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Danfoss VLT 2800
Danfoss VLT 2800
Quick Guide
VLT® 2800
www.danfoss.com/drives
Contents Quick Guide
Contents
1 Introduction 3
1.1 Purpose of the Manual 3
1.2 Additional Resources 3
1.3 Document and Software Version 3
1.4 Approvals and Certifications 3
1.5 Disposal 3
2 Safety 4
2.1 Safety Symbols 4
2.2 Qualified Personnel 4
2.3 Safety Precautions 4
3 Mechanical Installation 6
3.1 Overview 6
3.2 Motor Coils (195N3110) and RFI 1B Filter (195N3103) 7
3.3 Terminal Cover 8
3.4 IP21 Solution 8
3.5 EMC Filter for Long Motor Cables 9
4 Electrical Installation 10
4.1 Electrical Installation in General 10
4.2 Power Cables 10
4.3 Mains Connection 12
4.4 Motor Connection 12
4.5 Parallel Connection of Motors 12
4.6 Motor Cables 13
4.7 Motor Thermal Protection 13
4.8 Control Cables 13
4.9 Grounding 14
4.10 EMC Emission 15
4.11 Extra Protection 15
4.12 EMC-Correct Electrical Installation 16
4.13 Fuses 17
4.14 RFI Switch (VLT 2880-2882 Only) 17
6 Troubleshooting 25
6.1 Warning and Alarm Messages 25
7 Specifications 27
7.1 Mains Supply Data 27
7.1.1 Mains Supply 200-240 V 27
7.1.2 Mains Supply 380-480 V 27
7.2 General Specifications 28
7.3 Special Conditions 32
7.3.1 Aggressive Environments 32
7.3.2 Derating for Ambient Temperature 32
7.3.3 Derating for Low Air Pressure 32
7.3.4 Derating for Running at Low Speeds 32
7.3.5 Derating for Long Motor Cables 32
7.3.6 Derating for High Switch Frequency 32
Index 33
1 Introduction 1 1
Read and follow the Quick Guide to use the frequency • VLT 2800 Design Guide
converter safely and professionally, and pay particular • VLT 2800 Filter Instruction
attention to the safety instructions and general warnings.
Keep the Quick Guide available with the frequency • Brake Resistor Manual
converter. • Profibus DP V1 Manual
• Profibus DP Manual
• Metasys N2 Manual
• Precise Stop
• Wobble Function
1.5 Disposal
2 Safety
2 2
2.1 Safety Symbols WARNING
The following symbols are used in this document: UNINTENDED START
When the frequency converter is connected to AC mains,
DC power supply, or load sharing, the motor may start at
WARNING any time. Unintended start during programming, service
Indicates a potentially hazardous situation which could or repair work can result in death, serious injury, or
result in death or serious injury. property damage. The motor can start by means of an
external switch, a serial bus command, an input
WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the
frequency converter properly can result in death or
2 2
serious injury.
WARNING
EQUIPMENT HAZARD
Contact with rotating shafts and electrical equipment
can result in death or serious injury.
CAUTION
INTERNAL FAILURE HAZARD
An internal failure in the frequency converter can result
in serious injury, when the frequency converter is not
properly closed.
NOTICE
HIGH ALTITUDES
For installation at altitudes above 2,000 m, contact
Danfoss regarding PELV.
NOTICE
Use on Isolated Mains
For details about the use of the frequency converter on
isolated mains, refer to section RFI Switch in the Design
Guide.
Follow the recommendations regarding the installation
on IT-mains. Use relevant monitoring devices for IT-
mains to avoid damage.
3 Mechanical Installation
3.1 Overview
NOTICE
With the IP21 solution, all units require a minimum of
100 mm air on each side. This means that side-by-side
mounting is NOT allowed.
