Download as pdf or txt
Download as pdf or txt
You are on page 1of 25

b~

AlfaLavaI

• MMPX 304 Separation System

• System Reference



Product No. 1762041·80

Printed May 1996


Book No. 1810246-02 V1

Alfa Laval Marine & Power



Alfa Laval reserve the right to make changes at any time without
prior notice.


Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Published by: Alfa Laval Separation AB
Marine & Power Oil Treatment Division
S - 14780 Tumba
Sweden
@Copyright Alfa Laval Separation AB 1996.

• Study instruction manuals and observe the
warnings before installation, operation,
service and maintenance.

Not following the instructions can result in


serious accidents with fatal injuries.

• In order to make the information clear only foreseeable conditions have


been considered. No warnings are given, therefore, for situations
arising from unintended usage of the machine and its tools.

• A summary of the safety information is found in the Safety chapter


under divider I.
Contents

1 Technical Data 1 2.3.11 Master/Slave Connection


of Control Unit EPC-41
1.1 Separation System 1 Interconn. Diag. 22

1.2 Separator 3


2 Drawings 5

2.1 Mounting Drawings 5


2.1.1 Mounting Drawing 6


2.2 Separator Drawings 8
2.2.1 Basic Size 8
2.2.2 Foundations 9

2.3 Interconnection and Circuit


Diagrams 10
2.3.1 Cable List 10
2.3.2 Separator Starter
Interconnection Diagram;
4-12.5Amp 12
2.3.3 Separator Starter Cl rcult
Diagram; 4 - 12.5 Amp 13
2.3.4 Combined Separator and
Pump Starter Interconn.


Dlag; 4 -12.5 Amp 14
2.3.5 Combined separator and
Pump Starter Circuit Dlag;
4-12.5Amp 15


2.3.6 Standard Equipment
Interconnection Diagram 16
2.3.7 Standard Equipment
Interconnection Diagram
(Cont.) 17
2.3.8 Optional EqUipment
Interconnection Diagram 18
2.3.9 Heatpac Control
Interconnection Diagram
(Electric Heater) 19
2.3.10 Heatpac Control
Interconnection Diagram
(Steam Heater) 21

1810246-02
1 Technical Data

1.1 Separation System

Separator MMPX 304


Application Cleaning of lubricating and fuel oil used for marine and power
diesel engines, with a maximum density of991 kg/m3 at 15°C.

Rated capacity 3400 Vhr

• Capacity and separation


temperature, fuel oil

Intennediate and
heavy fuel oil
Viscosity

eSt/50°C
30
40
Capacity Separation temp.

Vhr
1800
1800
°C
70-98
80-98
60 1450 80-98
100 1350 90-98
180 1300 98
380 900 98
460 750 98
600 570 98

cSt/40 °C Vhr °C

• Marine diesel oil

Distillate
13

cSt/40 °C
1.5 - 5.6
2000

Vhf
2300
40

°C
20-40

• Gas turbine
aero derivative
heavy industrial
cSt/40 °C

1.5 - 5.5
1.5 - 5.5
Vhr

1600
2100
°C

20-40
20-40

1810246-02 1
1 Technical Data MMPX 304 System Reference

Capacity and separation Viscosity Capacity Separation temp.


temperature, lube oil
cSt/40 °C IIhr °C
Steam turbine 32- 46 1200 55
32- 46 1900 70

IIhr

Detergent:
Cross-head Diesel Engine 1100
Trunk Piston Diesel Engine 800



Compressed air Pressure 650 - 800 kPa
Free from oil
Dry with dew point at least 10 °C
below ambient temperature

Operating water Pressure 150 - 600 kPa


Temperature 5 - 85°C
Maximum density 1000 kg/m3
Maximum hardness 180 ppm (CaC0 3 10 °dH)
Minimum pH value 6
Salinity maximum 60 ppm chloride
(equivalent to 100 ppm NaCl)


Sludge production 3 litres per discharge

Maximum water
consumption 3 litres per discharge

Maximum back pressure 250kPa


2 1810246-02
MMPX 304 System Reference 1 Technical Data

1.2 Separator
50 Hz 60 Hz

Speed Drive motor 3000 rpm 3600 rpm


Bowl spindle max. 9510 rpm 9305 rpm

Gear ratio 130: 41 106: 41

Torque Jp reduced to motor shaft 2.5 kg m2 1.7kgm2

• Miscellaneous Starting time


Stopping time
Maximum operating time
without oil feed
approx. 2 minutes
15 - 18 minutes


