Project: FINANCIAL HUB. THE NEW CAPITAL . EGYPT 280507.

19
Date: SEPTEMBER 2020 SOLAR PV SYSTEMS TECHNICAL SPECIFECATION

SECTION 280507.19

SOLAR PV SYSTEMS TECHNICAL SPECIFECATION

PART1-GENERAL

1.1 SUMMARY

A. Description:
x Provide a complete and functional grid-connected photovoltaic system as specified. The system shall
include mounting structures, photovoltaic cells, inverter(s), disconnects, combiner box, grid tie,
metering, and all wire and conduits.
x Installing contractor shall receive, place, connect, and mount all equipment specified in this Section
per the manufacturer’s instructions. Installing contractor shall furnish all hardware, wire, conduit,
connectors, and other necessary items as required for a complete and functional operation.
x The system shall consist of an array of photovoltaic modules with aluminum frames designed for
grouping on racks, terminal and combiner box(es), quick-connect electrical connectors, DC wiring,
DC disconnect, grid-connected inverter(s), AC disconnect, and a data acquisition and monitoring
system (DAS) and isolation transformer, as specified in final project specifications. The inverters
shall be wired to the building’s electrical system.
x The actual orientation and tilt of the array shall be optimized based upon computer studies for the
specific project location and its associated weather data and sun patterns. Provide design analysis and
installation recommendations for optimum output and energy savings.
B. Work included
x Provide engineering, labor, materials, and accessories required to furnish, install, start up, and
commission complete operating solar photovoltaic systems. Labor, materials, or accessories not
specifically called for in the Contract Documents, but required to provide a complete operating
system shall be provided without additional cost to the Owner.
Determine, coordinate, and incorporate the design and construction requirements of the Architect,
Structural Engineer, Mechanical Engineer, General Contractor, and other

x Subcontractors.
x Civil work (grouting) for PV structure. Also anti-corrosive material must be used for mounting
structure for SPV plant.
x AC – DC Distribution cables and grounding system shall be the responsibility of the Tenderer to
provide desired distribution and grounding system.

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Project: FINANCIAL HUB. THE NEW CAPITAL . EGYPT 280507.19
Date: SEPTEMBER 2020 SOLAR PV SYSTEMS TECHNICAL SPECIFECATION

x Supply of manual for Operation and Maintenance of all the system.

x Supply and installation of control equipment required for the system.
x Training to the user for operation and maintenance of the system.
x Any additional works not covered above, but necessary for the functioning of the system and required
as per specification incorporated. The items of minor nature, which are not mentioned, shall be
incorporated by the Tenderer.
x Regarding cabling work (external & internal) & construction of control room, the Tenderer is
required to visit the site and as per actual site conditions quote (including drawing & design)
accordingly.
C. PERFORMANCE REQUIREMENTS
x Minimum acceptable Performance ratio: 78% proofed by licensed software.

1.2 REFERENCES
x All equipment and calculations shall comply with requirements of the latest revision of the relevant
standards of:
A. NEC: National Electric Code.
B. NEMA: National Electric Manufacturers Association.
C. ANSI: American National Standards Institute.
D. IEC: International Electro Technical Commission.
E. NFPA: National Fire Protection Association.
F. ASTM: American Society for Testing and Materials.
G. ASCE (7-05 or 7-10): Minimum Design Loads for Buildings and Other Structures.
H. IBC (2006, 2009 or 2012): International Building Codes.
x Testing Sources
A. IEC 61215: Crystalline Silicon Terrestrial Photovoltaic Modules.
B. IEC 61730: Photovoltaic Module Safety Qualification.
C. IEC 61701: Salt Mist Corrosion Testing of Photovoltaic Modules.
D. UL 1703: Flat-Plate Photovoltaic Modules and Panels.

1.3 ACTIONSUBMITTALS

1.3.1. GENERAL:

Submit the necessary complete sets of documentation indicating type, size, rating, style, catalog
number, Manufacturers names, photographs and / or catalog data sheets for all items to ensure
compliance with Specifications. This documentation shall be subject to the approval of the

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Project: FINANCIAL HUB. THE NEW CAPITAL . EGYPT 280507.19
Date: SEPTEMBER 2020 SOLAR PV SYSTEMS TECHNICAL SPECIFECATION

Engineer and no equipment shall be ordered without his approval for all equipment and devices,
which are shown on documents (drawings, BOQ, etc). Any document submitted by the contractor
during the tender stage shall not be considered as technical submittal, it shall be used only to
approve the manufacture name. During technical submittal stage, contractor shall submit all
required technical document for study and approval. This study may drive to reject a vendor had
been previously approved during the tender stage.

