GENERATOR DATA

No. of Generators : Two

Manufacturer : ANSALDO / ITALY
Type : 50THR – L45
Prime mover : Steam Turbine
Rotation direction viewed from prime mover : Clockwise
Rated Power : 283.5 MVA
Rated Voltage : 15.75 KV
Rated Current : 10392 A
Rated Frequency : 50 Hz
Rated Power factor : 0.85
Rated Speed / Over speed (Test for 2min.) : 3000 / 3600 RPM
Voltage Variation Range :  5%
Frequency Variation Range :  5%
Phase Number / Phase Connection : 3 / STAR
Reference Standard : IEC
Combined Maximum Variation Voltage / Frequency: 1.05 p.u
Excitation System type : STATIC
Excitation Current at Rated load : 2725 A
Excitation Voltage at Rated load at 120 C : 346 V
Insulation Class of Stator / Rotor Winding : F/F
Cooling System of Stator / Rotor Winding : Indirect / Direct (Hydrogen)
Inertia Moment (WR) : 6500 Kg m

SEAL OIL SYSTEM DATA

A.C. MOTOR OF SEAL OIL / RECIRCULATION PUMPS

Population : 2 nos/Unit
Manufacturer : ABB – MOTORI
Type : 160 L
Power : 11 KW
Current : 23.5 A
Speed : 960 rpm
Protection : IP55 EEx-n
Voltage : 415 V AC
SEAL OIL PUMPS
Population : 2 nos/Unit
Manufacturer : ALLWEILER
Type : SN 660 –R-40
Flow rate : 339 l/min
Head : 90 m H2O
Speed : 950 rpm
Absorbed power : 6.2 KW
Relief valve set : 10 bar

RECIRCULATION OIL PUMPS

Population : 2 nos/Unit
Manufacturer : ALLWEILER
Type : SN 210 –L-40
Flow rate : 107 l/min
Head : 30 m H2O
Speed : 950 rpm
Absorbed power : 0.8 KW
Relief valve set : 4 bar

D.C. MOTOR OF EMERGENCY OIL PUMP

Population : 1 no / Unit
Manufacturer : WINKELMANN/GERMANY
Type : d – GNFU2E 1720/6
Power : 4.5 KW
Current : 22.2 A
Speed : 2300 rpm
Protection : IP55
Voltage : 220 V.D.C

EMERGENCY OIL PUMP

Population : 1 no / Unit
Manufacturer : ALLWEILER
Type : SNGS440ER40U12. 1-W1
Flow rate : 216 l/min
Speed : 950 RPM
Delta P : 8 Bar
Velocity : 20 mm2/sec.
Absorbed power : 3.6 KW

VACUUM PUMP
Population : 1 no / Unit
Manufacturer : VARIAN
Type : DS 1602
Flow rate : 80 m/h
Vacuum : 1 x 10E-4 mbar
Speed : 1500 rpm
Electric motor power : 2.2 KW , 415 V AC
SEAL OIL FILTER
Population : 2 nos / Unit
Manufacturer : BOLL & KIRCH
Type : 2.04.5.170.500
Flow rate : 160 / 330 l /min
Efficiency : 20 / 34 microm
Design pressure : 10 bar

SEAL OIL COOLERS

Population : 2 nos
Manufacturer : NES- BEW
Cooling capacity : 58 KW
No.of tubes : 270 (8 mm dia.)

OUTSIDES TUBES
Medium : Turbine oil
Flow rate : 330 l / min
Inlet temperature : 51 C
Outlet temperature : 45  C
Working pressure : 7 bar
Design pressure : 10 bar
Test pressure : 18 bar
Pressure loss : < 0.4 bar
Design temperature : 80  C

INSIDE TUBES
Medium : Tower water
Flow rate : 10 m/h
Inlet temperature : 35 C
Outlet temperature : 40  C
Working pressure : 3 bar
Design pressure : 10 bar
Test pressure : 15 bar
Pressure loss : < 0.5 bar
Design temperature : 50  C

H2 –CO2 SYSTEM DATA SHEETS

1. CO2 HEATER OIL PUMP

Manufacturer : ALLWEILER
Type : NIT 32-160 USAW4
Flow rate : 10 m³/h
Head : 8 m H²0
Speed : 1500 rpm
2. A.C MOTOR OF CO2 HEATERS OIL PUMP

Manufacturer : ABB motors

Type : 80 M4 AT
Power : 0.55 Kw
Speed :1500 rpm
Protection :IP55 EE x-n
Voltage : 415 V.A.C
Sound pressure : < 70 dba

3. HEATERS FOR CO2

Manufacturer : FAT1
Power : 22.5 Kw
Voltage : 415 V.A.C
Protection : EE x-d

4. H2 DRIER REGENERATING FAN

Manufacturer : VENT1 OELDE

Type : HVM 80-63
Flow rate : 450 m³ /h
Head : 800 mm H²o
Speed : 2880 rpm
Sound pressure : 83 dba

5. A.C MOTOR FOR H2 DRIER REGEN FAN

Manufacturer : VENTI OELDE
Power : 3.3 kw
Speed : 2900 rpm
Protection : IP55 EE x-e
Voltage : 415 V.A.C

6. HEATERS FOR H2 REGENERATION

Manufacturer : FATI
Power : 3 Kw
Voltage : 240 V.A.C
Protection :EE x-d
7. HYDROGEN DRIER
Manufacturer : SIMA
Regenerating air flow : 450 m³/h
Design pressure : 8 bar
Absorber : Silicagel
Regenerating temp :120º C

8. H2 RECIRCULATION FAN

Manufacturer : ROOTS
Type : 57-2006
Flow : 9 Nm³/h
Test pressure : 15bar
Motor : ABB
Type :M2AA
Power :0.37 Kw
Speed : 1380 rpm
Protection :IP55 Eex-eII

ALARM SETTING FOR GENERATOR PARAMETERS

Seal oil drain enlargement level

High : > +210 mm

O.C.E Discharge oil H2 side temperature

High : > 75 C

C.E Discharge oil H2 side temperature

High : > 75 C

Seal Oil Drain Temperature (Combined)

High : > 120° C
High High : > 135° C

Float trap level

High : > +100 mm

Vacuum tank level (Normal Level 350 mm )

High : > +100 mm
Low : < - 100 mm
Low - low : < - 200 mm

Vacuum tank pressure

Low : > -0.6 bar
Seal oil filter differential pressure
High : > 0.8 bar

Seal oil supply temperature

High : > 50 C
High High : > 60 C

Seal oil pressure(At 15.5 metre level )

High High : 5.4 Bar

High : 4.8 Bar

Seal oil supply pressure( 0 metre level )

Low : < 3 bar

Differential pressure seal oil / Hydrogen at

Regulator

High : > 0.8 bar

Low : < 0.35 bar

O.C.E Differential pressure seal oil / Hydrogen

Low : < 0.35 bar
Low – low : < 0. 2 bar

C.E Differential pressure seal oil / Hydrogen

Low : < 0.35 bar
Low – low : < 0. 2 bar

Stator core temperature

High : > 96
Stator winding temperature
High : > 125 C

H2 gas pressure of generator

High : > 3.5 bar
Low : < 2.5 bar
Low Low : <0.599 bar

H2 gas purity
High : 100% H2 in air
Low : < 92% H2 in air

Cold Gas temperature

High : > 65 C
High – High : > 75 C
TURBINE TRIP (2 OUT OF 3 ) : > 75 C

Cooler gas outlet temperature

High : > 55 C
Cooler Water outlet temperature(CCW)
High : > 51 C

Slip ring
Inlet air differential pressure high : > 2 mbar
Outlet air differential pressure high : > 13 mbar
Air temperature high : > 80 C

CO2 expansion device

CO2 heater temperature High – high : > 180 C

Gel drying heater air temperature High –High: > 150 C

Seal Oil Interlocks :

Seal Oil Differential Pressure :

0.35 Bar – After 3 sec. Standby Pump Starts.

0.20 Bar – After 5 sec. DC Pump Starts.
0.18 Bar - DC Pump Starts Instantaneously.
0.20 Bar - After 15 Sec. TURBINE TRIP (2 OUT OF 3).

TRANSFORMER SETTINGS:

Generator – Transformer: Fans start in auto at 65 deg. of winding temperature.

Fans stop in auto at 60 deg. of winding temperature.
When a running fan trips on fault the standby fan of that
particular section which is selected, starts on interlock.
Oil Pump starts in auto at 70 deg. of winding temperature.
Oil Pump stops in auto at 65 deg. of winding temperature.
When a running oil pump trips on fault the standby oil
pump of that particular section starts on interlock.

Oil Temperature Alarm/Trip setting for all the oil filled transformers of
TPS-I Expansion: 75 deg./ 85 deg.

Winding Temperature Alarm/Trip setting for all the oil filled transformers of
TPS-I Expansion: 85 deg./ 95 deg.

