INSTRUCTION MANUAL FOR

LUDOWICI / HONERT VIBRATIONTECHNIC

BRU-2-300/610-2xHE150LS (10’x20’)
FINES REMOVAL SCREEN

Equipment Nº: 3020-SCV-001

Serial Nº: 11-00006/1987

CLIENT: EMPRESA MINERA MANQUIRI S.A.

PROJECT: SAN BARTOLOME SILVER PROJECT

Order No.: A2AV-009

LMPE Job No.: 11-00006
SCREEN MASS: 24.130Kg
COUNTERMASS FRAME MASS: 13.600Kg
 TABLE OF CONTENTS

SECTION 1 – GENERAL INFORMATION ......................................................................................................... 4

1.1 GENERAL SAFETY WARNINGS.............................................................................................................4
1.2 GENERAL DESCRIPTION .......................................................................................................................4
1.4 SUPPLIER INFORMATION......................................................................................................................6
1.5 WARRANTY ................................ ................................ ................................ ................................ ..........7
SECTION 2 - INSTALLATION AND COMMISSIONING ....................................................................................... 9
2.1 DELIVERY TO SITE ................................................................................................................................9
2.2 LIFTING.................................................................................................................................................9
2.3 OUTDOOR AND LONG TERM STORAGE ................................................................................................9
2.3.1 PRE-STORAGE INSTRUCTIONS .........................................................................................................9
2.3.2 DURING STORAGE INSTRUCTIONS.................................................................................................. 10
2.3.3 POST STORAGE INSTRUCTIONS ..................................................................................................... 10
2.4 INSTALLATION SEQUENCE ................................................................................................................. 10
2.5 COMMISSIONING INSTRUCTIONS ................................ ................................ ................................ ........ 11
SECTION 3 - OPERATION.............................................................................................................................. 14
3.1 START UP INSTRUCTIONS ................................................................................................................... 14
3.2 OPERATING INSTRUCTIONS................................ ................................ ................................ ................ 14
3.3 DAILY CHECKS ................................................................................................................................... 15
3.4 WEEKLY CHECKS .............................................................................................................................. 15
3.5 TROUBLE SHOOTING .......................................................................................................................... 15
SECTION 4 – MAINTENANCE ........................................................................................................................ 19
4.1 GENERAL ........................................................................................................................................... 19
4.2 PERIODICAL MAINTENANCE ............................................................................................................... 19
4.3 LUBRICATION ...................................................................................................................................... 20
4.4 EXCITER REMOVAL FROM DRIVE BEAM ............................................................................................. 21
4.5 EXCITER INSTALLATION ...................................................................................................................... 21
4.6 INTERMEDIATE SHAFT MAINTENANCE AND DATA .............................................................................. 22
4.6.1 INTERMEDIATE SHAFT INSPECTION................................ ................................ ................................ 22
4.6.2 REMOVAL OF FLEXIBLE DISC AND INTERMEDIATE SHAFT ............................................................. 23
4.6.3 ASSEMBLY OF FLEXIBLE DISC AND INTERMEDIATE SHAFT ........................................................... 24
4.7 BOLT TIGHTENING DATA ..................................................................................................................... 25
4.7.1 BOLT TIGHTENING TORQUE CHARTS .............................................................................................. 25
SECTION 5 - SPARE PARTS................................ ................................ ................................ .......................... 28
5.1 INSTRUCTIONS FOR ORDERING PARTS .............................................................................................. 28
5.2 SCREEN PARTS LIST.......................................................................................................................... 28
5.3 PARTS LIST FOR EXCITER................................................................................................................... 32
5.4 PARTS LIST FOR DRIVE GUARD ASSEMBLY ....................................................................................... 33
5.5 PARTS LIST FOR COUNTERMASS FRAME .......................................................................................... 34
5.6 RECOMMENDED SPARE PARTS......................................................................................................... 35
SECTION 6 – APPENDICES ........................................................................................................................... 37
6.1 ‘FENNER’ BELT DRIVE DATA............................................................................................................... 37
6.2 WEG-CHILE ELECTRIC MOTOR DATA .................................................................................................. 38
6.3 SCREEN DECK PANEL INFORMATION................................................................................................. 39
6.5 LUBRICATION LIST AND SCHEDULE .................................................................................................... 41
6.4 REFERENCE DRAWINGS .................................................................................................................... 40
SECTION 7 – TEST RESULTS ....................................................................................................................... 42

BRU-2-300/610-2xHE150LS 2
 SECTION 1 – GENERAL INFORMATION

BRU-2-300/610-2xHE150LS 3
SECTION 1 – GENERAL INFORMATION

1.1 GENERAL SAFETY WARNINGS

§ ALL GUARDS SHOULD BE REPLACED AND ALL PERSONNEL SHOULD BE CLEAR OF THE SCREEN PRIOR TO
STARTING.
§ DO NOT OPERATE THE MACHINE WITHOUT ALL OF THE GUARDS FITTED.
§ DO NOT STAND WITHIN ONE (1) METRE OF SCREEN DURING STARTING AND STOPPING.
§ DO NOT STAND ON VIBRATING EQUIPMENT WHILE IT IS IN OPERATION.
§ DRIVE MOTOR MUST BE ISOLATED PRIOR TO COMMENCEMENT OF WORK ON THE SCREEN.
§ ISOLATION OF EQUIPMENT: THE SCREEN SHOULD BE ISOLATED PRIOR TO THE REMOVAL OF GUARDS
AND PRIOR TO ANY WORK BEING CARRIED OUT AND BEFORE ANY PERSON IS ALLOWED TO ENTER ONTO
OR UNDER THE SCREEN.
§ ELECTRICAL INSTALLATION SHOULD BE TO SPECIFICATION BY QUALIFIED PERSONNEL.
§ SURFACE COATINGS: DANGEROUS OR HAZARDOUS FUMES AND DUST ARE GIVEN OFF WHEN ANY
WELDING, OXY CUTTING, HEATING OR GRINDING IS PERFORMED ON ANY COATED SURFACE.
§ WEIGHT OF SCREEN: 24.130KG (EXCLUDING MOTOR)
§ WEIGHT OF EXCITERS: 1.797KG EACH (INCLUDING GUARDS)
§ WEIGHT OF COUNTERMASS FRAME: 13.600KG

1.2 GENERAL DESCRIPTION

THE LUDOWICI/HONERT BRU SCREEN CONSISTS OF A PAIR OF SIDE PLATES, MOUNTED ON COIL SPRINGS.
BETWEEN THE SIDE PLATES ARE CROSS MEMBERS, A DECK FRAME TO HOLD THE SCREENING MEDIA AND A
DRIVE BEAM. THE DRIVE BEAM HAS TWO EXCITER UNITS BOLTED TO IT, WHICH GENERATE THE VIBRATING
MOTION OF THE SCREEN. THE EXCITERS ARE DRIVEN BY AN ELECTRIC MOTOR THROUGH A UNIVERSAL
SHAFT.
THE SCREEN IS MOUNTED ONTO A COUNTERMASS FRAME, WHICH SUPPORTS THE SCREEN AND REDUCES
VIBRATIONS TRANSFERRED TO THE SUPPORT STRUCTURE.
THE TYPICAL ONLY SKETCH BELOW SHOWS THE MAJOR COMPONENTS

SIDE ELEVATION END VIEW

BRU-2-300/610-2xHE150LS 4
1.3 TECHNICAL DATA
LUDOWICI/HONERT MODEL: BRU-2-300/610-2xHE150LS, HORIZONTAL VIBRATING SCREEN

DUTY: FINES REMOVAL SCREEN

SCREEN STATIC WEIGHT: 24.130 KG APPROX.

SCREEN DECK DETAILS: TOP DECK:

55MM THICK MODULAR POLYURETHANE LUDODECK DECK PANELS, 20 mm
CUT POINT 305mm LG. BLANK DISCHARGE PANELS, 41MM X 200MM
POLYURETHANE SIDE LINERS.

BOTTOM DECK:
46MM THICK MODULAR POLYURETHANE LUDODECK DECK PANELS 2.38MM
CUT POINT, 305MM LG BLANK DISCHARGE PANELS & 41MM x 200MM
POLYURETHANE SIDE CLAMP BARS
DRIVE DETAILS: DRIVE COMPRISES A 75 kW TEFC MOTOR THROUGH PULLEYS, BELTS AND A
UNIVERSAL SHAFT ASSEMBLY TO ONE EXCITER AND A FLEXIBLE DISK
COUPLING CONNECTING THE OTHER EXCITER. EXCITER SPEED: 798 RPM.

MOTOR DETAILS: WEG-CHILE 75 kW (125 HP) TEFC MOTOR, FRAME B444T, 4 POLE, 400V, 3PH,
50HZ, 250% FLT, ALTITUDE RATED IP65.

