PWPS SERVICE BULLETIN 96B03 ATTACHMENT A-2: RECOMMENDED PERIODIC MAINTENANCE SCHEDULE FOR FT8 UNITS

RECOMMENDED PERIODIC MAINTENANCE ACTIONS

ESTIMATED TIME
RECOMMENDED MAXIMUM CONSUMABLES ESTIMATED TIME TO
MAINTENANCE WHEN TO TO PERFORM
SYSTEM TASK DESCRIPTION FREQUENCY (See FREQUENCY REQUIRED PERFORM ACTION REMARKS
SEQUENCE NUMBER INSPECT ACTION (See Note
Note #3) (See Note #3) (See Note #1 ) (See Note #2)
#2)

(HOURS PER (HOURS PER TWIN

POWER PAC) PAC)
Check the alignment of the gas turbine power shaft per
site blueprint documentation and Commissioning Manual
M-A-1 Alignment procedures. If alignment has changed, try to determine Annually Annually With Unit Shutdown No 8.00 hours, 2 People 16 hours, 2 People Does not include time to locate
reason why and realign. Record final alignment figures. and marshall tools or time if
realignment is required.
Check the alignment of the collector box after item M-A- Does not include time to locate
1 is completed. Follow the latest procedures published and marshall tools or time if
in the Service Bulletins. If alignment has changed, try to realignment is required. If done
M-A-2 Alignment determine reason why and realign. Record final Annually Annually With Unit Shutdown No 6.00 hours, 2 People 16 hours, 2 People in conjunction with M-A-1 item,
alignment figures. time will be reduced due to
Collector Box Seals being
removed in item M-A-1..
Reseat all battery terminal connections and torque bolts Grease for terminals as
M-B-01 Battery System Annually Annually With Unit Shutdown 2.00 2.00
to 100 inch pounds. required
Check accuarcy of battery charger voltmeter against
M-B-02 Battery System calibrated voltmeter (Ref. FT8 Commissioning Manual, Semi-Annually Annually With Unit Operating No 0.30 0.30
Procedure 2).
Check and clean as necessary all control cabinet door
With Unit Operating
M-C-01 Engine Control & HMI filters, ADEC computer filter, and air conditioner filters. Monthly Semi-annually No 2.00 2.00 Time may vary depending on
or Shutdown
type of environment
M-C-02 Item Deleted
Check the gas generator and power turbine vibration
system alarm and trip settings using frequency
M-C-03 Engine Control & HMI generator per procedures in Bently Nevada's Annually Annually With Unit Shutdown No 3.00 5.00
"PWPS/TP&M 3500 Rack Configurations Supplemental
Maintenance Manual."
Calibration of the critical engine control signals which are
Inlet Temp TE010 and EGT individual probes using RTD
and Thermocouple simulators in both cases, and Burner
M-C-04 Engine Control & HMI Pressure PT007 and Thurst Balance Pressure PT 004 Annually Annually With Unit Shutdown No 8.00 16.00
using a known pressure. (Ref. FT8 Commissioning
If gain and offset have to be
Manual, Procedure 16). Prior to calibration, check
revised, try to determine reason
for any ground fault.
for the change.
Test Np Overspeed Protection, both software logic and Perferred method is to conduct
overspeed switch (Ref. FT8 Commissioning Manual, test statically by inputting speed
M-C-05 Engine Control & HMI Annually Annually With Unit Shutdown No 2.50 2.50
Procedure 29). signal rather than operating the
unit.
Calibrate IGV-VSV settings (Ref. FT8 Commissioning Open-Close IGV and VSV using
M-C-06 Engine Control & HMI Manual, Procedure 16.10). Annually Annually With Unit Shutdown No 0.50 1.00 wrench or GG on starter to move
vanes.
Pull all control cards and boards, dust off connections
and reseat. Inspect all control cabinet connectors.
M-C-07 Engine Control & HMI Follow ESD (Electric Static Discharge) procedures to Annually Annually With Unit Shutdown No 3.50 3.50
prevent damage to control cards and boards. Refer to
Woodward "Installation and Operation Manual."

