User manual

OUTD 2.5VA HYB VAC 4.0

[MBL] EN
Our InD, OutD and HelpD series are designed to complement
each other. InD stands for indoor power systems, while OutD
solutions are created for demanding outdoor use. HelpD is
our global support team; its task is to make everything easy
for you.

www.deltapowersolutions.com
Table of contents
1 About this document ........................................................................................... 2
1.1 Preparing for the installation .................................................................... 2
1.1.1 Document content ...................................................................... 2
1.1.2 Contents of packing ................................................................... 2
2 Safety instructions .............................................................................................. 3
2.1 About legal and safety information ........................................................... 3
2.2 Legal statements ...................................................................................... 3
2.2.1 Statement of compliance ........................................................... 3
2.2.2 Limitations .................................................................................. 3
2.2.3 Third party devices .................................................................... 4
2.3 Safety instructions .................................................................................... 4
2.3.1 General instructions ................................................................... 4
2.3.2 Specific instructions ................................................................... 5
3 Product description ............................................................................................. 7
3.1 OUTD 2.5VA HYB VAC 4.0 [MBL] configuration ..................................... 8
3.2 AC/DC distribution panel configuration .................................................... 9
3.3 Climate control ....................................................................................... 10
3.3.1 Air ventilation ........................................................................... 10
3.3.2 Active cooling ........................................................................... 11
3.3.3 Fan alarm ................................................................................. 12
4 Installation and commissioning ........................................................................ 13
4.1 Before you begin .................................................................................... 13
4.2 Unpacking the system ............................................................................ 13
4.3 Installation .............................................................................................. 13
4.3.1 System cabinet installation ...................................................... 13
4.3.2 Cabling ..................................................................................... 15
4.3.2.1 Grounding ................................................................. 16
4.3.2.2 Internal grounding connections ................................ 16
4.3.2.3 AC main connection ................................................. 17
4.3.2.4 DC connections ........................................................ 17
4.3.2.5 Alarm connections .................................................... 18
5 Maintenance ..................................................................................................... 19
5.1 Testing the air ventilation system ........................................................... 19
5.2 Testing the air conditioner ...................................................................... 19
5.3 Replacing the air filer ............................................................................. 19
5.4 Replacing the fans ................................................................................. 20
6 Troubleshooting ................................................................................................ 22
6.1 Contacting Delta customer service ........................................................ 22
7 Technical specification ..................................................................................... 23

OUTD 2.5VA HYB VAC 4.0 [MBL] EN Table of contents

1 About this document

1.1 Preparing for the installation

1.1.1 Document content

This document contains the following sections:

 Safety instructions
 Product description, Delta outdoor cabinet (only with outdoor cabinets)
 Installation and commissioning
 Troubleshooting
 Appendix

1.1.2 Contents of packing

The package contains the following items:

 System
 Documents: user manual, CD “Extras”, circuit diagram(s), component layout(s)
(CD and appendices on the manual pocket)
 Possible rectifiers, inverters and converters
 Possible cables (battery cables, AC supply cables)

2 OUTD 2.5VA HYB VAC 4.0 [MBL] EN About this document

2 Safety instructions

2.1 About legal and safety information

Please read all safety and legal information given provided here before working with any
Delta products. Ignoring these instructions may result in damage to the equipment, health
hazards, or loss of life.

These safety instructions are an extension of any national laws governing health and safety
at work and the applicable standards, as well as any regulations of the statutory authorities.

Installation shall only be performed by trained persons familiar with the local installation
regulations. The local installation regulations must always be followed (covering installations
in the building and main AC distribution panels). It is also necessary to follow the instructions
provided in the system user manual for installation, commissioning, operation and
maintenance.

2.2 Legal statements

2.2.1 Statement of compliance

Please see the relevant product fact sheet for information.

2.2.2 Limitations

The equipment is mainly intended for telecommunications purposes only. The equipment is
not intended for use in applications in which the failure of the equipment could lead to death,
personal injury, or severe physical or environmental damage.

Delta is not responsible for any danger or damage resulting from incorrect installation,
maintenance, operation or usage of the equipment, use beyond its intended purpose, failure
to observe stated instructions, and/or failure to observe the applicable safety regulations.

Delta is only responsible for components and services provided by Delta. Third party
components and/or services, such as batteries, repair and/or maintenance used in and/or
conducted for the equipment, are not the responsibility of Delta. Furthermore, Delta is not
responsible for any malfunction or danger of, and/or damage to/resulted from the equipment
caused by such third party components and/or services.

