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Installation and

Service Instructions
for use by heating contractor

Vitotronic 100, Model HC1


Digital boiler control unit
Please file in Service Binder

Vitocontrol-S, WB2B
Outdoor-reset logic digital cascade control

VITOTRONIC 100, HC1


VITOCONTROL-S, WB2B

Vitotronic 100, HC1

Vitocontrol-S, WB2B

Certified as a component part


of Viessmann boilers only

5414 553 v1.7 05/2012


General information

Safety, Installation and Warranty Requirements

Please ensure that this manual is read and understood before commencing installation. Failure to comply with the
instructions listed below and details printed in this manual can cause product/property damage, severe personal injury,
and/or loss of life. Ensure all requirements below are understood and fulfilled (including detailed information found in manual
subsections).

Licensed professional heating Advice to owner


contractor Once the installation work is complete,
The installation, adjustment, service, the heating contractor must familiarize
and maintenance of this equipment the system operator/ultimate owner
must be performed by a licensed with all equipment, as well as safety
professional heating contractor. precautions/requirements, shut-down
procedure, and the need for
Please see section professional service annually before
entitled “Important the heating season begins.
Regulatory and
Installation
Requirements.”

Warranty
Information contained in
Product documentation this and related product
Read all applicable documentation be- documentation must be
fore commencing installation. Store read and followed. Failure
documentation near boiler in a readily to do so renders warranty
accessible location for reference in the null and void.
future by service personnel.

For a listing of
applicable literature,
please see section
entitled “Important
Regulatory and
Installation Requirements.”

5414 553 v1.7

2
Table of Contents

Index

Page

General Information
Product information ........................................................................................................................................................................................................... 5

Heating System Designs


System design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installation – Vitocontrol-S, WB2B


Installing the Cascade Communication Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Summary of electrical connections (Power Pump Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Summary of electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mounting the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Inserting cables and applying strain relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Sensor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connection pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Connection to modulating valve actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Connection of external contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Connection to compiled failure alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Making the LON connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Installing the control unit front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Opening the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Initial Start-up
Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Further step-by-step instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Service Scanning – Vitotronic 100, HC1


Service level summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Temperatures, boiler coding card and quick scans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Scanning operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Scanning and resetting service displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Service Scanning – Vitocontrol-S, WB2B


Service level summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Temperatures and quick scans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Scanning operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Troubleshooting – Vitotronic 100, HC1


Faults displayed at the programming unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Retrieving fault codes from the fault memory (fault history) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Troubleshooting – Vitocontrol-S, WB2B


Faults with fault display at the programming unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Retrieving fault codes from the fault memory (fault history) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5414 553 v1.8

3
Table of Contents

Index (continued)

Function Description – Vitotronic 100, HC1


Boiler temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Function Description – Vitocontrol-S, WB2B


Cascade control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Heating circuit control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
DHW tank temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Components – Vitocontrol-S, WB2B


Components from the parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
LON communication module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
DHW tank temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Flow temperature sensor (low-loss header) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Outdoor temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Mixing valve motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Installation examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Vitotrol 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Vitotrol 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Connecting several remote controls units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Room temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Input Module 0 to 10 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Coding – Vitotronic 100, HC1


Resetting codes to the factory setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Coding Level 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Calling up coding level 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Coding Level 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Calling up coding level 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Overall summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Coding – Vitocontrol-S, WB2B


Resetting codings to the factory setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Coding Level 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Calling up coding level 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Coding Level 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Calling up coding level 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Overall summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Slab curing function diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
5414 553 v1.7

4
Table of Contents

Index (continued)

Connection and Wiring Diagrams - Vitotronic 100, HC1


Boiler control, Power Pump Module (models 45, 60) wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Boiler control, Power Pump Module (models 80, 105) wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Connection and Wiring Diagrams – Vitocontrol-S, WB2B


Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Low voltage motherboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Line voltage motherboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Mixing valve extension Printed Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Appendix
Specification – Vitocontrol-S, WB2B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Product Information

Vitotronic 100, HC1, and Vitocontrol-S, WB2B


Only for integration/installation on Viessmann boilers and for wall mounting.

These application examples are only recommendations, and must therefore be checked on site for completeness and
function.
5414 553 v1.7

5
General Information
Important Regulatory and Safety Requirements

Approvals Please carefully read this manual prior


Viessmann boilers, burners and to attempting installation. Any
controls are approved for sale in North warranty is null and void if these
America by CSA International. instructions are not followed.

For information regarding other


Codes Viessmann System Technology
The installation of this unit shall be in componentry, please reference
accordance with local codes. In the documentation of the respective
absence of local codes, use: product.
CSA C22.1 Part 1 and/or local codes
in Canada We offer frequent installation and
National Electrical Code ANSI/NFPA service seminars to familiarize our
70 in the U.S. partners with our products. Please
Always use latest editions of codes. inquire.

Working on the equipment The completeness and functionality of


The installation, adjustment, service, field supplied electrical controls and
and maintenance of this product must components must be verified by the
be done by a licensed professional heating contractor. These include low
heating contractor who is qualified and water cut-offs, flow switches (if used),
experienced in the installation, service, staging controls, pumps, motorized
and maintenance of hot water boilers. valves, air vents, thermostats, etc.
There are no user serviceable parts on
the boiler, burner, or control.

Ensure main power supply to


equipment, the heating system, and all WARNING
external controls has been deactivated.
Turn off electric power
Close main oil or gas supply valve. supply before servicing.
Take precautions in both instances to Contact with live
avoid accidental activation of power electric components
during service work. can cause shock or
loss of life.

Technical literature Leave all literature at the installation


Literature applicable to all aspects of site and advise the system operator/
the Vitocontrol-S, WB2B: ultimate owner where the literature
- Installation & Service Instructions can be found. Contact Viessmann for
- Operating & User Instructions additional copies.
- Instructions of other Viessmann
products utilized and installed
- Installation codes mentioned
in this manual
5414 553 v1.7

6
General Information

Important Regulatory and Installation Requirements

Power supply Working with an open control


Install power supply in accordance with No static discharge to the internal
the regulations of the authorities componentry must ever occur when
having jurisdiction or, in the absence of working with opened control
such requirements, in accordance with equipment.
National Codes. Viessmann
recommends the installation of a
disconnect switch to the 120 VAC
power supply outside of the boiler
room. The installer must provide
maximum 15 A overcurrent protection
for the 120 VAC power supply (fuse or
circuit breaker).

About these Installation Instructions

Take note of all symbols and notations intended to draw attention to potential hazards or important product information.
These include ”WARNING”, ”CAUTION”, and ”IMPORTANT”. See below.

Warnings draw your attention to the


WARNING presence of potential hazards or
Indicates an imminently hazardous important product information.
situation which, if not avoided, could
result in death, serious injury or
substantial product/property damage.

Cautions draw your attention to the


CAUTION presence of potential hazards or
Indicates an imminently hazardous important product information.
situation which, if not avoided, may
result in minor injury or
product/property damage.

Helpful hints for installation,


IMPORTANT operation or maintenance which
pertain to the product.

This symbol indicates that additional,


pertinent information is to be found in
column three.

This symbol indicates that other


instructions must be referenced.
5414 553 v1.7

7
Heating system designs
System design

A Vitodens 200-W (models 45 to


105) with the Vitotronic 100, HC1,

K
with KMK cascade communication

F
module as part of the standard
delivery
B Vitocontrol-S, WB2B with LON

20

52
communication module (accessory)
C DHW cylinder
D Vitotronic 200-H with LON
20 M1

E communication module
52
2

(accessories)
E Mixing valve on Vitocontrol-S,

52
20
2
LON WB2B
F Mixing valve on Viotronic 200-H
D

LON
H Low loss header
E

40
! Outdoor temperature sensor
? Supply temperature sensor
common heating flow
20

52
2

(low loss header)


?M1 Supply temperature sensor
mixing valve circuit 1 -
extended circuit
PPM

H
20

(Vitotronic 200-H)
?M2/M3Supply temperature sensor
mixing valve circuit 2 or 3
A

(Vitocontrol-S)
% DHW temperature sensor
2

sÖ Boiler pump (Vitotronic 100,


2 20 52

146
KMK

143 HC1)
M3

PPM

20

LON sÖM1 Mixing valve circuit 1


(Vitotronic 200-H)
B

sÖM2/M3Mixing valve circuit 2 or 3


LON
2 20 52

145
(Vitocontrol-S)
A
M2

sA DHW pump
40

sK DHW recirculation pump


28

21
1


KMK

Power supply, 120 V/60 Hz


gSM1 Motor mixing valve circuit 1
(Vitotronic 200-H)
gSM2/M3Motor mixing valve circuit 2
or 3 (Vitocontrol-S)
aVD/aVH External hook-up
C

(Vitocontrol-S),
see page 22.
aVG/KMK Connection to
Vitotronic 100, HC1 to
Vitocontrol-S
KMK Interconnection between
boiler controls and Vitotronic
100, HC1
5414 553 v1.7

8
Heating system designs
System design (cont.)

The codes must be set on every Vitotronic 100.


(see section on coding page 82)

Vitotronic 100, HC1


Required coding
01 : 2 Multi-boiler system with Vitocontrol-S, WB2B
Setting the boiler number at the Vitotronic 100 of the
07 : 2 second boiler
07 : 3 third boiler
07 : 4 fourth boiler

Vitocontrol-S, WB2B
Required coding
00 : 3, Heating circuit M2 without DHW heating
00 : 4, Heating circuit M2 with DHW heating
00 : 7, Heating circuit M2 and M3 without DHW heating
or
00 : 8 Heating circuit M2 and M3 with DHW heating
Setting up Vitocontrol-S with
35 : 1 one Vitotronic 100
35 : 2 two Vitotronic 100
35 : 3 three Vitotronic 100
35 : 4 four Vitotronic 100

Vitotronic 200-H (if installed)


Required coding
97 : 1 The outdoor temperature is accepted by the LON BUS
5414 553 v1.7

9
Heating system designs
System design (cont.)

Multiple (up to four) Vitodens 200-W, models WB2B 45, 60, 80 andd 105 with...
– multiple heating circuits with mixing valves
– low-loss header
Vitocontrol-S

PPM PPM PPM PPM

Boiler 1 Boiler 2 Boiler 3 Boiler 4

TPV PRV PRV PRV PRV

Common
Supply
Temperature
Sensor M M

DHW Tank
Low-Loss
Header

Fig. 31
When designing a multiple Vitodens system as shown above, please reference applicable multiple Vitodens technical
documentation, and contact your local Viessmann Sales Representative for further assistance.

IMPORTANT WARNING
When extending wire, there is the
This installation example depicts a possibility of exposure to
possible piping layout for multiple electromagnetic interference.
Vitodens 200-W, WB2B boilers Avoid running wires beside or near
equipped with Viessmann system high voltage 120/240 VAC
Technology. Please note that this conductors. If proximity to high
example is based on a simplified voltage conductors cannot be
conceptual drawing only! Piping and avoided, use stranded, twisted pair or
necessary componentry must be field shield design wire. Ensure that only
verified. one end of the shielding is grounded.
A low water cut-off (LWCO) must be
installed where required by local codes.
Proper installation and functionality in
the field is the responsibility of the
heating contractor.
5414 553 v1.7

10
Installation – Vitocontrol-S, WB2B

Installing the Cascade Communication Module

AThe cascade communication module Installation Instructions shipped


with boiler.
2.

3.

1.

X7

B 145

3 2 1

C C

A Vitocontrol-S WB2B 1 2 3 4 1 2 3 4
B KMK-BUS KMK1 KMK2 KMK1 KMK2
C Boiler control with Vitotronic 100
and KMK Module (max 4 boilers)
D 2-core Cable
(cable cross-section 2 x 0.5 mm2
total length 164ft. / 50m)
E Plug aVG into the Vitocontrol-S Note:
WB2B The total length of BUS cables B
5414 553 v1.8

F Terminal strip ”KMK1/KMK2” at should not exceed 164ft. / 50m.


the cascade communication module The wires from the BUS cables are
of the boiler control with commutable.
Vitotronic 100

11
Installation – Vitocontrol-S, WB2B

Summary of electrical connections (Power Pump Module)

Installation
Instructions,
Power Pump
Power/Pump module Module
123 123 123
MAIN POWER SUPPLY
120V, 60HZ, 12A
N G L 143 144 145
MAIN
DISCONNECT
SWITCH
LOW WATER CUT-OFF

L2 L N L N L N L N L N
SAFETY DEVICE

L1 120/230
-TYPICAL

P1
P2
A Transformer 40 20A 21 20 50 143
1 2 3
144
1 2 3
145
1 2 3

28
120VAC L2 L1 G N 40 20A 21 20 50 L G N
WALL
RECEPTACLE

M
120VAC
120VAC
BOILER FAULT
PUMP ALARM
OUTPUT

20 L N 40
145
230 VAC

X1
KMK1KMK2
X X4 7 6 54 3 21
1234 7 100 35 20 96 40

X3

KMK
X Boiler Control Board
8 X
Module
9
X11
LON
KMK
5414 553 v1.8

12
Installation – Vitocontrol-S, WB2B

Summary of electrical connections

LON

52 M3
52 M2
20 M3
20 M2
2 M3
2 M2 145
145
1

5 28
2/3 21
29
143 20 A1
146
50
40
156

Mixing valve extension circuit board Line voltage motherboard


?M2/M3 Supply temperature sensor sÖ Heating circuit pump (high
sÖM2/M3 Heating circuit pump temperature space heating)
gSM2/M3 Mixing valve actuator sA DHW pump
sK DHW re-circulation pump
Low voltage motherboard fÖ Power supply connection
! Outdoor temperature sensor gÖ Compiled failure alarm
? Common supply temperature aBH Internal power supply for mixing
sensor valve extension circuit board and
% DHW tank temperature sensor connections for accessories
aVD External connection sL Not used (no function)
aVG Connection to Vitotronic 100
(KMK Module) and Vitotrol
remote control
aVH Connection for external demand
LON LON BUS, interconnecting cable
for data transfer between
Vitocontrol-S and
Vitotronic 200-H or
5414 553 v1.8

Vitocom 300

13
Installation – Vitocontrol-S, WB2B

Summary of electrical connections (continued)

29

Vitocontrol-S WB2B

6
29

5414 553 v1.8

14
Installation – Vitocontrol-S, WB2B

Mounting of the control unit

1.Fasten metal backplate onto


1. mounting surface with four
fasteners.

2.Position midplate between backplate


and connection enclosure.
2.
3. 3.Install midplate and connection
enclosure onto backplate.

4.Fasten connection enclosure and


midplate onto backplate with two
fasteners.

5.Install control rear section onto


connection enclosure housing. Hook
control onto backplate tabs and
pivot downwards.

6.Fasten control rear section onto


connection enclosure with two
fasteners.
4.

5.

6.
5414 553 v1.8

15
Installation – Vitocontrol-S, WB2B

Inserting cables and applying strain relief

Run the cables from the connection enclosure into the control unit.
Apply strain relief to cables (see below).

Cables with moulded strain relief


clamp

Connect cable and strain relief clamp.

OR

Fasten cable to the cable lead with


cable tie.
5414 553 v1.8

16
Installation – Vitocontrol-S, WB2B

Sensor connection

1 5 2

1 2 3 1 2 3 1 2 3

A B C

AOutdoor temperature sensor BDHW tank temperature sensor


(not polarity sensitive) CSupply temperature sensor –
common heating supply

Installation location:

North or north-western wall. In


multi-storey buildings, in the upper
half of the second floor.

Not above windows, doors or


ventilation outlets.

Not immediately below balcony or


gutter.

Do not paint over.

Connection:
Two-wire cable, max. 120ft. / 35m
length, AWG 16.
5414 553 v1.8

17
Installation – Vitocontrol-S, WB2B

Sensor connection (continued)

Outdoor temperature sensor


The outdoor temperature sensor should be mounted 6.5 to 8ft / 2 to 2.5m above
ground level on the north or north-west facing wall of the building. In the case of
multi-storey buildings, it should be mounted in the upper half of the second storey.
Make sure that the sensor is not located over windows, doors and air vents, nor
immediately beneath a balcony or guttering.
Do not paint over the outdoor temperature sensor housing.

1. Remove the cap.

2. Mount the bottom part of the sensor


housing.

1. 5. 3. Pull the sensor wire through the


3. opening in the terminal compartment
and through the strain relief
provided.

4. Connect the wires to the terminals.

5. Place the cap over the outdoor


temperature sensor.

4. 600

580

2. 560

540

520

WARNING
When extending wire, there is the 500
possibility of exposure to
electromagnetic interference.
Avoid running wires beside or near high 480
voltage 120/240 VAC conductors. If
proximity to high voltage conductors
cannot be avoided, use stranded, 460
twisted pair or shield design wire.
Ensure that only one end of the
shielding is grounded. 440
Resistance in

420
5414 553 v1.8

400
-40 -30 -20 -10 0 10 20 30
-40 -22 -4 14 32 50 68 86

Outdoor temperature in °C / °F

18
Installation – Vitocontrol-S, WB2B

Sensor connection (continued)

DHW tank temperature sensor


The sensor measures the domestic hot Heating systems with domestic hot Check the sensor
water tank temperature. water heating (single-boiler systems 1. Disconnect plug % in the terminal
only) compartment of the boiler control.

