Cutting & Crimping Tools

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 Table of Contents

Product Code Page

Ratchet Cutter Cu/AL up to 300mm2 K3 4
Ratchet Cutter Cu/AL up to 500mm2 K4 4
Copper Aluminium Parrot Beak Ratchet Cutter C2 C2 5
Klein Ratchet Cutter K325 6
Baudat K32 K32 6
Izumi Battery Ratchet Cable Cutter RCS50E 6
Steel Wire Cable Cutters up to 750mm KS62 7
Steel Wire Cable Cutters up to 1000mm KS80 7
ACSR Ratchet Cable Cutter S20 8
Copper & Aluminium Earth Tape Cutter FS40 8
Hand Cable Cutters for Copper & Aluminium CC 9
Hand Cable Cutters for Steel Rod and Steel Wire HCC 9
Insulated Cable Cutters ME 9
Izumi Hydraulic Cutters S20- 10
Cembre Hydraulic Cutters HT 10
Cembre Ht TC051Y HT_TC051Y 10
Hydraulic Foot Pump PO7000 11
Battery Operated Hydraulic Pump B70M-P24-CH 11
Hydraulic Cutting Head TC025 12
Hydraulic Cable Cutting Head up to 40mm OD TC40 12
Hydraulic Cable Cutting Head up to 55mm OD TC055 12
Hydraulic Cutting Head up to 120mm od TC120 13
Open Head Hydraulic Cable Cutter SDK85 13
Klauke 1000v Insulated Cable Cutter for Cu/Al ES32iSM 14
Klauke 1000v Insulated ES20L ACSR Battery Cutting Tool ES20lISM 14
Burndy MD6 MD6 15
Burndy Y35 CI-99 15
Klauke 1000v Insulated Mini Crimp Tool EK425LISM 16
Klauke 12 Ton Battery powered crimping tool EK120-30 16
Cembre W Die Crimp Tool B54D-D6 17
Cembre W Die Crimp Tool B55KV B55KV 17
Cembre B135-C-KV U Die Crimper B135-C-KV 17
Burndy W Die Crimp Tool PATMD6 18

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Product Code Page
Burndy U Die Sets UDies 20
Izumi Crimp Die Sets IDS 20
Cembre Die Sets CT 20
Metal Die Box MDB 20
Plastic Die Box PDB 20

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CU/AL RATCHET CABLE CUTTERS

Part No Cross Section Max OD Length Weight

K3 300mm2 34mm od 255 1kg

Specially designed for cutting of multicore power

cables.

•Movable blade can be release in all positions

•High quality tool steel ratchet mechanism

•No flattening of the cable – unique blade profile

•Cuts fine stranded copper cables

•Easy to maintain

•Fast clean cut

•Made In Germany

CU/AL RATCHET CABLE CUTTERS

Part No Cross Section Max OD Length Weight

K4 500mm2 52mm 300 1.5kg

Specially designed for cutting of multicore power

cables.

•Movable blade can be release in all positions

•High quality tool steel ratchet mechanism

•No flattening of the cable – unique blade profile

•Cuts fine stranded copper cables

•Easy to maintain

•Fast clean cut

•Made In Germany

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CU/AL RATCHET CABLE CORE CUTTERS

Part No Cross Section Max OD Length

C1 185mm2 25mm 245mm

Parrot Beak specially designed for cutting single and

multicore power cables.

•Movable blade – can be released in all positions

•High quality tool steel ratchet mechanism

•No flattening of the cable – unique blade profile

•Cuts fine stranded copper cables

•Easy to maintain

•Fast clean cut

CU/AL RATCHET CABLE CORE CUTTERS

Part No Cross Section Max OD Length

C2 240mm2 36mm 330

Parrot Beak specially designed for cutting single

and multicore power cables.

•Movable blade – can be released in all positions

•High quality tool steel ratchet mechanism

•No flattening of the cable – unique blade profile

•Cuts fine stranded copper cables

•Easy to maintain

•Fast clean cut

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• Cable cutter for copper and aluminium non-armoured
cables up to 240mm².
• Ratchet design gives a large capacity tool that can fit in
any toolbox.
• Precision ground blades for ease of operation and long
service life.
• Safety lock and part cycle release functions.
• Soft feel insulated handles.