Size mm A a B b C D E øa øb F øc
S2 - 200-240 V AC
VLT 2803-2815 200 191 75 60 168 7 5 4.5 8 4 4.5
D2 - 200-240 V AC
VLT 2803-2815 200 191 75 60 168 7 5 4.5 8 4 4.5
VLT 2822*
VLT 2840*
267.5
267.5
257
257
90
140
70
120
168
168
8
8
6
6
5.5
5.5
11
11
4.5
4.5
5.5
5.5 3 3
PD2 - 200-240 V AC
VLT 2822 267.5 257 140 120 168 8 6 5.5 11 4.5 5.5
VLT 2840 505 490 200 120 244 7.75 7.25 6.5 13 8 6.5
T2 - 200-240 V AC
VLT 2822 267.5 257 90 70 168 8 6 5.5 11 4.5 5.5
VLT 2840 267.5 257 140 120 168 8 6 5.5 11 4.5 5.5
T4 - 380-480 V AC
VLT 2805-2815 200 191 75 60 168 7 5 4.5 8 4 4.5
VLT 2822-2840 267.5 257 90 70 168 8 6 5.5 11 4.5 5.5
VLT 2855-2875 267.5 257 140 120 168 8 6 5.5 11 4.5 5.5
VLT 2880-2882 505 490 200 120 244 7.75 7.25 6.5 13 8 6.5
Installation Procedures
1. Drill holes in accordance with the measurements given in Table 3.1. Note the difference in unit voltages.
2. Retighten all 4 screws.
3. Fit the decoupling plate to the power cables and the ground screw (terminal 95).
3 3
Type Code A B C
number
VLT 2803-2815, 200-240 V 195N2118 47 80 170
VLT 2805-2815, 380-480 V
Illustration 3.5 Terminal Cover Dimensions
VLT 2822, 200-240 V 195N2119 47 95 170
VLT 2822-2840, 380-480 V
VLT 2840, 200-240 V 195N2120 47 145 170
VLT 2822, PD2
VLT 2855-2875, 380-480 V
VLT 2880-2882, 380-480 V 195N2126 47 205 245
VLT 2840, PD2
3 3
Filter Dimensions
A B C øa D E F G
20 204 20 5.5 8 234 27.5 244
192H4719
H I øb J K L M N
75 45 6 190 60 16 24 12
192H4720 A B C øa D E F G
20 273 20 5.5 8 303 25 313
H I øb J K L M N
90 50 6 257 70 16 24 12
192H4893 A B C øa D E F G
20 273 20 5.5 8 303 25 313
H I øb J K L M N
140 50 6 257 120 16 24 12
4 Electrical Installation
4 4
4 4 No.
N
95
L1
Ground connection
NOTICE
Check that the mains voltage fits the mains voltage of Illustration 4.7 Motor Connection
the frequency converter, which can be seen from the
nameplate.
The factory setting is for clockwise rotation.
4 4 461) Digital output for displaying status, warnings or alarms, • High frequency grounding: Keep grounding
as well as frequency output. connections as short as possible.
50 +10 V DC supply voltage for potentiometer or thermistor.
Connect all grounding systems to ensure the lowest
53 Analogue voltage input 0-10 V DC.
possible conductor impedance. The lowest possible
60 Analogue current input 0/4-20 mA. conductor impedance is achieved by keeping the
671) + 5 V DC supply voltage to Profibus. conductor as short as possible and by grounding with the
68, RS-485, Serial communication. greatest possible surface area. If multiple frequency
691) converters are installed in a cabinet, use the metal cabinet
701) Frame for terminals 67, 68 and 69. Normally, this backplate as a joint ground reference plate. Fit the
terminal is not to be used. frequency converters to the backplate at the lowest
possible impedance.
Table 4.4 Control Signals
1) The terminals are not valid for DeviceNet. See the DeviceNet To achieve low impedance, connect the frequency
manual for further details. converter to the backplate with the frequency converter
fastening bolts. The backplate must be free from paint.
See parameter 323 Relay output for programming of relay
output.
NOTICE
The cable jacket for the relay must cover the first row of
control card terminals - otherwise the galvanic isolation
(PELV) cannot be maintained. Max. cable diameter: 4
mm.
• EN 55011: Emission
Limits and methods of measurement of radio disturbance characteristics of industrial, scientific and medical (ISM)
high-frequency equipment.
- Class 1A: Equipment used in an industrial environment.
- Class 1B: Equipment used in areas with a public supply network (residential, commerce and light
industry.
3-phase VLT frequency converters require an RCD type B. If See application note Protection against Electrical Hazards
an RFI filter is mounted in the frequency converter, and for further information on ELCBs.
either the switch of the RCD or a manually operated switch
is used to connect the frequency converter to the mains
voltage, a time delay of minimum 40 ms is required (RCD
type B).
4.12 EMC-Correct Electrical Installation screws to the metal cabinet of the frequency
converter.
General points to observe to ensure EMC-correct electrical
installation.
• Use starwashers and galvanically conductive
installation plates.
• Use only screened/armoured motor cables and • Do not use unscreened/unarmoured motor cables
screened/armoured control cables. in the installation cabinets.
Illustration 4.9 shows EMC-correct electrical installation, in
• Connect the screen to ground at both ends.
which the frequency converter has been fitted in an instal-
4 4 • Avoid installation with twisted screen ends
(pigtails), since this ruins the screening effect at
lation cabinet and connected to a PLC.
4 4
Danfoss recommends using the fuses mentioned in If UL/cUL is not to be complied with, Danfoss recommends
Table 4.7 to protect service personnel and equipment in using the fuses mentioned in Table 4.7, which ensures
case of an internal failure in the unit or short-circuit on compliance with EN50178/IEC61800-5-1.
DC-link. The frequency converter provides full short-circuit In case of malfunction, not following the fuse recommen-
protection in case of a short circuit on the motor or brake dation may result in damage to the frequency converter.
output.
