Appendix-II

Standard
Field
Quality
Plan
STANDAR
D FIELD
QUALITY
PLAN

Item Transmission Line

Aoolicabilitv POWERGRID Projects P-
-

s. Description of Date of toIssue

It ems be Checked 29.05.2018
Tests/ Checks to be donc Ref. documents Check/Testing ac- Co
Validity Till next revision ge
No. Activity Agency Extent
SFQP No. DOC No.C/FQA/SFQP/TU030 I-
I. Preliminary a) Route alignment Optimization of route a. Preliminary survey. Contractor I 00% oat-- Field I00% b
REV. length 06 f3- . docume
/ Detailed b. Topographical map
4
Survey
C. Tower spotting data
given by Engg.
- b) Route profilin g & I. Ground clearance. a. Sag template Contractor I00% at Field I00%
tower spotting. 2. Cold wt. Span -do- -do- docum

3. Hot wt. Span b. Tower Spoiling data -do- -do-

4. Sum of Adj. Span C. Route alignment -do- -do-

(wind span)
..
 STANDARD FIELD QUALITY PLAN
,§ § i
Item Transmission Line SFQP No. I DOC-No.C/FQA/SFQP/TU 030
/lj r- -
i;

'.Qrd. . . ")

Aoolicability
Date of Issue
POWERGRID Projects
29.05.2018 REV. 06 y.';
Validity Till next revision
"'Pa~ge 2 of 34
Accepting
-

s. Description Items to be Checked Tests/Checks to be Ref. documents Check/Testing Counter Check/Test by

No. of Activity done

Agency Extent
CLIENT
w authority in
CLIENT

b) Tests on samples As per tech. Specs. As per CLIENT Contractor 100% by testing lab Review of lab test results Site In-charge

Specification (Testing in CLIENT (Reports to be signed by (All soil reports to have based on the guide

Testing person & Checking signature of CLIENT line issued by CC

approved Lab)
person) executive reviewing the Engg. as Annex-6

report)

c) Special foundations As per tech. Specs As per CLIENT Contractor 100% by testing lab Review of lab test results Site In-charge

Specification (Testing of samples in (Reports to be signed by (All soil reports to have based on the guide

Testing person & signature of CLIENT line issuedby CC

CLIENT approved Lab)
Checking person) executive reviewing the Engg as Annex-6

report)

4 Revetment RR Masonry a) Size of Stone CPWD Specification. Contractor 100% physical Physical verification on Site Engineer
verification per source random basis

b) Water absorption -Do- -Do- One sample/ source Review of Lab Test results -Do-

(Testing in CLIENT
approved Lab)

c) Cement : As per CLIENT Contractor 100% Physical verification in -Do-

sand ratio in Specification random.

..,
mortar

STANDARD FIELD QUALITY PLAN Item

SFQP No. DOCTransmission Line U 030
No.C/FQA/SFQPrf
Applicability POWERGRID Projects
Date
REV.of Issue 29.05.2018 06
Validity T ill next revision
 Page 3 of34
s.
No.
I Description
of Activity
Items to be Checked Tests/Checks to be
done
Ref. documents I Check/Testing Counter Check/Test by
CLIENT
Accepting
authority in
Agency I Extent
CLIENT

5 I Benching Checking of Reduced Reduced Level As per approved Contractor 100%

Level drawings

6. I T ower
Foundation

A) Materials 1. Brand approval Cement of approved I Contractor 100% Any new brand cement FQA-RHQ

1. Cement brands according to the proposed by Contractor

COV in CLIENT shall be assessed by
web site may be RHQ-FQA and approved by
procured. Regional Head. After
approval, details shall be
forwarded to CC QA&I/FQA
for uploading in
cov.
2. Physical tests As per document at Contractor Review of 100% MTC's 100% review of lab test Site In-charge
Annexure-1 of the is Samples to be taken and one sample for every results and MTC.
FQP jointly with CLIENT and batch number of Test results shall be sent by
tested at CLIENT manufacturer. the Lab. by E-mail directly to
approved lab CLIENT; further, hard copy
of test certificate shall also
be sent by the Lab directly
to CLIENT by postal
Address.

3. Chemical Tests -do- Contractor to submit MTG Review of all MTC's 100% review of MTC test Site In-charge
Chemical results
composition of
Cement
 Nrr
\ \ ' 4• 4 •er

. STANDARD FIELD QUALITY

e0 . = ·· ..:=-- ! 'r

PLAN
"
Item
Aoolicability
Date of Issue
Transmission Line
POWERGRID Proiects
29.05.2018
ISFQP
DOCNo.
No.C/FQA/SFQP/TU030 5
REV. 06
Validity Till next revision
Page 4 of34

s. Description Items to be Checked Tests/Checks to Ref. documents Check/Testing Counter Check/Test by Accepting

No . of Activity be done CLIENT authority in

Agency Extent
CLIENT

2. a) Reinforcement I 1. Source May be procured either I Contractor As proposed by Material shall be supplied Site In-charge
approval from producers directly or contractor. from Producers / authorized
Steel
through the authorized dealers.
dealers who can produce
MTC from producers with
traceability.

Refer cov in
CLIENT web site for list
of producers of
Reinforcement steel.

2. Physical and As per Annexure-2 of this Contractor to submit MTC 100% MTC's I 100% review of MTC. Site In-charge
Chemical FQP One sample* / 300MT I 1 1) Re view of Lab test
analysis test Manufacturer shall be results. Test results shall be
jointly sealed by sent by the Lab. by E-mail
CLIENT and tested at directly to CLIENT; further,
CLIENT approved Lab. hard copy of test certificate

* Note: All sizes of 10mm shall also be sent by the

and above shall be taken Lab. directly to
CLIENT by postal

for testing in every Address.

300MT. 2) Unit weight of three Site Engineer
samples to be witnessed.# #

# # Three samples of each size of Reinforcement steel (all sizes of 10mm & above) out of 100MT steel Lot need to be physically weight at site in presence of CLIENT to ascertain their acceptance
as per technical specification. The weighted samples at site may be kept under custody for three months for further examination by any auditing authority (if required).