Winding TemperatureTrip setting for all the dry type transformers of

TPS I-Expansion: 120 deg.
 STATIC EXCITATION SYSTEM

Supplier : ANSALDO, Italy

Rated Excitation Voltage : 346 Volts
Rated Excitation Current : 2725 Amps.
Air Gap No- load Excitation Voltage : 112 Volts
Air Gap No- load Excitation Current : 1009 Amps.
Positive Ceiling Voltage : 592 Volts
Negative Ceiling Voltage : 470 Volts
Accuracy of Regulation : ± 0.2 %
Regulator Response time : ≤ 50 ms
Range of Automatic Voltage Regulation : 85 % to 110 %
Range of Manual mode Regulation : 30 % to 110 %
Range of Reactive Power Regulation : According to capability curves
Line drop compensation : 0 % to +22 %
Cross current compensation : 0 % to +22 %
Power system stability ( PSS ) : ± 10 %
Mech. Protection Degree : IP31
Excitation Transformer Rated Power : 2050 KVA
Rated Ratio : 15750 / 480 Volts
Rated Frequency : 50 Hz
Impedance Volts :8%
Vector Group Symbol : Yd 11
 THYRISTOR CONTROLLED MILL FEEDERS SYSTEM

APRON PLATE CONVEYOR:

No. of Apron Plate Conveyors per Mill :3
Motor Rating of APC : 3 KW
Motor Rating of Cleaning chain under APC : 0.55 KW
Method of Speed control of APC : By VFD ( Variable Frequency Drive )
Make of VFD used for APC : EMOTRON, Sweden

Emotron Module:
Mains Voltage : 415 V + 10% / - 15%, 3 Phase
Mains Frequency : 50 Hz
Output Voltage : 0 – Mains supply voltage
Output Frequency : 0 - 300 Hz
Nominal output current : 9.5 Amps
No. of Analog Inputs :2
Input Analog Voltage / Current : 0 to ± 10 V or 20 mA
No. of Analog Outputs :2
Output Analog Voltage / Current : 0 to ± 10 V or 20 mA
Ambient Temperature : 40 º C
Enclosure : IP 20
BELT CONVEYOR:
No. of Belt Conveyor for Mill A, C, D :1
No. of Belt Conveyors for Mill B, E, F :2
Motor Rating of Belt conveyor : 5.5 KW
Motor normal speed : 1440 rpm
Motor Rating of Cleaning chain under Belt : 2.2 KW for short conveyor and 3.7 KW for
Conveyor long conveyor
Method of Speed control of Belt conveyor : By VFD ( Variable Frequency Drive )
Make of VFD used for Belt conveyor : ABB, Finland
ABB Module:
Mains Voltage : 415 V + 10% / - 15%, 3 Phase
Mains Frequency : 50 Hz
Output Voltage : 0 – Mains supply voltage
Output Frequency : 0 - 300 Hz
Nominal output current : 11.2 Amps
No. of Analog Inputs :2
Input Analog Voltage / Current : 0 to ± 10 V or 20 mA
No. of Analog Outputs :2
Output Analog Voltage / Current : 0 to ± 10 V or 20 mA
Ambient Temperature : 40 º C
Enclosure : IP 20

CONTROL SYSTEM:
Method of Control : PLC
Make of PLC : SIEMENS
Type of PLC : SIMATIC S5

UNINTERRUPTED POWER SUPPLY SYSTEM AND ITS BATTERIES

Make : TATA Liebert

Application
Number of UPS per unit
Ambient condition
Degree of protection
: Uninterrupted Power supply system for DCS
and other essential loads
: Two
: Min. Temp. : 15.6º C, Max. Temp. : 50º C
: IP 31
Cable entry : Bottom
Input supply voltage : 415 V ± 10 %, 3 phase, 50 Hz ± 5 %

BATTERIES :
Type : Stationery heavy duty lead acid storage type
‘plante’
Application : UPS system
No. of Battery bank per UPS : Two
Number of battery cells I each bank in series : 110
Ambient temperature : Min. Temp. : 15.6º C, Max. Temp. : 50º C
DC nominal system voltage : 220 V
Ampere hour capacity of battery at 27ºC, : 860 AH or more to suit the duty requirement
10 Hr. rate to give final cell voltage of
1.85 Volts / Cell
Mounting arrangement : Double row, double tier
Charging method : Float & Boost
Emergency load duration : 60 minutes

BATTERY CHARGERS :
Number of chargers : 3 nos. per UPS
Type : Static
Method of charging : Float and Boost charge type
DC system voltage : 220 V
Type of regulation : Automatic voltage regulation

Regulation with AVR : ± 1%

Permissible harmonics at rated continuous : ± 2%
load at DC output

Minimum permissible power factor at rated : 0.8

continuous load

Cable entry from : Bottom

Max. time for Boost charging : 8 hours

INVERTERS :
Type : Static
Suitability for parallel operation : Suitable
Service : Indoor
Output rating of inverter : 80 KVA at 0.8 p.f / 64 KW at UPF
Output Voltage : 110 V AC
Voltage regulation : Combined voltage regulation ± 2% from 0 to
100% load at 0.8 power factor within
50 milliseconds
Output Phase : Single phase
Frequency : 50 HZ
Frequency regulation : ± 5% for 0 to 100% load variation and full
range of input variation

Transient voltage regulation : ± 8%

Time to recover from trans to normal voltage : 50 milli seconds
Total Harmonic content : 5% RMS max.
Duty : Continuous
Overload capacity : 125 % for 15 minutes at 0.8 p.f
Short time rating : 1 second for short circuit at inverter output
terminals
Short circuit current withstandability : 25 % of output current rating with the use of
semi-conductor fuse
Efficiency : Not less than 80% at rated load
Cooling : Fan cooled
Synchronization with alternate source : Synchronized.

STATIC TRANSFER SWITCH :

Capacity continuous : Make and carry full load current of inverter
at 0.8 p.f.

Type : Make before break

Voltage : 110 V AC, 1 phase
Short time rating : Short circuit rating of the inverter of 1 second
and 150 % of full load current for 2 mins.

Frequency : 50 HZ
Transfer time : ¼ cycle maximum
Retransfer : Automatic retransfer after approx. 2 secs.
time delay

MANUAL / MAINTENANCE BYPASS SWITCH:

Capacity continuous : Make and carry full load current of inverters
at 0.8 p.f

Type : Make before break

No. of positions : 2 combinations of isolators
Short time rating : Short time rating of the inverter for 1 second
and 150% of full load current for 2 minutes

Transfer : Manual

STATIC VOLTAGE REGULATOR (BACKUP SUPPLY FOR UPS)

Number : One
Rated output : Suitable for duty involved 80 KVA , 230 V with
a step down transformer of 110V
Single of polyphase unit : Three phase to single phase transformer ( V
connected)
Type : Dry type, double wound
Voltage ratio at no load : 415V / 230V, 230 /110 V
Frequency : 50 Hz
Type of cooling : Air cooled

Winding insulation class : Class-H

Location : Indoor
Voltage regulation :  2% from 0 to 100% load at 0.8 pf
System fault level on 415V side : 50KA
 ELECTROSTATIC PRECIPITATOR SYSTEM

GENERAL DATA:
Manufacturer : ALSTOM

Model No. : 6*30H-2*84-145

No. of ESP provided per Boiler : Two
No. of Electrical fields in series : 6 ( 5 in service + 1 additional field )
No.of series per Boiler : 4
Total No. of Fields per Boiler : 24
Maximum Bus voltage : 70 KV (peak )
Average Bus Voltage : 43 KV
Installed Power : 2500 KW
Guaranteed power consumption : 340 KW

TRANSFORMER RECTIFIER SETS:

Transformer :
Type : ONAN
Manufacturer : France Transfo
Input Power : 93 KVA
Input voltage : 415 V
Method of cooling : ONAN
Type of cooling liquid : Silicon
Average output ampere per set ( secondary ) : 1200 mA
Output Peak voltage : 70 KV (DC)
Class of insulation : A
Location : Roof of ESP
Mounting type : Bolted
Efficiency of TR set : 98 %

Rectifier :
Type : Silicon diode
Rating : 65.1 KW
No per TR set :1
Half wave / full wave rectification : Full wave
Rated current output of each rectifier set : 1200 mA
Rated voltage output of each rectifier set : 70 KV

AUTOMATIC VOLTAGE CONTROL EQUIPMENT

Manufacturer : ALSTOM
Type : EPIC II Controller
No of control cabinets per Boiler : 24
Rating of the cabinet : 92.96 KVA
Type of current limiting device : Microprocessor based controls with Thyristor
Type of voltage control device : Microprocessor based controls with Thyristor
Duration of arc suppression, secs : Adjustable
Type of protection : IP 54
Design ambient temperature : 50 º C
Input Power supply : 415 V AC, 50 HZ, 1 phase
Rapper Control :
Method of frequency control : Microprocessor based
Time for single rapping cycle : One minute
Available range of rapping time interval : 0-60 min.
 GENERATOR TRANSFORMER
(1BAT01, 2BAT02)
With OFF circuit Tap Switch

