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Locomotive Wheel Slip Control Method Based On An Unscented Kalman Filter
Locomotive Wheel Slip Control Method Based On An Unscented Kalman Filter
Locomotive Wheel Slip Control Method Based On An Unscented Kalman Filter
7, JULY 2018
Abstract—Railway traction vehicles transfer forces between The high value of the slip velocity is undesirable because it
wheels and rails through an adhesion coefficient. The adhesion increases wear of wheel and rails, and it can cause damage to
coefficient value can decrease abruptly during the train run. There-
fore, the wheels can simply gain high value of the wheels slip ve- some locomotive mechanical parts [5]. The high value of the
locity. Thus, the vehicles are equipped with slip controllers for this slip velocity occurs when the applied traction force exceeds the
case. During the past decades, many types of slip control strategies maximal force that can be transferred between wheels and rails
were developed, and the new methods are also developed today.
Some perspective methods are based on an estimation of the adhe- through the adhesion coefficient. In this case, the wheel starts
sion coefficient or an adhesion force. However, correct operation to accelerate. In this case, a slip controller or protection has to
of these methods is not guaranteed in all cases. Moreover, these react and reduce the applied force to decrease the wheel slip
methods have some weakness that can decrease their efficiency.
velocity to the acceptable value.
Therefore, a novel method based on the adhesion condition estima-
tion is presented in this paper. The adhesion condition is estimated The speed of the freight trains is typically lower than pas-
by an unscented Kalman filter. When the method is connected to senger trains. However, their weight and the required tractive
a controller, it is possible to eliminate the rising wheel slip velocity effort are higher. The high value of the required tractive effort
at its beginning and limit it to the appropriate value. The output
of the method is directly used as an input of the controller without causes that the transferred force between wheels and rail is close
any additional calculation as it is used in traditional methods. The to the maximal transferable force [6]. Any adhesion coefficient
input signal does not need any additional filtration, and the method decrease causes the increase of the slip velocity. This situation
does not require information about the actual train velocity for its
proper work. The verification of the method is done with the mea- typically occurs when the train goes uphill or during adverse
sured data that were measured on a freight train hauled by an conditions on the track surface when the adhesion coefficient
electric locomotive. This paper also presents simulation results of has low value. If the slip controller does not work correctly or
the method with a controller based on the locomotive mathematical
is not tuned properly, it delays detection of the high value of the
model.
wheel slip velocity. Thus, the tractive effort has to be decreased
Index Terms—Adhesion, unscented Kalman filter, PI control, more to eliminate the high slip velocity. The result is a decrease
rail transportation, velocity control.
of a train longitudinal velocity. Furthermore, it can cause train
delay [7] or a train jamming on the track in an adverse condi-
I. INTRODUCTION tion. The similar problem can occur during a locomotive braking
EQUIREMENTS for high force transfer between wheels using an electrodynamic brake.
R and rails are placed to modern locomotives because they
have to reach high values of a tractive effort and high-speed.
Many slip control methods have been developed to avoid
these problems. Generally, the slip control methods can be di-
However, the adhesion coefficient value limits the forces that vided into the methods that suppress the high value of the slip
can be transferred between wheels and rails. Therefore, the velocity, and the methods that try to determine the maximal
locomotive performance is limited by the adhesion [1]. Thus, adhesion [8]. Some methods that try to determine the maximal
the maximum adhesion utilisation is required [2]. However, the adhesion value are based on the wheel velocity or a wheel accel-
adhesion coefficient changes continuously during the train run eration comparison [9]. Some methods use a wheel-rail contact
[3] and [4]. This can cause that a small wheel slip velocity, which model to estimate the adhesion force [10]. Other methods eval-
is needed for the force transfer between wheels and rails, can uate a wheel-rail noise [11] or torsional vibrations that occur
change into a high wheel slip velocity or wheel spin suddenly. during the high slip velocity [12]. Methods based on sliding
mode control are also used [13]. Modern slip control meth-
Manuscript received July 25, 2017; revised January 13, 2018; accepted Febru- ods try to determine the position of the operating point on an
ary 17, 2018. Date of publication February 21, 2018; date of current version adhesion-slip characteristic or slope of the characteristic. The
July 16, 2018. The review of this paper was coordinated by Prof. J. Wang.
(Corresponding author: Petr Pichlik.) slope of the adhesion-slip characteristic can be determined from
The authors are with the Faculty of Electrical Engineering, Czech a phase shift between motor torque and its velocity [14] or by
Technical University in Prague, Prague 16627 Czech Republic (e-mail:
pichlpet@fel.cvut.cz; zdenek@fel.cvut.cz).
the derivative of the adhesion coefficient according to a deriva-
Digital Object Identifier 10.1109/TVT.2018.2808379 tive of the slip velocity. The disturbance observers [15], [16]
0018-9545 © 2018 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications standards/publications/rights/index.html for more information.