STANDARD FIELD QUALITY PLAN

Item Transmission Line SFQPNo. DOC No.C/FQN SFQP/TU030
Applicability POWERGRID Projects
Date of Issue 29.05.2018 REV. 06
Validity Till next revision

Page 5 of 34
s. Description Items to be Checked I Tests/Checks to be Ref. documents Check/Testing Counter Check/Test by Accepting
No . of Activity done CLIENT authority in
Agency Extent
CLIENT

2. b) Source Approval. Source with material contractor As proposed by To verify documents. Site In charge
Miscellaneous meeting CLIENT contractor
structural steel . Specification

Magnetic Particle Inspection of liner

welding and reinforce
Inspection (MPI)
cage for detecting
surface and sub
surface flaws in weld
joints

Epoxy coating of Source inspection,

the reinforcement
steel

3. Coarse 1. Source approval Source with materials Contractor Proposed by the To review the proposal Site In-charge
Aggregates meeting CLIENT Contractor, indicating the based on the Once approved, the
Specification location of the quarry and documents particular quarry
based on the test results shall be used for all
of Joint samples tested at the running
CLIENT approved Lab. contracts under
various packages.

2. Physical tests As per document at Samples to be taken jointly I One sample per 1000 cum I 100% review of lab test Site In charge.
Annexure-3 of this and tested in CLIENT or part thereof per source results.

FOP approved lab for 765KV & above TL and Out of these 100% samples,
One sample per 500 cum CLIENT shall witness or part
thereof per source at TPL, 5 samples selected
for 500KV & below TL at random, spread during
Samples to be tested by the overall execution period
Contractor in I of contract.
CLIENT approved
lab

.-- -
• ' ,,,..($At'_- - :
/
1
t t
 Oualj.

STANDARD FIELD QUALITY PLAN -r,.

)}.,
Item Transmission Line SFQP No. I DOC No.C/FQA/SFQP/TU 030 <I>
Aoolicability POWERGRID Projects ·*
Date of Issue 29.05.2018 REV. 06
Validity Till next revision

Page 6 of34
s. Check/Testing Counter Check/Test by Accepting
No. Description Items to be Checked I Tests/Checks to be Ref. documents CLIENT authority in
of Activity done
Agency I Extent CLIENT

4. Fine aggregate 1. Source approval Source with materials Contractor Proposed by the I To review the proposal Site In-charge
meeting CLIENT Contractor, indicatingthe based on the documents. Once approved, the
Specification location of the quarry particular quarry
and based on the results shall be used for all
of Joint samples tested in the running
CLIENT approved lab. contracts under
various packages.

2. Physical test As per Annexure-4 of Samples to be taken jointly One sample per 1000 cum
this FQP and tested in or part thereof per source
POWERGR/0 approved for 765KV & above TL and
lab One sample per 500 cum
or part thereof per source
for 500KV & below TL
Samples to be tested by
Contractor
CLIENT approved
100% review of lab test Site In charge.
results.
Out of these 100% samples,
CLIENT shall witness at
TPL, 5 samples selected at
random, spread during the
overall execution period
in j· of contract.

I lab

5. Water 1. Cleanliness (Water CLIENT Contractor 100% visual check at Field Verification at random Site Engineer
shall be fresh and Specification I
clean)

2. PH Value - do - Contractor One sample per source 100% review of the test Site Engineer
at site with calibrated results
PH meter or any other Ph not less than 6
approved method
 STANDARD FIELD QUALITY PLAN
Item Transmission Line
SFQP No. DOC No .C/FQN SFQPITU 030
Appl i cabi li t y CLIENT Pro jects
Date of Issue 29.05.2018
Validity Till next revision REV. 06

B) Foundation 1. Visual observation P0WERGRID

Page 7 o_
_f3_ 4.

Classification of soil strata Contractor 100% at Field 100% at Field

Specification a. [other than b & c
locations below]
Ground water
2. Recommendation by
level
Site Engineer to be
3. History of water approved by Site in-
table in adj. charge after visiting
Area/surface at least 5% locations
water
b. In case of
4. Soil Investigation WBC/SFR/FS / ULE
wherever required I Raised Chimney
based on
recommendation by
Site In-charge, to
be approved by
Asst.GM / DGM /
AGM after visiting at
least 5% locations.
****Project In-charge
(AGM /GM) shall
visit at least 2%
locations for Test
Check.
c. For Spl. Fdns.
(shallow depth, pile
foundation, well
foundation etc.)
Acceptance by
Regional head.
 Item Transmission Line SFQPNo. DOC No.c/FQNSFQP/TL/030
Aoolicability POWERG RID Projects
Date of Issue 29.05.20 18 REV. 06
Validitv Till next revision
Page 8 of34

Check/Testing Counter Check/Test by Accepting

s. Description Items to be Checked Tests/Checks to be Ref. documents
done CLIENT authority in
No. of Activity Agency Extent
CLIENT

C) Concrete
Works

a)Before
concreting

Depth of foundation Construction Drgs. Contractor 100% at Field 100% check by Site Engineer
1. Bottom of
excavated earth CLIENT

Bentonite clay Prevent collapse of the IS 2911, 2720 Contractor 100% at Field 100% check by
soil inside pile bore CLIENT
treatment

Density of Density values to be IS2911

matched with relevant IS
Slurry/water Standard
present inside the
pile bore

Completeness IS 456: 2000, reaffirmed Joint Inspection by For all locations For all locations Site Engineer
2.P.C.C Grade ,
thickness & Size 2016 and CLIENT CLIENT and

approved construction CONTRACTOR

drawings & specificati9n.

3. Stub setting -do- -do- -do- *_* -do•

1) Centre Line Construction Drgs
-do- -do- -do-
-do- •_• -do-
2) Diagonals
-do- -do- -do-
3) Level of stubs -do- •_• -do-
4.Reinforcementsteel -do- -do- -do- •_• -do-
5. Rod Type Earthing
Placement

Dia. and length of

Bar bending schedule.

