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JOURNAL OF

COMPOSITE
Article M AT E R I A L S
Journal of Composite Materials
0(0) 1–8
! The Author(s) 2018
PLA-coated sisal fibre-reinforced Reprints and permissions:
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polyester composite: Water absorption, DOI: 10.1177/0021998318780227
journals.sagepub.com/home/jcm
static and dynamic mechanical properties

MK Gupta and Rohit Singh

Abstract
In the present work, a novel physical treatment (PLA coating) of sisal fibres and its influence on the water absorption,
static and dynamic mechanical properties of its composites has been presented. The treated sisal fibres were used
consisted of alkali treatment and PLA coating to fabricate its polyester-based composites by hand lay-up technique
keeping constant fibres content as 20 wt.% . Water absorption analysis was carried out in terms of water uptake (%), and
sorption, diffusion and permeability coefficient. In addition, static properties were examined in terms of tensile, flexural
and impact test, and dynamic mechanical analysis was performed in terms of storage modulus ðE0 Þ, loss modulus ðE00 Þ,
damping ðTanÞ and glass transition temperature ðTg Þ. It was reported that the PLA-coated sisal composites showed the
best performance in water absorption, mechanical and dynamic mechanical properties than pure sisal and alkali-treated
sisal composites. There were 33%, 49%, 48%, and 27% improvement in water resistance, tensile strength, flexural
strength and impact strength, respectively, of PLA-coated sisal composites as compared to that of pure sisal composite.

Keywords
Sisal composite, PLA coating, water absorption properties, mechanical properties, dynamic mechanical properties

exhibited better mechanical and thermal properties.


Introduction El-Abbassi et al.16 studied the effect of alkali treatment
In the last 30 years, tremendous interest has been on mechanical properties of alfa fibre-reinforced poly-
shown in natural fibres by the researchers to develop propylene composite and obtained that the mechanical
its polymer-based composites owing to its benefits such properties of alfa composites were found to increase
as abundant, low cost, low density, and high specific after the alkali treatments. Gupta and Gond17 investi-
strength and modulus.1–5 Moreover, these fibres also gated the effect of concentrations of alkali treatment on
offer advantages such as less wear and tear, recyclability, the mechanical and dynamic mechanical properties of
non-corrosiveness and biodegradability.6–10 However, polyester-based hemp composites. It was concluded
these fibres have some disadvantages also such as that the mechanical and dynamic mechanical properties
higher water absorption, lower strength and poor com- were enhanced due to the alkali treatment up to 5%
patibility.11–14 Therefore, researchers have challenges to and then declined.
minimize these disadvantages of natural fibres. A new approach, using of coated fibres, was used
Many attempts have been carried out to improve the by a few researchers to improve the fibres–matrix inter-
interfacial adhesion between natural fibres and polymer facial adhesion. Rodriguez and Francucci18 examined
matrix by various chemical treatments. The main effect the effect of reinforcement of PHB-coated jute fibres
of these chemical treatments is to decrease the surface into vinyl ester polymer matrix. It was reported that
polarity of the natural fibres in order to increase the PHB-coated composites gave the best performance
the interfacial adhesion with polymer matrix.
Arthanarieswaran et al.15 examined the effect of alkali Department of Mechanical Engineering, Motilal Nehru National Institute
treatment on mechanical and thermal properties of of Technology Allahabad, Allahabad, India
epoxy-based acacia leucophoea fibre-reinforced com-
Corresponding author:
posite. They prepared the composites by hand lay-up MK Gupta, Motilal Nehru National Institute of Technology Allahabad,
method using 5% NaOH-treated fibres. It was observed Allahabad-211004, India.
that the composites embedded with treated fibres Email: mkgupta@mnnit.ac.in; mnnit.manoj@gmail.com
2 Journal of Composite Materials 0(0)