EXCITER DETAILS: FITTED WITH TWO HONERT TYPE HE150LS EXCITERS WITH THREE (3) HE150-
010 INSERTS PER FLYWHEEL.
WORKING MOMENT: = 1335 Nm
CENTRIFUGAL FORCE = 1095kN (4.6G) (@ 798 RPM)
INSTALLATION ANGLE = 45°
MASS = 1779 KG (EXCLUDING GUARDS)

ELECTRICAL CONTROL CONTROLS FOR THE SCREEN ARE PROVIDED BY OTHERS.

EQUIPMENT:

SPRING MOUNTS: THE SCREEN IS MOUNTED ON 16 STEEL COIL SPRINGS THEN IMMEDIATELY
ONTO AN ISOLATION FRAME WHICH IS MOUNTED ON 24 STEEL COIL
SPRINGS WITH BASE PLATES FOR BOLTING TO CLIENTS STEELWORK.

SUPPORT MEMBERS: NATURAL FREQUENCIES OF SUPPORT MEMBERS SHOULD BE AT LEAST

EQUAL TO THE FOLLOWING:

BRU-2-300/610-2xHE150LS 5
 PRIMARY MEMBERS = 2.5 x OPERATING SPEED
SECONDARY MEMBERS = 1.5 x OPERATING SPEED

VIBRATING STROKE: 13 MM @ 798 RPM

ACCELERATIONS: (4.6 G)

SURFACE TREATMENT: HONERT STD SPECIFICATION – BRU 1522 SHEET 4

TOP & LEADING FACES OF CROSS MEMBERS TO BE LINED WITH 10 mm
NATURAL RUBBER. TOP FACES OF STRINGER BRACKETS TO BE PROTECTED
WITH TROWELLABLE WEAR RESIST.
FINISH PAINT COLOURS (AS2700): SCREEN BODY – WHITE, GUARDS –
GOLDEN YELLOW Y14, MOTOR – ORANGE X15

1.4 SUPPLIER INFORMATION

ALL INSTRUCTIONS ARE PREPARED SO THAT THE CUSTOMERS OBTAIN THE BEST SERVICE FROM THE
EQUIPMENT SUPPLIED.
WHILST THE MANUAL PROVIDES AN ADEQUATE COVERAGE OF INSTALLATION, OPERATION AND
MAINTENANCE PROCEDURES, IT IS FULLY REALISED THAT THEY WILL NOT APPLY IN ALL LOCAL CONDITIONS.
IF AT ANY TIME, ANY ADDITIONAL INFORMATION IS REQUIRED, THE CUSTOMER SHOULD CONTACT THE
NEAREST STATE SALES OFFICE OR AGENCY OF LUDOWICI.

SUPPLIER NAME AND ADDRESS: LUDOWICI S.A

CRUZ DEL SUR 133 OFICINAS 401-402 – LAS CONDES
SANTIAGO – CHILE
TELEPHONE NUMBER: +562 411 3600

FACSIMILE NUMBER: +562 411 3601

CONTACT MR. HORACIO MARÍN OR MR.CRISTÓBAL BRANT AT THE ABOVE NUMBERS FOR TECHNICAL ADVICE
AND SPARE PARTS.

BRU-2-300/610-2xHE150LS 6
1.5 WARRANTY
LUDOWICI S.A. WILL PROVIDE A WARRANTY ON THE STRUCTURAL INTEGRITY OF OUR EQUIPMENT AGAINST
FAILURE FOR THE WARRANTY PERIOD PROVIDE D THAT:
1. THE SCREEN OPERATES AS A FREE BODY AT ALL TIMES AND IS NEVER ALLOWED TO RUN IN THE BUILD
UP OF MATERIAL IN CHUTES OR HOPPERS. THE UNIT IS NEVER ALLOWED TO RUB OR COME IN CONTACT
WITH STATIONARY COMPONENTS SURROUNDING THE SCREEN.
2. THE FEED TO THE EQUIPMENT IS TO SPECIFICATION AND UNIFORM AND MUST BE CARRIED OUT IN AN
ACCEPTABLE MANNER WITHOUT CAUSING UNDUE IMPACT.
3. THE EQUIPMENT IS MAINTAINED IN MECHANICAL ORDER AT ALL TIMES. THE EXCITER DRIVES REMAIN
CORRECTLY ALIGNED AT ALL TIMES AND COUNTERWEIGHTS UNIFORM.
4. THAT ANY WORN AREAS ARE REPAIRED TO MAINTAIN STRUCTURAL INTEGRITY.
5. ALL BOLTS ARE TIGHTENED IN ACCORDANCE WITH THE SUPPLIED BOLT DATA.
6. NO WELDING IS CARRIED OUT ON THE SCREEN BODY OR COMPONENTS WITHOUT DETAILED
CONSULTATION AND APPROVAL FROM HONERT ENGINEERING.
7. ACCESS HOLE COVERS ARE FITTED AT ALL TIMES TO PREVENT BUILD UP OF DUST, MATERIAL AND
WATER INTRUSION WHICH RESULTS IN ADDED WEIGHT AND CORROSION.
8. SCREEN VIBRATION FREQUENCY OR DECK MEDIA TYPE IS NOT CHANGED WITHOUT PRIOR APPROVAL.
9. SCREEN IS NEVER ALLOWED TO OPERATE IN THE RESONANCE ZONE WHERE ERRATIC MOTION AND
EXCESSIVE JUMPING OCCURS.

BRU-2-300/610-2xHE150LS 7
SECTION 2 – INSTALLATION AND COMMISSIONING

BRU-2-300/610-2xHE150LS 8
SECTION 2 - INSTALLATION AND COMMISSIONING

2.1 DELIVERY TO SITE

THE VIBRATING SCREEN WILL BE DELIVERED TO SITE FULLY ASSEMBLED. DRIVE ASSEMBLY, SPRINGS, AND
SPRING BASES WILL BE DISPATCHED SEPARATELY.
IMMEDIATELY UPON ARRIVAL ON SITE AND BEFORE ANY INSTALLATION WORK IS UNDERTAKEN, ALL ITEMS
SHOULD BE CHECKED THOROUGHLY FOR ANY DAMAGE INCURRED DURING TRANSPORT AND UNLOADING.

2.2 LIFTING
FOUR LIFTING POINTS HAVE BEEN PROVIDED ON THE SCREEN FOR THE ATTACHMENT OF LIFTING CHAINS OR
HOOKS AS INDICATED UNDER GENERAL DESCRIPTION.
THE SCREEN SHOULD ALWAYS BE PLACED ON TIMBER BLOCKS PLACED UNDER THE SPRING PEDESTALS SO
THAT THE SIDE PLATES DO NOT COME IN CONTACT WITH THE GROUND.
WEIGHT OF SCREEN: 24.130 KG (APPROX.)

CAUTION! NEVER LIFT THE SCREEN FROM ONE CORNER ONLY AS TWISTING MAY RESULT. ALWAYS LIFT
EITHER THE FEED OR DISCHARGE END OR THE ENTIRE SCREEN.

CAUTION! NEVER LIFT THE SCREEN FROM THE DRIVE BEAM. EXTREME CARE MUST BE EXERCISED
WHEN HOISTING THE SCREEN TO AVOID BUMPS AND SHARP BLOWS.

2.3 OUTDOOR AND LONG TERM STORAGE

THE FOLLOWING PROCEDURES HAVE BEEN CARRIED OUT IN THE FACTORY PRIOR TO DELIVERY FOR
IMMEDIATE INSTALLATION.
1. ALL BEARINGS PRE-LUBRICATED WITH GREASE TO ENSURE THEY DO NOT START UP DRY.
2. ALL UNPAINTED SURFACES COVERED WITH A PROTECTIVE COATING OF SHELL ENSIS FLUID HB.
3. THE EXCITER OIL HAS BEEN TREATED WITH CORROSION INHIBITOR.

2.3.1 PRE-STORAGE INSTRUCTIONS

WHEN THE CUSTOMER DECIDES TO STORE THE SCREEN AFTER DELIVERY OR DECOMMISSIONING, THE
FOLLOWING PROCEDURES MUST BE CARRIED OUT.
1. ALL UNPAINTED AND MACHINED SURFACES MUST BE COVERED WITH A PROTECTIVE COATING OF SHELL
ENSIS FLUID HB OR EQUIVALENT.
2. PLACE 2% OF OIL QUANTITY OF VOLATILE CORROSION INHIBITOR, SHELL TYPE VSI 8235, INTO THE
EXCITER OIL. REMOVE BREATHER AND REPLACE WITH A PLUG. ROTATE THE MECHANISM SO THAT THE
INHIBITOR IS SPREAD THROUGHOUT THE OIL.
3. IF THE SCREEN CAN NOT BE STORED AWAY FROM DIRECT SUNLIGHT THEN REMOVE THE
POLYURETHANE DECK (IF APPLICABLE) AND STORE IN A SHADY / AIRY PLACE. COAT ALL BOLTS WITH
PROTECTIVE COATING.