CLIENT
Contractor 100% Checking of record 100%
and physical verification in
.. At least 5%
-
the rod. specification and Random locations shall be
approved construction cross verified by
drawings. immediate
Reporting Officer /
Site In-charge, at
random with respect
to stub setting and
reinforcement steel
placement.
Item Transmission Line SFQPNo. DOC No.C/FQA/SFQPrr U 030
Aoolicability POWERGRID Projects
Date of Issue 29.05.2018 REV. 06
Validity Till next revision
Page 9 of34
s. Description Items to be Checked I Tests / Checks to be Ref. documents Check/Testing Counter Check/Test by Accepting
No. of Activity done CLIENT authority in
Agency I Extent
CLIENT

6. Concrete mix Ration of mix Approval of Design Mix -do- -do- -do- Site In charge.
proportion proportion submitted by contractor
(Applicable for based on inputs
Design Mix) furnished by CLIENT as
per Annexure- 7 of this
FOP.

b) During 1. Workability Slump test as per Range 25 mm to 75 Contractor Minimum One per day per check at random Site Engineer
concreting IS 1199- 1959. mm refer document at location

Reaffirmed 2013 Annexure-5 of this FOP

2. Concrete Strength I Cubes Comp Strength I As per POW ERGR ID Contractor Nominal Mix Normally testing shall be Site Engineer.

Specifications & Casting of cubes at site. One sample of 3 cubes in carried out at the cube
Cubes to be tested for 28 each tower locations if all Testing Facility installed by
as per Annexure-5 Out of testing on
days strength at CLIENT the legs are cast contractor at CLIENT
of this FQP 10% samples to be
approved Lab continuously without premises, in the witness of
witness at TPL by
/CLIENTLab/At site (if interruption. If otherwise, CLIENT. Alternatively,
CLIENT Site
testing machine installed additional 3 cube to be samples shall be tested at
Engineer and at
by contractor is duly taken for every subsequent CLIENT approved Labs/
least 5% samples at
calibrated by NABL Lab.) continuous casting case. CLIENT Lab. In this case,
random, shall be
Note: It is to be ensured test results shall be sent by
Cubes at 100% location witnessed by Site
are to be taken in presence that in every case 3 cubes the Lab, by E mail
In-charge.
of CLIENT officials shall be selected in such a directly to
In-case of
way that one each from CLIENT; further, hard copy
Site/CLIENT
start, middle and end of the of Test Certificate shall also
Lab, 100% witness
casting process. be sent by the Lab directly
by CLIENT
to CLIENT by Postal
Repreijenµitive.
Address. / -.. :,,,_ J-

ft I i\,'.
 Item Trans mission Line SFQPNo. DOC No.C/FQA/SFQP/TU030
Annlicabilitv POWERG RID Proiects
Date of Issue 29.05.2018 REV. 06
V. -a-l-i-d-i-tJy Till next revision
Page
·~ 10 of 34
Ref. documents Check/Testing Counter Check/Test by Accepting
s. Description Items to be Checked Tests/Checks to be
done CLIENT authority in
No. of Activity
CLIENT

Agency Extent

IS 456: 2000, Design Mix Further, CLIENT to

Sampling for concrete witness testing on 20%
Reaffirmed 2016.
strength should be one set samples and also to review
of 3 nos. of cubes for every 100& test results.
50 cum or part thereof for
each day of concreting and
28 days compressive
strength shall be tested.

Top level of chimney Approved Drawings. Contractor 100% at Field 100% check by CLIENT Site Engineer
3.Chimney Concrete
concrete w.r.t
GL

Bulb area of the pile Approved Drawings Contractor 100% at Field 100% check by CLIENT Site Engineer
Pile cap Concrete –
Bolting of the pile
for water proofing
cap
near water
logged areas
Bituminous (Black) Coating to be done Contractor 100% at Field
coating of the pile
to exposed pile cap
cap -
area above GL

Completeness As per Specification Contractor 100% 100% Site Engineer

c) After Back filling
Concreting

UPV and Rebound Refer CLIENT's Standard procedure for Testing/Assessment of compressive strength of casted Concrete Regional Head
NOT/Core Tests
Hammer /Core

7. Pile Refer FQP OF TRANSMISSION LINE PILE

Foundations FOUNDATION
 Visual checking for Appd. Drgs./BOM Contractor 100% at stores 100% verification of records Site Engineer
8. Tower 1. Materials of
Erection Tower member/bolts 1. Stacking
& 2. Cleanliness
nuts/washers/accesso
3. Galvanizing
ries
4. Damages
Item Transmission Line SFQPNo. DOC No.C/FQA/SFQPfTU030
Aoolicability POWERGRID Projects
Date of Issue 29.05.2018 REV. 06
Validity Ti ll next revision
Page 11 of34
5. Description Items to be Checked Tests/Checks to be Ref. documents Check/Testing Counter Check/Test by ccepting
No. of Activity done Agency Extent
CLIENT authority in
CLIENT

2. Erection of Super- 1. Sequence of As per Appd. Contractor 100% at field Random Site Engineer
structure erection Drgs./CLIENT
specification

2. Check for As per Appd. Contractor 100% at field 25% by Site Engr and random Site In charge
completeness Drgs./CLIENT by Site lncharge.
specification

3. Tighte ning of -do- -do- -do- -do- -do-

nuts and bolts

4. Check for -do- -do- -do- -do- -do-

verticality

5. Tack welding for CLIENT Contractor 100% at Field -do- Site Engineer
bolts & nuts Specification

3. Tower footing TFR at locations CLIENT Contractor 100% at Field 20% locations to be verified Site In-charge
resistance (TFR) before and after Specification
earthing.

9 Earthing Pipe Type Salt & charcoal As per approved Contractor % Checking of record 100% Site Engineer
drawings and physical verification
in Random

Counterpoise Type Length & Depth As per approved Contractor 100% ---do--- Site Engineer
of earth drawings
electrode.
Shield Wire Type Length of shield As per approved Contractor 100% ---do---
S it E og i
n ..eer
,;n _r ..
.
•
.\
Item Transmission Line SFQP No. DOC No.C/FQA/SFQP/T U030
Aoolicability POWERGRID Projects
Date of Issue 29.05.2 018 REV. 06
Validity Till next revision
Pa~ge- 12 o- f- 34
s. Description Items to be Checked Tests/Checks to be Ref. documents Check/Testing Counter Check/Test by Accepting
No. of Activity done POWERGRID authority in
Agency Extent
POWERGRID

Wire drawings

Chemical pipe • Resistivity As per approved Contractor 100% ---do--- Site Engineer
Type test using soil drawings
box.

