SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SATIP No. APPROVED DATE DISCIPLINE:

SAUDI ARAMCO TYPICAL INSPECTION PLAN
FIRED HEATERS- FIELD INSTALLATION SATIP-F-001-01 25-May-05 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
QUALITY
ITEM PROJECT PHASE & QUALITY ASSIGNMENTS
TASK / ACTIVITY PROCEDUR REMARKS
NO. ACTIVITY CODE RECORD SAUDI
E CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

Ultrasonic thickness record of the
1.1
heater's components.
SAIC-F-2002 RH1 R1
Data Sheet and Safety Instruction Sheet
1.2
(SIS)
SAIC-F-2003 RH1 RH1
To be submitted 60 days prior to MCC per
1.3 Equipment Inspection Schedule SAEP-20 RH1 R1 SAEP-20, Para. 5.1.1.
Furnace Dry-Out Procedure (per Procedure shall be per Manufacturer's
1.4
Manufacturer's Recommendation)
See Remarks RH1 R1 recommendation (Refer to G.I.-2.710-6, Item 5.5c)

2.0 MATERIAL RECEIVING

Equipment Verification, Traceability and

Visual Inspection of Heater's
Components:
a) Tubes
b) Piping Assembly
c) Gaskets
d) tube supports
2.1 e) refractory SAIC-F-2004 SAIC-F-2004 W1 W1
f) Insulation
g) Structure (Heater box) & Access
h) Casing (Convection and Radiant)
I) stack
j) Forced draft Fan and Duct/breeching
k) Burners
m) valves

2.2 Storage, Handling & Preservation SAIC-F-2005 SAIC-F-2005 W1 S

Material Verification, Visual Inspection Refer to the respective SATIPs for Electrical and
2.3 and Storage/Preservation of Electrical Instruments(SATIP# P-113-01, P-515-01,
and Instrumentation components J-100-01, J-200-01, J-300-01, J-902-03)

3.0 INSTALLATION

3.1 Concrete Placement Refer to SATIP-Q-001-02

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SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
FIRED HEATERS- FIELD INSTALLATION SATIP-F-001-01 25-May-05 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
QUALITY
ITEM PROJECT PHASE & QUALITY ASSIGNMENTS
TASK / ACTIVITY PROCEDUR REMARKS
NO. ACTIVITY CODE RECORD SAUDI
E CNTRCTR
ARAMCO

Verification of Structural Supports and

3.2
foundations
SAIC-M-2006 SAIC-M-2006 H1 W1

Equipment Alignment, Elev. Check for

a) Heater box SAIC-M-2007
3.3
b) Forced Draft Fan & Driver
SAIC-M-2007
SATR-M-2002
H1 W1
c) Smoke Stack

3.4 Grouting See Remarks Refer to SATIP-Q-010-01

Installation of Structural components and

3.5 See Remarks Refer to SATIP-M-001-01
Access
Installation of Fired Heaters and
3.6
Components
SAIC-F-2006 SAIC-F-2006 H1 W1
Field Welding
Refer to
a) Heater tubes
3.7 See Remarks SAIC-F-2006 a) SATIP-W-010-01for heater tubes & heater box
b) Heater Box, frame or enclosure
b) SATIP-W-011-01 for piping
c) Piping (fuel lines)

Additional NDE requirements Refer to the following:

a) LPT on Root & cover Passes of all SAIC-F-2006 a. SATIP-NDE-LPT-01
3.8
Welds in Austenitic alloy materials
SAIC-F-2006
SATR-W-2007
H1 H1/R1 b. SAIC-F-2006, Items B2, B3 & B4 (for heater coils)
b) Stack (field welding) c. SAIC-F-2006, Item H1 (for Stack installation)

3.9 NDE PERFORMANCE See Remarks Refer to applicable NDE SATIPs

3.10 Pressure testing & Lay-up See Remarks Refer to SATIP-A-004-02

Installation of Burner control & Refer to SATIPs #-J-100-01, J-200-01, J-300-01, J-902-
3.11 See Remarks
Instrumentation 03, P-515-01

3.12 Lighting Installation See Remarks Refer to SATIP-P-123.02

3.13 Refractory Installation See Remarks Refer to SATIP-N-110-01, N-120-01or N-140-01

3.14 Fire Bricks Installation See Remarks Refer to SATIP-N-130-01

3.15 Painting/Coating See Remarks Refer to SATIP-H-002-03 & H-002-07

3.16 Insulation See Remarks Refer to SATIP-N-001-02

Page 2 of 3
SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
FIRED HEATERS- FIELD INSTALLATION SATIP-F-001-01 25-May-05 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
QUALITY
ITEM PROJECT PHASE & QUALITY ASSIGNMENTS
TASK / ACTIVITY PROCEDUR REMARKS
NO. ACTIVITY CODE RECORD SAUDI
E CNTRCTR
ARAMCO

Piping Relieving Devices - Relief Valve

3.17 See Remarks Refer to SATIP-J-600-01
Inspection

3.18 Heater Boxes Closure Inspection SAIC-F-2009 SAIC-F-2009 H1 H1

4.0 PRE-COMMISSIONING

SAIC-F-2010
4.1 Re-Instatement / Final Inspection SAIC-F-2010
SATR-A-2011
H1 S
SA-6133 Verify Contractor's SAIC-F-2010 & SATR-A-2011
4.2 Punch Listing/ Final Inspection for MCC G.I.-2.710
(FEIL)
H1 (Item 4.1) for incomplete punchlist items.

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may
1
adjust the levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
3
representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in
4
attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
W1 100% Witness Inspection/Test H2 Sample Hold Point for QC Inspection or Test RH1 100% Review and Approval of Documents
W2 Sample Witness Inspection/Test R1 100% Review of Documents RH2 Sample Review and Approval of Documents
H1 100% Hold Point for QC Inspection or Test R2 sample Review of Documents S Surveillance

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