1.3.2. DESIGN STUDIES:

Submit a study, which evaluates and determines the best orientation and slope of the solar panel
arrays. The study shall examine and evaluate the associated energy production (kWh) for various
orientations and slope. Study shall include average bi-annual (summer and winter) energy
production. Study shall take into consideration the adjacent obstructions and typical local weather
conditions such as typical occurrences of fog or high clouds. In the condition that all panel arrays
are not all in the same orientation, the study shall address any impacts this may have on the
overall system performance.

1.3.3. PRODUCT DATA:

Submit the following in accordance with Conditions of the Contract and Division-1 Specification
Sections:

A. System description with working principles.

B. System single line diagram.
C. Solar PV array lay-out.
D. Shop Drawings: Provide detailed drawings of the solar photovoltaic system and accessories with
dimensioned locations of components and external connections and attachments, detailed point-
to-point wiring diagrams showing each device and interconnections.
E. Design Data: Structural design calculations with signature of professional engineer licensed
to practice in the state with respect to project’s location.
F. Installation instructions.
G. Data sheets and user manuals of the solar PV panels and the solar grid
H. Data sheets and user manuals of inverter.
I. A system operation and maintenance manual.
J. Name, address, mobile number and email address of the service centerto be contacted in case of
failure or complaint.

1.3.4. CLOSEOUT SUBMITTALS

A. Operatingandmaintenanceinstructions.

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Project: FINANCIAL HUB. THE NEW CAPITAL . EGYPT 280507.19
Date: SEPTEMBER 2020 SOLAR PV SYSTEMS TECHNICAL SPECIFECATION

1.3.5. DELIVERY, STORAGE, AND HANDELING

A. Receive, handle and store materials in conformance with the manufacturers printed instructions.
B. Stock products under protection cover, in manufacturer's unopened packaging until the
installation’s start.
C. Stock supplies in a locations in accordance to manufacturer’s guidelines. Protect materials from
exposure to moisture.
D. Roof Placement: Avoid overloading the roof structure by spreading the bundles and crates.
Recommended location is over major supports such as beams (girders) or trusses.

1.3.6. SEQUENCING

A. Confirm that appropriate information required for installation of products of this section are
well-appointed in time to avoid interruption of construction.
B. Confirm that products of this section are provided in time to avoid interruption of construction

1.3.7. QUALITYASSURANCE

A. ManufacturerQualifications: Approvedmanufacturerofsolar systemlistedinthis Section with

minimum [10] years record of satisfactory manufacturing and support of
componentscomparabletobasisofdesignsystem.

1.3.8. WARRANTY

A. The system shall be warranted as specified in the purchase agreement, but shall be noless than
one year from the time of acceptance. The Solar Photovoltaic systemmanufacturer shall
replace or repair any defective parts within the first year of operationat no extra cost.
B. The photovoltaic panels shall be covered by the photovoltaic manufacturer’s warranteefor a
minimum of 25 years, and shall be passed through the supplier to the customer.
C. The inverter shall be covered by the manufacturer’s warrantee for a period of not lessthan five
years, and shall be passed through the supplier to the customer.

PART 2 – PRODUCTS

2.1 MANUFACTURERS

Refer to the attached manufacture list.

2.2 MATERIALS

PV SPECS

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Project: FINANCIAL HUB. THE NEW CAPITAL . EGYPT 280507.19
Date: SEPTEMBER 2020 SOLAR PV SYSTEMS TECHNICAL SPECIFECATION

