Professional Documents
Culture Documents
Vitocontrol-S Wb2b Is
Vitocontrol-S Wb2b Is
Service Instructions
for use by heating contractor
Vitocontrol-S, WB2B
Outdoor-reset logic digital cascade control
Vitocontrol-S, WB2B
Please ensure that this manual is read and understood before commencing installation. Failure to comply with the
instructions listed below and details printed in this manual can cause product/property damage, severe personal injury,
and/or loss of life. Ensure all requirements below are understood and fulfilled (including detailed information found in manual
subsections).
Warranty
Information contained in
Product documentation this and related product
Read all applicable documentation be- documentation must be
fore commencing installation. Store read and followed. Failure
documentation near boiler in a readily to do so renders warranty
accessible location for reference in the null and void.
future by service personnel.
For a listing of
applicable literature,
please see section
entitled “Important
Regulatory and
Installation Requirements.”
2
Table of Contents
Index
Page
General Information
Product information ........................................................................................................................................................................................................... 5
Initial Start-up
Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Further step-by-step instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3
Table of Contents
Index (continued)
4
Table of Contents
Index (continued)
Appendix
Specification – Vitocontrol-S, WB2B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Product Information
These application examples are only recommendations, and must therefore be checked on site for completeness and
function.
5414 553 v1.7
5
General Information
Important Regulatory and Safety Requirements
6
General Information
Take note of all symbols and notations intended to draw attention to potential hazards or important product information.
These include ”WARNING”, ”CAUTION”, and ”IMPORTANT”. See below.
7
Heating system designs
System design
K
with KMK cascade communication
F
module as part of the standard
delivery
B Vitocontrol-S, WB2B with LON
20
52
communication module (accessory)
C DHW cylinder
D Vitotronic 200-H with LON
20 M1
E communication module
52
2
(accessories)
E Mixing valve on Vitocontrol-S,
52
20
2
LON WB2B
F Mixing valve on Viotronic 200-H
D
LON
H Low loss header
E
40
! Outdoor temperature sensor
? Supply temperature sensor
common heating flow
20
52
2
H
20
(Vitotronic 200-H)
?M2/M3Supply temperature sensor
mixing valve circuit 2 or 3
A
(Vitocontrol-S)
% DHW temperature sensor
2
146
KMK
143 HC1)
M3
PPM
20
145
(Vitocontrol-S)
A
M2
sA DHW pump
40
21
1
fÖ
KMK
(Vitocontrol-S),
see page 22.
aVG/KMK Connection to
Vitotronic 100, HC1 to
Vitocontrol-S
KMK Interconnection between
boiler controls and Vitotronic
100, HC1
5414 553 v1.7
8
Heating system designs
System design (cont.)
Vitocontrol-S, WB2B
Required coding
00 : 3, Heating circuit M2 without DHW heating
00 : 4, Heating circuit M2 with DHW heating
00 : 7, Heating circuit M2 and M3 without DHW heating
or
00 : 8 Heating circuit M2 and M3 with DHW heating
Setting up Vitocontrol-S with
35 : 1 one Vitotronic 100
35 : 2 two Vitotronic 100
35 : 3 three Vitotronic 100
35 : 4 four Vitotronic 100
9
Heating system designs
System design (cont.)
Multiple (up to four) Vitodens 200-W, models WB2B 45, 60, 80 andd 105 with...
– multiple heating circuits with mixing valves
– low-loss header
Vitocontrol-S
Common
Supply
Temperature
Sensor M M
DHW Tank
Low-Loss
Header
Fig. 31
When designing a multiple Vitodens system as shown above, please reference applicable multiple Vitodens technical
documentation, and contact your local Viessmann Sales Representative for further assistance.
IMPORTANT WARNING
When extending wire, there is the
This installation example depicts a possibility of exposure to
possible piping layout for multiple electromagnetic interference.
Vitodens 200-W, WB2B boilers Avoid running wires beside or near
equipped with Viessmann system high voltage 120/240 VAC
Technology. Please note that this conductors. If proximity to high
example is based on a simplified voltage conductors cannot be
conceptual drawing only! Piping and avoided, use stranded, twisted pair or
necessary componentry must be field shield design wire. Ensure that only
verified. one end of the shielding is grounded.
A low water cut-off (LWCO) must be
installed where required by local codes.
Proper installation and functionality in
the field is the responsibility of the
heating contractor.
5414 553 v1.7
10
Installation – Vitocontrol-S, WB2B
3.
1.
X7
B 145
3 2 1
C C
A Vitocontrol-S WB2B 1 2 3 4 1 2 3 4
B KMK-BUS KMK1 KMK2 KMK1 KMK2
C Boiler control with Vitotronic 100
and KMK Module (max 4 boilers)
D 2-core Cable
(cable cross-section 2 x 0.5 mm2
total length 164ft. / 50m)
E Plug aVG into the Vitocontrol-S Note:
WB2B The total length of BUS cables B
5414 553 v1.8
11
Installation – Vitocontrol-S, WB2B
Installation
Instructions,
Power Pump
Power/Pump module Module
123 123 123
MAIN POWER SUPPLY
120V, 60HZ, 12A
N G L 143 144 145
MAIN
DISCONNECT
SWITCH
LOW WATER CUT-OFF
L2 L N L N L N L N L N
SAFETY DEVICE
L1 120/230
-TYPICAL
P1
P2
A Transformer 40 20A 21 20 50 143
1 2 3
144
1 2 3
145
1 2 3
28
120VAC L2 L1 G N 40 20A 21 20 50 L G N
WALL
RECEPTACLE
M
120VAC
120VAC
BOILER FAULT
PUMP ALARM
OUTPUT
20 L N 40
145
230 VAC
X1
KMK1KMK2
X X4 7 6 54 3 21
1234 7 100 35 20 96 40
X3
KMK
X Boiler Control Board
8 X
Module
9
X11
LON
KMK
5414 553 v1.8
12
Installation – Vitocontrol-S, WB2B
LON
52 M3
52 M2
20 M3
20 M2
2 M3
2 M2 145
145
1
5 28
2/3 21
29
143 20 A1
146
50
40
156
Vitocom 300
13
Installation – Vitocontrol-S, WB2B
29
Vitocontrol-S WB2B
6
29
14
Installation – Vitocontrol-S, WB2B
5.
6.
5414 553 v1.8
15
Installation – Vitocontrol-S, WB2B
Run the cables from the connection enclosure into the control unit.
Apply strain relief to cables (see below).
OR
16
Installation – Vitocontrol-S, WB2B
Sensor connection
1 5 2
1 2 3 1 2 3 1 2 3
A B C
Installation location:
Connection:
Two-wire cable, max. 120ft. / 35m
length, AWG 16.
