Professional Documents
Culture Documents
Foundation Calculation For Gasline Pig Receiver (2020!01!20)
Foundation Calculation For Gasline Pig Receiver (2020!01!20)
Foundation Calculation For Gasline Pig Receiver (2020!01!20)
01.042-SJB-2020
Document Number :
1100-CV-CAL-005
CONSORTIUM
PT. TRIAGUNG JAYA JINDI SOUTH JAMBI B
PT. FEGAS REKAYASA UTAMA
ABADI – PT. UNISAT Co. Ltd.
Rev. Description NUSANTARA
Approved For DH
2 20-Jan-2020 AWN OM FA/TAR
Construction
1A Issued for Review 21-Dec-2020 DH AWN OM FA/TAR
STATUS CODE : 1A = Issued for Review, 2 = Approved for Construction / Issued for Information
Foundation Calculation for Gasline Pig Receiver
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
REVISION TABLE
1 X A X X
2 X B X X
3 X C X X
4 X
5 X
6 X
7 X
8 X
9 X
10 X
11 X
12 X
13 X
14 X X
15 X
16 X
17 X
18 X
19
20
21
22
23
24
25
26
27
28
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
REVISION NOTE
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
TABLE OF CONTENTS
1 INTRODUCTION ............................................................................................................................... 6
1.1 General .............................................................................................................................................. 6
1.2 Objectives .......................................................................................................................................... 7
1.3 Terms and Definitions ........................................................................................................................ 7
1.4 Abbreviations ..................................................................................................................................... 7
2 REFERENCES .................................................................................................................................. 8
2.1 Indonesian Regulation ....................................................................................................................... 8
2.2 International Codes and Standard ..................................................................................................... 8
2.3 Project Reference Document ............................................................................................................. 8
3 GENERAL MATERIALS ................................................................................................................... 9
3.1 Quality of Material .............................................................................................................................. 9
3.2 Cement .............................................................................................................................................. 9
3.3 Grouting ............................................................................................................................................. 9
3.4 Anchor Bolt ........................................................................................................................................ 9
3.5 Rebar ................................................................................................................................................. 9
3.6 Structural Steel ................................................................................................................................ 10
3.7 High Strength Bolt ............................................................................................................................ 10
3.8 Welding Electrode ............................................................................................................................ 10
4 DESIGN CRITERIA ......................................................................................................................... 11
4.1 System of Unit ................................................................................................................................. 11
4.2 Material Characteristics (Unit Weight) .............................................................................................. 11
4.3 Wind Data ........................................................................................................................................ 11
4.4 Geotechnical Data ........................................................................................................................... 11
5 LOADING DATA ............................................................................................................................. 12
5.1 Dead Load “D” ................................................................................................................................. 12
5.2 Live Load “L” .................................................................................................................................... 12
5.3 Equipment Load “E” ......................................................................................................................... 12
5.4 Piping Load “P” ................................................................................................................................ 12
5.5 Wind Load “W” ................................................................................................................................. 12
5.6 EarthQuake Load “EQ” .................................................................................................................... 12
5.7 Thermal Force “TF” .......................................................................................................................... 12
5.8 Soil Pressure “H” ............................................................................................................................. 12
5.9 Liquid Pressure “LP” ........................................................................................................................ 12
6 LOAD COMBINATION .................................................................................................................... 13
6.1 Allowable Stress Design Combination ............................................................................................. 13
6.2 Ultimate Strength Design Combination ............................................................................................ 13
7 SUMMARY ...................................................................................................................................... 14
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
1 INTRODUCTION
1.1 General
The Hari Field is part of the South Jambi B PSC (Production Sharing Contract), located in South
of Jambi Province. The production field that has been developed are Teluk Rendah Field and
Geger Kalong Field. Production from the wells is delivered to the Teluk Rendah Gas Plant for
gas treatment prior export to Sakernan Gas Station via 10 inch Sales Gas Pipeline. The field
operation has been stopped since 2012.
Jindi South Jambi B Co. Ltd. plans to develop Hari Field with eight (8) new production well and
new Geger Kalong #5 well at Geger Kalong Field. The development plan will be including the re-
activation of Teluk Rendah Gas Plant.
Nevertheless, this project of Scope of Works (SOW) i.e. Engineering, Procurement,
Construction and Installation (EPCI) will be limited for Hari Field development which consists of
Hari-1 wellsite, Hari#2 wellsite and flowlines.
The production wells of Hari field are group into two (2) group; Group 1 are Hari-1, Hari-3, Hari-
6 and Hari-7 well while Group 2 are Hari-2, Hari-4, Hari-5 and Hari-8 well. New 6 inch
underground pipeline approximately 10.4 km will be installed start from Group 1 gathering
manifold at Hari #3 Wellsite area to Teluk Rendah Gas Plant. The pipeline is equipped with pig
launcher/receiver for pipeline cleaning or maintenance purpose.
New 6 inch underground main flowline approximately 12 km will be installed start from Group 1
gathering manifold at Hari #1 Wellsite area to Teluk Rendah Gas Plant. . Group-2 Gathering
Manifold which is located at Hari-2 wellsite area will be commingle with 6 inch main flowline
from Group-1. The main flowline is equipped with pig launcher/receiver for pipeline cleaning or
maintenance purpose.
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
1.2 Objectives
This objective of this report is to design the foundation of gasline pig receiver.
1.4 Abbreviations
AASHTO American Association of State Highway and Transportation Official
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
2 REFERENCES
2.1 Indonesian Regulation
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
3 GENERAL MATERIALS
The general structural materials to be used for the work shall be in accordance with the following
requirements unless otherwise noted on the drawings.
3.1 Quality of Material
a. Concrete design strength (for structural concrete, f’c) = 28 MPa
b. Concrete design strength (for lean concrete, f’c) = 14 MPa
c. Rebar Steel (SNI or equivalent, f’y) = 390 MPa
d. Steel Structural (JIS or ASTM A 36 or equivalent, f’y) = 235 MPa
3.2 Cement
- ASTM C 150 or equivalent
- Type I cement (general use) shall be used for all above grade and underground concrete
works
3.3 Grouting
- High strength non-shrink, self-levelled, non-staining grout with minimum compressive
strength f’c 52 MPa at 7 days
- The minimum thickness of grout shall be 25 mm.
3.4 Anchor Bolt
- Material for anchor bolts shall have minimum tensile strength of 60 ksi Grade A in
accordance with ASTM A 307. Bolt threads shall be as per ASME B1.1 Class 2A. Nuts shall
be in accordance with ASME B18.2.2 with B1.1 Class 2B thread. Washer shall conform to
ASTM F 436. All anchor bolts, nuts, and washer shall be hot dipped galvanized conform to
ASTM A 153.
3.5 Rebar
- All Materials for rebar for reinforced concrete shall be local (Indonesia) products conform to
SNI 07-2052-2002, ASTM A 82, ASTM A 185, and ASTM A 615. For plain rebar can use
BJTP 24 SNI (fy = 235 MPa) or Grade 40 ASTM (fy = 280 MPa) depends on site and material
readiness and/or engineer’s judgement. Whilst for deformed rebar can use BJTS 40 SNI (fy
= 390 MPa) or Grade 60 ASTM (fy = 420 MPa) depends on site and material readiness
and/or engineer’s judgement.
- The diameter of rebar conform to ASTM A 165 with size 10 mm, 13 mm, 16 mm, 19 mm, 22
mm, 25 mm, 29 mm, 32 mm, 36 mm, 43 mm, and 57 mm. Welded wire fabric shall conform
to ASTM A 185 and shall have a minimum yield stress of 60 ksi and shall be double
annealed. Reinforcing bars, at the time concrete is placed, shall be free from oil or grease,
loose rust or scale, or other coatings that will impair the bond.
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
4 DESIGN CRITERIA
4.1 System of Unit
- All structural calculations, dimensions, and weights shall be in System International (SI)
units.