BRU-2-300/610-2xHE150LS 9
2.3.2 DURING STORAGE INSTRUCTIONS
THE FOLLOWING MUST BE CARRIED OUT WHILE STORING THE SCREEN.
1. THE COATING OF THE UNPAINTED AND MACHINED SURFACES SHOULD BE CHECKED ON A REGULAR
BASIS, ESPECIALLY IF THE SCREEN CANNOT BE STORED UNDERCOVER. RECOAT AS NECESSARY TO
PREVENT ANY RUST AND CORROSION DAMAGE.
2. INSPECT PAINTWORK AND REPAIR AS NECESSARY TO AVOID ANY RUST AND CORROSION DAMAGE.
3. ROTATE THE SHAFTS OF THE EXCITER UNIT, A MINIMUM OF ONCE PER WEEK TO DISTRIBUTE LUBRICANT
TO THE BEARINGS AND GEARS TO PREVENT POSSIBLE CORROSION DAMAGE.
4. EVERY 12 MONTHS ADD 2% OF OIL QUANTITY OF VOLATILE CORROSION INHIBITOR TO THE EXCITER OIL.
ROTATE THE MECHANISM TO SPREAD THE INHIBITOR.

2.3.3 POST STORAGE INSTRUCTIONS

REFER TO COMMISSIONING INSTRUCTIONS.

2.4 INSTALLATION SEQUENCE

THE INSTRUCTIONS BELOW ARE PREPARED TO ACCOMPANY THE INSTALLATION LAYOUT DRAWING, WHICH
CAN BE FOUND UNDER REFERENCE DRAWINGS IN THE APPENDICES.
1. THE NATURAL FREQUENCIES OF THE SUPPORT MEMBERS SHOULD BE AT LEAST EQUAL TO THE
FOLLOWING:
PRIMARY MEMBERS = 2.5 x OPERATING SPEED
SECONDARY MEMBERS = 1.5 x OPERATING SPEED
2. CHECK THAT THE BOLT LOCATION HOLES ON THE STEELWORK ARE AS SHOWN ON THE INSTALLATION
LAYOUT DRAWING.
FIT SPRING MOUNTING PLATES TO STEELWORK AND BOLT TO PLACE WITH M20 BOLTS. CHECK THAT
PLATES ARE LEVEL IN BOTH PLANES BY MEANS OF A “WATER LEVEL”. PACK UNDER THE SPRING
MOUNTING PLATES AS REQUIRED TO LEVEL WITHIN ±1.5 MM.
3. CHECK THE SPRING CENTRES ARE AS SHOWN ON INSTALLATION LAYOUT DRAWING AND DIAGONALLY
SQUARE, BEFORE INSTALLING THE COUNTERMASS FRAME.
4. PLACE SPRINGS ON THE MOUNTING PLATES ENSURING THE SPIGOTS ARE LOCATED INSIDE THE
SPRINGS.
5. ATTACH LIFTING EQUIPMENT TO THE COUNTERMASS FRAME IN ACCORDANCE WITH THE GUIDELINES
UNDER “LIFTING”.
6. LIFT THE COUNTERMASS FRAME AND POSITION IN PLACE WITH CARE, ENSURING THE SPIGOTS ON
SPRING BRACKETS ARE LOCATED INSIDE THE SPRINGS BEFORE LOWERING TO FINAL POSITION.
7. CHECK THAT COUNTERMASS FRAME SPRING MOUNTING LOCATIONS ARE LEVEL IN BOTH PLANES BY
MEANS OF A “WATER LEVEL”. PACK UNDER THE SPRING MOUNTING PLATES AS REQUIRED TO LEVEL
WITHIN ±1.5 MM.
8. PLACE SPRINGS ON THE MOUNTING LOCATIONS OF THE COUNTERMASS FRAME ENSURING THE SPIGOTS
ARE LOCATED INSIDE THE SPRINGS.
9. ATTACH LIFTING EQUIPMENT TO THE SCREEN IN ACCORDANCE WITH THE GUIDELINES UNDER “LIFTING”.
10. LIFT THE SCREEN AND POSITION IN PLACE WITH CARE, ENSURING THE SPIGOTS ON SPRING BRACKETS
ARE LOCATED INSIDE THE SPRINGS BEFORE LOWERING TO FINAL POSITION.
BRU-2-300/610-2xHE150LS 10
11. FIT SHOCK ABSORBERS TO THE COUNTERMASS FRAME AS DETAILED ON THE DESIGN LAYOUT
COUNTERMASS FRAME DRAWING.
12. CHECK MOTOR FOR CORRECT SPECIFICATIONS: WEG 75kW (100 HP), TEFC, 4 POLE, 3Ph, 50 Hz, FRAME
NEMA B 444T, 250%.
13. INSTALL MOTOR IN POSITION AS SHOWN ON INSTALLATION LAYOUT DRAWING.
14. FIT DRIVE ARRANGEMENT (PULLEYS, BELTS AND JACKSHAFT) AS SHOWN. REFER TO FENNER BELT
DRIVE DATA IN THE APPENDIX FOR INFORMATION ON INSTALLATION AND TENSIONING OF BELTS.
15. DIMENSION BETWEEN EXCITER COUPLING AND JACKSHAFT COUPLING MUST BE KEPT AS SHOWN ON
INSTALLATION LAYOUT DRAWING.
16. INSTALL THE WIRING TO THE DRIVE MOTOR. START THE MOTOR AND CHECK DIRECTION OF ROTATION IS
AS PER THE INSTALLATION LAYOUT.
17. FIT UNIVERSAL SHAFT ENSURING BOLTS ARE SECURELY FASTENED. ONE END OF THE UNIVERSAL SHAFT
MUST BE INSTALLED OFFSET 30MM EITHER UP OR DOWN.
GREASE THE UNIVERSAL SHAFT SPLINE AND BEARINGS USING SHELL ALBIDA EP2 OR EQUIVALENT
GREASE. PUMP IN FRESH GREASE UNTIL OLD GREASE STARTS TO PURGE OUT.
18. INSTALL ALL GUARDS IN PLACE.

2.5 COMMISSIONING INSTRUCTIONS

WARNING! LOCK OUT SCREEN MOTOR AND PRECEDING EQUIPMENT AND TAG
1. CHECK ALL ITEMS FOR DAMAGE THAT MAY HAVE OCCURRED DURING TRANSIT OR INSTALLATION.
2. CHECK THAT THE SCREEN IS CLEAR OF ALL STATIONARY STRUCTURES SUCH AS SKIRTS, COLLECTION
CHUTES, UNDERFLOW SUMPS AND SUPPORTING STEELWORK.
SPECIFIED CLEARANCES: - LONGITUDINAL 75 MM, LATERAL 30 MM, VERTICAL 75 MM
3. CHECK THE SPRINGS FOR CORRECT SEATING. SPIGOTS MUST BE INSIDE THE SPRINGS WITH THE SPRING
BASE FLAT ON THE MOUNTING PLATE AND THE SPRING AXES VERTICAL.
4. CHECK ALL SHOCK ABSORBERS ARE INSTALLED CORRECTLY ENSURING BOLTS ARE SECURELY
FASTENED.
5. EXCITER AS SUPPLIED CONTAINS CORROSION INHIBITOR. DRAIN ALL OF THE INHIBITOR AND FILL WITH
CORRECT QUANTITY AND GRADE OF OIL. SEE MAINTENANCE SECTION FOR DETAILED INSTRUCTIONS.
USE HIGH QUALITY, BRAND NAME INDUSTRIAL TYPE GEAR OILS ONLY. LUDOWICI HONERT RECOMMENDS
USE OF OPTIMOL OILS OR OILS OF SIMILAR CHARACTERISTICS.
REFER TO TABLE BELOW FOR RECOMMENDED GRADES:
AMBIENT TEMP. RECOMMENDED GRADE
O°C TO 25°C ISO 150 MINERAL BASE
26°C TO 35°C ISO 220 MINERAL BASE
36°C TO 50°C ISO 320 MINERAL BASE
ABOVE 50°C CONTACT NEAREST
LUDOWICI OFFICE.

WITHDRAW DIPSTICK AND CHECK OIL LEVEL. THE OIL LEVEL SHOULD REACH THE MIDDLE OF THE
MARKED SCALE. ADJUST IF NECESSARY.

