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HVAC Building Construction Method Statements

HVAC Split Unit Installation Procedure


You can follow below simple steps for installing the split units on any project. These
are general guidelines and can be used to prepare professional method statements
for approvals and pre-qualification purposes. Mostly other sections should be
included in the documents i.e. scope, responsibility and other resources including
the method of safe working in the form of risk assessment of job safety analysis etc.

Before installation of split units make sure below tools are provided so that the work
can be completed without interruption.

Mechanical Tool Box

Measuring Tape

Marker

Hack Saw Frame

Drill Machine with concrete bits 6mm to


16 mm

Anchor Bolts

Cutting wheel

Hammer
Pre Requirements

All the materials & equipment i.e. split units received at site will be inspected before
accepting and any discrepancies or damages should be notified and reported to
concerned authority for further action i.e. rejection or concession etc. Any materials
found not complying the specification and suitable for site use will be removed from
site immediately.

Competent staff should be allowed to work on site and necessary training should be
done before starting the work.
Unloading and storage of split units shall be done carefully by using necessary
manpower / shifting or lifting machinery / equipment to ensure that no damage is
caused to the equipment.

Installation Sequence of Split Units

Prepare proper supports as per approved details and ensure split units are
installed in level and plumb.

Install evaporator-fan components using manufacturer’s standard mounting


devices securely fastened to building structure.

Install ground mounted, compressor condenser components on polyethylene


mounting base.

Install roof-mounted, compressor-condenser components on equipment


supports specified in specifications.

Install seismic restraints.


Install suspending compressor-condenser components on restrained, spring
isolators with a minimum static deflection of 1 inch (25 mm) or as per
approved material for a specific site.

Install and connect pre-charged refrigerant tubing to component’s quick-


connect fittings. Install tubing to allow access to unit.

Make connections to the refrigerant piping as per drawings indicating general


arrangement of piping, fittings, and specialties. Where piping is installed
adjacent to unit, allow space for future service and maintenance of unit.

In general if not indicated, connect piping with union and shutoff valves to
allow units to be disconnected without draining piping.

Perform a pressure test and get necessary approvals from authorities/parties.

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