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J516™ APR2016
SURFACE VEHICLE
STANDARD Issued 1952-01
Revised 2016-04

Superseding J516 OCT2011

(R) Hydraulic Hose Fittings

RATIONALE

This revision of SAE J516 is a complete rewrite that divides the standard into sections by hose fitting types. The section
numbers will match similar parts of ISO 12151, wherever applicable. In addition, the optional inch hex sizes for all hose
fittings were removed from all Tables and moved to Appendix D, and the Finish clause was changed to Corrosion Protection
with updated requirements.

1. SCOPE

This SAE Standard provides general and dimensional specifications for the most common hose fittings used in conjunction
with hydraulic hoses specified in SAE J517 and utilized in hydraulic systems on mobile and stationary equipment.

The general specifications contained in Sections 1 through 15 are applicable to all hydraulic hose fittings and supplement
the detailed specifications for the 100R-series fittings contained in the later sections of this document.

This document shall be utilized as a procurement document only to the extent agreed upon by the manufacturer and user.

Refer to SAE J517 for specifications of hose and information on hose assemblies. SAE J1273 contains information on
application factors affecting hose fittings, hose, and hose assemblies.

THE RATED WORKING PRESSURE OF A HOSE ASSEMBLY COMPRISING SAE J516 FITTINGS AND SAE J517 HOSE
SHALL NOT EXCEED THE LOWER OF THE TWO WORKING PRESSURE RATED VALUES.

The following are hose fitting types contained in this document:

Section 1. O-ring face seal hose fittings shall be as shown in Figures 4 to 7 and in Tables 2 to 5.

Section 2. Flareless 24° cone hose fittings shall be as shown in Figures 9 to 10 and in Tables 7 to 8.

Section 3. 4-bolt split flange hose fittings shall be as shown in Figures 11 to 17 and in Tables 9 to 15.

Section 4. Straight thread O-ring hose fittings shall be as shown in Figure 18 and in Table 16.

Section 5. 37° flare hose fittings shall be as shown in Figures 19 to 22 and in Tables 17 to 20.

Section 6. Dryseal pipe thread hose fittings shall be as shown in Figure 23 and in Table 21.

Male and female 45° flare hose fittings shall be as shown by the 37° flare figures and tables.

__________________________________________________________________________________________________________________________________________
SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely
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SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and
suggestions.
Copyright © 2016 SAE International
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
recording, or otherwise, without the prior written permission of SAE.
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SAE INTERNATIONAL J516™ APR2016 Page 2 of 34

It is recommended that where step sizes or additional types of fittings are required, they be designed to conform with the
specifications of this document insofar as they may apply. The following general specifications shall supplement the
dimensional data contained in the tables with respect to all unspecified detail.

2. REFERENCES

2.1 Applicable Documents

The following publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the
latest issue of SAE publications shall apply.

2.1.1 SAE Publications

Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA
and Canada) or +1 724-776-4970 (outside USA), www.sae.org.

SAE J476 Dryseal Pipe Threads

SAE J512 Automotive Tube Fittings

SAE J514 Hydraulic Tube Fittings

SAE J517 Hydraulic Hose

SAE J518 Hydraulic Flanged Tube, Pipe, and Hose Connections, Four-Bolt Split Flange Type

SAE J846 Coding Systems for Identification of Fluid Conductors and Connectors

SAE J1273 Recommended Practices for Hydraulic Hose Assemblies

SAE J1453-1 Specification for O-Ring Face Seal Connectors: Part 1 - Tube Connection Details and Common
Requirements for Performance and Tests

SAE J1453-3 Specification for O-Ring Face Seal Connectors: Part 3 - Requirements, Dimensions, and Tests for Steel
Unions, Bulkheads, Swivels, Braze Sleeves, Connectors, Caps, and Connectors with SAE J1926-2 Inch
Stud Ends

SAE J1926-2 Connections for General Use and Fluid Power - Ports and Stud Ends with ASME B1.1 Threads and O-Ring
Sealing - Part 2: Heavy-Duty (S Series) Stud Ends

SAE J1926-3 Connections for General Use and Fluid Power - Ports and Stud Ends with ASME B1.1 Threads and O-Ring
Sealing - Part 3: Light-Duty (L Series) Stud Ends

2.1.2 ASTM Publication

Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-
832-9585, www.astm.org

ASTM B 117 Method of Salt Spray (Fog) Testing

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SAE INTERNATIONAL J516™ APR2016 Page 3 of 34

2.1.3 ASME Publication

Available from ASME International, 22 Law Drive, P.O. Box 2900, Fairfield, NJ 07007-2900, Tel: 973-882-1170,
www.asme.org.

ASME B1.1 Screw Thread

2.1.4 ISO Publications

Copies of these documents are available online at http://webstore.ansi.org/

ISO 4759-1 Tolerances for fasteners - Part 1: Bolts, screws, studs and nuts - Product grades A, B and C

ISO 9227 Corrosion tests in artificial atmospheres - Salt spray tests

ISO 12151-1 Connections for hydraulic fluid power and general use – Hose fittings – Part 1: Hose fittings with ISO 8434-
3 O-ring face seal ends

ISO 12151-2 Connections for hydraulic fluid power and general use – Hose fittings – Part 2: Hose fittings with ISO 8434-
1 24° cone connector ends with O-rings

ISO 12151-3 Connections for hydraulic fluid power and general use – Hose fittings – Part 3: Hose fittings with ISO 6162-
1 and ISO 6162-2 flange ends

ISO 12151-4 Connections for hydraulic fluid power and general use – Hose fittings – Part 4: Hose fittings with ISO 6149
metric stud ends

ISO 12151-5 Connections for hydraulic fluid power and general use – Hose fittings – Part 5: Hose fittings with ISO 8434-
2 37° flared ends

3. SIZE DESIGNATIONS

The hose fitting size is generally designated by the SAE dash sizes in accordance with SAE J846, as follows:

3.1 The hose dash size is equivalent to the number of sixteenth inch increments in the hose size, except in the case of
SAE 100R5 and 100R14 hose where it is equivalent to the number of sixteenth inch increments in the outside diameter
of tubing having approximately the same inside diameter as the hose.

3.2 The pipe thread dash size is the number of sixteenth inch increments in the nominal pipe thread size.

3.3 The O-ring boss, 37° and 45° flared, and flareless type thread SAE dash sizes correspond to the number of sixteenth
inch increments in the outside diameter of the tubing with which they are designed to be used.

3.4 The 4-bolt split flange SAE dash size is the number of sixteenth inch increments in the flange size.

4. HOSE FITTING (CONNECTOR) IDENTIFICATION

All hose fittings, permanently attached and field attachable styles, shall be legibly and permanently marked with the
manufacturers name or logo to allow for positive identification. Additional permanent marking is also required to provide a
means to identify the proper hose to be used with the hose fitting. Other marking, such as customers assembly number,
date code, etc., is permissible as agreed upon by the supplier and user.
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5. DIMENSIONS AND TOLERANCES

Tabulated dimensions shall apply to the finished parts, plated or otherwise processed, as specified by the purchaser. Details
of internal construction of the attaching portion of fittings are not specified and shall be optional with the manufacturer,
providing the fittings, properly assembled onto the appropriate hose, meet the qualification requirements when the
assemblies are subjected to the various tests specified in SAE J517.

The maximum and minimum across flat dimensions shall be within the commercial tolerance of bar stock from which the
fittings are produced. Formed or upset hexagon contours shall fit standard wrench size openings. The minimum across
corners dimensions of external hexagons shall be 1.092 times the nominal width across flats, but shall not result in a side
flat width of less than 0.43 times the nominal width across flats. Tolerance on all dimensions not otherwise listed shall be
±0.40 mm. Fitting seats shall be concentric with straight thread pitch diameters within 0.25 mm as measured by full indicator
reading (FIR).

Angular tolerance on the bend of elbow hose fittings shall be ±3°.

6. PASSAGES

The tabulated d2 dimensions reflect the minimum bore at any point through the fitting prior to assembly to the hose. For
SAE 100R5 and SAE 100R14 hose fittings, the d2 dimension can be 0.2 mm smaller than the values listed in the tables.
The after assembly bore reduction will be a maximum of 10%. The reduction must be in the general shape of a venturi.
Where passages in straight fittings are machined from opposite ends, the offset at the meeting point shall not exceed
0.40 mm. On angle fittings, the cross-sectional area at the junction of fluid passages shall not be less than that of the
smallest passage. This assembly passage definition does not apply to bent tubes.

