TS-30S Manual Rev K-Senix.134163047 PDF

ToughSonic® TS-30S Series
Dual Output “Teachable” Ultrasonic Sensor

Installation Instructions
Senix Corporation
52 Maple St., Bristol, VT 05443 USA
802-453-5522 or 800-677-3649
FAX: 802-453-2549
Web: www.senix.com
e-mail: support@senix.com
Revision Date: April 6, 2005

 2004-2005 by Senix Corporation
TS-30S - ToughSonic® Distance Sensor Installation Instructions
Product
Declarations
Revision History
This manual applies to hardware revisions J, K
Initial Release, TS-30S Rev J July 13, 2004
Powersave and switch overload
indication not yet implemented
(beginning S/N 41030000)
Corrected output ratings July 15, 2004
Corrected 485+ and 485- identification Oct 7, 2004
Delete short range, change teach indication
Nov 3, 2004
Corrected cm values in table 4 Mar 4, 2005
Add temp compensation, remove Powersave
Mar 15, 2005
Replace TS-30S3 with TS-30S2 series Mar 25, 2005
Revised TS-30S2 defaults Apr 6, 2005
Related Models
TSL-30Sx Series
Ultrasonic level control with dual level control and
alarm outputs. These sensors are packaged identically
to the TS-30Sx series described in this document.
ULTRA-30 Series
High sensitivity models ULTRA-30-VA and
ULTRA-30L-VA provide a 0-10 VDC output in a
30-mm threaded, anodized aluminum case, and are
CE compliant.
Senix Corporation, 52 Maple St., Bristol, VT 05443 USA

802.453.5522 or 800.677.3649, FAX: 802.453.2549, Web: www.senix.com, e-mail: support@senix.com
Page 2 of 29 – April 6, 2005
TABLE OF CONTENTS Precautions.........................................................27

Maintenance & Cleaning ..................................27
PRODUCT DECLARATIONS ....................2 IN CASE OF DIFFICULTY.......................28

Revision History...................................................2 Basic Checkout...................................................28
Related Models.....................................................2 Warranty............................................................29
Repairs and Returns..........................................29
ULTRASONICS OVERVIEW .....................4
Introduction .........................................................4
Advantages ...........................................................4 LIST OF FIGURES
Typical Applications............................................4
Figure 1 - Range by Series ......................................7
Terminology .........................................................5 Figure 3 - Part Number Structure ...........................7
Figure 4 - Mechanical Drawing..............................8
Figure 5 - Sensor Orientation .................................8
SENSOR OVERVIEW................................6 Figure 6 - Angle vs. Distance-Flat Surface Target .8
Specifications........................................................6 Figure 7 - Mounting ................................................9
Figure 8 - Typical Area Coverage–TS-30S1 Series10
Features ................................................................6
Figure 9 - Connections (non serial data models)..11
Product Series ......................................................7 Figure 10 - Connections, RS-232 Models .............11
Part Numbers.......................................................7 Figure 11 - Connections, RS-485 Models .............11
Figure 12 - Voltage Output Wiring .......................12
Identification ........................................................7 Figure 13 - Current Loop Output Wiring..............13
Mechanical Details...............................................8 Figure 14 - Sinking Switch Output Wiring ............13
Figure 15 - Sourcing Switch Output Wiring..........14
Accessories............................................................8 Figure 16 - RS-232 & RS-485 Wiring ...................14
Orientation ...........................................................8 Figure 17 – Default SYNC Timing ........................15
Figure 18 – Sensor Rear View...............................16
Mounting ..............................................................9
Figure 19 – Target Indicator Operation ...............17
Applying Power ...................................................9 Figure 20- Target Indicator Funcions ..................17
Temperature Compensation...............................9 Figure 21 – Output #1 and Output #2 Indicator
Functions by Model Number .................................19
Detection Area ...................................................10 Figure 22 - Analog Output Indicator Functions ...20
Connections & Wiring ......................................11 Figure 23 - Switch Output Indicator Functions ....21
Figure 24 – Serial Data Indicator Functions........22
ADJUSTMENT.........................................16
Sensor Rear Features ........................................16
TEACH Button ..................................................16 LIST OF TABLES
Target Indicator.................................................16
Table 1 - Model Numbers & Outputs ___________7
Output Status Indicators ..................................18 Table 2 - Cable Connections ________________11
“Teachable” Features........................................22 Table 3 - Serial Data Specifications___________14
Table 4 - Max Range vs. Measure Rate ________23
Adjustment Sequence........................................26 Table 5 - Response Time vs. Measurement Rate _24
Performance.......................................................27 Table 6 - Pushbutton TEACH Features List_____25

Page 3 of 29 – April 6, 2005
Ultrasonics Typical Applications
Overview Roll Diameter

Measure the size of a roll to
control tension or speed, or
Introduction determine full/empty target.
Senix sensors measure the distance or presence of a

target object by sending a sound wave, above the Loop Control
range of hearing, at the object and then measuring the
time for the sound echo to return. Knowing the speed Precisely control the position of
of sound, the sensor can determine the distance of the material loops, including wires,
object from the transducer element. tubes and webs.
(1 ) U l t ra s o n i c pu ls e t ra n s m i t t e d from senso r
Web Break
Rapidly detect a broken web in a
(2) U l t r a s o n ic e ch o re t u rn s from target printing press or paper machine.
Advantages
! Non-contact
Dimensioning
Measures through the air without touching the Determine the size of an object
target object, at relatively large distances. for information or to determine
its volume or width.
! Object Ranging
Object distance is measured rather than just the
presence or proximity. Proximity
! Distance Proportional Output Determine the presence of
The sensor’s outputs are proportional or affected objects to count or control their
by the measured target distance. movement.
! High Resolution
Precise discrimination of target position. Sort/Select
! Unaffected by Target’s Optical Sort or select objects based on
Characteristics differences in their physical
The sensor’s operation is not sensitive to dimensions.
ambient light levels, the color of the target, or
target is optically transparency/reflectivity.
Level Measurement
! Sensitive
Detects large and small objects. Measure the level of liquid or
solid materials in tanks or bins
for inventory or batching….and
many more...

Page 4 of 29 – April 6, 2005
status indicator for output #1 (black wire) and
Terminology output #2 (white wire).
Terms listed here are shown in italics throughout this RS-232 An electrical interface standard used to
document. transfer information using serial data
communications. This is a single ended interface
Analog An electrical output type that varies in with a specified maximum range of 50 feet (15
proportion to measured distance. Analog output meters) that typically supports one device.
types can be either current loop outputs or
RS-485 An electrical interface standard used to
voltage outputs.
transfer information using serial data
Analog High Limit The maximum (highest) value communications. This is a differential interface
of an analog output. For example, the Analog with a specified maximum range of 2000 feet
High Limit value for a 4-20 ma. current loop (600 meters) that is capable of supporting
analog output is 20 ma. Computer configurable multiple addressable devices.
models allow this value to be user-entered.
Response Time The time required for sensor
Analog Low Limit The minimum (lowest) value of outputs to respond to measurements (see
an analog output. For example, the Analog Low measurement rate).
Limit value for a 0-10 VDC voltage output is 0
Serial Data A method of transferring information
volts. Computer configurable models allow this
using a sequential (serial) on/off pattern to
value to be user-entered.
encode the data. Two common industry
Analog Window A range of distances between two standards are RS-232 and RS-485.
endpoints, within which the analog output will
Setpoint The measured distance at which a switch
vary between the analog low limit and analog
output turns ON.
high limit proportional to measured distance.
Sinking A switch type that sinks current from an
Current Loop Output An analog output type that
external load to ground when turned ON. An ON
drives an electrical current proportional to
sinking switch output measures a low voltage.
measured distance. Senix sensors can provide
industry standard 4-20 ma. current loop outputs. Sourcing A switch type that sources current from
the sensor to the load when turned ON. An ON
Endpoint One of two end distances representing
sourcing switch output measures a high voltage.
the outer limits of the analog window.
Switch An electrical output type that is either ON
Ingress Rating An enclosure rating that identifies
or OFF. ToughSonic® switches are solid state.
how susceptible a product is to the entry
(ingress) of external objects or liquids. Target Any object or material that reflects
ultrasonic energy back to the sensor thus
Measurement Rate The repetitive rate that the
allowing the sensor to measure its distance.
sensor measures distance (see response time).
Target Indicator An Indicator at sensor rear that
Maximum Range The maximum distance at which
shows the status of a detected target.
the sensor will detect a target and report
distance. Computer configurable models allow Teach A Senix product feature that uses the
this value to be user-entered. sensor’s pushbutton to tell the sensor to store a
current target distance measurement into
Minimum Range The minimum distance at which
memory and automatically calibrate the
the sensor will begin to detect a target and report
output(s).
distance. Computer configurable models allow
this value to be user-entered. Ultrasonic A sound wave of a frequency greater
than 20,000 Hz, typically above the range of
Operating Window The range of distances
human hearing.
between the min range and max range values.
Voltage Output An analog output type that drives
Output Status Indicator An indicator at sensor
an electrical voltage proportional to measured
rear that shows the status of an analog, switch or
distance. Senix sensors provide industry standard
serial data output. There is a separate output
0-10 and 0-5 VDC outputs.

