Quicl Oc

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aLI/CLOC MODEL: SCRISCL

DATA SHEET: 3

Swing action enables clamp arm to clear


the work area for unobstructed part removal.
Depending upon cylinder model, arm pivot
in a left or right direction into workholding
area and applies downward clamping force.

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M48x1c5 Il) Cii
Hydraulically operated SWING CLAMP:
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Arm Swing: 90° + 2° left or right en
* Threaded cylinder body for ease
* in HorizontalNertical mountings
Single action - Spring return.
* 360° Adjustable arm location
* ~
Specifications: I. (/)45

Model SCR/SCL

Arm Swing 90° +2°


en
Cyl. effective area sq.cm. 6.47
5 lZ
Stroke mm . 10.50
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Oil cap cU.cms. 6.80

Clamping force kg@105kg/sq.cms. 450


63
Max. operating pressure kg/sq.cms. 110 SCR:
25
Swing Clamp Right
Weight in kg. 2.50

\SCl L_J SCL:


Swing Clamp Left

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652/95, 5th Cross, B.S.K. I Stage, BANGALORE-560 050. Ph: 628854
LILI/CLOC DOUBLE ACTING PNEUMATIC
SWING CLAMP
MODEL: DSCP
DATE SHEET: 4

DESCRIPTION:
0
When pressurised clamping arm swivels by 90 and lowers thus
clamping the job Unclamping is effected by reversing the control

Applications:
Pneumatic swing clamp is suitable for small clamping forces
and when clamping forces are to be free for loading and unloading.

Specifications:
Model DSCP R I L

Arm swing 90° t 2° Right/Left


--.J..'J-
Cyl. Effective area in sq. cm 6 G1fa Typ

Clamping force in Kgf @ 6.4 Kgflsq. cm. 30

Weight in kg. 1.8

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652/95, 5th Cross, B.S.K. I Stage, BANGALORE-560 050 Ph: 628854
LILI/CLOC MODEL: TC
DATA SHEET: 5

Ideal for pressure bars for tolerance compensation in multiple fixtures


and for positioning, clamping or discharging workpieces.

Small dimensions, thus lining up with close intervals. Oil connection


through fixturebody eliminates annoying lines and reduces volume.
Fast attachment of fixture elements in thread of piston stem.
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MODEL: MTC-1
_LL'_ DATA SHEET: 6

Adds hydraulic clamping power within the


tightest f~xture areas or convert your manual
holding fixtures to power with these cylinders.
All models have spring return action.
Cylinders can be fixtured into manual strap or
bridge clarQP assemblies. Cylinders may be
threaded directly into tapped holes of the
fixture. Threaded bodies allow easy
adjustment within the fixture to accommodate
parts of varying size.

Max Clamping force


Kg @ 140 Kg/Sq.cm 215 280

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aLII[ L0 [ MINI THREADED CYLINDER
MODEL: MTC-3
DATA SHEET: 7

In addition to MTC-1 and MTC-2 Models the following MTC's are designed
to add heavy. dUty hydraulic clamping force. Hydraulic inlet port is at the side
of the cylinder bottom. In other respects these cylinders have the same
salient features of the MTC-1 and MTC-2.
With the same clamping force, different stroke length models are also available.

Max.Clamping force
Kg.@ 140 KgJSq.cm. 700

C
A/F 0

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652/95, 5th Cross, B.S.K. I Stage, BANGALORE-560 050. Ph: 628854
aLI/CLOC MODEL: MBC
DATA SHEET: 8

These single acting block cylinders can be directly mounted on


manifolds which inturn fixed on fixture body. Eliminates hoses
and fittings. Sealing of the block cylinder to the mounting
surface is by means of the O-ring supplied.

Model Stroke Effective area Swept volume Clamping force Weight


mm sq. em. incu. em. in kgf @ 200 kgf/sq. em. in kgf
MBC-1 8 4.9 3.92 950 1.5
MBC-2 10 12.5 12.5 2400 I 2.8

MBC-3 12 19.6 23.52 3800 4

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Mounting Details " I

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Model ¢K L

MBC-1 M10x15 16 5 M8

MBC-2 85 89 10 65 10.5 M16x25 25 5 M10

MBC-3 100 100 10 75 13 M20x30 32 5 M12

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652/95, 5th Cross, B.S.k. I Stage, BANGALORE-560 050. Ph: 628854
LILI/CLOC MODEL: He
DATA SHEET: 9

DESCRIPTION:
This hollow plunger, single-acting, spring return hydraulic cylinder is
designed with a hollow piston that accomodates throughout its length.
As the piston moves, the fastened rod also travels through the
cylinder. Loads attached to either end of the rod are either pushed or
pulled. These cylinders gives you the added advantage of extending
your reach for either push or pull type applications in or around the
workholding.

