Notes:

Shigley's Mech Engg Design 10th Edition

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Gear design AGMA method
pressure angle, fn 20 ° 0.349 rads sin(f) 0.342 cos(f) 0.940
Number of Pinion Teeth, NP 25
Number of Gear Teeth, NG 85
Module, m 2 mm
Power transmitted, H 240 W
Speed of pinion, n 150 rpm
Material, Grade 1
Face width, b 20 mm
Brinnel Hardness no. of pinion, (HB)P 225
Brinnel Hardness no. of Gear, (HB)G 225
Quality number, Qv 6
Life in number of cycles, N 1.00E+08 cycles
Reliability, R 0.99

Speed ratio, mG 3.4

Pitch diameter of Pinion, dP 50 mm
Pitch diameter of Gear, dG 170 mm
pitch line velocity, V 0.2617994 m/sec
Transmitted load, Wt 611.15498 N Eq 13-36
Temperature factor, Yq 1
Overload factor, Ko 1
Surface condition factor, ZR 1
Rim-thickness factor, KB 1
B 0.8254818 𝐴=50+56(1−𝐵)
Eq 14-28 𝐵=0.25(12−𝑄_𝑣 )^(2/3)
A 59.772

Velocity factor, Kv 1.0989243 𝐾_𝑣={((𝐴+√𝑉)/𝐴)^𝐵¦((𝐴+√200𝑉)/𝐴)^𝐵

Eq 14-27 (𝑉 "in ft/min" )¦(𝑉 "in m/sec" )┤

Maximum pitch line velocity, (Vt)max 19.70162 OK Eq 14-29

Lewis shape factor for Pinion, (Y)P 0.365
Tbl 14-2
Lewis shape factor for Gear, (Y)G 0.4225 interpolate
Size factor, (Ks)P 1.000
Size factor, (Ks)G 1.004
Ce 1 Eq 14-35
Cpm 1 Eq 14-33
Cpf 0.025 Eq 14-32
Cmc 1 Eq 14-31
A 0.247
B 0.0167 Tbl 14-9
C 0.765
Cma 0.2601022 Eq 14-34
KH 1.2851022 Eq 14-30
Stress cycle factor for Pinion, (YN)P 0.977
Fig 14-14
Stress cycle factor for Gear, (YN)G 0.998
Bending-Strength Geometry Factor for Pinion, (YJ)P 0.33
Fig 14-6
Bending-Strength Geometry Factor for Gear, (YJ)G 0.38
Reliability factor, YZ 1.008 Eq 14-38
Load sharing ratio, mN 1.000 for Spur gears, in case of helical gears Eq 14-21 to Eq 14-26 are applied
Surface-Strength Geometry Factor, ZI 0.124 Eq 14-23 External gears
Elastic coefficient, ZE 191 sqrt(MPa) Tbl 14-8
Allowable Bending stress Number for Pinion, (St)P 208.225 MPa 0.533
Fig 14-2
Allowable Bending stress Number for Gear, (St)G 208.225 MPa 88.3
Allowable Contact stress Number for Pinion, (St)P 699.5 MPa 2.22
Fig 14-5
Allowable Contact stress Number for Gear, (St)G 699.5 MPa 200
Stress cycle factor for Pinion, (ZN)P 0.948 1.4488
Fig 14-15
Stress cycle factor for Gear, (ZN)G 0.976 -0.0230
Hardness-Ratio Factor, Zw 1 Fig 14-12
Pinion tooth Bending Stress, (s)P 65.39 MPa Eq 14-15
Gear tooth Bending Stress, (s)G 57.00 MPa Eq 14-15
Pinion tooth Safety Factor against Bending Stress, (SF)P 3.09 Eq 14-41
Gear tooth Safety Factor against Bending Stress, (SF)G 3.62 Eq 14-41
Pinion tooth Contact Stress, (sc)P 503.55 MPa Eq 14-16
Gear tooth Contact Stress, (sc)G 504.53 MPa Eq 14-16
Pinion tooth Safety Factor against Contact Stress, (SH)P 1.31 Eq 14-42
Gear tooth Safety Factor against Contact Stress, (SH)G 1.34 Eq 14-42
 A B C
Open gearing 0.247 6.57E-04 -1.19E-07
AGMA-2101-
Commercial, enclosed units 0.127 6.22E-04 -1.69E-07
D04 pg. 22
Precision, enclosed units 0.0675 5.04E-04 -1.44E-07
Extraprecision enclosed gear units 0.038 4.02E-04 -1.27E-07