Page 5 of 29 – April 6, 2005
Current Loop 4-20 ma. sourcing
Sensor maximum loop resistance:

500Ω max @ >15VDC
250Ω max @ 10 VDC
Overview Sinking Switch

Sourcing Switch
150 ma @ 40 VDC max.
150 ma. max. at input voltage
RS-232, RS-485 9600 baud, N, 8, 1 (see pg. 14)
SYNC Permits up to 32 sensors to be
Specifications used in same area (see pg. 15)
* Pushbutton ”Teachable”, see page 22.
Input Voltage 10-30 VDC
(15 VDC min for 0-10 VDC out)
Transducer
Input Current 65 ma max, plus output loads
Type Rugged piezoelectric
Range (MIN-MAX)
TS-30S1 series 4-168 in. (10 - 427 cm) Beam Pattern See page 10
TS-30S2 series 1.75-42 in. (4.4 - 107 cm)
Outputs * Dual output, varies with model.
Pushbutton “teachable” Features
Measurement 40 measurements/second (default)
ToughSonic sensors measure distance without
Rate * (25 mSec period)
contact and are designed for tough industrial
see Measurement Rate, pg 23
environments. Key features include:
Response time* 50 mSec (FAST response, default)
2 inches/second (SLOW response) • Non-contact sensing as close as 1.75 inches
see Response Time, page 24 (4.4 cm) or as far as 14-ft (4.25m)
Resolution 0.003384 inches (0.086 mm)
Analog outputs: 12 bits over span • Rugged stainless housing with permanently
Repeatability 0.1% target range @constant attached interface cable
temp
• Dual output. Models are available in several
Temperature -40 to +70 C (-40 to 158 F)
output combinations.
@ input voltage 24 VDC or less
• User-adjustable settings for application
Humidity 0-100%, heavy condensation may flexibility
affect readings
• All adjustments are “teachable” using a rear
Connections 6-ft. (2 m) attached cable pushbutton
Indicators Target Indicator (round LED)
Output #1 Status (square LED) • LED indication of target status (In range, no
Output #2 Status (rectangle LED) target, too close)
Enclosure 303 Stainless Steel • LED indication of the status of each output
Ingress Rating IP68
Weight 11 oz. (312 g)
Housing Size Length: 4.062 in. (103 mm)
Diameter: 30mm x 1.5 pitch
See mechanical details page 8
INTERFACE SPECIFICATIONS
Voltage * 0-5 and 0-10 VDC, 10 ma. max
(minimum 15 VDC input
voltage for 0-10 VDC output)

Page 6 of 29 – April 6, 2005
These ToughSonic series include several model
numbers. The model number identifies the output
Product Series combination as shown in Table 1:
ToughSonic sensors with 30mm threads are offered Output #1 Output #2
in two series. Each series has different minimum and Model
(Black wire) (White wire)
maximum ranges of operation.. 4-20 ma. current 0-10 VDC
TS-30Sx-IV
loop (1)
4-20 ma. current sinking
TS-30Sx-ISK
loop switch
4-20 ma. current sourcing
TS-30Sx-ISR
loop switch
sinking 0-10 VDC
TS-30Sx-SKV
switch (1)
sourcing 0-10 VDC
TS-30Sx-SRV
switch (1)
sinking sinking
TS-30Sx-SKSK
switch switch
sourcing sourcing
TS-30Sx-SRSR
switch switch
sinking sourcing
TS-30Sx-SKSR
switch switch
sinking GRAY Wire:
TS-30Sx-SK232
switch RS-232 Out
sourcing GRAY Wire:
TS-30Sx-SR232
switch RS-232 Out
YELLOW Wire: GRAY Wire:
TS-30Sx-485
RS-485+ RS-485-
Notes: (1) A 0-10 VDC output can be changed to 0-5
Figure 1 - Range by Series VDC using TEACH 30 (see Table 6 on page 25).
Table 1 - Model Numbers & Outputs
The TS-30S is available in two ranges, as identified

Part Numbers by the x in Table 1. Replace x with as follows:
TS - 30S x-xxx xxx x = 1 for TS-30S1 series
OUTPUT #2 (WHITE)
V: 0-10 and 0-5 VDC x = 2 for TS-30S2 series
SK: Sinking Switch
SR: Sourcing Switch
232: RS-232 Data Out
OUTPUT #1 (BLACK)
I: 4-20 ma. current loop
Identification
SK: Sinking Switch Output
SR: Sourcing Switch Output
The ToughSonic model number and serial number
485: Output 1 +, Output 2 - are printed on the label on the side of the housing.
RANGE
1: Long = 4-168 in. (10-427 cm)
2: Short = 1.75 - 42 in. (4.4-107 cm)
HOUSING
30S: 30mm threaded stainless steel
PRODUCT SERIES
TS: ToughSonic(TM) Ultrasonic Sensor
Figure 2 - Part Number Structure

Page 7 of 29 – April 6, 2005
Mechanical Details Orientation

Orient the sensor perpendicular to the target object
for best results as shown in Figure 4.
DIRECTION
OF MEASUREMENT
Figure 4 - Sensor Orientation
Ultrasound energy must reflect back to the sensor or

the sensor will not detect the target. Curved or
spherical objects can make good targets because they
generally reflect a portion of the energy back to the
Figure 3 - Mechanical Drawing sensor. However, a flat surface can be detected at a
The transducer is recessed into the case in the TS- greater distance than a curved surface. Make sure that
30S2 series. For all series, the distance is measured other unintended targets are not visible to the sensor
from the transducer end of the housing, not from the or false readings may result.
transducer face.
Typical measurement angles of deviation from
perpendicular relative to a large flat surface are
shown in Figure 5.
Accessories
TS-30S1 Series TS-30S2 Series
The following types of accessories are available.
Feet meters Angle Inche mm Angle
(deg) s (deg)
Mounting Brackets 1 0.3 15 1 25
Several types are available, providing either fixed or 2 0.6 13 2 51
adjustable sensor positions. 3 0.9 12 3 76
4 1.2 11 4 102
Stainless Nuts 5 1.5 10 5 127
6 1.8 10 6 152
The sensor is shipped with two plastic 30mm
mounting nuts. Stainless nuts are available. 7 2.1 9 7 178
8 2.4 8 8 203
9 2.7 8 9 229
Digital Indicators
10 3.0 7 10 254
Digital indicators are available to display distance or 11 6.4 6 11 279
level measurements. 12 3.7 5 12 305
13 4.0 5
14 4.3 4
Figure 5 - Angle vs. Distance-Flat Surface Target

Page 8 of 29 – April 6, 2005
between the front of the transducer and the liquid
Mounting surface.
The sensor mounts through a hole approximately 1.2 Temperature compensation is less important if under
in. (30.5 mm) in diameter as shown in Figure 6.This normal use the temperature environment surrounding
hole must be available in a bracket or component the sensor remains fairly constant.
provided by the user. Position the sensor in the hole
If temperature compensation is used outdoors the
and fasten the sensor to the plate with the two nuts
temperature sensor should be protected from the sun
provided. The sensor position can be altered a couple
or heating of the sensor will cause measurement
of inches depending on where the nuts are placed on
errors.
the sensor body. Keep the sensor face a distance of at
least the minimum range from the closest target
position (see Range MIN specification on page 6).
Figure 6 - Mounting
Applying Power
After the sensor is wired as described in Connections
& Wiring on page 11, it is activated by applying
power. Outputs will then operate as described on
page 12 and the rear indicators will operate as
described on pages 16 and 18.
Temperature
Compensation
At room temperature, a change of 10 degrees will
result in approximately 1% change in the speed of
sound and therefore the same change in the distance
between the sensor and each Setpoint (without
temperature compensation). If this is an issue in your
system you may want to consider turning temperature
compensation ON using TEACH.
ToughSonic sensors have a temperature sensor at

the rear that can be used for temperature
compensation. Temperature compensation can be
turned ON and OFF using TEACH. The factory
default is OFF.
For best results the temperature at the rear of the
sensor should reflect the temperature of the air