180 minutes
Sump lubrication oil 0.5 litre
Motor power (min.) 3kW
Power consumption:
maximum at start up 2.8 kW
maximum operating 2kW

Bowl data Sludge and water space I litre

Manufacturing materials Frame lower and upper cast iron


Frame hood cast iron
Bowl shell stainless steel

• Other process parts stainless steel, brass and


cast iron.

1810246-02 3
2 Drawings

2.1 Mounting Drawings



1810246-02 5
2 Drawings MMPX 304 System Reference

2.1.1 Mounting Drawing

o


,,r---------,,,
, ,

J} •

L- =---=--=-=-__ ~ L . . _ __.JI
Ref. 1762041 Rev. 9

6 1810246-02
MMPX 304 System Reference 2 Drawings

Legend

=>
201
Flow

Oil inlet
206 Water for water seal and displacement
209 Oil Recirculation to tank
220 Clean Oil outlet
221 Water (to collecting tank)
222 Sludge (to collecting tank)
371 Operating water pH value not below 6pH,


hardness max 10'dH 150-600 kPa (1,5-6
bar), Salinity max 60ppm Cl
(eqUivalent to 100 ppm NaCI)
372 Opening water
376 Closing water

• 501
540
701
A
B
Operating air, Cu-pipe 06/04 650-800 kPa
Ventilation
Electric connection
Starter (Optional)
Vibration Switch (Optional)
C Hose length 600 mm

Basic Equipment
Item Description QIy. Article no.
1 Separator MMPX304 1 881100-01-05
2 Intermediate tank 1 1762009-80
3 Flexible connection 2 1762012-80

• 6
7
8
Solenoid valve block, water
Mounting parts
Change-over valve
1
1
1
1763456-81
1762087-85
1763414-01


10 Level switch 1 1762011-01
11 Control unit EPC-41 1 31830-6148-1
12 Pneumatic actuator 1 1763428-82
13 Solenoid valve blOCk, air 1 1763498-80
14 Pressure switch arr, 1 1764049-80
18 Flexible hose. water 2 1763910-01
19 Flexible hose, water 1 1764007-02
20 Emergency stop 1 1763946-01
21 Regulating valve 1 1762570-80

12 -211 Ancillary kit 1 1 1761999-87 1

1810246-02 7
2 Drawings MMPX 304 System Reference

2.2 Separator Drawings

2.2.1 Basic Size

45

'-I
10..

9 35
V
I
/ i

I
'\
~" 1300

865
820

415
ICD
r
mnli .I
~

I@
~I

555

--~
350 2t

/ / / /
" 0

///////////////
La
T
~
135
lRn
B~
245


465

L- ~=======7=45::====:::=!... __.Ji

Ref. 557495-00

B Venical force not exceeding 5 kN/foot W Horizontal force not exceeding 7 kN/foot

8 1810246-02
MMPX 304 System Reference 2 Drawings

2.2.2 Foundations


• 210
/

.~'l'-'~~-:-'-'-'g
I'Q· \ .
i ! . !•
T'-'-'+-'-'~'-'-'-'+i 245 445


. I .I I •
\. i .I ............
..L.......I

'--l,J,;I-.....
. ./
."-,-,-,-, "..'----~


115

D
c
~11
Ret 557495-00

A Max. horizontal displacement at the inlet! C 8 holes for foundation bolts


outlet connections during operation ±2Omm
B Max. vertical displacement at the sludge D Service side
connection during operation ±IOmm

1810246-02 9
2 Drawings MMPX 304 System Reference

2.3 Interconnection and Circuit Diagrams

2.3.1 Cable List

Standard Equipment

No. Type Connection point A Instruction Connection point B Remarks


10 RCap 5x 1.5 Starter EPC-41


11 RCap 1 pair 0.5 EPC-41 Alarm panel
12 RCap 1 pair 0.5 EPC-41 MVl
13 RCap 1 pair 0.5 EPC-41 MV6
RCap 1 pair 0.5


14 EPC-41 MV10
15 RCap 1 pair 0.5 EPC-41 MV15
16 RCap 1 pair 0.5 EPC-41 MV16
17 RCap 1 pair 0.5 EPC-41 LSI4
18 RCap 1 pair 0.5 EPC-41 LS 4
19 RCap 1 pair 0.5 EPC-41 SSC PS 42

