21-72-04rev - 3 - Spray Nozzle

Component Maintenance Manual
810213
COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST

Spray Nozzle
PART NUMBER
Hamilton Boeing Part
Sundstrand Part Number:
Number:
810213-1 73030
S210W110-2034
810213-2 73030
S210T110
© 1995, 1997, 2000, 2002, Hamilton Sundstrand Corporation
The information contained in this document is the copyrighted information and property of Hamilton Sundstrand. It shall not be altered or
reproduced, including reproduction for distribution or redistribution, in any form, tangible or intangible, without the express written consent
of Hamilton Sundstrand, including, without limitation, in the creation, manufacture, development, or derivation of any repairs, modifications,
spare parts, design, or configuration changes, or for obtaining FAA or any other government or regulatory approval. If consent is given for
reproduction in whole or part, this notice shall appear in any such reproduction in whole.
Information Subject to Export Control Laws
This document contains information subject to the International Traffic in Arms Regulation (ITAR) and/or the Export Administration
Regulations (EAR) of the United States of America. Neither this document nor any portion of the information contained herein may be
exported, released or disclosed to any foreign entity or foreign national inside or outside the United States without first obtaining required
U.S. Government approval or a validated export license. A violation of the ITAR or EAR may be subject to a penalty of up to 10 years
imprisonment and a fine of $100,000 under 22 U.S.C. 2778 or Section 2410 of the Export Administration Act. Include this notice with any
reproduced section of this document.
Hamilton Sundstrand assumes no liability whatsoever, whether contractual, warranty, tort or otherwise, for unauthorized alteration or
alterations not performed in accordance with Hamilton Sundstrand approved procedures.
Page T-1
CAGE Code: 73030 21-72-04 Basic Issue: Dec 1/95

Revision 3: Sep 15/02
810213
THIS IS A BLANK PAGE
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810213
HIGHLIGHTS
To all holders of Hamilton Sundstrand’s Component Maintenance Manual 21-72-04:
This letter transmits Revision 3, dated Sep 15/02.
The Components in this Component Maintenance Manual are used on these aircraft:
• 777
• 767-400ER
• ERJ170
• ERJ190
In addition to the technical changes that were made to this manual, it was changed to meet ATA
Specification 2100 electronic delivery requirements. In many parts of the manual, the format will look
different from what you have seen in the past. This revision includes the complete manual. Please
replace your copy of the manual with this revision of the manual.
The technical changes made to the manual during this revision are described in the table that
follows:
Location Description of Change

Title Page Added Copyright, Export Control Laws, and Alteration
statements.
Introduction Added Safety Advisory.
Subtask 21-72-04-99F-017-
A00
Description and Operation Added Embraer ERJ170 and ERJ190.
Subtask 21-72-04-870-001-
A00
Check Added a check for the spray nozzle pintel.
Table 5001
Assembly Added MIL-S-22473, Grade N, Anaerobic Locking Compound
Primer.
Subtask 21-74-02-94A-002-
A00
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810213
Location Description of Change

Subtask 21-72-04-410-001- Added MIL-S-22473, Grade N, Anaerobic Locking Compound
A00 Primer.
Special Tools, Fixtures, Added MIL-S-22473, Grade N, Anaerobic Locking Compound
Equipment and Materials Primer.
Subtask 21-74-02-94A-003-
A00
IPL Intro Added ERJ170 and ERJ190.
Table 10003
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810213
RECORD OF REVISIONS
Revision Revision Inserted Date Revision Revision Inserted Date

Number Date By Inserted Number Date By Inserted
1 May 15/97
2 Feb 1/00
3 Sep 15/02
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RECORD OF TEMPORARY REVISIONS
Date Inserted Date Removed Date

Number Issued By Inserted Status Location By Removed
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SERVICE BULLETIN LIST
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LIST OF EFFECTIVE PAGES
The total number of pages in this manual is 84.
Subject Page Date Subject Page Date

Title T-1 Sep 15/02 Cleaning 4001 Sep 15/02
T-2 Sep 15/02 4002 Sep 15/02
Highlights HI-1 Sep 15/02 Check 5001 Sep 15/02
HI-2 Sep 15/02 5002 Sep 15/02
Record of Revisions RR-1 Sep 15/02 5003 Sep 15/02
RR-2 Sep 15/02 5004 Sep 15/02
Record of Temporary RTR-1 Sep 15/02 Repair 6001 Sep 15/02
Revisions RTR-2 Sep 15/02 6002 Sep 15/02
6003 Sep 15/02
Service Bulletin List SBL-1 Sep 15/02 6004 Sep 15/02
SBL-2 Sep 15/02 6005 Sep 15/02
List of Effective Pages LEP-1 Sep 15/02 6006 Sep 15/02
LEP-2 Sep 15/02 Assembly 7001 Sep 15/02
Table of Contents TOC-1 Sep 15/02 7002 Sep 15/02
TOC-2 Sep 15/02 7003 Sep 15/02
TOC-3 Sep 15/02 7004 Sep 15/02
TOC-4 Sep 15/02 Fits and Clearances 8001 Sep 15/02
List of Figures LOF-1 Sep 15/02 8002 Sep 15/02
LOF-2 Sep 15/02 Special Tools, Fixtures, 9001 Sep 15/02
List of Tables LOT-1 Sep 15/02 Equipment and 9002 Sep 15/02
LOT-2 Sep 15/02 Materials
Introduction Intro-1 Sep 15/02 Storage 15001 Sep 15/02
Intro-2 Sep 15/02 15002 Sep 15/02
Intro-3 Sep 15/02 Training Appendix A-1 Sep 15/02
Intro-4 Sep 15/02 Information Appendix A-2 Sep 15/02
Intro-5 Sep 15/02 Appendix A-3 Sep 15/02
Intro-6 Sep 15/02 Appendix A-4 Sep 15/02
Intro-7 Sep 15/02
Intro-8 Sep 15/02 Illustrated Parts List 10001 Sep 15/02
Intro-9 Sep 15/02 10002 Sep 15/02
Intro-10 Sep 15/02 10003 Sep 15/02
10004 Sep 15/02
Description and 1 Sep 15/02 10005 Sep 15/02
Operation 2 Sep 15/02 10006 Sep 15/02
3 Sep 15/02 10007 Sep 15/02
4 Sep 15/02 10008 Sep 15/02
Testing and 1001 Sep 15/02 10009 Sep 15/02
Fault Isolation 1002 Sep 15/02 10010 Sep 15/02
1003 Sep 15/02 10011 Sep 15/02
1004 Sep 15/02 10012 Sep 15/02
Schematics and 2001 Sep 15/02 10013 Sep 15/02
Wiring Diagrams 2002 Sep 15/02 10014 Sep 15/02
10015 Sep 15/02
Disassembly 3001 Sep 15/02 10016 Sep 15/02
3002 Sep 15/02
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TABLE OF CONTENTS
Subject Page
HIGHLIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HI-1
RECORD OF REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RR-1
RECORD OF TEMPORARY REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RTR-1
SERVICE BULLETIN LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SBL-1
LIST OF EFFECTIVE PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LEP-1
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOC-1
LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOF-1
LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOT-1
INTRODUCTION
TASK 21-72-04-990-801-A GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . .Intro-1
Subtask 21-72-04-99F-001-A00 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intro-1
Subtask 21-72-04-99F-002-A00 Manual Description And Use . . . . . . . . . . . . . . . . . . . .Intro-1
Subtask 21-72-04-99F-003-A00 Procedure Verification . . . . . . . . . . . . . . . . . . . . . . . . .Intro-2
Subtask 21-72-04-99F-004-A00 Maintenance Task and Subtask Usage . . . . . . . . . . . .Intro-2
Subtask 21-72-04-99E-001-A00 Standard Practices Manuals . . . . . . . . . . . . . . . . . . . .Intro-7
Subtask 21-72-04-99F-005-A00 Reporting Problems . . . . . . . . . . . . . . . . . . . . . . . . . . .Intro-7
Subtask 21-72-04-99F-017-A00 Safety Advisory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intro-7
Subtask 21-72-04-99F-006-A00 Abbreviations and Acronyms . . . . . . . . . . . . . . . . . . . .Intro-9
DESCRIPTION AND OPERATION

TASK 21-72-04-870-801-A DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Subtask 21-72-04-870-001-A00 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Subtask 21-72-04-870-002-A00 Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
TASK 21-72-04-870-802-A OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Subtask 21-72-04-870-003-A00 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
TASK 21-72-04-870-803-A LEADING PARTICULARS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Subtask 21-72-04-870-004-A00 Leading Particulars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TESTING AND FAULT ISOLATION

TASK 21-74-02-990-802-A GENERAL TESTING INFORMATION . . . . . . . . . . . . . . . . . . . 1001
Subtask 21-74-02-99F-007-A00 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
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Subject Page
TASK 21-74-02-940-801-A MATERIALS AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
Subtask 21-74-02-94B-001-A00 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
Subtask 21-74-02-94C-001-A00 Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
TASK 21-72-04-700-801-A TEST PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
Subtask 21-72-04-780-001-A00 Proof Pressure Test (PN 810213-1) . . . . . . . . . . . . . . . . 1002
Subtask 21-72-04-780-002-A00 Proof Pressure Test (PN 810213-2) . . . . . . . . . . . . . . . . 1004
SCHEMATICS AND WIRING DIAGRAMS - (Not Applicable)
DISASSEMBLY
TASK 21-74-02-990-803-A GENERAL DISASSEMBLY INFORMATION . . . . . . . . . . . . . . 3001
TASK 21-72-04-000-801-A REMOVAL OF THE FOG NOZZLE AND THE
SPRAY NOZZLE ADAPTER . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
Subtask 21-72-04-010-001-A00 Removal Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
CLEANING
TASK 21-74-02-990-804-A GENERAL INFORMATION FOR CLEANING . . . . . . . . . . . . . 4001
CHECK
TASK 21-72-04-990-805-A GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
TASK 21-72-04-200-801-A CHECK REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
Subtask 21-72-04-280-001-A00 Special Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
REPAIR
TASK 21-74-02-990-806-A GENERAL REPAIR INFORMATION . . . . . . . . . . . . . . . . . . . . 6001
TASK 21-74-02-940-802-A MATERIALS AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . 6002
Subtask 21-74-02-94A-001-A00 Consumable Materials . . . . . . . . . . . . . . . . . . . . . . . . . . 6002
TASK 21-72-04-300-801-A ALUMINUM ALLOY PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . 6002
Subtask 21-72-04-350-001-A00 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6002
TASK 21-72-04-300-802-A REFINISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6003
Subtask 21-72-04-380-001-A00 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6003
TASK 21-72-04-300-803-A REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6003
Subtask 21-74-02-350-002-A00 Removal and Replacement of the Spray Nozzle Gasket 6003
Subtask 21-74-02-350-003-A00 Replacement of the Insert . . . . . . . . . . . . . . . . . . . . . . . 6006
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Subject Page
ASSEMBLY
TASK 21-74-02-990-807-A GENERAL INFORMATION FOR ASSEMBLY . . . . . . . . . . . . 7001
TASK 21-72-04-940-803-A MATERIALS AND TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
Subtask 21-74-02-94A-002-A00 Consumable Materials . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
TASK 21-72-04-400-801-A ASSEMBLY PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . 7002
Subtask 21-72-04-410-001-A00 Installation of the Fog Nozzle . . . . . . . . . . . . . . . . . . . . . 7002
FITS AND CLEARANCES - (Not Applicable)
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND MATERIALS

