INFO

Evaporative Condenser in
Stainless Steel

The best solution in evaporative cooling is now even more efficient and sustainable!
ECOSS G3:
The best solution in
evaporative cooling
even more efficient and
sustainable!
The evaporative condenser in stainless steel:
ECOSS, is a consolidated concept in the
world market that demonstrates our ecological
commitment with the environment and the
concern about offering the industry an exclusive
and highly efficient solution. It gives us the
possibility of offering more than a product,
a solution that exceeds the expectations of
owners, operators and fitters of these units.
The alignment of our clients’ needs with a high
quality and extremely reliable product, with
stricter environmental requirements, make
the evaporative condensers with galvanized
coating become more and more obsolete due
to the environmental emissions and the use of
aggressive chemicals either at the galvanization
process or at water treatment systems.
This way, the team who are responsible for the
installations must consider the restrictions on
the availability and quality of water, the control
parameters and chemicals legislations before
making the investment decision.
The concept of the evaporative condenser
in stainless steel, ECOSS, facilitates these
decisions. Since coils, casing, tray and
structural parts are manufactured with 100%
stainless steel, the harmful hot-dip galvanizing
process is eliminated, as well as zinc or lead
contamination on industrial waters, elimination
of passivation treatments, free of white rust and
reduction on water and chemicals consumption
due to the high resistance of stainless steel.
The new generation of this stainless steel
equipment, ECOSS G3, keeps the concepts
of lower operational costs, lower maintenance
costs, easy installation, accessibility, reliable
performance, durability, and it presents an
evaporative cooling solution developed with
state-of-the-art efficiency and sustainability.
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 More durability and efficiency

Stainless steel construction Highly efficient fans

-- Coil in AISI 304L stainless steel; -- EC fans technology;
-- Frame and casing in AISI 304 stainless steel; -- Energy efficiency: better kW/kW ratio;
-- Basin in AISI 304 stainless steel fully welded; -- Low noise level;
-- Sanitary construction for several applications; -- Long service life fans especially developed for the
-- Option of AISI 316 / 316L construction. application.

Longer equipment life Air inlet louvers

-- Stainless steel provides a significantly longer product life than hot-dip -- Innovative and efficient design;
galvanized units; -- No splash of water out of the unit (lower consumption);
-- Lower incrustation rate than hot-dip galvanized coils because of the smooth
-- No light incidence at the basin water (higher efficiency);
heat exchange surface;
-- UV resistant;
-- The whole set designed to resist several water quality conditions;
-- 100% recycled and free-corrosion material.
-- Better thermal performance in long term.

Plug-and-Play system
Capacity range
-- 3 (three) years full warranty;
-- Several options available, from 300 to 6.000 kW in a single unit;
-- Fully eletrical installation in factory without any electrical
-- Development of exclusive solutions for special applications: evaporative
procedure in field;
condenser, closed circuit cooling tower, subcooling, desuperheating and
-- Avoid electrical installation costs.
gascooler.

Sustainable Certifications
-- PED Certification and CE marking according Pressure
-- Eco-Friendly equipment.
Equipment Directive 2014/68/EU;
-- It has less environmentally aggressive manufacturing processes than hot-dip
-- ISO 9001:2015 quality assurance;
galvanized units;
-- Testing Lab in accordance with ASHRAE 64:2011;
-- Reduced energy consumption because of a highly efficient ventilation
-- Performance tests and evaluations based on CTI ATC-106
system;
and CTI-ATC 105 standards;
-- Reduced water consumption because of the innovative concept.
-- EC-LAB: most modern and precise laboratory in the
world for climatic tests and simulations.

Compact design
-- High capacity of heat rejection in a smaller footprint (best kW/m² ratio);
-- Operating weight up to 50% lower than galvanized units with the same
capacity (best kg/kW ratio);
-- Fewer costs with civil structures, transportation, handling material and
assembly timing;
-- Reduced refrigerant load (low charge system).

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 The best solution to
facilitate the field
assembly

- The unit consists of modules that provides

reduced costs with transport, handling (cranes
cost), civil structures, assembly time and
resources are achieved due to the reduced
weight and perfect interlocking between the top
and bottom modules without the need of welding
or anchorages;
- Ready-to-operate equipment with the Plug-
and-Play system, which includes all wiring,
electrical panel and controls; it means without
the need for any additional component, software,
specialist or electrical installation;
- Mechanical connections with easy access
and carbon steel tips to facilitate field welding
process.

