PSR – Phoenix Safety Relay

PSR-ESD

– Emergency stop/safety door monitoring

– Safety Category 4, EN 954-1

– Plug-in screw-cage or spring-cage

terminal blocks

– Adjustable time 0.05 - 600 sec.

– One or two-channel circuit

– Cross-circuit detection

– Diagnostics function

– Basic insulation

– Housing width 35 mm (1.378 in.)

– Two enable contacts without delay

– One signaling contact without delay

– Two enable contacts with delay

– Approvals: U (applied for)

1. Short Description
The PSR-...-24UC/ESD/4X1/1X2/600 safety relay
can be used in emergency stop devices according to
EN 418 and in safety circuits according to DIN EN
60204-1/VDE 0113 Part 1. Depending on the external
circuit, up to Safety Category 4 according to EN 954-1
can be achieved.
One or two-channel control is available with manual
or automatic activation. The start button is monitored
for manual activation.
The relay has two enable current paths and one
signaling current path, which drop without delay
according to Stop Category 0 (DIN EN 60204-1/VDE
0113 Part 1). Two other contacts drop with delay in an
adjustable period between 0.05 sec. and 600 sec.
according to Stop Category 1 (DIN EN 60 204-1/
VDE 0113 Part 1).

Headquarters: © Phoenix Contact GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany
Phone +49 - 52 35 - 30 0 • Fax +49 - 52 35 - 34 12 00 • www.phoenixcontact.com
Local Contact: www.phoenixcontact.com/salesnetwork
PSR – Phoenix Safety Relay – PSR-ESD

2. Technical Data

A1 S35 S10 S11 S12 13 23 31 47 57

K1
≈

(4.508 in.)
114.5 mm
= K2

K3

Logic
K4

A2 S33 S34 S21 S22 14 24 32 48 58

99 mm
(3.898 in.)

PSR-ESD
7/10
M3 Housing width 35 mm (0.886 in.)
solid flexible
[mm2] AWG

Connection data: 0.2 - 2.5 0.2 - 2.5 25 - 14

Stripping length: Screw-cage version 7 mm (0.28 in.)
Spring-cage version 10 mm (0.39 in.)

Pcs.
Description Type Order No. Pkt.
Safety relay, Category 4, with or Screw-cage PSR-SCP-24UC/ESD/4X1/1X2/600 29 63 78 9 1
without start button monitoring terminal block PSR-SPP-24UC/ESD/4X1/1X2/600 29 63 96 7 1

Technical Data

Input Data
Nominal input voltage UN 24 V AC/DC
Permissible range 0.85 - 1.1 x UN
Typical current consumption at UN One-channel: 670 mA AC, 250 mA DC
Two-channel: 630 mA AC, 230 mA DC
Voltage at input, start, and feedback circuit 24 V DC, approximately
Maximum voltage drop for S10/S11/S12/S21/S22 2 V DC, approximately
(e.g., two Form B contacts) (at UN = 24 V DC and Tamb = 25°C [77°F])
Typical response time at UN < 150 ms
Typical release time (K1, K2) at UN < 30 ms
Adjustable release time (K3, K4) 0.05 - 600 s
Simultaneity input S11/S12 and S21/S22 ∞
Recovery time 1 s, approximately

Output Data
Contact version 2 enable current paths with delay (47/48, 57/58)
2 enable current paths without delay (13/14, 23/24)
1 signaling current path without delay (31/32)
Contact material Silver stannic oxide, (AgSnO2)
Maximum switching voltage 250 V AC/DC
Limiting continuous current 6 A (Form A contacts)1)/2 A (Form B contacts)
Maximum inrush current 6A
Contact resistance ≤ 100 mΩ/1 A/24 V DC
≤ 20 Ω/10 mA/5 V DC
Maximum shutdown power Ohmic load Inductive load
τ = 0 ms on request
24 V DC 192 W
48 V DC 384 W
110 V DC 88 W
220 V DC 88 W
250 V AC 2000 V A
Minimum switching power > 50 mW
Mechanical life 107 cycles, approximately
Breaking capacity according to 24 V (DC 13) 3A
DIN EN 60947-5-1/VDE 0660 Part 200 230 V (AC 15) 3A
Minimum switching power > 50 mW
Mechanical life 107 cycles, approximately
Short-circuit protection of the output circuits, 10 A fast-blow/6 A slow-blow
external
1)
IΣ = I1 + I2 +I3 + I4

