MMPX 303 - 304 - Separation System - Component Descriptions - 1995

~~
AIfaLaval
MMPX 303/304 Separation System
Component Descriptions
• Control Unit EPC-41

Emergency Stop
• Solenoid Valve Block, Water

Solenoid Valve Block, Air
Pneumatic Actuator
Pressure Switch Arrangement
Change-over Valve
Regulating Valve
Intermediate Tank
•
Level Switch
Flexible Hose. Water
Flexible Hose, Water
• Flexible Hose, Oil
Alfa Laval Marine & Power

Printed Oct1995
Book No. 1810088-02 V2
~~
AlfaLavaI
EPC-41
• Control Unit
•
[ I ~~~
r.I?"'-. oooooooo~ @
"'-'"' ooooooooL--J
[ I ~
, @
•
• Product No. 31830-6148-1
31830-6148-2
31830-6148-5
31830-6227-1
31830-6227-2
31830-6227-3
Printed Apr1996
Book No. 1818052-02 V3

•
•
Alfa Laval reserve the right to make changes at any time without
•
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local Alfa
•
Laval company.
Published by: Alfa Laval Separation AB
Marine & Power Oil Treatment Division
S - 14780 Tumba
Sweden
© Copyright Alfa Laval Separation AB 1996.
Contents
1 Overview 1 6.4 Terminal Protectors 21
2 Function Description 3 7 Spare Parts 23
2.1 Working Principle 3
• 2.2 Design 4
2.2.1 Front Panel 4
2.2.2 Label Inside the Front Panel 5
•
2.2.3 Control Module 5
2.2.4 Power Supply 6
3 Operation 7
3.1 Process Operation 7
3.2 Parameter Setting 7
3.2.1 Overview 8
3.2.2 Setting Procedure 8
4 Maintenance 11
4.1 Preventive Maintenance 11
4.1.1 Lamp Test 11
• 4.2 Corrective Maintenance

4.2.1 Fuses and Related
Functions
12
12
•
4.3 Replacement of
Control Module 13
5 Technical Data 15
5.1 Specification 15
5.2 Dimensions 16
5.3 Circuit Diagram 17
6 Installation 19
6.1 Mounting 19
6.2 Cable Routing 20
6.3 Location of Cable Entries 20
1818052-{)2
1 Overview
EPC-4l control unit is used within a

separation system for automatic control of the
separation process.
The unit is microprocessor based and
•
comprises output functions for control of
ancillary equipment and input functions for
monitoring and alarm. The EPC-4l is
programmable to suit different separator
• systems and different operation conditions.

The programming can easily be adjusted to
new conditions or new experience.
•
•
1818052-{)2 1
2 Function Description
2.1 Working Principle

The EPC-4l is used for monitoring and
control of the separation process. It controls
starting, separation, sludge discharge and
• stopping sequences.
The process is monitored via input signals

from sensors, etc., and an alarm is given if
• preset values are exceeded.
The unit also contains a PI -controller for

temperature control which can operate an Alfa
Laval Heatpac electric heater or a steam
heater or any other heater with control valve
(for steam I hot water Ithermal oil).
The control unit can be programmed for

different separator systems and for different
conditions within the system. The
programming is made by setting parameters,
such as type of equipment, temperature limits,
•
times, etc. Some parameters are set at
installation whilst process parameters are
easily accessible for adjustment during
operation.
1818052-<l2 3
2 Function Description EPC-41
2.2 Design
2.2.1 Front Panel

The front panel of the EPC-4l control unit
provides a display and LEDs (light emitting
diodes) for alarm and process information,
and push-buttons for on/off and manual o
process control.
Four push-buttons are located to the right on

the panel. The upper three (1-3) are used for
process functions and the lower (4) is used for
alarm reset. The push-buttons are also used for
•
parameter selection and setting.
On and off functions corresponding to the

push-buttons are indicated on the LEDs (6--8)
above the display. The LEDs under the 16
12 13 876
•
display (9-10) are used for alarm indications.
The five digit display (11) shows process

information during operation and alarm codes
at certain alarms. It is also used for parameter I
14 15 11 9 10 5
selection and setting.
1. Heater on/off push-button
The left part of the front panel contains two 2. Control program on/off push-button
3. Sludge discharge push-button
rows ofLEDs. The upper row (12) indicates
•
4. Alarm reset
alarms. The alarm source is indicated on the 5. Function symbols
upper schematic diagram (13). 6. LED for heater (green)
7. LED for control program running (green)
8. LED for stop sequence running (yellow)
The LEDs in the lower row (14) indicate when
•
9. LED for faulty switch (red) - MMPX and MOPX.
an output from the control unit is active. The discharge failure (red) - MSPX
valve or other unit connected to each output is 10. LED for common main alarm (red)
11. Display
indicated on the lower schematic diagram 12. LEDs for alarm inputs (red)
(15). 13. Schematic diagram. alarm inputs
14. LEDs for output functions (green)
The schematic diagrams can be replaced in 15. Schematic diagram. outputs
case of system changes or updates. 16. Door lock
The front panel can be swung open like a door

by opening the lock (16) to the left.
4 1818052-02
EPC-41 2 Function Description
An on/off switch combined with a fuse is

located behind the front panel. The power is
intended to be permanently on. When work is
to be carried out in the control unit the mains
supply should be switched off externally.
2.2.2 Label Inside the Front Panel

.'-'u
.. ~~~
f5
A label on the inner side of the front panel, o
'-e en
0 0.
..
selVes as a quick reminder for parameter •
• setting in the EPe. It shows:

•
•
the positions of the mode switch
the connection between the display and ~~

["d>
®.()-e)~
® .1[-3["
@i
® HF'O
do
• the push buttons ,.t;.b:I
® ~ 5i 9
~~'d> Zi!Zi!Zi! ,
• the meaning of some parameters (P) .tI:! Zi!Zi!Zi! ~ §
To make use of the label you must be familiar
with parameter setting, see section
"Operation" in this manual, and parameter
values, see the "Parameter List" manual.
2.2.3 Control Module

All electronic components are grouped on a
14 X7-X14 XC
•
circuit board which is mounted on a hinged 3
X1-X3A~Jj~~i~E~~;~jr
aluminium frame, forming an easily
accessible control module (I) inside the
cabinet. The module is fastened by two
X3B,C
• screws, making it easy to remove and seIVice.
Electrical output and input connections to the

module is made by cables· terminated with
multi-plugs that fit into sockets on the circuit
XD
X4-X6
1. Control module
board. 2. Circuit board
3. Mode switch
The circuit board controls the operating 4. Display
sequences. It holds the operating push-buttons 5. Push buttons (for parameter setting)
(5,6), mode switch (3) and display segments 6. Push buttons (for parameter selection)
F1-F3 Fuses
(4). F11.Main switch/main fuse
X-. Terminals
18180SN12 5
2 Function Description EPC-41
It also contains built-in relays, which are used

e.g. for the output signals to ancillary
components, stop signal to the separator motor
starter and control signals to an optional
heater.
2.2.4 Power Supply Z1 XB

T1
Inside the cabinet, behind the control module, o
there is a mounting plate with terminals (XA),
h=
er
i
•
power line filter (Z I) and a transformer 1). ,I
I'
\
, I
1.
Fll
Control module (folded out)
Main switcNmain fuse
1 •
Tt Transformer
Z1 Power line filter
XA Terminals
•
•
6 1818052-02
3 Operation
3.1 Process Operation

The process operation is described in the
"Operating Instructions" manual.
• 3.2 Parameter Setting
•
The parameter setting is performed initially at
installation, and also when required during
operation.
How to set parameters is described below,

while the meaning and values of the
parameters are described separately in the
Parameter List for each system.
The parameters are divided into two groups.