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PICHLIK AND ZDENEK: LOCOMOTIVE WHEEL SLIP CONTROL METHOD BASED ON AN UNSCENTED KALMAN FILTER 5731
and [17] are used for the adhesion coefficient or the adhesion
force estimation because these quantities cannot be measured
directly during the trains run [18]. The method described in [19]
uses a disturbance observer for the adhesion-slip characteristic
slope and a forgetting factor to cope with the noise. The adhe-
sion force can be estimated by an extended Kalman filter [20] or
unscented Kalman filter (UKF). This method is used in automo-
tive applications [21], [22] and [23] and for mobile robots [24]
applications. However, the UKF is not typically used for the
locomotive slip control. There is a difference between the slip
controller for locomotives and for automotive. The locomotives
have a lower adhesion coefficient due to the steel to steel contact
between wheels and rails and forces that are being transferred
are higher too. On the other hand, the side movements of loco- Fig. 1. An example of the adhesion-slip characteristic.
motives can be neglected due to the rail guidance although they
arise. Therefore, in the automotive have to solve both the lon-
gitudinal slip and the sideslip. Moreover, some control methods sion coefficient. The adhesion coefficient is typically described
for automotive are based on specific behaviour, e.g., a determi- as a function of the slip velocity or a slip. The slip velocity is
nation of a tire cornering stiffness coefficient [25]. defined as a difference between a wheel longitudinal velocity
The proposed slip control method is based on the UKF that is and the wheel circumference velocity, and the slip is a ratio be-
used as the estimator. The proposed slip control method elim- tween the slip velocity and the wheel longitudinal velocity. The
inates the weakness of the classical methods by estimating the wheel circumference velocity is higher than the wheel longitu-
relative adhesion force that does not require additional deriva- dinal velocity in a traction mode. An example of the dependency
tive or any other calculations. Therefore, the relative adhesion between the adhesion coefficient and a slip velocity, so-called
force can be used as the controller input directly. adhesion-slip characteristic, is depicted in Fig. 1. The character-
The rest of the paper is organised as follows. The proposed istic can be divided into a stable area and an unstable area. The
slip control method is described in Section II. The adhesion and unstable area is unstable from the electric drive point of view.
basic related terms are described at the beginning as the basis of The maximal point of the characteristic is located between the
the slip control method description. The adhesion phenomenon, areas. The shape of the adhesion-slip characteristic depends on
as well as its nonlinearity effects on the locomotive tractive many parameters like conditions of a rail surface, weather, and
effort, is introduced in part too. Next, the UKF algorithm is so forth.
described. This description is done because the filter can be im- The slip controller has to hold the operating point of the elec-
plemented in different ways [26]. A mathematical model of one tric drive in the stable area or close to the maximum point in the
wheelset is described in part III. A two-mass model and five- unstable area of the adhesion-slip characteristic. The operating
mass model are used as the mathematical models. The two-mass point moves to the unstable area of the adhesion-slip character-
model is formed by an electric drive and a wheelset mechanic. istic when the applied tractive force is higher than the maximal
The model is derived from the five-mass model that is also de- transferable force. The slip controller has to decrease the ap-
scribed in the paper. The two-mass system model for the UKF plied tractive force to return the operating point to the stable
is selected to enable implementation of the method into a digital area. Therefore, the slip controller cannot prevent the operating
signal processor. The last part of the paper contains the simu- point movement in the unstable area, but by the fast reaction,
lations that are based on the measured data and the five-mass can return the operating point to the stable area. Moreover, the
mathematical model. The method functionality is verified in fast reaction avoids the movement of the operating point far
the simulations. Moreover, the simulation results are compared to the unstable area. If the operating point oscillates around the
with the measured data, and a controller performance is shown maximal value, the slip-stick oscillations occur. The oscillations
for the five-mass mathematical model that provides sufficiently cause, e.g., a noise [27]. The slip controller should avoid the os-
accurate results. cillations. If the operating point gets to the unstable area, the slip
velocity starts to increase. The high value of the slip velocity is
II. SLIP CONTROL METHOD BACKGROUND undesirable, and the slip controller should avoid this situation.
If the high value of the slip velocity occurs, the tractive effort
A. Adhesion and Slip Control
has to be significantly decreased to reduce the slip velocity to
The proposed slip control method is based on the estimation the acceptable value.
of the adhesion. Therefore, the adhesion is described first. The The value of the adhesion force depends on the adhesion
force between wheels and rails are transmitted through an adhe- coefficient and a normal force that is applied to the wheel. The
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5732 IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY, VOL. 67, NO. 7, JULY 2018
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PICHLIK AND ZDENEK: LOCOMOTIVE WHEEL SLIP CONTROL METHOD BASED ON AN UNSCENTED KALMAN FILTER 5733
Fig. 4. The proposed slip control method block diagram and wheelset electri-
cal and mechanical part.