Page 9 of 29 – April 6, 2005
are shown in Figure 7. The sensitivity to large flat
surfaces is shown in Figure 5.
Detection Area
The distance at which a target can be detected
depends on the size and shape of the object. The
approximate sensing areas for some common targets
Figure 7 - Typical Area Coverage–TS-30S1 Series
72.0
54.0
Target AreaCoveragefor Typical Targets
36.0
Inches Off Axis
Flat Surface, measuredbyrotatingsensor

2-5/8" Diameter Cylinder
18.0
0.0 Inches
0 20 40 60 80 100 120 140 160 180 200
-18.0
3-1/2" FloppyDiskmeasuredbyrotatingsensor
-36.0
540

Page 10 of 29 – April 6, 2005
Cable
Connections & Wiring All sensor connections are made through the 2m
* 15 VDC min for
cable at the sensor rear. This cable contains 6 wires.
0-10 VDC out The BLACK, WHITE, GRAY and YELLOW wires
Output #1 (Black)
SHIELD
Input 1 contain outputs that vary by part number (see Table
Output #2 (White) Input 2 1). Wire colors meet EU standards and are shown in
User
Table 2.
DC+ + 10-30 VDC*
Equipment
Power
(Brn)
Supply
Wire Signal
GND - Input -
Color
(Blue) BROWN DC+ IN (power)
Gray
Single point BLUE GND
ground
SYNC - To Yellow wire of SLAVE sensors
(assumes above sensor is a MASTER) SYNC MASTER (1)
GRAY RS-232 out (Out #2, RS-232 Models)
Figure 8 - Connections (non serial data models)
RS-485- (Out #2, RS-485 model)
SYNC SLAVE (1)
Output #2 (Gray) RS-232 Out RS-232 In
YELLOW
Output #1 (Black) Switch (sourcing or sinking)
RS-485+ (Out #1-RS-485 model)
Input 1
User
BLACK Output #1 (see Table 1)
DC+ + 10-30 VDC
Equipment
(Brn)
Power WHITE Output #2 (see Table 1)
Supply
GND
- Input - Bare wire Cable Shield (stranded wire)
(Blue) SHIELD
Notes: (1) Leave unconnected if not used. SYNC is

Single point ground
not applicable on models with serial data outputs
Figure 9 - Connections, RS-232 Models Table 2 - Cable Connections
Ground (blue wire)

Output #1 (Yellow) RS-485+ Out RS-485+ in The ground wire is common to both the power
Output #2 (Gray) RS-485- Out RS-485- in supply and the output circuits and used as described
User
below.
DC+
+ 10-30 VDC
Equipment
(Brn)
Power
Supply
Cable Shield (bare wire)
GND
- Input -
(Blue) SHIELD The cable shield is not terminated inside the sensor.
This wire should be terminated to equipment ground
Single point ground
near the user equipment, preferably to a single point
ground for all equipment.
Figure 10 - Connections, RS-485 Models
The above figures show how the different colors of Power Input (brown wire)
the 6-wire cable (plus shield) are used for the Connect a DC power supply to the DC+ (Brown) and
different models in typical user connections. GND (Blue) wires shown in Table 2. These colors
conform to EU standards. The power supply must be
between 15-30 VDC if using an analog output, or
10-30 VDC for all other interfaces. Reversing the
power connections will not damage the sensor. When
power is applied, the rear LED target indicator will
light and the sensor measures as described in
Applying Power on page 9.

Page 11 of 29 – April 6, 2005
OUTPUTS (Black and White wires) Voltage Output

The sensor has two outputs available on the BLACK
and WHITE wires. The type of output connected to +
each wire depends on the sensor part number as Pow er Supply
shown in Table 1 on page 7. The outputs are also - (24 VDC typical)
DC+
identified on the sensor’s rear label. Sensor (Brown)
User Equipment
0-10 VDC + (Voltage Input)
There are several types of output provided in various
(W hite)
combinations: DC
-
• Analog voltage output, 0–10 VDC G ND
G ND
(Blue)
(or 0-5 VDC using Teach feature 30) Single point ground
Cable Shield optional
• Analog current loop output, 4-20 ma (recom m ended)
• Sinking switch (transistor) Figure 11 - Voltage Output Wiring
• Sourcing switch (transistor) The Voltage Output is a 0 to 10 volt DC signal

proportional to the measured distance between the
Each of these output types is described in following endpoints set by the user. The voltage range can be
sections. Refer to the Specifications on page 6 for changed to 0-5 VDC using the TEACH button. The
information on the sensor outputs. polarity of the output is reversible. If the sensor
model has this output (see Table 1 on page 7) it is
OUTPUTS (Yellow and Gray wires) connected to the WHITE wire and measured relative
The YELLOW and GRAY are used for data to GND (BLUE wire). The 0 and 10 volt endpoints
communications and SYNC functions. These can be adjusted anywhere in the sensor’s range using
functions are mutually exclusive. Data the TEACH button. The TEACH button adjustments
communications functions are described on page 14. that affect this output are listed in Table 6 on page
Optional SYNC functions as described on page 15. 25. The sensor will use the default configuration
endpoints unless changed by the user. Refer to the
The following models have serial data outputs on the Adjustment Sequence on page 26 for instructions on
YELLOW and/or GRAY wires: changing the endpoints.
• Serial Data RS-232 (output only) – Uses NOTE: Sensor models TS-30Sx-IV have both
GRAY for data output voltage and current loop outputs. The TEACH button
distance adjustments affect both outputs
• Serial Data RS-485 (output only) – Uses simultaneously, i.e., they are not independently
both GRAY and YELLOW for data outputs adjustable.
Each of these output types is described in following The analog inputs of the User Equipment are either
sections. Refer to the Specifications on page 6 for differential (both + and – terminals) or single ended
information on the sensor outputs. (+ terminal and GND). A single ended input is
relative to the User Equipment’s ground.

Page 12 of 29 – April 6, 2005
Current Loop Output Sinking Switch Output
+ Typical PLC Input (DC)
+
Pow er Supply
Power Supply
- (24 VDC typical)
- (24 VDC typical)
DC+
DC+
Sensor (Brown)
Sensor (Brown)
User Equipment
+ (C urrent Loop Input) +
4-20 m a. (Black) + Pullup
Maximum loop
Direction of Direction of
resistance 1K @ 24
current flow current flow
- VDC sensor input
voltage
Gnd User
G ND m ay be G ND if GND
Equipment
(Discrete input)
(Blue) single ended (Blue)
Single point ground Single point ground
Cable Shield optional Cable Shield
optional (recommended)
(recom m ended)
Other Typical Uses

Figure 12 - Current Loop Output Wiring
D1
+ Sensor +
The Current Loop output is a 4 to 20 ma. current Sensor LED
sourcing signal proportional to the measured distance

between the endpoints set by the user. The polarity of K1
R1
the output is reversible. If the sensor model has this

output (see Table 1 on page 7) it is connected to the
BLACK wire. Current flows out of the sensor, Switch ON energizes relay coil - Switch ON turns on LED.
through the user equipment and back to the sensor when switch turns off diode D1 R1 limits LED current
protects transistor from inductive kick
GND (BLUE wire). The 4 and 20 ma. endpoints can
be adjusted anywhere in the sensor’s range using the
TEACH button. The TEACH button adjustments that Figure 13 - Sinking Switch Output Wiring
affect this output are listed in Table 6 on page 25. The sinking switch is an open collector transistor
The sensor will use the default configuration (solid state switch) that sinks current from an external
endpoints unless changed by the user. Refer to the load to GND when ON as shown in Figure 13. Some
Adjustment Sequence on page 26 for instructions on sensor models have one and some have two of these
changing the endpoints. output(s) (see Table 1 on page 7), and the output(s)
NOTE: Sensor models TS-30Sx-IV have both are connected to either or both the BLACK and/or
voltage and current loop outputs. The TEACH button WHITE wires. The switching distance (setpoint) can
distance adjustments affect both outputs be adjusted anywhere in the sensor’s range using the
simultaneously, they are not independently TEACH button, and the polarity is reversible about
adjustable. the setpoint. If the sensor model has two switches
each has an independently adjustable setpoint and
The analog inputs of User Equipment are either Polarity. Adjustments that affect this output are listed
differential (both + and – terminals) or single ended in Table 6 on page 25. The sensor will use factory
(+ and GND terminals). A single ended input is default setpoints unless changed by the user. Refer to
relative to the User Equipment’s ground. the Adjustment Sequence on page 26 for instructions
on changing the setpoints.
Note: If the Response Time (page 23) filter is set to
SLOW there may be a time delay for the switch state
to change.
If the sensor does not detect a target within its range
the switch(es) will turn OFF either immediately or
after 1 second depending on TEACH Feature 20 (see
Table 6).