BRU-2-300/610-2xHE150LS 11
6. ROTATE THE EXCITER MECHANISM BY HAND FOR FREEDOM OF MOVEMENT.
7. CHECK INSULATION AND INSTALLATION OF ELECTRIC MOTOR WIRING.
8. CHECK UNIVERSAL SHAFT ENSURING BOLTS ARE SECURELY FASTENED.
9. CHECK OFFSET ANGLE OF UNIVERSAL SHAFT TO BE A MAXIMUM OF 10 DEGREES.
10. CHECK THAT HOLD DOWN BOLTS ON EXCITERS ARE TIGHT AND SECURE. VISUALLY CHECK ALL HUCK
BOLTS ON THE SCREEN.
11. CHECK DECK PANELS AND FITMENTS FOR TIGHTNESS.
12. DRY RUN THE SCREEN.
(i) CHECK SPEED OF SCREEN, SHOULD BE 798 RPM.
(ii) CHECK FOR UNUSUAL NOISE AND ERRATIC MOTION.
(iii) CHECK SEATING OF SPRINGS.
(iv) CHECK STIFFNESS OF STRUCTURE.
(v) CHECK LENGTH OF STROKE. LUDOWICI HONERT SUGGESTS THE USE OF AN ASKANIA TYPE VIBRO-
GRAPH TO OBTAIN ACCURATE READINGS. FOR THIS TYPE OF CALIBRATION RESULT, REFER TO
INSTALLATION LAYOUT DRAWING AND THE SUPPLIED SHOP TEST DATA.
ALTERNATIVELY, LENGTH OF STROKE CAN BE OBTAINED FROM THE STROKE INDICATOR ON THE
SCREEN. OBSERVE THE STROKE INDICATOR WHEN SCREEN IS STATIONARY. YOU WILL NOTICE
TWO LINES RUNNING TRANSVERSE TO THE LINE OF ACTION, ONE IS CALIBRATED THE OTHER IS
NOT. WHEN THE SCREEN IS RUNNING THESE TWO LINES WILL APPEAR TO CROSS, THE STROKE
CAN BE READ FROM THE INTERSECTION OF THESE LINES AND THE CALIBRATIONS.
(vi) IF ANY ABNORMAL OPERATING CONDITIONS EXIST, SHUT DOWN IMMEDIATELY, REPORT AND HAVE
RECTIFIED.
13. DO NOT OPERATE THE MACHINE WITHOUT CORRECTING ANY ABNORMAL OPERATING CONDITIONS.

CAUTION! ANY DEFECTS OR DAMAGE MUST BE RECTIFIED IMMEDIATELY. A MINOR PROBLEM IF

IGNORED MAY RESULT IN A MAJOR STRUCTURAL FAILURE.
14. CHECK EXCITER HOLD DOWN BOLTS TIGHTNESS AFTER ONE (1) HOURS RUNNING.

BRU-2-300/610-2xHE150LS 12
SECTION 3 – OPERATION

BRU-2-300/610-2xHE150LS 13
SECTION 3 - OPERATION

3.1 START UP INSTRUCTIONS

1. CHECK THAT THE SCREEN IS FREE OF ANY STRUCTURAL MEMBERS, FEED CHUTES, AND UNDERFLOW
CHUTES.

CAUTION! IMPACTING IS DETRIMENTAL TO HIGH G FORCE VIBRATING EQUIPMENT. IT IS IMPORTANT TO

ENSURE THE SCREEN OPERATES CLEAR AT ALL TIMES FROM STATIONARY STRUCTURES
AND MATERIAL BUILD BUILD-IN CHUTES.
2. CLEAR THE MACHINE OF ANY EXCESS MATERIAL THAT MAY BE LEFT ON THE SCREENING MEDIA.
3. CHECK THAT THERE ARE NO PERSONNEL ON OR NEAR THE SCREEN. (SHOULD BE PART OF OVERALL
SAFETY)
4. CHECK THE PRECEDING EQUIPMENT FOR FOREIGN OBJECTS THAT MAY BE DETRIMENTAL TO THE
SCREEN.
5. ALWAYS START THE SCREEN BEFORE STARTING MATERIAL FEED.

CAUTION! BECAUSE OF HIGH STARTING FORCES, ALWAYS START THE SCREEN BEFORE STARTING
MATERIAL FEED AND SIMILARLY ALWAYS STOP MATERIAL FEED BEFORE SHUTTING DOWN
THE SCREEN.

3.2 OPERATING INSTRUCTIONS

WARNING! STAND CLEAR OF THE SCREEN AT ALL TIMES WHILE IN OPERATION.
WARNING! NEVER OPERATE THE SCREEN WITHOUT THE SAFETY GUARDS.
IN CASE OF AN EMERGENCY OR ANY UNCONTROLLED DEPARTURE FROM NORMAL OPERATING CONDITIONS:
• STOP THE MATERIAL FEED TO THE SCREEN THEN SHUTDOWN THE SCREEN.
THE FOLLOWING CHECKS SHOULD BE MADE WHILE THE SCREEN IS IN OPERATION:
1. NEVER OPERATE THE SCREEN IN THE RESONANCE ZONE WHERE UNSTABLE AND ERRATIC MOTION
OCCURS. FAILURE TO DO SO WILL RESULT IN PREMATURE FAILURE.
2. CHECK MATERIAL FLOW OVER THE SCREEN. TO OBTAIN OPTIMUM SCREEN PERFORMANCE, MATERIAL
MUST FLOW EVENLY AND CONTINUOUSLY ACROSS THE ENTIRE WIDTH OF THE SCREEN.
3. CHECK FOR ANY IRREGULAR OR UNUSUAL NOISE TO DETECT ANY SIGNS OF ABNORMAL OPERATION.
4. RECTIFY ANY DEFECTS, DAMAGE AND ABNORMAL OPERATING CONDITIONS.

CAUTION! ANY DEFECTS OR DAMAGE MUST BE RECTIFIED IMMEDIATELY. A MINOR PROBLEM IF

IGNORED MAY RESULT IN A MAJOR STRUCTURAL FAILURE.

BRU-2-300/610H-2xHE150LS 14
3.3 DAILY CHECKS
DAILY CHECKS SHOULD BE PERFORMED AFTER EACH DAY OF OPERATION. ANY DEFECTS OR DAMAGE
FOUND MUST BE RECTIFIED IMMEDIATELY.
1. CHECK THE GENERAL CONDITION OF THE SCREEN.
2. CHECK THE DECK SURFACES FOR WEAR, LOOSENESS AND DAMAGE. CHECK FOR BLINDING AND BUILD
UP OF MATERIAL. RECTIFY AS NECESSARY.
3. REPORT ANY ABNORMAL NOISES FROM THE EXCITERS AND THE DRIVE MOTOR.

3.4 WEEKLY CHECKS

WEEKLY CHECKS SHOULD BE PERFORMED AFTER EACH WEEK OR EVERY 150 HOURS OF OPERATION. ANY
DEFECTS OR DAMAGE FOUND MUST BE RECTIFIED IMMEDIATELY.
1. INSPECT SIDE PLATES FOR WEAR.
2. INSPECT DECK SUPPORTS FOR WEAR OR BREAKAGES.
3. INSPECT THE DECK FOR WEAR, TIGHTNESS AND FITTING.
4. CHECK ALL BOLTS, ESPECIALLY EXCITER HOLD-DOWN BOLTS FOR TIGHTNESS AND DAMAGE.

3.5 TROUBLE SHOOTING

PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION

MOTOR HUMS BUT DOES EXCITER BEARINGS REPLACE BEARINGS
NOT START. DAMAGED
FAULTY MOTOR REFER TO SUPPLIER MANUAL
EXCITER OVERHEATS INCORRECT GRADE OF OIL. REPLACE WITH CORRECT GRADE.
INCORRECT OIL LEVEL CORRECT OIL LEVEL
DAMAGED BEARINGS REPLACE BEARINGS
RUBBING IN LABYRINTH CHECK LABYRINTH FOR BUILD UP OF FINE
SEAL MATERIAL.
EXCESSIVE VIBRATION IN INSUFFICIENT CLEARANCE
SUPPORT STRUCTURE BETWEEN SCREEN AND
PROVIDE SUFFICIENT CLEARANCE
FIXED STEELWORK
BUILD UP OF MATERIAL ON REMOVE MATERIAL
CHUTES ETC.
DAMAGED SPRINGS (USUAL REPLACE SPRING
SYMPTOM RATTLING)
NATURAL FREQUENCY TOO INCREASE WEIGHT OR STIFFNESS OF
CLOSE TO FREQUENCY OF MEMBER.
SCREEN