x Specific annual yield: min 1400-1600 KWH/KWP proofed by licensesPV software and
monitoring system.
x Performance ratio after one year not less than (78-80%)proofed by monitoring system.
x General system efficiency: min 11%.
PV Modules
x Photovoltaic crystalline/polycrystalline modules shall be enclosed in a corrosion resistant heavy-
duty frame with tempered low iron anti-reflective coated glass and clear encapsulated insulation
(don’t use Plexiglas)
x Technology: we recommend mono crystalline for that specific project.
x Rated power: min.265Wp
x Format: min 60cells.
x Cables: min. 4- 6mm2 except otherwise noted.
x Protection: Junction box: min IP66 , Connector: min IP68
x Framing: anodized aluminum with min. of 4 grounding points.
x Operation temp: -40: +85°c.
x Power cost feasible limit: watt.
x Safety class: II
x Fire rating: C
x Wind load: min. 3800 Pa.
x Snow load: min. 5400 Pa.
x Open circuit voltage temp. Coefficient (TC Voc): Max. -0.34 %/°C
Mounting system:
x Heavy-Duty Photovoltaic Module Rack – Provide in lengths required without splices.
x Finish: Clear anodized aluminum. Providing same load capacity. Provide L-Feet, module
clamps, and other associated accessories by same manufacturer. Furnish stainless fasteners.
x Angle: 12.5°-25°.
x Potential: comes with own potential points.
x The fabricated material (stands, bracket etc.) should be Anodized Aluminum Alloy having
suitable thickness according to requirement of the site conditions.
x The fabricated frames must be made hot dip Galvanized Iron with FRP coating on it with
Stainless Steel (S.S.304) nut-bolts having brush /hairline finish quality.
Inverter:
x Efficiency: min 97%.
x Tracking: MPPT (never use PWM).

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Project: FINANCIAL HUB. THE NEW CAPITAL . EGYPT 280507.19
Date: SEPTEMBER 2020 SOLAR PV SYSTEMS TECHNICAL SPECIFECATION

x DC input: up to 1000VDC.
x AC output: 3 phase /230v/50Hz.
x Safety: min. IP65 / up to 100% humidity (non-condensing).
x Noise: max 50 dB.
x Max temp: -20: + 60°c.
x Overvoltage class: III.
x DC injection: 0.5 as per Egyptian code.
x Power factor: min. 1@rated power / adjustable0.8 lead , 0.8 lag.
x Essentials: DC disconnect.
Ground fault monitoring.
Grid monitoring.
DC reverse polarity protection.
AC short-circuit current capability.
Lightning arrester AC/DC protection
Communications software
Solar cables
x Double insulated single core copper wire for the interconnection of PV systems , flame retardant
,halogen free and UV-proof , 0.6/1kv
x Potential color coded (outside/inside).
x Flame retardant according to IEC 60332.1.2.
x Halogen-free according to EN 50267-2-1/-2.
x Ozone-resistant according to EN 50396.
x Weather-/UV resistant to HD 605/A1.
x Acidic retardant according to EN60811-2-1.
x Head: Fine tinned copper.
x Insulation: min. cross linked copolymer.
x Outer sheath: recommended reticulated copolymer.
x Conductor: fine wire according to VDE 0295.
x Safety: class 5/ IEC 60228 class 5.
x Rated voltage AC U0/U:600/1000v , DC U0/U: 900/1500v
x Operating voltage: min. DC 1.8 KV.
x Temperature range: E-40 °c to +100°C.
AC connection board:

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Project: FINANCIAL HUB. THE NEW CAPITAL . EGYPT 280507.19
Date: SEPTEMBER 2020 SOLAR PV SYSTEMS TECHNICAL SPECIFECATION

x Provide type tested form (1) low voltage panel complete with MCB 10ka,adjustable type MCCB
25ka Ics=Icu, fuses , 4pole RCCB 300ma ,surge protection, reverse power relay (if any), digital
multi-meter and all needed accessories for complete installation.
DC connection board:
x Provide modular construction, DC collecting panel for not less than 12 strings, Max. 1000 V DC
complete with fuses, DC disconnectedswitch, overvoltage protection ,surge protectionand all
needed accessories for complete installation.
AC cables
x Multi core power cables, with stranded copper conductors PVC insulated and PVC sheathed , 0.6
/ 1kv(CU/XLPE/ PVC), four core up to 35 sq.mm ,four core with reduced neutral above
35sqmm.
x Multi core power cables, with stranded aluminum conductors PVC insulated and PVC sheathed ,
0.6 / 1kv(AL./XLPE/ PVC), four core up to 35 sq.mm ,four core with reduced neutral above
35sqmm(if any).
Cable race way:
x Provide metal conduit, boxes, fittings, cabinets, gaskets and covers for all conduit installations.
The conduit bodies, boxes, fittings, cabinets and covers shall be hot-dipped galvanized steel
unless otherwise specified, with threaded hubs, and sufficient size to provide free space for all
conductors that shall be enclosed.
x Metal conduits shall be rigid galvanized steel (RGS) heavy gauge not less than 20 mm diameter
conforming to BS 4568 or IEC 60614, 1035 to ANSI Standard C 80.1. PVC conduits will not be
permitted. The surfaces and threads shall be corrosion-resistant coated. All RGS conduit joints
shall be threaded using standard tapered thread. Each conduit length shall be furnished with a
coupling and a thread protection cap.
x Pull and junction boxes shall be of the same material and manufacturer as conduits
x All cable trunking shall be Metal trunking made of hot dipped galvanized after fabrication sheet
steel with screw-on covers to BS4678.

