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Chemetron Manual FM 200 Flow Calc
Chemetron Manual FM 200 Flow Calc
ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
For use with Chemetron FM-200 Flow Calculation Program CHEM-200
Contents
LIST OF ILLUSTRATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
REVISION PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
GENERAL COMMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Agent Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 The Piping System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 The Discharge Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 FLOW CALCULATIONS 12
APPENDIX 53
Example 1 ............................................................. 54
Example 2 ............................................................. 61
Example 3 ............................................................. 67
Example 4 ............................................................. 73
Example 5 ............................................................. 79
Example 6 ............................................................. 85
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LIST OF ILLUSTRATIONS
FIGURE NUMBER DESCRIPTION OF ILLUSTRATION PAGE NO.
1.2.4.1A Graph: FM-200 Calculated cylinder Pressure vs.
Percent of Agent Supply Discharged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2.4.1B Graph: FM-200 Cylinder Discharge Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.2 Graph: FM-200 Pipiline Densities vs. Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.3 Graph: FM-200 Agent Temperature vs. Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3.7A Graph: Sample Bull Head Tee Test - No Correction for
Mechanical Separation Effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3.7B Graph: Sample Side-thru Tee Tests - Effect of Mechanical
Phase Separation on side Branch Discharge . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4.1 Graph: FM-200 Specific Nozzle Flow Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4.2 Graph: Chemetron FM-200 8 Port Nozzle Efficiencies . . . . . . . . . . . . . . . . . . . . . . 9
1.4.5 Graph: FM-200 Cylinder Pressure Recession . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4.6 Graph: FM-200 Mid-Discharge Storage Pressure vs.
Percent of Agent in Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.1.5 Graph: Minimum Flow Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1.1.6A Orientation of Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.1.1.6B Minimum Distance From Elbow to Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3A Plan View - Above Floor System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3B Plan View - Underfloor System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4.1 Flow Calc Program Screen View - System Commands . . . . . . . . . . . . . . . . . . . . 20
2.4.1.1.A Flow Calc Program Screen View - Project Data . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.4.1.1.B Flow Calc Program Screen View - Revision Version . . . . . . . . . . . . . . . . . . . . . . 22
2.4.1.1.C Flow Calc Program Screen View - Cylinder Data . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.4.1.1.D2 Flow Calc Program Screen View - Configuration Variables - Altitude . . . . . . . . . 24
2.4.1.1.D3 Flow Calc Program Screen View - Configuration Variables - Calc Increment . . . 25
2.4.1.2 Flow Calc Program Screen View - Hazard Data . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.4.1.2.A2 Flow Calc Program Screen View - Class B fuels list . . . . . . . . . . . . . . . . . . . . . . 27
2.4.1.3 Flow Calc Program Screen View - Piping Data . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.4.1.3.A3 Flow Calc Program Screen View - Nozzle Reference Box . . . . . . . . . . . . . . . . . . 28
2.4.1.3.A7 Flow Calc Program Screen View - Piping Data - Type . . . . . . . . . . . . . . . . . . . . . 29
2.4.1.3.A8 Flow Calc Program Screen View - Piping Data - Size . . . . . . . . . . . . . . . . . . . . . 30
2.4.1.3.A9 Flow Calc Program Screen View - Piping Data - Fittings . . . . . . . . . . . . . . . . . . . 32
2.4.1.3.C Flow Calc Program Screen View - Piping Data - Fixed Pounds & Orifices . . . . . 34
2.4.1.4.A Flow Calc Program Screen View - Calculation Results . . . . . . . . . . . . . . . . . . . . 36
2.4.1.4.B Flow Calc Program Screen View - Nozzle Performance . . . . . . . . . . . . . . . . . . . 37
2.4.1.4.C Flow Calc Program Screen View - Hazard Concentration Results . . . . . . . . . . . . 42
2.4.1.4.D Flow Calc Program Screen View - Error Messages . . . . . . . . . . . . . . . . . . . . . . . 43
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LIST OF ILLUSTRATIONS
FIGURE NUMBER DESCRIPTION OF ILLUSTRATION PAGE NO.
2.4.1.5 Flow Calc Program Screen View - Print Data and Results
or Print Output Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.4.1.5.C Flow Calc Program Screen View - Configure Printer . . . . . . . . . . . . . . . . . . . . . . 47
2.4.1.5.D Flow Calc Program Screen View - Printer Font Selection . . . . . . . . . . . . . . . . . . 48
2.4.3.1 Flow Calc Program Screen View - Load Data File . . . . . . . . . . . . . . . . . . . . . . . . 49
2.4.5 Flow Calc Program Screen View - Volume/Weight/Concentration
Calculator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
LIST OF TABLES
TABLE NUMBER DESCRIPTION PAGE NO.
2.4.1.1.C Cylinder Capacity Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.4.1.3A8 Pipe Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fitting Equivalent Length Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Cylinder/Check Valve Equivalent Length Table . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3/8" 8-Port Styles F & G Nozzle Drill Nos/Diameter Chart . . . . . . . . . . . . . . . . . . 37
1/2" 8-Port Styles F & G Nozzle Drill Nos/Diameter Chart . . . . . . . . . . . . . . . . . . 37
3/4" 8-Port Styles F & G Nozzle Drill Nos/Diameter Chart . . . . . . . . . . . . . . . . . . 38
1" 8-Port Styles F & G Nozzle Drill Nos/Diameter Chart . . . . . . . . . . . . . . . . . . . 38
1-1/4" 8-Port Styles F & G Nozzle Drill Nos/Diameter Chart . . . . . . . . . . . . . . . . 39
1-1/2" 8-Port Styles F & G Nozzle Drill Nos/Diameter Chart . . . . . . . . . . . . . . . . 39
2" 8-Port Styles F & G Nozzle Drill Nos/Diameter Chart . . . . . . . . . . . . . . . . . . . 40
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REVISION SHEET
Date of issue for original and revised pages is:
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REVISION SHEET
Section Number Page Numbers Revision Date
Section 2.2.1 - 2.2.2 . . . . . . . . . . . . . . . . . . . . . . . 16 . . . . . . . . . . . . . . . . . . . . April 4, 1997
Section 2.2.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 . . . . . . . . . . . . . . . . . . June 26, 2001
Section 2.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 . . . . . . . . . . . . . . . . . . . . April 4, 1997
Section 2.3.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 - 17 . . . . . . . . . . . . . . . . June 26, 2001
Section 2.3 (Figures 2.3A & 2.3B) . . . . . . . . . . . . . 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Section 2.3.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 . . . . . . . . . . . . . . . November 1, 1997
Section 2.3.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 . . . . . . . . . . . . . . . . . . June 26, 2001
Section 2.3.4 - 2.3.5 . . . . . . . . . . . . . . . . . . . . . . 18 - 19 . . . . . . . . . . . . . November 1, 1997
Section 2.4 - 2.4.1.1.C . . . . . . . . . . . . . . . . . . . . . 19 - 23 . . . . . . . . . . . . . February 16, 2004
Table 2.4.1.1.C . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 . . . . . . . . . . . . . . . . . . . May 26, 2006
Section 2.4.1.1.C - 2.4.1.3. . . . . . . . . . . . . . . . . . 24 - 32 . . . . . . . . . . . . . February 16, 2004
Section 2.4.1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 . . . . . . . . . . . . . . . . . . . May 26, 2006
Section 2.4.1.3 - 2.4.5 . . . . . . . . . . . . . . . . . . . . . 34 - 50 . . . . . . . . . . . . . February 16, 2004
Section 2.4.6 - 2.5.1.4 . . . . . . . . . . . . . . . . . . . . . 50 - 52 . . . . . . . . . . . . . . . January 5, 2001
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 . . . . . . . . . . . . . . . November 1, 1997
Appendix - Example #1 . . . . . . . . . . . . . . . . . . . . 54 - 60 . . . . . . . . . . . . . February 16, 2004
Appendix - Example #2 . . . . . . . . . . . . . . . . . . . . 61 - 66 . . . . . . . . . . . . . February 16, 2004
Appendix - Example #3 . . . . . . . . . . . . . . . . . . . . 67 - 72 . . . . . . . . . . . . . February 16, 2004
Appendix - Example #4 . . . . . . . . . . . . . . . . . . . . 73 - 78 . . . . . . . . . . . . . February 16, 2004
Appendix - Example #5 . . . . . . . . . . . . . . . . . . . . 79 - 84 . . . . . . . . . . . . . February 16, 2004
Appendix - Example #6 . . . . . . . . . . . . . . . . . . . . 85 - 90 . . . . . . . . . . . . . February 16, 2004
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Foreword
Chemetron Fire Systems reserves the right to revise and improve its products as it deems necessary without
notification. This publication is intended to describe the state of this product at the time of its publication, and may
not reflect the product at all times in the future. The software screen prints depicted in this manual are presented
for reference and example purposes only and may not reflect the most current version of the FM-200 Flow
Calculation software (CHEM-200.exe and support files).
This technical manual provides the necessary information for designing and performing flow calculations for a
Chemetron FM-200 Engineered System. This is a single volume technical manual arranged in 2 sections, fol-
lowed by an Appendix.
This publication, or parts thereof, may not be reproduced in any form, by any method, for any purpose, without
the express written consent of Chemetron Fire Systems.
Any questions concerning the information presented in this manual should be addressed to the Matteson Office.
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General Comments
FM-200 Systems using concentrations below 6.25% are not UL & ULC Listed nor Factory Mutual
Approved.
UL, ULC & FM Approvals require multiple tiers of nozzles for heights above 16' 0" (4.88 M).
The calculation method used by Chemetron Fire systems has been investigated using A-53, Schedule
40 pipe and 300 lb malleable iron fittings for test installations.
When specified limitations noted in this manual and in the Chemetron software are not maintained,
there is the risk that the system will not supply the required amount of extinguishing agent.
For installation, design, operation and maintenance of Chemetron Fire Systems FM-200 Fire
Suppression Systems, please refer to the Alpha Series Engineered Systems Design, Installation,
Operation and Maintenance Manual, Part Number 30000050, Beta & Gamma Series Engineered
Systems Design, Installation, Operation and Maintenance Manual, Part Number 30000030, and
the Sigma Series Engineered Systems Design, Installation, Operation and Maintenance Manual,
Part Number 30000049.