Page 13 of 29 – April 6, 2005
Sourcing Switch Output RS-232 and RS-485 Outputs
T ypical PLC Input (DC) +
+ RS-232 Power Supply
-
Pow er Supply
(24 VDC typical) Wiring - (24 VDC typical)
DC+
Sensor DC+
(Brown)
Sensor (Brown) User Equipment
(RS-232 data Input)
+
+ Direction of RX DB9* DB25*
2 3
current flow
Gnd (Gray)
User
Equipment GND 5 7
G ND (Discrete input) GND
(Blue)
Single point ground
(Blue)
Cable Shield optional Single point ground
(recom m ended) Cable Shield optional
(recommended)
Other T ypical Uses (power & GND not shown) * Typical personal computer connections for
9 and 25-pin serial COM connectors
D1
Sensor Sensor
+
+ +
RS-485 Power Supply
+
+
K1
R1
LED
Wiring - (24 VDC typical)
DC+
Sensor (Brown) User Equipment
(RS-485 data Input)
Switch O N energizes relay coil K1 - Switch O N turns on LED.

RS-485+ +
when switch turns off diode D1 (Yellow)
R1 lim its LED current
protects transistor from inductive kick RS-485-
(Gray)
-
GND
Figure 14 - Sourcing Switch Output Wiring GND
(Blue)
Cable Shield Single point ground

The sourcing switch is solid state and sources current optional
to an external load to turn that load ON or OFF as (recommended)
shown in Figure 14. Some sensor models have one

and some have two of these output(s) (see Table 1), Figure 15 - RS-232 & RS-485 Wiring
and the output(s) are connected to either or both the
BLACK and/or WHITE wires. The switching The RS-232 and RS-485 output are a serial digital
distance (setpoint) can be adjusted anywhere in the data stream transmitted every 50 mSec. (faster using
sensor’s range using the TEACH button, and the Teach Features 25-27). Wiring is shown in Figure
polarity is reversible about the setpoint. If the sensor 15. Sensor models with these outputs are identified in
model has two switches each has independently Table 1 on page 7. Only the SLOW/FAST response
adjustable setpoint and Polarity. Adjustments that time TEACH feature (page 23) affects the data in
affect this output are listed in Table 6 on page 25. these outputs. These outputs are transmit-only.
The sensor will use the factory default setpoints Specifications are shown in Table 3.
unless changed by the user. Refer to the Adjustment ASCII, 9600 baud, 8 data bits,
Sequence on page 26 for instructions on changing the Format
1 stop bit, no parity
setpoints. 0.003384 inches/count
Resolution
Note: If the Response Time (page 23) filter is set to (nominal speed of sound 1128 ft./sec)
SLOW there may be a time delay for the switch state Output 5-ASCII byte Count Value between 0
to change. Stream and 65535, carriage return terminated
Distance Multiply count value of Output Stream
If the sensor does not detect a target within its range Calculation by Resolution
the switch(es) will turn OFF either immediately or Zero’s Theoretical: distance of sensor face
after 1 second depending on TEACH Feature 20 (see output Actual: no target detected in range
Table 6).
Table 3 - Serial Data Specifications
The Output Stream transmitted by the sensor is a

count value proportional to measured distance. The
count value, multiplied by the Resolution, results in

Page 14 of 29 – April 6, 2005
measured distance. For example, the equivalent
distance for a count value of 42387 is:
The times shown in Figure 16 will be
42387 * 0.003384 = 143.44 inches correspondingly faster for higher measurement rates
(see Measurement Rate on 23).
User equipment must be programmed to convert the There are two possible SLAVE settings – A and B.
ASCII output stream to a numeric value, then either The factory default is SLAVE A, which measures at
use the count value directly or calculate the distance time φ2. The MASTER sensor will measure at time
units by multiplying the count by a distance
φ1, which is 25 mSec offset from the SLAVE-A. A
resolution factor that results in the desired units.
sensor is set to SLAVE-A (1) at the factory, (2) using
TEACH feature 17 to establish a factory
SYNC Connection configuration, or (3) using TEACH feature 13.
The SYNC connection allows two or more sensors to
operate in near proximity without interference. The SLAVES can also be set to operate on φ1 by
SYNC feature is not applicable for models with configuring them as SLAVE-B using TEACH feature
serial data outputs. For single sensor applications, 14. When set to SLAVE-B they will measure at the
leave the SYNC wires unconnected. same time as the MASTER.
If two or more sensors are in near proximity the When a sensor is configured as a MASTER its
ultrasonic output from one sensor can interfere with measurement rate is cut in half from 40
another sensor’s measurements either by direct or measurements/ second to 20 measurements/second to
reflected ultrasonic cross talk. The symptom of allow 25 mSec between SYNC phases φ1 and φ2.
sensor interference is an output (analog or switch) Each SLAVE sensor will automatically detect an
jumping intermittently but somewhat repetitively to a active SYNC input. When an active SYNC input is
value or state representing a target closer to the detected the slave measurement rate will synchronize
sensor than the actual target. This symptom may to the master at 20 measurements per second. If the
disappear or be less severe when the output response SYNC input is not active the SLAVE sensor will
time (page 23) filter is set to SLOW. If interference is begin measuring asynchronously at 40
suspected, turn off all but one sensor to determine if measurements/ second. These periods are affected
the output stabilizes. proportionally if faster measurement rates are
selected using TEACH feature 25, 26 or 27.
To use the SYNC feature, select ONE sensor in a
group of 2 or more to be the MASTER using TEACH A synchronized slave sensor will revert to
feature 12. Then, connect the Gray wire of the autonomous operation after 500 mSec if the
MASTER sensor to the Yellow wire(s) of all other MASTER signal is lost. Under this circumstance
(SLAVE) sensors. This will cause the master to (SYNC is detected then lost) the slave will change
measure at Phase 1 and all slaves to measure at Phase the target indicator to alternately blink Red and
2 (see Figure 16). Green as a SYNC LOST warning. Flashing will end
when SYNC is reestablished, the TEACH button is
pressed or sensor power is cycled off then on.
In a two-sensor installation where interference is a
factor, set one sensor to MASTER. The other will
operate as slave A as per the default configuration.
Figure 16 – Default SYNC Timing

Page 15 of 29 – April 6, 2005
Target Indicator
Adjustment The target indicator is a 2-color LED that serves the
following purposes:
• Power Status
Sensor Rear Features • Target Status
• Unlocked Status
• Sync Lost Warning
Power Status
When sensor power is applied the target indicator
will light and the sensor will begin measuring. The
target indicator will be RED or GREEN, and may be
flashing at a slow or fast rate depending on the
function being indicated (see Figure 18 and Figure
Figure 17 – Sensor Rear View 19).
The rear sensor controls are shown in Figure 17. Unlocked Status
There are four control features available: The sensor must be unlocked to make adjustments.
When unlocked the target indicator will continue to
• The TEACH button is used to make sensor indicate target status except the indicated conditions
adjustments. will be slowly alternating on and off.
• The target indicator (round) shows the
target status. It also indicates an Unlocked Sync Lost Warning
condition during adjustment, and serves as If the SYNC feature is used (see SYNC Connection
the power-on indicator, and blinks RED page 15) and a slave sensor acquires then looses the
during TEACH operations. master sensor’s SYNC signal, the slave will revert to
autonomous operation and slowly alternate between
• The output #1 status indicator (square)
RED and GREEN until SYNC is restored.
shows status of the output connected to the
sensor’s black wire. The type of output and
indicator function varies with sensor model.
• The output #2 status indicator (rectangle)

shows status of the output connected to the
sensor’s white wire or gray wire (serial data
models only). The type of output and
indicator function varies with sensor model.
TEACH Button
The TEACH button is used to make all sensor
adjustments. When this button is pressed and held
both the Target indicator will blink RED in response.
Adjustments occur by releasing the pushbutton after
the indicator blinks a specific number of times.
Button usage is described in “Teachable” Features on
page 22.