Transformer Specification Ref. : IS 2026 (Parts 1, 2 & 4 ) : 1977

( Part 3 ) : 1981
Type : SAFOCR
Sl.No : 1BAT01  140109-1
: 2BAT01  140109-2
KVA HV : 125000 / 175000 / 250000
KVA LV : 125000 / 175000 / 250000
VOLT (at no load) HV : 400000 V
LV : 15750 V
Current (AMP)(Line) HV : 181 / 253 / 361
LV : 9164
No.of Phases :3
Frequency : 50 HZ
Guaranteed Max Temp rise of Oil : 50 C
Winding : 55 C
Type of Cooling : ONAN / ONAF / OFAF
Impedance Voltage
(250 MVA Base Rated Tap) : 14.68 %
Connection Symbol : Ynd11
Volume of Oil : 60800 Ltrs
EXCITATION TRANSFORMER
(1MKC01, 2MKC01)

Make : TESAR ITALY TO IEC 726

Type : TRB 2050
SL.No : 1MKC01- 2004 – 01- 01
2MKC01- 2004 – 01- 02
Rated KVA : 2050
Rated Voltage Primary : 15750  2 x 2.5 % V
Secondary : 480 V
Rated Current Primary : 75.1 Amps
Secondary : 2465.8 Amps
Connection Primary :Y
Secondary : Delta
Vector Group : Yd11
Frequency : 50 HZ
No.of Phases :3
Impedance Voltage : 8.0 %
Temperature Class (HV & LV) :F
Temperature Rise (HV & LV) : 70 C
Insulation Level KV (HV & LV) : 17.5 – 38.95 & 1.1 – 3.0
Type of Cooling : AN
Type of Service : Continuous
Total Mass : 6 – 7.5 Kg
Type of Installation : Indoor

NEUTRAL GROUNDING TRANSFORMER

(1BAB11, 2BAB11)

Make : PRAYOG ELECTRICALS LIMITED

Sl.No : T01 – 101
Ratio : 15.75 KV / 240 V 50 HZ
KVA Rating : 60 KVA Cont.
Current : 3.81 Amps / 250 Amps
Type of Cooling : AN
Insulation Class :F
IS : 2026
BIL : 15.750 / 50 / 125 KV
NGR
Make : Amp Control Equipment Limited ,
Pune (AEPL)
Rating : 30 min
Resistance : 0.356 Ohms
Voltage : 240 V
Current : 400 A
Temperature Rise : 35 C Over Ambient of 45 C

UNIT AUXILIARY TRANSFORMER

(1BBT01,1BBT02,2BBT01,2BBT02)

Make : Crompton Greaves

KVA : 16000
Voltage ( At no load) HV : 15750
LV : 6900
Amperes HV : 586.5
LV : 1338.8
Phases :3
Type of Cooling : ONAN
Frequency : 50 HZ
Impedance Volts % : 7.15, 7.20, 7.10, 7.26
Oil : 8050 Ltrs
Guaranteed Temp ( Max) Rise in
Oil : 50 C
Wdg : 55 C
By Resistance over an Ambient Temperature of 50 C
BIL of Winding HV : LI 125 AC 50
LV : LI 75 AC 28

UNIT SERVICE TRANSFORMER(DRY TYPE)

(1BFT01,1BFT02, 2BFT01,2BFT02
OBHT01,OBHT02,OBHT03,OBHT06, OBHT07)
Make : TESAR, ITALY
Type : TRA 1600
Year of Manufacture : 2001
Rated power : 1600
Frequency : 50 HZ
No.of phases :3
Rated Voltage HV : 6600  2 x 2.5 %
LV : 433 V
Rated Current HV : 140 A
LV : 2133.5 A
Connection HV : Delta
LV : Y Neutral Grounded
Vector Group : Dyn11
Impedance Volt :6%
Temperature Class (HV & LV) :F
Temperature Rise ( HV & LV) : 70 C
Insulation Level KV ( HV / LV) : 7.2 – 20 – 60 / 1.1 – 3
Type of Cooling : AN
Type of service : Cont
Total Mass : 4.8 Tonnes
Type of Installation : Indoor

ESP TRANSFORMERS
(1BFT03, 1BFT04, 2BFT03, 2BFT04)

Make : Crompton Greaves

KVA : 3000
Volts (At no load ) HV : 6600
LV : 433
Amperes HV : 262.4
LV : 4000.1
No.of Phases :3
Type of Cooling : ONAN
Frequency :50
Oil : 2970 L
BIL of Wdgs HV : LI 60 AC 20
 LV : LI - AC 3
Vector diagram : Dyn11
% Impedance
Serial No.: 1BFT03 MT 4004 / 1 6.49%
1BFT04 MT 4003 / 2 6.62%
2BFT03 MT 4003 / 1 6.80%
2BFT04 MT 4004 / 2 6.63%

STATION AUXILIARY TRANSFORMER

(OBHT04, OBHT05)

Make : TESAR TO IEC 726

Type : Tra 1000
Rated Power : 1000 KVA
Frequency : 50 HZ
No. of Phases :3
Rated Voltage HV : 6600  2.5% ,5%
LV : 433
Rated Current HV : 87.5 A
LV : 1333.4 A
Connection HV : Delta
LV : Y Neutral Grounded
Vector Group Symbol : Dyn11
Impedance Volts : 6%
Temperature class (HV & LV) :F
Temperature Rise (HV & LV) : 70 C
Type of Cooling : AN
Type of Service : Cont
Type of Installation : Indoor

STATION TRANSFORMER
(OBCT01, OBCT02)

Make : Apex Electricals Limited

Rating : 30000 KVA
Volts at no load HV : 33000 V
LV : 6900 V
Full load current HV : 524.9 A
LV : 2510.2 A
Cooling : ONAN
Basic insulation HV / KV : 170 / 70
Level IMP/P.F LV / KV : 75 / 28
G.T.D Temp .Rise OIL : 50 C
Wdg : 55 C
Frequency : 50HZ
Phases :3
Vector group : Dyn-1
Impedance Voltage % : 1089A/01 : 11.715%
1089A/02 : 11.292%
Mass of oil : 13300Kg

LIGHTING TRANSFORMER
(1BJT01, 2BJT01)

Make : TESAR-ITALY TO IEC 726

Type : TRA 250
Rated Power : 250 KVA
Frequency : 50 HZ
No. of phases :3
Rated Voltage Primary : 415 V
Secondary : 433 V
Rated Current Primary : 347.8 A
Secondary : 333.3 A
Connection Primary : Delta
Secondary : Y Neutral Grounding
Vector Group : Ynd11
Impedance Volts : 4.5 %
Temperature Class (HV / LV) :F
Temperature Rise (HV/ LV) : 70 C
Insulation Levels KV (HV / LV) : 1.1 – 3 / 1.1 – 3
Type of Cooling : AN
Type of Service : Cont
Type of Installation : Indoor
 ESP RECTIFIER TRANSFORMER
Transformer Silicon oil Immersed

Make : FRANCE TRANSFOR

RECTIFIER EQUIPMENT
Type : RHT Mono phase IP65
Year : 2000
Norm : Vd5 0146
V1n : 415 V
I1n : 223.4 A
F1 : 50 Hz
Power : 92.70 KVA
Silicon Rectifier
Cooling type : ONAN
Connection : II6
Ambient : 50 C
Utilization up to : 78KV
Idn : 1.2 A
Form Factor : 1.4 A
Power : 72.9 KW
Description SS1 SS2
Make EMCO LTD JALAGON

2000 KVA (LHS SS1) TRANSFORMER PARTICULARS

:
Rated KVA : 2000
Rated Voltage HV : 6600
LV : 433
Rated Current HV : 174.9 A
 LV : 2666.7 A
Phases :3
Frequency : 50 HZ
Connection Symbol : Dyn11
Type of Cooling : ONAN
Oil Temperature Rise : 50C
Winding Temperature Rise : 55C
Impedance Volts % : 6.390 (T/F – 1)
6.346 (T/F – 2)
Volume of Oil : 1200 Ltr

3 PHASE DRY TYPE RESIN CAST TRANSFORMER (A02)

Make : CREL ( Current Electrical Limited)

KVA : 150
Voltage ( At no load) HV : 415  2.5 % ,  5 %
LV : 433 V
Amperes HV : 208.7 A
LV : 200 A
Vector Group : Dyn11
Serial No
% Impedance : 3.839 % 114948
3.837 % 114950
3.842 % 114949
3.783 % 114947
Type of Cooling : ANAN
Frequency : 50 HZ
No. of Phases :3
Temperature Class of Insulation :F
Insulation Level : 3 KV

1000 KVA (LHS SS2) TRANSFORMER PARTICULARS

Type : EMCO LTD

Rated KVA : 1000
Rated Voltage HV : 6600 V
LV : 433 V

Rated Ampere HV : 87.47 A

LV : 1333.4 A
No. of Phases :3
Frequency : 50 HZ
Connection Symbol : Dyn11
Type of Cooling : ONAN
Oil Temperature rise : 50 C
Winding Temperature rise : 55 C
Impedance Volt : 5.043 % - T/F-3 – 909
5.152 % - T/F-4 – 908
Volume of Oil : 670 Ltrs

