Fuel Oil Pump House Data Sheets

CHEMICAL & PHYSICAL PROPERTIES OF FUEL OILS:

SL.NO CHARACTERSTIC LSHS LDO FURNACE

OIL
1 CARBON 86% 86% 86%
2 HYDROGEN 13% 13.5% 11.5%
3 POUR POINT 66OC 12-18OC 27OC
4 FLASH POINT 76OC 66OC 66 TO
122OC
5 FIRE POINT 132OC 130OC 132OC
6 VISCOSITY AT 100OC 50 C.S 2.5 TO 23 C.S
1.57C.S
@38OC
7 ASH 0.1% (MAX) 0.2% (MAX) 0.1% (MAX)
8 SEDIMENT 0.25%(MAX) 0.25%(MAX) 0.25 -0.5%
(MAX)
9 WATER CONTENT 1.0%(MAX) 1.0%(MAX) 1.0 %
10 DENSITY 0.88 @ 75O C 0.96 @ 25O 0.94 @ 15O
C C
11 GROSS CALORIFIC 10600 10000 10000
VALUE
12 SULPHUR 0.5 TO 1.0 % 1.8 % 4 %

FO and LFO Storage Tanks

HFO/LSHS LFO
Quantity Two (2) nos. Two (2) nos.
Type Vertical cylindrical with Vertical cylindrical with
fixed cone roof. fixed cone roof.
Nominal capacity (each) 1000Tonnes 100 Tonnes
Tank size (dia.xht.),M 12.2 x 9.2 6.0 x 4.3
Plate Thickness (mm) 6/5 6/5
Controlled volume 1050M3 120M3
Pressures
Design condition 1.013 bar (g) 1.013 bar (g)
Operating condition 1.013 bar (g) 1.013 bar (g)
Design vacuum Full Full
Temperatures
Design condition 1000C 600C
Insulation
Material Mineral wool with aluminum Not applicable
cladding of 22 SWG thickness
Insulation thickness 75mm Not applicable

Manhole Yes (600NB on shell & roof) Yes (600NB on shell &
Roof)
Level Indicator Yes (float type) Yes (float type)
Level switch connections Yes Yes
Flame arrestor on vent pipe Yes Yes
Tank earthing connections Yes Yes
Lighting protection Yes Yes
Interconnection walkways
Between two tanks Yes Yes

Description Floor Coil Heater Outflow suction

for HFO /LSHS heater for
Storage Tanks HFO/LSHS storage
tanks
Type Heating coil, U-tube, Shell and tube type
single tier heat exchanger, U-
tube
Quantity Two (One in each Two (One in each
Tank) Tank)
Outside tube fluid Heavy Fuel Oil Heavy Fuel Oil
handled (HFO)/Low Sulphur (HFO0/Low Sulphur
Heavy Stock Oil Heavy Stock Oil
(LSHS) (LSHS)
Tube side fluid Auxiliary steam Auxiliary steam
handled
Quantity Two (2) nos. (one in Two (2) nos (one in
each tank) each tank)
Tube side fluid conditions
Design Pressure 20 bar (g) 20 bar (g)

Design Temperature 2600C 2600C

Operating Pressure 18 bar (g) 18 bar (g)
Operating 2300C
Temperature
Allowable Pressure 0.5 bar (g) (max.) 0.8bar (g) (max.)
Drop
Shell / Outside tube fluid conditons
Design Pressure 1.013bar (g) 1.5 bar (g)
Design temperature 1000 C 1200 C
Operating Pressure 1.013 bar (g) 1.013 bar (g)

Lowest temperature / 180C 650C (HFO &

Inlet Temperature LSHS), 800C (Post
FCC LSHS)
High temperature / 800C 800C (HFO &
Outlet Temperature LSHS), 1000C (Post
FCC LSHS)

Tank capacity/ Fluid 1000 Tonnes 30 tonnes/Hr.

