PU 100 - 150 - System Reference and Installation Instructions - 2006

Purifier Unit 100/150
System Reference/
Installation Instructions
Printed Jan 2006
Book No. 1810644-02 V 2

Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden
Telephone: +46 8 530 650 00
Telefax: +46 8 530 310 40
© Alfa Laval Tumba

Tumba AB 06-01
This publication or any part there of may not be reproduced or

transmitted by any process or means without prior written
permission of Alfa Laval Tumba AB.

Contents
1 Technical Data ........................................................................................................ 1

1.1
1.1 De
Dema
mand
nd Spec
Specif
ific
icat
atio
ion
n W
Wat
ater
er.......................................................................... 1
1.2
1.2 De
Dema
mand
nd Spec
Specif
ific
icat
atio
ions
ns Ai
Airr ............................................................................. 1
1.3 System Data ..........................................................................................

.......................................................................................................
............. 2
2 Drawings ...................................................................................................................... 4
2.1
2.1 Pu
Puri
rifi
fier
er Un
Unit
it Fl
Flow
ow Cha
Chart ................................................................................... 4
2.2
2.2 Dime
Dimens
nsio
ion
n Dr
Draw
awin
ings
gs,, Unit
Unit ............................................................................... 5
2.2.1 Purifier
Purifier Unit ......
............
.............
...............
.............
............
.............
............
.............
...............
..............
............
.............
............
............
.............
.............5
.......5
2.2.2 Control
Control Cabine
Cabinett ............
...................
.............
............
.............
.............
............
.............
.............
............
.............
.............
............
.............
.............
.........
... 6
2.2.3 Control
Control Cabinet Cable
Cable Drawing
Drawing ..............
....................
............
.............
.............
.............
...............
.............
...........
.............
.............
........ 7
2.3
2.3 El
Elec
ectr
tric
ical
al Sy
Syst
stem
em Layo
Layout
ut ............................................................................... 8
2.
2.4
4 Ele
lect
ctrric
ical
al Di
Dia
agra
grams .....................................................................................
...........................................................................................
...... 9
2.4.1 Starter Basic
Basic Design
Design Cable Li
List
st .............
...................
............
.............
.............
............
.............
.............
............
.............
.............
........
.. 9
2.4.2 Starter Optional
Optional Equipment
Equipment Cable List..............
List.....................
.............
............
.............
.............
............
.............
.............
........
.. 10
2.4.3 Starter and Feed
Feed Pump
Pump Interconne
Interconnection
ction Diagram
Diagram .............
...................
.............
..............
.............
.............
.........
.. 11
2.4.4 Starter and
and Feed Pump Circuit
Circuit Diagram
Diagram .............
...................
..............
.............
.............
.............
............
.............
...........
.....12
12
2.4.5 Sludge Handlin
Handling
g Interconnecti
Interconnection
on Diagram
Diagram (Optional)
(Optional) .................
.......................
............
............
.............13
.......13
2.4.6 Sludge Handling
Handling Circuit
Circuit Diagram
Diagram (Optional)
(Optional) .....
...........
............
.............
.............
............
............
.............
..............14
.......14
2.4.7 Space Heating
Heating and H
Heat
eat Tracing
Tracing In
Interconn
terconnection
ection Diagra
Diagram
m (Optional)..........
(Optional).................15
.......15
2.4.8 Space Heating
Heating and Heat
Heat Tracing
Tracing Circuit
Circuit Diagram ((Optiona
Optional)
l) .....
...........
.............
.............
............
......16
16
2.4.9 Control Cabinet
Cabinet Basic
Basic Design Cab
Cable
le List.................
List........................
.............
............
.............
.............
.............
.............
........ 17
2.4.10 Control
Control Cabinet Optional
Optional Equipment
Equipment Cable List (as ordered) ........
..............
.............
..............
..........
... 17
2.4.11 Solenoid Valves Interconnection Diagram ............................................................ 19
2.4.12 Transmitters Interconnection Diagram .................................................................. 20
2.4.13 Optional Equipment Interconnection Diagram ......................................................
...................................................... 21
2.4.14 Power Circuits, Separator and Feed Pump Circuit Diagram ................................. 22
2.4.15 Electric Heater Interconnection Diagram (Optional) ............................................. 23
2.4.16 Power Unit Circuit Diagram 0 – 24 kW (Optional) ................................................. 24
2.4.17 Power Unit Circuit Diagram
Diagram 0 – 24 kW cont. (Optional) ........................................ 25
2.4.18 Power Unit
Unit Circuit Diagram
Diagram 72 kW/380 V – 415 V – 440 V (Optio
(Optional)............
nal)..................
........
.. 26
2.4.19 Power Unit
Unit Circuit Diagram
Diagram 72 kW/380
kW/380 V – 415 V – 440 V cont. (Op
(Optional
tional)) ......
...........
.....27
27
2.4.20 Steam Heater Interconnection Diagram (Optional) ............................................... 28
2.5
2.5 Si
Sing
ngle
le Modu
Module
le Flow
Flow Char
Chartt ............................................................................ 29
2.6
2.6 Do
Doub
uble
le Modu
Module
le Fl
Flow
ow Char
Chartt ........................................................................... 30
2.7
2.7 Dime
Dimens
nsio
ion
n Dra
Drawi
wing
ngs,
s, M
Mod
odul
ules
es..................................................................... 31
2.7.1 Single Module (S, T, H) ......
.............
.............
............
.............
.............
............
.............
.............
............
.............
.............
............
.............
......... 31
2.7.2 Single Module (Electric)
(Electric) .......
............
............
.............
............
.............
.............
............
.............
.............
............
.............
.............
............32
......32
2.7.3 Double Module
Module SL, TL, HL .............
....................
..............
.............
.............
.............
............
.............
.............
.............
.............
............33
......33
2.7.4 Double Module
Module SF, TF, HF .............
....................
..............
.............
.............
.............
............
.............
.............
.............
.............
............34
......34
2.7.5 Double Module EL .......
.............
.............
.............
............
.............
.............
.............
.............
............
.............
.............
.............
.............
............
........ 35
2.7.6 Double Module EF ............

...................
.............
.............
.............
............
.............
.............
.............
..............
.............
.............
.............
............
........ 36
2.8
2.8 As
Asse
semb
mbly
ly Draw
Drawin
ingsgs,, M Mododul ules
es ...................................................................... 37
1810644-02

2.8.1 Single Module

Module S, T,
T, H Assembly D
Drawing
rawing .......
.............
............
.............
..............
.............
............
.............
.............
..........37
....37
2.8.2 Single Module
Module S, T, H with
with Feed P
Pump,
ump, Assembly
Assembly Drawing........
Drawing..............
............
.............
.............
........ 38
2.8.3 Single Module
Module E, Assembly
Assembly Drawing
Drawing ............
...................
..............
.............
............
.............
.............
............
.............
............39
.....39
2.8.4 Single Module E with Feed P
Pump,
ump, Assembly
Assembly Drawin
Drawing
g ......
............
.............
.............
............
.............
...........40
....40
2.8.5 Double Module
Module SL, TL, HL, Assembly
Assembly Drawi
Drawing
ng ...........
..................
.............
............
.............
.............
............
..........41
....41
2.8.6 Double Module
Module SF, TF, HF, Assembly
Assembly Drawi
Drawing
ng ...........
..................
.............
............
.............
.............
............
..........42
....42
2.8.7 Double Module
Module EL, Assembly Drawing...............
Drawing.....................
............
.............
.............
............
.............
.............
............
........ 43
2.8.8 Double Module
Module EF, Assembly Drawing...............
Drawing.....................
............
.............
.............
............
.............
.............
............
........ 44
3 Remote Operation Systems......................................................................... 45
4 Specifications/Recommendations .......................................................... 48
4.
4.1
1 Li
Liffti
tin
ng Ins
Instr
truc
ucti
tion
ons
s ..........................................................................................48
4.1.1 Lifting the Purifier Unit .......
............
............
.............
............
.............
.............
............
.............
.............
............
.............
.............
............
..........48
....48
4.1.2 Lifting the Single
Single Module (S, T,
T, H) ......
............
.............
.............
............
.............
.............
.............
...............
.............
.............
.......... 49
4.1.3 Lifting the Single
Single Module (E) ..............
....................
.............
.............
............
.............
.............
.............
.............
............
.............
...........49
....49
4.1.4 Lifting the
the Double
Double Module (SL,
(SL, TL, HL) .......
.............
............
.............
.............
............
.............
.............
.............
..............50
.......50
4.1.5 Lifting the Double Module (EL) ............
...................
............
.............
...............
.............
............
.............
.............
.............
..............50
.......50
4.2 Cables ..................................................................................................................51
4.3 Cable Ro
Routing ....................................................................................................52
4.
4.4
4 Oil,
Oil, Wa
Wate
ter,
r, Ste
Steam
am,, and
and Cond
Conden
ensa
sate
te P
Pip
ipin
ing
g ..............................................52
4.
4.5
5 Am
Ambie
bient
nt Te
Temp
mper
erat
atur
ure
e Li
Limi
mita
tati
tion
on................................................................53
4.6 Heat
Heat Tra
Tracin
cing
g and
and Ins
Insula
ulatio
tion
n of F
Fuel
uel Oil,
Oil, Sludg
Sludge,
e, and
and Steam
Steam Pipe
Pipes
s . 54
4.
4.7
7 Mo
More
re than
than one
one O
Oil
il Tank
ank ..................................................................................55
4.8 Sludge Tank .......................................................................................................56
4.9 Sludge Pi
Piping .....................................................................................................58
5 Commissioning and Initial Start ............................................................. 60

5.
5.1
1 Co
Comp
mplletio
etion
n C
Che
heck
ck Lis
List ...................................................................................60
5.2 Init
itia
iall Start-up ...................................................................................................62
5.2.1 Calculating
Calculating Operating Pressure ......
............
.............
.............
............
.............
.............
............
.............
.............
.............
..............64
.......64
5.
5.3
3 Sh
Shut
ut-d
-do
own and
and S
Sto
torrag
age
e ..................................................................................65
5.3.1 Storage before Installation.....
Installation...........
.............
.............
.............
.............
............
.............
.............
.............
.............
............
.............
...........65
....65
5.
5.4
4 Sh
Shut
ut-d
-do
own afte
afterr Use........................................................................................65
5.
5.5
5 Prot
Protec
ecti
tio
on a
and
nd Stor
Stora
age ..................................................................................66
5.6 Rea
Reassem
ssembl
bly
y and
and Star
tart up
up ...............................................................................68
1810644-02

PURIFIER UNIT 100/150 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 1 TE

T ECHNICAL DATA
1 Technical Data
1.1 Demand Specification Water

Alfa Laval ref. 553406 rev. 7
P
Poor
oor quality of the operating water may with time cause erosion, corrosion and/or
operating problems. The water shall be treated to meet
mee t certain demands.
The following requirements are of fundamental importance:
1 Turbidity-free water,
water, solids content <0,001% by volume.
Max. particle size 50 µm.
Deposits shall not be allowed to form in certain areas in the system.
2 Total hardness less than 180

1 80 mg CaCO 3 per litre, which corresponds to 10 °dH or 12,5 °E. Hard
water may with time form deposits in the operating mechanism. The precipitation rate is
accelerated with increased operating temperature and low discharge frequency. These effects
become more severe the harder the water is.
3 Chloride content max. 100 ppm NaCl (equivalent to 60 mg Cl/l). Chloride ions contribute to
corrosion on surfaces in contact with the operating water.Corrosion is a process that is
accelerated by increased separating temperature, low pH, and high chloride ion concentration.
4 pH>6. Increased acidity (lower pH) increases the risk for corrosion; this is accelerated by
increased temperature and high chloride ion content.
N O T E
Alfa Laval accepts no liability for consequences arising from unsatisfactorily purified operating water supplied
by the customer.
1.2 Demand N O T E

Specifications Air
Electrical interconnections must be made by
Specific requirements regarding the quality qualified electricians.
of air Mechanical interconnections
interconnections must be made by
qualified mechanical technicians.
1 Pressure 500 – 700 kPa.
2 Free from oil, and solid particles larger than

0.01 mm.
3 Dry, with dew point min. 10 °C below

ambient temperature.
1810644-02 1

1 TE
T ECHNICAL DATA PURIFIER UNIT 100/150 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
1.3 System Data
Media Fuel oil and lube oils for diesel engines

Feed density, max. 991 kg/m³ at 15 °C
Viscosity, max. 50 cSt at 100 °C (600 cSt at 50 °C)
Pressure:
oil inlet Max. 4 bar
oil outlet Max. delivery height 2.5 bar
water outlet from separator open outlet
Feed temperature, max. 100 °C
Ambient temperature Min. +5 °C, max. +55 °C
Operating water pressure Min 2 bar, max. 6 bar
Operating water temp. Min. +5 °C, max. +55 °C (unheated water)
Operating water density Max. 1000 kg/m³
Operating water flow to SV10: 8.0 l/m
to SV 15: 18 l/m
to SV 16: 0.9 l/m
Air quality Instrument air
Air pressure Min. 5 bar, max. 7 bar