4.2 Material Characteristics (Unit Weight)
a. Steel = 78.5 kN/m3
b. Reinforced Concrete = 24.0 kN/m3
c. Plain Concrete = 22.0 kN/m3
d. Soil (KP 09+750) = 15.29 kN/m3
e. Water = 9.81 kN/m3
4.3 Wind Data
- The wind data which will be used is 10 m/s.
4.4 Geotechnical Data
- Based on Doc No. 01/LG-Rev A-M.BUNGO/JSJ-TJA/XII/20, the soil data in which will be used
in this calculation is as follows:
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
5 LOADING DATA
5.1 Dead Load “D”
- Dead load is the weight of its own structure member plus another static load.
5.2 Live Load “L”
- Live load is the temporary load applied to the structure. The live load 488 kg/m2 is to be
applied in this calculation.
5.3 Equipment Load “E”
- Equipment load will be as per doc. no. 1115-ME-DWG-001_General Arrangement Drawing
Hari Pig Receiver.
- Empty Load “E(E)” is 549.6 kg
- Operation Load “E(O)” is 597.71 kg
- Testing Load “E(T)” is 706.7 kg
5.4 Piping Load “P”
- Piping load 0 kN is to be applied in this calculation.
5.5 Wind Load “W”
- The wind data which will be used is 10 m/s. The load will be as per ASCE 7-10.
5.6 EarthQuake Load “EQ”
- The earthquake load will be as per SNI 1726:2012.
5.7 Thermal Force “TF”
- Thermal force 0 kN is to be applied in this calculation.
5.8 Soil Pressure “H”
- Soil Pressure is to be applied in this calculation.
5.9 Liquid Pressure “LP”
- Liquid Pressure is to be applied in this calculation.
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
6 LOAD COMBINATION
6.1 Allowable Stress Design Combination
The allowable stress design combination will be used for foundation stability check and steel
structural design check.
The combination for Allowable Stress Design will be as follows (as per SNI 1726 2012):
No. Load Combination Condition
101 D+L+E(E) Empty
102 D+0.75L+E(E)+P(E) Empty
103 D+0.75L+0.45W+E(E)+P(E) Empty + Wind
104 D+0.6W+E(E)+P(E) Empty + Wind
105 (1+0.14SDS)D+0.7EQ+0.21EQ+E(E)+P(E) Empty + Seismic
106 (1+0.105SDS)D+0.75L+0.7EQ+0.21EQ+E(E)+P(E) Empty + Seismic
107 (0.6-0.14SDS)D+0.7EQ+0.21EQ+E(E)+P(E) Empty + Seismic
108 D+L+E(O) Operating
109 D+0.75L+E(O)+P(O)+TF Operating
110 D+0.75L+0.45W+E(O)+P(O)+TF Operating + Wind
111 D+0.6W+E(O)+P(O)+TF Operating + Wind
112 (1+0.14SDS)D+0.7EQ+0.21EQ+E(O)+P(O)+TF Operating + Seismic
113 (1+0.105SDS)D+0.75L+0.7EQ+0.21EQ+E(O)+P(O)+TF Operating + Seismic
114 (0.6-0.14SDS)D+0.7EQ+0.21EQ+E(O)+P(O)+TF Operating + Seismic
115 D+E(O)+P(O)+TF Operating
116 D+L+E(T) Test
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
7 SUMMARY
7.1 Foundation Design
The design will be as follow.
- The foundation (slab)
Length = 3300 mm
Width = 1600 mm
Clear cover = 75 mm
Reinforcement: D16@200 c/c top bottom
- The pedestal
Length = 500 mm
Width = 250 mm
Height = 850 mm
Clear cover = 50 mm
Reinforcement: - Main Bar 12D13
- Stirrup R10-100
- Anchor Bolt
Anchor bolt will use 4 M25 as per Mechanical GA Drawing
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
8 ATTACHMENT
- Attachment A FOUNDATION CALCULATION
- Attachment B FOUNDATION DRAWINGS
- Attachment C MECHANICAL GA
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
Diameter D = 254 mm
Height H = 685 mm
Length S/F (Seam to Flange) L = 5112 mm
Saddle to Saddle Distance (Center to center) Lpp = 2000 mm
Pedestal Height B = 850 mm
Soil Depth SD = 400 mm
AL Lpp
z A A
x
EL ER
AR
B
FOUNDATION PLAN
LF BF
HP LP
HP BP
A HS B
HF y y HF
A B
x z
SECTION AA SECTION BB
Summary Load
Fx Fz Fy Mx Mz My
Description LC
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Acting on BOF D 84.18 -
Fx Fz Fy Mx Mz My
Description LC
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Acting on TOP D -
1.3 Equipment Load (E)
Equipment Load is weight of pig receiver in empty, operating, and testing condition.
H1
H2
y
x
Empty = 0.590 ton H1 = 789 mm
Operating = 0.638 ton H2 = 900 mm
Testing = 0.794 ton
Live Load
Live Load (Distributed) UDL = 2.9 kN/m2
Area Live Load AL = 2 x LP x BP
= 0.25 m2
Live Load (Point Load) LL = UDL x AL
= 1 kN
Summary Load
Fx Fz Fy Mx Mz My
Description LC
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Acting on BOF L 0.73
Fx Fz Fy Mx Mz My
Description LC
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Acting on TOP L 0.36
1.5 Wind Load (W)
Reference: Wind Load as per ASCE 7-10
Wx Wz
Mz Mx
HC
zBOB
HF
zBOF
z z
x y
X-DIRECTION Z-DIRECTION
Wind Pressure
Exposure coefficient Kz = 0.85 (ASCE 7-10, Table 27.3-1)
Topographic factor Kzt = 1 (ASCE 7-10)
Wind directional factor Kd = 0.85 (ASCE 7-10, Table 26.6-1)
Basic wind speed V = 20 m/s (Civil & Structure Design Criteria)
Wind Pressure qz = 0.613 Kz x Kzt x Kd x V2 (ASCE 7-10)
2
= 177.16 N/m
Wind Force
Gust effect factor G = 0.85 (ASCE 7-10, Section 26.9)
Equipment Length L = 3.96 m (assumed as length of equipment)
Equipment Width B = 0.25 m (assumed as width of equipment)
Height above ground level h = 1.535 m
h/D = 6.04 (to check Cf from ASCE)
Force Coefficient Cf = 1 (ASCE 7-10, Table 29.5-1)
Wind Force Fw = qz G Cf Af (ASCE 7-10)
2
= 150.58 .Af (N/m )
CoG Distance
Height of CoG equipment assumed as half of equipment height
CoG to Base of Baseplate ZBOB = He
= 0.685 m
Summary Load
Fx Fz Fy Mx Mz My
Primary Load LC
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Wx 0.40 - - - 0.74 -
Acting on BOF
Wz - 0.026 - 0.05 - -
Wx 0.20 - - - 0.14 -
Acting on TOP
Wz - 0.0128 - 0.009 - -
1.6 Earthquake Load (EQ)
Reference: Earthquake as per PUSKIM data and SNI-1726-2012.