1. Install the DHW tank temperature 2. Measure resistance of sensor at


sensor. terminals ”1” and ”2” of the plug.
5
See installation instructions DHW tank Resistance
for domestic hot water tank temperature in Ω
in °F / °C /
Note:
When installing the sensor in DHW 104 / 40 578
tanks of other makes, make sure 122 / 50 597
that the sensor is pressed against 140 / 60 616
the sensor well of the DHW tank by
means of a suitable device. 3. Compare the value measured with
the current temperature. If the value
2. Ensure that the maximum differs significantly, check
permissible domestic hot water installation and, if necessary, replace
temperature is not exceeded. If sensor.
necessary, install a suitable safety
device for this purpose. Technical data
Degree of protection: IP 32
Ambient temperature
During operation:
720 32 to + 194°F
0 to + 90°C
During storage and transport:
700
- 4 to + 158°F
-20 to + 170°C
680

Electrical connection
660 The sensors are ready to plug in. Insert
the DHW temperature sensor in socket
”5” of the boiler control.
640

620
Heating systems without domestic hot
water heating
600 Do not connect the DHW tank
temperature sensor.

580
Resistance in

560

540
5414 553 v1.8

0 20 40 60 80 100
32 68 104 140 176 212

DHW tank temperature in °C / °F

19
Installation – Vitocontrol-S, WB2B

Connection of the pumps

Available pump connections sK DHW recirulation pump 120 VAC pumps


Terminals 3 - L, - G, - N.
sÖA1/M1Heating circuit high Note:
temperature (without mixing The maximum power consumption of
valve) 5 - L, - G , - N all pumps is 4A .
sÖM2 Heating circuit M2 pump Install pumps: see Rated current: max. 2 FLA
Terminals 2 - L, - G , - N manufacturer’s Recommended connection
instructions. cable: AWG 14
sÖM3 Heating circuit M3 pump
Terminals 1 - L, - G , - N Connect the 3-wire cable from the
pump to the corresponding terminals.
sA DHW pump for heating up the
domestic hot water tank -
Terminals 4 - L, - G , - N

240 VAC or 3 PH pumps

Note: 1.Select the contactor and the


Use contactor to switch pump. connecting cable in accordance with
For activating the contactor: the rating of the pump that is to be
Rated current: max. 2 FLA connected.
Recommended connection
cable: AWG 14 2.Connect the pump and power supply
to the contactor.
5414 553 v1.8

Please ensure that all connections and


cable gauge comply with local and 3.Connect contactor coil to the
national codes. corresponding terminals.

20
Installation – Vitocontrol-S, WB2B

Connection of modulating valve actuators

Control unit

1 120V or 24V valve adaptor 1 120V valve adaptor 1 24V valve adaptor

2 DIN rail in connection enclosure 2 120V valve actuator 2 24V valve actuator

3 aBH Terminals
1. Disconnect power to control.

120V Valve Adaptor 2. Install 120V or 24V valve adaptor


Rated voltage: 120 VAC on DIN rail inside connection
Rated current: max. 0.1 FLA enclosure.
Recommended connection
wire size: AWG 14 3. Insert the plug gS into socket gS on
the control.
24V Valve Adaptor
Rated voltage: 24 VAC 4. Fasten cable with tie.
Rated current: max. 0.15 FLA
Recommended connection 5. Connect black wire of the adaptor to
wire size: AWG 14 connection aBH on the DIN rail
- Terminal 8,9 or 10.
Operating time:
5 to 199 sec. selected via coding 6. Connect valve actuator wires to the
address “40”. adaptor terminals as shown on
figures.
5414 553 v1.8

21
Installation – Vitocontrol-S, WB2B

Connection of external contacts

Dry Contacts:
A A External heating program B External disable/external
changeover/external “Mix.valve close”
“Mix.valve open”
B External blocking/external Closing the zero volt contact causes
“Mix.valve closed” the burner to shut down or the mixer
B C External demand to be closed.
Allocated boiler circuit pumps are
switched OFF and shut-off valves are
closed.
A External heating program
changeover or ”Mix.valve open”
C WARNING
Contact closed: Heating circuits are no longer frost
The manually pre-selected heating protected during “Mix.valve close”. A
program can be modified via this lower boiler water temperature is not
contact, (see table below) enabling the maintained during external blocking.
mixing valves to be opened.
Via coding address “99”, you can
The “Mix.valve open” function can be determine what input aVD should
allocated via coding address “9A”, and affect.
143 146 the heating program changeover can be
allocated to the heating circuits via
coding address “91”. C External demand

Closing the dry contact starts the boiler


burners of the individual boilers subject
to load via a set supply temperature
(coding address “9b”) on Vitocontrol-S,
WB2B.

The supply temperature is limited via


the set min. and max. supply
temperature.

Manually pre-selected Coding 2 Changed heating program


heating program (with closed contact)
(with open contact)
9 Room heating OFF/ d5: 0 <–> Continuous operation with reduced room temperature/DHW OFF
DHW OFF (factory
or default)
w Room heating OFF/ d5: 1 <–> Continuous operation with normal room temperature/DHW in
DHW ON accordance with coding address “64”
or
rw Room heating ON/
DHW ON
5414 553 v1.8

22
Installation – Vitocontrol-S, WB2B

Connection of the compiled failure alarm

Rated voltage: 120 VAC 60 Hz


Rated current: max. 2 FLA
A Recommended connection
wire size: AWG 14

1. Disconnect power to control and


burner.

2. Connect the compiled failure alarm


as shown in the diagram.

A Connect terminal strip in


connection enclosure of boiler
control

B Visual and/or audible alarm device


(120 VAC)

B
5414 553 v1.8

23
Installation – Vitocontrol-S, WB2B

Making the LON connection

The Viessmann LON system is designed for the Line BUS topology with end of line resistors on both ends.

Connection with Viessmann LON cable

A A A

C 23ft. / 7m 23ft. / 7m C

B B

A Control unit or Vitocom C End of line resistor


B LON cable

Connection with
 Viessmann LON cable and
 Viessmann LON coupling

A A A

23ft. / 7m 23ft. / 7m 23ft. / 7m 23ft. / 7m 23ft. / 7m 23ft. / 7m


C C

B B B B B B
D D D D

A Control unit or Vitocom C End of line resistor D LON extension jack,


B LON cable (max. 3 cables
between two devices)

5414 553 v1.8

24
Installation – Vitocontrol-S, WB2B

Making the LON connection (continued)

Connection with
Viessmann LON cable,
On-site cable for extensions up to 900 m / 3000 ft.

A A A

E E E E
C 23ft. / 7m 23ft. / 7m 23ft. / 7m 23ft. / 7m C

B B B B

F D
max. 900 m / 3000 ft.

A Control unit or Vitocom Note:


B LON cable The Viessmann LON system always
C End of line resistor (standard requires two conductors and shielding.
delivery of Vitocontrol-S, WB2B) Conductors are interchangeable.
D Up to 99 participants and the
corresponding number of junction Observe the requirements for cabling
boxes and cables and operation of the LON interface
E Junction box FTT-10A (see www.echelon.com).
F Connecting cable (on site)

Power supply

1. Ensure that the main power supply


to the control contains overcurrent
protection with a minimum rating of
6A and 2-pole disconnect

WARNING
The control must be grounded.
Ensure that “L”, “N” and “G” are not
interchanged.
Legend
L: Line
N: Neutral
G: Ground 2. Connect power supply wire to the
connection fÖ terminals 11, N and G
A Power supply 120 VAC, 1PH, on the DIN rail inside the connection
60Hz, provide disconnect means enclosure.
and overcurrent protection as per
5414 553 v1.8

local codes
B Terminal fÖ in connection
enclosure
C Connection enclosure

25
Installation – Vitocontrol-S, WB2B

Installing the control unit front

1. Position the front part of the housing


1. and clip hinges to counter-parts on
main housing.

2. Release the stay bar, open it up


and lock in position.

3. Insert the flat cable from the


Optolink into plug ”X20”.

4. Insert the plug of the programming


8.
unit into plug ”X10”. Use cable
7. guides in cover for routing.

5. Engage the stay bar in the front


housing.

6. Close the front of the housing.


6.
7. Secure front housing with supplied
screws.

8. Install cover of the connection


enclosure and support with supplied
screw.

2.

5.

3.

4.

5414 553 v1.8

26
Installation – Vitocontrol-S, WB2B

Opening the control unit

1. Unscrew the screws from the front


housing.

2. Swing up the front part of the


control housing.

3. Position the stay bar so that it


supports the front housing.

2. 1.

3.
5414 553 v1.8

27
Initial start-up

Steps

.................................................................................................................................................................................................................................................. . Page

1. Commissioning all Vitodens 200-W with Vitotronic 100


Vitodens 200-W Service Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2. Controls and display elements


H Vitotronic 100, HC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
H Vitocontrol-S, WB2B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3. Checking the heating circuit allocation (Vitocontrol-S, WB2B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4. Changing the display language (Vitocontrol-S, WB2B if required) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5. Configuring a multi-boiler system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6. Connecting control units into the LON system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7. Carrying out a participant check (Vitocontrol-S, WB2B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

8. Reducing the maximum burner output .................................................................................................................................................................. 33

9. Matching the coding addresses to the system version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

10. Checking outputs (actuators) and sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

11. Selecting the boiler sequence (Vitocontrol-S, WB2B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

12. Adjusting the heating curve (Vitocontrol-S, WB2B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

5414 553 v1.8

28
Initial start-up

Further step-by-step instructions

Commissioning of all Vitodens 200-W, WB2B with Vitotronic 100, HC1

Service Instructions Vitodens 200-W, WB2B

ºC

+ i
OK

K H G F E DC B

A Heating programs D Factory default setting G No function


B No function E Confirmation H Emissions test function
C Information F Value setting K Boiler water temperature
5414 553 v1.8

29
Initial start-up

Further step-by-step instructions (continued)

Boiler sequence

A Heating circuit selection G Heating and DHW O Adjusting values


B Reduced room temperature H Economy mode P Time programs
C DHW temperature K Party mode R Holiday program
D Normal room temperature L Information S Time/date
E Standby mode M Standard settings T Heating curve level shift
F DHW only N Confirmation U Heating curve slope

Checking the heating circuit allocation (Vitocontrol-S, WB2B)


H Check that the label for heating H Press the corresponding key before
circuit allocation has been affixed to commencing all adjustments.
the corresponding fields of the
programming unit.

Changing the display language (Vitocontrol-S, WB2B)


1. Press i. 3. Confirm with .

2. Select the required language


with .
5414 553 v1.8

30
Initial start-up

Further step-by-step instructions (continued)

The cascade communication module must be fitted into all Vitotronic 100 boiler control.
Setting codes, see page 82 and 88.

Example of a multi-boiler system

Vitocontrol-S Vitotronic 100 Vitotronic 100

145 KMK1 KMK2 KMK1

Vitocontrol-S, WB2B Vitotronic 100, HC1 – – – – Vitotronic 100, HC1


–– Multi-boiler system – – – – Multi-boiler system
Set code ”01:2” Set code ”01:2”
–– Boiler number 1 Boiler number 4
Coding ”07:1” Set code ”07:4”
Number of connected boilers Set code ”76:2” with KMK / Set code ”76:2” with KMK /
< 5 boilers Cascade communication Cascade communication
Set code ”35:2”, ”35:3” or module module
”35:4”

Vitocontrol-S, WB2B
1. Set the number of boilers
In coding 1, set coding address “35”.
Coding 1 see page 84.

Note:
In one LON system, each number
must only be allocated once.
Only one Vitotronic may be
programmed as fault manager.

Connecting control units into the LON system


The LON communication module (accessories) must be fitted.

Note:
The data transfer via the LON system can take several minutes.

Vitotronic 200-H
Setting up LON participant numbers Installation and service Note:
In coding 1, set the LON participant instructions, Vitotronic 200-H. In one LON system, each number
number via coding address “77”. must only be allocated once.
5414 553 v1.8

31
Initial start-up

Further step-by-step instructions (continued)

Update the LON particiapant list on Vitocontrol-S, WB2B


Only possible if all users are connected and the control unit is encoded as fault manager (coding 79 : 1 factory default
setting)

Note:
In each heating system, only one Vitotronic may be encoded as fault manager.

1. Press w and simultaneously 2. Press D.


for approx. 2 s. The participant list is updated
The participant check is initiated. after approx. 2 min.
Participant check completed.

Example of a LON system


Vitocontrol-S Vitotronic 200-H Vitotronic 200-H

LON LON

Participant no. 5 Participant no. 10 – – – – Participant no. 99


Code ”77:5” Set code ”77:10” Set code ”77:99”
Send time via LON Accept time via LON – – – – Accept time via LON
Code ”7b:1” Set code ”81:3” Set code ”81:3”
Transmit outdoor temperature Receive outdoor temperature Device receives the time
via LON via LON Set code ”97:1”
Set code ”97:2” Set code ”97:1”

Carrying out a participant check


The communication with the system devices connected to the fault manager is tested by means of a participant check.
Preconditions:
H The control unit must be programmed as fault manager (code 79:1).
H The LON participant number must be programmed in all control units
(see page 31).
H The fault manager participant list must be up to date.

1. Press w and simultaneously for H ”Check not OK” is displayed, if no


Participant check approx. 2 seconds. communication is established.
Check the LON connection and
F011 : 01 2. Select the required participant with coding.
and .
4. To check further participants
3. Activate check with . proceed as described under points 2
Participant ”Check” flashes until its completion. and 3.
number The display and all key illuminations
Consecutive
number in the of the selected participant flash for 5. Press w and simultaneously for
5414 553 v1.8

participant list approx. 60 seconds. approx. 1 second.


H During communication between
both devices ”Check OK” is
displayed.

32
Initial start-up

Further step-by-step instructions (continued)

Reducing the maximum burner output (Vitotronic 100)


Vitodens 200 service instructions

Matching coding addresses to respective system version


Vitotronic 100

In code 1, set the following coding In code 2, set the following coding
addresses: addresses:
01 Multi-boiler system 76:2 With cascade communication
06 Maximum boiler module KMK
07 Boiler number
2F Air bleed function

Matching coding addresses to respective system version


Vitocontrol-S, WB2B

In code 1, set the following coding In code 2, set the following coding
addresses: addresses:
00 System design 38 Lead boiler rotation
35 Number of boilers in cascade 39 Permanent lead boiler
36 Minimum limit of the cascade 3A Permanent last boiler
supply temperature 55 Function DHW temperature
37 Maximum limit of the cascade control
supply temperature 78 LON communication enabled
3b Control type 7A Central control
3C Control strategy 7F Detached house or apartment
77 LON participant number*1 building
A2 DHW priority 98 Viessmann system number*1
A5 Heating circuit pump logic
function (economy control)
C5 Minimum supply temperature
limit, heating circuits
C6 Maximum supply temperature
limit, heating circuits

*1Only in conjunction with LON system


5414 553 v1.8

33
Initial start-up

Further step-by-step instructions (continued)

Checking outputs (actuators) and sensors


Vitotronic 100
Relay test

1. Press 9 and simultaneously for 2. Select the relay outputs 3. Press .


approx. two seconds. with or .

The following relay outputs may be selected:

Display Relay function


indication

11 Burner modulation lower output

12 Burner modulation upper output

13 Internal pump/ output 20 ON (Power Pump module)

14 Output 50 ON/ fault indicator in Power Pump Module

Check sensors

1. Press . 2. Scan the actual temperature with 3. Press .


Scanning operating conditions is or . Scanning is completed.
active, see page 41.

5414 553 v1.8

34
Initial start-up

Further step-by-step instructions (continued)

Vitocontrol-S, WB2B

Relay test

1. Press 9 and simultaneously for 2. Select the relay outputs 3. Press .


approx. two seconds. with or .

The following relay outputs may be selected:

Output 20M1 ON Mixing valve (M2) open Note:


Output 52A1 open Mixing valve (M2) close The illuminated heating circuit selector
Output 52A1 ntr. Mixing valve (M3) open button indicates the corresponding
Output 52A1 close Mixing valve (M3) close heating circuit.
DHW tank heating pump ON Central fault display ON
DHW recirculation pump ON
Heating pump (M2) ON
Heating pump (M3) ON

Check sensors

1. Press . 2. Scan the actual temperature with 3. Press .


Scanning operating conditions is or . Scanning is completed.
active, see page 46.

Selecting the boiler sequence (Vitocontrol-S, WB2B)


1. If required: 3. Select the required boiler sequence 4. Press .
In coding 2, set coding addresses 39 with or . The adjustment has been
(permanent lead boiler) and 3A By pressing and transferred.
(permanent last boiler). simultaneously, you can exit the
adjustment without saving any 5. In coding 2, set the coding
2. Press and simultaneously for modifications made. addresses 38, 41, 42, 43 and 44;
approx. two seconds. see also the function description
from page 62.
5414 553 v1.8

35
Initial start-up

Further step-by-step instructions (continued)

Adjusting the heating curve (Vitocontrol-S, WB2B)


The heating curves illustrate the relationship between the outdoor temperature and the boiler water or the supply
temperature. To put it simply: the lower the outdoor temperature, the higher the boiler water or supply temperature. The
room temperature again depends on the boiler water or the supply temperature.

Factory default settings:


Slope: = 1.4
Shift: =0

Generally, the heating curve is set:


In range A for underfloor heating systems,
In range B for low temperature heating systems (according to the Energy Savings Order),
3,0

ºF / ºC
3,4
3,2
2,8
2,6
2,4
2,2

2,0

1,8

1,6
194 90
1,4
176 80
supply temperature

1,2
Boiler water or

158 70
1,0
B
140 60
0,8
122 50
0,6
104 40 0,4 A
ºF
ºC 30
95 86 0,2
35 86
30 77
10 5 0 -5 -10 -15 -20 -25 -30 ºC
68 25
Room - 50 41 32 23 14 5 -4 -13 -22 ºF
20 60
set-point 15 50 Outdoor temperature
temperature 10 41
5

5414 553 v1.8

36
Initial start-up

Further step-by-step instructions (continued)

Changing slope and shift


(for every heating circuit separately)

1. Call up slope with , 2. Change the value with or .


adjustable value 0.2 to 3.5;
call up shift with ; 3. Confirm the set value with .
adjustable value 8.6 to 104°F / –13
to +40°C.

3.5
110
230
Supply temperature in °C / °F

B
1.4

0.2

+20 / 68 -20 / -4
Outdoor temperature in °C / °F

A Change slope
B Change shift
5414 553 v1.8

37
Initial start-up

Further step-by-step instructions (continued)

Adjusting the normal room temperature


(for every heating circuit separately)

Normal room temperature: The value will be automatically


1
Standard room temp.
Select the normal day temperature with transferred after approx. 2 seconds.
2
3
20 the set value adjuster.

1 Reduced room temperature:


Reduced room temp.
2
14 1. Call up the reduced night 2. Change the value with or .
3
temperature with tm.
3. Confirm the set value with .

Temperature conversion:

˚F ˚C
-4 -20
41 5
57 14
68 20
79 26
230 110
D E D E

Example 1: Example 2:
Adjustment of the normal room Adjustment of the reduced room
temperature from 68 to 79˚F / 20 to temperature from 41 to 57˚F / 5 to
26˚C. 14˚C.