ASH HANDLING SUBSTATION TRANSFORMER

(OBCA01GS005,OBCB01GS005)

Make : ALSTOM
Type of Cooling : ONAN
Rated KVA : 1750
Rated KV HV : 6.60 KV
LV : 0.433 KV
Rated Line Amps HV : 153.1 A
LV : 2333.4 A
No. of Phases :3
% Impedance : 6.76 % T/F – 1 – D3249
6.84 % T/F – 2 – D3250
Oil Temperature Rise : 50 C
Winding Temperature Rise : 55 C
Vector Group : Dyn11
Frequency : 50 HZ
 Volume of Oil : 1150 Lt

ASH WATER RECOVERY PUMP HOUSE TRANSFORMER

Make : ALSTOM
Type of Cooling : ONAN
Rated KVA : 630
Rated KV HV : 33.0 KV
LV : 0.433 KV
Rated Line Amps HV : 11.0 A
LV : 840 A
No. of Phases :3
% Impedance : 6.76 % T/F – 3 – D32
6.84 % T/F – 4 – D3247
Oil Temperature Rise : 50 C
Winding Temperature Rise : 55 C
Vector Group : Dyn11
Frequency : 50 HZ
Volume of Oil : 870 Ltrs

LIGHTING TRANSFORMER (A03)

DRY TYPE RESIN CAST CONTROL TRANSFORMER

Make : CREL (Current Electrical Limited)

Rated KVA : 150
Rated Voltage HV : 415  2.5 % ,  5 % V
LV : 433 V
Amperes HV : 208.7 A
LV : 200 A
Vector Diagram : Dyn11
Type of Cooling : ANAN
Frequency : 50 HZ
No. of Phases :3
Impedance (Tolerance As per IS ) :4%
Insulation Level : 3 KV
Total Weight : 950 Kg
Temp class of insulation :F
Impedance %
Serial No : T/F – 1 112542 3.811
T/F – 2 112543 3.821

LIGHTING TRANSFORMER (A04)

MAKE: INTRA VIDYUT LTD. BANGLORE
KVA : 150
No load volts Primary : 415 V
Secondary : 415 V
Amperes Primary : 208.68 A
Secondary : 208.68 A
Phase Primary :3
Secondary :3
Max temp rise Winding : 90C
Ambient Temperature : 50C
Type of cooling : AN
Frequency HZ : 50
Impedance % :3
Vector group : Dyn11
Insulation class :F
Vector Group : Dyn11

LIGHTING TRANSFORMER
DRY TYPE RESIN CAST CONTROL TRANSFORMER

MAKE : CREL
KVA : 150
Voltage HV : 415 2.5% 5
(no load) LV : 433
Amperes HV : 208.7
LV : 200
Vector diagram : Dyn11
Type of cooling : ANAN
Frequency HZ : 50
Impedance % : 4 10%
No of phases HV :3
LV :3
Temp class of Insulation :F
Insulation Level : 3KV
Vector group : DY

500 KVA CONSTRUCTION POWER SUPPLY TRANSFORMERS

MAKE : KIRLOSKAR TRANSFORMER

Rating : 500KV
Volts KV : 11000 V
LV : 433V
Amperes HV : 26.20 A
LV : 666.70A
No of phases :3
Frequency HZ : 50
Type of cooling : ONAN
Vector group : Dyn1
Taps : 11.00 KV 2 * 2.5%
(11.55, 11.275, 11.00, 10.725, 10.450)
Oil Quantity : 535 Litres.

BOREWELL TRANSFORMERS

MAKE : APEX ELECTRICAL LIMITED,

Cooling : ONAN
Rating KVA : 4000
Volts at HV : 33000V
No load LV : 11500V
Full load current HV : 70.0A
LV : 200.8A
Basic Insulation level HV KV : 170 / 70
IMP / PF LV KV : 95 / 38
Temp rise Oil C : 50
Wdg C : 55
Frequency HZ : 50
Phases :3
Vector Group : Dyn11
Impedance Group % : 1089C/01 : 7.798

CWPH S/S TRANSFORMERS

Make : VOLTAMP TRANSFORMER LIMITED

Rating KVA : 1600 KVA
No Load Voltage KV HV : 6.6V
LV : 0.433V
Current A HV : 139.96A
LV : 0.433 A
Phase HV / LV :3
Freq : ONAN
Maximum Temp Rise oil / Wdg : 50/55 C
Oil Qty Liters : 1020
Vector group : Dyn11

Borewell Skids:

SW-1 & SW-12 -- EL – TRA / Bangalore.

400 KVA, 11 KV/433 V
Dyn – 11, 21 A/533A,
Oil Volume – 390 Litres.

W-1 & DW-2:

Indotech Transformers,
400 KVA, 11 KV / 433 V,
21 A/ 533.3 A,
Oil Volume: 420 Litres

DIESEL GENERATOR (2Nos.)

GENERATOR AND ENGINE DETAILS

Engine make : CUMMINS

Engine No : 25273322
Model No : KTA-3067-G
Frame No : 4AB500 / GC
Speed : 1500 rpm
AC Generator make : KIRLOSKAR limited
Rated capacity : 750 KVA
Voltage : 415 V
Current : 1043.4 A
Excitation voltage : 67 V
Excitation current : 1.9 A
Frequency : 50 Hz
Connection : Star
Power factor : 0.8
Phase sequence : U-V-W
Coolant temperature : 50 C
Insulation class
Stator : Class F
Rotor : Class F
Exciter : Class F
Rotation : Anticlockwise viewing from DE
Bearing DE : NU324 C3
Bearing NDE : 6324 C3

AUTOMATIC VOLTAGE REGULATOR

Make : SANELEC, BANGALORE

Channels : Two; Auto & Manual
Output Rating(Auto) : 120V, 12A DC Continuous
180V, 15A DC 10 sec.
Output Rating(Manual) : 0 - 150V, 0 – 8 A DC Continuous
Voltage Variation
Auto Channel : ± 10% of 415 V by operating motor operated
potentiometer using Raise/Lower Push Button
Manual Channel : Raise/Lower by switch mounted in the front.
Voltage Regulation ± 0.5%

BATTERY CHARGER(1 No. Per DG Set)

Make : CALDYNE AUTOMATICS Limited

A.C.Input voltage : 415 V  10% , 3 phase , 4 wire , 50 Hz
Output voltage : Float mode : 27 V DC
Boost mode : 33 V DC (max)
Output current : Equipment capacity : 87.5 A (max)
At battery terminal : 85 A
At AMF load : 2.5 A
Maximum operating Temperature : 50 C
Battery bank : 12 Nos of lead acid cells of 645 AH capacity
Type of battery : PLANTE
Type : Float Cum Boost Charger

400 KV SWITCHYARD

400 KV SF6 BREAKERS

Population : 6 Nos
Make : ALSTOM
Type : FXT16
Rated Voltage : 420 KV
Rated Lighting Impulse withstand voltage : 1425 KV
Rated frequency : 50 Hz
Rated normal current : 2000 A
Rated duration of short circuit : 3 sec
Rated short circuit breaking current : 40 KA
Rated line charging breaking current : 400 A
Rated operating sequence : o -0.3 sec –co-3min-co
Rated filling absolute pressure for insulation : 0.85 Mpa
Rated filling relative pr at 20C, 1013 hpa : 0.75 Mpa
Total mass of gas : 48.1 Kg
Total mass of Circuit breaker : 5466 Kg
Year of Manufacturer : 2000
First pole of clear factor : 1.3 Kpp
Rated switching Impulse withstand voltage : 1050 KV peak
Power frequency withstand voltage : 610 KV
Short circuit making current : 100 KA
Short circuit assymetrical current : 49 KA
Out of phase breaking current : 10 KA
Reference standard : IEC 56

AIR BREAK DISCONNECTOR (BUS&TRANSFER BUS ISOLATORS-Pantograph)

Population : 17 Nos.

Make : S&S power switchgear Ltd

Type : RP 700
Voltage : 420 KV
Current : 3150A
Frequency : 50 Hz
BIL KVp / KVrms : 1425 / 610 KV
Switching Impulse KVp : 1050 KV
Short Time Current KA /sec : 40 /3
Motor voltage : 415V AC
Control voltage : 220 V DC
Type of drive : MGB
Weight of discharge : 775 Kg
Weight of drive : 120 Kg

AIR BREAK DISCONNECTOR (CENTRE BREAK LINE ISOLATOR)

Population : 7 Nos.
Make : S&S power switchgear Ltd
Type : RC 500
Voltage : 420 KV
Current : 2000 A
Frequency : 50 Hz
BIL KVp / KVrms : 1425 / 610 KV
Switching Impulse KVp : 1050 KV
Short Time Current KA /sec : 40 /3
Motor voltage : 415 V AC
Control voltage : 220 V DC
Type of drive : MGB
Weight of discharge : 600 Kg
Weight of drive : 120 Kg

EARTH SWITCHES

Population : 14 Sets

Type : VLE
Manufacturer : S&S power switchgear Ltd
Voltage : 420 KV
Short time withstand current rms/peak: 40 / 100
Duration of short circuit : 3 sec
Frequency : 50 Hz
Auxilary voltage : 220 VDC
Mass : 100 Kg (approx)
Type of drive : Greased manual

CURRENT TRANSFORMER

Population : 21 Nos.