Unauthorised modifications to the equipment may result in incorrect operation and/or

performance. The operator is responsible for the consequences of any modification in the
hardware configuration that is made without an agreement with the manufacturer or
authorised representative.

Installation, operation and maintenance of the equipment should only be performed by

suitably qualified personnel with appropriate training. The operator is responsible for
ensuring that personnel working with the equipment are provided with appropriate operation
and safety training.

OUTD 2.5VA HYB VAC 4.0 [MBL] Safety instructions 3

 The operator is responsible for ensuring that the location of the system is treated as an
electrical equipment room. These rooms must have appropriate air-conditioning and
restricted access. The operator is also responsible for ensuring that the system rack doors
are securely locked and not accessible to unauthorised persons. The equipment must be
installed on an incombustible base, e.g. on a concrete floor.

If the power supply to the system is not fitted with a disconnecting switch or equivalent
device, the operator is responsible for fitting an appropriate disconnection switch conforming
to the relevant regulations.

2.2.3 Third party devices

Delta is not responsible for devices, such as batteries that are not supplied by Delta.

Delta is not responsible for any danger or damage resulting from devices not supplied by
Delta.

2.3 Safety instructions

Warnings, cautions and notes are used to identify important information. They are classified
as follows:

Warning! A warning means that injury or death is possible if the information or

instructions are not obeyed.

Caution! A caution means that damage to equipment is possible if the information

or instructions are not obeyed.

Note! Notes are additional information which may be useful to the operator.

2.3.1 General instructions

Warning! Hazardous voltages are present within the equipment when a source of
electrical power is applied.

There is the risk of electrical shock from the main power supply and/or batteries.

When working on equipment with power applied, supervision of personnel is required. The
supervisor must be capable of providing first aid in the event of electrical shock. Provision of
an emergency switch or disconnection strap is not sufficient protection.

There is increased risk of accidents and electrical hazards when working on compact
equipment due to the close proximity of components. Operation of compact equipment
requires extra attention to safety.

Warning! Protective shields and other safety devices provided with the equipment
must be in place when the equipment is operated.

4 OUTD 2.5VA HYB VAC 4.0 [MBL] EN Safety instructions

 The power system may have dual energy supply. Hazardous voltages may be present at the
main power connector and within the equipment for up to 10 seconds after disconnecting the
power supply. The operator is responsible for securing the proper precautions for
maintenance or service purposes.

During installation and maintenance, protective shields may be temporarily removed. Use
suitable insulated tools and appropriate protective clothing. Handle fuses only with tools
provided for this purpose, for example, load-break switch handles.

Adequate insulation from ground potential (earth) must be provided when working on the
equipment.

Warning! High temperatures present.

Localized areas of high temperature (> 70 °C) may occur within the
rectifier/inverter/distributor rack. Take precautions against accidental burns.

Warning! Moving parts

Devices, such as rectifiers and environmental control for cabinets contain fans. These may
also continue to rotate for some time after the power has been removed.

Warning! Heavy equipment

The weight of the equipment requires suitable safety considerations. Additional personnel or
lifting equipment may be needed. Where required, the weight of equipment is stated on the
front of the unit.

Warning! Sharp edges

Equipment racks may have sharp edges. We recommend you to wear gloves.

Caution! Do not restrict air flow. Fit blank panels for empty rectifier slots to ensure
correct air circulation inside the cabinet.

Caution! Use only suitable measuring devices.

Calibrate measuring devices regularly.

2.3.2 Specific instructions

Please observe all warning labels and notifications on the equipment.

Additional warnings, cautions and notes specific to certain equipment and/or conditions are
described in the context of the relevant instructions.

Please read all documentation relevant to the given task.

OUTD 2.5VA HYB VAC 4.0 [MBL] Safety instructions 5

 Where devices, such as batteries, that are not supplied by Delta are used, please read and
observe all safety notices and instructions supplied by the appropriate manufacturer or
supplier.

Warning! Risk of gas explosion

Always use gas evacuation kit for batteries in outdoor application. Suitable type of battery
and gas evacuation kit should be provided by battery manufacturer.

6 OUTD 2.5VA HYB VAC 4.0 [MBL] EN Safety instructions

3 Product description

Figure 1. OUTD 2.5VA HYB VAC 4.0 [MBL]

The OUTD 2.5VA HYB VAC 4.0 [MBL] cabinet is cooled with air conditioner which is
mounted on the door. In case of supply failure or air conditioner failure, cabinet is cooled with
fans which are situated in the roof. Fans are controlled by thermal switch. Additionally there
is smoke alarm device located on upper right side of cabinet.