5414 553 v1.8
17
Installation – Vitocontrol-S, WB2B
4. 600
580
2. 560
540
520
WARNING
When extending wire, there is the 500
possibility of exposure to
electromagnetic interference.
Avoid running wires beside or near high 480
voltage 120/240 VAC conductors. If
proximity to high voltage conductors
cannot be avoided, use stranded, 460
twisted pair or shield design wire.
Ensure that only one end of the
shielding is grounded. 440
Resistance in
420
5414 553 v1.8
400
-40 -30 -20 -10 0 10 20 30
-40 -22 -4 14 32 50 68 86
Outdoor temperature in °C / °F
18
Installation – Vitocontrol-S, WB2B
Electrical connection
660 The sensors are ready to plug in. Insert
the DHW temperature sensor in socket
”5” of the boiler control.
640
620
Heating systems without domestic hot
water heating
600 Do not connect the DHW tank
temperature sensor.
580
Resistance in
560
540
5414 553 v1.8
0 20 40 60 80 100
32 68 104 140 176 212
19
Installation – Vitocontrol-S, WB2B
20
Installation – Vitocontrol-S, WB2B
Control unit
1 120V or 24V valve adaptor 1 120V valve adaptor 1 24V valve adaptor
2 DIN rail in connection enclosure 2 120V valve actuator 2 24V valve actuator
3 aBH Terminals
1. Disconnect power to control.
21
Installation – Vitocontrol-S, WB2B
Dry Contacts:
A A External heating program B External disable/external
changeover/external “Mix.valve close”
“Mix.valve open”
B External blocking/external Closing the zero volt contact causes
“Mix.valve closed” the burner to shut down or the mixer
B C External demand to be closed.
Allocated boiler circuit pumps are
switched OFF and shut-off valves are
closed.
A External heating program
changeover or ”Mix.valve open”
C WARNING
Contact closed: Heating circuits are no longer frost
The manually pre-selected heating protected during “Mix.valve close”. A
program can be modified via this lower boiler water temperature is not
contact, (see table below) enabling the maintained during external blocking.
mixing valves to be opened.
Via coding address “99”, you can
The “Mix.valve open” function can be determine what input aVD should
allocated via coding address “9A”, and affect.
143 146 the heating program changeover can be
allocated to the heating circuits via
coding address “91”. C External demand
22
Installation – Vitocontrol-S, WB2B
B
5414 553 v1.8
23
Installation – Vitocontrol-S, WB2B
The Viessmann LON system is designed for the Line BUS topology with end of line resistors on both ends.
A A A
C 23ft. / 7m 23ft. / 7m C
B B
Connection with
Viessmann LON cable and
Viessmann LON coupling
A A A
B B B B B B
D D D D
24
Installation – Vitocontrol-S, WB2B
Connection with
Viessmann LON cable,
On-site cable for extensions up to 900 m / 3000 ft.
A A A
E E E E
C 23ft. / 7m 23ft. / 7m 23ft. / 7m 23ft. / 7m C
B B B B
F D
max. 900 m / 3000 ft.
Power supply
WARNING
The control must be grounded.
Ensure that “L”, “N” and “G” are not
interchanged.
Legend
L: Line
N: Neutral
G: Ground 2. Connect power supply wire to the
connection fÖ terminals 11, N and G
A Power supply 120 VAC, 1PH, on the DIN rail inside the connection
60Hz, provide disconnect means enclosure.
and overcurrent protection as per
5414 553 v1.8
local codes
B Terminal fÖ in connection
enclosure
C Connection enclosure
25
Installation – Vitocontrol-S, WB2B
2.
5.
3.
4.
26
Installation – Vitocontrol-S, WB2B
2. 1.
3.
5414 553 v1.8
27
Initial start-up
Steps
.................................................................................................................................................................................................................................................. . Page
28
Initial start-up
ºC
+ i
OK
K H G F E DC B
29
Initial start-up
Boiler sequence
30
Initial start-up
The cascade communication module must be fitted into all Vitotronic 100 boiler control.
Setting codes, see page 82 and 88.
Vitocontrol-S, WB2B
1. Set the number of boilers
In coding 1, set coding address “35”.
Coding 1 see page 84.
Note:
In one LON system, each number
must only be allocated once.
Only one Vitotronic may be
programmed as fault manager.
Note:
The data transfer via the LON system can take several minutes.
Vitotronic 200-H
Setting up LON participant numbers Installation and service Note:
In coding 1, set the LON participant instructions, Vitotronic 200-H. In one LON system, each number
number via coding address “77”. must only be allocated once.
5414 553 v1.8
31
Initial start-up
Note:
In each heating system, only one Vitotronic may be encoded as fault manager.
LON LON
32
Initial start-up
In code 1, set the following coding In code 2, set the following coding
addresses: addresses:
01 Multi-boiler system 76:2 With cascade communication
06 Maximum boiler module KMK
07 Boiler number
2F Air bleed function
In code 1, set the following coding In code 2, set the following coding
addresses: addresses:
00 System design 38 Lead boiler rotation
35 Number of boilers in cascade 39 Permanent lead boiler
36 Minimum limit of the cascade 3A Permanent last boiler
supply temperature 55 Function DHW temperature
37 Maximum limit of the cascade control
supply temperature 78 LON communication enabled
3b Control type 7A Central control
3C Control strategy 7F Detached house or apartment
77 LON participant number*1 building
A2 DHW priority 98 Viessmann system number*1
A5 Heating circuit pump logic
function (economy control)
C5 Minimum supply temperature
limit, heating circuits
C6 Maximum supply temperature
limit, heating circuits
33
Initial start-up
Check sensors
34
Initial start-up
Vitocontrol-S, WB2B
Relay test
Check sensors
35
Initial start-up
ºF / ºC
3,4
3,2
2,8
2,6
2,4
2,2
2,0
1,8
1,6
194 90
1,4
176 80
supply temperature
1,2
Boiler water or
158 70
1,0
B
140 60
0,8
122 50
0,6
104 40 0,4 A
ºF
ºC 30
95 86 0,2
35 86
30 77
10 5 0 -5 -10 -15 -20 -25 -30 ºC
68 25
Room - 50 41 32 23 14 5 -4 -13 -22 ºF
20 60
set-point 15 50 Outdoor temperature
temperature 10 41
5
36
Initial start-up
3.5
110
230
Supply temperature in °C / °F
B
1.4
0.2
+20 / 68 -20 / -4
Outdoor temperature in °C / °F
A Change slope
B Change shift
5414 553 v1.8
37
Initial start-up
Temperature conversion:
˚F ˚C
-4 -20
41 5
57 14
68 20
79 26
230 110
D E D E
Example 1: Example 2:
Adjustment of the normal room Adjustment of the reduced room
temperature from 68 to 79˚F / 20 to temperature from 41 to 57˚F / 5 to
26˚C. 14˚C.