in terms of decrease in water absorption properties and


Alkali treatment
increase in mechanical properties. Foruzanmehr et al.19 The sisal fibres were immersed in 5% NaOH solution at
reported the study on effect of tunable amphiphilic 30 C for 30 min. The fibres were then washed several
nano-TiO2 coating on flax fibres and observed that times with distilled water followed by immersion of
the coating had significantly enhanced the mechanical these fibres in very dilute HCl solution in order to
properties. Du et al.20 investigated the tensile and flex- remove the NaOH adhering from the surface of the
ural properties of graphene oxide (GO) coated-glass fibres. Finally, the fibres were again washed several
fibre-reinforced polyethersulfone composites and times with distilled water and then dried in a hot air
found an improvement in these properties due to the oven maintained at 70 C for 24 h.
enhanced interfacial adhesion between fibres and
matrix because of the GO coating.
PLA coating of fibres
Many efforts had been already made to overcome
the limitations of polymer-based natural fibres compos- Initially, PLA pellets were immerged into the chloro-
ites. In the present investigation, a new approach of form solution for 8 h. Subsequently, the solution was
physical treatment as using of PLA-coated fibres has stirred manually and heated to 60 C to make sure the
been presented. PLA-coated sisal fibres were incorpo- uniform dispersion of PLA into chloroform solution.
rated into the polyester resin to make the composites. After making PLA solvent, sisal fibres were dipped and
PLA was used to make reinforcement complete bio- then taken out after 5 min soaking time. Finally, coated
degradable, as PLA is itself biodegradable. PLA has fibres were dried at room temperature for 24 h and then
good mechanical properties and ease in processing, finally dried at 40 C for 6 h in a hot air oven.
and can be obtained from the fermentation of potato,
sugar beet, corn and other agricultural materials.
Treated and untreated sisal composites were prepared
Fabrication method
using the hand lay-up technique followed by static com- Initially, PLA-coated sisal fibres were cut into 10 mm
pression in order to study its water absorption, mech- size, and then reinforced into unsaturated polyester
anical and dynamic mechanical properties. resin for fabrication of the composites. The composites
were fabricated by the hand lay-up technique followed
by the static compression keeping constant 20 wt.% of
Materials and methods sisal fibres content in each composite. Polyester resin
was mixed with hardener to prepare the matrix. The
Materials mixture was stirred thoroughly to ensure consistent
Sisal fibres were purchased from Uttarakhand Bamboo mixing. A stainless steel mould having dimensions of
and Fibre Development Board, Dehradun, India. 300 mm  200 mm  3 mm was used to make the 3 mm
Unsaturated polyester resin and its hardener were pur- thickness of laminates. Silicon spray was used to facili-
chased from the Technopal Polychem Private Limited, tate the easy removal of the composites from the mould
New Delhi, India. The physical and mechanical proper- after curing. The cast of each composite was cured
ties, and chemical composition of sisal fibre are given in under a load of 50 kg for 24 h before it was removed
Table 1.21 from the mould. Specimens were cut in proper dimen-
sions as per ASTM standard using a diamond cutter
subjected to analysis of water absorption, static and
Table 1. Physical and mechanical properties, and chemical
dynamic mechanical properties. The notations of pre-
composition of sisal fibre.
pared composites are given in Table 2.
Properties Values
3
Density (g/m ) 1.5 Water absorption behaviour
Diameter (mm) 50–200
Water absorption behaviour of sisal composites was
Elongation at break (%) 2–2.5 investigated according to ASTM D 570. The specimens
Tensile strength (MPa) 511–700 were immerged in the distilled water at 30 C to study
Young’s modulus (GPa) 9.4–22 the kinetics of water absorption behaviour. The sam-
Cellulose (%) 65 ples were taken out periodically and weighed immedi-
Lignin (%) 9.9 ately, after wiping off the water particles from the
Microfibrillar angle 22 surface of the specimen using a dry and clean cotton
Wax (%) 2% cloth. The weight of the sample before and after
Hemi-cellulose (%) 22 absorption was found out using an electronic balance
with an accuracy of 104 g. The percentage of water
Gupta and Singh 3

Table 2. Notations of treated and untreated sisal composites.