Alternative fuses 380-500 V drives
VLT 2800 Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann SIBA Little Fuse Ferraz- Ferraz-
E52273 E4273 E4273 E4273 E4273 E4273 E180276 E81895 Shawmut Shawmut
E163267/ E163267/
E2137 E2137
RK1/JDDZ J/JDDZ T/JDDZ CC/JDDZ CC/JDDZ CC/JDDZ RK1/JDDZ RK1/JDDZ CC/JDDZ RK1/JDDZ
2805-2820 KTS-R20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20 5017906-0 KLS-R20 ATM-R25 A6K-20R
20
2855-2875 KTS-R25 JKS-25 JJS-25 5017906-0 KLS-R25 ATM-R20 A6K-25R
25
2880-2882 KTS-R50 JKS-50 JJS-50 5014006-0 KLS-R50 - A6K-50R
50
Alternative Fuses 200-240 V drives
2803-2822 KTN-R20 JKS-20 JJN-20 5017906-0 KLS-R20 ATM-R25 A6K-20R
20
2840 KTN-R25 JKS-25 JJN-25 5017906-0 KLS-R25 ATM-R20 A6K-25R
25
Warning yellow
[+]/[-]are used for selecting parameters and for changing
Alarm red parameter values.
Trip locked yellow and red These keys are also used in Display mode for selecting the
display of an operating value.
Table 5.1 LED Indication
NOTICE
If the [STOP/RESET] key is set to[0] Not active in
parameter 014 Local stop/reset, and there is no stop
command via the digital inputs or serial communication,
Illustration 5.1 Control Panel the motor can only be stopped by disconnecting the
mains voltage to the frequency converter.
All data is shown in a 6-digit LED display capable of [START] is used for starting the frequency converter. It is
showing one item of operating data continuously during always active, but the [START] key cannot override a stop
normal operation. As a supplement to the display, there command.
are 3 indicator lights for indication of mains connection
(ON), warning (WARNING) and alarm (ALARM). Most of the 5.1.3 Manual Initialisation
frequency converter's parameter set-ups can be changed
immediately via the control panel, unless this function has Disconnect mains voltage. Press [QUICK MENU]/[+]/
been programmed as [1] Locked via parameter 018 Lock for [CHANGE DATA] while simultaneously reconnecting the
data changes. mains voltage. Release the keys; the frequency converter is
now programmed for the factory setting.
In normal operation, one item of operating data can be During normal operation the frequency converter is in
displayed continuously at the operator's own choice. Press Auto mode, where the reference signal is given externally,
the [+/-] keys to select the following options in Display analog or digital via the control terminals. However, in
mode: Hand mode, it is possible to give the reference signal
locally via the control panel.
• Output frequency [Hz]
On the control terminals, the following control signals
• Output current [A]
remain active when Hand mode is activated:
• Output voltage [V]
•
•
Intermediate circuit voltage [V]
Output power [kW]
Hand Start (LCP2)
Off Stop (LCP2)
Quick Stop Inverse
Stop Inverse
5 5
Auto Start (LCP2) Reversing
• Scaled output frequency fout x p008
Reset DC brake inverse
5 5 4.
save the motor data.
“107” continues to flash with the data value [0]. •
stop
Parameter 304 Digital input = [2] Coasting stop
You can now proceed. inverted
NOTICE
VLT 2880-2882 do not have the AMT function.
MG28M202
*[0] English 009 Large Diplay Readout [1] Local control and open loop without slip 101 Torque Characteristic
[1] German [0] No readout compensation *[1] Constant torque
[2] French [1] Resulting reference [%] [2] Remote-operated control and open loop without [2] Variable torque low
[3] Danish [2] Resulting reference [unit] slip compensation [3] Variable torque medium
[4] Spanish [3] Feedback [unit] [3] Local control as par. 100 [4] Variable torque high
[5] Italian002 Local/Remote Operation *[4] Frequency [Hz] *[4] Remote-operated contorl as par. 100014 Local [5] Variable torque low with CT start
Control Panel Operations
*[0] Remote operation [5] Output frequency x scaling stop [6] Variable torque medium with CT start