Make : W.S. Industries (INDIA) Ltd , Bangalore

Type : IT –400
Frequency : 50 Hz
HSV / NSV : 420 / 400 KV
BIL : 630 / 1425 KV
Ith : 40 / 3 KA /sec
Oil weight : 750 Kg
Total weight : 2450 Kg
I dyn : 100 KA peak

Ratio 2000-1000 /1-1 2000-1000-500 / 1-1-1

Core Number 1 2 3 4 5
Rated
primary 2000
current (A)
Rated
Secondary 1 1 1 1 1
current
Output (VA) - - 40 - -
Accuracy PS PS 0.5 PS PS
class
I.S.F / A.L.F - -  0.5 - -
RC at 75C
() 10-5 10.5-2.5 10-5-2.5
KPV (V)
2000-1000 - 4000-2000-1000

Iexc at Vk
(mA) 30-60 - 30-60-120

CAPACITOR VOLTAGE TRANSFORMER

Population : 14 Nos.

Type : CVEB / 420 / 1425

Total output simulataneous
Output Max
Rated Voltage (Prim./Sec.)
Highest system voltage
Insulation level
Rated frequency
Nominal intermediate voltage
Voltage factor
HF capacitance
Primary capacitance c1
: 450 VA
: 750 VA at 50 C Ambient
: 400 / √3 / 110/√3
: 420 / 1.732
: 630 / 1425 KV
: 50 Hz
: A1-N-22x1.732
: 1.2 cont, 1.5 /30 sec
: 4400 PF +10% -5%
: 4656 PF + 10 % - 5%
Secondary capacitance c2 : 80000 PF +10 %-5%
Weight : 985 Kg
Insulation class : A

Sec.Winding 1a-1n 2a-2n 3a-3n

Voltage 110/1.732 110/1.732 110/1.732
Burden 150 150 150
Class 0.5 3P 0.5/3P

33 KV BREAKER

Population : 9 Nos.

Make : Voltas Switchgear Ltd

Type : FB4
Rated Voltage : 36 KV
Rated Current : 1250 A
Insulation level : 70 / 170 KV
Frequency : 50 Hz
Number of poles : 3
Breaking capacity symmetrical : 25 KA
Making capacity asymmetrical : 26.9 KA
Making capacity : 62.5 KA (peak)
Short time current : 25 KA at 3 sec
Duty : 0-0.3 sec –00-3 min –00
SF6 gas pressure : 1.5 bar
Closing & opening coil : 220 V DC
Motor voltage : 220 V DC
 11 KV BREAKER

Population : 7 Nos.

Make : ABB Ltd

Type : FB4
Rated Voltage : 12 KV
Rated Current : 1250 A
Insulation level : 28 / 75 KVp
Frequency : 50 Hz
Number of poles : 3
Short circuit breaking current : 40 KA (rms)
Short circuit current duration : 3.0 sec
Short time making current : 100 KA (peak)
Duty : 0-3 min –co-3 min –co
Closing & opening coil : 220 V DC
Motor voltage : 220 V DC
SF6 gas per pole (approx) : 0.25 Kg
SF6 pressure at 20C : 2-2.5 bar
Mass : 185 Kg
 6.6 KV BREAKER DETAILS

1. STATION INCOMERS & STATION BUS COUPLER

Population : 3 Nos
Make : ABB Ltd
Type : HPA12 / 3140C
Serial No : S9348
Standard : IEC 56
Rated voltage : 12 KV
Rated Current : 3150 A
Insulation level : 28 / 75 KV
Rated frequency : 50 Hz
Breaking current : 40 KA
Making capacity : 100 KA
Rated short time current : 40 KA
SF6 gas pressure at 20C : 2.0-2.5 bar ( 0.2-0.25 Mpa)
SF6 gas per pole : 0.25 Kg
Mass approximate : 185 Kg
Auxiliary voltage
Closing coil : 220 V DC
Opening coil : 220 V DC
Spring charging motor : 220 V DC
2. UNIT INCOMERS & TIE BREAKERS Total Populatio:
12 Nos.

Make : ABB Ltd

Type : HPA12 / 2540C
Serial No : S9348
Standard : IEC 56

Rated voltage : 12 KV
Rated Current : 2500 A
Insulation level : 28 / 75 KV
Rated frequency : 50 Hz
Breaking current : 40 KA
Making capacity : 100 KA
Rated short time current : 40 KA
SF6 gas pressure at 20C : 2.0-2.5 bar ( 0.2-0.25 Mpa)
SF6 gas per pole : 0.25 Kg
Mass approximate : 185 Kg
Auxiliary voltage
Closing coil : 220 V DC
Opening coil : 220 V DC
Spring charging motor : 220 V DC

LOAD BREAKERS (UNIT, STATION & LHS) Total Populaion : 79 Nos

Make : ABB Ltd

Type : HPA12 / 1640C
Standard : IEC 56
Rated voltage : 12 KV
Rated Current : 1600 A
Insulation level : 28 / 75 KV
Rated frequency : 50 Hz
Breaking current : 40 KA
Making capacity : 100 KA
Rated short time current : 40 KA
SF6 gas pressure at 20C : 2.0-2.5 bar ( 0.2-0.25 Mpa)
SF6 gas per pole : 0.25 Kg
Mass approximate : 185 Kg

Auxiliary voltage
Closing coil : 220 V DC
Opening coil : 220 V DC
Spring charging motor : 220 V DC

HT CONTACTOR -LHS (VACUUM RUPTURING CONTACTOR – VRC )

Population : 10 Nos.
Make : ABB
Type : VRC 7.2
Standard : IS:13947-2
Rated voltage : 7.2 KV, AC, 50 Hz
Rated Current : 600 A
Insulation Level : 20/60 KV
Closing coil : 220 V DC
Opening coil : 220 V DC
Fuse Rating : 150 A
Mass : 130 Kg

0.4 KV BREAKER DETAILS

UNIT INCOMERS , BUS COUPLER , STATION INCOMERS , B/C

Total population : 24 Nos.
Make : GE Power Ltd
Type : M Pact ACB
Model code : 3032
Standard : IS:13947-2
Rated voltage : 415 V AC
Rated Current : 3200 A
Insulation level : 1000 V
Rated frequency : 50 Hz
Breaking current : 50 KA
Making capacity : 105 KA
Auxiliary voltage
Closing coil : 220 V DC
Opening coil : 220 V DC
Spring charging motor : 220 V DC
CT operated release : LMZ relay

LIGHTING PCC Total population : 03 Nos.

Make : GE Power Ltd

Type : M Pact ACB
Model code : M20
Standard : IS:13947-2
Rated voltage : 415 V AC
Rated Current : 2000 A
Insulation level : 1000 V
Rated frequency : 50 Hz
Breaking current : 50 KA
Making capacity : 105 KA
Auxiliary voltage
Closing coil : 220 V DC
Opening coil : 220 V DC
Spring charging motor : 220 V DC

DG INCOMERS & HVAC PCC Total population : 12 Nos.

Make : GE Power Ltd

Type : M Pact ACB
Model code : M16
Standard : IS:13947-2
Rated voltage : 415 V AC
Rated Current : 1600 A
Insulation level : 1000 V
Rated frequency : 50 Hz
Breaking current : 50 KA
Making capacity : 105 KA
Auxiliary voltage
Closing coil : 220 V DC
Opening coil : 220 V DC
Spring charging motor : 220 V DC
CT operated release : LMZ relay

UNIT & STATION PCC LOADS Total population : 64 Nos.

Make : GE Power Ltd

Type : M Pact ACB
Model code : M610
Standard : IS:13947-2
Rated voltage : 415 V AC
Rated Current : 1000 A
Insulation level : 1000 V
Rated frequency : 50 Hz
Breaking current : 50 KA
Making capacity : 105 KA
Auxiliary voltage
Closing coil : 220 V DC
Opening coil : 220 V DC
Spring charging motor : 220 V DC
CT operated release : LMZ relay

ESP PCC Total population : 6 Nos.

Make : SIEMENS
Model : 3WN1
Rated voltage : 500 V AC
Rated Current : 5000 A
Rated frequency : 50 Hz
Breaking current : 100 KA
Making capacity : 100 KA
Auxiliary voltage
Closing coil : 220 V DC
Opening coil : 220 V DC
Spring charging motor : 220 V DC
 FOPH MCC Total population : 2 Nos.

Make : SIEMENS
Model : 3WN6
Rated voltage : 500 V AC
Rated Current : 1000 A
Rated frequency : 50 Hz
Breaking current : 50 KA
Making capacity : 65 KA
Auxiliary voltage
Closing coil : 220 V DC
Opening coil : 220 V DC
Spring charging motor : 220 V DC

HVAC MCC PDC-1 Total population : 3 Nos.