For installation, design, operation and maintenance of Chemetron Fire Systems FM-200 Fire Protection
Systems for Marine Service, please refer to the Marine Service (with Nitrogen Actuation) Design,
Installation, Operation and Maintenance Manual, Part Number 30000064 and the Marine Service
(with CO2 Actuation) Design, Installation, Operation and Maintenance Manual, Part Number
30000047.
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1.1 Introduction
1.1.1 Decomposition
An adverse characteristic of FM-200 is that it will decompose into toxic and corrosive byproducts if
exposed to fire or to objects heated above 1,300°F (704°C). Such decomposition is kept at a negligible
level by rapidly discharging the agent so as to extinguish the flames promptly. This minimizes the quantity
of agent that passes through a flame front at concentrations too low for flame extinguishment. The
problem of FM-200 decomposition has led to a requirement in NFPA 2001 that discharge of 95 percent
of the agent mass needed to achieve minimum design concentration be discharged within 10 seconds.
This 10 second discharge time requirement is very important in hazards where flammable liquids are
likely to be the fuel.
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400
350
300
PRESSURE (PSIA)
250
200
150
100
50
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
PERCENT DISCHARGED
Figure 1.2.4.1A Calculated pressure in the storage container versus the percent of agent supply discharged from the container is
plotted for the 360 psig system.
Figure 1.2.4.1B Pressure versus time data taken during an actual FM-200 discharge at 70 lbs/cu.ft. fill density.
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Figure 1.3.2 Calculated pipeline densities plotted versus pipeline pressure for increments of liquid leaving the cylinder at
various stages during a discharge.
The density of the two-phase mixture in the pipeline can be calculated on the basis of the thermodynamic
properties of the agent taking into account the effects of the nitrogen used for superpressurization. The
density of the agent as it leaves the cylinder varies from the start to the completion of the liquid phase
of the discharge. The starting density is lowest for the first portion of liquid to leave the cylinder and
becomes progressively greater until the final portion of liquid leaves the cylinder. Figure 1.3.2 shows
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the density-pressure curves for increments of liquid leaving the cylinder at various stages during the
discharge of a 360 psig (25.8 bar) storage container. Curves are shown for the 50th percentile to leave
the cylinder (pipe holds 0% of the agent supply) and the 97th percentile to leave the cylinder (pipe holds
approximately 50% of the agent supply during discharge). The pipeline pressure density condition is
calculated based on the actual percent agent held in the pipe during discharge. If necessary, “percent
in the pipe” values other than 0% and 50% are found by extrapolation.
1.3.3 Temperature
Figure 1.3.3 Calculated agent temperature versus pressure as agent flows through pipeline.
As the agent flows from the cylinder into the pipeline, the drop in cylinder pressure is accompanied by
a drop in temperature. Figure 1.3.3 is a plot of agent temperature versus pressure in the cylinder during
the discharge of a 360 psig (25.8 bar) storage container filled to 70 lb/ft3 (1121.3 kg/m3). As the agent
flows down the pipeline, the additional drop in pressure is likewise accompanied by a further drop in
the agent temperature. The net effect is the introduction of a cold liquid into the pipeline at ambient
temperature.
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Figure 1.3.7A The effects of “mechanical” separation as reflected in the quantity of agent discharged from nozzles
supplied by a bullhead tee.
Figure 1.3.7B The effect of “mechanical” separation on the quantity of agent discharged from nozzles fed by a side-
thru tee.
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50
45
40
35
SPECIFIC RATE (LB/SEC/SQ IN)
25
20
15
10
0
0 50 100 150 200 250
PRESSURE (PSIA)
Figure 1.4.1
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NOTE
THE 1/4" NOZZLES ARE NOT UL LISTED OR FM APPROVED.
100%
90%
80%
70%
60%
EFFICIENCY (%)
50%
40%
30%
1/4" NPT NOZZLE
20%
10%
0%
0% 10% 20% 30% 40% 50% 60% 70% 80% 90%
PERCENT PIPE AREA
Figure 1.4.2 Nozzle efficiencies for the Chemetron 8 port nozzle are related to the ratio of total orifice area to feed-pipe area. See
Note in Paragraph 1.4.2.
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350
300
MID-DISCHARGE PRESSURE
250
PRESSURE (PSIA)
IN CYLINDER
200
150
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
PERCENT DISCHARGED FROM CYLINDER
Figure 1.4.5
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1.4.6 Percent-in-the-Pipeline
The calculated average cylinder pressures during discharge are based on the above consideration. Figure
1.4.6 shows the relationship between the average pressure in the cylinder during nozzle discharge and
the ratio of the pipe volume to the volume of the agent supply expanded under flowing conditions.
This latter quantity shall be referred to simply as the Percent-in-the-Pipe.
Figure 1.4.6 The mid-discharge pressure in the cylinder during nozzle discharge is a function of the percent of agent supply
needed to fill the pipeline.
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2 Flow Calculations
2.1.1 Limitations
Any distribution system that does not employ exactly the same actual and equivalent lengths of pipe
from the storage cylinder to each nozzle, and the same orifice sizes for each nozzle has some degree
of system imbalance. Such systems are, however, the rule rather than the exception. Due to structural
components present at the job site, it is often impossible to install perfectly balanced piping systems.
However, it is desirable to maintain balanced piping whenever possible.
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Pipe ID (mm)
0 20 40 60 80 100 120 140 160 180
350 160
120
250
5"
200
80
150 4"
60
100 1 1/2"
1/2" 1" 3" 40
NOTE: Branches leading to discharge nozzles with
no intervening flow splits may use flow rates no
2 1/2"
50 1 1/4" lower than 60% of the plotted minimum rates.
3/4" 2" 20
3/8"
0 0
0 1 2 3 4 5 6 7
Pipe ID (inches)
Figure 2.1.1.5 Minimum Flow Rates. The pipe that can be used for a given flow rate is based upon the minimum flow rate
required to maintain complete turbulence.
There must be a minimum of 10 nominal pipe diameters between an elbow and the inlet to any tee (does
not apply in manifolds where flow is combining).
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Figure 2.1.1.6A - Orientation of Tees: Tee outlets should be placed in the horizontal plane to minimize gravitational effects
on liquid - vapor separation
Figure 2.1.1.6B - Minimum Distance From Elbow to Tee: Minimizes centripetal effects on liquid - vapor separation before
entering a flow split.
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If the program is used to calculate an “as-built” system, it will calculate lower nozzle pressures - an error
or warning message will result if pressures below the pressures required for the approval agencies are
calculated.
A second limitation on nozzle orifice sizing is a limit on the ratio of flow through the nozzle to the theoretical
maximum flow that the feed pipe branch could carry under the calculated pressure, density and
temperature conditions. This limit is 65% of the maximum feed pipe flow. The computer checks this.
This limitation serves two purposes: 1) it insures that the nozzle, and not the equivalent length of the
pipe run, will control the amount of discharge from that nozzle; and 2) it provides an automatic check
against calculating systems having nozzle flow rates that cannot be achieved under the calculated terminal
pressure conditions.
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When the elevation difference between outlet tees is in excess of 30 feet (9.1 m), consideration should
be given to rerouting piping to reduce the elevation difference between tees. Even though sound
engineering theory is used to predict pressure changes due to elevation, no actual testing has been
performed incorporating the combination of maximum and/or minimum limits with elevations.
1. If nozzles are located above the container outlet, then the maximum elevation difference between
the container outlet and the furthest horizontal pipe run or discharge nozzle (whichever is furthest)
shall not exceed 30 feet (9.1 m).
2. If nozzles are only located below the container outlet, then the maximum elevation difference between
the container outlet and the furthest horizontal pipe run or discharge nozzle (whichever is furthest)
shall not exceed 30 feet (9.1 m).
3. If nozzles are located both above and below the container outlet, then the maximum elevation
difference between the furthest horizontal pipe runs or discharge nozzles (whichever is furthest)
shall not exceed 30 feet (9.1 m).
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The 360° nozzle cannot be mounted in a corner or against a wall. The maximum discharge radius
is 26.6 ft (8.1 m). A single nozzle may be used to flood a rectangular area of a nominal 1,412
ft2 (131.2 m2), with the longest side of this rectangle not to exceed 37 feet 7 inches (11.45 m).
Nozzles must be oriented so that a pair of orifice holes parallels the wall of the enclosure.
These nozzles should be centered in the area of protection when multiple nozzles are discharged
into the same hazard.
The maximum throw distance of the 180° nozzle is 37.0 ft (11.3 m). The maximum distance between
180° nozzles is 37.6 feet (11.5 m). The maximum coverage distance from the nozzle to a wall is
18.8 feet (5.7 m). The 180° nozzle must be installed at no more than 6 inches (15.2 cm) from the
enclosure wall and at a maximum of 9.25 inches (23.5 cm) down from the ceiling.
For UL, ULC, and FM Approvals, the maximum enclosure height that may be flooded by a single
tier of nozzles is 16 feet (4.88 m) with the nozzle located no more than 9.25 inches (23.5 cm) below
the ceiling.
Before using a single nozzle at the maximum area or volume rating, consideration should be given to
whether the contents of the hazard might be damaged by the resultant high velocity discharge. In hazards
such as computer rooms or areas where fragile apparatus is stored, the number of nozzles used to flood
an area should be increased so as to limit discharge velocities to a safe level. After considering possible
damage to the hazard by the FM-200 discharge and determining a reasonable area [not to exceed 1,412
ft2 (131.2 m2)] to be covered by each nozzle, the nozzles should be located. The Chemetron 8 port nozzles
must be placed in the center of each area. The discharge rate for each nozzle should be based upon
flooding the volume protected by that nozzle within the design discharge time.
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Figure 2.3A Plan View - Above Floor System Figure 2.3B Plan View - Underfloor System
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DESIGN & FLOW CALCULATION MANUAL
The Chemetron FM-200 flow calculation program has been divided into three main areas: Commands
Available, Output and File Utilities.
NOTE
THE CALCULATION INFORMATION CAN BE ENTERED AND DISPLAYED IN US STANDARD OR METRIC UNITS. IT CAN
BE CONVERTED AT ANY TIME UPON COMMAND BY SIMPLY USING THE METRIC CHECK BOX.