A Boiler water temperature or supply Accordingly, the heating curve is


temperature in ˚F / ˚C adjusted along the set room temperature
B Outdoor temperature in ˚F / ˚C axis, resulting in modified start/shutdown
C Set room temperature in ˚F / ˚C characteristics for the heating circuit
D Heating circuit pump OFF pumps, if the heating circuit pump logic
E Heating circuit pump ON is active.
5414 553 v1.8

38
Service scanning – Vitotronic 100, HC1

Service level summary

Function Entry Exit Page


Reducing the max. Press 9 and tw Press “OK” 33
burner output simultaneously for
approx. 2 seconds
Relay test Press 9 and “OK” Press “OK” 35
simultaneously for
approx. 2 seconds
Temperatures, Press 9 and rw Press “OK” 40
boiler coding card simultaneously for
and brief scans approx. 2 seconds
Operating Press 8 Press 8 46
conditions
Troubleshooting Press “OK” 47
Fault history Press rw and “OK” Press “OK” 47
simultaneously for
approx. 2 seconds
Resetting codes Press w and rw –– 81
to the factory simultaneously for
default setting approx. 2 seconds
press D
Coding Level 1 Press 9 and w Press 9 and w 81
simultaneously for simultaneously for
approx. 2 seconds approx. 1 second
Coding Level 2 Press w and rw Press w and rw 82
simultaneously for approx. simultaneously for
2 seconds approx. 1 second

Vitodens 200-W Service Instructions


5414 553 v1.8

39
Service scanning – Vitotronic 100, HC1

Temperatures, boiler coding card and quick scans

1. Press 9 and rw simultaneously 2. Select the required scan


for approx. two seconds. with or .

Brief scans

8 8 8 8 8 8
0 System Control unit software version Programming
design 1 unit software
version
1 Burner control unit software Cascade
version module
software
version
E No function
3 Set boiler temperature
A Highest demand temperature
4 Burner control unit type Boiler type
5 No function
b Maximum heating output in %
C Boiler coding card (hexadecimal)
c Equipment version (EEPROM) Burner control unit version
(EEPROM)
d Variable speed Variable speed
pump pump software
0 without version
1 Wilo
2 Grundfos

5414 553 v1.8

40
Service scanning – Vitotronic 100, HC1

Scanning operating conditions


1. Press 8. 2. Select the required operating 3. Press .
condition scan with or .

Scans

Display Explanation Notes


indication

0 01 Boiler number ––

3__65 °C Boiler temperature ––

263572 h Burner hours run The hours run can be reset to 0 with D.
The hours run displayed are only
approximate values.

030417 h Burner starts The burner starts can be reset to 0 with


D.
5414 553 v1.8

41
Service scanning – Vitotronic 100, HC1

Scanning and resetting service displays

After the limits set up via coding addresses 21 and 23 (see page 82) have been reached, the programming unit display
flashes one of the following messages.

Note:
Set code 24:1 and then code 24:0, if maintenance is implemented before a maintenance message is displayed; the set
maintenance parameters for hours run and maintenance intervals are then reset to 0.

Display Explanation 1. Scan maintenance messages with


indication or .

35510 h Burner run hours have


been reached
2. Press .
The maintenance indication in the
display is cleared.
___12 u Time interval
(e.g. 12 months)
has been reached Note:
An acknowledged maintenance
message can be redisplayed by
pressing (approx. three seconds).

After maintenance has been carried out

1. Reset coding 24: 1 (see page 82) to


24: 0.

Note:
If coding address 24 is not reset, a
new maintenance message will be
displayed on Monday morning.

2. If required:
Press
Reset burner run hours and burner
starts with D
(see page 82)
Press

5414 553 v1.8

42
Service scans – Vitocontrol-S, WB2B

Service level summary

Function Entry Exit Page


Adjusting display Press the “OK” and “+” –– ––
contrast buttons simultaneously;
the display will darken
Press the “OK” and “-” buttons –– ––
simultaneously;
the display will get lighter
Participant check Press the w and “OK” buttons Press the w and “OK” buttons simultaneously for approx. 1 sec 32
simultaneously for approx.
2 seconds
Relay test Press the 9 and “OK” buttons Press the “OK” button 35
simultaneously for approx. 2
seconds
Boiler sequence Press the g and û buttons Press the “OK” button 35
simultaneously for approx. 2
seconds
Temperatures and Press 9 and rw Press the “OK” button 44
quick scans simultaneously for approx. 2
seconds
Operating status Press the  button Press the  button 46
Troubleshooting Press the  button Press the “OK” button 51
Error history Press the rw and “OK” Press the “OK” button 51
buttons simultaneously for
approx. 2 seconds
Resetting codings Press the w and rw buttons –– 81
to factory default simultaneously for approx.
settings 2 seconds; press the D button;
confirm by pressing the “OK”
button
Coding Level 1 Press 9 and w simultaneously Press the 9 and w buttons simultaneously for approx. 1 sec 81
for approx. 2 seconds
Coding Level 2 Press the w and rw buttons Press the w and rw buttons simultaneously for approx. 1 sec 82
simultaneously for approx. 2
seconds; confirm by pressing the
“OK” button
5414 553 v1.8

43
Service scans – Vitocontrol-S, WB2B

Temperatures and quick scans

1. Press 9 and rw simultaneously 3. Press “OK”.


for approx. 2 seconds.

2. Select the required scan


with or .

The following values can be scanned subject to the actual equipment level:

Outdoor temperature adjusted The adjusted outdoor temperature


Outdoor temperature actual can be reset to the current outdoor
Boiler sequence temperature with D.
P-actual % boiler 1 to 4 Boiler output - actual value.
Output red. % No function.
Integral at - 1 to - 100 start-up integral in
percent; at 1 to 100 shutdown
integral in percent (Y - arrow above
word, when integral grows).
Boiler temperature actual boiler . . . .
1 to 4
Sensor 17B actual (not used) Display only if a sensor is connected.
Set DHW temperature Display only if a system design with
Actual DHW temperature a DHW tankhas been encoded . . . . .
(code 00).
Supply temperature set
Supply temperature actual
Room temperature set
Roomtemperature actual Display only if a remote control unit
is installed
Quick scan 1 to quick scan 8 Quick scans 1 to 7, see page 45.

5414 553 v1.8

44
5414 553 v1.8

Temperatures and quick scans (continued)


Scan
8 8 8 8 8 8
Scan
1 Display acc. to N/A Number of KM N/A N/A
system designs (ssee coding BUS
address 00) participants
2 Software version Software version Software version N/A Software version
control unit programming mixing valve mixing valve
unit extension M2 extension M3 Software version
Printed Circuit Printed Circuit remote control
Board Board mixing valve
circuit M3
3 Operating mode Software version Operating mode Software version Operating mode
sys. circuit A1 remote control mixing valve remote control mixing valve
0 w/o remote system circuit circuit M2 mixing valve circuit M3
control A1 0 w/o remote circuit M2 0 w/o remote
1 with control control
Vitotrol 200 1 with 1 with
2 with Vitotrol 200 Vitotrol 200
Vitotrol 300 2 with 2 with
Vitotrol 300 Vitotrol 300

4 N/A
/A
5 LON participant nu
number Subnet address/syystem number Node address
6 SNVT Software version Software version Number of
configuration communication neuron chip LON participants
0 = Auto co-processor
1 = Tool
7 Device identificatio
ion N/A N/A N/A N/A
hexa-decimal: b8 / decimal: 184
8 N/A N/A N/A Maximum system
mddesign temperatur
ure

Service scans – Vitocontrol-S, WB2B


45
Service scans – Vitocontrol-S, WB2B

Scanning operating conditions

1. Press . 3. Press .

2. Select the required scan


with or .

The following values can be scanned subject to the actual equipment level:

Participant number If a holiday program has been entered


Holiday program with departure and
return date
Holiday program active If a central holiday program is active

Outdoor temperature
Boiler sequence
Common supply temperature
Boiler temp. 1 to 4 Actual value boilers 1 to 4
Sensor 17B (not used) Display only if a sensor is connected
DHW temperature
Display only if a DHW tank sensor is
connected
Supply temperature
Return temperature Display only in conjunction with
Room temperature mixing valve circuits
Display only if a remote control unit
is installed
Time
Date
Output 20 ON/OFF
Output 29 ON/OFF
Output 52 open/close
DHW tank heating pump ON/OFF Position detail in %
DHW recirculation pump ON/OFF
Heating pump ON/OFF
Mixing valve open/closed
Languages Position detail in %.
Each language can be selected as
permanent display language
with

5414 553 v1.8

46
Troubleshooting – Vitotronic 100, HC1

Faults displayed at the programming unit

The red faults indicator U flashes for A fault can be acknowledged with
every fault. “OK”. The fault message in the display
A fault code flashes in the display if a will be hidden, but the red fault
fault message has been issued (see indicator U continues to flash.
page 47). The fault message will be redisplayed,
if an acknowledged fault message has
not been removed by the following
morning.

Calling up acknowledged fault


messages
Press “OK” for approximately 2
i Consecutive fault number seconds.
38 Fault code Select the acknowledged fault with
U Fault symbol or .

Call up further fault codes with or E in the display indicates that the
. burner control unit is locked out. After
the fault has been removed,
acknowledge by pressing reset E.

Note:
After acknowledging the fault, E will
be displayed until the burner control
unit lockout has been lifted.

Retrieving fault codes from the fault memory (fault history)

The most recent 10 faults are saved and may be called up.
Faults are sorted by date. The most recent fault is fault number 1.

1. Press rw and simultaneously


for approx. 2 seconds.

2. Press or for individual fault


codes.

Note:
All saved fault codes can be deleted
with D.

3. Press to finish scan.


5414 553 v1.8

47
Troubleshooting – Vitotronic 100, HC1

Faults displayed at the programming unit (continued)

Fault System characteristics Cause Remedy


code

0f Control mode Service “0F” is only displayed in the Service the equipment.
fault history Note:
After the service, reset coding
address “24” to “0”.

30 Burner blocked Boiler water temperature sensor


shorted out
Check the boiler water temperature
sensor

38 Boiler water temperature sensor


cable broken

b0 Flue gas temperature sensor


shorted out.
Check the flue gas temperature
sensor (see Vitodens 200-W
Start-up/Service Instructions).

b1 Control mode (stays in factory


default setting)
Communication fault -
programming unit (internal)
Check connections and replace
programming unit, if required.

b4 regulates as if the outdoor


temperature was 32°F / 0°C
Internal fault Replace the control unit.

b5 Control mode
(factory default setting)

b7 Burner blocked Boiler coding card missing, faulty or Plug in boiler coding card or replace,
incorrect boiler coding card. if faulty.

b8 Flue gas temperature sensor cable


broken.
Check the flue gas temperature
sensor (see Vitodens 200-W
Start-up/Service Instructions)

e44 Fault, supply voltage 24V Replace the control unit.

e55 Internal fault Check ionization electrode and


connecting cables, check tightness
of flue gas system.
Press “E RESET”.

e8 Burner in fault mode The ionization current lies outside


the permiss. range.
Check ionization electrode and
cable. Press “E RESET”.

e9 The ionization current lies outside


the permiss. range during
Check ionization electrode and
cable. Press “E RESET”.
calibration.

ea The ionization current lies outside


the permiss. range during
Check ionization electrode and
cable. Press “E RESET”.
calibration.
5414 553 v1.8

48
Troubleshooting – Vitotronic 100, HC1

Faults displayed at the programming unit (continued)

Fault System characteristics Cause Remedy


code

ebb Burner blocked Boiler control initiated a combustion - Heat generated by boiler must be
calibration but could not complete removed (boiler is cycling on
the process temperature limits, before
calibration process is complete)
- Check the connecting cable and
the ionization electrode, check the
flue gas system (flue gas
recirculation).
- Verify pump operation
- Switching points of flow switch
marginal (not enough flow)
- Check coding card
- Check gas valve
- Check coding address 82
- Also see address 12:_
Press “E RESET”.

ec Burner in fault mode The ionization current lies outside


the permiss. range during
Check ionization electrode and
cable. Press “E RESET”.
calibration.

ed Internal fault. Replace the control unit.

ee At burner start, flame signal is


missing or too week.
Check ionization electrode and
cable, test ionization current, check
gas supply, check ignition and
ignition module, check condensate
drain. Press “E RESET”.

eff Flame is lost immediately after it


has built (during the safety time).
Check gas supply, check flue
gas/exhaust pipe/air intake for flue
gas recirculation, check ionization
electrode (replace if necessary)
Press “E RESET”.

f0 Burner blocked Internal fault. Replace control unit.

f1 Burner in a fault mode Maximum flue gas temperature


exceeded (230ºF / 110ºC).
Check the heating system fill level.
Bleed air from system. Press “E
RESET” after vent system has
cooled down.

f2 Fixed high limit switch open


(activated).
Check heating system fill level.
Check the circulation pump. Bleed
air from the system. Check fixed
high limit switch and connecting
cables. Press “E RESET”.

f3 Flame signal is already present at


burner start.
Check the ionization electrode and
connecting cable. Press “E RESET”.
5414 553 v1.8

49
Troubleshooting – Vitotronic 100, HC1

Faults displayed at the programming unit (continued)

Fault System characteristics *1 Cause Remedy


code

f4 Burner in a fault mode No flame signal is present. Check ionization electrode and
cable, measure the ionization
current, check the gas pressure,
check the gas valve, ignition,
ignition module, ignition electrodes
and condensate drain. Press “E
RESET”.

f8 The gas valve closes too late. Check gas valve and both control
wiring and connections. Press “E
RESET”.

f9 Fan speed too low at burner start. Check fan, fan supply cables, fan
power supply and control. Press “E
RESET”.

fa Fan not at standstill. Check the fan, the fan connecting


cables and fan control. Press “E
RESET”.

fc Gas valve faulty or faulty


modulation valve control; or vent
Check the gas valve. check the vent
system. Press “E RESET”.
system blocked.

fd Burner blocked Burner control unit fault. Check ignition electrodes and
connecting cables. Check the boiler
coding card. Check whether a
strong interference (EMC) field
exists near the equipment; press
“E RESET”. Replace control unit if
the fault persists.

fe Burner blocked or in a fault mode Strong interference (EMC) field


nearby, or faulty main PCB.
Restart the equipment. Replace the
control unit if the equipment will not
restart.
ff Strong interference (EMC) field
nearby, or internal fault.
Boiler/burner in standstill Flow switch open Check pump operation and flow
No fault
switch.
code

displayed

*1 Control mode: Boiler/burner fully operational (fault code must be verified and reset).
Burner in fault mode: Boiler control requires manual reset before burner can resume operation.
Burner blocked: If fault cause is corrected, burner resumes operation.
5414 553 v1.8

50
Troubleshooting – Vitocontrol-S, WB2B

Faults displayed at the programming unit

Red fault indicator U flashes for all faults.


The display flashes “Fault” if a fault message is issued.

Troubleshooting
1. Press .
Outdoor temp. sensor
2. Call up further fault codes
DBG- 1 1 10 with or .
The fault can be acknowledged with
. The fault message in the display
will be hidden, but the red fault
Fault lindicator U continues to flash. A
new fault message will be displayed
DBG- 1 2 d5 if an acknowledged fault is not
removed by the following morning.
A central fault messaging device
U Fault symbol connected to plug gÖ will be
2 Consecutive number (1 to 10) activated.
d5 Fault code (for explanations see
page 52)

Fault display in plain text Calling up acknowledged fault


Ext. fault messages
Outdoor temperature sensor Press for approx. 2 seconds. The
Supply sensor fault will then be displayed.
DHW tank sensor (1 or 2; display Select the acknowledged fault
only, if a second DHW tank with or .
temperature sensor is connected)
Return sensor
Room temperature sensor
Flue gas sensor
Collector sensor
Solar DHW sensor
Participant number
Participant fault (display only if
control unit is programmed as fault
manager)

Retrieving fault codes from the fault memory (fault history)

The most recent 10 faults are saved and may be called up.
Faults are sorted by date. The most recent fault is fault number 1.

1. Press rw and simultaneously 3. Press .


Fault history for approx. 2 seconds.

11 18 2. Call up the individual fault codes


with or

Note:
5414 553 v1.8

All saved fault codes can be deleted


with D.

51
Troubleshooting – Vitocontrol-S, WB2B

Faults displayed at the programming unit

Fault display in plain text Calling up acknowledged fault


Ext. fault messages
Outdoor temperature sensor Press for approx. 2 seconds. The
Supply sensor fault will then be displayed.
DHW tank sensor (1 or 2; display Select the acknowledged fault
only, if a second DHW tank with or .
temperature sensor is connected)
Room temperature sensor
Participant fault (display only if
control unit is programmed as fault
manager)

Fault System characteristics Cause Remedy


code

0f Control mode Service “0F” is only displayed in the Service the equipment.
fault history Note:
After the service, reset coding
address “24” to “0”.

