Training Manual Machine Preparation

The following form can be very useful for recording the information collected in the field.
MACHINE Circ Water Pump PLANT Company Name AREA Building 1

UNIT # 1, 2, 3, 4, 5 MID AVERAGES

Prepared By John Bernet DATE Jan. 1, 2000

TEST RPM's and OPERATING CONDITIONS Variable Speed? YES NO

Test machine on high speed and > 50% load VERTICAL HORIZONTAL
Driver Motor Intermediate Shaft Driven Pump

Reference RPM 1776 SPEED RATIO: Overhung? Yes No

Ornt: ( 1 ) RAT (__) Ornt: (__) (__) Ornt: ( 4 ) RAT (__)
Ranges: Low _____ X High ____ X Coupling Type: Flexible Coupling
Mfr: General Electric Mfr: Mfr: Pacific Pump
Serial #: --------------------- Serial #: Serial #:
Model: 5k2345ABB77 Type: Model:
Type: 254TN RPM: Type: Centrifugal
RPM: 1750 Gear Mesh 1: Driver RPM: 1800
Passing Elements Driven Passing Elements

Bars: Gear Mesh 2: Driver

Slots: Driven

Poles: #Belts
Other: #Coupling Elements
Other: Other: Other:
Brg (name/type): Brg (name/type): Brg (name/type):
Brg (name/type): Brg (name/type): Brg (name/type):
COMMENTS
Sketch (include mounting block locations, direction of notch, orientations and bearings )

1 RAT 4 RAT
1 048 049
2 050 051
3 052 053
4 054 055
5 056 057

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Training Manual Machine Preparation

The following form can be very useful for recording the information collected in the field.
MACHINE PLANT AREA
UNIT # MID AVERAGES
Prepared By DATE
TEST RPM's and OPERATING CONDITIONS Variable Speed? YES NO
VERTICAL HORIZONTAL
Driver Intermediate Shaft Driven

Reference RPM SPEED RATIO: Overhung? Yes No

Ornt: (__) (__) Ornt: (__) (__) Ornt: (__) (__)
Ranges: Low _____ X High ____ X Coupling Type:
Mfr: Mfr: Mfr:
Serial #: Serial #: Serial #:
Model: Type: Model:
Type: RPM: Type:
RPM: Gear Mesh 1: Driver RPM:
Passing Elements Driven Passing Elements

Bars: Gear Mesh 2: Driver

Slots: Driven

Poles: #Belts
Other: #Coupling Elements
Other: Other: Other:
Brg (name/type): Brg (name/type): Brg (name/type):
Brg (name/type): Brg (name/type): Brg (name/type):
COMMENTS
Sketch (include mounting block locations, direction of notch, orientations and bearings )

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Training Manual Machine Preparation

Quick Guide to Completing this Form

This form identifies information required to effectively define your database. Enter as much information as possible.
These forms should be filed for future reference.

Notes on entering this information:

MACHINE: Machine Name

PLANT: Plant Name
AREA: Area Name
UNIT #: Which of the identical units is this?
MID: MID group to which this machine belongs.
AVERAGES: How many measurements have been collected from this machine?
NOTE: Not all measurements taken are averagable.
Prepared By: Your Name
DATE: Today's Date

TEST RPM's and OPERATING CONDITIONS:

At what speed is this machine running when measurements are to be collected, and are there
any other conditions to check (for example load)?
Variable Speed: Is this a variable speed or DC motor?
VERTICAL/ Is this machine mounted vertically or horizontally?
HORIZONTAL

Driver: Name the driver component (electric motor, turbine, fluid motor, etc.)
Driven: Name the driven component (pump, compressor, fan, generator, etc.)
Reference RPM: Rotational rate of the reference shaft.
Speed Ratio: Calculated as Driver : Driven, e.g., Driver : Driven = 1 : 2 = 1800 : 3600
Or Driver : Driven = 2 : 1 = 1800 : 900
Overhung: Is the driven component overhung?
Ornt: Transducer Orientation - combinations of RTA or VHA
Enter the position number in the brackets.
Ranges: How many orders of the reference shaft rate for low and high frequency ranges - 10X and
100X
Coupling Type: Coupling Type - flexible, close coupled, fluid (note vane count)...
Mfr: Component Manufacturer
Serial #: Component Serial Number/your Part Number/Equipment Number
Model: Model of this component
Type: Component type
RPM: Rotational rate of this component
Passing Elements: For example number of Fan Blades, Pump Impellers, Motor Bars, Pistons...
Gear Mesh: Number of teeth on the driver element and on the driven element
# Belts: Number of belts. Also record sheave diameters.
#Coupling Elements: Number of coupling elements
Brg: The bearing name (not necessary for ExpertALERT) and type - ball bearing, thrust, journal.

Other: Enter other rotating component information

COMMENTS: Enter any information not covered by the above fields

Sketch: Sketch the machine, clearly identifying mounting block locations, transducer orientations,
bearing positions

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Training Manual Machine Preparation

MACHINE: AERATION BLOWER MID: 4

UNITS: U3.003 DATE: July 2005

DRIVER DRIVEN
S/N: 9002738-049 f2670209M S/N:
MFR: U.S. MOTOR MFR: SUTORBILT
MODEL: MODEL: 4506
MANUAL: MANUAL:
HP: 40 OUTPUT:
INPUT:
Voltage: 460 AC RPM: 1765
Current: A TYPE: ROTARY SCREW
RPM: 1765
FRAME: 324T

TEST RPMs and OPERATING CONDITIONS ANALYSIS RANGES

DRIVER: 1780 REF SHAFT: 1 X MOTOR

ORDERS: 10, 100
FREQ Hz: 300, 3000

BLOCK LOCATION DIAGRAM

AERATION BLOWER Page 3A

 Training Manual Machine Preparation

VIBRATION SOURCE COMPONENTS

DRIVER DRIVEN
ITEM DESCRIPTION ELE ORDER ITEM DESCRIPTION ELEM ORDER

m Motor Shaft 1.00m c Compressor Shaft 1.00m

B1 Fan Blades 18 18.0m R1,2 Rotary Lobes 2 2.00m

Slots 48 48.0m G1, Timing Gear 45 45.00m
Bars 56 56.0m
Poles 4 4.00m

BEARINGS FUNCTION BEARINGS FUNCTION

A 6211ZZ R-m C NSK22308 R-c

B 6211ZZ R,T-m D NSK22308 R,T-c
E SKF22308 R-i
F SKF22308 R,T-i

VIBRATION SOURCE DIAGRAM

AERATION BLOWER Page 3B