Seismic Parameter as per puskim.go.id (Tanah Sedang SD)
Seismic Parameter
PGA Peak Ground Acceleration = 0.175 g puskim.pu.go.id
SS MCE Spectral, Response Acc., at period 0.2s = 0.368 g puskim.pu.go.id
S1 MCE Spectral, Response Acc., at period 1s = 0.232 g puskim.pu.go.id
Fa Site Coefficient, Response Acc., at period 0.2s = 1.505 (unitless) puskim.pu.go.id
Fv Site Coefficient, Response Acc., at period 1s = 1.936 (unitless) puskim.pu.go.id
SMS Prmtr spectral response acc. at periods 0.2s = Fa x Ss = 0.554 g
SM1 Prmrtr spectral response acc. at periods 1s = Fv x S1 = 0.449 g
SDS Prmtr design spectral response acc. at 0.2s = 2/3 x SMS = 0.369 g
SD1 Prmtr design spectral response acc. at 1s = 2/3 x SM1 = 0.299 g
Cs Caclulation
I Importance Factor = 1.00 (Table 2, SNI-1726-2012)
R Faktor Modifikasi Response = 2.00 (Table 21, SNI-1726-2012)
Cs Coefficient Response Seismik = SDS/(R/I) = 0.185 (unitless)
Fundamental Period
hn Height of structure = 1.535 m
Ct Coefficient = 0.0488 (unitless) (Table 15, SNI-1726-2012)
x Coefficient = 0.750 (unitless) (Table 15, SNI-1726-2012)
Ta Approximate Fundamental Period = Ct.hnx = 0.07 s
Cs Boundary
Cs max = SD1/[Ta(R/I)] = 1.72
CoG Distance
Height of CoG equipment assumed as half of equipment height
CoG to Base of Baseplate ZBOB = He
= 0.685 m
CoG to Base of Foundation ZBOF = He + Hp + Hf
= 1.835 m
Horizontal Force in X-dir (Fx)
Empty Condition Fx = 16.61 kN
Operating Condition Fx = 16.74 kN
Summary Load
Fx Fz Fy Mx Mz My
Primary Load LC
(kN) (kN) (kN) (kNm) (kNm) (kNm)
EQx (E) 16.61 30.48
EQz (E) 16.61 30.48
Acting on BOF
EQx (O) 16.73 30.70
EQz (O) 23.66 30.70
EQx (E) 8.30 11.38
EQz (E) 8.30 11.38
Acting on TOP
EQx (O) 8.37 11.46
EQz (O) 11.83 11.46
SECTION 2 - LOADING COMBINATION
2.1 Basic Load (acting at TOP)
Fx Fz Fy Mx Mz My
Primary Load LC
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Dead Load D - - - - - -
Live Load L - - 0.36 - - -
Equipment Empty E(E) - - 2.89 - - -
Equipment Operation E(O) 18.01 1.10 3.22 0.87 14.21 -
Equipment Test E(T) 0.17 0.03 3.45 0.02 0.14 -
Wind Load (x-dir) Wx 0.20 - - - 0.14 -
Wind Load (z-dir) Wz - 0.013 - 0.009 - -
Earthquake (x-dir) EQx (E) 8.30 - - - 11.38 -
Earthquake (z-dir) EQz (E) - 8.30 - 11.38 - -
Earthquake (x-dir) EQx (O) 8.37 - - - 11.46 -
Earthquake (z-dir) EQz (O) - 11.83 - 11.46 - -
2.2 Allowable Stress Design Load Combination for Foundation Stability Design (at TOP)
Fx Fz Fy Mx Mz My
Loading Condition LC Load Combination
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Empty 101 D+L+E(E) 0.00 0.00 3.26 0.00 0.00
Empty 102 D+0.75L+E(E)+P(E) 0.00 0.00 3.17 0.00 0.00
Empty + Wind X 103 D+0.75L+0.45Wx+E(E)+P(E) 0.09 0.00 3.17 0.00 0.06
Empty + Wind Z D+0.75L+0.45Wz+E(E)+P(E) 0.00 0.01 3.17 0.00 0.00
Empty + Wind X 104 D+0.6Wx+E(E)+P(E) 0.12 0.00 2.89 0.00 0.08
Empty + Wind Z D+0.6Wz+E(E)+P(E) 0.00 0.01 2.89 0.005 0.00
(1+0.105SDS)D+0.75L+0.7EQx+0.21EQz+E(O)+P(O)+T
Operating + Seismic X 113 24.87 4.59 4.49 4.28 23.23
F
(1+0.105SDS)D+0.75L+0.7EQz+0.21EQx+E(O)+P(O)+T
Operating + Seismic Z 20.77 10.39 4.49 9.89 17.62
F
2.3 Ultimate Strength Design Load Combination for Reinforced Concrete Design (at TOP)
Fx Fz Fy Mx Mz My
Loading Condition LC Load Combination
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Empty 201 1.4D 0.00 0.00 0.00 0.00 0.00
Empty 202 1.2D+1.6L+E(E)+P(E) 0.00 0.00 3.47 0.00 0.00
Empty + Wind X 203 1.2D+1.6L+0.5Wx+E(E)+P(E) 0.10 0.00 3.47 0.00 0.07
Empty + Wind Z 1.2D+1.6L+0.5Wz+E(E)+P(E) 0.00 0.01 3.47 0.004 0.00
Empty + Wind X 204 1.2D+L+Wx+E(E)+P(E) 0.20 0.00 3.26 0.00 0.14
Empty + Wind Z 1.2D+L+Wz+E(E)+P(E) 0.00 0.01 3.26 0.01 0.00
2.2 Allowable Stress Design Load Combination for Foundation Stability Design (at BOF)
Fx Fz Fy Mx Mz My
Loading Condition LC Load Combination
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Empty 101 D+L+E(E) - - 90.692 - -
Empty 102 D+0.75L+E(E)+P(E) - - 90.511 - -
Empty + Wind X 103 D+0.75L+0.45Wx+E(E)+P(E) 0.1821 - 90.511 - 0.3341
Empty + Wind Z D+0.75L+0.45Wz+E(E)+P(E) - 0.01149 90.511 0.0211 -
Empty + Wind X 104 D+0.6Wx+E(E)+P(E) 0.2428 - 89.967 - 0.4455
Empty + Wind Z D+0.6Wz+E(E)+P(E) - 0.01533 89.967 0.0281 -
(1+0.105SDS)D+0.75L+0.7EQx+0.21EQz+E(O)+P(O)+T
Operating + Seismic X 113 39.535 18.7717 94.431 25.217 67.288
F
(1+0.105SDS)D+0.75L+0.7EQz+0.21EQx+E(O)+P(O)+T
Operating + Seismic Z 47.733 7.17593 94.433 10.174 82.331
F
2.3 Ultimate Strength Design Load Combination for Reinforced Concrete Design (at BOF)
Fx Fz Fy Mx Mz My
Loading Condition LC Load Combination
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Empty 201 1.4D 0 0 117.85 0 0
Empty 202 1.2D+1.6L+E(E)+P(E) - - 107.96 - -
Empty + Wind X 203 1.2D+1.6L+0.5Wx+E(E)+P(E) 0.2023 - 107.96 - 0.3712
Empty + Wind Z 1.2D+1.6L+0.5Wz+E(E)+P(E) - 0.01277 107.96 0.0234 -
Empty + Wind X 204 1.2D+L+Wx+E(E)+P(E) 0.40 - 107.53 - 0.74
Empty + Wind Z 1.2D+L+Wz+E(E)+P(E) - 0.02554 107.53 0.05 -
The stability will be calculated manually and reinforcement of foundation and pedestall will be calculated using SAPv2000 Program.
3. Soil Data
The soil data will use as per below (Based on soil report)
a. Cohession, c 16.4 ton/m2
b. Angle of friction, 15.8 degree
below 1 meter depth
c. N-SPT, depth 1 m below surface
N-SPT 31 /304,8mm
- Stability of Foundation
AL Lpp
z A A
x
EL ER
AR
FOUNDATION PLAN
LF BF
G.L. HP HP LP
BP Fz W4
A B
D
HF y Fy y HF
Fy
A B
O W1 W2 O
Fz Fx
Mx W5 Mz
W3
x z
Due to symmectrical between passive and active side, the soil active pressure and passive pressure are negligible.
- Concrete Data
3
concrete = 23.54 kN/m
W1 = 2.50 kN (pedestal weight)
W2 = 2.50 kN (pedestal weight)
W3 = 43.25 kN (slab weight)
W4 = 2.50 kN (pedestal weight)
W5 = 43.25 kN (slab weight)
Summary:
Ma = 25.22 kNm (active moment to O, LC 112)
Mp = 155.12 kNm (resistance pasive moment to O, LC 112)
Ha = 18.77 kN (active sliding force to O, LC 112)
Hp = - kN (resistance passive sliding force to O, LC 112)
V = 143.42 kN (vertical load, LC 112)
- Check Stability
for X Dir.
