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Galvanizing Systems/Air Knives
Galvanizing Systems/Air Knives
DUMA-BANDZINK equipment offers zinc coating from 30 to 350 g/sqm with highest surface
uniformity on products such as GI, GA, Galfan, Galvalume and high-quality ALSi surfaces.
Our equipment is designed for high speeds of up to 200 meters per minute or even more via
continuous development.
Radial controller
The radial controller is used to ensure a fastest possible pressure control of the stripping medium
directly at the product. Therefore,it is installed directly in the air knife. The radial controller
consists of steel bodies especially developed for this purpose. By adjusting the steel bodies to
each other pressure control is maintained. After the requested system pressure is established,
stripping pressure as well as air flow rate are adjusted precisely and evenly directly at the air
knife exit across the entire knife width. This is effected via adjusting the steel bodies, which
affects both flow rate of the stripping medium as well as knife pressure. Stripping pressure is
controlled via specially developed algorithms of the radial controller according to the preset
pressure value for strip upper and strip lower side.
Preheating furnace
After switching on the preheating furnace the heating gas fans forward the air of the preheating
furnace from the furnace top and guide it via louvers to the manifold of the furnace bottom.
Now, the interior space is permanently heated. Consequently, an air circulation between furnace
top and bottom is maintained so that the zinc bath rolls are enclosed by hot air and thus heated.
The air is circulated via the heating elements. Though, only the required energy is fed according
to a preset heating curve.
Control of the requested heating energy is effected automatically via program control by gauging
the interior furnace temperature and adjusting the respective heating elements. The heating
elements as such can be heated to a temperature of up to 650° C. This temperature is sufficient to
achieve an interior preheating temperature of more than 400° C.