WIN PROGRESS CO.,Ltd.

(Pharkant Branch)
EC290(BLC,BPrime) Swing Motor Assemble Check Sheet
Customer Report No.
Machine Model Service date
Sr;No
Machine Sr;No. Component Sr; No
No.
Working Hour Cause of Problem
Reason Of Overhaul Yes No Remark
Has oil leakage from Motor?
Has Been Dissemblied This Motor?
Flushing?
Resealing?
Abnormal Function In Motor?
Preparation
(i) Prepare the tools as follow
Allen wrench 6mm,14mm,17mm
Spanner wrench 19mm,24mm,27mm,36mm,41mm
Socket Spanner 41mm
Snap ring plie(Inside, Outside)
Driver (-), Hammer
(ii) Clean the motor with cleaning solvent and dry with air
(iii) Make a match mark on head and motor casing
(iv) Put the plastic or paper sheet on the work bench to prevent the parts damage
No Description Torque Status Figure
1 Placing casing
Place casing (301) on the work bench with the valve casing side
downward.
2 Bearing, press
press-fitting
fitting
Assemble snap ring (432), spacer (106) to bearing (443).
Heat the inner race of bearing (443) and press–fit to drive shaft
(101).
Note! Pay attention to the direction of the inner race collar.
O. Output shaft S. Spacer
3 Snap ring, install
Install spacer
p ((106)) and assemble snap p ring
g ((432).
)

4 Roller bearing, install

Using a brass bar, tap the outer race of roller bearing (443)
until the bearing is fully seated

5 Seal, install
This procedure is necessary
Install seal (491) in front cover (304) with a press or seal driver,
until fully seated.
Note! Pay attention the direction of seal. The seal lip
must face towards casing
6 O-ring, install
g ((471)) to casing
Install O-ring g ((301).
)

7 Front cover, install

Install front cover (304) to casing (301) by tapping slightly using
plastic hammer.
Note! Coat the lip of the seal with grease. Be careful
not to damage the lip of the seal, and the outer surface
8 Snap ring, install
Install snap ring (437) to casing (301) using snap ring pliers.
No Description Torque Status Figure
9 Swash plate, install
Set the casing horizontally and assemble swash plate (124)
to casing side.
Note!Insert it with the larger champered side of the swash
plate towards the casing. Coat lightly with grease.
10 Spherical bushing, install(EC290BLC)
Insert push rods12pcs (116) and spacer F (117) to cylinder (111)
and install spherical bushing (113) with the larger
outer diameter towards the cylinder.
Note! Be careful not to damage the sliding surface of the cylinder.

Spherical bushing, install(EC290BP)

Install spherical bushing to cylinder block

11 Piston unit, assembly

Fit piston sub assembly unit (121, 122) to retainer (123).

12 Piston assembly, install

Fit piston sub assembly (121, 122) to retainer (123)
and assemble it with cylinder (111) and install
it on drive shaft (101) aligning the splines.
Note! For easier assembly of drive shaft, align spherical
bushing and cylinder spline phase.
13 Friction plate, install
Set casing (301) with seal cover (305) downward and assemble
th
three mating
ti plates(743)and
l t (743) d ttwo ffriction
i ti plates(742)insequence
l t (742)i
Note! Align 4 teeth to the notches as shown.
R : Rebound damping valve side.
14 O-ring, install
Mount O-ring (706, 707) to casing (301).
Note! Coat the O-rings with grease.
15 Brake piston, install
Assemble brake piston (702) to casing (301).
a. Brake piston
b. Hole (Opposite side)
c. Mounting side
Note!Place 4 notches of the brake piston as shown left.
The piston is difficult to assemble because of the restriction of
the O-ring : screw two M 8 bolts into the brake piston and tap
them gently.
16 Brake spring, install
Assemble brake spring20pcs (712) into brake piston (702).

17 Outer race, install

Install the outer race of roller bearing (444) in valve casing (303)
while tapping it lightly.
Note! Tap evenly on the outer diameter of the outer race
with a brass bar until it is fully seated.
seated
18 Valve plate, install
Assemble valve plate (131) to valve casing (303) and fit O-ring(472)
Valve casing, assembly
a.Flange side
b.Hole
Note! Coat lightly with grease. Ensure dowel pins (451)
are installed in the valve casing. g
No Description Torque Status Figure
19 Valve casing, install
Mount valve casing (303) to casing (301) and tighten screws (401) 316.7
to the specified torque. lbf-ft
Note!Be careful to note the mounting direction of the valve casing.
Be careful not to drop the valve plate or let the brake springs
pop out. Tighten the bolts evenly.
20 Spool and spring, install
Insert plunger and spring (355) into the valve casing and install
Ro plug (469) with O-ring (488). 162.5
Note! Confirm the smooth movement of the spool before lbf-ft
installing the plug.
21 Relief valve, install
Assemble relief valve (051) with back-up ring (162) and O-ring (161) 130
to valve casing (303). lbf-ft

22 Plug, install
Assemble plug (468) with O-ring (487) to valve casing (303) and 27
assemble pplugg ((464)) with O-ring
g ((485)) to casing
g ((301).
) lbf-ft
23 Delay valve and Rebound Dumping valve, install 21.67
Assemble delay valve (031) to casing (301) by screw. lbf-ft
Assemble rebound damping valve block with O-rings (162, 163) 50.83
to valve casing (303) by screws (171). lbf-ft

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