Handling Capacity
Heat transfer duty a) To raise oil
temperature from
600C to 650C (HFO)
Heating time 4hrs.
Tube internal 52.501 19.05
diameter (mm)
Shell thickness (mm) 3.912 10
0
Overall heat transfer 122 Kcal/Hr.M2 C
coefficient (maximum)

Tube Material Seamless tubes as Seamless tubes as

per ASTM per ASTM A 106
A106Gr.B Gr.B

Description LFO HFO LFO Supply HFO Supply Drain

Unloading Unloading Pump Pump Pump
Pump Pump
Type Twin Screw Twin screw Triple Screw Triple Screw Single
Positive positive Positive Positive screw
Displacemen displacement Displacemen Displacement rotary
 t t positive
displaceme
nt
Quantity Two (2) nos. Two (2)nos. Two (2)nos Three(3) Nos. One (1) no.
Suction side 600C 1200C 600C 1200C 1200C.
design
Temperature
Discharge 600C 1200C 600C 1200C 1200C.
side design
temp
Viscosity of 2.5 – 15.7 a) HFO 2.5 – 15.7 a) HFO a) HFO
liquid, CST CST (MV2)-180 CST (MV2)-180 (MV2)-
CST at 50 deg. CST at 50 deg. 180 CST at
C C 50 deg. C
b) HFO b) HFO b) HFO
(HV)-370 CST (HV)-370 CST (HV)-370
at 50 deg. C at 50 deg. C CST at 50
c) LSHS-49.8 c) LSHS-49.8 deg. C
CST at 60 deg. CST at 60 deg. c) LSHS-
C C 49.8 CST
d) Post FCC d) Post FCC at 60 deg.
LSHS LSHS C
377.23CSTat9 377.23CSTat9 d) Post
8.9 deg. C 8.9 deg. C FCC LSHS
377.23CST
at98.9 deg.
C
LDO 2.5 –
15.7 CST
Suction 1.5 bar (g) 1.5 bar (g) 1.5 bar (g) 1.5 bar (g) 1.5 bar (g)
Pressure
(Design)
Discharge 10 bar (g) 10 bar (g) 35 bar (g) 35 bar (g) 10 bar (g)
Pressure
(Design)
Connecting Suc.150mm Suc.250mm Suc. 100NB Suc.200mm Suc.40mm
Pipes sizes NB NB Dis. Del. 80NB NB NB
Del. 100mm 150mm NB Del. 150mm Del. 40mm
NB NB NB
Capacity 36 M3/Hr 80 M3/Hr 17.6 T/Hr 30T/Hr 2M3/Hr.

Density of 850Kg/m3 946 Kg/m3 for 850Kg/m3 869 Kg/m3 for 946Kg/M3
liquid LSHS HFO
handled 869.3 Kg/m3
During for HFO
normal
operation
Suction 0.8 bar (g) 0.8 bar (g) 0.8 bar (g) 0.8 bar (g) 0.8 bar(g)
pressure
(operating)
Discharge 5 bar (g) 5 bar (g) 30 bar (g) 30 bar (g) 4 bar (g)
Pressure
(operating)
TDH MLC 50.4 45.3(LSHS) 350.4 314.8 34.5
49.3 (HFO)
Efficiency 64% at 58.7% at 49.8 (more than (more than 50.6
at rated 2.5cst & cst & 43.5% at 50% at rated 50% at rated
conditions 62.1%at 377 cst. conditions) conditions)
15.7cst
NPSH 2 MLC 2 MLC 4 MLC 4 MLC 3.5 MLC
required
Suction 100mm 150mm NB 3.5” NB 5” NB Integral 32mm
Flange integral integral ANSI integral ANSI B 16.5 Integral
ANSI B B 16.5 150# ANSI B 16.5 150# ANSI B
16.5 150# 150# 16.5 150#
Discharge 100mm 150mm NB 2.5” NB 4” NB Integral 32mm
Flange integral Integral ANSI Integral ANSI 150# B Integral
ANSI B B 16.5 300# ANSI B 16.5 16.5 ANSI B
16.5 150# 300# 16.5 150#

Shaft Mechanical Seal

Sealing
Lubricating Oil bath splash lubrication at NDE and grease lubrication at DE
System
Motor 18.5KW 45KW 30KW 45KW 0.75KW
Rating
(Flame
Proof
Motor)
Type of Totally enclosed fan cooled
Motor
Relief Valve
Type Poppet Type Internal Re-circulating NA
Size of inlet 29cm2 x 122cm2 x 122 8 cm2 19.5cm2
and outlet 35cm2 cm2
Connections
Valve Set 1.1 times the 1.1times the 33 bar (g) 33 bar (g)
Pressure pump rated pump rated (adjustable) (adjustable)
head or 8.8 head or 8.8bar
bar (g) (g) whichever
whichever is is grater
greater. (adjustable)
(adjustable)
Over 25 25 25 25
Pressure %
Back 1.2 bar (g) 1.2 bar (g) 1.2 bar (g) 1.2 bar (g)
Pressure
Blowdown 7 7 NA 7
%