• Leaching test

• Sulfur
determination

• Corrosion test
10 Stringing 1. Materials

a) Insulators 1. Visual check for POWERGRID Contractor 100% at Field 100% verification of records Site Engineer
cleanliness/glazing/ Specification and to carry Physical
cracks/and white verification random checks
spots. 10%

2. IR Value Minimum acceptable -do- Test shall be carried on 100 % by Contractor and Site In-charge

Only for value 2000 Mega 100% insulators using record review by

Disc ohm 5/10 kV (DC) Megger POWERGRID and joint

Insulators witnessing by POWERGRID

on 05% insulator

3. Traceability Packing lisUCIP Contractor 100% at field 100% Review of records Site Engineer
(Make/batch
No./Locations
where installed)
Item Transmission Line SFQPNo. DOC No.C/FQN SFQPff L/030
Aoolicability POWERGRID Projects
Date of Issue 29.05.2018 REV. 06
Validity Till next revision
Page 13 of34

s. Description Items to be Checked Tests/Checks to be Ref. documents Check/Testing Counter Check/Test by Accepting
No. of Activity done CLIENT authority in
Agency Extent
CLIENT

b) Conductor On receipt, Packing list/GIP Contractor 100% at stores 20% check Site Engineer

1. Visual check of
drum.

2. Check for seals -do- -do- -do- -do- -do-

and CLIENT
signed sticker on
outer end

3. Check depth -do- -do- -do- -do- -do-

from top of flange
to the top of the
outer most layer

c) Earth wire Check for seals at Packing list/ CIP Contractor 100% at stores 20% check -do-
both ends

2. Field activity

a) Before Stringing Readiness Stringing procedures Contractor Readiness certificate Review of Certificate Site In-charge
for stringing as per CLIENT to be submitted by the
specification Contractor
Item Transmission Line SFQP No. DOC No.C/FQNSFQPffL/030
Aoolicability POWERGRID Projects
Date of Issue 29.05.2018 REV. 06
Validity Till next revision
Page 14 of 34

s. Description Items to be Checked Tests/Checks to be Ref. documents Check/Testing Counter Check/Test by Accepting
No. of Activity done CLIENT authority in
Agency Extent
CLIENT

b) During stringing (Conductor/Earth-

wire)

1. Scratch/cut Appd. Drawings/ Contractor 100% at Field 100% verification of record & Site Engineer
check (Visual) CLIENT Specn. 20% Field check

2. Repair sleeve -do- -do- -do- -do- -do-

3. Mid span Joints -do- -do- -do- -do- -do-

4. Guying Appd. Guying -do- -do- 100% Site Engineer

arrangemenUPOWE
R
GRID Specn.
5. Before and Applicable Drawings
After
measurement of and inspection
compression of checklists
Al & Steel
Dead-
end/Midspan
Joints/jumper
cone

c) After stringing Check for,

1. Sag Tension Stringing Chart I -do- -do- 100% verification of record & Site Engineer
tower Spotting data 20% field check

2. Electrical As per Appd. -do- -do- -do- -do-

clearances Drgs./CLIENT
specifications
Item Transmission Line SFQP No. DOC No.C/FQN SFQPff L/030
Applicability POWERGRlD Pro jects
Date of Issue 29.05.2018 REV. 06
Validity Till next revi sion
Page 15 of 34

s. Description Items to be Checked Tests/Checks to be Ref. documents Check/Testing Counter Check/Test by Accepting
No. of Activity done CLIENT authority in
Agency Extent
CLIENT

i) Ground -do- -do- -do- -do- -do-

clearance

ii) Live metal -do- -do- -do- -do- -do-

clearance etc.

3. Jumpering -do- -do- -do- -do- -do-

4. Copper I As per Appd. Contractor 100% at Field 100% record & Field Site Engineer
Aluminium bond Drgs./CLIENT Check 20%
Specification

5a). Placement of As per Specn./Drgs/ -do- -do- -do- -do-

spacer/damper placement chart

5b) Tightening of -do - -do- 100% with fixed torque -do- -do-
bolts & nuts as per wrench.
manufacturer
recommendations.

11. Final Testing a) Readiness of 1. Completeness of CLIENT latest pre- Joint inspection 100% 100% Site In-charge

a) Pre- lines for pre- line. commissioning by CLIENT and

commissioni commissioning 2. Meggar test of procedures (Doc. No. Contractor

ng of lines line D-2-01-70-01-02)

,, .
It em Transmissi on Line SFQP No. DOC No.C/FQA/SFQPrr U030
Applicabilit y POWERGRID Projects
Date of Issue 29.05.2018 REV. 06
Validity Till next revisi on
Page 16 of 34

s. Description of Items to be Tests/Checks to be Ref. documents Check/Testing Counter Check/Test by Accepting

No. Activity Checked done Agency Extent
CLIENT authority in
CLIENT

b) Readiness of 1. Geo tagged a) CLIENT latest -do- -do- -do- -do-

Commissioni lines for photograph of pre-
ng of line commissionin each tower after commissioning
g completionof procedures (Doc.
stringing, to No. D-2-01-70-01-
ascertain the 02)
completeness of b) Pre-
tower. commissionin
g Report

c) CEA clearance
Item Transmission Line SFQPNo. DOC No.C/FQA/SFQPff L/030
Aoolicabi lity POWERGRID Projects
Date of Issue 29.05.2018 REV. 06
Validity Till next revision
Page 17 of34
Annexure-1
(Sheet 01 of 03)
ACCEPTANCE CRITERIA AND PERMISSIBLE LIMITS FOR CEMENT

ORDINARY PORTLAND CEMENT

s. Name of the test Ordinary Portland Cement 33 Ordinary Portland Cement Ordinary Portland Cement Remarks
No. grade as per IS 269: 2015 43 grade as per IS 269: 2015 53 grade as per IS 269: 2015

a) Physical tests To be conducted in

CLIENT approved Lab
(i) Finenes s Specific surface area shall not Specific surface area shall not Specific surface area shall not Blaine's air permeability method as
be less than 225 sq.m. per Kg. be less than 225 sq.m. per Kg be less than 225 sq.m. per Kg or per IS 4031 (Part-2):1999,Reaffirmed
or 2250 cm2 per gm. or 2250 cm2 per gm. 2250 cm2 per gm. 2013