Each group begins with a code; Cl or C2.
• Process parameters (Cl): 1 - 19
• Installation, timer sequence and service
• mode parameters (C2):

- Installation parameters: 20 - 49
- Timer sequence parameters: 50 - 89
• - Service mode parameter: 90 - 95
The settings of process, installation and timer

sequence parameters are similar and are
described together, while the handling of the
service mode parameter is somewhat
different, and is described separately.
1818052-02 7
3 Operation EPC-41
3.2.1 Overview 1 2
The method of parameter setting is:
1. Set the mode selector in position P o
(programming).
2. Select parameter number or code with the
two upper push buttons ("1" for increasing
and "2"for decreasing the number). The
number or code is shown in the left part of
•
the display (7).
o
3. Set the desired value for each parameter
with the two lower push buttons ("3" for
increasing and "4" for decreasing the 7 6 5 4 3
value). The value is shown in the right part
of the display (6).
3.2.2 Setting Procedure

1.
2.
3.
4.
5.
6.
Parameter selection - increase number
Parameter selection - decrease number
Parameter setting - increase value
Parameter setting - decrease value
Mode selector
Parameter value indication
•
7. Parameter number indication
Setting of parameters is described below:
The installation parameters must be set before
the process parameters. If the installation
parameters are OK, and you just want to
change process parameters, follow the
sequence: 1-3, 9, 6-7,11-12.
•
1. Open the front panel.
a crn:~~
~ ~ I
2. Turn the mode selector to P
(programming) position.
"Pro" flashes on the display.
"
[JJfrn-
/'
I
~Q
I
/
'\. P
~
•
3. Press the upper selection push button.
The code Cl 1 is displayed. This indicates
process parameters.
ID
8 1818052'{)2
EPC-41 3 Operation
Installation Parameters
4. Press the same button again and keep it
rnIlll ~~~
pressed until code C2 2 appears. This
c
indicates installation parameters.
[I]
;
5. Change the code to C2 12 using the
rnIITI ~()rrJ
parameter value push button. This makes
it possible to change the values of the ... P rrJ
~
•
installation parameters.
~ ~
6. Press the upper selection push button
L:Q~
• again. The first installation parameter (20)
is displayed. Keep the button pressed until
you reach the desired parameter. To step
down the parameters, press the lower
parameter selection button.
@TI[[]Q]
I
... I
[!]
...
"'- / ~()rrJ
Adjust the value of the selected parameter,
using the parameter value push buttons. -[DIg]- P rrJ
~
(See the" Parameter List" manual for an / I I "- •
~
explanation of parameters and §
recommended values.
The display flashes.
7. Confirm the new value by pushing the
~Q~
• upper parameter selection push button.
The display stops flashing.
8. When all installation parameters are
@TII[I]] ~
I
•
[I]
properly set, return to process parameter

code Cl 1:
• Switch the the mode selector to L and
back to P, and then press the upper
parameter selection push button.
Process Parameters
9. Set the code to Cl 12, using the parameter
value push buttons. This makes it possible rnDTI
...
L"l)ID
P ID
to change the process parameter values.
mIJJ0 ~
1818052-02 9
3 Operation EPC-41
10. Set the process parameters in the same

way as the installation parameters, see
points 6 and 7.
End of Parameter Setting

11. When all parameters are appropriately
adjusted, switch the mode selector to L
(local).
•
12. Close the front panel.
•
•
10 1818052~2
4 Maintenance
The EPC-41 has a test program for self testing

and separation system testing. For more
infonnation, see the "Alanns and Fault
Finding" manual.
• 4.1 Preventive
• Maintenance
It is recommended to carry out a lamp (LED)
test once a month. No other regular
maintenance is required.
4.1.1 Lamp Test

• Press the alann reset button for five
seconds. (fhis can be done during
operation.)
• Check that all LEDs are lit.
•
•
1818052.()2 11
4 Maintenance EPC-41
4.2 Corrective
Maintenance
4.2.1 Fuses and Related Functions

Fuses are located on the front board and the
power terminal.
• • •
,
IX1 '-
-
•,
F13
"2
8~n(J
•JX .-
•
•
r r
• • •
Efm----
- : -24V
2./_ ~~
~ .
-+- .
Front board (A1)

Fuse Functions Influenced Alarm
F1 10 V AC supply to the board Remote alarm

Display black (A4 when new fuse installed)
F2 20 V AC supply to the board A1-4
•
Analog/digital conversion A2-6
Pt-100 inputs CIF EEE
F3 All outputs PS12
Power terminal
Fuse
F12,F13
Functions Influenced
Power to the EPC-41
Alarm
Display black
•
12 1818052-02
EPC-41 4 Maintenance
4.3 Replacement of
Control Module
If a persistent fault is found in the control
module it must not be repaired. but must be
replaced and sent to an Alfa Laval
representative for repair.
1. Make a note of all the actual parameter
settings.
•
•
2. Switch off the power to the EPC by the
main switch on the starter.
3. Open the panel door.
4. Pull out the wire terminal sockets by hand
Remove terminals XC and XD using a
screwdriver.
Note: both terminals and sockets are marked

with terminal numbers.
•
• 5. Remove the two screws holding the
module and fold the module out.
1818052-<l2 13
4 Maintenance EPC-41
6. Lift off the control module from the

cabinet and replace it with a spare module.
+
?¥~.,=- ._.- *Q
7. Fit the spare module in reverse order.
8. Switch on the power. •
•
9. Set the parameters to the values noted.
10. Fill in the report form on the rear of the

faulty module and send it for repair.
•
•
14 1Bl8052-Q2
5 Technical Data
5.1 Specification
Mains voltage 48VAC +10%
•
-15 %
Total power requirement During separation: max. 110 VA
During sludge discharge: max. 200 V A
• Power requirement for outputs
Frequency
Max. cable area
Inrush: max. 5 x 45 V A
Continuous: max. 5 x 23 V A
50/60 Hz±5%
1.5 mm2
Outputs for valves Five relays, connected for 48 V AC at delivery
Outputs for oil heater Three potential-free relays: max 0.5 A
One triac: max. 100 mA
(If the steam control valve is applicable, two
relays are used for increase/decrease signals
24 V AC)
One potential-free relay: max. 50 V, 1 A
•
Motor stop function
Alarm inputs Five potential-free contacts
One Pt-lOO temperature sensor
•
Temperature control inputs One for Pt-lOO temperature sensor
Remote input signals Six potential-free contacts
Remote alarm output One potential-free relay: max. 50 V, 0.5 A
Communication One current loop, 20 mA, one RS232 C
Fuses Built-in automatic fuse 3.0 A for power supply
combined with power switch
Fuse 1 A for 24 V AC supply to external
electronic units, max. total load 0.5 A
Glass fuses 500 mA, 2.5 A, 5 A
Weight 18 kg
1818052-02 15
5 Technical Data EPC-41
Ambient temperature Max. 55 QC

