Professional Documents
Culture Documents
Internal Assessment Test 2
Internal Assessment Test 2
7 Determine the actual dimensions to be provided for a shaft and hole of 80mm 8
size for H8e9 type clearance fit size. Value of fundamental deviation for “e”
type shaft is −11D0.41.Also design the GO and NOGO gauge as per the British
system in which the same workshop and inspection gauges are used.
8 a. Derive an expression for the three wire method. 5
b. What are the important characteristics of dial indicator? 3
9 Explain with neat sketch the method of measuring minor diameter of screw 8
thread.
10 Write short notes on (i) Ring gauge (ii) Snap gauge 8
Clearance fit is arises at the Diameter of the shaft is smaller then the hole.
The minimum diameter of hole is grater then large diameter of the shaft.
Maximum Clearance: It is the difference between the maximum size of hole and minimum size
of shaft.
Minimum clearance : It is the difference between the maximum size of shaft and minimum size
of the hole.
Transition fit:
The transition fit is obtained. when the diameter of the largest hole is grater then diameter of the
smallest hole.
Wringing Fit
Push fit
Wringing fit: It is provides either zero interference or clearance.Wringing fit is used where parts
can be replaced with out difficulty during minor repairs.
Push fit:The push fit is characterized by it is clearance.It is used for parts,that must be
dissembled for during operations of a machine
The interference type of fit the minimum allowable diameter of the shaft is larger then the
maximum permissible diameter of the hole as the diameter of the shaft is larger then the diameter
of hole.
o Force fit
o Tight fit
o Heavy Force and shrink fit
3.a Explain with neat sketch the significance of hole basis and shaft basis system
Ans: A unilateral tolerance exists when a target dimension is given along with a tolerance that
allows variation to occur in only one direction.
A bilateral tolerance exists if the variation from a target dimension is shown occurring in both
the positive and negative directions
4. Classify comparators on the basis of working principle and explain with neat sketch any
one of them
Ans. 1.Mechanical Comparator: It works on gears pinions, linkages, levers, springs etc.
2. Pneumatic Comparator: Pneumatic comparator works by using high pressure air, valves,back
pressure etc.
3. Optical Comparator: Optical comparator works by using lens, mirrors, light source etc.
6. Combined Comparator: The combination of any two of the above types can give the best
result
• . Pneumatic Comparators
• (Solex Gauge):
• Principle:
• It works on the principle of pressure difference generated by the air flow. Air is supplied
at constant pressure through the orifice and the air escapes in the form of jets through a
restricted space which exerts a back pressure. The variation in the back pressure is then
used to find the dimensions of a component.
• 1. Rotatable table
• 3. Projection screen
• 4. Objective lens
• 5. Measuring stage
• 6. Ocular
• 7. Micrometers
• 8. Prism.
• A tool maker microscope is a type of a multi functional device that is primarily used for
measuring tools and apparatus. These microscopes are widely used and commonly seen
inside machine and tools manufacturing industries and factories. These microscopes are
also inside electronics production houses and in aeronautic parts factories.
i= 1.308 microns
=25i=25×1.3=32.5 microns
For H hole,F.D is 0
Shaft limits,25.000-0.065=24.935mm
25-(0.65+0.052)=24.883mm
Tolerance=24.935-24.883=0.052mm
Ans: Ideal conditions would call for parts without any kind of dimensional variation,but in actual
practice it is impossible due to following reasons:
b) production machines themselves have some inherent inaccuraciesbuilt into them and have
limitation to produce perfect parts.
7. Determine the actual dimensions to be provided for a shaft and hole of 80mm size for H 8-
e9 type clearance fit size. Value of fundamental deviation for “e” type shaft is −11D0.41.Also
design the GO and NOGO gauge as per the British system in which the same workshop
and inspection gauges are used.
• . It should give trouble free and dependable readings over a long period.
• 2. The pressure required on measuring head to obtain zero reading must remain constant
• 3. The pointer should indicate the direction of movement of the measuring plunger.
• 4. The accuracy of the readings should be within close limits of the various sizes and
ranges
• 5. The movement of the measuring plunger should be in either direction without affecting
the accuracy.
9. Explain with neat sketch the method of measuring minor diameter of screw thread.