[1] Local operation [6] Motor current [A] [0] Not active [7] Variable torque high with CT start
003 Local Reference [7] Torque [%] *[1] Active [8] Special motor mode
If par. 013 = [1] or [2]: 0 - fMAX, *50 Hz [8] Power [kW] 015 Local Jog 102 Motor Power PM,N
If par. 013 = [3] or [4]: RefMIN - RefMAX, *0.0 [9] Power [HP] *[0] Not active 0.25 - 22 kW, *Dep. on unit
004 Active Set-up [11] Motor voltage [V] [1] Active 103 Motor Voltage UM,N
[0] Factory Set-up [12] DC link voltage [V] 016 Local Reversing For 200 V units: 50 - 999 V, *230 V
*[1] Set-up 1 [13] Thermal load motor [%] *[0] Not active For 400 V units: 50 - 999 V, *400V
[2] Set-up 2 [14] Thermal load [%] [1] Active 104 Motor Frequency fM,N
[3] Set-up 3 [15] Running hours [Hours] 017 Local reset of Trip 24 - 1000 Hz, *50 Hz
[4] Set-up 4 [16] Digital input [Bin] [0] Not active 105 Motor Current IM,N
[5] Multi Set-up [17] Analog input 53 [V] *[1] Active 0.01 - IMAX, Dep. on motor
005 Programming Set-up [19] Analog input 60 [mA] 018 Lock for Data Changes 106 Rated Motor Speed
[0] Factory Set-up [20] Pulse reference [Hz] *[0] Not locked 100 - fM,N x 60 (max. 60000 rpm), Dep. on par. 104
Quick Guide
*[1] Set-up 1 [21] External reference [%] [1] Locked 107 Automatic Motor Tuning, AMT
[2] Set-up 2 [22] Status word [Hex] 019 Operating Mode at Power-up, Local Operation *[0] Optimisation off
[3] Set-up 3 [25] Heatsink temperature [°C] [0] Auto re-start, use saved reference [1] Optimisation on
[4] Set-up 4 [26] Alarm word [Hex] *[1] Forced stop, use saved reference 108 Stator Resistance RS
*[5] Active Set-up [27] Control word [Hex] [2] Forced stop, set ref. to 0 0.000 - x.xxx Ω, *Dep. on motor
0-06 Set-up Copying [28] Warning word [Hex] 020 Hand Operation 109 Stator Resistance XS
*[0] No copying [29] Extended status word [Hex] *[0] Not active 0.00 - x.xx Ω, *Dep. on motor
[1] Copy to Set-up 1 from # [30] Communication option card warning [1] Active 117 Resonance Damping
[2] Copy to Set-up 2 from # [31] Pulse count 024 Userdefined Quick Menu OFF - 100%
[3] Copy to Set-up 3 from # 010 Small Display Line 1.1 *[0] Not active *OFF%
[4] Copy to Set-up 4 from # See par. 009. [1] Active 119 High Start Torque
[5] Copy to all set-ups from # *[17] Analog input 53 025 Quick Menu Set-up 0.0 - 0.5 s * 0.0 s
007 LCP Copy 011 Small Display Readout 1.2 Value 0 - 999, *000 120 Start Delay
21
5 5
5 5
22
121 Start Function 139 Brake Cut In Frequency 207 Ramp-up Time 1 227 Warning: Low Feedback, FBLOW
[0] DC hold during start delay time 0.5 - 132.0/1000.0 Hz, *3.0 Hz 0.02 - 3600.00 s, * 3.00 s (VLT 2803 - 2875), * 10.00 0.0 - 400.0 Hz * 0.0 Hz-100,000.000 - par. 228 Warn.:
[1] DC brake during start delay time 140 Current, Minimum Value (2880 - 2882) FBHIGH, * -4000.000
*[2] Coasting during start delay time 0% - 100% of inverter output current 208 Ramp-down Time 1 228 Warning: High Feedback, FBHIGH
[3] Start frequency/voltage clockwise 142 Leakage Reactance XL 0.02 - 3600.00 s, * 3.00 s (VLT 2803 - 2875), * 10.00 Par. 227 Warn.: FBLOW - 100,000.000, * 4000.000
[4] Start frequency/voltage in reference direction 0.000 - xxx.xxx Ω, *Dep- on motor (2880 - 2882) 229 Frequency Bypass, Bandwidth
122 Function at Stop 143 Internal Fan Control 209 Ramp-up Time 2 0 (OFF) - 100 Hz, * 0 Hz
*[0] Coasting *[0] Automatic 0.02 - 3600.00 s, * 3.00 s (VLT 2803 - 2875), * 10.00 230 - 231 Frequency Bypass 1 - 2
[1] DC hold [1] Always switched on (2880 - 2882) 0 - 100 Hz, *0.0 Hz Inputs and Outputs302 Terminal
Control Panel Operations
123 Min. Frequency for Activation of Function at [2] Always switched off 210 Ramp-down Time 2 18 Digital Input
Stop 144 Gain AC Brake 0.02 - 3600.00 s, * 3.00 s (VLT 2803 - 2875), * 10.00 [0] No function
0.1 - 10 Hz, *0.1 Hz 1.00 - 1.50, *1.30 (2880 - 2882) [1] Reset
126 DC Brake Time 146 Reset Voltage Vector 211 Jog Ramp Time [2] Coasting stop inverse
0 - 60 s, *10 s *[0] Off 0.02 - 3600.00 s, * 3.00 s (VLT 2803 - 2875), * 10.00 [3] Reset and coasting inverse