IRREGULAR SCREEN DAMAGED SPRING (USUAL REPLACE SPRING

BRU-2-300/610H-2xHE150LS 15
 PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION
MOTION SYMPTOM RATTLING)
LOOSE DECK FITMENTS TIGHTEN FITMENTS
(USUAL SYMPTOM
RATTLING)
BUILD UP OF MATERIAL ON REMOVE EXCESS MATERIAL
SCREEN
CRACKED MEMBERS OR REPAIR OR REPLACE
SIDE PLATES
MATERIAL FLOWING DOWN ADJUST FEED CHUTE AND CHECK FOR
ONE SIDE OF SCREEN BLOCKAGE
FAILED SHOCK REPLACE SHOCK ABSORB ER(S)
ABSORBER(S)
OIL LEAKS LOOSE TOP COVER AND OR TIGHTEN ALL BOLTS
BEARING COVER
DAMAGED GASKETS OR REPLA CE GASKET OR SEALS
SEAL
CRACKED HOUSING REPLACE HOUSING
OVERSIZE IN UNDERSIZE WORN OR BROKEN DECK REPLACE PANELS
MATERIAL PANEL
INCREASED AMOUNT OF INSUFFICIENT WATER INCREASE WATER SPRAY (IF APPLICABLE)
UNDERSIZE IN OVERSIZE SPRAY
MATERIAL
CLOGGED DECK PANEL CLEAN OR REPLACE PANELS
APERTURES
SPRING BREAKAGE CORROSION INSPECT SPRINGS FOR CORROSIVE
ACTION. IF NECESSARY DIP SPRINGS IN
CORROSION PREVENTATIVE MIXTURE.
MATERIAL BUILD-UP MATERIAL BUILD UP AROUND SPRING
COILS REDUCES THE NUMBER OF ACTIVE
COILS, INCREASING STRESS, AND CAUSING
PREMATURE FAILURE.
UNEVEN LOADING IT IS IMPORTANT THAT LOADING OF
SPRINGS BE EQUAL TO AVOID POSSIBLE
BOTTOMING AND OVER STRESSING OF
SPRINGS. CHECK SPRING ALIGNMENT.
ABNORMAL NOISE AND/OR LOOSE PARTS ON SCREEN. CHECK & TIGHTEN
RATTLES
DAMAGED SPRINGS REPLACE
ABNORMAL NOISE AND/OR DAMAGED GUARDS CHECK AND REPAIR/REPLACE
RATTLES FOULING MOVING
COMPONENTS
BEARING FAILURE REPLACE BEARINGS

BRU-2-300/610H-2xHE150LS 16
 PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION
EXCITER GEARS DAMAGED OVERHAUL EXCITER

BRU-2-300/610H-2xHE150LS 17
SECTION 4 – MAINTENANCE

BRU-2-300/610-2xHE150LS 18
SECTION 4 – MAINTENANCE

4.1 GENERAL
WHEN OPERATING A VIBRATING SCREEN, IT IS VERY IMPORTANT THAT BOLTS ARE DRAWN UP TIGHTLY AT
ALL TIMES. BOLTS MUST BE RE-CHECKED FOR TIGHTNESS AFTER THE INITIAL 20 HOURS OF OPERATION.
THIS SCREEN HAS BEEN TUNED DURING WORKSHOP TESTING TO ENSURE THE TORSIONAL NATURAL
FREQUENCY IS NOMINALLY 1HZ AWAY FROM THE OPERATING FREQUENCY. THEREFORE EXISTING DECK
MEDIA TYPE OR EXCITER SPEED MUST NOT BE CHANGED WITHOUT PRIOR CONSULTATION.

4.2 PERIODICAL MAINTENANCE

THE MAINTENANCE PROCEDURES TABULATE D BELOW SHOULD BE PERFORMED AT THE INTERVALS
SPECIFIED FOR TROUBLE FREE OPERATION AND OPTIMUM SERVICE LIFE.

CAUTION! ANY DEFECTS OR DAMAGE MUST BE RECTIFIED IMMEDIATELY. A MINOR PROBLEM IF

IGNORED MAY RESULT IN A MAJOR STRUCTURAL FAILURE.

INTERVAL ITEM PROCEDURES AND CRITERIA

EXCITER CHECK FOR IRREGULAR AND UNUSUAL NOISE.
FOR THE FIRST WEEK, CHECK OIL LEVEL AND TOP UP IF REQUIRED.

CHECK FOR LOOSENESS AND BREAKAGE.

SCREEN DECK REMOVE BUILD-UP OF MATERIAL IF PRESENT.
24 HOURS CHECK THAT FLOW OVER THE DECK IS UNIFORM ACROSS THE FULL
WIDTH.

SCREEN BODY CHECK THAT THE SCREEN IS FREE OF ANY STR UCTURAL MEMBERS
AND CHUTES.

FIRST 100 EXCITER CHANGE OIL. REFER TO LUBRICATION.

HOURS
EXCITER CHECK OIL LEVEL REFER TO LUBRICATION.
CHECK BEARING TEMPERATURES USING AN INFRA RED
THERMOMETER. MAX TEMP RISE = 60°C ABOVE AMBIENT.
GREASE TACONITE SEALS. REFER TO LUBRICATION.
150 HOURS CHECK MOUNTING BOLTS FOR TIGHTNESS.

SCREEN BODY CHECK DECK SUPPORT, SIDE PLATES AND STRINGERS FOR
CORROSION AND DAMAGE.

BRU-2-300/610-2xHE150LS 19
 INTERVAL ITEM PROCEDURES AND CRITERIA

SPRINGS CHECK FOR CORROSION AND DAMAGE.

BOLTS AND INSPECT ALL BOLTS (ESPECIALLY MOTOR HOLD DOWN BOLTS) FOR
150 HOURS FASTENERS TIGHTNESS AND DAMAGE.

VEE BELTS CHECK FOR FRAYING AND TENSION. REFER TO BELT DATA IN THE
APPENDIX.

250 HOURS UNIVERSAL GREASE SPLINE AND BEARINGS.

SHAFT LUBRICANT: SHELL ALBIDA EP2.

500 HOURS EXCITER CHANGE OIL – REFER TO LUBRICATIO N.

2000 HOURS DRIVE MOTOR GREASE BEARINGS. REFER TO MANUAL IN THE APPENDIX.

4000 HOURS INTERMEDIATE CHECK FOR WEAR AND ALIGNMENT.

SHAFT SEE INTERMEDIATE SHAFT MAINTENANCE AND DATA.

4.3 LUBRICATION
LUBRICATION PROCEDURES SHOULD BE PERFORMED AT SCHEDULED INTERVALS FOR
TROUBLE FREE OPERATION AND OPTIMUM LIFE.
TO CHANGE EXCITER OIL, REMOVE DRAIN PLUG AND THE DIPSTICK AND DRAIN OUT THE
ACCUMULATED OIL. MAGNETIC PLUGS ARE FITTED AS STANDARD ON THE EXCITERS. WHEN
CHANGING THE OIL, THE ATTACHED RESIDUE ON THE MAGNETIC PLUGS SHOULD BE NOTED EG
METAL FLAKES AND FINER PARTICLES. THE PLUGS SHOULD BE CLEANED AND REFITTED.
EXCITER LUBRICATION POINTS DIPSTICK DETAILS

(A=205MM B=14MM)

BRU-2-300/610-2xHE150LS 20
FILL WITH CORRECT GRADE AND QUANTITY OF OIL. USE HIGH QUALITY, TRADEMARKED, INDUSTRIAL TYPE
GEAR OILS ONLY. LUDOWICI HONERT RECOMMENDS USE OF OPTIMOL OILS OR OILS OF SIMILAR
CHARACTERISTICS. DO NOT MIX LUBRICANTS WITHOUT CHECKING COMPATIBILITY WITH SUPPLIER.
REFER TO TABLE BELOW FOR RECOMMENDED OIL GRADES:
AMBIENT TEMP. RECOMMENDED GRADE

O°C TO 25°C ISO 150 MINERAL BASE

26°C TO 35°C ISO 220 MINERAL BASE
36°C TO 50°C ISO 320 MINERAL BASE
ABOVE 50°C CONTACT NEAREST
LUDOWICI OFFICE.

WITHDRAW DIPSTICK AND CHECK OIL LEVEL. READINGS TO BE TAKEN WITH THE DIPSTICK SCREWED FULLY
IN. THE OIL LEVEL SHOULD REACH THE MIDDLE OF THE MARKED SCALE. ADJUST IF NECESSARY.
AT EACH OIL CHANGE, IT IS RECOMMENDED THAT AN OIL SAMPLE ANALYSIS IS CARRIED OUT BY A TESTING
AUTHORITY SUCH AS SHELL OR CATERPILLAR AS A MEANS OF MONITORING BREATHER EFFECTIVENESS,
BEARING LIFE AND GEAR WEAR TO MAINTAIN OPTIMUM EXCITER LIFE.
WHERE SPECIFIED, GREASING OF TACONITE SEALS SHOULD BE CARRIED OUT USING SHELL ALBIDA EP2
OR COMPATIBLE EQUIVALENT.

4.4 EXCITER REMOVAL FROM DRIVE BEAM

1. FIT EYEBOLT TO THE TOP CORNER OF EXCITER CASING. ATTACH LIFTING EQUIPMENT.
2. LOOSEN EXCITER FIXING BOLTS, CHECK LIFTING EQUIPMENT TO SEE IF SLUNG CORRECTLY. ADJUST IF
NECESSARY.
3. REMOVE EXCITER FIXING BOLTS AND REMOVE EXCITER, TRANSPORT TO WORKSHOP FOR FURTHER
DISMANTLING AND INSPECTION.