Lubrication of motor pump bearings: Not required for

HS Marston Aerospace Limited heat exchangers, but
Cold Buffer Air required for Whittaker Controls heat exchangers. For Whittaker Heat Exchangers
M-CB-02 Annually Annually With Unit Shutdown No 0.30 if applicable 0.6 if applicable
System Lubricate motor pump bearings (Ref. Whittaker Controls, Only
vendor manual procedures).

Inspect heat exchanger for buildup of contaminates or

Cold Buffer Air when VFD frequency reaches 90% of max setting. Quarterly, or as 0.15 for inspection, 0.3 for inspection, 2.00 Ambient site conditions will
M-CB-03 Annually With Unit shutdown No
System Clean as required. Refer to HS Marston Aerospace performance requires 1.00 for cleaning for cleaning determine how frequently heat
Limited, vendor manual for procedures. changer cleaning is required.
Verify #4, #5 and #6 cold air buffer orifice sizes.
Measure pressures with gas turbine operating (Ref. FT8 Requires installation of two
Cold Buffer Air
M-CB-04 Commissioning Manual, Procedure 34). If not within Annually Annually With Unit Operating No 4.00 4.00 pressure gages per gas
System
required range, contact PWPS prior to adjusting. generator to measure orifice
pressure.

96B03rd Insp & Maint.A1.A2 1 Revised 1/18/2008

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 PWPS SERVICE BULLETIN 96B03 ATTACHMENT A-2: RECOMMENDED PERIODIC MAINTENANCE SCHEDULE FOR FT8 UNITS

RECOMMENDED PERIODIC MAINTENANCE ACTIONS

ESTIMATED TIME
RECOMMENDED MAXIMUM CONSUMABLES ESTIMATED TIME TO
MAINTENANCE WHEN TO TO PERFORM
SYSTEM TASK DESCRIPTION FREQUENCY (See FREQUENCY REQUIRED PERFORM ACTION REMARKS
SEQUENCE NUMBER INSPECT ACTION (See Note
Note #3) (See Note #3) (See Note #1 ) (See Note #2)
#2)

(HOURS PER (HOURS PER TWIN

POWER PAC) PAC)
Remove and clean/replace engine Heater Inlet Filter
Annually for
(EH1201). Semi-Annually for Annually for peaking applications
M-E-01 GT Enclosure Baseload With Unit Shutdown Yes 0.30 0.60
Peaking Applications if relative humidity sensor is
Applications
incorporated (SB 04M08).
Inspect the bellmouth for rubbing on enclosure and seal
M-E-02 GT Enclosure Semi-Annually Annually With Unit Shutdown No 0.20 0.40
gaskets for contact on bellmouth.
Inspect the secondary air fans for wear and cracks.
M-E-03 GT Enclosure Semi-Annually Annually With Unit Shutdown No 0.30 0.60
Inspect the engine heat fan motor current draw, heater
current draw and the blower mounts. Inspect the fan and
M-E-04 GT Enclosure Annually Annually With Unit Shutdown No 1.50 3.00
lubricate the Engine Heater Motor (EH1201). Reference
Baldor, vendor manual.
Inspect the bridge trolley rollers and rails. Clean and
M-E-05 GT Enclosure Annually Annually With Unit Shutdown No 1.25 2.50
lubricate as required.
Check the gas turbine (GG) and power turbine (PT)
M-E-06 GT Enclosure Semi-Annually Annually With Unit Shutdown No 0.40 0.80
mounts for security and binding.
Check all electrical boxes and PTTB valve junction box
M-E-07 GT Enclosure Annually Annually With Unit Shutdown No 1.00 2.00
for signs of water leakage. Repair as required.
Calibrate switches on PTTB valve (Ref. FT8 Not required if active PTTB
M-E-08 GT Enclosure Commissioning Manual, Procedure 25) if the resolver is Annually Annually With Unit Shutdown No 1.00 2.00 feedback is incorporated (SB
not incorporated for actual feedback (SB 05M04) 05M04).
Conduct functional check of all drain solenoid valves.
M-E-09 GT Enclosure Annually Annually With Unit Shutdown No 1.00 2.00
Check operation of main vent stack Level Switch
M-E-10 GT Enclosure Semi-Annually Annually With Unit Shutdown No 0.50 1.00
(LSHH1404). Reference special procedure provided.
Inspect evaporator coolers. Check trough level, media Equipment is optional and not
M-EV-01 Evap. Cooler Annually Annually With Unit Shutdown No 1.00 2.00
security, valving. installed on all FT8 packages.
Inspect the fire detectors for proper operation. Check all
pipes and nozzles for security-blockage or corrosion.
Disconnect the cables and allow the dampener doors
M-FR-01 Fire System Annually Annually With Unit Shutdown No 6.00 12.00
(guillotine doors, older units) to close, reference SB
02M06. Refer to Fire Systems Manual.