- Overturning
ƩMp/ƩMa > SF
6.151 > 1.5 OK!
- Sliding
ƩHp/ƩHa > SF
ƩHp = c*B + f*ƩV
f = 0.5 (shear coefficient between concrete and soil)
ƩHp = 634.80 kN (per 1 m' length)
ƩHp/ƩHa > SF
33.8 > 1.5 OK!
2
qall = 171 kN/m (Based on soil report)
2
max = 46.8 kN/m
qall/max > SF
3.651 > 1.5 OK!
for Z Dir.
- Overturning
ƩMp/ƩMa < SF
1.50 < 1.5 OK!
- Sliding
ƩHp/ƩHa > SF
ƩHp = c*B + f*ƩV
f = 0.6 (shear coefficient between concrete and soil)
ƩHp = 366.10 kN (per 1 m' length)
ƩHp/ƩHa > SF
7.7 > 1.5 OK!
2
qall = 171 kN/m (Based on soil report)
2
max = 46.02 kN/m
qall/max > SF
3.716 > 1.5 OK!
REINFORCEMENT DESIGN
AL Lpp
z A A
x
EL ER
AR
FOUNDATION PLAN
Mx Mx Mz
Fy Fy Fy
LF Fz BF Fx
G.L. HP Fz HP LP
BP W4 D
A B
HF y y HF
Fy
A B
W1 O W2 O
W3 W5
x z
Summary:
Mult = 60.67 kNm (active moment to O, LC 212)
As need = min*b*d
min = 0.20%
min = 1.4/f'y
= 0.36%
min = 0.36%
b = 1000 mm
clear cover = 75 mm
Dia. Bar = 16 mm
d = 201 mm
2
As need = 721.5 mm per 1 m' length
As need = Mult./(0.9*fy*d)
Mult. = 59.50 kNm
f'c = 28 MPa
fy main = 390 MPa
b = 1000 mm
clear cover = 75 mm
Dia. Bar = 16 mm
d = 201 mm
2
As need = 843 mm per 1 m' length
As need = min*b*d
min = 0.20%
min = 1.4/f'y
= 0.36%
b = 1000 mm
clear cover = 75 mm
Dia. Bar = 16 mm
d = 201 mm
2
As need = 402 mm per 1 m' length
As need = Mult./(0.9*fy*d)
Mult. = 60.67 kNm
f'c = 28 MPa
fy main = 390 MPa
b = 1000 mm
clear cover = 75 mm
Dia. Bar = 16 mm
d = 201 mm
2
As need = 860 mm per 1 m' length
Propose use D16-200 (Top Bottom)
2
A bar = 201.1 mm
s bar = 200 mm
n bar = 5 ea per 1 m' length
As use = A bar x n bar
2
= 1006 mm per 1 m' length
a = As*fy/(0,85*fc*b)
= 16.48 mm
Mn = 0,9*As*fy*(d - a/2)
= 68.05 kNm > Mult OK!
d = 0.201 m
X
Bp = 0.25 m BP+d
Z
Lp = 0.5 m
Bp + d = 0.451 m
Lp + d = 0.7 m
LP+d
bo = 2*((Bp+d)+(Lp+d))
= 2.3 m
β = Lp/Bp
= 2
αs = 20 for corner, 30 for edge, 40 for interior column
= 30
= 0.75 (reduction factor)
According to ACI 318M-14 Table 22.6.5.2, v c shall be the least of the following criterias.
with λ = 1 (normal concrete)
Vc1 = 0.33*λ*√f'c
= 1.764 kN
Vc2 = 0.17*λ*√f'c * (1+2/β)
= 1.799 kN
Vc3 = 0.083*λ*√f'c * (2+αs*d/bo)
= 2.028 kN
Vc min = min (Vc1, Vc2, Vc3)
= 1.764 kN
Vc = Vc min*bo*d
= 816.8 kN
Vult. = Weight of one pedestal + Fy max.
= 120.4 kN
Vult. = 120.4 kN
*Vc = 408.4 kN --> Vu < Vc OK!
0,5**Vc = 306.3 kN --> Vu < 0,5Vc OK!
min = 1.00% Ag
2
= 1250 mm
max = 6.00% Ag ΦPn
2
7500 mm
Hp = 850 mm
Lp = 500 mm
Bp = 250 mm
clear cover = 50 mm
Dia. Bar = 13 mm Lp c
Dia. Stirrup = 10 mm
f'c = 28 MPa
fy main = 390 MPa x
fy sec. = 390 MPa
Bp
Propose n = 12 ea
E steel = 200000 MPa
1 = 0.85
ds
2
As tot. = 1593 mm d1
ds = (Clear cover + Dia. Stirrup + Dia Main/2)
d2
= 66.5 mm
d3
n bar at LP = 5 ea
d4
n bar at BP = 3 ea d5
Reduction factor:
= 0.8 If Pn = 0
0.1*f'c*Bp*Lp = 350 kN
Balance Condition:
c = cb = 600/(600 + fy)*d1
cb = 262.7 mm
Rebar Diagram Table
2
As tot. = 1593 mm OK! p min < p < p max
2500
Pedestal Balance Condition Pult, Mult
2000
Compression
Failure Zone
1500
1000 Tension
Φ*Pn (kN)
Failure Zone
500
Pult, Mult
0
0 50 100 150 200 250 300
‐500
‐1000
Φ*Mn (kN‐m)
Data (For Concrete Foundation Design)
Pult 0 117.9 kN
taken from load comb. 213 for reinforced concrete at TOP
Mult 0 34.43 kNm
Balance Condition:
Absis: 0 280 kNm
Ordinate: 1616.12 1616 kN
Tension Failure:
Absis: 0 280 kNm
Ordinate: 0 1616 kN
Compression Failure:
Absis: 0 126.3 kNm
Ordinate: 0 2237 kN
From moment diagram above, the designed pedestal can withstand Pult and Mult.
