Professional Documents
Culture Documents
004 How To Write A Method Statement
004 How To Write A Method Statement
Introduction
Reference Data
Equipme nt / Instruments Us ed
T olerances
Method of Testing
T esting Certificates
Drawings
Contents
Objective ........................................................................................................ 3
Specifications .............................................................................................. 4
Index ........................................................................................................... 8
Introduction ................................................................................................. 8
General ..................................................................................................... 10
Equipment/Instrumentation .......................................................................... 11
The documents ar e required to be iss ued and rev iewed to ens ure that the
equipment and systems they refer and are written for ar e set up, tested,
commissioned, ver ified, and document ed in line with the Own ers Project
Clie nt
Specifications
Drawings/Schedules
Codes/Guides/Stand ards
This docume nt will u sua lly contain not a lot of useful info for what we need but will
have to be reviewed to understand if th ere is an ything tuck ed away relat ing to the
Testing and Commissioning requirements of the Systems/Equipment that is being
written for.
Just do a quick scan for any phrases rela ting to Testing or Commissio ning etc.
Make a note of anything that stands o ut, that could affect the outcome of the
document.
The Specific MEP sp ecif icat ions will usually be sp lit into the type and conta in more
spec ific deta il for the project requiremen ts.
BMS [bms]
These should be properly read, rev iewed , and understood for any referen ce to
testing and commissioning of the syst ems or equipment writing the testing
proced ure on.
They should also provide additional details and information re lating to the
Codes/Guides and S tandards that are ex pected to be adhere d to.
Note the Specif icat ion Numbers [these will be us ed later in the Referenc e
Data requirem ent]
The commissioning pla n and spec ification will usually be written by the
commissioning consultant.
If you wou ld like to understand more abo ut the Commiss io ning Plan, we have
written two documents, WHAT IS A COMMISSIONING PLAN / Cx PLAN and
COMMISSIONING PLAN TEMPLATE
If a commissioning plan [ insert link] / commissioning spec ific ation [ ins ert link] have
been written, they should be reviewed not ing s imilar items to the MEP Des igner
Spec ification reviews:
Note the Commissionin g Plan / Commiss ioning Specif icat io n number [this will
be used lat er in the Referen ce Data requirement]
Requirements that could conf lict wit h any other condit ion s. For example, the
Commissioning Plan and Commissionin g Spec ification written by the
Commissioning Management Company represe nting the Client could include
different requirement s than the MEP Spe cific ations, a ll items s hould be
noted, d iscu ssed, an d agree d upon with the client team.
Codes/Guides/Standards/Regulations
From the above review of the spec ific ations, an understand ing of what codes,
guides, stan dards, and regulat ion s are to be referenced and used should now be
had.
The aut hor will need full access to these documents and complete an in-depth
review, making not e s as nee ded for inc lusion in th e Test ing Procedure.
For examp les of wha t codes, gu ides and standards see the article,
COMMISSIONING CODES, GUIDES & STANDARDS
Drawings / Schedules
The types of drawings that would be need ed for review would be:
General Plans / Layouts of the Systems - will sho w details of the systems
within a floor pla n of the building/project.
Schemat ics of the Systems - will show a single line overview of a complete
system across the whole building/project.
Pla nt Sch edule s - will sho w detailed design inf ormatio n on the plant and
equipment specific t o the project.
Wiring Diagrams
Review the drawings making note of any spec ial observations such as
Integrations with other systems [contro ls, power, dra inage, fire, BMS, etc]
Material/Technical Submissions
Materia l Submission s [or Technica l Submissions] are iss ued by the contractor team
for approval to det ail the systems, equip ment, and items that will be purc hased,
installed, and commissioned o n a project.
We must review thes e documents as cont ain specific detailed informat ion relat ing
to the individual item s.
Note the Subm ission number [this will be used later in the Reference Data
requirement]
Specific settings.
Below deta ils a format that can be u sed, which has been seen across mult ip le
projects. Feel free to tweak it if needed, t o suit yo ur own requ irements.
The best format is a standard one that can be used acros s multiple method
statements, if not all method statements. The benef it of this is that they will look
cons istent, the eng ineers and operat ives are used to the format and will mak e a lot
quicker to wr ite and produce for each pro ject.
Front Cover
The front cover is self-explaining. It should inc lude the following inf ormation:
Company Log o
Project Name
Project Number
Document Number
Revision Number
Revision Date
Author Name
Index
Contents page or index of the conte nts of the document.
Introduction
The introductio n will be a high-level overview of what the document is about, how it
will be reviewed, and the expected status before test ing is c omplete d.
"This commission ing testing docume nt has been written to des cribe how we will be
completin g the pre ssure testing of the MVAC Pipework co nsisting of
Condenser Water / Chilled Water, in line with the pro ject specif icat ions.
This docume nt will f ocus pur ely upo n how the testing will be completed from a
technical point of view. The document is separate from any strategies that may be
required to facilitate potent ia l live environments.
All strategies will be covered und er add itional documentat ion t hat will be
submitted, later once full agreements ha ve been made on the processes and
proced ures."
