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Tips On Kiln Operation
Tips On Kiln Operation
pl find below
some very important tips during kiln operation.
It is requested to use these tips during operation:
Hi everyone!
Anyone can tell me how to operate the rawmill without the hot gas generator. Our plan have a rawmill
without hot gas generator. The heat sourse is from the kiln, but at initial we just use the heat when heat the
kiln. So the heat sourse from heating the kiln is enough for operate the rawmill? and if increase the heat
sourse from increasing the fuel firing in Calciner is affect to refractory of the suspension preheater
It has been observed that normally hot gas generator is used for
initial start up of the new kiln when raw mill must be started
before the kiln. In such cases, precalciner can be used as hot gas
generator even before the kiln light up without any problem. But
please remember that this arrangement is only for those plants who
intend to maintain at least 50% stock of raw meal in silo during
operation. If raw meal silo level is often taken to below 50%
level at the time of kiln shut down and raw mill capacity just
meets the required kiln feed rate then it is better to have a hot
gas generator to ensure regular supply of raw meal at start up of
kiln
my coal ball mill is 2.5 *4m with 10 tph having coal with 7 % input moisture & 1 % output
moisture.
i want to calculate the amount of coal fired into the furnace to get grind the coal.
sending you two excel sheet ( pasted ) . Please send me your mill's details as shown below ( in Bold ) to get full report.
Vikpro
Heat Balanc
Mill Dia 2.2
Mill Length 12
Mill Capacity 18
Gypsum % 4
Clinker input 17.28
Gypsum input 0.72
Power input, Mill 2436
Power input, Motor 600
Clinker Temp. ( Tk ) 15
Gypsum Temp. ( Tg) 15
Cement Temp. ( Tc) 95
Temp. of Air ( TL ) 15
Temp. of Water ( Tw ) 15
Mill Ventilation temp Avg. 45
Normal H2O vapour in Dry Air 0.2
Mill surface Temp 40
Mill Surface Area 90.5
Total Heat In
Heat entering Mill with Clinker 49248
Heat entering Mill with Gypsum 2797.2
Heat entering Mill with Air. 4.665
Heat entering Mill with Motor. 2094960
Total Heat entering Mill 2147005
Total Heat O
Heat leaving With H2O Vapour
Heat leaving with Air. 304367.9
Heat leaving with Cement 324900
Heat leaving through mill Surface 9854.108
Total Heat leaving Mill only 379196.9
Total amount of Air in Mill 10301.84
Air per ton of Cement 572.32
Total amount of Water in Mill 2431.23
Amount of Water. lit/ ton cement 135.07
water Vapour / Kg Air 0.24
With determined air Volume, and
without water injection, the Cement
Temp. would be ……
Dear Mr. Rajesh,
sending you two excel sheet ( pasted ) . Please send me your mill's details as shown below ( in Bold ) to get full report.
Vikpro
sending you two excel sheet ( pasted ) . Please send me your mill's details as shown below ( in Bold ) to get full report.
Vikpro
The picture below shows what a typical answer to your question might be. (never trust any model !)
For this calculation, I made some assumptions that might not be suitable for your application (specially
concerning safety):
- coal with Low Heat Value of 25.9 GJ/t (wet basis 1% moisture)
- coal analysis CHONS-Ash = { 66%, 5%, 5% , 1.5%, 1%, 20.5%}
- recirculation of 70% of the hot gases
- mill power consumption of 400 kW, fan power consumption of 40 kW