10 Controls as if the outdoor


temperature was 32˚F / 0˚C
Outdoor temperature sensor shorted Check outdoor temperature sensor
out (see page 70)

18 Outdoor temperature sensor cable


broken

20 Vitocontrol-S, WB2B controls in a


stand-alone manner w/o supply
Common supply temperature sensor Check common supply temperature
shorted out sensor (see page 69)
temperature sensor (supply
28 temperature may not be high Common supply temperature sensor
cable broken
enough)

40 Mixing valve closes Supply temperature sensor of


mixing valve circuit M2 shorted out
Check supply temperature sensor
(see page 69)

44 Supply temperature sensor of


mixing valve circuit M3 shorted out

48 Supply temperature sensor cable of


mixing valve circuit M2 broken

4c Supply temperature sensor cable of


mixing valve circuit M3 broken

5414 553 v1.8

52
Troubleshooting – Vitocontrol-S, WB2B

Faults displayed at the programming unit (continued)

Fault System characteristics Cause Remedy


code

50 DHW tank primary pump ON:


Set DHW temp.= set boiler water
DHW tank temperature sensor 1
shorted out
Check DHW tank temp. sensor

temp., priority controls are cancelled


or
With DHW tank primary system:
DHW heating is started and stopped
by DHW tank temp. sensor 2 (not
used)

51 With DHW tank primary system: DHW tank temperature sensor 2


DHW heating is started and stopped (not used) shorted out
by DHW tank temp. sensor

58 DHW tank primary pump ON:


Set DHW temp.= set boiler water
DHW tank temperature sensor cable
broken
temp., priority controls are cancelled
or
With DHW tank primary system:
DHW heating is started and stopped
by DHW tank temp. sensor 2 (not
used)

59 With DHW tank primary system: DHW tank temperature sensor 2


DHW heating is started and stopped (not used) cable broken
by DHW tank temp. sensor

60 Boiler with maximum temp.,


return control open
Sensor incorrectly connected Set code “4A:0”

68
Temperature sensor aJB shorted
70 With DHW tank primary system:
Mixing valve primary circuit closed, out
Check temperature sensor
Without temperature sensor:
no DHW heating (not used). Temperature sensor aJB cable Set code “4b:0”
78 broken

84 Control mode Maintenance or error on Vitotronic


100 of boiler 1 to 4
Check maintenance display or fault
code on the respective Vitotronic
100
85
86
87
8cC Communication fault Vitotronic 100 Check and replace cascade
of boiler 1 to 4 communication module of the
8C - Boiler No. 1 Vitotronic 100 and connecting
8d 8D - Boiler No. 2 cable, if required
8E - Boiler No. 3 - check for assigned participant no.
8e 8F - Boiler No. 4 (see address 07: on page 9 and 82)
- if problem persists, replace all 4
8f modules with part no. 7441 586.
5414 553 v1.8

53
Troubleshooting – Vitocontrol-S, WB2B

Faults displayed at the programming unit (continued)

Fault System characteristics Cause Remedy


code

92 Control mode
Only solar control unit fault codes
Collector temp. sensor shorted out,
connects to S1 at the Vitosolic
Check solar control unit sensor

will be displayed
93 DHW tank temp. sensor shorted
out, connects to S3 at the Vitosolic

94 Temp. sensor shorted out, connects


to S2 at the Vitosolic

9a Collector temp. sensor cable


broken, connects to S1 at the
Vitosolic

9b DHW tank temp. sensor cable


broken, connects to S3 at the
Vitosolic

9c Temp. sensor cable broken,


connects to S2 at the Vitosolic

9f Fault
Solar control unit; displayed if a
Check solar control unit

fault without fault code occurs at


the solar control unit
Insert plug aJB and check the
ab Control operation perhaps DHW
tank cold
DHW tank primary system
configuration error: code (not used).
Code “55:3” has been set, but plug
aJB is not plugged in (not used)
and/or
Codes “4C:1” and “4E:1” have not
been set

b1 Control mode Communication error


Programming unit
Check connections and replace
programming unit if required.

b4 Emmissions test mode Internal electronics fault Check electronics PCB and replace,
if required.
b5 Control mode

b6 Constant mode Invalid hardware recognized Check the control software circuit
board and confirm the coding address:
- Enter coding 2 (see page 82 for
instructions).
- Change code 8A to 176.
- Confirm coding 92:186

ba Mixing valve “close” Communication error mixing valve


extention PCB
Check PCB and replace, if required.

bc Control mode without remote


control
Communication error Vitotrol
remote control, heating circuit A1
Check connections, lead/cable,
coding address “A0” and remote
control DIP switches.
bd Communication error Vitotrol
remote control, heating circuit M2

be Communication error Vitotrol


5414 553 v1.8

remote control, heating circuit M3

bf Control mode Incorrect LON communication


module
Replace the communication module.

54
Troubleshooting – Vitocontrol-S, WB2B

Faults displayed at the programming unit (continued)

Fault System characteristics Cause Remedy


code

c2 Control mode Cable break KM BUS to solar


control unit.
Check KM BUS cable and the solar
control unit
Without solar control unit:
Set code “54: 0”

c4 Communication error with function


extension 0 to 10 V
Check connections and
cables/leads; replace the function
extension, if required

Without function extension:


Set code “9d: 0”

Cc5 Control mode, max. pump speed


(Not used)
Communication fault, variable
speed circulation pump, heating
Check setting of coding
address ”30” Set to “0” 30:”0”
circuit connection set

ce Control mode Communication error Plug-in


adaptor for external safety
Check plug-in adaptor for external
safety equipment and cables/leads
equipment Without plug-in adaptor:
Set coding “94: 0”

cf Error
LON communication module
Replace communication module

d6 Fault at DE1 in plug-in adaptor for


external safety equipment (not
Check connections at “DE1” to
“DE3”
used)

d7 Fault at DE2 in plug-in adaptor for


external safety equipment (not
used)

d8 Fault at DE3 in plug-in adaptor for


external safety equipment (not
used)

da Control mode without room


influence
Room temperature sensor shorted
out,
Check room temperature sensor

Heating circuit A1

db Room temperature sensor shorted


out,
Heating circuit M2

dc Room temperature sensor shorted


out,
Heating circuit M3

dd Room temperature sensor cable


broken,
Check the room temperature sensor
and the DIP switch on the Vitotrol
Heating circuit A1

de Room temperature sensor able


broken,
Heating circuit M2

df Room temperature sensor cable


broken,
5414 553 v1.8

Heating circuit M3

55
Troubleshooting – Vitocontrol-S, WB2B

Faults displayed at the programming unit (continued)

LON participants fault messages Participant


Preconditions:
The control unit must be programmed
as fault manager (code “79:1”)
12

Fault System characteristics Cause Remedy


code

01 Control mode A participant, e.g. 12


(Vitotronic 200-H), has
Download fault code to participant

to developed a fault See the Installation and Service instructions


or of the relevant control unit.
98 There is no connection to the
participant - Check coding
- Check LON communication module
- Update participant list
- Carry out a participant check

99 Fault message active at


Vitocom 300
Check external connections at Vitocom 300

or See separate Installation and Service


Fault at the Vitocom 300 instructions
or
No connection to the Vitocom - Check coding
300 - Check LON connection cable
- Update participant list
- Carry out a participant check

5414 553 v1.8

56
Function description – Vitotronic 100, HC1

Boiler temperature control

Brief description
The boiler water temperature is Coding addresses which influence the
regulated by controlling a modulating boiler temperature control
burner. 06 (see page 82).
The set boiler water temperature For a description, see the coding
set-point is controlled by Vitocontrol-S, overview.
WB2B.

Functions
The boiler water temperature is Upper control limit.
recorded separately: Electronic maximum limit
Fixed high limit (FHL) Setting range: 20 to boiler coding card
Boiler temperature sensor KTS default
(changes in resistance NTC) The maximum boiler water temperature
limit can be adjusted via coding
address 06.

Control sequence
Boiler goes cold Boiler heats up.
(set value 4ºC below set point) The burner shutdown point is
The burner start signal is set to the set determined by the switch-off
boiler water temperature less (=less differential of (=less 14.4ºF or 8ºC)
7.2ºF or 4ºC) and the burner starts its above set point.
own monitoring program.

Note:
Value on display shown in K (Kelvin).
1 K = 1.8 Fahrenheit degrees or 1
Celsius degree.

Air bleed program


Note: The burner is switched OFF during the
Close the gas shut-off valve when air bleed program.
operating the air bleed program. The program is automatically
deactivated after 20 minutes, and the
The air bleed program is activated via coding address is set to 0.
coding address 2F:1 (the display shows
EL).
During the air bleed program, the
circulation pump will be alternately
switched ON and OFF for 30 seconds
respectively over a period of 20
minutes.
5414 553 v1.8

57
Function description – Vitocontrol-S, WB2B

Cascade control unit

Brief description
The supply temperature is regulated by The boiler sequence (see page 62) can
starting or stopping the burner or by be determined via coding 2 and the
starting/stopping individual burners. boiler sequence selection.
The boilers will be controlled to the set
boiler water temperature determined by Coding addresses which influence the
the cascade control (stand-alone type cascade control
of control). 35 to 3F, 41 to 4F.
For a description, see the coding
Subject to the system design, you may overview.
select between one gross calorific
strategy and two net calorific
strategies.

Set supply temperature


The set supply temperature is Upper control limit
determined from Electronic maximum system supply
the set supply temperature set-point temperature limit.
values of system circuit A1 and Setting range: 68 to 261˚F / 20 to
mixing valve circuits M2 and M3, 127˚C.
the set supply temperature values of The maximum supply temperature limit
additional heating circuits (e.g. can be adjusted via coding address 37.
Vitotronic 200-H), This value must be set no higher than
the set DHW temperature and the lowest value of coding address 06
external demands (e.g. the set of all connected Vitotronic 100, HC1.
supply temperature defaulted by
coding address 9b or via the Input Lower control range limit
Module 0 to 10 V). Electronic minimum system supply
temperature limit.
Setting range: 68 to 261˚F / 20 to
127˚C.
The minimum supply temperature limit
can be adjusted via coding address 36.

5414 553 v1.8

58
Function description – Vitocontrol-S, WB2B

Cascade control (continued)

Control sequence
Stand-alone type of control: Parallel boiler control
(coding 3b : 0 without supply temperature sensor or
coding 3b : 1 with supply temperature sensor)

The cascade control unit defaults the Without supply temperature sensor:
set boiler water temperature to all The control deviation is calculated from
currently active boilers. the set boiler water temperature and
Every Vitotronic 100 individually the estimated average actual boiler
regulates the dafaulted set water temperture of the active boiler to
temperature. determine the start-up and shutdown
criteria. Only those boilers are taken
The control sequence is subject to the into consideration whose boiler circuit
start-up and shutdown criteria selected pumps are not switched OFF.
with control strategy (coding address
3C):
Gross calorific strategy.
Net calorific strategy 1.
Net calorific strategy 2.

With supply temperature sensor:


The contro deviation is calculated from
the set supply temperature and the
actual supply temperature to determine
the start-up and shutdown criteria.

Gross calorific strategy (Condensing strategy)

It is the aim of the gross calorific Advantages


strategy to operate as many boilers as Optimum utilization of the
possible at the lowest output condensing effect (as many boilers
(modulation) level. active as possible)
Long burner operating times
Start-up criterion
Boilers are started via an output Shutdown criterion
statement (coding 3d : 1). The boiler is shut down via a shutdown
An additional boiler will be started integral. The shutdown criterion is met
when the currently required output can when the shutdown integral exceeds a
also be achieved by the currently active limit set via coding address 46, and the
boiler plus the next boiler in the boiler boiler started last will be shut down.
sequence (see page 69).
5414 553 v1.8

59
Function description – Vitocontrol-S, WB2B

Cascade control (continued)

Net calorific strategy 1

Conventional boilers are preferably Benefit:


operated at their upper output range, to As few boilers as possible are active.
reliably prevent the formation of
condensate due to low return
temperatures.
With net calorific strategy 1, an
additional boiler will only be started if
the maximum output of all currently
active burners is insufficient to achieve
the set supply temperature.
A boiler will be shut down, when the
remaining boiler(s) can achieve the
required output on its/their own.

Start-up criteria Shutdown criteria


The boiler is started via a start-up The boiler is shut down via an output
integral. statement (coding 3d: 1).
The start-up criteria is met when the A boiler is shut down when the
start-up integral exceeds a limit set via currently required output can be
coding address 45, and the next boiler achieved without the boiler which was
in the sequence will be started (see started last.
page 62).

Net calorific strategy 2

With the net calorific strategy 2, an Benefit:


additional boiler will only be started if Long burner operating times
the maximum output of all currently
active burners is insufficient to achieve
the set supply temperature.
A boiler will be shut down if the burner
was returned to its minimum output
because of a large negative control
deviation, and the output is then still
too high.

Start-up criteria Shutdown criteria


The boiler is started via a start-up The boiler is shut down via a shutdown
integral. integral. The shutdown criteria is met
The start-up criteria is met when the when the shutdown integral exceeds a
start-up integral exceeds a limit set via limit set via coding 46, and the boiler
coding address 45, and the next boiler started last will be shut down.
in the sequence will be started (see
page 62).
5414 553 v1.8

60
Function description – Vitocontrol-S, WB2B

Cascade control (continued)

Control strategy example

Two boiler system with modulating burners and separate flue gas systems:
Boiler 1: 100% rated output (basic load set to 25%)
Boiler 2: 100% rated output (basic load set to 25%)

Gross calorific strategy (coding 3C: 0)


Start-up Switching OFF

Boiler 1
Boiler 1

100 100
66 66
25 25
0 0
Boiler 2
Boiler 2

100
Rated output in %

100
Rated output in %

25 25
0 0
200 200
150 150
Total
Total

100 100

25 25
0 0
Time Time

Net calorific strategy 1 (coding 3C: 1)


Start-up Switching OFF
Boiler 1
Boiler 1

100 100
50 50
25 25
0 0
Boiler 2
Boiler 2

100
Rated output in %

100
Rated output in %

50 50
0 0
200 200
150 150
Total
Total

100 100

25 25
0 0
Time Time
5414 553 v1.8

61
Function description – Vitocontrol-S, WB2B

Cascade control (continued)

Net calorific strategy 2 (coding 3C: 2)

Start-up Switching OFF

Boiler 1
Boiler 1

100 100
66
50
25 25
0 0

Boiler 2
Boiler 2

100
Rated output in %
100
Rated output in %

50
25
0 0
200 200
150 150
Total
Total

100 100

25 25
0 0
Time Time

Boiler sequence
The boiler sequence is determined by 39 Boiler 1, 2, 3 or 4 permanent lead
the boiler sequence selection and the boiler.
following coding addresses (see also 3A Boiler 1, 2, 3 or 4 permanent last
page 88): boiler.
38 Changing the lead boiler and the 41 ECO threshold boiler 1.
boiler sequence. 42 ECO threshold boiler 2.
38: 1 Every 1st day of the 43 ECO threshold boiler 3.
month, the boiler with the 44 ECO threshold boiler 4.
burner which has
operated for the shortest Via the ECO threshold, every boiler can
number of hours becomes be disabled or enabled subject to the
lead boiler. outdoor temperature. The ECO control
38: 2 After 200 to 20,000 run becomes disabled, if the boiler is
hours, the boiler with the required to achieve the set supply
next higher number temperature, when enabled boilers
(coding address 07 of have failed. At least the lead boiler
Vitotronic 100) becomes remains active if all boilers in a system
lead boiler. are disabled by the ECO control. 5414 553 v1.8

62
Function description – Vitocontrol-S, WB2B

Heating circuit control

Brief description Time program

The control unit provides control The control unit timer changes in
circuits for one high temperature accordance with the times programmed
(boiler) circuit and two mixing valve in the room heating and DHW heating
circuits. program between the heating with
The set supply temperature of every normal room temperature and heating
heating circuit results from the outdoor with reduced room temperature
temperature, the set room temperature, operating modes.
the operating mode and the heating Every operating mode has its own set
curve. level.
The supply temperature of the system
circuit corresponds to the common
system supply temperature. Outdoor temperature
The supply temperature of the mixing
valve circuits is regulated by the A heating curve must be set up for
stepped opening or closing of the matching the control unit to the
mixing valves. building and the heating system.
The mixing motor control changes the The heating curve characteristics
actuating and pause times subject to determine the set boiler water
the control difference temperature subject to outdoor
(control deviation). temperature. An average outdoor
temperature (dampened) is used for
Coding addresses which influence the control purposes. This comprises the
heating circuit control actual and the adjusted outdoor
temperature.
9F,A2 to A7, A9, C3 to C8, F1, F2
For a description, see the coding
overview.

Functions

The high temperature (boiler) circuit is


subject to the boiler water temperature
and its control range limits.
The heating circuit pump is the
controlling element. The mixing valve
circuit supply temperature is recorded
by the supply temperature sensor.
5414 553 v1.8

63
Function description – Vitocontrol-S, WB2B

Heating circuit control (continued)

Domestic hot water temperature Heating circuit pump logic System dynamics – mixing valve circuit
With priority control: (economy circuit) (only in conjunction with a mixing valve
The set supply temperature will be The heating circuit pump is switched circuit)
set to 32˚F / 0˚C during DHW OFF (set supply temperature set to 0˚C /
heating. 32˚F), when the outdoor temperature You can influence the control
The mixing valve closes, and the exceeds the value selected via coding characteristics of the mixing valve via
heating circuit pumps are switched address A5. coding address C4.
OFF.
Without priority control: Central operation
The heating circuit control unit Central operation for all downstream
continues to operate with the same Extended economy circuit heating circuits can be programmed via
set value. The heating circuit pump is switched coding address 7A.
OFF, and the set supply temperature is The heating and holiday program then
set to 32˚F / 0˚C, if: applies to all heating circuits in the
Room temperature The outdoor temperature exceeds the system.
In conjunction with remote control and value selected via coding address A6. The programming unit of the other
room temperature input (observe The set room temperature is reduced heating circuits displays central control
coding address b0). via coding address A9. when the heating program and holiday
In conjunction with the mixing valve program buttons are activated.
Compared to the outdoor temperature, circuit: Any set holiday programs in the
the room temperature has a greater The mixing valve has been closed for heating circuit programming units will
influence on the common set supply 12 minutes (mixing valve economy be deleted.
temperature. This influence may be function, coding address A7).
adjusted via coding address b2. Party and economy buttons on all
In conjunction with the mixing valve Slab curing function control units are without effect.
circuit: (only in conjunction with a mixing valve
For control differences (actual value circuit). Frost protection
deviation) above 3.6˚F / 2˚C room When the outdoor temperature falls
temperature, the influence can be Please note: below 34˚F / 1˚C, a supply
increased again (via coding address b6, Four different temperature profiles can temperature of at least 50˚F / 10˚C
quick heat-up/quick setback). be selected for drying the slab. These will be safeguarded.
profiles are activated via coding For changes, see coding address A3,
Quick heat-up: address F1. variable frost limit.
The set room temperature must be
raised by a minimum of 3.6˚F / 2˚C When the slab curing function is
by: activated, the heating circuit pump of
Pressing party button . the mixing valve circuit is switched
Changing from heating with reduced ON, and the supply temperature will be
temperature to heating with normal held at the selected profile. After
temperature. completion (30 days), the mixing valve
Start-up optimisation. circuit will be regulated automatically
Quick heat-up will stop when the set via the set parameters.
room temperature has been reached.

Quick setback:
The set room temperature must be
reduced by a minimum of 3.6˚F / 2˚C
by:
Pressing economy button .
Changing from room heating with
normal temperature to heating with
reduced temperature.
Shutdown optimisation.
5414 553 v1.8

Quick setback will stop when the set


room temperature has been reached.