38
Service scanning – Vitotronic 100, HC1
39
Service scanning – Vitotronic 100, HC1
Brief scans
8 8 8 8 8 8
0 System Control unit software version Programming
design 1 unit software
version
1 Burner control unit software Cascade
version module
software
version
E No function
3 Set boiler temperature
A Highest demand temperature
4 Burner control unit type Boiler type
5 No function
b Maximum heating output in %
C Boiler coding card (hexadecimal)
c Equipment version (EEPROM) Burner control unit version
(EEPROM)
d Variable speed Variable speed
pump pump software
0 without version
1 Wilo
2 Grundfos
40
Service scanning – Vitotronic 100, HC1
Scans
0 01 Boiler number ––
263572 h Burner hours run The hours run can be reset to 0 with D.
The hours run displayed are only
approximate values.
41
Service scanning – Vitotronic 100, HC1
After the limits set up via coding addresses 21 and 23 (see page 82) have been reached, the programming unit display
flashes one of the following messages.
Note:
Set code 24:1 and then code 24:0, if maintenance is implemented before a maintenance message is displayed; the set
maintenance parameters for hours run and maintenance intervals are then reset to 0.
Note:
If coding address 24 is not reset, a
new maintenance message will be
displayed on Monday morning.
2. If required:
Press
Reset burner run hours and burner
starts with D
(see page 82)
Press
42
Service scans – Vitocontrol-S, WB2B
43
Service scans – Vitocontrol-S, WB2B
The following values can be scanned subject to the actual equipment level:
44
5414 553 v1.8
4 N/A
/A
5 LON participant nu
number Subnet address/syystem number Node address
6 SNVT Software version Software version Number of
configuration communication neuron chip LON participants
0 = Auto co-processor
1 = Tool
7 Device identificatio
ion N/A N/A N/A N/A
hexa-decimal: b8 / decimal: 184
8 N/A N/A N/A Maximum system
mddesign temperatur
ure
1. Press . 3. Press .
The following values can be scanned subject to the actual equipment level:
Outdoor temperature
Boiler sequence
Common supply temperature
Boiler temp. 1 to 4 Actual value boilers 1 to 4
Sensor 17B (not used) Display only if a sensor is connected
DHW temperature
Display only if a DHW tank sensor is
connected
Supply temperature
Return temperature Display only in conjunction with
Room temperature mixing valve circuits
Display only if a remote control unit
is installed
Time
Date
Output 20 ON/OFF
Output 29 ON/OFF
Output 52 open/close
DHW tank heating pump ON/OFF Position detail in %
DHW recirculation pump ON/OFF
Heating pump ON/OFF
Mixing valve open/closed
Languages Position detail in %.
Each language can be selected as
permanent display language
with
46
Troubleshooting – Vitotronic 100, HC1
The red faults indicator U flashes for A fault can be acknowledged with
every fault. “OK”. The fault message in the display
A fault code flashes in the display if a will be hidden, but the red fault
fault message has been issued (see indicator U continues to flash.
page 47). The fault message will be redisplayed,
if an acknowledged fault message has
not been removed by the following
morning.
Call up further fault codes with or E in the display indicates that the
. burner control unit is locked out. After
the fault has been removed,
acknowledge by pressing reset E.
Note:
After acknowledging the fault, E will
be displayed until the burner control
unit lockout has been lifted.
The most recent 10 faults are saved and may be called up.
Faults are sorted by date. The most recent fault is fault number 1.
Note:
All saved fault codes can be deleted
with D.
47
Troubleshooting – Vitotronic 100, HC1
0f Control mode Service “0F” is only displayed in the Service the equipment.
fault history Note:
After the service, reset coding
address “24” to “0”.
b5 Control mode
(factory default setting)
b7 Burner blocked Boiler coding card missing, faulty or Plug in boiler coding card or replace,
incorrect boiler coding card. if faulty.
48
Troubleshooting – Vitotronic 100, HC1
ebb Burner blocked Boiler control initiated a combustion - Heat generated by boiler must be
calibration but could not complete removed (boiler is cycling on
the process temperature limits, before
calibration process is complete)
- Check the connecting cable and
the ionization electrode, check the
flue gas system (flue gas
recirculation).
- Verify pump operation
- Switching points of flow switch
marginal (not enough flow)
- Check coding card
- Check gas valve
- Check coding address 82
- Also see address 12:_
Press “E RESET”.
49
Troubleshooting – Vitotronic 100, HC1
f4 Burner in a fault mode No flame signal is present. Check ionization electrode and
cable, measure the ionization
current, check the gas pressure,
check the gas valve, ignition,
ignition module, ignition electrodes
and condensate drain. Press “E
RESET”.
f8 The gas valve closes too late. Check gas valve and both control
wiring and connections. Press “E
RESET”.
f9 Fan speed too low at burner start. Check fan, fan supply cables, fan
power supply and control. Press “E
RESET”.
fd Burner blocked Burner control unit fault. Check ignition electrodes and
connecting cables. Check the boiler
coding card. Check whether a
strong interference (EMC) field
exists near the equipment; press
“E RESET”. Replace control unit if
the fault persists.
displayed
*1 Control mode: Boiler/burner fully operational (fault code must be verified and reset).
Burner in fault mode: Boiler control requires manual reset before burner can resume operation.
Burner blocked: If fault cause is corrected, burner resumes operation.
5414 553 v1.8
50
Troubleshooting – Vitocontrol-S, WB2B
Troubleshooting
1. Press .
Outdoor temp. sensor
2. Call up further fault codes
DBG- 1 1 10 with or .
The fault can be acknowledged with
. The fault message in the display
will be hidden, but the red fault
Fault lindicator U continues to flash. A
new fault message will be displayed
DBG- 1 2 d5 if an acknowledged fault is not
removed by the following morning.
A central fault messaging device
U Fault symbol connected to plug gÖ will be
2 Consecutive number (1 to 10) activated.
d5 Fault code (for explanations see
page 52)
The most recent 10 faults are saved and may be called up.
Faults are sorted by date. The most recent fault is fault number 1.
Note:
5414 553 v1.8
51
Troubleshooting – Vitocontrol-S, WB2B
0f Control mode Service “0F” is only displayed in the Service the equipment.
fault history Note:
After the service, reset coding
address “24” to “0”.