HFO Secondary Heaters:

TYPE : SHELL AND TUBE
NO. OF HEATERS : 3
SHELL SIDE : AST STEAM ; 18 BAR , 230 Deg C
TUBE SIDE : HFO OIL
CAPACITY : 30 TONS/Hr
OIL INITIAL TEMP : 65 Deg C
OIL FINAL TEMP : 115 Deg C
STEAM CONSUMPTION : 2.1 TONS/Hr
OPERATING PRESSURE : 30 Ksc
HEAT TRANSFER AREA : 90 Sq.METRE
NO. OF TUBES : 160 NO.
NO. OF PASSES :2
TUBE SIZE : OD 19.05 MM
THICKNESS : 2.11 MM
LENGTH : 4100 MM
PITCH : 24.5 MM
SHELL ID : 500 MM
SPILLAGE TANKS:
Designation : HFO/LDO
Location : Outdoor
Quantity :2
Type of vessel : Horizontal cylindrical having torispherical dished
ends
Total volume : 2M3
Operating pressure : 1.013 Bar (g)
Design Temperature :200 /600C

HEATING COIL FOR HFO/LSHS SPILLAGE TANK:

Type : Heating coil, u tube type
Out side tube fluid : HFO/LSHS
Tube side fluid : Auxiliary steam

Operating conditions
parameters Tube side Outside tube
pressre 18bar 1.013 bar
temperatre 230 30 -100

DRAIN OIL TANK:

Location : Indoor – inside fuel oil pump house
Type of vessel : Horizontal cylinder having spherical dished ends
Control volume : 1M3
Operating pressure : 1.013 Bar (g)
Operating temperature : 1000C

HEATING COIL FOR DRAIN TANK:

Type : Heating coil, u tube type
Out side tube fluid : HFO/LDO
Tube side fluid : Auxiliary steam.

Operating conditions
Parameters Tube side Outside tube
Pressure 18bar 1.013 bar
Temperature 2300C 30 -1000C

Oil Hoses
Service designation : Oil Hose Oil Hose
Liquid handled : HFO LFO
Design standard : BS-1435 BS-1435.
Type : Quick coupling flexible metallic hose
Size of each hose Location : 80NB 80NB.
Length of each hose : 6 metres 6 metres.
Quantity : 6 nos. 3 nos.
Steam Hoses
Basic Design Standard : SS 304 (Material Specification)
Service : Steam
Size (mm NB) : 25
Design Pressure : 20 Bar (g)
Length (m), each : 10.0
Quantity, Nos. : 6nos.
Oil Strainers:
Service Suction side of Suction side of Discharge side discharge side
HFO LFO unloading of HFO of LFO
unloading pumps unloading unloading
pumps pumps pumps
Type Simplex basket type
Quantity Two (2) nos. Two (2) nos. Two (2) nos. Two (2) nos.
Sieve opening 500microns
Filter Elements Stainless Steel
Basket Stainless Steel
Flow Rate 80M3/hr. 36M3/hr. 80M3/hr. 36M3/hr.

Cleaned 0.15bar 0.15bar 0.2bar 0.2bar

Condition
Dirty 0.2bar 0.2bar 0.3bar 0.3bar
Condition

Service Suction Suction side Discharge Discharge Suction Side

side of of LFO side of HFO side of LFO of Drain Oil
HFO supply supply pumps supply pumps Pump
supply pumps
pumps
Type Simplex basket type
Quantity Two (2) Two (2) nos. Two (2) nos. Two (2) nos. One
nos.
Sieve 250 microns 500microns
opening
Filter Stainless Steel
Elements
Basket Stainless Steel
Flow Rate 60T/hr. 17.6T/hr. 60T/hr. 17.6T/hr. 2M3/hr.
Cleaned 0.15bar 0.15bar 0.2bar 0.2bar 0.1bar
Condition
Dirty 0.2bar 0.2bar 0.3bar 0.3bar 0.1bar
Condition