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PSR – Phoenix Safety Relay – PSR-ESD

General Data

Permissible ambient operating temperature -20°C to +55°C (-4°F to +131°F)

Nominal operating mode 100% ED
Degree of protection According to VDE 0470 Part 1
- Housing IP 40
- Connection terminal blocks IP 20
- Mounting location IP 54, minimum
Maximum cable length 150 m (492.13 ft.)/cable cross section 1.0 mm2 (AWG 17)
Mounting position Any
Mounting Can be mounted without spacing
Air and creepance distances between circuits According to DIN EN 50 178:1998-04,
Basic insulation2)
Impulse voltage withstand level 4 kV2)
Degree of pollution 2
Surge Voltage Category III
Dimensions (W x H x D) 35 mm x 99 mm x 114.5 mm (1.378 x 3.898 x 4.508 in.)
Cable cross section 0.2 - 2.5 mm2 (25 - 14 AWG)
Housing material Polyamide PA, not reinforced

1)
Note: When operating relay modules the operator must meet the IΣ = I1 + I2 +I3 + I4 IΣ [A]
requirements for emitted interference for electrical and electronic
2) 16
equipment (EN 50081-2) on the contact side and, if required, take Safe isolation, reinforced
appropriate measures. insulation, and 6 kV 10
between the input circuit
and the output contact
paths (13/14, 23/24). 0
45 55
0 20 40 60 T [°C]

3. Connection Notes and Safety

Instructions Connection diagram S10, S11, S12,
S21, S22
Input circuits
3.1. Safety Instructions A1, A2
– Please observe the safety regulations of electrical Connection of

S
21
31-32

S
A

22
1
S

A
11

2
engineering and industrial safety and liability
O
operating voltage
rd

S
.-

12
N

31
o
P

.:
o

29
w

32

47
63
Signaling
er

78
9

57

48
K

58
K

3(
1

t)
K CD E F 0

associations. 2 B 1
K

current path
A 2
3(
t)
9
8 7 6 5 43
K
4(

CD E F 0
t)
S

B 1
10

A 2
S

9
S

8 7 6 5 43
35

33

K
4(
S

– Disregarding these safety regulations may result in without delay

34

t)
13

S33, S34,
23

14

S1
0S
24

33

death or serious damage to persons or property. S35 13

14
/
UC 00
-24 2/3
CP /1X 789
47-48, 57-58
R-S X1963

– Before working on the device, disconnect the

A1 S35
PSD4/4.: 2

Start circuit S3
5S
ES
Ord
.N
o
Enable
S10
≈

34

power. current paths

=

S11
Logic
Power

23
A2 S33

S12
t=0,05…300s K 3

24

with delay
K1

– Startup, mounting, modifications, and upgrades

13
K2
S34

23
S21

K4

13-14, 23-24
S22

should only be carried out by a skilled electrical

31

Redundant time
14

47

Enable
1

2
24

engineer.
57

current paths 4
setting via rotary
32

– Protective covers must not be removed when switch

48

without delay
58

operating electrical switching devices.

– During operation, parts of electrical switching
devices carry hazardous voltages. DIP switch
– Keep the instruction sheet in a safe place.
– In the event of an error, replace the device
immediately.
4

84

92

3.2. Connection Notes

24

84
83

63

A1
84

92

64
73

S2 A1
63

S2
74

1S 1
64
73

22 S2
74

To maintain the UL, use copper cables, which are

A2 2A
83 2
83
63

designed for operating temperatures of 75°C (167°F). 13

14
23
64
P
E
O
13
14
63
64

For reliable and safe contacts, strip the connector 24

84
23
24
A2 S33 S34 S21 S22 14 2

84
73
A2 S33 S34 S21 S22

ends accordingly. 74 73
74

7 mm 10 mm

PSR-SCP-24UC/ESD/4X1/1X2/ PSR-SPP-24UC/ESD/4X1/1X2/
600 600

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PSR – Phoenix Safety Relay – PSR-ESD