Separator drain connection size 3/4”
Fixed discharge volume 1.2 ± 0.1 litre
Mains supply voltage 3x400/440/480 V ± 10%
Power consumption, control voltage;
Power 230 V /110V/115 V/100V ± 10%, 10 A
EPC supply voltage
Control voltage, operating 24 V AC
Frequency 50 or 60 Hz ± max. 5%
Ambient temperature Max. 55 °C
Storage time before use (with bowl removed) 6 months
Storage temp. Min. +0 °C, max. +70 °C
Storage humidity Relative humidity (RH) 10% – 95 % Non Condensing
Enclosure class Min. IP 54

Service intervals:
Unit Overhaul ever y 3 years operation
Sludge pump Overhaul ever y 18 months operation
CBM heater CIP when needed
EHM heater Cleaning:
New heater – after max. three months
LO – Every 3 months if the elements are heavily soiled on
latest inspection; every 6 months if they are only slightly
soiled
HFO/DO – Every 12 months
Separator Inspection every 2000 hours or 3 months operation
Overhaul every
every 8000 h
hours
ours or 12 months o
operation
peration
2 1810644-02

PURIFIER UNIT 100/150 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 1 TE

T ECHNICAL DATA
1810644-02 3

2 DR
DRAWINGS PURIFIER UNIT 100/150 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
2 Drawings
2.1 Purifier Unit Flow Chart
a y
f
l
r
e
d
e
t
n
d A v
i u
n k t
e l l
e o
a n l
t a d m
l a
t u n l
a o o a
i k
c t
e o
t t v o i
s e p a l n
r n t g r O L B U
e t o
i r e
t r
t t e
l a a e
t r r
a n a
l t t h e
t i
w e u u e
l c w a a a
c o s
t i g w g n
r m r
i l
i u d n w n o
i
t o e
f c o o e i g g i t
e r c r g t n
i t a
l a e n a
r n n
i a l
i
n
i e l
t p R a e d
t e e s i r
n
e t
n
l
i a i
s l
i e
l a l
u p p o
l a
r p e
O W d O C W S O O C D O V
1 6 9 0 1 2 1 2 6 3 1 0
0 0 0 2 2 2 7 7 7 6 0 4
2 2 2 2 2 2 3 3 3 4 5 5
t n l s

i o o m
i
t
n r r
a t
u d
r c n l a
l
o r a
o n i
n c
u a
o e
r
t e
t t
o r t
b i
t m e o
n r a t
i r
o a u b m a m
C t c i o e e
r
i V C H R
S C – – – –
k
n
a
t
e
g
d
u
l
S
t
l
A
n
i
a
r
D
e
g
d
u p
l
s m
o u
T p
n
o
i
t
a
c
i
l
p
p
a
-
o
L
A
3
9
4
8
1
0
X
Ref. 53550740 Rev. 0
4 1810644-02

PURIFIER UNIT 100/150 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DR

DRAWINGS
2.2 Dimension Drawings, Unit
2.2.1 Purifier Unit
. .
) , 1
t 0 l C , V V
o 0 ° r
i 0 2
n 8 C a 7 8 0 2 l
- x a 5
e 0 - 4
/ 3 2 a
a N t 5 -
k u 0 m 5
l + n ( 0 2
, 6 S
I - B g
n
o
i
n
a
t a
v 6
e y
t
i m
p x
. e
m a
P /
4 g
e N J
1 - 6
N S
I
J k
0 t
p
o H r n p a u
r k 0 a
t
l . - K
P P
-
- 6 o
t
t p u i
s l 0 m t
s 0
0 o V 5 6 0 K 4 i
k
n t a 0 ,
r s S n 0
4
x t v 0 2 - 1 5 5 - :
0 y
t l
o e . 1 C
e r I i y 0 i
i
t e
l
t t t
a P )
°
o 5 . 7
r -
0
3
y n l
p 1
N A
D 5
N A
D 0
5
1
v
a
a
v
t i u
a
l
u
u
o
e
l
t w . r
a t + a 0 l
p f p r
u o e e
2
e e
5
U r
g
o
m
c
r l
i u g H b l n i
e
n g 5 p
u
o s V g g g g 4
/ 2
/ P f e
i o n p - C l n e g n 3 n n 3 n ; o r
t
e c O e t 6 8
i a m i
t r s n
i 0 5
5 1
s a 3 a
l a 7 a
l 1 1 1 g r e
l e n g a
r w 6
( m i .
v p a u
s . s 1 n F 6 l 3 F 5 l G G G k e g
n
i R a d o a p
e l u
p q m i r
n
e s ) n
i
h
t
r C / o 2 F 2
2
2 F 5 t
n d
l
i l
i e
l u
l p e P a
r p e r a a P 0 i
t N
I N
I S N
I N
I S O O O 5 e u
0 e e r a 1 c I 2 I S S S 4 l
O O C S O b k 6 ( T D O p b M E E 1 D D J B D D J I I I :
t 0 C S
e
n h 0
n g 1
i
1 9 0 2 1 3 1 9 1 9 o e U
0 0 2 2 7 6 0 0 9 9
2 2 2 2 3 4 5 7 7 7 C A B C D E W P *
:
e
u
4 q
r
1 o
m t
: x g
g 4 i
n n . g
i
n i
g
n t
e t n
e N
m i
n
d
t
s l
o h 5 l
e
g
a i 4 W
F B
- T 1 -
w
e
i
v
,
n
a
l
p
n
o
i
t
a p
o
d t
n
u m
o o
r
l F f
a
n
o
i
t
p
O
*
r
o
t
a
r
a
p
e
s
g
n
i
n
i
o
j
d
a
r
e
v
o
s
t
r
a
p
l
w
o )
b .
g n
n
i n
t
f o
i
l c
n e
e g A
h n 5
a
l 9
4
W F
( 8
1
0
X
Ref. 53550741 Rev. 0
1810644-02 5

2 DR
2.2.2 Control Cabinet
n
o
i
t
c
e
s
t
e
n r t
e n
i e i
t o
n i
b r b t
c
a a
t a e
c S c s
r
C o
t
P a
E r r
a o
t
p a
e r
s a
p r , p
m o
t p e
u a o
t s
p r s ,
r
a y e
t
d p h
e c e c
f
e S
e
, n
e m
e i
t
w
,
f f
f g r s
f r e
o
/ o
/ e p n
i
n n m m a
O O E A M
)
l
a )
l
l n a )
)
l a o
i n 8
n t o M
a o
i p i
t (
n
o
i
t t
p l (
o p
o w
p o
( n e n ( e
r
o o n o
i n c
( p i
t a t o s
c a i
t
g m p c
i a g
n
i u e r c n
p n o d i i
c n t n
i d d
a
r e o a
r n n
t g c e k i u
t d p c k o
a u C o
l c r
e l P O r o g
h s e l r
,
f t r o
,
f f n
i e
t f
f o n t
o
/ / e i u
n n v
l r
O o N
O a t
v a
e r
g a
d p
u e
l S
S
A
2
6
7
7
1
0
X
6 1810644-02


DRAWINGS
2.2.3 Control Cabinet Cable Drawing

)
*
*
( ) )
8 ) 4 ) 2 ) 1 ) 2 9 8 1 7 3
3 * 3 * 3 * 3 * 2 1 1 2 1 2
e *
l e * e *
. l e *
l e
. l
e
l e e e
l e
l
.
b t
l
b t .
b t b t b b l b l b
a p a p a p a p a a b
a a b
a a
C o
( C o
( C o
( C o C
( C
( C C
( C C
e
v
i
t
c
e
t
o e
r h
p t
h
e h
t t
i
w
d f o d
e
i
l n e r
p o v
i i
p t
u c l e
s e d
r
e n )
.
n t
m o c p
o
r t o
(
s )
e u 6
d . 0
r c 8 3
o r d 1
r d
r o e P
l n
e d i a
p e p ( 0
) ) ) s t p 1
1 2
*
* *
* )
* *
* )
* a n u
. . . . )
* )
. ) .
. t )
. ) )
. t )
.
. t l u s G s
t
p
t
p
t
p
*
* t
p .
t
t
p
t
p p
t
p
t
p p p a o e
r P e
l
*
) ( p 5 ( n m e b
o
( o
( o
( ) ) 8
o
o 2
o ( ( 0
o o
2
o
( o o o
( ( ( o
i l
t m h a
e o t .
c r
9 0 4 6 5 4 3 2 . 0
1 8 ( 4 1 2 M 5 5 6 7 p u t
1 1 3 4 M r r t
3 4 4 1 1 1
e e
1 1 4 , 7 7 7 , 2 3 3 3 O s o o
d u o f
e
l e
l e
l e
l e
l e
l l l e e
e l
l l e e e e
l l r l l e e
e l r e
l e l
l e
e l o C
= M F r a
r
b b b b b b b b b o b b b a b b b a b b b b . = = e a
a a t p
a a a a a a C C a H a a a p a a a p a a a a * v
p = * * o e
C C C C C C ( ( C ( C C C S C C C S C C C C o * * * c s
0
5
C
P P
E O
p
u 0
t 5
n C
e
r P
O
/
E
I
r
u
c
r
o
t
a
r A
a 5
p 2
e o
S t
n
o
i t c
e
s t e
n
i b
a
c C
P
E n
o
i t c
e
s t e
n
i b
a
c
r e
t
r a
t
S
A
2
7
7
7
1
0
X
1810644-02 7

2 DR
2.3 Electrical System Layout
l
y
c
n
e
g
r e
m
E
a
y C v
l a
m e
t s
y
S
p y P L d
t n l s
. m
m o
C
i p l E e
n o o
i
t t m t
u p i , f t
a
l n
a r r s p n 6 7
a
t a
D
u d a s u 3 1 A u
l c n l
r i s u 8 l o
. l A . p m
e
T
e t o
m e
R
o
r
t a
o n o
c e
a
b u r t
i
a r l
n e o
r
t 6 6
5 3
6 a r
y k
n e
o v
m
n r M w n r 7
: 7 i
l c
t i t
i m
t e o e 1 1 i
t i n u P
O
o t t o o o p o
e l n
u m a m r P C ,
f 5 ,
C c
r o e e 9 O d B U
e t o
m e
R
m
r a
l A i C H R a
t s 3 6
1 1
C – – – S m 8 3 3
r 5
a 6
6 6
6
M
U
S
g 6
7
a 1 7
i 1
7
1
d , : :
4 7 C
n 3 C 9 P
o P
t 8
i E 7 E
c 5 t 5
: 6 t
e 6
7
i s 7 i
n 1 n
u 8 t
s
n
1 u
n : l i
o r o 1 r l
l :
o
c r 3
e t e t
l r
e t
r t
r n 6 r n
b a
e a o 6
t a t o
n t 7
I S C 1 C S C
h
m t
c
e i
t
s w
y s
s k
g c
o
n l
i
c r
e
a t
r n
t
t i
.
a p e
e e g p
H S d m
u u
l
S p
k
n
a
t
e
g
d
u
l
S
p
m
u
p
d
e
e
F
9
7
r 8
T o 5
f
I 6
8 7
N 7 1 r
8
U m ; e
r t
e 5
t e a
6 t
R e
s 7 a h
E
I y 1 e
s o h m
F
I g l
s c a
n a i
i e
r t
R t t
a e c s
U e r
e e l o
P H S e f
A
4
1
5
8
1
0
X
8 1810644-02


DRAWINGS
2.4 Electrical Diagrams
2.4.1 Starter Basic Design

Design Cable List
No. Type Connection point Inst

Instru
ruct
ctio
ion
n Conn
Connec
ecti
tion
on point
point Remarks
A B
Basic design (currents according to order)

1 MPRXCX 3x4 Mains supply Star ter Fuse 20 A1)
1 MPRXCX 3x16 Mains supply Star ter Fuse 50A1)
2 MPRXCX 2x1.5 Power supply Star ter Fuse 10 A1)
3 MPRXCX 3x1.5 Star ter Marked 3A Separator motor 4 – 6.3 A

3 MPRXCX 3x2.5 Star ter Marked 3B Separator motor 6.3 – 16 A
3 MPRXCX 3x4 Star ter Marked 3C Separator motor 16 – 20 A
3 MPRXCX 3x6 Star ter Marked 3D Separator motor 20 – 25 A

