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02/2009

TZ 200.71 LEVER SHEARS ASSEMBLYKIT

8 Index

A 25
Ablation..
Actual dimension. 21
Allowance 19, 20, 45
Allowance limit .. .. 19, 500
Assembly kit for lever shears 64
Assembly of lever shears, Assembly step 1 Main body 75
Assembly of lever shears, Assembly step 2 Shear body 80
Assembly of lever shears, Assembly step 3 Stop.. 85
7, 13, 15, 16
Assembly structure diagram..

B
Bill of materials 7 , 11, 15, 16
Bought-in part 13
Burr... . 25

C
Calliper gauge... . .. . 62
3

Dismantling oflever shears - Assembly step 1 Main body... 93

Dismantling oflever shears - Assembly step 2 Shear body 92
Dismantling oflever shears - Assembly step 3 Stop. 91

E
Exploded drawing.. . 7 , 9 , 15, 16

F
Fit 47
Fit calculation 49
Force transmission .71
Function of lever shears 65

8 Index 140
 TZ 200.71
LEVER SHEARS ASSEMBLY
KIT HAMBURE
G

Gauge
General drawingg
General tolerances
. .61
.7,8, 15, 16
19

Ideal geometric shape.

Individual part drawing
.

.24
.7
M

Manufacturing dimension
Manufacturing
Material..
engineering 21
. . 57
Maximum clearance
.26
Maximum dimension
45
Measuring instruments . . .
20, 45, 50
Measuring technology . . 61
Minimum clearance. 60
Minimum dimension 45
..20,45, 50
N

Nominal dimension .. ..
..19

Parallel projection .. 31
Production methods 22
Production part . . 13
Projection method 18
Projection plane 30
Projection ray. 31

R ..35,39
Reference edge . . 35, 39, 42
Reference line

141
8 Index
 HAMEURG

02/2009

ASSEMBLY KIT
TZ 200.71 LEVER SHEARS

. .43
S 17
Sectional view..
. . 18, 22
Standard part
Surface specifications..

.650

Test equipment 60
Testing 38, 40
Thread representation... 17
Title block .. . . ' 49
Tolerance zones . 25
Transition ... . 48
Transition fit...

. 29, 30
View . ..

W 57
Workpiece .18, 24
Workpiece edges

8 Index
142
 vWevrdghag397V5

02/2009
=HAMEUAE
TZ 200.71 LEVER SHEARS ASSEMBLY KIT

Appendix

Drawing number Name

TZ200.07.00.01.000 Sheet 1 Lever shears assembly drawing (general drawing)

TZ200.07.00.01.000 Sheet 2 | Lever shears assembly drawing (exploded drawing)

TZ200.07.00.01.000 Lever shears bill of materials

TZ200.07.10.01.001 Main body

TZ200.07.10.01.002 Bearing flange

TZ200.07.10.01.003 Eccentric shaft

TZ200.07.10.01.004 Bearing cover

TZ200.07.10.01.005 Shear body

TZ200.07.10.01.006 Eccentric guide

TZ200.07.10.01.007 Lower blade

| TZ200.07.10.01.008 Upper blade

TZ200.07.10.01.009 Stop
TZ200.07.10.01.010 Base plate

TZ200.07.10.01.011 Guide bar

TZ200.07.10.01.012 Lever rod

TZ200.07.00.02.000 Guide block assembly drawing

TZ200.07.00.02.000 Guide block bill of materials

TZ200.07.00.02.001 Guide

TZ200.07.00.02.002 Guide pin 1

TZ200.07.00.02.003 Guide pin 2

Assembly structure on cover plate

9 Appendix 143
 25

13

20
5
14

O
25

21

16

17
D

Side view from right Front view

AD Side view from left with "cut
off" stop

24
22
8
10
7
Scale 11 Position:
26 ereral telerance specifcaliens
a data

IS0 2768-M
19 12 Revp.fepart Technical re
Dr. Müller Malek
IsanoWski
11 euent hTe
ASsembly drawing
he,Addtienal tite I dPproved

HAMEU Leversshears
L200.07.00.01.000
RexDate et issoe
20

23

8
14

24

17 2

19

26
10
- - --

16
-

11 L 2

17

Scale Position

ISO 2768-m

Aowp r t
Dr. MUl
Malek sanowski
a v i n g

POve0
Lever Shea 12200 07.00.018
 1 2 3 6
|Pos. Quant. Unit Subject num./Specification Comment
Designation
Pce. Guide block | TZ200.07.00.02.000