7. CONTOUR

Details of contour shall be optional with the manufacturer, providing the tabulated dimensions are maintained and
serviceability of fittings is not impaired.

8. STRAIGHT THREADS

Unified Standard Class 2A external and Class 2B internal threads shall apply to plain finish (unplated) fittings having straight
threads. For externally threaded parts with additive finish, the maximum diameters of Class 2A may be exceeded by the
amount of the allowance, that is, the basic diameters (Class 2A maximum diameters plus the allowance) shall apply to an
externally threaded part after plating. For internally threaded parts with additive finish, the Class 2B diameters apply after
plating.

The pitch diameter tolerance shall be the same as the corresponding diameter-pitch combination and class of the Unified
Fine and 12 thread series. See ASME B1.1.

Where external threads are produced by roll threading and the body is not undercut, the unthreaded portion adjacent to the
shoulder may be reduced to the minimum pitch diameter.

External threads shall be chamfered and internal threads shall be countersunk as specified in the dimensional tables.

9. THREAD ECCENTRICITY TOLERANCES

The various thread elements of Class 2A external and Class 2B internal threads on hose fittings shall be concentric within
the limitations specified under General Specifications in SAE J512.
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10. PIPE THREADS

Taper pipe threads shall conform to the Dryseal American Standard Taper Pipe Thread (NPTF). Specifications are given
in detail in SAE J476.

External pipe threads shall be chamfered from the diameters tabulated in Table 1 to produce the specified length of
chamfered or partial thread. Internal pipe threads shall be countersunk 90°, included angle, to the diameters specified in
Table 1:

Table 1 - Pipe thread dimensions

Dimensions in millimeters
Thread Thread
Nominal Length of Length of Internal Internal
Inch External External Chamfered Chamfered Thread Thread
Pipe Chamfer Chamfer or Partial or Partial Counter-sink Counter-sink
Thread Dia(1) Dia(1) Thread Thread Dia(1) Dia(1)
Size Max Min Max Min Max Min
1/16 5.8 5.4 0.5 0.3 8.8 8.4
1/8 8.1 7.6 1.4 1.0 11.2 10.7
1/4 10.7 10.2 2.1 1.4 14.5 14.0
3/8 14.0 13.4 2.1 1.4 18.0 17.5
1/2 17.3 16.8 2.7 1.8 22.1 21.6
3/4 22.6 22.1 2.7 1.8 27.4 26.9
1 28.4 27.7 3.3 2.2 34.8 34.0
1-1/4 37.1 36.3 3.3 2.2 43.4 42.7
1-1/2 43.2 42.4 3.3 2.2 49.5 48.8
2 55.1 54.4 3.3 2.2 61.2 60.7
1) Tabulated diameters conform with Appendix A, SAE J476.

11. MATERIAL

Fittings shall be made from materials of good quality, capable of withstanding the stresses resulting from hydraulic pressures
equal to the minimum burst pressure of the applicable hose size and type to which they are assembled without failure.

12. CORROSION PROTECTION

The external surfaces and threads of all carbon steel parts shall be plated or coated with a suitable material that passes a
salt spray test in accordance with ISO 9227 or ASTM B 117. The following requirements shall apply:

 No appearance of corrosion products of the protective coating before 96 h.

 No appearance of corrosion products of the base metal before 144 h.

The following exceptions shall apply:

a. All internal fluid passages.

b. Edges such as hex points, serrations, and crests of threads where there may be mechanical deformation of the plating
or coating typical of mass-produced parts or shipping effects.

c. Areas where there is mechanical deformation of the plating or coating caused by crimping, flaring, bending and other
post-plate metal forming operations.

d. Areas where the parts are suspended or affixed in the test chamber where condensate can accumulate.

Parts manufactured to this standard shall not be cadmium plated and shall not use hexavalent chromate coatings. Internal
fluid passages shall be protected from corrosion during storage and shipping. Changes in plating or coating shall be re-
qualified to ensure assembly torque is not affected.
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13. WORKMANSHIP

Workmanship shall conform to the best commercial practice to produce high-quality fittings. Fittings shall be free from all
hanging burrs, loose scales, and slivers which might become dislodged in usage, sharp edges, and all other defects that
might affect their serviceability. All sealing surfaces must be smooth except that annular tool marks up to 2.5 µm maximum,
unless specified otherwise, shall be permissible.

14. ASSEMBLY CONSIDERATIONS

Use of a compatible lubricant in assembling dryseal pipe threads on hose fittings may be desirable to minimize galling and
effect a pressure-tight seal.

Use of two wrenches when assembling hose fitting swivel connections, if possible, is recommended to avoid introducing
twist to the hose.

15. PRESSURE RATINGS

Some hose pressure ratings in SAE J517 exceed the pressure ratings for the connection (threads, flanges, etc.) of certain
types of hose fittings shown in SAE J516. SAE J518 and J1453 specify pressure ratings for 4-bolt split flange and O-ring
face seal type hose fittings, respectively. For all other types of hose fitting connections consult the fitting manufacturer for
pressure ratings. The pressure rating of a hose assembly comprising SAE J516 fittings and SAE J517 hose shall not exceed
the lower of the two pressure rating values.

16. ORDERING INFORMATION

Hydraulic hose fittings that meet the requirements of this standard can be ordered in accordance with the Part Identification
Number (PIN) described in SAE J846.

NOTE: Metric hex parts shall be supplied unless otherwise specified. When ordering the optional inch hex hose fittings,
the letter M shall not be used between the fitting type and the fitting shape codes as shown in Figure 2.

Examples of Code Applied to Hose Fittings

A permanently attached female 37° flared straight hose fitting, made from metric hex carbon steel, for 1/4 in tube OD
(-4 thread size) and 1/4 in ID SAE 100R2, type AT hydraulic hose (shown in Figure 18 and Table 16), would be coded as
shown in Figure 1.

Permanently attached
Female 37° flared
Metric Hex
Straight
1/4 inch tube OD
SAE 100R2 AT hose
1/4 inch hose ID
Carbon steel
SAE J516* 4 - 4 P24M0154C 4 - 4 P 24 M 01 54 C

Size identification Material identification

Fitting and hose identification
* Include SAE ‘J’ No. in the Part Identification Number (PIN) when specified.

Figure 1 - Example of code applied to metric hex hose fittings

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A field attachable female 37° flared straight hose fitting, made from stainless steel, for 1/4 in tube OD (-4 thread size) and
1/4 in ID SAE 100R2, type AT hydraulic hose (shown in Figure 18 and Table 165), would be coded as shown in Figure 2.

Field attachable
Female 37° flared

Straight
1/4 inch tube OD
SAE 100R2 AT hose
1/4 inch hose ID
Stainless steel

SAE J516* 4 - 4 F240154S 4 - 4 F 24 01 54 S

Size identification Material identification

Fitting and hose identification

* Include SAE ‘J’ No. in the Part Identification Number (PIN) when specified.

Figure 2 - Example of code applied to inch hex hose fittings

A permanently attached code 61 4-bolt split flange 45° short elbow hose fitting, made from carbon steel, for 1 in flange size
and 3/4 in ID SAE 100R12 hydraulic hose (shown in Figure 14 and Table 12), would be coded as shown in Figure 3.
Permanently attached

Code 61 4-bolt split flange

45° short elbow

1 inch flange size
SAE 100R12 hose
3/4 inch hose ID
Carbon steel

SAE J516* 16 - 12 P392277C 16 - 12 P 39 22 77 C

Size identification Material identification

Fitting and hose identification

* Include SAE ‘J’ No. in the Part Identification Number (PIN) when specified.

Figure 3 - Example of code applied to flange hose fittings

An interchange that shows the conversion between the new codes and codes that were used in previous editions of SAE
J516 is shown in Appendix C.
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SECTION 1

O-RING FACE SEAL HOSE FITTINGS

This section of SAE J516 is technically equivalent to the hose fittings in ISO 12151-1.

NOTE 1: Connection details in accordance with SAE J1453-1

NOTE 2: Method of attachment of hose fitting to hose is optional.