Vc (concrete strength)
Vc = (1+((Nu/14*Ag))*(f'c^0,5/6)*(b*d)
Nu = 117.9 kN
2
14*Ag = 1.75 m
f'c = 28 MPa
b = 0.25 m
d = 0.184 m
Vc = 2724607.1 Newton
= 2724.61 kN
Dimension requirement
Vu<0.5 ØVc No reinforcement required
0,5 ØVc<Vu<ØVc use minimum reinforcement
(Vu - ØVc )< 0.67bwd√fc' pedestal dimension ok, if not, dimension need to be made larger
Vult. = 52.75 kN
*Vc = 2043 kN
0,5**Vc = 1022 kN
0.67bwd√fc' = 162.6 kN
Thus,
Vu<0.5 ØVc No reinforcement required
if Vult. < 0.34*B*L*√fc', maximum spacing is minimum value of:
0.34*B*L*f'c^0.5 = 224.89 kN
- d/2 = 92 mm
- 24" = 600 mm
- 16 x longitudinal bars = 208 mm
- 48 x tie bar = 480 mm
Thus,
Vult. < 0.34*B*L*√fc' s = 92 mm
Table is taken from Foundation analysis and Design Book fifth Edition, by J Bowles
The following borelog BH-1 is considered to calculate settlement with soil profile as follow:
El + 0
Footing 3.25 m
Soft Clay
(Layer 1) 2.40 m
El - 3.25
Medium Stiff Clay 6.75 m
(Layer 2)
El - 10
Dense Sandy Clay
Immediate Settlement
The immediate settlement of a rectangular base on the surface of an elastic half-space can be computed from an equation from the
Theory of Elasticitiy [Timoshenko and Goodier (1951)] as follow:
1 𝜇 1 2𝜇
∆H 𝑞 𝐵 𝐼 𝐼 𝐼
𝐸 1 𝜇
qmax Permanent maximum soil bearing pressure = 46.83 kN/m2
qo base contact pressure = qmax = 46.83 kPa
μ poisson's ratio = for most clay soil = 0.45
cu cohession = = 0.167 kg/cm2
Es Strain-stress modulus = 30 Mpa = 29430 kN/m2
B' = B/2 = 0.88 m
H = H = 3.25 m
N = H/B' = 3.71
M = L/B = 2.00
Based on Table 5-2 on Foundation Analysis and Design by Joseph E. Bowles, I1 and I2 for N and M above:
I1 = 0.479
I2 = 0.068
D Depth of foundation = 0.85 m
D/B = 0.49
Based on Figure 5-7 on Foundation Analysis and Design by Joseph E. Bowles, IF for D/B and m above:
IF = 0.620
A = Dq x H = 0.48*((30.44+2.34)/2+14.05+10.3+6.56) = 22.70
with
H = 2.400 m; Dp = 22.7/2.4 = 9.46 kN/m2
gs1 = 1.371 gr/cm3 (See attachment C)
= 13.45 kN/m3
po' = H1/2 x gs1
= 3.25/2*13kN/m2
= 21.86 kN/m2
pc' = 0.625 kg/cm2
= 61.3 kN/m2
OCR = pc'/po'
= 2.8054
po' + Dp = 21.86+9.46
= 31.32 kN/m2
Cc = 0.311
Cr = 1/10 Cc (Ref. 18 Table 2.5)
= 0.0311
Conditon:
Sc = (Cc Hc )/(1+e0) log (po' +Dp)/po' clay normally consolidated
Sc = (Cr Hc )/(1+e0) log (po' +Dp)/po' clay over consolidated with po' + Dp < pc
Sc = (Cr Hc )/(1+e0) log (pc /po') + (Cc Hc/1+e0) log (po' +Dp)/pc clay over consolidated with po' < pc < po' + Dp
eo = 1.043
DH = Cr . H /(1 + eo) log((po' + Dp)/po')
= 0.0311*2.4/(1+1.043)*log(31.32/21.86)
= 0.0057 m
= 5.71 mm
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
Rigid Y;
85 Rigid GUI;
Rigid GUI
1(HYD) 387 -469 -14 0.0 0.0 0.0
2(OPE) 6888 2586 -727 0.0 0.0 0.0
3(OPE) 6888 2586 -727 0.0 0.0 0.0
4(OPE) 4662 440 -287 0.0 0.0 0.0
8(SUS) 352 -330 -13 0.0 0.0 0.0
14(OCC) 353 60 28 0.0 0.0 0.0
MAX 6888/L2 2586/L2 -727/L2
140 Rigid +Y
1(HYD) 3 -1762 -53 0.0 0.0 0.0
2(OPE) 0 0 0 0.0 0.0 0.0
3(OPE) 0 0 0 0.0 0.0 0.0
4(OPE) 0 0 0 0.0 0.0 0.0
8(SUS) -15 -1651 -50 0.0 0.0 0.0
14(OCC) 0 0 0 0.0 0.0 0.0
MAX -15/L8 -1762/L1 -53/L1
Rigid +Y;
250
Rigid GUI
1(HYD) -5 -1194 13 0.0 0.0 0.0
2(OPE) 5113 0 0 0.0 0.0 0.0
3(OPE) 5113 0 0 0.0 0.0 0.0
4(OPE) 1009 0 0 0.0 0.0 0.0
8(SUS) -6 -1131 13 0.0 0.0 0.0
14(OCC) 385 0 0 0.0 0.0 0.0
MAX 5113/L2 -1194/L1 13/L1
290 Rigid +Y
1(HYD) -0 -356 11 0.0 0.0 0.0
2(OPE) 0 0 0 0.0 0.0 0.0
3(OPE) 0 0 0 0.0 0.0 0.0
(UP)
(WEST) (SOUTH)
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD
AND EXISTING FIELD MODIFICATION
01.042-SJB-2020
1115-V-105
Document Number :
1100-ME-DST-002
CONSORTIUM
PT. TRIAGUNG
JINDI SOUTH JAMBI B Co.
PT. FEGAS REKAYASA UTAMA JAYA ABADI –
Ltd.
PT. UNISAT
Rev. Description NUSANTARA
Approved for
2 5-Jan-2021 DN DW OM
Construction
1A Issued for Review 14-Dec-2020 DN DW OM
STATUS CODE : 1A = Issued for Review, 2 = Approved for Construction / Issued for Information
Datasheet for Hari Pig Receiver (1115-V-105)
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
REVISION TABLE
1 X
2 X
3 X
4 X X
5 X
6 X X
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
REVISION NOTE
Rev. Implemented
Part Page Comment Description
No. (Y/N)
Add Reference Document of
2 4
Specification
2 6 Update Sketch
27 NOZZLE SIZE
28 Mark Required No. Size Sch Rating Face Type Service Remark
29 N1 1 10 Inch 40 600# RF WN Quick Opening Closure Note 4 & 7
30 N2 1 6 Inch 40 600# RF WN Outlet
31 N3 1 2 Inch XS 600# RF WN Kicker & Equalizing Line
32 N4 1 2 Inch XS 600# RF WN Drain
33 N5 1 2 Inch XS 600# RF WN Drain
34 N6 1 2 Inch XS 600# RF WN Equalizing Line
35 N7 1 2 Inch XS 600# RF WN Vent to Flare Header
36 N8 1 2 Inch XS 600# RF WN Spare for Purging & Vent Connection W/ Blind, Gasket & Bolt/Nut
37 N9 1 2 Inch XS 600# RF WN Pig Passage Indicator
38 N10 1 2 Inch XS 600# RF WN Pressure Indicator
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
CLIENT
DATA SHEET DOC. NO.
HARI PIG RECEIVER 1100-ME-DST-002
1115-V-105
CONTRACTOR Sheet 6 of 6
DESCRIPTION REV DATE PREP CHECK'D APPV'D
ISSUED FOR REVIEW 1A 14/12/2020 DN DW OM
APPROVED FOR CONSTRUCTION 2 05/01/2021 DN DW OM
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
Diameter D = 254 mm
Height H = 685 mm
Length S/F (Seam to Flange) L = 5112 mm
Saddle to Saddle Distance (Center to center) Lpp = 2000 mm
Pedestal Height B = 850 mm
Soil Depth SD = 400 mm
AL Lpp
z A A
x
EL ER
AR
B
FOUNDATION PLAN
LF BF
HP LP
HP BP
A HS B
HF y y HF
A B
x z
SECTION AA SECTION BB
Summary Load
Fx Fz Fy Mx Mz My
Description LC
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Acting on BOF D 84.18 -
Fx Fz Fy Mx Mz My
Description LC
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Acting on TOP D -
1.3 Equipment Load (E)
Equipment Load is weight of pig receiver in empty, operating, and testing condition.
H1
H2
y
x
Empty = 0.590 ton H1 = 789 mm
Operating = 0.638 ton H2 = 900 mm
Testing = 0.794 ton
Live Load
Live Load (Distributed) UDL = 2.9 kN/m2
Area Live Load AL = 2 x LP x BP
= 0.25 m2
Live Load (Point Load) LL = UDL x AL
= 1 kN
Summary Load
Fx Fz Fy Mx Mz My
Description LC
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Acting on BOF L 0.73
Fx Fz Fy Mx Mz My
Description LC
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Acting on TOP L 0.36
1.5 Wind Load (W)
Reference: Wind Load as per ASCE 7-10
Wx Wz
Mz Mx
HC
zBOB
HF
zBOF
z z
x y
X-DIRECTION Z-DIRECTION
Wind Pressure
Exposure coefficient Kz = 0.85 (ASCE 7-10, Table 27.3-1)
Topographic factor Kzt = 1 (ASCE 7-10)
Wind directional factor Kd = 0.85 (ASCE 7-10, Table 26.6-1)
Basic wind speed V = 20 m/s (Civil & Structure Design Criteria)
Wind Pressure qz = 0.613 Kz x Kzt x Kd x V2 (ASCE 7-10)
2
= 177.16 N/m
Wind Force
Gust effect factor G = 0.85 (ASCE 7-10, Section 26.9)
Equipment Length L = 3.96 m (assumed as length of equipment)
Equipment Width B = 0.25 m (assumed as width of equipment)
Height above ground level h = 1.535 m
h/D = 6.04 (to check Cf from ASCE)
Force Coefficient Cf = 1 (ASCE 7-10, Table 29.5-1)
Wind Force Fw = qz G Cf Af (ASCE 7-10)
2
= 150.58 .Af (N/m )
CoG Distance
Height of CoG equipment assumed as half of equipment height
CoG to Base of Baseplate ZBOB = He
= 0.685 m
Summary Load
Fx Fz Fy Mx Mz My
Primary Load LC
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Wx 0.40 - - - 0.74 -
Acting on BOF
Wz - 0.026 - 0.05 - -
Wx 0.20 - - - 0.14 -
Acting on TOP
Wz - 0.0128 - 0.009 - -
1.6 Earthquake Load (EQ)
Reference: Earthquake as per PUSKIM data and SNI-1726-2012.
