Professional Documents
Culture Documents
Design For Manufacture: The Integrated PCB Producer
Design For Manufacture: The Integrated PCB Producer
Manufacture
TheThe
Integrated PCB Producer
Integrated PCB Producer
Design For Manufacture (DFM)
These areas include, but are not limited to, the following points:
? The given board thickness does not match the specified build.
? Legend print is included in the documentation but shall not be
printed.
? Dimensions listed on the drawing do not match with the Gerber
outline.
? Number of holes in drill drawing does not match with the number
of holes detailed in the supplied drill file.
? The hole sizes in drill drawing does not match the sizes in drill
file.
? Copper thickness in specification is different to the stated build.
? Specified impedance requirements cannot be achieved based
upon the stated build.
Conclusions .
ü As far as is possible, always send the information that is relevant for
the PCB manufacturing. Other notes relating to assembly (for
example) can cause confusion for everyone.
ü Avoid too much information as this almost always leads to some sort
of “double information”, which in many cases actually causes
conflicting information being provided.
This phenomenon is often caused when the ground plane is drawn with
too small apertures or when track and ground are two different files that
are plotted together to form one layer.
Surface and pads are made with small elements/apertures. This creates
large files that sometimes make them impossible to send by e-mail.
This will make it possible for the manufacturer to run DRC, create test
fixtures and add etch compensation.
The designer has allowed the system to deviate from the set
clearance when routing is done within the same net.
The result could be that the fine line ‘moves’ at the dry film process
and then re-attaches in such a way that it creates an open circuit.
A B C D GENERAL
A = 160µm
B = 230µm
C = 65µm
D = 100µm
MODERATE
A = 125µm
B = 200µm
C = 50µm
D = 100µm
ADVANCED
A = 100µm
B = 150µm
C = 37µm
In this example the pad is 0.50mm and the drill hole 0.30mm
In this example the pad is 0.50mm and the drill hole 0.30mm
In this example the pad is 0.50mm and the drill hole 0.30mm
A B C
Tip! Design with tear drops or give acceptance to factory to add tear drops
Example of poor copper balance – two very different sides to one layer!
Normal base copper thickness are 18, 35, 70, 105, etc
B C
A B C B C B C
18µm 125µm 125µm 100µm 100µm 75µm 75µm
35µm 150µm 150µm 125µm 125µm 90µm 90µm
70µm 200µm 200µm 175µm 175µm 150µm 150µm
105µm 250µm 250µm 225µm 225µm 200µm 200µm
B C
A B C B C B C
18µm 125µm 125µm 100µm 100µm 75µm 75µm
35µm 150µm 150µm 100µm 100µm 90µm 90µm
70µm 200µm 200µm 150µm 150µm 140µm 140µm
105µm 250µm 250µm 225µm 225µm 190µm 190µm
Example of 1:15
Large hole = better solution flow Small hole = ‘tougher’ solution flow
Blind holes that are drilled with laser or depth controlled drilling must
have an aspect ratio of less than 1:1
It is preferable if the aspect ratio is 0.7:1
If the holes are built in sequence it is possible to have the same aspect
ratio as for plated through holes.
0.50-3.10mm 0.05-0.50mm
GENERAL
A = 300µm
B = 6-8:1
MODERATE
A = 250µm
B = 8-10:1
ADVANCED
A = 200µm
B = Aspect ratio A B = 12-20:1
Since a large part of the cost is related to the raw material (see NCAB
Group presentation on PCB cost drivers for more information!), it is
therefore important for the manufacturer to have a good material yield to
avoid scraping unused processed material.
In Asia the production panel size can be adapted to the board design
(more panel size options), however in Europe it is more common to use
fewer standard panel sizes.
However, this does not mean that material utilisation within Asian
factories is a factor which can be ‘ignored’.
12.5
11.25
24
14
42
21),%$("*( &
,,3
,,3-
626
-+$(
)7
-# .)!,1'. ,$&)(.$(-
5-
))%$("..# '. ,$&3$ &$-.#$- 2'*& 1 (&/&. -
$ &
#$-*,)0$ -'. ,$&3$ &)! 1#$#$-!,!,)' $(" !!$$ (.
Re-design the customer array to 16”x 11.25” - without any impact on PCB
circuit size or function.
16
11.25
24
18”
36”
Re-design example shows 4x production panels can be cut from one smaller
sheet of raw material
21),%$("*( &,,3-
,,3
626
2
-+$(
)7
-# .-'&& ,)!,1'. ,$&()1)(.$(-
5-
))%$(".'. ,$&3$ &1 ()(&/ .#..#$-$-&/&. .)
$ &
#$-*,)0$ -'. ,$&3$ &)!1#$#$-**,)2$'. &3
$(, - $('. ,$&3$ &),'. ,$& !!$$ (3)'*, .)),$"$(& -$"(
The conclusion is that not only can material yields be improved, but
costs can be saved if the re-designs are welcomed – we all benefit
from a good material yield.
This apply to all types of materials and especially RF material that
may cost many times more than a standard FR4 for example.