Figure 4 - male O-Ring Face Seal straight hose fittings -

X55M01XX (metric hex) or X5501XX (inch hex)

Table 2 - Dimensions of male O-Ring Face Seal straight hose fittings

Dimensions in millimeters
SAE d1 d1
Fitting Metric SAE Hose d2b L1c L2 S1d,e
Size Threada Hose Size Dash Size min max min X55M01XX
4-4 9/16-18 UNF 6.3 -4 3 60 10 17
4-5 9/16-18 UNF 8 -5 5 65 10 17
6-4 11/16-16 UNF 6.3 -4 3 63 10 19
6-5 11/16-18 UNF 8 -5 5 67 10 19
6-6 11/16-16 UNF 10 -6 6 70 10 19
8-6 13/16-16 UN 10 -6 6 73 11 22
8-8 13/16-16 UN 12.5 -8 8 80 11 22
10-8 1-14 UNS 12.5 -8 8 85 13 27
10-10 1-14 UNS 16 -10 11 90 13 27
12-10 1 3/16-12 UN 16 -10 11 94 15 32
12-12 1 3/16-12 UN 19 -12 14 95 15 32
16-12 1 7/16-12 UN 19 -12 14 100 19 41
16-16 1 7/16-12 UN 25 -16 19 100 19 41
20-16 1 11/16-12 UN 25 -16 19 108 21 46
20-20 1 11/16-12 UN 31.5 -20 25 120 21 46
24-20 2-12 UN 31.5 -20 25 132 25 55
24-24 2-12 UN 38 -24 31 150 25 55
a) In accordance with ASME B1.1, class 2A (except for 1-14 UNS-2A. the dimensions of which are given in SAE J1453-1).
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be
as described in Paragraph 6.
c) Dimension L1 is measured after assembly.
d) Based on available metric hex sizes in accordance with ISO 4759-1, product grade C.
e) For optional inch hex sizes, see Table 24 in Appendix D.
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STYLE A (X53M24XX or X5324XX) STYLE B (X53M25XX OR X5325XX)

SHOWN WITH SEALING SURFACE EXPOSED

NOTE 1: Connection details in accordance with SAE J1453-1.

NOTE 2: Method of attachment of swivel nut is as chosen by the manufacturer.
NOTE 3: Method of attachment of hose fitting to hose is optional.

Figure 5 - female O-Ring Face Seal swivel straight hose fittings -

Style A [X53M24XX (metric hex) or X5324XX (inch hex)] and
Style B [X53M25XX (metric hex) or X5325XX (inch hex)]

Table 3 - Dimensions of female O-Ring Face Seal swivel straight hose fittings

Dimensions in millimeters
L5d max L5d max
SAE d1 d1 Style A Style B S2e,f,g
Fitting Metric SAE Hose d2b L3 L4c X53M24XX X53M25XX X53M24XX
Size Threada Hose Size Dash Size min min min X5324XX X5325XX X53M25XX
4-4 9/16-18 UNF 6.3 -4 3 6 6.5 70 80 17
4-5 9/16-18 UNF 8 -5 5 6 6.5 75 85 17
6-4 11/16-16 UNF 6.3 -4 3 6 6.5 73 83 22
6-5 11/16-16 UNF 8 -5 5 6 6.5 78 88 22
6-6 11/16-16 UNF 10 -6 6 6 6.5 80 90 22
8-6 13/16-16 UN 10 -6 6 6 8 85 95 24
8-8 13/16-16 UN 12.5 -8 8 6 8 90 100 24
10-8 1-14 UNS 12.5 -8 8 6 9.5 93 108 30
10-10 1-14 UNS 16 -10 11 6 9.5 95 110 30
12-10 1 3/16-12 UN 16 -10 11 6 9.5 100 115 36
12-12 1 3/16-12 UN 19 -12 14 7 9.5 100 115 36
16-12 1 7/16-12 UN 19 -12 14 7 11 105 120 41
16-16 1 7/16-12 UN 25 -16 19 8 11 105 120 41
20-16 1 11/16-12 UN 25 -16 19 8 12.5 115 130 50
20-20 1 11/16-12 UN 31.5 -20 25 9 12.5 125 140 50
24-20 2-12 UN 31.5 -20 25 9 15.5 135 155 60
24-24 2-12 UN 38 -24 31 9 15.5 150 170 60
a) In accordance with ASME B1.1, class 2B (except for 1-14 UNS-2B. the dimensions of which are given in SAE J1453-1).
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as described
in Paragraph 6.
c) Crimp style nut is permissible, but width of hexagonal head shall meet L3 minimum.
d) Dimension L5 is measured after assembly.
e) Based on available metric hex sizes in accordance with ISO 4759-1, product grade C.
f) Larger hex sizes may be used for high pressure applications and/or severe operating conditions.
g) For optional inch hex sizes, see Table 24 in Appendix D.
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NOTE 1: Connection details in accordance with SAE J1453-1.

NOTE 2: Method of attachment of swivel nut is as chosen by the manufacturer.
NOTE 3: Method of attachment of hose fitting to hose is optional.

Figure 6 - female O-Ring Face Seal swivel 45° elbow hose fittings -
Short [X53M22XX (metric hex) or X5322XX (inch hex)] and
Medium [X53M23XX (metric hex) or X5323XX (inch hex)]
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Table 4 - dimensions of female O-Ring Face Seal swivel 45° elbow hose fittings

Dimensions in millimeters
d1 L6c L6 L7c,d L7d
d1 SAE 1.5 1.5 max max
SAE Metric Hose Short Medium Short Medium S2e,f,g,h
Fitting Hose Dash d2b X53M22XX X53M23XX X53M22XX X53M23XX X53M22XX
Size Threada Size Size min X5322XX X5323XX X5322XX X5323XX X53M23XX
4-4 9/16-18 UNF 6.3 -4 3 10 –– 90 –– 17
4-5 9/16-18 UNF 8 -5 5 10 –– 95 –– 17
6-4 11/16-16 UNF 6.3 -4 3 11 –– 93 –– 22
6-5 11/16-16 UNF 8 -5 5 11 –– 98 –– 22
6-6 11/16-16 UNF 10 -6 6 11 –– 100 –– 22
8-6 13/16-16 UN 10 -6 6 15 –– 105 –– 24
8-8 13/16-16 UN 12.5 -8 8 15 –– 110 –– 24
10-8 1-14 UNS 12.5 -8 8 16 –– 118 –– 30
10-10 1-14 UNS 16 -10 11 16 –– 120 –– 30
12-10 1 3/16-12 UN 16 -10 11 21 –– 124 –– 36
12-12 1 3/16-12 UN 19 -12 14 21 –– 125 –– 36
16-12 1 7/16-12 UN 19 -12 14 24 –– 130 –– 41
16-16 1 7/16-12 UN 25 -16 19 24 –– 130 –– 41
25 c 160 c
20-16 1 11/16-12 UN 25 -16 19 32 167 50
20-20 1 11/16-12 UN 31.5 -20 25 25 c 32 170 c 177 50
24-20 2-12 UN 31.5 -20 25 27 c 42 175 c 190 60
27 c 190 c
24-24 2-12 UN 38 -24 31 42 205 60
a) In accordance with ASME B1.1, class 2B (except for 1-14 UNS-2B. the dimensions of which are given in SAE J1453-1).
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as described in
Paragraph 6.
c) Short drop hose fittings in connection sizes -20 and -24 may not be manufactured by preferred methods with ratings suitable for use
with high pressure spiral wire hose, which is typically used at working pressures of 21 MPa or 17.5 MPa and higher in hose sizes 31.5
and 38, respectively. Use preferred medium drop hose fittings or consult manufacturer for availability.
d) Dimension L7 is measured after assembly.
e) Based on available metric hex sizes in accordance with ISO 4759-1, product grade C.
f) Crimp style nut is permissible, but width of hexagonal head shall meet L4 minimum from Table 2A.
g) Larger hex sizes may be used for high pressure applications and/or severe operating conditions.
h) For optional inch hex sizes, see Table 24 in Appendix D.
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NOTE 1: Connection details in accordance with SAE J1453-1.

NOTE 2: Method of attachment of swivel nut is as chosen by the manufacturer.
NOTE 3: Method of attachment of hose fitting to hose is optional.