Check Cylinder Weight. Ref. Chemetron Fire Systems Semi-Annually

M-FR-02 Fire System vendor manual, Section 5.19. Semi-Annually (NFPA No. 12 With Unit Shutdown No 3.00 6.00
requirement)
Calibrate the Gas Detectors. Ref. Bacharach Gas
Refer to the vendor's Refer to the With Unit Shutdown
Detection Systems vendor manual for older style and
manual for vendor's manual or with later type
M-FR-03 Fire System Scott Instruments Gas Detector Manual for later sites. Yes 1.00 2.00
recommended for recommended detectors, with unit
frequency frequency operating
Conduct ground grid inspection (Ref. FT8
M-GE-01 Grounding Grid Annually Annually With Unit Shutdown No 1.00 2.00
Commissioning Manual, Procedure 07).
Verify that the grounding brush is free in the holder. Yes, use on hand
M-GEN-01 Electrical Generator Replace if required. Reference Brush, vendor manual, Annually Annually With Unit Shutdown spares or order 0.10 0.10
maintenance section. required parts.
Generator Bearing Insulation - Check resistance to make
sure that the end bearing is not shorted. Reference
M-GEN-02 Electrical Generator Annually Annually With Unit Shutdown No 0.20 0.20
Brush, vendor manual, "Bearing Insulation Test"
normally in Commissioning section).
Generator Fuses & Diodes - Inspect indicator system Yes, use on hand
M-GEN-03 Electrical Generator LED's and replace as required. Annually Annually With Unit Shutdown spares or order 0.20 0.20
required parts.
Blow Open Shutters - Make sure shutters operate
M-GEN-04 Electrical Generator correctly. Inspect nylon bearings for wear. Annually Annually With Unit Shutdown No 0.2 0.20
Note: Do not use any lubrication on nylon bearings.
Replace inlet filters if not done in past year.
M-GEN-05 Electrical Generator Annually Annually With Unit Shutdown Yes 20.00 20.00

96B03rd Insp & Maint.A1.A2 2 Revised 1/18/2008

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 PWPS SERVICE BULLETIN 96B03 ATTACHMENT A-2: RECOMMENDED PERIODIC MAINTENANCE SCHEDULE FOR FT8 UNITS

RECOMMENDED PERIODIC MAINTENANCE ACTIONS

ESTIMATED TIME
RECOMMENDED MAXIMUM CONSUMABLES ESTIMATED TIME TO
MAINTENANCE WHEN TO TO PERFORM
SYSTEM TASK DESCRIPTION FREQUENCY (See FREQUENCY REQUIRED PERFORM ACTION REMARKS
SEQUENCE NUMBER INSPECT ACTION (See Note
Note #3) (See Note #3) (See Note #1 ) (See Note #2)
#2)

(HOURS PER (HOURS PER TWIN

POWER PAC) PAC)
Generator Electrostatic Precipitator - Check for proper
operation and absence of oil vapor in discharge. Pull,
M-GEN-06 Electrical Generator inspect and clean grids as required. Reference Brush, Annually Annually With Unit Operating No 0.50 0.50
vendor manual, maintenance section.

