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MMPX 304 Separation System - System Reference - 1996
MMPX 304 Separation System - System Reference - 1996
AlfaLavaI
• System Reference
•
•
Product No. 1762041·80
Alfa Laval reserve the right to make changes at any time without
prior notice.
•
•
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Published by: Alfa Laval Separation AB
Marine & Power Oil Treatment Division
S - 14780 Tumba
Sweden
@Copyright Alfa Laval Separation AB 1996.
•
• Study instruction manuals and observe the
warnings before installation, operation,
service and maintenance.
1.2 Separator 3
•
2 Drawings 5
•
2.2 Separator Drawings 8
2.2.1 Basic Size 8
2.2.2 Foundations 9
•
Dlag; 4 -12.5 Amp 14
2.3.5 Combined separator and
Pump Starter Circuit Dlag;
4-12.5Amp 15
•
2.3.6 Standard Equipment
Interconnection Diagram 16
2.3.7 Standard Equipment
Interconnection Diagram
(Cont.) 17
2.3.8 Optional EqUipment
Interconnection Diagram 18
2.3.9 Heatpac Control
Interconnection Diagram
(Electric Heater) 19
2.3.10 Heatpac Control
Interconnection Diagram
(Steam Heater) 21
1810246-02
1 Technical Data
•
Application Cleaning of lubricating and fuel oil used for marine and power
diesel engines, with a maximum density of991 kg/m3 at 15°C.
Intennediate and
heavy fuel oil
Viscosity
eSt/50°C
30
40
Capacity Separation temp.
Vhr
1800
1800
°C
70-98
80-98
60 1450 80-98
100 1350 90-98
180 1300 98
380 900 98
460 750 98
600 570 98
cSt/40 °C Vhr °C
Distillate
13
cSt/40 °C
1.5 - 5.6
2000
Vhf
2300
40
°C
20-40
• Gas turbine
aero derivative
heavy industrial
cSt/40 °C
1.5 - 5.5
1.5 - 5.5
Vhr
1600
2100
°C
20-40
20-40
1810246-02 1
1 Technical Data MMPX 304 System Reference
IIhr
Detergent:
Cross-head Diesel Engine 1100
Trunk Piston Diesel Engine 800
•
•
Compressed air Pressure 650 - 800 kPa
Free from oil
Dry with dew point at least 10 °C
below ambient temperature
•
Sludge production 3 litres per discharge
Maximum water
consumption 3 litres per discharge
2 1810246-02
MMPX 304 System Reference 1 Technical Data
1.2 Separator
50 Hz 60 Hz
•
180 minutes
Sump lubrication oil 0.5 litre
Motor power (min.) 3kW
Power consumption:
maximum at start up 2.8 kW
maximum operating 2kW
1810246-02 3
2 Drawings
•
•
•
•
1810246-02 5
2 Drawings MMPX 304 System Reference
o
•
•
,,r---------,,,
, ,
J} •
•
L- =---=--=-=-__ ~ L . . _ __.JI
Ref. 1762041 Rev. 9
6 1810246-02
MMPX 304 System Reference 2 Drawings
Legend
=>
201
Flow
Oil inlet
206 Water for water seal and displacement
209 Oil Recirculation to tank
220 Clean Oil outlet
221 Water (to collecting tank)
222 Sludge (to collecting tank)
371 Operating water pH value not below 6pH,
•
hardness max 10'dH 150-600 kPa (1,5-6
bar), Salinity max 60ppm Cl
(eqUivalent to 100 ppm NaCI)
372 Opening water
376 Closing water
• 501
540
701
A
B
Operating air, Cu-pipe 06/04 650-800 kPa
Ventilation
Electric connection
Starter (Optional)
Vibration Switch (Optional)
C Hose length 600 mm
Basic Equipment
Item Description QIy. Article no.
1 Separator MMPX304 1 881100-01-05
2 Intermediate tank 1 1762009-80
3 Flexible connection 2 1762012-80
• 6
7
8
Solenoid valve block, water
Mounting parts
Change-over valve
1
1
1
1763456-81
1762087-85
1763414-01
•
10 Level switch 1 1762011-01
11 Control unit EPC-41 1 31830-6148-1
12 Pneumatic actuator 1 1763428-82
13 Solenoid valve blOCk, air 1 1763498-80
14 Pressure switch arr, 1 1764049-80
18 Flexible hose. water 2 1763910-01
19 Flexible hose, water 1 1764007-02
20 Emergency stop 1 1763946-01
21 Regulating valve 1 1762570-80
1810246-02 7
2 Drawings MMPX 304 System Reference
45
'-I
10..