Seismic Parameter as per puskim.go.id (Tanah Sedang SD)
Seismic Parameter
PGA Peak Ground Acceleration = 0.175 g puskim.pu.go.id
SS MCE Spectral, Response Acc., at period 0.2s = 0.368 g puskim.pu.go.id
S1 MCE Spectral, Response Acc., at period 1s = 0.232 g puskim.pu.go.id
Fa Site Coefficient, Response Acc., at period 0.2s = 1.505 (unitless) puskim.pu.go.id
Fv Site Coefficient, Response Acc., at period 1s = 1.936 (unitless) puskim.pu.go.id
SMS Prmtr spectral response acc. at periods 0.2s = Fa x Ss = 0.554 g
SM1 Prmrtr spectral response acc. at periods 1s = Fv x S1 = 0.449 g
SDS Prmtr design spectral response acc. at 0.2s = 2/3 x SMS = 0.369 g
SD1 Prmtr design spectral response acc. at 1s = 2/3 x SM1 = 0.299 g
Cs Caclulation
I Importance Factor = 1.00 (Table 2, SNI-1726-2012)
R Faktor Modifikasi Response = 2.00 (Table 21, SNI-1726-2012)
Cs Coefficient Response Seismik = SDS/(R/I) = 0.185 (unitless)
Fundamental Period
hn Height of structure = 1.535 m
Ct Coefficient = 0.0488 (unitless) (Table 15, SNI-1726-2012)
x Coefficient = 0.750 (unitless) (Table 15, SNI-1726-2012)
Ta Approximate Fundamental Period = Ct.hnx = 0.07 s
Cs Boundary
Cs max = SD1/[Ta(R/I)] = 1.72
CoG Distance
Height of CoG equipment assumed as half of equipment height
CoG to Base of Baseplate ZBOB = He
= 0.685 m
CoG to Base of Foundation ZBOF = He + Hp + Hf
= 1.835 m
Horizontal Force in X-dir (Fx)
Empty Condition Fx = 16.61 kN
Operating Condition Fx = 16.74 kN
Summary Load
Fx Fz Fy Mx Mz My
Primary Load LC
(kN) (kN) (kN) (kNm) (kNm) (kNm)
EQx (E) 16.61 30.48
EQz (E) 16.61 30.48
Acting on BOF
EQx (O) 16.73 30.70
EQz (O) 23.66 30.70
EQx (E) 8.30 11.38
EQz (E) 8.30 11.38
Acting on TOP
EQx (O) 8.37 11.46
EQz (O) 11.83 11.46
SECTION 2 - LOADING COMBINATION
2.1 Basic Load (acting at TOP)
Fx Fz Fy Mx Mz My
Primary Load LC
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Dead Load D - - - - - -
Live Load L - - 0.36 - - -
Equipment Empty E(E) - - 2.89 - - -
Equipment Operation E(O) 18.01 1.10 3.22 0.87 14.21 -
Equipment Test E(T) 0.17 0.03 3.45 0.02 0.14 -
Wind Load (x-dir) Wx 0.20 - - - 0.14 -
Wind Load (z-dir) Wz - 0.013 - 0.009 - -
Earthquake (x-dir) EQx (E) 8.30 - - - 11.38 -
Earthquake (z-dir) EQz (E) - 8.30 - 11.38 - -
Earthquake (x-dir) EQx (O) 8.37 - - - 11.46 -
Earthquake (z-dir) EQz (O) - 11.83 - 11.46 - -
2.2 Allowable Stress Design Load Combination for Foundation Stability Design (at TOP)
Fx Fz Fy Mx Mz My
Loading Condition LC Load Combination
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Empty 101 D+L+E(E) 0.00 0.00 3.26 0.00 0.00
Empty 102 D+0.75L+E(E)+P(E) 0.00 0.00 3.17 0.00 0.00
Empty + Wind X 103 D+0.75L+0.45Wx+E(E)+P(E) 0.09 0.00 3.17 0.00 0.06
Empty + Wind Z D+0.75L+0.45Wz+E(E)+P(E) 0.00 0.01 3.17 0.00 0.00
Empty + Wind X 104 D+0.6Wx+E(E)+P(E) 0.12 0.00 2.89 0.00 0.08
Empty + Wind Z D+0.6Wz+E(E)+P(E) 0.00 0.01 2.89 0.005 0.00
(1+0.105SDS)D+0.75L+0.7EQx+0.21EQz+E(O)+P(O)+T
Operating + Seismic X 113 24.87 4.59 4.49 4.28 23.23
F
(1+0.105SDS)D+0.75L+0.7EQz+0.21EQx+E(O)+P(O)+T
Operating + Seismic Z 20.77 10.39 4.49 9.89 17.62
F
2.3 Ultimate Strength Design Load Combination for Reinforced Concrete Design (at TOP)
Fx Fz Fy Mx Mz My
Loading Condition LC Load Combination
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Empty 201 1.4D 0.00 0.00 0.00 0.00 0.00
Empty 202 1.2D+1.6L+E(E)+P(E) 0.00 0.00 3.47 0.00 0.00
Empty + Wind X 203 1.2D+1.6L+0.5Wx+E(E)+P(E) 0.10 0.00 3.47 0.00 0.07
Empty + Wind Z 1.2D+1.6L+0.5Wz+E(E)+P(E) 0.00 0.01 3.47 0.004 0.00
Empty + Wind X 204 1.2D+L+Wx+E(E)+P(E) 0.20 0.00 3.26 0.00 0.14
Empty + Wind Z 1.2D+L+Wz+E(E)+P(E) 0.00 0.01 3.26 0.01 0.00
2.2 Allowable Stress Design Load Combination for Foundation Stability Design (at BOF)
Fx Fz Fy Mx Mz My
Loading Condition LC Load Combination
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Empty 101 D+L+E(E) - - 90.692 - -
Empty 102 D+0.75L+E(E)+P(E) - - 90.511 - -
Empty + Wind X 103 D+0.75L+0.45Wx+E(E)+P(E) 0.1821 - 90.511 - 0.3341
Empty + Wind Z D+0.75L+0.45Wz+E(E)+P(E) - 0.01149 90.511 0.0211 -
Empty + Wind X 104 D+0.6Wx+E(E)+P(E) 0.2428 - 89.967 - 0.4455
Empty + Wind Z D+0.6Wz+E(E)+P(E) - 0.01533 89.967 0.0281 -
(1+0.105SDS)D+0.75L+0.7EQx+0.21EQz+E(O)+P(O)+T
Operating + Seismic X 113 39.535 18.7717 94.431 25.217 67.288
F
(1+0.105SDS)D+0.75L+0.7EQz+0.21EQx+E(O)+P(O)+T
Operating + Seismic Z 47.733 7.17593 94.433 10.174 82.331
F
2.3 Ultimate Strength Design Load Combination for Reinforced Concrete Design (at BOF)
Fx Fz Fy Mx Mz My
Loading Condition LC Load Combination
(kN) (kN) (kN) (kNm) (kNm) (kNm)
Empty 201 1.4D 0 0 117.85 0 0
Empty 202 1.2D+1.6L+E(E)+P(E) - - 107.96 - -
Empty + Wind X 203 1.2D+1.6L+0.5Wx+E(E)+P(E) 0.2023 - 107.96 - 0.3712
Empty + Wind Z 1.2D+1.6L+0.5Wz+E(E)+P(E) - 0.01277 107.96 0.0234 -
Empty + Wind X 204 1.2D+L+Wx+E(E)+P(E) 0.40 - 107.53 - 0.74
Empty + Wind Z 1.2D+L+Wz+E(E)+P(E) - 0.02554 107.53 0.05 -
The stability will be calculated manually and reinforcement of foundation and pedestall will be calculated using SAPv2000 Program.