Degree of protection IP65
Ref. 1762575 Rev. 10
5.2 Dimensions
l.j"."jJ ~ ~
.
~~1lJl ~
•
•
~
[: :1 [: :]
,
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,.., ~ ~
l-i ~
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000000001
0
0 0
~ ~
00000000 1 0
0
I
I I I 0,-0
ttJ '-+--'
I
•
Ref. 1762575 Rev. 11
'"
•
Article No. Separator type
31830-6148-1 MMPX 303/304
31830-6227-1
31830-6148·2 MOPX
31830-6227-2
31830-6148-5 MSPX
31830-6224-3
16 1818052.Q2
EPC-41 5 Technical Data
5.3 Circuit Diagram

;:;
!i -
s-
u
~
~
z
0
z:
z: .
~
u
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Ref. 31830-5005-0 Rev. 5
1818052~2 17
6 Installation
The installation instructions contain

specifications, which are compulsory
requirements, and recommendations, which
are guidelines indicating ways of improving
installation quality.
• NOTE
• If the specifications are not followed,

Alfa Laval cannot be held responsible
for any malfunction of the
installation.
6.1 Mounting
• Recommendation
The EPC is wall-mounted by means of two
• keyhole lugs and two fastening lugs. For hole

dimensions, see dimensioned drawing.
• Do not use rubber dampers when
mounting the EPC. The vibration may be
amplified instead of damped.
1818052-02 19
6 Installation EPC-41
6.2 Cable Routing
Recommendation
Correct routing inside the EPC cabinet:
• Keep cables short inside the cabinet.
• Keep signal and power cables separate.
•
•
6.3 Location of Cable
Entries
Specification
To prevent the reception of electrical noise
inside the cabinet it is essential that all cables
are routed correctly.
Cables that are to be connected to the left-

hand tenninals must enter from the LEFT.
Cables that are to be connected to the right-

hand tenninals must enter from the RIGHT.
Any other way of routing or mixing cables is

completely unacceptable. •
•
20 1818052-<)2
EPC-41 6 Installation
6.4 Terminal Protectors
Specification
The terminal protectors must NOT be
removed until the separator system is about to
be commissioned.
During installation, terminal protectors shield
the EPC's circuit board against possible
• damage from welding currents, etc.
Cables entering the cabinet can still be

connected to their plugs, whilst the terminal
•
protectors prevent the plugs being connected
to the circuit-board.
To connect the EPC control unit: 0
• Remove the plugs (green) from the

~ .....
I
~_.
"""- """-
-
terminal protectors (red).
------
"""-
"""- ~mITD
"""-
~ ---
"""- """-
"""- 0=..- """-'
;
0 0
•
• • Remove the terminal protectors.
Ir
0
~:
10
•
ann B
.., ~
~
0 0
• Fit the plugs, with cables, on the
~~
terminals.
. ann
. l"rl'"
JlJ
B
~ .
'"
''..J l" I
18180S2-{)2 21
Emergency Stop
•
•
o
•
•
Product No. 1763946-01
Printed May 1995

Book No. 1818003-02 V2

•
•
•
prior notice.
Copies of this pUblication can be ordered from your local Alfa
•
Laval company.
S - 14780 Tumba
Sweden
@ Copyright Alfa Laval Separation AB 1995. Printed in Sweden.
Contents
1 Operation 1
2 Installation 3
3 Technical Data 5
•
3.1 Specification 5
3.2 Dimensions 6
•
•
1616003-02 V2
1 Operation
• Push the red button to disconnect the

electrical system.
• • Push the red button lightly and turn .
•
clockwise to reset the emergency stop.
The knob will then be released.
•
•
1818003-02 V2 1
2 Installation
Place the emergency stop outside the risk area

for the separator. In case a breakdown occurs
it must be possible to reach the emergency
stop without risk.
•
A protection device that prevents
unintentional pressing the button can be
mounted on the emergency stop.
•
•
1818003-02 V2 3
3 Technical Data
3.1 Specification
Yellow plastic enclosure and red push button
•
Degree of protection IP 65 to IEC 529
Ambient temperature -25 to +60°C
Nominal operating voltage 660 V AC
• Nominal operating current

Cable gland
Approvals
2.5 A at 380 V AC
2 connections min. 07 mm, max. 017 mm
Complying with Classification Societies'
requirements
Ref. 1763946 Rev. 2
•
•
1818003-02 V2 5
3 Technical Data Emergency Stop
3.2 Dimensions
;b~ ~.
cri, 1-'
--i ~~
I
ft I
l
I I
.."'" n;-
Nf tf on
.n L_.~
I
6~
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•
\ 7 I I
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h\ ~ '"'"
~l[ ~
~
~
-$- -$-
•
-j
~ I _
& .-.N •
4- $-
-
ZL
Ref. 1763946 Rev. 2
6 1818003-02 V2
b~
AlfaLavaI
• Solenoid Valve Block,

Water
•
•
•
1763456-82
Printed Nov 1995

Book No. 1818006-02 V3

•
•
•
prior notice.
•
Laval company.
S - 14780 Tumba
Sweden
© Copyright Alfa Laval Separation AB 1995. Printed in Sweden.
Contents
1 Function Description 1
1.1 Application 1
1.2 Design 1
•
2 Fault Finding 3
3 Maintenance 5
• 3.1
3.2
3.3
Periodic Maintenance
Disassembly and Cleaning
Replacing a Constant Flow
Valve
5
4 Technical Data 7
4.1 - Specification 7
4.2 Dimensions 8
5 Spare Parts 9
•
•
1818006-02
•
• Study instruction manuals and observe the
warnings before installation, operation,
service and maintenance.
Not following the instructions can result in

serious accidents with fatal injuries.
• In order to make the information clear only foreseeable conditions have

been considered. No warnings are given, therefore, for situations
arising from unintended usage of the machine and its tools.
• A summary of the safety information is found in the Safety chapter

under divider I.
,
1.1 Application
The solenoid valve block supplies water for
different functions in a separation system. The
water supply is opened and closed by the
• control unit.
• 1.2 Design
The valve block consists of three solenoid 6 1
valves assembled together in a block with
hose ~onnections for each valve outlet.
The valves (3) have a common water supply