OUTD 2.5VA HYB VAC 4.0 [MBL] Product description 7

3.1 OUTD 2.5VA HYB VAC 4.0 [MBL] configuration

Service light

Fans
Smoke detector
Door switches
AC/DC distribution
PE grounding bar
Alarm terminals

Thermal switch

Air conditioner

Air filter

Door stopper

Plinth

Figure 2. OUTD 2.5VA HYB VAC 4.0 [MBL]

8 OUTD 2.5VA HYB VAC 4.0 [MBL] EN Product description

 Service light
Door switches
Fan 1 Fan 2
AC/DC distribution
PWM control card
Smoke detector
PE grounding bar
Alarm terminals

Thermal switch

Figure 3. Cabinet peripherals

3.2 AC/DC distribution panel configuration

The system in its standard version is designed to be supplied via one phase (1 x 230 / 400
Vac; L, N, PE). AC/DC distribution is located on the upper right part of the cabinet. All
elements and modules are fixed on a standard DIN rail and covered by the front panel.

XDC screw terminals XF screw terminals

FS breaker –
XAC screw terminals XTS screw terminal
Smoke detector

FA/C breaker –
Air conditioner

FSL breaker – K3 relay

Service light
FF breaker – K2 relay K1 relay
fans and relay

Figure 4. AC/DC distribution panel

OUTD 2.5VA HYB VAC 4.0 [MBL] Product description 9

3.3 Climate control
Air conditioner’s internal controller controls the temperature within the cabinet, providing
optimal operating conditions for the batteries.

During supply failure or air conditioner failure, cabinet is cooled with fans which are
controlled by thermal switch.

This is a summary of the standard climate control settings with different climate control
options.

Cooling system Control device Parameter Standard setting

Air conditioner (AirCon) Air conditioner’s T ON: >32 °C

ON/OFF Mode internal controller OFF: <32 °C
Air Ventilation (Fan1 TS1 Thermal switch T 45 °C
and Fan2)
ON/OFF Mode

Table 1. Climate control setting

3.3.1 Air ventilation

Air Ventilation (AV) is the simplest cooling system. It is often used as a basic cooling system
for outdoor application in a non-critical temperature climate environment.

This type of cooling is used in the cabinet only during the mains failure or air conditioner
failure.

With AV systems the cabinet is equipped with a set of Delta fans installed in the roof space.
They ensure appropriate airflow for cooling the equipment inside. The fresh air is sucked in
through the inlet holes in the front door and the air then passes through an air filter installed
in the internal door surface and passes into the cabinet interior. Finally, after heating up by
internal equipment the air is pushed out via holes between the cabinet body and the roof.

10 OUTD 2.5VA HYB VAC 4.0 [MBL] EN Product description

 Fans

Front door
Air filter

Cable

Figure 5. Air ventilation cooling system

The fan operation is controlled by thermos switch via a CTRL-PWM board (mode on/off).

3.3.2 Active cooling

Air conditioner is controlled by the air conditioner’s internal controller. When the temperature
inside the cabinet increases above 32 °C, air conditioner starts operation and cooling until
temperature decreased below 32 °C.

Air conditioner

Front door

Cable

Figure 6. Air conditioner cooling system

OUTD 2.5VA HYB VAC 4.0 [MBL] Product description 11

3.3.3 Fan alarm

Fan alarm functionality is available (only for Delta Fans EFB 1748) in OutD cabinets. An
alarm (stoppage) is activated on the basis of 0/1 signals (R00) supported by the fan alarm
output.

Fan alarm is connected to external alarm terminal X6 via relay K1 according to the alarm
configuration.

12 OUTD 2.5VA HYB VAC 4.0 [MBL] EN Product description

4 Installation and commissioning

4.1 Before you begin

Step 1 Ensure that you have all the equipment needed to make a proper installation of the
system.

Step 2 Also ensure that grounding terminals, DC and AC distributions are properly
available.

Step 3 Take care that the regulations of IEC 60364 and CENELEC HD384 concerning
installation and assembling of telecommunication and electrical equipment have
been noticed. The local regulations and special instructions must also be noticed
during the work. When choosing the place of the installation, please notice that the
cooling air must flow without restrictions through the ventilation holes. The system
must have enough space in front of it for operation and service functions. Notice the
direction of the cabling and the required space of the other equipment.

4.2 Unpacking the system

Step 1 Check that the received cargo is according to the packing list.

Step 2 Ensure that the rack and the equipment are not damaged during transportation.

