 2-25
7-23 23 2-15 580057614 2-57 21 2-26
580053111 7-21 23 2-17 580057620 5-19 10 580068115 6-7
7-23 23 2-19 580058380 6-39 23 580068393 6-4
580053112 7-21 23 2-21 6-41 34 580068991 2-37 18
7-23 23 2-22 580058762 6-15 43 2-47 30
580053113 7-21 23 2-25 6-25 5 580069330 2-9
7-23 23 2-26 580058763 6-25 3 580070718 15-34 33
580053222 2-7 1 2-31 580058764 6-25 14 580071308 2-62 46
2-9 2-33 580058765 6-25 7 580071505 1-23
2-11 580055000 6-16 86 580058767 6-25 13 580073651 1-17 2
2-13 6-25 15 580058821 1-35 1 580073709 5-23 10
2-15 580055058 2-37 580058845 6-25 12 580074142 16-17 2
2-17 2-41 580058846 6-25 11 580074765 2-19 1
2-19 2-55 580058847 6-25 1 580076319 2-9
2-21 2-57 580059253 6-37 16 2-11
2-22 2-61 1 6-43 4 580076434 2-9
2-25 2-65 580059816 1-15 6 2-11
2-26 2-69 1-23 6 2-13
2-31 580055059 2-43 580060060 1-23 580076435 2-11 16
2-33 2-47 580060061 1-23 580076742 11-25 14

18-28 ©2009 Yale Materials Handling Corporation E813


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580077352 5-23 12 900003270 5-39 9 900010287 6-15 42 900015239 6-3 17


580079139 5-23 9 900005237 2-55 4 6-19 47 6-15 13
580079953 2-57 21 900005254 2-55 10 900010298 6-13 37 900015240 2-47 21
580079956 2-57 21 900005255 2-55 15 900011232 5-9 11 2-57 41
580083092 11-17 37 2-57 35 900011233 4-4 44 900017264 6-13 32
580083607 2-17 1 900005256 2-55 14 5-9 10 6-19 21
580085007 2-13 29 900005257 2-7 19 5-39 12 6-23
580085008 2-13 31 2-55 16 900011244 10-4 55 900063101 3-3 21
580086066 2-41 27 900005278 2-55 20 900011247 2-41 40 3-5 13
2-47 8 900005280 2-55 9 2-44 52 900488804 10-11 13
2-61 36 900005282 2-57 2 2-61 37 900488823 10-11 19
580086808 15-5 12 900005286 2-57 6 900011248 2-43 21 10-15 24
15-13 10 900005287 2-57 7 2-61 34 900488824 10-11 18
15-15 12 900005288 2-57 8 900011251 2-41 39 10-15 23
580086809 15-9 12 900005292 2-57 16 2-44 51 900488826 10-11 26
15-19 12 900005297 2-69 11 2-50 5 10-15 25
580088257 1-17 900006201 2-69 10 2-61 28 900488827 10-11 20
1-21 900006204 2-69 1 900011253 2-41 37 900488834 10-16 27
580088258 1-17 900006205 2-69 2 2-44 49 900488835 10-12 29
1-21 900006206 2-69 3 2-50 4 10-16 28
580090157 2-31 13 900006207 2-69 4 2-61 27 900750815 10-15 17
580094389 14-19 900006208 2-69 6 900011268 2-41 19 900750816 10-15 18
580094390 14-19 1 900006209 2-69 7 2-47 39 900750841 10-11 15
580094425 13-27 900006211 2-57 19 2-53 20 900750848 10-15 20
580094426 13-27 1 900006213 2-57 23 900011276 2-53 4 900955806 10-11 4
580094463 13-27 900006219 2-55 24 6-11 12 900955807 10-11 4
580094464 13-27 1 900006220 2-55 25 900011286 4-3 2 900955809 10-11 17
640046901 4-7 23 900006231 2-57 25 900012209 2-43 9 900955811 10-11 5
810646400 7-3 29 900006233 2-57 26 2-53 3 900955812 10-11 5
7-11 22 900006234 2-57 31 6-11 5 900955813 10-11 6
900001201 10-3 27 900006236 2-57 33 6-13 34 900955814 10-11 6
900001230 4-3 5 900006239 2-57 14 900012210 2-41 18 900955815 10-11 9
900001231 4-3 5 900006240 2-57 36 2-47 36 900955816 10-11 9
900001237 5-15 3 900006242 2-57 38 2-53 23 900955821 10-11 14
5-17 19 900006247 2-61 3 900012211 2-41 15 10-15 13
900001238 5-15 6 900006248 2-61 5 2-47 33 900955822 10-11 16
5-17 20 6-21 4 900014294 3-3 9 900955823 10-11 21
5-19 26 900006250 2-61 6 900015222 2-62 40 900955825 10-11 8
900003231 5-9 23 900006251 2-55 26 900015226 2-41 10 900955826 10-11 8
6-15 23 2-61 7 2-47 27 900955827 10-11 12
6-19 36 900006256 2-61 11 2-53 11 900955830 10-11 7
16-43 18 900006257 2-61 14 900015229 2-41 36 901162818 16-51 2
16-45 7 900006259 2-61 17 2-44 48 901177109 5-13 2
16-47 7 900006264 2-49 2-50 1 5-41 16
900003245 16-39 4 900006270 2-37 36 2-57 12 901177124 5-13 7
900003247 16-13 9 2-41 31 2-61 30 5-39 2
16-45 11 900006272 2-61 16 900015233 2-61 31 901428819 10-11 10
900003260 4-3 5 900006280 2-49 900015238 6-11 8 901836818 10-11 11
900003263 6-13 1 900006282 2-41 29 6-11 34 901836870 10-12
6-19 19 900010278 6-31 40 6-13 29 903259104 9-3 11
900003264 6-19 25 6-33 41 6-13 38 11-4 48