TASK 21-74-02-940-804-A MATERIALS AND TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
Subtask 21-74-02-94A-003-A00 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
Subtask 21-74-02-94B-002-A00 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9002
Subtask 21-74-02-94C-002-A00 Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9002
STORAGE
TASK 21-74-02-990-808-A GENERAL INFORMATION FOR STORAGE . . . . . . . . . . . . 15001
Subtask 21-74-02-99F-013-A00 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
TASK 21-74-02-940-805-A MATERIALS AND TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
Subtask 21-74-02-94B-003-A00 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
TASK 21-74-02-500-801-A STORAGE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 15001
Subtask 21-74-02-550-001-A00 Storage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
TRAINING INFORMATION
TASK 21-72-04-990-809-A TRAINING INFORMATION . . . . . . . . . . . . . . . . . . . . Appendix A-1
Subtask 21-72-04-99F-014-A00 Training Information . . . . . . . . . . . . . . . . . . . . . Appendix A-1
ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001

TASK 21-72-04-990-810-A ILLUSTRATED PARTS LIST INTRODUCTION . . . . . . . . . . 10001
Subtask 21-72-04-99F-015-A00 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
Subtask 21-72-04-99F-016-A00 Organization and Use . . . . . . . . . . . . . . . . . . . . . . . . . . 10003
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10009
Detailed Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10011
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LIST OF FIGURES
Figure Page
Figure 1 Spray Nozzle (PN 810213-1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Figure 2 Spray Nozzle (PN 810213-2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Figure 1001 Proof Pressure Test - Spray Nozzle (PN 810213-1) . . . . . . . . . . . 1003
Figure 1002 Proof Pressure Test - Spray Nozzle (PN 810213-2) . . . . . . . . . . . 1004
Figure 3001 Removal of the Fog Nozzle and the Spray Nozzle Adapter
(PN 810213-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3002
Figure 3002 Removal of the Fog Nozzle and the Spray Nozzle Adapter
(PN 810213-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3002
Figure 5001 Fog Nozzle Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5002
Figure 5002 Erosion Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5003
Figure 7001 Installation of the Fog Nozzle on Spray Nozzle (PN 810213-1) . . 7003
Figure 7002 Installation of the Fog Nozzle on Spray Nozzle (PN 810213-2) . . 7003
Figure 17001 Training Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix A-4
IPL Figure 1, Spray Nozzle (PN 810213-1). . . . . . . . . . . . . . . . . . . . . . . . . . . . 10012
IPL Figure 1A, Spray Nozzle (PN 810213-2). . . . . . . . . . . . . . . . . . . . . . . . . . . . 10014
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LIST OF TABLES
Table Page
Table Intro-1 Verification Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intro-2
Table Intro-2 MTOSS Function Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intro-3
Table 1 Leading Particulars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table 1001 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
Table 1002 Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
Table 5001 Special Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
Table 6001 Consumable Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6002
Table 7001 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
Table 9001 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
Table 9002 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9002
Table 9003 Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9002
Table 15001 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15001
Table 10001 Definitions for the Illustrated Parts List . . . . . . . . . . . . . . . . . . . . 10001
Table 10002 Parts Indentation Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10004
Table 10003 Configuration Change Summary . . . . . . . . . . . . . . . . . . . . . . . . . 10006
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INTRODUCTION
TASK 21-72-04-990-801-A GENERAL INFORMATION
Subtask 21-72-04-99F-001-A00 Scope 1
1. This Component Maintenance Manual gives the maintenance instructions for the Spray Nozzle
PN 810213. The maintenance instructions include tests which show if the unit is serviceable.
There are also procedures to repair or replace parts which are not serviceable.
2. The Spray Nozzle has ink marks which show the:
A. Part No., which identifies the Spray Nozzle with a number
B. Serial No., which identifies each unit
Subtask 21-72-04-99F-002-A00 Manual Description And Use 2
1. This Component Maintenance Manual was written by the Technical Publications Department of
Hamilton Sundstrand Corporation, One Hamilton Road, Windsor Locks, CT 06096-1010. This
manual includes:
• Title Page
• Transmittal Letter
• Safety Summary (not available in sgml data transfer)
• Record of Revisions (not available in sgml data transfer)
• Record of Temporary Revisions
• Service Bulletin List
• List of Effective Pages (not available in sgml data transfer)
• Table of Contents (not available in sgml data transfer)
• Introduction
• Description and Operation
• Maintenance Procedures
• Training Information
• Illustrated Parts List
2. Refer to the Table of Contents to find the applicable section.
3. The Illustrated Parts List (IPL) has a separate Introduction that tells how to use it.
4. All measured quantities in this manual are given in English units with metric equivalents in
parentheses ().
5. The manual will be revised as necessary to reflect current information.
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Subtask 21-72-04-99F-003-A00 Procedure Verification 3
Table Intro-1
Verification Status
Section Verification Method Date (if by Demonstration)

Testing and Fault Isolation Demonstration 01/24/94
Disassembly Demonstration 01/24/94
Assembly Demonstration 01/24/94
Subtask 21-72-04-99F-004-A00 Maintenance Task and Subtask Usage 4
1. This Component Maintenance Manual uses (Maintenance Task Oriented Support System)
MTOSS to organize the maintenance information. It is organized by maintenance tasks and
subtasks, graphics and tables. Each task consists of one or more subtasks. Each subtask
contains procedural steps and can contain one or more graphics or tables.
2. Each anchor element begins with a title that describes:
A. “TASK” or “Subtask”
B. ATA Chapter Number
C. ATA Section Number
D. ATA Subject Number
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E. Function Code
(1) Function Codes describe the maintenance actions. The table below has brief
descriptions of each of the function codes that can be used in this manual.
Table Intro-2
MTOSS Function Codes
Code Description of Function

000 Removal and Disassembly
010 Removal
020 Remove Modular Sections
030 Disassemble Modular Sections
040 Disassemble Subassembly
050 Remove Accessory/Power Plant Component
060 Disassemble Accessory
070 Disassemble Accessory Subassembly
080 Remove Test Equipment
090 Disassemble Support Equipment
100 Cleaning
110 Chemical
120 Abrasive
130 Ultrasonic
140 Mechanical
160 Miscellaneous
170 Foam/Water Wash
180 Testing of Solutions
200 Inspection
210 Check
220 Visual/Dimensional
230 Penetrant
240 Magnetic
250 Eddy Current
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260 X-Ray
270 Ultrasonic
280 Special
300 Repair
310 Welding and Brazing
320 Machining
330 Stripping and Plating
340 Plasma and Flame Spraying
350 Miscellaneous Repairs
360 Bonding and Molding/Sealing
370 Heat Treating
380 Surface Treating
390 Machine Riveting and Flaring
400 Installation and Assembly
410 Install
420 Install Modular Sections
430 Assemble Modular Sections
440 Assemble Subassembly
450 Install Items Removed for Access
460 Assemble Accessory
470 Assemble Accessory Subassembly
480 Install Test Equipment
490 Assemble Support Equipment
500 Material Handling
510 Shipping
520 Receiving
530 Packing
540 Unpacking
Page Intro-4
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550 Storage
560 Marshalling/Positioning
570 Engine Ferry/Pod Maintenance
600 Servicing/Preserving/Lubricating
610 Servicing
620 Preserving
630 Depreserving
640 Lubricating
700 Testing/Checking
710 Oil Flow
720 Air Flow
730 Fuel Flow
740 Water Flow
750 Electrical/Return to Service
760 Engine
770 Accessory/BITE
780 Pressure Check
790 Leak Check
800-900 Miscellaneous
810 Fault Isolation
820 Adjusting/Aligning/Calibrating
830 Rigging
840 SB Incorporation
850 PN Change/Reidentification
870 Description and Operation
880 Approved Vendor Process
890 Airline Maintenance Program
910 Special Equipment Maintenance
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920 Standard Equipment Maintenance
930 Tool Fabrication
940 Special Tool and Consumables Listing
94A Consumables
94B Special Tools/Non Standard Tools
94C Fixtures/Test Equipment
94D Standard Tools
950 IPL Detailed Parts List
960 IPL Equipment Designator Index
970 IPL Numerical Index
980 IPL Vendor List
990 Illustrations, Tables, Front Matter, etc.
99A Tables
99B Illustrations
99C Task Level MTOSS
99D Access
99E References
99F General/Introduction
F. Sequence Number
(1) The sequence number is used to uniquely identify the task, subtask, graphic or table.
The combination of the function code and sequence number is unique within this
manual.
(2) Sequence numbers 801 thru 999 are reserved for task identification. Subtasks use 001
thru 800. Tables and graphics can use 001 thru 999 since they have function codes that
identify as tables and graphics.
G. Configuration Letter/Variation Number
(1) The configuration letter and variation number are shown together at the end of the
MTOSS code (e.g. “A00” in “Task 21-53-01-99F-801-A00”).
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(2) It will normally default to “A00”. The “A” indicates that this is the first pageblock (e.g.
CLEANING) that is issued. If there were another CLEANING pageblock, it would have
“B01” as a configuration letter/variation number. The “00” indicates that this is the first
variation of the procedure. This number is there to accommodate different variations of
the procedure based on airline needs.
Subtask 21-72-04-99E-001-A00 Standard Practices Manuals 5
1. Parts of this Component Maintenance Manual refer to Standard Practices Manual M2001. It has
common maintenance practices for this type of equipment.
Subtask 21-72-04-99F-005-A00 Reporting Problems 6
1. We welcome suggestions on how we can improve our documentation. Your comments and
suggestions will be analyzed by our Technical Publications, Technical Service and Engineering
departments, as applicable.
2. Please contact your Hamilton Sundstrand Field Service Representative to notify us of problems
that you find in this manual. They will enter your issues into a system that will assure that they
are addressed by the appropriate personnel within Hamilton Sundstrand. This process will
determine how your comments or suggestions will be added to future manual revisions.
Subtask 21-72-04-99F-017-A00 Safety Advisory 7
1. Scope
A. This publication describes processes that may require the use of chemicals, solvents, paints,
or other materials that can affect a person’s health or safety. It may also cover high energy
procedures that can affect a person’s health or safety. Warnings are placed just ahead of
these procedures to bring attention to the existence of a procedure or material that is
dangerous.
2. Significance of Material Safety Data Sheets (MSDS) and How to Obtain MSDS
WARNING: BEFORE YOU USE ANY OF THE MATERIALS SPECIFIED IN HAMILTON