Electric Generator Duplex Lube Oil Filter - Replace

With Unit Operating
M-GEN-07 Electrical Generator elements. Annually Annually Yes 2.40 2.40
or Shutdown
Generator Lube Oil System Oil Analysis - Check for
With Unit Operating
M-GEN-08 Electrical Generator water, acidity and general condition. Reference Brush, Semi-Annually Annually No 1.00 1.00
or Shutdown
vendor manual for requirements.
Inspect the NEE & EE external oil seals for leakage. If Yes, use on hand
M-GEN-09 Electrical Generator leakage is detected, remove seals in accordance with Semi-Annually Annually With Unit Operating spares or order 0.20 0.20
applicable maintenance manual and inspect. required parts.
Change the gas Last Chance Filter Element (F1101) if
M-GF-01 Gas Fuel System Annually Annually With Unit Shutdown Yes 1.00 2.00
applicable.
Visually check and test the Gas Fuel Fire Stop Valve
(FV1101), electric guillotine valve, by cutting current.
M-GF-02 Gas Fuel System Annually Annually With Unit Shutdown No 1.00 2.00
Valve should close when current is cut, then needs to be
manually reset open.
Conduct the zeroing procedure for the Gas Flow Meter
M-GF-03 Gas Fuel System Annually Annually With Unit Shutdown No 0.50 1.00
(FT1102). Follow vendors instructions.
On two gas shutoff valves, pull the pilot filter and clean
M-GF-04 Gas Fuel System per requirements of the vendor manual, maintenance Annually Annually With Unit Shutdown Yes 1.00 1.00
section.
Perform complete borescope inspection of gas
Gas Generator / generator and power turbine per instructions in the GG8
M-GT-01 Annually Annually With Unit Shutdown Yes 15.00 30.00
Power Turbine and PT8 Maintenance Manuals. Conduct special
inspections per all supplements of SB 96B03.
Disconnect high tension leads from igniter plugs and
remove igniter plugs. Inspect igniter plugs for distress
Gas Generator /
M-GT-02 per SB 96B03, Supplement 1 and inspect the high Semi-Annually Annually With Unit Shutdown Yes 2.00 4.00
Power Turbine
tension lead igniter connector grommet and insulator for
distress.
Measure the output voltage at GG Exciter output to
igniters to determine if 29 VDC minimum. See SB
Gas Generator / 02M13 for procedure, PWA-77734 Test Cable and Leads
M-GT-03 required. Adjust as required or, if does not have the SB Annually Annually With Unit Shutdown No 2.00 4.00
Power Turbine
02M13 power supply, recommend incorporation of it if
starting light offs are an issue.

On the bleed muscle air system, pull the two each check
Gas Generator / valves P/N 1081669 & 1081670 (4 total) to check for free
M-GT-04 Annually Annually With Unit Shutdown No 1.50 3.00
Power Turbine operatiion and signs of corrosion. Replace as required.

Inspection of Rear Flowpath of Power Turbine. When

the collector box seals are removed in items MA-1 & MA- Consumables are spare bolts
Gas Generator /
M-GT-05 2, unbolt the exhaust diffuser from the PT and move the Annually Annually With Unit Shutdown Yes 6.00 12.00 and nuts for ones that may break
Power Turbine
diffuser forward. Then visually and with borescope when original ones are removed.
inspect rear flowpath of power turbine.
For units not incorporating new NP speed pickups per
SB 05B07, replace the three power turbine output shaft Checked annually with
Gas Generator /
M-GT-06 speed pickups as recommended per SB 03M03. overspeed testing (or Annually With Unit Shutdown Yes 2.00 4.00 Does not apply if the Transducer,
Power Turbine
Reference PT8 Maintenancce Manual, Indicating System prior to test) P/N 1088046 (SB 05B07), speed
Section. pickups for NP are installed.
Verify that the Hydraulic System Accumulator (ACM501)
has maintained proper pressure per requirements of
M-H-01 Hydraulic System P&ID Drawing for Hydraulic System (XXXX-191- Semi-Annually Annually With Unit Shutdown No 0.50 1.00
M401D). Recharge as required per vendor manual.