Make : SIEMENS
Model : 3WN6
Rated voltage : 500 V AC
Rated Current : 1600 A
Rated frequency : 50 Hz
Breaking current : 50 KA
Making capacity : 65 KA

HVAC MCC PDC-2A &2B Total population : 6

Nos.

Make : SIEMENS
Model : 3WN6
Rated voltage : 500 V AC
Rated Current : 1250 A
Rated frequency : 50 Hz
Breaking current : 50 KA
Making capacity : 65 KA
ASH HANDLING SYSTEM INCOMER

Population : 3Nos.
Make : GE Power Ltd
Type : M Pact ACB
Standard : IS:13947-2
Rated voltage : 415 V AC
Rated Current : 4000 A
Insulation level : 1000 V
Rated frequency : 50 Hz
Breaking current : 50 KA
Making capacity : 105 KA
Auxiliary voltage
Closing coil : 220 V DC
Opening coil : 220 V DC
Spring charging motor : 220 V DC
CT operated release : LMZ relay

ASH HANDLING SYSTEM LOAD BREAKERS - Population : 22 Nos.

SWITCHYARD INCOMERS & B/C - Population : 3 Nos.

Make : GE Power Ltd

Type : M Pact ACB
Model : M610
Standard : IS:13947-2
Rated voltage : 415 V AC
Rated Current : 1000 A
Insulation level : 1000 V
Rated frequency : 50 Hz
Breaking current : 50 KA
Making capacity : 105 KA
Auxiliary voltage
Closing coil : 220 V DC
Opening coil : 220 V DC
Spring charging motor : 220 V DC

CWPH INCOMERS& B/C

Population : 3 Nos.
Make : L&T
Model : CN CS 4000C
Rated voltage : 415 V AC
Rated Current : 4000 A
Breaking current : 70 KA
Making capacity : 70 KA
Auxiliary voltage
Closing coil : 220 V DC
Opening coil : 220 V DC
Spring charging motor : 220 V DC
Protection relay : SR 21 Release

FWPH INCOMERS& B/C -3 Nos with SR15G Release

DG HOUSE -3 Nos with SR15G Release
CWPH LOAD BREAKERS -4 Nos with SR15G Release
CWPH LOAD BREAKERS -4 Nos without Release

Make : L&T
Model : CN CS 1250C
Rated voltage : 415 V AC
Rated Current : 1250 A
Breaking current : 50 KA
Making capacity : 50 KA

FWPH LOAD BREAKERS -6 Nos with MM30 Protection relay

DG HOUSE -10 Nos with SR15G Release
 CWPH LOAD BREAKERS -12 Nos with SR15G Release
DM PLANT INCOMERS & B/C -3 Nos SR15 Release

Make : L&T
Model : CN CS 800C
Rated voltage : 415 V AC
Rated Current : 800 A
Breaking current : 50 KA
Making capacity : 50 KA

SWITCHYARD BATTERY CHARGER

GENERAL

Make : CALDYNE AUTOMATICS LIMITED

Type : Automatic Float cum Boost Charger
Refernce Standard : As per IS–4540 of 1968. Rating Class -B
 A.C. INPUT

Voltage : 415V +or –10%

Phase : 3 Phase , 4 wire
Frequency : 50 Hz  5%

D.C.OUTPUT Float Mode Boost mode

Voltage : 2.15 V/cell upto 2.75 V/cell
Current : 15 A 35A
Rated Output : 3.55 KW 10.59 KW

TYPE OF COOLING : Natural air cooled

Max Temperature within cubicle
Above 50 C ambient
Rectifier Transformer : 70 C
SCR : 60 C
PERFORMANCE
Regulation for 0-100% rated load
With + or - 10% input voltage and
+ or –5% input frequency variation :  1%

Ripple content in DC output :

With battery : Less than 0.5% rms
Without battery : Around 0.5% rms
Guaranteed efficiency at rated load : 80%
Power factor at rated load : 0.8
Rated one hour overload capacity
After 10 hrs operation at rated load : 110% continous
FEATURES
Charger provided with following features
Automatic voltage regulation : Yes
Current limiting circuitry : Yes
Smoothing filter circuit : Yes
Soft start feature : Yes
 UNIT & STATION DC SYSTEM
GENERAL
Make : CALDYNE AUTOMATICS LIMITED
Type : Automatic Float cum Boost Charger
FLOAT CHARGER – SCR CONTROL
Input Power supply : 415 V + or – 10% , 3 phase , 3 wire , 50 Hz 5%
Output Voltage :
Auto : 236.5 V (2.15 V/cell)
Manual : 220 V to 247.5 V
Output current : 120 A DC continuous plus trickle charging
current of 1560 mA (max)
Output Ripple : Around 0.5 rms measured at full load of 236.5V
DC
Output Regulation : Around + or –1% for + or – 10% supply voltage
fluctuation and 100% load variation.
Mode of operation : Automatic / Manual
Control of Configuration : 3-phase full wave full control thyristor bridge
fed through 3-phase transformer and controlled
by constant potential unit with load limiting
feature.

FLOAT CUM BOOST CHARGER – SCR CONTROL

Input Power supply : 415 V + or – 10% , 3 phase , 3 wire , 50 Hz 5%

Output Voltage :
Auto : 236.5 V (2.15 V/cell)
Manual : 220 V to 247.5 V
Boost Mode : Upto 2.75 V/ cell (Max)
Output current : 228 A (max)

Float mode : 228 A DC continuous plus trickle charging

Current of 1560 mA (max)
Boost Mode :
Starting rate : 182 A upto 2.35 V /cell
Finishing rate : 91 A upto 2.75 V /cel
Mode of operation : Automatic / Manual
Termination of charging : Automatic / Manual
Control of Configuration : 3-phase full wave full control thyristor bridge
fed 3-phase transformer and controlled by
constant potential unit.
Battery Bank : 110 nos Lead acid PLANTE cells of 1395 AH
` capacity of EXIDE make.

BATTERY DETAILS

UNIT I, II & STATION SYSTEM

No. of sets : Three
Make : EXIDE
Type : PLANTE - YHP-27
Capacity : 1395 AH
Voltage per cell : 2 Volt
System Battery Voltage : 220V DC
System Float Voltage : 229 Volt (105 cells)
No. of cells : 110 (105 cells are in service & 5 cells are kept
isolated )
UNIT UPS I & II

No. of sets : Four

Make : EXIDE
Type : PLANTE - YHP-17
Capacity : 860 AH
Voltage per cell : 2 Volt
System Battery Voltage : 220V DC
System Float Voltage : 242 Volt
No. of cells : 110

SWITCHYARD DC SYSTEM
No. of sets : Two
Make : EXIDE
Type : PLANTE - YKP-17
Capacity : 200 AH
Voltage per cell : 2 Volt
System Battery Voltage : 220V DC
System Float Voltage : 236 Volt
No. of cells : 110

DG SET

No. of sets : Two

Make : EXIDE
Type : PLANTE - YHP-13
Capacity : 645 AH
Voltage per cell : 2 Volt
System Battery Voltage : 24V DC
System Float Voltage : 27 Volt
No. of cells : 12

SWITCHYARD PLCC SYSTEM

No. of sets : One

Make : EXIDE
Type : PLANTE - YAP-17
Capacity : 64 AH
Voltage per cell : 2 Volt
System Battery Voltage : 48V DC
System Float Voltage : 52 Volt
No. of cells : 24

SWITCHYARD PGCIL SYSTEM

No. of sets : One
Make : EXIDE
Type : TUBULAR - TM 120 P
Capacity : 120 AH
Voltage per cell : 2 Volt
System Battery Voltage : 48V DC
System Float Voltage : 52 Volt
No. of cells : 24

FIRE DETECTION SYSTEM

No. of sets : Two

Make : AMCO
Type : KPL 43 P
Capacity : 43 AH
Voltage per cell : 1.2 Volt
System Battery Voltage : 24V DC
System Float Voltage : 27 Volt
No. of cells : 19

FIRE WATER PUMP HOUSE

No. of sets : Three

Make : Std FURUKAWA
Type : AUTOMOBILE
Capacity : 180 AH
Voltage per cell : 12 Volt
System Battery Voltage : 24V DC
System Float Voltage : 27 Volt
No. of cells : 6x2

LHS UPS SYSTEM

No. of sets : One

Make : EXIDE
Type : SMF (Sealed maintenance free )

Capacity
Voltage per cell
System Battery Voltage
System Float Voltage
No. of cells
POWER SAFE –EP42-12
: 42 AH
: 12 Volt
: 312V DC
: 350 Volt
: 26

AHS UPS SYSTEM

No. of sets : Two

Make : ROCKET
Type : SMF (Sealed maintenance free )
ES 40 –12A
Capacity : 40AH
Voltage per cell : 12 Volt
System Battery Voltage : 384V DC
System Float Voltage : 430 Volt
No. of cells : 32

Lignite Handling System

HT MOTORS

BELT CONVEYOR (11A, 11B, 12A, 12B, 13A &13B) Total population: 6 nos

Make : KIRLOSKAR
Type : MPA400HC
Capacity : 500 KW
Voltage : 6.6 KV, 3 Phase, 50 Hz
Current : 52 A
Speed : 1481 rpm
Connection : Star
Insulation class : F
Protection : IP 55
Duty : S1
Bearing DE : 6230C3
Bearing NDE : NU226C3