127 DC brake cut-in Frequency [1] Reset (2880 - 2882) [4] Quick-stop inverse
0.0 (OFF) - Par. 202, *OFF References and Limits200 Output Frequency Range 212 Quick-stop Ramp-down Time [5] DC braking inverse
128 Thermal Motor Protection *[0] Only clockwise, 0 - 132 Hz 0.02 - 3600.00 s, * 3.00 s (VLT 2803 - 2875), * 10.00 [6] Stop inverse
*[0] No protection [1] Both directions, 0 - 132 Hz (2880 - 2882) *[7] Start
[1] Thermistor warning [2] Counterclockwise only, 0 - 132 Hz 213 Jog Frequency [8] Pulse start
[2] Thermistor trip [4] Both directions, 0 - 1000 Hz 0.0 - Par. 202 Output Frequency High Limit, fMAX [9] Reversing
[3] ETR warning 1 [5] Counterclokcwise only, 0 - 1000 Hz 214 Reference Function [10] Reversing
[4] ETR trip 1 201 Output Frequency Low Limit, fMIN *[0] Sum [11] Start Clockwise
[5] ETR warning 2 0.0 - fMAX, *0.0 Hz [1] Relative [12] Start counterclockwise
Quick Guide
[6] ETR trip 2 202 Output Frequency High Limit, FMAX [2] External/preset [13] Jog
[7] ETR warning 3 fMIN - 132/1000 Hz (par. 200 Output frequency range, 215-218 Preset reference 1-4 [14] Freeze reference
[8] ETR trip 3 132 Hz 0.0 - 400.0 Hz * 0.0 Hz-100.00% - +100.00%, * 0.00% [15] Freeze output frequency
[9] ETR warning 4 203 Reference Range 219 Catch Up/Slow Down Reference [16] Speed up
[10] ETR trip 4 [0] Min. reference - Max. reference 0.00 - 100% of the given reference, * 0.00% [17] Speed down
130 Start Frequency [1] Analog Input 53 -Max. reference - +Max. 221 Current Limit, ILIM [19] Catch up
0.0 - 10.0 Hz, *0.0 Hz reference 0 - xxx.x% of par. 105, * 160% [20] Slow down
131 Initial Voltage 204 Minimum Reference, RefMIN 223 Warning, Low Current, ILOW [21] Ramp 2
0.0 - 200.0 V, *0.0 V Par. 100 [0]. -100,000.000 - par. 205 RefMAX, *0.000 Hz 0.0 - par. 224 Warning: High Current, IHIGH, * 0.0 A [22] Preset ref, LSB
132 DC Brake Voltage Par. 100 [1]/[3], -par. 414 Minimum feedback - par. 224 Warning: High Current, IHIGH [23] Preset ref, MSB
MG28M202
304 Terminal 27 Digital Input [6] Stop inverse 317 Time Out [17] Relay 123
[0] No function [7] Start 1 - 99 s * 10 s [18] Reversing
[1] Reset [8] Pulse start 318 [19] Thermal warning
MG28M202
[2] Coasting stop inverse [9] Reversing *[0] No operation [20] Local operation
*[3] Reset and coasting inverse [10] Reversing [1] Freeze output frequency [22] Out of frequency range par. 225/226
[4] Quick-stop inverse [11] Start Clockwise [2] Stop [23] Out of current range
[5] DC braking inverse [12] Start counterclockwise [3] Jog [24] Out of feedback range
[6] Stop inverse [13] Jog [4] Max speed [24] Mechanical brake control
[7] Start [14] Freeze reference [5] Stop and trip [25] Control word bit 11
Control Panel Operations
[8] Pulse start [15] Freeze output frequency 319 Analog output terminal 42 327 Pulse reference/feedback
[9] Reversing [16] Speed up [0] No function 150 - 67600 Hz, * 5000 Hz
[10] Reversing [17] Speed down [1] External reference min. - max. 0 - 20 mA 328 Maximum Pulse 29
[11] Start Clockwise [19] Catch up [2] External reference min. - max. 4- 20 mA 150 - 67600 Hz, * 5000 Hz
[12] Start counterclockwise [20] Slow down [3] Feedback min. - max. 0-20 mA 341 Digital/Pulse Output Terminal 46
[13] Jog [21] Ramp 2 [4] Feedback min. - max. 4- 20 mA [0] Unit ready
[14] Freeze reference [22] Preset ref, LSB [5] Output frequency 0 - max 0-20 mA Par. [0] - [20], see par. 323
[15] Freeze output frequency [23] Preset ref, MSB [6] Output frequency 0 - max 4-20 mA [21] Pulse reference
[16] Speed up [24] Preset reference on *[7] Output current 0 - IINV 0-20 mA Par. [22] - [25], see par. 323
[17] Speed down [28] Pulse reference [8] Output current 0 - IINV 4-20 mA [26] Pulse feedback
[19] Catch up [29] Pulse feedback [9] Output power 0-PM,N 0-20 mA [27] Output frequency
[20] Slow down [30] Pulse input [10] Output power 0-PM,N 4-20 mA [28] Pulse current