SUNDSTRAND MAINTENANCE PUBLICATIONS, BE AWARE OF ALL
HANDLING, STORAGE, AND DISPOSAL PRECAUTIONS RECOMMENDED BY
THE MANUFACTURER OR SUPPLIER. FAILURE TO COMPLY WITH
MANUFACTURER'S OR SUPPLIER'S RECOMMENDATIONS MAY RESULT IN
PERSONAL INJURY OR DISEASE.
THE USER OF THIS PUBLICATION SHOULD OBTAIN THE MATERIAL SAFETY

DATA SHEETS (OCCUPATIONAL SAFETY AND HEALTH ACT (OSHA) FORM
20 OR EQUIVALENT) FROM THE MANUFACTURERS OR SUPPLIERS OF
MATERIALS TO BE USED. THE USER MUST BECOME COMPLETELY
FAMILIAR WITH THE MANUFACTURER OR SUPPLIER INFORMATION AND
ADHERE TO THE PROCEDURES, RECOMMENDATIONS, WARNINGS, AND
CAUTIONS OF THE MANUFACTURER OR SUPPLIER FOR THE SAFE USE,
HANDLING, STORAGE, AND DISPOSAL OF THESE MATERIALS.
A. Refer to the materials list at the beginning of each section of this manual for materials used
in the maintenance of the covered equipment.
B. If you do not have a copy of the manufacturer’s MSDS for the materials covered in the
materials list, contact the manufacturer and request that a MSDS be supplied before you use
the material.
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3. Purpose
A. The warnings bring your attention to the existence of a procedure that can affect a person’s
health or safety.
B. Short warnings are provided in this maintenance publication to alert operating and
maintenance personnel to potential hazards that could result in personal injury or health
hazards. The warnings do not replace the manufacturer's recommendations. When there is
a reference to the Warnings Registry 341-006, that publication will provide more information
about the dangers of the material. The information contained in the Warnings Registry is a
summary of the manufacturer’s MSDS. The long warnings provide three principle parts of
safety: (1) a listing of the known dangers, (2) what is needed to do to protect you from the
dangers, and (3) what to do if the dangers occur.
C. The detailed warnings in Warnings Registry 341-006 are a summary of the manufacturer’s
MSDS and are not intended to replace the material on the sheet, but are intended to
supplement them.
D. Cautions are provided in the maintenance publication or service bulletin to alert operating
and maintenance personnel to conditions that could result in equipment damage.
4. Definitions Applying to Warnings
A. Flammable: a material that can catch fire easily and can be explosive. These materials are
labeled according to the flash point of the material.
B. Flash Point: the lowest temperature at which a flammable liquid gives off fumes that can
burn.
C. Ignition Source: includes flames, sparks, or heat.
(1) Flames: materials that are burning such as lit matches, propane torches, or pilot lights.
(2) Sparks: materials such as lighted cigarettes, electrical motors, or static electricity.
(3) Heat: any source of energy that will raise the temperature of a flammable material to its
flash point and could include hot parts, heated tools, or direct sunlight.
D. Corrosive: acidic or alkaline material that will remove human tissue or create chemical
reactions with other materials.
E. Toxic: material that is poisonous.
F. Reactive: material that will make fumes, burn, or can be explosive when mixed with certain
other materials.
G. Shock (Electrical): the result of any source of electricity more than 50 volts that causes
current to flow through a person and can result in dangerous burns to human tissues or
death.
H. Exposure: contact with the material or physical process without protection. Contact may be
by the eyes, breathing, touch, skin absorption, or swallowing.
I. Irritation: any sense of pain, soreness, rash, or general discomfort.
Page Intro-8
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5. Reporting Materials or Processes Not Covered
A. Please call Bruce D. Gulick, (815) 226-6000, FAX: (815) 966-8525, or write to Hamilton
Sundstrand, Technical Publications, Department 768, 4747 Harrison Avenue, P.O. Box
7002, Rockford, IL 61125-7002, if you find a material in a Hamilton Sundstrand maintenance
document that is known to be covered by a material data safety sheet (MSDS) but is not
covered by a warning in the procedure.
Subtask 21-72-04-99F-006-A00 Abbreviations and Acronyms 8
Definition List
Abbreviation, Acronym or Definition
Symbol
± plus or minus
° degrees (temperature)
AR as required
C Celsius
CMM Component Maintenance Manual
F Fahrenheit
FIG. Figure
HS Hamilton Sundstrand
IPL Illustrated Parts List
kg kilogram
Nm Newton meters
NP nonprocurable
P1 Spray Nozzle Inlet Pressure
Psig Pounds per square inch gauge
RF reference
SB service bulletin
SPM standard practices manual
V volts
VAC/Vac volts alternating current
VDC/Vdc volts direct current
W watt
Page Intro-9
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Page Intro-10
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DESCRIPTION AND OPERATION
00
TASK 21-72-04-870-801-A DESCRIPTION
NOTE: Refer to Figure 1 and Figure 2.
Subtask 21-72-04-870-001-A00 Purpose 1
1. Spray nozzles PN 810213-1 and PN 810213-2 are included in this manual. Their specific aircraft
applications are identified below.
• PN 810213-1 is used on Boeing 777 aircraft.

• PN 810213-2 is used on Boeing 767-400ER, Embraer ERJ170 and ERJ190 aircraft.
Subtask 21-72-04-870-002-A00 Physical Description 2
1. The fog nozzle has a pintle, an orifice, a stainless steel nozzle and a threaded inlet.
2. The fog nozzle is installed into a machined cast adapter with a threaded insert. The extended
port of the (cast adapter) is threaded (refer to MS33514 [0.5625-18-UNJF-314]).
3. The assembly is bolted to the ram inlet header with three 0.19 inch (4.83 mm) diameter bolts.
4. The nozzle orifice has a diameter of 0.120 inch (3.05 mm).
TASK 21-72-04-870-802-A OPERATION
Subtask 21-72-04-870-003-A00 Operation 3
1. Water in the system water collector duct flows into the spray nozzle in a high-pressure flow. The
pintle breaks the water flow into a spray. The spray mixes with ram air at the ram air inlet of the
dual heat exchanger. This spray evaporates and helps to cool the ram air which goes through
the dual heat exchanger.
Figure 1
Description and Operation

Page 1
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810213
Figure 1
Spray Nozzle (PN 810213-1)
Figure 2
Figure 2
Spray Nozzle (PN 810213-2)

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TASK 21-72-04-870-803-A LEADING PARTICULARS
Subtask 21-72-04-870-004-A00 Leading Particulars 4
Table 1
Leading Particulars
PN 810213-1 PN 810213-2
Weight 0.51 lbs approximately 1.00 lbs approximately
Length 4.78 inches (12.14 cm) 5.85 inches (14.86 cm)
approximately approximately
Height 3.06 inches (7.77 cm) 4.53 inches (11.51 cm)
Width 3.06 inches (7.77 cm) 3.12 inches (9.92 cm)

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Page 4
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TESTING AND FAULT ISOLATION
10001000
TASK 21-74-02-990-802-A GENERAL TESTING INFORMATION
Subtask 21-74-02-99F-007-A00 General Information 1
1. This section has the procedures and illustrations necessary to test the Spray Nozzle. Item
numbers in the procedures and illustrations are the same as those in the Illustrated Parts List
(IPL).
NOTE: Alpha-variant items can replace an item when permitted by the effect code for that item.
For example, procedures that apply to item (10) also apply to the alpha-variant items (-
10A, -10B, and -10C).
2. Refer to SPM M2001.
3. Unless there is a different indication, these conditions are applicable to tests:
A. Temperature: Room temperature between 60 and 100 °F (15.6 and 37.8 °C) at the start of
the test.
B. Humidity: 90 percent maximum
C. Gas: Air, nitrogen or water
(1) It must be clean, filtered, dry and at room temperature.
Testing and Fault Isolation

Page 1001
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TASK 21-74-02-940-801-A MATERIALS AND TOOLS
Subtask 21-74-02-94B-001-A00 Special Tools 2
Table 1001
Special Tools
Tool Number and Tool Name Source Use

AN832-10J, Test Fitting - Used to seal the outlet port of
the spray nozzle during proof
pressure test.
AN894-6-4J, Test Fitting - Used to seal the inlet port of
pressure test.
Pressure Gauge Heise Model CMM Used for proof pressure test.
Obtainable from:
Dresser Industries Inc.
Dresser Instrument Div.
250 East Main St.
Stratford, CT 06497-5145
Phone (203) 378-8281
NOTE: You can use equivalent alternatives for the items specified.
NOTE: Unless otherwise specified, the tool numbers are Hamilton Sundstrand numbers and
are available from Hamilton Sundstrand Corporation, One Hamilton Road, Windsor
Locks, CT 06096-1010.
Subtask 21-74-02-94C-001-A00 Test Equipment 3
Table 1002
Test Equipment
Equipment Parameter Minimum Range Accuracy

Pressure Gauge P1 0-150 psig* ±2.0 psig
*This is the required test pressure. You must use a gauge that gives you the necessary range.
TASK 21-72-04-700-801-A TEST PROCEDURES
Subtask 21-72-04-780-001-A00 Proof Pressure Test (PN 810213-1) 4
1. Remove the fog nozzle (10, IPL Figure 1) from the spray nozzle.
2. Install the spray nozzle test fitting in the test setup shown in Figure 1001.
3. Slowly increase the inlet pressure to the spray nozzle test fitting (P1) to 130 to 134 psig.
4. Keep this pressure for a minimum of 1 minute.