Optional equipment

XS2 Emergency Stop (of separator)

No. Type
20 RCap 1 pair 0.5
Connection point A Instruction Connection point B
EPC-41 XS2
Remarks


XS1 Vibration switch

No. Type
21 RCap 2 pair 0.5
Connection point A Instruction Connection point B
EPC-41 XS 1
Remarks •
Remote operation of control unit EPC-41

No. Type Connection point A Instruction Connection point B Remarks


23 RCap 2 pair 0.5 EPC-41 Remote operation switch

10 1810246-02
MMPX 304 System Reference 2 Drawings

TT1 temperature sensor Pt100 for alarm


No. Type Connection point A Instruction Connection point B Remarks
24 RCOP 2 pair 0.5 EPC-41 SSC TT 1

Supervision of externally controlled heater


No. Type Connection point A Instruction Connection point B Remarks
40 RCOP 1 pair 0.5 EPC-41 Start! Stop
41 RCOP 1 pair 0.5 EPC-41 Heater fault

• 42
44
RCOP 1 pair 0.5
RCOP 1 pair 0.5
EPC-41
EPC-41
Remote operation switch
Steam shut off

• Heatpac EHS control


No. Type Connection point A Instruction Connection point B Remarks

40 RCOP 4 pair 0.5 EPC-41 Heatpac power unit ..


42 RCOP 1 pair 0.5 EPC-41 Remote operation switch

43 RCOP 4 pair 0.5 EPC-41 SSC TT2/TT 1 .............

Heatpac SHS control


No. Type Connection point A Instruction Connection point B Remarks

40 RCOP 2 pair 0.5 EPC-41 SRV 1

• 41
42
43
RCOP 1 pair 0.5
RCOP 1 pair 0.5
RCOP 4 pair 0.5
EPC-41
EPC-41
EPC-41 SSC
Heater fault
Remote operation switch
TT2/TT 1

• 44 RCOP 1 pair 0.5 EPC-41

Other equivalent and approved cables may be used.


Steam shut off

Where SSC is indicated it should be a signal shielded cable with the shield properly
connected to earth as shown in the electrical drawings.
For other connections armoured cable may be used provided the armour is connected to
earth as shown in the electrical drawings.
For further information about cables see "Component Description, EPC-4l Control Unit"

1810246-{)2 11
2 Drawings MMPX 304 System Reference

2.3.2 Separator Starter Interconnection Diagram; 4 -12.5 Amp

MAINS SUPPLY I-I -I-----rrr--


3x220,380,415 OR 440VAC , 5060Hz
1-' =t=~:.:g~
}--+--IC ,-,
SELECT VOLTAGE ON TRANSFORMER Tl

SEPARATOR
,-,
,-, ,-, =r=:::H-
z-z
MOTOR ,-, --{G)f----'---- ,-,

CONTACTOR RESPONSE, SEPARATOR


PoTENTIALFREE CONTACTS;-MAX 256vo.5A- - - - - -
1
. iE-=---
If-
-=---

SYSTEMS EMERGENCY STOP'
(CONTROL VOLTAGE OFF)
r::::.. - - -It... -
---,J,.~ - -11
- - --- ---
I

I
t Jf- -
It- -
-
-

,0-,
TO CONTROL SYSTEM EPC -41 400
:-;C-':;-/T.;;-":."'--":C="-="~~"""'==-----{
10-1 10-2: CONTROL VOLTAGE 48VAC
1 °r--+---jr-,o-, '0-,---'----"

10-3/10-4 : STOP OF SEPARATOR


10-5 : PROTECnVE EARTH (PE)
::::;-t-O
,-----11 I
SEPARATOR REMOTE STOp·
REMOTE START
+-':J:<- - --IL - - - - -
'-y- - --11
r· ~~
Ir -
== -