9 35
V
I
/ i
I
'\
~" 1300
•
865
820
415
ICD
r
mnli .I
~
I@
~I
555
•
--~
350 2t
/ / / /
" 0
///////////////
La
T
~
135
lRn
B~
245
•
465
•
L- ~=======7=45::====:::=!... __.Ji
Ref. 557495-00
B Venical force not exceeding 5 kN/foot W Horizontal force not exceeding 7 kN/foot
8 1810246-02
MMPX 304 System Reference 2 Drawings
2.2.2 Foundations
•
• 210
/
.~'l'-'~~-:-'-'-'g
I'Q· \ .
i ! . !•
T'-'-'+-'-'~'-'-'-'+i 245 445
•
. I .I I •
\. i .I ............
..L.......I
'--l,J,;I-.....
. ./
."-,-,-,-, "..'----~
•
115
D
c
~11
Ret 557495-00
1810246-02 9
2 Drawings MMPX 304 System Reference
Standard Equipment
•
11 RCap 1 pair 0.5 EPC-41 Alarm panel
12 RCap 1 pair 0.5 EPC-41 MVl
13 RCap 1 pair 0.5 EPC-41 MV6
RCap 1 pair 0.5
•
14 EPC-41 MV10
15 RCap 1 pair 0.5 EPC-41 MV15
16 RCap 1 pair 0.5 EPC-41 MV16
17 RCap 1 pair 0.5 EPC-41 LSI4
18 RCap 1 pair 0.5 EPC-41 LS 4
19 RCap 1 pair 0.5 EPC-41 SSC PS 42
Optional equipment
No. Type
20 RCap 1 pair 0.5
Connection point A Instruction Connection point B
EPC-41 XS2
Remarks
•
XS1 Vibration switch
No. Type
21 RCap 2 pair 0.5
Connection point A Instruction Connection point B
EPC-41 XS 1
Remarks •
Remote operation of control unit EPC-41
10 1810246-02
MMPX 304 System Reference 2 Drawings
• 42
44
RCOP 1 pair 0.5
RCOP 1 pair 0.5
EPC-41
EPC-41
Remote operation switch
Steam shut off
• 41
42
43
RCOP 1 pair 0.5
RCOP 1 pair 0.5
RCOP 4 pair 0.5
EPC-41
EPC-41
EPC-41 SSC
Heater fault
Remote operation switch
TT2/TT 1
Where SSC is indicated it should be a signal shielded cable with the shield properly
connected to earth as shown in the electrical drawings.
For other connections armoured cable may be used provided the armour is connected to
earth as shown in the electrical drawings.
For further information about cables see "Component Description, EPC-4l Control Unit"
1810246-{)2 11
2 Drawings MMPX 304 System Reference
SEPARATOR
,-,
,-, ,-, =r=:::H-
z-z
MOTOR ,-, --{G)f----'---- ,-,
I
t Jf- -
It- -
-
-
•
,0-,
TO CONTROL SYSTEM EPC -41 400
:-;C-':;-/T.;;-":."'--":C="-="~~"""'==-----{
10-1 10-2: CONTROL VOLTAGE 48VAC
1 °r--+---jr-,o-, '0-,---'----"
I
I
'-- ·~RE:CP;cLA::::CE:::S=JJ:::M:..:PE~Rc.:ON::.:..TE=RM:::IN"'A.::L"_S ..JI=~~=~=~~= __.Jx
Ref. 1764026
12 1810246-02
MMPX 304 System Reference 2 Drawings
~I'
I I I I
I~I-
• I I I~
I I I
I
~\-\-
I
-{: -t-
I
--
I'
...
~
:;;:
N
-I
•
I :;;: ---
<
I I
~ I~ N
;1
I ..,1 I
:=1
~I "
.! .'
I ::=1 I
... I "
"!' •
------- ---
I
~
I
I
440 I
I 415
380 1>
I' (J)
'I"
I '"...
• I
220
I
~I'
a>
~
I
• 1
I
'"
LL
....
~
-' I
I
5 '" .~
~
I a - ~
N
~
..,
~
I
I~ ..,
L
N
.