(ii) Compressive 72 ± 1 hour : Not less than 16 72 ± 1 hour : Not less than 23 72 ± 1 hour : Not less than As per IS 4031 (Part-6): 1988 ,
strength Mpa (16 N/mm2) Mpa ( 23 N/mm2) 27Mpa (27 N/mm2) Reaffirmed 2014

168 ± 2 hour : Not less than 22
Mpa (22 N/mm2)
672 ± 4 hour : Not less than 33
Mpa (33 N/mm2), Not more
than 48Mpa (48Nlmm2)
168 ± 2 hour : Not less than 168 ± 1 hour : Not less than
33Mpa ( 33 N/mm2) 37Mpa ( 37 N/mm2)
672 ± 4 hour : Not less than
672 ± 1 hour : Not less than 53
43 Mpa ( 43 N/mm \ Not
Mpa ( 53 N/mm 2)
more
than 58Mpa (58Nlmm2)

(iii) Initial & Final Initial setting time : Not less Initial setting time : Not less Initial setting time : Not less than As per IS (Part-5): 1988,
setting than 30 minutes than 30 minutes 30 minutes 4031
time Reaffirmed 2014.
Final setting time : Not more Final setting time : Not more Final setting time : Not more
than 600 minutes than 600 minutes than 600 minutes -do-

(iv) Soundness Unaerated cement shall not Unaerated cement shall not Unaerated cement shall not have Le Chatlierand Autoclave test as per
have an expansion of more have an expansion of more an expansion of more than 10mm IS 4031 (Part-3): 1988, Reaffirmed
than 10mm when tested by Le than 10mm when tested by Le when tested by Le Chatlier and 2014.
Chatlier and 0.8% by Autoclave Chatlier and 0.8% by Autoclave 0.8% by Autoclave test.
test. test ·;..:--
I
. .,:· ,.,,. .....
)
Item Transmission Line SFQP No. DOC No.C/FQA/SFQP/TU030
Applicability POWERGRID Pro jects
Da te of Issue 29.05.2018 REV. 06
Validity Till next revision
Page 18 of34

Annexure-1
03)
s. Name of the test Ordinary Portland Cement 33 Ordinary Portland Cement Ordinary Portland Cement Remarks
No. grade as per IS 269: 2015 43 grade as per IS 269: 2015 53 grade as per IS 269: 2015

b) Chemical composition tests Review of MTC only

a) Ratio of percentage of lime a) Ratio of percentage of lime a) Ratio of percentage of lime

to percentage of silica, to percentage of silica, to percentage of silica,
alumina & iron oxide 0.66 alumina & iron oxide 0.66 alumina & iron oxide 0.80 to
to 1.02% to 1.02% 1.02%

b) Ratio of percentage of a) Ratio of percentage of a) Ratio of percentage of

alumina to that of iron alumina to that of iron alumina to that of iron oxide
oxide Minimum 0.66% oxide Minimum 0.66% Minimum 0.66%

c) Insoluble residue, c) Insoluble residue, c) Insoluble residue,

percentage by mass Max. percentage by mass Max. percentage by mass Max.
5.00% 5.00% 5.00%

d) Magnesia percentage by d) Magnesia percentage by d) Magnesia percentage by

mass Max. 6% mass Max. 6% mass Max. 6%

e) Total sulphur content e) Total sulphur content e) Total sulphur content

calculated as sulphuric calculated as sulpuric calculated as sulpuric
anhydride ($03), anhydride (SO3), anhydride (SO3), percentage
percentage by mass not percentage by mass not by mass not more than
more than 3.5%. more than 3.5%. 3.5%.

f) Total loss on ignition shall not f) Total loss on ignition shall not f) Total loss on ignition shall not
be more than 5 percent be more than 5 percent be more than 5 percent

g) Chloridecontent, percent by g) Chloride content, percent by g) Chloride content, percent

mass , max 0.1% mass , max 0.1% by mass, max 0.1%
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Annexure-1
- - ')
s. Name of the test Remarks
No.

2. PORTLAND POZZOLANA CEMENT AS PER IS 1489 (Part 1):2005

a) Physical tests i) Fineness Specific surface area shall not be less than 300 sq.m. per Kg. or To be conducted in
3000 Cm2 per gm. POWERGRID approved Lab
ii) Compressive strength a) 72 ± 1 hour: Not less than 16 Mpa (16 N/mm2)
b) 168 ± 2 hour : Not less than 22 Mpa (22 N/mm2)
c) 672 ± 4 hour : Not less than 33 Mpa (33 N/mm2)

iii) Initial & Final setting time Initial setting time : Not less than 30 minutes
Final setting time : Not more than 600 minutes

iv) Soundness Un aerated cement shall not have an expansion of more than 10mm Le chatlier test and 0.8% by Autoclave
test as per IS 4031 (Part-3)

b) Chemical
composition tests

a) Magnesia percentage by mass Max. 6% Review of MTC only

b} Insoluble residue, percent by mass, (a) Maximum {x + 4 (100-x)/100} (b) Minimum 0.6x, where -do-
xis the declared % of fly ash in the given Portland pozzolana cement.

c) Total sulphur content calculated as sulpuric anhydride (SO3}, percentage by mass not more than -do-
3.5

d) Total loss on ignition shall not be more than 5 percent

e) Chloride content, percent by mass, max 0.1%

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Annexure-2
ACCEPTANCE CRITERIA AND PERMISSIBLE LIMITS FOR REINFORCEMENT STEEL
AS PER IS 1786-2008 (Reaffirmed 2013), Amendment No.- 1

s. Name of the test Fe 415 Fe 500 Fe 500D

No.

i) Chemical analysis test

Carbon 0.30 Percent Maximum 0.30 Percent Maximum 0.25 Percent Maximum
0.060 Percent Maximum 0.055 Percent Maximum 0.040 Percent Maximum
Sulphur
0.060 Percent Maximum 0.055 Percent Maximum 0.040 Percent Maximum
Phosphorus
0.11 Percent Maximum 0.105 Percent Maximum 0.075 Percent Maximum
Sulphur & Phosphorus
0.42 percent Maximum 0.42 percent Maximum 0.42 percent Maximum
Carbon Equivalent

ii) Physical tests

a) Tensile Strength/Yield stress ratio, ?.1.10 , but tensile strength not ?.1.08, but tensile strength not less than ?.1.10, but tensile strength
less than 485.0 Nlmm2 545.0 N/mm2 not less than 565.0 N/mm2

b) 0.2% of proof stress/Yield stress 415 500 500

Minimum, N/mm 2

c) Elongation percent , Minimum 14.5 12 16

d) Total elongation at maximum force, -- -- 5

percent , Minimum

Pass Pass Pass

iii) Bend & Rebend tests
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PLAN
SFQP No.