COVER INTERLOCK S\\HCH·

TO CONTROL SYSTEM EPC -41L400


---------
c..::, - -
I . - --------1
-
. ::l
-11
1
I
-It... - - - - - -'-- Jf- - - ~ 'i::tttj
I It- - -
z
<' •

(SPECIAL STOP SEQUENCE)
I r;.:- ;:; ,o-,--IW - '20u
XS 2 ~ '0-'---11 " ./
~~~~~~~ STOP &~: ~~:=: ---'~i1"--"
I

I
I
'-- ·~RE:CP;cLA::::CE:::S=JJ:::M:..:PE~Rc.:ON::.:..TE=RM:::IN"'A.::L"_S ..JI=~~=~=~~= __.Jx

Ref. 1764026

12 1810246-02
MMPX 304 System Reference 2 Drawings

2.3.3 Separator Starter Circuit Diagram; 4 -12.5 Amp


0::
0
t-
«
0::
«
0-

(J)

~I'
I I I I
I~I-

• I I I~
I I I
I

~\-\-
I
-{: -t-
I

--
I'
...
~

:;;:
N
-I


I :;;: ---
<
I I
~ I~ N
;1
I ..,1 I
:=1
~I "
.! .'

I ::=1 I
... I "
"!' •
------- ---
I
~
I
I
440 I
I 415
380 1>
I' (J)

'I"
I '"...

• I
220
I
~I'
a>
~
I

• 1

I
'"
LL
....
~
-' I

I
5 '" .~
~

I a - ~
N
~
..,
~
I
I~ ..,
L
N
.
-r--1 1
' ~ ~ '"
~
l;::l~l~ I
~
0

_.
lit 1-
I 1 1 I ~
x

Ref. 1764025

1810246-02 13
2 Drawings MMPX 304 System Reference

2.3.4 Combined Separator and Pump Starter Interconn. Diag; 4 -12.5 Amp

MAINS SUPPLY
3x220,380,415 OR 440VAC , 5060Hz ,-,,-z =t=:m:-:
SELECT VOLTAGE ON TRANSFORMER T1 ,-J

2-1
SEPARATOR 2-2
MOTOR 2-J

PUMP


MOTOR

CONTACTOR RESPONSE, SEPARATOR 1 If- -=---


PoTENTIALFREE CONTACTS;-MAX 250VO.5A- - - - - - . iE -=---
CONTACTOR RESPONSE, PUMP
PoTENTIA~REECONTACTS~AX25~0.5A-----liE-=-- --=-~

SYSTEMS EMERGENCY STOP·


(CONnROL VOLTAGE OFF)
1 ...

,-:=.r- -- -11-11- -
- - - - -
I If- -=--

t JI- -
It- - -
--=-~""

- [: 0-1*!;---1

, 0-' --'------'''''',
;;TOe--:"C0T.N",nR-,::0",L-"S;;;YS2TE~M=EP'7C",,--;4-;,'
"'4"'00;;;;-,;-;;- --\ 10 }--f-1r'o-z
10-1/10-2 : CONnROL VOLTAGE 48VAC 1o-J-+-----1D:JJ:LJ
10-3/10-4: STOP OF SEPARATOR :::::
10-5 : PROTECTIVE EARnH (PE)

, - - ---11
REMOTE STOP·
SEPARATOR REMOTE START
+-----'r- --- -1L - - - - -
'--y- - -11
r+ - -
. IL _ _

Ir - -
L CJ-ffl;-j

COVER INTERLOCK S\\HCH·

TO CONnROL SYSTEM EPC -411-400


--------- --------,
(SPECIAL STOP SEQUENCE) I . - . :l I
CO:, - --=--=;f- - - - - ---
I
f -1~ ==
I
z
p •
XS 2

~5~~~~~~ STOP
I ~- ;:; 20-1 --I!...j
~20-Z-11

&~: ~~~: =+=till:j


'20
"../
u
.

I

,-----11 . 11- ___
REMOTE STOp· +-----'r- - -1L _ _ _ _ + __
PUMP
REMOTE START '--y- - -11 +-. Ir - -

I
·REPLACES JUMPER ON TERMINALS L
Ref. 1764030

14 1810246-{)2
MMPX 304 System Reference 2 Drawings

2.3.5 Combined Separator and Pump Starter Circuit Diag; 4 -12.5 Amp




Ref. 1764029

1810246-02 15
2 Drawings MMPX 304 System Reference

2.3.6 Standard Equipment Interconnection Diagram

POVl£R SUPPLY
,00'
'0-' !=liE
'0-,
"FRC'OM""....,S"'TA"'R"'IT"R"F"'O"'R=SEP"-<:AR"'A"'T"'OR"- --{ 10 )-l---il
10-1 +10%
,0-2 48 v AC -15~ SO/60 Hz
,0-3 STOP OF SEPARATOR


10-4
POT.FREE CONTACT MAX 50 v ACjlJC, 1.0 A
10-5 PROITCnVE EARnH (PE)

SlGNAl
PoT.""FREETOCONTACT,
ALARM PANEL
MAX 50 VAC/DC, 1.0 A
OPENSAT-ALAkM- - - - /' L
,1~ .IL- l~"-'- --
11-2- -
tr
.
,

I o
o
z
;d
I ,o
MV1 (V1) ~'l-1~'l-1
Oil FEED ~12-2~f 12
0 ; 1 -
2

MVS (vs)
TANK DRAIN ~::;dl @: I
~::;J---0ri
MV10


WAITR SEAl