96B03rd Insp & Maint.A1.A2 3 Revised 1/18/2008

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 PWPS SERVICE BULLETIN 96B03 ATTACHMENT A-2: RECOMMENDED PERIODIC MAINTENANCE SCHEDULE FOR FT8 UNITS

RECOMMENDED PERIODIC MAINTENANCE ACTIONS

ESTIMATED TIME
RECOMMENDED MAXIMUM CONSUMABLES ESTIMATED TIME TO
MAINTENANCE WHEN TO TO PERFORM
SYSTEM TASK DESCRIPTION FREQUENCY (See FREQUENCY REQUIRED PERFORM ACTION REMARKS
SEQUENCE NUMBER INSPECT ACTION (See Note
Note #3) (See Note #3) (See Note #1 ) (See Note #2)
#2)

(HOURS PER (HOURS PER TWIN

POWER PAC) PAC)
Replace gas generator Hydraulic Pump (GP501) filter.
M-H-02 Hydraulic System Reference GG8 Maintenance Manual, Hydraulic Section. Annually Annually With Unit Shutdown Yes 1.00 2.00

Replace the charge supply and high pressure supply

Hydraulic Start With Hydraulic Start
M-HS-01 filters. Annually Annually Yes 1.00 1.00
System Pac Shutdown
Drain the hydraulic start pac reservoir and inspect for silt
Hydraulic Start
M-HS-02 and/or sludge. Clean out as required. Reference vendor Annually Annually With Unit Shutdown Yes 2.00 2.00
System
manual, maintenance section.
Check all heat tracing on liquid fuel, water injection and
hydraulic start lines for proper operation as applicable.
M-HT-01 Heat Tracing Recalibrate fuel plate heat tracing annunicator panel Annually Annually With Unit Shutdown No 2.00 4.00
settings if installed and required. Reference Watlow, Accomplish prior to Winter
vendor manual. Season
Visually check inlet filter elements for damage and
replace as necessary. When unit is Yes, use on hand
M-I-01 Inlet 1000/hrs or Monthly shutdown if longer With Unit Shutdown spares or order 1.00 2.00
than 1 month required parts.

Change out inlet filter pre-filter elements. Filters should be changed based
As required based on
M-I-02 Inlet Annually With Unit Shutdown Yes 4.00 8.00 on differential pressure and
Diff P
overall condition.
Change out inlet filter secondary filter elements. Filters should be changed based
As required based on
M-I-03 Inlet Bi-annually With Unit Shutdown Yes 6.00 12.00 on differential pressure and
Diff P
overall condition.
Check the inlet plenum ductwork for leakage, water
M-I-04 Inlet buildup or dirt/scale. Clean as required (cleaning is not Semi-Annually Annually With Unit Shutdown No 0.30 0.60
in time estimate).
Inspect inlet fogging system. Pull last chance screens
M-IF-01 Inlet Fogging System from a couple of fogging nozzles to look for blockage. Annually Annually With Unit Shutdown No 1.00 2.00 Only apply time if unit has this
option.
Perform inspection, cleaning and operation check (chip
detector will alarm on control when detector gap is
M-L-01 Lube Oil System bridged by a piece of metal) on three Chip Detectors Bi-monthly Annually With Unit Shutdown Yes 1.00 2.00
(XS601, XS602 & XS603). Reference vendor's manuals.

