Total Sheet 3

Vendor's name GOULDS PUMPS Co. Ltd

COMPANY’s name PT. Shell Manufacturing Indonesia
Purchaser PT. JGC INDONESIA
Plant Location Marunda
Project name MONAS Project
Purchase Order No. G-2019-P-2158-101-B
Equipment/Material name CENTRIFUGAL PUMP
Item number P-4002A/B
Document title INSPECTION AND TEST PLAN FOR CENTRIFUGAL PUMP

Rev Issue Purpose Issue Date

01E IFR 7-Feb-14
02E IFR 7-Mar-14
03C AFC 7-Apr-14
1 AB 26-Jun-14

MONAS Project (JOB No. : G-2019-0)

ISSUE PURPOSE: AB
RESULT CODE : 1, 2, 3, 4

NEXT STATUS : FI, FR, FC, AB, CN, NA

RESUBMISSION DATE :

RESPONSIBLE DEPT./PERSON :
Rotary, DR / MR

Review Date: 17 Nov 2014

1 : Approved without Comments
2 : Approved with Minor Comment
3 : Rejected with Major comment;
4 : No Review Required
Approval or review hereunder shall not be construed to relieve Supplier / Subcontractor of his
responsibilities and liability under the Contract

ORIG. PURCHASE ORDER NO. SERIAL REV.

PURCHASER
DOC. NO. V- 2158-101-B- 500 1
ORIG. PURCHASE ORDER NO. SERIAL REV.

COMPANY
DOC. NO.
10- 2158-101-B-ITT- 500 1

D R A
N
I 17-NO 14
V - 2 0
 ITT / GOULDS PUMPS CO., LTD.
INSPECTION AND TEST PLAN
Client / Project Name PT. Shell Manufacturing Indonesia / MONAS Project Document No. V-2158-101-B-500
Customer Name PT JGC Indonesia Revision No. 1
Customer P.O. No. G-2019-P-2158-101-B Issue Date June.26, 2014
Pump Item No. P-4002A/B Page 1 OF 2
Pump Serial No. 4403201A/BW5 Goulds F.O. No. PSO13-PI192
Descriptions Centrifugal Pumps (Non-API Pumps) Symbol 1: ITT, 2: JIND, 3: SMI

ACT. INSPECTION PROCEDURES ACCEPTANCE REPORT / INSPECTION

PARTS TO BE INSPECTED REMARKS
NO. ACTIVITIES / STANDARDS CRITERIA VERIFYING DOC. 1 2 3
P PRE INSPECTION STAGE
P100 Welding Document Welding Document ASME Section IX ASME Section IX Approved Welding M R R
(WPS/PQR/Weld Welding Document Customer Approval Document
map…etc.)
P200 Casting Repair Casting Repair Procedure Casting Repair Procedure Customer Approval Approved Procedure M R R Only when repair is
Procedure Approval required for Casing
(If applicable) and rotating
component)
A PARTS, COMPONENTS INSPECTION & TEST
A100 Material Inspection & Casing ASTM Material Standard Compliance of ASTM EN10204 Type 3.1 M R R
Certification Cover Material Standard material test report
Impeller
Shaft
A200 NDE - PT Casing connection welds ASME Section V, Article 6 ASME Section VIII, Div. 1, PT test report M R R
& 24, NDE (PT) Appendix 7 / 8
Procedure,
V-2158-101-B-506
A300 Balancing Test Impeller Balancing ISO 1940-1 Grade 6.3 ISO 1940-1 Grade 6.3 Certificate of M R R
Balancing Test Procedure Compliance (C of C)
V-2158-101-B-501 for Impeller Balancing

A400 Hydrostatic Test Casing HI Standard 1.6.4 No visible leakage Hydrostatic test M R R Min. 10 minutes
Cover Hydrostatic Test report @ test pressure in
Procedure pump datasheet
V-2158-101-B-501

A500 Clearance Check Casing, Impeller, Shaft, Goulds Procedure Goulds procedure Certificate of M R R
prior to Assembly Bearing Frame Compliance (C of C)

B ASSEMBLED PUMP INSPECTION & TEST

B100 Performance Test Hydraulic performance of HI Standard 1.6.5 HI Standard 1.6.5.3 Performance test M W W/R Note 1)
tested pump Test Procedure Acceptance level “A” report with curve
V-2158-101-B-501

D R A
N
I 17-NOV 14
- 2 0
[ LEGEND ] H: Hold Point, W: Witness, S/W: Spot Witness, R: Review of test report or document, M: Manufacturer’s Inspection, IW : Initial Witness N/A: Not Applicable
Form No. : GPK-QC-060_Rev.0_03/12/2011
 ITT / GOULDS PUMPS CO., LTD.
INSPECTION AND TEST PLAN
Client / Project Name PT. Shell Manufacturing Indonesia / MONAS Project Document No. V-2158-101-B-500
Customer Name PT JGC Indonesia Revision No. 1
Customer P.O. No. G-2019-P-2158-101-B Issue Date June.26, 2014
Pump Item No. P-4002A/B Page 2 OF 2
Pump Serial No. 4403201A/BW5 Goulds F.O. No. PSO13-PI192
Descriptions Centrifugal Pumps (Non-API Pumps) Symbol 1: ITT, 2: JIND, 3: SMI

ACT. INSPECTION PROCEDURES ACCEPTANCE REPORT / INSPECTION

PARTS TO BE INSPECTED REMARKS
NO. ACTIVITIES / STANDARDS CRITERIA VERIFYING DOC. 1 2 3
B200 Mechanical Run Test Running condition of tested HI Standard 1.6.7 HI Standard 1.6.7.6 Mechanical run test M W W/R Note 1)
pump at rated flow: Test Procedure report
V-2158-101-B-501 Duration: 4hr after
Vibration (mm/sec RMS) Vibration: HIS 9.6.4.4 performance test
Max 3.05 mm/sec

Bearing temperature (℃) Bearing temp.: Max. 85℃

Noise level (dB) No more than Max. noise

level specified
Max. 85 dB
C FINAL INSPECTION
C100 Surface preparation, Dry film thickness Painting Procedure Compliance of painting Painting inspection M R R
Painting and rust Final paint color V-2158-101-B-502 procedure requirement report
prevention
C200 Visual & Dimensional Final conditions include Equipment datasheet and Compliance of outline Visual & Dimension M R R
Inspection outline dimensions of pump outline drawing (GAD) drawing dimensions check sheet
package V-2158-101-B-001
V-2158-101-B-100
C300 Packing Inspection Packing condition Packing Procedure Compliance of packing Packing list M R R
Check Spare parts and V-2158-101-B-507 requirement
accessories
NOTE:
1) Test to be performed with contracted Job motor (within allowable job motor power & ampere) includes job seal, job coupling and job baseplate.
2) Non witness routine test will carried out for motor.
3) Certificate of calibration for all test instruments shall be provided to inspector at the time of test.

D R A
N
I 17-NOV 14
- 2 0
[ LEGEND ] H: Hold Point, W: Witness, S/W: Spot Witness, R: Review of test report or document, M: Manufacturer’s Inspection, IW : Initial Witness N/A: Not Applicable
Form No. : GPK-QC-060_Rev.0_03/12/2011