1 pce. Main body TZ200.07.10.01.001 S235JRG2

3
1 pce. Bearing flange TZ200.07.10.01.002 9SMn28
4
1 pce Eccentric shaft TZ200.07.10.01.003 X10CrNiS18-9
5
1 Pce. Bearing cover TZ200.07.10.01.004 S235JRG2
6 1 S235JRG2
Pce. Shear body TZ200.07.10.01.005
pce. Eccentric guide TZ200.07.10.01.006 CuZn39Pb3
8 1 pce. Lower blade TZ200.07.10.01.007 90MnCrV8
9 90MnCrV8
1 Pce. Upper blade TZ200.07.10.01.008
10 1 TZ200.07.10.01.009 S235JRG2
pce. Stop
11 Pce. Base plate TZ200.07.10.01.010 S235JRG2
2 2 pce. Guide bar TZ200.07.10.01.011 |X10CrNiS18-9
13 1 Leveri rod TZ200.07.10.01.012 X10CrNiS18-9
Pce.
14 1 Pce. Knurled screw DIN 653 M5x12 St galv
15 1 Pce. Knurled screw DIN 653 M4x10 St galv
16 2 Pce. Compression spring9 DIN 2098-0,5x5,8x20 X10CrNi18-8
17 Pce. Socket head cap screwISO 4762-M5x10 8.8 (Zn)
18 2 Pce. Socket head cap screw IS0 1207-M5x16 8.8 (Zn)
19 2 pce. Socket head cap screw |IS0 4762-M4x12 8.8 galv.
20 4 pce. Socket head cap screw|IS0 4762-M5x16 8.8 (Zn)
2 pce Countersunk screw ISO 10642-M5x8 8.8 (Zn
22 2 Pce. Washer ISO 7090 B5,3 200HV
23 2 pce.Parallel pin IS0 2338-4m6x30 St
24 2 pce. Splint pin ISO 1234-1,2x10 St galv.
25 1 pce. Ball knob D=25 Otto Ganter GmbH plastic (black)

26 2 pce. Shim ring DIN 988-5x10x0,1 St

Material:
Scale 1:1 Position
General tolerance specifications Surface data Edge finish

according to according to IS0 B42 according to IS0 13715

Technical reference Approved by

Resp depart
KK
| Dr. Müller Werner |Isanowski
Documenf ype Document status

Part list approved

Title, Aditional titte
TZ200.07.00.01.000
| Lever Shears
JHAMEUNE Rev. Date of issue

2008-07-25
Lang. Sheet
en 1/1
 A
A -D 29:0.01
0.05 230.01L 23:0.01
12

G
Rz 16
R10 R1

4-0.05 26 H7
MS
5.7
B
M5

60 25 30:0.01
4.6

6 D 15 46

30 110
E- J

26 H7*" E
H7*"
Dimen. Fit
Material s235JRG2
Scale 1:1 |Position:2
General tolerance specifications Surface data e finish

according according fo Iso1302 according to Is0 13715

gunmeral finish

ISO 2768-m

Technical reference
Pert Name APProvd o
KK Dr Müller Malek Isanowski
F Documenf type

Component drawing9
Document status

approved

Title, Additional ttle

TZ200.07.10.01.001
Main body
JHAMAPG Rev 0ate of issue
1995-07-31
 58

46

$26 gb
20 H7

DA
95.5 Rz 6,3
10

26 g6 097
-0.02
253
.70

20 H72
Dimen. Fit
Material: 9SMn28
Scale 1:1 Position:3
Surface data Edge finish
General tolerance specifications
according to ISO 1302 according to IS0 13715
ccording te
gunmefal fihish
ISO 2768-m
(/
Technical reference Name Approved by
Resp. depart.
Malek Isanowski
KK Dr. Müller Document status
Document type

Component drawing approved

Title, Additional tite
TZ200.07.10.01.002
Bearing flange Lang. Sheet
JHAMELAG Rev. Date of issue
|1995-07-31 en 1/1
 p10.1
15

9 1x45 L 8f7
30 8+0.1

46

920 h9 -9.052 19.948

D8 -0.028 7.972

Dimen.Fit
Material: X10CrNiS18-9
Scale 1:1 Position:4 9
General tolerance specifications Surface data Edge finish
according fo IS0 1302
according to according fo ISO 13715
IS0 2768-m
Technical reference Name Approved by
Resp. depart
KK Dr. Müller Malek Isanowski
Document type Document status