Page 16 of 29 – April 6, 2005
Target Status Target Indicator (All Models)

The target indicator displays target status as follows: Round Dual-Color Indicator
Time
• GREEN is a normal indication, indicating a
target is detected within the sensor’s range Normal
• SOLID RED indicates no target is detected Target Green

within the sensor’s range No Target Red
Too Close
• FAST FLASH RED indicates a target closer
Red Blinks
than the sensor’s minimum range. As the
Unlocked (for Adjustment)
target moves closer to the sensor face
detection may become less reliable.
Target Green Green
No Target Red Red
Too Close
Alternating Groups of Red Blinks
SYNC Lost
All Green Red Green
Alternating Red and Green

This indication will only appear at a SLAVE sensor that has engaged
then lost a SYNC input.
Figure 18 – Target Indicator Operation
MIN range
0 MAX range
Sensor Body sensor operating window (see series specifications)
DISTANCE
TARGET
POSITIONS
NORMAL: R R R R Solid Green Solid Red
fast flash RED green when any target in sensor's operating window solid RED if no
target in Range
UNLOCKED R R Off Green Off Green Off Red Off
alternating flash groups alternating green when any target in range alternating Red
SYNC LOST Red Green Red Green Red Green Red
alternating Red/Green (unrelated to target distance or status)
Figure 19- Target Indicator Funcions

Page 17 of 29 – April 6, 2005
connected output is pulled to ground (output is a
lower voltage).
Output Status Indicators
Each sensor model has two outputs, identified as Analog Status
Output #1 and Output #2. Each output has a green Output #1 and/or Output #2 may be an analog signal
output status indicator. The electrical outputs types (voltage or current loop) for some models (see Figure
differ by model number, and the indicator function 20). The indicator operates as follows:
therefore varies depending on the type of output.
Figure 20 summarizes the indicator combinations for • Indicator ON if analog value is anything
all models. other than the minimum or maximum.
Identification • Indicator OFF if analog value is at the

Output #1 Status Indicator minimum (0 VDC or 4 ma.)
• Square green indicator ( ■ ) • Indicator blinks ON-OFF if analog value is

at the maximum (5/10 VDC or 20 ma)
• Associated with output connected to the
In a typical installation the analog output is operating
BLACK wire
within a user-calibrated range and the normal
• Indicates either switch, analog status indication is therefore a continuously ON indicator.
depending on sensor model An OFF or blinking indicator would then indicate a
problem because the sensor is detecting a target
Output #2 Status Indicator outside of the expected (calibrated) distance range.
• Rectangular green indicator (▐ )
Data Status
• Associated with output connected to the For models with data outputs (RS-232 or RS-485) the
WHITE wire Output #2 Indicator will flicker each time data is
transmitted.
• Indicates either switch, analog status
depending on sensor model
TEACH Indication
• For serial data models this indicator flashes When using the TEACH features to make sensor
each time data is transmitted from the sensor adjustments (see page 26) the Target Status Indicator
will blink RED to provide operator feedback while
Switch Status the TEACH button is pressed. The user must count
Output #1 and/or Output #2 may be a solid state these flashes, then release the TEACH button after a
switch for some models (see Figure 20). The specific number of flashes to engage a particular
indicator will operate as follows for a switch: TEACH feature.
• Indicator ON if switch is ON
• Indicator OFF if switch is OFF
• Indicator blinks if switch is overloaded. An

overloaded switch goes into a safe shutdown
mode when the switch is shorted or over
temperature.
Switch outputs may be either sinking (“SK”) or
sourcing (“SR”) but the indication is the same. A
switch is considered ON when it is conducting
current. A sourcing switch is therefore ON when the
output is driven to the supply voltage (output is a
higher voltage). When a sinking switch is ON the

Page 18 of 29 – April 6, 2005
Output #1 (Black Wire) Output #2 (White Wire)

Square Green Indicator Rectangular Green Indicator
Models: TS-30S1-IV, TS-30S3-IV
Output: Current Loop Output: Voltage
At low value Off At low value Off

In Range Green In Range Green
At Hi Value Green Green At Hi Value Green Green
Models: TS-30S1-SKV, TS-30S1-SRV, TS-30S3-SKV, TS-30S3-SRV

Output: (SKV) Sinking Switch, (SRV) Sourcing Switch Output: Voltage
OFF Off At low value Off

ON Green In Range Green
Overload At Hi Value Green Green
Models: TS-30S1-ISK, TS-30S1-ISR, TS-30S3-ISK, TS-30S3-ISR

Output: Current Loop Output: (ISK) Sourcing Switch, (ISR) Sinking Switch
At low value Off OFF Off

In Range Green ON Green
At Hi Value Green Green Overload
Models: TS-30S1-SKSK, TS-30S1-SKSR, TS-30S1-SRSR, TS-30S3-SKSK, TS-30S3-SKSR, TS-30S3-SRSR

Output: (SKSK, SKSR) Sinking Swith, Output: (SKSK) Sinking Swith,
(SRSR) Sourcing Switch (SKSR,SRSR) Sourcing Switch
OFF Off OFF Off
ON Green ON Green
Overload Overload
Models: TS-30S1-SK232, TS-30S1-SR232, TS-30S3-SK232, TS-30S3-SR232

Output: (SK232) Sinking Switch, Output: RS-232 TX
(SR232) Sourcing Switch Tx
OFF Off
ON Green Flickers each time data is transmitted
Overload NOTE: This output is on the GRAY wire
Models: TS-30S1-485, TS-30S3-485

Output: RS-485 + Output: RS-485 -
Tx
Indicator Not Used
Flickers each time data is transmitted
NOTE: This output is on the YELLOW wire NOTE: This output is on the GRAY wire
Figure 20 – Output #1 and Output #2 Indicator Functions by Model Number

Page 19 of 29 – April 6, 2005
Analog Output Status (0-10 VDC and/or 4-20 ma current loop)

In normal operation the target indicator operates as shown in Figure 21 for sensors with an analog output. During
unlocked or SYNC lost operation the target indicator operates as shown in Figure 18 and Figure 19. Some models
with analog outputs also have switch outputs. Switch output indication is described on page 21. Table 1 on page 7
provides a complete list of all models and their outputs.
solid RED if no
fast flash RED GREEN when any target in sensor's operating range target in Range
Target Indicator R R R R Solid Green Solid Red
MIN range
0 MAX range
DISTANCE
endpoint endpoint TARGET
POSITIONS
analog window
(endpoints: TEACH 4 & 5)
When
Increasing Off = Low Value (0 VDC / 4 ma) Green = In Span G G G Hold Prior Condition
Slope LOW = Off HI = Fast flash
Output Status
Indicator When
Decreasing G G G G G G G Green = In Span Off = Low Value Hold Prior Condition
Slope HI = Fast flash LOW = Off
Current Loop output indicated on output status indicator #1, Voltage output indicated on output status indicator #2
Figure 21 - Analog Output Indicator Functions
There are two output status indicators. Sensor models with a current loop output have the current loop output status
indicated on output status indicator #1 (square green ■ ). Sensor models with a voltage output the voltage output
status indicated on output status indicator #2 (rectangular green▐ ). For models with both current loop and voltage
outputs (TS-30Sx-IV) both indicators operate simultaneously and identically since they are not independently
adjustable. Please note the following about analog status indication:
• Both status indicators are GREEN. An ON status indicator is a normal analog status and indicates that the
target is between the two endpoints of the analog window. The adjustable endpoints are set using TEACH
Features 4 and 5 (see Table 6 on page 25).
• The two output status indicator examples shown above show an increasing analog slope (top) and
decreasing analog slope (bottom). An increasing slope means the output value increases proportional to the
measured distance and vice versa.
• A FAST FLASHING output status indicator means that the analog output is at the highest possible value
(10 VDC or 20 ma.). That value will occur at the distance equal to the high analog endpoint and all
distances extending away from the analog window (whether closer to or farther from the sensor).
• An OFF status indicator means that the analog output is at the lowest possible value (0 VDC or 4 ma.).
That value will occur at the distance equal to the low output analog endpoint and at distances extending
away from the analog window (whether closer to or farther from the sensor).
• If no target is detected (target indicator is red) the analog output will retain the value associated with the
last measured target distance and the output status indicator will continue to display that condition.
• Regardless of the output conditions, both output status indicators will SLOW FLASH to serve as user
feedback when the TEACH button is pressed and held.