Stroke Effective Swept Clamping Force Kgf@ Weight


Area Volume 140 kg/Sq. Cm
mm Sq.Cm. CU.Cm. Kg.

Model A C D
No. Dia Dia Dia

,v
1mm
I E GVs

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652/95, 5th Cross, B.S.K. I Stage, BANGALORE-560 050. Ph: 628854
ll/I[I LL'_
i_'\__ "i- MODEL: PC
DATA SHEET: 10

In these cylinders the plunger is forced towards the cylinder base for linear
pUlling action. Return is by Spring Action.
Generates power:..for custom fabricated toolings such as strap clamps and
light jig and fixturing operations
Fully threaded body with oil Port connection at top of the base
accommodates parts of varying heights, ensures easier mounting with
simplified hook ups.

Model Hydraulic Retracted Outside Effective Oil Capa- Pull force kgf
No. Stroke Height Diameter area city cu.cm. @ 140 kgflcm2
sq.cm.

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652/95, 5th Cross, B.S.K. I Stage, BANGALORE-560 050. Ph: 628854
aLI/CLOC MODEL: Be
DATA SHEET: 11

.Double acting Block Cylinders produces heavy dUty force both Thrust and
Pull in tight fixturing areas.
Modular block shape is designed to enable the Block Cylinder to mount on
the surface of the machine tool or fixture.
Provide force in both horizontal or vertical direction.
Compact design - ideal for die changing applications.

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Model Stroke Effective Area Sq.Cm. Swept Volume\Cu em Clamping Force Kgf
No. -------- -------- --------
@350 Kgf/cm2
Full Annulus Full Annulus
Boreside side Boreside side Thrust Pull

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652/95, 5th Cross, B.S.K. I Stage, BANGALORE-560 050. Ph: 628854
LILI/CLOC MODEL: PR
DATA SHEET: 12

Adds heavy duty clamping power within the tightest fixture areas.
Provide heavy duty force in horizontal or vertical direction.
Single acting - spring returned.
Base mounting holes attach cylinders to top surface of machine table or
fixture wall using two bolts.
Chrome plated plungers resist wear, rust and ensures high cycle operation.
Highly compact design-ideal for die changing application.

M6(x2)on
PCD 40

Max. Clamping Force kgf @


150 kgf/sq. cm .

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652/95, 5th Cross, B.SK I Stage, BANGALORE-560 050. Ph: 628854
LILI/CLOC MODEL: PRL
DATA SHEET: 13

Power Ram - Long Stroke, comprises of all the salientfeatures of PR Model.


In addition, these PRL models are designed to produce Heavy duty force
with an increased stroke length.
These Rams can be mounted upon the surface of the fixture or machine tool
using a single bolt rather two bolts as in PR Models.

Stroke Effective area Swept Volume Weight Clamping force kgf. @


mm sq.cm. cU.cm. kg. 150kg/sq.cm:

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652/95, 5th Cross, B.SK I Stage, BANGALORE·560 050. Ph: 628854
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MODEL: HPR
DATA SHEET: 14

Provides very heavy duty clamping power. Single acting-double spring


returned
Can be fixed into a threaded hole or fixed by means of Ring nuts
in a clearance hole.
Plunger hard chrome plated & polished

/. 20 .1

20
Effective area sq. cm. 50.2

Swept volume cu. cm. 100.4

Max. operating pressure kg per sq. cm. 250

Weight kg. 7.5

Force @ 200 kg per sq. cm. 9000 kgf

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652/95, 5th Cross, B.SK I Stage, BANGALORE-560 050 Ph: 628854
'LILI/CLOC MODEL: SJ.
DATA SHEET: 15

DESCRIPTION:
These Jacks supports the job at different stroke length to accommodate
irregularity of supporting surface.
Clamping of the pin is due to specially designed flexible sleeve which shrinks
and clamps the pin laterally along the pin axis~These pins produce no thrust
or pull forces.

- Also serve as positioner.


Provides steady workpiece support.

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Application
SPECIFICATION:
M48x1.5
Work Supporting Stroke
capacity kgf @ mm -
35 kgf/sq.cm .