Competency of Engineers
For most of the testing, there should be a requirement that the Eng ineers and
Operatives are exper ien ced and qualif ied to complet e the work s. Particu lar
attention should be paid to:
Pressur e Vessels
Gases
Refrigerant
Health an d Safety
At the point of wr iting the docum ent, you will prob ably not know the pers ons
conductin g the works, therefore a short statement can be inc luded:
Where one is in place, the requirements should be fully adher ed to, but aga in at
the stage of writ ing it may not know what the process and procedures are.
"Before an y testing and commissioning take place, a rev ie w of safety requ irements
shall be comp leted b y the engin eering team to determine if any permit to work
systems should be in place and how th ese are dealt with.
Where they are in place, and if affects this element of works; it is ex pected that all
staff / direct personnel, indirect contra ctors, and suppliers will adhere to all
requirements at the t ime of testing.
This method statement should be amended if any substant ial changes to the works
are required.
Programme
Some commissioning managers like to inc lude all the program me dates, but
usually, it is a time- wast ing exerc ise as the testing rare ly happens all at once, or
on the dates noted.
"The testing will generally commence an d be sequenc ed in line with the proje ct
programme and at a point wher e the installation allows. Pleas e refer to the latest
project programme f or dates if required".
"The relevant inst allation sig n-off certif icate should be shown to the commissioning
party for visu al inspection before test in g taking place."
The next sections will detail more spec ific informat ion a nd requir ements re lated t o
the different testing that will be needed and cover ed under va rious method
statements.
The reason for splitting the above area from the below area is to make the testing
on-site easier, and consolidat ion of the f inal test ing and c ommissioning documents
[insert link] more efficient, and if usin g a paper-based s ystem, less us e of paper,
wh ich is a win- win for the trees.
We would generally r emove the n eed to include the above in th e final test ing
documents but kee p the below sections.
On some projects, this could result in saving h undreds of shee ts of paper and time
managing them.
If you want to see an example of a funct ional test in g procedur e that we have
written b ase d arou nd this layout, see PUMP COMMISSIONING AND
ALIGNMENT
General
At this point in the document, we would u sua lly create a new sectio n, to separate
the above from the b elow.
We would tabulate information, that would gener ally b e completed at the test ing,
such as:
Project Name
Start Date
Start Time
Finish Date
Finish Time
Reference Data
The Reference Dat a Section should detail what information ha s been rev iewed to
write the document. It will pro vide the reviewer with confidence that the method
statement conta ins specific informat ion r elat ing to the testing requir ed.
General Designer Specif icat ions [ Document Number, Page, Section, Item]
Equipment/Instrumentation
Provide informat ion on all equipment, instruments, tools, and access ories that will
be used during the t esting.
General Pre-Requisites
The general pre-requisites will include a list of all items that will need to be
completed bef ore allowing the testing works to commence. These wo uld cov er:
Commissioning works that are required t o be comp leted before allo wing the
testing works to commence [i.e., Pressure Testing before p ipework c le aning,
before water balancing, etc].
Lux Levels
etc...
Testing Tolerances
For most of the testing, there will b e a requirement to adh ere to and be within
certain parameters/t oler ances.
These will usually be detailed in the project specif icat ions, codes, guides,
standards, and regulations.
Type of Tolerance.
Method Of Testing
The metho d of testing will cover all steps related to completing the testin g and
commissioning meth odically, logically, and in the correct sequence.
When wr iting this section, keep in mind the Engineers a nd Operativ es who will be
conductin g the test ing.
The steps shou ld be clear. If needing to r efer to certain parts of the proced ure
direct them, an d where informat ion is to b e completed, prov ide enough spac e to
write the data.
At the bottom of each page include a box that allows signatures from the persons
doing the test ing and witnessing for recordin g.
Testing Certificate
12 Method Statement Overview
The cert ificate would be used to capture t he testing information that is relevant to
the works b eing com plete d. All informat ion that is to be record ed should be
detaile d and enough space provided for t he clear input of dat a.
At the bottom of each page include a box that allows signatures from the persons
doing the test ing and witnessing for recordin g
Marked Up Drawings
A set of fully marked-up drawings sho uld be attached in an appendix, sh owing the
systems and equipment that the document refers to.
First ly, und erstand if there is a requirement for a separate doc ument cover sh eet
[click on the link] to be attached to the document. If is, complete this with the
relev ant details and informat ion.
After, issue the document to the client te am, usually will include the
Commissioning Manager, MEP Des ign er.
Finally, log the information in the Docum ent tracking register, this will usually be
an int erna l document used for report ing and tracking of progre ss [add lin k]
Once iss ued the document will be reviewed, approved, and c ommented up on, by
the client team as noted above.
When all reviews have been completed t he Method Statemen t will b e given a
Status.
For und erstanding of the different stat us's click What Does STATUS A, B, C & D
Mean
Depending upon the status it may be re quired to upd ate and r eiss ue.
Usually, projects will allow works to proc eed on a Status B, but for the inc lus ion
of the Testing Pr ocedure with in the Operating and Maintenance Manuals a
Status A sh ould be provided.
Basis of De sign.
4 Narrative of the design For all systems and t ypes, prov ide
systems etc.
changeovers
noise etc]
Oil Borehole
used.