3 MPRXCX 3x10 Star ter Marked 3E Separator motor 25 – 35 A
1)
Cable not included in Alfa Laval delivery.
1810644-02 9

2 DR
2.4.2 Starter Optional Equipment Cable List

Instru
ruct
ctio
ion
n Conn
Connec
ecti
tion
on point
point Remarks
A B
Feed pump, optional or customer owned (as ordered)
4 MPRXCX 3x1.5 Star ter Marked 4A Feed pump 1 – 6.3 A1)
4 MPRXCX 3x2.5 Star ter Marked 4B Feed pump 6.3 – 10 A
Sludge handling (as ordered)

ordered)
25 RFE-HF 1x4x0.75 Star ter SS, Separator switch
35 RFE-HF 1x4x0.75 Star ter GS, Valve switch

36 RFE-HF 1x2x0.75 Star ter LS, Sludge level
37 RFE-HF 1x2x0.75 Star ter SV6, Solenoid valve For pneumatic
sludge pump
Space heating (as ordered)
71 MPRXCX 2x1.5 Star ter Separator motor
1)
72 MPRXCX 2x1.5 Star ter Feed pump
Heat tracing (as ordered)
74 MPRXCX 4x1.5 Star ter Heat tracing system
1)
Cable not included in Alfa Laval delivery except when feed pump ordered as part
pa rt of a Module including
Pumping and Heating Unit.
10 1810644-02


DRAWINGS
2.4.3 Starter and Feed Pump Interconnection

Interconnection Diagram
Diagram
Mains suppy
3x400, 440 or 480 V AC, 50/60 Hz

(Cable not included in Alfa
Laval delivery)
Separator motor
Feed pump motor

Optional
Separator emergency stop

(Optional, external)
Laval delivery)
Separator interlock switch

Optional
Sludge valve interlock switch

Optional R
E
T
R
A
T
S
Feed pump Remote stop

Remote start

Laval delivery)
Power supply for EPC 50

100, 110/115 or 230 V AC, 50/60 Hz
Max. fuse: 10 A
(Cable not included in Alfa Laval
delivery)
A
1
9
*Replaces jumper in terminals 7
7
1
0
X
Ref. 1765834 Rev. 0
1810644-02 11

2 DR
2.4.4 Starter and

and Feed Pump
Pump Circuit Diagram
N
O
I
K T
C A
O l C
I
L a D
R n D
T t
E i
o
p I
N E E
D
N E F E
, I O V , F
R R , , L R ,
P R R N A P
O O M O O V O M
T T
C A A T T O
I E l
T
C A
L A A T
G a L
A R
T A T R R A n A
T P T P
A A C D i
o
N P O P P I U t N M O M
O E L
I E E D L p O U L
I U
C S P S S N
I S O C P P P
P
O
, )
l
0 a
K n
5 r
C ) e
C t
E O l P I
n
H a
G L n E (
D
U V
L C t
R I
E E T i
o
L A T W p
I S O
S V N (
R K
O C )
T O l
A L H a
R R C n
o
A E T i
P T I t
p
E N W
S I S O
(
-
5
t
n
o
r
f
l
e
n
a C
p 2
n 3
i
r 2
o S
t
c R
e ,
e
n l
o o
C p
K
P R C K
O O A C
T T B P A
S A D M B
Y R E U D
A E P E
C P F E
N E D F
E S R E
G O E P
R T T F M
E R A T U
A R R P
M T A A
E S P T D A
E S E 3
9
S E 7
F 7
1
0
X
Ref. 1766320 Rev. 0
12 1810644-02


DRAWINGS
2.4.5 Sludge Handling Interconnection

Interconnection Diagram (Optional)
LS
Level switch,
Sludge tank
R
E
T
R
A
T
S
SV6
Solenoid valve
for control of
pneumatic
sludge pump
A
1
0
8
7
1
0
X
Ref. 1765835 Rev. 0
1810644-02 13

2 DR
2.4.6 Sludge Handling

Handling Circuit
Circuit Diagram (Optional)
P
M
U
R P
O E
F G N )
.
E
V U
D O P ,
L L P O H K
A S M Y C N
V C U R T
I A
D I P A T
I T T W
O A E N S E
N M G E L G
E U D M E D
6 L E U O V U
V O N 4 L M S E L
S S P S S ( L L S
L
O
R
T
N
O
C L
P E
M V
U E
L
P
E E
G G
D D
U U
L
L S A
S 1
0
9
7
1
0
X
Ref. 1765857 Rev. 0
14 1810644-02


DRAWINGS
2.4.7 Space Heating and Heat Tracing Interconnection

(Optional)
Space heater,
Separator motor
Space heater,
Feed pump
motor
R
E
T
R
A
T
S
s
n
o
i
t
c
e
n
Space heater, n
o
c
Starter cabinet l
a
n
r
e
t
n
I
Heat tracing system
R
Thermostat (S61) E
T
R
A
T
S
Heating cable
A
1
1
8
7
1
0
X
Ref. 1765836 Rev. 0
1810644-02 15

2 DR
2.4.8 Space Heating

Heating and
and Heat Tracing Circuit Diagram (Optional)
T
A
E
H
R
O
T G
C N
A I
T C
N A
O R
C T
G
N
I
C
A
V R
0 T
3 T
2 A
C E
A H
R
E
T
A
E R
V H E
0 E T
3 C R
2 A
A
C P T
A S S
R
O
T
R O
E M
T
A P
E M
V H U
P
2 E
0
3 C D
A E
C P E
A S F
R
O
T
R O
E M
T
A R
E O
T
V H A
4 0 E R A
5 3 C A 1
8 2 A P 1
5 9
m 6 C P E 7
o
r 7 A S S 1
f 1 0
X
Ref. 1765858 Rev. 0
16 1810644-02


DRAWINGS
2.4.9 Control Cabinet Basic Design Cable List

Instru
ruct
ctio
ion
n Conn
Connec
ecti
tion
on poin
pointt Remarks
A B
Basic design (currents according to order)
11 RFE–HF 1x2x0.75 EPC 50 SV1

17 RFE–HF 1x2x0.75. EPC 50 SSC PT1
18 RFE–HF 1x2x0.75 EPC 50 SSC PT4
1)
22 RFE–HF 1x2x0.75 EPC 50 SUM Alarm
23 RFE–HF 4x2x0.75 EPC 50 SSC TT1/TT2
1)
Cable not included in Alfa Laval delivery.
2.4.10 Control Cabinet Optional Equipment Cable List (as ordered)

Instru
ruct
ction
ion Conn
Connec
ecti
tion
on point
point Remarks
A B
30 RFE-HF 1x4x0.75 EPC 50 YT, Vibration switch
1)
31 RFE-HF 1x4x0.75 EPC 50 SSC + EMC Remote OP unit
1)
32 RFE-HF 1x4x0.75 EPC 50 Remote temp.
1) 2)
34 RFE-HF 1x4x0.75 EPC 50 SSC + EMC Comm. module
1)
38 MPRXCX 4X1.5 EPC 50 Syst. emergency
1)
39 RFE-HF 1x2x0.75 EPC 50 Junction box (EPC)
Electric Heater (as ordered)
ordered)
40 RFE-HF 4x2x0.75 EPC 50 Power unit
Steam Heater (as ordered)
41 RFE-HF 1x4x0.75 EPC 50 Steam regulating valve
44 RFE-HF 1x2x0.75 EPC 50 Shut-off valve
1) Cable not included in Alfa Laval delivery.

2)
Cable must be less than 25 metres long to avoid drop in voltage.
1810644-02 17

2 DR
Other equivalent and approved cables may be

used.
Cable areas are calculated with correction

factor 0.7.
Cables used are Shipboard Cables, designed

according to IEC 92-3.
Flame retardant according to IEC 332-3/A.

Code designations for cables obtainable
through cable producers Helkama, Finland,
Acatel, France, and Metallurgica Bresciana,
Italy.
Where SSC is indicated it should be a signal

shielded cable with the shield properly
connected to earth as shown in the electrical
drawings.
For other connections, an armoured cable may

be used provided the armour is connected to
earth, as shown in the electrical drawings, and
gives sufficient EMI protection. Copper wire
armouring is normally used.
18 1810644-02


DRAWINGS
2.4.11 Solenoid Valves

Valves Interconnection Diagram
C
A s
C V e
A 5 r g C
1 a
o t A
V 1 f l
0 / s o V
0 0
1 n v 0
3
1 1 o e
i v 2
t t t
a t c i t
r
e a
r e
n a
n a
r
p e n r
e e
p t
o l p
m m C a
u u m
J J u
J
Systems emergency stop

(Control voltage off)
(Cable not included in
Alfa Laval delivery)
Signal to alarm panel.

Pot. free contact, opens at alarm
Max. 50 V AC/DC, 1.0 A

(Cable not included in Alfa Laval delivery)
SV1
Oil feed 0
5
C
P
E
T
I
N
U
L
O
R
T
SV10 N
Water seal O
C
SV15
Opening water
SV16
Closing water
A
1
6
* Replaces jumper in terminals. 4
8
1
0
X
Ref. 1766316 Rev. 0
1810644-02 19

2 DR
2.4.12 Transmitters Interconnection Diagram
PT1
PT4
Temp. sensor,
2xPT 100
TT 1 (Alarm)
0
d
5
C
r P
a
TT 2 (Control) o
b l
E
r a T
I
e n
t o
a i
t N
e p U
H O
L
O
Note! R
T
s N
n
o
O
i
l t C
a c
e
n
r n
t n
e
n o
I c
Note!
n
s
o
i
l t
a c
e
n
r n
e
t n
n o
I c
A
1
7
4
8
1
0
X
Ref. 1766317 Rev. 0
20 1810644-02


DRAWINGS
2.4.13 Optional Equipment Interconnection Diagram
XS 1
Vibration switch
Replaces jumper
X6:1- X6:2
Remote OP unit
* Termination jumper.
(Only at sattbus end
units)
0
5
C
P
E
Remote alarms T
I
N
U
High temp. alarm L
O
R
Low temp. alarm D T
R N
A
O O
B C
N
O
I
Pot. free contacts. S
Max. 50 V AC/DC, 1.0 A N
A
(Cable not included in P
Alfa Laval delivery) X
E
–
O
/
I
Data communication D

(Cable not included in R
A
Alfa Laval delivery) O
B
.
M
M
O
C
A
1
8
4
8
1
0
X
Ref. 1766318 Rev. 0
1810644-02 21

2 DR
2.4.14 Power Circuits, Separator and Feed Pump Circuit Diagram
e
l
u
d
r o
o
f m
y
l O
/
p I
p 0
u 5
r 0
s C
e 5 P
w C E
o P
P E
n 8
o 5
8 8
5
Q 6
y o 7
l t 1
p
p
u
s
s
n
i
a
M
r
o
t
a
r
a
p
e
S
p
m )
l
u a
p n
o
d i
t
e p
e O
F (
. A
T 1
5
N 8
7
O 1
0
C X
Ref. 1765854 Rev. 0
22 1810644-02


DRAWINGS
2.4.15 Electric Heater Interconnection

Heatpac
power unit
See also
interconnection
diagram for
selected heater
0
5
C
D P
R
A
E
O T
I
B N
R U
E
T
A L
E O
H R
T
N
O
C
Temp. sensor
2xPt 100
TT 1 (Alarm)
TT 2 (Control)
A
1
8
8
7
1
0
X
Ref. 1765878 Rev. 0
1810644-02 23

2 DR
2.4.16 Power Unit Circuit Diagram 0 – 24 kW (Optional)
ON
OFF
MAINS INPUT HEATER BLOCK 1 HEATER BLOCK 2

HEATER
15 kW 7.5 kW
A
1
6
2
8
1
0
X
Ref. 31830-635-80 Sheet 1 Rev. 1
24 1810644-02


DRAWINGS
2.4.17 Power Unit Circuit Diagram 0 – 24 kW cont. (Optional)
1 3 1

L L c p
e e a
i e
t
s s r
t s
a a r r
h h o
t o
t
p 1 p 3 c c y
e L
l e
l
L a
t a
t a
l
u e u e n n e
d s
a d s
a o o r
o h
m p o
m h
p c
r
e r
c
e r
y
a
l
c c c c t t l
i
a
a i a a a a x
i
r r i
r i
r e e u
T T T T H H A
h
c
t
i
w
s
.
p
m
e
T
e 1 t d

s p l l
l r e u o
u o p
t t a H
p c m S F
c a u
t
a
i n p
r o r
T o
C f
A
1
5
4
8
1
0
X
Ref. 31830-635-80 Sheet 2 Rev. 1
1810644-02 25

2 DR
2.4.18 Power Unit Circuit Diagram 72 kW/380 V – 415 V – 440 V (Optional)
4
K
C W
O k
L 2
B 3
,
R 3
E
T P
A E
E T
H S
3
K
C W
O k
L 6
B 1
,
R 2
E
T P
A E
E T
H S
2
K
C
O
L W
k
B 8
,
R 1
E
T P
A E
E S
H T
1
K
C
O W
L k
B 6
R 1
,
E C
T A
A I
E R
H T
F
N
F
O
O
T
U
P
N
I
S
N
I
A
M
A
1
8
2
8
1
0
X
Ref. 31830-640-80 Sheet 1 Rev. 0
26 1810644-02


DRAWINGS
2.4.19 Power Unit Circuit Diagram 72 kW/380 V – 415 V – 440 V cont.