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I DOC No.Ci FQA/SFQP /T L/030
06
%J.
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?:

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Annexure-3
ACCEPTANCE CRITERIA AND PERMISSIBLE LIMITS FOR COARSE AGGREGATES AS PER IS 383:2016
3. Coarse Aggregates

i) Physical Tests

a) Determination of a. IS Sieve %age pass ing for Single-Sized Aggregate Percentage Passing for graded Aggregate of nominal size
particles size of nominal size

Designation
40mm 20 mm 16mm 12.5 mm 10mm 40mm 20 mm 16mm 12.5 mm

63mm 100 - - - - - - - -
40 mm 85 to 100 100 - - - 90 to 100 100 - -
20 mm Oto 20 85 to 100 100 - - 30 to 70 90 to 100 100 100

16 mm - - 85 to 100 100 - - - 90-100 -

12.5 mm - - - 85 to 100 100 - - - 90 to 100

10 mm Oto 5 0 to 20 0 to 30 0 to 45 85 to 100 10 to 35 25 to 55 30 to 70 40 to 85

4.75 mm - Ot o 5 0 to 5 Oto 10 O to 20 O to 5 0 to 10 O to 1 0 O to 10

2.36 mm - - - - Oto 5 - - - -
b. Combined Flakiness and Elongation Not to exceed 40%
index

C. Crushing Value Not to exceed 30%

d. Presence of deleterious material Total presence of deleterious materials not to exceed 5% for uncrushed, 2% for crushed and manufactured coarse aggregates as per
Annexure- 3A.

e. Hardness Abrasion value not more than 50%, Impact value not more than 45%

f. Soundness test (for concrete

Not to exceed 12% when tested with sodium sulphate and 18% when tested with magnesium sulphate
work subject to frost action) .
·-
 ,"'4ou.,, :"

)
STANDARD FlELD QUALITY PLAN

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Annexure-3A

Deleter

a) Coal
b) Clav
c) Mate
75 m
d) Soft
e) Shal
f) Total
of .
mate
mica

No.

crus
 STANDARD FIELD QUALITY PLAN

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Annexure-4

ACCEPTANCE CRITERIA AND PERMISSIBLE LIMITS FOR FINE AGGREGATES AS PER IS 383

4. Fine aggregates

i) Physical Tests Percentage passing for

IS Sieve Designation
a) Determination of particle size F.A. Zone I F. A. Zone II F.A. Zone Ill

10 mm 100 100 100

4 .75 mm 90-100 90-100 90-100

2.36 mm 60-95 75-100 85-100

1.18 mm 30-70 55-90 75-100

600 microns 15-34 35-59 60-79

300 microns 5 to 20 8 to 30 12 to 40

150 microns 0-10 0-10 0-10

b) Presence of deleterious material Total presence of deleterious materials not to exceed 5% for uncrushed & 2% for crushed/Mixed and
manufactured fine aggregates as per Annexure- 4A.

c) Soundness Applicable to concrete work subject 10% when tested with sodium sulphate and 15% when tested with magnesium sulphate
to frost action
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Annexure-4A

Deleterious Substance Percentage by Mass,

Max
Uncrushed Crushed/Mixed Manufactured
a) Coal and li nite 1. 1.0 1.0
0
b) Clay lumps 1.0 1.0 1.0
c) Materials finer than 3.0 15.0 ( for crushed sand)
75 micron 12.0 (for mixed sand) 10.0

d) Soft frazments -- -- --
e) Shale 1.0 -- 1.0
j) Total of percentages 5.0 2.0 2.0
of all deleterious
materials (except
mica) including S.
No. a) to e) for
uncrushed
aggregates and a) &
b) for crushed/mixed
and manufactured
aggregates
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Annexure-5
ACCEPTANCE CRITERIA AND PERMISSIBLE LIMITS FOR CONCRETE WORK

1) Concrete a) Workability Slump shall be recorded by slump cone method and it shall between 25-75 mm
depending upon workability requirement as per IS 456: 2000.
b) Compressive strength For nominal (volumetric) concrete mixes compressive strength for 1:1.5:3
(Cement : Fine aggregates : Coarse aggregates) concrete 28 days strength
shall be min 265Kg/cm2 and for 1:2:4 (Cement: Fine Aggregate: Coarse
Aggregate) nominal mix concrete 28 days strength shall be min 210Kg/cm2.

Notes:
1) ACCEPTANCE CRITERIA BASED ON 28 DAYS COMPRESSIVE STRENGTHS FOR NOMINAL MIX CONCRETE: As per clause 5.4.10.4 of CPWD Specifications,
Volume 1
(a) The average of the strength of three specimen be accepted as the compressive strength of the concrete provided the strength of any individual cube
shall neither be less than 70% nor higher than 130% of the specitied strength.

(b) If the strength of any individual cube exceeds more than 30% of specified strength, it will be restricted to 130% only for computation of strength.

(c) If the actual average strength of accepted sample is equal to or higher than specified strength up to 30% then strength of the concrete shall be
considered in order and the concrete shall be accepted at full rates.

(d) If the actual average strength of accepted sample is less than specified strength but not less than 70% of the specified strength, the concrete may be
accepted at reduced rate after reconfirmation by NOT /Core test on the location portion represented by the cube samples.

(e) If the actual average strength of accepted sample is less than 70% of specified strength, the Engineer-in-Charge shall reject the defective portion of
work represented by sample and nothing shall be paid for the rejected work. Remedial measures necessary to retain the structure shall be taken at
the risk and cost of contractor. If , however the Engineer-in-Charge so desires, he may order additional tests to be carried out to ascertain if the
structure can be retained. All the charges in connection with these additional tests shall be borne by the contractor.
r
.
'-- ...._ ·..'. " •
'

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2) 53 Grade cement shall be used after obtaining specific approval of the Engineer in charge.
3) Portland slag cement conforming to IS 455: 2015 may be used as per Technical Specification.
4) AH Design Mix concrete shall be as per IS 456: 2000, reaffirmed 2016
5) ACCEPTANCE CRITERIA BASED ON 28 DAYS COMPRESSIVE STRENGTHS FOR DESIGN MIX CONCRETE: As per Table-11, Amendment No. 4 of IS 456:
2000 as given below: Note sheet reference no. CCIFQAICLAIMIX dated 08/12116 approved by Competent Authority.