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5734 IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY, VOL. 67, NO. 7, JULY 2018
xk +1 = f (xk , uk ) + wk (2)
yk +1 = h(xk ) + vk (3) Fig. 6. The five-mass wheelset configuration.
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PICHLIK AND ZDENEK: LOCOMOTIVE WHEEL SLIP CONTROL METHOD BASED ON AN UNSCENTED KALMAN FILTER 5735
x = [Δϕ, ω1 , ω2 , iF ]T (4) Fig. 9. Bode plots of the five-mass model and the two-mass model.
C. Two-Mass Model Comparison With the Five-Mass Model χ0 = x̂k (+) (5)
√
A comparison between the two models was carried out ac- χi = x̂k (+) + ci · n + λ, i = 1, . . . , n (6)
cording to the poles of the models. Frequencies, which were √
χn +i = x̂k (+) − ci · n + λ, i = 1, . . . , n (7)
determined by the five-mass model and from measurement on
the locomotive, are 18 Hz and 61 Hz. The 18 Hz was determined λ
W0 = (8)
as a frequency between the motor and the wheel, and 61 Hz is n+λ
the frequency of vibration between the directly driven wheel ( ẑ ) λ
W0 = (9)
and indirectly driven wheel. The reduced model only contains n+λ
18 Hz. The difference between the five-mass model and two- (P ) λ
mass model is shown in Fig. 8. The comparison is made through W0 z z = + 1 − α2 + β (10)
n+λ
their poles. Frequencies of 18 Hz are shown for both models,
1
and 61 Hz is shown for the five-mass model only in Fig. 8. Wi = , i = 1, . . . , n (11)
2(n + 1)
The reduced two-mass model does not preserve higher fre-
quency. Therefore, its behaviour is different. The comparison 1
Wn +i = , i = 1, . . . , n (12)
of the five-mass model and the two-mass mode is also made 2(n + 1)
by a Bode plot that is shown in Fig. 9. The behaviour of the
2n +1
five-mass model and two-mass model is almost identical to the x̂k (−) = Wi · ηi (13)
frequencies up to18 Hz. The difference occurs at the frequency i=1
model. However, the frequency is not considered. Therefore, the Pxx = Wi · (ηi − x̂) · (ηi − x̂)T (14)
accuracy is almost the same in the considered frequency range. i=1
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5736 IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY, VOL. 67, NO. 7, JULY 2018
2n +1
( ẑ )
ẑ = W0 · ξ0 + Wi · ξi (15)
i=1
(P z z )
Pz z = W0 · (ξ0 − ẑ) · (ξ0 − ẑ)T
2n +1
+ Wi · (ξi − ẑ) · (ξi − ẑ)T (16)
i=1
2n +1
Pxz = Wi · (ηi − x̂k (−)) · (ξi − ẑk )T (17)
i=1
Pxz
Kk = (18)
Pz z + R k
x̂k (+) = x̂k (−) + Kk · (zk + ẑk ) (19)
Pk (−) = Pxx + Qk (20)
Fig. 10. Example of the measured data–one wheelset velocity, train velocity,
Where χ is a sigma point matrix, x̂ is a state estimation Pk is and, the wheelset tractive effort.
an error covariance matrix, λ, α, β and κ are scaling parameters,
Wi are weights of χi , ẑ is an output estimation Pzz is a prior
output error covariance matrix, Pxz is an output error covariance A. Simulation Results Based on the Measured Data
matrix, Pxx is a prior error covariance matrix, Kk is the Kalman The data were measured on the Škoda 93E electric locomo-
gain, Rk is a measurement noise covariance matrix, Qk is a tive during a freight train hauling. During measurement were
process noise covariance matrix, and zk is a measured system measured wheelset velocity, a tractive effort and a train veloc-
output. An a-posteriori estimation is marked by a (+) symbol, ity. The wheelset velocity and the tractive effort were measured
and an a-priori estimation is marked by a (–) symbol. by a locomotive computer, and the train velocity was measured
The scaling parameter λ that is defined as: by a GPS. The wheelset velocity was measured on one wheel.