(Optional)
Triac pulse Triac phase L1
Triac phase L3
Heater contactor triac

(16 kW)
Contactor
for pump
Step 1 Heater contactor step 1

(8 kW)
Step 2 Heater contactor step 2

(16 kW)
Step 3 Heater contactor step

3 (32 kW)
Fault
Hold Auxillary relay
Temp. swit ch
A
1
9
2
8
1
0
X
Ref. 31830-640-80 Sheet 2 Rev. 0
1810644-02 27

2 DR
2.4.20 Steam Heater Interconnection Diagram (Optional)
SR1
Steam reg. valve
(24 VAC motor,
max. 1.6 A)
D
R
A
O
Steam shut-off
(Output, 24 V AC) B
R 0
5
E C
T
A
E
P
H E
T
I
N
U
L
O
R
T
N
O
C
Temp. sensor
2xPt 100
TT1 (Alarm)
TT2 (Control)
A
1
9
8
7
1
0
X
Ref. 1765879 Rev. 0
28 1810644-02
28 1810644 02

DRAWINGS
2.5 Single Module Flow Chart
- d
s
i a y
f r e
t
d l e
v n
A i u
d
n k t l l
e o
a n e
l a d m
l a
t t n l
a u o a
i k t
S o o t v c i
e t e p a o
l n
M l s n r O L B U
i r o t g
r e r
E
T l
o
a t
e
a i
t
a l
t
e a
h t
a t
e r
e i
r
S l u c w a t a
m
r w t u o s
i w a n
Y e r n
o e
c
r
i l
i d g
n g w g
n o
i
S h
t t
e f c o e
i
t n
i g i
t t
a
– l r m e n g a
r n n
i a
r l
i
G r n
i e e
t c R a d e e s n
i e t
e
t l a l l e u o a n
N
I m a i a i l l p p l r p e
T a
e w O W p O C S O O C D O V
t t
A s
- o
h
E M -
M 1 6 9 0 2 1 2 6 3 1 0
H B
B 0 0 0 2 2 7 7 7 6 0 4
C
C
2 2 2 2 2 3 3 3 4 5 5
c
i
r
t
c
e
l
R e
-
E T
I M
W N H
O U E
P
T
I
N
U
R
E
I
F
I
R
U
P
t
i
n n l s
u o
i
t o
r m
l r d a t r
r c a
n l
o
r e a i
o n
o a
t t
r
c
b u r e
t
n a
t
i m e
t o
o t u m
c
a m
o e e
C S r
i C H
C – – –
R
k
n
a
t
e
g
d
u
l
S
.
T
L
A
n
i
a
D
r
e
g T
I
d N
u p
l
s m U
o u G
T p N
I
T
A
E
H
n
o
i
t
a
c
i
l
p
p
a
-
O
L
l
o
r
w t
m
e
t s
y
s g
n
i t a
e
H
l n
o o
F c
A
8
9
4
8
1
0
X
Ref. 53550931 Rev. 0

1810644 02 29
2 DR
2.6 Double Module Flow Chart
- d
s
i a y
f r e
t
d l e
v n
d A i
l u
n k t l e o
a n e
l a d m
S l a
t t n l
u o
i k
M a o o t a c t
i
e
s t e p v
a o
l n
E l r n t g r O L B U
T i
o e
t
o
i
t e
l
r
a
e r
t r
e e
S l
a a a
l t h a t
t
r
i
Y
S m
r w
r t
n u
c u
o
l i
c
s w w a
g a a
g n
e
h t o e
f
r
i i
o
d n g w
i n
i
o
i
t
G t e r m c e t n g
i t a
– l e n g a n n a
r n i r l
i
N r n
i e e
t c R a d e e s i e t
I e
t l
i a l
a l
i e
l u
l o a
p p l r p
n
e
T m a O W p O C S O O C D O V
A a w
E e
t
s
t
o
H - h
- 1 6 9 0 2 1 2 6 3 1 0
M M 0 0 0 2 2 7 7 7 6 0 4
B B 2 2 2 2 2 3 3 3 4 5 5
C C
c
i
r
t
c
e
l
e
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R
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W N H
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P
k
n
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t
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g
I
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u
l
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U .
T
L
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E
I
F
I
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I
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U
G
N
I
T
A
E
H
1
T
I
N
U
R
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o
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t t
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r
a
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c
a
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b u e
r
t e
t
n r i t o
t m e
o a u m a m
t c o
r C
i
e e
C S C
R
H
– – –
k
n
a
t
e
g
d
u
l
S
.
T
L
A
n
i
a
r
D
e
g
d 1
u p
l
s m T
I
o u N
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G
n N
o
i
t I
a T
c
i A
l E
p
p
a
H
-
O
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m
e
t s
y
s g
n
i t a
e
H
l o
r t n
o
c w
o
l F
A
9
9
4
8
1
0
X
Ref. 53550932 Rev. 0

30 1810644 02

DRAWINGS
2.7 Dimension Drawings, Modules
2.7.1 Single Module (S, T, H)
w - /

o 6 ) s 0
l H e 1 e
e - . . r r 1 p
b 2 ) o p V , y
t ( l l C
°
, .
r 0 V t
o T i s
e P
n a C N
k a 5
C r
o t )
a r
a 4
8
/ 3
0
2 e
g
k t u 0 m + f n b 0 , n
l . t N N N
a 0 p e 7
n e
l 4 e I I I a
l
a
t t v 6 p m
p x
a )
o
n m - 4
/ g D D D N
I f
u - 0 p ( u 5
( 0 a
t - - - D r
o
t o H 0 6 0 m H t r
t a 0 e
l l 6 6 6 - e
t
e p 0 x 0 , , e
l s 4 u o 1 1 1 6 n .
n t g r 2 a 1 C T t n P x d v N N N N u d
o r r u I .
i
t e
l
t a e e m °
t
a r o 5 o o . k
r 0
3
y
o y V
l
p 0
P
- P
- P
- P
- e
o l
c i
a h y t ( i l m 5 0 0 0 , p
l
u
u
o c w u i t +
s t t e
t a 0 p f p 0 2 4 2 5 n p
c
r l
i
s
i
d g s i
l
n
n n i
e m
e
l a
s g 7
- p
u
o u 1
s N N N N 4 2 o u
i
t i O n e
i r a l n
i n n 0
i s g r
0 o D D D D / / t s
e c e t P i a . e t 0 n
i
s 1 1 1 a e
l
n
e n g r . S
a . v p m d n a
r 5 s h
5 n e e e e
G G G
c b
i
l
i R a d e H )
r u m a n i e e n
i t
r C V o g
n
g
n
g
n
g
n p l
l
P 5 p i
a i
l
i l
i e
l u
l q
p p a e e e
t o r p r
u a a 1 t a
l a
l a
l a
l O O O w
O O C S O 6 b ( T S C D O s M E E 1 c
F F F F S
I S
I S
I a ’
I n
e S
n
n J o
-
1 9 0 2 1 1 6 3 1 9 1 9 p
r l
0 0 2 2 7 5 5 6 0 0 9 9 o o i
s
2 2 2 2 3 4 4 4 5 7 7 7 C A B C D E F G F ‘
w :
n e
i e
o
i V . u
t
) 4 q
r
a
O i
c .
t n 1 o
L l l a
l M t
p A
( x g
p p 4 i
n . g
a n
l
a i
t
o p g
n
i n
e N
m i
n
d
n a o l t
t l
o
i d t o h
g 5 e
i 4
t n B
p u m - T 1 W
-
o o o
r
)
*
F f
)
l
i )
o r
l e
) a t
a
m m w
r t
a e
e h o
t
S ( H
( T (
n
o
i t a
c
i l p
p
a S T H
O F
H
s
t
n
e
n g
n
o i
p s
m u
o y
c b
r
o y
f r
e a
s
m s
e
a
r c
t
i f e
k d n
l
a
v n
a f
t i .
d s
o e w
e t
m n r e
i
e
r b o r
a p c
e )
l c p s
r g a l u g
o
t
a
d n
l o
u i r s
o
t n
i
e t
r S t n b s
i
a p o o x
p ) o
* ( C t e
e
s
g
n
i
n
i
o
j
d
a
r
e
v
o
s g g
t
r k k y
t
a 5 0 i
p 1 2 v
l 6 6 a
r
w : : g
o 0 0 f
b 0 5 o
1 1 e
g r
t
n
i U U
t
f P P n
i
l , t
t , e
n h h C

e i g
g i A
h e e 0
0
W W W 5
8
1
X
0
Ref. 53550933 Rev 0

1810644 02 31
2 DR
2.7.2 Single Module (Electric)
- - /

- 2 ) s 0
e ( H e
r
1
1
e
p
b a l ) . . r p V , y
t
t P o
o k C l C
° T
, .
r
i 0 V
0 s
n 0 C a 5 r a )
r 8 3 e
e 0 m 5 o t a 4
/ 2 g
k t
e l - p
u 6 N
p + .
f
t n b
e 7
0
4 , n
a
l
n l a 0 m x e N N N )
a
t t
u v 0 0
6 p a )
o
n m -
5
4
/ g I I I N
I
f
r
l
a
2 p ( u 0 a D D D
o o H e x H r ( t
l - - - D e
t n
t e p r a 0 m , , t
e
l
t
s a
0
4
e
l
u o 6
1
6
1
6
1
-
6 n . o
i
t
n t g r u m 0 C T t n P x d v . u d p
o e r e s 1 ° r u I k 3 y N N N N e
o i o
i
t
a
l u h
l
t a t s t
e
a r i
y t
o 5
n t + (
o
t o
e i
r 0
. 0 l
y m
o p V
l
p 0 P
-
5 P
-
0 P
-
0 P
-
0 c
, l
p
n p (
t
i
u o c w i
l t a p f u 0 k
c
r l s
i i
d g P a n
. S e
n
i e
l
n
a
s g 7
- p
u
o s 1
2
N
4
N
2
N
5
N
o u
i
t s l
i n l i n 0 g 0 r 4 2 a
t
e c O e t p . a m
i H . n
e
i
t 0 s n
i 5 o
s D D D D /
1
/
1 1
a e
c b v
o
l e n g r )
a v p
r i m d n r 5
a s h
n
e e e e i
l
n
i R a d e 6 a u m a n i e
e r n
i t
r C V o
i g g g g G G G p l
l
p i
m
l
i l
i e l
l u p w b q e
e T
o 6 (
e
t o a
r p u a a P 5
1 t
c
n
a
n
a
n
a
n
a O O O w
a ’
e
r
O O C S O l S C D O s M E E 1 l l l l S S S e
I n
e F F F F I I I S g
n
n J o
- d
1 9 0 2 1 1 6 3 1 9 1 9 p
r l u
l
0 0 2 2 7 5 5 6 0 0 9 9 o o i
s S
2 2 2 2 3 4 4 4 5 7 7 7 C A B C D E F G F ‘ )
*
n
o
i
t )
. :
a t
l e
O i
c A . u
L l ( 4 q
r
p
p
1 o
a M t
l x g
a 4 i
n . g
n g n m n
o
i n e N i
t i d
p l t
t h l
e
o g 5
o i 4
)
* - T 1 W
B -
w
e
i
V
n
a
l
p
n
o
i
t
a p
o
d t
n
u m .
o o
r s
n
o
i t a
c
i l p
p
a F f w
O F
H e
r
f c
r i
d s
o e g
f
e t n
r t
i
m o s
p i
a x
r p e
f u
d s g
n e i
a n
t b s
o u
e t
n s y
i
b t b
a n y
r
c e a
l n s
o o
r p s
t
n m e
c
o o e
C c n
r
o
t
a
r
a
p
e
s
g
n
i
n
i
o
j
d
a
r
e
v g g
k k y
t
o 5 0 i
s
t 5 6 v
r 8 8 a
r
a : : g
p 0 0 f
l 0 5 o
w 1 1 e
o U U r
t
b n
g P P e
n , t
t ,
i
t h h C