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For reference only, a Vol/Lbs/% calculator, a CARDOX valve equivalent length chart, and a minimum
flow rate chart have been included.
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B. Revision: This data field is used to track versions/changes on a specific data file and/or submittal.
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WARNING
WHEN THE CYLINDER CAPACITY FIELD FOR “USER SPECIFIED” BETA, GAMMA, AND SIGMA CYLINDERS IS USED,
FACTORY MUTUAL APPROVAL AND UL LISTING HAVE BEEN VOIDED.
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4. Max Capacity: This is a read only field and is intended to inform the user of the maximum
capacity of FM-200 to which the cylinder selected may be filled.
5. Pipe Temp: The initial average pipe temperature shall be inputted here to accurately calculate
the vapor portion of the discharge. UL listing and FM approval is based upon a temperature
of 70°F ±10°F (21.1°C ±5.5°C). Calculations performed on systems where the cylinders are
not maintained within this range may not be accurate and the required quantities of agent may
not be discharged from one or more discharge nozzles.
6. Cylinder Volume [ft3 (m3)]: This heading will only appear when either the Beta User Specified,
Gamma User Specified, or Sigma User Specified cylinder option is selected. This shall be
used to accurately compute the minimum and maximum fills for a unique cylinder.
7. Main/Reserve: Automatically adds the equivalent length of a required check valve for main and
reserve systems.
D. The Configuration Variables section consists of the following data:
1. Report Title: The data entered here will appear in the general heading area on all printouts.
The intended use is to allow Chemetron distributors to incorporate their company name into the
printouts.
2. Altitude: This data field allows for the installation of a system from -3000 feet (-.914 km) below
sea level up to 10000 feet (3.05 km) above sea level. These values may be selected from the
drop-down list. These values are established in NFPA 2001.
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3. Calc Increment (sec): The calculation increment is the method in which the calculation portion
of the program adjusts the discharge flow rate. The program is designed to perform calculations
by adjusting the rate of discharge to achieve the desired pounds to each nozzle within 10
seconds. In order to optimize the pipe sizes, the program begins at a slower flow rate, a time
nearer to 10 seconds. If it finds that the data file does not compute results within known
parameters, the rate will be adjusted and the calculation will be run again. The increments in
which the program will adjust the rate is directly related to the time the program assumes for
the next calculation run. This data field allows the user to select the incremental time for the
recalculation process. The more problematic the system design is, the lower the increment
should be set. By adjusting the time to a smaller increment, and therefore the discharge rate
to a smaller amount for each calculation run, the better the chance for the difficult system to
produce satisfactory results. However, the normal system design will calculate properly with
an incremental time of 0.2 seconds. The range is predefined. Additional time increments are
not available to the user.
4. Calculation: The calculation may be performed by either Automatic or Manual means. The
automatic mode will not allow the user to view the current attempt to solve the data into a
satisfactory result and does not require any user interface during the calculation. The manual
mode will pause after each attempt to solve the system design parameters. This will allow the
user to view the results - acceptable or not - of the previous calculation run. This manual mode
may aid the user in troubleshooting a problematic design.
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An example of an area would be a room. All nozzles must be in the same room. Individual data must
be entered for each area to ensure that the appropriate amount of FM-200 is divided accordingly. This
portion of the program will model the data for each area. UL and FM Approvals will accept no less than
a 6.25% design concentration in any application.
Additional areas may be added to the data list to calculate more than one area simultaneously. Example:
room area, underfloor and false ceiling.
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A. Hazard Data
The first section is used to input the hazard area name(s) for reference, concentration required and
the temperature.
1. Area Name: Enter the name of the specific area.
2. Fire Type: Three choices are available - Class A Fire,
Class B Fire and Class C Fire. The default design
concentration is 6.25%. If Class B Fire is chosen, a form
appears that lists all of the Class B fuels that have been
tested by Great Lakes Chemical Corp., and the extin-
guishing concentration required. Simply select the Class
B fuel being protected and click the Okay button - the
appropriate concentration will be inserted into the hazard
data grid. To cancel your selection, click the close button
to close the form; the default selections - 6.25% design
concentration and Class A Fire - will be inserted into the
hazard data grid.
3. % Concentration: Enter the required concentration
here. Figure 2.4.1.2.A2 - Class B fuels list
B. Area Data
Enter the appropriate values in the Length, Width and Height fields and the program will compute
the correct room volume and amount of agent required automatically. As you will note, the Width
and Height fields are both set to a default of 1. If the volume is known, enter it into the Length data
field and leave the Width and Height fields as 1. Once the data has been entered, clicking on the
Add button will assign this data to the current hazard.
C. Area Nozzle List
Each area will have one or more nozzles within it. This section is intended to model the nozzles
for a particular area. Each nozzle has a unique ID number. These numbers are automatically
assigned and are incremental. Two types of nozzles are included in the program: the 8 Port 360°
discharge pattern (Style F) nozzle and the 8 Port 180° discharge pattern (Style G) nozzle.
D. Add and Delete Data In The Hazard Data Screen
1. Add: Once the correct values have been entered into the editing box, clicking on the Add button
within that section will temporarily save the data to the screen. Another line of data may then
be entered on the blank line created at the bottom of the grid.
2. Delete: To delete a line of data from the data file, the name of the area containing the data to
be deleted must appear in the Current Hazard box of the Hazard Data section. Click on the area
name with the mouse so that the appropriate information is reflected on the Current Hazard box.
Again, the corresponding data will appear in the Area Data and Area Nozzle List sections. Move
the mouse to the appropriate field and click on the line to be deleted. Clicking on the Delete button
will delete this data.
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6. Elev: Change of elevation within the pipe section, expressed in feet or meters.
A positive number indicates a rise in elevation.
A negative number indicates a drop in elevation.
A zero (0) indicates no change in elevation.
7. Type: Type of pipe to be installed. There are several types available, accessible through the
pop-down, for use:
a. 40T: Schedule 40 pipe with threaded fittings.
b. 40W: Schedule 40 pipe with welded fittings.
c. 80T: Schedule 80 pipe with threaded fittings.
d. 80W: Schedule 80 pipe with welded fittings.
e. 40G: Schedule 40 pipe with grooved fittings (not FM approved).
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8. Size: The size of pipe in the section. By accessing the pop-down window, choices from zero
(0) (no fixed pipe size) to 6" (150 mm) are available.
NOTE
BOTH THE INTERNAL PIPE DIAMETER AND THE MASS OF THE PIPE ARE USED IN THE HYDRAULIC CALCULATION.
IT IS ESSENTIAL THAT THE PIPE USED FOR INSTALLATION HAVE A DIAMETER AND WALL THICKNESS (WITHIN
TOLERANCES SPECIFIED IN ANSI AND ASTM STANDARD) USED IN THE CALCULATION. THE WEIGHT PER UNIT
LENGTH OF THE PIPE IS DIRECTLY RELATED TO THE INTERNAL DIAMETER AND WALL THICKNESS. THE FOLLOWING
TABLE GIVES THE NOMINAL PIPE SIZES WITH THE PIPE DIAMETER AND WEIGHT PER UNIT LENGTH USED IN THE
HYDRAULIC CALCULATION.
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i. None: This is the default value. Choose this or simply press enter in this field if no tees
are installed.
ii. Thru: The beginning of the pipe section begins with a thru tee. If the side branch of a
tee is used to provide pressure for tripping a pressure switch or pressure release, it is
treated as an equivalent number of elbows. In this case, 0.6 should be included in the
90's field.
iii. Side: The beginning of the pipe section begins with a side tee. If one of the thru branches
of a tee is used to provide pressure for tripping a pressure switch or pressure release,
it is treated as an equivalent number of elbows. In this case, 2.0 should be included in
the 90's field.
iv. Blow Out: Choose this option if a tee used in the pipe section is part of a blow out, i.e.,
the last nozzle on a branch line.
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11. Pounds (Kgs) Req'd: The number of pounds (kilograms) required to be discharged from this
particular nozzle, when the option Fixed Pounds is selected. If the Fixed Orifice option
is selected, the value in this field will represent the nozzle orifice drill diameter in inches.
NOTE
THE ALPHA CYLINDER/VALVE ASSEMBLIES ARE CURRENTLY NOT UL & ULC LISTED. HOWEVER, THE EQUIVALENT
LENGTH NOTED BELOW FOR THE ALPHA VALVE HAS BEEN DETERMINED BY UL AFTER WITNESSING TESTING.
NOTE
ONLY CONSECUTIVE ROWS CAN BE COPIED AT ONCE. THE LINES WILL BE INSERTED STARTING AT THE ROW OF
THE CELL THAT IS HIGHLIGHTED. YOU CAN PASTE THIS INFORMATION AT ANY TIME AND AS MANY TIMES AS
NECESSARY WITHOUT RESELECTING THE ROWS TO BE COPIED.
3. Insert: The Insert button is used to insert a line of data into the data grid in a specific location.
In order to insert a line, click on the highest line in the data grid that must be moved down. Once
the line has been chosen, click on the Insert button and the lines in the data grid will be relocated
down one line position and a new line (identical to the selected line) will be placed into the open
position.
4. Delete: The Delete button is used to delete a line of data in the data grid. Highlight the data
line within the data grid by clicking on it with the mouse. Click on the delete button. A verification
message will appear to validate the request. Should you confirm the request, the data line will
be deleted and any data lines below it will be moved up to compensate for the deleted line of
data.
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It is possible to input either the pounds or kilograms required for each nozzle or the existing nozzle
orifice drill diameter. The program has the flexibility to calculate an existing system model by allowing
the nozzle orifice diameter to be input as data. The combination of both weight required from one
nozzle and the orifice diameter of the second nozzle is not permitted and cannot be calculated.
Figure 2.4.1.3.C Flow Calc Program - Piping Data - Fixed Pounds & Fixed Orifices
1. Fixed Pounds (Kgs): This radio button should be on when the values in the Pounds (Kgs)
Required column indicate the quantity of pounds (Kgs) required to be discharged from a particular
nozzle.