Technical Details
Fan range 1 - 16 fans

Capacity range (kW) 300 - 6.000 (in a single unit)

Applications Evaporative Condenser, Closed Circut Cooling Tower (Fluidcooler),

Subcooling, Desuperheating and Gascooler

Refrigerant NH3, HFC, Water, Glycol, CO2 and other cooling fluids

Material
Coil tube Stainless steel AISI 304L/316L
Covers Stainless steel AISI 304/316
Tray Stainless steel AISI 304/316
Frames Stainless steel AISI 304/316

Certifications PED 2014/68/EU, ISO 9001:2015, ASHRAE 64-2011,

CTI ATC-106-2011, CTI ATC-105-2000

Installation dimensions (mm)*

Length 1.642 - 11.356
Width 1.219 - 2.278
Height 4.150

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Transportation weight (kg) 498 - 9.657 (weight of each module)* 7

* Transportation in two modules: bottom + top mdules. Please see image beside.
 +EFFICIENT: Unique solutions for higher efficiency +RELIABLE: Innovative solutions to ensure
and resources saving reliable operation and reduced costs
Unique solutions developed for ECOSS G3 provides an exclusive highly efficient platform for an energetically Accessibility, easy maintenance, reduction of costs and resources are just some of the advantages that makes
optimized system with reduced operational costs, energy consumption, water consumption and water treatment ECOSS G3 more reliable and a reference regarding services, operability and maintenance.
costs.

Energy efficiency Stainless steel coils

-- EC fans technology; - Lower scale rate because of the low roughness surface;
-- Fans with high efficiency and the best performance in the - High mechanical resistance, high pressures and
market, m3/h/kW ratio; temperatures, and compatibility with aggressive chemical
-- Unique fans developed with special protections for the agents;
application; - High reliability guaranteed by an efficient welding process.
-- Energy efficiency in accordance with ErP2015;
-- Better kW/kW ratio.

Plug-and-Play system: Smart Control Acessibility

P Sensor de
Pressão -- Exclusive solution for operation with smart control and -- Articulated fans for access and cleaning of coils, drift
energy efficiency; eliminators, and water distribution system (spray nozzles);
GMM Gerenciamento Controle
-- Plug-and-Play system to provide higher reliability, quality -- Hinged air inlet louvers for access and cleaning of coils and
BUS system

and fast installation; basin;

T Sensor de
Temperatura
-- Extended warranty with Plug-and-Play system (3 years). -- Hinged doors for access to the pump system and electrical
panels.

ECOSS Autonomous: Unique solution Reliable water distribution system

for control and management
-- Innovative, smart and sustainable solution developed
exclusively for ECOSS;
-- Continuous monitoring and control to provide higher
reliability, safety and resource saving;
-- Warranty extended up to 5 years.
-- Spray nozzles with greater diameter to reduce obstruction
and scale rate, and of easy removal for cleaning;
-- Stainless steel filter in the pump suction;
-- Totally drainage basin;
-- Highly efficient water recirculation pumps.

Water saving Innovations and continuous improvement

-- Higher resistance to corrosion and lower scale rate -- Continuous improvement to provide more and more
because of a smooth surface enable increased cycles of accessibility, lower maintenance costs and better
concentration; performance;
-- Reduced water consumption and use of chemicals for -- New air inlets louvers with vertical flaps alignment with no
water treatment; incidence of water splash and UV light;
-- Basin optimized, with a smaller size, what reduces makeup -- Innovative suction system and water pump cleaning with
water consumption. quick opening clamp.
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 +SUSTAINABLE: Lower water consumption +EFFICIENT: Energy efficiency

The ECOSS G3 has an Eco-Friendly concept, mainly
because it presents a less aggressive manufacturing
process to the environment, and also because it
presents a lower water consumption in relation
to the evaporative capacitors galvanized to fire.
The innovative design, in line with the properties
of stainless steel that has a low surface roughness,
results in lower fouling rates and lower water
consumption, consequently low operating,
maintenance and chemical treatment costs.
In addition, lower rates of income loss over
time, providing energy savings, an extended
equipment life and the best return on investment.
In the untiring pursuit of energy excellence, exclusive
EC fans have been developed for the application in
ECOSS G3, guaranteeing a more efficient system
with an excellent relation of performance, low noise
level and electrical consumption.
Compared to AC fans, EC fans also have all the
necessary system protections already in place, and
have a technology that has a wide range of benefits
related to energy management and optimization.

ECOSS G3 significantly reduces operational costs and water consumption when compared with the The Plug-and-Play system with EC fans and GMM (Güntner Motor Management) provides a unique
hot-dip galvanized equipment, due to the stainless steel properties and the possibility of operation in solution, with smart control system for an energetically perfect operation, providing a State-of-the-Art
increased cycles of concentration (COC). heat exchange solution.

