Professional Documents
Culture Documents
C Serie Rep - Manual
C Serie Rep - Manual
N11450058, B 1
2 N11450058, B
Disassembly of the Crusher
Draw. 1.2b
1.2 Remove the gibkeys (V, draw. 5) from 1.3 Remove the flywheels. There are 2 pc
both flywheel. To remove these two of threaded holes for bolting on the
keys, use two tapered drifts (in draw. flywheel extractor in each flywheel.
446835, 1:50). Position the drifts on Fit on the extractor, support the
either side of the gibkey head, weight of the flywheel on a crane, and
between the head and the flywheel, pull off the flywheel by using a 30 ton
and strike the drifts simultaneously jack placed between the extractor
from opposite sides. beam and the eccentric shaft end. If
necessary, use heat if the flywheel
hub is tight.(Flywheel extraction tool
in draw. 446084)
Draw. 1.2a
Draw. 1.3a
N11450058, B 3
Disassembly of the Crusher
C63 430 kg
C80 670 kg
C80R 430 kg
C100 1200 kg
C110 1800 kg
C125 2680 kg
C140 2700 kg
C145 3350 kg
C160 3350 kg
C200 6400 kg
Draw. 1.3c
Draw. 1.3b
4 N11450058, B
Disassembly of the Crusher
Draw. 1.4c
N11450058, B 5
Disassembly of the Crusher
Draw. 1.6c
Draw. 1.6b
6 N11450058, B
Disassembly of the Crusher
N11450058, B 7
Inspection of the Frame
Inspect the measure and roundness The stopper The changeable guide
of the dowel pins. If necessary, fill
with weld and machine to the original Draw. 2.3b
measure. See enclosed appendix.
The clearance between the adjusting
2.3 Rear end wedges and steering guides is under
5 mm. The same concerns the clear-
Inspect the measure and roundness ance of the toggle plate support. Oth-
of the dowel pins. If needed, fill with erwise it must be either repaired or
renewed.
8 N11450058, B
Inspection of the Frame
N11450058, B 9
Assembly of the Crusher
Draw. 3.2b
Draw. 3.1 Leave free space under the dowel pin
holes
3.3 Raise the other side plate in place.
Draw. 3.3
Draw. 3.2a
10 N11450058, B
Assembly of the Crusher
N11450058, B 11
Assembly of the Crusher
Draw. 3.8
3.9 Fit the fastening screws with sleeves Tighten the bearing housing bolts into
in place. enclosed values. (Pre-tension is 400
Nm.
12 N11450058, B
Assembly of the Crusher
Draw. 3.10c
Draw. 3.10a.
Draw. 3.10d
Draw. 3.10b
N11450058, B 13
Assembly of the Crusher
14 N11450058, B
Flywheel assembling
C63B 7 mm M16*45 90 Nm
Use some support peace to make the fly- C80R 10 mm M36*60 1010 Nm
Draw 4.1b
N11450058, B 15
Flywheel assembling
Draw.4.4a
16 N11450058, B
Dismantling of the Pitman
Draw. 5
See points from 1.1 to 1.5 to read how to take 5.2 Detach on the adapter sleeve of the
the pitman from the crusher. frame bearing by screwing a hydrau-
lic nut, it must screwed min. 3 rounds
on the adapter sleeve.
5.1 Detach one locking pin (F, draw. 5)
from both labyrinths by screwing into Pump with hydraulic pump oil to
the hole of the locking pin a jacking adapter sleeve so that it slides out
bolt. Unscrew the labyrinth rings (G, and release the bearing from shaft.
draw. 5). Detach the labyrinth covers
(H, draw.5) of the bearing housing.
The model Hydraulic nut for frame bearing
(Labyrinth seal ass./disass. tool in disassembly
draw. 341012)
C63 HMV38
C80B HMV54
C80 HMV46
C100 HMV62
C110 HMV62
C125 HMV80
C140 HMV84
C145 HMV84
C160 HMV96
Draw. 5.1. Screw in the jacking bolt and turn it C200 HMV112
until the locking pin rises out.
N11450058, B 17
Dismantling of the Pitman
Draw. 5.3
Draw. 5.2b
18 N11450058, B
Dismantling of the Pitman
Draw. 5.5a
C63B 319569
Draw. 5.5c.
C80B 300449
C80R 319569
Place the end of the shaft on a support.