PART3-EXECUTION

3.1 EXAMINATION

A. Inspect installation region to validate the project can be completed in agreement with the
drawings and structural calculations with no interruption from other equipment or trades.
B. Do not start installation till drawings and calculations have been accurately prepared.
C. If planning is the duty of alternative installer, notify Architect of unacceptable planning before
proceeding.

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Date: SEPTEMBER 2020 SOLAR PV SYSTEMS TECHNICAL SPECIFECATION

3.2 PREPARATION

A. Clean all surfaces including modules thoroughly preceding installation.

B. Arrange surfaces in accordance to manufacturer recommendation for project conditions.
C. Insure mounting rails or other type systems are properly secured and able to properly support the
modules.

3.3 INSTALLATION

A. Install in accordance with manufacturer's instructions.

B. Make sure that the module meets the technical requirements of the overall system.
C. Other system components shall not exert any adverse mechanical or electrical influences on the
module.
D. To avoid performance losses, all modules connected in series should be arranged with the same
orientation and tilt angle.
E. Try to reduce possibility of corrosive or electrolytic action between metals.
F. Implement care while installing components so as not to damage finish surfaces.
G. Touch up as required to repair damaged finishes.
H. Remove all protective masking from material immediately after installation.
I. Surveying and placing markings on roof top.
J. Preparing the mounting system.
K. Erecting mounting system.
L. Mounting of table racks & profiles.
M. Mounting PV panels.
N. Wiring all connections between modules, combiner box and inverter.
O. Building & creating network injection point.
P. Building up battery banks if any.
Q. Creating & installing fuses/C.B points.
R. Wiring and commissioning connection between battery banks and battery inverters if any.
S. Wiring and commissioning connection between battery inverters and distribution boards if any.
T. Wiring switchgear and protection fuses/MCCB.
U. Open circuit testing (up to 1000v DC).
V. Grounding the system against lighting and ground clusters.
W. Wiring and commissioning connection between inverters and panels.
X. Wiring switchgear and protection fuses.
Y. Open circuit testing (1000v DC).
Z. Installing system main disconnect breaker (required by utility company).

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Project: FINANCIAL HUB. THE NEW CAPITAL . EGYPT 280507.19
Date: SEPTEMBER 2020 SOLAR PV SYSTEMS TECHNICAL SPECIFECATION

AA. Programming system monitor screen.

3.4 PROTECTION

A. Protect installed products until execution of project.

B. Touch-up, repair or replace damaged products before completion.
C. Regular inspection of the system to ensure:
D. All fixtures are securely tightened and corrosion free.
E. Wiring is securely connected, properly arranged and free of corrosion.
F. Cables are free of damage.
G. Prior to installation, examine work area to verify measurements, and that commencing
installation complies with manufacturer's requirements.

3.4 approved manufactures:

Suntech China, SOLAR WORLD Germany, JINCO CHINA , Trinasolar or

Solar PV Modules
approved equal

On grid Inverter Schneider electric-SMA- Sungrow -ABB or approved equal

Mounting system Schletter Germany-HDG Germanyor approved equal locally

Solarlog-power dog-schnider electric or approved equalmatched with the
Monitoring system
existed central monitoring software in NBE bank
MEMCO – Aldawlia– Gilla– smart or approved equal type tested prisma
Ac panel boards
panels
Dc combiner box Integrated in inverter , ENWI , RPV Elektrotechnik or approved equal
Dc wiring KEB,BETAFLAM ,LIONI,CET,HIS, KWV or approved equal
Ac wiring El-sewedy cables , BICC cables or approved equal
Cable tray/trunking Egy tray – Emeco- NOVOor approved equal

EMT conduits ALLIED , WHEATLAND , STEEL ELECTRIC, burn or approved equal

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