~~~ING WAITR ~::;'l----®-t--l :~;


~:::1~:::;

MV16

,,~I C/ I
ClOSlNG WAITR
I

I
I

For further infonnotion see our System Manual. I


Ref. 1763406 Rev. 3

16 1810246-02
MMPX 304 System Reference 2 Drawings

2.3.7 Standard Equipment Interconnection Diagram (Cont.)

'I,i"i
EXTRA AlARM r ________ ..JI ' ........L ~"IL ___
INPUT 11------\ - - -+HI
~-------'l ...._1: I l'
Ir---
I ----
1-.:;------1
I'~
LSI 4
,
I
INTERMEOIAIT 17-1 ~II
LEVEL ' 17-2
L _______ ~
I
® I
I


1-------1
I
I'~'8-'~I' ®
LS 4
HIGH LEVEL 18_2 I
, ~
L _______ ~
, ,I

1-------;;-1 I


I
i, ~'9-' =11 i,
PS 42
~ 1~19-1
LOW PRESSURE
~
19-2 ® I
I I 19-2

L_~ _____ ~

"
0
Z
--i
;;0
0
r-
e
z
--i
XS 2 1-------1 rrt
EMERGENCY STOP
i c:r:=::~~1i ® nl~:~ --0
SEPARATOR "I
cF=:=~~I!
!L _______ ~

~
(Special stop
sequence)
~


To Starter for
Separator

• OUT -
-
-
-
~--...,

- ~l;l;2.JO '"
(")
- --jJ(l;l.:.l-lr ~
IN - - - -l Xl;l;'~~':2
- - - -!Xl;l;.4.; --i

.. Replaces jumper when used


---m '"
PE - - -
DV
TXD ---
RXD ---
.
.

~
~

For further information see our System Manual. L _


Ref. 1763406 Rev. 5

1810246.JD2 17
2 Drawings MMPX 304 System Reference

2.3.8 Optional Equipment Interconnection Diagram


,------------
, 'I~~

XS 1
V1BRATION
S~TCH

REPLACES
EMERGENCY
STOP XS2

REM01E
CONTROL UNIT
OPERATIONS •

START/STOP
DISCHARGE INIT.
ALARM ACK.

n
0
z
---;

!~;:::;-lfl
;0
n 1 (Alarm) 0
r-
Temp. sensor I ~24-2 I e
2 x Pt 100 ' 11--+,----i z
(For 2-wire conn. I ~ I ---;
see dwg. 1764441) L~ ~ rrl
U
n
I
SUPERVISION OF --------l £':

----{X[I]

x
n

S1EAM SHUT-OFF
(OUTPUT. 48 VAC)

START / STOP

(OUTPUT. 48 VAC)


L- te::.:.m:,.:M:::o::,:n::,:uo::.:.I.
---.:.F::.or....:f::.ur.::.th:=er.....::.:.inf:=or.::.m:.:o:::tion:::...::s:::ee:....::ou::..r.::S!:;"fS:.:: =..;-:..=':..:I~--=..:.- =.:.._=-:..:_=-
-=L::...:c- J~
Ref. 1763406 Rev. 5