f
i
l g i
g
i
n e e
e W W
h
W A
1
0
5
8
1
0
X
Ref. 53550934 Rev 0

32 1810644-02

DRAWINGS
2.7.3 Double Module SL, TL, HL
) - /

s 0
H e
r 1 e
r 1 p
o p V , y
t
, .
r 0 V
T i s
r a )
r 8
4
0
3 e
o
f t a / 2 g
t n b 0 , N
I N
I N
I n
o e 7 4 e N
I a
l
n m - 4
/ g D
- D
- D
- f
n ( u 5 0 a D r
o
i
t t r (
t 0 e
l t
l 6
1
6
1
6
1
-
6 e
t
O a e
l s a 4 u o N N N N n .
F c
i
l t n P
I x d v . u d
H p u k 3 o y V P
- P
- P
- P
- e
o i
p o . 0
i
r l
y m l
p 0 5 0 0 0 c
n p
, l
a e a 2 4 2 5
t
g 7
p f u 0 p
a
s n
-
0
p
u
o s 1
r
N
D
N
D
N
D
N
D
4
/ 2
/ o u
i
t s
n i
t 0 s g 0 o s 1 1 1 a e
e a n
i 5 V e e e e c b
d n
i r 5 s
n h
t
n g g g g G G G i
l
n e e i r C 5 o n n n n p l
l
p i
a r i O O O
o r p u a a P 1 t a
l a
l a
l a
l w
C D O s M E E 1 c F F F F S
I S
I S
I a ’
I n
e S
n
n J o
-
6 3 1 9 1 9 p
r l
5 6 0 0 9 9 o o i
s
4 4 5 7 7 7 C A B C D E F G F ‘
l
a
n
o
i -
t
p - 2
O e (
) b a . .
* t P l )
l C
o k C C ° t
i
) n 0 a 5 k
n .
t
l e 0 m
p N 5 l
a
o
i k t l 6
u - p + v
t A
( n e
l a 0 0 m x . o
O a a t v 0 6 p a
c
i
L
l t u ) m
p o o 2 x
H e a m p H e
p t p r 0 , , r
a n e r m 0 T e )
l
t g e u
o
i
t e
l
r
a t s y 1 C
° r g a
d n
t h a s t
i o 5 o
(
a
l u
o c w e n t
r l
i t + t l o
u i
t
u s n e S p
c
r l
i i
d g P a n
. S e i l
n ) o
t i O n H
i l m i 2 * (
e c e t . a . 2
l e n g a p )
r 6 v p
r i m 2
n
i R a d e a u a :
l
i l
i e
l u p w b q m e e
l e
e T
o 6 ( t . u )
O O C S O l S 6 q
r
o
1 t i
e
n )
e
1 9 0 2 1 1
M
x g ) l n
n i
l
0 0 2 2 7 5 6 i
n g e i n
2 2 2 2 3 4 g n i n
i l
l i i
n o r
n t
i e l
l h . d
t n l e
i a t
g m e
o i m m
a
w
B W
- T N - r t
a e
e h o
t
S ( H
( T (
L L L
S T H
.
s
w
e
r
f c
r i
d s
o
f t
e g
n
e r t
i
m o
p s
i
a
r p x
f u e
d s g
n e i
m a n
o
r t b s
o u
f e t
n s y
i
w b t b
e
i a n y
V r
c e a
l n s
r n o
r o s
a
l t p e
t
o
a
r p
n n
o m
o c
e
a o
i C c n
p t
e a
s d
g n
n u p
i o o
n
i F t
o
j
d
a
r
e
v
o
s
t
r g g
a k k
p 5 0 y
t
l 5 6 i
w 7 7 v
o a
r
b 1 1 g
: : f
g 0 0 o
n
i 0 5
t
f 1 1 e
r
i
l U U t
n P P n
e , t
, e
h t C

h h
W g i
i g
e e
W W A
2
0
5
8
1
0
X
Ref. 53550939 Rev. 0

1810644-02 33
2 DR
2.7.4 Double Module SF,

SF, TF,
TF, HF
e
p
n y
t
o
i
t
a s
O c
i
L l e
p g
p ) N
I N
I N
I n
a .
t
l N
I a
l )
l
A D
- D
- D
- f a
( 6 6 6 D
- r n
1 1 1 6 e
t o
l n . i
t
a
n N N N N u d p
o
i P
- P
- P
- P
- e
o i o
t c l (
p
O 2
5 4
0 2
0 0
5 , p
n t
i
k
)
* N N N N 4
/ 2
/ o u
i l
D D D D 1 1 1 t s a
s
e e e e a e v
n g g g g G G G c
i b
l l o
o n n n n p l m
p i
i O O O e
t a
l a
l a
l a
l w r
c F F F F S
I S
I S
I a ’ e
I n
e S g
n
n J o
- d
u
p
r l l
o o i
s S
C A B C D E F G F ‘ )
n
o
i t a
c
i l p
p
a *
O F
H
g )
n g
i n
c i
) a c
g f a
n l
i i f
c o r
e
a l t
f a a
m m
r w
a e
e h t
t o
S ( H
( T (
F F F
S T H
.
s
w
e
r
f c
r i
d s
r . o
f t
e g
o t
t
a
r A
l e r
m o i
t
n
s
a a p i
x
p r p e
f
e u
s d s g
n e i
g a n
n
i ) -
s
/
0 t b s
o u
n
i 1 e t
o H e
r n s y
i
j r p V 1 b t b
d o , . , a n y
a T r
i 0 V c e a r
r r a )
r 8 0 l n s
e o t a 4
/ 3 o o
v f n b 0 2 r p s
t
o t e 7 4 , n m e
s o 4 e o o e c
t
r ) n m - / g
( u 5 0 a C c n
a
p H t r (
t 0 e
l t
l
l , e
l s a 4 u o
w T t n P
I x d v .
o r u . k 3 o y V
l
b o
( o r
i 0 y p 0
t e a 0 l m p 0
g t p f
n
i
e
l
n
a
s g 7
- p
u
o u 1
s r
t
f i n n 0
i s g
i
l t 0 n 0 o
e a i 5 V
n m
a d n
i r 5 s
n h
t
e e n a e e
r i r C 5
h t o r p u a a P 1
W S C D O s M E E 1
1 6 3 1 9 1 9

5 5 6 0 0 9 9
4 4 4 5 7 7 7
n
o
i
t w
O a
c
L i
l
e
i
p
p V
a )
t
.
l a
n
A
l -
( p - 2
n e (
l
a o
i b a l ) . .
n t p t P l C
o a o o k C C °
i
t d t n 0 a 5
p n
u m e 0 m
p N 5
O
) o o k t u 6
l - p +
* r
F f n e
l a 0 0 m x .
a
t t v 0 6 p a
u
o
t o H 2 x p m
e r a 0
p e ,
n t g r u m 0 C g g
o
i e r e
t s y 1 ° k k y
t l
t a a s t t
i o 5
a h 5 0 t
l
u
u
o c w e n t +
r l
i 6 7 i
v
s g . a n
P n
c
r
i
l
i i
d n e i
l
8 8 a
r
1 1 g
t
e c O e t H S
i . a m
. : :
l e n g a p ) v p
r i 0 0 f
0 5 o
n
o
i t a
c
i l p
p
a
n
i R a d r 6
O F
H
l l e u e a u m 1 1 e
i i l l p w b q e r
O O C S O l e T
o 6 ( U U t
: P P n
e
e , t
t , C
. u
6 q 1 9 0 2 1 h h
1 r 0 0 2 2 7 g g
i i
o
t 2 2 2 2 3 e e
M
x g W W
8 i
n . g
g n m n
e i
A
n
i t d 3
l h N
t l
e
0
5
g 2
o i 2 8
- T 2 W
B -
1
0
X
Ref. 53550941 Rev. 0

34 1810644-02

DRAWINGS
2.7.5 Double Module EL
e
p
y
t
s
e
g
N
I N
I n
N
I a
l )
D
- D
- f l
6 6 D
- r a
1 1 6 e
t n
n . o
i
N N N u d t
P P P e
o i p
- - - o
2
5 0
4 5
0 c
,
n p
l
p (
t
i
N N N 4 2 o u k
D D D / / i
t s l
s 1 1 1 a e a
e e e c b v
n g g g G G G i
l o
o n n n p l
l m
p i
i
t a
l a
l a
l O O O e
c F F F S
I S
I S
I w
a ’ r
e
I n
e S g
n
n J o
- d
l p
r l u
a
n
o o i
s
l
S
o
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s
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a
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i
e
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a e i
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n
r n t b s
o u
o a e t
t l n s y
i
a
r p b t b
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r
p o
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t
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l i i
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n W W
e
h
A
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0
5
8
1
0
X
Ref. 53550940 Rev. 0

1810644-02 35
2 DR
2.7.6 Double Module EF
n
o
i
t - - /
- 2 s 0
O a
c
i e ( e
r 1
1
L
l b a l ) . . p V ,
p
p t P l C , .
a o k C C ° r
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n 0 a 5 a )
r 8
4
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l - p + n b 0 ,
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l
.
t
l a
t t v 0 6 p a m - 4
/ g a
u 2 p u 5 0 a n
A o o H e x r ( e t
l
p r a 0 m
( t t 0 l o
i
l
a n e r m 0 , s a 4 u o
v . t
P x p
n
o i
o t
e a
r
g e s
t y 1
u t o °
C I
n k
. 0 3 d
o l
y
i
t t l
t a e i
n t
5 r
i y p V (
o
t
p a
l u h
c w r i t + a 0 l m p 0 i
O u o s g P
l
a n n 7 p f u 0 k
)
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r
i l
i
i
d n . l e i g -
n 0
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r i n r 5
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n
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i t C 5 m
l
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p u a r e
l l e
e T r a P 1 r
O O C S O o 6 (
l D O s M E E 1 e
g
d
1 9 0 2 1 3 1 9 1 9 u
l
0 0 2 2 7 6 0 0 9 9 S
2 2 2 2 3 4 5 7 7 7 )
*
e
p
y
t
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g
N
I N
I n
N
I a
l
D
- D
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6 6 D
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t
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P P P u d
- - - e
o i
5 0 0 c l
2 4 5 , p
N N N n p
4
/ 2
/ o u
i
r D D D 1 1 1 t s
o s
e e e a e
t n g g g G G G c b
i
l
a
r o l
a
p i
t a l
l
n a O S
a l
n n O O
S p
a l
i
w
e c F F F S
I I I ’
I n
s e S
g n
n J o
-
n
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r l
n
i
o o i
s
o C A B C D E F F ‘
j
d
a
r
e
v
o )
s
t g
r n
i
a c
p a
l F
w c
o i
r
b t
g c
n
i e
l
t
f E
i
l (
n F
e E
h .
W s
w
e
r
f c
n
o r i
d s
i
t o
f t
e g
O a n
c
i
L
l e r t
i
p m o
p s
i
p
a a
r p x
f u e
d s g
n e n
)
t
. t
a b
l
A
(
o i
e t
s
u
n y
n s b
i
a
l t
b n y
l
a p p
o a e r
n
o n t c
l n a
i o m
i o s
t
p t o
a r r o
t p s
O d f n m e
)
* n w o o c
e
u i C c n
o e
F V
g g
k k
5 0 t
y
4 5 i
v
3 3 a
2 2 r
: : g
0 0 f
0 5 o
. 1 1
. e
r
6 m U U t
1 N P P n
M 2 t , e
, t
x g 2 h h C
8 i
n 2 g g
g i
i
g n : i
n e e A
5
n t
i e e d
l W W 0
t
l h u 5
g r e
o i q 8
1
B o W
- T t - 0
X
Ref. 53550942 Rev. 0

36 1810644-02

DRAWINGS
2.8 Assembly Drawings, Modules
2.8.1 Single Module S, T,

T, H Assembly Drawing
Drawing
)
H
r
o )
l
T
r n
a
o
f o
i
k
n
t
e t t
a l
t o
n
p
t u
o
)
H ( o
(
o
t ; t t
n e r T
e
l
t i
o t g
r e r u k
i
t e
l
t a t
a o
( o r l
a
l u h
c w t e i
a a
u o s
i e
l
t
a v
c
r
i
l
i d g
n n s g
n o
t O i i n i
e
l
c
e e t
a e t
a m
n
i R
n
a
g
d r m
a d n
i r e
r
l l e u e e n a e
i i l l p t o r p e
O O C S O S C D O g
d
1 9 0 2 1 1 6 3 1 u
l
) 0 0 2 2 7 5 5 6 0 S )
.
.
t 2 2 2 2 3 4 4 4 5 ) t
l
l * A
A
( (
l l
a a
n n
o
i o
i
t t
p p
o o
)
* )
*
n
o
i
t
a
c
i
l
p n
p o
i
a t
- a
O c )
i l
l
F p a
H p n
o
i
a t
-
O p
o
L (
t
i
n
U e
r s A
e
i a
f
i b w
e r U e
i
v
l u P V
a P o
t
v e 2
g
n m m
e
i
t a
r t
i
a
l F m e
u o
r t
i
g f t
e .
n k
r r n c
e
t o o
m a c L
a e n
i h
e i
t t a t
i
H e
t
r
S k D w
a
l d
p e
l
r a
e e
k S
c
e e
v
l h t
a C i
v k
y n
t o
i
e
f t
a a
l
S p u )
l
H g a
r /
a
t T )
e
r n
o
t n n i
t
m o i g w A
. i
n l
a ( e o p
l
6
0
e s s o
F ( 5
i c e
t t a 8
1
0
n d
S k i B X
Ref. 53550935 Rev. 0