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810213
5. Slowly decrease the pressure to zero.
6. Visually examine the spray nozzle for apparent damage. No damage is allowed.
7. Remove the spray nozzle from the test setup.
8. Remove the spray nozzle test fitting and install the fog nozzle. Refer to ASSEMBLY to tighten
the fog nozzle.
Figure 1001
Figure 1001
Proof Pressure Test - Spray Nozzle (PN 810213-1)

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Subtask 21-72-04-780-002-A00 Proof Pressure Test (PN 810213-2) 5
1. Remove the fog nozzle (10, IPL Figure 1A) from the spray nozzle.
2. Install the spray nozzle test fitting in the test setup shown in Figure 1002.
3. Slowly increase the inlet pressure to the spray nozzle test fitting (P1) to 105 to 109 psig.
4. Keep this pressure for a minimum of 1 minute.
5. Slowly decrease the pressure to zero.
6. Visually examine the spray nozzle for apparent damage. No damage is allowed.
7. Remove the spray nozzle from the test setup.
8. Remove the spray nozzle test fitting and install the fog nozzle. Refer to ASSEMBLY to tighten
the fog nozzle.
Figure 1002
Figure 1002
Proof Pressure Test - Spray Nozzle (PN 810213-2)

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SCHEMATICS AND WIRING DIAGRAMS
(Not Applicable)
Schematics and Wiring Diagrams

Page 2001
21-72-04 Sep 15/02
810213
Schematics and Wiring Diagrams

Page 2002
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DISASSEMBLY
30003000
TASK 21-74-02-990-803-A GENERAL DISASSEMBLY INFORMATION
NOTE: It is possible that it will not be necessary to fully disassemble the unit. You can find the
condition of the unit or the cause of a malfunction. Refer to TESTING AND FAULT
ISOLATION to find the level of disassembly and repair necessary if it is not necessary
to fully disassemble the unit.
1. This section has the procedures and illustrations necessary to disassemble the Spray Nozzle.
Item numbers in the procedures and illustrations are the same as those in the Illustrated Parts
List (IPL).
NOTE: Alpha-variant items can replace an item when permitted by the effectivity code for that
item. For example, procedures that apply to item (10) also apply to the alpha-variant
items (-10A, -10B, and -10C).
3. Put parts in different envelopes (or equivalent). Identify the envelopes with labels.
TASK 21-72-04-000-801-A REMOVAL OF THE FOG NOZZLE AND THE

SPRAY NOZZLE ADAPTER
Subtask 21-72-04-010-001-A00 Removal Procedure 2
1. Remove the fog nozzle (10, Figure 3001 or Figure 3002) from the spray nozzle adapter (20) only
if damaged.
NOTE: The item numbers in Figure 3001 are the same as the item numbers in IPL Figure 1.
The item numbers in Figure 3002 are the same as the item numbers in IPL Figure 1A.
2. Remove the spray nozzle gasket (30) from the spray nozzle tube (50) only if replacement is
necessary. Refer to REPAIR Subtask 21-74-02-350-002-A00.
3. Remove the insert (40) from the spray nozzle tube (50) only if replacement is necessary. Refer
to REPAIR Subtask 21-74-02-350-003-A00.
Figure 3001
Disassembly
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Figure 3001
Removal of the Fog Nozzle and the Spray Nozzle Adapter
(PN 810213-1)
Figure 3002
Figure 3002
Removal of the Fog Nozzle and the Spray Nozzle Adapter
(PN 810213-2)
Disassembly
Page 3002
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CLEANING
40004000
TASK 21-74-02-990-804-A GENERAL INFORMATION FOR CLEANING
1. This section has the procedures and illustrations necessary to clean the Spray Nozzle and its
detail components. Item numbers in the procedures and illustrations are the same as those in
the Illustrated Parts List (IPL).
items (-10A, -10B, and -10C).
2. Special instructions are not necessary. You can clean all parts in accordance with standard
industry procedures. Refer to SPM M2001.
Cleaning
Page 4001
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Cleaning
Page 4002
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CHECK
50005000
TASK 21-72-04-990-805-A GENERAL
CAUTION: DO ALL OF THE CHECKS IN A CLEAN, DRY ENVIRONMENT. SEAL ALL PARTS
WHEN WORK IS DONE ON THEM.
1. This section has the procedures and illustrations necessary to do the checks to the detail parts
of the Spray Nozzle. Item numbers in the procedures and illustrations are the same as those in
the Illustrated Parts List (IPL).
items (-10A, -10B, and -10C).
3. Do a visual check of all parts for signs of wear, galling, cracks, nicks, burrs, dents and other
damage.
4. Reject the parts that have a clear and specified wear pattern (more than usual burnishing) or
other damage. Repair less important damage to applicable parts as given in REPAIR Subtask
21-72-04-350-001-A00.
5. Do a check of all internal diameters of the parts to be sure they are clean and free from
blockages.
6. Do a check of the threads for rough edges and defects. Make sure threaded fits are serviceable.
TASK 21-72-04-200-801-A CHECK REQUIREMENTS
Subtask 21-72-04-280-001-A00 Special Checks 2
Table 5001
Special Checks
Part Name,
Item And Type Of Limits Or
Figure No. Examination Procedure Remarks
Fog Nozzle (10, IPL Dimensional Do a check of the fog Refer to Figure 5001.
Figure 1, or 10,IPL nozzle as shown in
Figure 1A) Figure 5001.
Check
Page 5001
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810213
Part Name,
Item And Type Of Limits Or
Figure No. Examination Procedure Remarks
Spray Nozzle Adapter Visual Do a check of the Cracks are not permitted.
(20, IPL Figure 1 or spray nozzle gasket
20, IPL Figure 1A) (30) for cracks and
aging.
Do a check of the If erosion is larger than
spray nozzle pintel for the dimension shown in
excessive erosion. Figure 5002, replace the
See Figure 5002. spray nozzle.
Make sure threads of Damaged threads are not
insert (40) are not permitted. See REPAIR
damaged. Subtask 21-74-02-350-
003-A00.
Figure 5001
Figure 5001
Fog Nozzle Check
Figure 5002
Check
Page 5002
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810213
Figure 5002
Erosion Check
Check
Page 5003
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810213
Check
Page 5004
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REPAIR
60006000
TASK 21-74-02-990-806-A GENERAL REPAIR INFORMATION
1. This section has the procedures and illustrations necessary to repair the Spray Nozzle. Item
(IPL).
items (-10A, -10B, and -10C).
3. You can do the procedures in this section to repair small damage to parts if the parts can be
repaired to the applicable limits specified in CHECK.
Repair
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Subtask 21-74-02-94A-001-A00 Consumable Materials 2
Table 6001
Consumable Materials
Material Name and Number Source Use

AMS2473, Chemical Film - Prevents corrosion on bare
aluminum alloy parts.
FO 2085M, Alkaline Water- Fine Organic Corp. Solvent to clean parts.
Based Cleaner 205 Main St.
P.O. Box 687
Lodi, NJ 07644
Phone: (201) 472-6800
Toll Free: (800) 526-7480

FAX: (201) 472-4166
MIL-P-23377, High-Solids - Epoxy paint for inserts.
Epoxy Primer Coating
(Strontium Chromate)
P-C-451, Abrasive Cloth - Removes small surface
damage.
RTV 102, Adhesive General Electric Co. Used to bond the fog nozzle.
Silicone Products Div.
RTV 108, Adhesive Waterford, NY 12188
RTV 159, Silicon Rubber

Sealant
SS-4004, Primer General Electric Co. Primer used when you bond
Silicone Products Div. the fog nozzle.
Waterford, NY 12188
TT-I-735, Isopropyl Alcohol - Cleaner
TASK 21-72-04-300-801-A ALUMINUM ALLOY PARTS
Subtask 21-72-04-350-001-A00 Procedure 3
1. Remove nicks, burrs, rough edges, or other damage with P-C-451, Abrasive Cloth.
Repair
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WARNING: USE TT-I-735, ISOPROPYL ALCOHOL, CORRECTLY. IT IS A DANGEROUS
MATERIAL - FLAMMABLE, EXPLOSIVE, AND A MILD POISON. IT CAN HAVE A BAD
EFFECT ON YOUR HEALTH OR SAFETY. BEFORE YOU USE THE ALCOHOL, GET
THE MATERIAL SAFETY DATA SHEET (MSDS) FROM THE MANUFACTURER OR
SUPPLIER OF THE MATERIAL AND READ IT CAREFULLY. READ THE DETAILED
WARNING, W0046SE, IN THE WARNING REGISTRY 341-006. BEFORE YOU USE
THE ALCOHOL, PUT ON CHEMICAL-SPLASH GOGGLES. MAKE SURE THAT YOU
HAVE SUFFICIENT AIRFLOW TO KEEP THE ALCOHOL FUMES BELOW THE
MSDS LIMIT.
2. Vapor degrease or rub the repaired area with TT-I-735, Isopropyl Alcohol.
WARNING: AMS2473, CHEMICAL FILM, IS CORROSIVE TO HUMAN TISSUE. DO NOT

BREATHE VAPORS. DO NOT DRINK OR GET AMS2473, CHEMICAL FILM, INTO
YOUR MOUTH. AMS2473, CHEMICAL FILM IS TOXIC. USE IN WELL-VENTILATED
AREA. WEAR SPLASH GOGGLES, SOLVENT-RESISTANT GLOVES, AND OTHER
PROTECTIVE GEAR. IN CASE OF EYE CONTACT, FLUSH WITH WATER FOR 15
MINUTES AND SEEK MEDICAL ATTENTION. IN CASE OF SKIN CONTACT, WASH
WITH SOAP AND WATER. RINSE APPLICATOR WITH WATER BEFORE
DISPOSAL. THE FILM RESIDUE MAY BE EASILY IGNITED WHEN DRY.
3. Apply AMS2473, Chemical Film, to the repaired areas.
TASK 21-72-04-300-802-A REFINISH
Subtask 21-72-04-380-001-A00 Procedure 4
WARNING: AMS2473, CHEMICAL FILM, IS CORROSIVE TO HUMAN TISSUE. DO NOT