2. Fixed Orifices: This radio button should be on when the values in the Pounds (Kgs) Required
column indicate the actual nozzle drill diameter in inches for a particular nozzle.
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Calculation Results
Nozzle Performance
Hazard Concentration Results
Error Messages
A. Calculation Results
The calculation results screen depicts the cylinder information and the piping model information.
1. Conditions
a. Storage Pressure: The starting pressure just prior to the cylinder actuation.
b. Average Cylinder Pressure: The average cylinder pressure during the discharge.
c. Average Initial Pipe Temp: The average ambient pipe temperature at the beginning of the
discharge.
d. Fill Density: The fill density [lbs/ft3 (kgs/m3)] of the cylinder. For all systems, the range is
35 to 70 lb/ft3 (560.7 to 1121.4 kg/m3).
e. Percent of Agent in Pipe: Based on the volume of discharge pipe. This value represents
what percentage of the total amount of FM-200 is in the piping network during the discharge.
f. Average Discharge Time: This value represents the average discharge time of all of the
nozzles.
i. Total Lbs (Kgs) of FM-200: The total amount of FM-200 within all the cylinders.
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2. Piping Results
a. Section Nodes: The starting and ending nodes for a particular section of the pipe model.
b. Nominal Pipe Size: The computed or inputted pipe size and schedule.
e. EQL: Total equivalent length of the section of pipe. This includes pipe, elbows, tees, coup-
lings, unions, valves, and any additional information inputted into the equivalent length column
of the data file.
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B. Nozzle Performance
3. Stock Number: The Chemetron Fire Systems’ stock number for the particular nozzle.
4. Style: The manufacturing designation for the particular configuration of the nozzle.
5. Drill Diameter: The specific drill diameter in inches (mm) for each of the nozzle ports.
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3/8 inch 8-Port Styles F & G Nozzle 1/2 inch 8-Port Styles F & G Nozzle
DRILL DRILL DRILL DRILL DRILL DRILL DRILL DRILL
DRILL DRILL DRILL DRILL
DIA DIA DIA DIA DIA DIA DIA DIA
# # # #
inches mm inches mm inches mm inches mm
48 0.0760 1.930 33 0.1130 2.870 41 0.0960 2.438 23 0.1540 3.912
5/64 0.0781 1.984 32 0.1160 2.946 40 0.0980 2.489 5/32 0.1562 3.967
47 0.0785 1.994 31 0.1200 3.048 39 0.0995 2.527 22 0.1570 3.988
46 0.0810 2.057 1/8 0.1250 3.175 38 0.1015 2.578 21 0.1590 4.039
45 0.0820 2.083 30 0.1285 3.264 37 0.1040 2.642 20 0.1610 4.089
44 0.0860 2.184 29 0.1360 3.454 36 0.1065 2.705 19 0.1660 4.216
43 0.0890 2.261 28 0.1405 3.569 7/64 0.1094 2.779 18 0.1695 4.305
42 0.0935 2.375 9/64 0.1406 3.571 35 0.1100 2.794 11/64 0.1719 4.366
3/32 0.0938 2.383 27 0.1440 3.658 34 0.1110 2.819 17 0.1730 4.394
41 0.0960 2.438 26 0.1470 3.734 33 0.1130 2.870 16 0.1770 4.496
40 0.0980 2.489 25 0.1495 3.797 32 0.1160 2.946 15 0.1800 4.572
39 0.0995 2.527 24 0.1520 3.861 31 0.1200 3.048 14 0.1820 4.623
38 0.1015 2.578 23 0.1540 3.912 1/8 0.1250 3.175 13 0.1850 4.699
37 0.1040 2.642 5/32 0.1562 3.967 30 0.1285 3.264 3/16 0.1875 4.763
36 0.1065 2.705 22 0.1570 3.988 29 0.1360 3.454 12 0.1890 4.801
7/64 0.1094 2.779 21 0.1590 4.039 28 0.1405 3.569 11 0.1910 4.851
35 0.1100 2.794 20 0.1610 4.089 9/64 0.1406 3.571 10 0.1935 4.915
34 0.1110 2.819 27 0.1440 3.658 9 0.1960 4.978
26 0.1470 3.734 8 0.1990 5.055
25 0.1495 3.797 7 0.2010 5.105
24 0.1520 3.861 13/64 0.2031 5.159
NOTE
NOZZLE ORIFICES ARE DRILLED USING STANDARD WIRE GAUGE AND FRACTIONAL DRILLS. THE TABLES ON THIS
PAGE SHOW THE STANDARD DRILL SIZES AND NOMINAL DIAMETERS IN INCHES AND MILLIMETERS. IF METRIC UNITS
ARE CHOSEN IN THE COMPUTER PROGRAM, NOZZLE ORIFICE DIAMETERS WILL BE GIVEN IN INCHES. EVEN THOUGH
THE METRIC OPTION IS CHOSEN, THE CALCULATION WILL BE PERFORMED IN ENGLISH UNITS AND THE NOZZLES
MUST BE ORDERED IN ENGLISH UNITS (INCHES).
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3/4 inch 8-Port Styles F & G Nozzle 1 inch 8-Port Styles F & G Nozzle
DRILL DRILL DRILL DRILL DRILL DRILL DRILL DRILL DRILL DRILL
DRILL DRILL
# DIA DIA # DIA DIA DIA DIA DIA DIA
# #
inches mm inches mm inches mm inches mm
1/8 0.1250 3.175 11 0.1910 4.851 21 0.1590 4.039 A 0.2340 5.944
30 0.1285 3.264 10 0.1935 4.915 20 0.1610 4.089 15/64 0.2344 5.954
29 0.1360 3.454 9 0.1960 4.978 19 0.1660 4.216 B 0.2380 6.045
28 0.1405 3.569 8 0.1990 5.055 18 0.1695 4.305 C 0.2420 6.147
9/64 0.1406 3.571 7 0.2010 5.105 11/64 0.1719 4.366 D 0.2460 6.248
27 0.1440 3.658 13/64 0.2031 5.159 17 0.1730 4.394 E 0.2500 6.350
26 0.1470 3.734 6 0.2040 5.182 16 0.1770 4.496 F 0.2570 6.528
25 0.1495 3.797 5 0.2055 5.220 15 0.1800 4.572 G 0.2610 6.629
24 0.1520 3.861 4 0.2090 5.309 14 0.1820 4.623 17/64 0.2656 6.746
23 0.1540 3.912 3 0.2130 5.410 13 0.1850 4.699 H 0.2660 6.756
5/32 0.1562 3.967 7/32 0.2188 5.558 3/16 0.1875 4.763 I 0.2720 6.909
22 0.1570 3.988 2 0.2210 5.613 12 0.1890 4.801 J 0.2770 7.036
21 0.1590 4.039 1 0.2280 5.791 11 0.1910 4.851 K 0.2810 7.137
20 0.1610 4.089 A 0.2340 5.944 10 0.1935 4.915 9/32 0.2812 7.142
19 0.1660 4.216 15/64 0.2344 5.954 9 0.1960 4.978 L 0.2900 7.366
18 0.1695 4.305 B 0.2380 6.045 8 0.1990 5.055 M 0.2950 7.493
11/64 0.1719 4.366 C 0.2420 6.147 7 0.2010 5.105 19/64 0.2969 7.541
17 0.1730 4.394 D 0.2460 6.248 13/64 0.2031 5.159 N 0.3020 7.671
16 0.1770 4.496 E 0.2500 6.350 6 0.2040 5.182 5/16 0.3125 7.938
15 0.1800 4.572 F 0.2570 6.528 5 0.2055 5.220 O 0.3160 8.026
14 0.1820 4.623 G 0.2610 6.629 4 0.2090 5.309 P 0.3230 8.204
13 0.1850 4.699 17/64 0.2656 6.746 3 0.2130 5.410 21/64 0.3281 8.334
3/16 0.1875 4.763 H 0.2660 6.756 7/32 0.2188 5.558 Q 0.3320 8.433
12 0.1890 4.801 2 0.2210 5.613 R 0.3390 8.611
1 0.2280 5.791
NOTE
NOZZLE ORIFICES ARE DRILLED USING STANDARD WIRE GAUGE AND FRACTIONAL DRILLS. THE TABLES ON THIS
PAGE SHOW THE STANDARD DRILL SIZES AND NOMINAL DIAMETERS IN INCHES AND MILLIMETERS. IF METRIC UNITS
ARE CHOSEN IN THE COMPUTER PROGRAM, NOZZLE ORIFICE DIAMETERS WILL BE GIVEN IN INCHES. EVEN THOUGH
THE METRIC OPTION IS CHOSEN, THE CALCULATION WILL BE PERFORMED IN ENGLISH UNITS AND THE NOZZLES
MUST BE ORDERED IN ENGLISH UNITS (INCHES).