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652/95. 5th Cross, B.S.K. I Stage, BANGALORE-560 050. Ph: 628854
LILI/CLOC MODEL: RD
DATA SHEET: 16

Rotary distributors are used when one or more


fixtures or elements have to be supplied with
hydraulic power on rotating Jigs.
As a result of the high grade gasket packages it is
possible to transmit high pressure oil without any
leakage. Suitable for continuous operation at
maximum operating pressure, multi cone oil
reduces the starting friction, movement and
momentum is the same at maximum operting
pressure. Long service life& compact design.

Model Connections Noml. Opertg. Torque.


No. Input Output Size Pr. Kgcm
Kg/Sq.cm max

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652/95, 5th Cross, B.S.K. I Stage, BANGALORE-560 050. Ph: 628854
LiLI/CLOC MODEL: AOH
DATA SHEET: 17

DESCRIPTION:
Air to oil Booster system is a one-shot power boosting source. Makes use
of low pressure pneumatic power and intensifies the hydraulic oil and serve
as high pressure output power source.

SALIENT FEATURES
- Accurate repetition holding
- Single ~cting - Spring return
- Built in reservoir provides a
clean, complete and sealed
power unit.
- Four Oil outlets permit
multiple hook up without
manifold.
- Specially designed for one
shot boosting and suits well
for clamping and holding cylinders.

NOTE: Can cater to suit customers requirements of


intensification ratio & oil output.

Model Intensification Oil output Air pressure Stroke Weight


ratio Max. cu. cm. Max. kg/sq. cm. mm Kg.
10

- More compact than equivalent pump-and-tank units.


- Pressure regulation of booster discharge is controlled by an e.conomical
air pressure-regulator valve.

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652/95, 5th Cross, B.S.K. I Stage, BANGALORE-560 050. Ph: 628854
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MODEL: HOH
DATA SHEET: 18

DESCRIPTION
Oil to Oil Booster Increases the pressure of the low
pressure oil to the desired high pressure. Principle of
pressure enhancement is by using differential areas
with a built in shuttle Valve

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652/95. 5th Cross, B.S.K. I Stage, BANGALORE-560 050. Ph: 628854
L7LI/CLOC MODEL: CP-1
DATE SHEET: 19

Energises a set of Hydraulic cylinders by screwing the handle.


Can be widely used on module fixtures and pallet fixtures.
Salient features

- Eliminates power pack totally


- Simple in operation
- Compact in design

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Normal operating pressure 105 kgf per sq. em.

Max. operating pressure 140 kgf per sq. em.

Travel 63.5 mm

Output per revolution

Total output

Weight

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652/95, 5th Cross, B.S.K. I Stage, BANGALORE-560 050 Ph: 628854
LILI/CLOC MODEL: PP
DATA SHEET: 20

DESCRIPTION:
These compact and dynamic power units are ready to plug in, with oil filling,
electrically and hydraulically ready to use.

Pressure Discharge
Kgf/sq.cm. Lpm

RPP ~~ 350 2
-----------------~----------------------------
"<

NOTE: Can Cater to suit customer's requirements


MOTORS:

TANKS:
Cubical Tanks - capacity 8,15,33 litres.
Rectangular Tanks - capacity 1 to 14litresand higher .

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652/95, 5th Cross, B.S.K. I Stage, BANGALORE-560 050. Ph: 628854
LILI/CLOC MODEL:
DATA SHEET: 21

Model
No.

RN-16 M16x1.5 4 (x4)

RN-20 M20x1.5 4 (x4)

RN-24 M24x1.5 4 (x4)

RN-30 M30x1.5 4(x4)

-+1'0 RN-36 M36x1.5 5 (x4)


-.1 IE
RN-48 M48x1.5 5 (x4)
Adaptor
H
Model
~m No.

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ADD ADC-20 22 28
70

78
8.5

8.5
13

14

m
ADC-24 26 36 90 10.5 18

ADC-30 32 40 20 60 72 90 10 115 102 10.5 20

ADC-36 38 50 26 72 100 108 12 138 132 12.5 25

ADC-48 50 60 30 100 1.24 140 12 170 150 12.5 30

o [] dJ I ADS

Pedestal Model ¢A BCD D1 E F G G1 H J K L T

PDC-16 18 24 16 46 8 70 8.5 24 6 12 8
~ POD
PDC-20 22 32 16 54 8 78 8.5 30 6 16 8

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PDC-30

PDC-36

PDC-48
32

38

50
48

52

60
20

26

30
60 72 90 10 115 102 10.5 40

72 100 108 13 138 132 12.5 54

100 124 140 15 170 150 12.5 70


8

10

10
24

26

30
12

14

20

Block

[ffffE~_---- MBC-16 8.5

liW<~ MBC-20

MBC-24
8.5

10.5

MBC-30 10.5

MBC-36 12.5

MBC-48 12.5

MBC: C Stands for H: Horizontal mo~nting block.