The wheelset velocity is considered the same as the wheel ve-
λ = α2 · κ + n · (1 + α2 ) (22) locity because a shaft connects the wheels on the wheelset. An
example of the measured data is shown in Fig. 10. A high slip
Where a scaling parameter α describes a range of sigma points velocity value is depicted in Fig. 10. The slip velocity value
around x̂, β contains information on the distribution of x, it has is 1.65 m·s−1 , and the duration time is 1.5 seconds. The lo-
value 2 [34], and κ is another scaling parameter, and it is usually comotive is equipped with a re-adhesion controller that reacts
set to zero, but its value can be negative [26]. and decreases the tractive effort. The tractive effort decreasing
The ci are columns of a Cholesky factor calculated from suppresses the high value of the slip velocity. The train veloc-
the matrix Pxx . The matrix Pxx has to be positive definitive ity decreases as a side effect of the tractive effort decreasing.
to be possible calculate the factor. If the matrix is not pos- The re-adhesion controller reaction occurs 0.6 seconds after the
itive definite, the calculation fails. Therefore, a prejudgment high value of the slip velocity appearance. This response is typi-
of the UKF algorithm divergence can be used to prevent the cal for obsolete re-adhesion controllers. Modern slip controllers
situation [23]. should detect and suppress the high value of the slip velocity at
its beginning.
The simulations based on the measured data, with the UKF,
V. EXPERIMENTAL RESULTS
were done offline. The UKF simulation results are shown in
Verification of the method functionality was done with the Fig. 11. The measured wheelset velocity, calculated wheel ve-
measured data and mathematical model. The measured data are locity, calculated motor velocity, and estimated relative adhesion
used for the proposed method functionality verification. The force are shown in the Fig. 11. UKF calculates the calculated
mathematical model is used for the slip controller verification. motor and wheel velocities. The motor velocity is recalculated
Results provided by the mathematical model are compared with to the wheel velocity. The measured wheelset velocity is used
the measured data. This comparison is made to ensure that the as the UKF input. The motor velocity is the only estimation
model is working correctly and to prove that the five-mass math- because the velocity cannot be measured and the velocity is un-
ematical model provides sufficiently accurate results. observable. There is a time shift between the calculated wheel
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PICHLIK AND ZDENEK: LOCOMOTIVE WHEEL SLIP CONTROL METHOD BASED ON AN UNSCENTED KALMAN FILTER 5737
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5738 IEEE TRANSACTIONS ON VEHICULAR TECHNOLOGY, VOL. 67, NO. 7, JULY 2018
VI. CONCLUSION
The novel method for locomotive wheel slip control is de-
scribed in the paper. The method is based on the UKF that is
used as the estimator that estimates the relative adhesion force
that is used as the PI controller input that limits the applied
tractive effort to avoid the high value of a wheel slip velocity
creation. The proposed method can cope with some weakness
of traditional methods that are based on the derivative of the
adhesion force or coefficient according to a slip velocity. The
adhesion phenomenon, the used UKF algorithm, and the pro-
posed method are described in the paper. The wheelset model
and simulations are also described in the paper. The UKF uses
a two-mass wheelset model. The model was derived from the
five-mass model that describes the wheelset more precisely, but
the model contains some unobservable parts that are redundant
Fig. 14. Controller simulation results. for the real-time control. The precision of the models is almost
and the point indicates the maximal value of the adhesion-slip identical in the used range. The two-mass model is used due
characteristic. The relative adhesion force starts decreasing. The to lower computational complexity. The two-mass model is de-
slip velocity starts rising and the operating point steps over the signed, so the mechanical frequency between motor and wheel
maximal value point and get to the area C1 . After a re-adhesion is maintained. The detection method functionality was verified
controller reaction, the slip velocity starts decreasing, estimated with the measured data and on the mathematical model. The
force reaches its minimal negative value, and operating point measured data were used for mathematical model verification.
starts returning to the maximal value of the adhesion-slip char- After that, the simulation based on the mathematical model was
acteristic. The operating point is in the area C2 . The relative done. Simulations based on the mathematical model can pro-
adhesion force starts rising. When the operating point reaches vide very similar results as the offline calculation based on the
the point B2 , which lies on the maximal point of the adhesion- measured data. The proposed method can detect the adhesion
slip characteristic, the estimated adhesion reaches its zero value. conditions change at its beginning, and thus the high value of
After that, the operating point returns to the stable area A. the slip velocity can be eliminated in its beginning.
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PICHLIK AND ZDENEK: LOCOMOTIVE WHEEL SLIP CONTROL METHOD BASED ON AN UNSCENTED KALMAN FILTER 5739
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