64
Function description – Vitocontrol-S, WB2B

Heating circuit control (continued)

Supply temperature control


Differential temperature: 110
The differential temperature may be 230
adjusted via coding address 9F; factory
supplied setting 15˚F / 8˚C.

Supply temperature °C / °F
The differential temperature is that 87
189
minimum temperature differential by
which the common supply temperature
should be higher than the currently
8K
required supply temperature of the
mixing valve circuit.
+8K
System with only one mixing valve
+20/ 68 -20/-4
circuit:
Outdoor temperature in °C / °F
The common set supply temperature
will be automatically held 15˚F / 8˚C
above the set supply temperature of A Max. common supply temperature
the mixing valve circuits. B Slope = 1.8 high temperature
(boiler) circuit
System with high temperature C Slope = 1.2 mixing valve circuit
(boiler) circuits and mixing valve D Common supply temperature (at a
circuits: differential temperature = 15˚F /
The common set supply temperature 8˚C)
operates in accordance with its own E Minimum common supply
heating curve. The differential temperature
temperature of 15˚F / 8˚C towards
the set supply temperature of the
mixing valve circuits is set up at the
factory.

Upper control limit Lower control range limit


Electronic maximum limit: Electronic minimum limit:
Setting range: 34 to 261˚F / 1 to Setting range: 34 to 261˚F / 1 to
127˚C. 127˚C.
Changes via coding address C6. Changes via coding address C5 (only
effective in standard mode).
Please note:
The maximum limit is no replacement
for the underfloor heating system
temperature limiter.

Control sequence
Mixing valve circuit Supply temperature falls Supply temperature rises
The mixing valve motor will not be (set value -2˚F / –1˚C) (set value +2˚F / 1˚C)
activated within the neutral zone The mixing valve motor receives the The mixing valve motor receives the
(±2˚F / 1˚C). open signal. close signal.
The signal duration lengthens with an The signal duration lengthens with an
increasing control differential. The increasing control differential. The
duration of pauses reduces with an duration of pauses reduces with an
increasing control differential. increasing control differential.
5414 553 v1.8

65
Function description – Vitocontrol-S, WB2B

DHW tank temperature control

Brief description
The DHW tank control logic is a During DHW tank heating, a constant Coding addresses which influence the
set-point control. It is the result of boiler supply temperature will be set DHW tank control
starting and stopping the DHW pump. (36˚F / 20˚C higher than the set DHW 54 to 75, 7F, A2.
The switching differential is ±4.5˚F / tank temperature, adjustable via coding For a description, see the coding
2.5˚C. address 60) and space heating is overview.
switched OFF (optional DHW tank
priority).

Functions
Time program In conjunction with coding address 7F 7F : 0 Apartment building:
An automatic program or an individual 7F: 1 Detached house: Automatic mode:
time program may be selected for DHW Automatic mode: For systems with two or three
heating and the control of the DHW For systems with two or three space heating circuits, the heating times
recirculation pump. heating circuits, the heating times for for the respective heating circuit
Compared with the space heating the first of the existing heating will be applied.
circuit’s heat-up phase, DHW heating circuits will be applied. Individual time program:
in automatic mode starts 30 minutes Individual time program: The switching times for DHW heating
earlier. The switching times for DHW heating can be adjusted separately for each
The individual time program enables up and the DHW recirculation pump heating circuit.
to four switching periods per day to be have the same effect on all heating
set via the time switch to control the circuits.
DHW heating/heating and the DHW
recirculation pump.
Any DHW tank heating sequence will
be completed, independent of the time
program.

DHW priority Auxiliary functions – DHW heating Auxiliary circuits


With DHW priority (coding A2: 2): This function is activated by providing The DHW heating can be disabled or
The set supply temperature will be a second set DHW temperature via enabled by changing over the heating
set to 32˚F / 0˚C while the DHW coding address 58 and activating the program.
tank is being heated. 4th DHW phase for DHW heating.
The mixing valve closes, and the System with DHW tank heating system
heating circuit pumps are switched Set DHW temperature The above functions also apply in
OFF. The set DHW temperature can be conjunction with calorifiers.
With DHW priority: adjusted between 50 and 140˚F / 10 Set the following codings:
The heating circuit control unit and 60˚C. The set range can be 4C: 1, 4E: 1, 55: 3.
continues to operate with the same expanded to 203˚F / 95˚C via coding For a description, see the coding
set value. address 56. overview.
You can select the set DHW
Frost protection temperature at the programming unit of Systems with Vitosolic
The DHW tank will be heated to 68˚F / the control and at every Vitotrol 300 A third DHW temperature set-point can
20˚C, if the DHW temperature falls remote control unit (if installed). be programmed via coding address 67.
below 41˚F / 5˚C. You can determine the allocation to Reloading suppression will be active
individual heating circuits via coding below the set temperature. The DHW
address 66. tank is heated only by the solar heating
system.
DHW recirculation pump
It delivers hot water to the draw-off
5414 553 v1.8

points at adjustable times. Up to four


control periods can be set at the timer.

66
Function description – Vitocontrol-S, WB2B

DHW tank temperature control (continued)

Control sequence
Pump delay Coding 55: 1: Coding 55: 3:
The DHW pump continuous operation Adaptive DHW tank heating DHW tank control – DHW heating (for
(coding 62: 10) after the DHW tank DHW loading systems only)
heating, until: With adaptive DHW tank heating, the The DHW tank goes cold
– the actual temperature is 9˚F / 5˚C speed of the temperature rise during
higher than the set DHW DHW heating is taken into account. (set value -4.5˚F / –2.5˚C, adjustable
temperature or Also taken into account is the question via coding address 59),
– the maximum time delay (adjustable of whether the boiler will be required to  The common set supply temperature
via coding address 62) has been supply heat after the DHW tank has is adjusted 36˚F / 20˚C higher than
reached. been heated or whether residual boiler the set DHW temperature (adjustable
Without the pump time-delay for heat should be transferred to the DHW via coding address 60).
DHW tank heating (coding 62: 0). tank.  The primary DHW pump is switched
Accordingly, the control unit ON.
determines the burner and DHW  The three-way mixing valve opens
Coding 55: 0: recirculation pump shutdown point to and then regulates to the defaulted
DHW heating prevent the set DHW temperature set value.
being substantially exceeded after the  The DHW pump cycles (short term
The DHW tank goes cold DHW tank has been heated. ON and OFF) until the set supply
(set value 4.5˚F / –2.5 ˚C, adjustable temperature has been reached, then
via coding address 59) it runs constantly. If, during DHW
The common supply temperature is Coding 55: 2: tank heating, the actual value stays
adjusted 36˚F / 20˚C higher than the DHW tank temperature control with below the required set supply
set DHW (adjustable via coding address 2 DHW tank temperature sensors temperature, then the DHW pump
60). will temporarily cycle again.
The 1st DHW tank temperature sensor
The DHW tank is hot enables the DHW pump, and is The DHW tank is hot
(set value +4.5˚F / 2.5˚C) evaluated for stop conditions during
The common set supply temperature is the pump run-on time. The 2nd DHW (1st DHW tank temperature sensor:
returned to the weather-compensated tank temperature sensor (inside the Actual value ≥ set value
value. cold water inlet) is designed to and
prematurely start DHW tank heating 2nd DHW tank temperature sensor:
when large quantities of DHW are Actual value > set value -2.7˚F /
drawn off as well as to prematurely –1.5˚C)
stop DHW tank heating if no DHW is  The common set supply temperature
drawn. is returned to the weather-
compensated value;
 The DHW pump:
– is immediately switched OFF, if the
three-way mixing valve is open
or
– is switched OFF after run-on time
adjustable via coding 62.
5414 553 v1.8

67
Components – Vitocontrol-S, WB2B

Components from the parts list

The main PCB comprises: Mixing valve extension Optolink / override test switch
supplementary PCB PCB
Relays and outputs for controlling .
pumps and actuators. This is plugged into the mixing valve The PCB comprises:
Slot for power supply unit. extension PCB. Burner standby display
All data is processed and outputs Fault display
(relay) are selected. Optolink laptop interface
Main PCB low voltage Override switch
Power supply unit PCB Override switch for testing flue gas
The main PCB comprises: with briefly raised boiler water
Connection plug for sensors, The power supply unit PCB comprises temperature.
communication connections and the low voltage supply for all electronic
external connections. equipment. The following functions are triggered in
Slot for PCB, LON communication position h:
module, programming unit and Programming unit Starting all pumps.
Optolink PCB. Mixing valve in control function.
Setting the:
Heating program Front panel with heating circuit
Supplementary PCB Set values selector keys
Switching times
When replacing the PCB: Heating curve (slope and shift) Display and selection of the heating
1. Record the coding and adjustments Date circuit.
made at the control unit. Time
Economy and party mode Programming unit ON / OFF
2. Replace the PCB. Coding
switch
3. Set coding 8A: 176, and coding Displaying:
address 92 to 92: 184. The programming unit comprises:
Temperatures
Fuse
Operating conditions
Mains ON / OFF switch.
Faults
Mixing valve extension PCB
The PCB comprises the relay for the Fuses
controlling the mixing valve motor and
the heating circuit pump of the mixing F1: 6.3 A (slow), 250 V,
valve circuits. max. power loss ኢ 2.5 W,
to protect the actuators, pumps, and
all electronics.

LON communication module

PCB for data exchange with:


Vitotronic 200-H
Vitocom 300

The communication interruption will be


displayed.
5414 553 v1.8

68
Components – Vitocontrol-S, WB2B

Components from the parts list (continued)

DHW tank temperature sensor


720 Connection 3. Compare measurement with the
See page 17. actual temperature displayed (for
700 scanning, see page 44).
Check sensor Check the installation and replace
680 1. Remove plug %. sensor, if necessary, in case of
severe deviation.
660 2. Check the sensor resistance of the
plug at terminals 1 and 2 or 2 and 3
640 (if a second DHW tank temperature
sensor has been connected).
620

DHW tank Resistance in Ω Specification


600 Protection: IP 32
temperature
in ˚F / ˚C Permiss. ambient
Resistance in

580 temperature:
104 / 40 578 During operation:
560 122 / 50 597 32 to 194˚F
140 / 60 616 0 to +90˚C
540
0 20 40 60 80 100 During storage and transport:
32 68 104 140 176 212 –4 to 158˚F
DHW tank temperature in °C / °F –20 to +70˚C

Common supply temperature


sensor (Low-loss header)

740 Connection
See page 17.
720

700 Check sensor 3.Compare measurement with the


1.Remove plug ?. actual temperature displayed (for
680
scanning, see page 44).
660
2.Check the sensor resistance of the Check the installation and replace
plug at terminals 1 and 2. sensor, if necessary, in case of
640 severe deviation.
620
Specification
Resistance in

600 Protection: IP 32
Permiss. ambient
580
temperature:
560 During operation:
32 to 212˚F
540
20 30 40 50 60 70 80 90 100 0 to +100˚C
68 86 104 122 140 158 176 194 212
Return temperature in °C / °F During storage and transport:
–4 to 158˚F
–20 to +70˚C
5414 553 v1.8

69
Components – Vitocontrol-S, WB2B

Components from the parts list (continued)

Outdoor temperature sensor


Connection
See page 17.

Check sensor
1. Remove plug !.

2. Check the sensor resistance at


1. 5. terminals 1 and 2 of the plug.
3.
Outdoor Resistance
temperature in in Ω
˚F / ˚C
14 / -10 480
32 / 0 500
68 / 20 546

3. Disconnect cores from the sensor, if


4.
actual values deviate severely from
the curve, repeat the sensor
measurement and compare with the
actual temperature (for scanning,
see page 44).
2.
4. Depending on the result, replace
cable or outdoor temperature sensor.
600

5. Scan actual temperature (for


580 scanning, see page 44).

Specification
560 Protection: IP 43
Permissible ambient temperature
during operation, storage and
540 transport:
–40 to 158˚F
–40 to +70˚C
520

500

480

460

440
Resistance in

420
5414 553 v1.8

400
-40 -30 -20 -10 0 10 20 30
-40 -22 -4 14 32 50 68 86

70 Outdoor temperature in °C / °F
Components – Vitocontrol-S, WB2B

Mixing valve circuit extension kit

Mixing valve motor

A Plug in the mixing valve motor


| Mixing valve motor open
~ Mixing valve motor close

Changing the rotational direction Specification


Remove the cover and reinsert 3-pole Rated voltage: 120 VAC~
plug A turned by 180˚. Rated frequency: 60 Hz
Power consumption: 4W
Test Protection: IP 42
The relay test of the control unit moves Torque: 3 Nm
the mixing valve to open and close. Run time from
close to open: 120 sec
Manual mixing motor adjustment
Lift the motorized lever up,
unhook the mixing valve handle and
remove plug A.

For 24V actuators please


refer to instructions supplied
5414 553 v1.8

with the actuator.

71
Components – Vitocontrol-S, WB2B

Installation examples

Mixing valve insert conversion (if required), see mixing valve installation instructions.

Factory supplied
Mixing valve motor rotational direction Change the mixing valve motor rotational
direction for these installation examples
HV HV

KV HR HR KV

KR KR

KV KV

KR HV HV KR

HR HR

HR HR

HV KR KR HV

KV KV

HV HV

HR HR

KV KV

HR Heating return KR Boiler return


HV Heating supply KV Boiler supply
5414 553 v1.8

72
Components – Vitocontrol-S, WB2B

Remote control

Vitotrol 200
(with integral room temperature sensor for room temperature feed-back in conjunction with a mixing valve circuit)
Setting of:
Day temperature
Heating program
Economy and party mode

Function changes can be made via coding addresses A0, b0 to b9, C0 to C2, E1, E2 (see coding overview).

Connection
2-wire cable 164ft. / 50m

Room temperature sensor connection


Two-wire cable, max. 115 ft. / 35 m
length with a cross-section of 1.5 mm2
A (AWG 16) copper.

13b

145 9

B C

A Wall mounting base for Vitotrol 200


B To control unit
C Separate room temperature sensor
5414 553 v1.8

73
Components – Vitocontrol-S, WB2B

Remote control (continued)

Specification
Power supply via KM BUS.
Safety class: III
Protection: IP 30
Permiss. ambient
temperature
ON During operation:
S6 32 to 104˚F
D
0 to +40˚C
1234
In storage and transport:
–4 to +149˚F
–20 to +65˚C

D Printed circuit board DIP switches Set room temperature


(rear of the top casing) setting range:
50 to 96˚F
Remote control DIP switch 10 to 30˚C
affects setting adjustable between
37 to 73˚F
System circuit A1 Factory setting 3 to 23°C
(Heating circuit or
selection 63 to 99˚F
button !) 17 to 37˚C
via coding address E1.
Setting of the reduced set room
temperature at the control unit.
Mixing valve
circuit M2
(Heating circuit
selection
button ?)
Mixing valve
circuit M3
(Heating circuit
selection
button §)

When connecting a separate room


temperature sensor, set DIP
switch S6.3 to ON.
5414 553 v1.8

74
Components – Vitocontrol-S, WB2B

Remote control (continued)

Vitotrol 300
(with integral room temperature sensor for room temperature feed-back in conjunction with a mixing valve circuit)
Setting of:
Normal and reduced temperature
Domestic hot water temperature
Heating program
Holiday program
Switching times
Economy and party mode

Function changes can be made via coding addresses A0, b0 to b9, C0 to C2, E1, E2 (see coding overview).

Connection
A
2-wire cable 164ft. / 50m.

Room temperature sensor connection


Two-core cable, max. 115ft. / 35 m
length with a cross-section of 1.5 mm2
(AWG 16) copper.

13b

145 9

B C

A Wall mounting base for Vitotrol 300


B To the control unit
C Separate room temperature sensor
5414 553 v1.8

75
Components – Vitocontrol-S, WB2B

Remote control (continued)

Specification
Power supply via KM BUS.
RTS Safety class: III
A int. ext.3 2 1 Protection: IP 30
1 234
1 234

Permiss. ambient
S3 temperature:
ON S3 In use:
32 to 104˚F
0 to +40˚C
In storage and transport:
A PCB DIP switches (back of the –4 to+149˚F
remote control) –20 to +65˚C
Setting range for
Remote control DIP switch Normal set room temp:
affects setting 50 to+86˚F
10 to 30˚C
System circuit A1 Factory setting adjustable between
(Heating circuit 37 to 73˚F
1 2 3 4

selection 3 to 23˚C
button !) or
63 to 97˚F
ON 17 to 37˚C
via coding address E1
Mixing valve Reduced set room temp:
1 2 3 4

circuit M2 37 to 97˚F
(Heating circuit 3 to 37˚C
selection
button ?) ON
Battery type: Use alkaline
Mixing valve manganese
1 2 3 4

circuit M3 batteries
(Heating circuit type MICRO-
selection LR03 (AAA) which
button §) ON do not contain
pollutants

When connecting a separate room


temperature sensor, set DIP
switch S30.3 to ON.
1 2 3 4

ON
5414 553 v1.8

76
Components – Vitocontrol-S, WB2B

Remote control (continued)

Connecting several remote control units


When connecting several remote controls to the control unit, install a terminal box on site.

Version 1

C D E

max. max. max.


50ft. / 15m 50ft. / 15m 50ft. / 15m

A
145

A To control unit On-site connection via terminal box:


B Terminal box (on site) Connect in accordance with the
C Vitotrol 200/300 diagram.
D Vitotrol 200/300 The total length of all KM BUS cables
E Vitotrol 200/300 should be limited to 164ft. / 50m.
5414 553 v1.8

77
Components – Vitocontrol-S, WB2B

Remote control (continued)

Version 2

max. 50ft. / 15m max. 50ft. / 15m

C max. D E
50ft. / 15m

145
A

A To control unit If several remote control units and


B Terminal box (on site) additional KM BUS participants are
C Vitotrol 200/300 connected, make the connections via
D Vitotrol 200/300 a terminal box (on-site) as shown in
E Vitotrol 200/300 the diagram.
F Further BUS participants The total length of all KM BUS cables
should be limited to 164ft. / 50m.

5414 553 v1.8

78
Components – Vitocontrol-S, WB2B

Room temperature sensor

The room temperature sensor measures the actual room temperature, if the remote Vitotrol unit cannot be installed in a
suitable location.