BREATHE VAPORS. DO NOT DRINK OR GET AMS2473, CHEMICAL FILM, INTO
YOUR MOUTH. AMS2473, CHEMICAL FILM IS TOXIC. USE IN WELL-VENTILATED
AREA. WEAR SPLASH GOGGLES, SOLVENT-RESISTANT GLOVES, AND OTHER
PROTECTIVE GEAR. IN CASE OF EYE CONTACT, FLUSH WITH WATER FOR 15
MINUTES AND SEEK MEDICAL ATTENTION. IN CASE OF SKIN CONTACT, WASH
WITH SOAP AND WATER. RINSE APPLICATOR WITH WATER BEFORE
DISPOSAL. THE FILM RESIDUE MAY BE EASILY IGNITED WHEN DRY.
1. Apply AMS2473, Chemical Film, on the bare surfaces of the spray nozzle tube (50, IPL Figure 1
or 50, IPL Figure 1A)
TASK 21-72-04-300-803-A REPLACEMENT
Subtask 21-74-02-350-002-A00 Removal and Replacement of the Spray Nozzle Gasket 5
1. Remove the spray nozzle gasket (30, IPL Figure 1 or 30, IPL Figure 1A) from the spray nozzle
tube (50, IPL Figure 1) or adapter (50, IPL Figure 1A).
Repair
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WARNING: FO2085, ALKALINE WATER-BASED CLEANER, CAN CAUSE IRRITATION TO
YOUR EYES, SKIN, LUNGS, OR STOMACH. PUT ON SAFETY GOGGLES AND
RUBBER GLOVES. MAKE SURE YOU HAVE SUFFICIENT AIRFLOW TO KEEP
FUMES BELOW THE MSDS LIMIT. IF YOU GET THE CLEANER IN YOUR EYES,
IMMEDIATELY FLUSH THEM WITH WATER FOR A MINIMUM OF 15 MINUTES. IF
THE CLEANER GETS ON YOU SKIN, FLUSH YOUR SKIN WITH LARGE
QUANTITIES OF WATER. REMOVE AND CLEAN CLOTHING THAT HAS CLEANER
SPILLED ON IT. IF THE CLEANER GETS INTO YOUR STOMACH, DO NOT TRY TO
VOMIT. DRINK LARGE QUANTITIES OF WATER. IF THE CLEANER CAUSES
BREATHING PROBLEMS, GET TO CLEAN AIR.
2. Remove all the remaining adhesive from the spray nozzle tube with FO 2085M, Alkaline Water-
Based Cleaner. Let it air dry.
3. Clean the surface of the spray nozzle tube (50, IPL Figure 1) or adapter (50, IPL Figure 1A)
where the gasket bonds to it with the procedures that follow.

MATERIAL - FLAMMABLE, EXPLOSIVE, AND A MILD POISON. IT CAN HAVE A
BAD EFFECT ON YOUR HEALTH OR SAFETY. BEFORE YOU USE THE
ALCOHOL, GET THE MATERIAL SAFETY DATA SHEET (MSDS) FROM THE
MANUFACTURER OR SUPPLIER OF THE MATERIAL AND READ IT
CAREFULLY. READ THE DETAILED WARNING, W0046SE, IN THE WARNING
REGISTRY 341-006. BEFORE YOU USE THE ALCOHOL, PUT ON CHEMICAL-
SPLASH GOGGLES. MAKE SURE THAT YOU HAVE SUFFICIENT AIRFLOW TO
KEEP THE ALCOHOL FUMES BELOW THE MSDS LIMIT.
A. Clean the surface of the spray nozzle where the gasket bonds to it with TT-I-735, Isopropyl
Alcohol. Let the surface become dry.
B. Abrade the surface of the spray nozzle tube (50, IPL Figure 1) or adapter (50, IPL Figure 1A)
where the gasket bonds to it by vapor blasting, or the use of a fine grit sandpaper or
P-C-451, Abrasive Cloth.
NOTE: When vapor blasting, the dry abrasive blasting media must contain less than one
percent free silica (silicon dioxide).
C. Clean the spray nozzle tube again with TT-I-735, Isopropyl Alcohol. Let the surface become
dry.
4. Clean the surface of the spray nozzle gasket (30) that will bond to the spray nozzle tube with the
steps that follow:
A. Clean the gasket with TT-I-735, Isopropyl Alcohol. Let the surface become dry.
B. Abrade the gasket surface by vapor blasting, or the use of a fine grit sandpaper or P-C-451,
Abrasive Cloth.
C. Clean the gasket again with TT-I-735, Isopropyl Alcohol. Let the surface become dry.
Repair
Page 6004
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WARNING: USE GOGGLES AND RUBBER GLOVES WHEN YOU USE SS-4004, PRIMER. USE
IT IN AN AREA WITH A GOOD FLOW OF AIR. IT CAN CAUSE IRRITATION TO
YOUR EYES, SKIN, AND RESPIRATORY TRACT.
5. Apply one thin layer of SS-4004, Primer to the gasket contact surface on the spray nozzle tube.
Allow the primer to air dry for 1 hour.
6. For spray nozzles PN 810213-1, install the spray nozzle gasket on the spray nozzle tube with
the steps that follow:
WARNING: RTV102, ADHESIVE, IS TOXIC. USE IN A WELL-VENTILATED AREA. PREVENT

EYE AND SKIN CONTACT AND DO NOT BREATHE VAPORS. IN CASE OF EYE
CONTACT, FLUSH WITH WATER FOR 15 MINUTES AND SEEK MEDICAL
ATTENTION. IN CASE OF SKIN CONTACT, WASH WITH SOAP AND WATER.
WARNING: RTV108, ADHESIVE, IS TOXIC. USE IN A WELL-VENTILATED AREA. PREVENT

EYE AND SKIN CONTACT AND DO NOT BREATHE VAPORS. IN CASE OF EYE
CONTACT, FLUSH WITH WATER FOR 15 MINUTES AND SEEK MEDICAL
ATTENTION. IN CASE OF SKIN CONTACT, WASH WITH SOAP AND WATER.
A. Put an equal layer of RTV 102, Adhesive or RTV 108, Adhesive on the contact surfaces of
the spray nozzle gasket and the spray nozzle tube.
B. Align the three holes on the gasket with the three holes on the nozzle tube.
C. Install the gasket on the nozzle tube.
D. Remove the unwanted adhesive. Make sure the three holes are aligned and clear of
adhesive.
E. Let the RTV 102, Adhesive or RTV 108, Adhesive cure for 72 hours at room temperature.
7. For spray nozzles PN 810213-2, install the spray nozzle gasket on the adapter with the steps
that follow:
WARNING: USE RTV159, SILICON RUBBER SEALANT, CORRECTLY. IT IS A

DANGEROUS MATERIAL. IT CAN HAVE A BAD EFFECT ON YOUR HEALTH
OR SAFETY. BEFORE YOU USE THE SEALANT, GET THE MATERIAL SAFETY
DATA SHEET (MSDS) FROM THE MANUFACTURER OR SUPPLIER OF THE
MATERIAL AND READ IT CAREFULLY. READ THE DETAILED WARNING,
W0188SE, IN THE WARNING REGISTRY 341-006. REMOVE CONTACT
LENSES FROM YOUR EYES BEFORE YOU USE THE SEALANT. BEFORE YOU
USE THE SEALANT, PUT ON CHEMICAL-SPLASH GOGGLES AND SOLVENT-
RESISTANT GLOVES. MAKE SURE THAT YOU HAVE SUFFICIENT AIRFLOW
TO KEEP THE SEALANT FUMES BELOW THE MSDS LIMIT.
A. Put an equal layer of RTV 159, Silicon Rubber Sealant on the contact surfaces of the spray
nozzle gasket and the adapter.
B. Align the three holes on the gasket with the three holes on the adapter.
C. Install the gasket on the adapter.
D. Remove the unwanted adhesive. Make sure the three holes are aligned and clear of
adhesive.
Repair
Page 6005
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810213
E. Let the RTV 159, Adhesive cure for 72 hours at room temperature.
Subtask 21-74-02-350-003-A00 Replacement of the Insert 6
WARNING: USE MIL-P-23377, HIGH-SOLIDS EPOXY PRIMER COATING (STRONTIUM

CHROMATE), CORRECTLY. IT IS A DANGEROUS MATERIAL - FLAMMABLE AND
EXPLOSIVE. IT CAN HAVE A BAD EFFECT ON YOUR HEALTH OR SAFETY.
BEFORE YOU USE THE COATING, GET THE MATERIAL SAFETY DATA SHEET
(MSDS) FROM THE MANUFACTURER OR SUPPLIER OF THE MATERIAL AND
READ IT CAREFULLY. READ THE DETAILED WARNING, W0134SE, IN THE
WARNING REGISTRY 341-006. BEFORE YOU USE THE COATING, PUT ON
CHEMICAL-SPLASH GOGGLES, SOLVENT-RESISTANT GLOVES (BUTYL
RUBBER), RUBBER APRON, AND CHEMICAL-SAFETY SHOES. MAKE SURE THAT
YOU HAVE SUFFICIENT AIRFLOW TO KEEP THE FUMES BELOW THE MSDS
LIMIT.
1. Insert (40, IPL Figure 1 or 40, IPL Figure 1A). Apply MIL-P-23377, High-Solids Epoxy Primer
Coating (Strontium Chromate) on the external threads of the insert before you install it.
2. Install the insert. Refer to MS33537. Remove the tangs from the insert.
Repair
Page 6006
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ASSEMBLY
70007000
TASK 21-74-02-990-807-A GENERAL INFORMATION FOR ASSEMBLY
1. This section has the procedures and illustrations necessary to assemble the Spray Nozzle. Item
(IPL).
items (-10A, -10B, and -10C).
3. Tighten all screws, bolts, and nuts to the correct torque in increments of 5 to 6 pound-inches
(0.56 to 0.68 Newton-meters). Do not tighten each nut to the full torque at one time. This can
cause equipment not to be aligned.
4. Running torque is the level of torque that is necessary to turn the fastener before the flange
surfaces touch. Add the measured running torque to the specified (clamping) torque for the total
torque.
Subtask 21-74-02-94A-002-A00 Consumable Materials 2
Table 7001
Materials
Material Name and Number Source Use

MIL-S-22473, Grade N, - Used to bond the fog nozzle in
Anaerobic Locking Compound the spray nozzle.
Primer
MIL-S-22473, Grade AA, - Used to bond the fog nozzle in

Sealing Compound the spray nozzle.
Assembly
Page 7001
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810213
TASK 21-72-04-400-801-A ASSEMBLY PROCEDURES
Subtask 21-72-04-410-001-A00 Installation of the Fog Nozzle 3