52
Troubleshooting – Vitocontrol-S, WB2B
68
Temperature sensor aJB shorted
70 With DHW tank primary system:
Mixing valve primary circuit closed, out
Check temperature sensor
Without temperature sensor:
no DHW heating (not used). Temperature sensor aJB cable Set code “4b:0”
78 broken
53
Troubleshooting – Vitocontrol-S, WB2B
92 Control mode
Only solar control unit fault codes
Collector temp. sensor shorted out,
connects to S1 at the Vitosolic
Check solar control unit sensor
will be displayed
93 DHW tank temp. sensor shorted
out, connects to S3 at the Vitosolic
9f Fault
Solar control unit; displayed if a
Check solar control unit
b4 Emmissions test mode Internal electronics fault Check electronics PCB and replace,
if required.
b5 Control mode
b6 Constant mode Invalid hardware recognized Check the control software circuit
board and confirm the coding address:
- Enter coding 2 (see page 82 for
instructions).
- Change code 8A to 176.
- Confirm coding 92:186
54
Troubleshooting – Vitocontrol-S, WB2B
cf Error
LON communication module
Replace communication module
Heating circuit A1
Heating circuit M3
55
Troubleshooting – Vitocontrol-S, WB2B
56
Function description – Vitotronic 100, HC1
Brief description
The boiler water temperature is Coding addresses which influence the
regulated by controlling a modulating boiler temperature control
burner. 06 (see page 82).
The set boiler water temperature For a description, see the coding
set-point is controlled by Vitocontrol-S, overview.
WB2B.
Functions
The boiler water temperature is Upper control limit.
recorded separately: Electronic maximum limit
Fixed high limit (FHL) Setting range: 20 to boiler coding card
Boiler temperature sensor KTS default
(changes in resistance NTC) The maximum boiler water temperature
limit can be adjusted via coding
address 06.
Control sequence
Boiler goes cold Boiler heats up.
(set value 4ºC below set point) The burner shutdown point is
The burner start signal is set to the set determined by the switch-off
boiler water temperature less (=less differential of (=less 14.4ºF or 8ºC)
7.2ºF or 4ºC) and the burner starts its above set point.
own monitoring program.
Note:
Value on display shown in K (Kelvin).
1 K = 1.8 Fahrenheit degrees or 1
Celsius degree.
57
Function description – Vitocontrol-S, WB2B
Brief description
The supply temperature is regulated by The boiler sequence (see page 62) can
starting or stopping the burner or by be determined via coding 2 and the
starting/stopping individual burners. boiler sequence selection.
The boilers will be controlled to the set
boiler water temperature determined by Coding addresses which influence the
the cascade control (stand-alone type cascade control
of control). 35 to 3F, 41 to 4F.
For a description, see the coding
Subject to the system design, you may overview.
select between one gross calorific
strategy and two net calorific
strategies.
58
Function description – Vitocontrol-S, WB2B
Control sequence
Stand-alone type of control: Parallel boiler control
(coding 3b : 0 without supply temperature sensor or
coding 3b : 1 with supply temperature sensor)
The cascade control unit defaults the Without supply temperature sensor:
set boiler water temperature to all The control deviation is calculated from
currently active boilers. the set boiler water temperature and
Every Vitotronic 100 individually the estimated average actual boiler
regulates the dafaulted set water temperture of the active boiler to
temperature. determine the start-up and shutdown
criteria. Only those boilers are taken
The control sequence is subject to the into consideration whose boiler circuit
start-up and shutdown criteria selected pumps are not switched OFF.
with control strategy (coding address
3C):
Gross calorific strategy.
Net calorific strategy 1.
Net calorific strategy 2.
59
Function description – Vitocontrol-S, WB2B
60
Function description – Vitocontrol-S, WB2B
Two boiler system with modulating burners and separate flue gas systems:
Boiler 1: 100% rated output (basic load set to 25%)
Boiler 2: 100% rated output (basic load set to 25%)
Boiler 1
Boiler 1
100 100
66 66
25 25
0 0
Boiler 2
Boiler 2
100
Rated output in %
100
Rated output in %
25 25
0 0
200 200
150 150
Total
Total
100 100
25 25
0 0
Time Time
100 100
50 50
25 25
0 0
Boiler 2
Boiler 2
100
Rated output in %
100
Rated output in %
50 50
0 0
200 200
150 150
Total
Total
100 100
25 25
0 0
Time Time
5414 553 v1.8
61
Function description – Vitocontrol-S, WB2B
Boiler 1
Boiler 1
100 100
66
50
25 25
0 0
Boiler 2
Boiler 2
100
Rated output in %
100
Rated output in %
50
25
0 0
200 200
150 150
Total
Total
100 100
25 25
0 0
Time Time
Boiler sequence
The boiler sequence is determined by 39 Boiler 1, 2, 3 or 4 permanent lead
the boiler sequence selection and the boiler.
following coding addresses (see also 3A Boiler 1, 2, 3 or 4 permanent last
page 88): boiler.
38 Changing the lead boiler and the 41 ECO threshold boiler 1.
boiler sequence. 42 ECO threshold boiler 2.
38: 1 Every 1st day of the 43 ECO threshold boiler 3.
month, the boiler with the 44 ECO threshold boiler 4.
burner which has
operated for the shortest Via the ECO threshold, every boiler can
number of hours becomes be disabled or enabled subject to the
lead boiler. outdoor temperature. The ECO control
38: 2 After 200 to 20,000 run becomes disabled, if the boiler is
hours, the boiler with the required to achieve the set supply
next higher number temperature, when enabled boilers
(coding address 07 of have failed. At least the lead boiler
Vitotronic 100) becomes remains active if all boilers in a system
lead boiler. are disabled by the ECO control. 5414 553 v1.8
62
Function description – Vitocontrol-S, WB2B
The control unit provides control The control unit timer changes in
circuits for one high temperature accordance with the times programmed
(boiler) circuit and two mixing valve in the room heating and DHW heating
circuits. program between the heating with
The set supply temperature of every normal room temperature and heating
heating circuit results from the outdoor with reduced room temperature
temperature, the set room temperature, operating modes.
the operating mode and the heating Every operating mode has its own set
curve. level.
The supply temperature of the system
circuit corresponds to the common
system supply temperature. Outdoor temperature
The supply temperature of the mixing
valve circuits is regulated by the A heating curve must be set up for
stepped opening or closing of the matching the control unit to the
mixing valves. building and the heating system.
The mixing motor control changes the The heating curve characteristics
actuating and pause times subject to determine the set boiler water
the control difference temperature subject to outdoor
(control deviation). temperature. An average outdoor
temperature (dampened) is used for
Coding addresses which influence the control purposes. This comprises the
heating circuit control actual and the adjusted outdoor
temperature.
9F,A2 to A7, A9, C3 to C8, F1, F2
For a description, see the coding
overview.
Functions
63
Function description – Vitocontrol-S, WB2B
Domestic hot water temperature Heating circuit pump logic System dynamics – mixing valve circuit
With priority control: (economy circuit) (only in conjunction with a mixing valve
The set supply temperature will be The heating circuit pump is switched circuit)
set to 32˚F / 0˚C during DHW OFF (set supply temperature set to 0˚C /
heating. 32˚F), when the outdoor temperature You can influence the control
The mixing valve closes, and the exceeds the value selected via coding characteristics of the mixing valve via
heating circuit pumps are switched address A5. coding address C4.