Specified Case No. Sampling Acceptance Criteria for Mix Design as Remarks
Grade per Is 456:2000

M15 A 1. Mean of Group of 4 non- Shall greater than or equal to fck+0.825 x

overlapping consecutive test established standard deviation (rounded
and above results. off to nearest 0.5 N/sq. mm)*
Or fck + 3 N/sq. mm, whichever is greater

A 2. Individual test result out of A 1. Greater than or equal (fck+3) NI sq.mm Out of four non- overlapping
consecutive test results, one
individual test result only.

8 1. Group of non-overlapping fck + 4, N/sq.mm, minimum

consecutive if test results
are less than 4

82. Individual test result out of B 1. fck - 2, Nlsq.mm, minimum Out of less than four non-
overlapping consecutive test
results, one individual test
result only.

C1 When number of sample is only fck + 4, N/sq.mm, minimum

one.

* Established value of standard deviation shall be determined based on Note of Table-11 of IS 456
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General Notes:
1) This standard Field Quality Plan is not to limit the supervisory checks which are otherwise required to be carried out during execution of work as per
drawings/Technical specifications etc.
2) All materials under supply contract should have Cat-A CIP before they are erected.
3) Contractor shall be responsible for implementing/documenting the SFQP. Documents shall be handed over by the contractor to CLIENT after the
completion of the work.
4) Project incharge means over all incharge of work. Site in-charge means in-charge of the line. Site engineer means in -charge of the section.
Site Engineer's responsibility may be allocated to Site JE, with the approval of Regional Head, only in such cases where, Site Engineer is not in
position.
5) In case of deviation the approving authority will be one step above the officer designated for acceptance in this quality plan subject to minimum level
of Line incharge.
6) Acceptance criteria and permissible limits for tests are indicated in the Annexures. However for further details/tests CLIENT specification and latest
relevant Indian standards shall be referred.
7) Tests as mentioned in this FQP shall generally be followed. However E.I.C. reserves the right to order additional tests wherever required
necessary at the cost of the agency.
8) All counter checks/tests by CLIENT shall be carried out by CLIENT's officials' at least at the level of Site Engineer.
9) The authorized dealer of reinforcement steel means the dealer whose names are listed in the steel producer's web site or certified by the producers.
10) Accepting Authority for testing Laboratory shall be Regional Head.
11) READYMIX CONCRETE (RMC) IS ACCEPTABLE FOR USE. HOWEVER, SITE INCHARGE SHALL APPROVE THE SOURCE OF MATERIALS
TO BE USED FOR RMC .The documentation to be maintained shall be as per IS 4926:2003, Reaffirmed 2012 i.e.
i) Information to be supplied by the purchaser (clause 7)
ii) Information to be supplied by the producer (clause 8)
iii) Sampling for concrete strength should be one set of 3 nos. of cubes for every 50 cum or part thereof for each day of concreting and 28
days compressive strength shall be tested in line with IS 456:2000, Reaffirmed 2016.

12) Epoxy coating on reinforcement steel wherever required shall be done as per IS 13620:1993, Reaffirmed 2015.
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13) Cement is to be used in the order, it is delivered (i.e. First in First Out). In case the cement remains in storage for more than 3 months, the cement
shall be retested before use and shall be rejected, if it fails to conform to any of the requirements given in the relevant Indian Standard. Cement shall
be packed in bags and stored in accordance with the provisions in IS 4082:1996, Reaffirmed 2003.
14) If e-mail facility is not available in CLIENT approved Lab, report may be collected directly by CLIENT/ Speed Post / Registered Post / UPC.
15) In case any Laboratory refuses to allow CLIENT representative for witnessing the test, same shall be taken in writing and approval by Regional Head.
16) Standard marking of ISi mark along with license number (Seven digit no., represented as CMIL-----) should be verified. for construction materials and
test certificate submitted for review
17) The mix design shall be approved in line with standard format. for mix design concrete and final approval of mix design shall be done in
consultation with Regional engineering department.
18) Tolerance of cement weight shall be governed by clause no. 10.1.1 of IS 269:2015.for OPC and by clause no. 10.1.1 of IS 1489 (Part 1):2015 for PPC.
19) Digital Photographs during concreting, erection and stringing for each location shall be taken and kept in record for future reference by high
resolution GPS enabled camera.
20) All the charges in connection with NDTI Core tests shall be borne by the contractor.
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Annexure-6
ENGINEERING GUIDE LINE FOR CHECKING/ ACCEPTING SOIL INVESTIGATION REPORT:

Following are the guide line for checking and accepting the soil investigation report:

The soil investigation shall be carried out in line with the Technical Specification. The detailed soil Investigation Report should be signed by the soil
investigating agency, Line Contractor and CLIENT's Site Engineer/RHO Engineer and following points should be checked in the soil investigation report:

1) Normal Locations :

a) Soil investigation report should contain the bore Log sheet indicating the variation of different soil strata.

b) The Bearing capacity, Bulk density (y) , Submerged Density(Ysub) , angle of repose (o) in dry as well as wet condition and Angle of internal friction
(<I>) for different soil layers including at 3m depth shall be indicated in the Soil investigation report.

c) Present water table and history of variation of water table at the tower location shall be indicated in the soil investigation report.

d) Classification of foundation should be indicated based on the water table, bearing capacity, Swelling Index, Soil type and the value of angle of
repose (o) in line with parameters indicated in the standard foundation drawings.

2) River Crossing /Special Locations:

a) A sketch indicating profile of river crossing locations with borehole positions shall be indicated in the soil investigation report.

b) Maximum discharge, Maximum velocity and Highest Flood Level (HFL) data (authenticated) of the river shall be enclosed in the Soil Investigation
Report.

c) Comprehensive Bore log Sheet indicating the depth of different Strata, Soil type, SPT value & water table for each bore hole is to be indicated in the
soil investigation report.