MATERIAL - FLAMMABLE, EXPLOSIVE, AND A MILD POISON. IT CAN HAVE A BAD
EFFECT ON YOUR HEALTH OR SAFETY. BEFORE YOU USE THE ALCOHOL, GET
THE MATERIAL SAFETY DATA SHEET (MSDS) FROM THE MANUFACTURER OR
SUPPLIER OF THE MATERIAL AND READ IT CAREFULLY. READ THE DETAILED
WARNING, W0046SE, IN THE WARNING REGISTRY 341-006. BEFORE YOU USE
THE ALCOHOL, PUT ON CHEMICAL-SPLASH GOGGLES. MAKE SURE THAT YOU
HAVE SUFFICIENT AIRFLOW TO KEEP THE ALCOHOL FUMES BELOW THE
MSDS LIMIT.
1. Clean the threads on the fog nozzle (10, Figure 7001 or Figure 7002) and internal thread on the
spray nozzle adapter (20) with TT-I-735, Isopropyl Alcohol.
WARNING: USE MIL-S-22473, GRADE N, ANAEROBIC LOCKING COMPOUND PRIMER,

CORRECTLY. IT IS A DANGEROUS MATERIAL - FLAMMABLE AND A MILD
POISON. IT CAN HAVE A BAD EFFECT ON YOUR HEALTH OR SAFETY. BEFORE
YOU USE THE PRIMER, GET THE MATERIAL SAFETY DATA SHEET (MSDS)
FROM THE MANUFACTURER OR SUPPLIER OF THE MATERIAL AND READ IT
CAREFULLY. READ THE DETAILED WARNING, W0135SE, IN THE WARNING
REGISTRY 341-006. BEFORE YOU USE THE PRIMER, PUT ON CHEMICAL-
SPLASH GOGGLES AND SOLVENT-RESISTANT GLOVES (BUTYL RUBBER).
MAKE SURE THAT YOU HAVE SUFFICIENT AIRFLOW TO KEEP THE PRIMER
FUMES BELOW THE MSDS LIMIT.
2. Apply a layer of MIL-S-22473, Grade N, Anaerobic Locking Compound Primer on the threads of
the fog nozzle (10), and the internal threads on the spray nozzle adapter.
WARNING: MIL-S-22473, SEALING COMPOUND, GRADE AA, IS TOXIC. USE IN A WELL-

VENTILATED AREA. PREVENT EYE AND SKIN CONTACT AND DO NOT BREATHE
VAPORS. IN CASE OF EYE CONTACT, FLUSH WITH WATER FOR 15 MINUTES
AND SEEK MEDICAL ATTENTION. IN CASE OF SKIN CONTACT, WASH WITH
SOAP AND WATER.
3. Apply a layer of MIL-S-22473, Sealing Compound, Grade AA, on the threads of the fog nozzle
(10), and the internal threads on the spray nozzle adapter.
4. Install the fog nozzle. Tighten to a torque of 10 to 15 pound-inches (1.1 to 1.7 Newton-meters).
5. Check to make sure the orifice in the fog nozzle is clear of the sealing compound.
Figure 7001
Assembly
Page 7002
21-72-04 Sep 15/02
810213
Figure 7001
Installation of the Fog Nozzle on Spray Nozzle (PN 810213-1)
Figure 7002
Figure 7002
Installation of the Fog Nozzle on Spray Nozzle (PN 810213-2)
Assembly
Page 7003
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810213
Assembly
Page 7004
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810213
FITS AND CLEARANCES
(Not Applicable)
Fits And Clearances

Page 8001
21-72-04 Sep 15/02
810213
Fits And Clearances

Page 8002
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SPECIAL TOOLS, FIXTURES, EQUIPMENT AND MATERIALS
90009000
Subtask 21-74-02-94A-003-A00 Materials 1
Table 9001
Materials
Material Number and Name Source Use

AMS2473, Chemical Film - Prevents corrosion on bare
aluminum alloy parts.
FO 2085M, Alkaline Water- Fine Organic Corp. Solvent to clean parts.
Based Cleaner 205 Main St.
P.O. Box 687
Lodi, NJ 07644
Phone: (201) 472-6800
Toll Free: (800) 526-7480

FAX: (201) 472-4166
MIL-P-23377, High-Solids - Epoxy paint for inserts.
Epoxy Primer Coating
(Strontium Chromate)
MIL-S-22473 , Sealing - Used to bond the fog nozzle in
Compound, Grade AA the spray nozzle.
MIL-S-22473, Grade N, - Used to bond the fog nozzle in
Anaerobic Locking Compound the spray nozzle.
Primer
P-C-451, Abrasive Cloth - Removes small surface

damage.
RTV 102, Adhesive General Electric Co. Used to bond the fog nozzle.
Silicone Products Div.
RTV 108, Adhesive Waterford, NY 12188
RTV 159, Silicon Rubber

Sealant
SS-4004, Primer General Electric Co. Primer used when you bond
Silicone Products Div. the fog nozzle.
Waterford, NY 12188
Special Tools, Fixtures, Equipment and Materials

Page 9001
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810213
Table 9002
Special Tools
Tool Number and Name Source Use

AN832-10J, Test Fitting - Used to seal the outlet port of
pressure test.
AN894-6-4J, Test Fitting - Used to seal the inlet port of
pressure test.
Pressure Gauge Heise Model CMM Used for proof pressure test.
Obtainable from:
Dresser Industries Inc.
Dresser Instrument Div.
250 East Main St.
Stratford, CT 06497-5145
Phone (203) 378-8281
Locks, CT 06096-1010.
Subtask 21-74-02-94C-002-A00 Test Equipment 3
Table 9003
Test Equipment
Equipment Parameter Minimum Range Accuracy

Pressure Gauge P1 0-150 psig* ±2.0 psig
*This is the required test pressure. You must use a gauge that gives you the necessary range.
Special Tools, Fixtures, Equipment and Materials

Page 9002
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810213
STORAGE
1500015000
TASK 21-74-02-990-808-A GENERAL INFORMATION FOR STORAGE
1. This section has the procedures and illustrations necessary to store the Spray Nozzle. Item
(IPL).
items (-10A, -10B, and -10C).
Table 15001
Special Tools
Tool Number and Tool Name Source Use

27857-1, Closure Kit - Used to seal all ports for
shipping and storage to
prevent contamination of the
spray nozzle.
Locks, CT 06096-1010.
TASK 21-74-02-500-801-A STORAGE INSTRUCTIONS
Subtask 21-74-02-550-001-A00 Storage Instructions 3
1. Seal the spray nozzle with the protective caps from 27857-1, Closure Kit and store the spray
nozzle. Use standard industry practices.
Storage
Page 15001
21-72-04 Sep 15/02
810213
Storage
Page 15002
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810213
TRAINING INFORMATION
1700017000
TASK 21-72-04-990-809-A TRAINING INFORMATION
Subtask 21-72-04-99F-014-A00 Training Information 1
1. Training Policies
A. Standard Training
(1) Hamilton Sundstrand will provide Air Transport Association (ATA) Specification Number
104 level training as appropriate for its products to the owner/lessee operator for which
training is required.
(2) All training courses will require a minimum of three confirmed students 30 days prior to
the scheduled date to avoid cancellation. All training courses are provided in English. All
training courses provided at no charge are normally provided at Hamilton Sundstrand
training facilities.
B. Standard Training Eligibility
(1) Hamilton Sundstrand’s ATA 104 standard training courses are available to aircraft
owner/lessee operators utilizing Hamilton Sundstrand equipment.
(2) At no charge to the owner/lessee operator we will allow: The owner/lessee operator to
attend up to three regularly scheduled standard training courses at Hamilton Sundstrand
training facilities on each product or family of products. A maximum of 15 students total
may attend these three regularly scheduled standard training courses. This training
entitlement will remain available for up to 10 years after the initial delivery of the aircraft
type to the owner/lessee operator.
(3) Standard Training Scheduling Course enrollment will be on a first-come first-served

basis. If a regularly scheduled standard training course is filled, the requestor will be
offered an alternate regularly scheduled standard training course date and/or placed on
a waiting list. Should enough owner/lessee, operators interest be noted for a filled
course, alternatives will be considered.
(4) When an owner/lessee operator requests a standard training course that is not on the
published schedule, Hamilton Sundstrand will have our Field Service Representatives
survey other owner/lessee operators for interest in the requested standard training
course. If there is enough interest in the requested standard training course to meet the
minimum requirement of three students, we will schedule a standard training course
based on availability of the instructor and facilities. The newly scheduled standard
training course will still require a minimum of three confirmed students 30 days prior to
the scheduled date to avoid cancellation.
C. On-Site Training
(1) Training can be provided at locations other than the Hamilton Sundstrand training
facilities under terms and conditions to be mutually agreed upon between Hamilton
Sundstrand and the owner lessee operator. All travel, lodging, and incidental costs
incurred in support of the on-site training will be included in the quotation for the on-site
training.
Training Information
Page Appendix A-1
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810213
D. Training Program Materials
(1) Attendees of Hamilton Sundstrand ATA 104 standard training courses will receive one
printed paper copy of the training course material or training manual per student,
including illustrations and diagrams used during the class. Additional training materials,
other formats, and training aids are available at catalog prices.
(2) All training material is provided in English. The training course material provided to each
attendee is not controlled documentation and is not to be used in lieu of any Hamilton
Sundstrand or aircraft manufacturer’s approved documentation. Revision service for
training material provided during classes is not provided.
(3) Reproduction and reuse of Hamilton Sundstrand-provided training information is