Part No: K325

Ratchet cable cutter with single handed operation

Open jaws for faster operation and greater access to restricted
spaces

Cutting Capacity:
Copper and aluminium cables to 32mmØ
Copper cable to 250mm²
Aluminium cables to 320mm²

Blades releasable at any point during cutting

Part No: K32

This battery cable cutter specifically designed for

cutting the toughest copper and aluminium cables in
a limited amount of space.
Cuts are clean with a minimal amount of cable
distortion.
Repetitive strain is eliminated.
Heavy duty cable cutter for non-ferrous cables up to
50 mm O.D

Part No: RCS50E

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STEEL WIRE ARMOUR RATCHET CABLE CORE
CUTTERS

Part No Cross Section Max OD Length

KS62 750 mm 62 410

•Movable blade – can be released in all positions

•High quality tool steel ratchet mechanism

•No flattening of the cable – unique blade profile

•Cuts fine stranded copper cables

•Easy to maintain

•Fast clean cut

•Made in Germany

STEEL WIRE ARMOUR RATCHET CABLE CORE

CUTTERS

Part No Cross Section Max OD Length

KS80 1000mm 80mm 810mm

•Movable blade – can be released in all positions

•High quality tool steel ratchet mechanism

•No flattening of the cable – unique blade profile

•Cuts fine stranded copper cables

•Easy to maintain

•Fast clean cut

•Made in Germany

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ACSR Cable Cutter

Part No Cross Section Max OD Length Weight

S50 350mm2 50mm 230 1.1g

Specially designed for cutting of ACSR Cables.

•ACSR DIN 48 204 OD 24.5mm 7/2.67mm core

•Cuts fine stranded copper cables

•Easy to maintain

•Fast clean cut

•Made In Germany

Copper Earth Tape Cutter

Part No Max Tape Thickness Length Weight

FS40 50mm x 6 mm 290 1.7kg

Specially designed for cutting of copper earth tape.

•Cuts Square

•Does not damage copper tape

•Easy to maintain

•Fast clean cut

•Made In Germany

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Hand Cable Cutters for Copper and
Aluminium

Part No Cutting Capacity Length

Cu /AL cables up to
CC80 320mm
80mm2
Cu /AL cables up to
CC250 600mm
250mm2
Cu /AL cables up
CC500 800mm
to 500mm2

Hand Cable Cutters for Steel rod and Steel

Wire Rope

Code Cutting Capacity Length

Steel Rope 7mm
HCC60S 310
, Wire Rope 5mm
Steel Rope 12mm ,
HCC200S 580
Wire Rope 9mm
Steel Rope 16mm ,
HCC250S 600
Wire Rope 11mm

Marvel Insulated cable cutters made in

Japan
Tested to 50000v

Part Code Cutting Capacity Length

ME 150S Cu/AL 150mm2 460mm
ME 250S Cu/AL 250mm2 615mm

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 Izumi Light weight portable hydraulic cutter
features:
Guillotine type cutting for less jamming than shear
type cutting.
Wire
Part No ACSR Soft Steel Rebar Guy Wire
Rope
S20 20mm 21mm 16mm 13mm 16mm
S24 24mm 24mm 20mm 20mm 20mm
S32 32mm 32mm 25mm 25mm 32mm

Cembre Hand operated hydraulic tool

The tool features a double speed action
The blades are manufactured from high strength
steel,
The head can rotate through 180 degrees
HT series features an automatic safety valve to
bypass oil when reaching maximum pressure; a
pressure release device can also be operated at any
stage of operation.
Part Code Wire Rope ACSR Steel Rod Cu/AL
HT-TC026 18mm 22.8mm 13mm 25mm
HT-TC041 18mm 39.2mm 11.5 40mm

Cembre Ht TC051Y

Hand operated hydraulic tool specifically designed

to cut copper, aluminum, aluminum steel cables
(ACSR)
having a max overall diameter of 50 mm.
The HT-TC051Y is provided with a two stage
hydraulic system, which advances the blades quickly
to the cable.

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 Foot operated double speed pump,
developing a maximum pressure of 700
bar.

The pump is supplied with 3 m long high

pressure flexible hose complete with
female self-lock quick coupler.

Pressure can be withdrawn at any time

during operation by depressing the
release lever.

A solid shaped stand gives the pump

stability during operation.

Part Number PO7000

Portable electro-hydraulic pump,

operating at 24V dc by battery for
independent use, developing 700 bar
pressure;

integral socket for connection to an

external 24 V dc supply.