channel which is connected to a high pressure
water supply (A) via a strainer (4). A vacuum
breaker (2) protects the supply line from under
•
pressure.
The outlet flow of each of the valves is

controlled by a constant flow valve mounted 3 4
•
in the valve outlet. A non-return valve is
1. Solenoid valve
attached to the constant flow valve. 2. Vacuum breaker
3. Valves. including constant ffow valves
4. Strainer
5. Manual valve operation lever
6. AC solenoid indicator
A Water inlet. high pressure
1818006-02 1
1 Function Description Solenoid Valve Block, Water
.VI.I VlSI .VlO I
I ~ r-=:e Q~+
Os I Os I 10
WO," lnlot
Hi;h p,.....,r.
I
I
A plate mounted on the valve block shows the
valve functions. There is also an indicator (6)
for each valve which rotates when the
solenoid is energized, Le. the valve is open. •
All valves can be opened and closed manually
by pushing and turning the lever (5).
((@ •
Vertical position: Automatic operation
Horizontal position: Manually opened valve
1.3 Working Principle

When a solenoid is energized, it pulls the
valve diaphragm up and lets water out through
the valve outlet. The indicator (6) rotates. The
flow of the outgoing water is determined by
the constant flow valve (3) and is kept
constant even at large variations in water
•
supply pressure.
When the control unit switches off the voltage

to the solenoid, the diaphragm goes down and
closes the valve outlet. The AC indicator (6)
•
stops rotating.
The vacuum breaker (2) lets air in if the

pressure in the supply line is lower than
outside. This is to prevent water being sucked
in from the valve outlet and polluting the
supply water line.
2 1818005-{)2
2 Fault Finding
Fault Probable cause Remedy

Insufficient water Valves in supply line closed or partly Check the supply line and open the valves.
flow closed.
Clogged strainer. Remove and clean the strainer.
• Excessive water
flow
Leakage
Damaged (or missing) constant flow valve. Replace constant flow valve.
Broken diaphragm or sticking parts.

Dirt affecting the solenoid parts.
Disassemble and clean. Replace wom parts
from spare parts kit and re-assemble.
• Noise
Valve does not

open
Unsatisfactory movement of solenoid core Disassemble. clean and re-assemble.
due to dirt.
Sticking of solenoid core due to dirt.
Open circuit due to loose connections or
blown fuses
Disassemble. clean and re-assemble.
Examine the electrical system and correct the
fault.
Low voltage (less than 85% of name plate Examine the power supply to the solenoid
rating). valve and correct the fault.
Coil burned-out (too high voltage). Replace the coil. Examine the power supply
and correct the fault.
•
•
1818006-02 3
3 Maintenance
3.1 Periodic Maintenance

• Clean the strainer regularly for trouble-
free operation.
• Jt\DANGER .
• •.
.. ..•.. -Disintegration
«hazard ..
I~th~s~i~~;i~110ii~d,· waterisno~ ..•.

siJpplied to the separator bowl for ..
conditi~ni~g of the sludge. This can
lead tobrealcdownallclfatal injury..
• Disassemble and clean the solenoid valve

at regular service intervals or when
required, see below.
• • Measure the water flows occasionally to

check if the constant flow valves are worn.
(Manually open the valve for e.g. one
•
minute and measure the amount of water
flowing out. See the spare parts list for
flow values.)
1818006-02 5
3 Maintenance Solenoid Valve Block, Water
3.2 Disassembly and

Cleaning
NOTE
Switch off electrical power and

depressurize the valve block before
disassembly.
• Make sure the lever for manual operation

is in the vertical position. Otherwise the
diaphragm spring could be damaged.
(~ •
•
•
Take care not to drop and lose the core
spring when removing the core/diaphragm
subassembly.
Place the core spring with its wide end

•
first into the core when assembling the
solenoid. The closed end should protrude
from top of the core.
• Make sure the 0- rings are properly placed

in their grooves before assembly.
3.3 Replacing a Constant

Flow Valve •
•
•
Lubricate the O-rings with silicon grease.
Place the constant flow valve in the

housing without the use of any tool. Make
sure the valve is inserted in the correct
•
position, with the attached non-return
valve downwards.
• Apply Loctite 542 on the hose nipple

before fitting it.
6 181800~2
4 Technical Data
4.1 Specification
Media Fresh water, max. lOodH
Media temperature Max.85°C
• Water pressure
Ambient temperature
Cable cOIUlection
150 -700 kPa (1.5 - 7 bar)
Max. 75°C
Pg 11 (for cable 0 9 - 0 11)
• Material
BodylboIUlet
Electrical data
Brass
-
Supply voltage 48 V, 50/60 Hz
·
-·
Power consumption Holding: 23 VA ·
Inrush: 45VA
Enclosure IP 65
Mounting style Upright
Ref. 1763456 Rev.4
•
•
1818006-02 7
4 Technical Data Solenoid Valve Block, Water
4.2 Dimensions
*~
T
II~'
"
oM~
)
n
I 1 1
~ 't,5!
'''''''_Cl3~16 • I __LJI
dJ
~
fIl"l~ ~ A~ r'}
,.-<.?
~
l(t), F ffi 0 /: ~
r-.
•
III
~
c c
\.\.: r'} ~
I I .Ii 1 , I I , I
I, '" I, I ;;j
•
G 3/4 G 3/4
85 73
(4x) 09
285
~
T T
r- r--
I I r-.
:r
•
CD
r.L
I I :>-\ ~
,......, I ~ 'V
III
0
) 0 0
~
- Br n'\
\J./
n'\
\J./
~ ~
I
•
~
'-<:: P' ~ p- I I II
~
47 73 73 ~
Ref. 1763456 Rev.4
8 1818006-02
5 Spare Parts
5
--l
-~
2c
2d
2d
• 5 2d 4 3
~~
•
A - A 1
Item Oty Article No. Description Remarks
•
1 1 1762826-<J1 Solenoid valve
1763460-<J4 Spare parts kit, including: Recommended for 3 years of

operation
1 1762691-<J1 Core/diaphragm, core spring,
•
gaskets, o-ring, pin, spring
1 1763460-<J3 Spare parts kit, including:

2b 1 Vacuum breaker
2d 2 o-ring
2e 2 Washer
3 1 1762894-82 Constant flow valve, 2.8 Vm FOPX 611

1762894-83 Constant flow valve, 5.5 Vm MMPX
4 1 1762894-85 Constant flow valve, 18.0 Vm
5 1 1762894-80 Constant flow valve, 0.9 Vm MMPX

1762894-85 Constant flow valve, 18.0 Vm FOPX 611
6 1 1763444-<J1 AC solenoid indicator
7 1 1763907-<J1 Strainer insert
8 1 1763907-<J2 o-ring
1818006-02 9
Solenoid Valve Block, Air
•
•
•
•
1763524-80
Printed Jun 1995

Book No. 1818009-02 V2:

•
•
Alia Laval reserve the right to make changes at any time without
•
•
prior notice.
Copies of this publication can be ordered from your local Alia
Laval company.
Published by: Alia Laval Separation AB
S - 14780 Tumba
Sweden
© Copyright Alia Laval Separation AB 1995. Printed in Sweden.
Contents
1.1 Application 1
2 Fault Finding
•
3
3 Maintenance 5
3.1 Replacement of Solenoid
•
Valve 5
4 Technical Data 7
4.1 Specification 7
4.2 Dimensions 8
5 Spare Parts 9
•
•
1818009-02 V2
1.1 Application
The solenoid valve block supplies compressed
air to the pneumatically operated valve(s) in a
separation system.
• 1.2 Working Principle
•
1 3
Compressed air comes in to the valve block at 4---4
the shut-off valve (2). The air pressure is
indicated on the pressure gauge (l). 2 5
The valve block comprises one or two
solenoid valves (4), depending on the
6
application. When voltage is supplied to a
Valve block with two solenoid valves
solenoid valve, it opens, and air is supplied
f. Pressure gauge
through its outlet. When the voltage goes off, 2. Shuf-off valve
the valve closes. The quick de-aerator (6) 3. Drain port
ensures a fast evacuation of air from the 4. Solenoid valve
5. Override for manual valve operation
pneumatically operated valve, when the
•
6. Quick de-aerator
solenoid valve closes.
•
The valve has a lever for automatic or manual
operation. When the lever is tumed to
horizontal position, the valve is operated
automatically, i.e, it is normally closed and
opens when the solenoid is energized. When
the solenoid is non energized, the valve can be
opened manually by turning the lever to the
vertical position.
Valve block with one solenoid valve

Automatic operation; lever in horlz?lltal position.
181Rl109-0:> v:> 1
·
2 Fault Finding

No metallic click Open circuit due to loose connection or Examine the electrical system and correct the
when energIzed. blown fuses. fault.
• low voltage (less than 85% of name plate Examine the power supply to the solenoid
rating).
Too high voltage, coil bumed-out.
valve and correct the faull
Replace the solenoid valve. Examine the pow-
er supply and correct the fault.
• leakage Faulty solenoid valve. Replace the solenoid valve.
•
•
181 ROOQ.{l? V? 3
3 Maintenance
3.1 Replacement of
Solenoid Valve
• NOTE
Switch off electrical power and close
• •
the shut-off valve to depressurize the
valve block before disassembly.
Mark each pipe before dismantling to

make sure the inlets and outlets are
connected correctly when the valve is
remounted.
•
•
181 ROOIl-O? V? 5
4 Technical Data
4.1 Specification
Valve housing material Brass
Seals Viton
• Air/gas pressure
Ambient temperature
Cable gland
O-lObar
50°C
PGll for cable 09 - 0 11
• Protection class
Voltage
Power consumption, holding
IP65
48 V 50/60Hz
2.5W
Power consumption, inrush 10.4 VA
Mounting Valve may be mounted in any position
Continuous duty moulded coil class F
Ref. 1763253 Rev. 3
•
•
181ROO~:> v:> 7
4 Technical Data Solenoid Valve Block, Air
4.2 Dimensions
85 108
18
~
~..lJ.
•
o o
-
ID
-
ID
(2X) 1&6,5 (2X) 1&6,5

•
1763524-80 1763498-80
•
Ref. 1763253 Rev. 3
•
8 lR1ROOQ-O:> V?
5 Spare Parts
• -+--1
•
• Item
1
Qty
1
Article No.
1763889-<l1
Description
Solenoid valve
Remarks
181R1lO9-0? V? 9
b~
AtfaLavaI
Pneumatic Actuator
•
•
•
•
1763428-81
1763428-82
Printed Nov 1995

Book No. 1818010-02 V3

•
•
Alia Laval reserve the right to make changes at any lime without
•
•
prior notice.
Copies of this publication can be ordered from your local Alia
Laval company.
S - 14780 Tumba
Sweden
Contents
1.1 Design 1
2 Fault Finding 3
• 3
3.1
Maintenance
Replacement of O-rlngs and
5
•
Bearing Bushings 5
4 Technical Data 7
4.1 Specification 7
4.2 Dimensions 8
5 Spare Parts 9
•
•
181801CHl2
•
• Study instruction manuals and observe the
warnings before installation, operation,
service and maintenance.
Not following the instructions can result in

serious accidents with fatal injuries.
• In order to make the information clear only foreseeable conditions have

been considered. No warnings are given, therefore, for situations
arising from unintended usage of the machine and its tools.
• A summary of the safety information is found in the Safety chapter

under divider 1.
1.1 Design
The actuator consist of a housing (3), two end 5
covers (2), two return springs (1), two pistons
(4), and a shaft (5, 6). The shaft pinion (6) and
•
gear racks on the pistons (7) form a gear that
transmits the linear movement of the pistons
to turning of the shaft.
•
On the bigger version of the actuator the
springs and pistons are kept together and
fastened to the end covers by dome nuts (see
figure). 1. Spring
2. End cover
3. Housing
4. Piston
1.2 Working Principle 5.
6.
Output shaft
Shaft with pinion
7. Gearrack
When air is supplied to the space between the
two pistons they are pressed towards the end
caps, thereby compressing the springs. This
movement turns the output shaft (5) 90°.
When the air pressure is released, the springs
• push the pistons back and the shaft turns back

to its initial position.
181Rnl~:> 1
2 Fault Finding

Sluggish operation. Broken piston seal. Replace seals and bearings, see
Worn-out shaft bearings. "Maintenance".
Insufficient air flow. Check air supply.
•
External air leakage. Broken end cap seal. Replace seals and bearings,
Broken seal at air inlet. see "Maintenance".
•
•
181An1CUl~ 3
3 Maintenance
3.1 Replacement of 0-
rings and Bearing
Bushings
• ,
DANGER
Crush hazard
:.. . ". .
• . Shutoff the air supplyand be ~areful

when loosening the end covers. The
end covers can be forced out by the
spring load or air pressure and cause
injury to hands or face.. .
I. Shut off the air supply to the actuator. S

2. Remove the actuator from its bracket on
the valve by unscrewing the fastening
bolts.
• 3. Remove the end covers (2) by loosening

the four Alien screws of each cover.
On actuators with dome nuts at the end of •~
• the caps, don't loosen these; they keep the

spring pack together.
4. Turn the shaft (5) around to press out the
pistons.
5. Remove the spring clip (see spare parts,
item 10) and press the drive shaft out of
the housing.
6. Replace a-rings and bushings by new
original spare parts (see spare parts
drawing).
181R010-0? 5
3 Maintenance Pneumatic Actuator
7. Reassemble the actuator in reverse order.