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1-1/4 inch 8-Port Styles F & G Nozzle 1-1/2 inch 8-Port Styles F & G Nozzle
DRILL DRILL DRILL DRILL DRILL DRILL DRILL DRILL
DRILL DRILL DRILL DRILL
DIA DIA DIA DIA DIA DIA DIA DIA
# # # #
inches mm inches mm inches mm inches mm
4 0.2090 5.309 N 0.3020 7.671 D 0.2460 6.248 11/32 0.3438 8.733
3 0.2130 5.410 5/16 0.3125 7.938 E 0.2500 6.350 S 0.3480 8.839
7/32 0.2188 5.558 O 0.3160 8.026 F 0.2570 6.528 T 0.3580 9.093
2 0.2210 5.613 P 0.3230 8.204 G 0.2610 6.629 23/64 0.3594 9.129
1 0.2280 5.791 21/64 0.3281 8.334 17/64 0.2656 6.746 U 0.3680 9.347
A 0.2340 5.944 Q 0.3320 8.433 H 0.2660 6.756 3/8 0.3750 9.525
15/64 0.2344 5.954 R 0.3390 8.611 I 0.2720 6.909 V 0.3770 9.576
B 0.2380 6.045 11/32 0.3438 8.733 J 0.2770 7.036 W 0.3860 9.804
C 0.2420 6.147 S 0.3480 8.839 K 0.2810 7.137 25/64 0.3906 9.921
D 0.2460 6.248 T 0.3580 9.093 9/32 0.2812 7.142 X 0.3970 10.084
E 0.2500 6.350 23/64 0.3594 9.129 L 0.2900 7.366 Y 0.4040 10.262
F 0.2570 6.528 U 0.3680 9.347 M 0.2950 7.493 13/32 0.4062 10.317
G 0.2610 6.629 3/8 0.3750 9.525 19/64 0.2969 7.541 Z 0.4130 10.490
17/64 0.2656 6.746 V 0.3770 9.576 N 0.3020 7.671 27/64 0.4219 10.716
H 0.2660 6.756 W 0.3860 9.804 5/16 0.3125 7.938 7/16 0.4375 11.113
I 0.2720 6.909 25/64 0.3906 9.921 O 0.3160 8.026 29/64 0.4531 11.509
J 0.2770 7.036 X 0.3970 10.084 P 0.3230 8.204 15/32 0.4688 11.908
K 0.2810 7.137 Y 0.4040 10.262 21/64 0.3281 8.334 31/64 0.4844 12.304
9/32 0.2812 7.142 13/32 0.4062 10.317 Q 0.3320 8.433 1/2 0.5000 12.700
L 0.2900 7.366 Z 0.4130 10.490 R 0.3390 8.611 33/64 0.5156 13.096
M 0.2950 7.493 27/64 0.4219 10.716
19/64 0.2969 7.541 7/16 0.4375 11.113
NOTE
NOZZLE ORIFICES ARE DRILLED USING STANDARD WIRE GAUGE AND FRACTIONAL DRILLS. THE TABLES ON THIS
PAGE SHOW THE STANDARD DRILL SIZES AND NOMINAL DIAMETERS IN INCHES AND MILLIMETERS. IF METRIC UNITS
ARE CHOSEN IN THE COMPUTER PROGRAM, NOZZLE ORIFICE DIAMETERS WILL BE GIVEN IN INCHES. EVEN THOUGH
THE METRIC OPTION IS CHOSEN, THE CALCULATION WILL BE PERFORMED IN ENGLISH UNITS AND THE NOZZLES
MUST BE ORDERED IN ENGLISH UNITS (INCHES).
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NOTE
NOZZLE ORIFICES ARE DRILLED USING STANDARD WIRE GAUGE AND FRACTIONAL DRILLS. THE TABLES ON THIS
PAGE SHOW THE STANDARD DRILL SIZES AND NOMINAL DIAMETERS IN INCHES AND MILLIMETERS. IF METRIC UNITS
ARE CHOSEN IN THE COMPUTER PROGRAM, NOZZLE ORIFICE DIAMETERS WILL BE GIVEN IN INCHES. EVEN THOUGH
THE METRIC OPTION IS CHOSEN, THE CALCULATION WILL BE PERFORMED IN ENGLISH UNITS AND THE NOZZLES
MUST BE ORDERED IN ENGLISH UNITS (INCHES).
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3. Pounds (Kgs) Discharged: The quantity of FM-200 that was discharged into a particular hazard
area.
5. Concentration Achieved: Based on the results of the calculation, the concentration that was
achieved.
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D. Error Messages
This screen will display various piping model input errors and/or system calculation errors. The
following is a list of system design errors that may appear.
5. FIXED PIPE SIZE IN NOZZLE SECTION ## - ##. NOZZLE SECTION MAY NOT BE GREATER
THAN 2 INCH (50 MM) PIPE.
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8. ERROR--PIPE DIAMETER CODE MUST BE >0 AND <=15 IN SEC ## - ##. PIPE DIAMETER
CODE FOR THIS SECTION IS ###. DATA FILE IS CORRUPTED.
21. PRESSURE DROPS BELOW 59 PSI (4.1 BAR) IN SEC ## - ## (Fatal error during iterative
calculating process -- not a system limit. System limit is 125 PSIA minimum nozzle pressure.)
22. PERCENT IN PIPE CALCULATED AS ###. CHECK FOR FIXED PIPE SIZES, EXTREME
PIPE LENGTHS.
23. ####### ITERATIONS COMPLETED. NOZZLE PRESSURES AND FLOW RATES DO NOT
CONVERGE. ALL PIPE SIZES LEADING TO NOZZLE ### ARE MAXIMUM.
25. PRESSURE ENTERING TEE SEC ## TO ## EXCEEDS UL LIMIT OF 91% AND FM LIMIT
OF 90% OF AVERAGE CYLINDER PRESSURE. TEE BRANCH IS TOO CLOSE TO CYLINDER
MANIFOLD OR PIPE LEADING TO TEE IS TOO LARGE (for systems using only Style F nozzles;
no Style G nozzles).
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26. PRESSURE ENTERING TEE SEC ## TO ## IS LESS THAN FM LIMIT OF 67.5% OF AVERAGE
CYLINDER PRESSURE. TEE BRANCH IS TOO FAR FROM CYLINDER MANIFOLD.
REDESIGN TO REDUCE PRESSURE DROP FROM MANIFOLD TO TEE INLET (for systems
using Style G nozzles or a combination of Style F & Style G nozzles).
27. PRESSURE ENTERING TEE SEC ## TO ## IS LESS THAN UL LIMIT OF 63% AND FM LIMIT
OF 67.5% OF AVERAGE CYLINDER PRESSURE. TEE BRANCH IS TOO FAR FROM
CYLINDER MANIFOLD. REDESIGN TO REDUCE PRESSURE DROP FROM MANIFOLD
TO TEE INLET (for systems using only Style F nozzles; no Style G nozzles).
28. SEC ## TO ## BULLHEAD TEE MINOR FLOW BRANCH CARRIES ## PERCENT OF FLOW.
MINIMUM BRANCH FLOW FROM BULLHEAD TEE IS 30 PERCENT.
29. SIDE OUTLET TEE BRANCH CARRIES ## PERCENT FLOW. MAXIMUM SIDE OUTLET
BRANCH FLOW IS 35 PERCENT.
30. SEC ## TO ## SIDE OUTLET TEE BRANCH CARRIES ## PERCENT OF FLOW. MAXIMUM
SIDE OUTLET BRANCH FLOW IS 10 PERCENT.
31. NOZZLE ## AREA EQUALS ## % FEED PIPE AREA (LIMIT 1/4 NPT=75%).
34. NOZZLE PRESSURE FOR ### IS BELOW 125 PSIA (7.60 BAR).
38. PERCENT AGENT IN PIPE IS ###. THIS IS OVER MAXIMUM OF 75 PERCENT PERMITTED.
39. PERCENT AGENT IN PIPE IS ##.##%. THIS MEETS UL & ULC LISTING CRITERIA OF 75%
OR LESS BUT EXCEEDS FM APPROVAL LIMIT OF 70%.
40. FLOW RATE IN SEC ## - ## IS LESS THAN ##.# MINIMUM REQUIRED FOR PIPE SIZE.
42. FIXED ORIFICE SYSTEM FAILS TO CONVERGE WITHIN ±3.5%. CONVERGENCE WAS
WITHIN ± ### PERCENT. SYSTEM MUST BE REDESIGNED OR INSTALLATION MUST BE
SUBJECT TO A FULL DISCHARGE TEST TO PROVE PROPER AGENT CONCENTRATION
AND DISTRIBUTION.
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Figure 2.4.1.5 Flow Calc Program - Print Data and Results or Print Output Results
A. Items to Print
1. Input Data Listing: When this option is selected, clicking on the adjacent option box will output
the data file.
2. Calculation Results: The selection of this option will output the results of the calculation.
3. BOM: The mechanical FM-200 system Bill of Material, including pipe and pipe fittings. Once
the BOM has been printed, the system must be recalculated before printing the BOM again.
B. Output Units
1. U.S. Standard: This option will output the required information with standard English units.
NOTE
THE INPUT DATA FILE WILL BE OUTPUT IN THE SAME UNITS OF MEASUREMENT AS THAT SELECTED FOR THE DATA
INPUT. THE UNITS USED TO CREATE THE INPUT DATA FILE WILL BE DESIGNATED AS "(CURRENT)" AFTER THE
APPROPRIATE UNITS. IF METRIC OUTPUT UNITS ARE DESIRED, CHECK THE METRIC CHECKBOX, RECALCULATE
AND THEN PRINT - OR VICE VERSA.
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C. Configure Printer
There are numerous types of printers on the market and the program is designed to incorporate a
wide range of printers. It is advisable to click on Configure Printer to verify the current WindowsTM
selected printer.
D. Printer Font
There are virtually hundreds of fonts available in the industry today. Even though the program will
accept and use a number of them, the suggested font is ARIAL. This font is commonly found within
the WindowsTM list of available fonts. However, there are a number of acceptable fonts and by
selecting and trying these fonts, based on the numerous styles and types of printers, Chemetron
cannot assure you of satisfactory results. The printout uses various configurations and sizes to
produce its hard copy printout.
E. Print To File
Should this option be selected, the data requested will be sent to a file on the selected disk drive.
The user will be asked to verify the drive, path, and filename prior to the data being written to the
file. The outputted data will be in Standard ASCII format and may be imported into various programs
for incorporation into drawings, manuals, etc.
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F. Print
Clicking on this command will start the printing or writing of the selected data.
2.4.2 Output
This area will allow the user to export either the data file or calculation results.
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2.4.3.1 Load
An existing data file, stored on a disk drive, may be loaded into the program for modifications or recal-
culation.
2.4.3.2 Save
The current data file may be saved to a disk drive for historical information.
2.4.3.3 Delete
A data file may be erased from a disk drive. However, please note that once the data file has been
deleted, it cannot be retrieved.
2.4.4 Exit
The exit button will unload the program and return you to the previous WindowsTM system screen.
In addition, two of the remaining three fields must be inputted and the third will be solved. The remaining
three fields are:
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C. Volume
D. Weight
E. Concentration
(1)
Normally, the change in elevation head is zero, so it can be dropped from the above equation. When
a change in elevation is present in a system, the resultant loss or gain in pressure can be calculated
separately from the basic two-phase flow equation. The basic flow equation is as follows:
(2)
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(3)
(4)
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The total terminal pressure must be used since it is the measure of energy available to drive the flowing
media from the orifice(s). (See Sections 1.4.1 and 1.4.2).