Figure 7 - female O-Ring face seal swivel 90° elbow hose fittings -
Short [X53M14XX (metric hex) or X5314XX (inch hex)],
Medium [X53M20XX (metric hex) or X5320XX (inch hex)] and
Long [X53M15XX (metric hex) or X5315XX (inch hex)]
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Table 5 - Dimensions of female O-Ring Face Seal swivel 90° elbow hose fittings

Dimensions in millimeters
d1 L8c L8d L8e
d1 SAE ±1.5 ±1.5 ±1.5 S2g,h,I,j
SAE Metric Hose Short Medium Long X53M14XX
Fitting Hose Dash d2b X53M14XX X53M20XX X53M15XX L9f X53M20XX
Size Threada Size Size min X5314XX X5320XX X5315XX max X53M15XX
4-4 9/16-18 UNF 6.3 -4 3 21 32 46 90 17
4-5 9/16-18 UNF 8 -5 5 21 32 46 95 17
6-4 11/16-16 UNF 6.3 -4 3 23 38 54 93 22
6-5 11/16-16 UNF 8 -5 5 23 38 54 98 22
6-6 11/16-16 UNF 10 -6 6 23 38 54 100 22
8-6 13/16-16 UN 10 -6 6 29 41 64 105 24
8-8 13/16-16 UN 12.5 -8 8 29 41 64 110 24
10-8 1-14 UNS 12.5 -8 8 32 47 70 118 30
10-10 1-14 UNS 16 -10 11 32 47 70 120 30
12-10 1 3/16-12 UN 16 -10 11 48 58 96 124 36
12-12 1 3/16-12 UN 19 -12 14 48 58 96 125 36
16-12 1 7/16-12 UN 19 -12 14 56 71 114 130 41
16-16 1 7/16-12 UN 25 -16 19 56 71 114 130 41
20-16 1 11/16-12 UN 25 -16 19 64 c 78 129 160 50
20-20 1 11/16-12 UN 31.5 -20 25 64 c 78 129 170 50
24-20 2-12 UN 31.5 -20 25 69 c 86 141 175 60
24-24 2-12 UN 38 -24 31 69 c 86 141 190 60
a) In accordance with ASME B1.1, class 2B (except for 1-14 UNS-2B. the dimensions of which are given in SAE J1453-1).
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as described
in Paragraph 6.
c) Short drop hose fittings in connection sizes -20 and -24 may not be manufactured by preferred methods with ratings suitable for
use with high pressure spiral wire hose, which is typically used at working pressures of 21 MPa or 17.5 MPa and higher in hose
sizes 31.5 and 38, respectively. Use preferred medium drop hose fittings or consult manufacturer for availability.
d) Medium drop hose fittings will clear 90° adjustable stud elbow per SAE J1453-3. See Appendix B.
e) Long drop hose fittings will clear short drop hose fittings. See Appendix B.
f) Dimension L9 is measured after assembly.
g) Based on available metric hex sizes in accordance with ISO 4759-1, product grade C.
h) Crimp style nut is permissible, but width of hexagonal head shall meet L4 minimum from Table 2A.
i) Larger hex sizes may be used for high pressure applications and/or severe operating conditions.
j) For optional inch hex sizes, see Table 24 in Appendix D.
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SAE INTERNATIONAL J516™ APR2016 Page 14 of 34

NOTE 1: Connection details in accordance with SAE J1453-1

NOTE 2: Method of attachment of hose fitting to hose is optional

a. Maximum bulkhead thickness is 14 mm. For minimum thickness, see i3 and i4 in SAE J1453-1 Figure 10.

Figure 8 - Male O-Ring Face Seal straight bulkhead hose fittings -

X48M01XX (metric hex) or X4801XX (inch hex)

Table 6 - Dimension of male O-Ring Face Seal straight bulkhead hose fittings

Dimensions in millimeters
SAE d1 d1
Fitting Metric SAE Hose d2b L10 L11c L12 S3d
Size Threada Hose Size Dash Size min min max ref X48M01XX
4-4 9/16-18 UNF 6.3 -4 3 7 82 31.5 22
4-5 9/16-18 UNF 8 -5 5 7 87 32 22
6-6 11/16-16 UNF 10 -6 6 8 95 34 27
8-6 13/16-16 UN 10 -6 6 9 100 36.5 30
8-8 13/16-16 UN 12.5 -8 8 9 105 36.5 30
10-8 1-14 UNS 12.5 -8 8 10.5 105 40.5 36
10-10 1-14 UNS 16 -10 11 10.5 115 40.5 36
12-10 1 3/16-12 UN 16 -10 14 10.5 120 41.5 41
12-12 1 3/16-12 UN 19 -12 14 10.5 120 41.5 41
16-12 1 7/16-12 UN 19 -12 19 10.5 125 42 46
16-16 1 7/16-12 UN 25 -16 19 10.5 125 42 46
20-20 1 11/16-12 UN 31.5 -20 25 10.5 145 42 50
24-24 2-12 UN 38 -24 31 10.5 175 42 60
a) In accordance with ASME B1.1, class 2B (except for 1-14 UNS-2B thread. the dimensions of which are given in SAE J1453-1).
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as described
in Paragraph 6.
c) Dimension L11 is measured after assembly.
d) Based on available metric hex sizes in accordance with ISO 4759-1, product grade C.
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SAE INTERNATIONAL J516™ APR2016 Page 15 of 34

SECTION 2

FLARELESS 24° CONE HOSE FITTINGS

This section of SAE J516 is similar in design to the hose fittings in ISO 12151-2, except the SAE hose fittings have inch
threads and the ISO hose fittings have metric threads.

NOTE: SAE J516 flareless hose fittings are not interchangeable with ISO 12151-2 hose fittings.

NOTE 1: Connection details in accordance with SAE J514.

NOTE 2: Method of attachment of hose fitting to hose is optional.

Figure 9 - Male flareless 24° cone straight hose fittings -

x33M01xx (metric hex) or X3301XX (inch hex)

Table 7 - Dimensions of male flareless 24° cone straight hose fittings

Dimensions in millimeters
SAE d1 d1
Fitting Metric SAE Hose d2b L13 L14c S4d,e
Size Threada Hose Size Dash Size min min max X33M01XX
4-4 7/16–20 6.3 -4 3 5.5 61 12
6-5 9/16–18 8 -5 5 6 61 17
6-6 9/16–18 10 -6 6 6 62 17
8-6 3/4–16 10 -6 6 7.5 65 19
8-8 3/4–16 12.5 -8 8 7.5 74 19
10-8 7/8–14 12.5 -8 8 8.5 76 24
10-10 7/8–14 16 -10 11 8.5 83 24
10-12 7/8–14 19 -12 14 8.5 90 24
12-10 1-1/16–12 16 -10 11 12.5 88 27
12-12 1-1/16–12 19 -12 14 12.5 90 27
16-16 1-5/16–12 25 -16 19 14 102 36
a) In accordance with ASME B1.1, class 2A.
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after
assembly shall be as described in Paragraph 6.
c) Dimension L14 is measured after assembly.
d) Based on available metric hex sizes in accordance with ISO 4759-1, product grade C.
e) For optional inch hex sizes, see Table 24 in Appendix D.
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SAE INTERNATIONAL J516™ APR2016 Page 16 of 34

NOTE 1: Connection details in accordance with SAE J514.

NOTE 2: Method of attachment of swivel nut is as chosen by the manufacturer.
NOTE 3: Method of attachment of hose fitting to hose is optional.

Figure 10 - Female flareless 24° cone swivel straight hose fittings -

X36M01XX (metric hex) or X3601XX (inch hex)

Table 8 - Dimensions of female flareless 24° cone swivel straight hose fittings

Dimensions in millimeters
SAE d1 d1
Fitting Metric SAE Hose d2b L15 L16c S5d,e
Size Threada Hose Size Dash Size min ref max X36M01XX
4-4 7/16–20 6.3 -4 3 16.6 67 14
6-5 9/16–18 8 -5 5 18.3 68 19
6-6 9/16–18 10 -6 6 18.3 71 19
8-6 3/4–16 10 -6 6 20.4 74 22
8-8 3/4–16 12.5 -8 8 20.4 83 22
10-8 7/8–14 12.5 -8 8 22.3 84 27
10-10 7/8–14 16 -10 11 22.3 90 27
10-12 7/8–14 19 -12 14 22.3 93 27
12-10 1-1/16–12 16 -10 11 23.1 93 32
12-12 1-1/16–12 19 -12 14 23.1 93 32
16-16 1-5/16–12 25 -16 19 27.3 109 41
a) In accordance with ASME B1.1, class 2B.
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly
shall be as described in Paragraph 6.
c) Dimension L16 is measured after assembly.
d) Based on available metric hex sizes in accordance with ISO 4759-1, product grade C.
e) For optional inch hex sizes, see Table 24 in Appendix D.
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SAE INTERNATIONAL J516™ APR2016 Page 17 of 34

SECTION 3

4-BOLT SPLIT FLANGE HOSE FITTINGS

This section of SAE J516 is technically equivalent to the hose fittings in ISO 12151-3.