8. Operate the actuator a few times and
check that it operates properly and has no
leakage.
•
•
•
•
6 lR1R010'()~
4 Technical Data
4.1 Specification
Actuator execution Fail closed / in line
•
Degree of rotation 0° - 90°
Ambient temperature -20°C to +80°C
Air consumption (litres/stroke) Open Closed
•
1763428-80, -81 0.06 0.05
1763428-82 0.16 0.22
Operating pressure 650 kPa to 750 kPa
(6.5 bar to 7.5 bar)
Maximum pressure I MPa (10 bar)
Actuator weight
1763428-80, -81 0.7 kg
1763428-82 2kg
House material Aluminium
Ref. 1763436 Rev. 2
•
•
181 ROllUl? 7
4 Technical Data Pneumatic Actuator
4.2 Dimensions
D
c E
,
\ I
F •
A
\ I
J
/
t$' i\$t'T1-'--+--...I., •
M5x12
/
L-_~====H===~:L.
\,--_+-_M_4X_7-->-(4_x~)
-fl •
•
Ref. 1763436 Rev. 2
Y Air inlet
Z Deaeration
X Domed nut, only for 1763428-82
For valve Dimensions

Article No. ON
A B C 0 E F G H I J K L
mm mm mm mm mm mm mm mm mm mm mm
1763428-80 20 - 60 012 7 60 33 40 73 - 70 128 87
1763428-81 25 - 60 012 7 60 33 40 73 - 70 133 87
1763428-82 40 204 90 016 10 86 43 50 124 M4x7 80 172 144
'--
8 lR1Ml0-O?
5 Spare Parts
•
•
,
! + I
: I f,l
. -,-
/
\
I I
1
\
Item Qty Article No. Description Remarks

1 1763435-80 Spare parts kit 1) Connection 20/25
• 1
1 1763435-81 Spare parts kit
Bothkits include:
Bearing (body)
1) Connection 40
•
2 Bearing (piston)
3 Bearing bushing
4 Bearing bushing
5 Thrust washer
6 o-ring (body)
7 o-ring (piston)
8 o-ring (shaft)
9 o-ring (shaft)
10 Spring clip
1) Parts recommended for 3 years of operation
181RnllUl~ 9
Pressure Switch
• Arrangement
•
•
•
Printed Jun 1995

Book No. 1818020-02 V2

,
•
•
AlIa Laval reserve the right to make changes at any time without
prior notice.
•
•
suggestions lor improvement 01 this publication would be
Copies 01 this publication can be ordered from your local AlIa

Laval company.
Published by: AlIa Laval Separation AB
S -147 80 Tumba
Sweden
© Copyright AlIa Laval Separation AB 1995. Printed in Sweden.
Contents
1.1 Design 1
1.2 Working Principle of Pressure
•
Switch 1
1.3 Adjusting the Pressure

Setpoint 2
•
2 Technical Data 3
2.1 Specification 3
2.1.1 Pressure Switch
Arrangement 3
2.1.2 Pressure Switch 3
2.1.3 Pressure Gauge 4
2.2 Dimensions 4
3 Spare Parts 5
3.1 Pressure Switch Kit 5
•
•
1818020-02 V2
,
1.1 Design
2
The pressure switch arrangement consists of a
pressure switch, mounted together with a
•
pressure gauge and a valve.
•
1. Pressure gauge
2. Pressure switch
3. Needle valve
1.2 Working Principle of

o CD e
Pressure Switch _ M
_ .._e _
_0
• When oil enters the chamber (I), the pressure

is transmitted through a spring-loaded transfer
mechanism (2) to the microswitch (3). The
_.- ..
1'!!"''''
' I'g,',,!!1
...... -
• •
I
-tt---tf--3
• microswitch contact opens when the pressure

is below the setpoint.
The pressure setpoint is indicated on the

graduated dial. It can be adjusted, see next
1 2
page.
1. Chamber
2. Transfer mechanism
3. Microswitch
1818020-02 V2 1
1 Function Description Pressure Switch Arrangement
1.3 Adjusting the 2

Pressure Setpoint
_
• Untighten the stop screw (I) a few turns.
• Turn the adjustment screw (2) until the red
indicator points at the desired switching
----.. tlt,·t
J""!,,," ..
I
pressure on the graduated dial.
• Lock the adjustment screw by tightening
•
the stop screw.
1
2
Stopscrew
Adjustment screw
•
•
•
2 1818020-02 V2
2 Technical Data
2.1 Specification
2.1.1 Pressure Switch
•
Arrangement
Weight 2.5 kg
• 2.1.2 Pressure Switch

Fulfills the requirements of all leading classification societies
Temperature in medium Max.150°C
Ambient temperature Max.70°C
Weight 0.8 kg
Cable connection Pg 13.5
Switching box
Range 0- 0.4 MPa (0 - 4 bar)
Min. switching differential 0.02 MPa (0.2 bar)
• Max. current
Internal setting of switch

0.2 A = (220 V)
15 A - (380 V)
• Box
House material Cast aluminium, coated with epoxide
powder
Enclosure IP65
Sensing element
Max. working pressure 1.2 MPa (12 bar)
Max. pressure 2.6 MPa (26 bar)
Material Brass
1618020-02 V2
950630 16:02 3
2 Technical Data Pressure Switch Arrangement
2.1.3 Pressure Gauge

Class of accuracy 1.6 according to DIN 16005
Material Black lacquered brass alt. stainless steel
Filled with glycerine
Graduation bar and kPa (or MPa)
Pressure range 0- 6 bar (0 - 600 kPa)
2.2 Dimensions
•
L{) I
111.,!
(S)
f ! QI
I(S)
•
DJ
I
c:ib
. JI
q:::p •
I
215 •
•
4 1818020-02 V2
950630 16:02
3 Spare Parts
3.1 Pressure Switch Kit
2 jlrlr=l=f=I=~:::l1 c
• 3
(§)
•
1~

1 1 543054-05 Pressure gauge
2 1 1763736-01 Pressure switch
• 3 1 1763903-02 Needle valve
1818020-02 V2 5
Pneumatic Change Over
• Valve
• --
~I
~r'
f'
",'.
(~
- -
" -" ~I
~~
).-
:r -L~
•
•
1763414-02
Printed Jun 1995

Book No. 1818016-02 V2
- Alfa Laval Marine & Power

,
•
•
Alia Laval reserve the right to make changes at any time without
prior notice.
•
•

Laval company.
S - 14780 Tumba
Sweden
Contents
1.1 Application 1
•
1.2.1 Activated Valve 1
1.2.2 Deactivated Valve 1
1.2.3 Manual Change-over 1
•
2 Technical Data 3
2.1 Specification 3
2.2 Dimensions 4
3 Spare Parts 5
•
•
1818016-02 V2
1.1 Application 1
The pneumatically operated change over
valve is used for oil feed. Oil fed to the valve
inlet (P) goes out either through the left (B) or
• right (A) valve outlet.
1.2.1 Activated Valve '---__5_ _-'P ---',ii