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APPENDIX
This appendix documents six calculation examples. Examples 1 & 6 utilize a Beta cylinder and
Examples 2, 3, 4, & 5 utilize Gamma cylinders. Example 6 was calculated using Metric units
of measure. Preceding each program example are the initial data acquisition worksheets.
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APPENDIX - EXAMPLE #1
VOLUME
Lx W = Sq Ft x H= Cu Ft
Lx W = Sq Ft x H= Cu Ft
FM-200 REQUIRED (REFER TO TABLES BELOW AND/OR THE EQUATION AS NOTED ON PAGE 2)
STORAGE REQUIRED
Qty Cylinder Minimum Fill Maximum Fill Qty Cylinder Minimum Fill Maximum Fill
Used Size Lbs (Kgs) Lbs (Kgs) Used Type Lbs (Kgs) Lbs (Kgs)
ALPHA BETA
10 Lb 6 (2.7) 12 (5.4) 40 Lb 21 (9.5) 41 (18.6)
20 Lb 12 (5.4) 23 (10.4) 55 Lb 28 (12.7) 55 (24.9)
GAMMA 95 Lb 48 (21.8) 96 (43.5)
150 Lb 82 (37.2) 163 (73.9) SIGMA
250 Lb 138 (62.6) 274 (124.3) 600 Lb 304 (137.9) 607 (275.3)
400 Lb 211 (95.7) 421 (191.0) 750 Lb 455 (206.4) 910 (412.8)
500 Lb 282 (127.9) 500 (226.8) 1000 Lb 620 (281.2) 1,000 (562.0)
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APPENDIX - EXAMPLE #1
Ft Km PSIA cm Hg
FM-200
Specific -3,000 -0.92 16.25 84.0 1.11
(t)
10 -10.0 1.9264 0.1215 0.0346 0.5487 0.0391 0.6196 0.0451 0.7158 2,000 0.61 13.64 70.5 0.93
3,000 0.92 13.12 67.8 0.89
20 -5.0 1.9736 0.1241 0.0338 0.5372 0.0381 0.6064 0.0441 0.7005
4,000 1.22 12.58 65.0 0.86
30 0 2.0210 0.1268 0.0330 0.5258 0.0372 0.5936 0.0430 0.6858
5,000 1.52 12.04 62.2 0.82
40 5.0 2.0678 0.1294 0.0322 0.5152 0.0364 0.5816 0.0421 0.6719 6,000 1.83 11.53 59.6 0.78
50 10.0 2.1146 0.1320 0.0315 0.5051 0.0356 0.5700 0.0411 0.6585 7,000 2.13 11.03 59.6 0.75
60 15.0 2.1612 0.1347 0.0308 0.4949 0.0348 0.5589 0.0402 0.6457 8,000 2.44 10.64 55.0 0.72
9,000 2.74 10.22 52.8 0.69
70 20.0 2.2075 0.1373 0.0302 0.4856 0.0341 0.5483 0.0394 0.6335
10,000 3.05 9.77 50.5 0.66
80 25.0 2.2538 0.1399 0.0296 0.4765 0.0334 0.5382 0.0386 0.6217
NOTE: Multiply the correction factor by the
90 30.0 2.2994 0.1425 0.0290 0.4678 0.0327 0.5284 0.0378 0.6104
sea level design quantity of FM-200 to
100 35.0 2.3452 0.1450 0.0284 0.4598 0.0321 0.5190 0.0371 0.5996 obtain the correct quantity for a given alti-
tude.
110 40.0 2.3912 0.1476 0.0279 0.4517 0.0315 0.5099 0.0364 0.5891
120 45.0 2.4366 0.1502 0.0274 0.4439 0.0309 0.5012 0.0357 0.5790
130 50.0 2.4820 0.1527 0.0269 0.4367 0.0303 0.4929 0.0350 0.5694
140 55.0 2.5272 0.1553 0.0264 0.4293 0.0298 0.4847 0.0344 0.5600
150 60.0 2.5727 0.1578 0.0259 0.4225 0.0293 0.4770 0.0338 0.5510
160 65.0 2.6171 0.1604 0.0255 0.4156 0.0288 0.4694 0.0332 0.5423
170 70.0 2.6624 0.1629 0.0250 0.4092 0.0283 0.4261 0.0327 0.5338
180 75.0 2.7071 0.1654 0.0246 0.4031 0.0278 0.4550 0.0321 0.5257
190 80.0 2.7518 0.1679 0.0242 0.3971 0.0274 0.4482 0.0316 0.5178
200 85.0 2.7954 0.1704 0.0238 0.3912 0.0269 0.4416 0.0311 0.5102
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APPENDIX - EXAMPLE #1
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APPENDIX - EXAMPLE #1
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APPENDIX - EXAMPLE #1
EXAMPLE #1 - Figure 3 Refer to Section 2.4.1.3 - Piping Information. At the completion and verification of
the inputted data, the current data should be saved (refer to Section 2.4.3.2 - Save). The data is then ready to
Calculate and Display (refer to Section 2.4.1.4 - Calculate and Display Results). The next 5 screens illustrate
the results of the calculation.
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APPENDIX - EXAMPLE #1
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APPENDIX - EXAMPLE #1
EXAMPLE #1 - Figure 8 Refer to Section 2.4.1.5 - Print Data and Results or Print Output Results.
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APPENDIX - EXAMPLE #2
VOLUME
Lx W = Sq Ft x H= Cu Ft
Lx W = Sq Ft x H= Cu Ft
FM-200 REQUIRED (REFER TO TABLES BELOW AND/OR THE EQUATION AS NOTED ON PAGE 2)
STORAGE REQUIRED
Qty Cylinder Minimum Fill Maximum Fill Qty Cylinder Minimum Fill Maximum Fill
Used Size Lbs (Kgs) Lbs (Kgs) Used Type Lbs (Kgs) Lbs (Kgs)
ALPHA BETA
10 Lb 6 (2.7) 12 (5.4) 40 Lb 21 (9.5) 41 (18.6)
20 Lb 12 (5.4) 23 (10.4) 55 Lb 28 (12.7) 55 (24.9)
GAMMA 95 Lb 48 (21.8) 96 (43.5)
150 Lb 82 (37.2) 163 (73.9) SIGMA
250 Lb 138 (62.6) 274 (124.3) 600 Lb 304 (137.9) 607 (275.3)
400 Lb 211 (95.7) 421 (191.0) 750 Lb 455 (206.4) 910 (412.8)
500 Lb 282 (127.9) 500 (226.8) 1000 Lb 620 (281.2) 1,000 (562.0)
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APPENDIX - EXAMPLE #2
Ft Km PSIA cm Hg
FM-200
Specific -3,000 -0.92 16.25 84.0 1.11
(t)
10 -10.0 1.9264 0.1215 0.0346 0.5487 0.0391 0.6196 0.0451 0.7158 2,000 0.61 13.64 70.5 0.93
3,000 0.92 13.12 67.8 0.89
20 -5.0 1.9736 0.1241 0.0338 0.5372 0.0381 0.6064 0.0441 0.7005
4,000 1.22 12.58 65.0 0.86
30 0 2.0210 0.1268 0.0330 0.5258 0.0372 0.5936 0.0430 0.6858
5,000 1.52 12.04 62.2 0.82
40 5.0 2.0678 0.1294 0.0322 0.5152 0.0364 0.5816 0.0421 0.6719 6,000 1.83 11.53 59.6 0.78
50 10.0 2.1146 0.1320 0.0315 0.5051 0.0356 0.5700 0.0411 0.6585 7,000 2.13 11.03 59.6 0.75
60 15.0 2.1612 0.1347 0.0308 0.4949 0.0348 0.5589 0.0402 0.6457 8,000 2.44 10.64 55.0 0.72
9,000 2.74 10.22 52.8 0.69
70 20.0 2.2075 0.1373 0.0302 0.4856 0.0341 0.5483 0.0394 0.6335
10,000 3.05 9.77 50.5 0.66
80 25.0 2.2538 0.1399 0.0296 0.4765 0.0334 0.5382 0.0386 0.6217
NOTE: Multiply the correction factor by the
90 30.0 2.2994 0.1425 0.0290 0.4678 0.0327 0.5284 0.0378 0.6104
sea level design quantity of FM-200 to
100 35.0 2.3452 0.1450 0.0284 0.4598 0.0321 0.5190 0.0371 0.5996 obtain the correct quantity for a given alti-
tude.
110 40.0 2.3912 0.1476 0.0279 0.4517 0.0315 0.5099 0.0364 0.5891
120 45.0 2.4366 0.1502 0.0274 0.4439 0.0309 0.5012 0.0357 0.5790
130 50.0 2.4820 0.1527 0.0269 0.4367 0.0303 0.4929 0.0350 0.5694
140 55.0 2.5272 0.1553 0.0264 0.4293 0.0298 0.4847 0.0344 0.5600
150 60.0 2.5727 0.1578 0.0259 0.4225 0.0293 0.4770 0.0338 0.5510
160 65.0 2.6171 0.1604 0.0255 0.4156 0.0288 0.4694 0.0332 0.5423
170 70.0 2.6624 0.1629 0.0250 0.4092 0.0283 0.4261 0.0327 0.5338
180 75.0 2.7071 0.1654 0.0246 0.4031 0.0278 0.4550 0.0321 0.5257
190 80.0 2.7518 0.1679 0.0242 0.3971 0.0274 0.4482 0.0316 0.5178
200 85.0 2.7954 0.1704 0.0238 0.3912 0.0269 0.4416 0.0311 0.5102
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APPENDIX - EXAMPLE #2
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APPENDIX - EXAMPLE #2
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APPENDIX - EXAMPLE #2
EXAMPLE #2 - Figure 3 Refer to Section 2.4.1.3 - Piping Information. At the completion and verification of
the inputted data, the current data should be saved (refer to Section 2.4.3.2 - Save). The data is then ready to
Calculate and Display (refer to Section 2.4.1.4 - Calculate and Display Results). The next 3 screens illustrate
the results of the calculation.