Options:

It is also available insulated and operated

by remote pneumatic hand controller and
supplied with an non-conductive hose.

Part No: B70M-P24-CH

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 Hydraulic cutting head complete with quick
automatic coupler for connection to a
hydraulic pump with a working pressure of
700 bar max.

Wire
Part No ACSR Rod Cu/AL
Rope
TC025 22.8mm 18mm 11mm 25mm

Hydraulic cutting head complete with quick

automatic coupler for connection to a
hydraulic pump with a working pressure of
700 bar max

.
Wire
Part No ACSR Rod Cu/AL
Rope
TC40 39.2mm 18mm 20mm 40mm

Hydraulic cutting head complete with

quick automatic coupler for connection to
a hydraulic pump with a working pressure
of 700 bar max.

Wire
Part No ACSR Rod Cu/Al
Rope
TC055 50mm 14.3mm 22mm 55mm

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TC120
Hydraulic Cutting Head up to 120mm od

Hydraulic cutting head specifically designed to cut

copper, aluminium and telecommunications
cables having a max overall diameter of 120 mm.

The head can easily be opened to cut running

cables, and the handle allows the most
comfortable positioning of the head onto the cable
to be cut.

The head is complete with a quick automatic

coupler for connection to a hydraulic pump with a
working pressure of 700 bar max.

SDK85
Open Head Hydraulic Cable Cutter

Cuts copper ,aluminium and ACSR up to

55mm2 (depending on cable type)
Suitable for fine stranded cable and
telecommunication cable
Exceptionally light and compact design
Safe working due to high ground stability by double
stops
Characteristics
Open cutting head with quick coupling, under no
pressure, rotates 360°
For connecting to hydraulic pumps with 700 bar
operating pressure for best possible cutting results

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 Klauke 1000v Insulated Cable Cutter
for Cu/Al
Part No: ES32iSM

• Cuts multi-stranded copper and aluminium

cables (ES 32-L
• Cuts fine and superfine stranded copper
cables (ES 32 F-L)
• Slim cutting head - ideal when space is critical
• Open cutting head, rotatable
• One-button operating concept for controlling
all tooling functions
• Ergonomic 2-component plastic housing with
soft linings
• Balanced centre of gravity for easy handling
• LED for workplace illumination
• High-performance 18V Li-ion battery with high
capacity

Klauke 1000v Insulated ES20L ACSR

Battery Cutting Tool
Part No :ES20lISM

• For cutting Al/St conductors (ACSR) to DIN EN 50182

• solid Al/Cu cables to VDE 0295, Class 1 and
laminated copper bus bars up to 20mm
•
Extremely robust design and lightweight
•
Slim cutting head - ideal when space is critical
•
High-performance 18 V Li-Ion battery

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The MD-6 Burndy Compression Tool .
• Available with either permanent "BG"
and "D3" grooves.
• The "D3" groove accomodates the
complete line of "W" die inserts.
• Easy tool adjustment with allen key.
• MD6-8 Option has "O" and "D3"
grooves

Part No: Burndy MD6

The Y35 Burndy Hydraulic Crimping Tool

has a C-shaped head

Rotates 180° for overhead line work and

compression grounding applications.

Hydraulic Crimper features push-button die

locks for Burndy "U" dies
12-tons of crimping force

Rapid ram advance automatic 10,000 PSI

blow-off pressure release valve for positive
crimping

Part No:CI-99

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EK425LISM
Klauke 1000v Insulated Mini Crimp
Tool

Klauke
New 1000v Insulated
Single Hand Battery Crimp Tool For W Dies

50KN Crimping Force

40mm Jaw Opening

Approx 140 Crimps Per Battery

3.0Kg

Supplied with 2 x 3ah Batteries and Vehicle

EK120-30
Klauke 12 Ton Battery powered
crimping tool
U Die 12 Ton battery powered crimping tool has
a large crimping range, for 10-400mm²
Up to 60% less crimping operations due to wide
crimping
Kit Contents:
• EK 120/30L Tool
• Plastic Case
• Battery 18V / 3.0 Ah
• Quick Charger for 18V Li-Ion Batteries