18 1810246-02
MMPX 304 System Reference 2 Drawings

2.3.9 Heatpac Control Interconnection Diagram (Electric Heater)

- - -
I
"~
I
~1~- I x
HEATPAC I " ~
POWER UNIT «H
:-n

• I <0-,
I -<0-7-
I <0-2
<0-'- ~<o-, :
SEE ALSO
I
I-
~ I- -40-5-
-40-4-
I ...... "=
INTERCONNEC]ON
DIAGRAM FOR
SELECTED HEATER f-- -<0-'-
<0-'-
<\0
I n
....
<0-'
:


SIZE
I ~40-1-
I) <0-2-
I I "<0-7

I I I
L: - ~
I ("")
0
:z:
--<
:;0

1-"
I. x
n o·
r

t~
REMOTE C'
START/STOP . c:-- -4Z-1-lL·_ -
- -"-2~
'42'- _1H-1~42-1
\. / ~"-2-
~'
--< -
HEATER L. _ . .::J -- fTl

"I
("")

I :::
";"'i I
~
>


~

I
~1
> Temp. sensor
='
!i! 2 X Pt 100 --....m
r
+ 4.,.,
n 2 (Control)
~ . 4.\-2 I I n 4J.-J
~ (For 2-wire conn.
... dwg. 1764441)
I I
-4J
'. 4.H -
~:E~ I
51 4.\-,
"'!i! n


1 (Algrm) 4.\-'
i~
ilil:
g~
!i!~
I
~!i
~,. I
~p
~,.

'"~
o::~ I
i~ "f <
~~m L
~
- ._'-
~~ For further information see our System Manual.

Rev. 1763406 Rev. 3

1810246-02 19
MMPX 304 System Reference 2 Drawings

2.3.10 Heatpac Control Interconnection Diagram (Steam Heater)

STEIIM SHUT-OFF
(Output, 48 VAC)

• SRV 1
STEIIM REG. VALVE
(24 V AC ~OTOR)
(ma, 1,6 A)

• HEATER FAULT 1r~'1-1 -Ill r,


I
I

I ""'11-41-1-
(")
o
z
NOTE! JU~PER
WHEN NOT USED "L
L::: -:- ~2
1
I

""!iJ
_
>-'-~4./1'---1'+
''t.!'r_ 41 - 2 -
--j
;;0
o
r-
e
~
I --j

rTl
RE~OTE
START/STOP "I
( ")

HEATER :!':

• Temp. sensor
2 x Pt 100
n 2 (Controll
(For 2-wire conn.
see dwg. 1764441)
\-----,--+Hn ~E:~
4>-'


4>-.
IT 1 (AIgrm) 4>-.

• NOTE THAT CONDUCTOR 2 IS CONNECTED TO TER~INAL J


AND COND. J TO TERM. 2 IN STEIIM REGULATING VALVE

·,f •;;
L
For further information see our System Wonuol.

Ref. 1763406 Rev. 3

1810246-02 21
2 Drawings

2.3.11 Master/Slave Connection of Control Unit EPC-41 Interconn. Diag.

I ~
§~-, I~: 1
~-2- f-- IXI~' ?

I ~-3 I- I~:~
~-~ 3'4

I
L -- --

U>
0

-- --
I
-50-I .~: 1
I ~ -511.../
v
I
-50-~ ~:?
-51-2.../

I ~
50-3
-51-3.../
13: 3

t-- 50-2 "4


I 1--51-~ ~

L - --

- --
I

I
t- X13:1
I ~
§5 H - I- IX13:?
51-2-
v 51-3 13:3
I
51-4- t- X13:4

L
Ref. 1763152

22 1810246-02
MMPX 304 System Reference 2 Drawings

NOTE
• Tenninal X 13:2 in Master is connected to
tenn. X13:4 in Slave and X13:4 (Master)
to X 13:2 (Slave)
• Straight parallel connection between
Slaves
• When change of Master interconnections

I.
must be changed too
• For Master/Slave coding see operators
service manual

IMPORTANT

• Minimum distance 0.3 m between screened


signal cables and power cables parallel to each
other.

For more infonnation see "Electrical System"


in the "Installation Instruction".

1810246-<l2 23

You might also like