C100B 300449
(Normally the end is supported with a
C110B 300449 chain block)
C125B 300449
C140BS 289568
C145 289568
C160B 289568
C200
N11450058, B 19
Dismantling of the Pitman
Draw. 5.5d.
20 N11450058, B
Dismantling of the Pitman
The (1) The (2) The (3) The (5) The (6) The (7) The lab. (8) The
model flywheel lab. ring cover housing housing ring dis.bush.
N11450058, B 21
Dismantling of the Pitman
Draw. 5.7a
22 N11450058, B
Dismantling of the Pitman
Draw. 5.7b
Draw. 5.7e
Draw. 5.7d
N11450058, B 23
Dismantling of the Pitman
Diameter of the eye, measured cross- Straightness and worn condition of all
wise at the bearing area, at both the labyrinths
trains of rollers. Do not measure the
diameter at the grease nipple area. The measures are in repair drawings:
24 N11450058, B
Dismantling of the Pitman
Draw. 5.9b
The A B C D(F) D(M) E(F) E(M) F G H (F) H (M)
model
C63B Ø360 G7 Ø440 js Ø365 H8 104 106 149 152 5 15 115 125
C80R Ø360 G7 Ø440 js Ø365 H8 104 106 146 149 8 15 109 117
C100B Ø540 G7 Ø660 js8 Ø545 H8 148 150 234 238 5 19 194 205
C110B Ø540 G7 Ø660 js8 Ø545 H8 148 150 234 238 5 19 194 205
C125B Ø650 G7 Ø800 js8 Ø652 H8 171 173 257 262 5 19 218 229
C140B Ø700 H7 Ø850 js8 Ø702 H8 185 185 280 286 5 19 242 252
C140BS 0,08 0,07 0,125 0,25 0,25 0,25 0,25 0,25 0,5
C140 Ø700 H7 Ø850 js8 Ø702 H8 185 185 280 286 5 19 242 252
C160B Ø790 G7 Ø1000 js8 Ø794 H8 234 234 338 346 15 25 273 288
C200B Ø920 H7 Ø1170js8 Ø925 H8 259 259 366 374 15 25 305 324
C200 0,9 0,083 0,14 0,25 0,25 0,5 0,5 0,25 0,25
N11450058, B 25
Dismantling of the Pitman
26 N11450058, B
Dismantling of the Pitman
As to the flywheels:
N11450058, B 27
Assembly of the Pitman
C125 A162
6.2 Mounting of the pitman bearings on
the shaft: C140 A165
C145 A165
There must absolutely be a plain
C160 289 660
mounting surface with a sufficiently
big hole as well as sufficiently deep C200 918 373
mounting pit on which the eccentric
shaft can be placed into the hole of Turn the shaft around and mount the
the heated pitman bearing. Heat the other heated pitman bearing on the
bearing in the oven at the tempera- mounting surface and place the
ture of 100 degrees of Celsius and eccentric shaft in its hole as
place it on a hole of the mounting described above. Let it cool down for
place. Fasten the eccentric shaft with 30 minutes.
a special tool, which compensates
the angle due to the eccentricity, and
lowers it down into the inner ring of
the bearing so that there will remain
no clearance between the inner ring
and the shaft shoulder. Let it cool
down for 30 minutes.
Draw. 6.2b
28 N11450058, B
Assembly of the Pitman
Draw. 6.4a
N11450058, B 29
Assembly of the Pitman
Draw. 6.5a
Draw. 6.7a
30 N11450058, B
Assembly of the Pitman
Draw. 6.8c
N11450058, B 31
Assembly of the Pitman
Draw. 6.9b
32 N11450058, B
Assembly of the Pitman
The model Reduction in clearances Smallest accept- The clearance before tightening
Min Max able clearence Min. Max
Draw. 6.11a
N11450058, B 33
APPENDIX A
7. APPENDIX A
Bolt Jaw and cheek plate bolts Other bolts (clean, unlubricated threads)
M10 47 4.8 35
M12 81 8.3 60
Frame tie bolts (clean, unlubricated threads) The bolt Spanner opening
M72 105
M80 115
M100 145
34 N11450058, B
APPENDIX B
8. APPENDIX B
N11450058, B 35
APPENDIX C
9. APPENDIX C
Repair drawings:
C140
36 N11450058, B