4.5 EXCITER INSTALLATION

TWO (2) EXCITER ALIGNMENT PINS MUST BE USED FOR CORRECT POSITIONING AND ALIGNMENT OF
EXCITERS. LUDOWICI CAN PROVIDE THESE, PART Nº NS113-A4-81 FOR US$115.00 EACH.
INSTALLATION SEQUENCE:
1. CLEAN INNER AND OUTER MACHINED SURFACES OF THE DRIVE BEAM AND EXCITER FOOT MOUNT.
2. LIFT EXCITER FROM EYEBOLT PROVIDED AND POSITION ON DRIVE BEAM.
3. LOOSELY BOLT EXCITER TO THE DRIVE BEAM.
4. ALIGN EXCITER WITH ALIGNMENT PINS. PLACE TWO PINS DIAGONALLY OPPOSITE AND
TIGHTEN BOLTS REASONABLY TIGHT.
5. REMOVE EXCITER ALIGNMENT PINS. PLACE BOLTS IN PLACE OF PINS AND TORQUE ALL BOLTS IN
ACCORDANCE WITH BOLT TIGHTENING CHARTS AT THE END OF THIS SECTION.

BRU-2-300/610-2xHE150LS 21
4.6 INTERMEDIATE SHAFT MAINTENANCE AND DATA

4.6.1 INTERMEDIATE SHAFT INSPECTION

EXCESSIVE WEAR AND MISALIGNMENT IN THE INTERMEDIATE SHAFT ASSEMBLY WILL RESULT IN VERY RAPID
FAILURE OF THE SCREEN DUE TO OUT OF PHASE EXCITERS.
INTERMEDIATE SHAFT ASSEMBLY SHOULD BE CHECKED FOR ALIGNMENT EVERY 4000 HOURS
OF OPERATION AND AFTER EACH REMOVAL AND ASSEMBLY.

HOLD THE FLYWHEELS OF ONE EXCITER STATIONARY USING THE COUNTERWEIGHT PRE-LOADING JIG.
RECORD MEASUREMENTS AS SHOWN BELOW. MEASUREMENTS TAKEN SHOULD BE COMPARED WITH
NS112-A4-17 IN SHOP TEST DATA TO MONITOR THE WEAR IN FLEXIBLE COUPLINGS.

EXCITER NO
SIDE L R L R
DIMENSION A
DIMENSION B

MEASUREMENTS “A” AND “B” MUST NOT DIFFER BY MORE THAN 4MM BETWEEN THE TWO EXCITERS. A
VARIATION OF GREATER THAN 4 MM INDICATES EXCESSIVE WEAR IN THE FLEXIBLE DISCS AND OR
EXCESSIVE EXCITER GEAR BACKLASH.

BRU-2-300/610-2xHE150LS 22
4.6.2 REMOVAL OF FLEXIBLE DISC AND INTERMEDIATE SHAFT
1. TURN MACHINE OFF AND ISOLATE AS PER YOUR SITE PROCEDURE.
2. ENSURE THAT THE FLYWHEELS ARE AT REST IN THEIR LOWEST POSITION.
NOTE: IT HAS BEEN KNOWN FOR THE FLYWHEELS TO STOP ON THE POINT OF BALANCE IN THEIR
HIGHEST POSITION.

3. REMOVE THE NUTS FROM THE FIXING BOLTS (ITEM 6).

4. SLIDE THE FIXING BOLTS (ITEM 6) BACK ONE AT A TIME AND REMOVE THE SPACERS (ITEM 2) AND SHIMS
(ITEM 3) AFTER WHICH SLIDE THE BOLTS BACK INTO POSITION.
5. LEAVING THE UPPER MOST BOLTS (ITEM 6) (TOTAL 4-OFF) REMOVE ALL OF THE LOWER BOLTS (ITEM 6)
(TOTAL 8-OFF).
THIS WILL ALLOW FOR EASY REMOVAL OF THE SPACER TUBE (ITEM 4) AND FLEXIBLE DISCS (ITEM 5).

BRU-2-300/610-2xHE150LS 23
4.6.3 ASSEMBLY OF FLEXIBLE DISC AND INTERMEDIATE SHAFT
1. FIT FLANGE COUPLINGS (ITEM 1 & 2) TO THE FLYWHEELS. ENSURE THAT THE FLANGE COUPLINGS
MIRROR IMAGE EACH OTHER. THIS IS ACHIEVED BY THE PROVISION OF DOWEL LOCATING HOLES IN THE
FLYWHEELS AND FLANGE COUPLINGS INTO WHICH “SELOC” PINS
ARE DRIVEN.

NOTE: EARLY MODEL FLYWHEELS DO NOT HAVE PROVISION FOR DOWEL LOCATING HOLES IN THE
FLYWHEELS.
USE EXISTING FLANGE COUPLING FIXING BOLTS. TIGHTEN FLANGE COUPLING FIXING BOLTS BY USING A
FLOGGING SPANNER AND ‘FLOG’ UP.
2. THE EXCITER SHAFTS SHOULD BE ROCKED BACKWARDS AND FORWARDS SO THAT THE BEARINGS CAN
CENTRALISE THEMSELVES WITHIN THE RACEWAYS.
3. INSTALL THE FLEXIBLE DISC (ITEM 5) AND SPACER TUBE (ITEM 4) BETWEEN THE FLANGE COUPLINGS
(ITEM 1) USING THE PROVIDED FIXING BOLT ASSEMBLIES. 1 BOLT ASSEMBLY COMPRISES:
1-OFF EZP 8.8 BOLT
1-OFF NYLOC NUT
2-OFF WASHER
NOTE: (1) BOLTS TO BE FITTED FROM FLEXIBLE DISC SIDE ONLY
(2) BOLTS TO ONLY BE FITTED LOOSELY AT THIS STAGE.
4. ONCE THE LARGE COMPONENTS ARE IN POSITION SLIDE INDIVIDUAL FIXING BOLTS BACK FAR ENOUGH
SO AS TO BE ABLE TO FIT THE PROVIDED 8 MM SPACERS (ITEM 2). SLIDE THE FIXING BOLT BACK
THROUGH INTO POSITION.
NOTE: THE INDIVIDUAL 8 MM SPACERS SHALL ONLY BE FITTED IN THE THREE INDICATED JOINTS.
TIGHTEN THE FIXING BOLTS AT THE 3-OFF INDICATED JOINTS.
5. MEASURE THE DISTANCE BETWEEN THE FLEXIBLE DISC AND THE FLANGE COUPLING (AT THE INDICATED
JOINT) USING A VERNIER CALLIPER.
6. MAKE UP THE MEASURED DISTANCE WITH THE PROVIDED SHIM SET.
NOTE: (1) ALL THREE SHIM SETS FOR THE JOINT MEASURED SHALL BE THE SAME.
(2) THE EXACT SIZE MAY NOT BE ACHIEVED WITH THE SHIM SET PROVIDED, BUT ±0.5 MM IS
ACHIEVABLE AND THIS IS ACCEPTABLE.
7. FIT THE THREE SHIM SETS IN THE LAST JOINT BY SLIDING THE INDIVIDUAL FIXING BOLTS BACK FAR
ENOUGH SO AS TO BE ABLE TO FIT THE SHIM SET. SLIDE THE FIXING BOLTS BACK THROUGH INTO
POSITION AND THEN TIGHTEN THE FIXING BOLTS.
8. CHECK ALL FLEXIBLE DISC FIXING BOLTS TO ENSURE THAT THEY ARE TIGHT.

BOLT ASSEMBLY
(1) M16 - ASSEMBLY TORQUE 74 NM
(2) M20 - ASSEMBLY TORQUE 144 NM

BRU-2-300/610-2xHE150LS 24
 (3) M24 - ASSEMBLY TORQUE 249 NM

NOTE: THE BOLTS SHOULD BE TIGHTENED SUFFICIENTLY TO ENSURE THAT IT IS NOT LIKELY THAT THE
COMPONENT WOULD COME LOOSE. CARE MUST BE TAKEN HOWEVER NOT TO OVER TIGHTEN THE
FIXING BOLTS AS OVER TIGHTENING WILL CRUSH THE FIXED
BUSH IN THE FLEXIBLE DISC.
9. CHECK COUNTERWEIGHT ALIGNMENT AS PER INSTRUCTIONS PROVIDED UNDER INTERMEDIATE SHAFT
INSPECTION.