-r--1 1
' ~ ~ '"
~
l;::l~l~ I
~
0
_.
lit 1-
I 1 1 I ~
x
Ref. 1764025
1810246-02 13
2 Drawings MMPX 304 System Reference
2.3.4 Combined Separator and Pump Starter Interconn. Diag; 4 -12.5 Amp
MAINS SUPPLY
3x220,380,415 OR 440VAC , 5060Hz ,-,,-z =t=:m:-:
SELECT VOLTAGE ON TRANSFORMER T1 ,-J
2-1
SEPARATOR 2-2
MOTOR 2-J
PUMP
•
MOTOR
,-:=.r- -- -11-11- -
- - - - -
I If- -=--
t JI- -
It- - -
--=-~""
- [: 0-1*!;---1
•
, 0-' --'------'''''',
;;TOe--:"C0T.N",nR-,::0",L-"S;;;YS2TE~M=EP'7C",,--;4-;,'
"'4"'00;;;;-,;-;;- --\ 10 }--f-1r'o-z
10-1/10-2 : CONnROL VOLTAGE 48VAC 1o-J-+-----1D:JJ:LJ
10-3/10-4: STOP OF SEPARATOR :::::
10-5 : PROTECTIVE EARnH (PE)
, - - ---11
REMOTE STOP·
SEPARATOR REMOTE START
+-----'r- --- -1L - - - - -
'--y- - -11
r+ - -
. IL _ _
Ir - -
L CJ-ffl;-j
~5~~~~~~ STOP
I ~- ;:; 20-1 --I!...j
~20-Z-11
I
•
,-----11 . 11- ___
REMOTE STOp· +-----'r- - -1L _ _ _ _ + __
PUMP
REMOTE START '--y- - -11 +-. Ir - -
I
·REPLACES JUMPER ON TERMINALS L
Ref. 1764030
14 1810246-{)2
MMPX 304 System Reference 2 Drawings
2.3.5 Combined Separator and Pump Starter Circuit Diag; 4 -12.5 Amp
•
•
•
•
Ref. 1764029
1810246-02 15
2 Drawings MMPX 304 System Reference
POVl£R SUPPLY
,00'
'0-' !=liE
'0-,
"FRC'OM""....,S"'TA"'R"'IT"R"F"'O"'R=SEP"-<:AR"'A"'T"'OR"- --{ 10 )-l---il
10-1 +10%
,0-2 48 v AC -15~ SO/60 Hz
,0-3 STOP OF SEPARATOR
•
10-4
POT.FREE CONTACT MAX 50 v ACjlJC, 1.0 A
10-5 PROITCnVE EARnH (PE)
SlGNAl
PoT.""FREETOCONTACT,
ALARM PANEL
MAX 50 VAC/DC, 1.0 A
OPENSAT-ALAkM- - - - /' L
,1~ .IL- l~"-'- --
11-2- -
tr
.
,
•
I o
o
z
;d
I ,o
MV1 (V1) ~'l-1~'l-1
Oil FEED ~12-2~f 12
0 ; 1 -
2
MVS (vs)
TANK DRAIN ~::;dl @: I
~::;J---0ri
MV10
•
WAITR SEAl
,,~I C/ I
ClOSlNG WAITR
I
I
I
16 1810246-02
MMPX 304 System Reference 2 Drawings
'I,i"i
EXTRA AlARM r ________ ..JI ' ........L ~"IL ___
INPUT 11------\ - - -+HI
~-------'l ...._1: I l'
Ir---
I ----
1-.:;------1
I'~
LSI 4
,
I
INTERMEOIAIT 17-1 ~II
LEVEL ' 17-2
L _______ ~
I
® I
I
•
1-------1
I
I'~'8-'~I' ®
LS 4
HIGH LEVEL 18_2 I
, ~
L _______ ~
, ,I
1-------;;-1 I
•
I
i, ~'9-' =11 i,
PS 42
~ 1~19-1
LOW PRESSURE
~
19-2 ® I
I I 19-2
L_~ _____ ~
"
0
Z
--i
;;0
0
r-
e
z
--i
XS 2 1-------1 rrt
EMERGENCY STOP
i c:r:=::~~1i ® nl~:~ --0
SEPARATOR "I
cF=:=~~I!
!L _______ ~
~
(Special stop
sequence)
~
•
To Starter for
Separator
• OUT -
-
-
-
~--...,
- ~l;l;2.JO '"
(")
- --jJ(l;l.:.l-lr ~
IN - - - -l Xl;l;'~~':2
- - - -!Xl;l;.4.; --i
1810246.JD2 17
2 Drawings MMPX 304 System Reference
XS 1
V1BRATION
S~TCH
REPLACES
EMERGENCY
STOP XS2
REM01E
CONTROL UNIT
OPERATIONS •
•
START/STOP
DISCHARGE INIT.