Symbol Composites Wt.% (sisal fibres/polyester) Wt.% (treatment)

SC Untreated sisal fibre-reinforced polyester composite S20/P80 0


SC (NaOH) NaOH-treated sisal fibre-reinforced polyester composite S20/P80 5 (NaOH)
SC(PLA) PLA-coated sisal fibre-reinforced polyester composite S20/P80 5 (PLA)

absorption was calculated using the following


Flexural test
equation22
Flexural test of the composite was carried out using a
w2  w1 three point bending test on Tinius Olsen H10 K-L
Water absorptionð%Þ ¼  100 ð1Þ
w1 (Bi-axial testing machine). Samples for the flexural
test were prepared in dimensions of 80 mm 
where w1 ¼ weight before soaking into water (g) and 12.7 mm  3 mm as per ASTM D790. The flexural
W2 ¼ weight after soaking into water (g). test was carried out at room temperature with the cross-
At several periods of time, the water absorption (%) head speed of 2 mm/min. Flexural strength and flexural
was calculated and then plotted against square root of modulus were calculated as follows
immersion time to calculate the diffusion coefficient.
Diffusion coefficient is calculated from the slope of 3FL mL3
Flexural strength ¼ and Flexural modulus ¼
curve between water absorption (%) and square root 2bd 2 4bd 3
of immersion time using the following equation22 ð5Þ

 2 2  where F is the ultimate failure load (N), L is the span


t m
Diffusion coefficient ðDÞ ¼  2
ð2Þ length (mm), b and d are the width and thickness of
16W1 specimen in (mm), respectively, and m is the slope of the
tangent to initial line portion of the load–displacement
where m is the slope of linear portion of the sorption curve. Five specimens of each composite were tested
curve and t is the initial sample thickness in (mm). and their average values and standard deviations are
In addition, sorption coefficients that are related to reported.
the equilibrium sorption was calculated as follows
Impact test
Sorption coefficient S ¼ W1 =Wt ð3Þ
Izod impact test of composite samples was performed
on Tinius Olsen Impact 104 machine. Samples for the
where W1 and Wt are percentage of water uptake at impact test were prepared in dimensions of 65 mm 
saturation stage and at time t. 12.7 mm  3 mm with 2.5 mm notch thickness as per
The permeability coefficient that is net effect of ASTM D 256. Five specimens of each composite were
sorption and diffusion coefficient was calculated as tested and their average values and standard deviations
follows22 are reported.

Permeability coefficient P ¼ D  S ð4Þ


Dynamic mechanical analysis
The dynamic mechanical properties of sisal composites
were studied using the dynamic mechanical analyser
Tensile test (Seiko instruments DMA 6100). The dynamic mechan-
Tensile test of the composite samples was performed on ical properties were carried out using three point bend-
Tinius Olsen H 10 K-L (Bi-axial testing machine) with a ing test as a function of temperature. The laminates
crosshead speed of 2 mm/min. Tests were conducted were cut into samples with dimensions of 50 mm 
according to ASTM D638 with dimensions of 13 mm  3 mm as per ASTM D 5023. Experiments
165 mm  20 mm  3 mm. Five specimens of each com- were carried out at 5 Hz frequency within the tempera-
posite were tested and their average values and stand- ture range of 30–200 C in order to study E0 , E00 , Tan
ard deviations are reported. and Tg .
4 Journal of Composite Materials 0(0)

