Professional Documents
Culture Documents
Process Comparison - Laser Plastic Welding v. The Competition
Process Comparison - Laser Plastic Welding v. The Competition
Ultrasonic Welding
Internal friction induced by ultrasonic oscillation melts the boundary surfaces of the joining partners. Fusion of the parts is reached by applying a certain pressure.
2011
Parts are rubbed together, the friction created from this process generates heat at the contacting surfaces where the plastic becomes molten and weldable. Advantages Cost friction welding is an inexpensive process and the systems are priced competitively. Low maintenance low maintenance means minimal downtown and cost savings. Low cycle times Disadvantages Flash large amount of flash generated, also dustlike particulates. High mechanical load resonance frequencies will exist throughout the entire part and can potentially effect/damage the part outside of weld zone. Limited design freedom only two-dimensional contours possible. Large weld line width greater than 10mm in some cases. Notable Applications Manifolds, housings, bumper reinforcements, pipes and large profiles.
Friction Welding
www.lpkfusa.com/lq 1-800-345-LPKF
2011
Conclusion
As stated before each application will have its own set of specific requirements that may suit it to one particular process or another. Laser plastic welding is excellent for complex applications that have yet been possible with other joining methods. Laser plastic welding has opened doors for many innovative devices, especially devices that require extreme precision, tight weld seams and a clean joint.
If you would like more information on laser plastic welding please feel free to request a copy of LPKFs Design Guidelines document; this document will give an in depth look at design requirements, limitations and process considerations. Also, please dont hesitate to contact LPKF with any questions, feasibility help or sample requests using the information below: Written by:
Josh Brown
www.lpkfusa.com/lq 1-800-345-LPKF