NOTE 1: Connection details and O-rings in accordance with SAE J518.

NOTE 2: Method of attachment of hose fitting to hose is optional.

Figure 11 - 4-Bolt split flange straight hose fittings -

X3901XX (code 61) or X4901XX (code 62)

Table 9 - Dimensions of 4-bolt split flange straight hose fittings

Dimensions in millimeters
d3 d3
SAE d1 d1 Ref Ref
Fitting Metric SAE Hose d2a Code 61 Code 62 L17b
Size Hose Size Dash Size min X3901XX X4901XX max
8-8 12.5 -8 8 30.2 31.8 100
12-8 12.5 -8 8 38.1 41.3 120
12-12 19 -12 14 38.1 41.3 140
16-12 19 -12 14 44.5 47.6 150
16-16 25 -16 19 44.5 47.6 150
20-16 25 -16 19 50.8 54 163
20-20 31.5 -20 25 50.8 54 175
24-20 31.5 -20 25 60.3 63.5 182
24-24 38 -24 31 60.3 63.5 200
32-24 38 -24 31 71.4 79.4 220
32-32 51 -32 42 71.4 79.4 240
40-40 64 -40 –– 84.1 –– ––
48-48 76 -48 –– 101.6 –– ––
a) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after
assembly shall be as described in Paragraph 6.
b) Dimension L17 is measured after assembly.
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SAE INTERNATIONAL J516™ APR2016 Page 18 of 34

P
NOTE 1: Connection details and O-rings in accordance with SAE J518.
NOTE 2: Method of attachment of hose fitting to hose is optional.

Figure 12 - 4-Bolt split flange 22 1/2° elbow hose fittings -

X3910XX (code 61) or X4910XX (code 62)

Table 10 - Dimensions of 4-Bolt split flange 22 1/2° elbow hose fittings

Dimensions in millimeters
d3 d3
SAE d1 d1 Ref Ref
Fitting Metric SAE Hose d2a Code 61 Code 62 L18 L19b
Size Hose Size Dash Size min X3910XX X4910XX 3 max
8-8 12.5 -8 8 30.2 31.8 9 105
12-8 12.5 -8 8 38.1 41.3 11 115
12-12 19 -12 14 38.1 41.3 11 135
16-12 19 -12 14 44.5 47.6 14 170
16-16 25 -16 19 44.5 47.6 14 170
20-16 25 -16 19 50.8 54 15 193
20-20 31.5 -20 25 50.8 54 15 205
24-20 31.5 -20 25 60.3 63.5 18 232
24-24 38 -24 31 60.3 63.5 18 250
32-24 38 -24 31 71.4 79.4 22 285
32-32 51 -32 42 71.4 79.4 22 305
40-40 64 -40 57 84.1 –– 16 173
48-48 76 -48 68 101.6 –– 18 185
a) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly
shall be as described in Paragraph 6.
b) Dimension L19 is measured after assembly.
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SAE INTERNATIONAL J516™ APR2016 Page 19 of 34

NOTE 1: Connection details and O-rings in accordance with SAE J518.

NOTE 2: Method of attachment of hose fitting to hose is optional.

Figure 13 - -4-Bolt split flange 30° elbow hose fittings -

Short [X3911XX (code 61) or X4911XX (code 62)] and
Medium [X3926XX (code 61) or X4926XX (code 62)]

Table 11 - Dimensions of 4-Bolt split flange 30° elbow hose fittings

Dimensions in millimeters
d3 d3 L20b L20b
Ref Ref 3 3
SAE d1 d1 Code 61 Code 62 Short Medium
Fitting Metric SAE Hose d2a X3911XX X4911XX X3911XX X3926XX L21c
Size Hose Size Dash Size min X3926XX X4926XX X4911XX X4926XX max
8-8 12.5 -8 8 30.2 31.8 –– 12 105
12-8 12.5 -8 8 38.1 41.3 –– 16 125
12-12 19 -12 14 38.1 41.3 –– 16 145
16-12 19 -12 14 44.5 47.6 –– 19 170
16-16 25 -16 19 44.5 47.6 –– 19 170
20-16 25 -16 19 50.8 54 20 b 22 188
20-20 31.5 -20 25 50.8 54 20 b 22 200
24-20 31.5 -20 25 60.3 63.5 25 b 30 227
24-24 38 -24 31 60.3 63.5 25 b 30 245
32-24 38 -24 31 71.4 79.4 25 b 32 280
32-32 51 -32 42 71.4 79.4 25 b 32 300
40-40 64 -40 57 84.1 –– 25 –– 186
48-48 76 -48 68 101.6 –– 30 –– 209
a) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as
described in Paragraph 6.
b) Short drop hose fittings in flange sizes -20 and larger may not be manufactured by preferred methods with ratings suitable
for use with high pressure spiral wire hose, which is typically used at working pressures of 21 MPa or 17.5 MPa and higher
in hose sizes 31.5 and 38, respectively. Use preferred medium drop hose fittings or consult manufacturer for availability.
c) Dimension L21 is measured after assembly.
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SAE INTERNATIONAL J516™ APR2016 Page 20 of 34

NOTE 1: Connection details and O-rings in accordance with SAE J518.

NOTE 2: Method of attachment of hose fitting to hose is optional.

Figure 14 - 4-Bolt split flange 45° elbow hose fittings -

Short [X3922XX (code 61) or X4922XX (code 62)] and
Medium [X3923XX (code 61) or X4923XX (code 62)]

Table 12 - Dimensions of 4-Bolt split flange 45° elbow hose fittings

Dimensions in millimeters
d3 d3 L22b L22b
Ref Ref 3 3
SAE d1 d1 Code 61 Code 62 Short Medium
Fitting Metric SAE Hose d2a X3922XX X4922XX X3922XX X3923XX L23c
Size Hose Size Dash Size min X3923XX X4923XX X4922XX X4923XX max
8-8 12.5 -8 8 30.2 31.8 –– 19 105
12-8 12.5 -8 8 38.1 41.3 –– 26 125
12-12 19 -12 14 38.1 41.3 –– 26 145
16-12 19 -12 14 44.5 47.6 28 b 32 175
16-16 25 -16 19 44.5 47.6 28 b 32 175
20-16 25 -16 19 50.8 54 32 b 38 188
20-20 31.5 -20 25 50.8 54 32 b 38 200
24-20 31.5 -20 25 60.3 63.5 38 b 44 222
24-24 38 -24 31 60.3 63.5 38 b 44 240
32-24 38 -24 31 71.4 79.4 52 b 56 270
32-32 51 -32 42 71.4 79.4 52 b 56 290
40-40 64 -40 57 84.1 –– 44 –– 197
48-48 76 -48 68 101.6 –– 52 –– 234
a) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as
described in Paragraph 6.
b) Short drop hose fittings in flange sizes -16 and larger may not be manufactured by preferred methods with ratings suitable
for use with high pressure spiral wire hose, which is typically used at working pressures of 28 MPa, 21 MPa, 17.5 MPa or
14 MPa and higher in hose sizes 25, 31.5, 38 and 51, respectively. Use preferred medium drop hose fittings or consult
manufacturer for availability.
c) Dimension L23 is measured after assembly.
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SAE INTERNATIONAL J516™ APR2016 Page 21 of 34

NOTE 1: Connection details and O-rings in accordance with SAE J518.

NOTE 2: Method of attachment of hose fitting to hose is optional.