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Cembre W Die Crimp Tool
CembreSingle Handed Operation
Jaws rotate 180° for ease of operation in confined
spaces.
Fitted with a maximum pressure valve.
Ni-MH battery; powerful, better environmental
compatibility.
Two batteries and charger included.
Standard interchangeable crimping jaw: CDD6 with “D3”
roove to accept all “W” style crimping dies + “BG” fixed
groove.
CDD6-8 with “D3” roove to accept all “W” style crimping
dies + “O” fixed groove Head Available
CMB1 Cutting Head for ACSR Available

Part No : B54D-D6
Cembre W Die Crimp Tool B55KV

14.4 V cordless hydraulic crimping tool

Lightweight and balanced for single hand operation.
The tool features a double speed action
The crimping head can rotate through 180° for ease of
operation
The B 55, with adapter AU55-50, will accept all Cembre 50
kN dies; with adapter AU55-W it will accept "W" dies
Fitted with a maximum hydraulic pressure valve.
Complete with a battery condition display
Comes with 2 x Li-Lon Batteries and Vehicle charger

Part No : B55KV

Cembre B135-C-KV U Die Crimper

12Ton Battery Crimp tool for U dies

Double Speed advance
Head rotates 180 deg
weight 2.2kg
Supplied with 2 x 14.4v Li-Ion batteries and
vehicle charger

Part No : B135-C-KV

Page 17 www.ukusp.co.uk sales@ukusp.co.uk Tel:01782537200

 Burndy W Die Crimp Tool
The BURNDY® PATRIOT® High Performance tool 80%
faster than previous models

• Refined hydraulic system for ultra performance, speed

and reliability.
• Advance design high speed pump completes a crimp in
approximately 2 seconds.
• True, one-handed operation for advance, retract, and
hold.
• Pressure “pop-off” valve indicates completion of crimp.
• Ram holds position when trigger is released to allow the
operator to check alignment prior to crimping.
Burndy 12 Ton U Die Tool
The BURNDY® PATRIOT® Lithium-Ion tools
incorporate the latest engineering technology with a
patented high speed hydraulic pump
• Tool Weight: 15.7 lbs. (7.12 kg) With Battery
• State of the art crimping head design, 355° head
rotation lets user get into tight areas easier
• Allows use of standard BURNDY ® dies already in
use
• PAT750C-LI with rubber covered head is available
• 5-year limited warranty on tool
• Lifetime warranty on INFINITY DRIVE ®
• 1-year warranty on batteries and charger
• Recharge Time: 30 minutes
Burndy Die Less Crimp Tool
The BURNDY® PATRIOT® Lithium-Ion tools
incorporate the latest engineering technology with a
patented high speed hydraulic pump

• Output Force: 6 tons (5.4 metric tons)

• Die less system eliminates the need to purchase and
maintain dies
• Die less system allows connectors and splices to
become range taking
• Tool Weight: 13 lbs. (5.9 kg) with Battery

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 Klauke 100 Tonne Crimp Head

• Single-acting crimping head for connecting to

hydraulic pumps with 700 bar operating
pressure
• Compact, simple design
• Extremely high crimping force
• For interchangeable dies (outer: to IZUMI
standard EP-100W,
• Nickel-plated version
• Quick coupling

Part No Crimp Range weight

T 100 ton Crimp Head
• Working Pressure 10,000 psi (700 bar)
• 100 tons Crimping Force
• Built in safety relief valve prevents
accidental damage
• Vast range of dies available and accepts
shell type ‘C’ Dies
• Easy, one handed die removal
• One-piece design
• Coupling/hose protective guard
• Optional Cycle Counter
• Comfy-grip coated handles
• Different quick release coupling options
available
• Dimensions Ø192mm x 314mm
• Weight 26kg

Burndy 12 Ton U Die Tool

Page 19 www.ukusp.co.uk sales@ukusp.co.uk Tel:01782537200

 Burndy W Die Sets
W162 W162 W163 W164
W166 W203 W204 W239
W243 W245 W247 W249
W373 W658 W659 W698
W699 WGB WC WE
WO W120BGE2T W140BGE2T W173BGE2T

U161 U162 U163 U614

U165 U166 U167 U168
U169 U170 U203 U204
U209 U243 U247 U249
U305 U315 U317 U373
U642 U654 U655 U658
U659 U698 U699 U708
U756 U790 U878 UBG
UC UD3 UE UF

Izumi Die Sets Cembre CT & HT

Die Sets

Plastic Die Box

Metal Die Box for W and U
For W and U Dies
Dies

Page 20 www.ukusp.co.uk sales@ukusp.co.uk Tel:01782537200