[21] Ramp 2 [31] Selection of Set-up, LSB [11] Inverter temperature 20-100 °C 0-20 mA [29] Pulse power
[22] Preset ref, LSB [32] Selection of Set-up, MSB [12] Inverter temperature 20-100 °C 4-20 mA [30] Pulse temperature
Quick Guide
[23] Preset ref, MSB [33] Reset and start 323 Relay Output 1-3 342 Terminal 46, max. Pulse Scaling
[24] Preset reference on 308 Terminal 53, Analog Input Voltage [0] No function 150 - 10000 Hz, * 5000 Hz
[25] Thermistor [0] No function *[1] Unit ready 343 Precise Stop Function
[26] Precise stop *[1] Reference [2] Enable/no warning *[0] Precise ramp stop
[27] Precise Start Stop [2] Feedback [3] Running [1] Counter stop with reset
[31] Selection of Set-up, LSB [3] Wobble 309 Terminal 53 Min. Scaling [4] Running in reference, no warning [2] Counter stop without reset
[32] Selection of Set-up, MSB 0.0 - 10.0 V, * 0.0 V [5] Running, no warning [3] Speed-compensated counter stop
[33] Reset and start 310 Terminal 53 Max. Scaling [6] Running in reference range, no warnings [4] Speed-compensated stop with reset
[34 Pulse counter start 0.0 - 10.0 V, * 10.0 V [7] Ready - mains voltage within range [5] Speed-compensated stop without reset
305 Terminal 29 Digital Input 314 Terminal 60 Analog Input Current [8] Alarm or warning Counter Value
See par. 305 * [13] Jog [0] No function [9] Current higher than current limit 0 - 999999, * 100000 pulses
307Terminal 33 Digital Input [1] Reference [10] Alarm 349 Speed Comp Delay
*[0] No function *[2] Feedback [11] Output frequency higher than fLOW 0 ms - 100 ms, * 10 ms
23
5 5
5 5
24
405 Reset Function [13] m3/s 423 U1 Voltage0.0 - 999.0 V, * par. 103 456 Brake Voltage Reduce
*[0] Manual reset [14] l/min 424 F1 Frequency 0 - 25 V if 200 V, * 0
[1] Automatic reset x 1 [15] m3/min 0.0 - par. 426, F2 frequency, * Par. 104 0 - 50 V if 400 V, * 0
[3] Automatic reset x 3 [16] l/h 425 U2 Voltage 461 Feedback Conversion
[10] Automatic reset x 10 [17] m3/h 0.0 - 999.0 V, * par. 103 *[0] Linear
[11] Reset at power-up [18] Kg/s 426 F2 Frequency [1] Square root
406 Automatic Restart Time [19] Kg/min Par. 424, F1 frequency - Par. 428, F3 frequency, * par. 462 Enhanced Sleep Mode Timer
0 - 10 s, * 5 s [20] Kg/h 104 Value 0 - 9999 s, * 0 = OFF
409 Trip Delay Overcurrent, ILIM [21] T/min 427 U3 Voltage 463 Boost Setpoint
Control Panel Operations
0 - 60 s (61 = OFF), * OFF [22] T/h 0.0 - 999.0 V, * par. 103 1 - 200%, * 100% of setpoint
411 Switching Frequency [23] Metres 428 F3 Frequency 464 Wakeup Pressure
3000 - 14000 Hz (VLT 2803 - 2875), * 4500 Hz [24] Nm Par. 426, F2 frequency - 1000 Hz, * par. 104 Par. 204, RefMIN - par. 215-218 setpoint, * 0
3000 - 10000 Hz (VLT 2880 - 2882), * 4500 Hz [25] m/s 437 Process PID Normal/Inverse Control 465 Minimum Pump Frequency
412 Variable Switching Frequency [26] m/min *[0] Normal Value par. 201, fMIN - par. 202 fMAX (Hz), * 20
*[2] Without LC-filter [27] ° F [1] Inverse 466 Maximum Pump Frequency
[3] LC-filter connected [28] In wg 438 Process PID Anti Windup Value par. 201, fMIN - par. 202 fMAX (Hz), * 50
413 Overmodulation Function [29] Gal/s [0] Not active 467 Minimum Pump Power
[0] OFF [30] Ft3/s [1] Active 0 - 500.000 W, * 0
*[1] ON [31] Gal/min[32] Ft3/min Process PID Start Frequency 468 Maximum Pump Power
414 Minimum Feedback, FBMIN [33] Gal/h fMIN - fMAX (par. 201 - par. 202), * par. 201 0 - 500.000 W, * 0
-100,000.000 - par. 415, FBMAX, * 0.000 [34] Ft3/h 440 Process PID Proportional Gain 469 No Flow Power Compensation
415 Maximum Feedback, FBMAX [35] Lb/s 0.0 - 10.00, * 0.01 0.01 - 2, * 1.2
FBMIN - 100,000.000, * 1500.000 441 Process PID Integration Time 470 Dry Run Time Out
Quick Guide
[36] Lb/min
416 Process Units [37] Lb/h 0.00 (OFF) - 10.00 s, * OFF 5 - 30 s, * 31 = OFF
*[0] No unit [38] Lb ft 442 Process PID Differentiation Time 471 Dry Run Interlock Timer
[1] % [39] Ft/s 0.00 (OFF) - 10.00 s, * 0.00 s 0.5 - 60 min., * 30 min.