FIGURE 15 - 4-Bolt split flange 60° elbow hose fittings -

Short [X3912XX (code 61) or X4912XX (code 62)] and
Medium [X3927XX (code 61) or X4927XX (code 62)]

Table 13 - Dimensions of 4-Bolt split flange 60° elbow hose fittings

Dimensions in millimeters
d3 d3 L24b L24b
Ref Ref 3 3
SAE d1 d1 Code 61 Code 62 Short Medium
Fitting Metric SAE Hose d2a X3912XX X4912XX X3912XX X3927XX L25c
Size Hose Size Dash Size min X3927XX X4927XX X4912XX X4927XX max
8-8 12.5 -8 8 30.2 31.8 –– 27 110
12-8 12.5 -8 8 38.1 41.3 –– 37 125
12-12 19 -12 14 38.1 41.3 –– 37 145
16-12 19 -12 14 44.5 47.6 –– 44 180
16-16 25 -16 19 44.5 47.6 –– 44 180
20-16 25 -16 19 50.8 54 45 b 55 218
20-20 31.5 -20 25 50.8 54 45 b 55 230
24-20 31.5 -20 25 60.3 63.5 53 b 64 262
24-24 38 -24 31 60.3 63.5 53 b 64 280
32-24 38 -24 31 71.4 79.4 75 b 83 290
32-32 51 -32 42 71.4 79.4 75 b 83 310
40-40 64 -40 57 84.1 –– 67 –– 207
48-48 76 -48 68 101.6 –– 80 –– 246
a) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as
described in Paragraph 6.
b) Short drop hose fittings in flange sizes -20 and larger may not be manufactured by preferred methods with ratings suitable
for use with high pressure spiral wire hose, which is typically used at working pressures of 21 MPa, 17.5 MPa or 14 MPa
and higher in hose sizes 31.5, 38 and 51, respectively. Use preferred medium drop hose fittings or consult manufacturer
for availability.
c) Dimension L25 is measured after assembly.
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SAE INTERNATIONAL J516™ APR2016 Page 22 of 34

NOTE 1: Connection details and O-rings in accordance with SAE J518.

NOTE 2: Method of attachment of hose fitting to hose is optional.

Figure 16 - 4-Bolt split flange 67 1/2° elbow hose fittings -

Short [X3913XX (code 61) or X4913XX (code 62)] and
Medium [X3928XX (code 61) or X4928XX (code 62)]

Table 14 - Dimensions of 4-Bolt split flange 67 1/2° elbow hose fittings

Dimensions in millimeters
d3 d3 L26b L26b
Ref Ref 3 3
SAE d1 d1 Code 61 Code 62 Short Medium
Fitting Metric SAE Hose d2a X3913XX X4913XX X3913XX X3928XX L27c
Size Hose Size Dash Size min X3928XX X4928XX X4913XX X4928XX max
8-8 12.5 -8 8 30.2 31.8 –– 30 105
12-8 12.5 -8 8 38.1 41.3 –– 42 125
12-12 19 -12 14 38.1 41.3 –– 42 145
16-12 19 -12 14 44.5 47.6 –– 51 175
16-16 25 -16 19 44.5 47.6 –– 51 175
20-16 25 -16 19 50.8 54 51 b 64 208
20-20 31.5 -20 25 50.8 54 51 b 64 220
24-20 31.5 -20 25 60.3 63.5 61 b 74 242
24-24 38 -24 31 60.3 63.5 61 b 74 260
32-24 38 -24 31 71.4 79.4 85 b 97 280
32-32 51 -32 42 71.4 79.4 85 b 97 300
40-40 64 -40 57 84.1 –– 80 –– 209
48-48 76 -48 68 101.6 –– 95 –– 242
a) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as
described in Paragraph 6.
b) Short drop hose fittings in flange sizes -20 and larger may not be manufactured by preferred methods with ratings suitable
for use with high pressure spiral wire hose, which is typically used at working pressures of 21 MPa, 17.5 MPa or 14 MPa
and higher in hose sizes 31.5, 38 and 51, respectively. Use preferred medium drop hose fittings or consult manufacturer
for availability.
c) Dimension L27 is measured after assembly.
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SAE INTERNATIONAL J516™ APR2016 Page 23 of 34

NOTE 1: Connection details and O-rings in accordance with SAE J518.

NOTE 2: Method of attachment of hose fitting to hose is optional.

Figure 17 - 4-Bolt split flange 90° elbow hose fittings -

Short [X3914XX (code 61) or X4914XX (code 62)],
Medium [X3920XX (code 61) or X4920XX (code 62)] and
Long [x3915XX (code 61) or X4915XX (code 62)]

Table 15 - Dimensions of 4-Bolt split flange 90° elbow hose fittings

Dimensions in millimeters
d3 d3
Ref Ref L28b L28b L28
Code 61 Code 62 3 3 3
SAE d1 d1 X3914XX X4914XX Short Medium Long
Fitting Metric SAE Hose d2a X3920XX X4920XX X3914XX X3920XX X3915XX L29c
Size Hose Size Dash Size min X3915XX X4915XX X4914XX X4920XX X4915XX max
8-8 12.5 -8 8 30.2 31.8 –– 40 99 100
12-8 12.5 -8 8 38.1 41.3 –– 58 133 120
12-12 19 -12 14 38.1 41.3 –– 58 133 140
16-12 19 -12 14 44.5 47.6 –– 70 154 170
16-16 25 -16 19 44.5 47.6 61 70 154 170
20-16 25 -16 19 50.8 54 68 b 90 189 188
20-20 31.5 -20 25 50.8 54 68 b 90 189 200
24-20 31.5 -20 25 60.3 63.5 81 b 104 220 212
24-24 38 -24 31 60.3 63.5 81 b 104 220 230
32-24 38 -24 31 71.4 79.4 120 b 138 275 260
32-32 51 -32 42 71.4 79.4 120 b 138 275 280
40-40 64 -40 57 84.1 –– 118 –– –– 210
48-48 76 -48 68 101.6 –– 141 –– –– 250
a) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as described
in Paragraph 6.
b) Short drop hose fittings in flange sizes -20 and larger may not be manufactured by preferred methods with ratings suitable for use
with high pressure spiral wire hose, which is typically used at working pressures of 28 MPa, 21 MPa, 17.5 MPa or 14 MPa and
higher in hose sizes 25, 31.5, 38 and 51, respectively. Use preferred medium drop hose fittings or consult manufacturer for
availability.
c) Dimension L29 is measured after assembly.
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SAE INTERNATIONAL J516™ APR2016 Page 24 of 34

SECTION 4

STRAIGHT THREAD O-RING HOSE FITTINGS

This section of SAE J516 is similar in design to the hose fittings in ISO 12151-4, except the SAE hose fittings have inch
threads conforming with SAE J11926 (ISO 1926) and the ISO hose fittings have metric threads conforming with ISO 6149.

NOTE: SAE J516 straight thread O-ring hose fittings are not interchangeable with ISO 12151-4 hose fittings.

NOTE 1: Connection details in accordance with SAE J1926 -2 or SAE J1926-3.

NOTE 2: Method of attachment of fitting to hose is optional.

Figure 18 - Male straight thread O-Ring hose fittings -

X19M01XX (metric hex - light duty), X1901XX (inch hex - light duty),
X18M01XX (metric hex - heavy duty) or X1801XX (inch hex - heavy duty)1

Table 16 - Dimensions of male straight thread O-Ring hose fittings 1

Dimensions in millimeters
SAE d1 d1
Fitting Metric SAE Hose d2b L30 L31c S6d,e,f
Size Threada Hose Size Dash Size min min max X19M01XX
4-3 7/16–20 5 -3 2 6.5 65 14
4-4 7/16–20 6.3 -4 3 6.5 70 14
6-6 9/16–18 10 -6 6 7.5 80 17
8-6 3/4–16 10 -6 6 9.5 85 22
8-8 3/4–16 12.5 -8 8 9.5 95 22
10-8 7/8–14 12.5 -8 8 10.5 100 27
10-10 7/8–14 16 -10 11 10.5 100 27
12-12 1-1/16–12 19 -12 14 13.5 110 32
14-12 1-3/16–12 19 -12 14 14 120 36
16-16 1-5/16–12 25 -16 19 15 125 41
a) In accordance with ASME B1.1, class 2A.
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly
shall be as described in Paragraph 6.
c) Dimension L31 is measured after assembly.
d) Based on available metric hex sizes in accordance with ISO 4759-1, product grade C.
e) Hex size, thread length and through hole size in accordance with SAE J1926-3.
f) For optional inch hex sizes, see Table 24 in Appendix D.

1 SAE J1926-3 light duty stud end (X19M01XX) shall be used, unless working pressure of the hose requires the use of SAE J1926-2 heavy duty stud
end (X18M01XX).
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SAE INTERNATIONAL J516™ APR2016 Page 25 of 34

SECTION 5

37° FLARE HOSE FITTINGS

This section of SAE J516 is technically equivalent to the hose fittings in ISO 12151-5.

NOTE 1: Connection details in accordance with SAE J514.

NOTE 2: Method of attachment of fitting to hose is optional.