1810644-02 37
2 DR
2.8.2 Single Module S, T,

T, H with Feed Pump, Assembly
Assembly Drawing
)
H )
r
o l
a
T n
r
o o
i
k t f t
n e
l t p
a t o
t u ) n
( O
(
o o H t
t e ; e
l t
i
n t g r T t k
o
i e r e
t r u l
l a
l
t
a
u t
u
o h
c a
w (
o
t e
o
t i
r
a a
v
c l s
i g e
l a g o
r
i i d n n s n
t c O i
t i n i
t m
e
l e e
n
i
e
R
n
a
g a
r m
a n a
d i r e
r
l l d e n a e
i i e
l u
l p e
t o r p e
O O C S O S C D O g
d
1 9 0 2 1 1 6 3 1 u
l
0 0 2 2 7 5 5 6 0
2 2 2 2 3 4 4 4 5 S
)
*
) l )
.
l .
t a t
l
a l n A
n A o
i (
o
i ( t
t p
p o
o )
)
* *
n
n o
i
o
i t
t a
a c )
i l
c
i l
l p a
n
p p i
o
p a t
-
a
- O p
o
O L (
F
H
e
s
a
b
U A
e P
v
l t o w
a i t e
i
v n 2 V
g U
n r m
i
t e
i e
t
a f
i e i e
t
l r i
t
u u m m k
g
e
r P r
a
F f
r
o c
o
. L
m n
a n h
t
o i
e i
t t r c w
S k e
t e n
i d
a t a e
l
e a
l r a
H p D e
r S
e e
v k
l c
a e
v h
y
t C t
e i
f k
a n
S o
i
t
a
l
p H u )
r /
a
t T
l
g a
t n ) e
r n
m o i n
g o
i
a ( . i
n l
s e w t A
7
e t
t c
i n e s o p
l o
0
5
S k i d a F (
8
1
B 0
X
Ref.53550936 Rev. 0
38 1810644-02

DRAWINGS
2.8.3 Single Module

Module E, Assembly Drawing
)
l
a
n
o
i
k
n
t
e t
a l
t p
t u
o
o
(
o
t t
n e r i
o t
e
g
r e k
i
t l
t a t
a r l
a
l u h
c w
i
a a
u o s
i
v
t
e
i
r
c i
l
O d
e i
n
g
t i
n
g
t o
m
l e n g a
r n a
r e
n
i
l
R
l
a d e i
a e r
i i e
l u
l p r p
O O C S O D O e
g
d
1 9 0 2 1 3 1 u
l
0 0 2 2 7 6 0
2 2 2 2 3 4 5 S
)
* )
.
)
. t
l
t
l l A
A a (
l ( n
a o
i
n t
o
i p
t o
p )
o *
)
*
n
o
i
t
a
c )
i
n
o
t i
l
p l
a
n e
t
a p i
o i
t
c
i a
- t k
l c
p O p
o o
p L ( L
a
- h
t
i
O w
F
H d
e
l
a
e
S
e
s
a
b
U
P
o
t
2
m
e
t
i
t m
i o
r A
n f
U .
n
w
r n e
i
e
i r o
c V
f
i
r
u e i
t
a
n
a
r
e D
P
H
t t
i
e k
k n
c o
a
r i
t
B a
l
u )
l
g a
e
r n
o
i
w t
e l p
o o
F (
m e A
a
r s 8
0
F a 5
B 8
1
0
X
Ref. 53550937 Rev. 0

1810644-02 39
2 DR
2.8.4 Single Module E with Feed

Feed Pump, Assembly
Assembly Drawing
Drawing
)
l
a
n
o
i
k t t
n
a
e
l
t p
t u
o O
(
o
t e r t
i
n
i
o
t l
t
e
t r t
g
a e r k
l
a
l u h a i a
u o c w a v
s
i g
c
r
i
l
i d i
n
g
n o
t c O i m
e
l e e t t
n n g a
r n a
r e
i
l
R
l
a
e
d e i
a e r
i i l u p
l r p e
O O C S O D O g
d
1 9 0 2 1 3 1 u
l
0 0 2 2 7 6 0 S .
t
2 2 2 2 3 4 5 l
)
* A
l
. a
l t
l n
a o
i
n A t
o
i p
t O
p )
O *
)
*
n
o
i
t
a
c
i
l
p
p n
a
- o
i
t
O a e
t
F c )
i i
t
l l k
H p a c
p n
o o
- i
a t L
O p
o h
t
i
L (
w
d
e
l
a
e
S
e
s
a
b
U
P
t
i o
t
n 2
U m
r e
t
e
i i
f
i m
r o
r
u f
P n
.
n
o
c
n
i
a
r
D
e
m
a
r
F
t
i
r k
e
t n
a o
i
e t
a
l
t H u )
l
e g a
k e
r n
c o
i
a
r w t
B l p
o o
F ( A
e 9
s 0
5
a 8
B 1
0
X
Ref. 53550938 Rev. 0

40 1810644-02

DRAWINGS
2.8.5 Double Module SL, TL, HL, Assembly Drawing
l l
a a
n n
o
i o )
i
t ) t .
.
p t
l p t
l
O A
( O A
(
)
* )
*
n
o
i
t
a
i
c
l
p
p
a
- n
O o
i
F t
a
H c
i
l
p
p
a
-
e O
t L
a
l
p
r
e
k
c
e
h
C
e
l
u
d
o
M
e )
l e H )
g t r l
n
i a
l o a
S p T n
r r
o o
i
e k t f
t
t
k n e
l
t o p
c a
t u ) n O
e o H ( (
o
t t t
t h n e r
;
T
e
l
t i
n C o t g
r e r u k
e i
t e
l
t a t
a o o r l
a
l u h ( e i a
m u o c
s
w t
e t a v
e c
r
i
l
i i
d g
n
l
n
a
s g
n
o
g t c O i
t i n i
t m
n e
l e e a e a
a n
i R
n
a
g r m
a d n
i r e
r
r l l d e n a e
r i i e
l u
l p e
t o r p e
a O O C S O S C D O g
e d
p
i e 1 9 0 2 1 1 6 3 1 u
l
s 0 0 2 2 7 5 5 6 0 S
P a 2 2 2 2 3 4 4 4 5 )
B *
A
0
1
5
8
1
0
X
Ref. 53550943 Rev. 0

1810644-02 41
2 DR
2.8.6 Double Module SF,

SF, TF,
TF, HF,
HF, Assembly Drawing
Drawin g
)
.
t
l )
.
A t
l
( A
(
l l
a a
n n
o
i o
i
t t
p p
O O
)
* )
*
B
+ B
A +
w A
e
i w
V e
i
V
n
n o
i
o
i t
t a
a c
i
c
i l
l p
p p
p a
-
a
- O
O L
F
H
)
H
r
o
)
l
T a
r n
e o o
t
a
l k
n t
e
l
t f
t
o t
i
p
p a
t u ) n
e
l o H ( O
(
u r o
t ; t
e t
d e n e
g r T l
t i
k o t r e r u k
o c i
t e
l
t a t
a o
( o r l
M e a
l u h e i a
c w t t a v
e h u
c
o
l s
i g e
l a g
l C t r
i i d n
i n
i s n
i
o
g e c O e t n t m
l e a e a
n
i n
i R
n
a
g
d r
e
m
a d n
i r
e e
r
S l l e u e n a
i i l l p t o r p
O O C S O S C D O e
g
d
1 9 0 2 1 1 6 3 1 u
l
0 0 2 2 7 5 5 6 0 S
2 2 2 2 3 4 4 4 5
)
*
e
m
a
r
F
A
1
1
5
8
1
0
X
Ref. 53550945 Rev. 0

42 1810644-02

DRAWINGS
2.8.7 Double Module

Module EL, Assembly Drawing
Drawing
)
. )
t
l .
t
A l
( A
(
l l
a a
n n
o
i o
i
t t
p p
O O
)
* )
*
n
o
i
t
a n
c
i o
i
l t
p a
p c
i
a
- l
p
O p
F a
H -
e O
l L
u
d
o
M
e
l
g
n
i
S
e
t
a
l
p
r
e
t k
n c
e e
m h
e C
g
n
a l
)
a
r n
r o
i
a k t t
n e
l p
e a
t t
p
i o
u
o O
(
P t e t
n t g r i
o
i e r e
t k
t l
t a
h a r
i l
a
l u c w a a
u
c
o
l s
i g g v
t r
i i d n
i n
i
o
e c O e t t m
l e n g a a
n
i R a d r
e
n
i r
e e
r
e l
i l
i e
l u
l p a
r p
l O O C S O D O e
u g
d d
o 1 9 0 2 1 3 1 u
l
M 0 0 2 2 7 6 0 S
2 2 2 2 3 4 5
e
l )
*
g e
n
i s
S a
B
A
2
1
5
8
1
0
X
Ref. 53550944 Rev. 0

1810644-02 43
2 DR
2.8.8 Double Module EF,

EF, Assembly Drawing
)
. )
.
t
l t
l
A
( A
(
l l
a a
n n
o
i o
i
t t
p p
O O
)
* )
*
B
+
A
w
e
i
V
n
o
i
t
a
c
i
l
p
p
a
-
O
L
n
i
t
o B
+
a A
c
i
l w
p e
i
p V
a
-
O
F
H
e
l l
)
a
u e
t n
d a o
i
o l k t t
p n e
l p
M r a
t t
e e
u
o O
(
l k o
t e t
g c n t g r i
n
i e o
i e r e
t k
h t l
t a a r l
S a
l u h
c w
i
a a
C u
c
o
l s
i g g v
t r
i i d n
i n
i
o
e c O e t t m
l e n g a
r n a
r e
n
i R a d e i e r
l
i l
i e
l u
l p a
r p
O O C S O D O e
g
d
1 9 0 2 1 3 1 u
l
0 0 2 2 7 6 0 S
2 2 2 2 3 4 5
)
*
e
m
a
r
F
A
3
1
5
8
1
0
X
Ref. 53550946 Rev. 0

44 1810644-02
PURIFIER UNIT 100/150 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 3 REMOTE OPERATION SYSTEMS
3 Remote Operation Systems
N O T E
It is possible to supervise the Purifier Unit from a
remote position.
operate It is,
the Purifier however,
however
Unit from a, not possible
remote to
position.
Connection to steering system via

PROFIBUS or MODBUS fieldbus systems.
PROFIBUS or MODBUS communication
protocol can be used to connect an EPC 50
Control Unit to a central steering system. The
EPC 50 Control Unit uses a PROFIBUS DP or
MODBUS RTU.RTU. Every node, or EPC
EP C 50 Control
Unit, on the bus has a unique
uniq ue address, and can
use 200 bytes for data exchange. An interface
board is needed to connect an EPC 50 Control
Unit to the respective fieldbus system. This is
mounted on the I/O card.
Remote fieldbus connection for EPC 50 Control

Unit is for use in those cases where the user
wants access to data and operation information
from the control cabinet, and supervision and/
or remote control from his own steering
st eering
system.
1810644-02 45
3 REMOTE OPERATION SYSTEMS PURIFIER UNIT 100/150 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS
Alter native PROFIBUS MODBUS

User in
interface To be
be ar
arranged by To be arranged by
customer. customer.
Cable Cable for PROFIBUS Cable for MODBUS

aquired and installed aquired and installed
by customer. by customer.
Manual Hardware and software Hardware and software
instructions exist. instructions exist.
Board Par t no. 31830-6559-1 Par t no. 31830-6558-1
46 1810644-02
PURIFIER UNIT 100/150 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 3 REMOTE OPERATION SYSTEMS

1810644-02 47
4 SPECI
SPECIFI
FICA
CATI
TION
ONS/
S/RE
RECO
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ENDA
DATI
TION
ONS
S PU
PURI
RIFI
FIER
ER UN
UNIT
IT 100/
100/15
150
0 SY
SYST
STEM
EM RE
REFE
FERE
RENC
NCE/
E/IN
INST
STAL
ALLA
LATI
TION
ON INST
INSTRU
RUCT
CTIO
IONS
NS
4 Speci
ciffication
ons
s/Recommend
nda
ations
4.1 Lifting Instructions

I N G
WA R N
• Only qualified personnel are allowed to work !
with lifting of the unit/module.
Crush hazard
• Use only the lifting lugs as shown in the
When lifting the Purifier Unit/Module, use only the
illustrations. lifting eyes specifically for this purpose.
Always use a lifting beam.
• Slings or wires used for lifting the Unit/Single
Module must be adjusted so that the beam
is located above the centre of gravity.
• Slings or wires used for lifting the Double

Module must be of the same length to avoid
instability.
• For information on how to lift the separator,

see the Service Manual booklet.
4.1.1 Lifting the Purifier Unit
Weight = max. 460 kg