OFF.
Without priority control: Central operation
The heating circuit control unit Central operation for all downstream
continues to operate with the same Extended economy circuit heating circuits can be programmed via
set value. The heating circuit pump is switched coding address 7A.
OFF, and the set supply temperature is The heating and holiday program then
set to 32˚F / 0˚C, if: applies to all heating circuits in the
Room temperature The outdoor temperature exceeds the system.
In conjunction with remote control and value selected via coding address A6. The programming unit of the other
room temperature input (observe The set room temperature is reduced heating circuits displays central control
coding address b0). via coding address A9. when the heating program and holiday
In conjunction with the mixing valve program buttons are activated.
Compared to the outdoor temperature, circuit: Any set holiday programs in the
the room temperature has a greater The mixing valve has been closed for heating circuit programming units will
influence on the common set supply 12 minutes (mixing valve economy be deleted.
temperature. This influence may be function, coding address A7).
adjusted via coding address b2. Party and economy buttons on all
In conjunction with the mixing valve Slab curing function control units are without effect.
circuit: (only in conjunction with a mixing valve
For control differences (actual value circuit). Frost protection
deviation) above 3.6˚F / 2˚C room When the outdoor temperature falls
temperature, the influence can be Please note: below 34˚F / 1˚C, a supply
increased again (via coding address b6, Four different temperature profiles can temperature of at least 50˚F / 10˚C
quick heat-up/quick setback). be selected for drying the slab. These will be safeguarded.
profiles are activated via coding For changes, see coding address A3,
Quick heat-up: address F1. variable frost limit.
The set room temperature must be
raised by a minimum of 3.6˚F / 2˚C When the slab curing function is
by: activated, the heating circuit pump of
Pressing party button . the mixing valve circuit is switched
Changing from heating with reduced ON, and the supply temperature will be
temperature to heating with normal held at the selected profile. After
temperature. completion (30 days), the mixing valve
Start-up optimisation. circuit will be regulated automatically
Quick heat-up will stop when the set via the set parameters.
room temperature has been reached.
Quick setback:
The set room temperature must be
reduced by a minimum of 3.6˚F / 2˚C
by:
Pressing economy button .
Changing from room heating with
normal temperature to heating with
reduced temperature.
Shutdown optimisation.
5414 553 v1.8
64
Function description – Vitocontrol-S, WB2B
Supply temperature °C / °F
The differential temperature is that 87
189
minimum temperature differential by
which the common supply temperature
should be higher than the currently
8K
required supply temperature of the
mixing valve circuit.
+8K
System with only one mixing valve
+20/ 68 -20/-4
circuit:
Outdoor temperature in °C / °F
The common set supply temperature
will be automatically held 15˚F / 8˚C
above the set supply temperature of A Max. common supply temperature
the mixing valve circuits. B Slope = 1.8 high temperature
(boiler) circuit
System with high temperature C Slope = 1.2 mixing valve circuit
(boiler) circuits and mixing valve D Common supply temperature (at a
circuits: differential temperature = 15˚F /
The common set supply temperature 8˚C)
operates in accordance with its own E Minimum common supply
heating curve. The differential temperature
temperature of 15˚F / 8˚C towards
the set supply temperature of the
mixing valve circuits is set up at the
factory.
Control sequence
Mixing valve circuit Supply temperature falls Supply temperature rises
The mixing valve motor will not be (set value -2˚F / –1˚C) (set value +2˚F / 1˚C)
activated within the neutral zone The mixing valve motor receives the The mixing valve motor receives the
(±2˚F / 1˚C). open signal. close signal.
The signal duration lengthens with an The signal duration lengthens with an
increasing control differential. The increasing control differential. The
duration of pauses reduces with an duration of pauses reduces with an
increasing control differential. increasing control differential.
5414 553 v1.8
65
Function description – Vitocontrol-S, WB2B
Brief description
The DHW tank control logic is a During DHW tank heating, a constant Coding addresses which influence the
set-point control. It is the result of boiler supply temperature will be set DHW tank control
starting and stopping the DHW pump. (36˚F / 20˚C higher than the set DHW 54 to 75, 7F, A2.
The switching differential is ±4.5˚F / tank temperature, adjustable via coding For a description, see the coding
2.5˚C. address 60) and space heating is overview.
switched OFF (optional DHW tank
priority).
Functions
Time program In conjunction with coding address 7F 7F : 0 Apartment building:
An automatic program or an individual 7F: 1 Detached house: Automatic mode:
time program may be selected for DHW Automatic mode: For systems with two or three
heating and the control of the DHW For systems with two or three space heating circuits, the heating times
recirculation pump. heating circuits, the heating times for for the respective heating circuit
Compared with the space heating the first of the existing heating will be applied.
circuit’s heat-up phase, DHW heating circuits will be applied. Individual time program:
in automatic mode starts 30 minutes Individual time program: The switching times for DHW heating
earlier. The switching times for DHW heating can be adjusted separately for each
The individual time program enables up and the DHW recirculation pump heating circuit.
to four switching periods per day to be have the same effect on all heating
set via the time switch to control the circuits.
DHW heating/heating and the DHW
recirculation pump.
Any DHW tank heating sequence will
be completed, independent of the time
program.
66
Function description – Vitocontrol-S, WB2B
Control sequence
Pump delay Coding 55: 1: Coding 55: 3:
The DHW pump continuous operation Adaptive DHW tank heating DHW tank control – DHW heating (for
(coding 62: 10) after the DHW tank DHW loading systems only)
heating, until: With adaptive DHW tank heating, the The DHW tank goes cold
– the actual temperature is 9˚F / 5˚C speed of the temperature rise during
higher than the set DHW DHW heating is taken into account. (set value -4.5˚F / –2.5˚C, adjustable
temperature or Also taken into account is the question via coding address 59),
– the maximum time delay (adjustable of whether the boiler will be required to The common set supply temperature
via coding address 62) has been supply heat after the DHW tank has is adjusted 36˚F / 20˚C higher than
reached. been heated or whether residual boiler the set DHW temperature (adjustable
Without the pump time-delay for heat should be transferred to the DHW via coding address 60).