Results and discussion water absorption when compared with SC. The max-
imum value of water absorption at saturation stage was
Water absorption behaviour found for SC followed by SC(NaOH) and SC(PLA).
Natural fibres show the tendency of water absorption The maximum water absorption of SC may be due to
when immersed into water. It occurs because of its the hydrophilic nature of sisal fibres due to the presence
hydrophilic nature due to the presence of hydroxyl of hydroxyl groups. Alkali-treated sisal composite has
group. In case of natural fibre-reinforced polymer com- the better water absorption resistance than SC. This
posites, water absorption behaviour depends upon dif- happening could be due to the removal of hemicellu-
fusion of water molecules into micro gaps of polymer loses and lignin from the surface of fibres due to alkali
chain and interface between fibres and matrix. treatment.24–26 Moreover, it was also confirmed that
Moreover, it also depends upon propagation of micro the hydrophilic nature of natural fibres turn into hydro-
cracks due to the swelling of fibres.23 phobic nature by the alkali treatments as results
The water absorption (%) of pure sisal composite decrease in water absorption behaviour.27 SC(PLA)
(SC), alkali-treated sisal composites SC(NaOH) and has the best resistance to water absorption than those
PLA-treated sisal composites SC(PLA) is plotted of the composites SC and SC(NaOH) as PLA coating
against the square root of time as shown in Figure 1. keeps sisal fibres isolated from the water being
It can be seen that the initial rate of water absorption absorbed which results in decreased water absorption.
was linear for all the three composites. After extending Furthermore, diffusion coefficient, sorption coeffi-
the immersion time, percentage of water absorption cient and permeability coefficient were also investigated
slows down and then approaches to saturation stages. for treated and untreated sisal composites, and these
Therefore, for all sisal composites, behaviour of water results are summarized in Table 3. Diffusion coefficients
absorption could be considered as Fickian diffusion were found in linear relationship with water uptake by
process. It was observed that both treatments (alkali composites. The lowest value of diffusion coefficient
and PLA coating) were effective in decreasing the was observed for SC(PLA) followed by SC(NaOH)
and SC. The SC(PLA) has the lowest value of diffusion
coefficient because of the minimum voids present in
7 composites that results in higher resistance to diffusion
SC(PLA)
of water molecules into these voids. Permeability coef-
6 SC(NaOH) ficient followed the same trend like diffusion coefficient.
SC But sorption coefficient followed the reverse trend of
5
Water absorpon (%)

diffusion coefficient and permeability coefficient. The


4
higher value of sorption coefficient was seen for
SC(PLA) followed by SC and SC(NaOH).
3

2
Tensile properties
Tensile strength and tensile modulus of untreated and
1 treated sisal composites are given in Table 4, and cor-
responding data are plotted in Figure 2. It was observed
0
0 200 400 600 800 1000 1200
that both treated sisal composites have higher values of
Square root of me (√sec)
tensile strength and tensile modulus than untreated sisal
composites. The tensile strength and tensile modulus of
Figure 1. Water absorption (%) versus square root of time SC(NaOH) were observed to be 34.57 MPa and
graph of treated and untreated sisal composites. 2.11 GPa, respectively, which are 40% and 49%,

Table 3. Sorption, diffusion and permeability coefficient of treated and untreated sisal composites.

Percentages of Diffusion Permeability


water uptake at Sorption coefficient D coefficient P
Composites saturation stage coefficient S (mm2/s) (mm2/s)

SC 5.66 3.25 3.863E-6 1.256E-5


SC (NaOH) 4.74 3 4.542E-6 1.362E-5
SC (PLA) 3.8 4.75 1.778E-6 8.525E-6
Gupta and Singh 5

Table 4. Mechanical properties of treated and untreated sisal composites.

Tensile Tensile Flexural Flexural Impact


Composites strength (MPa) modulus (GPa) strength (MPa) modulus (GPa) Strength (kJ/m2)

SC 24.71  1.67 1.42  0.08 55.12  3.31 2.24  0.17 20.22  1.47
SC (NaOH) 34.57  2.01 2.11  0.07 72.70  4.45 3.52  0.20 23.55  1.98
SC (PLA) 36.78  2.21 2.32  0.15 81.33  5.45 3.67  0.22 25.75  2.01

40 3 100 5
90
80 4

Flexural strength (MPa)

Flexural modulus (GPa)


30
Tensile strength (MPa)

Tensile modulus (GPa)