prohibited without written permission from Hamilton Sundstrand. Reproduction, reuse,
and redistribution is subject to the information disclosure requirement as defined in the
training material and as defined in the training material and as defined in out Standard
Terms and Conditions agreement.
E. Transportation
(1) Travel to and from Hamilton Sundstrand training facilities is the responsibility of the
owner/lessee operator.
F. Cancellation
(1) Students can cancel out of a regularly scheduled standard training course they have
registered for prior to 30 days of the course date with no penalty.
(2) Students canceling out of a regularly scheduled standard training coursed provided at
no charge within 30 days of the course date will forfeit one of the owner/lessee
operator’s three regularly scheduled standard training course entitlements. Students
failing to cancel out of a regularly scheduled standard training course they have
registered for will forfeit all three of the owner/lessee operator’s regularly scheduled
standard training course entitlements.
(3) Students canceling within 30 days of a regularly scheduled fee paid training course are
subject to cancellation penalty fee of 50% of the course fee paid or invoiced. Students
failing to cancel from the regularly scheduled fee paid training course are subject to
cancellation penalty of 100% of the course fee paid or invoiced. All penalty fees must be
resolved before additional training can be scheduled.
G. Accommodations
(1) Hotel accommodations are the responsibility of the owner/lessee operator. If requested,
we will provide information on local hotels and price.
Page Appendix A-2
21-72-04 Sep 15/02
810213
2. Questions about Training
A. Please direct questions about training through the contact information shown below:
Hamilton Sundstrand
Customer Technical Support MS 140-6
4747 Harrison Avenue P.O. Box 7002
Rockford, IL 61125-7002
Phone: (1) 815 394 2228
Fax: (1) 815 394 4484
E-mail: training.coordinator@hs.utc.com
3. Figure 17001 is a form that you can use to fax us to request training.
Figure 17001
Page Appendix A-3
21-72-04 Sep 15/02
810213
Figure 17001
Training Form
INSTRUCTOR-LED TRAINING REGISTRATION FORM
Please FAX completed form to 1-815-394-4484, for questions call 1-815-394-2228
Attn: Training Coordinator, Customer Technical Support
Company Name:_____________________________________________________________________
Address:___________________________________________________________________________
_____________________________________________________________________
_________________________________Country: _____________________________
Phone Number:_________________________________Fax Number: __________________________
E-Mail Address (if applicable): _________________________________________________________
Hamilton Sundstrand Field Representative:_______________________________________
_______________
Aircraft: ___________________________________________________________________________
==============================================================================
Attendee Information:
Course Reference Number: _________________________Date(s): ___________________________
Course Title: _______________________________________________________________________
Name Title Citizen Of What Country(s)
Same as Contact Information Above

Address:___________________________________________________________________________
_____________________________________________________________________
_________________________________ Country: ___________________________
Phone Number:_________________________________ Fax Number: ________________________
E-Mail Address (if applicable): _________________________________________________________
==============================================================================
I have read, understand, and agree to the Hamilton Sundstrand Training Policies and Procedures, including the
cancellation policy. The information provided above is accurate and complete. I attest that our company is an
owner/lessee operator of the above listed aircraft and that the attendee is an employee of our company. Please
Enroll the for-mentioned attendee in the selected course.
Contact’s Name and Title: ____________________________________________________________________
Signature: _____
__________________________________ Date: ____________________________________
FOR INTERNAL USE ONLY

Admin Initials __________________
3
Date Received __________________ 10
Date Processed _________________ 15
A85439
Page Appendix A-4
21-72-04 Sep 15/02
810213
1000010000
ILLUSTRATED PARTS LIST
TASK 21-72-04-990-810-A ILLUSTRATED PARTS LIST INTRODUCTION
1. The Illustrated Parts List (IPL) shows the detail parts for each item identified on the Title Page.
The IPL includes all of the parts that can be disassembled, repaired or replaced, and assembled
again.
2. The part numbers identified in this Illustrated Parts List have been shown to comply with the
applicable Federal Aviation Regulations and, when purchased from Hamilton Sundstrand, are
FAA-approved under a Hamilton Sundstrand FAA Production Certificate (PC), Technical
Standard Order (TSO), or Parts Manufacturer Approval (PMA) for use in the components listed.
3. This Illustrated Parts List does not constitute a grant of direct-ship authority, or otherwise confer
FAA-approval under FAR 21.303 for parts and assemblies purchased directly from a listed
vendor. Installation eligibility of all parts and assemblies purchased directly from a, listed vendor
must be supported by the vendor’s Parts Manufacturer Approval (PMA).
4. The items in this list are made or supplied by Hamilton Sundstrand, or by the suppliers shown in
this list. Hamilton Sundstrand does not give approval for items that you get from suppliers who
are not shown in this list. Approval from Hamilton Sundstrand is not necessary for government
and industry standard parts.
Table 10001
Definitions for the Illustrated Parts List
Term Definition
AR As Required - This indicates that the actual quantity of a part will be
based on decisions made as part of the assembly or repair process.
ALT Alternate - Indicates a part, subassembly, or assembly that fully
meets required functional and structural specifications but differs in
overall dimensions, connections, installation or mounting
provisions, and requires modification to install in a specific
application. An alternate item is listed in the “Fig & Item” column as
an alpha-variant and identified in the “Nomenclature” column as
“(ALT TO XX)”.
Be Beryllium
CAGE Commercial And Government Entity - This is a five character code
that identifies the part manufacturers/suppliers.
DELETED A deleted part, subassembly, assembly, or unit is one which has
been removed from a specific application. The figure number, item
number, and part number of a deleted part are retained in their
respective columns. “Nomenclature” and UNIT/ASSY column
information is removed and the word DELETED is added to the
“Nomenclature” column.
ESDS Electrostatic Discharge Sensitive
Illustrated Parts List

Page 10001
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810213
Term Definition
FIG. Figure
HS Hamilton Sundstrand - This is used as a prefix to a part number in
the “Nomenclature” column. The part number that is adjacent to the
“HS” is a Hamilton Sundstrand source control or specification
control number.
IDENT Identify
NHA Next Higher Assembly
NP Non-Procurable - Parts that have the words “(NP)” in the
Nomenclature column are not supplied by that part number. It is
possible that details of the part can be supplied. If you need these
parts, order the next higher assembly (NHA).
OPTIONAL Indicates a choice of interchangeable parts, subassemblies,
assemblies. Overall dimensions and connections may vary,
provided that installation or mounting does not require rework or
modification; An optional item is listed in the “Fig & Item” column as
an alpha-variant and identified in the “Nomenclature” column as
“(OPTIONAL TO XX)” or “(VXXXXX) OPTIONAL”.
PRE/POST SB Indicates that the part change is associated with a Service Bulletin.
An item that is used only if a Service Bulletin has been
accomplished is identified in the “Nomenclature” column as “(POST
SB XX)”. An item that is used only if a Service Bulletin has not been
accomplished is identified in the “Nomenclature” column as “(PRE
SB XX)”.
REPLACES/ Indicates a choice of interchangeable parts, subassemblies,
REPLACED assemblies that are fully interchangeable (two-way) and that the old
parts are to be used until the supply is exhausted. If usage is not
otherwise restricted, the old part may be used on a new
configuration, and a new part may be used on an old configuration.
Old parts may be used until stock is depleted. A replaced item is
listed in the “Fig & Item” column as an alpha-variant and identified
in the “Nomenclature” column as “(REPLACED BY ITEM XX)”. The
replacing item is listed in the “Fig & Item” column as a variant and
identified in the “Nomenclature” column as “(REPLACES ITEM
XX)”.
RF Reference
SUPSDS/SUPSD Supersedes/Superseded - A part, subassembly, assembly, or unit
is superseded when it is not of an alternate or optional nature with
the new one. It is due to a design change and is no longer required
at the specific application. Old item stock may not be used for
replacement. A superseded item is listed in the “Fig & Item” column
as a variant and identified in the “Nomenclature” column as
“(SUPSD BY XX)”. The superseding item is listed in the “Fig & Item”
column as an alpha-variant and identified in the “Nomenclature”
column as “(SUPSDS XX)”.

Page 10002
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Subtask 21-72-04-99F-016-A00 Organization and Use 2
1. Organization - The IPL is divided into:
A. The Introduction, which tells how to use the IPL. It includes the Vendor List. It can also
include a Configuration Change Summary, which shows the sequence and causes for the
changes in the IPL.
B. The Equipment Designator Index (if necessary), which shows all of the electrical
components in the sequence of their reference designators. It identifies each reference
designator with a figure and item location.
C. The Numerical Index, which shows all of the parts in the sequence of their part numbers. It
identifies each use of a part number with a figure and item location.
D. The Detailed Parts List, which shows all of the parts in their approximate disassembly
sequence with illustrations. It also gives other information related to the use of each part.
2. How to Use the IPL
A. The columns in each detailed parts list table are:
(1) The “Fig & Item” (Figure and Item Number) columns give the item number for each part
shown on the illustration. The item number can have a hyphen in front of it (-10), can be
followed by a letter (10A), or can be shown with both (-10B). An item number with a
hyphen in front of it is not shown on the illustration. An item number followed by a letter
(10A) shows that the part on the illustration is equivalent to all parts that include the
same item number (-10, -10B, or 10C).
(2) The “Part Number” column gives the Hamilton Sundstrand, vendor, or government
standard part numbers for each part shown on the illustration.
(a) Part Numbers - The types of numbers used in the “Part Number” column are:
1) Hamilton Sundstrand Part Numbers - If a part is only available from Hamilton

Sundstrand, the Hamilton Sundstrand Part number is shown in the “Part
Number” column.
2) Vendor Part Numbers - If a part is not changed by Hamilton Sundstrand, the

vendor’s part number is shown in the “Part Number” column. The vendor’s code
is shown in the “Nomenclature” column after the letter “V”. The equivalent
Hamilton Sundstrand part number is shown in the “Nomenclature” column after
the letters “HS”.
3) Industrial Standard and Military Numbers - If a part has an industrial standard

number or military standard number, that number is shown in the “Part Number”
column.
4) RFN Numbers - “RFN” is used to divide the detail parts into smaller groups. Each
RFN number refers to group of parts which is shown in detail on a different figure.
This is done to make the parts list easier to use. You cannot procure parts by
their “RFN” numbers.

Page 10003
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5) RFL Numbers - Some vendor parts have “RFL” numbers in the “Part Number”
column. “RFL” numbers are used when the correct vendor part number is too
long to fit in the “Part Number” column. The correct vendor part number is in the
“Nomenclature” column after the words “IDENT. AS”. You cannot procure parts
by their “RFL” numbers.
6) When a series of letters is given in the “Part Number” column, the assembled
parts shown on the illustration are not procurable as a subassembly. The part
number shown last in a series of equivalent parts is the most recent part.
7) Part Numbers that are non-ATA-compliant are changed to become ATA-

compliant and entered in the “Part Number” column. The correct non-ATA-
compliant vendor part number is in the “Nomenclature” column after the words
“IDENT. AS”.
(3) The “Airline Part Number” column is used by the airline.
(4) The “Nomenclature” column has a number of different types of information. It must have
the part name and the indention level must be shown by dots “..” to the left of the name.
The “Nomenclature” column can also include the following types of information.
(a) Assembly Sequence Indentation - The names of the parts in the “Nomenclature”
column of the IPL are indented to show which parts are installed in other parts. The
level of indentation is shown by the number of dots at the left edge of the
“Nomenclature” column. For example, the top assembly for a parts list figure is at
the left margin. The names of its parts and subassemblies are indented by one dot.
Subsequent subassemblies and parts are indented with more dots.
Table 10002
Parts Indentation Level
Part Type
Top Assembly
.Detail Parts of the Top Assembly
.Subassembly of the Top Assembly
.Attaching Parts for the Subassembly
..Detail Parts of the Subassembly
..Subassemblies of the Subassembly
(b) A dimension or characteristic of an electronic component.
(c) An equipment designator.
(d) A vendor code (a capital letter V followed by five numbers or a mixture of five
numbers and letters).
(e) A service bulletin number (with the capital letters SB in front of the number).
(f) A note that has additional information about the use of a part.