1 Air inlet
The valve actuator (2) is pressurized by 2 Actuator
compressed air Cl) and the he piston moves to 3 Position indicator
4 Valve
the right. It thereby closes the left valve outlet
5 Main sealing
and opens the valve for flow through the right 6 Manual opening
outlet (A). P Oil in
A Oil out when activated
A position indicating pin (3) is connected to B Oil out when deactivated
the piston and goes out when the piston moves
• to the right.
1.2.2 Deactivated Valve
• When the valve actuator is depressurized to

atmospheric pressure, the piston is pushed
back by a spring. The valve shaft with the
main sealing (5) goes to the right, which
closes the right valve outlet and opens for flow
through the left outlet (B) (recirculation).
1.2.3 Manual Change-over

By pressing and turning the knob (6) on the
actuator clockwise, the piston is forced in, the
valve shaft with the main sealing (5) moves to
the left, closes outlet B and opens outlet A.
1818016-02 V2 1
2 Technical Data
2.1 Specification
Ambient temperature Max.55°C
Air consumption Appr. 0.1 I free air
• Weight 1.7 kg
Mounting Valve may be mounted in any position
•
Valve
Media Mineral oil
Operating pressure Max. 0.1 MPa (I bar)
Orifice 020mm
Flow factor Kv 4.3 (m3/h)
Body material Brass
Seal material FPM rubber (Viton)
Actuator
•
Media Air
Operating pressure Min 0.25 MPa (2.5 bar)
Max. 0.75 MPa (7.5 bar)
• Diaphragm material
Ref. 1763414 Rev.2
Reinforced nitrile rubber
1818016-02 V2 3
2 Technical Data Pneumatic Change Over Valve
2.2 Dimensions
r ---=+
,I, ' ,'8r
I
.-1 f-._.ft+.-t
•
I L' _-=-::t
I r .r
11
1
11
•
D-
c 1
I
.?
7.'
Mox.103
•
~~
F=
Co
-
- - f- - .- -
$.- _._. 8=~-
b .... -
'-~
~
I
•
:1\;
Ref. 1763414 Rev2
4 1818016-02 V2
3 Spare Parts
kQ - II
( IT
• ~ -~
--
-
R--,
~
I
RI
It:lI
"""""'1
IUUUUU
t os-
•
~
= r- ~ c--<f--=
\ j
1 3 2
~ ~ f- f---"f--=
~i'--
l' T ~
4
I I
~J
11 I 11
~3 i
• 1
2
1
1
1762237-<11 Spare parts kit including:
Pivot assembly
Piston flange
Parts recommended for 3
years of operation
•
3 2 Q-ring
4 1 Main sealing
1818016-02 V2 5
~~
AlfaLaval
Regulating Valve
•
• 'l
.,
• Product No. 1762570-80

~
•
1762570-81
1762570-82
1762570-83
1762570-84
1762570-85
1762570-86
1762570-87
1762570-88
1762570-89
1762570-90
1762570-91
1762570-92
1762570-93
1762570-94
Printed Apr 1996

Book No. 1818012-02 V3

;.
•
•
•
prior notice.
Copies of this publication can be ordered from your local AlIa
•
Laval company.
S -147 80 Tumba
Sweden
© Copyright AlIa Laval Separation AB 1996.
1 Technical Data
1.1 Specification
Media Oil and water

• Max. working pressure

*) for lIS 50
1.6 MPa (16 bar)
1.0 Mpa (10 bar)
•
Max. testing pressure 2.4 MPa (24 bar)
Material, valve body Spheroidal graphite iron
Flange standard DIN 2633 or lIS B2213 (16k)
*) for lIS 50 lIS B2213 (IOk)
Ref. 1762570 Rev. 3
•
•
1818012-{)2 1
1 Technical Data Regulating Valve
1.2 Dimensions
( ') ( ')
'-fr-'
~
I
x
0
E
r-
:r:
r1 T
.-
...
Cl
'~
.~
J
I
- 1-. :ift~
~
ON 25
I
\.---
..
•
\
~~ .-
.
~ ~ ;:::;.-A / '
Dt
-
•
L ~8
x
Ref.. 1762570 Rev. 3
Article No. Conn. L HL DL DhL DsL DtL Kv Weight Flanges

(mm) (mm) (mm) (mm) (mm) (mm) (m 3/h) (kg) ace. to
1762570-80 25 100 150 125 85 14 - 6.1 3 DIN
1762570-81 32 110 160 140 100 18 - 9.6 4.4 DIN
1762570-82
1762570-83
1762570-84
40
50
25
120
135
100
170
185
152
150
165
125
110
125
90
18
18
19
-
-
-
12.7
18.6
6.1
6
8.4
3
DIN
DIN
JIS •
1762570-85
1762570-86
1762570-87
1762570-88
40
25
25
25
120
100
100
100
168
150
150
152
150
125
125
125
105
85
85
90
19
14
14
19
G3I8
G1/4
G1/4
- 12.7
6.1
6.1
6.1
6
3
JIS
DIN
DIN
JIS
•
1762570-89 40 120 170 150 110 18 G1/4 12.7 6 DIN
1762570-90 40 120 168 150 105 19 G1/4 12.7 6 JIS
176257()"91 25 100 152 125 90 19 G3I8 6.1 3 JIS
1762570-92 40 120 170 150 110 18 G3/8 12.7 6 DIN
1762570-93 40 120 168 150 105 19 G3/8 12.7 6 JIS
1762570-92 50 135 185 165 120 19 - 18.6 8.6 ,liS
2 1818012.Q2
2 Spare Parts
•
• DN

2 1 1761731-80 Insert complete Conn. DN25
1761731-81 Conn. DN32
•
1761731-82 Conn. DN 40
1761731-83 Conn. DN 50
748393-05 Spare parts kit, including: Parts recommended for 3

years of operation
•
3a 1 Seal sleeve
3b 1 0-ring
3c 1 Sealing
3d 1 Sleeve
3e 1 Cu-washer
3f 1 Spring
1818012-{)2 3
Intermediate Tank
•
•
• <
I
•
Printed Jun 1995

Book No. 1818022-02 V2

•
•
•
•
prior notice.
•
Laval company.
S - 14780 Tumba
Sweden
Contents
1.1 Application 1
•
2 Technical Data 3
2.1 Specification 3
2.2 Dimensions 3
•
•
1818022-02 V2
1.1 Application 4
The intermediate tank is used to collect
discharged sludge and drain from an MMPX
separator.
•
1
The tank is designed to be installed with the
MMPX separator, and is shaped after the
MMPXbase.