V: Vertical mounting block.
LILI/CLOC
Oil Pressure x Plunger Effective = Force
(kgflSqcm) area (sq. cm) (kgf)

With a fixed effective area, the clamping force varies linearly with increase
in oil pressure.

Effective area x Stroke = Cylinder oil


(Sq. Cm.) (cm) capacity (cm3)

Machine
. '" Spindle H.P. x 75 x effeciency x Factor of Safety
Rated CIamplng rorce: --...:.- --...:.- ----'-
cutting speed (metres per minute)

Where:
Machine Efficiency = 0.7 to 0.95
Factor of Safety = 1.5to 2

HINT FOR SELECTION


Selected cylinder capacity should exceed the force required to do the job
by 20 to 25%. This insure longer cycle life without overloading and
accommodates the friction loses.

SAFETY RULES:
1. Do set pump to neutral when starting pump.
2. Check to see that working fluids and cylinder fluid are same.
3. Use shut off valves for temporary holding of hydraulic pressure.

NOTE:
1. Any special requirement of clamping devices to suit customers
requirement will also be met.
2. Technical specifications mentioned may be subjected to alteration .

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652/95, 5th Cross, B.SK I Stage, BANGALORE-560 050. Ph: 628854
L7LI/CLOC APPLICATIONS -
TYPICAL EXAMPLES

Minithreaded cylinders Hollow cylinder


mounted in a manifold Mounted in Slideway

Supporting jack to
support irregular surface

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652/95, 5th Cross, B.S.K. I Stage, BANGALORE-560 050. Ph: 628854
LILI/CLOC APPLICATIONS
EXAMPLES
TYPICAL

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652/95, 5th Cross, B.S.K. I Stage, BANGALORE-560 050 Ph: 628854
HYDRAULIC CLAMPS
HYDRAULIC CYLINDERS
HAND PUMPS
ROTARY VALVES
BOOSTERS
POWER PACKS
HYDRAULIC JACKS
MOUNTINGS

L7U/CLD[
CLAMPING SYSTEMS
- HYDRAULIC/PNEUMATIC
& PNEUMO-HYDRAULIC

Office: Works:
652/95, Devayani Industrial Complex,
5th Cross, 14th Main, Gowdanapalya,
B.S.K. I Stage, " Block, Subramanyapura Road,
. BANGALORE-560 050. BANGALORE-560 061
Phone: 628854. Phone: 649711
'7' J/r,
L,LIILLLIL
,-,,-
Quickens Lock n Clock
CLAMPING SYSTEMS

LILI/CLOC - HYDRAULIC/PNEUMATIC
& PNEUMO-HYDRAULIC

aUICLOC PRODUCT INDEX

MODEL

PRODUCT DATA SHEET
CLAMPS
Swing Clamp SCRI SCL 3
Swing Clamp (Pneumatic) DSCP 4

CYLINDERS
Threaded Cylinder TC 5
Minithreaded Cylinder MTC-1 6
Minithreaded Cylinder MTC-3 7
Manifold Block Cylinder MBC 8
Hollow Cylinder HC 9
Pull Cylinder PC 10
Block Cylinder BC 11

RAMS
Power Ram PR 12
Power Ram-Long Stroke PRL 13
Heavy Power Ram HPR 14

SUPPORTING JACK SJ 15

VALVE
Rotary Distributor /Valve RD 16

BOOSTER
Air to Oil Booster AOH 17
Oil to Oil Booster HOH 18
Capstan Pump CP 19
Power Pack PP 20
Clamping System Mountings 21
'Design Tips 22
Applications 23&24

INTRODUCTION

QUICLOC clamping system components are used to clamp


workpieces in position of varying heights during machining. Clamps are
quick, positive and over loading preventive.
Thesecan makevaluable savings in tooling and setting up time.
Clamps, intricate and large Jobs, quickly and efficiently.

Main advantages 'of QUICLOC conversion of existing manual


clamping systems are:
- Low cost fixture automation
- Simple and compact in design and application.
- Optimum utilisation of costly machine hour rating.
- QUICLOC cylinders with hollow pistons fit over clamp bolts or
studs and replace screw or cam pressure with hydraulic power .

• fJ41 iJullrergn~r_'",_l
652/95, 5th Cross, B.S.K. I Stage, BANGALORE-560 050. Ph: 628854

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