4. Mounting and Startup

For reliable operation, the emergency stop safety

relay must be installed in a housing protected from dust
and humidity with IP 54 protection.
Mount the emergency stop safety relay on a DIN rail.
Ensure the wiring is appropriate to the field of
application. Follow the application examples (Page 6).
In general, the safety relay is wired according to the
following specifications:

4.1. Closing the Activation Circuit and Feedback 4.2. Closing the Input Circuit (Emergency
Circuit Shutdown)

Automatic activation: Two-channel with cross-circuit protection:

Connect a jumper between S34 and S35. Connect the Form B contacts of the tripping device to S11/S12 and
S21/S22.

S10 S11 S12 S21 S22 S33 S34 S35

Emergency stop

S10 S11 S12 S21 S22 S33 S34 S35

Figure 06 Figure 10

Monitored start button: One-channel:

Connect a start button between terminal blocks S33 and S34. Connect the Form B contact of the tripping device to S11/S12.
Jumper S21/S22 and S11/S10.
Safety Category 4 can only be achieved if automatic disconnecting
switches are used and the cables are installed in separate cable
Start sheaths.

Emergency stop
S10 S11 S12 S21 S22 S33 S34 S35

S10 S11 S12 S21 S22 S33 S34 S35

Figure 07 Figure 11

Monitored start with monitored contact expansion: 4.3. Supply Voltage UN 24 V AC/DC
Connect a start button and the Form B contacts of the expansion Connect the supply voltage UN to terminal block A1
contactors in series to terminal blocks S33 and S34.
and GND to terminal block A2.
exp.
Please observe the maximum cable
K5
Start length of 150 m (492.13 ft.)
K6 No additional loads should be connected
to terminal blocks S11 and S21.
S10 S11 S12 S21 S22 S33 S34 S35

Figure 08

Automatic activation with monitored contact expansion:

Connect the Form B contacts of the expansion contactors to
terminal blocks S34 and S35.

exp.
K5

K6

S10 S11 S12 S21 S22 S33 S34 S35

Figure 09

PHOENIX CONTACT page 4 of 6

PSR – Phoenix Safety Relay – PSR-ESD

5. Time Delay (0.05 s - 600 s, 64 Settings)

The time is set using two rotary switches (Time1, Time2), which are located in the upper part of the housing and
can be accessed from outside, and using a DIP switch located on the side of the housing. The time must be set
redundantly.
A separate rotary switch and two DIP switches are used to set the time delay for each channel (both rotary
switches must be in the same position).

The following assignment applies:

Settings (in seconds, encoded in hexadecimal notation from 0 to F)
Time 1/Time 2
0
EF 12
D 3
C 4 0 1 2 3 4 5 6 7 8 9 A B C D E F
B 5
A
9 876
on 1 0.05 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.2 1.4 1.6 1.8 2
2
3
4

on 1
0.25 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 6 7 8 9 10
2
3
4

on 1 1.5 3 6 9 12 15 18 21 24 27 30 36 42 48 54 60
2
3
4

on 1 15 30 60 90 120 150 180 210 240 270 300 360 420 480 540 600
2
3
4

6. Maintenance and Repair 8. Error Code

PSR-...-24UC/ESD/4X1/1X2/600
The safety relay does not require maintenance.
In the event of an error, the device can be replaced Flashing Error
easily by removing the COMBICON terminal blocks. 1 The simultaneity of the microcontrollers is not correct.
A microcontroller is not reporting.
(1) Remove the COMBICON terminal blocks from the 2 The input wiring is not correct.
device 3 The internal time-delayed relay is faulty.
(2) Remove the faulty device from the DIN rail 4 The internal relay is faulty.
(3) Mount the new device on the DIN rail 5 Cross circuit at S11/S21.
(4) Reinsert the COMBICON terminal blocks into the 6 Internal error.
basic device
7 An emergency stop switch is stuck or will not open.
(Simultaneity exceeded)
8 The set time has been changed during operation.