Page 20 of 29 – April 6, 2005
Switch Output Status (Sinking and/or sourcing) and RS-232

In normal operation the target indicator operates as shown in Figure 22 for sensors with a switch output. Switch
outputs may be either sinking or sourcing but the indication is the same. Sensor models with switch outputs may
have either 1 or 2 switches. Electrically, switch #1 is connected to the black wire and switch #2 to the white wire.
During unlocked or SYNC lost operation the target indicator operates as shown in Figure 18 and Figure 19.
Some models with switch outputs also have analog or serial data outputs. Analog output indication is described on
page 20. Serial data output indication is described on page 22. Table 1 on page 7 provides a complete list of all
models and their outputs.
solid RED if no
MIN range
0
MAX range
Sensor Body sensor operating range (see series specifications)
DISTANCE
setpoint distance
polarity settings TARGET
SW1=TEACH 7 POSITIONS
SW1=TEACH 8 SW2=TEACH 9
SW2=TEACH 10
ON Closer Green = Switch ON (active) Off = Switch OFF OFF or Delayed OFF
Output #1 or #2 (see TEACH 20)
Status
Indicator
ON Farther Off = Switch OFF Green = Switch ON (active) OFF or Delayed OFF
Conditions
(see TEACH 20)
Fault G G G G G G G G G G G G G G G G G G G G
continuous flashing independent of target measurement, switch is OFF
Figure 22 - Switch Output Indicator Functions
There are two output status indicators. Sensor models with one or two switch outputs may have a switch on either or
both of Output #1 and Output #2. The switch #1output status is indicated on output status indicator #1 (square
green ■ ) and switch #2 status indicated on output status indicator #2 (rectangular green▐ ). Please note the
following:
• An indicator will light green when the associated switch is ON. An ON switch means is it conducting
current, and an OFF switch not. A sinking switch output that is ON will have an output value near ground
(0 volts). A sourcing switch output that is ON will have an output value near the power supply voltage.
• The three output status indicator examples shown above demonstrate a switch that is ON at distances closer
than the setpoint (ON closer), farther than the setpoint (ON Farther) and a FAULT condition. Teach feature
8 is used to set the distance that switch #1 changes state, and TEACH feature 9 to reverse the state (ON
closer vs. ON farther). Teach features 10 and 11 perform the same respective functions for switch #2 (see
Table 6 on page 25).
• A FAST FLASHING output status indicator means the switch is in an overload or over temperature
condition and is automatically turned OFF for protection. Normal operation will be restored automatically
when the overload or over temperature condition is reversed.
• If no target is detected (target indicator is red) a switch output will turn OFF either immediately (or after 1
second if TEACH feature 20 is used to enable the OFF delay).

Page 21 of 29 – April 6, 2005
• Regardless of the output conditions, both output status indicators will SLOW FLASH to serve as user
feedback when the TEACH button is pressed and held.
Serial Data Output Status

For sensor models with RS-232 or RS-485 serial data outputs the Output #2 status indicator display indicates data
transmission from the sensor. The indication is independent of the measured distance.
Some models with data outputs also have switch outputs. Switch output indication is described on page21. Table 1
on page 7 provides a complete list of all models and their outputs.
Regardless of the output conditions, both output status indicators will SLOW FLASH to serve as user feedback
when the TEACH button is pressed and held.
solid RED if no
MIN range
0 MAX range
DISTANCE
TARGET
POSITIONS
Output #2 Flicker on TX
Status Indicator
unrelated to distance - LED flickers each time data is transmitted
Figure 23 – Serial Data Indicator Functions
condition (see Figure 18). An unlocked sensor will

re-lock:
“Teachable” Features
• When TEACH Feature 3 is used again to
Many sensor features can be adjusted using the rear perform a manual re-lock
TEACH button and Target Status Indicator. Refer
to the Adjustment Sequence on page 26 for • Automatically 15 minutes after the last use
instructions on setting these features. They are called of the TEACH button.
“teachable” because the sensor stores actual target
measurements as analog endpoints and switch Voltage Range
setpoints. A list of available Teach features is
The default range for the voltage output is 0-10
included in Table 6 on page 25, and the
VDC. The voltage range can be toggled between 0-
recommended adjustment sequence is described in
10 VDC and 0-5 VDC using TEACH Feature 30.
Adjustment Sequence on page 26.
Voltage and/or Current Span
Unlock and Lock
The voltage and current outputs can be set to operate
The locking feature is provided to prevent accidental
over a user-determined distances (span) by setting the
changes to the sensor’s Teach feature settings. The
endpoints. In a sensor model with voltage (0-10
sensor is initially “locked” and must be unlocked
VDC) and/or current loop (4-20 ma) outputs, these
using TEACH Feature 3 before any of the following
signals will vary proportionally with the target
adjustments can be made. When unlocked the target
distance between any 2 distances in the sensor’s
status indicator continues to operate normally except
Range. These distance settings are called endpoints.
it flashes on and off slowly to indicate the unlocked

Page 22 of 29 – April 6, 2005
The distance of the low (0VDC and 4 ma.) endpoint Increasing the measurement rate limits the maximum
is adjusted using TEACH Feature 4. The distance of range of the sensor. The time required for an echo to
the high (10VDC and 20 ma.) endpoint is adjusted return from a remote target is determined by the
using TEACH Feature 5. The endpoints can be in any speed of sound. Since sound travels at about 1 mSec
distance order, allowing an increasing or decreasing per foot (3.3 mSec/meter), a target at 5 feet (1.5 m)
output slope. Adjustment is made easy by pointing results in an echo delay of 10 mSec (the sound has to
the sensor at the actual target then using the TEACH travel out then back before the echo is detected). As
button to memorize that reading. The factory defaults the measurement rate is increased the sensor
are 0VDC/4 ma. at 10 in. (254 mm) and 10VDC/20 therefore restricts the maximum range as follows:
ma. at 40 in. (1016 mm), and can always be
reestablished using TEACH Feature 17. Target Measure Rate Maximum Range
indicator functions for the analog outputs are shown (meas./sec) inches (cm)
in Figure 21 on page 20. 500 mSec 168 (427)
40 (Default) 168 (427)
Switch Setpoint & Polarity
67 96 (244)
If the sensor model has one or two switch outputs
100 60 (152)
these can be set to turn ON or OFF at specific target
distances from the sensor. These distance settings are 200 30 (76)
called setpoints and must be within the sensor’s Table 4 - Max Range vs. Measure Rate
range. The setpoint distances are established using
TEACH Feature 7 for a switch on Output #1 When operating at higher measurement rates care
(BLACK wire) and TEACH Feature 9 for a switch must be taken to prevent detection of secondary
on Output #2 (WHITE wire). The output status echoes. The ultrasonic wave can bounce back and
indicator functions for the switch outputs are shown forth between two surfaces, e.g., the sensor surface or
in Figure 22 on page 21. Switch output #1 is on the mounting brackets and the target. This can cause the
BLACK wire and switch #2 on the WHITE wire. sensor to detect a secondary echo from a prior
measurement cycle as the primary echo of the next
The polarity of a switch on Output #1 can be changed measurement cycle, resulting in an unstable output.
between ON Closer than the setpoint or On Farther
than the setpoint using TEACH Feature 8. Output #2
uses TEACH Feature 10.
The factory default is ON Closer than 12 in (305
mm) for a switch on Output #1 (BLACK wire) and
ON Farther than 24 in. (610 mm) for a switch on
Output #2 (WHITE wire). Reestablish defaults using
Teach Feature 17.
If the sensor does not detect a target within its range
the switch(es) will turn OFF either immediately or
after 1 second depending on TEACH Feature 20.
Measurement Rate
The Measurement Rate is how often the sensor
measures the target distance. Most applications do
not require changing the Measurement rate. The
factory default rate is 40 measurements per second
(25 mSec interval). In applications where targets are
moving quickly the rate can be increased (interval
decreased) using TEACH Features 25, 26 and 27. A
special slow measurement rate of 1 measurement per
second is available using TEACH feature 28. The
rate can be restored to 40 per second using TEACH
Feature 24 or 17.