Component drawing approved

Title, Additianal title
TZ200.07.10.01.003
Eccentric shaft
JHAME Rev. Date of issue

1995-07-31
Lang. Sheet
en 1/1
 10

5.5

20 H7 R2.5

4F7

6+0.01
2920.01

5220.01

58

20 H7 021
4 F7 31 L01
D.022 4.022

Dimen.Fit
Material: S235JRG2
Scale 11 Position: 5
Surface data Edge finish
General tolerance specifications
according to IS0 1302 according to ISO 13715
according to gunmetal finish
ISO 2768-m Rz 16
Name APproved by
Resp. depart. Technical reference
Malek Isanowski
Dr. Müller
Document type Document status

Component drawing approved

Title, Additional title
TZ200.07.10.01.004
Bearing cover
Sheet
Lang
HAMEUAG Rev.

d
| Date of issue

1995-07-31 en 1/1
 34-0.1
20-0.1
8-0.05 70.1

R2.5

4-0.05 9.2
39

46

Material: s235JRG2
Scale 1:1 Position:6 |
General folerance specifications Surface data Edge finish
according to ISD 1302 accerding to IS0 13715
according to
gunmetal finish

ISO 2768-m Rz 16
Technical reference Name Approved by
Resp. depart,
Dr. Müller Malek sanowski
Document fype Dacument status

Component drawing approved

Title, Adlitional title
TZ200.07.10.01.005
Shear body
JHAMEURG Rev Date of issue

1995-07-31
ang Sheet
en 1/1
 20-0.1
10 8-0.2

R2.5

Material: CuZn39Pb63
Scale 1:1 Position: 7 E
General tolerance specifications Surface data Edge finish
according to ISO 1302
according to according to IS0 13715

ISO 2768-m 03
Resp. depart
Technical reference Name Approved by
Dr. Müller Malek Isanowski
Document type ocument status

Component drawing approved

Title, Aditional title
TZ200.07.10.01.006
Eccentric guide
AMB RG Rev. Date of issue Lang Sheet
1995-08-01 en 1/1
 Rz2,5

M5

cO

RS
30 6

46

Material: 90MnCrV8
Scale 1:1 Position: 8
Surface data Edge finish
General tolerance specifications
according to IS0 13715
according to according to Iso 1302

ISO 2768-m hardened 62+4 HRC

Technical reference Name Approved by

Resp. depar.
| Is anowski
|Dr. Müller Malek
Documenf stafus
Document type
| Component drawing approved
Title, Additianal title
TZ200.07.10.01.007

T Lower blade Date of issue Lang.Sheet

JHAMEURG 1995-08-01 en 1/1

 ,6.3 M5
, -0.05
36.3 4-0.1

Rz2,5
10.25
40.25

46.3

48.3

Material: 90MnCrV8
Scale 11 Position:9
General tolerance specifications Surface data Edge finish

accordingt according to ISO 1302 according to IS0 13715S

E0.3
ISO 2768-m /TE(RES)
V hardened 62+4 HRC
Technical reference Name Approved by
Resp. depart,
Dr. Müller Malek Isanowski
Document type Document stafus

LOmponent drawing approved

Titte, Aditional title
TZ200.07.10.01.008
Upper blade
HAMEURG Rev. Date of issue

1995-08-01
Lang.Sheet
en 1/1
 05.1

7 30
45

Material S235 JRG2

Scale 11 Position: 10
General tolerance upeciticatiens Surface data Edge finish

accordingto according te 150 1302 according to ISO 13715

Sunnetal flnish
ISO 2768-m
/Rz63 03
V
Resp. depart Technic al reference Name Appreved by

Dr. Müller Malek Isanowski

Document type Document status

Componenf drawing approved

Title, Aditional title
TZ200.07.10.01.009
Stop
HAMEBURG Date of issue

1995-08-011
Lang Sheet
en 1/1
 o10

o5.5
110

25 60

Material: S235JRG2
Scale 1:1 Position: 11 9
General tolerance specificafions Surface data Edge finish
ccording to I50 1302 according fo ISo 13715
according to
gunmetal finish

IS0 2768-m

Technical reference Name Appreved by

Resp. depart.
Dr. Müller Malek Isanowski
Document type Dacument status

Component drawing approved

Title, Aditional title
TZ200.07.10.01.010
Base plate Lang. Sheet
HAMBURG Re Date of issue
1995-07-31 en 1/1
 -
10 0.5x45
100