M-L-02 Item deleted, not required

Replace the operational Power Turbine Supply Side
M-L-03 Lube Oil System 4000/hrs or Annually Annually With Unit Shutdown Yes 1.00 2.00
Filters (F605) if not done in past 12 months.
Replace the operational Gas Generator and Power
M-L-04 Lube Oil System Turbine Scavenge Filters (F607) if not done in past 12 4000/hrs or Annually Annually With Unit Shutdown Yes 2.00 4.00
months.
Replace the operational Gas Generator Supply Side
M-L-05 Lube Oil System 4000/hrs or Annually Annually With Unit Shutdown Yes 1.00 2.00
Filters (F606) if not done in past 12 months.
Inspect the Breather Vent Valve (BV601) for operation
With Unit Operating
M-L-06 Lube Oil System (Can be done with unit not operating by using shop air to 4000/hrs or Annually Annually No 0.50 1.00
or Shutdown
check valve movement).
Replace the Lube Tank Fill Filter (F604).
M-L-07 Lube Oil System Annually Annually With Unit Shutdown Yes 0.30 0.60
Remove and inspect the power turbine oil inlet Strainer
M-L-08 Lube Oil System Annually Annually With Unit Shutdown Yes 1.00 2.00
(STR603).
Check over the lube oil heat exchanger, fan and motor
for tightness, loose items, leaks and any build-up of 4000/hrs or Semi-
M-L-09 Lube Oil System Annually With Unit Shutdown No 0.30 0.60
contamination on the heat exchanger. Clean the Air-Oil Annually
Cooler (AC601) as required.
Remove and replace the tank Lube Oil Mist Collector
M-L-10 Lube Oil System Annually Annually With Unit Shutdown Yes 1.20 2.40
(OME601) liner element. Reference vendor manual.
Check GG overboard breather vacuum pump bowl for oil
and check the amount of vacuum with pump on. (should Next shutdown if
M-L-11 Lube Oil System Monthly With Unit Shutdown No 0.25 0.50
be 5 inches Hg vacuum). Readjust setting as required. more than 1 month

96B03rd Insp & Maint.A1.A2 4 Revised 1/18/2008

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 PWPS SERVICE BULLETIN 96B03 ATTACHMENT A-2: RECOMMENDED PERIODIC MAINTENANCE SCHEDULE FOR FT8 UNITS

RECOMMENDED PERIODIC MAINTENANCE ACTIONS

ESTIMATED TIME
RECOMMENDED MAXIMUM CONSUMABLES ESTIMATED TIME TO
MAINTENANCE WHEN TO TO PERFORM
SYSTEM TASK DESCRIPTION FREQUENCY (See FREQUENCY REQUIRED PERFORM ACTION REMARKS
SEQUENCE NUMBER INSPECT ACTION (See Note
Note #3) (See Note #3) (See Note #1 ) (See Note #2)
#2)

(HOURS PER (HOURS PER TWIN

POWER PAC) PAC)
Change out the main Oil Mist Eliminator (OEM602) filter
M-L-12 Lube Oil System element if not done in a year. Reference vendor manual. Annually Annually With Unit Shutdown Yes 0.45 0.90

Change out vacuum pump bowl filter cartridge.

M-L-13 Lube Oil System Annually Annually With Unit Shutdown Yes 0.25 0.50
Reference vendor manual.
On the AC and DC main lube pumps, pull the coupling
M-L-14 Lube Oil System guards and check the couplings for wear and tightness. Annually Annually With Unit Shutdown No 0.30 0.60

