Professional Documents
Culture Documents
Desember Daily Breakdown
Desember Daily Breakdown
Desember Daily Breakdown
Breakdown
423 11-Apr
Mixing oil engine, Washing main frame ( completed from engine Assy
1 Dozer 02 KM 11 24/Mar/21 424 11-Apr
DZ 03/canibal ) P P P P P P P P P P P P P P P P P P P P P P P P P P P P
478 23-Apr
Boom cyl,bucket cyl,main pump,carier roller,seal crank shaft,gasket
2 EXCA 200-01 KM 11 15/Apr/21 463 20-Apr cover head,dll P P P P P P P P P P P P P P P P P P P P P P P P P P P P
3 EXCA 330-04 Embalut 12/Jun/21 059 16-Jun Top Overhaul Engine P L L L L L L L L L L L L L L L L
567 19-May
4 EXCA 330-09 KKE 10/May/21 583 21-May Bushing arm,bucket,link I,Link H,adapter tooth L L L L L L L L L L L L L L L L L L L L L L L L L L L P
620 2-Jun
610 31-May
Equalizer bar broken, Remove engine assy (canibal to Dozzer 02)
5 DOZER 03 BAR 30/May/21 progress completed Mekanik L L L L L L L L L L L L L L L L L L L L L L L L L L L L
TANGGAL TOTAL DAY PERSENTASE
PROGRESS
B.DOWN
29 30 PLANT LOGISTIK
Breakdown
739 29-Jun 12-Jul
1 Dozer 02 KM 11 24/Mar/21
861 28-Jul
Mixing oil engine, Washing main frame ( completed from engine Assy DZ 03/canibal ) L L L L L L L L L L L P P P P P P P P P P P P P P P
878 30-Jul
610 31-May
Equalizer bar broken, Remove engine assy (canibal to Dozzer 02) progress completed
2 DOZER 03 BAR 30/May/21
Mekanik L L L L L L L L L L L L L L L L L L L L L L L L p p
TANGGAL TOTAL DAY PERSENTASE
PROGRESS
B.DOWN
27 28 29 30 31 PLANT LOGISTIK
PIC : LOG
PIC : PLANT
IN
OUT CWB 105,CWM 116,CWE 204,LV 04
PT. INSANI BARA PERKASA
Daily Report Breakdown
Bulan Nov 2021
NO CODE UNIT LOKASI B/D No NPB TGL NPB PART READY KERUSAKAN November TOTAL DAY
PERSENTASE
B.DOWN PROGRESS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PLANT LOGISTIK
Breakdown
1014 1-Sep 22-Sep
2/Sep/21 1032 4-Sep Hyd pump low pressure -->> 7 Oct (Canibal dr GD 01) Waiting Approval management,Fip sudah ready di
gudang
1 Grader 02 km 11 1145 2-Oct L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 40 8% 93%
21/Oct/21 1231 23-Oct Valve intake cyl head broken,sael shaft impeller leak (Engine Noise)
5/Oct/21 Trouble seal adjuster track RH bocor -->> DOWN 8 Oct Prosess penghitungan biaya perbaikan by log dan
2 HITACHI 09 KKE P P P P P P P P P P P P P P P P L L L L L L L L L L L L L L 40 68% 33% approval management
21/Oct/21 1344 19-Nov Muffler broken,water pump broken,blow by (kebocoran kompresi)
3 Doosan 01 km 11 29/Oct/21 1300 5-Nov Engine Blow by P P P P P P P P P P L L L L L L L L L L L L L L L L L L L L 32 41% 59% Waiting persetujuan management
4 HITACHI 07 Embalut 7/Nov/21 263 15-Nov Control valve bocor P P P P L L L L L L L L P P P P P P P P P P P P 23 70% 30% Proses pemasangan oring control valve est 3 des
7/Sep/21 Radiator bocor,Planetary gear Final drive broken -->> DOWN tgl 8 sep
8 Hitachi 04 Embalut 30/Nov/21 Gear final drive broken P 0 100% 0% Progress pembonkaran by mekanik&recom part
1170 8-Oct
Bolt propeler shaft broken,flange yoke broken,Cover PTO dan selonoid PTO
9 CWE 209 KKE 7/Oct/21 broken L L L L L L L L L L L L L L L L p p p p p p p p p p p p p p 54 28% 72% Part Ready,progress menyicil pemasangan part (80 %)
1181 11-Oct
1404 28-Nov
18 LV 01 KM 11 1/Sep/21 1042 7-Sep Over Heat,brake system,power stearing,cyl head bend L L L L L L L L L L L L L L L L L P P P P P P P P P P P P P 90 21% 79% Progress mekanik est 28 nov
19 WP 03 Chong lee 5/Sep/21 1045 7-Sep 6-Oct Radiator broken,fan radiotor broken,bolt mounting engine broken P P P P P P P P P P P P P P P P P P L L L L L L L L L L L L 86 55% 45% Waiting shaft sleeve (dtng 30 sore)
1229 23-Oct
21 LV -46 KM 11 20/Oct/21 Cap cam shaft broken,timing belt putus,check bend cyl head L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 41 7% 93%
Waiting cyl head (dtng 30 sore)
1278 1-Nov
22 TL - 07 KM 11 14/Nov/21 1343 15-Nov Engine overheat,engine bubble P L L L L L L L L L L L L L L L L 16 6% 94% Waiting Part