4.7 BOLT TIGHTENING DATA

4.7.1 BOLT TIGHTENING TORQUE CHARTS

HIGH STRENGTH STRUCTURAL BOLTS:
TORQUES BASED ON HSS BOLTS TO AS1252.
BOLT CONDITION
EZP & LIGHTLY BLACK MANUF’S HOT DIP GALV-
OILED STD WAXED
BOLT TIGHTENING TIGHTENING TIGHTENING
SIZE TORQUE(NM) TORQUE(NM) TORQUE (NM)
M12 95 105 115
M16 240 265 290
M20 265 515 565
M24 790 880 970
M30 1580 1750 1925
M36 2750 3050 3355

HIGH TENSILE BOLTS

TORQUES BASED ON CLASS 8.8 PRECISION HIGH TENSILE BOLTS TO AS1110.

BOLT CONDITION
EZP & LIGHTLY BLACK MANUF’S
OILED STD
BOLT TIGHTENING TIGHTENING
SIZE TORQUE(NM) TORQUE(NM)
M10 40 44
M12 70 77
M20 335 372

BRU-2-300/610-2xHE150LS 25
 M24 575 640
M30 1185 1314
M36 2070 2297

BRU-2-300/610-2xHE150LS 26
SECTION 5 – SPARE PARTS

BRU-2-300/610H-2xHE150LS 27
SECTION 5 - SPARE PARTS

5.1 IN STRUCTIONS FOR ORDERING PARTS

SUPPLIER NAME AND ADDRESS: LUDOWICI MPE S.A.

CRUZ DEL SUR 133 OFICINAS 401-402- LAS CONDES
SANTIAGO – CHILE
TELEPHONE NUMBER: +562 411 3600

FACSIMILE NUMBER: +562 411 3601

CONTACT MR.HORACIO MARÍN OR MR. CRISTOBAL BRANT AT THE ABOVE NUMBERS FOR TECHNICAL ADVICE
AND SPARE PARTS.

PLEASE FURNISH THE FOLLOWING INFORMATION WHEN ORDERING PARTS:

SCREEN TYPE: BRU-2-300/610-2xHE150LS
SERIAL NO.: 11-00006/1987
DESCRIPTION OF PART:
PART NO.:
QUANTITY REQUIRED:
DELIVERY INSTRUCTIONS:

5.2 SCREEN PARTS LIST

ITEM NUMBERS LISTED BELOW CORRESPOND WITH DESIGN LAYOUT DRAWING. SEE REFERENCE DRAWINGS
IN THE APPENDICES.

ITEM DESCRIPTION REQ'D PART NO.

1. SIDE PLATE 1RH 1LH BRU 8064 RH/LH

2. DRIVE BEAM 1 BRU 8067

3. FEED BOX COMPLETE WITH RUBBER SPLA SH CURTAIN 1 BRU 8068

AND CLAMP BAR

4. CROSS MEMBER 6 BRU 8069

5. CROSS MEMBER 1 BRU 8070

6. CROSS MEMBER 2 BRU 8071

7. CROSS MEMBER 1 BRU 8072

8. CROSS MEMBER 1 BRU 8073

9. BACK MEMBER 1 BRU 8074

BRU-2-300/610-2xHE150LS 28
 10. DECK SUPPORT LAYOUT – TOP 1 SET BRU 8075

ITEM DESCRIPTION REQ'D PART NO.

11. DECK SUPPORT LAYOUT – BOTTOM 1 SET BRU 8078

12. LIFTING BEAM – TYPE A 2 BRU 4099-LB-A

13. CROSS PIPE – TYPE A 1 BRU 4099-CP-A

14. TOP DECK: 1 SET REFER TO DRAWING

LUDODECK 55MM THICK MODULAR POLYURETHANE
DECK PANELS, 20 MM CUT POINT 305MM LG. BLANK
DISCHARGE PANELS, 41MM x 200MM POLYURETHANE
SIDE LINERS.

15. BOTTOM DECK: 1 REFER TO DRAWING

LUDODECK 46MM THICK MODULAR POLYURETHANE
PANELS 2.38MM CUT POINT, 305MM LG BLANK
DISCHARGE PANELS & 41MM x 200MM SIDE CLAMP
BARS

16. SPRING MOUNT SUPPORT – RH 2 SETS BRU 8657

17. SPRING MOUNT SUPPORT - LH 2 SETS BRU 8658

18. DRIVE ASSEMBLY COMPLETE WITH GUARDS 1 BRU 8083

19. INTERMEDIATE SHAFT GUARD 2 BRU 8084

20. FEED BOX SIDE LINER 1-LH, 1-RH BRU 8085

21. FEED BOX BACK LINER 5 BRU 8086

22. FEED BOX BASE LINER 5 BRU 8087

23. SIDE PLATE RUBBER LINING 1 SET SK 1309

24. SPRING BASE PLATE 4 BRU 7099-A

25. STEEL COIL SPRINGS – GALVANISED 16 SK661

26. EXCITER – TYPE HE150 LS 2 SETS HE150LS-001

c/w 3 x HE150-010 INSERT PER FLYWHEEL
27. INTERMEDIATE SHAFT ASSEMBLY – TYPE 5 1 BRU 4300-5

28. ACCESS COVERPLATE 10 SK 1209

29. HONERT NAME PLATE KIT – TYPE 1 2 SK 1300

30. STROKE INDICATOR PLATE KIT 2 SK 1257

31. EXCITER HOLD DOWN BOLTS NS113-A4-34ASSY 24 SETS NS113-A4-34ASSY

32. C50LRBR32-32G 40

33. C50LRBR32-28G 66

34. C50LRBR32-24G 20

BRU-2-300/610-2xHE150LS 29
 35. C50LRBR32-20G 114

36. 3LC2R-32G 240

ITEM DESCRIPTION REQ'D PART NO.

37. C50LRBR24-28G 16

38. C50LRBR24-20G 42

39. C50LRBR24-12G 90

40. 3LC2R-24G 148

41. B30 X 60 HT 9 SETS

42. BA20x60HSSG 112

43. W20 HSSG 112

44. BA16X55 HSSG 26

45. BA16X45 HSSG 62

46. B16X55HT 18

47. B16X45HT 40

48. B16x30HT 16

49. N16NY 58

50. W16 HSSG 58

51. W16 SP 16

52. B14X50HT 16

53. N14NY 16

54. SP12 X 40 6

55. LOCK WASHER 3 HE150LS-25

56. B12X30(GUARD-BASE) 18

57. - 0

58. N12NY 6

59. W12SP 18

60. W12 18
HONERT STD SPECIFICATION – BRU 1522 SHEET 4
61. TOP & LEA DING FACES OF CROSS MEMBERS TO BE LINED WITH 10 mm
NATURAL RUBBER. TOP FACES OF STRINGER BRACKETS TO BE
PROTECTED WITH TROWELLABLE WEAR RESIST.
INSIDE OF SIDE PLATES, ABOVE AND BETWEEN BOTTOM DECK AND TOP
DECK TO BE LINED WITH 10MM NATURAL RUBBER AS PER BRU8088.
ALL GAPS BETWEEN FEEBOX LINERS TO BE FILLED WITH WEAR RESIST.

BRU-2-300/610-2xHE150LS 30
 FINISH PAINT COLOURS (AS2700): SCREEN BODY – WHITE, GUARDS –
GOLDEN YELLOW Y14, MOTOR – ORANGE X15

BRU-2-300/610-2xHE150LS 31
5.3 PARTS LIST FOR EXCITER
ITEM NUMBERS LISTED BELOW CORRESPOND TO HE150LS -001.

ITEM DESCRIPTION REQ'D PART NO.