Secure to unit to prevent
tipping
Extension piece for lifting,

X = 350 Centre of
Y = 480
Z = 440
} gravity
factory mounted
A
2
2
2
4
0
0
P
48 1810644-02
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EM RE
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RENC
NCE/
E/IN
INST
STAL
ALLA
LATI
TION
ON IN
INST
STRU
RUCT
CTIO
IONS
NS 4 SPEC
SPECIF
IFIC
ICAT
ATIO
IONS
NS/R
/REC
ECOM
OMME
MEND
NDAT
ATIO
IONS
NS
4.1.2 Lifting the Single Module (S, T,

T, H)
Secure to module to
prevent tipping
X = 740 Centre of
Y = 550
Z = 425
} gravity
A
4
2
4
0
0
P
4.1.3 Lifting the Single Module (E)
Secure to module to
prevent tipping
X = 800 Centre of
Y = 550
Z = 475
} gravity
A
3
2
2
4
0
0
P
1810644-02 49
4 SPECI
SPECIFI
FICA
CATI
TION
ONS/
S/RE
RECO
COMM
MMEN
ENDA
DATI
TION
ONS
S PU
PURI
RIFI
FIER
ER UN
UNIT
IT 100/
100/15
150
0 SY
SYST
STEM
EM RE
REFE
FERE
RENC
NCE/
E/IN
INST
STAL
ALLA
LATI
TION
ON INST
INSTRU
RUCT
CTIO
IONS
NS
4.1.4 Lifting the

the Double Module (SL,
(SL, TL, HL)
HL)
Secure to module to
prevent tipping
X = 1630 Centre of
Y = 470
Z = 495
} gravity
A
6
2
2
4
0
0
P
4.1.5 Lifting the Double

Double Module
Module (EL)
Secure to module to
prevent tipping
X = 1930 Centre of
Y = 490
Z = 540
} gravity
A
5
2
2
4
0
0
P
50 1810644-02
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FERE
RENC
NCE/
E/IN
INST
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ALLA
LATI
TION
ON IN
INST
STRU
RUCT
CTIO
IONS
NS 4 SP
SPEC
ECIF
IFIC
ICAT
ATIO
IONS
NS/R
/REC
ECOM
OMME
MEND
NDAT
ATIO
IONS
NS
4.2 Cables
Cable Identification
All cables are marked to simplify identification
and fault finding.
Specifications
The following specifications apply to cables
connected to and from Alfa Laval equipment.
Follow the instructions given in the cable list.
Examples of cable types that can be used:
• Steel armoured cable. A

4
2
2
2
3
0
G
• Copper armoured cable with a separate earth

core.
A
4
4
2
2
3
0
G
• Steel armoured and shielded signal cable;

pair twisted or parallel.
A
4
1
2
2
3
0
G
• Shielded signal cable; pair twisted or

parallel.
A
4
3
2
2
3
0
G
1810644-02 51
4 SPECI
SPECIFI
FICA
CATI
TION
ONS/
S/RE
RECO
COMM
MMEN
ENDA
DATI
TION
ONS
S PU
PURI
RIFI
FIER
ER UN
UNIT
IT 100/
100/15
150
0 SY
SYST
STEM
EM RE
REFE
FERE
RENC
NCE/
E/IN
INST
STAL
ALLA
LATI
TION
ON INST
INSTRU
RUCT
CTIO
IONS
NS
4.3 Cable Routing

Recommendations
Power cables carry the power supply to motors,
heaters, etc.
Any distance between signal and power cables
1
reduces electrical noise
noi se transfer.
transfer. 9
8
2
0
0
S
Examples of recommended routing of various
cable types.
Power Signal
• Power cables and signal cables routed on a Cables Cable
cable rack should be separated.
• Sattbus cables should be routed away from A

3
7
2
power cables. 2
3
0
G
If the space is limited, cables can be routed in

tubes.
4.4 Oil, Water,

Water, Steam, and
Condensate Piping
For piping to and from Alfa Laval equipment, see
the specifications
specificat ions below.
below.
52 1810644-02
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150
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RENC
NCE/
E/IN
INST
STAL
ALLA
LATI
TION
ON IN
INST
STRU
RUCT
CTIO
IONS
NS 4 SP
SPEC
ECIF
IFIC
ICAT
ATIO
IONS
NS/R
/REC
ECOM
OMME
MEND
NDAT
ATIO
IONS
NS
Specifications
• The correct pipe size must be used in the oil
system.
• The number of bends in the oil pipes must be

minimized.
• The suction height must be as low as

possible.
• The oil feed pump must be a displacement
type pump.
• The pump must be positioned close to the oil

tank.
• The heater must be installed close to the

purifier unit to maintain correct feed oil
temperature.
• The recirculation line should be connected

either directly to the settling tank (HFO) or to
the oil outlet line from the separator (LO).
• The oil outlet line from the separator must be

connected to the system tank for lube oil, or
the service tank for fuel oil.
4.5 Ambient
Ambie nt Temperature
emperat ure
Limitation
Specification
Leading classification societies state in their
regulations for engine room equipment that the
maximum ambient temperature permissible is
+55 ° C. To
To meet this regulation, it is essential
that electrical and electronic components have
good ventilation, ant temperature control.
A
6
9
1
2
3
0
G
1810644-02 53
4 SPECI
SPECIFI
FICA
CATI
TION
ONS/
S/RE
RECO
COMM
MMEN
ENDA
DATI
TION
ONS
S PU
PURI
RIFI
FIER
ER UN
UNIT
IT 100/
100/15
150
0 SY
SYST
STEM
EM RE
REFE
FERE
RENC
NCE/
E/IN
INST
STAL
ALLA
LATI
TION
ON INST
INSTRU
RUCT
CTIO
IONS
NS
4.6 Heat Tracing and

and Insulation of Fuel
Fuel Oil, Sludge, and
Steam Pipes
The Purifier Unit will not be heat traced or
insulated due to short pipes and limited space.
Hot pipes are however painted in a different
colour.
Alfa Laval Marine and Power AB can, on

request, supply Modules which are heat
traced and insulated, as optional equipment.
54 1810644-02
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IT 100/
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150
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RENC
NCE/
E/IN
INST
STAL
ALLA
LATI
TION
ON IN
INST
STRU
RUCT
CTIO
IONS
NS 4 SP
SPEC
ECIF
IFIC
ICAT
ATIO
IONS
NS/R
/REC
ECOM
OMME
MEND
NDAT
ATIO
IONS
NS
4.7 More than one Oil Tank
Recommendation Unprocessed Clean oil

oil
When one separator serves more than one oil
tank, both the suction and the outlet lines should Change-
be fitted with change-over valves. To avoid oil over
valve
transfer
must from one tank to another,
be interlinked. another, these valves
Change
-over
valve
Inter-
link
A
2
6
0
0
0
0
P
1810644-02 55
4 SPECI
SPECIFI
FICA
CATI
TION
ONS/
S/RE
RECO
COMM
MMEN
ENDA
DATI
TION
ONS
S PU
PURI
RIFI
FIER
ER UN
UNIT
IT 100/
100/15
150
0 SY
SYST
STEM
EM RE
REFE
FERE
RENC
NCE/
E/IN
INST
STAL
ALLA
LATI
TION
ON INST
INSTRU
RUCT
CTIO
IONS
NS
4.8 Sludge
Sludg e Tank Ventilation pipe
It is not necessary to have a sludge tank together

with a Purifier Unit with Sludge Removal Kit . If Sludge pipe
connection
a sludge tank is required, follow the
recommendations below:
Recommendations
Min. height
• Sludge tank volume per Purifier Unit should Sludge outlet 400 mm
pump connection
cover approximately up to 2 days storage at a
A
discharge interval of 2 hours (for discharge 3
7
2
Min. slope 15° 4
volumes see technical data). 0
0
G
• A manhole should be installed for inspection

and cleaning.
• The tank should be fitted with a sounding

pipe.
Manhole High level
• The tank floor, or most of it, should have a alarm

switch
slope of minimum 15°.
• The sludge outlet pump connection should be

positioned in the lowest part of the tank. Heating
coil
• A high level alarm switch, connected to the

sludge pump, should be installed. A
4
7
2
4
0
• A heating coil should be used to keep the 0
G
sludge warm and fluid while being pumped

out.
• Tank ventilation must follow the classification

rules for evacuation of gases.
• There should be a ventilation

vent ilation pipe to fresh air.
air.
• The ventilation pipe should be straight. If this
is not possible, any bends must be gradual.
• The ventilation pipe must not extend below the

tank top.
• A sludge tank with partition walls must have

ventilation pipes in all compartments, or
cutouts in the upper edge, to allow vapours to
travel through the tank.
56 1810644-02
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IT 100/
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150
0 SY
SYST
STEM
EM RE
REFE
FERE
RENC
NCE/
E/IN
INST
STAL
ALLA
LATI
TION
ON IN
INST
STRU
RUCT
CTIO
IONS
NS 4 SP
SPEC
ECIF
IFIC
ICAT
ATIO
IONS
NS/R
/REC
ECOM
OMME
MEND
NDAT
ATIO
IONS
NS
The number of ventilation pipes, and their

minimum dimension, depend on the size and
number of separators connected to the same
tank. See table below.
below.
Type 1 unit 2 units
PU 100 1 x ∅70 mm 1 x ∅100 mm

PU 150 1 x ∅70 mm 1 x ∅100 mm
In retrofit applications, where an Alfa Laval

Purifier Unit will share a common separator
sludge tank with existing separators, it is
recommended to install a Purifier Unit with
Sludge Removal Kit.
1810644-02 57
4 SPECI
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FICA
CATI
TION
ONS/
S/RE
RECO
COMM
MMEN
ENDA
DATI
TION
ONS
S PU
PURI
RIFI
FIER
ER UN
UNIT
IT 100/
100/15
150
0 SY
SYST
STEM
EM RE
REFE
FERE
RENC
NCE/
E/IN
INST
STAL
ALLA
LATI
TION
ON INST
INSTRU
RUCT
CTIO
IONS
NS
4.9 Sludge Piping
Specification
• The sludge pipe from the separator to the
sludge tank should be vertical.
If a vertical pipe is not possible, the deviation (A)

from the vertical line must not exceed 30°.
A
A
3
0
4
4
0
0
G
• The sludge pipe must not extend below the

tank top.
N O T E
An extended sludge pipe will obstruct ventilation and

create back pressure that could cause separator
problems.
A
6
1
3
4
0
0
G
58 1810644-02
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IT 100/
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150
0 SY
SYST
STEM
EM RE
REFE
FERE
RENC
NCE/
E/IN
INST
STAL
ALLA
LATI
TION
ON IN
INST
STRU
RUCT
CTIO
IONS
NS 4 SP
SPEC
ECIF
IFIC
ICAT
ATIO
IONS
NS/R
/REC
ECOM
OMME
MEND
NDAT
ATIO
IONS
NS
Recommendation
If more than one separator is connected to the
same sludge tank, a butterfly or a flap valve
should be installed in each sludge pipe.
N O T E
If a butterfly valve or flap valve is not used, the bowl

and the operating system may be affected.
• If a butterfly valve is used, it should be

equipped with an interlocking switch
(connected to the separator starter) to prevent
the separator from being started when the
valve is not fully open.
A
2
1
4
4
0
0
G
• If a flap valve is used, make sure that the valve

is positioned to prevent back pressure when
sludge is discharged from another
a nother separator.
Flap valve
A
3
2
4
4
0
0
G
1810644-02 59
5 COM
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L STAR
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PURIFI
FIER
ER UNIT
NIT 100
100/150
150 SYST
SYSTEM
EM REFER
EFEREN
ENC
CE/IN
E/INST
STA
ALL
LLAT
ATIION INST
INSTRU
RUC
CTION
TIONS
S
5 Commissioning a
an
nd IIn
nitial St
Start
5.1 Completion Check List

It is essential before starting up the separation
system that all units are in good operating
condition and that all pipelines and control
equipment are properly connected to assure
correct operation.
Use this check list as a guide for completing the

system installation:
1 Compare the system with the dimension

drawings.
2 Check that transport seals are removed from

all pipes.
3 Check that all pipes are flushed clean and

pressure tested.
4 Use flushing filters to prevent pipe work debris

from being pumped into the separation unit.
N O T E
The flushing filters must be removed after initial

flushing.
I N G
WA R N
!
Breakdown hazard
Check that the

the machine power
plate. frequencyresulting
If incorrect, is in agreement with
overspeed
may cause breakdown.
5 Check that all separators are in proper

working condition. Follow the manufacturer’s
instructions.
6 Make sure that separators are lubricated in

accordance with instructions.
N O T E
Make sure that the spindle bearings are prelubricated
7 Separation units
oil sump. For are delivered
information on oilwithout oil inoil
filling and the
type, see the Service Manual booklet.
60 1810644-02
PUR
PURIFIE
IFIER
R UNIT
UNIT 100
100/1
/150
50 SYST
SYSTEM
EM REFER
EFEREN
ENC
CE/IN
E/INST
STA
ALLAT
LLATIION INS
NST
TRUCT
RUCTIO
IONS
NS 5 COMM
COMMIS
ISSI
SION
ONIING AND INIT
INITIA
IAL
L STAR
TART
N O T E
Too much, or too little oil may result in damage to

separator bearings.
Neglecting an oil change may result in damage to
separator bearings.
8 Power on.
9 Check that the separator rotation direction
corresponds with the arrow on the frame by
doing a quick start/stop (1–2 seconds.) and
look at the motor fan rotation.
I O N
CA U T
!
If power cables have been installed incorrectly

incorrectly,, the
separator will rotate in reverse, and vital
v ital rotating
parts can unscrew.
10 Start the motor again and let the separator run

for about 15 seconds and then
the n stop the motor.
11 Check for unusual sounds, obstructions, and

misalignment by listening very carefully to the
bowl rotation until it comes to a complete
standstill.
12 Check the pump function and direction.
N O T E
The pump must be filled with oil at all times.