DHW tank heating (coding 62: 0). tank. The primary DHW pump is switched
Accordingly, the control unit ON.
determines the burner and DHW The three-way mixing valve opens
Coding 55: 0: recirculation pump shutdown point to and then regulates to the defaulted
DHW heating prevent the set DHW temperature set value.
being substantially exceeded after the The DHW pump cycles (short term
The DHW tank goes cold DHW tank has been heated. ON and OFF) until the set supply
(set value 4.5˚F / –2.5 ˚C, adjustable temperature has been reached, then
via coding address 59) it runs constantly. If, during DHW
The common supply temperature is Coding 55: 2: tank heating, the actual value stays
adjusted 36˚F / 20˚C higher than the DHW tank temperature control with below the required set supply
set DHW (adjustable via coding address 2 DHW tank temperature sensors temperature, then the DHW pump
60). will temporarily cycle again.
The 1st DHW tank temperature sensor
The DHW tank is hot enables the DHW pump, and is The DHW tank is hot
(set value +4.5˚F / 2.5˚C) evaluated for stop conditions during
The common set supply temperature is the pump run-on time. The 2nd DHW (1st DHW tank temperature sensor:
returned to the weather-compensated tank temperature sensor (inside the Actual value ≥ set value
value. cold water inlet) is designed to and
prematurely start DHW tank heating 2nd DHW tank temperature sensor:
when large quantities of DHW are Actual value > set value -2.7˚F /
drawn off as well as to prematurely –1.5˚C)
stop DHW tank heating if no DHW is The common set supply temperature
drawn. is returned to the weather-
compensated value;
The DHW pump:
– is immediately switched OFF, if the
three-way mixing valve is open
or
– is switched OFF after run-on time
adjustable via coding 62.
5414 553 v1.8
67
Components – Vitocontrol-S, WB2B
The main PCB comprises: Mixing valve extension Optolink / override test switch
supplementary PCB PCB
Relays and outputs for controlling .
pumps and actuators. This is plugged into the mixing valve The PCB comprises:
Slot for power supply unit. extension PCB. Burner standby display
All data is processed and outputs Fault display
(relay) are selected. Optolink laptop interface
Main PCB low voltage Override switch
Power supply unit PCB Override switch for testing flue gas
The main PCB comprises: with briefly raised boiler water
Connection plug for sensors, The power supply unit PCB comprises temperature.
communication connections and the low voltage supply for all electronic
external connections. equipment. The following functions are triggered in
Slot for PCB, LON communication position h:
module, programming unit and Programming unit Starting all pumps.
Optolink PCB. Mixing valve in control function.
Setting the:
Heating program Front panel with heating circuit
Supplementary PCB Set values selector keys
Switching times
When replacing the PCB: Heating curve (slope and shift) Display and selection of the heating
1. Record the coding and adjustments Date circuit.
made at the control unit. Time
Economy and party mode Programming unit ON / OFF
2. Replace the PCB. Coding
switch
3. Set coding 8A: 176, and coding Displaying:
address 92 to 92: 184. The programming unit comprises:
Temperatures
Fuse
Operating conditions
Mains ON / OFF switch.
Faults
Mixing valve extension PCB
The PCB comprises the relay for the Fuses
controlling the mixing valve motor and
the heating circuit pump of the mixing F1: 6.3 A (slow), 250 V,
valve circuits. max. power loss ኢ 2.5 W,
to protect the actuators, pumps, and
all electronics.
68
Components – Vitocontrol-S, WB2B
580 temperature:
104 / 40 578 During operation:
560 122 / 50 597 32 to 194˚F
140 / 60 616 0 to +90˚C
540
0 20 40 60 80 100 During storage and transport:
32 68 104 140 176 212 –4 to 158˚F
DHW tank temperature in °C / °F –20 to +70˚C
740 Connection
See page 17.
720
600 Protection: IP 32
Permiss. ambient
580
temperature:
560 During operation:
32 to 212˚F
540
20 30 40 50 60 70 80 90 100 0 to +100˚C
68 86 104 122 140 158 176 194 212
Return temperature in °C / °F During storage and transport:
–4 to 158˚F
–20 to +70˚C
5414 553 v1.8
69
Components – Vitocontrol-S, WB2B
Check sensor
1. Remove plug !.
Specification
560 Protection: IP 43
Permissible ambient temperature
during operation, storage and
540 transport:
–40 to 158˚F
–40 to +70˚C
520
500
480
460
440
Resistance in
420
5414 553 v1.8
400
-40 -30 -20 -10 0 10 20 30
-40 -22 -4 14 32 50 68 86
70 Outdoor temperature in °C / °F
Components – Vitocontrol-S, WB2B
71
Components – Vitocontrol-S, WB2B
Installation examples
Mixing valve insert conversion (if required), see mixing valve installation instructions.
Factory supplied
Mixing valve motor rotational direction Change the mixing valve motor rotational
direction for these installation examples
HV HV
KV HR HR KV
KR KR
KV KV
KR HV HV KR
HR HR
HR HR
HV KR KR HV
KV KV
HV HV
HR HR
KV KV
72
Components – Vitocontrol-S, WB2B
Remote control
Vitotrol 200
(with integral room temperature sensor for room temperature feed-back in conjunction with a mixing valve circuit)
Setting of:
Day temperature
Heating program
Economy and party mode
Function changes can be made via coding addresses A0, b0 to b9, C0 to C2, E1, E2 (see coding overview).
Connection
2-wire cable 164ft. / 50m
13b
145 9
B C
73
Components – Vitocontrol-S, WB2B
Specification
Power supply via KM BUS.
Safety class: III
Protection: IP 30
Permiss. ambient
temperature
ON During operation:
S6 32 to 104˚F
D
0 to +40˚C
1234
In storage and transport:
–4 to +149˚F
–20 to +65˚C
74
Components – Vitocontrol-S, WB2B
Vitotrol 300
(with integral room temperature sensor for room temperature feed-back in conjunction with a mixing valve circuit)
Setting of:
Normal and reduced temperature
Domestic hot water temperature
Heating program
Holiday program
Switching times
Economy and party mode
Function changes can be made via coding addresses A0, b0 to b9, C0 to C2, E1, E2 (see coding overview).
Connection
A
2-wire cable 164ft. / 50m.
13b
145 9
B C
75
Components – Vitocontrol-S, WB2B
Specification
Power supply via KM BUS.
RTS Safety class: III
A int. ext.3 2 1 Protection: IP 30
1 234
1 234
Permiss. ambient
S3 temperature:
ON S3 In use:
32 to 104˚F
0 to +40˚C
In storage and transport:
A PCB DIP switches (back of the –4 to+149˚F
remote control) –20 to +65˚C
Setting range for
Remote control DIP switch Normal set room temp:
affects setting 50 to+86˚F
10 to 30˚C
System circuit A1 Factory setting adjustable between
(Heating circuit 37 to 73˚F
1 2 3 4
selection 3 to 23˚C
button !) or
63 to 97˚F
ON 17 to 37˚C
via coding address E1
Mixing valve Reduced set room temp:
1 2 3 4
circuit M2 37 to 97˚F
(Heating circuit 3 to 37˚C
selection
button ?) ON
Battery type: Use alkaline
Mixing valve manganese
1 2 3 4
circuit M3 batteries
(Heating circuit type MICRO-
selection LR03 (AAA) which
button §) ON do not contain
pollutants
ON
5414 553 v1.8
76
Components – Vitocontrol-S, WB2B
Version 1
C D E
A
145
77
Components – Vitocontrol-S, WB2B
Version 2
C max. D E
50ft. / 15m
145
A
78
Components – Vitocontrol-S, WB2B
The room temperature sensor measures the actual room temperature, if the remote Vitotrol unit cannot be installed in a
suitable location.