23 LV 31 KM 11 25/Nov/21 1400 26-Nov Dish clutch aus P L L L L L 5 20% 80% Waiting Approval
24 LV 37 KM 11 25/Nov/21 1402 26-Nov Stering Keras P L L L L L 5 20% 80% Waiting Approval
25 PS 125 Embalut 29/Nov/21 P L 1 100% 0% Waiting Part
READY FOR USE
1 CWE 205 KKE 30/Oct/21 Seal Dump bocor P P 3 100% 0% RFU
2 WT 06 KM 11 13/Oct/21 Overheat (Down 29 oct),trouble AC abnormal, water temp & Electrical system P P P 21 100% 0% RFU
1270 30-Oct
Drive shaft ke gardan dalam RH bermasalah, bracket kaliper rem LH patah,
5 LV - 08 KKE 30/Oct/21 L L L L L L L L L L L L L L L 16 6% 94% RFU
1278 1-Nov cross joint double oblak/aus,gardan depan broken/abnormal
1311 9-Nov
6 CWE 204 SEPARI 16/Nov/21 Water pump leaking P P 1 100% 0% RFU
7 DOZER 05 KKE 16/Nov/21 1357 v-belt ac aus bearing cluth compressor ac P P L L P P 3 133% -33% RFU
8 TL - 04 KKE 20/Nov/21 Radiator Bocor P P P 2 100% 0% RFU
1111 24-Sep
9 TL - 05 KKE 14/Sep/21 Engine Ubnormal ( selenoid cut off FIP bermasalah) L L L L L L L L L L L L L L L L L L L L L L L L 72 15% 85% RFU
1337 12-Nov
10 HITACHI 350 Chong lee 16/Nov/21 1368 19-Nov Leaking hyd pump P P L L L L L L L 8 25% 75% RFU
11 CWM 116 KM 11 22.11.2021 1385 23-Nov AC Abnormal P L L L P 4 50% 50% RFU
PIC : LOG
PIC : PLANT
IN CWE 206, 208,hitachi 04
OUT
PT. INSANI BARA PERKASA
Daily Report Breakdown
Bulan Des 2021
NO CODE UNIT LOKASI B/D No NPB TGL NPB PART READY KERUSAKAN DESEMBER TOTAL DAY
PERSENTASE
PROGRESS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 B.DOWN PLANT LOGISTIK
Breakdown
1014 1-Sep 22-Sep
2/Sep/21 1032 4-Sep Hyd pump low pressure -->> 7 Oct (Canibal dr GD 01) Wait part
1 Grader 02 km 11
1145 2-Oct L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 71 4% 96%
21/Oct/21 1231 23-Oct Valve intake cyl head broken,sael shaft impeller leak (Engine Noise)
5/Oct/21 Trouble seal adjuster track RH bocor -->> DOWN 8 Oct
2 HITACHI 09 KKE L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 71 38% 62% Waiting approval management
21/Oct/21 1344 19-Nov Muffler broken,water pump broken,blow by (kebocoran kompresi)
3 Doosan 01 km 11 29/Oct/21 1300 5-Nov Engine Blow by L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L 63 21% 79% Waiting approval management
7/Sep/21 Radiator bocor,Planetary gear Final drive broken -->> DOWN tgl 8 sep
7 CWA 509 KM 11 18/Nov/21 1384 23-Nov Break system abnormal L L L P 16 13% 88% RFU
10/Nov/21 Overheat & electrical system abnormal -- >> Down tgl 12 nov
8 CWB 105 KM 11 L L L L L L L L 15 20% 80% RFU
23/Nov/21 1391 25-Nov Disc Clutch Aus
9 CWE 201 SEPARI 4/Dec/21 Leak oil shaft rear P P L L L 4 50% 50% RFU
10 CWE 205 KKE 6/Dec/21 Disc Clutch Aus P P 1 100% 0% RFU
1170 8-Oct Bolt propeler shaft broken,flange yoke broken,Cover PTO dan selonoid PTO
7/Oct/21 broken -- Down tgl 3 des p p p
11 CWE 209 KKE 1181 11-Oct P P P P P 4 100% 0% RFU
6/Dec/21 PTO dump Abnormal ( Tidak bisa dump)
1229 23-Oct
12 LV -46 KM 11 20/Oct/21 Cap cam shaft broken,timing belt putus,check bend cyl head L P P P P P P P P 50 22% 78% RFU
1278 1-Nov
13 CWM 116 KKE 13/Dec/21 Spring FRont no 1 DAN 2 broken P P P P 1 100% 0% RFU
14 WT-03 KM 11 7/Dec/21 Brake system dan exhaust break abnormal P P P P P P P P 7 100% 0% RFU
15 CWB 101 KM 11 2/Dec/21 1443 3-Dec Disc Clutch Aus P L L L L L L L L L L L L L L 14 7% 93% RFU
16 LV 31 KM 11 25/Nov/21 1400 26-Nov Dish clutch aus L P P P P P P P P P P P P P P P P 22 77% 23% RFU
1/Nov/21 Dump tidak bisa naik -->> Down tgl 3 nov RFU
17 CWE 202 SEPARI L L L L L L L L L L L L L L L L L L L L 44 23% 77%
6/Nov/21 Insident termundur Grader RFU
18 WP 03 Chong lee 5/Sep/21 1045 7-Sep 6-Oct Radiator broken,fan radiotor broken,bolt mounting engine broken L L P P P P L L L L L L L L L L L L L L 107 48% 52% RFU
1404 28-Nov
22 LV 12 KM 11 20/Dec/21 Trouble kaki2,stering,hand break abnormal P P P P P P P P P 8 100% 0% RFU
PIC : LOG
PIC : PLANT
IN
OUT