600 Connection
See page 17.

590 Check sensor


1. Disconnect the wires from the
580 sensor.

2. Check the sensor resistance at


570
terminals 9 and 13b.

560
Room temperature Resistance in Ω
in ˚F / ˚C
550
50 / 10 522
59 / 15 534
540 77 / 25 557

530 3. Compare measurement with the


actual temperature displayed (for
scanning, see page 44).
520
Resistance in

Check the installation and replace


sensor, if necessary, in case of
510 severe deviation.

Specification
500
Protection: IP 30
0 5 10 15 20 25 30 35 40
32 41 50 59 68 77 86 95 104 Permiss. ambient
temperature:
Room temperature in °C / °F During operation:
32 to 104˚F
0 to +40˚C
In storage and transport:
–4 to +149˚F
–20 to +65˚C
5414 553 v1.8

79
Components – Vitocontrol-S, WB2B

Input Module 0 to 10 V

For external control of the boiler/supply temperature via a 0 to 10VDC signal


30 to 120˚C or 10 to 100˚C
(86 to 248˚F or 50 to 212˚F)
or
to signal reduced mode and regulate a heating circuit pump to a lower speed.
24V
5V

Electronics

B
F1 ON
50mA
(slow)
OFF 1 2 3 4
L1 N S Ö P 1 2 3 1 2 3
40
120 VAC _ +

A
157 144 145

fÖ Power connection A Power supply


aVF 0 to 10VDC input (provide disconnect if required by
aVG KM BUS to control unit code)
aBJ Potential free output contact B DIP switch (see table)

DIP switch Function


1 to 3: OFF Switch for pre-set value
1: ON Reduced mode – system circuit A1
2: ON Reduced mode – mixing valve circuit M2
3: ON Reduced mode – mixing valve circuit M3
4: ON Pre-set value default 10 to 100˚C / 50 to 212˚F
4: OFF Pre-set value default 30 to 120˚C / 86 to 248˚F

Note:
For switches 1 to 3, only one switch may be set to ON.
5414 553 v1.8

80
Coding – Vitotronic 100, HC1

Resetting codings to the factory setting

1. Press w and rw simultaneously


for approx. two seconds, until the
first two arrows appear in the
display.

2. Press D.

Coding Level 1

Calling up coding level 1


1. Press 9 + w simultaneously 5. “ ” to confirm. The display briefly
for approx. 2 seconds. shows “accepted”, and the address
flashes again.
2. Press “ / ” for the required
coding address, the address flashes. 6. “ / ” to select other addresses.

3. Press “ ” to confirm. 7. Press 9 + w simultaneously


for approx. 1 second. Coding level 1
4. “ / ” for the selected value. is terminated.

Summary
Coding (factory default setting) Possible change
System design
00: 1 No function 00: 0 Boiler control connected to the cascade; this
automatically occurs if 01: 2 has been programmed
System type
01: 1 Single boiler system 01: 2 Multi-boiler system with cascade control
(e.g. Vitocontrol-S, WB2B)
06: *1 Maximum boiler water temperature limit. 06: 20 Maximum boiler water temperature limit
to adjustable from 68˚F to *1 / 20˚C to *1
06: *1
Boiler
07: 1 Consecutive boiler number in multi-boiler systems 07: 2 Consecutive boiler number in multi-boiler systems
(in conjunction with coding address 01) to (in conjunction with coding address 01)
07: 4
Air bleed / filling
2F: 0 Air bleed program/program disabled. 2F: 1 Air bleed function enabled
2F: 2 Filling function enabled
*1 The factory setting and upper limit is defaulted by the boiler coding card.
5414 553 v1.8

81
Coding – Vitotronic 100, HC1

Coding Level 2

Calling up coding level 2


1. Press w and rw 3. Press “ / ” for the required 6. “ ” to confirm. The display briefly
simultaneously for approx. 2 coding address, the address flashes. shows “accepted”, and the address
seconds. until the first two arrows flashes again.
appear in the display; confirm with 4. Press “ ” to confirm.
7. “ / ” to select other addresses.
5. “ / ” for the selected value.
2. Press “ ” to confirm. 8. Press w and rw
simultaneously for approx. 1 sec.
Coding level 2 is terminated.
Overall summary
Coding (factory default setting) Possible change
System design
00: 1 No function 00: 0 Boiler control included in cascade; this automatically occurs if 01: 2
has been programmed
System type
01: 1 Single boiler system 01: 2 Multi-boiler system with cascade control
(e.g. Vitocontrol-S, WB2B)
Boiler/burner
06: *1 Maximum boiler water 06: 20 Maximum boiler water temperature limit adjustable from 68˚F to *1 /
temperature limit to 20˚C to *1
06: *1
Boiler
07: 1 Boiler number in multiboiler 07: 2 Boiler number 2 to 4 in multiboiler system (only with Vitocontrol-S and
system (only with Vitocontrol-S to Vitotronic 100 control).
and Vitotronic 100 control). 07: 4
Boiler/burner
11:≠9 No access to the coding 11: 9 Access open to the coding addresses for the parameters of the
addresses for parameters of the combustion controller (see coding address 82).
combustion controller
12: 0 Special function OFF 12: 1 Special function ON:
During calibration, the control automatically sets the boiler water
temperature to max.
Always reset to 12:0 if 12: 2 If automatic calibration is initiated, the boiler will not start unless the
“possible change” used. temperature falls below 108°F / 42°C (see fault Eb before adjusting).
21: 0 No maintenance interval 21: 1 Number of hours run before the burner is serviced is adjustable from 0
(operating hours) selected to to 100
21:100 (each increment = 100h)
23: 0 No time interval for burner 23: 1 Time interval adjustable from 1 to 24 months
service selected to
23: 24
24: 0 The service display is reset 24: 1 Service display (value displayed automatically)
28: 0 No burner interval ignition 28: 1 Time interval adjustable from 1 to 24 hr. The burner is forced-started
to once every 30 sec. within selected time interval.
28: 24 (only adjustable if coding address 82:_ has been set to 1).
5414 553 v1.8

2E: 0 KM-BUS connection of 2E: 1 KM-BUS connection of power/pump moduleautomatically recognized.


power/pump module not
recognized
*1 The factory setting and upper limit is defaulted by the boiler coding card.

82
Coding – Vitotronic 100, HC1

Coding 2 (continued)

Coding (factory default setting) Possible change


Boiler
2F: 0 Air bleed program/fill program disabled 2F: 1 Air bleed program enabled
2F: 2 Filling program enabled
32: 0 Signal “External blocking”: acting on the boiler 32: 1 No function
circuit connection set circulation pump: to
Pump in control function 32: 7
32: 8 Internal circulation pump OFF
32: 9 No function
to
32: 15
38: 0 Status burner control unit: Operational (no fault) 38: ≠0 Status fault, burner control unit
53: 1 Do not adjust
76: 0 Without cascade communication module 76: 2 With cascade communication module; automatic
recognition
80: 1 A fault message is displayed, providing a fault is 80: 0 Immediate fault message
active for at least 5 sec 80: 2 The fault message is issued after a delay that is
to adjustable from 10 sec to 995 sec;
80: 199 1 increment = 5 sec
82: 0 Operation with natural gas 82: 1 Operation with LPG (only adjustable if coding
address 11:9 has been set)
85: 0 Standard mode 85:1 Manual calibration of the combustion controller
(only adjustable if coding address 11:9 has been
set). The red fault indicator also flashes during cal-
ibration. The process has terminated when the red
fault indicator no longer
flashes (after approx. 1 min.).
Note!
Heat generated by the boiler must be dispersed dur-
ing manual calibration.
88: 0 Temperature display in ºC (Celsius) 88: 1 Temperature display in ºF (Fahrenheit)
F5: 12 Delay off time of the circulation pump in the heating F5: 0 No start delay of the internal circulation pump
circuit connection set in heating mode: 12 min F5: 1 Delay off time of the circulation pump in the
(not used) to heating circuit connection set adjustable from 1 to
F5: 20 20 min
F6: 0 Circulation pump in the heating circuit connection is F6: 1 In the “DHW only” operating mode, the internal
permanently OFF in operating mode “DHW only” to circulation pump will be started 1 to 24 times per
(not used) F6: 24 day for 10 minutes respectively
F6: 25 In the “DHW only” operating mode, the internal
circulation pump is permanently ON
F7: 10 In the “Standby mode”, the circulation pump in the F7: 0 In the “Standby mode”, the internal circulation
heating circuit connection will be started 10 times pump is permanently OFF
per day for 10 minutes respectively (not used) F7: 1 In the “Standby mode”, the internal circulation
to pump will be started 1 to 24 times per day for 10
5414 553 v1.8

F7: 24 minutes respectively


F7: 25 In the “Standby mode”, the internal circulation
pump is permanently ON

83
Coding – Vitocontrol-S, WB2B

Resetting codes into the factory setting

1. Press w and rw simultaneously 2. Press D.


for approx. 2 seconds. Confirm “Base setting? Yes” with
.
Select “Base setting? Yes” or “Base
setting? No” with or .
Coding Level 1

Calling up coding level 1

1 1. Press 9 and w simultaneously for 3. Change the value with or ;


Code 1
2 Cod. 1
approx. 2 seconds. confirm with .
3 The display briefly shows Accepted,
2. Select the required coding address then the address flashes again.
with or ; Call up further addresses
the address flashes; with or .
confirm with ,
the value flashes. 4. Press 9 and w simultaneously for
approx. 1 second.
Summary

Coding (factory default setting) Possible change


System design
00: 1 System circuit A1, 00: 2 System circuit A1,
without DHW heating with DHW heating
00: 3 Mixing valve circuit M2,
without DHW heating
00: 4 Mixing valve circuit M2,
with DHW heating
00: 5 System circuit A1 and
mixing valve circuit M2,
without DHW heating
00: 6 System circuit A1 and
mixing valve circuit M2,
with DHW heating
00: 7 Mixing valve circuit M2 and M3,
without DHW heating
00: 8 Mixing valve circuit M2 and M3,
with DHW heating
00: 9 System circuit A1 and
mixing valve circuits M2 and M3,
without DHW heating
00: 10 System circuit A1 and
mixing valve circuits M2 and M3,
with DHW heating
Number of boilers
35: 4 4 boilers connected to Vitocontrol-S, WB2B 35: 1 1 to 3 boilers connected to Vitocontrol-S, WB2B
5414 553 v1.8

to
35: 3

84
Coding – Vitocontrol-S, WB2B

Coding Level 1 (continued)

Coding (factory default setting) Possible change


Multi-boiler control unit
36: 0 Electronic minimum system supply temperature 36: 1 Electronic minimum system supply temperature
limit set to 32˚F / 0˚C to limit adjustable from 32 to 261˚F / 0 to 127˚C
36:127
37: 80 Electronic maximum system supply temperature 37: 20 Electronic maximum system supply temperature
limit set to 176˚F / 80˚C to limit adjustable from 68 to 261˚F / 20 to 127˚C
37:127
Control type
3b: 1 Boiler parallel connection with supply temperature 3b: 0 Boiler parallel connection without supply
sensor (LLH) temperature sensor (LLH)
Control strategy
3C: 0 Gross calorific strategy 2 3C: 1 Net calorific strategy 1
(see page 60) (see page 60)
3C: 2 Net calorific strategy 2
(see page 60)
5414 553 v1.8

85
Coding – Vitocontrol-S, WB2B

Coding Level 1 (continued)

Coding (factory default setting) Possible change


General (continued)
77: 5 LON participant number 77: 1 LON participant number, adjustable from 1 to 99
to Note:
77: 99 Allocate each number only once.
DHW priority A1/M2/M3
A2: 2 DHW tank priority applicable to heating circuit A2: 0 Without DHW tank priority applicable to heating
pump circuit pump
A2: 1 No function
A2: 3
to
A2: 15
Summer econ. A1/M2/M3
A5: 5 With heating circuit pump logic function A5: 0 Without heating circuit pump logic function
Supply min. temp. A1/M2/M3
C5: 20 Electronic minimum supply temperature limit: C5: 1 Min. limit adjustable from 34 to 261˚F / 1 to 127˚C
68˚F / 20˚C to (limited by boiler coding card); only effective with central
C5:127 heating with normal temp.

Supply max. temp. A1/M2/M3


C6: 75 Electronic maximum supply temperature limit C6: 10 Maximum limit adjustable from 50 to 261˚F / 10 to
176˚F / 75˚C to 127˚C (limited by boiler coding card)
C6:127

5414 553 v1.8

86
Coding – Vitocontrol-S, WB2B

Coding Level 2

The summary from page 88 lists all possible coding addresses.

The coding addresses are grouped in


System design accordance with the adjacent
Cod. 00 sequence.

Multi-boiler control unit


Cod. 35 to 49

General
Cod. 4A to 4F

DHW
Cod. 54 to 75

General
Cod. 76 to 9F

System circuit A1
Cod. A0 to F2

Mixing valve circuit M2


Cod. A0 to F2 Initially the possible coding addresses
A0 to F2 for the system circuit A1 are
Mixing valve circuit M3 scrolled through, then those for mixing
Cod. A0 to F2 valve circuits M2 and M3, again
starting with coding address A0.

Calling up coding level 2

1
1. Press w and rw simultaneously 3. Change the value with or ;
Code 2
2 Cod. 2
for approx. 2 seconds; confirm with .
3 confirm with . The display briefly shows Accepted,
then the address flashes again.
2. Select the required coding address Call up further addresses
with or ; with or .
the address flashes;
confirm with , 4. Press w and rw simultaneously
the value flashes. for approx. one second.
5414 553 v1.8

87
Coding – Vitocontrol-S, WB2B

Coding Level 2 (continued)

Overall summary

Coding (factory default setting) Possible change


System design
00: 1 See page 84
Multi-boiler control unit
35: 4 4 boilers connected to Vitocontrol-S, WB2B 35: 1 1 to 3 boilers connected to Vitocontrol-S, WB2B
to
35: 3
36: 0 Electronic minimum system supply temperature limit 36: 1 Electronic minimum system supply temperature
set to 32˚F / 0˚C to limit adjustable from 32 to 261˚F / 0 to 127˚C
36:127
37: 80 Electronic maximum system supply temperature 37: 20 Electronic maximum system supply temperature
limit set to 176˚F / 80˚C to limit adjustable from 68 to 261˚F / 20 to 127˚C
37:127
38: 0 No changing of lead boiler and the boiler sequence 38: 1 Changing the lead boiler:
Every 1st day of the month, the boiler with the
Note: burner which has operated for the shortest number
In multi-boiler systems, where one boiler is of hours, becomes lead boiler
permamently selected as standby boiler, change 38: 2 Changing the lead boiler:
that boiler over to become the active boiler only in to After 200 to 20 000 run hours, the boiler with the
,,

longer intervals, e.g. as part of the annually required 38:200 next higher number (coding address 07 of
system inspection. Vitotronic 100) becomes lead boiler;
1 setting step = 100 run hours
39: 0 No permanent lead boiler 39: 1 Boiler 1, 2, 3 or 4 is permanent lead boiler
to
39: 4
3A: 0 No permanent last boiler 3A: 1 Boiler 1, 2, 3 or 4 is permanent last boiler
to
3A: 4
3b: 1 Stand-alone boiler parallel connection with supply 3b: 0 Stand-alone boiler parallel connection without
temperature sensor supply temperature sensor
3C: 0 Gross calorific strategy 3C: 1 Net calorific strategy 1
(see page 60) (see page 60)
3C: 2 Net calorific strategy 2
(see page 60)
3d: 1 Output balance for gross calorific strategy and net 3d: 0 No output statement
calorific strategy 1 Note:
Vitocontrol-S, WB2B controls only in accordance
with net calorific strategy 2
3E: 0 Do not adjust
3F: 0 Without DHW tank priority for common supply 3F: 1 With DHW tank priority for common supply pump
pump
5414 553 v1.8

88
Coding – Vitocontrol-S, WB2B

Coding Level 2 (continued)

Coding (factory default setting) Possible change


General
41: 31 No ECO threshold boiler 1 41:–30 ECO threshold boiler 1 adjustable
to from –22 to +86˚F / –30 to +30˚C
41:+30
42: 31 No ECO threshold boiler 2 42:–30 ECO threshold boiler 2 adjustable
to from –22 to +86˚F / –30 to +30˚C
42:+30
43: 31 No ECO threshold boiler 3 43:–30 ECO threshold boiler 3 adjustable
to from –22 to +86˚F / –30 to +30˚C
43:+30
44: 31 No ECO threshold boiler 4 44:–30 ECO threshold boiler 4 adjustable
to from –22 to +86˚F / –30 to +30˚C
44:+30
45: 60 Start-up integral threshold set to 45: 1 Start-up integral threshold adjustable
60 Kelvin × minute to from 1 to 255 Kelvin × minute
45:255 Note:
If the threshold is exceeded, one boiler or one burner
stage is switched ON
46: 10 Shutdown integral threshold set to 46: 1 Shutdown integral threshold adjustable
10 Kelvin × minute to from 1 to 255 Kelvin × minute
46:255 Note:
If the threshold is exceeded, one boiler or one burner
stage is switched OFF
47: 15 Shutdown differential set to 27˚F / 15˚C 47: 2 Shutdown differential adjustable
to from 3.6 to 54˚F / 2 to 30˚C
47: 30 Note:
One boiler or one burner stage will be switched OFF,
if actual supply temperature exceeds the set supply
temperature by this value
48: 35 Do not adjust
49: 40 Do not adjust
4A: 0 Do not adjust Sensor aJA (17A)
4b: 0 Sensor aJB (17B) (not used) not installed 4b: 1 Sensor aJB installed
(e.g. temperature sensor T2);
will be recognised automatically
4C: 0 Connection on plug sÖA1: 4C: 1 Primary pump – DHW tank heating system
Heating circuit pump
4F: 5 DHW. Do not adjust
DHW
54: 0 Without solar control unit 54: 1 With Vitosolic 100;
will be recognized automatically (not used)
54: 2 With Vitosolic 200;
will be recognized automatically
5414 553 v1.8

89
Coding – Vitocontrol-S, WB2B

Coding Level 2 (continued)