'
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d)

e) Natural Ground Level (GL) for all the locations are to be indicated. Note that the GL & HFL should be with respect to same reference. For
example if HFL is given in RL, the ground level should be in terms of RL only. Mixing of level with respect to MSL (Mean Sea level) & RL
should be avoided.

f) Whether the river is navigable or not is to be indicated in the soil investigation report.

g) Silt factor calculation based on the laboratory test results of weighted mean diameter (dm) of soil for different layers of the soil shall be furnished in
the soil investigation report.

h) Bulk density (y), Submerged Density ('Y-sub), Value of Cohesion (C) and Angle of internal friction (<I> ) for different soil layers based on laboratory test
results shall be indicated in the soil investigation report.

i) If Rock is encountered prior to termination of bore hole (40m below existing Ground Level), core drilling should be done. The details of core
recovery (Run wise) and calculation of Rock Quality Designation (RQD) together with the photograph of core sample properly placed in a core Box
are to be enclosed in the soil investigation report.

j) If the refusal is not obtained or the type of soil encountered at 40m depth below existing ground level is very poor (like loose clay, organic deposit
etc.) further boring should be continued up to a depth of 50m below Ground Level or refusal whichever is earlier and all relevant data upto
termination depth of bore holes shall be furnished in the Soil Investigation Report as detailed above.
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Annexure-7
CONCRETE MIX PROPORTIONING-MIX DESIGN

s. Design Stipulations Specified Criteria for Mix Proportion

No.
A CONCRETE DETAILS: M20 M25 M30 M35 M40
1. Grade of Concrete ( M 20 to M 60- 28
day s com pressive Strength of 150mm
☐ ☐ ☐ ☐ ☐
cubes)
2. Type of Concrete- Structural PCC RCC PSC Others
Classification
☐ ☐ ☐ ☐
3. Placing Conditions of Concrete Building TL Pile S/S Pile S/S Structure Road
(Structural Elements)
☐ ☐ ☐ ☐ ☐
B MIX DESIGN LIMITS :* 0.30 0.35 0.40 0.45 0.50 Others
Max. Water-Cement Ratio (W/C)-
4.
Optional ☐ ☐ ☐ ☐ ☐ ☐
5. Min Cement Content- Optional- 300 320 340 360 380 Others
Kg/m3*
☐ ☐ ☐ ☐ ☐ ☐
C EXPOSURE CONDITIONS:@ Mild Mod. Severe V. Severe Extreme
6. Type of Environmental Exposure
☐ ☐ ☐ ☐ ☐
7. Whether Exposed to Sulphate attack Yes No Not Known
from Soil, Water & Containment.
☐ ☐
8. Whether Exposed to Chloride attack Yes No Not Known
from Soil, Water & Containment. ☐ ☐ i. , _,
--
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D CONCRETE INGREDIENTS: Ground River Pond Others

9. Source of Water for Construction
☐ ☐ ☐ ☐
10. Type of Cement & Strength Grade. OPC OPC OPC PPC PPC PSC
Gr.33 Gr.43 Gr.53 BF S FAB
☐ ☐ ☐ ☐☐ ☐
11. Brand, Batch No./Week/Year of
Cement(Test Certificate to be sent to
Lab)
12. Cementitous Materials Proposed Microsilica/ Slag Fly Ash Other
for Improvement of Density & Silica Fume Pozzolona
Permeability.
☐ ☐ ☐ ☐
13. FRESH CONCRETE Properties: 25-55 25-75 100-150 Others
Desired Slump of Concrete (mm)# ☐ ☐ ☐ ☐
QUALITY CONTROL AT SITE: V.Good Good Fair Std.Lab.
14. Degree of Quality Control at Project
Site (For Standard Deviation)
☐ ☐ ☐ ☐
15. Max. Size of Coarse Aggregate (MSA)- 63 40 20 12.5 4.75 Other
mm
☐ ☐ ☐ ☐ ☐ ☐
16. Source of Coarse Aggregate Name of Quarry Location

17. Type of Fine Aggregate River Crushed Others

Sand Sand Specify
☐ ☐ ☐
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18. Source of Fine Aggregate (Sand) Name of Quarry Location

19. Admixture proposed to be Use d (Batch Brand Name: Batch No.:

MTC to be Submitted to Lab)

20. Type of Compaction Equipment Plate Needle Vibro Hyd. Piling

Vibrator Vibrator Pressure Conc rete
☐ ☐ ☐ ☐
21. Type of Concrete Placement Facility at Manual Lift Hud
draulic Bucket Conc rete Pump
Project

22 Maximum/Minim um temp. envisaged

during placing of concrete

* Minimum Cement Content, Maximum Water-Cement Ratio and Minimum Grade of Concrete for Different Expo sure s with Normal Weight Aggregates of 20 mm Nominal
Maximum Size- Reinforced Concrete
Minimum cement Maximum free water Minimum grade of
content Kg/m3 cement ration concrete
300 0.55 M 20
300 0.5 M25
320 0.45 M30
340 0.45 M35
360 0.4 M40
# Slump Value as per SFQP;
i. For Switch yard civil works - 25 to 75mm
ii. For Switchyard pile foundation s- 150-180mm
iii. For Transmission line open cast foundation s- 25 to 75mm
iv. For Transmission line pile foundations- 150 -180mm 11 .,_

1 ;',,..

...
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STANDARD FIELD QUALITY PLAN
:J , :::;, r
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Item
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@
ENVIRONMENT EXPOSURE CONDITIONS -

E
MILD • Concrete surfaces protected against weather or aggressive
X
P
MODERATE • Concrete exposed to condensation and rain O
• Concrete continuously under water S
• Concrete surfaces sheltered from rain or freezing whilst wet U
• R
Concrete in contact or buried under non-aggressive soil/ground water
E
SEVERE • Concrete surfaces exposed to severe rain, alternate wetting and drying
C
or occasional freezing whilst wet or severe condensation O
• Concrete completely immersed in sea water N
• Concrete exposed to coastal environment D
I
T
VERY SEVERE • Concrete surfaces exposed to sea water spray, corrosive fumes or I
severe freezing conditions whilst wet. O
N
• Concrete in contact with or buried under aggressive subsoil/ ground
water S

EXTREME • Surface of member s in t idal zone, Members in direct contact

with liquid/solid aggressive chemicals