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01 - PVC Conduits Installation
01 - PVC Conduits Installation
METHOD STATEMENT
FOR
INSTALLATION ELECTRICAL PVC CONDUIT &
ACCESSORIES
REVISION RECORD
This cover page is a record of all revisions of the document identified above by number and title.
All previous cover pages are hereby superseded and are to be destroyed.
01
TABLE OF CONTENTS
1.0 PURPOSE:
The purpose of this Method Statement is to define the procedure step by step to
implement the correct practices for Installation of PVC Conduits & Accessories
through the guidelines contained herein so as to ensure that the job execution
complies with the requirements.
2.0 SCOPE
This Method Statement refers to various work procedures which explains and covers
the installation of PVC Conduits & Accessories.
3.0 REFERENCES
4.0 DEFINITIONS
PM : Project Manager
PE : Project Engineer
SD : Shop Drawing
5.0 RESPONSIBILITIES
5.1 Project Manager - shall be responsible for the overall project. The Project
Manager will be based on site and will be responsible for the
Management of the project, both on and off site, through delegation of
duties in accordance with the organization chart and for the effective
implementation of the Project Management System.
5.4 The HSE officer will monitor and implement all HSE related issues. He shall
ensure that all necessary requirements regarding health, safety and environment
concerns are met and adhered to. The HSE officer shall ensure that all permits
and authorization are on hand prior to starting any site operation.
5.5 The site Engineer shall ensure that all works are carried out according to design
and approved shop drawings.
5.6 The Store keeper:
Shall be responsible for to ensure issuance of materials to the site with reference
to Material Inspection Request (MIR) and suitable manner of storing the material
as per manufacturer recommendation.
6.0 MATERIAL
As per approved Material Submittal
7.0 EQUIPMENT
8.0 PROCEDURES
8.1 All materials received at site shall be inspected (MVR shall be raised for
inspection) and ensured that the materials are as per approved material
submittal.
8.2 Material found not suitable for site use will be removed from site immediately.
8.3 All conduits and accessories delivered at site shall be carefully off-loaded
with adequate man power and equipment in such manner that no damage
shall be caused to conduits and accessories.
8.4 Materials shall be stored in a covered / dry space at all the time to avoid any
damage due to weather effect.
8.5 Ensure that the work area is ready and safe to start the installation of
Conduiting works.
8.6 Prior to start of installation, refer to the approved shop drawings to the area
of installation and ensure that required materials are available at site as per
approved material submittals.
8.7 Ensure the materials show no mark of damage or deformity of any kind
before issuing the material from site store.
All materials and accessories should also be free of dust or oil.
MAIN CONTRACTOR MEP CONTRACTOR
8.8 Ensure that the issued materials are of approved specifications/ submittals
and as per the requirement of the area shop drawings (i.e. Make, size, Model
/ Type etc.).
8.9 Engineers / Site Supervisors have to ensure for PVC Conduits installation block
work completed without plaster are completed for the area of installation and
released / cleared by civil contractor to proceed with conduit installations. Also
the work area should be clean and safe to take up activities.
8.10 Ensure the installation of Conduiting carried out in accordance with manufacturer's
installation recommendations, requirements applicable standards and in accordance
project specification.
8.11 Mark the location of the back box or pull box & place thermocol secured with
masking tape on location as per shop drawing. Fix height and level based on
surveyor mark point (reference point)
8.12 Install the PVC conduits utilizing the steel reinforcements as supports with
necessary binding wires.
8.13 The concealed conduiting in slab or any other concrete structure should be
securely fastened with binding wires to reinforcement rods or shuttering to
withstand concrete & screed pour with minimum intervels of 1 Meters.
8.14 The jointing of PVC conduits shall be done with suitable couplers and
solvent cement- The PVC conduits shall be bonded tightly to the back box /
pull box with suitable adapters. In case of G.I Conduits connected to trunking,
steel boxes, panels, switchgear or any item that having a tapped entry, the
connection shall be made by long threaded male brass bush with a coupling a
serrated spring washer after removing paint with a purpose made tool.
couplers.
(a) Make sure that the joint is tight enough and entry of water into the conduit
through joints is not possible_
8.16 All bends of PVC conduiting will be made by using correct size of bending
spring. Ensure the radius of any conduit bend shall not be less than four times
the outside diameter of the conduit to satisfy the easy cabling / wire pulling
requirements.
8.17 To facilitate easy cabling / wiring, sufficient pull box or junction boxes will be
provided in all conduiting. At least one pull box shall be provided on every two
90 deg bends with maximum distance of 6 Meters and 10 Meters for one 90
Deg.bends.
8.18 In longitudinal straight runs the pull boxes / junction boxes will be provided in
every 10 to 15 meters.
8.19 Close bunch of PVC conduits in slab shall be avoided to maximum possible
extent.
8.21 Ensure all open ends of the conduits are capped / plugged properly before
concrete pouring. Also ensure caps are provided for unused knock out holes
where blanks have been removed. Install a nylon fish cord (draw wire) in empty
conduits that are meant for future provision complete with cap and bushing at
each end.
8.22 In vertical wall, the conduits shall run vertically from the back box & Horizontal
runs shall be avoided on walls.
8.23 Ensure the recessed position of outlet box is accurate to allow for surface finish
thickness.
8.24 Conduits chased into wall should be recessed sufficiently to permit a minimum
thickness of 15mm for plaster cover. For conduits run embedded in concrete a
minimum 25mm cover will be provide.
8.25 After completion of conduit installation for any portion, the area will be cleaned
properly by removing all surplus material, construction debris or scrap material
etc., before leaving so that the area is in clean and tidy condition prior to
concrete pour.
8.26 After removal of concrete shuttering, all the conduits shall be checked for
blockage (wherever possible). Cleaned & plugged / covered.
9.0 SAFETY
9.1 Proper TOOL BOX talk will be given to the personnel involving in the laying of
conduits and PPE’s to be used.
9.2 Safety Equipment: Safety Shoes, Helmet, Gloves and Safety belt should be
available during this activity
9.3 During laying of conduits works the Safety Officer will ensure that all safety
precautions are taken as per Project Specification, Health & Safety Rules and
Regulations
10.0 ATTACHMENTS
Check List (CHK – P0057 –E-002, Rev.00) Page :1
Inspection Test Plan (ITP-P0057-E-002, Rev.00) Page :2