1 CASING EXCITER HE150LS 1 HEV100LS -002

2 COVER TOP HE150LS 1 HEV100LS -020

3 GASKET TOP COVER HE150LS 1 HEV100LS -021

4 BOLT M16x55 HIGH TENSILE GRADE 8.8 ZINC 44 B16x55HT

5 WASHER SPRING M16 ZINC 44 W16SP

6 EYEBOLT M30 2 M30 EB

7 VITON SEAL SCV1 180x210x16 4 180x210x16TC

8 PLUG MAGNETIC 1” BSP 3 SP6033-16

9 DIPSTICK ½” BSP HE150LS 1 HEV100LS -022

10 WASHER COPPER 39 ODx33 IDx1mm 3 C33x39

11 WASHER COPPER 24 ODx20 IDx1mm 4 C20x24

12 NAMEPLATE IDENTIFICATION HE EXCITERS 1 NS113-A4-17

13 EXCITER LUBRICATION & OIL CHANGE PLATE 1 NS113-A4-10

14 DRIVE SCREW NO. 4x¼” ROUND HEAD TYPE “O” 8 126W 223-13-SS

15 COVER BRG HE150LS 4 HEV100LS -014

16 RING LABYRINTH HE150LS 4 HEV100LS -015

19 PLUG ½” BSP NO DIPSTICK 3 NS113-A4-35

20 SHAFT HE150LS DRIVE 1 HE150LS-005

21 SHAFT HE150LS DRIVEN 1 HE150LS-006

22 KEY EXCITER GEAR HE V100LS 2 K40x22x75

23 GEAR HE150LS RH 1 HEV100LS-007/1

24 GEAR HE150LS LH 1 HEV100LS-007/2

25 SPACER RING HE150LS 2 HEV100LS-008

26 BEARING SPH ROLLER, VIBRATORY DUTY 4 22330

27 SCREW GRUB SOCKET HEAD 8 S8x16GR

28 FLYWHEEL NO INSERTS 1 SET OF 4 HE150LS-009

BRU-2-300/610-2xHE150LS 32
 29 INSERTS FLYWHEEL 12 HE150LS-010

31 KEY EXCITER FLYWHEEL HE V100LS 4 K32x11x65

32 BOLT, M24x200 HEX HEAD HT 8.8Z 4 B24x240HT

33 WASHER ROUND M24 FRICTION GRIP Z 8 W24HSS

34 NUT M24 HEX NYLOC EZP 4 N24NY

36 PIN SELOC AS REQ’D SP10x90/SP10x60

37 BUSH REDUCING 25 TO 20 NB STEEL 1 B25x20HT

38 SLINGER OIL HE150LS 4 HEV100LS -013

39 PIPE ELBOW 25 NB M & F 45 DEG #03096901 1 E25MF45

40 SCREW CAP SOCKET HEAD 24 S6x20CA

41 WASHER SPRING M6-Z 24 W6SP

42 BREATHER/FILTER BFP 3G 10W 10 ¾BSP 1 HYDAC-¾

43 REMOTE GREASE LUBRICATION 1 SET HEV100LS-016

44 GUARD EXCITER 1LH 1RH HE150LS-012-1/2

45 INSERTS HOLLOW FLYWHEEL HE150LS-017

5.4 PARTS LIST FOR DRIVE GUARD ASSEMBLY

ITEM NUMBERS LISTED BELOW CORRESPOND WITH DRIVE ARRANGEMENT DRAWING BRU 8083. SEE
REFERENCE DRAWINGS IN THE APPENDICES

ITEM DESCRIPTION REQ'D PART NO.

1 300PD5-SPC TAPER LOCK PULLEY TO SUIT SPC BELT 1

2 560PD5-SPC TAPER LOCK PULLEY TO SUIT SPC BELT 1

3 3525 TAPER LOCK BUSH BORE AND KEY TO SUIT ø 3.375” 1 FENNER
SHAFT

4 3525 TAPER LOCK BUSH BORE AND KEY TO SUIT ø 80 1 FENNER

SHAFT

5 SPC 3150 SPC WEDGE BELT 5

6 WEG 75kW ALTITUDE RATED MOTOR 4 POLE, 3ph, 50Hz, 1 WEG

400V, 250% FLT, NEMA B444T FRAME, IP65

7 SR250 280 SLIDE RAIL 2 WEG

8 PLUMMER BLOCK BEARING UNIT TYPE SNL22518T G- 1 SKF

ASSY (FIXED)

BRU-2-300/610-2xHE150LS 33
9 PLUMMER BLOCK BEARING UNIT TYPE SNL22518T G- 1 SKF
ASSY (FLOATING)

10 EXCITER COUPLING – TYPE C 1 BRU 3179

11 LAYSHAFT ø80 1 SK 784

12 UNIVERSAL SHAFT T032-585GCS 1

13 UE150 EXCITER COUPLING – MOTOR SIDE 1 BRU 2063

14 B14x50HT + N14NY HEX BOLT & NYLOC NUT 16

15 LARGE BELT GUARD ASSEMBLY 1 BRU 8089

16 UNISTRUT GUARD MOUNT POST 2 BRU 7262

17 P1012S + M16x30 + M16 LOCK WASHER 4

18 LAY SHAFT GUARD 1 BRU 7195

19 UNI-SHAFT GUARD 1 BRU 7336

20 S10x16GR GRUB SCREW 2

5.5 PARTS LIST FOR COUNTERMASS FRAME

ITEM NUMBERS LISTED BELOW CORRESPOND WITH COUNTERMASS FRAME DESIGN LAYOUT DRAWING BRU
9101. SEE REFERENCE DRAWINGS IN THE APPENDICES

ITEM DESCRIPTION REQ'D PART NO.

1 FEED END CROSS MEMBER 1 BRU9102

2 DISCHARGE END CROSS MEMBER 1 BRU9102

3 DIAGONAL BRACE 1 RH 1 LH BRU9102

4 SPRING MOUNTING PLATE – TYPE B 4 BRU7099

5 SIDE MEMBER 1 RH 1LH BRU9102

6 SHOCK ABSORBER MOUNTING BRACKET 6 BRU7099

7 STEEL COIL SPRINGS – GALVANISED 24 SK661

8 BASE PLATE – TYPE A 2 BRU7099

9 BASE PLATE – TYPE B 2 BRU7099

10 “SACHS” SHOCK ABSORBER 6 T55x126HA

11 PIN 12 BRU7099-11

12 SP 6x40 24 -

13 BA20x120HSSG 4 -

14 BA20x85HSSG C/W W20 HSSG 24 -

BRU-2-300/610-2xHE150LS 34
15 BA20x85HSSG 36 -

16 BA20x65HSSG 48 -

5.6 RECOMMENDED SPARE PARTS

STRATEGIC SPARES
ITEM NUMBERS LISTED BELOW CORRESPOND WITH DESIGN LAYOUT DRAWING BRU8063. SEE REFERENCE
DRAWINGS IN THE APPENDICES.

ITEM DESCRIPTION REQ'D PART NO.

26 EXCITER TYPE HE150LS 1 HE150 LS

18 UNIVERSAL SHAFT 1 T032-585GCS

18 MATCHED VEE BELTS 5 SPC3150

25 STEEL COIL SPRINGS – GALVANISED* 16 SK 661

31 EXCITER HOLD DOWN BOLTS 24 SETS NS113-A4-34-ASSY

ITEM NUMBERS LISTED BELOW CORRESPOND WITH DESIGN LAYOUT DRAWING BRU9101. SEE REFERENCE
DRAWINGS IN THE APPENDICES.

ITEM DESCRIPTION REQ’D PART NO.

7 STEEL COIL SPRINGS – GALVANISED* 24 SK661

10 “SACHS” SHOCK ABSORBER 6 T55x126HA

11 PIN 12 BRU7099-11

12 SP 6x40 24 -
* COMMON PART

CONSUMABLE SPARES

ITEM NUMBERS LISTED BELOW CORRESPOND WITH DESIGN LAYOUT DRAWING BRU8063. SEE REFERENCE
DRAWINGS IN THE APPENDICES.

ITEM DESCRIPTION REQ'D PART NO.

14 LUDODECK TOP DECK SCREEN PANELS & FITMENTS 1 SET REFER TO DRAWING

15 LUDODECK BOTTOM DECK SCREEN PANELS & FITMENTS 1 SET REFER TO DRAWING

BRU-2-300/610-2xHE150LS 35
SECTION 6 – APPENDICES

BRU-2-300/610-2xHE150LS 36
SECTION 6 – APPENDICES

6.1 ‘FENNER’ BELT DRIVE DATA

BRU-2-300/610-2xHE150LS 37
6.2 WEG-CHILE ELECTRIC MOTOR DATA

BRU-2-300/610-2xHE150LS 38
6.3 SCREEN DECK PANEL INFORMATION

BRU-2-300/610-2xHE150LS 39
6.4 LUBRICATION LIST AND SCHEDULE

BRU-2-300/610-2xHE150LS 40
6.5 REFERENCE DRAW INGS

FORMAT DRAWING N°

A-1 BRU 8062 REV.7 INSTALLATION LAYOUT

HORIZONTAL VIBRATING SCREEN TYPE BRU-2-300/610H-
2xHE150LS

A-1 BRU 8063 REV.7 DESIGN LAYOUT

HORIZONTAL VIBRATING SCREEN TYPE BRU-2-300/610H-
2xHE150LS

A-1 BRU 9101 REV.1 DESIGN LAYOUT COUNTERMASS FRAME

HORIZONTAL VIBRATING SCREEN TYPE BRU-2-300/610H-
2xHE150LS
A-1 BRU 8083 REV.2 DRIVE ARRANGEMENT
HORIZONTAL VIBRATING SCREEN TYPE BRU-2-300/610H-
2xHE150LS

A-1 BRU 8075 REV.0 TOP DECK SUPPORT LAYOUT

HORIZONTAL VIBRATING SCREEN TYPE BRU-2-300/601H-
2xHE150LS

A-1 BRU 8078 REV.0 BOTTOM DECK SUPPORT LAYOUT

HORIZONTAL VIBRATING SCREEN TYPE BRU-2-300/610H-
2xHE150LS
A-4 BRU 1522 LUDOWICI / HONERT TECHNICAL SPECIFICATIONS

BRU-2-300/610-2xHE150LS 41
SECTION 7 – TEST RESULTS

BRU-2-300/610-2xHE150LS 42