4.3 Installation

4.3.1 System cabinet installation

Step 1 Check that the foundation is well prepared for the installation (horizontal, level,
dimensioning of the mounting holes or screws).

OUTD 2.5VA HYB VAC 4.0 [MBL] Installation and commissioning 13

 If the cabinet has to be lifted into place by a crane, follow the next steps.

Step 2 Remove the roof. To do this, remove the two screws that fix the roof (located on the
front part of the roof) and then move the entire roof towards front by releasing it from
the rear hooks.

Figure 7. Roof fixing screws

Step 3 Connect hang lines (length: minimum 1000 mm) to the four lifting eyes installed on
the top of the cabinet and lift the cabinet into position by crane.

14 OUTD 2.5VA HYB VAC 4.0 [MBL] EN Installation and commissioning

 Figure 8. Lifting the cabinet by crane

Step 4 Set the system cabinet down, standing it in place and straighten it, if necessary,
using aluminium or stainless steel pads.

Step 5 Bolt the cabinet to the ground using four bolts (M10/50mm). It is necessary to
remove the plinth side covers to get access to the plinth mounting holes if there is no
access from the bottom of the plinth base.

Step 6 Unscrew the lifting eyes, install back the roof and tighten back all the front screws of
the roof.

4.3.2 Cabling

Warning! All circuit breakers must be in the OFF position.

Note! The input/output cables can be inserted into the cabinet from Roxtecs which
are situated in the upper left and right part of cabinet. In any case, sufficient cable
length has to be ensured to make the connections inside the cabinet.

OUTD 2.5VA HYB VAC 4.0 [MBL] Installation and commissioning 15

4.3.2.1 Grounding
Step 1 Connect the protective-grounding screw located on the rear side of the cabinet
plinth to the main grounding bus bar of the site using the proper cable (16 mm²).

Figure 9. Cabinet grounding point

4.3.2.2 Internal grounding connections

All necessary groundings are connected to the PE grounding bar like it is shown in picture
below. Unconnected clamps can be used for customer purposes.

PE grounding bar

Figure 10. Cabinet grounding bar

16 OUTD 2.5VA HYB VAC 4.0 [MBL] EN Installation and commissioning

4.3.2.3 AC main connection

The AC input terminals are located in the AC/DC distribution panel which is situated upper
right side of internal wall of the cabinet.

The system in its standard version is prepared to be supplied via one phase (L, N, PE).

Step 1 Connect the AC line cables to the AC input terminals – PE cable to the PE terminal,
N cable to the neutral terminal (blue) and phase cables (L) to the phase terminal
(grey).

Note! Use the wiring diagram supplied with the installation documentation to ensure
the AC power supply has been correctly connected.

AC mains AC protection AC cable*

configuration (external) (minimum cross section)
2
1L + N + PE 1xC25A 3 x 2,5 mm

Table 2. AC input recommendation

*) Values are according to IEC 60950. Local installation regulations may however require
increased sizes depending on maximum ambient temperature and cable routing method.

4.3.2.4 DC connections
Step 1 Connect the external DC power supply cables to the DC distribution.
Plus cable is connected to the terminal XDC+ and the negative cable is connected
directly to the terminals XDC-.

Figure 11. DC power supply cable connections

2
Note! Maximum cable size for the connectors is 4 mm .

OUTD 2.5VA HYB VAC 4.0 [MBL] Installation and commissioning 17

4.3.2.5 Alarm connections

The alarm outputs from different devices are wired to the X6 alarm terminals.

Alarm terminals

Figure 12. X6 Alarm terminals

In the table below the alarms connected to X6 alarm terminals are described.

X6 Screw Terminals Device Alarm description

1, 11 Smoke detector Smoke alarm

2, 12 Air conditioner A/C alarm

3, 13 Door switch Door alarm

4, 14 Relay K1 and K2 Fan alarm

5, 15 Relay K2 High temp alarm

Table 3. X6 alarm description

18 OUTD 2.5VA HYB VAC 4.0 [MBL] EN Installation and commissioning

5 Maintenance

5.1 Testing the air ventilation system

Testing the fan controlled by the thermal switch TS1 is described in the following procedure:

Step 1 Turn to the right the knob of the thermal switch TS1 to 60 °C – after that the fan
should start.
Step 2 After the test, set the thermal switch TS1 to the standard setting 45 °C.

5.2 Testing the air conditioner

Testing the heater controlled by the ORION controller is described in the following
procedure:

Step 1 Heat up the temperature inside the cabinet to start the air conditioner working when
the temperature is above 35 °C.
Step 2 To test turning OFF the air conditioner, you can also freeze the temperature inside
the cabinet using a special aerosol (compressed air).