Page 23 of 29 – April 6, 2005
another as described on page 15 using Teach
Response Time Features 12, 13 and 14.
The sensor’s calculated distance can be set to change
at a SLOW or FAST rate of change. This will affect If the SYNC feature is not needed it can be ignored
how quickly the sensor outputs will change. In FAST and the SYNC wires left unconnected.
rate the outputs respond with the farthest of every
two distance measurements (except for the fastest
measurement rate, which responds immediately after
each measurement). A no-target value is considered
to be farther than any other value. In SLOW rate, the
measurement rate remains the same but the measured
distance value is restricted by an internal algorithm to
a rate of change of about 2 inches/second (5
cm/second).
The output rate of change is also affected by the
SLOW/FAST measurement rate selection as shown
in the table below.
Measure Response Time

Teach
Rate Fast Slow
Feature
(Hz) Response Response
1.2 in./sec
24,17 40 50 mSec
(30.5 mm/sec)
2.0 in./sec
25 67 30 mSec
(50.8 mm/sec)
3.0 in./sec
26 100 20 mSec
(76.2 mm/sec)
12.0 in./sec
27 200 5 mSec
(305 mm/sec)
0.06 in./sec
28 1 1000 mSec
(1.5 mm/sec)
Table 5 - Response Time vs. Measurement Rate
The response time doubles in SYNC mode because

the measurement period is twice as long, e.g., the 50
mSec FAST response time at the 40 Hz measurement
rate becomes 100 mSec. The SYNC’ed response
times also double at the higher measurement rates.
The factory default Response Time FAST. The
response time can be alternated between SLOW and
FAST using TEACH Feature 6.
SYNC Configuration
All sensor models except those with serial data
outputs have a SYNC feature. If more than one
sensor will be used in close proximity the SYNC
feature will prevent them from interfering with one

Page 24 of 29 – April 6, 2005
Factory
TEACH TEACH Feature Description Default Note
COUNT
(Note 4) inches (mm)
3 Unlock (or re-lock) sensor’s adjustment capability. Sensor automatically - 1

locks 15 minutes after last use of the TEACH button.
4 Use present measured target distance as the 0 VDC/4 ma. endpoint 10 in. (254) 2,3
5 Use present measured target distance as the 10 VDC/20 ma. endpoint 40 in. (1016) 2,3
6 Reverse (toggle) between SLOW and FAST output response times FAST 2
7 Use present measured target distance as the switch #1 setpoint 12 in. (305) 2,3
8 Reverse (toggle) switch #1 polarity (ON closer than setpoint/ ON farther) ON Closer 2
9 Use present measured target distance as the switch #2 setpoint 24 in. (610) 2,3
10 Reverse (toggle) switch #2 polarity (ON closer than setpoint/ ON farther) ON Farther 2
12 Set sensor as Sync MASTER (see page 15)
13 Set sensor as Sync SLAVE A (see page 15) X 2
14 Set sensor as Sync SLAVE B (see page 15)
17 Set FACTORY DEFAULT CONFIGURATION:
Measurement rate 25 mSec, Response=FAST, Sync=SLAVE A,
Temperature compensation = OFF, No Target delay = ON X
0VDC/4 ma. @ 10 in. (254 mm), 10VDC/20 ma. @ 40 in. (1016 mm),
switch #1 ON closer than 12” (305), switch #2 ON farther than 24”(610)
20 Reverse (toggle) 1-second NO TARGET delay ON/OFF ON 2
24 Set measurement rate to 40/Sec, max Range 168 in. (427cm) (see page 23) X 2
25 Set measurement rate to 67/Sec, max. Range 96 in. (122cm) (see page 23)
26 Set measurement rate to 100/Sec, max Range 60 in. (76cm) (see page 23)
27 Set measurement rate to 200/Sec, max. Range 30 in (76cm) (see page 23)
28 Set measurement rate to one measurement per Second
30 Reverse (toggle) voltage output between 0-10 and 0-5 VDC ranges 0-10 VDC
32 Temperature compensation ON
33 Temperature compensation OFF X 2
Notes: See next page
Notes:
1. The sensor must first be UNLOCKED (3 blinks) before making any of the adjustments shown in this table.
The target indicator will indicate the unlocked condition as shown in Figure 18.
2. Whenever a DEFAULT CONFIGURATION is set using the TEACH feature 17, this feature is set to the
Factory Default value shown in table column 3.
3. The sensor must be detecting the intended target in range prior to setting this feature. The target may be
anywhere in the sensor’s range. See the target indicator description in Figure 18.
4. When the TEACH button is pressed the Target Status Indicator will blink RED. The TEACH COUNT
column shows the number of times the indicator must blink to invoke the listed TEACH feature. Release the
TEACH button after the indicated number of blinks. If the TEACH button is released mid-blink, that partial blink
included in the total count.
Table 6 - Pushbutton TEACH Features List

Page 25 of 29 – April 6, 2005
5. Adjust Endpoints and Setpoints

Available outputs depend on the sensor model
Adjustment Sequence (see Table 1 on page 7), so be sure to understand
The sensor is adjusted by pressing and holding the which outputs are on the BLACK and WHITE
rear TEACH button while counting the number of wires. To set an analog endpoint or switch
rear target indicator blinks. For each feature, press setpoint, the sensor must first detect an actual or
and hold the TEACH button while counting the substitute target at the desired endpoint or
number of red target indicator blinks listed for that setpoint distance. A solid GREEN (locked) or
feature. (Note 4 in Table 6). Table 6 describes the SLOW FLASHING GREEN (unlocked) target
available TEACH button adjustments. Refer to the status indication means a target is detected
prior section for information about these features. within the sensor’s Range. For analog outputs,
use TEACH Features 4 and 5 to calibrate the
1. Unlock the sensor analog endpoints. The endpoints can be set in
The sensor is operational upon power-up but is any order, and can be set to provide either
initially LOCKED from adjustments. It must be increasing and decreasing output values. For a
first UNLOCKED by pressing and holding the switch output on the BLACK wire, use feature 7
TEACH button for 3 blinks of the Output to adjust the switch setpoint of Output #1. For a
Indicators then releasing it. The target indicator switch output on the WHITE wire, use feature 9
will then SLOW FLASH between OFF and the to adjust the switch setpoint of Output #2.
normal GREEN, RED or RED BLINKS,
continue normal operation, and enable the It is best to make endpoint or setpoint
TEACH features. adjustments with the Response Time set to
FAST (see below) so that the results are
Note: The sensor will re-lock under the immediately apparent at the sensor outputs.
conditions described in Unlock and Lock on * Be aware that TEACH Feature 17 will reset
page 22. A TEACH feature attempted on a all output settings to the default values (see
locked sensor is ignored. Table 6 on page 25).
2. Set the Voltage Output Range 6. Adjust Switch Polarities

For sensor models with one or two switch
If using the voltage output, the factory default is outputs the polarity of each switch is adjustable.
0-10 VDC. This can be changed to 0-5 VDC (or The two possible polarities are ON CLOSER
back to 0-10 VDC) using TEACH Feature 30. and ON FARTHER than the setpoint distance.
* Be aware that TEACH Feature 17 will reset The ON condition means the switch is closed
the Voltage Range to 0-10 VDC. (pulled to ground for a sinking switch or
providing the current for a sourcing switch).
3. SYNC selection
Use TEACH Feature 8 to reverse the polarity
Most applications do not require SYNC
of a switch on Output #1 and TEACH Feature 10
selection. It is only required when two or more
to reverse the polarity of a switch on Output #2.
sensors will be located in close proximity (see
These features will reverse the switch polarities
page 15). Use TEACH Features 12, 13 and 14
regardless of the target status.
for SYNC selection.
* Be aware that TEACH Feature 17 will reset
the polarities to their default values.
the SYNC to SLAVE A.
4. Set the Measurement Rate 7. Select the Response Time
The sensor’s response time is initially FAST but
Most applications do not require changing the
can be toggled between FAST and SLOW using
Measurement rate. The default rate is 40
TEACH Feature 6. It is not necessary for the
measurements per second (25 mSec interval, 50
sensor to measure a target to change this. It is
mSec Response Time). The rate can be increased
best to make endpoint or setpoint adjustments
(interval decreased) using TEACH Features 25,
with the Response Time set to FAST so that the
26 and 27, or restored to 40 using TEACH
results are immediately apparent.
Feature 24 (see Measurement Rate on page 23).
the response time to FAST.
the Measurement Rate to 40 per second.