LT MOTORS

REVERSIBLE SHUTTLE CONVEYOR Total population: 4 nos

REVERSIBLE CONVEYOR
REVERSIBLE FEEDER CONVEYOR
UNIDIRECTIONAL SHUTTLE CONVEYOR
SHUTTLE CONVEYOR (SC1A & 1B)
BELT CONVEYOR (14A &14B)
Total population: 2 nos
Total population: 2 nos
Total population: 2 nos
Total population: 2 nos
Total population: 4 nos

Make : ABB Ltd

Type : HX250MB41
Capacity : 55 KW
Voltage : 415 V+/-10%
Current : 99 A
Speed : 1475 rpm
Connection : Delta
Insulation class : F
Protection : IP 55
Duty : S1
Bearing DE : 6315C3
Bearing NDE : 6313C3

REVERSIBLE SHUTTLE CONVEYOR DRIVE Total population: 8 nos

UNIDIRECTIONAL SHUTTLE CONVEYOR DRIVE Total population: 4 nos
SHUTTLE CONVEYOR DRIVE (SCD 1A & 1B) Total population: 2 nos

Make : ABB Ltd

Type : HX160MLD8
Capacity : 5.5 KW
Voltage : 415 V+/-10%
Current : 12 A
Speed : 715 rpm
Connection : Delta
Insulation class : F
Protection : IP 55
Duty : S1
Bearing DE : 6309C3
Bearing NDE : 6308C3

BELT CONVEYOR BRAKE Total population: 6 nos

Make : THRUSTOR
Type : CODE:FT3150
Voltage : 415 V
Current : 0.8 A
Connection : Star

BELT CONVEYOR SCRAPPER Total population: 8 nos

Make : ABB Ltd

Type : HXF100LA41
Capacity : 1.5 KW
Voltage : 415 V+/-10%
Current : 3.4 A
Speed : 1415 rpm
Connection : Star

SCREEN (1A1, 1A2 & 1B1, 1B2) Total population: 4 nos

Make : NGEF
Type : AMW2OOL4
Capacity : 30 KW
Voltage : 415 V
Current : 52 A
Speed : 1470 rpm
Connection : Delta
Insulation class : F
Protection : IP 55
Duty : S1

CRUSHER (1A1, 1A2 & 1B1, 1B2) Total population: 4 nos

Make : NGEF
Type : AMW315S4A1
Capacity : 110 KW
Voltage : 415 V
Current : 189 A
Speed : 1480 rpm
Connection : Delta
Insulation class : F
Protection : IP 55
Duty : S1

DUST EXTRACTION FAN-2 & 4 Total population: 2 no

Make : ABB
Type : HXF200MLC4
Capacity : 30 KW
Voltage : 415 V+/-10%
Current : 54 A
Speed : 1470 rpm
Connection : Delta
Insulation class : F
Protection : IP 55
Duty : S!
Bearing DE : 6312C3
Bearing NDE : 6311C3

DUST EXTRACTION FAN-3 Total population: 1 no

Make : ABB
Type : M2BA315SMA4
Capacity : 110 KW
Voltage : 415 V+/-10%
Current : 185 A
Speed : 1485 rpm
Connection : Delta
Insulation class : F
Protection : IP 55
Duty : S1
Bearing DE : 6319C3
Bearing NDE : 6316C3

DUST EXTRACTION FAN-5 Total population: 1 no

Make : ABB
Type : HXF160MLC4
Capacity : 11KW
Voltage : 415 V+/-10%
Current : 21 A
Speed : 1450 rpm
Connection : Delta
Insulation class : F
Protection : IP 55
Duty : S1
Bearing DE : 6309ZZC3
Bearing NDE : 6308ZZC3

PADDLE FEEDER PUMP MOTOR Total population: 4 nos

Make : NGEF
Type : AMW225M4A2
Capacity : 26 KW
Voltage : 415 V
Current : 78.5 A
Speed : 1407 rpm
Connection : Delta
Insulation class : F
Protection : IP 55
Duty : S1
PADDLE FEEDER TRAVEL MOTOR Total population: 4 nos

Make : NGEF
Type : AMW132MZ6
Capacity : 5.5 KW
Voltage : 415 V
Current : 12 A
Speed : 955 rpm
Connection : Delta
Insulation class : F
Protection : IP 55
Duty : S1

PADDLE FEEDER SERVO MOTOR Total population: 4 nos

Make : WEG
Type : 008534T
Capacity : 0.09 KW
Voltage : 415 V
Current : 0.35 A
Speed : 1370 rpm
Connection : Star
Insulation class : F
Protection : IP 55
Duty : S1
 ASH HANDLING SYSTEM MOTOR DETAILS

COMPRESSOR Total population : 4 nos.

Make : ABB
Capacity : 160 KW
Voltage : 415 V
Current : 267 A
Frequency : 50 Hz
Speed : 1485 rpm
Connection : Delta
Insulation class : F
Degree of protection : IP55
Duty : S1
Bearing DE : 6319C3
Bearing NDE : 6316C3

BLOWER Total population : 3nos

Make : ABB
Capacity : 15 KW
Voltage : 415 V
Current : 29 A
Frequency : 50 Hz
Speed : 2900 rpm
Connection : Delta
Insulation class : F
Degree of protection : IP55
Duty : S1
Bearing DE : 6309C3
Bearing NDE : 6308C3

LP PUMP Total population : 3nos

Make : ABB
Capacity : 45 KW
Voltage : 415 V
Current : 77 A
Frequency : 50 Hz
Speed : 1470 rpm
Connection : Delta
Insulation class : F
Degree of protection : IP55
Duty : S1
Bearing DE : 6313C3
Bearing NDE : 6312C3

HP PUMP Total population : 3nos

Make : ABB
Capacity : 45 KW
Voltage : 415 V
Current : 77 A
Frequency : 50 Hz
Speed : 1470 rpm
Connection : Delta
Insulation class : F
Degree of protection : IP55
Duty : S1
Bearing DE : 6313C3
Bearing NDE : 6312C3

ASH SLURRY PUMP Total population : 6nos

Make : ABB
Capacity : 132 KW
Voltage : 415 V
Current : 221 A
Frequency : 50 Hz
Speed : 1485 rpm
Connection : Delta
Insulation class : F
Degree of protection : IP55
Duty : S1
Bearing DE : 6319C3
Bearing NDE : 6316C3

GLAND SEAL PUMP Total population : 2nos

Make : ABB
Capacity : 15 KW
Voltage : 415 V
Current : 26 A
Frequency : 50 Hz
Connection : Delta
Insulation class : F
Degree of protection : IP55
Duty : S1
Bearing DE : 6309C3
Bearing NDE : 6308C3

VENT FAN Total population : 2nos

Make : Bharat Bijilee Ltd

Capacity : 3.7 KW

Voltage : 415 V
Current : 7.20 A
Frequency : 50 Hz
Speed : 2800 rpm
Connection : Delta
Insulation class : F
Degree of protection : IP55
Duty : S1
Bearing DE : 6206ZZC3
Bearing NDE : 6305ZZC3
 COMMUNICATION SYSTEM

DIGITAL EPABX TELEPHONE EXCHANGE

MAKE : DEFINITY
MODEL : G3 Si R8

CAPACITY OF EXCHANGE : At present 200 extensions& with

extendable to 500
Operating Voltage :48 V DC
Operating current for present capacity : 10.2Amps
Operating current for ultimate capacity : 14.5Amps
Operating system used : Microprocessor based stored
program control

SPECIAL FEATURE

o Call transfer
o Automatic callback of busy telephone
o Automatic callback of no answer
o Conference system
o Group call pick up
o Direct call pick up
o Reminder call pick up
o System having in built on line diagnostic features to monitor performance to detect,
analyze and locate faults

FLOAT CUM BOOST CHARGER

Make : Amara raja Power System

Charger Input
Voltage : 240V AC ± 10%
Frequency : 50Hz ± 5%
Phase : 1ø

Charger Output

a)Float Voltage : 52.8V DC adjustable by ±2 % to 5 %

Boost Voltage : 64.8V DC adjustable
b)Regulation : Better than ± 0.5V DC at full voltage
c)Ripple : 450 mV Peak to Peak
d)Current : 90A ( 25A Load + 65 A battery)

System Output

i) Voltage : Max. 52.8 V DC + 0.5V DC (After

dropper diode circuit)
 ii) Current : 25A
iii) Efficiency : 80 % at Full Load

Protections in built

 Fast acting semi conductor fuses for the rectifier bridge

 DC over voltage cut back
 DC over load
 Load input circuit breaker
 Battery path current limit

Special Features

 Soft start on DC side

 Class F insulation for all magnetics
 Automatic voltage regulation using digital control logic
 Built in Auto phase reversal operation


LOUD SPEAKER TALK BACK SYSTEM (LSTB)