- Analysis based on an industrial water quality that may operate in up to 5 cycles of concentration every 24h (COC = 5); - Same operation conditions for all machines, Fluid = NH3, TBU = 23ºC and TC = 35ºC;
- Same operation conditions for all machines, Fluid = NH3, TBU = 23ºC and TC = 35ºC; - Operation with GMM for a tropical region;
- Values based in an average cost of USD 0,50/m³ of treated water. - Values based in an average cost of USD 0,08/kWh.
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 GMM (Güntner Motor Management): Unique
solution and Plug-and-Play system, in the State-of-
the-Art of Energy Efficiency
The Güntner Controls Division has developed an
exclusive control system for EC fans and their solutions:
GMM (Güntner Motor Management). This combination
of EC fans with GMM creates a unique solution with
intelligent control system for energy-efficient operation,
providing a complete state-of-the-art solution.
The GMM manages and controls the speed of the
fans according to the pre-set pressure or temperature
for process control, and consequently will result in an
energy-optimized system with the perfect communication
interface and integration with the customer’s main
systems. The costs and time for the installation of
electrical panels, cabling and installations are reduced
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GHM (Güntner Hydro Management):
Intelligent Automatic Purge System
to maximize water savings
considerably with the use of the Plug-and-Play system.
This solution, in addition to providing greater reliability
and quality in the installation, ensures the correct
commissioning and maintenance of the fans due to
automatic programming by GMM, ie, no software,
specialist or configuration will be necessary.
The Plug-and-Play solution in addition to providing all
these benefits due to the equipment being delivered
ready for operation ensures total equipment warranty
including all electrical parts for 3 (three) years!
Water saving
--Intelligent automatic purge system allows the reduction of water consumption and chemical
treatment expenses;
--Management and continuous control of the purge flow rate by the analysis of water quality;
--Reduced operating and maintenance costs.
Long service life and operational safety
--Long service life and thermal efficiency over time due to safe operation with minimizing the
scale rate of the coil and sprinkler nozzles.
Reliability
--Plug-and-Play solution, with unique components and developed for operational excellence;
--Automatic drain valve with full flow to ensure correct drainage of salts and solids. 13
 ECOSS Autonomous = Complete solution with guarantee of efficiency and economy
ECOSS Autonomous - unique, intelligent and sustainable management and control system developed
from the Plug-and-Play concept.

Long service life Maximum operating convenience

-- Long service life and thermal with GMM (Güntner Motor
efficiency over time due to operation Management)+ Smart PLC
under optimum working conditions.

Temperature sensor

Spray nozzle block sensor

Inductive conductivity sensor

Automatic purgue valve
Low level sensor
Pressure sensor
Saving

Communication control with main system

Chemical treatment control
-- Better return on your investment
Intelligent system
by saving energy and water due to
-- Plug-and-Play system, unique,
automatic control systems;
intelligent and integrated solution
-- Reduction of energy costs, water
for continuous and complete
resources and maintenance.
management of the entire operation
of the evaporative condenser;
-- Full integration with the main control
system through communication.

Realiability and safety

-- Safe and reliable operation due to
preventive maintenance and alarm
issuance.

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 EC-LAB: Innovation and
Differentiation
Güntner enhances its worldwide leadership position regarding
the development of new technologies, smart systems and
innovative solutions for heat exchange through continuous
investments in Research and Development.
And to provide its clients with proven guarantee of
performance of its equipment, high investments were made
in a technological development center that is reference at a
global level: the EC-LAB.
EC-LAB, besides being the only laboratory in the southern
hemisphere able to simulate project weather conditions in
the whole world for performance tests in heat exchangers, is
currently the most modern and precise laboratory in the world
for weather simulation tests and heat exchange systems.
And, besides performing equipment certifications in
accordance with international standards, it has an important
role on the Research and Development of new solutions
together with Güntner’s Application Engineering team.
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EC-LAB: Performance
reliability
To ensure a reliable performance of our equipment to our
clients, our capacities and performances are based in data
from tests performed in a certified laboratory, the EC-LAB.
This State-of-the-Art weather testing chamber is totally
insulated and equipped with the most modern automated and
computerized systems for data collection, and it complies with
ASHRAE 64 standard (Methods of Laboratory Testing Remote
Mechanical-Draft Evaporative Refrigerant Condensers).
The thermal performance certifications are based according
to the testing standards CTI ATC-106 (Acceptance Test Code
for Mechanical Draft Evaporative Vapor Condensers) and CTI
ATC-105 (Acceptance Test Code for Closed Circuit Cooling
Towers).
 Subject to technical changes without prior notice.

Güntner do Brasil
Representações Ltda
Rua Hermes Fontes, 365 Sala 2
95045-180 Caxias do Sul, RS
BRAZIL
BRO 114 / V4 / ENG / 07.2018

Phone: +55 54 3220 8100

contato.br@guentner.com

www.guentner.com.br