1810644-02 61
5 COM
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NIT 100
100/150
150 SYST
SYSTEM
EM REFER
EFEREN
ENC
CE/IN
E/INST
STA
ALL
LLAT
ATIION INST
INSTRU
RUC
CTION
TIONS
S
5.2 Initial Start-up

Use this check list for initial system start up:
1 Check that there is oil in the feed oil tank.
2 Check water and air supply

suppl y.
3 Check power supply to the control unit and

that the voltage is in accordance with data in
1.3 System Data .
4 Check all parameter settings in the control

unit. See Installation Parameters in
in the
Parameter List booklet.
N O T E
The Control Unit is supplied with standard

configuration parameters. You may have to make
some changes to suit your installation.
5 Start the separation system as described in

the Operating Instructions booklet.
booklet.
6 Start up step by step, checking that the
machine and units function properly.
7 Establish system pressures.
The delivery height pressure is the pressure in

the oil pipe work down stream from the purifier
unit, due to the pipe bends and the height
(head) to the cleaned oil tank. If the cleaned
oil tank is below the purifier unit, the delivery
height pressure may be very low.l ow. The oil
paring disc pressure will have to be greater
than the delivery height pressure for any oil to
flow.
Proceed as follows:
• Ensure the valves in the oil system are in the

correct positions.
• The oil should be at separation temperature.
• Fully open the back pressure regulating valve
RV4.
• Open SV15 for 3 seconds to prime the
operating water system.
Cont.
62 1810644-02
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UNIT 100
100/1
/150
50 SYST
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EM REFER
EFEREN
ENC
CE/IN
E/INST
STA
ALLAT
LLATIION INS
NST
TRUCT
RUCTIO
IONS
NS 5 COMM
COMMIS
ISSI
SION
ONIING AND INIT
INITIA
IAL
L STAR
TART
• Open SV16 for 15 seconds to close the

• bowl.
• Open SV10 for 1 minute to put water into
• the bowl.
• Feed oil to the separator at the normal flow
rate by opening SV1.
• Note the pressure in the oil outlet PT4, both on
the pressure gauge and in the EPC50 display.
display.
This pressure is P min.
• Gradually close the back pressure regulating
valve RV4. The pressure on PT4 will increase.
When the oil flows over and down the sludge
discharge pipe, the maximum PT4 pressure
both on the pressure gauge and on the EPC50
display is seen. This pressure is P max.
• Open RV4.
• Stop the oil feed to the separator and note the
pressure in the oil outlet. This is the delivery
height pressure P del.
• Stop the heater.
heater.
• Stop the separator.
separator.
• Stop the feed pump when the heater has
cooled.
1810644-02 63
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NIT 100
100/150
150 SYST
SYSTEM
EM REFER
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ENC
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E/INST
STA
ALL
LLAT
ATIION INST
INSTRU
RUC
CTION
TIONS
S
5.2.1 Calculating Operating Pressure

• Calculate the normal back pressure level
during operation as follows:
Pmin + Pmax
= Pnormal
2
• Calculate the value for low pressure alarm

setting (Pr 11) as follows:
Pmin + Pnormal
= Plow press.
2
• Calculate the value for high pressure alarm

setting (Pr 10) as follows:
Pnormal + Pmax
= Phigh press.
2
Adjust the back pressure to P

normal
Set Pr 10 to open at pressure decreasing below
the Plow press. value.
Set Pr 11 to open at pressure increasing above

the Phigh press. value.
64 1810644-02
PUR
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IFIER
R UNIT
UNIT 100
100/1
/150
50 SYST
SYSTEM
EM REFER
EFEREN
ENC
CE/IN
E/INST
STA
ALLAT
LLATIION INS
NST
TRUCT
RUCTIO
IONS
NS 5 COMM
COMMIS
ISSI
SION
ONIING AND INIT
INITIA
IAL
L STAR
TART
5.3 Shut-down and Storage
5.3.1 Storage before Installation
If the separation unit is stored before

installation, the following safeguards must be
taken:
Storage period 1 – 6 months > 6 months See

Action
Protect from dust, dirt, x x This chapter
water, etc.
Protect with anti-rust x x This chapter
oil
Inspection x x Service manual
Overhaul x Service manual
5.4 Shut-down after Use

If the separation system is going to be shut down
for a period of time, the following safeguards
must be taken:
Shut-down 1 – 6 months 6 – 18 > 18 See

period months months
(stand-by)
Action
Remove bowl x x x Dismantling and
Assembly in
in the
Service Manual
Protect from dust, dirt, x x x This chapter
water, etc.
Protect with anti-rust x x x This chapter
oil
Inspection x x Service manual
Overhaul x Service manual

1810644-02 65
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NIT 100
100/150
150 SYST
SYSTEM
EM REFER
EFEREN
ENC
CE/IN
E/INST
STA
ALL
LLAT
ATIION INST
INSTRU
RUC
CTION
TIONS
S
5.5 Protection and Storage

All system equipment, both the separator and
the ancillary equipment, must be stored indoors
at 5 – 55°C,
55 °C, if not delivered in water-resistant
box for outdoor storage.
If there is a risk for condensation of water,

water, the
equipment must be protected by ventilation and
heating above dew point.
The following protection products are

recommended:
• Anti-rust oil with long lasting effective

treatment for external surfaces. The oil should
prevent corrosion attacks and give a waxy
surface.
• Anti-rust oil (Dinitrol 40 or equivalent) thin and

lubricating for inside protection. It gives a
lubricating transparent oil film.
• Solvent, e.g. white spirit, to remove the anti-

rust oil after the shut-down.
• If the storage time exceeds 12 months, the

equipment must be inspected every 6 months
and, if necessary, the protection be renewed.
Units/Modules
• Clean unpainted steel parts with solvent and
treat with anti-rust oil (type 112).
• If necessary, clean other equipment on the
module with solvent.

• Treat the equipment with
w ith anti-rust oil by
following the description above accordingly
acco rdingly..
• Bolts, nuts and other steel components should

be treated with anti-rust oil (type 112).
66 1810644-02
PUR
PURIFIE
IFIER
R UNIT
UNIT 100
100/1
/150
50 SYST
SYSTEM
EM REFER
EFEREN
ENC
CE/IN
E/INST
STA
ALLAT
LLATIION INS
NST
TRUCT
RUCTIO
IONS
NS 5 COMM
COMMIS
ISSI
SION
ONIING AND INIT
INITIA
IAL
L STAR
TART
Rubber Parts
• Gaskets, O-rings and other rubber parts
should not be stored for more than two years.
After this time, they should be replaced.
Separator
Dismantle the separator bowl and take out the
o-rings. Clean the bowl with oil and reassemble
without the o-rings. Place in a plastic bag with
silica dessicant bags and seal the plastic bag.
Grease the spindle.
Valves,
Valves, Pipes and Similar Equipment
• Components like valves need to be cleaned
with solvent and treated with anti-rust oil (type
112).
• Water pipes should be drained and treated

with anti-rust oil (type 112).
• Articles made of rubber or plastics (e.g. seals)

must not be
be treated with anti-rust oil.
Electric Heater
• Fill the heater with a non-corrosive lubricating
oil.
• Place a number of bags of silica gel inside the

connection box to absorb humidity.
Steam Heater
• Drain the condensed water from the steam
valve and the steam trap.
• Drain all condensed

conden sed water from the heater
hea ter..
• Fill the oil part of the heater with a

non-corrosive lubricating oil.
1810644-02 67
5 COM
OMM
MISSI
ISSIO
ONING
NING AND INIT
INITIA
IAL
L STAR
START
T PURI
PURIFI
FIER
ER UNIT
NIT 100
100/150
150 SYST
SYSTEM
EM REFER
EFEREN
ENC
CE/IN
E/INST
STA
ALL
LLAT
ATIION INST
INSTRU
RUC
CTION
TIONS
S
Pump
• Clean the pump housing outside from oil and
grease with solvent.
• Protect the pump by filling it with non-

corrosive lubricating oil.
• Apply anti-rust oil on the pump housing

outside.
5.6 Reassembly and

Start up
• Clean away the anti-rust oil with white spirit.
• Remove the silica gel bags from all units.
• Pre-lubricate the separator spindle bearings
• If stored for 6 months or longer, perform an

inspection service (including change of oil in
the separator sump).
• Follow all relevant instructions in the Service
the Service
Manual and
and Installation Instructions .
N O T E
Always lubricate the separator bearings before start-

up.
• Before operating the heater:
– Check by lifting
lifting the safety valve handle that
that
it functions
functio ns correctly.
correctly.
– Follow tthe
he start-up
start-up check
check list
list for the heater
heater
in the manufacturer’
manuf acturer’s
s instructions.
– For p
plate
late heat
heat exchangers
exchangers:: check
check the bolt
connections to ensure that all gaskets are
tight.

PU 100 - 150 - System Reference and Installation Instructions - 2006

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PU 100 - 150 - System Reference and Installation Instructions - 2006

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Purifier Unit 100/150

© Alfa Laval Tumba

This publication or any part there of may not be reproduced or

1 Technical Data ........................................................................................................ 1

1.3 System Data ..........................................................................................

2.7.6 Double Module EF ............

2.8.1 Single Module

3 Remote Operation Systems......................................................................... 45

5 Commissioning and Initial Start ............................................................. 60

PURIFIER UNIT 100/150 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 1 TE

1.1 Demand Specification Water

The following requirements are of fundamental importance:

2 Total hardness less than 180

1.2 Demand N O T E

2 Free from oil, and solid particles larger than

3 Dry, with dew point min. 10 °C below

1.3 System Data

Media Fuel oil and lube oils for diesel engines

Air pressure Min. 5 bar, max. 7 bar

Enclosure class Min. IP 54

PURIFIER UNIT 100/150 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 1 TE

2.1 Purifier Unit Flow Chart

t n l s

Ref. 53550740 Rev. 0

PURIFIER UNIT 100/150 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DR

2.2 Dimension Drawings, Unit

2.2.1 Purifier Unit

Ref. 53550741 Rev. 0

2.2.2 Control Cabinet

PURIFIER UNIT 100/150 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DR

2.2.3 Control Cabinet Cable Drawing

2.3 Electrical System Layout

PURIFIER UNIT 100/150 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DR

2.4 Electrical Diagrams

2.4.1 Starter Basic Design

No. Type Connection point Inst

Basic design (currents according to order)

2 MPRXCX 2x1.5 Power supply Star ter Fuse 10 A1)

3 MPRXCX 3x1.5 Star ter Marked 3A Separator motor 4 – 6.3 A

3 MPRXCX 3x6 Star ter Marked 3D Separator motor 20 – 25 A

2.4.2 Starter Optional Equipment Cable List

No. Type Connection point Inst

Sludge handling (as ordered)

35 RFE-HF 1x4x0.75 Star ter GS, Valve switch

PURIFIER UNIT 100/150 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DR

2.4.3 Starter and Feed Pump Interconnection

3x400, 440 or 480 V AC, 50/60 Hz

Feed pump motor

Separator emergency stop

Separator interlock switch

Sludge valve interlock switch

Feed pump Remote stop

(Cable not included in Alfa

Power supply for EPC 50

Ref. 1765834 Rev. 0

2.4.4 Starter and

Ref. 1766320 Rev. 0

PURIFIER UNIT 100/150 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DR

2.4.5 Sludge Handling Interconnection

Ref. 1765835 Rev. 0

2.4.6 Sludge Handling

Ref. 1765857 Rev. 0

PURIFIER UNIT 100/150 SYSTEM REFERENCE/INSTALLATION INSTRUCTIONS 2 DR

2.4.7 Space Heating and Heat Tracing Interconnection