Figure 19 - Male 37° flare straight hose fittings -

X21M01XX (metric hex) or X2101XX (inch hex)

Table 17 - Dimensions of male 37° flare straight hose fittings

Dimensions in millimeters
SAE d1 d1
Fitting Metric SAE Hose d2b L32 L33c S7d,e
Size Threada Hose Size Dash Size min min max X21M01XX
4-4 7/16-20 UNF 6.3 -4 3 5.5 75 12
5-5 1/2-20 UNF 8 -5 5 6 80 14
6-6 9/16-18 UNF 10 -6 6 6.5 85 17
8-8 3/4-16 UNF 12.5 -8 8 7.5 100 19
10-10 7/8-14 UNF 16 -10 11 9.5 110 24
12-12 1 1/16-12 UN 19 -12 14 10.5 120 27
16-16 1 5/16-12 UN 25 -16 19 13.5 135 36
20-20 1 5/8-12 UN 31.5 -20 25 16 145 46
24-24 1 7/8-12 UN 38 -24 30 17 160 50
32-32 2 1/2-12 UN 51 -32 40 20 225 65
a) In accordance with ASME B1.1, class 2A.
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly
shall be as described in Paragraph 6.
c) Dimension L33 is measured after assembly.
d) Based on available metric hex sizes in accordance with ISO 4759-1, product grade C.
e) For optional inch hex sizes, see Table 24 in Appendix D.
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SAE INTERNATIONAL J516™ APR2016 Page 26 of 34

NOTE 1: Connection details in accordance with SAE J514.

NOTE 2: Method of attachment of swivel nut is as chosen by the manufacturer.
NOTE 3: Method of attachment of fitting to hose is optional.

Figure 20 - Female 37° flare swivel straight hose fittings -

X24M01XX (metric hex) or X2401XX (inch hex)

Table 18 - Dimensions of female 37° flare swivel straight hose fittings

Dimensions in millimeters
SAE d1 d1
Fitting Metric SAE Hose d2b L34c L35 S8d,e,f
Size Threada Hose Size Dash Size min max ref X24M01XX
4-4 7/16-20 UNF 6.3 -4 3 75 8.7 14
5-5 1/2-20 UNF 8 -5 5 80 9.5 17
6-6 9/16-18 UNF 10 -6 6 85 9.5 19
8-8 3/4-16 UNF 12.5 -8 8 100 10.7 22
10-10 7/8-14 UNF 16 -10 11 110 12.7 27
12-12 1 1/16-12 UN 19 -12 14 115 14.3 32
16-16 1 5/16-12 UN 25 -16 19 140 15.1 41
20-20 1 5/8-12 UN 31.5 -20 25 160 15.9 50
24-24 1 7/8-12 UN 38 -24 30 175 18.6 60
32-32 2 1/2-12 UN 51 -32 40 210 23.8 75
a) In accordance with ASME B1.1, class 2B.
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as
described in Paragraph 6.
c) Dimension L34 is measured after assembly.
d) Based on available metric hex sizes in accordance with ISO 4759-1, product grade C.
e) Larger hex sizes may be used for high pressure applications and/or severe operating conditions.
f) For optional inch hex sizes, see Table 24 in Appendix D.
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SAE INTERNATIONAL J516™ APR2016 Page 27 of 34

NOTE 1: Connection details in accordance with SAE J514.

NOTE 2: Method of attachment of swivel nut is as chosen by the manufacturer.
NOTE 3: Method of attachment of fitting to hose is optional.

Figure 21 - Female 37° flare swivel 45° elbow hose fittings -

Short [X24M22XX (metric hex) or X2422XX (inch hex)] and
Medium [X24M23XX (metric hex) or X2423XX (Inch hex)]

Table 19 - Dimensions of female 37° flare swivel 45° elbow hose fittings

Dimensions in millimeters
L36c L36
1.5 1.5
SAE d1 d1 Short Medium S8d,e,f
Fitting Metric SAE Hose d2b X24M22XX X24M23XX L37 c X24M22XX
Size Threada Hose Size Dash Size min X2422XX X2423XX max X24M23XX
4-4 7/16-20 UNF 6.3 -4 3 10 –– 90 14
5-5 1/2-20 UNF 8 -5 5 10 –– 90 17
6-6 9/16-18 UNF 10 -6 6 11 –– 95 19
8-8 3/4-16 UNF 12.5 -8 8 15 –– 110 22
10-10 7/8-14 UNF 16 -10 11 16 –– 120 27
12-12 1 1/16-12 UN 19 -12 14 21 –– 145 32
16-16 1 5/16-12 UN 25 -16 19 24 –– 175 41
20-20 1 5/8-12 UN 31.5 -20 25 25 g 32 200 50
24-24 1 7/8-12 UN 38 -24 30 27 g 42 240 60
32-32 2 1/2-12 UN 51 -32 40 34 –– 290 75
a) In accordance with ASME B1.1, class 2B.
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as
described in Paragraph 6.
c) Dimension L37 is measured after assembly.
d) Based on available metric hex sizes in accordance with ISO 4759-1, product grade C.
e) Larger hex sizes may be used for high pressure applications and/or severe operating conditions.
f) For optional inch hex sizes, see Table 24 in Appendix D.
g) Short drop hose fittings in connection sizes -20 and -24 may not be manufactured by preferred methods with ratings suitable
for use with high pressure spiral wire hose, which is typically used at working pressures of 21 MPa or 17.5 MPa and higher in
hose sizes 31.5 and 38, respectively. Use preferred medium drop hose fittings or consult manufacturer for availability.
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SAE INTERNATIONAL J516™ APR2016 Page 28 of 34

NOTE 1: Connection details in accordance with SAE J514.

NOTE 2: Method of attachment of swivel nut is as chosen by the manufacturer.
NOTE 3: Method of attachment of fitting to hose is optional.

Figure 22 - Female 37° flare swivel 90° elbow hose fittings -

Short [X24M14XX (metric hex) or X2414XX (inch hex)],
Medium [X24M20XX (metric hex) or X2420XX (inch hex)] and
Long [X24M15XX (metric hex) or X2415XX (inch hex)]

Table 20 - Female 37° flare swivel 90° elbow hose fittings

Dimensions in millimeters
d1
d1 SAE L38c L38d L38e S8g,h,i
SAE Metric Hose ±1.5 ±1.5 ±1.5 X24M14XX
Fitting Hose Dash d2b X24M14XX X24M20XX X24M15XX L39f X24M20XX
a
Size Thread Size Size min X2414XX X2420XX X2415XX max X24M15XX
4-4 7/16-20 UNF 6.3 -4 3 21 32 46 85 14
5-5 1/2-20 UNF 8 -5 5 21 32 46 85 17
6-6 9/16-18 UNF 10 -6 6 23 38 54 90 19
8-8 3/4-16 UNF 12.5 -8 8 29 41 64 100 22
10-10 7/8-14 UNF 16 -10 11 32 47 70 110 27
12-12 1 1/16-12 UN 19 -12 14 48 58 96 140 32
16-16 1 5/16-12 UN 25 -16 19 56 71 114 170 41
20-20 1 5/8-12 UN 31.5 -20 25 64 j 78 129 200 50
24-24 1 7/8-12 UN 38 -24 30 69 j 86 141 230 60
32-32 2 1/2-12 UN 51 -32 40 88 140 222 280 75
a) In accordance with ASME B1.1, class 2B.
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as described
in Paragraph 6.
c) Short drop dimensions. See Appendix B.
d) Medium drop dimensions. Medium drop hose fittings will clear 90° adjustable stud elbow per SAE J514. See Appendix B.
e) Long drop dimensions. Long drop hose fittings will clear short drop hose fittings. See Appendix B.
f) Dimension L39 is measured after assembly.
g) Based on available metric hex sizes in accordance with ISO 4759-1, product grade C.
h) Larger hex sizes may be used for high pressure applications and/or severe operating conditions.
i) For optional inch hex sizes, see Table 24 in Appendix D.
j) Short drop hose fittings in connection sizes -20 and -24 may not be manufactured by preferred methods with ratings suitable for use
with high pressure spiral wire hose, which is typically used at working pressures of 21 MPa or 17.5 MPa and higher in hose sizes
31.5 and 38, respectively. Use preferred medium drop hose fittings or consult manufacturer for availability.
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SAE INTERNATIONAL J516™ APR2016 Page 29 of 34

SECTION 6

DRYSEAL PIPE THREAD HOSE FITTINGS

NOTE 1: Connection details in accordance with SAE J512.