3. Soil Data
The soil data will use as per below (Based on soil report)
a. Cohession, c 16.4 ton/m2
b. Angle of friction, 15.8 degree
below 1 meter depth
c. N-SPT, depth 1 m below surface
N-SPT 31 /304,8mm
- Stability of Foundation
AL Lpp
z A A
x
EL ER
AR
FOUNDATION PLAN
LF BF
G.L. HP HP LP
BP Fz W4
A B
D
HF y Fy y HF
Fy
A B
O W1 W2 O
Fz Fx
Mx W5 Mz
W3
x z
Due to symmectrical between passive and active side, the soil active pressure and passive pressure are negligible.
- Concrete Data
3
concrete = 23.54 kN/m
W1 = 2.50 kN (pedestal weight)
W2 = 2.50 kN (pedestal weight)
W3 = 43.25 kN (slab weight)
W4 = 2.50 kN (pedestal weight)
W5 = 43.25 kN (slab weight)
Summary:
Ma = 25.22 kNm (active moment to O, LC 112)
Mp = 155.12 kNm (resistance pasive moment to O, LC 112)
Ha = 18.77 kN (active sliding force to O, LC 112)
Hp = - kN (resistance passive sliding force to O, LC 112)
V = 143.42 kN (vertical load, LC 112)
- Check Stability
for X Dir.
- Overturning
ƩMp/ƩMa > SF
6.151 > 1.5 OK!
- Sliding
ƩHp/ƩHa > SF
ƩHp = c*B + f*ƩV
f = 0.5 (shear coefficient between concrete and soil)
ƩHp = 634.80 kN (per 1 m' length)
ƩHp/ƩHa > SF
33.8 > 1.5 OK!
2
qall = 171 kN/m (Based on soil report)
2
max = 46.8 kN/m
qall/max > SF
3.651 > 1.5 OK!
for Z Dir.
- Overturning
ƩMp/ƩMa < SF
1.50 < 1.5 OK!
- Sliding
ƩHp/ƩHa > SF
ƩHp = c*B + f*ƩV
f = 0.6 (shear coefficient between concrete and soil)
ƩHp = 366.10 kN (per 1 m' length)
ƩHp/ƩHa > SF
7.7 > 1.5 OK!
2
qall = 171 kN/m (Based on soil report)
2
max = 46.02 kN/m
qall/max > SF
3.716 > 1.5 OK!
REINFORCEMENT DESIGN
AL Lpp
z A A
x
EL ER
AR
FOUNDATION PLAN
Mx Mx Mz
Fy Fy Fy
LF Fz BF Fx
G.L. HP Fz HP LP
BP W4 D
A B
HF y y HF
Fy
A B
W1 O W2 O
W3 W5
x z
Summary:
Mult = 60.67 kNm (active moment to O, LC 212)
As need = min*b*d
min = 0.20%
min = 1.4/f'y
= 0.36%
min = 0.36%
b = 1000 mm
clear cover = 75 mm
Dia. Bar = 16 mm
d = 201 mm
2
As need = 721.5 mm per 1 m' length
As need = Mult./(0.9*fy*d)
Mult. = 59.50 kNm
f'c = 28 MPa
fy main = 390 MPa
b = 1000 mm
clear cover = 75 mm
Dia. Bar = 16 mm
d = 201 mm
2
As need = 843 mm per 1 m' length
As need = min*b*d
min = 0.20%
min = 1.4/f'y
= 0.36%
b = 1000 mm
clear cover = 75 mm
Dia. Bar = 16 mm
d = 201 mm
2
As need = 402 mm per 1 m' length
As need = Mult./(0.9*fy*d)
Mult. = 60.67 kNm
f'c = 28 MPa
fy main = 390 MPa
b = 1000 mm
clear cover = 75 mm
Dia. Bar = 16 mm
d = 201 mm
2
As need = 860 mm per 1 m' length
Propose use D16-200 (Top Bottom)
2
A bar = 201.1 mm
s bar = 200 mm
n bar = 5 ea per 1 m' length
As use = A bar x n bar
2
= 1006 mm per 1 m' length
a = As*fy/(0,85*fc*b)
= 16.48 mm
Mn = 0,9*As*fy*(d - a/2)
= 68.05 kNm > Mult OK!
d = 0.201 m
X
Bp = 0.25 m BP+d
Z
Lp = 0.5 m
Bp + d = 0.451 m
Lp + d = 0.7 m
LP+d
bo = 2*((Bp+d)+(Lp+d))
= 2.3 m
β = Lp/Bp
= 2
αs = 20 for corner, 30 for edge, 40 for interior column
= 30
= 0.75 (reduction factor)
According to ACI 318M-14 Table 22.6.5.2, v c shall be the least of the following criterias.
with λ = 1 (normal concrete)
Vc1 = 0.33*λ*√f'c
= 1.764 kN
Vc2 = 0.17*λ*√f'c * (1+2/β)
= 1.799 kN
Vc3 = 0.083*λ*√f'c * (2+αs*d/bo)
= 2.028 kN
Vc min = min (Vc1, Vc2, Vc3)
= 1.764 kN
Vc = Vc min*bo*d
= 816.8 kN
Vult. = Weight of one pedestal + Fy max.
= 120.4 kN
Vult. = 120.4 kN
*Vc = 408.4 kN --> Vu < Vc OK!
0,5**Vc = 306.3 kN --> Vu < 0,5Vc OK!
min = 1.00% Ag
2
= 1250 mm
max = 6.00% Ag ΦPn
2
7500 mm
Hp = 850 mm
Lp = 500 mm
Bp = 250 mm
clear cover = 50 mm
Dia. Bar = 13 mm Lp c
Dia. Stirrup = 10 mm
f'c = 28 MPa
fy main = 390 MPa x
fy sec. = 390 MPa
Bp
Propose n = 12 ea
E steel = 200000 MPa
1 = 0.85
ds
2
As tot. = 1593 mm d1
ds = (Clear cover + Dia. Stirrup + Dia Main/2)
d2
= 66.5 mm
d3
n bar at LP = 5 ea
d4
n bar at BP = 3 ea d5
Reduction factor:
= 0.8 If Pn = 0
0.1*f'c*Bp*Lp = 350 kN
Balance Condition:
c = cb = 600/(600 + fy)*d1
cb = 262.7 mm
Rebar Diagram Table
2
As tot. = 1593 mm OK! p min < p < p max
2500
Pedestal Balance Condition Pult, Mult
2000
Compression
Failure Zone
1500
1000 Tension
Φ*Pn (kN)
Failure Zone
500
Pult, Mult
0
0 50 100 150 200 250 300
‐500
‐1000
Φ*Mn (kN‐m)
Data (For Concrete Foundation Design)
Pult 0 117.9 kN
taken from load comb. 213 for reinforced concrete at TOP
Mult 0 34.43 kNm
Balance Condition:
Absis: 0 280 kNm
Ordinate: 1616.12 1616 kN
Tension Failure:
Absis: 0 280 kNm
Ordinate: 0 1616 kN
Compression Failure:
Absis: 0 126.3 kNm
Ordinate: 0 2237 kN
From moment diagram above, the designed pedestal can withstand Pult and Mult.