600 Connection
See page 17.
560
Room temperature Resistance in Ω
in ˚F / ˚C
550
50 / 10 522
59 / 15 534
540 77 / 25 557
Specification
500
Protection: IP 30
0 5 10 15 20 25 30 35 40
32 41 50 59 68 77 86 95 104 Permiss. ambient
temperature:
Room temperature in °C / °F During operation:
32 to 104˚F
0 to +40˚C
In storage and transport:
–4 to +149˚F
–20 to +65˚C
5414 553 v1.8
79
Components – Vitocontrol-S, WB2B
Input Module 0 to 10 V
Electronics
B
F1 ON
50mA
(slow)
OFF 1 2 3 4
L1 N S Ö P 1 2 3 1 2 3
40
120 VAC _ +
A
157 144 145
Note:
For switches 1 to 3, only one switch may be set to ON.
5414 553 v1.8
80
Coding – Vitotronic 100, HC1
2. Press D.
Coding Level 1
Summary
Coding (factory default setting) Possible change
System design
00: 1 No function 00: 0 Boiler control connected to the cascade; this
automatically occurs if 01: 2 has been programmed
System type
01: 1 Single boiler system 01: 2 Multi-boiler system with cascade control
(e.g. Vitocontrol-S, WB2B)
06: *1 Maximum boiler water temperature limit. 06: 20 Maximum boiler water temperature limit
to adjustable from 68˚F to *1 / 20˚C to *1
06: *1
Boiler
07: 1 Consecutive boiler number in multi-boiler systems 07: 2 Consecutive boiler number in multi-boiler systems
(in conjunction with coding address 01) to (in conjunction with coding address 01)
07: 4
Air bleed / filling
2F: 0 Air bleed program/program disabled. 2F: 1 Air bleed function enabled
2F: 2 Filling function enabled
*1 The factory setting and upper limit is defaulted by the boiler coding card.
5414 553 v1.8
81
Coding – Vitotronic 100, HC1
Coding Level 2
82
Coding – Vitotronic 100, HC1
Coding 2 (continued)
83
Coding – Vitocontrol-S, WB2B
to
35: 3
84
Coding – Vitocontrol-S, WB2B
85
Coding – Vitocontrol-S, WB2B
86
Coding – Vitocontrol-S, WB2B
Coding Level 2
General
Cod. 4A to 4F
DHW
Cod. 54 to 75
General
Cod. 76 to 9F
System circuit A1
Cod. A0 to F2
1
1. Press w and rw simultaneously 3. Change the value with or ;
Code 2
2 Cod. 2
for approx. 2 seconds; confirm with .
3 confirm with . The display briefly shows Accepted,
then the address flashes again.
2. Select the required coding address Call up further addresses
with or ; with or .
the address flashes;
confirm with , 4. Press w and rw simultaneously
the value flashes. for approx. one second.
5414 553 v1.8
87
Coding – Vitocontrol-S, WB2B
Overall summary
longer intervals, e.g. as part of the annually required 38:200 next higher number (coding address 07 of
system inspection. Vitotronic 100) becomes lead boiler;
1 setting step = 100 run hours
39: 0 No permanent lead boiler 39: 1 Boiler 1, 2, 3 or 4 is permanent lead boiler
to
39: 4
3A: 0 No permanent last boiler 3A: 1 Boiler 1, 2, 3 or 4 is permanent last boiler
to
3A: 4
3b: 1 Stand-alone boiler parallel connection with supply 3b: 0 Stand-alone boiler parallel connection without
temperature sensor supply temperature sensor
3C: 0 Gross calorific strategy 3C: 1 Net calorific strategy 1
(see page 60) (see page 60)
3C: 2 Net calorific strategy 2
(see page 60)
3d: 1 Output balance for gross calorific strategy and net 3d: 0 No output statement
calorific strategy 1 Note:
Vitocontrol-S, WB2B controls only in accordance
with net calorific strategy 2
3E: 0 Do not adjust
3F: 0 Without DHW tank priority for common supply 3F: 1 With DHW tank priority for common supply pump
pump
5414 553 v1.8
88
Coding – Vitocontrol-S, WB2B
89
Coding – Vitocontrol-S, WB2B
90
Coding – Vitocontrol-S, WB2B
91
Coding – Vitocontrol-S, WB2B
92
Coding – Vitocontrol-S, WB2B
93
Coding – Vitocontrol-S, WB2B
94
Coding – Vitocontrol-S, WB2B
95
Coding – Vitocontrol-S, WB2B
96
Coding – Vitocontrol-S, WB2B
97
Coding – Vitocontrol-S, WB2B
98
Coding – Vitocontrol-S, WB2B
Note:
Observe slab curing supplier’s instructions.