Replace the gearbox GG Fuel Pump (P1002) filter

M-LF-01 Liquid Fuel System cartridge. Reference GG Maintenance Manual, Section 4000/hrs or Annually Annually With Unit Shutdown Yes 2.30 4.60
10.
Calibrate Liquid Flow Meter (FT410) if turbine type. If
Micro Motion, need to do zero calibration the same as
M-LF-02 Liquid Fuel System Annually Bi-annually With Unit Shutdown Yes 1.40 2.80
Item M-GF-03. Turbine type flow meter calibration
requires sending to qualified vendor.
Calibrate Liquid Flow Meter (FT410) if turbine type. If
Micro Motion, need to do zero calibration the same as
M-LF-02 Liquid Fuel System Annually Bi-annually With Unit Shutdown Yes 1.40 2.80
Item M-GF-03. Turbine type flow meter calibration
requires sending to qualified vendor.
Visually check and test the Liquid Fuel Fire Stop
Solenoid Valve (FV1001), electric guillotine valve, by
M-LF-03 Liquid Fuel System Annually Annually With Unit Shutdown No 0.50 1.00
cutting current. Valve should close when current is cut,
then need to manually reset open.
Check the Fuel Forwarding (Smart Skid) Pump (P421 & 4000/hrs or Semi-
M-LF-04 Liquid Fuel System Annually With Unit Shutdown No 0.30 0.30
P422) bolts. Tighten as required. Annually
Change the duplex Liquid Fuel Filter (F421 & F422)
elements if applicable and not done in past 12 months. Normally one filter assembly per
twin pac. On M-LF-5 Nelson
Yes (Note: Part
Winslow filter, there are two
numbers and quantities
M-LF-05 Liquid Fuel System Annually Annually With Unit Shutdown 4.00 4.00 bowls, 39 filters per bowl. If only
different from twin pac
one bowl is kept wet with fuel,
to power pac)
then only need to change those
filter elements. If both bowls
are wetted, then filter element
If installed, change the Last Chance Liquid Fuel Filter
M-LF-06 Liquid Fuel System Annually Annually With Unit Shutdown Yes 1.00 2.00
(F1001) element if not done in past 12 months.
Following Lock-out Tag Procedures - Perform the
WARNING: Customer is
following: Check mounting bolts, anchors, and
responsible for establishing and
connector bolts, to be intact and tight. Wipe and vacuum
maintaining equipment Lock-Out
all busses and supports. Inspect all connectors for signs
and Tag-Out (LOTO) procedures
of overheating. Clean and inspect all pain
M-SG-01 Switch Gear Annually Annually With Unit Shutdown No 8.00 8.00 to insure equipment is de-
energized prior to personnel
performing maintenance and to
insure no possibility of backfeed
from any other source
On main generator breaker, test insulation resistance in
M-SG-02 Switch Gear Annually Annually With Unit Shutdown No 4.00 4.00 Note in M-SG-01 applies.
accordance with Powell Electric Manual.
On main generator breaker, test contact Close/Open
M-SG-03 Switch Gear solenoid insulation resistance and DC resistance in Annually Annually With Unit Shutdown No 8.00 8.00 Note in M-SG-01 applies.
accordance with Powell Electric Manual
On main generator breaker, measure contact resistance
M-SG-04 Switch Gear Annually Annually With Unit Shutdown No 4.00 4.00 Note in M-SG-01 applies.
in accordance with Powell Electric Manual
On current transformer, conduct 2500 Volt Meggar test in
M-SG-05 Switch Gear With Unit Shutdown 8.00 8.00 Note in M-SG-01 applies.
accordance with vendor manual. Annually Annually No
On potential transformer, conduct 2500 Volt Meggar test
M-SG-06 Switch Gear high side - 1000-2500 Volt Meggar test low side in Annually Annually With Unit Shutdown No 8.00 8.00 Note in M-SG-01 applies.
accordance with vendor manual.
Conduct capacitor insulation resistance test in
M-SG-07 Switch Gear Annually Annually With Unit Shutdown No 4.00 4.00 Note in M-SG-01 applies.
accordance with Powell Electric Manual.
Check capcitor for oil leaks.
M-SG-08 Switch Gear 6 Months Annually With Unit Shutdown No 2.00 2.00 Note in M-SG-01 applies.

96B03rd Insp & Maint.A1.A2 5 Revised 1/18/2008

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 PWPS SERVICE BULLETIN 96B03 ATTACHMENT A-2: RECOMMENDED PERIODIC MAINTENANCE SCHEDULE FOR FT8 UNITS

RECOMMENDED PERIODIC MAINTENANCE ACTIONS

ESTIMATED TIME
RECOMMENDED MAXIMUM CONSUMABLES ESTIMATED TIME TO
MAINTENANCE WHEN TO TO PERFORM
SYSTEM TASK DESCRIPTION FREQUENCY (See FREQUENCY REQUIRED PERFORM ACTION REMARKS
SEQUENCE NUMBER INSPECT ACTION (See Note
Note #3) (See Note #3) (See Note #1 ) (See Note #2)
#2)