*)
Number of short signals according to the flashing code; e.g.,
flashing code 3: ---•••---•••--- /flashing code 5: ---•••••---•••••---

7. Effect of Errors/Interference and

Remedies

• Device is flashing Refer to the error table. Perform

• A restart is not possible once
the time-delayed contacts
have been disconnected
• The Power LED is not lit
• The device shut down during
operation or cannot be
switched on
a reset by disconnecting the
operating voltage.
Check the time setting.
The rotary switches must be in
the same position.
Internal error. Please return the
device to Phoenix Contact.
Check the resistance between
S11 and S21 when the device is
switched off.
0 Ω indicates a cross circuit
between S11 and S21.

PHOENIX CONTACT page 5 of 6

PSR – Phoenix Safety Relay – PSR-ESD

9. Connection Examples

9.1. Two-Channel Emergency Stop Circuit

When the start button is pressed, contacts 13/14,
23/24, 47/48, and 57/58 close.

Emergency
stop

Start
When the emergency stop switch opens, undelayed
contacts 13/14 and 23/24 return immediately to their
normal position. Contacts 47/48 and 57/58 remain
closed for the set delay time and drop once the time
has elapsed. A restart is not possible until the time- S10 S11 S12 S21 S22 S33 S34 35 13 23 31 47 57
delayed contacts have dropped.
PSR-...-24UC/ ESD/ 4x 1/ 1x 2/ 600
Suitable for up to Safety Category 4.
A1 A2 14 24 32 48 58

24V AC/DC
GND Figure 12
9.2. One-Channel Emergency Stop Circuit
When the start button is pressed, contacts 13/14,
23/24, 47/48, and 57/58 close.

Emergency
stop

Start
When the emergency stop switch opens, undelayed
contacts 13/14 and 23/24 return immediately to their
normal position. Contacts 47/48 and 57/58 remain
closed for the set delay time and drop once the time
has elapsed. A restart is not possible until the time-
delayed contacts have dropped. S10 S11 S12 S21 S22 S33 S34 35 13 23 31 47 57

Suitable for up to Safety Category 4**. PSR-...-24UC/ ESD/ 4x 1/ 1x 2/ 600

A1 A2 14 24 32 48 58

24V AC/DC
GND Figure 13

9.3. Two-Channel Safety Door Monitoring

If safety door buttons S1 and S2 are simultaneously
S1 S2
closed within < 0.5 s and the start button is pressed,
Start

contacts 13/14, 23/24, 47/48, and 57/58 close.

With automatic start S34/S35 (jumpered), this

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happens immediately after the safety door contacts
have closed. When the safety door button opens,
undelayed contacts 13/14 and 23/24 return S10 S11 S12 S21 S22 S33 S34 35 13 23 31 47 57
immediately to their normal position. Contacts 47/48
and 57/58 remain closed for the set delay time and PSR-...-24UC/ ESD/ 4x 1/ 1x 2/ 600

drop once the time has elapsed. A restart is not

possible until the time-delayed contacts have dropped. A1 A2 14 24 32 48 58

Suitable for up to Safety Category 4.

24V AC/DC
GND Figure 14
9.4. One-Channel Safety Door Monitoring
If safety door button S1 is closed and the start button
is pressed, contacts 13/14, 23/24, 47/48, and 57/58
close. S1
With automatic start S34/S35, this happens
Start

immediately after the safety door has closed. When the

safety door button opens, undelayed contacts
06/01/02

13/14 and 23/24 return immediately to their normal

position. Contacts 47/48 and 57/58 remain closed for
the set delay time and drop once the time has elapsed. S10 S11 S12 S21 S22 S33 S34 35 13 23 31 47 57
A restart is not possible until the time-delayed contacts
PSR-...-24UC/ ESD/ 4x 1/ 1x 2/ 600
have dropped. Suitable for up to Safety Category 4**.
 PHOENIX CONTACT

A1 A2 14 24 32 48 58
** Safety Category 4 can only be achieved if automatic
disconnecting switches are used and the cables are installed in
separate cable sheaths.
24V AC/DC
GND Figure 15

PHOENIX CONTACT page 6 of 6