98 h9 s036 7964
Dimen.Fit
Material: X10CrNiS18-9
Scale 11 Position: 12
General tolerance specifications Surface data Edge finish
according to ISO 1302 according to IS0 13715
according to

ISO 2768-
Technical reference Name Approved by
Resp. depart.
Dr. Müller Malek Isanowski
Document type Document status

Component drawing approved

Title, Aditional title
TZ200.07.10.01.011
Guide bar

HAMURG Rev. Date of issue

1995-08-01
Lang.Sheef

en |1/1
 1x45
10
250

Scale 1:1 Position: 13

Maferial X10CrNiS18-9

General tolerance specificatiens Surface data Edgefinish

accordingto accordingto ISO 1302 according to ISO 1371S

ISO 2768-m
Resp. deparf. Technital relerence Name
Approved by
Dr. Müller Malek
|Isanowski
Document ype Dacument stafus

Component drawing approved

(OU
UHAMBURG
Title, Aditionai title

Lever rod TZ200.07.10.01.012

Rev Date of issue
1995-08-01
Lang Sheet
en 1/1
 A

28 29
B

hard soldered
hard soldered C

-27

Scale 2:1 Material

Position: 1 E |
ueneral folerance specifications Surface data
a g e tih

cordingt ording to ISo 1302

unmetal finish
ISO 2768-m
Resp. depart. Technical reference Name
Approved by
Dr. Müller Ben
Isanowski
Document type ocument stafus

Assembly drawing approved

Title, Additional title
TZ200.07.00.02.000
Guide block

HAMBURS Rev.

b
Dafe of ssue

2003-01-03
angSheet|
en 1/1
 6

1 2 3 Subject num./Specification
Commenf

|Pos. Quant. |Unif Designation

TZ200.07.10.02.001
s235JRG2

1 pce. Guide
TZ200.07.10.02.002
9SMn28
28 1 Guide pin1 9SMn28
pce TZ200.07.10.02.003

29 Guide pin 2
1 pce.

Matera
Position: 1
Scale 1:1
Edge tinsh
Surtace dat
6eneral telerance apectka'ians terding to IS0 13715
Kterding te S0 342
cor dinge

Appraved by
Technical reference
Resp. depa sanowski
Werner
Dr. Müller Document status
KK Decunent typ
Part list approved
Title, Addtienal title TZ200.07.00.02.000

Guide block LangSheer

Date f issue
ev

JHAMELAG 2008-07-28 en 1/1

-
 300.05
Rz16

91z 8.2
M4

45

Material: s235JRG2
Scale 11 Position: 27
General teler ance specifications Surface data
Edge finish
according to accoraing to Iso 1302
according to IS0 13715

ISO 2768-m

Resp. depart Technical reference Name

Approved by
KK Dr. Müller Ben Isanowski
Document tYpe
Document status
| Componenf drawing
approved
Title, Additional tite
Guide TZ200.07.10.02.001
HAMEUAG Rev. Date of issue
Lang Sheet
2003-03-01 en 1/1
 35
30,3

01,5

Material: 9SMn28
Scale 2:1 Position: 283
General tolerance specifications Surface data Edgeffinish
accordingto according to ISO 1302
according to IS0 13715

ISO 2768-m /Rz 16

Resp. depart Technical reference Name
Approved by
Dr. Müller Ben Isanowski
Document Ype
Document status
Component drawing approved
Title, Aditional title

Guide pin 1 TZ200.07.10.02.002

HAMBLAG Rev. Date of issue
Lang. Sheet

b
2003-01-03 en 1/1
 35
27

1,5

Position: 29
Material: 9SMn28
Scale 2:1
Surface data Edge finish
General tolerance speciftica tions
according to IS0 1302 according to IS0 13715
according to
ISO 2768-m

Technical reference Name Approved byY

Resp. depart
Ben Isanowski
Dr. Müller
Document type Document status

Component drawing approved

Title, Additional tile
TZ200.07.10.02.003
Guide pin 2
Lang. Sheet

HAMBUAG Rev. Date of issue

2003-01-03 en 1/1
 Illustration of
graphical
with of assembly
assignment of itemrepresentation
numbers structure on cover plate
L6
|10 22
15

25

2
12
18
14 - 19 19

20

-
2 11|
17

17
21