5.3 Replacing the air filer

The inlet air filter enclosure is mounted on the inner side of the door.

Filter type and class Air filter housing, class G4

Dimensions 530 x 330 x 48 mm
Quantity 1 piece
Replacement frequency Once per year (in normal conditions)

Note! In areas with increased level of air pollution it is recommended to replace the
air filter more frequently.

Replacing the air filter:

Step 1 Remove all screws that fix the filter enclosure.

Step 2 Replace the filter cartridge.

Step 3 Install back the filter enclosure.

OUTD 2.5VA HYB VAC 4.0 [MBL] Maintenance 19

 Figure 13. Replacing the air filter

5.4 Replacing the fans

Step 1 Turn off power to DC fans by switching off the FF circuit breaker.

Step 2 Remove the roof (see “4.3.1 System cabinet installation”).

Step 3 Remove the 8 screws that fix the fan assembly to the top of the cabinet.

Figure 14. Fan replacement

20 OUTD 2.5VA HYB VAC 4.0 [MBL] EN Maintenance

 FAN2

FAN1

Figure 15. Connectors description

Step 4 Lift the fan assembly carefully up and remove the cables coming from the control
module (PWM-CTRL). There are two different modules, SSM1 and PWM-CTRL in
the same case. The PWM-CTRL is the module that is closer to the cabinet door. The
fan connectors are the two connectors that are on the bottom of the module.

Step 5 Take the fan assembly out of the cabinet.

Step 6 Remove the connector from the cable of the fan that is being replaced. Before taking
off the connector, write down the correct wire sequence.

Step 7 Remove the fan by unscrewing the 4 screws.

Step 8 Install a new fan and ensure that the fan grill is also fastened with the same screws.

Step 9 Connect the wires to the connector that was removed from the previous one. Pay
attention to the correct wire sequence. You may also check the correct sequence
form the other fan that still has not been replaced.

Step 10 Connect the fan connector into the slot where it was connected before. Organize the
wires with cable ties.

Step 11 Install back the fan assembly.

Step 12 Switch back on the fan circuit breaker FF.

Step 13 Check that the fan is working (see 5.1 "Testing the air ventilation system").

Step 14 Install the roof back.

OUTD 2.5VA HYB VAC 4.0 [MBL] Maintenance 21

6 Troubleshooting

6.1 Contacting Delta customer service

If an alarm or specific problem cannot be resolved, please contact your nearest Delta office
or Delta representative for further assistance. Please have the system type and serial
number ready before contacting Delta.

22 OUTD 2.5VA HYB VAC 4.0 [MBL] EN Troubleshooting

 7 Technical specification
1. Input X6 alarm screw terminals Included
PE grounding bar Included
AC connection 1L + N + PE / 1ph bridge incl. (4 points: 2x35mm^2 +
Nominal voltage 1 x 230 VRMS (L-N) 2x16mm^2)

Voltage range 88 - 300 VRMS

5. Order information
Frequency range 45 - 66 Hz
Complete cabinet:
OUTD 2.5VA HYB VAC 4.0 3799558700
2. AC Distribution [MBL]
Mains input Terminals block (1-ph)
Cable entry Roxtec CF16/16
Service Socket 230VAC none
Type
Protection
Internal distribution
AC: 1x MCB C16A for A/C unit

DC: 1x MCB C4A for Fans

1x MCB C2A for Smoke det.
1x MCB C2A for Service light

3. General
Aluminium, AL - EN AW-
Construction 5754 (AlMg3) H111
Thickness: 1.50mm
Insulation 20mm EPS 70-038
Protection Class IP55 (EN 60529)
Impact Protection IK10
Dimensions, overall
H 2363,75 mm
H 2518,75 mm (with opt.
plinth)
W 859 mm
D 853 mm
Free user space 42U, 21”
Weight 165 kg

Acoustic Noise level 70 dB (A)

Ambient temperature -33 to +40 °C (ambient)

Cooling
Cooling type 1: Air conditioner
Cooling capacity: 4000W for point L35L35
Air conditioner type: CVO40002208000
Air conditioner control: Internal controller

Cooling type 2: Fans, air ventilation

(emergency mode)
Cooling capacity: 250W/K (emergency mode)
Fan type: EFB1748VHG-T8A5
Fan control Thermal switch
Air Filter G4 class
Door alarm contact Included
Smoke sensor Included
Service light Included

OUTD 2.5VA HYB VAC 4.0 [MBL] Technical specification 23

*5017106700_02* 5017106700_02