Page 26 of 29 – April 6, 2005
8. Turn on Temperature Response Time on page 23). Refer to the Adjustment

Compensation is desired Sequence and Table 6 for information.
Temperature compensation is OFF by default. It
can be turned ON using TEACH Feature 32 or Target Considerations
OFF using TEACH Feature 33. See Temperature The target must reflect the ultrasound energy back to
Compensation on page 9. the sensor. Sensor performance will be affected by
* Be aware that TEACH Feature 17 will reset the strength of the “echo”. Flat surfaces are best
the response time to OFF. when perpendicular to the beam direction. Curved
surfaces are useful because they usually reflect some
portion of the ultrasound energy back to the sensor.
Performance Much of the energy is reflected elsewhere, however,
so curved surfaces cannot be detected as far away as
Update Rate flat ones. Low-density materials including foams,
cloth and powders may absorb or be transparent to
The sensor measures distance repetitively at a ultrasound. Testing is recommended.
measurement rate of 40 per second (or faster if
configured, see Measurement Rate on page 23). After
each two measurements, the outputs are immediately
Temperature Effects
updated if Response Time = FAST, or responds at a The most significant factor affecting measurement
slower rate if Response Time = SLOW (see accuracy is temperature. At room temperature, a
change of 10 degrees will result in approximately 1%
change in the speed of sound and therefore the same
change in the distance output. If this is a factor
temperature compensation can be turned on (see
Temperature Compensation on page 9).
Precautions
• Keep unintended targets from the transducer’s
field of view. Keep the beam pattern in mind.
• Keep the transducer away from ultrasonic noise

sources, such as pressurized air nozzles.
• Do not allow material to build up on the sensor

face or sensor performance may be suffer.
Maintenance & Cleaning

Dust accumulation on the sensor face can be cleaned
by blowing pressurized air across the sensor face. In
general, dust does not affect performance unless it
totally blocks the sound path. Positioning the sensor
facing downward rather than upward will minimize
material accumulation. The sensor face can be
cleaned with alcohol or window cleaner. DO NOT
use solvents such as MEK or acetone.

Page 27 of 29 – April 6, 2005
6. If Output #2 is a switch output, point the sensor
In Case of
at a target 24 inches away. The Output #1 status
indicator should be GREEN when the target is
less than that distance and OFF if greater. The
Difficulty
switch output should be ON when GREEN and
OFF when the indicator is OFF. Switches turn
OFF after 1 second without a target unless the
delay is disabled using TEACH 20.
Move the target toward the sensor until it is slightly
Basic Checkout less than minimum range (4 inches for TS-30S1
series, 1.75 inches for TS-30S2 series). The target
1. Apply Power indicator should display a SLOW BLINKING RED
With DC power applied to the sensor the target as you enter this region but may be unreliable when
indicator should be ON, and may be GREEN, brought closer.
RED or BLINKING RED. If the target indicator
is not ON check the power connections. The
sensor will not be damaged by a reverse polarity
connection.
2. Set Default configuration
If you are unsure of the sensor’s settings,
reestablish the Default configuration:
• UNLOCK the sensor (see Table 6, 3 blinks)
if not already unlocked
• Set a DEFAULT CONFIG (17 blinks)
3. Point the sensor into open space with clearance
beyond the maximum Range. The target
indicator should display continuous RED (no
target). NOTE: Solid RED may also appear in
closer spaces if no good target echo is detected.
4. If Output #1 or Output #2 is an analog signal,
point the sensor at a target between 10 and 40
inches away . The corresponding Output Status
Indicator should be ON within this range, OFF
when closer and flashing when farther. When
viewed on a meter, the analog output should
vary from 0-10 VDC or 4-20 ma. when a target
moves between these distances.
• 0-10 VDC with VOLT meter connected + to
WHITE wire and – to GND)
• 4-20 ma. with CURRENT meter connected
+ to BLACK wire and – to the GND wire.
5. If Output #1 is a switch output, point the sensor
at a target 12 inches away. The Output #1 status
indicator should be GREEN when the target is
less than that distance and OFF if greater. The
switch output should be ON when GREEN and
OFF when the indicator is OFF. Switches turn
OFF after 1 second without a target unless the
delay is disabled using TEACH 20.

Page 28 of 29 – April 6, 2005
Warranty
Senix, Inc. will repair or replace, at our option, any
part found by us to be defective in material or
workmanship if the product is received by Senix,
freight prepaid, within one year from the date of
original shipment to buyer.
Disclaimer and Release. The warranties, obligations
and liabilities of Senix and the remedies of buyer set
forth above are exclusive and in substitution for, and
buyer hereby waives, releases and renounces all other
warranties, obligations and liabilities of Senix and all
other rights, claim, and remedies of buyer against
Senix, expressed or implied, arising by law or
otherwise, including but not limited to: (A) Any
implied warranty or merchantability or fitness; (B)
Any implied warranty arising from course of
performance, course of dealing or usage of trade; (C)
Any obligation, liability, right, claim or remedy in
tort, whether or not arising from the negligence of
Senix (whether active, passive or imputed); and (D)
Any obligation, liability, right, claim or remedy for
loss or damage to any product.
Exclusion of Consequential and Other Damages.
Senix shall have no obligation or liability, whether
arising in contract (including warranty), tort
(including active, passive or imputed negligence) or
otherwise, for loss of use, revenue or profit with
respect to any non conformance or defect in any
product delivered under this agreement, or for any
other direct, incidental or consequential damages.
Governing Law. The terms and conditions of this
agreement shall be governed by the domestic law of
the State of Vermont, U.S.A.
Repairs and Returns

Any returns must have a Return Material
Authorization (RMA) number. Contact us at:
Mail: Senix Corporation, 52 Maple St.,
Bristol, VT 05443, USA
Phone: 802.453.5522 or 800.677.3649
FAX: 802.453.2549
e-mail: support@senix.com web: www.senix.com

Page 29 of 29 – April 6, 2005

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ToughSonic® TS-30S Series

Dual Output “Teachable” Ultrasonic Sensor

Revision Date: April 6, 2005

Senix Corporation, 52 Maple St., Bristol, VT 05443 USA

TABLE OF CONTENTS Precautions.........................................................27

PRODUCT DECLARATIONS ....................2 IN CASE OF DIFFICULTY.......................28

Senix Corporation, 52 Maple St., Bristol, VT 05443 USA

Ultrasonics Typical Applications

Overview Roll Diameter

Senix sensors measure the distance or presence of a

Senix Corporation, 52 Maple St., Bristol, VT 05443 USA

Senix Corporation, 52 Maple St., Bristol, VT 05443 USA

Sensor maximum loop resistance:

Overview Sinking Switch

Senix Corporation, 52 Maple St., Bristol, VT 05443 USA

The TS-30S is available in two ranges, as identified

Figure 2 - Part Number Structure

Senix Corporation, 52 Maple St., Bristol, VT 05443 USA

Mechanical Details Orientation

Figure 4 - Sensor Orientation

Ultrasound energy must reflect back to the sensor or

Senix Corporation, 52 Maple St., Bristol, VT 05443 USA

ToughSonic sensors have a temperature sensor at

Senix Corporation, 52 Maple St., Bristol, VT 05443 USA

Figure 7 - Typical Area Coverage–TS-30S1 Series

Flat Surface, measuredbyrotatingsensor

Senix Corporation, 52 Maple St., Bristol, VT 05443 USA

Notes: (1) Leave unconnected if not used. SYNC is

Figure 9 - Connections, RS-232 Models Table 2 - Cable Connections

Ground (blue wire)

Senix Corporation, 52 Maple St., Bristol, VT 05443 USA

OUTPUTS (Black and White wires) Voltage Output

• Sinking switch (transistor) Figure 11 - Voltage Output Wiring

• Sourcing switch (transistor) The Voltage Output is a 0 to 10 volt DC signal

Senix Corporation, 52 Maple St., Bristol, VT 05443 USA

Other Typical Uses

sourcing signal proportional to the measured distance

the output is reversible. If the sensor model has this

Senix Corporation, 52 Maple St., Bristol, VT 05443 USA

Switch O N energizes relay coil K1 - Switch O N turns on LED.

Cable Shield Single point ground

shown in Figure 14. Some sensor models have one

The Output Stream transmitted by the sensor is a

Senix Corporation, 52 Maple St., Bristol, VT 05443 USA

Figure 16 – Default SYNC Timing

Senix Corporation, 52 Maple St., Bristol, VT 05443 USA

• Sync Lost Warning

• The output #2 status indicator (rectangle)

Senix Corporation, 52 Maple St., Bristol, VT 05443 USA

Target Status Target Indicator (All Models)

• SOLID RED indicates no target is detected Target Green

All Green Red Green

Alternating Red and Green

Figure 18 – Target Indicator Operation

NORMAL: R R R R Solid Green Solid Red

UNLOCKED R R Off Green Off Green Off Red Off

SYNC LOST Red Green Red Green Red Green Red

alternating Red/Green (unrelated to target distance or status)

Figure 19- Target Indicator Funcions

Senix Corporation, 52 Maple St., Bristol, VT 05443 USA

Identification • Indicator OFF if analog value is at the

• Square green indicator ( ■ ) • Indicator blinks ON-OFF if analog value is

• Indicator OFF if switch is OFF