70
2
60 3

20 50
40 2
1 30
10 20 Flexural strength 1
Tensile Strength
10 Flexural modulus
Tensile Modulus
0 0
0 0 SC SC (NaOH) SC(PLA)
SC SC (NaOH) SC(PLA)
Figure 3. Flexural strength and flexural modulus of treated and
Figure 2. Tensile strength and tensile modulus of treated and
untreated sisal composites.
untreated sisal composites.

respectively, higher than SC. A similar type of result as 30


improvement in tensile properties due to the alkali
treatment had been already reported in the past litera- 25
ture.28–30 The improved tensile properties in alkali-trea-
(kJ/mm2)

ted composite may be due to the increase in surface 20


roughness of fibres by removal of hemicelluloses and
Impact strength

lignin results improved interfacial adhesion between 15


fibres and matrix. Furthermore, it can be also observed
that SC(PLA) exhibits better performance in terms of
10
tensile strength and tensile modulus than those of com-
posites SC(NaOH) and SC. PLA-coated composite
5
SC(PLA) has the maximum tensile strength
Impact strength
(36.78 MPa) and tensile modulus (2.72 GPa), which
are 6% and 10%, respectively, higher than that of 0
SC SC (NaOH) SC(PLA)
SC(NaOH). The maximum values of tensile strength
and tensile modulus possess by SC(PLA) can be Figure 4. Impact strength of treated and untreated sisal
explained, as natural fibre-reinforced polymer compos- composites.
ites have poor interfacial adhesion due to the
interaction of polar natural fibres and non-polar poly-
mer matrix.13 After coating of polymers on natural corresponding data are plotted in Figure 3. A similar
fibres, they partially behaves like non polar and pro- trend like tensile test was noticed for flexural tests in
vides better interfacial adhesion between fibres terms of strength and modulus. It was observed that
and polymeric matrix as results increase in tensile both treated sisal composites have the higher values
properties. of flexural strength and flexural modulus than that of
the untreated sisal composites, which shows a positive
effect of treatments. The flexural strength and flexural
Flexural properties
modulus of SC(NaOH) were observed to be 72.70 MPa
Table 4 shows the flexural strength and flexural modu- and 3.52 GPa, respectively, which are 32% and 57%,
lus of untreated and treated sisal composites, and respectively, higher than that of SC. This could be
6 Journal of Composite Materials 0(0)

because of improved wet ability and better interfacial 5 Hz frequency. It was interesting to notice that both
bonding between fibres and matrix.29 In addition, it can treated sisal composites have the higher values of stor-
be also observed that coated composites exhibited age modulus than untreated sisal composites in glassy
better flexural performance than alkali-treated compos- region. The maximum value of storage modulus found
ite as well as untreated sisal composite. The flexural for PLA-coated sisal composite SC(PLA) was followed
strength and flexural modulus of SC(PLA) were by SC(NaOH) and SC. In all cases, the storage modu-
observed to be 81.33 MPa and 3.67 GPa, respectively, lus of the composites was found to be decreased as the
which are 12% and 4%, respectively, higher than that temperature increased, probably due to the loss in stiff-
of SC(NaOH) . ness of fibres.32 Similar types of results were earlier
reported by many researchers.9,33–35 In transition
region, there was a gradual fall in the value of E0
Impact properties
when temperature was increased as shown in
Table 4 shows the impact strength of untreated and Figure 5. In the rubbery region, SC(PLA) has the high-
treated sisal composites, and corresponding data are est value of storage modulus followed by SC(NaOH)
plotted in Figure 4. Similar trend like tensile and flex- and SC. This might be due to the increase in stiffness of
ural test was found for the impact test also. In case of fibres due to PLA coating.
impact test, it was also observed that both treated sisal
composites have the higher values of impact strength
than untreated sisal composites. The impact strength
Loss modulus
of SC(NaOH) was observed to be 23.55 kJ/mm2 Loss modulus represents the viscous response of the
which is 16% higher than that of SC. The composite materials. The peak of loss modulus curve of polymer
SC(PLA) has the highest value of impact strength material is known as dynamic glass transition tempera-
(25.75 kJ/mm2), which is more than 9% and 27% ture. The glass transition temperature can be obtained
than those of composites SC(NaOH) and SC, respect- from the peak of either E00 or Tan curve. The variation
ively. The reason may be due to the enhancement in of the loss modulus as a function of temperature at 5 Hz
stiffness of fibres, and adhesion between fibres and frequency is shown in Figure 6. On increasing the tem-
matrix by PLA coating that increases the capability perature, the value of E00 was found to be increased up
of sisal composites to absorb more energy as well as to glass transition temperature and then decreased. The
to resist crack transmission. increase in peaks of loss modulus follows the order:
SC(PLA) > SC(NaOH) > SC. From the loss modulus
curve, the higher value of Tg was found for the com-
Storage modulus posite SC(PLA) due to the incorporation of PLA-
Storage modulus gives an estimate of temperature- coated sisal fibres which caused decrease in the mobility
dependant stiffness behaviour and load-bearing cap- of polyester resin. The values of glass transition tem-
ability of the composite material.31 Figure 5 shows peratures for sisal composites obtained from the peak
the variation of the storage modulus of untreated and of loss modulus curve are given in Table 5.
treated sisal composites as a function of temperature at