99
Coding – Vitocontrol-S, WB2B
100
Coding – Vitocontrol-S, WB2B
20
A
15
Set room temperature in °C
10
5
B
C D
0
-30 -25 -20 -15 -10 -5 0 5
Outdoor temperature in °C
101
Coding – Vitocontrol-S, WB2B
C
60
D
50 B
Setpoint Temperature in°C
Boiler / Supply Water
40
30
20
10
A
0
600 700 800 900
Time in h
Fig. 1 Example (using factory default settings)
102
Coding – Vitocontrol-S, WB2B
50
40
30
Supply
20
10
1 5 10 15 20 25 30
Days
Temperature-time profile 2 (coding F1: 2)
temperature °C
50
40
30
Supply
20
10
1 5 10 15 20 25 30
Days
Temperature-time profile 3 (coding F1: 3)
temperature °C
50
40
30
Supply
20
10
1 5 10 15 20 25 30
Days
Temperature-time profile 4 (coding F1: 4)
temperature °C
50
40
30
Supply
20
10
1 5 10 15 20 25 30
Days
50
40
30
Supply
20
10
5414 553 v1.8
1 5 10 15 20 25 30
Days
103
Connection and wiring diagrams - Vitotronic 100, HC1
99o C
210o F
X1
X9.8
X9.9
X8.12 GND
X8.13 HALL
X8.15 PWM
X8.4
X8.3
X8.2
X8.1
X2.1
X2.2
X6.1
X8.8
X8.9
X9.11
X9.10
KMK1 KMK2
K4 X1 X2
INTERNAL CONNECTIONS
A7 A8
X8.1
X8.10
X8.11
X9.1
GC130 BURNER IGNITION MODULE X9.3
X9.4
N G L
IF ANY OF THE ORIGINAL WIRE AS SUPPLIED L G N
WITH THE APPLIANCE MUST BE REPLACED
IT MUST BE REPLACED WITH ITS
SJO in conduit
EQUIVALENT. 4xAWG16
WH GN BK RD BN BL Conduit
230VAC
ONLY ONE FUNCTION/ACCESSORY MAY BE
ASSIGNED TO EACH CONNECTION. X3 N G L1 L2 KM- bus
H1
PCB
NOT USED
MAIN POWER SUPPLY JUMPER
120V, 60HZ, 12A -5% +5% K5
K3 K2 K4 K1
NGL T 240VAC 24VDC 24VDC 24VDC 24VDC
MAIN 120-230V
LOW WATER CUT-OFF
DISCONNECT 210VA
SWITCH POWER PUMP MODULE
SAFETY DEVICE
F2
L2 T2A
L1
-TYPICAL
P1 F1
P2 T12A
K3 K2 K5 K1 K4
A
N G L L G N L G N L G N L X2
G N L
-X1 G N
120VAC 40 20A 21 20 50 28
WALL
RECEPTACLE N G L
N G L
120VAC
M
120VAC
104
Connection and wiring diagrams- Vitotronic 100, HC1
Boiler control, Power Pump Module (models 45,60) wiring diagram (continued)
Legend
3 Boiler Water Temperature Sensor Power Supply Accessory (Not Used) A1 Main PCB (GC130 Ignition Module)
11 Ionization Electrode Fan Motor A2 Internal Power Supply Unit
15 Flue Gas Temperature Sensor Fan Motor Control A3 Optolink
20 Boiler Pump KM BUS to PPM A4 Burner Control Unit
Flow Switch Gas Modulation Coil A5 Programming Unit
Gas Valve A6 Coding Card
Power Supply A7 Connection Adapter
Fixed High Limit A8 KMK/Cascade Communication Module
Fault Alarm Output S1 ON/OFF Switch
Ignition Transformer S2 Reset Button
X.. Electrical Interfaces
BK BLACK
WH WHITE
G GREEN
RD RED
GY GREEN/YELLOW
BN BROWN
BL BLUE
5414 553 v1.8
105
Connection and wiring diagrams- Vitotronic 100, HC1
99o C
210o F
190A
X1
X9.10
X9.11
X9.12
X9.13
X8.3 GND
X8.4 HALL
X8.6 PWM
X9.4
X9.5
X9.6
X9.7
X2.1
X2.2
X6.1
X8.1
X8.2
X9.9
X9.8
KMK1
KMK2
K5 K4 X1 X2
INTERNAL CONNECTIONS
A7 A8
X8.1
X8.10
X8.11
X9.1
GC131 BURNER IGNITION MODULE X9.3
X9.4
N G L
IF ANY OF THE ORIGINAL WIRE AS SUPPLIED L G N
WITH THE APPLIANCE MUST BE REPLACED
IT MUST BE REPLACED WITH ITS
SJO in conduit
EQUIVALENT. 4xAWG16
WH GN BK RD BN BL Conduit
230VAC
ONLY ONE FUNCTION/ACCESSORY MAY BE
ASSIGNED TO EACH CONNECTION. X3 N G L1 L2 KM- bus
H1
PCB
NOT USED
MAIN POWER SUPPLY JUMPER
120V, 60HZ, 12A -5% +5% K5
K3 K2 K4 K1
NGL T 240VAC 24VDC 24VDC 24VDC 24VDC
MAIN 120-230V
LOW WATER CUT-OFF
DISCONNECT 300VA
SWITCH POWER PUMP MODULE
SAFETY DEVICE
F2
L2 T3.5A
L1
-TYPICAL
P1 F1
P2 T12A
K3 K2 K5 K1 K4
A
N G L L G N L G N L G N L X2
G N L
-X1 G N
120VAC 40 20A 21 20 50 28
WALL
RECEPTACLE N G L
N G L
120VAC
M
120VAC
106
Connection and wiring diagrams- Vitotronic 100, HC1
Boiler control, Power Pump Module (models 80,105) wiring diagram (continued)
Legend
3 Boiler Water Temperature Sensor Power Supply Accessory (Not Used) A1 Main PCB (GC130 Ignition Module)
11 Ionization Electrode Fan Motor A2 Internal Power Supply Unit
15 Flue Gas Temperature Sensor Fan Motor Control A3 Optolink
20 Boiler Pump KM BUS to PPM A4 Burner Control Unit
Flow Switch Gas Modulation Coil A5 Programming Unit
Gas Valve 190A Gas Modulation Coil A6 Coding Card
Power Supply A7 Connection Adapter
Fixed High Limit A8 KMK/Cascade Communication Module
Fault Alarm Output S1 ON/OFF Switch
Ignition Transformer S2 Reset Button
X.. Electrical Interfaces
BK BLACK
WH WHITE
G GREEN
RD RED
GY GREEN/YELLOW
BN BROWN
BL BLUE
5414 553 v1.8
107
Connection and wiring diagrams – Vitocontrol-S, WB2B
Summary
108
Connection and wiring diagrams – Vitocontrol-S, WB2B
34-pin
! Outdoor temperature sensor
? Common supply temperature
sensor
§ No function
% DHW tank temperature sensor
aJB Temperature sensor (not used)
. aVD Connection for external
.
equipment
aVG KM BUS & KMK
aVH Connection for external
equipment
LON Interconnecting cable for data
transfer between control units
S3 Override switch S
V1 Fault indicator (red)
V2 ON/OFF indicator (green)
5414 553 v1.8
109
Connection and wiring diagrams – Vitocontrol-S, WB2B
110
Connection and wiring diagrams – Vitocontrol-S, WB2B
A4
A1
111
Appendix
Applicability
Vitocontrol-S, WB2B
Contact your Viessmann representative for information on the Vitotronic and Vitocontrol-S.
112
Appendix
Parts List
VITOCONTROL-S, WB2B
Order No.
Vitocontrol-S 7424 344
Serial No. *1
7248235
113
Appendix
054
052
014
014
013
A Rating plate
5414 553 v1.8
114
5414 553 v1.8
115
Additional information
Quick Reference
-40 -40
-35 -31
-25 -13
-20 -4
-18 0
-16 +3
-14 +7
-12 +10
-10 +14
-9 +16
-8 +18
-7 +19
-6 +21
-5 +23
-4 +25
-3 +27
-2 +28
-1 +30
0 +32
+1 +34
+2 +36
116