Coding (factory default setting) Possible change


Multi-boiler control (continued)
DHW (continued)
55: 0 DHW heating, 55: 1 Adaptive DHW heating active (speed of
differential ± 4.5˚F / 2.5˚C temperature rise for DHW tank temperature is taken
into account during DHW heating)
55: 2 DHW tank temperature control with 2 DHW tank
temperature sensors
55: 3 DHW loading heating system
56: 0 Setting range for DHW temperature: 56: 1 Setting range for DHW temperature:
50 to 140˚F / 10 to 60˚C 50 to 203˚F / 10 to 95˚C

Observe the max. permissible DHW temperature


Change adjustable high limit on boiler controls
58: 0 Without auxiliary function for DHW heating 58: 10 Input of a 2nd set DHW value; adjustable
to from 34 to 203˚F / 1 to 95˚C (subject to boiler
58: 95 coding card)
Note:
The DHW tank is heated to the 2 nd set value during
the 4 th DHW heating phase
59: 0 DHW tank heating: 59: 1 Start-up point adjustable from 2 to 18˚F /
Start-up point – 2.5˚C / –4.5˚F / to 1 to 10˚C below set value
Shutdown point + 2.5˚C / +4.5˚F 59: 10
5A: 0 No function 5A: 1 Supply temperature demand from DHW tank is
maximum value of system
60: 20 During DHW heating, boiler water temperature is 60: 10 Difference between common supply temperature
max. 36˚F / 20˚C higher than set DHW temperature to and set DHW temperature is adjustable from 10 to
60: 50 50˚C / 18 to 90˚F
62: 10 Delay off time of DHW pump up to max. 10 62: 0 DHW pump without delay off time
minutes
62: 1 DHW pump delay off time adjustable from 1 to 15
to minutes
62: 15
64: 2 During party mode and after external changeover of 64: 0 No DHW heating, DHW recirculation pump OFF
operating program with permanently normal room
temperature: 64: 1 DHW heating and DHW recirculation pump acc. to
Enable constant DHW heating and DHW recirculation time program
pump ON
5414 553 v1.8

90
Coding – Vitocontrol-S, WB2B

Coding Level 2 (continued)

Coding (factory default setting) Possible change


DHW (continued)
66: 4 Input of set DHW value: 66: 0 At programming unit
At programming unit and all installed 66: 1 At programming unit and remote control – system circuit A1
Vitotrol 300 remote control units
66: 2 At programming unit and remote control – mixing valve circuit
M2
66: 3 At programming unit and remote control – mixing valve circuit
M3
66: 5 At remote control – system circuit A1
66: 6 At remote control – mixing valve circuit M2
66: 7 At remote control – mixing valve circuit M3
67: 40 With Vitosolic 200: 67: 0 Without a 3rd set DHW temperature
3rd DHW set-point 104˚F / 40˚C 67: 1 Input of a 3rd set DHW set point temperature; adjustable
Reloading suppression will be active to from 34 to above 203˚F / 1 to above 95˚C (subject to the
above set temperature. DHW tank is 67: 95 boiler coding card of the connected boilers)
heated only by solar heating system.

68: 8 With 2 DHW tank temperature sensors 68: 2 Factor adjustable


(coding 55: 2): to from 0.2 to 1;
DHW tank heating switch-off point with 68: 10 1 setting step = 0.1
set value × 0.8
69: 7 With 2 DHW tank temperature sensors 69: 1 Factor adjustable
(coding 55: 2): to from 0.1 to 0.9;
DHW tank heating starting point with set 69: 9 1 setting step = 0.1
value × 0.7
70: 0 DHW recirculation pump ON acc. to time 70: 1 DHW recirculation pump ON according to time program
program when DHW heating is enabled
71: 0 DHW recirculation pump: 71: 1 OFF during DHW heating to first set value
ON acc. to time program 71: 2 ON during DHW heating to first set value
72: 0 72: 1 OFF during DHW heating to second set value
72: 2 ON during DHW heating to second set value
73: 0 73: 1 During time program
to 1x/h ON for five minutes
73: 6 to
6x/h ON for five minutes
73: 7 Constantly ON
75: 0 DHW recirculation pump during economy 75: 1 OFF
mode:
ON acc. to time program
5414 553 v1.8

91
Coding – Vitocontrol-S, WB2B

Coding Level 2 (continued)

Coding (factory default setting) Possible change


General
76: 0 Without LON communication module 76: 1 With LON communication module;
will be recognized automatically
77: 5 LON participant number 77: 1 LON participant number, adjustable from 1 to 99
to Note:
77: 99 Allocate each number only once
78: 1 LON communication enabled 78: 0 Disable LON communication
79: 1 Control unit is fault manager 79: 0 Control unit is not fault manager
7A: 0 Without central control of heating 7A: 1 With central control of:
circuits System boiler circuit A1
7A: 2 Mixing valve circuit M2
7A: 3 Mixing valve circuit M3
7b: 1 With LON communication module: 7b: 0 Do not transmit time
Control unit transmits the time
7E: 0 DO NOT ADJUST 7E: __
7F: 1 Detached house 7F: 0 Multi-occupancy house
80: 6 A fault message is issued, 80: 0 Immediate fault message
if a fault is active for at least 30 seconds 80:... Minimum fault duration before displaying a fault message is
to adjustable from 10 to 995 seconds;
80:199 1 setting step = 5 seconds
81: 1 Automatic daylight saving time 81: 0 Manual changeover - daylight saving time
changeover
81: 2 Use of a radio clock receiver; recognized automatically (not
Note:
used)
Coding addresses 82 to 87 only feasible
if coding 81: 1 is set. 81: 3 Accept time via LON
82: 3 Daylight saving time starts: 82: 1 January
March to to
82: 12 December
83: 5 Daylight saving time starts: 83: 1 Week 1
last week of month to to
83: 5 week 5 of selected month
84: 7 Daylight saving time starts: 84: 1 Monday
last day of week (Sunday) to to
84: 7 Sunday
85: 10 Daylight saving time ends: 85: 1 January
October to to
85: 12 December
86: 5 Daylight saving time ends: 86: 1 Week 1
last week of month to to
86: 5 week 5 of selected month
87: 7 Daylight saving time ends: 87: 1 Monday
last day of week (Sunday) to to
87: 7 Sunday
5414 553 v1.8

88: 0 Temperature display in ˚C (Celsius) 88: 1 Temperature display in ˚F (Fahrenheit)


89: 0 Do not adjust!
8A:175 Do not adjust!

92
Coding – Vitocontrol-S, WB2B

Coding Level 2 (continued)

Coding (factory default setting) Possible change


General (continued)
8E: 4 Displaying and acknowledging faults: 8E: 0 At programming unit
At programming unit and all installed Vitotrol 8E: 1 At programming unit and remote control – system
remote control units circuit A1
8E: 2 At programming unit and remote control – mixing
valve circuit M2
8E: 3 At programming unit and remote control – mixing
valve circuit M3
90:128 Time constant for calculating adjusted outdoor 90: 1 Fast (low values) or slow (high values) matching of
temperature: to supply temperature subject to set value when
21.3 hours 90:199 outdoor temperature changes;
1 setting step = 10 minutes
91: 0 Without heating program changeover (see page 22) 91: 1 With heating program changeover (connection via
plug aVD):
Changeover affects:
System circuit A1
91: 2 Mixing valve circuit M2
91: 3 System circuit A1 and
mixing valve circuit M2
91: 4 Mixing valve circuit M3
91: 5 System circuit A1 and
mixing valve circuit M3
91: 6 Mixing valve circuits M2 and M3
91: 7 All heating circuits (A1, M2, M3)
94: 0 Without plug-in adaptor for external safety 94: 1 With plug-in adaptor for external safety equipment;
equipment will be recognized automatically
96: 1 With mixing valve extension printed circuit board 96: 0 Without mixing valve extension printed circuit
board
97: 2 Outdoor temperature at sensor connected to 97: 0 No transmission via LON BUS
control unit will be transmitted via LON BUS to any 97: 1 The control unit receives the outdoor temperature
connected Vitotronic 200-H via LON BUS
98: 1 Viessmann system number 98: 1 System number adjustable from 1 to 5
(in conjunction with monitoring several systems to
within one LON system with Vitocom 300) 98: 5
5414 553 v1.8

93
Coding – Vitocontrol-S, WB2B

Coding Level 2 (continued)

Coding (factory default setting) Possible change


General (continued)
99: 0 Connection to terminals 2 and 3 in plug aVD 99: 1 Contact affects:
(External disable/external mixing valve close) No function
inactive 99: 2 Mixing valve close:
Mixing valve circuit M2
99: 3 No function
99: 4 Mixing valve close:
Mixing valve circuit M3
99: 5 No function
99: 6 Mixing valve close:
Mixing valve circuits M2 and M3
99: 7 No function
99: 8 External disable
99: 9 No function
99: 10 External disable and mixing valve close:
Mixing valve circuit M2
99: 11 No function
99: 12 External disable and mixing valve close:
Mixing valve circuit M3
99: 13 No function
99: 14 External disable and mixing valve close:
Mixing valve circuits M2 and M3
99: 15 No function
9A: 0 Connection to terminals 1 and 2 in plug aVD 9A: 1 Contact affects:
(External mixing valve open) inactive No function
9A: 2 Mixing valve open:
Mixing valve circuit M2
9A: 3 No function
9A: 4 Mixing valve open:
Mixing valve circuit M3
9A: 5 No function
9A: 6 Mixing valve open:
Mixing valve circuits M2 and M3
99: 7 No function
5414 553 v1.8

94
Coding – Vitocontrol-S, WB2B

Coding Level 2 (continued)

Coding (factory default setting) Possible change


General (continued)
9b: 70 Set point temperature for external demand 9b: 0 No default set value
(input aVH) 158˚F / 70˚C 9b: 1 Set value adjustable from 34 to 261˚F /
to 1 to 127˚C (Min. / max. temperature subject to
9b:127 boiler coding card)
9C: 20 Monitoring LON participants: 9C: 0 No monitoring
When there is no response from a participant, 9C: 5 Time adjustable from 5 to 60 minutes
values defaulted inside control unit continue to be to
used for a further 20 min. Only then will a fault 9C: 60
message be triggered.

9d: 0 Without Input Module 9d: 1 With Input Module 0 - 10V;


0 to 10V will be recognized automatically
9F: 8 With mixing valve circuit: 9F: 0 Differential temperature adjustable from 0 to 72˚F /
Differential temperature 14.4˚F / 8˚C to 0 to 40˚C
(only in conjunction with mixing valve circuit) 9F: 40
System circuit/mixing valve circuit
A0: 0 Without remote control A0: 1 With Vitotrol 200
A0: 2 With Vitotrol 300
A2: 2 With DHW tank priority applicable to heating circuit A2: 0 Without DHW tank priority applicable to heating
pump and mixing valve circuit pump and mixing valve
A2: 1 With DHW tank priority for mixing valve:
Mixing valve is closed during DHW heating; heating
circuit pump operates
A2: 3 Do not adjust
to
A2: 15
A3: 2 Outdoor temp. below 34˚F / 1˚C: Heating circuit pump
Heating circuit pump ON (see back of manual for conversion chart)
Outdoor temp. above 37˚F / 3˚C: A3: –9 ON at OFF at
Heating circuit pump OFF A3: –8 –10˚C –8˚C
A3: –7 – 9˚C –7˚C
Note: A3: –6 – 8˚C –6˚C
For settings below 34˚F / 1˚C pipes outdoor A3: –5 – 7˚C –5˚C
thermal insulation shell of building can freeze up, A3: –4 – 6˚C –4˚C
particularly during standby mode, e.g. during A3: –3 – 5˚C –3˚C
holidays. A3: –2 – 4˚C –2˚C
A3: –1 – 3˚C –1˚C
A3: 0 – 2˚C 0˚C
A3: 1 – 1˚C 1˚C
A3: 2 0˚C 2˚C
to 1˚C 3˚C
A3: 15 to
14˚C 16˚C
5414 553 v1.8

95
Coding – Vitocontrol-S, WB2B

Coding Level 2 (continued)

Coding (factory default setting) Possible change


System circuit/mixing valve circuit (continued)
A4: 0 With frost protection A4: 1 No frost protection
Adjustment only possible if coding A3: –9 is set.
Note:
Please observe note regarding coding
address A3.
A5: 5 With heating circuit pump logic function (economy A5: 0 Without heating circuit pump logic function
circuit): With heating circuit pump logic function:
Heating circuit pump OFF, if outdoor temperature Heating circuit pump OFF, if
(AT) is 1 K higher than set room temperature (RTset) AT > RTset + 5 K
AT > RTset + 1 K A5: 1 AT > RTset + 4 K
A5: 2 AT > RTset + 3 K
A5: 3 AT > RTset + 2 K
A5: 4 AT > RTset + 1 K
A5: 5 AT > RTset + 1 K
A5: 6 AT > RTset – 1 K
A5: 7 to
to AT > RTset – 9 K
A5: 15
A6: 36 Extended economy function inactive A6: 5 Extended economy function active, i.e. burner and
to heating circuit pump will be switched OFF, and
A6: 35 mixing valve will be closed at a variable value
which is adjustable between 41 and 95˚F / 5 and
35˚C plus 2˚F / 1˚C.
This value is based on dampened outdoor
temperature, comprising actual outdoor
temperature and a time constant which takes
cooling down of an average building into
consideration.
Mixing valve circuit
A7: 0 Without mixing valve economy function A7: 1 With mixing valve economy function
(extended heating circuit pump logic).
Heating circuit pump also OFF, if mixing valve was
closed longer than 20 minutes.
Heating circuit pump ON:
If mixing valve changes to control mode
or
After DHW tank heating (for 20 minutes)
or
If there is a risk of frost
System circuit/mixing valve circuit (continued)
A9: 7 With pump stop function: A9: 0 Without pump stop function
Heating circuit pump OFF during set-point value A9: 1 Pump stop function adjustable from 1 to 15
changes (by changing operating mode or changes to
on rotary selector ts or button tm) A9: 15
5414 553 v1.8

96
Coding – Vitocontrol-S, WB2B

Coding Level 2 (continued)

Coding (factory default setting) Possible change


Systems/mixing valve circuit (continued)
b0: 0*1 With remote control: b0: 1 Heating mode:
Heating mode/ reduced mode: With outdoor reset
With outdoor reset Reduced mode:
With room temperature feed-back
b0: 2 Heating mode:
With room temperature feed-back
Reduced mode:
With outdoor reset
b0: 3 Heating mode/ reduced mode:
With room temperature feed-back
b1: Do not adjust
b2: 8*1 With remote control unit and for heating circuit, b2: 0 No room influence
operation with room temperature feed-back must
be programmed:
Room influencing factor 8
b2: 1 Room influence factor adjustable from 1 to 31
to
b2: 31
b3: 0*1 Do not adjust
b5: 0*1 With remote control: b5: 1 Heating circuit pump OFF, if the actual room
Without room temperature dependent heating temperature (RTactual) is set 1.5 K higher than the
circuit pump logic function set room temperature (RTset)
RTactual > RTset + 1.5 K
Heating circuit pump ON, if the actual room
temperature (RTactual) is set 0.5 K higher than
the set room temperature (RTset)
. RTactual > RTset + 0.5 K
b6: 0*1 With remote control unit and for heating circuit, b6: 1 With quick heat-up/quick setback (see page 64)
operation with room temperature feed-back must
be programmed:
Without quick heat-up/quick setback
*1 Change coding – for system circuit A1 only for boilers without lower temperature limit – for mixing valve circuit only, if remote control
unit affects this heating circuit.
5414 553 v1.8

97
Coding – Vitocontrol-S, WB2B

Coding Level 2 (continued)

Coding (factory default setting) Possible change


Systems/mixing valve circuit (continued)
b7: 0*1 With remote control unit and for heating circuit, b7: 1 With start-up optimization:
operation with room temperature feed-back must Max. offset
be programmed: 2 hours 30 minutes
Without start-up optimization
b7: 2 Max. off-set
15 hours 50 minutes
b8:10*1 With remote control unit and for heating circuit, b8: 11 Heat-up gradient adjustable from 11 to
operation with room temperature feed-back must to 255 minutes / ˚C
be programmed: b8:255
Heat-up gradient – start-up optimization
10 minutes/ ˚C
b9: 0*1 With remote control unit and for heating circuit, b9: 1 With learning start-up optimization
operation with room temperature feed-back must
be programmed:
Without learning start-up optimization
C0: 0*1 With remote control: C0: 1 With shutdown optimization:
Without shut-down optimization Max. off-set 1 hour
C0: 2 Max. off-set 2 hours
C1: 0*1 With remote control: C1: 1 With shutdown optimization:
Without shut-down optimization to Max. off-set from 10 to 120 minutes;
C1: 12 1 setting step = 10 minutes
C2: 0*1 With remote control: C2: 1 With learning shutdown optimization
Without learning shutdown optimization
Mixing valve circuit
C3:125 Mixing valve operating time: C3: 10 Operating time adjustable from 10 to 255 seconds
125 seconds to
C3:255
C4: 1 System dynamics – mixing valve control C4: 0 Controller responds too quickly (cycles between
characteristics to open and close):
C4: 3 Select a lower value.
Controller acts too slowly (temperature is not
maintained correctly):
Select a higher value.
System circuit/mixing valve circuit (continued)
C5: 20 Electronic minimum supply temperature limit: C5: 1 Minimum limit adjustable from 34 to 261˚F / 1 to
68˚F / 20˚C to 127˚C; only effective with room heating with
C5:127 normal temperature
C6: 75 Electronic maximum supply temperature limit: C6: 10 Maximum temperature limit adjustable from 50 to
167˚F / 75˚C to 261˚F / 10 to 127˚C
C6:127
*1 Change coding – for system circuit A1 only for boilers without lower temperature limit – for mixing valve circuit only, if remote control
unit affects this heating circuit.
5414 553 v1.8

98
Coding – Vitocontrol-S, WB2B

Coding Level 2 (continued)

Coding (factory default setting) Possible change


System circuit/mixing valve circuit (continued)
C8:31*1 With remote control unit and for heating circuit, C8: 1 Room influence limit adjustable from 1 to 30 K (1.8
operation with room temperature feed-back must to to 54 Fahrenheit degrees)
be programmed: C8: 30
Without limiting room influence
d5: 0 External heating program changeover via plug aVD: d5: 1 Heating program changes to constant operation
Heating program changes to constant operation with normal room temperature
with reduced room temperature
E1: 1 With remote control: E1: 0 Normal day temperature adjustable from
Normal day temperature is adjustable at remote 37 to 74˚F / 3 to 23˚C
control unit from 50 to 86˚F / 10 to 30˚C E1: 2 from 63 to 99˚F / 17 to 37˚C
E2: 50 With remote control: E2: 0 Display correction –9˚F / – 5 ˚C
No display correction of actual room temperature to to
E2: 49 display correction –0.18˚F / – 0.1˚C
E2: 51 Display correction +0.18°F / + 0.1˚C
to to
E2: 99 display correction 8.8°F / + 4.9˚C
Mixing valve circuit
F1: 0 Slab curing function inactive F1: 1 Slab curing function adjustable in accordance with
to four optional temperature-time profiles (see
F1: 5 page 103)

Note:
Observe slab curing supplier’s instructions.