(HOURS PER (HOURS PER TWIN

POWER PAC) PAC)
Check lightning arrestors insulation resistance in
M-SG-09 Switch Gear Annually Annually With Unit Shutdown No 6.00 6.00 Note in M-SG-01 applies.
accordance with Powell Electric Manual.
Check electric bus insulation resistance in accordance
M-SG-10 Switch Gear Annually Annually With Unit Shutdown No 6.00 6.00 Note in M-SG-01 applies.
with Powell Electric Manual.
Check Pressure Regulator (PRV802) discharge pressure
M-WI-01 Water Injection setting using Pressure Gage (PI-802). Discharge Monthly Semi-Annually With Unit Operating No 0.30 0.60
pressure to be 35 +/- 3 psig.
Change out Last Chance Filter (F801) element if not
M-WI-02 Water Injection Annually Annually With Unit Shutdown Yes 1.00 2.00
done in a years time.
Conduct the zeroing procedure for the Water Flow Meter
M-WI-03 Water Injection Annually Bi-Annually With Unit Shutdown Yes 2.50 5.00
(FT801). Follow vendors instructions.
Change oil in variable frequency water injection pump
M-WI-04 Water Injection gearbox per vendor manual instructions. Take care not Every 6 Months Annually With Unit Shutdown Procure locally. 1.00 2.00
to overfill.

MAINTENANCE WHEN UNIT IS NOT OPERATING

FOR WEEK OR MORE
Follow requirements listed in GG Maintenance Manual,
M-GT-6 Gas Turbine Section 17 (Gas Generator Preservation / As required As required Extended Shutdown No 4.00 8.00
Depreservation).

LONG TERM MAINTENANCE SCHEDULE

Brush recommended 8,000 operating hours inspection Yes, use on hand
M-GEN-10 Electrical Generator by Brush Service Department. Workscope detailed in 8,000 hours 8,000 hours With Unit Shutdown spares or order Contact Brush for price and
Brush literature. required parts. required down time.
Brush recommended 25,000 operating hours inspection
by Brush Service Department. Workscope detailed in Yes, use on hand
M-GEN-11 Electrical Generator Brush literature. 25,000/hrs 25,000/hrs With Unit Shutdown spares or order
required parts. Contact Brush for price and
required down time.
Brush recommended 75,000 operating hours inspection
by Brush Service Department. Workscope detailed in Yes, use on hand
M-GEN-12 Electrical Generator Brush literature and is same as the 25,000 operating 75,000/hrs 75,000/hrs With Unit Shutdown spares or order
required parts. Contact Brush for price and
hour inspection workscope.. required down time.

ESTIMATED LABOR FOR CHANGEOUT OF GG

AND/OR PT (WITH ROOF REMOVAL CAPABILITY)

3 persons, 1.5 days

M-GG-05 Gas Generator Removal (through roof hatch) As required No
(10/hr day)
Yes (GG changeout kit 3 persons, 2.0 days
M-GG-06 Gas Generator Installation (through roof hatch) and hook up As required
from spares) (10/hr day)
3 persons, 1.0 day
M-PT-03 Power Turbine Removal (If GG is installed, add in time for GG removal) As required No
(10/hr day)
Installation (If GG is to also be install, add in time for GG Yes (PT changeout kit 3 persons, 1.5 days
M-PT-04 Power Turbine As required
installation), does not include alignment. from spares) (10/hr day)
Power Shaft alignment (required for PT changeout),
M-A-01 Power Turbine As required No
using PWPS alignment software 8/hrs (2 persons)
Exhaust Collector alignment (to be checked at each PT
M-A-02 Power Turbine As required No
changeout) 6/hrs (2 persons)

Note #1: For listing of consumables for specific site,

please contact PWPS.
Note #2: Time estimates are estimates only and will
vary depending on personnel performing the task.
Note #3: Specific site conditions may dictate a different
frequency then recommended in this document.

96B03rd Insp & Maint.A1.A2 6 Revised 1/18/2008

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