The sludge from the separator enters the tank
at the sludge inlet (I). The rod of the level
indicator (2) goes up and indicates when the
tank is filled. This can also be indicated by an ' -_ _----'3'--- 5_-',~
alarm connected to the microswitch of the
1 Sludge inlet
level indicator. The tank is emptied by the 2 Level indicator
manual outlet valve (3). 3 Sludge outlet valve
4 Heated oil inlet
The sludge is kept warm by oil from the 5 Heating coil
• separator that is led in a pipe through the

tank (4, 5).
For automatic operation, the tank can be
•
equipped with an additional level switch and a
pneumatic actuator on the outlet valve.
1818022-02 V2 1
2 Technical Data
2.1 Specification
Weight 27 kg
Volume 45 I
• Ref. 1762009 Rev. 1
• 2.2 Dimensions
r:::=r==r,p T'=
rJ
..-
rth Ft ,
1,.,1
£:: ,! ,
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Ref. 1762009 Rev. 1

A. For welding
1818022-02 V2 3
b-!
AlfaLavaJ
Level Switch
•
• --
=------~~
I
I r
•
•
Printed . Jun 1995
Book No. 1818021-02 V2

"
•
•
prior notice.
•
•

Copies of this pUblication can be ordered from your local Alfa
Laval company.
S -147 80 Tumba
Sweden
1 Technical Data
1.1 Specification
Electrical data, reed switch
Rating Max. 100 VA AC. 100 W DC resistive load
• Current (switched)
Voltage
Max.3A
Max. 250 V AC/DC
•
Operational limits
Specific gravity of liquid Min. 0.7
Liquid pressure Max. 3.0 MPa (30 bar)
Max. working temperature 100°C
Material
Float Stainless steel DIN 14571 (SS 2350)
Housing Brass
Net weight 0.1 kg
Protection IP68
•
Ref. 1762011 Rev. 0
1818021-02 V2 1
1 Technical Data Level Switch
1.2 Dimensions
l.110 111111
I
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~56
Ref. 1762011 Rev. 0
A. Tanktop
B. Switching point
•
•
2 181802Hl2 V2
Flexible Hose"
• Water
•
•
•
1764007-02
1764007-03
Printed Jun 1995

Book No. 1818034-02 V2

•
•
•
•
prior notice.
suggestions for improvement 01 this publication would be
gratelully appreciated.
Copies of this publication can be ordered from your local AlIa
•
Laval company.
Published by: AlIa Laval Separation AB
S - 14780 Tumba
Sweden
1 Technical Data
1.1 Specification
Media Water
Media temperature Max. 80°C
• Media pressure
Hose (irmer diameter)
Material
Max. 15 bar
012
• Hose
Cormection
Nitrile rubber with hose braid of galvanized
steel wire
Ni. plated brass
Gasket Fibre (2 gaskets included in delivery)

Ref. 176400 7 Rev. 1
1.2 Dimensions
523
•
•
N
o
+1
...
Cl
A
Ref. 176400 7 Rev. 1
B=Ga sket
Article No. A (length) mm

1764007-01 1500 ± 10
176400 7-02 2000 ±10
176400 7-03 3000 ± 10
1
1818034-02 V2
Flexible Hose,
• Water
•
•
•
1763910-02
1763910-03
Printed Jun 1995

Book No. 1818038-02 V2

\
•
•
prior notice.
•
•
Any comments regarding possible errora and omissions or
suggestions for improvement of this Pltilcation would be
Laval company.
Marine & Power 01 Treatment Division
S -147 80 Tumba
Sweden
1 Technical Data
1.1 Specification
Media Water
Mediaternperature Max.80°C
• Media pressure
Hose (inner diameter)
Material
Max. 15 bar
012
• Hose
Connection
Nitrile rubber with hose braid of galvanized
steel wire
Ni. plated brass
Gasket Fibre
Ref. 1763910 Rev. 2
•
•
181 R0-1l\-O? V? 1
-
1 Technical Data Flexible Hose. Water
1.2 Dimensions
r-7r-B
1 1 ./
.
1/
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- -(3 8- q~~~
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/~ N
"
1-
.. d
+1
I
ti! 0
G
•
I ~10+ 0.2
G 3/4
I A
I
•
A. Length
B. Two gaskets, included
Ref. 1763910 Rev. 2
Article No. A (length) mm

1763910-01 1500 ± 10
1763910-02 2000 ± 10
1763910-03 3000 ± 10
•
•
2 1111 RO:lll-O:> V?
Flexible Hose,
• Oil
•
•
•
Printed Jun 1995

Book No. 1818046-02 V2

t
•
•
•
•
Alia Laval reserve the right to make changes at any lime without
prior notice.
g ratefu IIy appreciated.
Copies 01 this publication can be ordered from your local Alia
Laval company.
S - 14780 Tumba
Sweden
@ Copyright Alia Laval Separation AB 1995. Printed in Sweden.
•
1 Technical Data
1.1 Specification
Media Mineral oil
• Media temperature
Operating pressure
Test pressure
150°C
Max. 1.6 MPa (16 bar)
Max. 3.4 MPa (34 bar) at lOO °C
• Nominal bend radius 140 mm
1.2 Dimensions
1 2
••
• Ref. 1762012 Rev. 2
1. Union nut 3/4"

2. Union nut 1"
181R04fi-O? V? 1

MMPX 303 - 304 - Separation System - Component Descriptions - 1995

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MMPX 303 - 304 - Separation System - Component Descriptions - 1995

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~~

MMPX 303/304 Separation System

• Control Unit EPC-41

• Solenoid Valve Block, Water

• Flexible Hose, Oil

Alfa Laval Marine & Power

Alfa Laval Marine & Power

1 Overview 1 6.4 Terminal Protectors 21

2 Function Description 3 7 Spare Parts 23

2.1 Working Principle 3

• 4.2 Corrective Maintenance

EPC-4l control unit is used within a

The unit is microprocessor based and

• systems and different operation conditions.

2.1 Working Principle

The process is monitored via input signals

• preset values are exceeded.

The unit also contains a PI -controller for

The control unit can be programmed for

2.2.1 Front Panel

Four push-buttons are located to the right on

On and off functions corresponding to the

The five digit display (11) shows process

The front panel can be swung open like a door

An on/off switch combined with a fuse is

2.2.2 Label Inside the Front Panel

• setting in the EPe. It shows:

the connection between the display and ~~

2.2.3 Control Module

Electrical output and input connections to the

It also contains built-in relays, which are used

2.2.4 Power Supply Z1 XB

3.1 Process Operation

• 3.2 Parameter Setting

How to set parameters is described below,

The parameters are divided into two groups.

• mode parameters (C2):

• - Service mode parameter: 90 - 95

The settings of process, installation and timer

3.2.2 Setting Procedure

properly set, return to process parameter

10. Set the process parameters in the same

End of Parameter Setting

The EPC-41 has a test program for self testing

4.1.1 Lamp Test

• Check that all LEDs are lit.

4.2.1 Fuses and Related Functions

Front board (A1)

F1 10 V AC supply to the board Remote alarm

F2 20 V AC supply to the board A1-4

F3 All outputs PS12

Note: both terminals and sockets are marked

6. Lift off the control module from the

10. Fill in the report form on the rear of the

Mains voltage 48VAC +10%

• Power requirement for outputs

Ambient temperature Max. 55 QC

5.3 Circuit Diagram

The installation instructions contain