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APPENDIX - EXAMPLE #2
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APPENDIX - EXAMPLE #3
VOLUME
Lx W = Sq Ft x H= 20590 Cu Ft
Lx W = Sq Ft x H= Cu Ft
Lx W = Sq Ft x H= Cu Ft
Total = Sq Ft 20590 Cu Ft
FM-200 REQUIRED (REFER TO TABLES BELOW AND/OR THE EQUATION AS NOTED ON PAGE 2)
STORAGE REQUIRED
Qty Cylinder Minimum Fill Maximum Fill Qty Cylinder Minimum Fill Maximum Fill
Used Size Lbs (Kgs) Lbs (Kgs) Used Type Lbs (Kgs) Lbs (Kgs)
ALPHA BETA
10 Lb 6 (2.7) 12 (5.4) 40 Lb 21 (9.5) 41 (18.6)
20 Lb 12 (5.4) 23 (10.4) 55 Lb 28 (12.7) 55 (24.9)
GAMMA 95 Lb 48 (21.8) 96 (43.5)
150 Lb 82 (37.2) 163 (73.9) SIGMA
250 Lb 138 (62.6) 274 (124.3) 600 Lb 304 (137.9) 607 (275.3)
400 Lb 211 (95.7) 421 (191.0) 750 Lb 455 (206.4) 910 (412.8)
500 Lb 282 (127.9) 500 (226.8) 1000 Lb 620 (281.2) 1,000 (562.0)
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APPENDIX - EXAMPLE #3
Ft Km PSIA cm Hg
FM-200
Specific -3,000 -0.92 16.25 84.0 1.11
(t)
10 -10.0 1.9264 0.1215 0.0346 0.5487 0.0391 0.6196 0.0451 0.7158 2,000 0.61 13.64 70.5 0.93
3,000 0.92 13.12 67.8 0.89
20 -5.0 1.9736 0.1241 0.0338 0.5372 0.0381 0.6064 0.0441 0.7005
4,000 1.22 12.58 65.0 0.86
30 0 2.0210 0.1268 0.0330 0.5258 0.0372 0.5936 0.0430 0.6858
5,000 1.52 12.04 62.2 0.82
40 5.0 2.0678 0.1294 0.0322 0.5152 0.0364 0.5816 0.0421 0.6719 6,000 1.83 11.53 59.6 0.78
50 10.0 2.1146 0.1320 0.0315 0.5051 0.0356 0.5700 0.0411 0.6585 7,000 2.13 11.03 59.6 0.75
60 15.0 2.1612 0.1347 0.0308 0.4949 0.0348 0.5589 0.0402 0.6457 8,000 2.44 10.64 55.0 0.72
9,000 2.74 10.22 52.8 0.69
70 20.0 2.2075 0.1373 0.0302 0.4856 0.0341 0.5483 0.0394 0.6335
10,000 3.05 9.77 50.5 0.66
80 25.0 2.2538 0.1399 0.0296 0.4765 0.0334 0.5382 0.0386 0.6217
NOTE: Multiply the correction factor by the
90 30.0 2.2994 0.1425 0.0290 0.4678 0.0327 0.5284 0.0378 0.6104
sea level design quantity of FM-200 to
100 35.0 2.3452 0.1450 0.0284 0.4598 0.0321 0.5190 0.0371 0.5996 obtain the correct quantity for a given alti-
tude.
110 40.0 2.3912 0.1476 0.0279 0.4517 0.0315 0.5099 0.0364 0.5891
120 45.0 2.4366 0.1502 0.0274 0.4439 0.0309 0.5012 0.0357 0.5790
130 50.0 2.4820 0.1527 0.0269 0.4367 0.0303 0.4929 0.0350 0.5694
140 55.0 2.5272 0.1553 0.0264 0.4293 0.0298 0.4847 0.0344 0.5600
150 60.0 2.5727 0.1578 0.0259 0.4225 0.0293 0.4770 0.0338 0.5510
160 65.0 2.6171 0.1604 0.0255 0.4156 0.0288 0.4694 0.0332 0.5423
170 70.0 2.6624 0.1629 0.0250 0.4092 0.0283 0.4261 0.0327 0.5338
180 75.0 2.7071 0.1654 0.0246 0.4031 0.0278 0.4550 0.0321 0.5257
190 80.0 2.7518 0.1679 0.0242 0.3971 0.0274 0.4482 0.0316 0.5178
200 85.0 2.7954 0.1704 0.0238 0.3912 0.0269 0.4416 0.0311 0.5102
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 68
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #3
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 69
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #3
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 70
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #3
EXAMPLE #3 - Figure 3 Refer to Section 2.4.1.3 - Piping Information. At the completion and verification of
the inputted data, the current data should be saved (refer to Section 2.4.3.2 - Save). The data is then ready to
Calculate and Display (refer to Section 2.4.1.4 - Calculate and Display Results). The next 3 screens illustrate
the results of the calculation.
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 71
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #3
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 72
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #4
VOLUME
Lx W = Sq Ft x H= Cu Ft
FM-200 REQUIRED (REFER TO TABLES BELOW AND/OR THE EQUATION AS NOTED ON PAGE 2)
STORAGE REQUIRED
Qty Cylinder Minimum Fill Maximum Fill Qty Cylinder Minimum Fill Maximum Fill
Used Size Lbs (Kgs) Lbs (Kgs) Used Type Lbs (Kgs) Lbs (Kgs)
ALPHA BETA
10 Lb 6 (2.7) 12 (5.4) 40 Lb 21 (9.5) 41 (18.6)
20 Lb 12 (5.4) 23 (10.4) 55 Lb 28 (12.7) 55 (24.9)
GAMMA 95 Lb 48 (21.8) 96 (43.5)
150 Lb 82 (37.2) 163 (73.9) SIGMA
250 Lb 138 (62.6) 274 (124.3) 600 Lb 304 (137.9) 607 (275.3)
400 Lb 211 (95.7) 421 (191.0) 750 Lb 455 (206.4) 910 (412.8)
500 Lb 282 (127.9) 500 (226.8) 1000 Lb 620 (281.2) 1,000 (562.0)
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 73
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #4
Ft Km PSIA cm Hg
FM-200
Specific -3,000 -0.92 16.25 84.0 1.11
(t)
10 -10.0 1.9264 0.1215 0.0346 0.5487 0.0391 0.6196 0.0451 0.7158 2,000 0.61 13.64 70.5 0.93
3,000 0.92 13.12 67.8 0.89
20 -5.0 1.9736 0.1241 0.0338 0.5372 0.0381 0.6064 0.0441 0.7005
4,000 1.22 12.58 65.0 0.86
30 0 2.0210 0.1268 0.0330 0.5258 0.0372 0.5936 0.0430 0.6858
5,000 1.52 12.04 62.2 0.82
40 5.0 2.0678 0.1294 0.0322 0.5152 0.0364 0.5816 0.0421 0.6719 6,000 1.83 11.53 59.6 0.78
50 10.0 2.1146 0.1320 0.0315 0.5051 0.0356 0.5700 0.0411 0.6585 7,000 2.13 11.03 59.6 0.75
60 15.0 2.1612 0.1347 0.0308 0.4949 0.0348 0.5589 0.0402 0.6457 8,000 2.44 10.64 55.0 0.72
9,000 2.74 10.22 52.8 0.69
70 20.0 2.2075 0.1373 0.0302 0.4856 0.0341 0.5483 0.0394 0.6335
10,000 3.05 9.77 50.5 0.66
80 25.0 2.2538 0.1399 0.0296 0.4765 0.0334 0.5382 0.0386 0.6217
NOTE: Multiply the correction factor by the
90 30.0 2.2994 0.1425 0.0290 0.4678 0.0327 0.5284 0.0378 0.6104
sea level design quantity of FM-200 to
100 35.0 2.3452 0.1450 0.0284 0.4598 0.0321 0.5190 0.0371 0.5996 obtain the correct quantity for a given alti-
tude.
110 40.0 2.3912 0.1476 0.0279 0.4517 0.0315 0.5099 0.0364 0.5891
120 45.0 2.4366 0.1502 0.0274 0.4439 0.0309 0.5012 0.0357 0.5790
130 50.0 2.4820 0.1527 0.0269 0.4367 0.0303 0.4929 0.0350 0.5694
140 55.0 2.5272 0.1553 0.0264 0.4293 0.0298 0.4847 0.0344 0.5600
150 60.0 2.5727 0.1578 0.0259 0.4225 0.0293 0.4770 0.0338 0.5510
160 65.0 2.6171 0.1604 0.0255 0.4156 0.0288 0.4694 0.0332 0.5423
170 70.0 2.6624 0.1629 0.0250 0.4092 0.0283 0.4261 0.0327 0.5338
180 75.0 2.7071 0.1654 0.0246 0.4031 0.0278 0.4550 0.0321 0.5257
190 80.0 2.7518 0.1679 0.0242 0.3971 0.0274 0.4482 0.0316 0.5178
200 85.0 2.7954 0.1704 0.0238 0.3912 0.0269 0.4416 0.0311 0.5102
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 74
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #4
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 75
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #4
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 76
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #4
EXAMPLE #4 - Figure 3 Refer to Section 2.4.1.3 - Piping Information. At the completion and verification of
the inputted data, the current data should be saved (refer to Section 2.4.3.2 - Save). The data is then ready to
Calculate and Display (refer to Section 2.4.1.4 - Calculate and Display Results). The next 3 screens illustrate
the results of the calculation.