1200 140
SC(PLA)
SC(PLA)
1000 SC(NaOH) 120
Storage modulus (MPa)

SC(NaOH)
Loss modulus (MPa)

SC 100
800 SC
80
600
60
400
40
200 20

0 0
30 80 130 180 30 80 130 180
Temperature (°C) Temperature (°C)

Figure 5. Variation in storage modulus with temperature of Figure 6. Variation in loss modulus with temperature of
treated and untreated sisal composites. treated and untreated sisal composites.
Gupta and Singh 7

0.4 obtained from the present study, the following conclu-


SC(PLA)
0.35 sions can be drawn:
SC(NaOH)
0.3
SC . Both treatments (alkali and PLA coating) showed
0.25 better performance in terms of water absorption
Tanδ

0.2 resistance, and mechanical and dynamic mechanical


0.15 properties as compared to untreated sisal composite.
. PLA-coated sisal composite had the best mechanical
0.1
performance than those of alkali-treated composite
0.05 and pure sisal composite.
0 . The maximum water absorption resistance was
30 50 70 90 110 130 150 shown by PLA-coated sisal composite followed by
Temperature (°C) alkali-treated sisal composite and pure sisal
composite.
Figure 7. Variation in Tan d with temperature of treated and . Dynamic mechanical properties such as storage
untreated sisal composites. modulus, loss modulus and glass transition tempera-
ture were shown maximum by PLA-coated sisal
composite.
Table 5. The values of peak heights and Tg from loss modulus
and tan delta curve.
Declaration of Conflicting Interests
Peak height Tgð CÞ The author(s) declared no potential conflicts of interest with
of loss Peak height from loss Tgð CÞ respect to the research, authorship, and/or publication of this
modulus of tan modulus from tan article
Composites Curve (MPa) delta curve curve delta curve

SC 100.64 0.357 68.86 82.78 Funding


SC (NaOH) 104.50 0.278 64.81 85.73 The author(s) disclosed receipt of the following financial sup-
SC (PLA) 123.80 0.297 72.25 89.18 port for the research, authorship, and/or publication of this
article: The authors would like to thank the Head of
Mechanical Engineering Department of Motilal Nehru
National Institute of Technology Allahabad-India for their
Damping support in allowing them to perform the tests in Materials
Characterization Lab. The study is supported by Cumulative
Damping or Tan is the ratio of the loss modulus to the Professional Development Allowances (CPDA) and R & C
storage modulus. It depends upon fibre–matrix adhe- fund for teachers of Motilal Nehru National Institute of
sion, and strength and stiffness of fibres.6 Weak fibre– Technology Allahabad-India.
matrix adhesion shows the higher value of Tan and
vice-versa.6 The effect of Tan on sisal composites as References
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