QUALITY ASSURANCE PLAN

Building Steel Structure Work

Name Of Customer : Hindalco

STANDARDS FOR
SR. NO. DESCRIPTION CHARACTERISTICS TYPE OF CHECK EXTENT OF CHECK INSPECTION BY FORMAT OF RECORDS REMARKS
ACCEPTANCE

Techbridge Hindalco
1 Raw material
1. Chemical 1. Mfgr TC
1. 100% 1. R 1. TC
properties Verification
IS2062 or
1.1 Steel plate 2. Mechanical 2. Mfgr TC
2. 100% Equivalent 2. R 2. TC
properties Verification
3. Dimensions 3. Measurement 3. 10% 3. I 3. Inspection report
1. Chemical 1. Mfgr TC
1.10% 1. R 1. TC
Anchor bolt properties Verification
IS2062 or
1.2 (Round Bar 2. Mechanical 2. Mfgr TC
2.10% Equivalent 2. R 2. TC
mechanism properties Verification
3. Dimensions 3. Measurement 3. 10% 3. I 3. Inspection report
Hot rolled 1. Chemical 1. Mfgr TC
1. 100% 1. R 1. TC
section properties Verification
IS2062 or
1.3 (Beam/ 2. Mechanical 2. Mfgr TC
2. 100% Equivalent 2. R 2. TC
channel/ properties Verification
angle/ bar/ 3. Dimensions 3. Measurement 3. 10% 3. I 3. Inspection report
1. Chemical 1. Mfgr TC
1. 100% 1. R 1. TC
properties Verification IS:1161 and IS:1239
Hollow section
1.4 2. Mechanical 2. Mfgr TC for Round pipes or
(Pipes/ etc) 2. 100% 2. R 2. TC
properties Verification Equivalent
3. Dimensions 3. Measurement 3. 10% 3. I 3. Inspection report
1. Chemical 1. Mfgr TC
1. 100% 1. R 1. TC
properties Verification ASTM A 792
1.5 Purlins 2. Mechanical 2. Mfgr TC Gr.50/80 for purlin
2. 100% 2. R 2. TC
properties Verification or Equivalent
3. Dimensions 3. Measurement 3. 10% 3. I 3. Inspection report
2 Bought Out Items
1. Chemical 1. Mfgr TC
High strength 1.100% 1. R 1. TC
properties Verification
bolts, nuts and
2. Mechanical 2. Mfgr TC ASTMA325 A563 &
2.1 washers for 2.100% 2. R 2. TC
properties Verification F436 or Equivalent
primary
connection 3. Dimensions 3. Measurement 3. 2% 3. I 3. Inspection report
Mild steel 1. Chemical 1. Mfgr TC
1.100% 1. R 1. TC
bolts , nuts properties Verification IS1367 Gr. A6 for
2.2 and washers 2. Mechanical 2. Mfgr TC bolts and nuts or
2.100% 2. R 2. TC
for secondary properties Verification Equivalent
connection 3. Dimensions 3. Measurement 3. 2% 3. I 3. Inspection report
1. Mfgr TC ASTM 3566 or As
1. Material 1.100% 1. R 1. TC
Fasteners Verification per drawing and
2.3
(Screw/ etc) 2. Dimensions 3. Measurement 3. 2% client specification 2. I 2. Inspection report

3 Fabrication Process
Fabrication of As per fabrication
3.1 1. Dimensions 1. Measurement 1. 10% 1. I 1. Inspection report
structure drawing
Final 1. Dimensions 1. Measurement 1. 10% As per structure 1. I 1. Inspection report
3.2 inspection and fabrication
2. Part identification 1. Verification 2. 100% 1. I 1. Inspection report
(Before drawing
4 Welding
1. Procedure 1. Verification /
1. 100% 1. R 1.WPS
Specification review
Welding 2. Procedure 1. Verification /
4.1 2. 100% AWS D1.1.2015 2. R 2.PQR
procedure Qualification review
3. Welder 1. Verification /
3. 100% 3. R 3.WPQ
Qualification review
1. Visual Defects 1. Visual 1. 100% 1. I 1. Inspection report
Welding
4.2 2. Weld Size 2. Measurements 2. 10% AWS D1.1.2015 2. I 2. Inspection report
inspection
3. Surface Defect 3. DP test 3. 2% joint 3. I 3. Inspection report
5 Surface Cleaning and Painting
Surface 1.Surface
1. Visual 1. 10% 1. I 1. Inspection report
cleaning and Preparation As per client
5.1
painting 2. Measurement specification
2. Surface coating 2. 2% 2. I 2. Inspection report
process of DFT
6 Roll Forming
1. Dimensions 1. Measurement 1. 2% 1. I 1. Inspection report
As per drawing and
6.1 Purlin 2. Surface and
2. Visual 2. 2% client specification 2. I 2. Inspection report
Shape

LEGENDS
R Review ASTM American Society For Material and Testing
I Inspection MBMA Metal building manufacturers Association
AWS American Welding Society
IS Indian Standards

Prepared by Techbridge : Reviewed and Approved by Hindalco:

ISO 9001 Document No. DI/QA/ME01, IssueDate 23/11/19, Rev 0.0