MAKE Building Network Automation , Bangalore

System Operating voltage 230V AC

PAGEING AMPLIFIER

a) Input sensitivity 1V rms at 1KHz

b) Input Impedance 600 Ω balanced
c) Out power 15 W rms
d) Signal to noise ratio >=70db
e) Output voltage 11V rms at 775 mV input
f) Total Harmonic distortion Less than 1%
g) Frequency response 200Hz to 10KHz (with in ± 3db)
h) Tone Control 100Hz / 10db Bass
i) Operating voltage 48V peak to peak
j) No signal Currant drawn approx. 25 mA
k) Max. Currant drawn full power O/p 850Ma

Party line amplifier

 Input sensitivity 5mV rms at 1KHz

 Out put sensitivity 4V rms at 600 Ω line
 Mode of Operation Balanced at 600 Ω
 Signal to noise ratio >=60db
 Frequency response 350Hz to 5.5KHz (± 3db)
 Total Harmonic distortion Less than 5% at 8 Ω load
 Operating Voltage 18V DC peak to peak
 No signal Currant drawn approx. 10 mA
WALKIE TALKIE GP68:

GENERAL DATA:

Model : MOTOROLA GP 68
FREQUENCY 136 – 174 MHz
Channel capacity 20 channels
Power supply 7.5 V ± 20%
Battery Ni – cd rechargeable

Transmitter

Low High
RF O/P @ 7.5V 1W 5W
Frequency 136- 174 MHz
Channels spacing 25KHz 12.5 KHz
Frequency stability ± 0.0005%
Audio distortion < 5%
@1KHz
Type of antenna used Helical

Receiver

Low High
Frequency 136- 174 MHz
Channels spacing 25KHz 12.5 KHz
Sensitivity 0.25mV - 0.25mV
Selectivity - 65db - 60db
Intermodulation - 65db - 60db
Frequency stability ± 0.0005%
Audio O/P @ < 5% Rated 250mW
Distortion (500mW @ 7.5V Room temp.)

LIFTS AND CRANES

BOILER ELEVATOR

Numbers : 2 nos
Capacity : 2.0 tonnes
Speed : 0.5 m/sec
No of stops : 8 floors
Type : Freight
Control : Electronic microprocessor control
Drive : Yaskawa V3F drive
Door type : Auto door double Telescopic type
Hoist Motor Data sheet

Driven Equipment : Reduction gear

Duty : S4
Manufacturer : ECE industries Ltd
Type : 3 phase AC squirrel cage induction motor
Frame designation : Special
Power : 11 KW
Voltage : 415 V 415 V  10%
Full load current : 24 A
Rated speed : 1440 rpm
Enclosure : TEFC
Type of protection : IP 55
Mounting : Flange
Ampient temp / temp rise : 50 C / 70C
Full load Torque : 7.5
Bearing DE / NDE : 6311 2 RS / 6311 2RS
Type of lubrication : Grease type
Type of coupling : Metal
Phase / connection / No of terminal : 3 / Star
Frequency : 50 Hz  3%
Insulation class : F
No of poles : 4
Type of starting : Direct online

Door motor data sheet

Driven Equipment : Door Crank wheel

Duty : S4
Manufacturer : ECE industries Ltd
Type : 3 phase AC squirrel cage induction motor
Frame designation : Special

Voltage : 230 V
Full load current : 0.63 A
Rated speed : 300 rpm
Enclosure : Totally Enclosed
Type of protection : IP 55
Mounting : Flange
Ampient temp / temp rise : 50 C / 70C
Full load Torque : 26
Bearing DE / NDE : 6203 ZZ
Type of lubrication : Grease type
Type of coupling : Belt
Phase / connection / No of terminal : 3 / Star / 2
Frequency : 50 Hz  3%
Insulation class : F
No of poles : 12
Applicable code : IS325
 SERVICE BUILDING ELEVATOR

Capacity : 544Kg
Speed : 1.0 m/sec
No of stops : 7 floors
Type : Passenger
Control : Electronic microprocessor control
Door type : Auto door center opening

Main motor
Make : TEFC
Capacity : 7.5 KW / 1.8 KW
Voltage : 415 V  10%
Current : 6.5 A (No load) , 17 A (Full load)
Speed : 1450 / 320 rpm
Frequency : 50 Hz  5%
Connection : Star
Duty S4
Temperature rise : 80C above ambient conditions
Type of protection : IP 55
Insulation : Class F
Bearing DE : 6311ZZ
Bearing NDE : 6311ZZ

TURBINE HALL EOT CRANES:

Quantity : 2 nos
Capacity : 155 / 30 tonnes
Span : 27.7 m
Make : TATA IRON & STEEL CO.ltd
No of drivers : 4 nos (Main & Auxiliary hoist, Long & cross
travel)
Speed control : Master controller 4 – 0 – 4 speed variation

Main hoist &Auxiliary hoist Motor:

Make : TEFC
Type : Slip ring induction motor
Power : 42 KW
Voltage : 415 V
Phase : 3 phase , 50 Hz
Insulation : F
Speed : 1000 rpm

Rotor current : 80 A
Rotor voltage : 320 V
Connection : Star
Duty : S4 –40% CDF
Mounting : B3
Terminal box : Top terminal box
No of starts : 150 starts / HR
Control module : ABB ASTAT DARA 1000
Thyristor module : ABB ASTAT DASD 103
Degree of protection : IP 55

Long Travel & Cross Travel

Make : TEFC
Type : Slip ring induction motor
Power : 8.5 KW
Voltage : 415 V
Phase : 3 phase , 50 Hz
Insulation : F
Speed : 1500 rpm
Rotor current : 32 A
Rotor voltage : 165 V
Stator current : 17 A
Connection : Star
Duty : S4 –40% CDF
Mounting : B3
Terminal box : Top terminal box
No of starts : 150 starts / HR
Control module : ABB ASTAT DARA 1000
Thyristor module : ABB ASTAT DASD 103
Degree of protection : IP 55

CIRCULATING WATER PUMP HOUSE EOT CRANE

Quantity : 1 no
Capacity : 30 / 5 tonnes
Span : 11.3 m
Make : Armsel MHE Ltd , bangalore
No of drivers : 4 nos (Main & Auxiliary hoist, Long & cross
travel)
Speed control : Electronic control
Operation : Through pendant switches

Main hoist

Make : NGEF
Type : Slip ring induction motor
Frame size : 280 S
Power : 45 KW
Voltage : 415 V
Phase : 3 phase , 50 Hz
Stator current : 90 A
Rotor current : 90 A
Rotor voltage : 310 V

Auxiliary hoist

Make : NGEF
Type : Slip ring induction motor
Frame size : KS 180L1
Power : 12.5 KW
Voltage : 415 V
Phase : 3 phase , 50 Hz
Stator current : 28 A
Rotor current : 33 A
Rotor voltage : 230 V

Long Travel

Make : NGEF
No of motors : 2
Type : Slip ring induction motor
Frame size : KS 180L1
Power : 5 KW
Voltage : 415 V
Phase : 3 phase , 50 Hz
Stator current : 13 A
Rotor current : 22 A
Rotor voltage : 145 V

Cross Travel

Make : NGEF
Type : Slip ring induction motor
Frame size : 132 M
Power : 3.9 KW
Voltage : 415 V
Phase : 3 phase , 50 Hz
Stator current : 9.3 A
Rotor current : 20.5 A
Rotor voltage : 120 V

MILL MAINTENANCE BUILDING EOT CRANE

Quantity : 2 nos
Capacity : 20 / 5 tonnes
Span : 12.8 m
Make : Unique Industrial Handlers Ltd , Nasik
No of drivers : 4 nos (Main & Auxiliary hoist, Long & cross
travel)
Speed control : Thyristor drive control
(T.H . ELEMA (India Ltd)

Main hoist
Make : KEC
Type : Slip ring induction motor
Frame size : 225 M
Power : 30.7 KW
Voltage : 415 V
Phase : 3 phase , 50 Hz
Enclosure : TEFC
Duty : 40% CDF
No of starts : 150 starts / HR
No of poles : 6
Insulation : Class B / Class F

Auxiliary hoist

Make : KEC
Type : Slip ring induction motor
Frame size : 180 L
Power : 13.5 KW
Voltage : 415 V
Phase : 3 phase , 50 Hz
Enclosure : TEFC
Duty : 40% CDF
No of starts : 150 starts / HR
No of poles : 6
Insulation : Class B / Class F

Long Travel

Make : KEC
Type : Slip ring induction motor
Frame size : 132 M
Power : 4.5 KW
Voltage : 415 V
Phase : 3 phase , 50 Hz
Enclosure : TEFC
Duty : 40% CDF
No of starts : 150 starts / HR
No of poles : 6
Insulation : Class B / Class F

Cross Travel

Make : KEC
Type : Slip ring induction motor
Frame size : 112 M
Power : 1.8 KW
Voltage : 415 V
Phase : 3 phase , 50 Hz
Enclosure : TEFC
Duty : 40% CDF
No of starts : 150 starts / HR
No of poles : 6
Insulation : Class B / Class F