Page 10004
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810213
(g) A Hamilton Sundstrand control number.
(h) “ATTACHING PARTS” - These words, in the “Nomenclature” column, tell that the
items that follow are used to attach the item. The end of the “ATTACHING PARTS”
are identified with the characters “-------*-------” in the “Nomenclature” column. If
there are the words “ATTACHING PARTS”, the “ATTACHING PARTS” for the item
are shown first and the detailed breakdown of the item are shown after the end of
“ATTACHING PARTS” characters “-------*-------”.
(i) “PARTIAL BREAKDOWN FOLLOWS” - These words, in the “Nomenclature”

column, tell that two or more detail parts of the subassembly are not listed.
(j) “SERVICE USE” - These words, in the “Nomenclature” column, tell that the part was
not used in the original equipment but can be used for in-service units.
(k) “SERVICE EVALUATION PART” - These words, in the “Nomenclature” column, tell
that the part is being used on a limited population of units and is not being supplied
for the general population of units.
(l) A “CHANGE CODE” number that is the same as the number shown in a
Configuration Change Summary Table.
1) If the “CHANGE CODE” number has an asterisk (*) after it, then all of the items
that have the same change code must be changed at the same time.
2) The Configuration Change Summary Table will give this information about each
change:
• change code number

• part number of new top assembly (if it is introduced by the change)
• mod data related to the change (if applicable)
• service bulletin reference (if applicable)
• engineering change number
• general description of the change.
(5) The “Eff Code” column shows the differences between two or more configurations of an
end item. When different parts are used, they are given the same code letter as the end
item configuration. When no code letter is shown in the “Eff Code” column, the part can
be used in all end item configurations.
(a) The “Eff Code” column uses a single letter to identify each configuration. The letters
are capital A thru Z, but not I or O.
(b) The codes in the “Eff Code” column are unique to the IPL Figure in which they are
shown. For example, an “A” used in Figure 1 may be applicable to PN XXXXXX-1 in
Figure 1. In the same example, if an “A” is used in Figure 2, it may be applicable to
PN XXXXX-2 in Figure 2.
(6) The “UPA” (Units per Assembly) column shows the quantity of each part and
subassembly shown in the IPL illustration.
(a) If there is a number shown in the “UPA” column, that quantity of the item is used in
the location shown.

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810213
(b) An “RF” is used in the “UPA” column for the top assembly shown on a figure. The
quantity of the assembly used is shown on the next higher assembly.
(c) If there is an “AR” in the “UPA” column, then the actual quantity of the item can vary.
An example of when this would be used is for a shim that is selected during
assembly.
B. Item Numbers and Variant Letters
(1) Each part has an item number in the “Fig & Item” column. Item numbers are in the
approximate sequence of disassembly.
(2) A variant letter is a letter after the item number for a part number. Letters A through Z,
but not I and O, are used. Variant letters are used for:
(a) Optional parts
(b) Added parts for different configurations
(c) Vendor changes
(d) Editorial changes.
C. Change Codes
(1) The words “Change Code” followed by a number, show the sequence in which changes
were made. The Configuration Change Summary (if supplied), in this IPL Introduction,
tells about each change code number used.
(2) If an asterisk follows a change code number, all of the parts that have that change code
must be replaced at the same time.
(3) The Configuration Change Summary tells about the change codes. It identifies each
change by its change code number, and tells you:
(a) Which assemblies changed by part number and/or mod data.
(b) About the change
(c) Which engineering change (EC) caused the change, and which Service Bulletin has
the change procedures.
Table 10003
Configuration Change Summary
Change Part Mod Service HS Description

Code Number Data Bulletin Reference
(EC)
- 810213-1 L1 Not 225405 Basic Coverage (777)
Required
- 810213-2 L1 Not 270862 Basic Coverage (767-400ER,
Required ERJ170, ERJ190)

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810213
D. Effectivity Codes - If there is more than one top assembly in a parts list figure, each top
assembly can have an effectivity code in the EFF CODE column. Effectivity codes are letters
A through Z, but not I and O. A part shown with an effectivity code is only used in the top
assembly that has the same effectivity code. Parts which do not have effectivity codes are
used in all of the top assemblies in the parts list figure. Note that each parts list figure can
have a set of effectivity codes.
E. Units per Assembly - The UPA column tells you the total number of each part that is installed
in the next higher assembly.
F. All solid shim thicknesses are given in inches. An example is (0.010 THK) which represents
a 0.010 inch thick solid shim. Metric equivalents are also given in millimeters (mm). Metric
equivalents are given in [ ] throughout the IPL.
VENDOR LIST
CAGE Code Address

V73030 HAMILTON SUNDSTRAND CORP.
1 HAMILTON RD.
WINDSOR LOCKS, CT 06096-1010
UNITED STATES
V99134 BETE FOG NOZZLE INC
P.O. BOX 1438
50 GREENFIELD ST
GREENFIELD, MA 01302-1438
UNITED STATES

Page 10007
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810213

Page 10008
21-72-04 Sep 15/02
810213
NUMERICAL INDEX
_______________________________________________________________________________
Airline Total Airline Total
Part Number Part Number Fig - Item Req. Part Number Part Number Fig - Item Req.
_______________________________________________________________________________
1000434-1 1A - 20 1 810213-1 1 - 1 RF
1000434-11 1A - 50 1 810213-2 1A - 1 RF
2P2771-4 1 - 10 1 810279-1 1 - 20 1
1A - 10 1 810279-11 1 - 50 1
808622-1 1 - 30 1 MS21209F9-10 1 - 40 1
1A - 30 1 1A - 40 1

Page 10009
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810213

Page 10010
21-72-04 Sep 15/02
810213
IPL Figure 1, Spray Nozzle (PN 810213-1)

DETAILED PARTS LIST

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810213
IPL Figure 1, Spray Nozzle (PN 810213-1)

Page 10012
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810213
Airline Eff
Fig& Item Part Number Part Number 1234567Nomenclature Code UPA
1 - 1 810213-1 NOZZLE - SPRAY RF
10 2P2771-4 .NOZZLE - FOG 1
V99134, HS780997-4
20 810279-1 .ADAPTER - SPRAY NOZZLE 1
30 808622-1 ..GASKET - SPRAY NOZZLE 1
40 MS21209F9-10 ..INSERT 1
50 810279-11 ..TUBE - SPRAY NOZZLE 1
(NP)
IPL Figure 1A, Spray Nozzle (PN 810213-2)

Page 10013
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810213
IPL Figure 1A, Spray Nozzle (PN 810213-2)

Page 10014
21-72-04 Sep 15/02
810213
Airline Eff
Fig& Item Part Number Part Number 1234567Nomenclature Code UPA
1A - 1 810213-2 NOZZLE - SPRAY RF
10 2P2771-4 .NOZZLE - FOG 1
V99134, HS780997-4
20 1000434-1 .ADAPTER - SPRAY NOZZLE 1
30 808622-1 ..GASKET - SPRAY NOZZLE 1
40 MS21209F9-10 ..INSERT 1
50 1000434-11 ..ADAPTER 1
(NP)

Page 10015
21-72-04 Sep 15/02
810213

Page 10016
21-72-04 Sep 15/02

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Component Maintenance Manual

COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST

© 1995, 1997, 2000, 2002, Hamilton Sundstrand Corporation

Information Subject to Export Control Laws

CAGE Code: 73030 21-72-04 Basic Issue: Dec 1/95

THIS IS A BLANK PAGE

To all holders of Hamilton Sundstrand’s Component Maintenance Manual 21-72-04:

This letter transmits Revision 3, dated Sep 15/02.

Location Description of Change

Location Description of Change

Revision Revision Inserted Date Revision Revision Inserted Date

THIS IS A BLANK PAGE

Date Inserted Date Removed Date

THIS IS A BLANK PAGE

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LIST OF EFFECTIVE PAGES

The total number of pages in this manual is 84.

Subject Page Date Subject Page Date

THIS IS A BLANK PAGE

RECORD OF REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RR-1

RECORD OF TEMPORARY REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RTR-1

SERVICE BULLETIN LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SBL-1

LIST OF EFFECTIVE PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LEP-1

TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOC-1

LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOF-1

LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOT-1

DESCRIPTION AND OPERATION

TESTING AND FAULT ISOLATION

SCHEMATICS AND WIRING DIAGRAMS - (Not Applicable)

FITS AND CLEARANCES - (Not Applicable)

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND MATERIALS

ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001

THIS IS A BLANK PAGE

THIS IS A BLANK PAGE

THIS IS A BLANK PAGE

TASK 21-72-04-990-801-A GENERAL INFORMATION

Subtask 21-72-04-99F-001-A00 Scope 1

2. The Spray Nozzle has ink marks which show the:

A. Part No., which identifies the Spray Nozzle with a number

B. Serial No., which identifies each unit

Subtask 21-72-04-99F-002-A00 Manual Description And Use 2

2. Refer to the Table of Contents to find the applicable section.

5. The manual will be revised as necessary to reflect current information.

Section Verification Method Date (if by Demonstration)

Subtask 21-72-04-99F-004-A00 Maintenance Task and Subtask Usage 4

2. Each anchor element begins with a title that describes:

B. ATA Chapter Number

C. ATA Section Number

D. ATA Subject Number

Code Description of Function

Code Description of Function

Code Description of Function

Code Description of Function

G. Configuration Letter/Variation Number

Subtask 21-72-04-99E-001-A00 Standard Practices Manuals 5

Subtask 21-72-04-99F-005-A00 Reporting Problems 6

Subtask 21-72-04-99F-017-A00 Safety Advisory 7

WARNING: BEFORE YOU USE ANY OF THE MATERIALS SPECIFIED IN HAMILTON