ALARM ACK.
n
0
z
---;
!~;:::;-lfl
;0
n 1 (Alarm) 0
r-
Temp. sensor I ~24-2 I e
2 x Pt 100 ' 11--+,----i z
(For 2-wire conn. I ~ I ---;
see dwg. 1764441) L~ ~ rrl
U
n
I
SUPERVISION OF --------l £':
----{X[I]
x
n
•
S1EAM SHUT-OFF
(OUTPUT. 48 VAC)
START / STOP
•
(OUTPUT. 48 VAC)
•
L- te::.:.m:,.:M:::o::,:n::,:uo::.:.I.
---.:.F::.or....:f::.ur.::.th:=er.....::.:.inf:=or.::.m:.:o:::tion:::...::s:::ee:....::ou::..r.::S!:;"fS:.:: =..;-:..=':..:I~--=..:.- =.:.._=-:..:_=-
-=L::...:c- J~
Ref. 1763406 Rev. 5
18 1810246-02
MMPX 304 System Reference 2 Drawings
- - -
I
"~
I
~1~- I x
HEATPAC I " ~
POWER UNIT «H
:-n
• I <0-,
I -<0-7-
I <0-2
<0-'- ~<o-, :
SEE ALSO
I
I-
~ I- -40-5-
-40-4-
I ...... "=
INTERCONNEC]ON
DIAGRAM FOR
SELECTED HEATER f-- -<0-'-
<0-'-
<\0
I n
....
<0-'
:
•
SIZE
I ~40-1-
I) <0-2-
I I "<0-7
I I I
L: - ~
I ("")
0
:z:
--<
:;0
1-"
I. x
n o·
r
t~
REMOTE C'
START/STOP . c:-- -4Z-1-lL·_ -
- -"-2~
'42'- _1H-1~42-1
\. / ~"-2-
~'
--< -
HEATER L. _ . .::J -- fTl
"I
("")
I :::
";"'i I
~
>
•
~
I
~1
> Temp. sensor
='
!i! 2 X Pt 100 --....m
r
+ 4.,.,
n 2 (Control)
~ . 4.\-2 I I n 4J.-J
~ (For 2-wire conn.
... dwg. 1764441)
I I
-4J
'. 4.H -
~:E~ I
51 4.\-,
"'!i! n
•
1 (Algrm) 4.\-'
i~
ilil:
g~
!i!~
I
~!i
~,. I
~p
~,.
'"~
o::~ I
i~ "f <
~~m L
~
- ._'-
~~ For further information see our System Manual.
1810246-02 19
MMPX 304 System Reference 2 Drawings
STEIIM SHUT-OFF
(Output, 48 VAC)
• SRV 1
STEIIM REG. VALVE
(24 V AC ~OTOR)
(ma, 1,6 A)
I ""'11-41-1-
(")
o
z
NOTE! JU~PER
WHEN NOT USED "L
L::: -:- ~2
1
I
""!iJ
_
>-'-~4./1'---1'+
''t.!'r_ 41 - 2 -
--j
;;0
o
r-
e
~
I --j
rTl
RE~OTE
START/STOP "I
( ")
HEATER :!':
• Temp. sensor
2 x Pt 100
n 2 (Controll
(For 2-wire conn.
see dwg. 1764441)
\-----,--+Hn ~E:~
4>-'
•
4>-.
IT 1 (AIgrm) 4>-.
·,f •;;
L
For further information see our System Wonuol.
1810246-02 21
2 Drawings
I ~
§~-, I~: 1
~-2- f-- IXI~' ?
I ~-3 I- I~:~
~-~ 3'4
I
L -- --
U>
0
-- --
I
-50-I .~: 1
I ~ -511.../
v
I
-50-~ ~:?
-51-2.../
I ~
50-3
-51-3.../
13: 3
L - --
- --
I
I
t- X13:1
I ~
§5 H - I- IX13:?
51-2-
v 51-3 13:3
I
51-4- t- X13:4
L
Ref. 1763152
22 1810246-02
MMPX 304 System Reference 2 Drawings
NOTE
• Tenninal X 13:2 in Master is connected to
tenn. X13:4 in Slave and X13:4 (Master)
to X 13:2 (Slave)
• Straight parallel connection between
Slaves
• When change of Master interconnections
I.
must be changed too
• For Master/Slave coding see operators
service manual
IMPORTANT
1810246-<l2 23