Observe local regulations.


Report to be provided by heating contractor must
contain following details:
Heat-up data with their respective supply
temperatures
Max. supply temperature achieved
Operating condition and outdoor temperature
during handover
Function continues after power failure or after
control unit has been switched OFF.
Heating program rw will be started, after slab
curing function has been completed or if address is
manually set to 0.
System circuit/mixing valve circuit
F2: 8 Time limit for party mode 8 hours*1 F2: 0 No time limit for party mode*1
F2: 1 Time limit for party mode adjustable from 1 to
to 12 hours*1
F2: 12
*1 Party mode ends automatically with heating program rw when system changes over to operation with normal room temperature.
5414 553 v1.8

99
Coding – Vitocontrol-S, WB2B

Coding Level 2 (continued)

Coding (factory default setting) Possible change


System circuit/mixing valve circuit (continued)
F8: –5 Temperature limit for terminating the reduced F8:+10 Temperature limit adjustable from +50 to –76˚F /
mode 23˚F / – 5 ˚C see example on page 101. to +10 to –60˚C
Observe the setting of coding address “A3”. F8: –60
F8:–61 Function disabled
F9: –14 Temperature limit for raising the set temperature F9:+10 Temperature limit adjustable from +50 to –76˚F /
for reduced mode 7˚F / – 14 ˚C, see example on to +10 to –60˚C
page 101. F9: –60
FA: 20 Raising the boiler water setpoint temperature or FA: 0 Temperature rise adjustable from 0 to 50%
the supply setpoint temperature when changing to
from operation with reduced room temperature to FA: 50
operation with standard room temperature by
20%.
See example on page 102.
Fb: 30 Duration for raising the boiler water temperature Fb: 0 Duration adjustable from 0 to 300 min.;
setpoint or the supply temperature setpoint (see to 1 increment = 2 min.
coding address “FA”) 60 min. Fb: 150
See example on page 102.

5414 553 v1.8

100
Coding – Vitocontrol-S, WB2B

Coding Level 2 (continued)

Example 1 (”F8: –5“, “F9: –14”)

20
A

15
Set room temperature in °C

10

5
B

C D
0
-30 -25 -20 -15 -10 -5 0 5
Outdoor temperature in °C

Example (using factory default settings)

A Set standard room temperature 68°F / 20°C


B Set reduced room temperature 37°F / 3°C
C Temperature limit 7°F / – 14 °C in accordance with
coding address “F9”
D Temperature limit 23°F / – 5 °C in accordance with
coding address “F8”
5414 553 v1.8

101
Coding – Vitocontrol-S, WB2B

Coding Level 2 (continued)

Example 2 (”FA: 20“, “Fb: 30”)

During the transition from operation with reduced room temperature to


operation with standard room temperature, the boiler water or supply
temperature will be raised in accordance with the selected heating curve.
The boiler water or supply temperature can be automatically increased.
The value and duration of the additional increase of the set boiler water
temperature or supply temperature can be adjusted in coding addresses
”FA” and ”Fb”.

C
60
D
50 B
Setpoint Temperature in°C
Boiler / Supply Water

40

30

20

10
A
0
600 700 800 900
Time in h
Fig. 1 Example (using factory default settings)

A Start of operation with standard room


temperature
B Boiler water / supply temperature
based on selected heating curve
C Boiler water / supply temperature
based on coding address ”FA”:
50°C + 20 % = 60°C
D Duration of operation with raised
boiler water / supply temperature
based on coding address ”Fb”: 60 min.

5414 553 v1.8

102
Coding – Vitocontrol-S, WB2B

Slab curing function diagram

Coding, see page 99.

Temperature-time profile 1 (coding F1: 1)


(See back of manual for temperature conversion chart)
temperature °C

50
40
30
Supply

20
10
1 5 10 15 20 25 30
Days
Temperature-time profile 2 (coding F1: 2)
temperature °C

50
40
30
Supply

20
10
1 5 10 15 20 25 30
Days
Temperature-time profile 3 (coding F1: 3)
temperature °C

50
40
30
Supply

20
10
1 5 10 15 20 25 30
Days
Temperature-time profile 4 (coding F1: 4)
temperature °C

50
40
30
Supply

20
10
1 5 10 15 20 25 30
Days

Temperature-time profile 5 (coding F1: 5)


temperature °C

50
40
30
Supply

20
10
5414 553 v1.8

1 5 10 15 20 25 30
Days

103
Connection and wiring diagrams - Vitotronic 100, HC1

Boiler control, Power Pump Module (models 45,60) wiring diagram

99o C

210o F

X1
X9.8
X9.9

X8.12 GND
X8.13 HALL
X8.15 PWM
X8.4
X8.3

X8.2
X8.1

X2.1
X2.2

X6.1

X8.8
X8.9
X9.11
X9.10

KMK1 KMK2
K4 X1 X2

INTERNAL CONNECTIONS

A7 A8

X8.1

X8.10

X8.11
X9.1
GC130 BURNER IGNITION MODULE X9.3
X9.4

WARNING! DISCONNECT POWER


BEFORE SERVICING BOILER.

CAUTION! LABEL ALL WIRES PRIOR TO NOT USED


DISCONNECTION WHEN SERVICING CONTROLS. 1 2
WIRING ERRORS CAN CAUSE IMPROPER AND 1 2 3 4 5 6 7
DANGEROUS OPERATION. VERIFY PROPER
OPERATION AFTER SERVICING. NOT USED

N G L
IF ANY OF THE ORIGINAL WIRE AS SUPPLIED L G N
WITH THE APPLIANCE MUST BE REPLACED
IT MUST BE REPLACED WITH ITS
SJO in conduit
EQUIVALENT. 4xAWG16
WH GN BK RD BN BL Conduit
230VAC
ONLY ONE FUNCTION/ACCESSORY MAY BE
ASSIGNED TO EACH CONNECTION. X3 N G L1 L2 KM- bus

H1
PCB

143 1 2 3 144 1 2 3 145 1 2 3

NOT USED
MAIN POWER SUPPLY JUMPER
120V, 60HZ, 12A -5% +5% K5
K3 K2 K4 K1
NGL T 240VAC 24VDC 24VDC 24VDC 24VDC
MAIN 120-230V
LOW WATER CUT-OFF

DISCONNECT 210VA
SWITCH POWER PUMP MODULE
SAFETY DEVICE

F2
L2 T2A
L1
-TYPICAL

P1 F1
P2 T12A
K3 K2 K5 K1 K4
A

N G L L G N L G N L G N L X2
G N L
-X1 G N

120VAC 40 20A 21 20 50 28
WALL
RECEPTACLE N G L

NOT USED NOT USED NOT USED


3xAWG16

N G L
120VAC

M
120VAC

BOILER FAULT ALARM


PUMP OUTPUT

OUTPUTS: 120VAC 10A m ax. TOTAL


FIELD CONNECTIONS
5414 553 v1.8

See legend for this wiring diagram on


the next page.

104
Connection and wiring diagrams- Vitotronic 100, HC1

Boiler control, Power Pump Module (models 45,60) wiring diagram (continued)

Legend
3 Boiler Water Temperature Sensor Power Supply Accessory (Not Used) A1 Main PCB (GC130 Ignition Module)
11 Ionization Electrode Fan Motor A2 Internal Power Supply Unit
15 Flue Gas Temperature Sensor Fan Motor Control A3 Optolink
20 Boiler Pump KM BUS to PPM A4 Burner Control Unit
Flow Switch Gas Modulation Coil A5 Programming Unit
Gas Valve A6 Coding Card
Power Supply A7 Connection Adapter
Fixed High Limit A8 KMK/Cascade Communication Module
Fault Alarm Output S1 ON/OFF Switch
Ignition Transformer S2 Reset Button
X.. Electrical Interfaces

BK BLACK
WH WHITE
G GREEN
RD RED
GY GREEN/YELLOW
BN BROWN
BL BLUE
5414 553 v1.8

105
Connection and wiring diagrams- Vitotronic 100, HC1

Boiler control, Power Pump Module (models 80,105) wiring diagram

99o C

210o F

190A

X1
X9.10
X9.11

X9.12
X9.13

X8.3 GND
X8.4 HALL
X8.6 PWM
X9.4
X9.5

X9.6
X9.7

X2.1
X2.2

X6.1

X8.1
X8.2
X9.9
X9.8

KMK1
KMK2
K5 K4 X1 X2

INTERNAL CONNECTIONS

A7 A8

X8.1

X8.10

X8.11
X9.1
GC131 BURNER IGNITION MODULE X9.3
X9.4

WARNING! DISCONNECT POWER


BEFORE SERVICING BOILER.

CAUTION! LABEL ALL WIRES PRIOR TO


NOT USED
DISCONNECTION WHEN SERVICING CONTROLS. 1 2
WIRING ERRORS CAN CAUSE IMPROPER AND 1 2 3 4 5 6 7
DANGEROUS OPERATION. VERIFY PROPER
OPERATION AFTER SERVICING. NOT USED

N G L
IF ANY OF THE ORIGINAL WIRE AS SUPPLIED L G N
WITH THE APPLIANCE MUST BE REPLACED
IT MUST BE REPLACED WITH ITS
SJO in conduit
EQUIVALENT. 4xAWG16
WH GN BK RD BN BL Conduit
230VAC
ONLY ONE FUNCTION/ACCESSORY MAY BE
ASSIGNED TO EACH CONNECTION. X3 N G L1 L2 KM- bus

H1
PCB

143 1 2 3 144 1 2 3 145 1 2 3

NOT USED
MAIN POWER SUPPLY JUMPER
120V, 60HZ, 12A -5% +5% K5
K3 K2 K4 K1
NGL T 240VAC 24VDC 24VDC 24VDC 24VDC
MAIN 120-230V
LOW WATER CUT-OFF

DISCONNECT 300VA
SWITCH POWER PUMP MODULE
SAFETY DEVICE

F2
L2 T3.5A
L1
-TYPICAL

P1 F1
P2 T12A
K3 K2 K5 K1 K4
A

N G L L G N L G N L G N L X2
G N L
-X1 G N

120VAC 40 20A 21 20 50 28
WALL
RECEPTACLE N G L

3xAWG16 NOT USED NOT USED NOT USED

N G L
120VAC

M
120VAC

BOILER FAULT ALARM


PUMP OUTPUT
PUMP
OUTPUTS: 120VAC 8A max. TOTAL
FIELD CONNECTIONS
5414 553 v1.8

See legend for this wiring diagram on


the next page.

106
Connection and wiring diagrams- Vitotronic 100, HC1

Boiler control, Power Pump Module (models 80,105) wiring diagram (continued)

Legend
3 Boiler Water Temperature Sensor Power Supply Accessory (Not Used) A1 Main PCB (GC130 Ignition Module)
11 Ionization Electrode Fan Motor A2 Internal Power Supply Unit
15 Flue Gas Temperature Sensor Fan Motor Control A3 Optolink
20 Boiler Pump KM BUS to PPM A4 Burner Control Unit
Flow Switch Gas Modulation Coil A5 Programming Unit
Gas Valve 190A Gas Modulation Coil A6 Coding Card
Power Supply A7 Connection Adapter
Fixed High Limit A8 KMK/Cascade Communication Module
Fault Alarm Output S1 ON/OFF Switch
Ignition Transformer S2 Reset Button
X.. Electrical Interfaces

BK BLACK
WH WHITE
G GREEN
RD RED
GY GREEN/YELLOW
BN BROWN
BL BLUE
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Connection and wiring diagrams – Vitocontrol-S, WB2B

Summary

A1 Mixing valve extension board


A2 Low voltage motherboard
A3 Line voltage motherboard
A4 Mixing valve extension
supplementary printed circuit
board
A5 Heating circuit selection buttons
printed circuit board
A6 Programming unit
A7 Printed circuit board
Optolink/override switch
A8 Supplementary printed circuit
board
A10 LON communication module
A11 Power supply unit printed circuit
board
A12 Boiler control unit

5414 553 v1.8

108
Connection and wiring diagrams – Vitocontrol-S, WB2B

Low voltage motherboard

34-pin
! Outdoor temperature sensor
? Common supply temperature
sensor
§ No function
% DHW tank temperature sensor
aJB Temperature sensor (not used)
. aVD Connection for external
.
equipment
aVG KM BUS & KMK
aVH Connection for external
equipment
LON Interconnecting cable for data
transfer between control units
S3 Override switch S
V1 Fault indicator (red)
V2 ON/OFF indicator (green)
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109
Connection and wiring diagrams – Vitocontrol-S, WB2B

Line voltage motherboard


(slow)
250V
6.3A
F

sÖ Heating circuit pump (high gS Control of constant return


temperature space heating) temperature
sA DHW pump (accessory) aBH Power supply for accessories
sK DHW recirculation pump F Fuse
fÖ Power supply K2-K7 Relays
gÖ Compiled/central failure alarm S1 ON/OFF switch 8
5414 553 v1.8

110
Connection and wiring diagrams – Vitocontrol-S, WB2B

Mixing valve extension Printed Circuit Board

A4

A1

? Supply temperature sensor


sÖ Heating circuit pump
gS Mixing valve motor
K1–K6 Relays
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111
Appendix

Specification – Vitocontrol-S, WB2B

Rated voltage: 120VAC Relay output rating at 120 V~ for:


Rated frequency: 60 Hz Heating circuit pump
Rated current: 6 A~ or
Power primary pump
consumption: 10 W DHW tank heating
Safety class: I system sÖ: 2 FLA*1
Protection: IP 20 D to DHW tank
EN 60529, safeguard heating
through design and pump sA: 2 FLA*1
installation DHW
Function: Type 1B to circulation
EN 60730-1 pump sK: 2 FLA*1
Central fault
Permissible ambient temperature: message gÖ: 2 FLA*1
During operation: Three-way return
32 to 104˚F valve or isolation valve
0 to 40˚C 0.1 FLA*1
Installation in living
accommodation and *1 Total max. 6A~.
boiler rooms (normal
ambient conditions)
During storage and transport:
– 4 to 149˚F
–20 to 65˚C

Applicability

Vitotronic 100, Model HC1,

Vitocontrol-S, WB2B

Contact your Viessmann representative for information on the Vitotronic and Vitocontrol-S.

5414 553 v1.8

112
Appendix

Parts List

VITOCONTROL-S, WB2B
Order No.
Vitocontrol-S 7424 344

Serial No. *1
7248235

Ordering Replacement Parts:


Please provide product Model and
Serial Number from rating plate when 051 021 018 001 013 008
ordering replacement parts. Order
replacement components from your
Viessmann distributor.

Parts 015 020


001 Hinges
008 Support arm
011 Power module (wired) 001
013 Front housing (with Pos. 001)
014 Circuit board enclosure
015 Flip-down cover
016 Rear housing
018 Programming unit
019 Flip-down cover
020 Front cover (heating circuits)
021 Flat cable, 14-pole 074
024 Fuse holder cover 011
025 Fuse holder
038 Switch, 2-pole (power on/off)
040 Sensor #1 for outdoor temp. 019
043 Sensor #5 for DHW production
047 LON module 038
(Optional - not included)
048 Circuit board (mixing valve 025
expansion) 092
049 Motherboard (control, low 024
voltage)
050 Circuit board (control software)
051 Diagnostics module (Optolink)
052 Motherboard (control, line 043 067 093 094
040
voltage)
054 Circuit board (120V power
supply)
055 Motherboard (mixing valve
expansion)
067 Sensor (immersion, NI500)
074 Harness for programming unit
092 Fuse 6.3A / 250V (10 pack)
093 Connecting cable LON (7mtr),
RJ45
5414 553 v1.8

094 LON terminal resistor (2 pieces)

113
Appendix

Parts List (continued)

048 055 016

047 050 049

054

052

014

014

013

Other Parts (not illustrated)


080 Installation / Service Instructions
Vitotronic 100/Vitocontrol-S WB2B
081 Operating Instructions, Vitotronic 100/Vitocontrol-S WB2B
082 Parts List, Vitocontrol-S WB2B
100 Accessory pack (low voltage plugs)
108 Accessory pack (plugs 143, 145, 146)

A Rating plate
5414 553 v1.8

*1 A 16-digit bar-coded Serial No. is printed


on the front housing, below the flip-down
cover.

114
5414 553 v1.8
115
Additional information

Quick Reference

Printed on environmentally friendly


(recycled and recyclable) paper.
°C °F

-40 -40
-35 -31
-25 -13
-20 -4
-18 0
-16 +3
-14 +7
-12 +10
-10 +14
-9 +16
-8 +18
-7 +19
-6 +21
-5 +23
-4 +25
-3 +27
-2 +28
-1 +30
0 +32
+1 +34
+2 +36

Technical information subject to change without notice


+3 +37
+4 +39
+5 +41
+6 +43
+7 +45
+8 +46
+9 +48
+10 +50
+12 +54
+14 +57
+16 +61
+18 +64
+20 +68
+25 +77
+30 +86
+35 +95
+40 +104
+50 +122
+60 +140
+70 +158
+80 +176
+90 +194
+100 +212
+110 +230
5414 553 v1.8

Viessmann Manufacturing Company (U.S.) Inc. Viessmann Manufacturing Company Inc.


45 Access Road 750 McMurray Road
Warwick, Rhode Island D 02886 D USA Waterloo, Ontario D N2V 2G5 D Canada
Tel. (401) 732-0667 D Fax (401) 732-0590 Tel. (519) 885-6300 D Fax (519) 885-0887
www.viessmann-us.com D info@viessmann-us.com www.viessmann.ca D info@viessmann.ca

116

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