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 77
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #4
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 78
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #5
VOLUME
FM-200 REQUIRED (REFER TO TABLES BELOW AND/OR THE EQUATION AS NOTED ON PAGE 2)
STORAGE REQUIRED
Qty Cylinder Minimum Fill Maximum Fill Qty Cylinder Minimum Fill Maximum Fill
Used Size Lbs (Kgs) Lbs (Kgs) Used Type Lbs (Kgs) Lbs (Kgs)
ALPHA BETA
10 Lb 6 (2.7) 12 (5.4) 40 Lb 21 (9.5) 41 (18.6)
20 Lb 12 (5.4) 23 (10.4) 55 Lb 28 (12.7) 55 (24.9)
GAMMA 95 Lb 48 (21.8) 96 (43.5)
150 Lb 82 (37.2) 163 (73.9) SIGMA
250 Lb 138 (62.6) 274 (124.3) 600 Lb 304 (137.9) 607 (275.3)
400 Lb 211 (95.7) 421 (191.0) 750 Lb 455 (206.4) 910 (412.8)
500 Lb 282 (127.9) 500 (226.8) 1000 Lb 620 (281.2) 1,000 (562.0)
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 79
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #5
Ft Km PSIA cm Hg
FM-200
Specific -3,000 -0.92 16.25 84.0 1.11
(t)
10 -10.0 1.9264 0.1215 0.0346 0.5487 0.0391 0.6196 0.0451 0.7158 2,000 0.61 13.64 70.5 0.93
3,000 0.92 13.12 67.8 0.89
20 -5.0 1.9736 0.1241 0.0338 0.5372 0.0381 0.6064 0.0441 0.7005
4,000 1.22 12.58 65.0 0.86
30 0 2.0210 0.1268 0.0330 0.5258 0.0372 0.5936 0.0430 0.6858
5,000 1.52 12.04 62.2 0.82
40 5.0 2.0678 0.1294 0.0322 0.5152 0.0364 0.5816 0.0421 0.6719 6,000 1.83 11.53 59.6 0.78
50 10.0 2.1146 0.1320 0.0315 0.5051 0.0356 0.5700 0.0411 0.6585 7,000 2.13 11.03 59.6 0.75
60 15.0 2.1612 0.1347 0.0308 0.4949 0.0348 0.5589 0.0402 0.6457 8,000 2.44 10.64 55.0 0.72
9,000 2.74 10.22 52.8 0.69
70 20.0 2.2075 0.1373 0.0302 0.4856 0.0341 0.5483 0.0394 0.6335
10,000 3.05 9.77 50.5 0.66
80 25.0 2.2538 0.1399 0.0296 0.4765 0.0334 0.5382 0.0386 0.6217
NOTE: Multiply the correction factor by the
90 30.0 2.2994 0.1425 0.0290 0.4678 0.0327 0.5284 0.0378 0.6104
sea level design quantity of FM-200 to
100 35.0 2.3452 0.1450 0.0284 0.4598 0.0321 0.5190 0.0371 0.5996 obtain the correct quantity for a given alti-
tude.
110 40.0 2.3912 0.1476 0.0279 0.4517 0.0315 0.5099 0.0364 0.5891
120 45.0 2.4366 0.1502 0.0274 0.4439 0.0309 0.5012 0.0357 0.5790
130 50.0 2.4820 0.1527 0.0269 0.4367 0.0303 0.4929 0.0350 0.5694
140 55.0 2.5272 0.1553 0.0264 0.4293 0.0298 0.4847 0.0344 0.5600
150 60.0 2.5727 0.1578 0.0259 0.4225 0.0293 0.4770 0.0338 0.5510
160 65.0 2.6171 0.1604 0.0255 0.4156 0.0288 0.4694 0.0332 0.5423
170 70.0 2.6624 0.1629 0.0250 0.4092 0.0283 0.4261 0.0327 0.5338
180 75.0 2.7071 0.1654 0.0246 0.4031 0.0278 0.4550 0.0321 0.5257
190 80.0 2.7518 0.1679 0.0242 0.3971 0.0274 0.4482 0.0316 0.5178
200 85.0 2.7954 0.1704 0.0238 0.3912 0.0269 0.4416 0.0311 0.5102
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 80
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #5
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 81
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #5
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 82
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #5
EXAMPLE #5 - Figure 3 Refer to Section 2.4.1.3 - Piping Information. At the completion and verification of
the inputted data, the current data should be saved (refer to Section 2.4.3.2 - Save). The data is then ready to
Calculate and Display (refer to Section 2.4.1.4 - Calculate and Display Results). The next 3 screens illustrate
the results of the calculation.
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 83
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #5
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 84
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #6
VOLUME
Lx W = Sq M x H= Cu M
Lx W = Sq M x H= Cu M
FM-200 REQUIRED (REFER TO TABLES BELOW AND/OR THE EQUATION AS NOTED ON PAGE 2)
STORAGE REQUIRED
Qty Cylinder Minimum Fill Maximum Fill Qty Cylinder Minimum Fill Maximum Fill
Used Size Lbs (Kgs) Lbs (Kgs) Used Type Lbs (Kgs) Lbs (Kgs)
ALPHA BETA
10 Lb 6 (2.7) 12 (5.4) 40 Lb 21 (9.5) 41 (18.6)
20 Lb 12 (5.4) 23 (10.4) 55 Lb 28 (12.7) 55 (24.9)
GAMMA 95 Lb 48 (21.8) 96 (43.5)
150 Lb 82 (37.2) 163 (73.9) SIGMA
250 Lb 138 (62.6) 274 (124.3) 600 Lb 304 (137.9) 607 (275.3)
400 Lb 211 (95.7) 421 (191.0) 750 Lb 455 (206.4) 910 (412.8)
500 Lb 282 (127.9) 500 (226.8) 1000 Lb 620 (281.2) 1,000 (562.0)
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 85
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #6
Ft Km PSIA cm Hg
FM-200
Specific -3,000 -0.92 16.25 84.0 1.11
(t)
10 -10.0 1.9264 0.1215 0.0346 0.5487 0.0391 0.6196 0.0451 0.7158 2,000 0.61 13.64 70.5 0.93
3,000 0.92 13.12 67.8 0.89
20 -5.0 1.9736 0.1241 0.0338 0.5372 0.0381 0.6064 0.0441 0.7005
4,000 1.22 12.58 65.0 0.86
30 0 2.0210 0.1268 0.0330 0.5258 0.0372 0.5936 0.0430 0.6858
5,000 1.52 12.04 62.2 0.82
40 5.0 2.0678 0.1294 0.0322 0.5152 0.0364 0.5816 0.0421 0.6719 6,000 1.83 11.53 59.6 0.78
50 10.0 2.1146 0.1320 0.0315 0.5051 0.0356 0.5700 0.0411 0.6585 7,000 2.13 11.03 59.6 0.75
60 15.0 2.1612 0.1347 0.0308 0.4949 0.0348 0.5589 0.0402 0.6457 8,000 2.44 10.64 55.0 0.72
9,000 2.74 10.22 52.8 0.69
70 20.0 2.2075 0.1373 0.0302 0.4856 0.0341 0.5483 0.0394 0.6335
10,000 3.05 9.77 50.5 0.66
80 25.0 2.2538 0.1399 0.0296 0.4765 0.0334 0.5382 0.0386 0.6217
NOTE: Multiply the correction factor by the
90 30.0 2.2994 0.1425 0.0290 0.4678 0.0327 0.5284 0.0378 0.6104
sea level design quantity of FM-200 to
100 35.0 2.3452 0.1450 0.0284 0.4598 0.0321 0.5190 0.0371 0.5996 obtain the correct quantity for a given alti-
tude.
110 40.0 2.3912 0.1476 0.0279 0.4517 0.0315 0.5099 0.0364 0.5891
120 45.0 2.4366 0.1502 0.0274 0.4439 0.0309 0.5012 0.0357 0.5790
130 50.0 2.4820 0.1527 0.0269 0.4367 0.0303 0.4929 0.0350 0.5694
140 55.0 2.5272 0.1553 0.0264 0.4293 0.0298 0.4847 0.0344 0.5600
150 60.0 2.5727 0.1578 0.0259 0.4225 0.0293 0.4770 0.0338 0.5510
160 65.0 2.6171 0.1604 0.0255 0.4156 0.0288 0.4694 0.0332 0.5423
170 70.0 2.6624 0.1629 0.0250 0.4092 0.0283 0.4261 0.0327 0.5338
180 75.0 2.7071 0.1654 0.0246 0.4031 0.0278 0.4550 0.0321 0.5257
190 80.0 2.7518 0.1679 0.0242 0.3971 0.0274 0.4482 0.0316 0.5178
200 85.0 2.7954 0.1704 0.0238 0.3912 0.0269 0.4416 0.0311 0.5102
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 86
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #6
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 87
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #6
EXAMPLE #6 - Figure 1 Refer to Section 2.4.1.1 - System Information. UNITS OF MEASURE SHOWN ARE METRIC
DESIGNATIONS.
EXAMPLE #6 - Figure 2 Refer to Section 2.4.1.2 - Hazard Data. UNITS OF MEASURE SHOWN ARE METRIC DESIGNATIONS.
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 88
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #6
EXAMPLE #6 - Figure 3 Refer to Section 2.4.1.3 - Piping Information. UNITS OF MEASURE SHOWN ARE METRIC
DESIGNATIONS. At the completion and verification of the inputted data, the current data should be saved
(refer to Section 2.4.3.2 - Save). The data is then ready to Calculate and Display (refer to Section 2.4.1.4 -
Calculate and Display Results). The next 5 screens illustrate the results of the calculation.
EXAMPLE #6 - Figure 4 Refer to Section 2.4.1.4.A - Calculation Results. UNITS OF MEASURE SHOWN ARE METRIC
DESIGNATIONS.
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 89
FM-200™ ENGINEERED SYSTEMS
DESIGN & FLOW CALCULATION MANUAL
APPENDIX - EXAMPLE #6
EXAMPLE #6 - Figure 5 Refer to Section 2.4.1.4.B - Nozzle Performance. UNITS OF MEASURE SHOWN ARE METRIC
DESIGNATIONS.
EXAMPLE #6 - Figure 6 Refer to Section 2.4.1.4.C - Hazard Concentration Results. UNITS OF MEASURE SHOWN
ARE METRIC DESIGNATIONS.
S/N 30000034
ISSUED: 11/15/95 Rev. K REVISED: 5/26/2006 Page 90
Chemetron Fire Systems and Cardox are registered trademarks of Chemetron Fire Systems.
FM-200 is a registered trademark of Chemtura, Inc.
These instructions do not purport to cover all the details or variations in the
equipment described, nor do they provide for every possible contingency to be
met in connection with design, installation, operation and maintenance. All
specifications subject to change without notice. Should further information be
desired or should particular problems arise that are not covered sufficiently for
the purchaser’s purposes, the matter should be referred to CHEMETRON FIRE
SYSTEMS, Matteson, IL.