Vc (concrete strength)
Vc = (1+((Nu/14*Ag))*(f'c^0,5/6)*(b*d)
Nu = 117.9 kN
2
14*Ag = 1.75 m
f'c = 28 MPa
b = 0.25 m
d = 0.184 m
Vc = 2724607.1 Newton
= 2724.61 kN
Dimension requirement
Vu<0.5 ØVc No reinforcement required
0,5 ØVc<Vu<ØVc use minimum reinforcement
(Vu - ØVc )< 0.67bwd√fc' pedestal dimension ok, if not, dimension need to be made larger
Vult. = 52.75 kN
*Vc = 2043 kN
0,5**Vc = 1022 kN
0.67bwd√fc' = 162.6 kN
Thus,
Vu<0.5 ØVc No reinforcement required
if Vult. < 0.34*B*L*√fc', maximum spacing is minimum value of:
0.34*B*L*f'c^0.5 = 224.89 kN
- d/2 = 92 mm
- 24" = 600 mm
- 16 x longitudinal bars = 208 mm
- 48 x tie bar = 480 mm
Thus,
Vult. < 0.34*B*L*√fc' s = 92 mm
Table is taken from Foundation analysis and Design Book fifth Edition, by J Bowles
The following borelog BH-1 is considered to calculate settlement with soil profile as follow:
El + 0
Footing 3.25 m
Soft Clay
(Layer 1) 2.40 m
El - 3.25
Medium Stiff Clay 6.75 m
(Layer 2)
El - 10
Dense Sandy Clay
Immediate Settlement
The immediate settlement of a rectangular base on the surface of an elastic half-space can be computed from an equation from the
Theory of Elasticitiy [Timoshenko and Goodier (1951)] as follow:
1 𝜇 1 2𝜇
∆H 𝑞 𝐵 𝐼 𝐼 𝐼
𝐸 1 𝜇
qmax Permanent maximum soil bearing pressure = 46.83 kN/m2
qo base contact pressure = qmax = 46.83 kPa
μ poisson's ratio = for most clay soil = 0.45
cu cohession = = 0.167 kg/cm2
Es Strain-stress modulus = 30 Mpa = 29430 kN/m2
B' = B/2 = 0.88 m
H = H = 3.25 m
N = H/B' = 3.71
M = L/B = 2.00
Based on Table 5-2 on Foundation Analysis and Design by Joseph E. Bowles, I1 and I2 for N and M above:
I1 = 0.479
I2 = 0.068
D Depth of foundation = 0.85 m
D/B = 0.49
Based on Figure 5-7 on Foundation Analysis and Design by Joseph E. Bowles, IF for D/B and m above:
IF = 0.620
A = Dq x H = 0.48*((30.44+2.34)/2+14.05+10.3+6.56) = 22.70
with
H = 2.400 m; Dp = 22.7/2.4 = 9.46 kN/m2
gs1 = 1.371 gr/cm3 (See attachment C)
= 13.45 kN/m3
po' = H1/2 x gs1
= 3.25/2*13kN/m2
= 21.86 kN/m2
pc' = 0.625 kg/cm2
= 61.3 kN/m2
OCR = pc'/po'
= 2.8054
po' + Dp = 21.86+9.46
= 31.32 kN/m2
Cc = 0.311
Cr = 1/10 Cc (Ref. 18 Table 2.5)
= 0.0311
Conditon:
Sc = (Cc Hc )/(1+e0) log (po' +Dp)/po' clay normally consolidated
Sc = (Cr Hc )/(1+e0) log (po' +Dp)/po' clay over consolidated with po' + Dp < pc
Sc = (Cr Hc )/(1+e0) log (pc /po') + (Cc Hc/1+e0) log (po' +Dp)/pc clay over consolidated with po' < pc < po' + Dp
eo = 1.043
DH = Cr . H /(1 + eo) log((po' + Dp)/po')
= 0.0311*2.4/(1+1.043)*log(31.32/21.86)
= 0.0057 m
= 5.71 mm
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
Rigid Y;
85 Rigid GUI;
Rigid GUI
1(HYD) 387 -469 -14 0.0 0.0 0.0
2(OPE) 6888 2586 -727 0.0 0.0 0.0
3(OPE) 6888 2586 -727 0.0 0.0 0.0
4(OPE) 4662 440 -287 0.0 0.0 0.0
8(SUS) 352 -330 -13 0.0 0.0 0.0
14(OCC) 353 60 28 0.0 0.0 0.0
MAX 6888/L2 2586/L2 -727/L2
140 Rigid +Y
1(HYD) 3 -1762 -53 0.0 0.0 0.0
2(OPE) 0 0 0 0.0 0.0 0.0
3(OPE) 0 0 0 0.0 0.0 0.0
4(OPE) 0 0 0 0.0 0.0 0.0
8(SUS) -15 -1651 -50 0.0 0.0 0.0
14(OCC) 0 0 0 0.0 0.0 0.0
MAX -15/L8 -1762/L1 -53/L1
Rigid +Y;
250
Rigid GUI
1(HYD) -5 -1194 13 0.0 0.0 0.0
2(OPE) 5113 0 0 0.0 0.0 0.0
3(OPE) 5113 0 0 0.0 0.0 0.0
4(OPE) 1009 0 0 0.0 0.0 0.0
8(SUS) -6 -1131 13 0.0 0.0 0.0
14(OCC) 385 0 0 0.0 0.0 0.0
MAX 5113/L2 -1194/L1 13/L1
290 Rigid +Y
1(HYD) -0 -356 11 0.0 0.0 0.0
2(OPE) 0 0 0 0.0 0.0 0.0
3(OPE) 0 0 0 0.0 0.0 0.0
(UP)
(WEST) (SOUTH)
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD
AND EXISTING FIELD MODIFICATION
01.042-SJB-2020
1115-V-105
Document Number :
1100-ME-DST-002
CONSORTIUM
PT. TRIAGUNG
JINDI SOUTH JAMBI B Co.
PT. FEGAS REKAYASA UTAMA JAYA ABADI –
Ltd.
PT. UNISAT
Rev. Description NUSANTARA
Approved for
2 5-Jan-2021 DN DW OM
Construction
1A Issued for Review 14-Dec-2020 DN DW OM
STATUS CODE : 1A = Issued for Review, 2 = Approved for Construction / Issued for Information
Datasheet for Hari Pig Receiver (1115-V-105)
EPC OF FLOWLINE AND PIPELINE FOR HARI FIELD AND EXISTING FIELD MODIFICATION
REVISION TABLE
1 X
2 X
3 X
4 X X
5 X
6 X X
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
REVISION NOTE
Rev. Implemented
Part Page Comment Description
No. (Y/N)
Add Reference Document of
2 4
Specification
2 6 Update Sketch
27 NOZZLE SIZE
28 Mark Required No. Size Sch Rating Face Type Service Remark
29 N1 1 10 Inch 40 600# RF WN Quick Opening Closure Note 4 & 7
30 N2 1 6 Inch 40 600# RF WN Outlet
31 N3 1 2 Inch XS 600# RF WN Kicker & Equalizing Line
32 N4 1 2 Inch XS 600# RF WN Drain
33 N5 1 2 Inch XS 600# RF WN Drain
34 N6 1 2 Inch XS 600# RF WN Equalizing Line
35 N7 1 2 Inch XS 600# RF WN Vent to Flare Header
36 N8 1 2 Inch XS 600# RF WN Spare for Purging & Vent Connection W/ Blind, Gasket & Bolt/Nut
37 N9 1 2 Inch XS 600# RF WN Pig Passage Indicator
38 N10 1 2 Inch XS 600# RF WN Pressure Indicator
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
CLIENT
DATA SHEET DOC. NO.
HARI PIG RECEIVER 1100-ME-DST-002
1115-V-105
CONTRACTOR Sheet 6 of 6
DESCRIPTION REV DATE PREP CHECK'D APPV'D
ISSUED FOR REVIEW 1A 14/12/2020 DN DW OM
APPROVED FOR CONSTRUCTION 2 05/01/2021 DN DW OM