E813 ©2009 Yale Materials Handling Corporation 18-29


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11-7 28 5-49 1 7-13 16 16-43 1


11-9 30 925776402 1-25 4 931018909 8-3 4 16-45 1
904575103 9-16 2 930101905 5-49 20 932200907 15-30 13 952405902 6-57 34
905733100 3-3 22 930101906 4-3 13 932201905 4-7 31 16-20 2
3-5 12 930102904 6-3 8 932202903 12-7 10 16-20 3
908621405 10-11 28 930102905 5-39 16 13-11 10 16-20 4
908630400 10-11 2 6-16 55 14-3 14 16-21 2
909145100 4-7 6 6-19 42 932729901 5-15 2 16-21 3
909267300 5-11 6 930102908 6-16 51 932729905 16-13 18 16-45 1
5-19 46 6-19 45 932730905 16-35 10 952408901 6-57 34
5-41 7 930103908 5-3 2 937100903 5-49 23 16-20 3
909377300 10-12 5-3 18 6-9 8 16-20 3
909882404 1-7 35 5-31 11 6-16 62 16-20 4
3-3 24 5-31 31 16-11 4 16-21 2
3-5 11 931001910 6-16 61 937100904 6-3 15 16-21 3
13-11 15 931005916 5-53 15 6-26 7 16-45 1
14-4 29 6-16 79 16-53 6 952408904 16-7 3
15-34 4 931013901 11-11 36 937300930 16-49 4 16-9 15
909882405 1-5 17 11-15 37 937701930 16-49 3 16-20 3
9-10 41 931013904 5-19 22 940004903 5-49 21 16-39 5
11-3 7 931014904 9-9 11 6-16 60 16-41 1
912326300 1-7 9 931014906 2-35 15 940102903 16-11 5 16-43 1
912514300 5-11 23 931015902 1-29 4 940400907 6-9 20 16-45 1
912845301 1-35 2 931015903 5-19 7 6-11 32 954512901 13-20 25
912845302 1-35 16 16-5 6 6-13 2 14-7 17
917071306 9-16 2 16-13 17 6-16 71 15-31 29
919325411 6-56 18 931015914 1-5 10 940600907 6-16 69 15-34 28
919325422 6-68 13 931015915 1-5 6 940600908 6-3 23 955400910 8-3 5
6-71 4 7-7 29 952405901 16-7 3 8-3 33
6-75 5 7-13 29 16-9 15 955400911 1-25 6
920388300 6-11 19 931017904 8-3 24 16-20 3 965801904 9-3 25
6-13 13 931017910 2-35 3 16-39 5 965801908 1-7 11
924473400 5-45 1 931017917 7-7 5 16-41 1

18-30 ©2009 Yale Materials Handling Corporation E813


SECTION 19

19 USER SUPPORT INFORMATION


CONTENTS

SECTION 19
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 19-2


TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 19-2
OPERATOR TRAINING .................................................................................................................................. 19-2
SERVICE TRAINING COURSE ...................................................................................................................... 19-2
SERVICE TRAINING MATERIALS ................................................................................................................. 19-2

E813 ©2009 Yale Materials Handling Corporation 19-1


USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
HOW TO ORDER SERVICE PARTS available for a nominal fee from your Yale Dealer.
In order to prevent delay, too much communication and OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure The Yale "Basic Operator Training" program helps
to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck operation,
WHEN ORDERING PARTS training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
Contact your authorized Yale Industrial Truck Dealer
developed a "complete" program that is totally self-
giving them the following information:
contained – incorporating the most modern instructional
1. Your Purchase order number. techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
2. Complete addresses for sending the invoice and
parts. SERVICE TRAINING COURSE

3. Tell us how you want your parts sent. If we do not Operators and Yale dealer service technicians can
get this information, we will send the parts using the improve their technical ability for maintaining and
lowest priced method. repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
4. Correct part number(s) and description(s). Use your Different types of mechanical, electric, and electronic
parts manual as a reference. subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
5. Model and serial number of the truck. courses which are held at Yale Corporate Headquarters
in Greenville, NC.
TECHNICAL SERVICE PUBLICATIONS
SERVICE TRAINING MATERIALS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively Your own service training can be supported through a
maintain Yale Industrial Trucks in a safe, useful complete line of Yale Service Training materials. An
condition. Part Manuals with complete replacement parts Index is available from your Yale Dealer which lists
identification, Service Maintenance Manuals which textbooks, audio-visual programs and films. These
provide service and overhaul procedures and additional materials will provide your training staff with everything
copies of the Operating Manual can be obtained from necessary for training your group.
your Yale Industrial Truck Dealer.
For additional information or assistance in obtaining
To provide instructions for safely operating and servicing these user support publications and programs, contact:
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating Yale Materials Handling Corporation
techniques and safety warnings to the operator. It 1400 Sullivan Drive
contains a guide to safe maintenance practices and Caller No. 12011
recommended schedules for maintenance. if the Greenville, NC 27834-2011

19-2 ©2009 Yale Materials Handling Corporation E813


Yale Materials Handling Corporation 524208463
1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 04/2009
Greenville, NC 27834-2011

You might also like