[2] ppm [40] Ft/min 443 Process PID Diff. Gain Limit 484 Initial Ramp
[3] rpm 417 Speed PID Proportional Gain 5.0 - 50.0, * 5.0 OFF/000.1 s - 360.0 s, * OFF
[4] bar 0.000 (OFF) - 1.000, * 0.010 444 Process PID Lowpass Filter Time 485 Fill Rate
[5] Cycles/min 418 Speed PID Integral Time 0.02 - 10.00, * 0.02 OFF/000000.001 - 999999.999 (units/s), * OFF
[6] Pulses/s 20.00 - 999.99 ms (1000 - OFF), * 100 ms 445 Flying Start 486 Filled Setpoint
[7] Units/s 419 Speed PID Differential Time *[0] OFF Par. 414 - par. 205, * par. 414
[8] Units/min [1] OK - same direction
MG28M202
Troubleshooting Quick Guide
6 Troubleshooting
7 Specifications
According to international Type 2803 2805 2807 2811 2815 2822 2822 2840 2840 PD2
standards PD2
Output current IINV. [A] 2.2 3.2 4.2 6.0 6.8 9.6 9.6 16 16
(3 x 200-240V) IMAX (60s) [A] 3.5 5.1 6.7 9.6 10.8 15.3 10.6 25.6 17.6
Output power (230 SINV. [KVA] 0.9 1.3 1.7 2.4 2.7 3.8 3.8 6.4 6.4
V)
Typical shaft output PM,N [kW] 0.37 0.55 0.75 1.1 1.5 2.2 2.2 3.7 3.7
Typical shaft output PM,N [HP] 0.5 0.75 1.0 1.5 2.0 3.0 3.0 5.0 5.0
Max. cable cross [mm2/AWG] 4/10 4/10 4/10 4/10 4/10 4/10 4/10 4/10 16/6
section, motor
Input current IL,N [A] 5.9 8.3 10.6 14.5 15.2 - 22.0 - 31.0
7 7
(1 x 220-240 V) IL,MAX (60s) [A] 9.4 13.3 16.7 23.2 24.3 - 24.3 - 34.5
Input current IL,N [A] 2.9 4.0 5.1 7.0 7.6 8.8 8.8 14.7 14.7
(3 x 200-240 V) IL,MAX (60s) [A] 4.6 6.4 8.2 11.2 12.2 14.1 9.7 23.5 16.2
Max. cable cross [mm2/AWG] 4/10 4/10 4/10 4/10 4/10 4/10 4/10 4/10 16/6
section, power
Max. pre-fuses IEC/UL [A] 20/20 20/20 20/20 20/20 20/20 20/20 35/35 25/25 50/50
Efficiency [%] 95 95 95 95 95 95 95 95 95
Power loss at 100% [W] 24 35 48 69 94 125 125 231 231
load
Weight [kg] 2.0 2.0 2.0 2.0 2.0 3,7 6.0 6.0 18,5
Enclosure type IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 IP 20/NEMA 1
According to international standards Type 2805 2807 2811 2815 2822 2830
Output current IINV. [A] 1.7 2.1 3.0 3.7 5.2 7.0
(3 x 380-480V) IMAX (60s) [A] 2.7 3.3 4.8 5.9 8.3 11.2
Output power (400 V) SINV. [KVA] 1.1 1.7 2.0 2.6 3.6 4.8
Typical shaft output PM,N [kW] 0.55 0.75 1.1 1.5 2.2 3.0
Typical shaft output PM,N [HP] 0.75 1.0 1.5 2.0 3.0 4.0
Max. cable cross section, [mm2/AWG] 4/10 4/10 4/10 4/10 4/10 4/10
motor
Input current IL,N [A] 1.6 1.9 2.6 3.2 4.7 6.1
(3 x 380-480 V) IL,MAX(60s)[A] 2.6 3.0 4.2 5.1 7.5 9.8
Max. cable cross section, [mm2/AWG] 4/10 4/10 4/10 4/10 4/10 4/10
power
Max. pre-fuses IEC/UL [A] 20/20 20/20 20/20 20/20 20/20 20/20
Efficiency [%] 96 96 96 96 96 96
Power loss at 100% load [W] 28 38 55 75 110 150
Weight [kg] 2.1 2.1 2.1 2.1 3.7 3.7
Enclosure type IP 20 IP 20 IP 20 IP 20 IP 20 IP 20
According to international standards Type 2840 2855 2875 2880 2881 2882
Output current IINV. [A] 9.1 12 16 24 32.0 37.5
(3 x 380-480V) IMAX (60s) [A] 14.5 19.2 25.6 38.4 51.2 60.0
Output power (400 V) SINV. [KVA] 6.3 8.3 11.1 16.6 22.2 26.0
Typical shaft output PM,N [kW] 4.0 5.5 7.5 11.0 15.0 18.5
Typical shaft output PM,N [HP] 5.0 7.5 10.0 15.0 20.0 25.0
Max. cable cross section, [mm2/AWG] 4/10 4/10 4/10 16/6 16/6 16/6
motor
Input current IL,N [A] 8.1 10.6 14.9 24.0 32.0 37.5
(3 x 380-480 V) IL,MAX(60s)[A] 13.0 17.0 23.8 38.4 51.2 60
Max. cable cross section, [mm2/AWG] 4/10 4/10 4/10 16/6 16/6 16/6
power
Max. pre-fuses IEC/UL [A] 20/20 25/25 25/25 50/50 50/50 50/50
Efficiency [%] 96 96 96 97 97 97
Power loss at 100% load [W] 200 275 372 412 562 693
7 7 Weight
Enclosure
[kg]
type
3.7
IP20
6.0
IP20
6.0
IP20
18.5
IP20/
18.5
IP20/
18.5
IP20/
NEMA 1 NEMA 1 NEMA 1
Torque characteristics
Starting torque (parameter 101 Torque characteristic = Constant torque) 160% in 1 min.1)
Starting torque (parameter 101 Torque characteristics = Variable torque) 160% in 1 min.1)
Starting torque (parameter 119 High starting torque ) 180% for 0.5 s
Overload torque (parameter 101 Torque characteristic = Constant torque) 160%1)
Overload torque (parameter 101 Torque characteristic = Variable torque) 160%1)
Percentage relates to frequency converter's nominal current.