NOTE 2: Method of attachment of fitting to hose is optional.

Figure 23 - Male dryseal pipe thread hose fittings -

X15M01XX (metric hex) or X1501XX (inch hex)

Table 21 - Dimensions of male dryseal pipe thread hose fittings

Dimensions in millimeters
SAE d1 d1
Fitting Threada Metric SAE Hose d2b L40 L41c S9d,e
Size NPTF Hose Size Dash Size min min max X15M01XX
1-2 1/16 3.2 -2 1.5 5.5 40 12
2-3 1/8 5 -3 2 5.5 56 12
4-4 1/4 6.3 -4 3 6 62 14
6-6 3/8 10 -6 6 6.5 83 17
8-8 1/2 12.5 -8 8 8.5 101 22
12-12 3/4 19 -12 13 10.5 114 27
16-16 1 25 -16 18 13.5 132 36
20-20 1-1/4 31.5 -20 22 15.5 154 46
24-24 1-1/2 38 -24 28 17 166 50
32-32 2 51 -32 38 20 216 65
a) Dryseal American Standard Taper Pipe Thread.
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall
be as described in Paragraph 6.
c) Dimension L41 is measured after assembly.
d) Based on available metric hex sizes in accordance with ISO 4759-1, product grade C.
e) For optional inch hex sizes, see Table 24 in Appendix D.
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SAE INTERNATIONAL J516™ APR2016 Page 30 of 34

17. NOTES

17.1 Revision Indicator

A change bar (I) located in the left margin is for the convenience of the user in locating areas where technical revisions, not
editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title
indicates a complete revision of the document, including technical revisions. Change bars and (R) are not used in original
publications, nor in documents that contain editorial changes only.

PREPARED BY THE SAE FLUID CONDUCTORS AND CONNECTORS TECHNICAL STEERING COMMITTEE C2—
HYDRAULIC HOSE AND HOSE FITTINGS
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SAE INTERNATIONAL J516™ APR2016 Page 31 of 34

APPENDIX A

Unless otherwise specified, the minimum hex width shall be as listed in Table 22.

Table 22 - Hex width

Hex Width
Hex Size Hex Size Min
inch mm mm
9 4.5
10 5
11 5.5
7/16 11.1 5.5
12 5.5
1/2 12.7 6
13 6
14 6
9/16 14.3 6
5/8 15.9 6.5
17 6.5
11/16 17.5 7
3/4 19 7.5
13/16 20.6 8
22 8.5
7/8 22.2 8.5
15/16 23.8 9.5
24 9.5
1 25.4 10
1-1/16 27 10.5
1-1/8 28.6 11
30 11.5
1-1/4 31.8 12.5
32 12.5
1-5/16 33.3 13
1-3/8 34.9 13.5
36 13.5
1-1/2 38.1 14
41 15
1-5/8 41.3 15
1-11/16 42.9 15.5
1-3/4 44.5 16
46 16
1-7/8 47.6 16.5
50 17
2 50.8 17
2-1/8 54 18
55 18
2-1/4 57.2 19
60 19
2-1/2 63.5 20
65 20
2-3/4 69.8 21
70 21
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SAE INTERNATIONAL J516™ APR2016 Page 32 of 34

APPENDIX B

B.1 Stacking relationships between a straight swivel and 90° short, medium and long drop elbows.

Figure 24 - Stacking relationship between a 90° short drop elbow

and a 90° long drop elbow

Figure 25 - Stacking relationship between a straight swivel

and a 90° medium drop elbow
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SAE INTERNATIONAL J516™ APR2016 Page 33 of 34

APPENDIX C - NEW VS OLD CODES INTERCHANGE

This appendix shows the conversion between the new codes and codes that were used in previous editions of SAE J516.

Table 23 - New VS old codes interchange

Old Code New Code Old Code New Code Old Code New Code
1501XX P1501XX 3601XX P3601XX 4911XX P4911XX
1601XX F1501XX 3701XX F3601XX 5011XX F4911XX
1701XX S1501XX 3901XX P3901XX 5111XX S4911XX
1801XX P1901XX 4001XX F3901XX 4903XX P4922XX
1901XX F1901XX 4101XX S3901XX 5003XX F4922XX
2101XX P2101XX 3910XX P3910XX 5103XX S4922XX
2201XX F2101XX 4010XX F3910XX 4912XX P4912XX
2301XX S2101XX 4110XX S3910XX 5012XX F4912XX
2401XX P2401XX 3911XX P3911XX 5112XX S4912XX
2501XX F2401XX 4011XX F3911XX 4913XX P4913XX
2601XX S2401XX 4111XX S3911XX 5013XX F4913XX
2403XX P2422XX 3903XX P3922XX 5113XX S4913XX
2503XX F2422XX 4003XX F3922XX 4902XX P4914XX
2414XX P2414XX 4103XX S3922XX 5002XX F4914XX
2514XX F2414XX 3912XX P3912XX 5102XX S4914XX
2415XX P2415XX 4012XX F3912XX 5301XXA P5324XX
2515XX F2415XX 4112XX S3912XX 5301XXB P5325XX
2801XX P2801XX 3913XX P3913XX 5401XXA F5324XX
2901XX F2801XX 4013XX F3913XX 5401XXB F5325XX
3001XX P3001XX 4113XX S3913XX 5303XX P5422XX
3101XX F3001XX 3902XX P3914XX 5403XX F5422XX
3003XX P3022XX 4002XX F3914XX 5314XX P5414XX
3103XX F3022XX 4102XX S3914XX 5414XX F5414XX
3014XX P3014XX 4901XX P4901XX 5320XX P5420XX
3114XX F3014XX 5001XX F4901XX 5420XX F5420XX
3015XX P3015XX 5101XX S4901XX 5315XX P5415XX
3115XX F3015XX 4910XX P4910XX 5415XX F5415XX
3301XX P3301XX 5010XX F4910XX
3401XX F3301XX 5110XX S4910XX

The XX identifies the SAE 100R series hose in accordance with Table 8 of SAE J846.
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SAE INTERNATIONAL J516™ APR2016 Page 34 of 34

APPENDIX D- OPTIONAL INCH HEX SIZES

D.1 This appendix shows the optional inch hex sizes for the hose fittings shown in Sections 1 to 6.

Table 24 - Optional inch hex sizesa

Dimensions in millimeters
Section 4 Section 6
Section 1 Section 2 Straight Thread Section 5 Dryseal
O-Ring Face Seal Flareless 24° Cone O-Ring 37° Flare Pipe Thread
Hose Fittings Hose Fittings Hose Fittings Hose Fittings Hose Fittings
S2
X5324XX S8
X5325XX X2401XX
X5322XX X2422XX
X5323XX X2423XX
SAE X5314XX X2414XX
Fitting S1 X5320XX S4 S5 S6 S7 X2420XX S9
Size X5501XX X5315XX X3301XX X3601XX X1901XX X2101XX X2415XX X1501XX
1-2 — — — — — — — 11.1
2-3 — — — — — — — 11.1
4-3 — — — — 14.3 — — —
4-4 15.9 17.5 11.1 14.3 14.3 11.1 14.3 14.3
4-5 15.9 17.5 — — — — — —
5-5 — — — — — 12.7 15.9 —
6-4 — 20.6 — — — — — —
6-5 — 20.6 14.3 17.5 — — — —
6-6 — 20.6 14.3 17.5 17.5 14.3 17.5 17.5
8-6 22.2 23.8 — 22.2 22.2 — — —
8-8 22.2 23.8 — 22.2 22.2 — 22.2 22.2
10-8 — — 22.2 25.4 25.4 — — —
10-10 — 28.6 22.2 25.4 25.4 22.2 25.4 —
10-12 — — 22.2 25.4 — — — —
12-10 31.8 — — 31.8 — — — —
12-12 31.8 34.9 — 31.8 31.8 — 31.8 —
14-12 — — — — 34.9 — — —
16-12 38.1 — — — — — — —
16-16 38.1 41.3 33.3 38.1 38.1 33.3 38.1 34.9
20-20 44.5 47.6 — — — 41.3 50.8 42.9
24-24 54 57.2 — — — 47.6 57.2 50.8
32-32 — — — — — 63.5 73 63.5
a) Based on preferred inch hex sizes. NOT TO BE USED FOR NEW DESIGN