1) VLT 2822 PD2/2840 PD2 1x220 V only 110% in 1 min
7 7
Max. voltage 20 V
Number of analog current inputs 1 pcs.
Terminal number 60
Current level 0/4 - 20 mA (scaleable)
Input resistance, Ri approx. 300 Ω
Max. current 30 mA
Resolution for analog inputs 10 bit
Accuracy of analog inputs Max. error 1% of full scale
Scan interval 13.3 m
The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. See section
Galvanic Isolation in the Design Guide.
Relay outputs1)
Number of programmable relay outputs 1
Terminal number, control card (resisitvie and inductive load) 1-3 (break), 1-2 (make)
Max. terminal load (AC1) on 1-3, 1-2, control card 250 V AC, 2 A, 500 VA
Max. terminal load (DC1 (IEC 947)) on 1-3, 1-2, control card 25 V DC, 2 A/50 V DC, 1A, 50 W
Min. terminal load (AC/DC) on 1-3, 1-2, control card 24 V DC 10 mA, 24 V AC 100 mA
1) The relay contact is separated from the rest of the circuit by strengthened isolation.
NOTICE
Rated values resistive load - cosΦ >0.8 for up to 300,000 operations.
Inductive loads at cosΦ 0.25 approximately 50% load or 50% life time.
Control characteristics
Frequency range 0.2-132 Hz, 1-590 Hz
Resolution of output frequency 0.013 Hz, 0.2-590 Hz 7 7
Repeat accuracy of Precise start/stop(terminals 18, 19) ± 0.5 ms
System response time (terminals 18, 19, 27, 29, 33) 26.6 ms
Speed control range (open loop) 1:10 of synchronous speed
Speed control range (closed loop) 1:120 of synchronous speed
Speed accuracy (open loop) 150-3600 RPM: Max. error of ±23 RPM
Speed accuracy (closed loop) 30-3600 RPM: Max. error of ±7.5 RPM
All control characteristics are based on a 4-pole asynchronous motor.
Surroundings
Enclosure IP20
Enclosure with options NEMA 1 and IP21
Vibration test 0.7 g
Max. relative humidity 5%-93% during operation
Ambient temperature Max. 45 °C (24-hour average max. 40 °C)
Derating for high ambient temperature, see Special Conditions in the Design Guide
Min. ambient temperature during full-scale operation 0 °C
Min. ambient temperature at reduced performance - 10 °C
Temperature during storage/transport -25 - +65/70 °C
Max. altitude above sea level 1000 m
Derating for high air pressure, see Special Conditions in the Design Guide
EMC standards, Emission EN 61000-6-4, EN 61800-3, EN 55011
EN 61000-6-1/2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6, EN
EMC standards, Immunity 61800-3
See section Special Conditions in the Design Guide
Safeguards
• Temperature monitoring of the power module ensures that the frequency converter cuts out if the temperature
reaches 100 °C. An overload temperature cannot be reset until the temperature of the power module is below 70
°C.
Index
O
A Overcurrent protection...................................................................... 17
Alarm message...................................................................................... 25
P
C Parallel connection, motors.............................................................. 12
Control cable.......................................................................................... 13 PELV............................................................................................................. 5
Control key Protection................................................................................................ 17
CHANGE DATA.................................................................................. 18
QUICK MENU...................................................................................... 18 Q
START................................................................................................... 18
STOP/RESET........................................................................................ 18 Qualified personnel................................................................................ 4
Control panel......................................................................................... 18 Quick menu............................................................................................ 19
D R
Derating for long motor cable......................................................... 32 RCD relay................................................................................................. 15
Derating for running at low speed................................................. 32 RFI 1B filter................................................................................................. 7
Discharge time......................................................................................... 4 RFI switch................................................................................................. 17
Display...................................................................................................... 18
S
E Start/stop................................................................................................. 20
Electrical installation........................................................................... 10
EMC emission......................................................................................... 15 T
EMC-correct electrical installation.................................................. 16 Terminal cover......................................................................................... 8
L
Leakage current....................................................................................... 5
M
Mains connection................................................................................. 12
Mechanical installation......................................................................... 6
Menu mode............................................................................................ 19
Motor cable............................................................................................. 13
Motor coil................................................................................................... 7
Motor connection................................................................................. 12
Motor thermal protection................................................................. 13
Motors, parallel connection.............................................................. 12
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Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
www.danfoss.com/drives
*MG28M202*